Slideout Cover Service Manual - E
Contents
1. e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052559 001 Slideout Cover Installation Manual 052559 301 Slideout Cover Service Manual Carefree of Colorado 2145 W 6 Avenue Broomfield 80020 a Scott Fetzer company Carefree of Colorado Service Manual SLIDEOUT COVER PRODUCT OVERVIEW gt Light weight Slideout Cover with style and performance gt Carefree s innovative automatic anti billow lock securely holds the fabric during travel The lock automatically engages when the room 1 closed and automatically releases when the room 15 opened gt Simple Installation gt Two mounting bracket sizes available to accommodate a range of room flange sizes SPECIFICATIONS Width Box Length 10 1 approx Fabric Box Length 4 5 approx Shown with tall bracket dimensions are approximate Actual dimensions may vary based on installation and room configuration 5007 AVAILABLE LENGTHS measured box length 422. 196 AVAILABLE EXTENSION Up to 42 FABRIC TENSION One spring mounted in RH end of roller tube COLOR White Black Vinyl refer to sales literature for available colors WEIGHT Standard Base Weight 42 Box 13 5 Ibs for every 12 increase 1 lb Weight calculation is approximate Actual weight may vary based on specific installation details 052559 301r1 1 SLIDEOUT COVER Service Manual Carefree of Colorado CANOPY REPLACEMENT 6 x 3 8 Screw 2 ae R x 1 2 Screw DETAIL A 2 per bracket 10 32 x 1 2 Screw 1 for each endcap Hem on Bottom Guide DETAIL C 8011 Pull Down and Hold Polycord While Placing Retaining Screw Figure 1 Replacing the Fabric REMOVING THE FABRIC AND ROLLER TUBE 1 Close the room if open CAUTION The springs are wound and under tension The spring locking pins must be inserted before continuing otherwise the roller tube can spin out of control and cause personal injury and or property damage 2 Detail B On the right end of the roller tube insert a spring locking pin through the roller bearing and spindle it may be necessary to twist the roller to align the holes The locking pin is a 3 16 x 1 1 4 cotter pin or equivalent Place tape over the head of the pin to avoid the pin coming out Remove the two fabric retaining screws from the awning rail Detail A Remove the 10 32 screws from the endcaps one in each endcap On the ri
3. If not replacing the fabric it is not necessary to remove the fabric from the coach The fabric can hang down the side of the coach Refer to Figure 1 Replacing the Fabric on page 2 1 Close the room if open CAUTION The spring is pre wound and under tension The spring locking pin must be inserted before continuing otherwise the roller tube can spin out of control and cause personal injury and or property damage 2 Detail B On right end of the roller tube insert a spring locking pin through the bearing and spindle it may be necessary to twist the roller to align the holes The locking pin is a 3 16 x 1 1 4 cotter pin or equivalent Place tape over the head of the pin to avoid the pin coming out 3 Detail A Remove the 10 32 screws from the endcaps one in each endcap On the right side remove the two 10 x 1 2 screws from the mounting bracket Hold the roller tube and slide the right endcap assembly out and away from the roller tube It is not necessary to remove the endcap assembly from the bracket 6 Pull the roller tube from the left endcap then unroll the fabric from the roller tube 7 Detail Remove the retaining screws from the roller tube spindles and save 8 Slide the roller tube off the fabric If replacing the roller tube assembly go to Installing the Roller Tube Assembly on page 6 lf replacing the spring assembly go to Replacing the Spring Assembly on page 5 4 052559 30111 Carefree of C
4. 2 Detail C After the fabric is centered hold the polycord in the bottom of the fabric slot Place one 1 10 x 2 PHSD screw through the fabric slot hole and polycord The screw must be positioned to thread into the metal of the roller tube slot and the edge of the polycord The screw action will pull the polycord further into the slot hole DO NOT OVERTIGHTEN maximum torque 16 in lbs NOTE The attaching screws are offset from the center of the polyrods Ensure that the polyrod is positioned in the large diameter of the fabric slot The screws thread into the extrusion and the top of the polyrod Tip Place a small wedge such as a small flat blade screwdriver between the top of the fabric and the slot to hold the polyrod down to start the screw in the correct position Use care to not damage the fabric After tightening the fabric in the slot from end of the roller tube to the other end repeat step 2 to secure the fabric 4 Roll the fabric onto the roller tube Note the direction of the wrap as shown in Detail C The view is of the RH spindle CAUTION Failure to roll up the slack before installing the roller tube will reduce the spring tension Reduced spring tension may cause the fabric to sag and not roll up correctly when the room is closed 5 Insert the roller tube spindle into the LH endcap The flats on the roller tube spindle will align with the flats in the endcap Ensure that the spring locking pin is pointing ou
5. 4 After the screw is installed trim the excess polycord 5 After tightening the fabric in the slot from one end of the roller tube to the other end repeat step 5 and 6 10 11 12 13 to secure the fabric Roll the fabric onto the roller tube Note the direction of the wrap as shown in Detail C The view is of the RH spindle the end with the screw retaining pin Allow approximately 6 of fabric to extend past the roller tube Lift the roller tube up and slide the fabric polyrod into awning rail Center the fabric over the room Roll up any slack material onto the roller tube CAUTION Failure to roll up the slack before installing the roller tube will reduce the spring tension Reduced spring tension may cause the fabric to sag and not roll up correctly when the room is closed Insert the roller tube spindle into the LH endcap The flats on the roller tube spindle will align with the flats in the endcap Ensure that the spring locking pin is pointing out on the RH side of the roller tube Slide the RH endcap on the mounting bracket and over the RH spindle of the roller tube Detail A Attach the endcaps and roller tube together using the two 10 32 x 1 2 screws removed previously Secure the RH endcap assembly to the mounting bracket using the two 2 10 x 1 2 screws removed previously Confirm the fabric is centered in the awning rail CAUTION When the pins are removed the roller tube springs will quickly roll up an
6. Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes
7. If the room must be closed during wet weather rain close the room in increments approximately 6 8 This is to allow water to run off while the room is closing and prevent sudden pooling HARDWARE MAINTENANCE e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary Roller Tube Noise After a period of use the roller tube bearing may make some squeaking noises Spray some silicone lubricant between the flange on the pivot shaft and the roller tube bearing Open and close the room and repeat the application until the lubricant as penetrated between the shaft and bearing 052559 30111 7 Carefree of Colorado SLIDEOUT COVER Service Manual PART NUMBER LISTING SLIDEOUT COVER ROLLER TUBE PART NUMBER CONFIGURATION 1 0970042 STYLE CODE SIZE IN INCHES FABRIC COLOR ae BOX LENGTH Available in White Vinyl Only 42 ExtensionStandard PART NUMBER SERIAL NUMBER LOCATION SERIALNUMBER P PARTNUMBER Carefree OO Mfg Date 052559 30111 Carefree of Colorado Service Manual SLIDEOUT COVER ILLUSTRATED PARTS LIST cs501 Item Description Notes 1 012546 005 Bracket Mounting Kit Tall 2 012546 006 Bracket Mounting Kit Tall 2 2 012545 005 Bracket Mounting Kit Short 2 012545 006 Bracket Mounting Kit Short 2 3 012540 005 Endcap and Mounting Tube Assy 3 01
8. feet 7 14 to 16 4 Spring Winds 21 Example Box Length 10 4 soring winds 10 7 17 Always round down to the nearest whole number Adding Spring Winds NOTE Have a spring lock pin available The pin should be a solid 3 16 x 1 1 4 shaft with a flat end such as a drill bit If using a 3 16 cotter pin cut the two legs flush so that the end is flat Have one person firmly hold the roller tube stationary Using a 13 16 box wrench or equivalent turn the spindle counter clockwise to add spring winds One complete rotation of the spindle equals one spring wind After adding the required number of spring winds firmly hold the wrench and roller tube and insert the spring locking pin Hold the pin in place and slowly release the wrench Place tape over the head of the pin to avoid the pin coming out After completing the spring replacement go to Installing the Roller Tube Assembly 052559 301r1 5 SLIDEOUT COVER Service Manual Carefree of Colorado INSTALLING THE ROLLER TUBE ASSEMBLY lf the new fabric is being installed with the replacement or modified roller tube use the installation instructions for Installing the Fabric and Roller Tube on page 2 For the referenced Details refer to Figure 1 Replacing the Fabric on page 2 If the fabric was left on the coach 1 Slide the roller tube onto the fabric Make sure that the right end spring end of the roller tube is on the RH side of the canopy
9. 2540 006 Endcap and Mounting Tube Assy 3 4 001583 Plunger R001584 Plunger Kit 5 R001580 xxx Roller Tube Assy 4 6 R001581 Spindle Assy LH 7 R001582 Spring Assy RH 8 Awning Rail See Hardware and Accessories Notes 1 xxx Length in inches 2 Items 1 amp 2 contains 2 ea brackets and attaching hardware 3 Item 3 contains 1 ea LH and RH end caps w mounting tubes assembled Plunger mechanism is part of the LH endcap assembly 4 Roller tube assy item 5 is complete and includes roller tube LH spindle assy item 6 and prewound spring assy item 7 052559 301r1 9 SLIDEOUT COVER Service Manual Carefree of Colorado NOTES 10 052559 30111
10. SERVICE MANUAL free SLIDEOUT COVER Colorado RV TABLE OF CONTENTS girs o p APEE EEE E P E E S iste hen A T E E EE E E E SES 1 AE IA AE AAE EE AE AON E AISEA AE EN OAA AE N N EA A 1 Canopy REDRE tei oe REA 2 Removing the Fabric and 2 Installing the Fabric and Roller 2 Bar 4 Removing the Roler aiaeei 4 Replacing the Spring ASSembDly meen ee ene nn riS REE eee 5 installing the Roller Tube ASsembly 6 Standard Maintenance sassssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nennen mnnn mnnn 7 790 011 A E AEF hen T PE F TETEE IFTE E E A AE ATE T E ATE TTY 7 PEGS EAA E EEA EEEE E E EAEE EEE AA 7 PO E E E E 7 7 Pari LISINO 8 Slideout Cover Roller Tube Part Number 8 Fa NUMOS Seral _ _ 8 E 9 052559 301r1 Printed in USA February 2012 PROPRIETARY STATEMENT The Slideout Cover is a product of Carefree of Colorado located in Broomfield
11. ght side remove the two 10 x 1 2 screws from the mounting bracket Hold the roller tube and slide the right assembly out and away from the roller tube It is not necessary to remove the endcap assembly from the bracket Pull the roller tube from the left endcap then slide the fabric and roller tube out of the awning rail Detail C Remove the retaining screws from the roller tube spindles and save Remove the fabric from the roller tube INSTALLING THE FABRIC AND ROLLER TUBE replacing or repairing the roller tube make the necessary repairs before continuing 1 Unfold the replacement fabric 2 Detail C Slide the black polycord of the fabric into the fabric slot of the roller tube Orient the fabric with the hem on the bottom the hem will then roll against the roller tube Center the fabric in the roller tube 2 052559 30111 Carefree of Colorado Service Manual SLIDEOUT COVER 3 Detail C After the fabric is centered pull and hold the excess polycord in the bottom of the fabric slot Place one 1 10 x 2 PHSD screw through the fabric slot hole and polycord The screw must be positioned to thread into the metal of the roller tube slot and the edge of the polycord The screw action will pull the polycord further into the slot hole DO NOT OVERTIGHTEN maximum torque 16 in lbs NOTE There is a small guide on the bearing at the bottom of the hole The screw goes in the top of the hole opposite the guide
12. ly imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the canopy Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the canopy Pooling When water collects on the top of the fabric this is Known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the room in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting IMPORTANT NOTE
13. olorado Service Manual SLIDEOUT COVER REPLACING THE SPRING ASSEMBLY This procedure will require two people 4 5 Firmly Grasp the Roller Tube 13 16 Open End Box Wrench as 3 16 x 1 3 4 Locking Pin 8 x 1 PHSD Screw Cut End Off Flat Figure 2 Replacing the Spring Assembly cs010 Remove the roller tube from the vehicle Remove the existing spring winds CAUTION Usea pair of good quality work gloves to protect the hands while holding onto the roll bar Insulated rubber gloves provide a solid grip e Firmly hold onto the roller tube CAUTION The spring is wound and under tension When the pin is removed the spindle will turn rapidly To avoid personal injury keep hands away from the spindle until the spring has unwound e Remove the spring locking pin and allow the spring to unwind After the spring is unwound remove the 8 x 1 pan head square drive screw that attaches the spindle assembly to the roller tube and save Remove the spring assembly from the roller tube and set aside Insert the new spring assembly and secure to the roller tube with the 8 x 1 screw removed previously Calculating the Spring Winds The spring winds are calculated based on the box length of the slide out To calculate the spring winds room closed measure the box length IN FEET Box Length Winds Required PS kengin 47 orless Spring Winds 11 n 4 to 13 11 Spring Winds Number of
14. t on the RH side of the roller tube Slide the RH endcap on the mounting bracket and over the RH spindle of the roller tube Detail A Attach the endcaps and roller tube together using the two 10 32 x 1 2 screws removed previously Secure the RH endcap assembly to the mounting bracket using the two 2 10 x 1 2 screws removed previously 9 Confirm the fabric is centered in the slat CAUTION When the pins are removed the roller tube springs will quickly roll up any slack material Use care that hands and fingers are out of the way 10 Detail B Remove the spring locking pin from the end of the roller tube assembly 11 Open and close the room to ensure that the fabric 1 rolling up straight on the rollbar 12 Secure the fabric to the awning rail using two 6 x 3 8 screws through the rail and fabric 6 052559 30111 Carefree of Colorado Service Manual SLIDEOUT COVER STANDARD MAINTENANCE Maintaining a Carefree Ascent slide out cover is easy Just follow these basic steps e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric clean FABRIC CARE CAUTION Do not use oil based cleaners any caustic granulated or abrasive type cleaners on your Carefree product 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings 1 to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deep
15. y slack material Use care that hands and fingers are out of the way 14 Detail Remove the spring locking pin from the end of the roller tube assembly 15 16 Open and close the room to ensure that the fabric is rolling up straight on the rollbar Secure the fabric to the awning rail using two 6 x 3 8 screws through the rail and fabric 052559 301r1 3 SLIDEOUT COVER Service Manual Carefree of Colorado SPRING ROLL BAR REPLACEMENT AAWARN ING THESE PROCEDURES DEAL DIRECTLY WITH THE PRE WOUND SPRING TENSION IN THE ROLL BAR FAILURE TO EXERCISE CARE AND OR FAILURE TO FOLLOW THE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE IF THE SPRING IS PREMATURELY RELEASED THE ROLL BAR CAN SPIN OUT OF CONTROL AND CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE NOTES 1 Replacement roller tube assemblies are complete and include the spindles and pre wound spring assembly 2 The instructions in this section are for replacing only the roller tube assembly or spring assembly 3 If replacing the fabric and roller tube assembly follow the Canopy Replacement instructions on page 2 Substitute the replacement roller tube for the existing roller tube 4 replacing the fabric and spring assembly follow the Canopy Replacement instructions on page 2 Repair the roller tube assembly following the instructions for Replacing the Spring Assembly on page 5 before installing the new fabric REMOVING THE ROLLER TUBE ASSEMBLY
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