INNOVATOR RIM DOOR SYSTEM FOR WALK-IN
Contents
1. Junction Box 1 p Connect to mm Field Wiring Connect to Field Wiring lt lt 4 Conduit Je Frame Wireway Connect Frame to Field Wiring HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 10 INSTALLATION AND SERVICE CONDITIONING GASKETS In the factory environment gaskets can be fitted to seal properly However the manufacturer cannot control the environment surrounding components during shipment or installation Temperature and humidity fluctuations promote gaps which prevent sealing between gasket and frame This is not a warranty issue or defect Before refrigerating the walk in space follow this procedure which was developed to ensure gaps close and gaskets seal properly in most environments 1 Install the frames and doors connect all wiring and make adjustments as directed 1n the preceeding pages 2 Close each door Use flashlight to identify any gaps between frame and gasket 3 Energize all anti sweat fan and light circuits for at least two hours but not more than four hours prior to initiating the refrigeration cycle 4 Monitor all gaps 5 Initiate cooling sequence after four hours or once the gaps disappear whichever comes first Do not exceed 8 hours of energized circuits without refrigeration Doing so may cause damage to doors and frames and will void the warranty If gaps remain at the end of four hours follow the procedure for2. 22 2 222 2 222 5 2 25 22 5 BLACK 9 9 9 9 9 9 M 4 DOOR LED LIGHT WIRING DIAGRAM P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 21 Wiring Diagrams are shown below for the 5 door system with 60 in or 67 in doors with gg gg ME EE EE JE EE O a ala ala ala alo a uj uy uj uj uj uj a RED 8 m WIREWAY BLASK 5 POWER SUPPLY 24VDC 5 opr TERMINAL BLOCK WHITE WHITE ge es e a I O 1 5 DOOR LED LIGHT WIRING DIAGRAM ECOSHINE ENERGY PLUS Wiring Diagrams are shown below for the 5 door system with 60 in or 67 in doors with EcoShine Energy Plus LEDs nea Brack 5 POWER SUPPLY 24VDC 5 opr WHITE wur BLACK BLACK 5 DOOR LED LIGHT WIRING DIAGRAM ECOSHINE ENERGY PLUS HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 22 INSTALLATION AND SERVICE 2 Disengage the diffuser clips from the mul lion by squeezing the diffuser cover at the N WA G clips Two hands may be required Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but 15 not limited to such items as doors l
3. INNOVATOR RIM DOOR SYSTEM FOR WALK IN COOLERS INSTALLATION amp SERVICE MANUAL rob J e 7 1 iem E ig J i 3 ff HUSSMANN AMERICAN P N 2402443 Arroz 155 2015 Iztapalapa M xico D F 09820 Tel 85 03 19 00 Spanish 2402623 French 0527089 MANUAL I O WALK IN RIM COOLER DOORS P N 2402443 INNOVATOR CooLER Door SYSTEM COMPOSITE INSTALLATION AND SERVICE Table of Contents Pars LSC neon es bea chan GM dus Connect Heaters 8 General 525445 Connect Wiring from Wireway 8 Application Heater Harnesses xu adonde es e Ses 9 Field Wiring Connection 9 Always Clear Glass Wiring Diagrams 10 Electrical Specifications Conditioning Gasket 12 Specifications Opening Service and Maintenance 12 Shipping Damage sssrrrerisirartr irre Replacing DOORS 12 Replacing Door Hinge Spring 13 PiepatallOl 225092 75 66 0644 6054508 665 5595 Replacing Magnetic Gasket 14 Restoring Gasket Seal 15 l
4. LO LO LO R Black Line White Neutral pM 4 Black Line Insulated 1 4 in Male 5 Door Section Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast Two blue wires and one red wire go to the ballast as a group from each lamp Note that one lamp goes to top 3 pins second lamp goes to bottom 3 pins With a common connection between HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 28 INSTALLATION AND SERVICE 4 Washer Spring Bushing Bushing Screw Screw Screw Flat Top Top Bottom socket Hold open Case End Torsion Hinge Pin Pin Hinge Pin Retainer Shoulder shoulder Assembly d andl e ee Socket Top Hinge Socket Bottom Hinge Holder Top Handle Standard NOTE Lamp Holder has Two Leads RO Bottom Lamp Holder has Three Leads Screw Binder Post Pin Top Hinge E 6x5 8 Oval Head SMB 5 Holder Rd Bottom Clip SPN 5 rnb Strain Relie Door Wireway Retainer ARN S N Electronic Lamp Ballast Hames Heater Frame Wire Female Receptacle b 24VDC not used with ig LED Power Supply i medium temperature Cor Inovator Side Views 7 m 0 Ww LED Light E Top View Top View End E 6 Molding Molding PN End Center oe Innovator and Innovator
5. This will ensure that heater wire was not broken during installation After covers are reinstalled turn power on and verify that heaters are working properly INNOVATOR RIM Door SYSTEM 26 INSTALLATION AND SERVICE 120V Electronic Ballast Wiring Diagrams Switch B Two lamp wiring has a E R red wire from each lamp o spliced together and 9 returning 0 the ballast s o Two blue wires and one m red wire go to the ballast a E as a group from each lamp s Note that one lamp goes to R top 3 pins second lamp R goes to bottom 3 pins with a common connection between N R R 1 Lam Black Line White Neutral 4 Black Line Insulated 1 4 in Male 2 Door Section Switch F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp A A A A Black Line White Neutral 4 Black Line Insulated 1 4 in Male 3 Door Section P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 INSTALLATION AND SERVICE 120V Electronic Ballast Wiring Diagrams Continued Switch 00 F58 8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp A Black Line White Neutral Black Line Insulated 1 4 in Male 4 Door Section Switch B B Q Q l E
6. stall Frame M Door Handle Replacement 17 Apply Sealant EcoShine LED Fixture Replacement 16 Check Frame and Opening for Square EcoShine LED Power Supply Replacement 18 Place Frame in Opening EcoShine LED Wiring Diagrams 19 Fasten Frame to Cooler Wall Joining Frames Fluorescent Lamp Replacement Center Mullion 22 Fluorescent Lamp Replacement End Mullion 24 Ballast Replacement 24 Frame Heater Replacement 22 Scal Inside Frame Perimeter fs 4s0sc04 biden gens Fluorescent Lamp Wiring Diagrams 26 Attach Door Handles Replacement Parts Chart 22 DOOIS Adjust Closing Torque Adjust Door Sag REVISION C REMOVED IR UPDATED FOR WC REVISION B Added EcoShine LED Pages 16 through 21 2 Added LED parts list Pages 31 IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards Hussmann Corporation Corporate Headquarters 12999 St Charles Rock Road Bridgeton MO 63044 U S A 314 291 2000 FAX 314 298 4767 HUSSMANN AMERICAN Arroz 155 Iztapalapa M xico D F 09820 Tel 85 03 19 00 U S amp Canada 1 800 922 1919 e Mexico 1 800 890 2900 2015 Hussmann Corporation INSTALLATION AN
7. Il Door and Frame LED Clip LED Clip Part Identification Chart Closer Door P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 29 WIRE SHEL WIRE SHEL WIRE SHEL WIRE SHEL WIRE SHEL 24 x 30 27 x 30 32 x 30 35 x 30 43 x 30 43 0 36 0 18 ST n il M TI eee 1 d LS ee eee eee i T 2 adi Lr a n Loo em Pe A ee 5 SHELVING BRACKET UPRIGHT SHELVING HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 30 INSTALLATION AND SERVICE Wire Shelf 43 In Sa Wire Shelf 36 In n I Wire Shelf 32 In Ila r Wire Shelf 27 In Wire Shelf 24 In T
8. In some cases point where the gap starts and work in 12 in the only way to see gaps is to provide a back 300 mm increments light as shown A Backlight the door mul lion and look for places the light shines If the gasket becomes shiny remove heat between the door and gasket B immediately as this is an indication that the gasket is near the melting point HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 14 INSTALLATION AND SERVICE If possible direct the hot air onto the gasket and also through the gap between the gasket and mul lion This will help to heat both sides of the gasket As the gasket softens and becomes pliable the magnet in the gasket should pull it across the gap As the gap closes move heat down to create a zippering effect as shown If the gasket is not pulled across the gap by the magnet reach around the mullion from the inside and pull the gasket skirt toward the mullion This can also be accomplished by pushing the magnet across the gap from the outside with a pencil or other non heat conducting material On doors where the gap 15 against an end top or bottom mullion this process can still be done however the heat will need to be directed between the lip of the mullion and the edge of the door It will work in the same fashion but the back light shining through and showing on the mullion will have to be a guide as to the position of the gaske
9. ed the groove D Use soft cloth or paper towels to dry the gt gasket before closing door on clean door frame Replace Door Hinge Spring Replacing Magnetic Gasket Carefully remove the old gasket from the groove in the back of the door The new gas ket will be easier to work with if it is at ambi ent temperature Begin by lubricating the new gasket with a mild soap and water solution E EN aum 4 14 ee ee IOSOOCw BCLL Nm Sub divide Middle Locations Sub divide again Sequence for Installing New Gasket Remove Door Gasket P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 13 Restoring Gasket Seal Occasionally a crimped or damaged gasket can cause gaps in the seal leading to frost for mation on the doors Use this procedure to close gaps and end frost formation on doors Back Light Back Lighting Gaps in Gasket HEAT THE GASKET Make sure the door is closed Beginning at the top of the gap use a heat gun or electric hair dryer 1500 1600 watt to heat the gasket Improperly Installed or Damaged Gasket with a constant up and down motion IMPORTANT If a gap runs the entire length LOCATE GAPS of the door heat the area 4 in 100 mm Normally interior ambient lighting will pro above and 8 in 200 mm below the top most vide enough light to see gaps
10. line up with lamp holder holes as shown and that lamp holder is fully engaged in lamp holder bracket INNOVATOR RIM Door SYSTEM 24 INSTALLATION AND SERVICE Lamp End Mullion Replacement 1 Turn off lights at switch Light Switch Turn Lights Off 2 Pry the diffuser away from the end reflec tor using a flat blade screwdriver Pull the dif fuser slightly upward and out of the bottom filler The bottom filler does not have to be removed to replace the lamps 3 Pullthe top lamp holder out of the lamp holder bracket End Mullion Lamp 1 i Remove Diffuser from End Mullion Lamp P N 2402443 0 WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but 15 not limited to such items as doors lights fans heaters and thermostats 4 Next pull the lamp holder off the lamp and pull the lamp out of the bottom lamp holder 5 Remove the tube guard from old lamp and place it on the new lamp 6 Replace lamp by reversing the procedure Ensure lamp pins line up with lamp holder holes and that lamp holder is fully engaged in lamp holder bracket Ballast Replacement Ballasts are located in the wireway above the door frame inside the cooler Remove the screws at the front then lift the cover off the wireway Replacement ballast must have the same rating Replace cover before restoring powe
11. wall must be manufac tured with a reinforced opening to match the door frame Y Innovator Cooler Door System the door handle side behind the magnetic NT m gasket Standard Reinforced Opening The frame nameplate 1s located on the top left Frames may be joined when more than a near the switch 5 door length 1s needed Frames to be joined are manufactured without the vertical outside frame flange ALWAYS CLEAR GLASS Hussmann recommends using a soft cloth with isopropyl rubbing alcohol to clean the inside coated glass surface Isopropyl alcohol does not freeze and evaporates without leaving residue Always allow the surface to dry before closing the door Use of abrasives may dam age the coated surface and void the warranty Labels stickers applied to the coated surface will cause damage and oid the warranty Door systems manufactured with Innovator or Innovator doors and fluorescent lighting have an ballast When re starting fluorescent lamps turn power off then on HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 2 INSTALLATION AND SERVICE ELECTRICAL SPECIFICATIONS Appropriate electrical power must be available for the door system including lighting and heaters Check the nameplate for minimum circuit ampacity and maximum overcurrent protection device Always follow NEC guide lines and local codes SPECIFICATIONS FOR OPENING Each door fr
12. D SERVICE PARTS LIST Quantity Description Frame Screws Silicone Doors Joint Molding Binder Post and Screw Conduit from Wireway D The Ground wire 1s green Each frame has the following wires flexible conduit This photo shows the wiring with labels added for clarity The diagram shows how the wires A LOW TEMPERATURE APPLICATION ONLY must be connected The Door Heater Harness is made of two joined black wires B The Frame Heater Harness is made of two separate black wires OR one black and one white wire one or both will have a part number stamped visibly along the length of the wire C The Ballast Supply Harness has one white wire and one black wire bound with Tiewrap Part Number Door Heater Harness Conduit from 2s Frame Heater Harness 3 D Ground Cue al Supply Harness Tie Wrap P N 2402443 C HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A P N 2402443 C INSTALLATION AND SERVICE 1 GENERAL APPLICATION Thank you for choosing Hussmann s The Innovator Cooler Door System 15 Innovator Cooler Door System This document designed for installation 1n new medium tem provides information necessary for successful perature or low temperature walk in coolers installation and operation of the door system with insulated structural walls To maintain The door nameplate is attached to the top of structural integrity of the cooler wall and the door system the cooler
13. E DETAIL B DETAIL C Cooler Wall Raceway Bracket Frame Shelving _ Ref c Wire Shelf J 1 62 End of the Lamp Bracket Upright Shelving End of the Lamp P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 31 Parts List for EcoShine LED Description Aftermarket Part No Note Standard angle LEDs are designed for RL and similar applications Wide angle LEDs are designed for RLN RLT and similar applications Energy Plus LEDs are designated EP LEDs with a visible light source are designated VLS Power Supply 100W 24VDC EcoShine LED EP4481668 C Store Lamp Fixture Assembly EcoShine LED Wide Angle Center 3500K 67 VLS BU 4441553 Lamp Fixture Assembly EcoShine LED Wide Angle End 3500K 67 VLS BU 4441554 Lamp Fixture Assembly EcoShine LED Wide Angle Center 4100 67 VLS BU 4441555 Lamp Fixture Assembly EcoShine LED Wide Angle End 4100K 67 VLS BU 4441556 For Anthony Doors that have been retrofitted with Hussmann LEDs Lamp Fixture Assembly EcoShine LED Wide Angle Center 3500K 72 in VLS BU 4441557 Lamp Fixture Assembly EcoShine LED Wide Angle End 3500K 72 in VLS BU 4441558 Lamp Fixture Assembly EcoShine LED Wide Angle Center 4100K 72 in VLS BU 4441559 Lamp Fixture Assembly EcoShine LED Wide Angle End 4100 72 in VLS BU 4441560 Lamp Fixtu
14. Restoring Gasket Seal beginning on page 15 of this manual P N 2402443 0 N WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but 15 not limited to such items as doors lights fans heaters and thermostats SERVICE AND MAINTENANCE Replacing Doors 1 Loosen torque on door before removing the door Wedge a screwdriver between the bottom of the door and the hinge socket then lift the door up This will lift the bottom hinge pin up and out of the bottom hinge socket Hold the hinge pin with a 1 2 in 13 mm open end wrench to keep it from spinning out and stripping the socket Screwdriver 27 lj d 7 y P F f m u L mp i i E E Se 2 3 4 JA 1 4 Ma 1 bu 1 a IA 2 gt 5 he 1 he 22 uh i LI i Los P j E 4 L 22 1 D Py 77 i s DTE s mm E 2 5 n al E a Po m E T 2 Loosen Torque on the Door U S Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 Receptacle Plug Remove 221 Removed Screws Disconnect Heater 2 Remove the two screws that hold the heater plug into the side of the door then remove the plug 3 Use a flat blade
15. ame is to 5 doors wide Several standard frame heights are available Always compare the wall opening dimensions with the frames to be installed SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before and during unloading This equipment has been carefully inspected at our factory Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports and or claim forms PREPARATION Clear an area outside the wall opening to lay the frame flat and work around it Gather tools needed for installation Doors are shipped separately from the frame Set doors aside until frame 15 installed Lay the frame face down Remove all packing materials packaged parts and tape Take care not to scratch or otherwise damage frame face Allen Wrenches Screwdrivers Flat Head Phillips Torx Plus 27 Open End Adjustable Wrench Wrench Tape Measure Pliers Rubber Mallet Plumb Line Typical Tools Needed to Install Innovator Cooler Door System x lt n m Unpack Frame and Lay Face Down P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 INSTALL FRAME Apply Sealant Apply field supplied silicone sealant between edge of gasket and outside edge of frame Check Frame and Opening for Square Sa ey Fee Apply Silicone Sealant Ver
16. by excessive tightening Clamp the Frame P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 INSTALLATION AND SERVICE 9 JOINING FRAMES Frame sides to be joined will have no front face flange Install the first frame as above and prepare the second frame Apply 1 in wide gasket between wipes of each frame side to be joined Lift the second frame into position and fasten the bottom as above End Lamp Reflector Keep Frame Level NOTE Frame Shown Face Down on Floor Gasket Fasten top of frame to wall with screws cut away for clarity provided Do not distort frame by excessive 26 tightening Use shims at each screw location to prevent distortion Once screws are 1n verify top of frame is straight and level from side to side Top of Right Side of Frame Frame Front of Frame Install Gasket Between Wipes Verify the second frame 15 still square If last frame opening fasten side frame to cooler wall opening Fasten Frame Top Last IMPORTANT DO NOT OVER TIGHTEN HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 6 INSTALLATION AND SERVICE Insert J molding between frames Fasten frames together with binding post and screw in five locations Fasten top of frame to cooler wall opening Do not distort frame sides or top Once all frames are installed verify overall frame 16 square an
17. d plumb 1 p N Binder 1 N Ul Binder Screw Binder Post J Molding Install J Molding Between Frames SEAL INSIDE FRAME PERIMETER Apply a small continuous bead of silicone sealant around the inside of the frame to seal the frame to the wall P N 2402443 0 Apply Silicone Around Frame ATTACH DOOR HANDLES Carefully lift the magnetic gasket away from the frame nearest the handle location to expose the mounting screw holes as shown below Install handle and screws carefully if gasket is damaged it must be replaced After instal ling screws gasket should again lie flat If needed use a mild soap and water solution to lubricate the gasket Clean and dry the gasket to complete the door handle installation Door Handle Screws z Lift Gasket at Handle Location U S Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 INSTALL DOORS Insert the spring bushing and pin in the top of door Lift the door and insert the bottom hinge pin into the bottom hinge socket Rotate the top of the door under the the top socket while holding down the top hinge pin Once the hinge pin is under the top socket maneuver the door until the hinge pin pops into the socket Spring Pin and Bushing Ensure the hinge pin 1s fully engaged into the hinge plate as shown below Correct Fully Engaged Wrong Not Ful
18. es Figure 7 Power Supply Location P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 19 WIRING DIAGRAMS for LED LAMPS Wiring diagrams are shown below for the Wiring diagrams for other sizes are on the 1 and 2 Door systems with 60 in or following pages 67 in doors and EcoShine or EcoShine Energy Plus LEDs LIGHT SWITCH TERMINAL BLOCK BLACK LED LIGHT SWITCH e RED RED RED BLACK BLACK BLACK BLACK BLACK WIREWAY Pe TERMINALBLOCK POWER SUPPLY 24VDC 2 A BLACK 2 DOOR LED LIGHT WIRING DIAGRAM HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 20 INSTALLATION AND SERVICE Wiring Diagrams are shown below for the 3 door and 4 door systems with 60 or 67 in doors with EcoShine or EcoShine Energy Plus LEDs LED LED LED LED LED LED LIGHT SWITCH REB Reb BLACK BLACK BLACK BLACK BLACK BLACK m WIREWAY TERMINAL BLOCK 5 POWER SUPPLY 24VDC 3 aris z 100W WHITE BLACK 3 DOOR LED LIGHT WIRING DIAGRAM LIGHT LED LED LED LED LED LED LED LED SWITCH RED RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK WIREWAY TERMINAL BLOCK w E 90
19. ify the frame 15 not racked out of square by measuring from one corner diagonally to the other The measurements must be the same Verify that the opening is large enough for the frame Use a long level 4 ft 1220 mm or more to determine if the opening 1s level side to side If shims are needed they must be used under the frame at the bottom of the opening or at the sides Must Be Equal Verify Square Frame Place Frame in Opening Lift frame by mullions to avoid gaskets and sealant Position bottom of frame opening and then tilt top of frame toward opening Take care that wiring from wireway at top of frame is not damaged HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 3 Verify Square and Level Opening Do Not Damage Wiring YT Add Shims N When Needed aat 2m Place Frame in Opening INNOVATOR RIM Door SYSTEM 4 INSTALLATION AND SERVICE Fasten Frame to Cooler Wall Use the level to ensure the frame is plumb Use screws provided to fasten the bottom within the opening Use shims as needed below frame to the wall and to the side to keep the frame level Use the Level Once the frame 16 properly positioned large clamps should be used to hold frame in posi tion Fasten the Frame Bottom Verify frame is still square Fasten side frame to wall with screws provid ed Use shims as necessary Do not distort frame
20. ights fans heaters and thermostats Diffuser Clip Lamp Center Mullion Replacement Note No additional parts need to be removed to change out the lamps 1 Turn off lights at switch 1 Light Switch Turn Lights Off Door systems manufactured with Innovator or Innovator doors have anti arc ballast When re starting lamps turn power off then on Disengage Diffuser Clips P N 2402443 C U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 3 Pull the Diffuser slightly upward and out of the bottom filler The bottom filler need not be removed Diffuser Bottom Filler F d ak di k Remove Diffuser from Center Mullion Lamp 4 Pull the top lamp holder out of the lamp holder bracket as shown below __ Holder Bracket Remove Lamp Holder from Bracket HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 23 5 Next remove the lamp holder from the lamp and pull the lamp out of the bottom lamp holder b Remove Lamp Holders 1 Remove Lamp from Bottom E Lamp Holder i p T 4 NW 4 INI al p qt LM T TR pU Remove Lamp Holder from Bracket 6 Remove the tube guard from old lamp and place it on the new lamp 7 Install the new lamp in reverse order Ensure lamp pins
21. ly Engaged Ensure Hinge Pin is Fully Engaged into Hinge PLate Use a flat blade screwdriver to lift the door retainer over the shoulder screw Open and close the door to verify hinge pins are fully seated and door 1s held in place Install remaining doors before adjusting doors HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 7 Lift Door Retainer Over Shoulder Screw ADJUST CLOSING TORQUE Adjust closing torque by turning the bottom hinge pin in the direction the door closes Use a 1 2 in 13 mm wrench Turn the hinge pin until the door closes on its own usually 3 to 4 clicks or 4 turn DO NOT over torque the hinge spring assem bly Excessive torque over 1 full turn will result in damage to the spring assembly and or door If door does not close on its own after one full turn 5 clicks look for obstruc tions causing the door to hang up Adjust Closing Torque INNOVATOR RIM Door SYSTEM 8 INSTALLATION AND SERVICE ADJUST DOOR SAG To adjust door sag saw tooth effect from door to door loosen the two hinge plate mounting screws using a Torx Plus no 27 bit Adjust hinge plate as needed then tighten the SCIeWS Loosen both hinge plate mounting screws door removed for clarity of illustration Adjust Door Sag WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical com
22. ponent This includes but 15 not limited to such items as doors lights fans heaters and thermostats CONNECT HEATERS NOTE NOT ALL DOORS HAVE HEATER HARNESSES Use screws supplied with the harness to attach the heater harness to the receptacle mounted in the door DO NOT use other screws which may damage the door P N 2402443 0 Install Screws Connect Heater CONNECT WIRING FROM WIREWAY Door system wiring 15 routed from the wire way through flexible conduit to be connected to the power source Wiring diagrams for the heater harnesses follow Wiring diagrams for the power supply and EcoShine LED lamps begin on page 19 Wiring diagrams for ballast and fluorescent lighting begin on page 26 Connect to Field Ballast Source Wireway Cover Removed Lamp amp Connect Wireway Wiring to Power Source U S Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 INSTALLATION AND SERVICE 9 Door Heater Harness Frame Heater To Field Wiring 1 To Field Wiring Typical Low Temperature Frames Typical Medium Temperature Frames Heater Harnesses ee Field Wiring Connection 227 Conduit E Each frame is connected to field wiring through junction boxes as shownbelow Frames must not be wired in series All wiring must be done accordance with NEC and local codes
23. r Note Wireway cover screws cannot be longer than 3ls 100 mm Longer screws may damage wiring Wireway Remove Screws Ballast Location U S Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 Frame Heater Replacement Always turn off power to the unit before work ing on any electrical components The old wireway covers must be removed to access the door frame heaters Begin by inserting a putty knife into the groove between the wireway cover and fiberglass frame about an inch 25 mm away from joints the frame as shown in A Carefully begin to pry off the cover As shown in B use a second putty knife or flat head screwdriver to hold up the cover Pry the remainder of the section up using putty knife only until the entire cover is off and the frame heater inside the door frame 1s exposed Remove Wireway Cover HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 25 Door frame heaters may now be replaced During installation the white portion of the heater should not come in contact with itself The heater should be installed so that only one white portion of the wire enters the wire way The other portion entering the wireway will be the black lead wire White Heater Wire 7 Remove and Replace Frame Heater Once the heater wire is connected check resistance ohm reading before replacing wireway covers
24. re Assembly EcoShine LED Wide Angle Center 3500K 72 BU 4441569 Lamp Fixture Assembly EcoShine LED Wide Angle End 3500 72 BU 4441570 Lamp Fixture Assembly EcoShine LED Wide Angle Center 4100K 72 1n BU 4441571 Lamp Fixture Assembly EcoShine LED Wide Angle End 4100 72 BU 4441572 HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM Hussmann Corporation 12999 St Charles Rock Road Bridgeton MO 63044 www hussmann com
25. remaining clips Channel Mullion 7 If removing both end LED light fixtures mark the back of each LED fixture to indi cate from which side the fixture was removed Inverting an end light fixture will result in very low light output inside the cooler Figure 2 Remove Fixture Center Fixture Shown End Fixture Similar Mullion Channel Light Fixture Top Mounting Clip Figure 1 Remove LED Fixture Center Fixture Shown End Fixture Similar Figure 3 Bottom Clip HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INNOVATOR RIM Door SYSTEM 18 INSTALLATION AND SERVICE 8 Reassemble the reverse order of dis REMOVE PROTECTIVE FILM assembly Make sure that LED light fixture 1s on bottom support plate as shown Each EcoShine LED fixture is shipped with a Figure 4 protective film over the lens as shown Figure 6 Remove and recycle the film LED Fixture Bottom Mounting Clip Bottom Support Plate Figure 4 Bottom Support Plate and Clip End Fixture Shown Center Fixture Similar Figure 6 Remove Protective Film LED POWER SUPPLY REPLACEMENT Power supplies are located the raceway below the door frame as shown in Figure 7 To access the raceway remove the bumper then remove the 8 hex head screws that hold on the front painted panel Power Supply an m ras Figure 5 Interior View of Fixtur
26. rious injury or death from electrical shock always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats 5 Disconnect fixture wiring at wire nuts Tag cooler wiring with color of fixture wire color connected LED lighting 1s polarity sensitive LED light fixtures are polarity sensitive The power supply positive wire must be electrically connected to the red wires of the LED fixture The power supply negative wire must be con nected electrically to the black wires See Wiring Diagrams beginning on page 19 Mullion Wiring LED Wiring Harness Disconnect Wiring Center Fixture Shown End Fixture Similar U S Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM P N 2402443 C INSTALLATION AND SERVICE 17 6 Remove fixture Refer to Figure 1 below With one hand ip Fixture insert a flat blade screwdriver between the Top Mounting Clip Cover channel light fixture and the mounting clip B With free hand grip the LED fixture as shown in Figure 2 Push the screwdriver away from light fixture making sure the screwdriver does not hit or damage the polycarbonate lens Twist the light fixture in the opposite direction until it pops off the mounting clip C Continue to support the fixture while repeating the process for all
27. screwdriver as shown to lift the door retainer over the shoulder screw Door Retainer Lift Door Retainer HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 11 4 Push down the spring loaded top hinge pin until it clears the top socket using a flat blade screwdriver With finger hold the hinge pin in the door to keep it from popping out Tape may be used to temporarily hold the hinge pin once door is removed 5 Rock the door out and pull the bottom hinge pin out from the bottom socket Remove Top Hinge Pin from Top Hinge Socket 6 Install the new door in reverse order 7 Adjust the torque on the new door If needed adjust sag Replacing Door Hinge Spring The door must be removed before replacing the door hinge spring Pull the hinge spring assembly out of the bot tom of the door and replace with a new assembly Note that there are right hand and left hand hinge spring assemblies INNOVATOR RIM Door SYSTEM 12 INSTALLATION AND SERVICE Work from the corners to the centers of each side top and bottom Carefully push the new gasket into the groove at each corner refer to sequence A Then push the gasket into the channel at the center of the top bottom and each side B Avoid stretching the gasket Sub divide remaining areas and push the gas ket 1 at those points C Sub divide once again and repeat pushing the gasket in until all of the gasket 1s evenly seat
28. sh gas ket back into place If needed use a mild soap and water solution to lubricate the gasket Clean and dry the gasket to complete the door handle replacement Mounting Screws Replacing Door Handle INNOVATOR RIM Door SYSTEM 16 INSTALLATION AND SERVICE ECOSHINE LED FIXTURE The new EcoShine LED light emitting diode lights work well for dimming or on off opera tion using an occupancy sensor optional kits They can be turned on and off cold environment with no warm up time and no negative impact on lamp life Hussmann EcoShine LED light fixtures nor mally perform for up to 50 000 hours That 1s 5 7 years of continuous 24 hour operation They are backed by a multi year materials warranty on the LED light strips and a five year materials warranty on the power supply LED FIXTURE REPLACEMENT 1 Remove product from the cooler and store appropriately 2 Remove the wire racks from the cooler Store them out of the way of customers and store personnel 3 Turn the light switch to The switch 15 located inside the cooler on the door mullion 4 Lock out and tag out the circuit breaker for the lighting circuit of the cooler where the LED fixtures are installed g Light Switch P N 2402443 0 Refer to manufacturer s documen tation for LED fixtures other than Hussmann s EcoShine brand WARNING LOCK OUT TAG OUT To avoid se
29. t P N 2402443 0 Direct the hot air through the gap rt between the gasket and mullion ED a A uw Back Light Remember to use a constant up and down motion when applying heat Back Light J Zipper Effect U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 WWW HUSSMANN COM 2402443 0 nt n o 4 3 me 4 L a i T i m P 1 Pulling Gasket Into Place With a Pencil Cool the Gasket Once the gap is closed remove the heat and allow the gasket to cool undisturbed for 3 to 5 minutes As the gasket cools 1t will set permanently in this new shape Once the gasket is cool to the touch open and close the door Verify that the gasket seals If not repeat the process If the gasket rolls it must be replaced Use a soft cloth or paper towels and a mild soap and water solution to thoroughly clean the gasket Dry the gasket completely with a fresh cloth or paper towels before closing the door on a clean door frame HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A INSTALLATION AND SERVICE 15 Door Handle Replacement Carefully pull the magnetic gasket away from the glass nearest the handle to expose the mounting screws as shown Remove the screws and replace the handle After reinstalling screws carefully pu
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