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DPM Particulate Monitoring Systems

1. 12 Wein eiiscsisccsesscsestassssesecsscovstsssdevsasecdncessesonssceoseaessessesusesesvencescssensasvanesssudess cssassssensoesvensessesenee 12 1 ModbusG RTU RS 485 Networking Protocol nnne nre 34 122 EtherneUIPQ Networking eiie ie mto An ng tesa teen Ca FEAT FREE ITE HER este 37 Document No 210 1003 M Page 1 2007 Particulate Monitoring Systems 1 Safety 1 1 Applicable Use Installation amp Operating Manual These particulate monitor systems are not designed for use as a functional safety device and do not carry a SIL rating The device must not be used as part of a safety system or as an input signal to a safety system These monitors are designed for general process and environmental monitoring 1 2 General This apparatus is available with various agency approvals as noted in the approvals section All versions of this device have been designed to comply with EN 61010 safety requirements for electrical equipment for measurement control and laboratory use and are supplied in a safe condition Before beginning an installation the following safety precautions and all precautions noted listed throughout this manual and in the installation drawings must be followed WARNING Document No 210 1003 M AREA CLASSIFICATION Before installing any device confirm area classification requirements Do not install any device that is not tagged as s
2. Document No 210 1003 M Page 9 2007 Particulate Monitoring Systems Installation amp Operating Manual 5 Particulate Sensor Coaxial Cable Installation Connection Prior to making coaxial cable connections review the following routing instructions IM PARTICULATE SENSOR COAXIAL CABLE ROUTING sensor cable must be installed in conduit that is separate from all other wiring The cable should be routed from the particulate sensor to the control unit in a path that avoids high vibration heat over 394 F 200 C and any strong magnetic or electrical fields cable should be located at least 18 in 46 cm away from any power lines conduit motors frequency drives and other sources of electrical interference throughout its entire path e cable should be installed in metallic conduit At the process end use a section of shielded flex conduit that is 1 to 2 times the probe length to serve as a service loop The coaxial cable is connected to the control unit by a coax connector and is connected to the sensor by two ring terminals The connectors are normally supplied pre assembled to the cable Once the cable has been routed insert the coax connector into the control unit enclosure leaving a very small service loop as specified in the installation drawing shown in the appendix A larger service loop should be used at the sensor end typically 1 to 2 times the sensor length A
3. Service Code Object Address Class Instance Attribute Value Description I fi 1 E Get Single Attribute Transmit data size Data sent to the device Byte Y Sales decimal Receive Data Output size format Data received from the device Y 03 7 Output radix format Hexadecimal Close Help Network Addressing and BOOTP Behavior Communication over an Ethernet network typically requires a device to be setup with two addressing parameters a MAC address and an IP address The MAC address of the Ethernet IP module is fixed and is listed on the enclosure The IP address is set to a factory default value of 192 168 0 254 with subnet mask 255 255 255 0 when shipped To change the IP address a BOOTP server must be present on the Ethernet network The following procedure is used to change the IP address 1 The Ethernet IP module must be unlocked to allow changes to its internal configuration By default the module is locked at power up To toggle the lock state the following explicit message must be sent to the module Service Class Instance Attribute Data 0x45 0x67 0x89 OxAB OxCD 2 BOOTP operation within the module must be ENABLED By default BOOTP operation is disabled After the IP address has been set BOOTP operation must be set back to disabled To ENABLE operation the following explicit message must b
4. ALSAVS 5 M0018 NUL 39018 NUL daLvadn SIOSWAS GNNOYS 1X31 Q31vadn 3 SNOGYVZVH 3NIBWOO 5 Vwos OL Q39NVHO SILON 49018 IUL SNOISN3AIQ 3YNSOTON3 NouLdl4oS3Q AVI34 OL 39VLIOA 20 YO OV VN31X3 AlddV LON OQ SNIN3VM I I NOWNOO 1755 ESU z o WNIWININ PAIX 9001 23 sz I Nee FVLO WHO 0 47 25 SqAZL QvOdH 30anos SE 58 Side 1N3BBno x or LOWLNOD 318v1snrav 2 WHO 0 I 2 INANI LINN 7051409 DWINOD XH LINN 71051409 s rm a ai maipi s E rr OR SECTS Se eS I WNSGLXS INdINO vuoz rv G31V10S NNS3IX3 YIVdWI AVN SINJ3NOdWOO 40 NOILALILSENS ONINSVM 33O SI 55320 Q3103NNOOSIQ SI Y3MOd 3 IHM TANNOSY3d 093303339 38 LSNW JOIANSS NOLVTIVISNI 53000 W907 3 8vOllddV Tiv S3NITZGIND 3ONVN3INIVW NOLLVTIVISNI VHSO VdJN VW3N O30 O3N OL WALSAS AL343VS V Ol LAdNI NV SV NO 4O lyd SV 35 LON LSNW 3939 AL33VS V SV 3Sf 303 Q3N9IS3Q LON SI SIHL STVINBLWN 3unsS3Nd SS300Md SYNLWYAdNAL SSIOONd 3univs3dW3l IN3IBAV 934035 303 JIGVLINS G399V1 SI 39IA30 JHL NOLLVTIVISNI 330338 NOLLVOIJISSVIO 304 318Vllns 0399vl
5. 38 5 5319702 TW SNIMVMO NOLLYTIVISNI STIONV LH IY SYOLONGNOD MOSN3S 6121 5049 5 5 AO9M3N3 9NI8VO 33H10 WONJ HLSW S O S3HONI 81 JO NOILWYVdaS NIVINIVW 55 HOI dW3l rem 016 9 S318vO MOSN3S SLVINOWYVd YSHLO 303 1d30X3 JAVO YSHLO 31003 LON OQ 310115915 LON OQ L 23700 TW 294 NOILVTIVLSNI 318VO TVIXVOO NOSN3S SLVINOILYWd S3uxvd QYIHL OL gos oz 1ON 00 7151 SI 310HM YO Lyd NI 18 968 4681 LON LSNW 330S010N3 0 3 9 WILNAGISNOD rsz oi SVD 55320 30 NOILIVSN3ONOO TSHION3T 39 1N3A33d OL 3131dWOO SI NOLVTIVISNI 5 G39V1d33 38 GINOHS LNNOW YOSN3S NOILVINSNI TVNH3LIX3 S 1H9I3M YOSNSS 3Hl S3WlL 3 4 1SV31 LV ONILYOddNS 30 31 8vdvO JOVIYNS OL OVIM v ONIQII3HS WOMLOSTS 3qIAO8d OL MOVIS 3Hl 30 QN3 3Hl NWO34 5 3M3 NVHL 35019 G3LV901 38 GINOHS YOSN3S JHL 430 SI MOl3MIV SS39OMd JHL N3HM ONIGNIONI 380Md XIAO MOTI OL 15 1N3IBWV YO MOTIV LVHL NOILVOO V NI LON OQ OVIS V NI MOSN3S JHL ONILNNOW N3HM NON WO13 Ol YVINDIGNAdYSd LONG 3did 30 YALNJO Q13M 5 1H9lL ONV 303 GNNOYY 303 S 310 33 T M OTI
6. sv3uv 5 SnOQNVZVH NON AMVNIQMO NI Q31V001 38 AINO 1051409 JHL NOLVTIVISNI 339034 303 Q3MOT103 38 LSNW SOOL SZZ 71051409 SNOGYVZVH L SNOLVTIVISNI ShOQNVZVH Q3TIVISNI YOLSISSY SNLIVNIW33L O13 W31H3ANOO Q 3lHS qais T 262 54 OL S8v SM Od 9 500 527 1N3AdInO3 TVN331X3 OL 25 sz ONIMVIT 01402 MOTIO3 a9 a WHO 01 o VIENI NOH 1NIOd 319NIS z SNOITTIVTIVISNI 2 NOIL IV SNI 7 QNnONO OL 303 SNIONNONS Cases SOj 5 G3TWISNI LON YOLSIS3Y G3TWISNI NOJSIS3N 803 ONT EEEE 3IVNIWH3L 33H13901 ONLVNIWH3L Zi ONLVNIWH3L L 300N 0713 103NNOO LINN 1031NOO 1 S5 es E 1 310N 33S NOLLO3NNOO o a udo DM 33 Ss 301953 NORAOO SIVNSIS YOISISSY mammnm gt S 3SN3S 3SN3S 2 226092 Adds iia D WHO 21 em XXXX 2 M3MOd 0 dc 8 1ndino 4007 9001 ca OM o3 S889 LINN TOMINOO LINN 1081409 Sun W3IIWSNVSI ec E UE 752595 zZOozooOgoo 242588 58587288 alow 335 38 5 5 MO LOVINOD AYO 031 1051 NV un220 A gt AVW 10MINOO OL JOVNVO STVNINYSL NOWWOO TVN IS YO LV 91 Sb QN3931 52018 WNINY 8 59
7. AL3SVS SISNIMLNI 3IVdWI SIN3NOdWOO JO NOILNLILSENS NOLVTIVISNI 939034 303 38 LSNW 8001 6522 1OMINOO V33V SNOCYVZVH L SNOILVTIVLSNI V3sv SNOGYVZVH pel 440 SI SS300Nd 3HL G3103NNOOSIO SI Y3MOd 31IHM T3NNOS3d A8 38 5 3943 NOLVTYVISNI 9 53000 W901 3 8vOllddv Tiv S3NITZGIND 3ONVN3INIVA NOLLVTIVISNI VHSO VdJN VW3N O30 O3N Ol 3N3HQV S WilSAS AL34VS V OL 1ndNI Sv NO 30 Sv 35 38 LON 5 5 TWNOWLONNS V SV ISN 303 Q3N9IS30 LON SI 391134 SIHL sWwhaivw OILAM 340sS34d 53909 SYNLVYSdWAL 55300 3un1vs3dW3l G3MInO3H YO4 5 0399 SI IDAJO IHL NOLVTIVISNI 380338 NOLLVOISISSVIO 304 Q399vi LON SI LVHL 1N3AdinO3 TIVISNI LON OQ Z OWL SS320Nd NO 5 5 LSNIVOV NOISIAIG 5910 SNOLIV2O1 SNOGYVZVH FU 8 3SV313M NOLLdIOS30 NOLLVTIVISNI LNVLYOdNI
8. Connection to plant PLC s is dependant upon the communications ports available on the specific PLC being used Ensure that the communications port connected to is not limited to a PLC manufacturer s proprietary network protocol such as Allen Bradley Data Highway or Remote I O Modicon s Modbus Plus protocol is also not supported This is a Modbus amp protocol Some configuration may be required in the PLC to set the communications port to Modbus RTU RS 485 Communications Ports A network connection may be directly wired to any communication ports that support half duplex RS 485 and Modbus RTU protocols Refer to the PLC manufacturer s literature for specific details on connections to the PLC communications port Network connections to RS 232 RS 232C or RS 422 ports are supported with the addition of a converter module As with the RS 485 port the Modbus RTU protocol must be supported for proper operation Converter modules are available from the factory The converter module modifies the voltage levels and wiring connections to allow different RS connections to work together Converter modules generally require their own power source which must be provided in the PLC cabinet When using an RS 485 to RS 232 converter the converter must be setup so it will transmit when the TD line is asserted Document No 210 1003 M Page 34 2007 Particulate Monitoring Systems Installation amp Operating Manual Personal Compute
9. MAIN AVG i SCREEN ADJUST AVERAGE MINUTES Se VALUE DISCARD VALUE ADJUST CLEAR I 4 AVERAGE sive VALUE Press the SETUP key from the MAIN AVERAGE screen to enter the AVERAGE setup screen Use the UP DOWN arrow keys to adjust settings to the desired values Press the ENTER key to save a value and proceed to next setup screen Press the SETUP ESCAPE key to return to the main average screen without saving the current parameter s value wem ue se Average Period Clear Average Page 17 Number of minutes the real time reading is averaged to compute the average reading 0 360 Min YES NO When YES is selected and the enter key is pressed the averaging is cleared and the average reading is initialized to 0 2007 Particulate Monitoring Systems Installation amp Operating Manual 6 6 4 20mA Analog Output Scaling Particulate levels may be transmitted to external devices with the 4 20mA analog output Typical applications include remote monitoring of particulate levels with a PLC chart recorder or panel meter The 4 20mA output is transmitted as linear or multi decade logarithmic output Two parameters determine the type of output signal The 4 20mA Minimum Scale parameter determines the pA equivalent of the 4mA output Setting this parameter to 0 0 enables the Linear scale A value other than 0 0 initiates Logarithmic scale The 4 20m
10. RTU RS 485 network address set to Input T 2O Assembly Object Class 0x04 Instance 0x65 The following is a mapping of I O values for the standard Ethernet IP assembly object instance 0x65 These are values that are sent from the Ethernet IP server control unit to the Ethernet IP client typically a PLC The input assembly size is 13 16 bit words Data Types Bool 1 bit Boolean discrete data Usint 16 bit unsigned integer analog data Sint 16 bit signed analog data Float 32 bit signed floating point analog data Floating point values are represented in IEEE format 32 bit where the 1 register is the LOW word and the 2 register is the HIGH word Input T gt O Assembly Object Class 0x04 Instance 0x65 Size 13 16 bit words 16 Bit Modbus Range Range Units Data Description Word Type Address Address Min Max 0 0 65535 Usint Network status 0 ok gt O error 1 0 65535 Usint Alarm status 1 16 1 alarm 0 ok 1 0 03073 0 1 Bool Alarm status Max alarm 1 1 ON 0 OFF 1 1 03074 0 1 Bool Alarm status Pre Visible alarm 2 1 ON 0 OFF 2 0 65535 Usint Self check status information 2 0 03247 0 1 Bool Zero check status IZRUNNING 0 NOT RUNNING 2 1 03248 0 1 Bool Span check status I RUNNING 0 NOT RUNNING 2 2 03249 0 1 Bool Full system zero check status 1IZRUNNING 0 NOT RUNNING 2 3 0 1 Bool Not Used 2 4 0325
11. 30 dOL IV 5 XVOD 193NNOO 33JOQNV1S GSLVINSNI NMOHS YOSNSS 305435 JLVINOILYVd 3 41059 L NOISIAIQ H I SSv1O SI SNOGYVZVH Q3TIVISNI 3Hd NO193NNOO VAS 2 9 AF9Z S6L AO Z NI HOLIMS MOIO313S I dNI OV v ZH 9 Zv AZEL LE NOILISOd ASLL NI HOLMS YOLOSTSS I dNI OV AOWININ G3lV3 38 LSNW NY 3AOW3N LON OQ 3MIM N3dWnr QNNOYSD G3lldd S 3SV8 3YNSOIONS OL Q3Q0NO8 38 LSNW X34090 SYNSOTONS 3HL SSYNSOTONS OITIVI3A ONINOO 303 5310 0350 38 1SnW HlNv3 3ALI03103d 30 1N3QON3d3QNI 300319313 ONIGNNOYS V GNNOYS OL 1938535 HLIM WHO SS31 38 LSAW AL33VS OISNIMANI 33h SNI OL WNIWS3L Ol 38 5 AL33JVS OISNIMINI Z Lf TWNINYSL OL Q3193NNOO 38 LSNW ANNOYS HliMV3 3AUO310Nd 1 ONIGNNOYD AL33VS OISNIMINI XIVANI AYN SIN3NOdWOO 30 NOILNLILSENS 1V 318V9 IWWIXVOO NO AI33VS OISNIMINI 1ndNI OV 1ndNI Ov WOO LNdLNO AV133 O N 1 10910 WOO Z LNdLNO O N 109100 0135 vuoz v LNdLNO vwoz y NOWNOD WNOIS INdNI Viu0Z r 9001 20 NOILOSNNOO 318V9 MOSN3S XVOD VAS ayog LINDYIO WNYSLNI NO Q31V901 3338
12. 5e Ethernet cable The maximum length supported for a single Ethernet connection is 100 meters additional lengths require installation of switches repeaters or alternate networking hardware such as fiber optics Ethernet networks typically run at a speed of 100Mbps Both 10Mbps and 100Mbps data rates are supported by the control unit with an auto sensing Ethernet PHY interface The control unit is available with a Modbus RTU RS485 communication port located directly within the control unit enclosure The particulate monitor s Ethernet IP interface is typically supplied as an external converter housed in a separate enclosure due to the limited space within the standard control unit enclosure The Ethernet IP converter translates between Ethernet IP network messages and Modbus RTU control unit messages With this functionality the control unit appears as an ordinary Ethernet IP device on the Ethernet network Network Protocol Description Ethernet IP is an open networking protocol governed by the Open DeviceNet Vendor Association ODVA and was originally developed by Allen Bradley It is built upon a producer consumer connection structure where data is grouped into assemblies for transmission over the network Connections between devices requiring communications on an Ethernet IP network are created as either an I O or Explicit messaging type Explicit connections are supported only for factory configuration data no user data is avail
13. FAILSAFE RELAY 2 sve VALUE DISCARD VALUE PROCESS RUN Ene T VALUE DISCARD VALUE PERFOR p ZERO CHECK sve VALUE DISCARD VALUE PERFORM se i SPAN CHECK SAVE VALUE Document No 210 1003 M Fail safe Relay 1 Fail safe Relay 2 Process Run Relay Enable Page 15 Installation amp Operating Manual When setto Y es inverts the alarm relay logic Relay is ON when NO alarm condition exists and is OFF when there IS an alarm condition Relay is OFF when power is removed from the control unit When set to Yes inverts the alarm relay logic Relay is ON when NO alarm condition exists and is OFF when there IS an alarm condition Relay is OFF when power is removed from the control unit When set to Yes enables use of the process run relay input channel When set to No disables use of this input Refer to Automated Self Checks section of the manual for details on use of this relay input When set to Yes triggers an automatic zero check Refer to Automatic Self Checks section of manual for full details When set to Yes triggers an automatic span check Refer to Automatic Self Checks section of manual for full details 2007 Particulate Monitoring Systems Installation amp Operating Manual 6 4 Menu 3 Setup Navigation within Menu 3 is similar to that described Menu s 1 and 2 Features designated with an
14. IP client typically a PLC to the Ethernet IP server control unit The first word in the map contains the run idle bit bit 0 The run idle bit controls write access to the control unit When the run idle bit is set to 0 the control unit is set to idle mode In idle mode the Ethernet IP server will allow read only access to the control unit When the run idle bit is set to the control unit is set to run mode In run mode the Ethernet IP server will allow both read and write access to the control unit The run idle control is defined for communications purposes only and has no affect on any other normal control sensing alarming operation of the control unit The output assembly size is 7 16 bit words Data Types Bool 1 bit Boolean discrete data Usint 16 bit unsigned integer analog data Sint 16 bit signed analog data Float 32 bit signed floating point analog data Floating point values are represented in IEEE format 32 bit where the 1 register is the LOW word and the 2 register is the HIGH word Output O gt T Assembly Object Class 0x04 Instance 0x66 Size 7 16 bit words 16 Bit Modbus Range Range Units Data Description Word Type Address Address Min Max 0 0 1 Usint Run Idle mode setting O idle read only 1 run read write 1 40737 0 5000 Float Alarm level Max alarm 1 LO word 2 40738 Alarm level Max alarm 1 HI word 3 40739 0 5000 pA Float Alarm level Pre visible alarm 2 LO word 4 4
15. Linear Linear 0 0 Linear 0 1 10 0 Log Linear Page 14 Allows the user to configure the full scale span of the bar graph readout The user may select a fixed scale or a auto ranging scale where the unit will select it s own scale automatically The user can select between a LINEAR or LOGARITHMIC scale Log scaling is recommended for processes with dynamic spiking readings such as a baghouse or cartridge type dust collector Locks the keypad to prevent unauthorized modifications Once locked alarm levels cannot be viewed or modified until the keypad is unlocked To ulock enter Menu 2 and set the lock keypad parameter to NO Resets all alarm set points and user adjustable parameters to their factory default values by selecting YES Sets the 4mA value of the 4 20mA output Entering 0 0 defines Linear scale A value other than 0 0 defines logarithmic scale Sets the 20mA value of the 4 20mA output Linear span can be set to any value Logarithmic span will also determine the number of decades Example Linear output Min Scale 0 0 Output S pan 1 000 3 decade logarithmic output Min S cale 1 0 Output S 1 000 Modbus slave address for the 85 485 serial network Each device must have a unique address 2007 Particulate Monitoring Systems DISCARD VALUE 24 raicsare RELAY 1 ca VALUE DISCARD VALUE
16. NOS LINGNOD TW 31n0N JONVE 340n1vs3dW3l 031312395 3015100 YO NOLLVSBIA H IH 30 V3sv NV NI 10319405 JHL LNNOW LON OQ 1H9I3M TOYLNOD JHL S3WIL 3 3 LYOddNS GINOHS ONILNNOW I3A31 343 LV SI 3O1V33dO JHL OS TOYLNOD JHL LNNOW Z ONLLNON ONIOWdS N3dOMd OL SNOLLVOINNWNOD O I SOTWNV O I 1031NOO J3MOd 304 LINGNOD 3lV uvd3S ISN LOANNOOSIO 33MOd 7199119373 3i1ViMdOSddV NV 30 JHOIS NIHLIM 71081409 3HL LNNOW L 5 X04 53000 W907 O3N Ol 3Y3HGV ONILNNON SUNN OQAvZ OG 9NllV3 3Sn3 NOlLdO 3135 SUNN O3 YUZE Q333MOd OVASLL Ov 303 9NLVM ISNA Z YO 812 1300W 3SNSFIILN A0SZ 41 35933 3Sn3 INN L ONISN SANIN3GIND 303 2661 0011 2861 81G GYVONVIS 333 Ol 33333 3iviMdOMddV NOISS3YddNS 3940 TIVISNI A933N3 3ALOnQONI JO SJOYNOS WOHJ AVMv SYOSN3S ONIMIM 31n03 S3IONv 1H9hJ O I 1051409 M3MOd 55040 15 ONIYIM SNOLVOINGWAOO 0 1 SOTWNV AOWININ A009 38 LSNW N3MOd TIV LINGNOD VLIW NI 035012 3 38 LSNW STVNIN331 031319395 OL 3GVW 38 LSNW SNOLLO3NNOO M3dOHd 5 53000 1 501 O3N 01 333HQV 1913129313 NN LH
17. and sensors are provided to match the application and process monitoring needs Principle of Operation Particulate Monitoring Systems employ a highly reliable technology based on induction A sensor probe is mounted in an airflow stream such as a pipe duct or stack for small tubing an inline non intrusive ring sensor is employed As particulate flows near and over the sensing element minute electrical currents are induced in the sensor and transferred to the control unit by a coaxial cable A microprocessor filters and processes the signal into a normalized absolute output that is linear to the mass concentration of particulate II ze za MASS CORRELATION It is important to note that the above relation between instrument units and actual mass mg m or gr cf is just an approximate guide for selecting the appropriate model and range and for providing a general indication of the typical particulate levels monitored For a true correlation between pA and actual mass mg m gr cf a gravimetric correlation such as an isokinetic sample must be performed for each application and a recommended model and detection level must be ordered It is also important to note that the accuracy of such correlations is application dependent and produces the best results with consistent particulate and process conditions The user must follow proper procedures and must understand the typical accuracy of such correlation techniques Consult fac
18. can be located downstream of the blower but not too close to the stack outlet There must be sufficient duct downstream of the sensor to provide adequate electrical and atmospheric shielding The sensor should be located upstream of any sampling ports by at least two feet It is not necessary that the sensor be in the same section of the duct stack as the sampling ports Particulate sampling ports require fully developed laminar flow and longer straight sections Document No 210 1003 M Page 7 2007 Particulate Monitoring Systems Installation amp Operating Manual Extreme vibration should be avoided Sean ATMOSPHERIC AND ELECTRICAL SHIELDING OF SENSOR 4 2 Mounting It is essential for the pipe duct to provide an electrical Faraday shield for the sensor The pipe duct or stack should be metal with a high quality earth ground Consult the factory for non conductive pipes ducts such as plastic or fiberglass Small in line sensors for small tubing provide their own section of metal pipe which also must be grounded When the sensor is placed in a stack duct choose a location away from atmosphere so wind driven atmospheric particulate or rain does not flow over the sensor and so external electrical noise cannot affect operation Do not place the sensor where the pipe duct is corroded or cracked which may allow water droplets to create signals as they flow by The following types of process mounts are available for the standard probe sty
19. for installation in hazardous areas The nameplate lists allowable hazardous areas and T code ratings as well as approval agency markings Do not install any device that is not tagged as suitable for the area Classification Sections or statements in this manual that apply to approved hazardous area systems or installations are designated with the following symbol Designation for use in hazardous areas does not make the system suitable for use as a functional safety device WARNING EXPLOSION HAZARD Document No 210 1003 M Hazardous area control drawing 225 1005 must be followed for proper installation Installation must be in accordance with ANSI ISA RP12 6 and National Electric Code ANSI NFPA 70 Article 504 Substitution of components may impair intrinsic safety Do not connect or disconnect components unless power has been disconnected Designation for use in hazardous areas does not make the system suitable for use as a functional safety device Page 3 2007 Particulate Monitoring Systems Installation amp Operating Manual 2 Introduction A Particulate Monitoring System consists of a control unit a particulate sensor and a sensor coaxial cable Applications include continuous emissions monitoring baghouse filter leak detection and process particulate flow monitoring Types of particulate include both solid particulates dusts powders granulars and pellets and liquid particulates mists Various control unit models
20. increase in the baseline level occurs particulate emissions will likely be visible and the filters should be changed immediately Where as when only the peak emissions have increased emission will likely not be visible and there likely would be time to schedule changing the filters i e early warning Telephone or on site assistance is available to provide suggestions in setting alarm levels Typical Fabric Filter Emissions 500pA 5O0mg m Fillers wear peaks grow Tears grow larger Pre Visible Alarm triggers Max Alarm triggers Baseline unchanged when baseline shifts 50 Taaka caused by Filter replaced Prefer 50mg m cleaning cycles replace at Pre Visible Pre Visible Alarm Level 5 0pA 5mg m Max Alarm Level Max Alam 0 5 1 5 sec spike duration _ Dolay 0 5mgim Time Outputin or gr cf requires gravimetric test Document No 210 1003 M Page 22 2007 Particulate Monitoring Systems Installation amp Operating Manual 7 Manual System Zero Check The System Zero Check is used at installation to confirm proper installation and for troubleshooting This check is mostly for control units that are not equipped with the optional self check subsystem WARNING SAFETY Always disconnect power to the control unit before making any wiring changes at either the control unit or sensor as well as when making any mounting changes or replacing any component Do not remove the
21. sensor even when power is disconnected from a running process if it will in any way compromise personnel or plant safety All regulatory and plant safety procedures must be followed at all times while performing any equipment check or maintenance For hazardous area sensors do not disconnect the external earth ground strap Do not perform any procedure if it will in any way compromise hazardous area procedures SYSTEM ZERO CHECK Document No 210 1003 M 1 Shut the process off stopping flow completely including all airflow not just particulate flow The slightest amount of flowing particles can create a signal If process flow cannot be stopped the particulate sensor can be removed from the process and installed in a grounded test pipe to create a shielded no flow condition Let the system stabilize for 2 3 minutes Read the display It should be below the control units specified minimum detection level If the system passes this check then it is assured that there are no false signals entering the system If the system zero check is not successful each component of the system should be checked individually in the following order 1 Control Unit Zero Check 2 Coaxial Cable Zero Check 3 Sensor Zero Check Page 23 2007 Particulate Monitoring Systems Installation amp Operating Manual CONTROL UNIT ZERO CHECK 1 Disconnect power to the control unit 2 Open the enclosure cover and unscrew the coaxi
22. the particulate reading falls BELOW the setpoint See Menu 1 Setup details Document No 210 1003 M Page 12 2007 OR OR ESCAPE NEXT PREVIOUS Particulate Monitoring Systems 6 2 Menu 1 Setup Alarm setpoints are accessed through Menu setup To enter Menu 1 press the SETUP key Setpoints may be modified by pressing the UP and DOWN arrow keys Values are saved by pressing the ENTER key To discard any changes made and return to the main screen press the SETUP ESCAPE key Refer to the Menu 1 setup diagram below for menu navigation and allowable setpoint ranges Features designated with an asterisk are optional Operation of optional features is dependant upon model and options selected at the time of order The following setup menus are based on firmware version 2 27 or higher Installation amp Operating Manual Document No 210 1003 M Logic Page 13 when the reading is below the setpoint co A V 75 SETUP INCREASE DECREASE ENTER or or or ESCAPE NEXT PREVIOUS ACCEPT From the main screen press the SETUP key to enter the Menu 1 setup screen Use the UP DOWN arrow keys to adjust settings to the desired values Press the ENTER key when finished to save a value and proceed to next menu item Press the SETUP ESCAPE key to return to the main screen without saving the current parameter s value MAIN REAL Defi
23. 0740 Alarm level Pre visible alarm 2 HI word 5 40769 0 600 Sec Usint Alarm Delay HI Particulate 6 40770 0 600 Sec Usint Alarm Delay HI Delta P Document No 210 1003 M Page 40 2007 Particulate Monitoring Systems Installation amp Operating Manual Configuration Assembly Object Class 0x04 Instance 0x80 The configuration assembly object is not implemented However some Ethernet IP clients require one If this is the case use Instance ID 0x80 with a data length of 0 Document No 210 1003 M Page 41 2007 Particulate Monitoring Systems Installation amp Operating Manual Notes Document No 210 1003 M Page 42 2007 lO 910L Szz 0 91 8 NOLLVTIVISNI YOLINOW ALVINOLYVd S3uVd GYIHL OL 3DINAIG 1ON 00 AILOINLS LYvd NI NOWONGOYdSY IWILN3QI3NOO H19N31 MOSN3S JHL S3WlL Z Ol SI IWHL 9 3 30 3 IV LINGNOD X314 G3G13IHS JO dOO 3943 V TIVISNI v LINGNOD TVLIW NI G3SO1ON3 38 LSNW S318VO TW S319NV 1H9lJ LY SYOLONGNOD SSOMO S30MhOS A9N3N3 9NIISVO WON3 YILIN S O S3HONI 81 30 NOlVHVd3S NIVINIVW Z S318vVO WIXVOD NOSN3S SLVINOWYWd YSHLO 1d30X3 JAVO 31003 LON OQ 3173158915 LON OQ L 318VO TVIXVOO NOSN3S SLVINOLLYVd Q3iv3s AT3dONd SH3AOO SONILLIJ TW 3YNSN3 ONY WOLLOS JHL
24. 1 0 1 Bool Zero check remote activate 1 ACTIV ATED 0 NOT ACTIVATED 2 5 03252 0 1 Bool Span check remote activate I ACTIVATED 0 NOT ACTIVATED 2 6 0 1 Bool Not Used 2 7 03254 0 1 Bool Probe and cable check status I ERROR 0 OK 2 8 03255 0 1 Bool Zero check status I ERROR 0 OK 2 9 03256 0 1 Bool Span check status 1ZERROR 0 OK 2 10 03257 0 1 Bool Full system zero check status 1 ERROR 0 OK Document No 210 1003 M Page 39 2007 Particulate Monitoring Systems Installation amp Operating Manual 2 11 0 1 Bool Not Used Thru 2 15 3 40609 0 5000 pA Float Particulate process variable LO word 4 40610 Particulate process variable HI word 5 40611 0 5000 pA Float Averaged particulate process variable LO word 6 40612 Averaged particulate process variable HI word 7 40737 0 5000 pA Float Alarm level Max alarm 1 LO word 8 40738 Alarm level Max alarm 1 HI word 9 40739 0 5000 pA Float Alarm level Pre visible alarm 2 LO word 10 40740 Alarm level Pre visible alarm 2 HI word 11 40769 0 600 Usint Alarm delay Max alarm 1 12 40770 0 600 Usint Alarm delay Pre visible alarm 2 Output O gt T Assembly Object Class 0x04 Instance 0x66 The following is a mapping of I O values for the standard Ethernet IP assembly object instance 0x66 These are values that are sent from the Ethernet
25. 304 JIGVLINS 0399vl LON SI LWHL 1N3WdInO03 TIVLSNI LON OQ Z OWL SS320BHd NO 03151 NOLVOIJIO3dS 1SNIVOvV SSVvIO G3YINDSY SNOLLVOOT1 v3sv SnOQNVZVH gt NOLVTIVISNI LNVLYOdNI SNIMV3SQ 1031409 V3NV SNOGYVZVH 00 AILOINLS NI NOWONGOYdSY S001 S2ZZ 10 91 8 YOLINOW ALVINOLYVd S3HONI 1311 TW S3uVd QMIHL Ol INNAN WILNSGIINOD 318vilVAv SNOILdO SNILNDON 33H10 NMOHS 20 38 5 1ong 3dld WW LON OG YOLOALONd SAOWSY LON OQ 301931034 5539044 WOHJ NOSN3S 30 IWAOWSY 303 dOO 3O9lA83S 318VO 1 310153 5 3AV31 SS3oO0Hd WO34 G3SAOWN3Y AMYVYOdWAL SI JOSN3S N3HM Q3193NNOO NIVW3N OL 318vo GNNONS SI LONG HlNv3 01 31899 SNOSN3S 30 NOILOSNNOO 19344 Z 70 FIOLYV OL Wd4N ISNV 3002 51319373 TVNOLIVN 9 Z1dy VSI ISNV 3ONVQMOOOV NI 38 LSNW NOLLVTIVLSNI L S310N 3AOW3M LON OG NOILO3NNOO 18 5 QNnoso Hiuv3 3d3H YOLONGNOD 431439 XVOD 193NNOO 38044 NOSN3S 1400 H19N31 WRWIXVW 13 3962 WOIdAL A Nos A18W3SSV 318VO WIXvOO 1 318V9 NO Q3TIVISNI 33d S TIVNIN331 ONIY AJOGNVIS
26. 318v9 S8v SH Z 4N3TVAInO3 YO 19488 N3G138 G3LSIML 5 Q3QNvMIS OMVZZ AnWININ AOSZ 318VO VWOZ Y L SNOILLVOINNWNOD SOIWNY 30N3333331NI 7991419373 JO 5325005 YVAN G31V901 SI YO S3lVNIOIMO TWNOIS JHL 5 38 Q1nOHS AVI33 71031405 ONILVIOS NV GSLVIOSI NON SI 1ndNI 1991409 AVI33 335 SNIONnONHS S3NIT3QIn9 303 2661 0011 2861 8185 GYVONVIS 333l OL 3434 3iviMdONddV 333HM NOISS3Hdd S 393nS TIVISNI A933N3 3ALOnQONI JO SSDYNOS WOH4J AVMV SYOSN3S 31703 S319NV 1H9lJ ONIMIM O I 1051409 M3MOd 059 LSNW ONIMIM SNOLVOINGWAOO 0 1 901VNV ONLLNOY ONIOVdS M3dOMd Ol 333HOV ONIYIM SNOILVOINNWWOO O I SOTVNV O I 1OMINOO J3MOd 303 LINGNOD 3lVuvd3S 3sn WNWININ A009 38 LSNW M3MOd LINGNOD TVLIW NI Q3SOT19N3 38 5 ONIMIM NY STVNINYSL 031312395 3HL OL 3QVW 38 LSNW SNOLLO3NNOO ONNOYS HlNV3 5 303 53000 W901 O3N Ol 3N3HQv 1 51919313 ZYNSOTONS JHL SNIN3dO 330338 71031405 JHL OL 103NNOOSIQO t 1335 A18IW3SSV _YOSN3S Q3AO0NddV 71031405 Q3AONddV W3LSAS V33V SNOGYVZWH Q3AOuddv 30 LYWd SV QO3llddns 3YNSOIONZ Q393nd MO JOOSd NOISOldX3 Q3lV4 AT3lviMdONddV NV 3QISNI SI SS31Nn V33V SNOGYVZVH V NI 71051409 SHL 3149507 LON OQ
27. 3382 Check Relay to Activate 02None 1 Relay 1 2 Relay 2 Integer 43383 Span Check Relay to Activate 0 1 Relay 1 2 Relay 2 Integer 43384 Full System Zero Check Relay to Activate 02None 1 Relay 1 2 Relay 2 Integer 43399 Check Allowable Tolerance pA Float 43404 Span Check Allowable Tolerance pA Float 43409 Full System Zero Check Allowable Tolerance pA Float 43401 Zero Check Settling Time milliseconds Integer 43406 Span Check Settling Time milliseconds Integer 42402 Result Measured from Last Zero Check pA Float 42407 Result Measured from Last Span Check pA Float 42412 Result Measured from Last Full System Zero Check pA Float Document No 210 1003 M Page 36 2007 Particulate Monitoring Systems Installation amp Operating Manual 12 2 Ethernet IP Networking The Ethernet IP networking feature allows communication between control units and other devices on an Ethernet IP network Ethernet IP is a common networking protocol supported by Allen Bradley equipment and other third party vendors Network Hardware Description Ethernet is one of the most common networking topologies in use today Devices on the Ethernet network are connected to a central Ethernet switch which links devices together and filters network traffic Devices must be connected directly to a switch using a standard Category 5e Ethernet cable or directly to another Ethernet device using a crossover Category
28. 4 Re apply power to the control unit and allow the reading to stabilize for 1 2 minutes 5 Read the display It should be below the control units specified minimum detection level If the sensor passes this check there are no false signals from the sensor PASS 1 Disconnect power to the control unit 2 Remove the sensor from the grounded test pipe and re insert into the process For hazardous area sensors do not disconnect the external sensor ground strap FAIL 1 Contact the factory for further assistance When performing a zero check keep in mind that it may be acceptable to consider a small false signal negligible For example if the baseline readings are 100pA and a system zero offset of was found this is only a 146 affect on the normal readings If using the device for basic flow no flow detection or basic emissions detection this would not be significant Document No 210 1003 M Page 25 2007 Particulate Monitoring Systems 8 Automatic Self Checks An optional self check subsystem is available to automatically verify calibration and proper operation of the electronics sensor and cable Self checks can be performed while the system is online and monitoring particulate No external test equipment or operator intervention is required to activate or complete the self check routines Any errors detected by the self checks are reported through the display 4 20mA relay and Modbus outputs The following automatic se
29. 804 YOSN3S JHL 53 Z OL SI 1VHL QN3 3OSN3S LINGNOD X314 Q3Q 3IHS 30 dOO 39IAN3S V TIVISNI v LINGNOD VLIW Q3O0NnON9 NI Q3SO ON3 38 5 5318 9 TW S319Nv LHOIN LV SYOLONGNOD SSONO SIOYNOS A9N3N3 3ALOnONI N3HLO N313W S O S3HONI 81 30 NOllVMVd3S NIVINIVW Z S318VO MOSN3S 3lv1nOliNVd Y3HLO 1d30X3 JAVO Y3SHLO 3LNOY LON OQ SINLILSENS LON OQ L Qu NUS NOLVTIVISNI IVIXVOO 3OSN3S 3lvinolivd 8781 ZZ vzc1 09 1H9I3M MOSN3S SINIL JAJ 1SV31 LW NILYOddNS jO 318VdvO 3993405 OL OTIM v r2 6121 ev ONITIISHS 79919313 3QlAONd OL 016 9 MOVIS 30 SN313AVIQ NVHL H3SO10 ON 0319207 38 GINOHS MOSN3S 430 SI MO13MIV 5532059 JHL N3HM ONIGNIONI 29 1 oc 3HOMd MOTI OL 15 IN3IBAV NO NIVY MOTIV AVN NOILVOO1 V NI 3974 LON OQ OVIS V NI MOSN3S 3HL N3HM 380ud feos oz MOTA OL MvinolaN3dH3d 19N0 3did 40 431439 NI WAS N3lVM 303 OTIM 30v4 LON Oq LONG 3did OLNI ONIGNYLOYd ATLHOMS NMOHS SY 19n0 3dld OL ONILLIY SS3004d OVIM Z av eR rec YOSN3S NO SNOILVON3WWOO3N 03 OL 3334 WYX VIO 33S SNOLDRIISNI wad CGI zi NOLLVTIVISNI NOSN3S HONI 92 x eee sz
30. 872 9141 Fax 219 872 9057 E Mail tech dwyer inst com Hours of Operation 8AM 5PM Central Standard Time Any control unit or particulate sensor that was exposed to hazardous materials in a process must be properly cleaned in accordance with OSHA standards and a Material Safety Data Sheet MSDS completed before it is returned to the factory e shipments returned to the factory must be sent by prepaid transportation e All shipments will be returned F O B factory e Returns will not be accepted without a Return Material Authorization number Document No 209 1025 D ii 2007 Particulate Monitoring Systems Installation amp Operating Manual II Notifications This document contains important information necessary for proper operation of the product It is strongly urged that all users of the product read this manual in its entirety All instructions should be followed properly and any questions that arise should be discussed with Dwyer Instruments Inc Any use or distribution of this document without the express consent of Dwyer Instruments Inc is strictly prohibited Any reproduction is prohibited without written permission In no event will Dwyer Instruments Inc be liable for any mistake including lost profits lost savings environmental compliance costs or other incidental or consequential damages arising out of the use or inability to use this manual even if advised of the possibility of such damages or a
31. A Output Span parameter determines the pA equivalent of the 20 mA output The 4 20mA analog output represents the linear or logarithmic equivalent of the pA particulate levels Once the analog output has been transmitted to the PLC or chart recorder it is recommended to convert the 4 20mA signal back into pA to assist in data interpretation alarm level determination and historical data comparison This can be of particular importance for EPA regulatory applications The following two examples show the formulas used to convert the 4 20mA signal into pA 4 20mA Linear Output Linear output is selected when the 4 20mA Output Minimum Scale is set to 0 0 pA To convert the 4 20mA output signal back to pA use the following formula pA 4 20mA Output Span mA 4 16 Example Where 4 20mA Minimum Scale 0 0 and 4 20mA Output Span 1000pA from Menu 2 4 20mA Output pA 4 0 0 5 62 5 6 125 0 7 187 5 8 250 0 9 312 5 10 375 0 11 437 5 12 500 0 13 562 5 14 625 0 15 687 5 16 750 0 17 812 5 18 875 0 19 937 5 20 1000 0 Document No 210 1003 M Page 18 2007 Particulate Monitoring Systems Installation amp Operating Manual 4 20mA Logarithmic Output To convert the 4 20mA logarithmic output back to pA use the following formula 1 Compute the number of output decades Number_Of_Decades Log 4 20mA Output Span 4 20mA Minimum_Scale 2 Scale mA input to proper log 10 argument Y Numb
32. Bulletin J 25 Particulate Monitoring Systems DPM Particulate Monitoring Systems DPM Control Units PMS Sensors INSTALLATION amp OPERATING MANUAL CE C Dwyer Instruments Inc 102 Indiana Highway 212 P O Box 373 Michigan City IN 46361 USA Telephone 800 872 9141 www dwyer inst com Particulate Monitoring Systems Installation amp Operating Manual I Technical Support amp Return Procedure Dwyer Instruments Inc provides industry leading technical support for all product lines The technical support department is staffed with a team of engineering professionals Areas of assistance provided by the Technical Support department include Pre Installation Site Analysis Product Installation General Operation Application Specific Routine Calibration e EPA Compliance e Performance Upgrades and Add On Features To ensure the best and most efficient technical support please be prepared with the following information prior to contacting Dwyer Instruments Inc If it is determined that the component must be returned for evaluation repair a Return Material Authorization number will be issued You must include the RMA number on the packing slip and mark the outside of the shipping container e Company Name e Product Model Number e Product Serial Number Date of Installation e Reason for Return Dwyer Instruments Technical Support may be reached by Phone 800
33. False High Signals False Alarms 1 When an apparent false high signal is present first check the process to be sure the particulate level has not increased Keep in mind that the system can detect very low levels In filtration applications the system can detect invisible particulate levels and very small emissions 2 Check the sensor cover and conduit seal to be sure they were not left open allowing rain to enter the housing Check the coaxial cable connectors using a digital voltmeter and check for shorts If nothing can be found conduct a manual system zero check No Reading or Alarm When Believed Necessary 1 Increase the particulate level or introduce particulate into the air stream and monitor for a response If the system responds properly re evaluate the selected alarm points and the process conditions 2 If there is no response check for electrical continuity from the sensor to the control unit end of the coax cable 3 Contact the factory for a Field Test Unit that can generate a signal to check response and calibration 10 Routine Maintenance WARNING EQUIPMENT MAINTENANCE e Only appropriately licensed professionals should perform maintenance on this product e For operator safety and to prevent ignition of flammable or combustible atmospheres always disconnect power before servicing Particulate Sensor There is no electronic calibration or zero adjustment for the sensor The sensor does not normally need any cle
34. JHL NOLLVTIVISNI 330338 NOLLVOIJISSVIO 304 0399vl LON SI LWHL 1N3WdIn03 TIVLSNI LON OG OWL 3934 SS320Hd NO 031511 NOLVOIJIO3dS LSNIVOV NOISIAIG SSvIO G3YINDSY SNOLLVOOT1 SNOGYVZVH NOLLVTIVISNI LNVLYOdNI co tu LO 9101 SZz 0 SL 8 2 2 ALVO SOF STIONV Soo o oon ZO ZA roe XX NOLLVTIVLSNI YOLINOW SLVINOWLYVd uu S3uVd QMIHL OL 391n Q 10 OQ AILOINLS SI NI NOWONGOYdSY WILN3GISNOD 02 OZ gt 24 az 39 39 z rm rm o 9 23 23 5 om om Hn QNnONO Al33JvS TVNIN331 SISNIMINI OL Z TVNIN331 OL Z TVNIN331 HLYV3 SAILOSLONd OL TWNINYSL aNnON9 3111931034 01 TVNIN331 51 QvO1 HOv3 5 5 ISNA 8 NV SAILSISSY OvAOvZOVS LOVINOD 1545 W3o3 5108100 AV133 31339510 ONS 9319907 SI LINN 71081409 SIHL XM XL XM XL STWNINYSL 019535 SNIVNIWH3L NHO OZIL TIVISNI dOMQ XNQML YO VIS LON 531435 NI LNIOd O1L LNIOd Q33IM 38 5 987 53 4N3lVAnO3 YO VZOL 9901 N3qd138 3ONvO3dWI WHO HIVd 5 Q3G13IHS Q3ONvsis SMvZZ WnWININ AOSZ
35. LON SI 1N3WdIn03 TIVLSNI LON OG OWL SS320BHd NO 03151 NOLVOIJIO3dS 1SNIVOV NOISIAIG SSVvIO AXIA SNOLLVOOT1 v3sv SNOGYVZVH Co tu NOLVTIVISNI LNVLYOdNI 90 101 522 0 91 8 ABN ca auvaNvis 39Nv14 NOLLVTIVISNI YOSNAS ALVINOILYVd Saw N w S3uvd QNIML OL 1ON OQ 30018 03 ATLORUS SI NO LNvd NI NOlLOnQONd3N IWIIN3QI3NOO ze 921 zs1 00 99 INnoW a 3lddiN 621 16 318v 310N 33S auvanwis 92 m 19 1720 auvanvis 26 oe SHOSN3S SONVIS INNOW 39NVIJ ISNV 303 5532044 Qv3SHL 19 SNOILVOO1 YOSNSS VOldAL 1102 LSNG q auvaNvis AMIN3 dWv10 lML 61 380Md OL NOLOnONOO 1dN HONI 4300 1 JO dOl 3139 XVOO 103NNOO uem 5 XVOD 193NNOO 3300 15 G3LVINSNI auvanvis 9 we SLONG OITIVLJA NON 03 AYOLOWS LINSNOD G3QNNOYND 38 150 LONG OITIVI3A 3AOW3M LON OQ 015310 3AOW33M LON OQ 301931034 JOVIIOAYSAO TONIS W3A02 HIM ov daos NMOHS 5 AINO SNOLYTIVISNI 3g03d SNOGYVZVH 03 318VO TVN331X3 37181 335 QuvaNvis 26 og c Sie oss INNON dNVIO YONO NOLLO33IQ MO13 AMIN3 LInQNOO AdN HI9N31 3
36. M 3993 LON OQ 10nQ 3dld OLNI ONIGNYLOYNd ATLHOMS NMOHS SY 10nQ 3dld OL 9NILLIJ 3904 GT3A Z NOLLVOO1 YOSN3S NO SNOLVQGN3WNWOO33 WNOILIGGV 303 Ol 33433 WvS5via 33S l ao YAWOLSND AG 9381933 NOLLVINSNI NOLLVTIVISNI 3OSN3S 3lVvinolbvd 31ON NOILVTIVLSNI 5 5 SLVINDILYVd N3d OVIM 38 LSNW 1914 OITIVL3A Q AMIN3 LINQNOD 38ONd OL YOLONGNOD M31N39 XVOO 193NNOO 19 HONI a 3309 1 40 dOL LV 9 9 3LON 33S ALON 335 GTSIHS XVOD 193NNO9 5 5 G3LVINSNI 3AOW3M LON OQ 301931044 JOVLIOANSAO 3AON33 LON OQ YOLOALONd JOVITOANZAO ____NOWVINSYO INV VOIdAL G3AOW3N N3A00 HIM 3T1dWVX3 ONIINNOW WOIdAL 341055344 ANV 3SnlvSs3dW3l HOH NMOHS 5 61 08 N3SOO1 LON OQ QNY19 9 5 33nsS3Hd H9IH 15 39NvM 009 HONI Z 318v ais 991 98 0 I LNNOW YOLVINSNI 2IAV33O quvawvis 201 00 31ddIN v SYOSN3S 39NY ld LINNOW SS3903d SS30OMd JHL WO3j NOSN3S 3Hl 30 VAOW3M 303 dOO 3533 318VO GNNOYD IN3IOIJJOS 3AV31 SS30O03d JHL WOMJ ATIVYOdW3L SI MOSN3S N3HM Q3103NNOO NIVW3M OL SI 318VO QNnoN9 034034 SI LONG 318vVO0 NOSN3S JO NOLLO3NNOO 193X10 INI3Q NNA 303 3O9N32334323 030339X3 38 LON LSNW 3YNSOTONS NOSN3S JHL 30 JYNLVYSdWAL IN3IBWV Z
37. NTER BUTTON Jc D The control unit has two alarm relays which are individually activated when the reading continuously exceeds the alarm setpoint for the amount of time delay specified Each is an SPST FORM relay contact output Alarm logic may be set to Normal or Fail safe mode In Normal mode the alarm relay contact is open under normal conditions and closes when the associated alarm is active In Fail safe mode the alarm relay contact is closed under normal conditions and opens when the associated alarm is active or when power to the control unit is removed When the reading exceeds the alarm setpoint the alarm delay timer is started As long as the reading remains above the alarm setpoint the alarm delay timer will continue timing If the reading drops below the alarm setpoint before the alarm delay timer expires the alarm delay timer is reset If the reading remains above the alarm setpoint and the alarm delay timer expires an alarm is activated and the associated alarm relay contact will close Normal logic or open Fail safe logic If an alarm is activated and the reading drops below the alarm setpoint the alarm is cleared and the alarm delay timer is reset As described above alarms will clear automatically and no operator acknowledgment is required Control units designed for powder flow applications include the ability to define a LOW alarm level that will activate when
38. ON 0 OFF Bit 03074 Alarm status alarm 2 12ON 0 OFF Bit 03247 Zero Check Running Status 1 Running 0 Not Running Bit 03248 Check Running Status 1 Running 0ZNot Running Bit 03249 Full System Zero Check Running Status 1 Running 0ZNot Running Bit 03251 Zero Check Remote Activation Set to 1 to Activate Bit 03252 Span Check Remote Activation Set to 1 to Activate Bit 03254 Probe amp Cable Check Status 1 Error 0 OK Bit 03255 Zero Check Status 1 Error 0 OK Bit 03256 Span Check Status 1 Error O OK Bit 03257 Full System Zero Check Status 1 Error O OK Bit Description 4x Reference Holding registers 40609 Process Variable 1 particulate pA Float 40611 Process Variable 2 averaged particulate pA Float 42309 Correlation Scaling Raw Minimum pA Integer 40705 Correlation Scaling Raw Maximum pA Integer 40641 Correlation Scaling Scaled Minimum mg m3 or gr ft3 Integer 40647 Correlation Scaling Scaled Maximum mg m3 or gr ft3 Integer 40721 Process Variable Units of Measure 0 pA 12mg m3 2 gr ft3 Integer 40737 Alarm 1 Level pA Float 40739 Alarm 2 Level pA Float 40769 Alarm delay sec Integer 40770 Alarm 2 delay sec Integer 43363 Check Delay Between Checks Hours Float 43365 Check Delay Between Checks Hours Float 43367 Full System Zero Check Delay Between Checks Hours Float 43381 Probe amp Cable Check Relay to Activate 02None 1 Relay 1 2 Relay 2 Integer 4
39. Q Qv3H SH3N3lsvVJ 9W 30 01 514399 Xv 310H 62 02 3AOW3M LON OQ M3dWnfr SNIQNO8 NOLLO3NNOO 5 MOML3N S8v SM IVNOILdO OL 33334 109 ON3Z YOLOINNOD VNS 318 IVIXVOO JOSN3S SLINN Q343MOd OQO vPC NO Q3TIVISNI LON HOLIMS 193135 JNVLIOA S3LON 9 3 33S 3503 ori ONILNNON 841 00 4 0350192 3YNSOTONS 9 91 2 0 1 SOTVNV 49078 WNINYAL SLAdDLNO LAdNI 33MOd 39018 TVNIN331 ONILNNOW TOYLNOO AVW SIN3NOdWOO 40 NOILALILSENS ONINSVM 5018 NUL 3ivaan 9018 JUL SIOSWAS GNNOYS 1X31 Q3ivadn 3 SNOGYVZVH AYVNIGYO 3NIBWOO 5 Vwos OL Q39NVHO SILON 49018 IUL SNOISN3AIQ 3YNSOTON3 NOlLdl42S30 33O SI SS3oOHd Q3193NNOOSIQ SI Y3MOd 3 IHM T3NNOSS3d Q3WHO3H3d 38 LSNW 39 335 NOLVTIVISNI 53000 W907 3 8vOllddv Tiv S3NIT3QIn9 3ONVN3INIVW NOLLVTIVISNI VHSO VdJN VW3N O30 O3N OL WALSAS 4133 V Ol LAdNI NV SV NO 30 lyd SV 35 38 LON LSNW 32 430 3939 AL33VS TWNOILONNA V SV 3Sf Q3N9IS3Q LON SI 3 SIHL SIVIH31VW 3unsS3Nd 5532039 SYNLWYAdNSL 3904 lt 3univs3dW3l IN3IBAV 934035 303 JIGVLINS G399V1 SI 39IA30
40. S ANO SNOLLVOO ABVNIOMO NI 38044 OlSd G3SN N3HM 33dOMd 304 5 38 5 Z TvNIWH3L OL 1 VNIWH3L NOYS ANNOYS Z 358 SYNSOIONS 3HL OL Y3AOD 340SO10N3 M3dWnr GNNOYD 3AOW3M LON OQ 7 0018 TWNINYSL NIVA 30 L TVNIWH3L OL 193NNOO 1 QNnONO 3AUO3IONd L SONILLIY AXINI LINGNOD S310H Q3ddvl 19 4 JO WOWININ v OLNI LSAW 33AVI 1V3H 5 3GISNI HLONST WOWIXVN ll 318VO VIXVOO YOSN3S JYNSOIONS 3QISNI HLONST 37899 WNWIXVN 9NIMIM 0 1 WLISIG 90TVNV bl 5 JGISNI HLONST 318VO ll SNIMIM 103140 Y3MOd OV n TA ONILOOS AHIM AL33VS OISNIYLNI SIVdNli 091 oc 9 011 9NuNnoN ONIGNNOYS JZYNSOTONS JHL ONINSdO 3304338 10MINOO JHL Ol Y3MOd LOANNOOSIO 13 5 MIGWASSV_YOSN3S Q3AOSuddV LINN 105440 Q3AONddV 3454 V33Vv ShOQMVZVH G3AO3ddV NV 30 lMvd SV O3NddNS 330S010N3 Q39und MO 3OOMd NOISOl3X3 Q31VM ATALWINdONddV NV 3GISNI SI SSJINN v3sv SNOGYVZVH V NI 71051409 3Hl 31V901 LON 00 33vS SnOQNVZVH NON SNOILVOO1 AMVNIQNO NI Q31V201 38 AINO AVN 1031NOO 3HL Z NOLLVTIVISNI 339043 303 Q3MOTIO3 38 LSNW 5001 5665 1051405 V3sv SNOGYVZVH SNOLLVTIVISNI SNOQYYZYH 01 070 3313AVvi
41. S 3AILO3103d TNVd OMINOO LIN V34V SNOGYVZVH NON 39018 NUL 3ivaan 39018 JUL dalvadn 3LVOdN S3LON 40018 NUL S310N SNIGNNOYS 31vOdn 3194343 510018 VNIWH3L 3ivadn 39018 JUUL NOSN3S 31vOdn 3SV3133 TWILINI 530 33O SI 55320 G3LOSNNOOSIG SI Y3MOd 3 IHM TANNOSY3d A8 093303339 38 LSNW JOIANSS ONY NOLVTIVISNI 9 53000 W907 3 8vOllddv TV S3NITZGIND 3ONVN3INIVW NOLLVTIVISNI VHSO VdJN VW3N 939 O3N Ol 3N3HQV 6 WALSAS AL33VS V Ol LAdNI NV SV YO 4O lyd SV 35 38 LON LSNW AL33VS V SV JSN 303 Q3N9IS3Q LON SI 3 SIHL STVINBLWN 3unsS3Nd 5532039 SYNLWYAdNAL SS3o0Md 3univs3dW3l IN3IBWV 93035 303 JIGVLINS 0399 1 SI 39IA30 JHL NOLLVTIVISNI 330338 NOLLVOIJISSVIO 304 JIGVLINS 0399vl LON SI 1N3WdInO03 TIVLSNI LON OQ Z OWL SS320BHd NO 03151 NOLVOIJIO3dS LSNIVOV NOISIAIG SSVvIO G3YINDSY SNOLLVOOT1 v3sv SnOQNVZVH NOLVTIVISNI LNVLYOdNI 901 622 20 S1 8 T AINO 3ONV de HI9N31 8281 ZZ MOSN3S 3Hl S3WIL Z OL SI IVHL QN3 NOSN3S lv LINGNOD X314 Q3Q T3IHS 30 dOO 3935 V TIVISNI v 926 09 LINGNOD WLAN NI
42. Selector Switch Fuse 0 250A 250V Type Optional Model Input Power 6 Watts Max Measurement Units picoamperes pA 1x107 Amp Standard 5 0pA 5000 Detection Level Range Optional 0 5pA 5000 5 of Range std Electronic Accuracy 1 of Range optional Over Full Temp Range 13 EE OB 95 70 Temperature Range Operating 13 F to 160 F 25 C to 70 C Storage 40 F to 185 F 40 C to 85 C Type Form SPST Relay Outputs Rati 5A a 240V Resistive Customer must provide ang 8A maximum fuse in series with relay load Type Isolated fem Output Opti nal Rating 470Q Max Loop Impedance Span Adjustable Via Keypad Default 1000pA LOG Type Isolated Multi drop 2 Duplex Beas Network Optional Settings 19 200 BPS 8 Data Bits 1 Stop Bit No Parity Enclosure Type Painted Cast Aluminum NEMA 4X or optional CSA Other optional Approved Enclosure PARTICULATE SENSOR NPT NPT Thread Other optional QC 1 5 Quick Clamp Mounting ferrule is 1 NPT Mounting FL ANSI Flange 2 150 is typical Other Others Available Prob Stainless Steel Materials uS With Protective Teflon Layer Nipple Mount Stainless Steel 40 F to 250 F 40 C to 120 C Process Temperature Range Operating 40 F to 800 F 40 C to 426 C gt 800 F Higher Optional 40 F to 160 F Maximum 40 to 70 C T Code Ratings for Ambient T emperat re Range Operating Maximum Must be Calculat
43. Sensor Intrinsically Safe for Hazardous Locations PMS AHZI Intrinsically Safe Particulate Sensor in the following areas Class I Division 1 Groups A B C and D Class II Division 1 Groups E F G Class III For use with the Control Units listed below 70 C maximum ambient Note There is no temperature rise caused by electrical components Temperature code is based only on ambient temperature e g a 200 C process requires a T3 rating Control Unit For use in Ordinary Locations Only DPM AHZ1 Control Unit rated 115 Vac 230 Vac 0 1A or 24Vdc 0 25A 25 C to 70 C with intrinsically safe output to Particulate Sensor DPM AHZ1 Control Unit Approved for use with PMS AHZI sensors where the PMS AHZI sensor is the only component located in the hazardous area Document No 209 1025 D 2007 Particulate Monitoring Systems IV Specifications Installation amp Operating Manual CONTROL UNIT PARAMETER DETAIL SPECIFICATION NOTE 97 132V 47 63Hz Fuse 0 032A Slo Blo 250V Type Input Voltage 115V Fuse 0 050A Slo Blo 250V Type when Self Selector Switch to 115V Check Option is installed 195 264V 47 63Hz Fuse 0 032A Slo Blo 250V Type 0 Fuse 0 050A Slo Blo 250V when Self Selector Switch to 230V Check Option is installed 24VDC 22 26VDC No
44. able over an explicit connection A maximum of Ethernet IP I O connection and 2 Ethernet IP TCP connections are supported The TCP stack currently being used does not properly support TCP Keepalive functionality Therefore when an Ethernet IP amp UDP I O connection is established if there is no Ethernet IP activity on the parent TCP connection the UDP and TCP connections will time out after 30 seconds This can be easily avoided by adding a periodic Get_Attribute_Single request every 15 20 seconds is fine from the I O client This request will keep the TCP connection alive and prevent time out from occurring For complete details on the Ethernet IP protocol visit the ODVA website at www odva org Explicit Message Connections Changes to the Ethernet IP amp module s internal configuration are accomplished with explicit messages Contact the factory for further information on internal configuration changes above and beyond IP address and Subnet mask Explicit messages may be issued by various software packages most typically RSNetworx for Ethernet IP from Rockwell Software or EIPScan from Pyramid Solutions From within RSNetworx for Ethernet IP explicit messages may be issued with the Class Instance Editor as shown below Document No 210 1003 M Page 37 2007 Particulate Monitoring Systems Installation amp Operating Manual 8 Class Instance Editor Node 172 20 206 81 Execute Transaction Arguments
45. address a function code defining the requested action any data to be sent and an error checking field The slave s response message is also constructed using Modbus protocol It contains fields confirming the action taken any data to be returned and an error checking field If an error occurred in receipt of the message or if the slave is unable to perform the requested action the slave will construct an error message and send it as its response Three data types are supported Discrete 1 bit Integers 16 bit IEEE Floating point 32 bit Modbus Protocol Function Codes Code Function Description 01 Read Coil Status Reads digital outputs or 1 bit data registers 06 Preset Single Register Writes analog output or 16 bit data register 07 Read Exception Status Reads status information 15 Force Multiple Coils Writes digital outputs or 1 bit data registers 16 Preset Multiple Registers Writes analog outputs or 16 bit data registers 17 Report Slave ID Reads device type information Document No 210 1003 M Page 35 2007 Particulate Monitoring Systems Installation amp Operating Manual Modbus RTU Registers Register Description Data Address 0x Reference Discrete output coils Type 00001 Alarm relay 1 12ON 0 Bit 00002 Alarm relay 2 12ON 0 Bit 03073 Alarm status alarm 12
46. al cable connector from the control unit Leave the connector inside the control unit enclosure Make sure the connector does not slip down into the conduit 3 Close the control unit enclosure cover 4 Re apply power to the control unit and allow the reading to stabilize for 1 2 minutes 5 Read the display It should be below the control units specified minimum detection level If the control unit passes this check there are no false signals entering the control unit PASS Disconnect power from the control unit 2 Open the enclosure cover and re attach the coaxial cable connector to the control unit 3 Close the enclosure cover and proceed to the Coaxial Cable Zero Check FAIL 1 Ifa zero reading cannot be obtained close the enclosure cover and contact the factory for further assistance COAXIAL CABLE ZERO CHECK 1 Disconnect power to the control unit 2 Open the sensor enclosure cover and disconnect the coaxial cable center conductor from the sensor probe end Do not disconnect the coaxial cable shield Do not remove the probe from the process Leave the coaxial cable center conductor ring terminal hanging in free space within the sensor enclosure do not isolate it with tape and close the cover 3 Re apply power to the control unit and allow the reading to stabilize for 1 2 minutes 4 Read the display It should be below the control units specified minimum detection level If the coaxial cable passes this check th
47. ally Alarm 1 is used for detecting sustained increases in the base line reading For example a baghouse that has new highly efficient filters may have an average baseline reading of 10 20pA It would then be recommend to set the baseline alarm at 30 50pA with an alarm delay time that was long enough so that cleaning cycle peaks did not activate the baseline alarm Each application can be different for example much higher readings are possible with larger older baghouses and each plant may have different operating demands in terms of how sensitive the alarms should be set It is therefore recommended to initially set the alarm as low as possible and to trend and data log the readings over time before finalizing the settings Correlations to stack test data can also be incorporated to correlate the output to actual mass concentration to set more quantitative alarms Normally Alarm 2 is set to detect changes in the peak readings caused by the filter cleaning cycles Recall that as filters just begin to tear or become porous the momentary puffs of particulate emissions that normally occur just after a cleaning cycle will increase in peak height and duration peak width Essentially the cleaning cycle amplifies the existence of small tears Thus setting an alarm to detect changes in the peak emissions is often referred to as a Pre Visible Alarm as it is the best and most reliable approach to detecting emissions before become visible When a sustained
48. aning and for optimal performance routine cleaning of the sensor is not recommended Control Unit The viewing window keypad and enclosure may be cleaned with soap and water as needed Use a soft cloth to prevent scratching the window Do not use an abrasive pad or any chemicals that will attack plastic or Lexan Document No 210 1003 M Page 31 2007 Particulate Monitoring Systems 11 Spare Parts Installation amp Operating Manual Item Details Mfr Part No Line Fuse 115 230VAC 0 032A 250V Slo Blo type LittleFuse 218 032 0 050 250V Slo Blo type when LittleFuse Self Check Option is installed 218 050 Line Fuse 24VDC 0 250 250V Slo Blo type 218 250 Control Unit Control Unit Family Refer to Product Label Particulate Sensor Variable Lengths amp Connections Refer to Product Label Particulate Sensor Cable Coax SMA x Ring Lugs CCA Feet Document No 210 1003 M Page 32 2007 Particulate Monitoring Systems Installation amp Operating Manual 12 Appendix Modbus RTU RS 485 Networking Protocol Ethernet IP Networking Installation amp Hazardous Area Control Drawings Document No 210 1003 M Page 33 2007 Particulate Monitoring Systems Installation amp Operating Manual 12 1 Modbus RTU RS 485 Networking Protocol The RS 485 networking feature allows up to 32 control units to be connected to a multi drop communications network When connected to th
49. appropriately licensed professionals should install this product For operator safety and to prevent ignition of flammable or combustible atmospheres always disconnect power before servicing WARNING CONTROL UNIT LOCATION e The control unit may only be located in ordinary locations non hazardous safe areas Do not locate the control unit in a hazardous area unless it is inside appropriately rated explosion proof or purged enclosure and supplied as part of an approved hazardous area system with approved control unit and approved sensor assembly Do not locate the control unit in or near sources of very high electrical noise such as a Variable Frequency Drive VFD or Motor Control Center Locate the control unit at least 10 feet from these sources and if possible power the control unit from a separate power source If power is supplied from the same branch circuit or a circuit containing electrical noise install a quality line filter such as an Islatrol IC 102 Mounting Mounting holes are integrated into the enclosure base Mounting hardware should be capable of supporting five times the control unit weight Refer installation drawings for dimensions 3 2 Wiring An appropriately licensed electrician must perform all electrical connections WARNING CONTROL UNIT WIRING e wiring must be rated 250V minimum e The control unit must be mounted within sight of an appropriate electrical disconnect on off switch to e
50. asterisk are optional Operation of optional features is dependant upon model and options selected at the time of order The following setup menus are based on firmware version 2 27 or higher lt A V a SETUP INCREASE DECREASE ENTER or ESCAPE NEXT PREVIOUS ACCEPT Press the UP and DOWN Keys at the same time from the main screen to enter the Menu 3 setup screen Use the UP DOWN arrow keys to adjust a setting to the desired value Press the ENTER key to save the value and proceed to the next screen Press the SETUP ESCAPE key to return to the main screen without saving the current parameter s value MAIN UR ey Range De eS EIGNAL FILTER AY Signal 0 033 2 0 This parameter controls the low pass filtering of the input rFREUuENCY Filter Hz signal Setting the frequency lower gives a more stable Exi qu Frequency output reading Setting the frequency higher gives a more DISCARD ies dynamic output reading Signal filtering is applied to the 5 numeric readout only unless graph 4 20mA filtering is OF measure ON see setting below save DISCARD RE Units of 1111 pA This parameter sets the displayed and output units of AUTORANGE 4949 Measure 2222 mg measure to be either pA or mg m3 Conversion to mg m DELAY first requires correlation testin
51. e network any device on the network may be monitored and controlled by a remote device such as a PLC or Computer using Modbus RTU protocol Network Hardware Description RS 485 is a standard industrial network used for serial communications between multiple devices from a single connection Electrical communication signals are transmitted differentially providing immunity to electrical noise and power supply variances Signals are transmitted between devices over a single twisted pair wire with shield Communications are half duplex cannot transmit and receive at the same time Serial baud rate is fixed at 19 200 bps The serial frame is fixed at 8 data bits 1 stop bit and no parity Communications are supported over a maximum network length of 4000 feet When connecting more than two devices on the network all devices should be wired in line and not in a star configuration A terminating resistor must be present at each end of the RS 485 network to eliminate transmission reflections on the serial line Some control units contain a two position jumper to allow the device to be either terminated T or un terminated U The terminating resistor connected in the T position is 120Ohms All other devices on the network that are not at a network end must be set to un terminated U For control units that do not contain a terminating jumper a 1200hm watt resistor may be placed across the RS 485 output terminals PLC Connection
52. e sent to the module Service Class Instance Attribute Data 0x10 0x64 0x01 Ox6E 0 01 3 Launch a server on the network and configure it with the MAC address of the module and the desired new IP address and Subnet mask 4 Cycle power to the module Once power is re applied the module will broadcast a BOOTP request for an IP address The BOOTP server should respond by assigning the desired IP address to the module 5 Unlock the module again to allow changes to the configuration To toggle the lock state the following explicit message must be sent to the module Document No 210 1003 M Page 38 2007 Particulate Monitoring Systems Installation amp Operating Manual Service Class Instance Attribute Data 0x45 0x67 0x89 OxAB OxCD 6 BOOTP operation within the module must be DISABLED To DISABLE BOOTP operation the following explicit message must be sent to the module Service Class Instance Attribute Data 0x10 0x64 0x01 Ox6E 0x00 7 Cycle power to the module Once power is re applied the module will come online with the new IP address and Subnet mask BOOTP operation should be disabled at this point so no BOOTP requests will be issued by the module 8 Anetwork ping should be used to verify that the IP address and Subnet mask have been set correctly The control unit must always be configured with Modbus
53. ed for each application AHZI option only Pressure Range Operating Full Vacuum to 10PSI 2 1 1kg cm Higher Optional Type Painted Cast Aluminum Other Consult Factory Enclosure Rating NEMA 4X IP 66 Other Consult Factory Document No 209 1025 D Page v 2007 Particulate Monitoring Systems Installation amp Operating Manual PARTICULATE SENSOR CABLE PARAMETER DETAIL SPECIFICATION NOTE Type High Quality Coaxial Temperature Range Operating 40 F to 392 F 40 C to 200 C Maximum Length 300 ft DETECTION LEVEL RESOLUTION AND APPLICATION RANGE At least 5 0 5000 mg m Barely Visible to Visible gt 5 Opacity f f At least 0 002 to 2 0 gr ft Approximate Particulate Moderate Dilute Flow Concentration 0 5pA At least 0 5 to 5000 mg m Invisible to Barely At least 0 0002 to 0 2 gr ft Visible 5 Opacity Light Dilute Flow Velocity Range 150 ft min 45 7 m min and Higher 0 3 Micron and higher Particle Size Range If 10 0 Micron 0 5pA Detection Required Document No 209 1025 D Page vi 2007 Particulate Monitoring Systems V Installation Drawings Installation amp Operating Manual Drawing Number Sheets Description 225 1016 01 2 Particulate Monitor Installation Drawings 225 1014 06 1 Particulate Flow Sensor Installation Drawing All Mounts 225 1036 1 High Temperature High Pressure Particulate Flow Sensor Installa
54. elf check subsystem 1 Sensor cable check reference section 8 4 for further details 2 Automatic system zero verifies zero of the total system electronics cable and sensor while fully installed in the process For proper operation the following conditions must be met 1 A process running signal must be connected to the control unit process run relay input channel This signal must be provided from an isolated non powered relay contact that closes when the main process fan is on and opens when the main process fan is off A motor starter auxiliary contact and or separate control relay are typically used to provide this signal to the control unit Refer to the installation drawings for details on making connections to the relay input channel 2 The process run relay input channel must be enabled for use Reference menu 2 setup tree for complete details Monitoring Self Check Status There are four independent methods to monitor the status of the self check subsystem LCD Display The control unit s LCD display will indicate the current status of the self check subsystem as listed below PV Units Display Indication pA or mg No self checks currently running The most recent self checks were successful no failures SCV Zero check in process SC Span check in process Zero error Span error Sensor error ER Cable
55. en there are no false signals entering the coaxial cable PASS 1 Disconnect power to the control unit 2 Open the sensor enclosure cover and re attach the coaxial cable center conductor to the sensor probe end 3 Close the sensor enclosure cover and proceed to the sensor zero check FAIL 1 Check cable installation and routing instructions in the Installation section of this manual for proper cable installation Make any changes necessary 2 Contact the factory for further assistance Document No 210 1003 M Page 24 2007 Particulate Monitoring Systems Installation amp Operating Manual Once the control unit and coaxial cable zero have been checked proceed to the Sensor Zero Check To perform the sensor zero check the process flow must be stopped or a sensor test pipe available from Factory or length of metal pipe will be needed 4 6 diameter pipe or larger The pipe should be at least 3 in 8 cm longer than the probe itself and must be grounded The length of pipe will serve as an electrical shield for the probe while it is out of the process SENSOR ZERO CHECK 1 Do not remove the sensor from a running process if it will in any way compromise personnel plant safety or hazardous area safety procedures 2 Disconnect power to the control unit 3 Remove the sensor from the process and insert it into the grounded metal test pipe For hazardous area sensors do not disconnect the external sensor earth ground strap
56. er Of Decades mA 4 00 16 3 Convert log 10 argument to pA pA 10 Y 4 20mA Minimum Scale Example 1 See Menu 2 for details Where 4 20mA Minimum Scale 0 1pA 4 20mA Output Span 1000pA Number_Of_Decades Log 1000 0 1 4 4 20mA Output Y pA 4 0 1 5 0 2 6 0 3 7 0 6 8 1 0 9 1 8 10 3 2 11 5 6 12 10 0 13 17 8 14 31 6 15 56 2 16 100 0 17 177 8 18 316 2 19 562 3 20 4 1000 0 Document No 210 1003 M Page 19 2007 Particulate Monitoring Systems Installation amp Operating Manual Example 2 See Menu 2 for details Where 4 20mA Output Minimum Scale 0 5pA 4 20mA Output Span 500pA Number_Of_Decades Log 500 0 5 3 4 20mA Output Y pA 4 000 0 5 5 0 8 6 1 2 7 1 8 8 2 8 9 4 3 10 6 7 11 10 3 12 15 8 13 24 3 14 37 5 15 57 7 16 88 9 17 136 9 18 210 8 19 324 7 20 3 00 500 0 6 7 Interpreting Particulate Readings for Fabric Filter Applications Particulate flow is very dynamic in nature thus the output signal is also usually very dynamic This is more often the case with fabric filter and dust collection exhaust monitoring applications where filter emissions and filter cleaning systems can cause wide ranging variations in the particulate levels When monitoring downstream of fabric filter it is often possible for the difference between baseline readings and peak readings following cleaning cycles to vary by a factor of 10 or even 100 This is the reas
57. ered trademark of W L Gore amp Associates Typical Readings and Guide for New Efficient Fabric Filters AVERAGE PEAK READINGS BASELINE READINGS after cleaning cycle HIT ER CONDITION 10pA Less than 0 100 pA Less than 500pA 100 1000pA Greater than 500pA Significant emissions present IMPORTANT ALARM LEVELS FOR EPA COMPLIANT LEAK DETECTION e Alarm levels for EPA compliant leak detection such as regulations should initially be set as low as possible until sufficient trend data has been logged and all considerations have been made Donot increase the alarm levels without proper justification Documentation of properly determined alarm levels is recommended as well as locking out alarm set point adjustment except to authorized personnel e Consult factory for alarm set point assistance and or FilterWare Visualization and EPA Compliance Software for advanced alarming and alarm record keeping Document No 210 1003 M Page 21 2007 Particulate Monitoring Systems Installation amp Operating Manual 6 8 Alarm Levels for Fabric Filter Applications For fabric filter applications it is recommended to set two alarm levels either using the internal alarms and or using the optional 4 20mA output signal that is sent back to a PLC or other recording system One alarm should be set based on the average base line reading and another alarm should set based on the peak readings following cleaning cycles Norm
58. error ERS SRAM error ERO Non Volatile memory error ERT Option board error 8 Analog converter error ER9 System zero error Document No 210 1003 M Page 29 2007 Particulate Monitoring Systems Installation amp Operating Manual Alarm Relay An alarm output relay can be activated if any self checks are unsuccessful The alarm relay will remain activated until a subsequent self check is performed successfully or power to the control unit is disconnected Alarm relay 1 will be activated in the event of a self check failure by default Alarm output relays may be configured to operate in normal or fail safe modes 4 20mA Output The 4 20mA output will be driven to non standard levels to indicate self check status as listed below mA Output Indication 3 8mA Zero or span check in process sensor is disconnected 3 6mA A self check error has occurred Serial or Ethernet Communication Network All information regarding status control and setup of the self check subsystem is accessible as register data through the control unit s communication network See the Modbus register map at the end of this document for a complete detailed listing of registers data available 8 8 Particulate Alarming During Self Checks All particulate alarms are put in a suspend mode while a self check is being performed When a self check is completed all particulate alarms will resume normal operat
59. g and instrument scaling 245 VALUE pou ADJUST 1 30 This parameter controls how long the bar graph readout ME Sec must be at either extreme before it automatically switches ranges If the bar graph is switching ranges too often the save vave auto range delay should be increased VALUE YES NO Peak Hold 0 60 This parameter sets the amount of time a rapidly Time Sec occurring peak reading is displayed Peak Hold is used xd PENIS E for processes that are very dynamic with spiking gt CORRELATIO AJ readings RAW MI m Bar Graph Yes No This parameter enables or disables filtering of the bar VALUE ADJUST amp graph and the optional 4 20mA output The filtering po OR 4 20mA applied is the Signal Filter Frequency parameter listed Output above Filtering is enabled by selecting YES and disabled Eee vut Filtering by selecting NO VALUE ADJUST _ lt CORRELATION A V scaED 0 5000 These parameters are used to re scale the output from Bow vut Correlation pA to mg m3 Raw min max values pA1 and pA2 are DISCARD u Values pA120 entered and equivalent Scaled min max values and es FCORRELATION MINIMUM pA2 5000 pA4 are entered The control unit will convert the Raw 27 SCALED and pA3 0 values to Scaled values automatically To remove all MAXIMUM pA4 5000 scaling set Raw min Scaled min and Raw max Scaled EM 70 max Example 0 5000pA 0 4000mg m3 Doc
60. h an asterisk are optional Operation of optional features is dependant upon model and options selected at the time of order The following setup menus are based on firmware version 2 27 or higher A V ae INCREASE or NEXT DECREASE or PREVIOUS ENTER or ACCEPT 24 VALUE DISCARD Document No 210 1003 M lt gt SETUP or ESCAPE MAIN SCREEN one pad NAGE ADJUST es VALUE YES NO Lock AV KEYPAD SAVE VALUE DISCARD ale RESET A N r DEFAULTS a VALUE DISCARD VALUE ADJUST 4 20mA 2 MIN SCALE 24 VALUE DISCARD VALUE ADJUST 4 20mA OUTPUT SPAN A 5 VALUE DISCARD VALUE ADJUST NETWORK A I 3 ADDRESS GA vAtUE Continued Y Press the SETUP and ENTER keys at the same time from any main screen to enter the Menu 2 setup screen Use the UP DOW arrow keys to adjust the setting to the desired value Press the ENTER key to save the value and proceed to the next setup screen Press the SETUP ESCAPE key to return to the main screen without saving the current parameter s value EXER NN Lock Keypad Reset Defaults 4 20mA Minimum Scale 4 20mA Output Span Network Address Automatic Automatic Log 0 5 000 1 900 000 Log Linear 100 000 Log 10 000 Log 109 09 Linear Linear Linear
61. ion 8 9 Self check Recording EPA MACT regulations require that plants maintain a record of all self checks performed To reduce the number of plant personnel required to generate these records the control unit provides two methods suitable for automated record generation 4 20mA Output The 4 20mA output will be driven to specific non standard levels to indicate that self checks are being performed and if any self check has failed A PLC may be easily configured to monitor for these specific non standard mA levels and transmit status information to a central plant information network for record storage Serial or Ethernet Communication Network The overall status of each self check as well as the results of the most recent self checks performed are accessible through the Modbus network port This information may be monitored and logged with a remote PC running SCADA application software Optional FilterWare Visualization and Reporting software is available to monitor all of the control units self check information and automatically generate MACT compliant self check reports Document No 210 1003 M Page 30 2007 Particulate Monitoring Systems Installation amp Operating Manual 9 Troubleshooting The following is primarily used when troubleshooting a system without the optional automatic self checks When troubleshooting consider each component of the system The control unit the sensor coax cable and the sensor assembly
62. le sensors NPT Quick Clamp and ANSI flange Inline sensors for small tubing are supplied with swage lock or other tube connections to mount inline with metal or plastic tubing Installation drawings of each mounting type can be found in the appendix WARNING HAZARDOUS AREA SENSOR GROUNDING Document No 210 1003 M For hazardous area applications an external sensor earth ground cable is required to maintain sensor grounding during installation and maintenance The ground cable must remain attached when the sensor is temporarily removed from the process do not disconnect the ground cable Leave sufficient ground cable service loop for easy removal of the sensor from the process Page 8 2007 Particulate Monitoring Systems Installation amp Operating Manual 4 3 Sensor Temperature Considerations The sensor may be ordered with one of three process temperature ranges 1 2 3 4 40 F to 250 F 40 C to 121 C 40 F to 450 F 40 C to 232 C 40 F to 800 F 40 C to 426 C Consult Factory for Temperatures gt 800 F Note For the process temperatures in the range of 233 C 426 C a high temp probe must be used The maximum allowable ambient temperature at sensor housing is 70 C Table T Code Rating for Sensor Maximum Ambient 75 C 167 F 125 C 257 F 225 C 437 F 325 C 617 F 426 C 800 F Process Temperature Does Not Exceed 70 C 160 F T6 T4 T2C TI TI
63. lf checks are performed e Control Unit Hardware Check e Control Unit Calibration Zero and Span e Sensor Cable Check e Particulate Sensor Probe Check Installation amp Operating Manual The control unit zero and span self checks that are performed meet all requirements of the EPA MACT Quality Assurance specifications Self checks are automatically run every hour A manual Self Check may be activated anytime through the control unit keypad 8 1 Control Unit Hardware Check The Control Unit Hardware Check is an automatic check of all major electrical components in the control unit This check is automatically performed each time power is applied to the control unit Check Description Monitors all program tasks running in the microprocessor and atendos Timer automatically resets the processor in the event of lock up SRAM Checks the integrity of the SRAM memory Non Volatile Memory Checks the integrity of the Non Volatile memory The results of this check produce a checksum value which is analyzed each time a non volatile memory write occurs Option Board Checks for proper installation of Power Supply RS 485 and Self Check option boards Analog Converter Calibration Checks calibration of the 22 bit high resolution analog converter Document No 210 1003 M Page 26 2007 Particulate Monitoring Systems 8 2 Control Unit Zero Check The Zero Check will verify instrument zer
64. ng 225 1005 e When used as part of an approved hazardous area system Intrinsic safety ground must utilize a grounding electrode independent of the protective earth ground Document No 210 1003 M Page 6 2007 Particulate Monitoring Systems Installation amp Operating Manual 4 Particulate Sensor Installation 41 Location The following factors should be considered when determining the sensor location Area Classification Flow conditions Electrical Faraday shielding Atmospheric shielding in the case of ducts and stacks open to atmosphere Access for installation and service WARNING SENSOR LOCATION Before installing the sensor confirm area classification requirements Do not install any device that is not tagged suitable for the required area classification e Before installing the particulate sensor confirm ambient temperature process temperature and process pressure requirements Do not install any device that is not tagged as suitable for the required temperatures or pressures Confirm compatibility of wetted and non wetted materials For hazardous areas a maximum ambient temperature of the particulate sensor enclosure must not be exceeded Refer to the Temperature Considerations section for full details It is essential for the pipe duct to provide an electrical Faraday shield for the sensor It is therefore required that the pipe duct or stack is metal and earth grounded small inline tubing sens
65. nition lt NVALUE ADJUST ALARM 1 AJost V Alarm 1 0 5000 The alarm setpoint is compared to the process SEIEN Relay 1 pA reading to determine alarm status Relay 1 will Z save Setpoint close when alarm 1 is active and open when DISCARD XE alarm 1 is cleared ALARM 1 A or V DELAY Alarm 1 Number of seconds the reading must exceed the EZ save Relay 1 Sec alarm setpoint before alarm relay 1 contact will pn y ADJUST Delay close ALARM 1 CAJos V Alarm 1 Select the logic for the alarm HI activates when 2 vu Relay 1 the reading is above the setpoint LO activates DISCARD Logic when the reading is below the setpoint VALUE ADJUST ALARM 42 o SETPOINT Alarm 2 The alarm setpoint is compared to the process tape Relay 2 pA reading to determine alarm status Relay 2 will ve Setpoint close when alarm 2 is active and open when ALARM 2 alarm 2 is cleared DELAY Eoque Alarm 2 Number of seconds the reading must exceed the Relay 2 Sec alarm setpoint before alarm relay 2 contact will VALUE ADJUST Delay close ALARM 2 o i LOGIC Alarm 2 Select the logic for the alarm HI activates when Relay 2 the reading is above the setpoint LO activates 2007 Installation amp Operating Manual Particulate Monitoring Systems 6 3 Menu 2 Setup Navigation within Menu 2 is similar to that described in Menu 1 Features designated wit
66. nstallation amp Operating Manual The internal self check subsystem will 2007 Particulate Monitoring Systems Installation amp Operating Manual 8 3 Control Unit Span Check The Span Check will verify the instrument span calibration The internal self check subsystem will automatically perform the following procedure 1 Electronic disconnect of the particulate sensor cable Electronic input of a calibrated pA reference signal Allow the reading to stabilize Measure the reading and compare to the allowable span tolerance Electronic disconnect of the reference signal QN OU deoa Electronic re connect of the particulate sensor cable and resume normal operation There are four independent methods to activate the span check Method Description Power Up A span check is automatically performed each time power is applied to the control unit Kevpad The operator may activate a span check manually through the control unit keypad Reference Menu 2 setup tree for complete details The control unit may be configured to automatically perform a span check on a period basis A re settable delay timer controls the time period between self checks The delay timer is set to hour by default The delay timer is reset each time self checks are performed regardless Automatic of the activation method Automatic self checks may be activated at preset hourly daily and monthly dates times when connected to a com
67. nsure safety during installation and maintenance e The coaxial cable must be in conduit that is separate from all other circuits Document No 210 1003 M Page 5 2007 Particulate Monitoring Systems Installation amp Operating Manual There are connections inside the control unit for the sensor coaxial cable the power supply relay contacts and optional 4 20mA or RS 485 outputs Refer to the installation drawings Conduit openings are provided in the bottom of the enclosure to route wiring into the enclosure Never drill new conduit openings in the side or top of the enclosure as a bad conduit seal may allow water to enter the enclosure 3 3 Grounding Proper grounding of the control unit is essential to ensure reliable operation and operator safety When used as part of an approved hazardous area system two separate ground connections are required protective ground and intrinsic safety ground It is not sufficient to use a single ground connection and jumper the protective and intrinsic safety grounds inside the control unit enclosure WARNING CONTROL UNIT GROUNDING e Protective earth ground must be connected to terminal 1 The enclosure cover must be bonded to the enclosure base with the supplied ground bonding wire do not remove e When used as part of an approved hazardous area system Intrinsic safety ground must be connected to terminal 2 and must be less than ohm with respect to earth ground Refer to control drawi
68. ny claim by any other party WARNING IMPORTANT Document No 209 1025 D Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Warning statements help you to e Identify a hazard e Avoid a hazard e Recognize the consequences Identifies information that is critical for successful application and understanding of the product Identifies information sections or statements in this manual that apply to approved hazardous area systems regulations or installation lii 2007 Particulate Monitoring Systems Installation amp Operating Manual III Approvals and Certifications C C CE Conformant The Control Units and Particulate Sensors conform to the appropriate country standards and governing regulations listed below EN 61010 1993 Safety requirements for electrical equipment for measurement control and laboratory use e EN55011 1991 Limits and methods of measurement of radio interference characteristics of industrial scientific and medical equipment Class A Industrial and commercial e EN50082 1 1993 Electromagnetic compatibility Generic immunity standard Part 1 Residential commercial and light industry CSA Certified 05 This Particulate Monitoring system is certified by the Canadian Standards Association to US and Canadian Standards for use in hazardous locations as specified below Particulate
69. ny small amount of extra cable length should be pulled into the nearest junction box and NOT left in the sensor housing or in the control unit enclosure If there is a significant amount of extra cable many feet the cable should be shortened at the sensor end and the sensor end connectors should be re assembled using factory supplied connectors and instructions lue COAXIAL CABLE INSIDE THE CONTROL UNIT e ferrite suppressor is located on the sensor coaxial cable near the coax connector and must remain inside the control unit enclosure e Theblack cable insulation must extend a minimum of 6 in 15 cm into the coax cable conduit Do not leave any excess cable in the control unit or sensor housing Inside the particulate sensor enclosure attach the coax cable as indicated in the sensor drawing When connecting the braided shield ensure it does not touch the surge voltage protection assembly Do not leave excess cable inside the sensor housing Document No 210 1003 M Page 10 2007 Particulate Monitoring Systems Installation amp Operating Manual Sensor Test Port Non Hazardous Areas Only Location A test port should be installed in a negative pressure location It must be located upstream of the sensor so particulate can flow very near and around the sensor It should be located at least 3 ft 1 m upstream of the sensor and it should be located on the same side of the duct as the sensor so particles can pass very near and a
70. o calibration automatically perform the following procedure 1 Electronic disconnect of the particulate sensor cable Allow the reading to stabilize 2 3 Measure the reading and compare to the allowable zero tolerance 4 Electronic re connect of the particulate sensor cable and resume normal operation There are four independent methods to activate the zero check Method Description Power Up A zero check is automatically performed each time power is applied to the control unit Keypad The operator may activate a zero check manually through the control unit keypad Reference Menu 2 setup tree for complete details Automatic The control unit may be configured to automatically perform a zero check on a period basis A re settable delay timer controls the time period between self checks The delay timer is set to 1 hour by default The delay timer is reset each time self checks are performed regardless of the activation method Automatic self checks may be activated at preset hourly daily and monthly dates times when connected to a computer running the FilterWare Visualization application Remote The operator may activate a zero check manually when connected to a remote computer running the FilterWare Visualization application Alternately self checks may be independently activated from any remote PC or PLC with Modbus communication capability Document No 210 1003 M Page 27 I
71. on ol eke aaah reset spei Fee b Des Fia bo be pene 13 6 3 Menu 2 Setup 8 6 4 Menu aou ET a Oh Stee E t esd ee 16 6 5 Lote Term Averaging iii o aei Re anti 17 6 6 4 20mA Analog Output 5 18 6 7 Interpreting Particulate Readings for Fabric Filter 20 6 8 Alarm Levels for Fabric Filter Applications nne 22 7 Manual System Zero Check 23 8 Automatic Self Checks eee eee eese eee eene eene tense sensns enne sns sonne ense ERE E S 26 8 1 Control Unit Hardware Check 82 Control Unit Zero Check ehe ke db e s ee 8 3 Control Unit Span Check nx nnper naues 8 4 Sensor Cable Check testis 8 5 Particulate Sensor Check 8 6 Process Running Signal 87 Monitoring Self Check Status 8 8 Particulate Alarming During Self Checks ener 30 8 9 Self check Recording oie pee deinem 30 9 Troubleshooting E n OL 10 Routine Mai 31 Routine Maintenance 11 Spare
72. on for the logarithmic output linear output is also easily selected using the keypad The logarithmic scale provides the ability to simultaneously monitor and resolve the baseline and peak readings It is not uncommon to have baseline readings of less than 10pA while at the same time peak readings may be over a hundred or more Particulate levels listed below are typical for new or well maintained bag or cartridge filter dust collection system Many factors other than generic bag wear may contribute to high particulate levels including but not limited to Improper filter installation bad tube sheet seals improper filter media for process conditions high differential pressure or a lack of a filter cake buildup Document No 210 1003 M Page 20 2007 Particulate Monitoring Systems Installation amp Operating Manual IMPORTANT PARTICULATE READING GUIDE FOR FABRIC FILTERS The guide below is only an approximate guide for modern highly efficient baghouses With larger or older baghouses readings can be significantly higher than the ranges shown below Shaker and reverse air baghouses will have higher peak readings as compared to pulse jet e Readings tend to be higher when new filters are installed and a filter cake has yet to form e With small cartridge filters the readings tend to be at the lower end of the ranges e Readings tend to also be lower with highly efficient filter media such as Gore Tex fabric Gore Tex is a regist
73. ors provide their own section of metal pipe which also must be grounded Consult the factory when insertion probe style sensors are to be installed in non conductive pipes ducts such as plastic or fiberglass The particulate sensor must be installed in a position where the flow is reasonably laminar and the particulate is evenly distributed The ideal position is where the pipe duct is straight and free of items such as valves dampers or other flow obstructions for a length of 4 diameters or longer Horizontal or vertical sections are acceptable For basic flow no flow detection it is not necessary to select a location with a long straight section if access has to be sacrificed dramatically For trending and measurement the need for a straight section and laminar flow increases The particulate sensor should be positioned with approximately two thirds of the straight section upstream of the sensor and one third downstream The particulate sensor should be located in the center of the pipe duct If the pipe ducting is square it should be located in the center of one of the sides In either case be sure the position is such that the tip of the sensor reaches the midpoint or beyond Always use good engineering sense and be sure the sensor will interact with a reasonable representation of the flow For emissions detection applications such as baghouses or cartridge collectors good locations are generally found upstream of the blower The particulate sensor
74. puter running the FilterWare Visualization application The operator may activate a span check manually when connected to a obo remote computer running the FilterWare Visualization application Alternately self checks may be independently activated from any remote PC or PLC with Modbus communication capability 8 4 Sensor Cable Check Integrity of the sensor cable is checked using advanced digital signal processing algorithms The cable check operates continuously and does not interfere with normal monitoring of the process particulate signal The sensor cable check is disabled while zero or span checks are being performed For proper operation of the sensor cable check a process running signal must be provided to the control unit Reference section 8 6 for full details 8 5 Particulate Sensor Check Operation of the particulate sensor probe is checked using advanced digital signal processing algorithms The particulate sensor check operates continuously and does not interfere with normal monitoring of the process particulate signal The particulate sensor check is disabled while zero or span checks are being performed Document No 210 1003 M Page 28 2007 Particulate Monitoring Systems Installation amp Operating Manual 8 6 8 7 Process Running Signal A process running signal indicates to the control unit whether the main process fan is ON or OFF Connection of a process running signal adds the following capabilities to the automatic s
75. r Connection Connection to a personal computer is made to the RS 232 COM port with the addition of a converter module Converter modules are available from the factory The converter module modifies the voltage levels and wiring connections to allow different RS connections to work together Converter modules generally require their own power source which may be supplied with a wall mount transformer power supply Network Protocol Description Modbus RTU The communication protocol used to transmit data between network nodes is Modbus RTU developed by Modicon Devices communicate using a master slave technique in which only one device the master can initiate transactions queries The other devices slaves respond by supplying the requested data to the master or by taking the action requested in the query When using our PC software packages the Modbus protocol is coded into the software so that configuration and operation of the network devices and software is simple The user has no need to know the specifics of the Modbus protocol or the types of messages sent and received All of the low level communications functions are taken care of and are transparent to the system user The PC running our software is configured as the network master and all other devices on the network are configured as slaves Modbus Message Description The Modbus protocol establishes the format for the master s query by placing into it the device
76. round the sensor If possible locate the test port at ground level Mounting The test port is either screwed into a 1 8 inch NPT threaded hole or welded in position Note A foot or so of tubing can be connected to the nipple to make it easy to draw particles out of a container Only a pinch of particulate at a time is needed for a response check iela TEST PORT INSTALLATION e Installation of a sensor test port enables checking the response to an actual increase in particulate Document No 210 1003 M Page 11 2007 Particulate Monitoring Systems Installation amp Operating Manual 6 Control Unit Operation 6 1 User Interface Overview The following drawing shows the user interface consisting of a four button keypad and an LCD display The LCD display has a scalable analog bar graph combined with a digital readout for ease in interpreting the dynamic readings which are typical with particulate flow NOTES Control Unit 1 CIRCULAR BAR GRAPH LOG SCALE SHOWN 2 BAR GRAPH SCALE FORMAT Log scole x 0 1 x 1 5 BAR GRAPH MULTIPLIER x 10 x 100 4 ALARM SETPOINT INDICATOR x 1000 Lin scole Ot 6 5 DIGITAL READOUT 6 ALARM INDICATOR FLASHES IN ALARM STATE 7 KEYPAD SEE TABLE BELOW USER SELECTS PARAMETER TO DISPLAY 4 READING OR SETPOINTS VALUES CHANGE ACCORDINGLY lt gt gt lt KEYPAD SETUP INCREASE DECREASE OR E
77. sz 5539044 JHL NOSN3S JHL JO TVAOW3U jIdNVX3 ONILNNOW WOIdAL INNOW SHION3T1 3803d dOO 5 318vO QNnOMO 5 3AV31 53904 WOMJ Q3AOW3N ATYVYOdNAL SI MOSN3S 3HL N3HM G3L03NNO9 NIVN3Y OL SI 318VO SI LONG OL 318VO GNNOYD YOSN3S JHL 30 NOLLO3NNOO 193X10 W130 TINS 03 WANWN 30N333334 030332X3 38 LON 5 330S019N3 YOSN3S JHL 30 34fniVH3dW3l IN3IBAV WOWIXVW Z AL343VS OISNIMLNI SIN3NOdWOO jO NOILNLILSENS 9NINSVM TUIS SN 39018 NUL TIV G3AON3Y IUL Galvadn 1531 QNOO3S NO 3snss34d dW3l HOIH Gav 1X31 aaivadn SnOQuVZVH AMVNIQNO 3NIGNOO S3ivddn 70018 FUL NOLLdhi2S30 33O SI 55320 Q3103NNOOSIQ SI Y3MOd 3 IHM TANNOSY3d A8 093303339 38 LSNW JOIANSS NOLVTIVISNI 9 53000 W901 3l 8vOllddv TV S3NITZGIND 3ONVN3INIVW NOLVTIVISNI VHSO VdJN VW3N O30 O3N OL 3N3HQV S WALSAS AL343VS V Ol LAdNI NV SV NO 40 lyd SV 35 38 LON LSNW 3939 AL33VS V SV 3SN 303 Q3N9IS3Q LON SI 3 SIHL SIVIH31VW 3unsS3Nd 5532039 34nivu3dW3l SS3o0Md 3univs3dW3l 93035 IHL 303 JIGVLINS 0399 1 SI 39IA30 JHL NOLLVTIVISNI 330338 NOLLVOIJISSVIO
78. tion Drawing Hazardous Area Control Drawing 225 1005 1 Hazardous Area Control Drawing Document No 209 1025 D Page vii 2007 Particulate Monitoring Systems Installation amp Operating Manual TABLE OF CONTENTS L SS Im PA 1 1 Applicable Use GI TRO DIS ERO 2 1 2 Gem GLa 2 1 3 Hazardous Arca Systems uu om AT edem ROS 3 2 Introduction MERE 3 Control Unit Installation 3 1 EA M Er cU telo E rides eee d derat 3 2 oer de haha et lee Det eser th dooce dre 33 ih hk ibn e th ende ra ue erue perge 4 Particulate Sensor Installation 7 4 1 TsO CAC ON O 7 42 8 4 3 Sensor Temperature ConsIderati ns u u 9 5 Particulate Sensor Coaxial Cable Installation 10 6 Control Unit Operation 12 6 1 User Interface Overviews ine eimi Le een Lebe ie reote Pie ER s kas 12 6 2 T Setup ii
79. tory for details Control Unit The control unit i e electronics is housed in a rugged cast aluminum enclosure An LCD displays particulate levels in bar graph and digital forms A lockable membrane keypad is provided for setup and adjustment An optional self check sub system is available to automatically verify calibration and operation of the control unit sensor and cable Various relay analog inputs and outputs as well as serial communications are available in the control unit Particulate Sensor The particulate sensor is very rugged and virtually maintenance free The sensor is passive with no active circuits for high reliability and durability It does not require special alignment and is not affected by normal vibration Coaxial Cable for Particulate Sensor The cable that connects the particulate sensor to the control unit is a high quality coaxial cable specifically designed for the system Maximum length is 300 ft 91m Do not use substitute cable Document No 210 1003 M Page 4 2007 Particulate Monitoring Systems Installation amp Operating Manual 3 Control Unit Installation 3 1 Location The following factors should be considered when determining the control unit location Locate at a position that is convenient for setup and operation Mount at eye level Mount to a flat surface in a vertical orientation Do not mount to surfaces with excessive heat or vibration WARNING INSTALLATION PERSONNEL Only
80. uitable for the required area classification PROCESS AND AMBIENT CONDITIONS Before installing any device confirm ambient temperature process temperature and process pressure requirements Do not install any device that is not tagged as suitable for the required temperatures and pressures Confirm compatibility of the wetted and non wetted materials INSTALLATION PERSONNEL AND SERVICE Only appropriately licensed and trained professionals should perform the mechanical and electrical installation This device does not contain field serviceable components other than the line fuse Only factory personnel can perform service on this equipment For operator safety and to prevent ignition of flammable or combustible atmospheres always disconnect power before servicing GROUNDING AND FUSING Before turning on the instrument you must connect the protective earth terminal of the instrument to a proper earth ground Grounding to the neutral conductor of a single phase circuit is not sufficient protection Only fuses with the required current voltage and specified type should be used Do not use repaired fuses or short circuited fuse holders REGULATORY CODES Installation and operation must adhere to all national and local codes Page 2 2007 Particulate Monitoring Systems Installation amp Operating Manual 1 3 Hazardous Area Systems Systems approved for use in hazardous areas include nameplates indicating that they are suitable
81. ument No 210 1003 M Page 16 pA1 0 pa2 5000 mg3 0 mg4 4000 2007 Particulate Monitoring Systems 6 5 Long Term Averaging Installation amp Operating Manual The long term averaging function provides a rolling average of the real time readings over time lt co A V SETUP INCREASE DECREASE ENTER or or or or ESCAPE NEXT PREVIOUS ACCEPT Press the ENTER key to toggle between the Real Time display and the Average display cal oe O Real Time MAIN REAL Display TIME SCREEN SCREEN Average Display MAIN AVG SCREEN Displays the real time reading Before display the real time reading is processed through a low pass input signal filter which smoothes the reading See the low pass Signal Filter Frequency setup in the Menu 3 setup section Displays a selectable rolling time average of the real time reading The average period in minutes is adjustable through the average setup screen The word AVG is quickly shown in place of the readout once every five seconds indicating that the displayed and output reading is an average Averaging setpoints are accessed through averaging setup screen To enter the averaging setup screen press the SETUP key while viewing the MAIN AVERAGE screen Navigation within the setup menu is similar to that described in the previous setup screens Document No 210 1003 M

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