seRvIce MANuAl FOR seAled-BlOk™ FAsT
Contents
1. TO 4 A TO lt A SS E IS EEE o Approved By PO eee Approved By 1 _ WARRANTY Equipment offered by Capital Safety is warranted against factory de fects in workmanship and materials for a period of two years from date of installation or use by the owner provided that this period shall not exceed two years from date of shipment Upon notice in writing Capital Safety will promptly repair or replace all defective items Capital Safety reserves the right to elect to have any defective item returned to its plant for inspection before making a repair or replacement This warranty does not cover equipment damages resulting from abuse damage in transit or other damage beyond the control of Capital Safety This warranty ap plies only to the original purchaser and is the only one applicable to our products and is in lieu of all other warranties expressed or implied CSG USA amp Latin America 3833 SALA Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG EMEA Europe Middle East Africa Le Broc Center Z I 1 re Avenue 5600 M B P 15 06511 Carros Le Broc Cedex France Phone 33 4 97 10 00 10 Fax 33 4 93 08 79 70 information capitalsafety com A Capital Safety Company CSG Canada 260 Export Boulevard Mississauga ON L5S 1Y9 Phone 905 795 9333 Toll Free 800 387 7484 Fax 888 387 7484 info ca capitalsa2. it stops Initially the set screw will turn with little resistance Stop turning the set screw when resistance becomes noticeably greater Overtightening the set screw will damage the threads in the housing The correct torque setting for the set screw is 60 in lbs Secure lifeline with gloved hand and remove drum locking tool from front side of housing Lifeline will begin to retract into SRL when Allen wrench is removed Make sure lifeline is controlled as it retracts into SRL housing Lifeline should retract fully into housing Figure 18 3 4 6 Reinstall lifeline bushing by aligning Figure 19 pin with slot push in and rotate 180 degrees Bushing will pop back out about inch when properly installed 3 4 7 Install plastic caps on top and back of SRL Push or pound in place until fully seated Gin f iili iti 1 uy i UI 3 4 8 Install Allen set screw on front cover Figure 21 with 1 8 inch Allen wrench Torque to 60 in lbs gt Upon completion of the FAST Line process the SRL should be inspected prior to use Please see inspection instructions contained in the installation manual shipped with the SRL or contact DBI SALA 10 4 0 LIFELINE REPLACEMENT LOG SERIAL NUMBER A MODEL NUMBER A DATE PURCHASED DATE OF FIRST USE LIFELINE REPLACEMENT INSPECTION ITEMS NOTED LOT NUMBER OF NOTES DATE LIFELINE ASSEMBLY Approved By o IR ANS TA AAA TO s oO o PIN UNS PANA e CO
3. B Industries Inc 1 0 TABLE OF CONTENTS Subject APPLICATION Purpose About this Manual Service Questions Errors and Omissions SERVICE PROCEDURES Pre Service Inspection FAST Line INSTALLATION Tools required Parts included Remove old lifeline Install new lifeline LIFELINE REPLACEMENT LOG Section 1 0 1 1 LZ 1 4 1 6 2 0 2 1 3 0 3 1 3 2 3 3 3 4 4 0 Page o A A AA WW WWW WwW UY ad ba 1 0 APPLICATION 1 1 PURPOSE This manual is intended for use by competent individuals properly trained in the procedures contained herein and authorized to perform service work No distribution or duplication by any means is allowed without the written permission of DBI SALA WARNING In most cases replacing the lifeline cannot be considered as a complete servicing A thorough inspection of the unit must be performed by a competent person according to section 5 0 of the Sealed Blok Self Retracting Lifeline User Instruction Manual form 5903059 If the snap hook impact indicator shows signs of activation refer to the User Instruction Manual the unit should be removed from service and fully serviced including the brake and the other internal safety components If it is known that the impact indicator is activated but that the unit has not been used to arrest a fall retrieval situation for example then it is acceptable that only the lifeline gets replaced as long as the rest of the unit passes the inspection p
4. Sealed Blok FAST Line Replacement Lifeline Model Numbers See Figure 1 SERVICE MANUAL FOR SEALED BLOK FAST LINE REPLACEMENT LIFELINE WARNING This product is part of a personal fall arrest system The user must read and follow the manufacturer s instructions for each component or part of the complete system Manufacturer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care or suitability of this equipment for your application contact Capital Safety DESCRIPTION FAST Line is a field replacement lifeline for the Sealed Blok SRL Fall Arrest System See Figure 1 for Fast Line Kit numbers and descriptions Figure 1 FAST Line Replacement Lifeline Kit a Sos nn a veo a FAST LINE KIT NUMBER DESCRIPTION 3900105 50 feet of 3 16 inch galvanized wire rope self locking plated steel swiveling snap hook with indicator 3900106 50 feet of 3 16 inch stainless wire rope self locking plated steel swiveling snap hook with indicator 3900107 50 feet of 3 16 inch stainless wire rope self locking stainless steel swiveling snap hook with indicator 1 Fall Arrest System A system that prevents the worker from colliding with an obstruction or lower level by arresting a fall Form 5903076 Rev A Copyright 2010 D
5. fety com CSG Australia amp New Zealand 20 Fariola Street Silverwater Sydney NSW 2128 AUSTRALIA Phone 61 2 9748 0335 Toll Free 1 800 245 002 AUS Toll Free 0800 212 505 NZ Fax 61 2 9748 0336 sales capitalsafety com au www capitalsafety com OA Certificate No FM 39709 CSG Northern Europe Unit 7 Christleton Court Manor Park Runcorn Cheshire WA7 1ST Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne capitalsafety com CSG Asia Singapore 16S Enterprise Road Singapore 627666 Phone 65 65587758 Fax 65 65587058 inquiry capitalsafety com Shanghai Rm 1406 China Venturetech Plaza 819 Nan Jing Xi Rd Shanghai 200041 P R China Phone 86 21 62539050 Fax 86 21 62539060
6. g at bottom of SRL in about inch 3 3 2 Turn 180 degrees either clockwise or counterclockwise 3 3 3 Pull the inner part of the bushing Figure 5 completely out of the SRL housing 3 3 4 Remove plastic cap on back cover with flat blade screw driver 3 3 5 Remove plastic cap at top of SRL near pivoting anchorage loop 3 3 6 Using a 1 8 inch Allen wrench remove set screw on the SRL cover 3 3 7 With gloved hand pull the entire lifeline out of the SRL housing including the lifeline reserve The beginning of the lifeline reserve is identified by the metal marker A on the lifeline The lifeline reserve length is approximately 18 inches from the metal marker to the end of the lifeline CAUTION There is significant tension on the lifeline Maintain lifeline control at all times Do not release lifeline until Step 3 3 8 is completed When pulling lifeline out SRL can be secured to a work bench or other object to keep SRL in place 3 3 8 While holding the lifeline firmly insert Figure 10 the drum locking tool into the hole r where the set screw was removed AW Moo 3 3 9 Line up the drum locking tool with Figure 8 the hole in the internal drum When ew ES correctly inserted the locking tool can lt P be threaded into the SRL housing The drum locking tool must line up with the hole in the drum so that when the lifeline is released the drum will not turn Turn the drum locking tool i
7. nto the housing until the tool contacts the drum cover approximately four turns of the drum locking tool 3 3 10 With a 1 8 inch Allen wrench turn Figure 11 the set screw clockwise all the way ee gt in Approximately 17 rotations will be needed Initially the set screw will turn with little resistance Stop turning the set screw when resistance becomes noticeably greater Overtightening the set screw will damage the threads in the housing A 3 3 11 Push lifeline out top of SRL Using a 9 16 inch wrench or socket and a 3 8 inch wrench remove the lock nut from the end of the cable stud 3 3 12 After the lock nut is removed pull all the lifeline through the bottom of the housing and entirely out of the SRL 3 4 INSTALL NEW LIFELINE 3 4 1 Push cable stud end of new lifeline assembly through bottom of SRL bushing and out top hole Some alignment of the lifeline may be required to allow the lifeline to push through the SRL 3 4 2 Install lock nut onto cable stud with 9 16 inch and 3 8 inch wrenches Tighten lock nut Figure 13 3 4 3 3 4 4 3 4 5 Pull back on the lifeline to allow the lock nut on the lifeline end to fully seat into the internal cable drum Important Look into the hole at top of the SRL or look into the side hole to confirm that the nut is fully seated Return to the back cover With 1 8 inch Allen wrench turn the set screw all the way out counterclockwise until
8. re beginning the FAST Line cable replacement procedure a functional inspection of the Sealed Blok unit should be performed This may reveal an otherwise undetected defect Refer to Section 5 Inspection Procedure in the Sealed Blok Self Retracting Lifeline User Instruction Manual It is recommended that service records be kept on permanent file This information should include Model number serial number date of service condition prior to service parts replaced by part number lot numbers of applicable parts and condition upon completion of service An Inspection and Maintenance Log is provided for this purpose in the Sealed Blok Self Retracting Lifeline User Instruction Manual form 5903059 Section 9 For traceability purposes record the lot number of the FAST Line cable assembly on the service record form in Section 4 of this document 3 0 FAST Line INSTALLATION 3 1 TOOLS REQUIRED 3 1 1 e One 1 8 inch Allen wrench e 3 8 inch and 9 16 inch open end wrenches e Flat blade screwdriver e Gloves e Drum locking tool Part number 9600037 Order from Capital Safety Reusable 3 2 PARTS INCLUDED IN FAST LINE KIT Description Lifeline cable Assembly descriptions on cover page Cap 3 8 inch black plastic Cap 1 inch black plastic Set Screw 1 4 inch dia 20 X 3 8 inch Stainless Steel Lock Nut 3 8 inch 16 Stainless Steel 3 3 REMOVE OLD LIFELINE 3 3 1 Push the plastic cable guide bushin
9. rocedures in Section 5 0 of the User Instruction Manual 1 2 ABOUT THIS MANUAL The written service procedures contained in this manual are supplemented by figures and drawings Figures are designated by Figure numbers and are located adjacent to the relevant text When reference is made to an item within a Figure the reference includes a description and an underlined item number i e specification label 15 1 3 SERVICE QUESTIONS If additional service information is required contact a DBI SALA technical service representative 1 4 ERRORS AND OMISSIONS DBI SALA has made every effort to ensure that the information in this manual is correct and complete Please contact DBI SALA if errors are found 2 0 SERVICE PROCEDURES WARNING Some service procedures in this manual can be hazardous and may result in serious injury It is recommended that persons engaged in service work wear suitable clothing and proper hand eye face and foot protection as necessary WARNING Use of parts materials or procedures not specified or supplied by DBI SALA may be dangerous and could result in death or serious injury to the user Only genuine DBI SALA replacement parts may be used 2 1 TOOLS A list of required tools for FAST Line is presented in Section 3 0 FAST Line INSTALLATION NOTE Torque measuring service tools must be maintained in correct calibration traceable to the National Bureau of Standards 2 2 PRE SERVICE INSPECTION Befo
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