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07 Series 07 - Commercial Wheelchair Lifts

1. Item Qty Description Part No Item Qty Description Part No 14 1 Microswitch Assembly 975 3121A 83 7 Rivet Snap Black 256 295 Thick 26362 15A 1 Parallel Arm Weldment Top Front 915 0422F 84 3 Rivet Pop SD64BS 3 16 11513 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0422FA 85 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 16A 1 Parallel Arm Weldment Top Rear 915 0422R 86 1 Diode Green LED Panel Mount 29545 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0422RA 87 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 17A 2 Parallel Arm Weldment Bottom 975 0457W 88 2 Nut 8 32 Hex 10777 17B 2 Parallel Arm Assembly Bottom w Flanged Bearings 975 0457A 89 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 18 2 Bolt 3 8 16 x 2 Hex Head Cap 10027 90 2 Edge Liner 1 8 U Molding Yellow 24045R025 75 19 1 Vertical Channel Weldment Front 955F2442IBW 91 1 Cylinder Roll Stop Assembly 915 5318A 20 1 Vertical Channel Weldment Rear 955R2442IBW 92 1 Pin Platform Cylinder 915 0414 21 2 Handrail Weldment ADA 915 0409WIB 93 2 Ring Snap 1 2 External 035 Thick 20946 22 1 Tube Wmt Upper Fold Arm Rear 915 0425RW 94 1 Spacer Flap Cylinder 184 Thick 915 0416 23 2 Tube Wmt Lower Fold Arm 915 0426RW 95 1 Spacer Flap
2. Item Description Part No Item Qty Description Part No 14A 1 Parallel Arm Weldment Top Rear 915 0437R 92 1 Pin Platform Cylinder 915 0414 14B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0437RA 93 2 Ring Snap 1 2 External 035 Thick 20946 15A 2 Parallel Arm Weldment Bottom 975 0458W 94 1 Spacer Flap Cylinder 184 Thick 915 0416 15B 2 Parallel Arm Assembly Bottom w Flanged Bearings 975 0458A 95 1 Spacer Flap Cylinder 700 Thick 915 0415 16 2 Bolt 3 8 16 x 2 Hex Head Cap 10027 96 1 Pivot Roll Stop Cylinder Front 990 0352 17 1 Vertical Channel Weldment Front 955F2448IBW 97 1 Washer 4 1 D x 810 O D x 12 24536 18 1 Vertical Channel Weldment Rear 955R2448IBW 98 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 19 2 Handrail Weldment ADA 916 0409WIB 99 1 Adapter Cylinder Roll Stop Lever 915 0344 20 1 Tube Wmt Upper Fold Arm Rear 916 0425RW 100 4 Adapter Cylinder Roll Stop Lever Out 990 0341 21 2 Tube Wmt Lower Fold Arm 916 0426RW 101 4 Screw 10 32 x 3 8 Flat Head Hex 24537 22 1 Tube Wmt Upper Fold Arm Front 916 2425FW 102 1 Pivot Roll Stop Lever 24550 23 2 Cylinder C1514 3 9408 103 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 24 2 Lever Inboard Barrier Wmt 975 0404 104 4 Bearing Flange 1 2 x 1 4 2
3. Item Qty Description Part No Item Qty Description Part No 14 4 Bolt 1 4 20 x 3 4 Flat Head Soc Cap 18708 80 1 Rivet Pop SD64BS 3 16 11513 15A 1 Parallel Arm Weldment Top Front 915 0422F 81 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0422FA 82 2 Nut 5 16 18 Top Lock Black 28324BK 16A 1 Parallel Arm Weldment Top Rear 915 0422R 83 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0422RA 84 2 Nut 8 32 Hex 10777 17A 1 Parallel Arm Weldment Bottom 975 0457W 85 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 17B 1 Parallel Arm Assembly Bottom w Flanged Bearings 975 0457A 86 3 Edge Liner 1 8 U Molding Yellow 24045R025 75 18 2 Bolt 5 16 18 x 3 4 Nylock 29608 87 2 Slide Platform UHMW 900 0320 19 1 Vertical Channel Weldment Front 955F2442W 88 8 Screw 8 18 x 1 Wafer Head Self Tap 14549 20 1 Vertical Channel Weldment Rear 955R2442W 89 1 Cylinder Roll Stop Assembly 915 5318A 21 2 Handrail Weldment ADA 915 0409W 90 1 Pin Platform Cylinder 915 0414 22 2 Platform Pivot Arm Weldment 915 0424W 91 2 Ring Snap 1 2 External 035 Thick 20946 23 2 Cylinder C1514 3 9407 92 1 Spacer Flap Cylinder 184 Thick 915 0416 24 1 Pump Assembly M268 with Back
4. Install lift and power platform to fully folded position before Figure C Seats f removing shipping SSS t PSSS PSSS SSSss bese bese straps Failure to do SSS PSS FOSS so may result in SSSS SS FESS SSS Sos SS N fi A i serious bodily injury V V N N V i A N iA WN and or property SSSss Sed ees d Vertical Arm SSSss SSI SS Vertical Arm amage gt r ZSI SeS eee A must clear zSz eee eeN PSes must clear LS door opening door opening fi M M V9 M i KA N K f i i LI AWARNING When positioning the lift e lift must remain folded vertical e minimum three people required if hoist is unavailable Failure to follow Plastic straps secure the lift in the With the unit remaining in the fully these rules may stowed position during shipment folded position carefully place result in serious Before removing the shipping the lift in the vehicle use hoist or bodily injury and or straps install the lift and power crane property damage the pl
5. item EE L919FIB 1 Base Plate Weldment 916R8148W30 916F8148W30 917R8148W33 917F8148W33 919R8148W34 919F8148W34 1 Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 911 5324 31 911 5324 31 1 Platform Weldment 915R63050IBW 915R63050IBW 917R63350IBW 917R63350IBW 919R63450IBW 919R63450IBW 1 Block Platform Stop Bridging Rear 25777R 915 0311 25777R 915 0311 25777R 915 0311 1 Block Platform Stop Bridging Front 915 0311 25777F 915 0311 25777F 915 0311 25777F 1 Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 915R4312 34 915R4312 34 1 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 24603 34 24603 34 1 Bridge Plate 915U0146IB 915U0146IB 915U01471B 915U01471B 915U01471B 34 915U01471B 34 1 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 975R0501 975F0501 1 Pump Cover 2Pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA 915R5513TA 915F5513TA 1 Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B 915R5513B 915F5513B 1 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA 25463RA 25463FA 1 Bracket Mounting Quiet Ride 995 2392 995 2392 915 2392 915 2392 915 2392 915 2392 Part Numbers of Items Identical on All Lift Models Item Qty Description Part No Item Qty Description Part No 14A 1 Parallel Arm Weldment Top Rear 915 0437R 87 1 Screw 8 32 x 1 Mach Truss He
6. Item Qty Description Part No Item Qty Description Part No 14 1 Weldment Microswitch Bracket 975 0120W 88 2 Nut 8 32 Hex 10777 15A 1 Parallel Arm Weldment Top Front 915 0422F 89 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0422FA 90 2 Edge Liner 1 8 U Molding Yellow 24045R025 75 16A 1 Parallel Arm Weldment Top Rear 915 0422R 91 1 Cylinder Roll Stop Assembly 915 5318A 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0422RA 92 1 Pin Platform Cylinder 915 0414 17A 2 Parallel Arm Weldment Bottom 915F4457 93 2 Ring Snap 1 2 External 035 Thick 20946 17B 2 Parallel Arm Assembly Bottom w Flanged Bearings 915F4457A 94 1 Spacer Flap Cylinder 184 Thick 915 0416 18 2 Bolt 3 8 16 x 2 Hex Head Cap 10027 95 1 Spacer Flap Cylinder 700 Thick 915 0415 19 1 Vertical Channel Weldment Front 955F2442IBW 96 1 Pivot Roll Stop Cylinder Front 990 0352 20 1 Vertical Channel Weldment Rear 955R2442IBW 97 1 Washer 4 1 D x 810 O D x 12 24536 21 2 Handrail Weldment ADA 915 0409WIB 98 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 22 1 Tube Wmt Upper Fold Arm Rear 915 0425RW 99 1 Adapter Cylinder Roll Stop Lever 915 0344 23 2 Tube Wmt Lower Fold Arm 915 0426RW 100 4 Adapter Cylinder Roll Stop Lever Out 990 0341 24 1 Tube Wmt Upper Fold Arm Front 915 2425FW 101 4 Screw
7. aa Pa a 7 1 P A z S amp S 149 a ee Y a 1 a ia Die Note L915 lift models are 133d o equipped with a longer Quiet Ride bracket on the right front side Note L915 platforms have a modified right front side plate Page 68A 48 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Exploded View pi Note L916 lift models are oe 133 ae equipped with a longer Quiet Ride Te e j ime bracket on the right front side C Series 07 L91 6IB L91 6FIB L91 71B L91 7FIB L919I1B L919FIB Note L916 platforms have a modified right front side plate Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations As 7 OF pre Page 67B Page 68B 1 48 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Base Plate Weldment L916IB 916R7148W30 916F7148W30 L9171B 917R7148W33 L917FIB 917F7148W33 L919IB 919R7148W34 L919FIB 919F7148W34 Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 911 5324 31 911 5324 31 Platform Weldment 915R63050IBW 915R63050IBW 917R63350IBW 917R63350IBW 919R63450IBW 919R63450IBW Block Platform Stop
8. 0 e 64 Front Pump Module Diagram c 65 Lift Exploded Views 42 Floor To ground Automatic Inboard Roll Stop IB Lift Models L915IB L915FIB L918IB and L918FIB PANS LIST coca eta eee 66 Exploded View Fold Out ccseeee 67A 68A 48 Floor To ground Automatic Inboard Roll Stop IB Lift Models L9161B L916FIB L9171B L917FIB L919IB and L919FIB Exploded View Fold Out ccseee 67B 68B Repair Parts List cccccssseeeecesseeeeeeeeeeees 69 42 Floor To ground Fixed Inboard Roll Stop Non IB Lift Models L915 L915F L918 and L918F Repair Parts List cccccssseeeeceseeeeesseeeeees 70 Exploded View Fold Out cc008 71A 72A 48 Floor To ground Fixed Inboard Roll Stop Non IB Lift Models L916 L916F L917 L917F L919 and L919F Exploded View Fold Out c 00 71B 72B Repair Parts List cccccssseeeesesseeeeeseeeeees 73 Decals and Antiskid cccccccccceeeeeeeeeeeees 74 77 General ODElAlO Ri ccstvexccrnsedvecncenssevacameetstadswecenmndecwecens 40 Specifications and Dimensions FICC ICAI surea tabular sadielzadadeguass ladewbausndaaiitns 40 43 MiCrOSWItCNES ccccccceceeeeeeceeeeeeeeeeeeeeeneeeeeeeeens 42 43 Lift Specifications cc ceeeeeeeeeeeeeeees 78 79 FIV ON AUNCS ec2 geclteSeencsditance Gnttmticenden
9. Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations Page 71B Page 72B 48 Floor To Ground Fixed Inboard Roll Stop Non IB Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Description Base Plate Weldment L916 916R7148W30 L916F 916F7148W30 L917 917R7148W33 L917F 917F7148W33 L919 919R7148W34 919F7148W34 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA 25463RA 25463FA Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 911 5324 31 911 5324 31 Platform Weldment 915R63050W 915R63050W 915R63350W 915R63350W 919R63450W 919R63450W Block Platform Stop Bridging Rear 25778 900 0311 25778 900 0311 25778 900 0311 Block Platform Stop Bridging Front 900 0311 25778 900 0311 25778 900 0311 25778 Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 915R4312 34 915R4312 34 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 24603 34 24603 34 Bridge Plate 915U0146 915U0146 915U0147 915U0147 915U0147 34 915U0147 34 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 975R0501 975F0501 Pump Cover 2Pc Top Fron
10. AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or cutting Failure to do so may result in serious bodily injury and or property damage Power Cable A red rubber boot is supplied in the installation package to insulate the power cable connection Slip the boot onto the power cable end with terminal Remove the 3 8 hex nut and star washer from the external power feed stud Place the power cable terminal onto the stud and secure with the star washer and nut Tighten se curely Position the rubber boot over the cable end as shown in the above photo Locate the vehicle battery pack Route the 37 power cable through the grommet to the battery location Route the power cable through an existing vehicle access hole at the battery pack Use the 1 1 8 diameter hole saw to drill the grommet access hole Insert the grommet in the hole Use two self tap screws to secure the plastic grommet Pump Module ACAUTION Position and secure ground cable clear of lift operation Power Feed Stud under boot Rubber Boot Power Cable Floor Grommet _ aa es P j a a A 1 Aaj i _ F J i b aF m pes a location Route power cable clear of exhaust other hot areas and moving parts Cut the lift cable to the necessary length it must reach to within 24 of the battery Strip 1 2 of insulation fro
11. Providing Access ADA Standee to The World and Interlock eh De Logo Decal Decal 19342 gt 25652 Actual Size G 2 1 2 W x 3 1 8 T NDE Actual Size BY 1 13 16 W x 2 1 16 T OPERATING INSTRUCTIONS ry W i kkk kk Kk kk kk MADE INO Braun Millennium Series Decal 25580 AMERICA_ Actual Size 24 W x 1 1 2 T Quality inspected Os BRAUN MILLENNIUM SERIES Made In America and Inspected By Decal 18229 Actual Size 1 11 16 W x 1 3 16 T K 7 YY i LIFT OPERATING INSTRUCTIONS WIM N Ti ee ag BRAUN MILLE MADE INO AMERICA 15641 oe oe os Sg eg eg P N i A p x A Note Made lIn America only Decal 15641 is available AYN yyy Mri xX y br A AX vi K Page 75 Decals and Antiskid Lift Posted Decals Removal Instruction Pump Cover Decal 29051 MANUAL OPERATION Turn wing 1 4 turn for hand pump lock access sis Actual Size 2 1 2 Wide x 2 1 4 Tall Removal Installation lt NSSB Lift Certification Pump Handle Decal 24668 D ecal 2 9 052 The Braun Corporation certifies that 7 Af X this wheelchair lift conforms to all f 2 S applicable requirements of the National D NS Standards for School Buses in effec
12. UP FOLD SOLENOID BRIDGE P RELAY BAT 5 amp CIRCUIT BREAKER AUX 1 BK 4 BK 6 GROUND yypRAULIC UP DOWN SOLENOID R 16 UP FOLD l MICROSWITCH l W 16 G c nan MICROSWITCH STATION UNFOLD SOLENOID ee a a ee a a ee Fe ee I BRIDGE PUMP HOUSING MICROSWITCH Page 2 Series 08 L915 Supplement 30563 Millennium Series 08 L915 Supplement 30563 Series 08 L915 Wiring Diagram Note Shown with lift in stowed position Switch Box As Viewed From Terminal Side of Switch 9 COND WIRE CODE NO COLOR Fold Unfold 1 BLACK Switch z E 4 WHITE 5 GREEN 6 NOT USED 7 NOT USED 8 NOT USED Up Down 9 NOT USED Switch 9 COND WIRE CODE z o COLOR BLACK 6 COND YELLOW 6 COND BROWN 6 COND WHITE 6 COND GREEN 6 COND NOT USED NOT USED NOT USED OJN oan AN NOT USED Power Interlock Circuit LED Breaker Oe Up Fold J Solenoid m a A EE A Pump Module Power Feed D kei Connects to Vehicle Battery Positive Post Note polarity of diode It must be oriented as shown Detail at left shows two different styles of diode identification d Circuit Sentry Circuit Breaker Bat 13362A Lead Wire Lift Power Cable Motor P
13. _ Can you visually detect any lift wear damage misalignment hydraulic leaks loose bolts broken welds or any abnormal conditions Post Trip Inspection Operate lift minimum one complete cycle and check each of the above daily pre trip inspections if applicable for your daily inspection routine outlined by your transit agency _ Clean lift surfaces where wheelchairs travel __ Clean and lubricate key locations based on lift usage frequency and climate conditions out lined by your transit agency Lubrication procedures should be performed by transit agency maintenance personnel Lift Installation Checklist Installation Date _ Installed By Lift Mode Inspected By Lift Serial Number Warranty Registration card processed by Positioning and Clearance Checklist _ Is the lift centered in the door opening with the lift base plate parallel aligned with the door opening at floor level Viewing the lift from outside the vehicle _ Are the vertical arms and platform aligned and parallel with the sides of the door jamb page 25 points 8 and 9 Note The lift towers upright supports should be per pendicular 90 to the vehicle floor Viewing the lift from pump side to opposite pump side of the vehicle __ Are the vertical arms and parallel arms aligned and parallel with each other page 25 point 10 _ Are the towers uprigh
14. 14CG 4CG MFG DATE Pump Code 03 20 2003 EE UDING Ook aise ban eee es was Cyl i n d er Cod e r Sample Serial No Series No Identification Tag Date of Manufacture Millennium Series 08 L915 Supplement 30563 Braun Corporation Product Bulletin Subject L915 Millennium Series 08 Lift Models Effective October 2003 Series 08 L915 Series lifts feature a new Unfold Down and Up Fold microswitch assembly The microswitch assembly consists of an aluminum extrusion mounting block UHMW sliding mi croswitch mounts and stainless steel adjustment screws for improved reliability less need for infield adjustment One piece molded electrical connec tors take the place of the three single wire termi nals previously connected to each microswitch decreases potential of a wire being disconnected Further microswitch details are provided on page 16 of this suppplement Supplement 30563 addresses Series 08 technical information An electrical schematic a wiring diagram pump module exploded views and lift exploded views applicable for L915 Millennium Series 08 lift models are provided The Braun Serial No Series No Identification Tag is posted on the opposite pump side tower Note the lift model number and the series number Disregard this supplement if you are installing or servicing a Series 07 lift model If you are installing or servicing a Series 08 lift model read this supplement as well as all info
15. 26079 12V Clamp Reservoir H 48 17069 17069 17069 17069 17069 Cap Reservoir Filler 16935 16935 16935 16935 16935 Connector Plastic Y 1 8 O D 18877 18877 18877 18877 18877 Hand Pump Backup with O Rings Item 9 26074 26074 26074 26074 26074 O Ring only Hand Pump Mounting 17351 17351 17351 17351 17351 Screw 1 4 20 x 2 1 4 Allen Head 26080 26080 26080 26080 26080 Handle with Grip 17206A 17206A 17206A 17206A 17206A Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 24504 24504 24504 24504 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 26579 26579 26579 Elbow 65 Male 7 16 20 SAE O Ring to 7 16 20 SAE O Ring Boss 26578 26578 26578 26578 26578 Switch Pressure 1600 PSI 7 16 20 SAE O Ring Male 26577 26577 26577 26577 26577 Cylinder Y C1514 3 9407 C1514 3 9408 C1514 3 9408 C1514 3 9407 C1514 3 9408 Elbow 90 7 16 20 SAE O Ring Male 26576 26576 26576 26576 26576 Valve Pressure Compensator 1 GPM 7 16 20 SAE O Ring Boss Port 26575 26575 26575 26575 26575 Hose Assembly 1 8 Opposite Pump Side 16004A 076 16004A 079 16004A 082 16004A 079 16004A 083 Hose Assembly 1 8 Pump Side 16004A 038
16. Adjust the platform angle as detailed in Platform Angle Adjustment Instructions on pages 28 and 29 Page 25 Lift Installation Instructions 7 Platform Angle Adjustment and Floor Level Adjustments The platform angle and floor level positioning of the bridge plate inboard roll stop must be properly adjusted before operating the lift with a pas senger AWARNING Adjust platform angle and bridge plate floor level position as detailed in this manual bef ina lif Adjust the platform angle as STOE OPErAUNY it detailed in Platform Angle Adjust with a passenger ment Instructions on pages 28 Failure to do so may and 29 result in serious bodily injury and or Adjust the floor level positioning of property damage the bridge plate as detailed on pages 30 32 8 Base Plate Plugs R Plastic Two plastic plugs 1 1 D x 1 1 4 Plugs O D end caps are supplied Insert one plug in each of the two inboard base plate mounting holes as shown in Figure T if applicable ary IN 9 Decal Application Affix Warnings and Lift g AWARNING Operating Instructions decal E INSTRUCTIONS 27204 and ADA Standee IE 7 Replace missing worn and Interlock decal 19342 to or illegible decals the vehicle door in a highly Failure to do so may visible location near the result in serious bodily control box as shown Two SS od LIFT OPERATING INSTRUCTIONS injury an
17. Bridging The L915 electric hydraulic system incorporates a bridging feature This feature stops the down travel of the platform if the outboard end of the platform contacts a raised surface such as a curb preventing the A WARNING Maintenance and repair procedures must be performed as specified by authorized service personnel only Failure to do so may result in serious bodily injury and or property damage AWARNING Discontinue lift use if platform does not stop automatically at floor level Failure to do so may result in serious bodily injury and or property damage operator from lowering the inboard end of the platform resulting in an unsafe platform angle Electrical Power Source The lift draws its power from a 12 volt DC battery standard models Special applications are powered by a 24 volt system Ground The lift electrical system must be grounded to the vehicle frame for proper opera tion See the Lift Ground on pages 18 and 19 of this manual Page 40 Pump Motor Motor brushes are not replaceable The pump motor must be replaced if the brushes become worn Relay A relay is an electrically operated electromagnetic switch that uses a small current to control a much larger current The L915 electrical system incorporates the use of one relay Bridging Relay Circuit Sentry This manual reset circuit breaker protects the system from overloa
18. Photo G shows the lift platform positioned too high An incorrect Unfold Down microswitch setting can prevent the platform from unfolding fully during the Unfold cycle Or the Up Fold microswitch may be adjusted improperly allowing the platform to raise above floor level during the Up cycle The bridge plate overlaps the base plate causing a bump uneven surface The bridge plate should be positioned so that the inboard edge of bridge plate rests solidly on base plate as shown in Photo H when at floor level There should be a smooth level transition between the platform bridge plate and the base plate shown in Photo H Photo depicts the platform positioned too low An incorrect Up Fold microswitch setting can stop the platform from reaching the fully raised position during the Up cycle Or the Unfold Down microswitch may be adjusted improperly allowing the platform to unfold to a position below floor level during the Unfold cycle The bridge plate does not make solid contact with the base plate Gap not permitted Gap not permitted Platform and bridge plate level OK Bridge plate resting properly on base plate Page 31 Floor Level Guideline Adjustments Floor Level Guidelines for Fixed Inboard Roll Stop Non IB Lift Models Note See page 31 for Floor Level Guide lines for Automatic Inboard Roll
19. T1 Automatic Inboard Roll Stop IB Rear Pump lift model shown Important Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive doorjambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installation Notes for further details Page 81 Warranty and Registration Policy Immediately upon receiving your lift examine the unit for any damage Notify the carrier at once with any claims Two warranty registration cards shown below are located in the lift mounted owner s manual storage pouch The sales representa tive must process one of the cards The consumer must fill out the other card and mail it Series No Model No Pump Code Serial No WNER S WARRAN L917IB 07 01003 35 14CG Y REGIS ATION TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION Sample Warranty Registration Card Model No Series No Serial No to The Braun Corporation The warranty is provided on the back cover of this manual The warranty cards must be processed to activate the warranty Two Braun Serial No Series No identification tags are posted on the lift One I D tag shown below is posted on the pump side ver
20. 1 1 Pump Assembly Bridge Prestolite M268BP with Reservoir with Backup pump 25597A12V A6 25597A12V A6 2 2 Fitting 7 16 20 O Ring Male 7 16 20 JIC 37 Male 24504 24504 3 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 4 1 Switch Pressure 26577 26577 5 1 Harness Pressure Switch Up Fold Microswitch 29553A 29553A 6 1 See Control Box Assembly and Harness Options X See note below 7 1 See Control Box Assembly and Harness Options X See note below 8 1 Control Box Bracket mount Items 9 10 and 11 X See note below 16970A 16970A 9 1 Control Box only X See note below 16932 16932 10 1 Clip Bracket Mount X See note below 16933 16933 11 3 Screw 6 20 x 1 1 4 Pan Head Phillips X See note below 16945 16945 12 1 Face Plate and Switch Assembly X See note below 17909A 05 17909A 05 13 1 Face Plate X See note below 16931 05 16931 05 14 1 Switch S P D T Rocker Unfold Fold Orange X See note below 17332 17332 15 1 Switch S P D T Rocker Down Up Red X See note below 16942 16942 16 4 Screw 6 20 x 3 4 Pan Head Phillips X See note below 24739 24739 17 1 Strain Relief SR 7W 2 X See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box X See note below 26798 26798 19 1 Plate Backing Mounting Rear 975R0501 975R0501 20 1 Harness Pump Module X See note below 918R7914IBQD 915R7914IBQD 21 4 Snap Rivet 122 x 197 236 Nylon Black X See note below 29874 29874 22 1 Jumper In
21. Bridging Rear 25777R 915 0311 25777R 915 0311 29777R 915 0311 Block Platform Stop Bridging Front 915 0311 257 77F 915 0311 29777F 915 0311 257 77F Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 915R4312 34 915R4312 34 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 24603 34 24603 34 Bridge Plate 915U01461B 915U01461B 915U01471B 915U01471B 915U01471B 34 915U01471B 34 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 975R0501 975F0501 Pump Cover 2Pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B 915R5513B 915F5513B Bridge Switch Assembly 25463RA 29463FA 25463RA 25463FA 25463RA 25463FA 1 1 1 1 1 1 1 1 1 1 1 Bracket Mounting Quiet Ride 995 2392 995 2392 915 2392 915 2392 Part Numbers of Items Identical on All Lift Models 915 2392 915 2392
22. VY VET i A 1 iz i is Roll Stop Cylinder N 4 Wi LLL y i K Compression Spring pte FT i YY yf Carefully loosen back off the 1 2 jam nut positioned below the roll stop lever adapter Grip square head to turn the cylinder rod mE iG Carefully turn the cylinder rod in or out of the threaded adapter to position the roll stop as detailed below Caution Grip the square head at the end of the roll ea stop cylinder rod see Photo B Do not grip the ge smooth portion of the rod Doing so can damage the ties i rod which can result in failure of the rod to move freely in and out of the roll stop cylinder pivot The roll stop may not operate properly under this condition Roll Stop Positioning pma Lever Adapter A Roll stop must be centered below latch mounted rubber bumper See Photo C Rubber Roll Bumper _ Stop B Roll stop must be parallel aligned with end of A Center roll platform side plate See Photo C Roll Stop stop below Latch rubber Caution Do not allow the roll stop to contact the bumper platform side plates Roll stop damage will occur ae A B Roll stop wA jil must be AWARNING parallel gt aligned Adjust roll stop as ACAUTION with end of specified Failure to side plate do so may result in Roll stop contact with serious bodily injury platform side plates and or property dam will result in roll s
23. w Tape 915 3702A 144 1 Weldment Microswitch Slide Adjust Front 990 2119WF 76 2 Clip Cable 7 16 Plastic 15777 145 1 Weldment Microswitch Slide Adjust Rear 990 2119WR 77 1 Clamp Insulated 5 8 I D 84070 146 5 Screw 4 40 x 3 4 RD HD 11483 78 4 Washer 10 Flat 11541 147 1 Spacer 125 1 D x 250 O D x 375 990 7128 79 7 Rivet Snap Black 256 295 Thick 26362 148 1 Weldment Microswitch Bracket 975 0120W Page 70 42 Floor To Ground Fixed Inboard Roll Stop Non IB Lift Models Exploded View 54 Note L915 lift models are i it peo equipped with a longer Quiet Ride a ra i bracket on the right front side Ne ws 56 d s Mag b57 36 ae 6 ES a a vas N P A Rn S is ase 7 Note L915 platforms Series 07 have a modified right front side plate L915 L915F L918 L918F Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations Page 71A Page 72A 48 Floor To Ground Fixed Inboard Roll Stop Non IB Lift Models Exploded View Note L916 lift models are equipped with a longer Quiet Ride bracket on the right front side Series 07 L916 L916F Note L916 platforms Saas a L917F L919 L919F
24. 1 4 x 2 Black 15886BK 42 2 Washer 14 Ga Whale Pin 205 1791 111 8 Fastener J Nut 10 24 25776 43 2 Bearing 1 2 O D x 3 8 1 D x 150 Long 955 0102 112 8 Screw 10 24 x 1 2 Button Head Allen 25842 44 2 Bolt 3 8 16 x 3 4 Flanged Button Head 25171 113 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 45 4 Nut 3 8 16 Top Lock Black 28339BK 114 2 Bolt 3 8 16 x 3 8 Nylock Hex 17633 46 2 Bolt 3 8 16 x 3 4 Socket Head Cap Black 26259 115 1 Holder Owner s Manual Clear 25715 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 116 3 Rivet Pop SD62BS 3 16 06 13 11512 48 8 Bushing 3 4 I D x 1 2 900 0456 117 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 49 2 Washer 5 16 Lock 10068 118 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 119 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 51 2 Bracket Inner Side Panel Guide 915 0703 120 2 Washer 5 16 Flat 10063 52 5 Rivet Pop SD66BS 3 16 14993 121 2 Cap End 1 1 D x 1 1 4 O D Plastic 20474 53 1 Bracket Mounting Quiet Ride 915 0392 122 6 Washer 516 1 D x 1 O D x 0269 15328 54 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 123 1 Latch Weldment Front 27013FW 55 2 Stow Block Guided 28593 124 1 Latch Weldment Rear 27013RW 56 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 125 2 Ring External Snap Lock 1 2 13273 57 4 Nut 5 16 18 Hex 10058 126 4 O Ring 5 16 I D x 1 16 26
25. 10 32 x 3 8 Flat Head Hex 24537 25 2 Cylinder C1514 3 9407 102 1 Pivot Roll Stop Lever 24550 26 1 Lever Inboard Barrier Wmt Front 915 0404FW 103 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 27 1 Lever Inboard Barrier Wmt Rear 915 0404RW 104 4 Bearing Flange 1 2 x 1 4 24442 28 1 Pump Assembly M268 with Backup Pump 25597A12V A6 105 1 Latch Roll Stop 915 0343R 29 2 Nut 1 4 20 Nylock 14614 106 1 Spacer UHMW Latch 950 7760 30 4 Washer 1 4 Flat 10062 107 1 Spring 1 4 x 1 Extension w Hooks 10774 31 5 Washer 1 4 I D x 11 16 x 030 Nylon 12690 108 2 Bearing Flange 3 8 x 1 4 24028 32 2 Bolt 1 4 20 x 5 Hex All Thread 29083 109 2 Pin Clevis 3 8 x 3 Black 24932BK 33 2 Nut 3 8 16 Hex Lock 13617 110 1 Tab Roll Stop Flap Cylinder 915 2367 34 4 Bushing Microswitch 911 7125 111 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 35 2 Microswitch Floor Level Cupped 23184 112 1 Bridge Plate Bracket Weldment Front 915 0431FW 36 2 Washer 3 8 Lock 10069 113 1 Bridge Plate Bracket Weldment Rear 915 0431 RW 37 7 Nut 4 40 with Lock Washer 19537 114 1 Handle Clip Top 915 5517 38 2 Clamp Insulate 1 3 8 I D 29765 115 4 Washer 3 8 Lock Black 10069BK 39 5 Rivet Pop SD66BS 3 16 14993 116 4 Nut 3 8 16 Hex Black 10059BK 40 2 Grommet Rubber 1 25 I D 25916 117 2 Washer 516 I D x 750 O D x 0250 25336 41 1 Handle Pump w Grip 17206A 118 2 Washer 516 I D x 1 O D x 0269 15328
26. 13 Lift Installation Checklist A generic Lift Installation Check manual Complete remove tear list is provided as a final installa out and forward the Installation tion checklist to be given to your Checklist to your customer to customer The Lift Installation confirm that this lift has been Checklist is the last page in this properly installed Page 27 Platform Angle Adjustment Instructions AWARNING Adjust platform angle as detailed here Failure to do so may result in serious bodily injury and or property damage Adjusting the platform angle based on the relationship of the platform at ground level directly affects the angle of the platform when positioned at floor level The platform angle must be adjusted so there is a balance between the angle at both positions equal amount of angle Angle A should equal angle B as shown at right center Unfold the lift and visually examine the angle of the platform when positioned at floor level Lower the platform fully and note the angle of the platform when it reaches ground level also The outboard end of the platform should contact the ground first when the platform is lowered Normal Average Floor To Ground Installa tions Typically there should be approxi mately 3 4 to 1 clearance between the inboard end of the platform and the ground when the outboard end of the platform con tacts the ground Rear Door and Extensive Floor To Ground In
27. 16004A 042 16004A 042 16004A 038 16004A 042 Elbow 90 1 4 NPT Male to 1 4 Barbed 15150 15150 15150 15150 15150 Hose Therm Plastic Black 1 8 I D 23742R 68 23742R 68 23742R 68 23742R 68 23742R 68 Hose Therm Plastic Black 1 8 I D 23742R 30 23742R 30 23742R 30 23742R 30 23742R 30 Cylinder Assembly Roll Stop 9 16 18 SAE O Ring Boss Port 25309 05A 25309 05A 25309 05A 25309 05A 25309 05A Fitting 90 9 16 18 SAE O Ring Male to 7 16 20 JIC 37 Male 87622 87622 87622 87622 87622 Hose Assembly 3 16 with 2 Guards Roll Stop 915 2601 125 915 2601 135 915 2601 138 915 2601 128 915 2601 139 Hose Therm Plastic Black 1 8 D Y Seal Kits If repairing a cylinder order Seal Kit 1500 O0500P 23742R 133 Raw material items ordered and priced per inch order specified length Down and Bridge Valve complete gt w Cartridge 26078 Page 58 23742R 133 23742R 133 23742R 133 Unfold Valve complete 23742R 133 Coil h 26079 12V f n Cartridge 24612 ilagram D ICS Rear Pump Hydraul Note See pages 60 and 61 for Front Pump Hydraulic Diagram and Parts List Note See page 57 for L915 Hydraulic Schematic Illustrations depict
28. 42 2 Bolt 5 16 18 x 3 4 Nylock 29608 119 2 Washer 1 1 4 O D x 3 4 I D x 16 Gauge 205 0710 43 8 Pin Pivot Parallel Arm 917 0403 120 6 Ring Snap 1 2 External 050 Thick 13273 44 8 Washer 1 2 Flat Black Zinc 25346 121 2 Cotter Pin 1 4 x 2 Black 15886BK 45 8 Screw 5 16 18 x 3 4 SHFS 25527 122 8 Fastener J Nut 10 24 25776 46 8 Screw Drive 8 x 3 16 Long Black 24439BK 123 8 Screw 10 24 x 1 2 Button Head Allen 25842 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 124 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 48 8 Bushing 3 4 1 D x 1 2 900 0456 125 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 49 2 Washer 5 16 Lock 10068 126 1 Holder Owner s Manual Clear 25715 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 127 3 Rivet Pop SD62BS 3 16 06 13 11512 51 2 Gas Spring Fold Arm 29186 128 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 52 2 Ball Stud Gas Spring 18mm x 3 8 16 Female 29185 129 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 53 2 Clip Safety 12608 130 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 54 2 Bracket Inner Side Panel Guide 915 0703 131 2 Washer 5 16 Flat 10063 55 1 Bracket Mounting Quiet Ride 915 0392 132 4 Cap End 1 1 D x 1 1 4 O D Plastic 20474 56 6 Bolt 3 8 16 x 3 4 Flanged Button Hd Socket Cap Bk 25171 133 3 Washer 5 16 External Tooth 16368 57 2 Stow Block Guided 28593 134 6 Washer 516 1 D x 1 O D x 0269 15328 58 2 Bolt 5 16 18 x 3
29. Front and Rear Parallel Arms Not In Time out of sync 9 10 No Operation 9 00 See 2 15 2 22 2 23 2 24 2 26 and 2 27 Air in hydraulic lines Platform not fully raised see 1 00 and 8 25 Up Fold Microswitch defective or out of adjustment Hydraulic Platform Sensor Pressure Switch out of adjustment or defective Microswitch or hydraulic pressure switch harness es disconnected damaged or otherwise defective Check hydraulic fluid level and add Dextron III transmission fluid if required Cycle lift 10 times pausing a few moments between cycles to allow air to move out of lines Note Check oil level with platform fully lowered and roll stop fully unfolded See Systems Descrip tions for details Raise platform Adjust or replace See Microswitches in Systems Descriptions for details pages 42 and 43 Adjust or replace See Hydraulic Platform Sensor Pressure Switch in Systems Descriptions for details page 45 Connect repair or replace PLATFORM 9 20 FOLD Motor Runs In But Doesn t Fold See 8 20 9 30 Faulty or Sluggish Operation See 2 15 2 16 2 21 2 22 2 23 2 24 2 26 2 27 2 28 9 13 and 9 14 9 40 Platform Drifts Down Out See 8 40 Lift Tite latches not securing platform mounted catch rollers Verify mounting hardware is in place and dampening springs retract after being extended Platform catch roller retainers must be secure and rollers spin freel
30. IB Lift Models L9161B L916FIB L9171B L917FIB L919IB and L919FIB Exploded View Fold Out ccccseeees 9B 10B Repair Parts List cccccssseeeeceneeeeeeeeeeeees 11 42 Floor to Ground Fixed Inboard Roll Stop Non IB Lift Models L915 L915F L918 and L918F Repair Parts List cccccsssseeessseeeeesseeeees 12 Exploded View Fold Out cc0 13A 14A 48 Floor to Ground Fixed Inboard Roll Stop Non IB Lift Models L916 L916F L917 L917F L919 and L919F Exploded View Fold Out c 00 13B 14B Repair Parts List cccccssseeeeceneeeeeeeeeeeees 15 Series 08 Unfold Down and Up Fold Microswitches 16 Series 08 L915 Supplement 30563 Page 1 Millennium Series 08 L915 Supplement 30563 Series 08 L915 Electrical Schematic Note Shown with lift in stowed position NOTE ALL WIRES 20 GA UNLESS OTHERWISE NOTED DESCRIPTION SYMBOL YMBOL LIFT SWITCH BOX BATTERY _ Y 16 aa UNFOLD e e SOLENOID SOLENOID a NO MICROSWITCH y INTERLOCK Th J JUMPER BK POWER INTERLOCK PRESSURE SWITCH gt LED SOT Ses onOoNnr st r e RELAY onwonrcst a SEE E S PRESSURE SWITCH BATTERY R 2 W 16 BN 16 Cc v CIRCUIT SENTRY GN W BK 16 LED TO REMOTE INTERLOCK BRIDGE SOLENOID UNFOLD DOWN MICROSWITCH
31. ICS Front Pump Hydraul Note See pages 58 and 59 for Rear Pump Hydraulic Diagram and Parts List Note See page 57 for L915 Hydraulic Schematic Illustrations depict components as equipped when specified lift series was in production Replace ment components such as hose assemblies will typically reflect the most current configuration Note IVA B s ATTA JapuljA9 pIS duind i SA amp s Arrow must _ gt face pump a v2 Hydraulic Pump Mot Cc bovis c c o 3 n Q LO 2 Q a5 O Oy V V O L gigs oo Ors VNINNNUNNNNBANS BK JapuljAd apis dung ayisoddo J L Arrow must a face pump Page 61 Rear Pump Module Parts List L916 L916IB L915 L915IB L917 L917IB L918 L918IB L919 L919IB Item Qty Description Part No Part No 1 Pump Module complete 12 Volt Rear 915R7516IBQD 915R7516IBQD 1 1 Pump Assembly Bridge Prestolite M268BP with Reservoir with Backup pump 25597A12V A6 25597A12V A6 2 2 Fitting 7 16 20 O Ring Male 7 16 20 JIC 37 Male 24504 24504 3 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 4 1 Switch Pressure
32. Left Rear Outboard V Independent Hinged Bridge Plate Non IB 2 NANT t manant 2 Z oN m Unfold Assist Compression Springs 2 Adjustable Quiet Ride Stow Block 2 Opposite Pump Side Vertical Arm Vertical Arm Covers 4 m Handrails 2 Note Handrail shape varies per lift model Automatic Inboard Roll Stop and Bridge Plate IB Platform Side Plates 2 IE Roll Stop Cylinder _ visible under platform Roll Stop Cylinder Rod Roll Stop Latch As viewed from outside the vehicle Page 2 Platform Automatic Outboard Roll Stop ARS with Roll Stop Rubber Nose Extrusion Latch Foot Introduction Braun L915 Millennium Series lifts are ADA compliant and commercial oriented intended for operation by an attendant The L915 Millennium Lift Series includes variations of lift models L915 L916 L917 L918 and L919 Model numbers indicate lift dimensions and options Lift model numbers with suffix IB are equipped with an auto matic mechanical inboard roll stop that also serves as the bridge plate Lift model numbers without suffix IB feature a combination stationary inboard roll stop with an independent hinged bridge plate Inboard roll stop and bridge plate details are provided in Lift Components at right L915 Series lift models can be equipped with left or right side pump mod
33. N Roll Stop Latch Fold mA a pivot slide points aaa N DOA Z Inboard xy Platform Pivot Pin Slide Support Arm Roll Stop Fold Axle Bracket ee Cotter Pin i K Spacer Vertical Arm 9 Pla tform Pivot Pin Detail A Roll Stop Hinge See the Maintenance Lubrication Schedule for recommended applications per number of cycles or elapsed time Specified recommended Available Braun Lubricant Lubricant Part No Light Penetrating Oil LPS2 General Purpose 11 oz Penetrating Oil Aerosol Can LO Light Oil 30 weight or equivalent Door Ease 1 68 oz Stainless Stick DE Door Ease Style tube Stick tube Lubriplate Light Grease LG Light Grease Multipurpose Amount Page 36 Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe troublefree operation Inspecting the lift for any wear damage or other abnormal conditions should be a part of all transit agencies s daily service program Simple inspections can detect potential problems The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles or elapsed time whichever comes first L915 Series lifts are equipped with hardened pins and self lubricating bushings to decrease wear provide smooth operation and extend the service life of the lift When se
34. O riage oe A ae ll od Note polarity of diode It y a T must be oriented as shown R Bridge Detail at left shows two different o styles of diode identification or Connects to i Vehicle Battery Positive Post Circuit Sentry Circuit Breaker a Unfold 13362A LeadWire Bat Lift Side view of solenoids je Power Cable removed from pump Aux AY Motor Power Feed Wire JS Pump Mounting Plate Page 55 18 Gauge Lift Control Box Electrical Schematic LIFT SWITCH BOX FOLD BK 18 W 18 Y 18 BK 18 W 18 BU 18 G ge Note Applicable for 18 gauge wiring harness control box 900 5903AQD See page 54 for 16 gauge harness control box schematic Note All other elements of schematic on page 54 are applicable for all lifts 18 Gauge Lift Control Box Wiring Diagram Switch Box As Viewed From Terminal Side of Switch Fold Unfold Switch Up Down Switch 9 COND WIRE CODE z o COLOR BLACK 6 COND ORANGE 6 COND BLUE 6 COND WHITE 6 COND GREEN 6 COND NOT USED NOT USED NOT USED OJONA OIN NOT USED Page 56 Note Applicable for 18 gauge wiring harness control box 900 5903AQD See page 55 for 16 gauge harness control box wiring diagram Note
35. Thick 13273 42 1 Handle Clip Top 915 5517 121 2 Cotter Pin 1 4 x 2 Black 15886BK 43 8 Pin Pivot Parallel Arm 917 0403 122 8 Fastener J Nut 10 24 25776 44 8 Washer 1 2 Flat Black Zinc 25346 123 8 Screw 10 24 x 1 2 Button Head Allen 25842 45 8 Screw 5 16 18 x 3 4 SHFS 25527 124 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 46 8 Screw Drive 8 x 3 16 Long Black 24439BK 125 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 126 1 Holder Owner s Manual Clear 25715 48 8 Bushing 3 4 I D x 1 2 900 0456 127 3 Rivet Pop SD62BS 3 16 06 13 11512 49 4 Washer 5 16 Lock 10068 128 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 129 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 51 2 Gas Spring Fold Arm 29186 130 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 52 2 Ball Stud Gas Spring 18mm x 3 8 16 Female 29185 131 2 Washer 5 16 Flat 10063 53 2 Clip Safety 12608 132 4 Cap End 1 1 D x 1 1 4 O D Plastic 20474 54 2 Bracket Inner Side Panel Guide 915 0703 133 3 Washer 5 16 External Tooth 16368 55 1 Bracket Mounting Quiet Ride 915 0392 134 8 Washer 516 I D x 1 O D x 0269 15328 56 6 Bolt 3 8 16 x 3 4 Flanged Button Hd Socket Cap Bk 25171 135 1 Latch Weldment Front 27013FW 57 2 Stow Block Guided 28593 136 1 Latch Weldment Rear 27013RW 58 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 137 4
36. adjustment may Turn adjustment Turn adjustment result in serious bolt clockwise to bolt counter ETERS reccucerare allow platform to ee clockwise to bodily injury and or raise further EE a ae allow platform to property damage Microswitch Adjustment Instructions unfold further Decal 24490 Page 16 Series 08 L915 Supplement 30563 Contents Lift Terminology Lift Terminology IllUStration cccccssseeeeeeeeeeeeeeeeeeeens 2 IIMOOUGCUIONS f c siioinr atte esos iozisasewcindee a ecet ace eee 3 Dreom iie a E E 3 Lift COMMONCING are 3 Lift Installation Lift Interlock Installation 0 ee eeeeeeeeeees 53 Lift Electrical Schematic ccccccecccceeee sees 54 Lift Wiring Diagram ccccccccceceseseeeeesseeeesaaeeees 55 18 Gauge Lift Control Box Electrical Schematic 56 18 Gauge Lift Control Box Wiring Diagram 56 Hydraulics Hydraulic Schematic ccccccccsseseeeeeeeeeees 57 Rear Pump Hydraulics Parts List 00 58 Rear Pump Hydraulics Diagram 59 Front Pump Hydraulics Parts List 60 Front Pump Hydraulics Diagram 61 Repair Parts Installation Service Safety Precautions 4 5 Pre Installation Notes cccccccccceceeseeseeeeeseeeeees 6 7
37. oe y 5 3 8 Flat Washer 6 ae Lock Washer 7 8 Star Washers Through Reinforcement Brackets Position star washer between chassis gt bracket i W a 8 ak Hex Nut oe Star Washer _ 3 8 Flat Washer 6 6 3 8 Flat Washer N S i 3 8 Lock Washer 7 7 3 8 Lock Washer Through Chassis A 3 8 Hex Nut 0 3 8 Hex Nut Position star washer between chassis and 3 8 diameter flat washer Specifications e Eight 3 8 16 x 4 carriage bolts or 8 bolts must secure base plate through floor One reinforcement bracket must secure base plate below floor at both ends unless inboard mounting bolts penetrate chassis Two mounting bolts must secure each reinforcement bracket One 3 8 star washer one 3 8 flat washer one 3 8 lock washer and one 3 8 nut must secure each base plate mounting bolt below floor as specified in Figure A e Mounting Bolt Torque Specifications 28 to 31 foot pounds Figure B Oy a Pog q Mos rq Acceptable Reinforcement Bracket Positions typical either end Reinforcement Bracket Page 9 Lift Installation Instructions Note Read all Pre 1 Lift Positioning Installation Notes prior to installation The lift towers upright supports and the vertical arms must be parallel aligned with the vertical sides of the door jamb and should be perpendicular 90 to the vehicle floor
38. strength Page 11 Lift Installation Instructions 1 Lift Positioning continued Rear Door and Extensive Floor to Ground Installations Position the lift in the rear door opening as outlined on pages 10 and 11 Depending on the particular lift model installed and the particular vehicle configuration the top of the lift may need to be tilted inboard Slightly to provide the minimum 1 2 clearance between the lift andthe door s and or to oe increase platform and vertical ie oe arm kick out to provide ad LE fA a equate clearance between lift Eo FF and vehicle See Figure G There must be a minimum 1 clearance between the lift vertical arms and or automatic inboard roll stop and the vehicle during lift operation Base Plate Mounting Bolts r Base Plate Mounting Bolts __ ee G Figure H eee o 1 2 Figure G 2 Minimum Wor Rear Door and Extensive Floor to Ground Installations Clearance E voa iN Baia il iaai Oae See ee tay Base Plate Wedges b aapea a Base Plate Wedges Four base plate wedges are supplied for shimming tilting lift The plastic wedges provide full depth base plate support Use one or two wedges per base plate end as needed Position the wedges by aligning the mounting holes in the wedges with the
39. x 11 16 O D x 030 12690 12690 50 3 Rivet Pop SD43BS 1 8 13 19 12954 12954 51 1 Clip Pump Handle Bottom 915 5518 915 5518 52 1 Stud Wing Head 1 4 Turn 28804 28804 53 1 Retainer Push On 28805 28805 54 1 Decal Removal Instruction Pump Handle Not shown see Decal Section 29052 29052 55 1 Decal Hydraulic Pressure Switch Instruction and Warning Not shown see Decal Section 27154 27154 56 1 Decal Manual Hand Pump Instruction Not shown see Decal Section 29082 29082 57 1 Decal Pump Cover Installation Removal Not shown see Decal Section 29051 29051 58 1 Decal Pressure Relief Warning Not shown see Decal Section 22249 22249 59 1 Washer 5 16 External Tooth 16368 16368 Control Box Assembly and Harness Options Description Control Box Assembly with Standard Quick Disconnect Harness X See Note Below Part No 900 0903AQD Control Box Assembly with Armored Quick Disconnect Harness X See Note Below 900 0903AQDA Control Box Assembly with Coiled Quick Disconnect Harness X See Note Below 900 0903AQDC Control Box Assembly with 7 Long 18 Ga Quick Disconnect Harness X See Note Below not shown 900 5903AQD Harness Standard Quick Disconnect without control box X See Note Below 900 0902AQD Harness Armored Quick Disconnect without control box X See Note Below 900 0902AQDA Harness Coiled Quick Disconnect without control box X See Note Below 900
40. 1 Wide Single Face Foam x 14 1 Shown 82015R014 51 2 Bracket Inner Side Panel Guide 915 0703 120 2 Washer 5 16 Flat 10063 52 5 Rivet Pop SD66BS 3 16 14993 121 2 Cap End 1 1 D x 1 1 4 O D Plastic 20474 53 2 Bracket Mounting Quiet Ride 915 0392 122 6 Washer 516 I D x 1 O D x 0269 15328 54 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 123 1 Latch Weldment Front 27013FW 55 2 Stow Block Guided 28593 124 1 Latch Weldment Rear 27013RW 56 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 125 2 Ring External Snap Lock 1 2 13273 57 4 Nut 5 16 18 Hex 10058 126 4 O Ring 5 16 I D x 1 16 26614 58 2 Arm Slide Support 915 0411 127 2 Spring Dampener Retract 26963 59 4 Spring 3 4 x 5 12 Extension with Hooks 24281 128 4 Ring External Snap 5 16 24570 60 8 Bearing Flange 3 4 x 1 4 24012 129 2 Bolt 1 4 20 x 1 2 Button Head Socket 15733 61 2 Slide Platform Rotate 915 0407 130 2 Roller Assembly 1000 2395A 62 4 Bearing UHMW Flat 1 226 205 1760 131 2 Roller Retainer 915 5353 63 2 Pin Pivot Lower Arm 915 0413 132 2 Washer Finger Disc Springs 27276 64 8 Ring Snap 3 4 External 18657 133 3 Washer 5 16 External Tooth 16368 65 4 Spacer Handrail VHMW 911 5301 134 1 Grommet ID 281 FR 125 GD 625 T 375 27725 66 4 Bolt 3 8 16 x 3 4 Hex 12463 135 1 Grommet ID 312 FR 250 GD 813 T 500 27726 67 2 Grip Handle Yellow 19074 136 3 Clamp 1 4 ID Nylon Loop BLK 84396 68 4 Bumper Rubber 31
41. 1 4 O D 20474 Circuit Sentry Kit 28910KS Lead Wire 30 13362A Cable Chassis Ground 22166A Control Box Holder Assembly Includes 17019A Plate Back 16988 Bracket Switchbox Clip 16954 Decal Courtesy Requested 12375 Decal Warnings Operating Instructions 2 204 Decal Instructions ADA Standee Interlock 19342 Video Commercial Lift Operation 28332 Manual Installation Service 30469 N eae a aa N ll gt ss Ss OL NO OS Ss Ss OO Grip Handrail Yellow Power Cable and Base Plate Wedges These items fastened to the lift platform during shipment 19074 Tools Required e Pencil e Wire stripper Utility knife e 9 16 Wrenches and or socket e Tape measure e 3 8 Capacity drill e 1 1 8 Diameter hole saw e Framing square e 1 8 Diameter drill bit e 1 4 Hex nut driver bit or e Hammer e 3 8 Diameter drill bit e 1 4 socket wrench e Center punch e 9 32 Diameter drill bit e Ratchet style wrench Page 8 Lift Installation Instructions Ford Rear Door Installation Four underfloor reinforcement brackets must be used Details on page 15 Figure A Position star washers and underfloor mounting hardware as specified per chassis and floor configuration Through Floor Only Position star washer between floor and 2 1 2 diameter body washer Star Washer 8 2 1 2 Body Washer
42. 2 Washer 5 16 Lock 10068 114 2 Bolt 3 8 16 x 3 8 Nylock Hex 17633 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 115 1 Holder Owner s Manual Clear 25715 51 2 Bracket Inner Side Panel Guide 915 0703 116 3 Rivet Pop SD62BS 3 16 06 13 11512 52 5 Rivet Pop SD66BS 3 16 14993 117 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 53 1 Bracket Mounting Quiet Ride 915 0392 118 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 54 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 119 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 55 2 Stow Block Guided 28593 120 2 Washer 5 16 Flat 10063 56 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 121 2 Cap End 1 1 D x 1 1 4 O D Plastic 20474 57 4 Nut 5 16 18 Hex 10058 122 6 Washer 516 1 D x 1 O D x 0269 15328 58 2 Arm Slide Support 915 0411 123 1 Latch Weldment Front 27013FW 59 4 Spring 3 4 x 5 12 Extension with Hooks 24281 124 1 Latch Weldment Rear 27013RW 60 8 Bearing Flange 3 4 x 1 4 24012 125 2 Ring External Snap Lock 1 2 13273 61 2 Slide Platform Rotate 915 0407 126 4 O Ring 5 16 I D x 1 16 26614 62 4 Bearing UHMW Flat 1 226 205 1760 127 2 Spring Dampener Retract 26963 63 2 Pin Pivot Lower Arm 915 0413 128 4 Ring External Snap 5 16 24570 64 8 Ring Snap 3 4 External 18657 129 2 Bolt 1 4 20 x 1 2 Buton Head Socket 15733 65 4 Spacer Handrail UHMW 911 5301 130 2 Roller Assembly 1000 2395A 66 4 Bolt 3 8 16
43. 500 27726 75 2 Screw 4 40 x 5 8 Round Head 14810 147 3 Clamp 1 4 ID Nylon Loop BLK 84396 76 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 148 2 Spacer UHMW Vertical Channel 995 0320 77 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 149 2 Bearing Flange 1 x 1 2 16FDU08 28031 78 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 150 2 Nut 5 16 18 Top Lock Black 28324BK 79 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A 151 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 80 2 Clip Cable 7 16 Plastic 15777 152 2 Clip Cable 1 2 Plastic 10092 81 1 Clamp Insulated 5 8 I D 84070 153 1 Handle Clip Bottom 915 5518 82 4 Washer 10 Flat 11541 Page 8 Series 08 L915 Supplement 30563 Millennium Series 08 L915 Supplement 30563 Series 08 L915 42 Floor to Ground Automatic Inboard Roll Stop IB Lift Exploded View Note L915 lift models have a longer quiet ride mounting bracket on the right front side 41 134 gt 144 1 135 Y 134 ale 120 SO es LLEI ri o 4 Nes j LX 61 he er UP t ee ae N 66 D Note L915 lift models have a modified right front side plate Series 08 L91 51IB L91 5FIB L91 8IB L91 8FIB Note Illustrations depict components as equipped when specified lift series was in production Replacement comp
44. All other elements of wiring diagram on page 55 are applicable for all lifts Hydraulic Schematic Symbol __ __Description _ _ Symbol pumara Fixed Pressure Compensated Displacement Flow Control 2 Way 2 Position PaRI 3 Way 2 Position Ty Cylinder Single Dalat Valve a 4 Check Valve ye Pressure Switch Manual Reservoir Shutoff Valve Se ee Pressure 1 r L Roll Stop Cylinder Opposite l Pump Side Pump Cylinder Cylinder Page 57 Rear Pump Hydraulics Parts List Description Pump Assy M268 Bridging with 26578 Fitting L915 L915IB 25597A12V A6 L916 L9161B 25597A12V A6 L917 L9171B 25597A12V A6 L918 L918IB 25597A12V A6 L919 L9191B 25597A12V A6 Motor Pump 12 Volt 14785 IS 14785 IS 14785 IS 14785 IS 14785 IS Valve Assembly Down and Bridge complete 26076 12V 26076 12V 26076 12V 26076 12V 26076 12V Cartridge only Valve Down and Bridge shown below 26078 26078 26078 26078 26078 Coil only Valve Down and Bridge shown below 26079 12V 26079 12V 26079 12V 26079 12V 26079 12V Valve Assembly Unfold complete 26075 12V 26075 12V 26075 12V 26075 12V 26075 12V Cartridge only Valve Unfold shown below 24612 24612 24612 24612 24612 Coil only Valve Unfold Shown below 26079 12V 26079 12V 26079 12V 26079 12V
45. Auto BK 27734 46 8 Screw Drive 8 x 3 16 Long Black 24439BK 120 4 Ring Snap 1 2 External 050 Thick 13273 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 121 2 Cotter Pin 1 4 x 2 Black 15886BK 48 8 Bushing 3 4 I D x 1 2 900 0456 122 8 Fastener J Nut 10 24 25776 49 4 Washer 5 16 Lock 10068 123 8 Screw 10 24 x 1 2 Button Head Allen 25842 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 124 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 51 2 Gas Spring Fold Arm 29186 125 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 52 2 Ball Stud Gas Spring 13mm x 3 8 16 Female 29185 126 1 Holder Owner s Manual Clear 25715 53 2 Clip Safety 12608 127 3 Rivet Pop SD62BS 3 16 06 13 11512 54 2 Bracket Inner Side Panel Guide 915 0703 128 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 55 1 Bracket Mounting Quiet Ride 915 0392 129 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 56 6 Bolt 3 8 16 x 3 4 Flanged Button Hd Socket Cap Bk 25171 130 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 57 2 Stow Block Guided 28593 131 2 Washer 5 16 Flat 10063 58 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 132 4 Cap End 1 I D x 1 1 4 O D Plastic 20474 59 4 Nut 5 16 18 Hex 10058 133 3 Washer 5 16 External Tooth 16368 60 2 Arm Slide Support 915 7412 134 8 Washer 516 I D x 1 O D x 0269 15328 61 10 Bearing Flange 3 4 x 1 4 24012 135 1 Latch Weldment Front 27013FW 62 2 Slide Platform Rotate Wel
46. L915 Supplement 30563 Series 08 L915 42 Floor to Ground Automatic Inboard Roll Stop IB Repair Parts List Part Numbers of Items Dedicated per Lift Model L9151B L915FIB Base Plate Weldment 915R8142W30 915F8142W30 Pin Platform Pivot 915U032430 915U032430 Platform Weldment 915R63050IBW 915R63050IBW Block Platform Stop Bridging Rear 25777R 915 0311 Block Platform Stop Bridging Front 915 0311 25777F Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 Roll Stop Nose Rubber 24603 30 24603 30 Bridge Plate 915U01451B 915U01451B Plate Backing Mounting Pump Module 975R0501 975F0501 Pump Cover 2pc Top Front Assy 915R5513TA 915F5513TA Pump Cover 2pc Back Bottom 915R5513B 915F5513B Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA Bracket Mounting Quiet Ride 995 2392 995 2392 915 0392 915 0392 Part Numbers of Items Identical on All Lift Models L918IB 918R8142W33 911 5324 917R63350IBW 25777R 915 0311 915R4312 33 24603 33 915U0148IB 975R0501 915R5513TA 915R5513B L918FIB 918F8142W33 911 5324 917R63350IBW 915 0311 29777F 915R4312 33 24603 33 915U01481B 975F0501 915F5513TA 915F5513B 4 Sy sy Sy Ss eS Sy
47. L918FIB 918F7142W33 Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 Platform Weldment 915R63050IBW 915R63050IBW 917R63350IBW 917R63350IBW Block Platform Stop Bridging Rear 25777R 915 0311 25777R 915 0311 Block Platform Stop Bridging Front 915 0311 29777F 915 0311 29777F Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 Bridge Plate 915U01451B 915U01451B 915U01481B 915U01481B Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 Pump Cover 2pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA Bracket Mounting Quiet Ride 995 2392 995 2392 915 0392 915 0392 Part Numbers of Items Identical on All Lift Models
48. Lift Installation Instructions Installation Parts and Tools Required 000 8 Lift Mounting Hardware Illustrations 00 9 EPOSINING ceritana a eae ee 10 12 Lift SECUPEINGIIE surnam 13 16 Power Cable and Ground Cable HIS CAN ANION rannu aa 17 19 Circuit Sentry Installation and Power CONMECUOM ee a ce sexesdoeereceacnccact hence 20 21 Control Box and Harness Installation 22 23 Design Lifting Capacity cccsccseceeeseseeeeeeeeeeeeeees 24 Test Lift Operatori cecce ioc 24 Positioning and Clearance Checklist 24 25 Base Plate PIUQS ncisienncekeiicciedicite awed ee 26 Decal Application ccccccccccccssseeeecseseeeeseseeeesaneees 26 Passengers Seatern ceni acta eee 27 Owner s Manual ccccccseseeeceeeeceeseeeeeeseaeeeeeeeeeeaes 27 Adjustments Platform Angle Adjustment Instructions 28 29 Floor Level Guideline Adjustments 30 32 Roll Stop Adjustment Instructions 08 33 Quiet Ride Adjustment Instructions 34 35 Maintenance and Lubrication Lubrication Diagram cccccccccceccseeeeeeeeeeeaeeees 36 Maintenance and Lubrication Schedule 37 39 Systems Descriptions Pump Modules Rear Pump Module Parts List cceeeeees 62 Rear Pump Module Diagram seeeeeees 63 Front Pump Module Parts List
49. REMEDY Fix overload and reset turn RESET lever Clean and tighten Clean and tighten See Lift Ground on pages 18 and 19 Replace Charge battery Replace Check for loose terminals or broken wire Correct or replace 1 20 Power to Lift But No Operation Switches 2 10 No Operation 2 00 PLATFORM UNFOLD Out Lift mounted circuit breaker tripped or defective 2 Loose connection Broken wire Wire terminal Solenoid defective 26 Switch defective See 1 00 Lift platform has drifted against Lift Tite latches Unfold Down Microswitch out of adjustment or defective Unfold Down Microswitch harness Reset or replace Clean and tighten Repair Crimp tightly to wire Replace Replace Press Fold switch until lift is fully folded then unfold platform Adjust or replace See Microswitches in Systems Descriptions for details pages 42 and 43 Connect repair or replace disconnected damaged or otherwise defective Cylinder flow control valve s defective Internal flow control valve s defective Unfold Bridging and or Down solenoid valves Poor connection bent shaft or contaminated filter Replace Replace pump Check for loose connection or replace See Systems Descriptions for Quick Check Procedure 2 20 2 30 Faulty or Sluggish Operation continued continued Page 48 Lack of lubrication parallel arm pivot pins rotating pivot slide arm pivot
50. Stop IB lift models When adjusting microswitches stop block positioning and bridge plate positioning must be viewed A combination of adjustments may be required to achieve a proper balance Adjust Unfold Down and Up Fold mi croswitches as outlined on page 30 Stop Blocks The stop blocks must make full contact with the inboard vertical edge of the vertical arms when the platform is at floor level See Photo D on page 30 Stop blocks must be properly positioned as detailed on page 30 Improper stop block positioning can result in lift damage Bridge Plate Positioning The bridge plate should be positioned so that the outboard edge of bridge plate rests solidly on the platform UHMW slides when at floor level Shown in Photo J There should be a smooth level transition between the platform bridge plate and the base plate see Photo J Photo K depicts the platform positioned too low An incorrect Up Fold microswitch setting can stop the platform from reaching the fully raised position during the Up cycle Or the Unfold Down microswitch may be adjusted improperly allowing the platform to unfold to a position below floor level during the Unfold cycle The bridge plate does not make solid contact with the base plate An incorrect Unfold Down microswitch setting can prevent the platform from unfolding fully during the Unfold cycle Or the Up Fold microswitch may be adjusted improperly allowing the platform to raise abo
51. and or property LIFT for replacements damage Decal and Antiskid Application Procedure Clean powder coated surfaces Mask Removal Pay close To remove the masking start or painted surfaces with attention to this mask an edge and peel back slowly isopropyl alcohol before decal removal procedure when at a sharp angle directly over or antiskid application Use a posting die cut logo decals the top of the decal clean cloth or paper towels DO NOT use oily shop rags Wipe surface free of residue with dry portion of cleaning cloth Parking Operator s Warnings and ADA Standee Courtesy Manual Lift Operating and Interlock Requested N Policy Instructions Decal 19342 Decal Warning Decal 27204 12375 Decal 25674 Parking Courtesy Read manual before operating lift Call Requested 1 800 THE LIFT to A THE BRAUN Actual Size receive operator s Jam CORPORATION i Actual Size Providing Access to the World o so may result in ctua IZe rere op as 0b O ara Nea USA 3 W x 4 3 4 T i ily inj e a ek Oslo Norway Kitchener Ontario Can Rocklea Queensland Aust nd or property 1 1 2 W X 3 1 j 4 T w an a Two Courtesy Requested decals I ie are supplied with all Braun lifts to be posted on vehicle as desired LIFT OPERATING INSTRUCTIONS Circuit Sentry 100 A Label Decal 18181 CAUTION Turn RESET lever to reset breaker only Turning lever at any oth
52. and reposi tion shift location of these brackets as needed to result in a tighter fit positive contact between the stop blocks and the platform side plates Tighten the mounting hardware securely 3 Handrail Rubber Bumper Vibration can occur between the handrails and the vertical arms This vibration is eliminated with the rubber bumper mounted on each handrail factory equipped The rubber bumper is positioned such that it contacts the vertical arm when the lift is in the fully folded stowed position and prevents direct metal to metal contact Refer to the part numbers at the right for replacements Page 34 installation procedures can result in potential rattles also If lift rattles occur review the details in this section for possible source s and remedies Positioning of and tightening of base plate mounting bolts substantially affects vertical upright deflection and side to side movement of towers Tighten base plate mounting bolts as detailed in Step 2 of the Lift Installation Instructions See page 16 Platform side plate securely nested in guided stow block typical both sides Platform F aed q T Side S AJ Plate yar Guided Stow Block Note Refer to the Repair Parts section for stow block and mounting hardware part numbers Adjustable Top Parallel Bracket Arm Rubber 8 18 x 1 2 Handrail Bumper Self Tap 10950 13583 V Quiet Ride Adjustment Instr
53. battery drain and helps prevent lift alignment problems The hydraulic system supplies hydraulic fluid to and from the cylinders which unfold lower raise and fold the platform The hydraulic system operates an additional single acting hydraulic roll stop cylinder which folds raises the outboard roll stop to the vertical position A compres sion spring unfolds lowers the roll stop to the horizontal ramp position Automatic Floor Level Switch ing L915 Series lifts feature automatic floor level switching This feature eliminates the need for the lift operator to position and stop the platform at vehicle floor level when unfolding the platform from the stowed position and when raising the platform from ground level Pressing the UNFOLD switch unfolds the platform from the stowed position to floor level The platform stops automatically at floor level when fully unfolded Pressing the UP switch raises the platform from the ground level to floor level When raising the platform from ground level the platform automatically stops at floor level when raised fully The automatic floor level switch ing is controlled by two indepen dently adjustable microswitches limit switches See page 30 Read warning at right If the lift platform does not automatically stop at floor level as outlined discontinue lift operation immediately Contact your lift sales representative or call The Braun Corporation at 1 800 THE LIFT
54. eight base plate mounting holes as outlined on page 13 Position reinforcement brackets front to rear aligned with each set of base plate mounting bolts Each reinforcement bracket must overlap the two chassis crossmember flanges as shown in Figure L Note It may be necessary to drill additional mounting holes in the brackets per lift positioning Tighten base plate mounting bolts as outlined on page 16 Figure L Ford Rear Door Installation Four underfloor reinforcement brackets must reach between and overlap two rear crossmembers tS Through Chassis When securing base plate mounting bolts through chassis subframe members position a star washer between the chassis and the 3 8 diameter flat washer see Figure A Note Body washers are not required when underfloor brackets are used or bolts penetrate chassis subframe members amp Page 15 Lift Installation Instructions 2 Lift Securement continued Bolt Tightening Tightening of the base plate mounting bolts directly affects vertical arm alignment and base plate warpage Tighten inside mounting bolts first then tighten outside mounting bolts Measure Unacceptable To Correct Tighten AT Saek T miae lt TS Outside nsise lt Bolts ns NA Platform side plates securely nested in guided stow blocks iT ie ie Photo A
55. in the space provided in the section above also This information must be provided when filing a warranty claim or ordering parts Daily Preventive Maintenance Schedule Vehicle Number Inspector Pre Trip Inspection Before each scheduled day of lift service operate lift minimum one complete cycle and inspect each of the following Does the lift interlock if equipped function as intended _ Does the lift cargo door light if equipped function as intended _ Does the lift deploy when the lift interlock is activated as intended _ Does the lift safely clear the cargo door as the lift is deployed and stowed _ Does the lift operate smoothly no jerking or abnormal movement _ Does the lift operate at normal speed _ Is the lift power source adequate _ Does the roll stop s operate properly __ Does the outboard roll stop latch operate properly _ Do the handrails operate properly _ Is the platform angle normal _ Is lift operation quiet no rattles abnormal sounds etc __ Has the hand held switch box cable been damaged _ Do the lift control switches function properly _ Do the lift cargo door securement devices function as intended _ Is the manual backup pump handle in place _ Is the hand pump valve closed securely tight _ Are the lift posted and door posted decals worn missing or illegible _ Is the lift protective padding if equipped in place worn or damaged
56. is positioned such that when it contacts the roll stop latch foot it prevents direct metal to metal contact Refer to the part numbers at the right for replacements Stop bolts keep bridge plate tight against platform when lift is stowed Stop Bolt typical both ends Eh Bridge Plate gt Roll Stop Latch i EN Pop Rivet we 15244 wee _ S Rubber Bumper 10950 Rubber Bumper Pop Rivet 10950 15244 Roll Stop Latch Foot T Platform Bottom Page 35 Lubrication Diagram and Chart Lift Tite Latches Parallel Arm Pivot Pins 8 Tower Pivot Points 2 Bridge Plate LO LO Lift Tite Latch Dampening non IB Spring 2 springs 4 Points Pivot Points 2 LO Parallel Arm re LO F gt Pivot Pins 8 W e i Handrail Pivot Pins 2 LO Inboard Roll Stop IB Pivot Points LO See Detail B Lift Tite Latch Roller Assemblies 2 P LO Roll Stop Hinge Pivot Points 2 LO See Detail C MA A A E RWRORATAR UHMW Bearing 4 DE See Detail A Rotating Pivot Slide Arm Pivot Pins LO See Detail A Platform Fold Axles 2 Platform Pivot Pin LO See Detail B 2 Points LO See Detail B Roll Stop UHMW Rotating Pivot Latch Als Slide Arm LO See Detail C Roll Stop Latch Lever Bearings Z LO Roll Stop Hinge Detail C Detail B Pump Side Shown Ra o es S
57. may Turn adjustment bolt clockwise to allow platform to raise further result in serious bodily injury and or property damage Page 30 Floor Level Guideline Adjustments The Unfold Down and Up Fold microswitches control platform and bridge plate positioning Ensure floor level adjustments are correct as outlined on pages 31 and 32 Platform Angle Adjustments Check platform angle as outlined on pages 28 and 29 when adjusting bridge plate positioning Unfold Down Microswitch Turn adjustment bolt clockwise to stop platform unfold function sooner Turn adjustment bolt counter clockwise to allow platform to unfold further Floor Level Guideline Adjustments Floor Level Guidelines for Automatic Inboard Roll Stop IB Lift Models Note See page 32 for Floor Level Guidelines for Fixed Inboard Roll Stop Non IB lift models When adjusting microswitches stop block positioning and bridge plate positioning must be viewed A combination of adjustments may be required to achieve a proper balance Adjust Unfold Down and Up Fold mi croswitches as outlined on page 30 Stop Blocks The stop blocks must make full contact with the inboard vertical edge of the vertical arms when the platform is at floor level see Photo D Stop blocks must be properly posi tioned as detailed on page 30 Improper stop block positioning can result in lift damage Bridge Plate Positioning
58. operation following each adjustment Proceed to Step 5 Test the Fold function with an empty platform The platform should fold without any hesitation or skipping If it does hesitate inspect and lubri cate the lift pivot points Excessive friction at the pivot points can cause hesitation when folding Cylinder Mounted Flow Control Valves pressure compensators L915 Series lift models are equipped with two external flow control valves one for each lift main cylinder This device is sized to allow unre AWARNING Contact The Braun Corporation before adjusting hydraulic pressure relief valve Failure to do so may result in serious bodily injury and or property damage stricted hydraulic fluid to flow in and out of the lift cylinders during normal operation The valve meters a limited rate of oil flow from the lift cylinders in the event there is an external hydraulic fluid leak between the Pressure Relief Valve This adjustment on the pump unit limits the maximum oil pressure in the system to a safe level It also keeps the amp draw and battery drain at a minimum when the cylinders reach full stroke The M268 pressure relief valve is preset at 2100 psi Do not Relief Valve Adjustment Procedure cylinders and the pump pre venting rapid platform descent This is a nonadjustable fixed valve The arrow on the valve points toward the pump hex nut toward the cylinder tamper with this a
59. person Sincerely THE BRAUN CORPORATION HSL WY froun Ralph W Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift examine the Series No Pump Code unit for any damage Notify the carrier at once Model No Serial No Cylinder Code with any claims ate ea ESF ee L9171B 07 01003 35 14CG Two warranty registration cards shown right are nn S ooo located in the lift mounted manual storage pouch The sales representative must process one of the cards The consumer must fill out the other card and mail it to The Braun Corporation The war REGISTRATION CARDS MUST EE RETURNED TO THE BRAUN CORPORATION ranty is provided on the back cover of this manual The warranty cards must be processed to Sample Warranty Registration Card activate the warranty Two Braun Serial No Series No identification tags shown below are posted on the lift One I D tag is posted on the pump side vertical arm A second I D tag is located on the opposite pump side tower Both I D tags provide the product identification infor mation provided on the Warranty Registration card Record the information in the space provided or document on a copy This information must be provided when filing a warranty claim or ordering parts Cs lt a The See oan Model No Winamac IN 46996 574 946 6153 LIFT MODEL j Pelee SERIAL NUMBER 07 01003 Serial No PUMP CODE CYLINDER 35
60. pins platform pivot pin handrail pivot pins and platform fold axles Replace worn bushings and or pins Lubricate platform pivot pin and fold axles See Maintenance and Lubrication Schedule and Diagram Troubleshooting Diagnosis Chart FUNCTION SYMPTOM continued continued 2 20 2 30 2 00 ees PLATFORM gt ugg s peration UNFOLD Out POSSIBLE CAUSE Misalignment or damage to e Parallel arms and or pivot pins e Rotating pivot slide arms and or pivot pins e Handrails and or pivot pins e Platform fold axles e Platform pivot pins lower fold arms Mechanical binding Misalignment of towers upright supports Cylinder mounted unfold assist compression spring collar s out of adjustment Gas springs missing loose weak or otherwise defective Restriction in hydraulic lines Hydraulic fluid too thick due to cold climate Platform stop block out of adjustment Lift Tite latch es not releasing See 2 15 and 2 16 REMEDY Correct Replace Lubricate See Maintenance and Lubrication Schedule and Diagram Check and correct Correct See Lift Positioning pages 10 12 and Positioning and Clearance Checklist pages 24 and 25 Correct or replace Correct or replace Check for contamination or kinks correct or replace Thin with Diesel fuel 2 T Change in spring See Systems Descriptions for full time cold climate specifications See Floor Level Guideline Adjustment on pages 3
61. platform Releasing the UP switch will also de energize the solenoid removing current to the pump motor and stopping the raising function Pressing the FOLD switch then energizes the Up Fold solenoid through the fold circuit The solenoid in turn directs current to the pump motor to fold the platform Releasing the FOLD switch de energizes the solenoid removing current to the pump motor and stopping the folding function Note When the platform reaches the stowed fully folded position the Hydraulic Platform Sensor Pressure Switch is activated pre set pressure reached The activated pressure switch shuts the Pump Module Indicator Light pump motor off also See page 45 for further details M268 Solenoid Hydraulic Valves Series 07 L915 lift models are equipped with the M268 hydraulic pump further details in Hydraulic section The M268 features pump mounted Unfold Bridging and Down solenoid hydraulic valves details follow When the platform is in the stowed fully folded position pressing the UNFOLD switch energizes all three solenoid valves When the platform reaches floor level the solenoid valves are de energized by the Unfold Down microswitch circuit Releasing the UNFOLD switch also de energizes the solenoid valves The Bridging and Down solenoid hydraulic valves are also energized while the DOWN switch is pressed when the platform is fully unfolded Both solenoid valves will remain energized unt
62. released or the bridging microswitch is deactivated If the bridging microswitch is deacti vated the bridging solenoid valve is de energized which prevents fluid from flowing from the lifting hydraulic cylinders to the reservoir and stops the lowering of the platform while allowing oil flow from the roll stop cylinder roll stop deploys Troubleshooting A problem with this solenoid valve can be electrical or hydraulic Follow the Quick Check troubleshooting procedure detailed in the Solenoid Hydraulic Valve section on page 42 when troubleshooting Pump Mounted Electrical Down Solenoid Hydraulic Valve The UNFOLD switch circuit energizes this solenoid valve which allows hydraulic fluid to return from the cylinders to the reservoir ata limited rate thus allowing gravity to unfold the platform Fluid flows through the internal manifold valve and orifice before reaching the Down valve The Unfold Down microswitch is deactivated at rest when the platform unfolds fully reaches floor level which interrupts the UNFOLD switch circuit thereby de energizing the solenoid valves Releas ing the UNFOLD switch de energizes this valve also This stops and holds the platform at the current position by stopping the flow of hydraulic fluid from the cylinders to the reservoir When the platform unfolds fully to floor level and the Unfold Down microswitch is deactivated at rest pressing the DOWN switch then energizes this solenoid va
63. service procedures is necessary a potentially hazard avoid a hazardous to ensure safe troublefree lift ous situation that situation that could operation Safety precautions could result in serious result in minor per are provided to identify potentially bodily injury and or sonal injury or prop hazardous situations and provide property damage erty damage instruction on how to avoid them Note Additional information provided to help clarify or detail a specific subject These symbols will appear throughout this manual as well as on the labels posted on your lift Recognize the seriousness of this information Installation Service Safety Precautions AWARNING Read this manual supplement s and lift posted operating A WARNING instructions decals before performing installation operation or service procedures If installation mainte nance or repair saa i i site hs S procedures cannot ACAUTION Minimum clear door opening dimensions specified in Lift be completed exactly Dimensions per lift model must be provided as provided in this manual or if the AWARNING Remove any obstructions within the lift mounting operating instructions are not area prior to beginning installation procedures fully understood contact The Braun AWARNING _ Install lift and power platform to fully folded position before Corporation immedi removing shipping straps ately Failure to do so may result
64. set at 2100 psi Note 24 volt pumps are available for special applications See the Serial No Series No Identifi cation tag for the applicable pump code Pump Modules Pump modules are available as a com plete quick service repair unit See the Pump Module sections for detailed breakdowns on pages 62 through 65 Hydraulic Fluid Use Dextron III automatic trans mission fluid Make sure the platform is fully lowered and roll stop is fully unfolded when checking fluid level or adding fluid Fill to within 1 2 of the bottom of the 1 1 2 diameter fill tube neck The maximum fluid level is designated on the pump reservoir with decal 26735 DO NOT use a solid plug or fill cap without a breather hole Doing so will result in pump and or reservoir damage Contamination Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Cold Weather Applications The oil can be thinned with two 2 tablespoons of diesel fuel The oil should be changed when warm weather returns Note We recommend SAE 10 W non detergent oil mixed by volume with no more than 30 1 fuel oil or kerosene for full time cold weather applications Pump Mounted Electrical Unfold Solenoid Hydraulic Valve When the platform is in the stowed fully folded position pressing and holding the UNFOLD switch circuit energizes this solenoid valve the Bridging and D
65. switch _ Lift Ground Two ground cables are provided One ground cable is connected to the pump The second ground cable is external battery mounted Both cables must be mounted to a common vehicle framing member to provide optimum ground Pump Mounted Ground Cable A ground cable is connected to the pump The cable must be connected to a main front to rear vehicle framing member Route position and secure the cable as outlined on pages 18 and 19 Vehicle Battery Ground Cable The external battery ground cable supplied with the lift must be connected to the same vehicle framing member that the pump ground cable is attached to Note When mounting ground cables remove undercoating dirt rust etc from the framing mem ber around the mounting holes minimum 5 8 diameter area Apply a protective coating of grease to mounting holes to prevent corrosion Apply grease to ground cable terminals and mounting screws also Failure to do so will void warranty of certain electrical components _I Lift Installation Checklist A generic Lift Installation Checklist is provided as a final installation checklist to be given to your customer This checklist is the last page in this manual Complete remove tear out and forward the Lift Installation Checklist or a copy to your customer to confirm that this lift has been properly installed _ Preventive Maintenance Checklist A generic Daily Preventive Maintenance C
66. threshold See Figure S on page 25 Passenger s Seat Vans Position shift the passenger seat fully forward prior to installation procedures In vehicles equipped with custom seats it may be necessary to remove the passenger seat prior to installation and reinstall and or relocate upon completion If the seat is removed keep all mount ing hardware for possible reinstal lation Running Boards If the vehicle is equipped with running boards it may be necessary to remove or modify the running boards to provide adequate lift clearance O Platform Drift Read this information before removing the clear plastic shipping wrap and or placing the lift in the vehicle AWARNING Install lift and power platform to fully folded position before removing shipping straps Failure to do so may result in serious bodily injury and or property damage Pre Installation Notes Due to the all hydraulic opera tion of the dual cylinder L915 Series hydraulic fluid expansion contraction or seepage may occur Any of these conditions can result in platform drift failure to hold the platform in the folded or raised position Platform drift may occur during lift shipment and or between extended periods of non lift use Plastic straps secure the lift in the stowed position during shipment Before removing the shipping straps install the lift and power the platform to the fully folded position press FOLD
67. x 3 4 Hex 12463 131 2 Roller Retainer 915 5353 67 2 Grip Handle Yellow 19074 132 2 Washer Finger Disc Springs 27276 68 4 Bumper Rubber 31 32 O D 10950 133 3 Washer 5 16 External Tooth 16368 69 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 134 1 Grommet ID 281 FR 125 GD 625 T 375 27725 70 2 Pin Pivot Handrail 900 0429 135 1 Grommet ID 312 FR 250 GD 813 T 500 27726 71 2 Screw 4 40 x 5 8 Round Head 14810 136 3 Clamp 1 4 ID Nylon Loop BLK 84396 72 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 137 2 Spacer UHMW Vertical Channel 995 0320 73 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 138 2 Bearing Flange 1 x 1 2 16FDU08 28031 74 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 139 2 Clip Cable 1 2 Plastic 10092 75 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A Page 12 Series 08 L915 Supplement 30563 a ea Millennium Series 08 L915 Supplement 30563 Series 08 L915 42 Floor to Ground Fixed Inboard Roll Stop Non IB Lift Exploded View Note L915 lift models have a longer quiet ride mounting bracket on the right front side Note L915 lift models Series 08 have a modified right L915 front side plate L915F L918 L918F Note Illustrations depict components as equipped when specified lift series was in production Replacemen
68. 0 32 Dampener spring s mounted upside down 2 40 Faulty Floor Level Switching 3 10 No Operation 3 00 Platform DOWN 3 20 Faulty or Sluggish Operation 4 00 4 10 No Bridgin shot el Operation See 2 13 and 2 14 Platform not unfolded See 1 20 Down and or Bridge solenoid valves Poor connection bent shaft or contaminated filter See 2 13 2 14 2 15 and 2 23 Bridging relay defective See 4 12 4 13 Unfold solenoid valve Poor connection or bent shaft See 2 21 2 22 2 23 2 24 2 27 2 28 and 3 13 Bridging solenoid valve stuck open due to contamination or otherwise defective Bridging microswitch out of adjustment or defective Bridging microswitch harness disconnected damaged or otherwise defective See 3 15 Unfold platform Check for loose connection or replace See Systems Descriptions for Quick Check Procedure Replace Check for loose connection or replace Replace Adjust or replace Connect repair or replace Page 49 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM 5 00 ROLL STOP LATCH Faulty Unlatching 5 10 Faulty Unlatching 6 00 OUTBOARD ROLL STOP POSSIBLE CAUSE Platform not fully lowered Obstruction under platform preventing latch foot from contact ing surface Roll stop damaged bent deformed or misaligned Latch bent deformed or misaligned Latch pivot pin adapters damaged or missing Lack of lubrication See 5 1
69. 035 Thick 20946 27 1 Washer 1 4 I D x 11 16 x 030 Nylon 12690 92 1 Spacer Flap Cylinder 184 Thick 915 0416 28 2 Clip Cable 1 2 Plastic 10092 93 1 Spacer Flap Cylinder 700 Thick 915 0415 29 1 Handle Clip Bottom 915 75518 94 1 Pivot Roll Stop Cylinder Front 990 0352 30 1 Microswitch Assembly 975 3121A 95 1 Washer 4 1 D x 810 O D x 12 24536 31 2 Bolt 5 16 18 x 3 4 Button Head Soc Cap 24440 96 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 32 3 Rivet Pop 1 8 13 19 12954 97 1 Adapter Cylinder Roll Stop Lever 915 0344 33 2 Nut 4 40 with Lock Washer 19537 98 4 Adapter Cylinder Roll Stop Lever Out 990 0341 34 2 Clamp Insulate 1 3 8 I D 29765 99 4 Screw 10 32 x 3 8 Flat Head Hex 24537 35 2 Grommet Rubber 1 25 I D 25916 100 1 Pivot Roll Stop Lever 24550 36 1 Handle Pump w Grip 17206A 101 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 37 1 Stud Wing Head 28804 102 2 Bearing Flange 1 2 x 1 4 24442 38 8 Pin Pivot Parallel Arm 917 0403 103 1 Latch Roll Stop 915 0343R 39 8 Washer 1 2 Flat Black Zinc 25346 104 1 Spacer UHMW Latch 950 7760 40 8 Screw 5 16 18 x 3 4 SHFS 25527 105 1 Spring 1 4 x 1 Extension w Hooks 10774 41 8 Screw Drive 8 x 3 16 Long 24439BK 106 2 Bearing Flange 3 8 x 1 4 24028 42 2 Washer 14 Ga Whale Pin 205 1791 107 2 Pin Clevis 3 8 x 3 Black 24932BK 43 2 Bearing 1 2 O D x 3 8 I D x 150 Long 955 0102 108 1 Tab Roll Stop Flap Cylinder
70. 083 Hose Assembly 1 8 Pump Side 16004A 038 16004A 042 16004A 042 16004A 038 16004A 042 Elbow 90 1 4 NPT Male to 1 4 Barbed 15150 15150 15150 15150 15150 Hose Therm Plastic Black 1 8 I D 23742R 68 23742R 68 23742R 68 23742R 68 23742R 68 Hose Therm Plastic Black 1 8 I D 23742R 30 23742R 30 23742R 30 23742R 30 23742R 30 Cylinder Assembly Roll Stop 9 16 18 SAE O Ring Boss Port 25309 05A 25309 05A 25309 05A 25309 05A 25309 05A Fitting 90 9 16 18 SAE O Ring Male to 7 16 20 JIC 37 Male 87622 87622 87622 87622 87622 Hose Assembly 3 16 with 2 Guards Lower 915 5602 81 915 5602 92 5 915 5602 92 5 915 5602 81 915 5602 91 Hose Assembly 3 16 Upper 915 5603 83 5 915 5603 83 5 915 5603 86 5 915 5603 86 5 915 5603 87 5 Hose Therm Plastic Black 1 8 I D Y Seal Kits If repairing a cylinder order Seal Kit 1500 O500P Raw material items ordered and priced per inch order specified length 23742R 133 23742R 133 23742R 133 23742R 133 23742R 133 Unfold Valve complete Down and Bridge Valve complete Coil Bea 26079 12V Coil 26079 12V A K oe Cartridge 24612 Cartridge 26078 Page 60 ilagram D
71. 0902AQDC Harness 7 Long 18 Ga Quick Disconnect without control box X See Note Below not shown 900 5902AQD X Indicates items available for replacement part purposes only These items are not included with replacement pump modules Apply red 271 Thread Locker Loctite to the three pump mounting bolts items 28 and 29 if a blue nylon patch is not present on the bolts when retrofitting an M268BP pump assembly Loctite is available from The Braun Corporation under part number 11522 1 Page 64 Front Pump Module Diagram Pump Mounting Bolts Apply red 271 Thread Locker Loctite To Remote Interlock 1 present on the bolts when retrofitting an to the three pump mounting bolts items M268 pump assembly Loctite is 28 and 29 if a blue nylon patch is not available from The Braun Corporation under part number 11522 ANANN D Not applicable for Control Box 6D and Harness 7D i amp y Zz k X a N A N jasa e A To COM on Up Fold Microswitch d GE S SE O O External Chassis Page 65 42 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Repair Parts List Part Numbers of Items Dedicated per Lift Model Base Plate Weldment L915IB 915R7142W30 L915FIB 915F7142W30 L918IB 918R7142W33
72. 1 5 12 5 13 5 14 and 5 15 Roll stop cylinder compression spring loose weak or defective Roll stop cylinder rod length Worn bushings and or pins Mechanical binding Roll stop lever damaged or mounting hardware missing See 1 00 and 2 17 REMEDY Lower platform Remove obstruction or lower platform in different location level surface Correct or replace Correct or replace Correct or replace Lubricate See Maintenance and Lubrication Schedule and Diagram Adjust and tighten Allen head lock collar or replace spring Adjust loosen jam nut and adjust cylinder rod as detailed on page 33 Note It may be necessary to release spring tension Replace bushings and or pins Check and correct Correct or replace 7 00 ROLL STOP 7 10 LATCH Faulty Faulty Latching Latching 8 10 No Operation 8 00 PLATFORM 8 11 8 12 8 13 8 14 8 15 8 16 Roll stop cylinder leaks Roll stop cylinder breather plugged Excessive roll stop cylinder drag See 1 00 6 10 and 8 00 Platform not raised 2 above the ground level Damaged detached or missing latch spring See 5 13 5 14 5 15 5 16 6 12 and 6 13 Backup pump release valve not closed See 1 00 Up Fold microswitch out of adjustment or defective Microswitch harness disconnected or damaged Up Fold solenoid not functioning Motor brushes worn Replace cylinder Correct Replace cylinder Raise platform 2 minimum Correct or replace Close v
73. 1 4 24442 34 2 Clamp Insulate 1 3 8 I D 29765 103 1 Latch Roll Stop 915 0343R 35 2 Grommet Rubber 1 25 I D 25916 104 1 Spacer UHMW Latch 950 7760 36 1 Handle Pump w Grip 17206A 105 1 Spring 1 4 x 1 Extension w Hooks 10774 37 1 Stud Wing Head 28804 106 2 Bearing Flange 3 8 x 1 4 24028 38 8 Pin Pivot Parallel Arm 917 0403 107 2 Pin Clevis 3 8 x 3 Black 24932BK 39 8 Washer 1 2 Flat Black Zinc 25346 108 1 Tab Roll Stop Flap Cylinder 915 2367 40 8 Screw 5 16 18 x 3 4 SHFS 25527 109 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 41 8 Screw Drive 8 x 3 16 Long 24439BK 110 2 Cotter Pin 1 4 x 2 Black 15886BK 42 2 Washer 14 Ga Whale Pin 205 1791 111 8 Fastener J Nut 10 24 25776 43 2 Bearing 1 2 O D x 3 8 I D x 150 Long 955 0102 112 8 Screw 10 24 x 1 2 Button Head Allen 25842 44 2 Bolt 3 8 16 x 3 4 Flanged Button Head 25171 113 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 45 4 Nut 3 8 16 Top Lock Black 28339BK 114 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 46 2 Bolt 3 8 16 x 3 4 Socket Head Cap Black 26259 115 1 Holder Owner s Manual Clear 25715 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 116 3 Rivet Pop SD62BS 3 16 06 13 11512 48 8 Bushing 3 4 1 D x 1 2 900 0456 117 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 49 2 Washer 5 16 Lock 10068 118 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 119 2 Tape
74. 10 The towers should be perpendicular 90 to the vehicle floor except when base plate shims are used see point 11 Figure S a Figure R 9 y 7 W f N Wy M i NA Wy i SBD te es sess ESS BS Es Sessa esa sa Ess SS ESS RES BESS f i f KK WN fi fi f ZSZ SS eS oS LJ LKJ LKLI a lt lt lt D lt lt lt lt Dp lt lt gt lt gt Cm gt _ OO LO lt lt PD lt D SSSA bes be SA be S Se K a lt lt gt lt gt a lt gt a g KI LKI lt lt lt lt lt lt lt gt Na i a a K K K LJ KL Pee LISSA oe lt gt lt lt p gt lt P gt lt gt lt gt lt gt lt gt lt fi V AA WN KAK Wi f fi A fi SS lt J P a _ Platform Angle Adjustment The platform angle must be properly adjusted see points 12 and 13
75. 15 Supplement 30563 Series 08 L915 Floor Level Guideline Adjustments Unfold Down and Up Fold Microswitches Series 08 Millennium Series 08 L915 Series lifts feature a new Unfold Unfold Down and Up Fold Down and Up Fold microswitch assembly The Microswitch Assembly 975 3121A microswitch assembly is located in the pump side tower shown below Aluminum Extrusion When adjusting microswitches stop block positioning and bridge plate positioning must be viewed A combination of adjustments may be required to achieve a proper balance In the event that one of these microswitches requires adjustment refer to pages 30 32 of this manual for Floor Level Guideline Adjustments Adjust microswitches as outlined below Microswitches Adjustment Adjustment procedures remain the same adjustment Allen screws in place of hex bolts Use a 3 16 Allen wrench to turn the two Stainless steel Allen adjustment screws to reposition the limit switches Adjust these microswitches as outlined below and on Microswitch Adjustment Instructions decal 24490 posted on tower Stainless Steel Adjustment Screws 2 UHMW Sliding Microswitch Mounts 2 f gt R lt P SI Up Fold SI Unfold Down Microswitch Microswitch Turn adjustment bolt counter clockwise to stop AWARNING platform raise function sooner Turn adjustment bolt clockwise to stop platform unfold function sooner ers Improper microswitch
76. 26577 5 1 Retainer Push On 28805 28805 6 1 See Control Box Assembly and Harness Options X See note below 7 1 See Control Box Assembly and Harness Options X See note below 8 1 Control Box Bracket mount Items 9 10 and 11 X See note below 16970A 16970A 9 1 Control Box only X See note below 16932 16932 10 1 Clip Bracket Mount X See note below 16933 16933 11 3 Screw 6 20 x 1 1 4 Pan Head Phillips X See note below 16945 16945 12 1 Face Plate and Switch Assembly X See note below 17909A 05 17909A 05 13 1 Face Plate X See note below 16931 05 16931 05 14 1 Switch S P D T Rocker Unfold Fold Orange X See note below 17332 17332 15 1 Switch S P D T Rocker Down Up Red X See note below 16942 16942 16 4 Screw 6 20 x 3 4 Pan Head Phillips X See note below 24739 24739 17 1 Strain Relief SR 7W 2 X See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box X See note below 26798 26798 19 1 Plate Backing Mounting Rear 975R0501 975R0501 20 1 Harness Pump Module X See note below 918R8914IBQD 915R8914IBQD 21 4 Snap Rivet 122 x 197 236 Nylon Black X See note below 29874 29874 22 1 Jumper Interlock 15708A 15708A 23 1 Relay 30 Amp S P D T 12 Volt 18087 18087 24 1 Pop Rivet SD64BS 3 16 11513 11513 25 1 Washer 10 Flat 11541 11541 26 2 Washer 5 16 Flat 10063 10063 27 1 Cable Ground 36 X See note below 26161A 26161A 28 2 Bolt 5 16 18 x 1 2 Nylock Hex See note below 10012 10012 29 2 Bolt 5 16 1
77. 26577 26577 5 1 Harness Pressure Switch Up Fold Microswitch 29553A 29553A 6 1 See Control Box Assembly and Harness Options X See note below 7 1 See Control Box Assembly and Harness Options X See note below 8 1 Control Box Bracket mount Items 9 10 and 11 X See note below 16970A 16970A 9 1 Control Box only X See note below 16932 16932 10 1 Clip Bracket Mount X See note below 16933 16933 11 3 Screw 6 20 x 1 1 4 Pan Head Phillips X See note below 16945 16945 12 1 Face Plate and Switch Assembly X See note below 17909A 05 17909A 05 13 1 Face Plate X See note below 16931 05 16931 05 14 1 Switch S P D T Rocker Unfold Fold Orange X See note below 17332 17332 15 1 Switch S P D T Rocker Down Up Red X See note below 16942 16942 16 4 Screw 6 20 x 3 4 Pan Head Phillips X See note below 24739 24739 17 1 Strain Relief SR 7W 2 X See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box X See note below 26798 26798 19 1 Plate Backing Mounting Rear 975R0501 975R0501 20 1 Harness Pump Module X See note below 918R7914IBQD 915R7914IBQD 21 4 Snap Rivet 122 x 197 236 Nylon Black X See note below 29874 29874 22 1 Jumper Interlock 15708A 15708A 23 1 Relay 30 Amp S P D T 12 Volt 18087 18087 24 1 Pop Rivet SD64BS 3 16 11513 11513 25 1 Washer 10 Flat 11541 11541 26 2 Washer 5 16 Flat 10063 10063 27 1 Cable Ground 46 X See note below 26161A 26161A 28 2 Bolt 5 16 18 x 1 2 Nylock Hex See no
78. 3 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 Bridge Plate 915U0145 915U0145 915U0148 915U0148 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 Pump Cover 2Pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B ss SG S r Bracket Mounting Quiet Ride 995 2392 995 2392 915R0392 915F0392 Part Numbers of Items Identical on All Lift Models Item Qty Description Part No Item Qty Description Part No 14 1 Microswitch Assembly 975 3121A 76 2 Clip Cable 7 16 Plastic 15777 15A 1 Parallel Arm Weldment Top Front 915 0422F 77 1 Clamp Insulated 5 8 I D 84070 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0422FA 78 4 Washer 10 Flat 11541 16A 1 Parallel Arm Weldment Top Rear 915 0422R 79 7 Rivet Snap Black 256 295 Thick 26362 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0422R
79. 3 8 16 x 1 Mount Hex Bolt lt a t Spacer 4 lt Note Compact Circuit Sentry Compact Circuit Sentry Kit 28910KS Kit 28910KS is currently supplied with 12 volt lift Item Qty Description Part No models Photos of the com 1 1 Bracket Flush Mount Dodge 28755 pact Circuit Sentry installed in Bracket Offset Mount Ford Chevy 28498 Dodge and Ford vans appear Circuit Breaker 100 Amp 28704 in Service Bulletin 28911 Screw 1 4 14 x 1 Self Drilling Hex 14145 supplied with each Compact Circuit Sentry Kit 28910KS Screw 8 18 x 3 4 Self Drilling Wafer Hd 18790 Decal 100 Amp Circuit Sentry 18181 CARE NENIEN A A Page 20 Lift Installation Instructions Circuit Sentry Kit 28910KS is supplied to provide greater installation versatility less space required Two types of mount ing brackets are supplied shown in Figure P Bracket 28755 is a flush mount bracket without offset Bracket 28498 is an offset mount bracket Either bracket can be used as desired Select an appropriate mounting surface in the engine compart ment or vehicle battery location Select the appropriate mounting bracket based on the available Mount Circuit Breaker Mount the circuit breaker to the mounting bracket See Figure P and photo at right Four 191 diameter holes spaced 1 apart are provided in each mounting bracket The holes match the pattern of circuit breake
80. 32 O D 10950 137 2 Spacer UHMW Vertical Channel 995 0320 69 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 138 2 Bearing Flange 1 x 1 2 16FDU08 28031 70 2 Pin Pivot Handrail 900 0429 139 1 Retainer Push On 28805 71 2 Screw 4 40 x 5 8 Round Head 14810 140 1 Receptacle Clip On 28803 72 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 141 1 Diode Green LED Panel Mount 29545 73 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 142 1 Weldment Microswitch Slide Adjust Front 990 2119WF 74 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 143 1 Weldment Microswitch Slide Adjust Rear 990 2119WR 75 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A 144 5 Screw 4 40 x 3 4 R D H D 11483 76 2 Clip Cable 7 16 Plastic 15777 145 1 Spacer 125 I D x 250 O D x 325 990 7128 77 1 Clamp Insulated 5 8 I D 84070 146 1 Weldment Microswitch Bracket 975 0120W 78 4 Washer 10 Flat 11541 147 4 Bolt 1 4 20 x 3 4 Flat Head Soc Cap 18708 79 7 Rivet Snap Black 256 295 Thick 26362 148 2 Clip Cable 1 2 Plastic 10092 Page 73 Decals and Antiskid HECA AWARNING The lift is only as safe as the operator Apace miang worn Lift posted decals are shown by mounting or ilegible decals location Part numbers are provided for all Failure to do so may decals Inspect your lift for any missing result in serious bodily worn or illegible decals Call 1 800 THE injury
81. 4 Carriage Black 15858BK 135 1 Latch Weldment Front 27013FW 59 4 Nut 5 16 18 Hex 10058 136 1 Latch Weldment Rear 27013RW 60 2 Arm Slide Support 915 7412 137 4 Spacer I B Gas Spring 29460 61 10 Bearing Flange 3 4 x 1 4 24012 138 4 O Ring 5 16 I D x 1 16 26614 62 2 Slide Platform Rotate Weldment 915 0406W 139 2 Spring Dampener Retract 26963 63 4 Bearing UHMW Flat 1 226 205 1760 140 4 Ring External Snap 5 16 24570 64 2 Pin Pivot Lower Arm 900 0413 141 2 Bolt 1 4 20 x 1 2 Button Head Socket 15733 65 10 Ring Snap 3 4 External 18657 142 2 Roller Assembly 1000 2395A 66 2 Spacer 1 2 O D x 334 I D x 1 515 25132 143 2 Roller Retainer 915 5353 67 2 Bolt 5 16 18 x 2 Flange Hex 25130 144 2 Washer Finger Disc Springs 27276 68 2 Nut 5 16 18 Serrated Flange 25131 145 1 Grommet ID 281 FR 125 GD 625 T 375 27725 69 4 Spacer Handrail UHMW 911 5301 146 1 Grommet ID 312 FR 250 GD 813 T 500 27726 70 2 Bolt 7 16 20 x 1 Hex 15746 147 3 Clamp 1 4 ID Nylon Loop BLK 84396 71 2 Grip Handle Yellow 19074 148 2 Spacer UHMW Vertical Channel 995 0320 72 6 Bumper Rubber 31 32 O D 10950 149 2 Bearing Flange 1 x 1 2 16FDU08 28031 73 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 150 2 Nut 5 16 18 Top Lock Black 28324BK 74 2 Pin Pivot Handrail 900 0429 151 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 75 2 Screw 4 40 x 5 8 Round Head 14810 152 2 Clip Cable 1 2 Plastic 10092
82. 4442 25 2 Clip Cable 1 2 Plastic 10092 105 1 Latch Roll Stop 915 0343R 26 2 Nut 3 8 16 Hex Lock 13617 106 1 Spacer UHMW Latch 950 7760 27 3 Clamp 1 4 ID Nylon Loop BLK 84396 107 1 Spring 1 4 x 1 Extension w Hooks 10774 28 1 Pump Assembly M268 with Backup Pump 25597A12V A6 108 2 Bearing Flange 3 8 x 1 4 24028 29 2 Nut 1 4 20 Nylock 14614 109 2 Pin Clevis 3 8 x 3 Black 24932BK 30 10 Washer 1 4 Flat 10062 110 1 Tab Roll Stop Flap Cylinder 915 2367 31 5 Washer 1 4 1 D x 11 16 x 030 Nylon 12690 111 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 32 2 Bolt 1 4 20 x 5 Hex All Thread 29083 112 1 Bridge Plate Bracket Weldment Front 916 5431FW 33 2 Washer 3 8 Lock 10069 113 1 Bridge Plate Bracket Weldment Rear 916 5431 RW 34 4 Bushing Microswitch 911 7125 114A 1 Parallel Arm Weldment Top Front 915 0437F 35 2 Microswitch Floor Level Cupped 23184 114B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0437FA 36 2 Bolt 5 16 18 x 3 4 Nylock 29608 115 6 Washer 3 8 Lock Black 10069BK 37 7 Nut 4 40 with Lock Washer 19537 116 4 Nut 3 8 16 Hex Lock Black 13617 38 2 Clamp Insulate 1 3 8 I D 29765 117 2 Washer 516 I D x 750 O D x 0250 25336 39 5 Rivet Pop SD66BS 3 16 14993 118 2 Washer 3 8 Flat Auto BK 10064 40 2 Grommet Rubber 1 25 I D 25916 119 2 Washer 060 x 76 x 1 25 O D Auto BK 27734 41 1 Handle Pump w Grip 17206A 120 4 Ring Snap 1 2 External 050
83. 52 55 1 Decal Hydraulic Pressure Switch Instruction and Warning Not shown see Decal Section 27154 27154 56 1 Decal Manual Hand Pump Instruction Not shown see Decal Section 29082 29082 57 1 Decal Pump Cover Installation Removal Not shown see Decal Section 29051 29051 58 1 Decal Pressure Relief Warning Not shown see Decal Section 22249 22249 59 1 Washer 5 16 External Tooth 16368 16368 Control Box Assembly and Harness Options Description Control Box Assembly with Standard Quick Disconnect Harness X See Note Below Part No 900 0903AQD 900 0903AQDA Control Box Assembly with Coiled Quick Disconnect Harness X See Note Below 900 0903AQDC Control Box Assembly with Armored Quick Disconnect Harness X See Note Below Control Box Assembly with 7 Long 18 Ga Quick Disconnect Harness X See Note Below not shown 900 5903AQD Harness Standard Quick Disconnect without control box X See Note Below 900 0902AQD Harness Armored Quick Disconnect without control box X See Note Below 900 0902AQDA Harness Coiled Quick Disconnect without control box X See Note Below 900 0902AQDC Harness 7 Long 18 Ga Quick Disconnect without control box X See Note Below not shown 900 5902AQD X Indicates items available for replacement part purposes only These items are not included with replacement pump modules Apply red 271 Thread Locker Loc
84. 56 3 4 56 3 4 55 1 4 55 1 4 56 3 4 56 3 4 Maximum Clear Door Opening Height Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Overall Lift Height 54 3 4 54 3 4 56 1 4 56 1 4 56 1 4 56 1 4 54 3 4 54 3 4 56 1 4 56 1 4 Maximum Floor to Ground 42 42 48 48 48 48 42 42 48 48 Clear Door Opening Width 39 39 39 39 42 42 42 42 43 43 Overall Lift Width 42 1 4 42 1 4 42 1 4 42 1 4 45 1 4 45 1 4 45 1 4 45 1 4 46 1 4 46 1 4 amp I OT moov Depth 14 14 14 14 14 14 14 14 The Clear Vertical Passageway is 1 3 8 less than the door opening height Page 80 14 14 Lift Dimensions Front Pump Lift Models lI Rear ksa ksa Models O ii Ir H li i Automatic Inboard Roll Stop IB H U Automatic Inboard Roll Stop IB ifi
85. 6 11513 11513 25 1 Washer 10 Flat 11541 11541 26 2 Washer 5 16 Flat 10063 10063 27 1 Cable Ground 36 X See note below 26161A 26161A 28 2 Bolt 5 16 18 x 1 2 Hex w Nylock Patch See note below 10012 10012 29 2 Bolt 5 16 18 x 3 4 Hex w Nylock Patch See note below 29608 29608 30 1 Solenoid Up Prestolite Short 100 Amp 12V 28308 28308 31 1 Jumper 16 Gauge 800 2000 800 2000 32 1 Diode Assembly Up Solenoid 73906A 73906A 33 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 34 1 Washer 5 16 External Tooth 16368 16368 35 1 Cable Pump Module Hookup Power 26082A 4 26082A 4 36 1 Harness Up Solenoid Circuit Breaker 25809A 25809A 37 1 Circuit Breaker 5 Amp Manual Reset 25736 25736 38 1 Stud Power Feed 26084 26084 39 1 Cable Lift Power 37 with Loom X See note below 205 071 2 37 205 071 2 37 40 1 Rubber Boot Red X See note below 82046 82046 41 1 Clamp Hose 29663 29663 42 1 Diode Green LED Pannel Mount 29545 29545 43 1 Recepticle Clip on 28803 28803 44 1 Cover Pump 2pc Back Bottom Front Pump 915F5513B 915F5513B 45 1 Handle Pump w Grip 17206A 17206A 46 1 Cover Pump 2pc Top Front Assembly Front Pump Includes Items 47 57 915F5513TA 915F5513TA 47 1 Cover Pump 2pc Top Front Front Pump 915F5513T 915F5513T 48 1 Clip Pump Handle Top 915 5517 915 5517 49 1 Washer Nylon 1 4 I D x 11 16 O D x 030 12690 12690 50 3 Rivet Pop SD43BS 1 8 13 19 12954 12954 51 1 Clip Pu
86. 6 persec Platform Fold Full Stroke Cycle 3 71 sec to 5 10 sec 441 sec Full Stroke Cycle MANUAL BACKUP PUMP Hand Pump OPERATIONS 42 Floor to Ground Operation Length of Travel Duration Average Average Length of Travel areca to Maximum ae a Duration Full Stroke Cycle 8 0 sec to 8 0sec to9 34sec 34 sec 8 67sec 67 sec Full Stroke Full Stroke Cycle 18 38 sec to 22 38 sec 20 38 sec 2 06 per sec Full Stroke Cycle 1 95 sec to 2 65 sec Full Stroke Cycle Onaran Lenath of Travel Number Average Number Average Length of Travel p g of Strokes of Strokes per Stroke Platform Raise 4 o 55 65 strokes to 65 42 strokes 60 54 strokes 0 69 per Stroke Platform Fold Full Stroke Cycle 20 strokes to 23 strokes 21 50 strokes Full Stroke Cycle POWERED OPERATIONS 48 Floor to Ground Operation Length of Travel E Duration Average Average Length of Travel Minimum to Maximum Duration per Duration Platform Foia FulSrowe Oye o7isee 051050 4405500 FuiSroke Gye MANUAL BACKUP PUMP Hand Pump OPERATIONS 48 Floor to Ground Operation Length of Travel Duration Average Average Length of Travel Minimum to Maximum Duration per Duration Full Stroke Cycle 8 00 sec to 9 34 sec Full Stroke Cycle 21 38 sec to 25 19 sec 23 29 sec 2 06 per sec Roll Stop Unfold Full Stroke Cycle 2 2 64sec to2 65sec sec to 2 65 sec 2 2 645 sec sec Full Stroke Cycle renas E Number Average Length of T
87. 614 58 2 Arm Slide Support 915 0411 127 2 Spring Dampener Retract 26963 59 4 Spring 3 4 x 5 12 Extension with Hooks 24281 128 4 Ring External Snap 5 16 24570 60 8 Bearing Flange 3 4 x 1 4 24012 129 2 Bolt 1 4 20 x 1 2 Button Head Socket 15733 61 2 Slide Platform Rotate 915 0407 130 2 Roller Assembly 1000 2395A 62 4 Bearing UHMW Flat 1 226 205 1760 131 2 Roller Retainer 915 5353 63 2 Pin Pivot Lower Arm 915 0413 132 2 Washer Finger Disc Springs 27276 64 8 Ring Snap 3 4 External 18657 133 3 Washer 5 16 External Tooth 16368 65 4 Spacer Handrail UHMW 911 5301 134 1 Grommet ID 281 FR 125 GD 625 T 375 27725 66 4 Bolt 3 8 16 x 3 4 Hex 12463 135 1 Grommet ID 312 FR 250 GD 813 T 500 27726 67 2 Grip Handle Yellow 19074 136 3 Clamp 1 4 ID Nylon Loop BLK 84396 68 4 Bumper Rubber 31 32 O D 10950 137 2 Spacer UHMW Vertical Channel 995 0320 69 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 138 2 Bearing Flange 1 x 1 2 16FDU08 28031 70 2 Pin Pivot Handrail 900 0429 139 2 Clip Cable 1 2 Plastic 10092 71 2 Screw 4 40 x 5 8 Round Head 14810 140 1 Stud Wing Head 28804 72 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 141 1 Retainer Push On 28805 73 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 142 1 Receptacle Clip On 28803 74 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 143 1 Diode Green LED Panel Mount 29545 75 1 Cover Plastic Parallel Arm Rr
88. 76 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 153 1 Handle Clip Bottom 915 5518 77 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 154 3 Rivet Pop 1 8 13 19 12954 78 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 155 1 Stud Wing Head 28804 79 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A 156 1 Retainer Push On 28805 80 2 Clip Cable 7 16 Plastic 15777 157 1 Receptacle Clip On 28803 81 1 Clamp Insulated 5 8 I D 84070 158 1 Diode Green LED Panel Mount 29545 82 4 Washer 10 Flat 11541 159 1 Weldment Microswitch Slide Adjust Front 990 2119WF 83 7 Rivet Snap Black 256 295 Thick 26362 160 1 Weldment Microswitch Slide Adjust Rear 990 2119WR 84 3 Rivet Pop SD64BS 3 16 11513 161 5 Screw 4 40 x 3 4 RD HD 11483 85 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 162 1 Spacer 125 I D x 250 O D x 375 990 7128 86 4 Bolt 1 4 20 x 3 4 Flat Head Soc Cap 18708 87 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK Page 66 41 Series 07 L915IB L915FIB L91 8IB L91 8FIB Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations Page 67A 42 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Exploded View li 134 140 ni os A Li 136 9 yj 139
89. 8 x 3 4 w Nylock Patch See note below 29608 29608 30 1 Solenoid Up Prestolite Short 100 Amp 12V 28308 28308 31 1 Jumper 16 Gauge 800 2000 800 2000 32 1 Diode Assembly Up Solenoid 73906A 73906A 33 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 34 1 Washer 5 16 External Tooth 16368 16368 35 1 Cable Pump Module Hookup Power 26082A 4 26082A 4 36 1 Harness Up Solenoid Circuit Breaker 25809A 25809A 37 1 Circuit Breaker 5 Amp Manual Reset 25736 25736 38 1 Stud Power Feed 26084 26084 39 1 Cable Lift Power 37 with Loom X See note below 205 071 2 37 205 071 2 37 40 1 Rubber Boot Red X See note below 82046 82046 41 1 Clamp Hose 29663 29663 42 1 Diode Green LED Pannel Mount 29545 29545 43 1 Recepticle Clip on 28803 28803 44 1 Cover Pump 2pc Back Bottom Rear Pump 915R5513B 915R5513B 45 1 Handle Pump w Grip 17206A 17206A 46 1 Cover Pump 2pc Top Front Assembly Rear Pump Includes Items 47 57 915R5513TA 915R5513TA 47 1 Cover Pump 2pc Top Front Rear Pump 915R5513T 915R5513T 48 1 Clip Pump Handle Top 915 5517 915 5517 49 1 Washer Nylon 1 4 I D x 11 16 O D x 030 12690 12690 50 3 Rivet Pop SD43BS 1 8 13 19 12954 12954 51 1 Clip Pump Handle Bottom 915 5518 915 5518 52 1 Stud Wing Head 1 4 Turn 28804 28804 53 1 Decal Removal Instruction Pump Handle Not shown see Decal Section 29052 29052 54 1 Decal Hydraulic Pressure Switch Instruction and Warning Not shown
90. 915 2367 44 2 Bolt 3 8 16 x 3 4 Flanged Button Head 25171 109 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 45 4 Nut 3 8 16 Top Lock Black 28339BK 110 2 Cotter Pin 1 4 x 2 Black 15886BK 46 2 Bolt 3 8 16 x 3 4 Socket Head Cap Black 26259 111 8 Fastener J Nut 10 24 25776 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 112 8 Screw 10 24 x 1 2 Button Head Allen 25842 48 8 Bushing 3 4 I D x 1 2 900 0456 113 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 49 2 Washer 5 16 Lock 10068 114 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 115 1 Holder Owner s Manual Clear 25715 51 2 Bracket Inner Side Panel Guide 915 0703 116 3 Rivet Pop SD62BS 3 16 06 13 11512 52 5 Rivet Pop SD66BS 3 16 14993 117 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 53 2 Bracket Mounting Quiet Ride 915 0392 118 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 54 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 119 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 55 2 Stow Block Guided 28593 120 2 Washer 5 16 Flat 10063 56 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 121 2 Cap End 1 1 D x 1 1 4 O D Plastic 20474 57 4 Nut 5 16 18 Hex 10058 122 6 Washer 516 I D x 1 O D x 0269 15328 58 2 Arm Slide Support 915 0411 123 1 Latch Weldment Front 27013FW 59 4 Spring 3 4 x 5 12 Extension with Hooks 24281 124 1 Latch Weldment Rear 27013RW 60 8
91. A 80 1 Rivet Pop SD64BS 3 16 11513 17A 2 Parallel Arm Weldment Bottom 975 0457W 81 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 17B 2 Parallel Arm Assembly Bottom w Flanged Bearings 975 0457A 82 2 Nut 5 16 18 Top Lock Black 28324BK 18 2 Bolt 5 16 18 x 3 4 Nylock 29608 83 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 19 1 Vertical Channel Weldment Front 955F2442W 84 2 Nut 8 32 Hex 10777 20 1 Vertical Channel Weldment Rear 955R2442W 85 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 21 2 Handrail Weldment ADA 915 0409W 86 3 Edge Liner 1 8 U Molding Yellow 24045R025 75 22 2 Platform Pivot Arm Weldment 915 0424W 87 2 Slide Platform UHMW 900 0320 23 2 Cylinder C1514 3 9407 88 8 Screw 8 18 x 1 Wafer Head Self Tap 14549 24 1 Pump Assembly M268 with Backup Pump 25597A12V A6 89 1 Cylinder Roll Stop Assembly 915 5318A 25 2 Bolt 5 16 18 x 3 4 Button Head Soc Cap 24440 90 1 Pin Platform Cylinder 915 0414 26 1 Stud Wing Head 28804 91 2 Ring Snap 1 2 External 035 Thick 20946 27 1 Washer 1 4 1 D x 11 16 x 030 Nylon 12690 92 1 Spacer Flap Cylinder 184 Thick 915 0416 28 1 Retainer Push On 28805 93 1 Spacer Flap Cylinder 700 Thick 915 0415 29 1 Handle Clip Top 915 5517 94 1 Pivot Roll Stop Cylinder Front 990 0352 30 1 Receptacle Clip On 28803 95 1 Washer 4 1 D x 810 O D x 12 24536 31 1 Diode Green LED Panel Mount 29545 96 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 32 1 Hand
92. ATING INSTRUCTIONS e Q amp Qs O a Gs O wv OPEN DOOR S AND SECURE TO UNFOLD PLATFORM Sones Note Additional unfold press gt FOLD switch to instruction decals release Lift Tite latches TO UNLOAD PASSENGER su pplied in the 1 Load passenger onto platform and lock wheelchair brakes H 2 Press lt DOWN switch until entire n stal at O n ac ka e platform reaches ground level and a roll stop unfolds fully 3 Unlock wheelchair brakes and unload passenger from platform a a TO LOAD PASSENGER 1 Load passenger onto platform and lock wheelchair brakes 2 Press gt UP switch to fold roll stop up and raise platform to floor level 3 Unlock wheelchair brakes and unload passenger from platform TO FOLD PLATFORM Press gt FOLD switch until platform stops Release switch CLOSE DOOR S U S Patent No 5 261 779 U S Patent No 6 065 924 USS Patent No 5 606 632 Patents Pending OPERATING INSTRUCTIONS Read warnings and operate lift as outlined on LIFT OPERATING INSTRUCTIONS decal Lift operating instructions apply to wheelchair passengers and standees Standees must stand at center of platform fully inside yellow boundaries grip handrails and lower head to clear door jamb header Lift Interlocks vary in type and operation Interlock if equipped must be operated as instructed by transit authority Braun 2000 l
93. Bearing Flange 3 4 x 1 4 24012 125 2 Ring External Snap Lock 1 2 13273 61 2 Slide Platform Rotate 915 0407 126 4 O Ring 5 16 I D x 1 16 26614 62 4 Bearing UHMW Flat 1 226 205 1760 127 2 Spring Dampener Retract 26963 63 2 Pin Pivot Lower Arm 915 0413 128 4 Ring External Snap 5 16 24570 64 8 Ring Snap 3 4 External 18657 129 2 Bolt 1 4 20 x 1 2 Buton Head Socket 15733 65 4 Spacer Handrail UHMW 911 5301 130 2 Roller Assembly 1000 2395A 66 4 Bolt 3 8 16 x 3 4 Hex 12463 131 2 Roller Retainer 915 5353 67 2 Grip Handle Yellow 19074 132 2 Washer Finger Disc Springs 27276 68 4 Bumper Rubber 31 32 O D 10950 133 3 Washer 5 16 External Tooth 16368 69 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 134 1 Grommet ID 281 FR 125 GD 625 T 375 27725 70 2 Pin Pivot Handrail 900 0429 135 1 Grommet ID 312 FR 250 GD 813 T 500 27726 71 2 Screw 4 40 x 5 8 Round Head 14810 136 3 Clamp 1 4 ID Nylon Loop BLK 84396 72 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 137 2 Spacer UHMW Vertical Channel 995 0320 73 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 138 2 Bearing Flange 1 x 1 2 16FDU08 28031 74 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 139 1 Retainer Push On 28805 75 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A 140 1 Receptacle Clip On 28803 Series 08 L915 Supplement 30563 Page 15 Millennium Series 08 L9
94. Cylinder 700 Thick 915 0415 24 1 Tube Wmt Upper Fold Arm Front 915 2425FW 96 1 Pivot Roll Stop Cylinder Front 990 0352 25 2 Cylinder C1514 3 9407 97 1 Washer 4 I D x 810 O D x 12 24536 26 1 Lever Inboard Barrier Wmt Front 915 0404FW 98 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 27 1 Lever Inboard Barrier Wmt Rear 915 0404RW 99 1 Adapter Cylinder Roll Stop Lever 915 0344 28 1 Pump Assembly M268 with Backup Pump 25597A12V A6 100 4 Adapter Cylinder Roll Stop Lever Out 990 0341 29 2 Bolt 5 16 18 x 3 4 Button Head Soc Cap 24440 101 4 Screw 10 32 x 3 8 Flat Head Hex 24537 30 3 Rivet Pop 1 8 13 19 12954 102 1 Pivot Roll Stop Lever 24550 31 1 Washer 1 4 I D x 11 16 x 030 Nylon 12690 103 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 32 1 Stud Wing Head 28804 104 4 Bearing Flange 1 2 x 1 4 24442 33 2 Nut 3 8 16 Hex Lock 13617 105 1 Latch Roll Stop 915 0343R 34 1 Retainer Push On 28805 106 1 Spacer UHMW Latch 950 7760 35 1 Receptacle Clip On 28803 107 1 Spring 1 4 x 1 Extension w Hooks 10774 36 2 Washer 3 8 Lock 10069 108 2 Bearing Flange 3 8 x 1 4 24028 37 2 Nut 4 40 with Lock Washer 19537 109 2 Pin Clevis 3 8 x 3 Black 24932BK 38 2 Clamp Insulate 1 3 8 I D 29765 110 1 Tab Roll Stop Flap Cylinder 915 2367 39 5 Rivet Pop SD66BS 3 16 14993 111 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 40 2 Grommet Rubber 1 25 I D 25916 112 1 Bridge Plat
95. Installation Service Manual Series 07 L915 Millennium Series Commercial Wheelchair Lifts u L91 5IB uL915F u L91 5FIB u L916 u L916IB a L916F a L91 6FIB L917 L917IB u L917F L917FIB L918 L91SIB L91S8F L91SFIB L919 L919IB u L919F L919FIB and Special Order L915 Series Lift Models Mi A THE BRAUN International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 Patent 5 261 9 Patent G 4 Patent 5 606 652 ators ss 30469 Parane 0 063 924 Patent FG May 2004 Patent 6 238 109 AE CORPORATION Providing Access to the World Read manual before installing or servicing lift Failure to do so may result in serious bodily injury and or property damage ETEL O E Uneig WL Americans With complying with AD Disabilities Act Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual includes safety precautions installation instructions maintenance instructions and instructions for troubleshooting if needed Braun Millennium Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician and the lift is operated by an instructed
96. LENOID NO WwW NC BRIDGE P RELAY GY STUD gt oc LB BK 6 GROUND HYDRAULIC UP R 14 CIRCUIT BREAKER AUX DOWN SOLENOID R 16 UP FOLD MICROSWITCH MICROSWITCH STATION W 16 PUMP HOUSING BRIDGE MICROSWITCH Page 54 Lift Wiring Diagram Note Shown with lift in stowed position GY CoM Switch Box Ua Unfold Down As Viewed From Terminal v ae a Microswitch Side of Switch EEE 9 COND WIRE CODE BU COM NO COLOR Da Fold Unfold 1 BLACK BN TF ae A Up Fold Switch 2 YELLOW BK DFO o Microswitch Di CU 5 GREEN Pump Mounted Platform Sensor Up Down oe Pressure Switch Switch Note Applicable for 16 gauge wiring 123 sr harness control 739 z boxes See page Y 56 for 18 gauge 9 COND WIRE CODE harness control MaE cn Interlock box wiring diagram 5 BROWN conD Jumper ee JUUUL 8 NOT USED Te 9 NOT USED l l a To i m Remote m Ground Interlock qm P I gt gt 5 Ble Z PIN 2 PIN 1 W BK GN Ww GN a I Power Interlock w w Circuit LED K Breaker ka BK 2 2 a m GY PK B o ra i GY Up Fold j x Solenoid T gt R R R a a a Pump Module Q i base Bridge GY GY iii W Power Feed Microswitch aia gt
97. Page 16 alignment of towers and vertical arms while tightening See Figure M Note Towers must be aligned and parallel with platform side plates securely nested in the guided stow blocks See Photos A and B Tighten Outside Bolts Acceptable Aligned Dimensions MUST be Equal i Figure M Mounting Bolt Torque Speci fications 28 to 31 foot pounds Adjustment to mount ing bolt torque may be required to achieve proper alignment See Design Lifting Capacity on page 24 also Unacceptable Side to Side Alignment Deflected Out 90 j To Correct M N Tighten s 1 Loosen Outside Inside Outside Bolts A Bolts Guided Stow Block Platform side plate securely nested in guided stow block typical both sides Lift Installation Instructions 3 Power Cable and Ground Cable Installation Millennium pump modules feature a pump mounted ground cable and an external stud for connection of the lift power cable A 1 I D plastic grommet is provided for the power cable and ground cable access hole Install grommet ground cable and power cable as outlined Floor Grommet Note below floor obstructions Check under the vehicle to determine where the optimum through floor access is available with minimum obstruc tions The recommended grommet location is through the floor pump side approximately two to Red three inches from the pump module as shown
98. Spacer I B Gas Spring 29460 59 4 Nut 5 16 18 Hex 10058 138 4 O Ring 5 16 I D x 1 16 26614 60 2 Arm Slide Support 915 7412 139 2 Spring Dampener Retract 26963 61 10 Bearing Flange 3 4 x 1 4 24012 140 4 Ring External Snap 5 16 24570 62 2 Slide Platform Rotate Weldment 915 0406W 141 2 Bolt 1 4 20 x 1 2 Button Head Socket 15733 63 4 Bearing UHMW Flat 1 226 205 1760 142 2 Roller Assembly 1000 2395A 64 2 Pin Pivot Lower Arm 900 0413 143 2 Roller Retainer 915 5353 65 10 Ring Snap 3 4 External 18657 144 4 Washer Finger Disc Springs 27276 66 2 Spacer 1 2 O D x 334 I D x 1 515 25132 145 2 Pivot Bridge plate Lever Upper Outer 916 5434 67 2 Bolt 5 16 18 x 2 Flange Hex 25130 146 2 Pivot Bridge plate Lever Upper Inside 916 5433 68 2 Nut 5 16 18 Serrated Flange 25131 147 3 Bearing UHMW Flat Thin BK 916 5406 69 4 Spacer Handrail UHMW 911 5301 148 2 Bumper 75 x 625 5 16 18 THD 915 0391 70 2 Bolt 7 16 20 x 1 Hex 15746 149 2 Bolt 5 16 18 x 3 4 Hex 13890 71 2 Grip Handle Yellow 19074 150 2 Bolt 3 8 16 x 1 Hex Auto BK 10025 72 4 Bumper Rubber 31 32 O D 10950 151 1 Grommet ID 281 FR 125 GD 625 T 375 27725 73 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 152 1 Grommet ID 312 FR 250 GD 813 T 500 27726 74 2 Pin Pivot Handrail 900 0429 153 2 Spacer UHMW Vertical Channel 995 0320 75 2 Screw 4 40 x 5 8 Round Head 14810 154 2 Bearing Flange 1 x 1 2 16FDU08 28031 76 1 Co
99. ad Black 19912BK 14B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0437RA 88 2 Nut 8 32 Hex 10777 15A 2 Parallel Arm Weldment Bottom 975 0458W 89 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 15B 2 Parallel Arm Assembly Bottom w Flanged Bearings 975 0458A 90 2 Edge Liner 1 8 U Molding Yellow 24045R025 75 16 2 Bolt 3 8 16 x 2 Hex Head Cap 10027 91 1 Cylinder Roll Stop Assembly 915 5318A 17 1 Vertical Channel Weldment Front 955F2448IBW 92 1 Pin Platform Cylinder 915 0414 18 1 Vertical Channel Weldment Rear 955R2448IBW 93 2 Ring Snap 1 2 External 035 Thick 20946 19 2 Handrail Weldment ADA 916 0409WIB 94 1 Spacer Flap Cylinder 184 Thick 915 0416 20 1 Tube Wmt Upper Fold Arm Rear 916 0425RW 95 1 Spacer Flap Cylinder 700 Thick 915 0415 21 2 Tube Wmt Lower Fold Arm 916 0426RW 96 1 Pivot Roll Stop Cylinder Front 990 0352 22 1 Tube Wmt Upper Fold Arm Front 916 2425FW 97 1 Washer 4 1 D x 810 O D x 12 24536 23 2 Cylinder C1514 3 9408 98 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 24 2 Lever Inboard Barrier Wmt 975 0404 99 1 Adapter Cylinder Roll Stop Lever 915 0344 25 2 Clip Cable 1 2 Plastic 10092 100 4 Adapter Cylinder Roll Stop Lever Out 990 0341 26 2 Nut 3 8 16 Hex Lock 13617 101 4 Screw 10 32 x 3 8 Flat Head Hex 24537 27 3 Clamp 1 4 ID Nylon Loop BLK 84396 102 1 Pivot Roll Stop Lever 24550 28 1 Pump Assembly M268 with Backup Pump 25597A12V A6 103 1 Lever Roll Stop Latc
100. alve Adjust or replace See Microswitches in Systems Descriptions for details pages 42 and 43 Connect repair or replace Check for loose connection or replace Replace pump motor UP 8 20 Motor Runs But Doesn t Lift continued continued Page 50 8 21 8 22 See 8 11 Low hydraulic fluid supply Note Fluid should be changed if there is visible contamination Inspect the hydraulic system for leaks if fluid level is low Add Dextron III transmission fluid Check oil level with platform fully lowered and roll stop fully unfolded See Systems Descriptions for details Troubleshooting Diagnosis Chart FUNCTION SYMPTOM continued 8 20 Motor Runs But Doesn t Lift continued 8 30 Sluggish Operation POSSIBLE CAUSE Leak in hydraulic system Cylinder s leak Down solenoid valve stuck open due to contamination or otherwise defective Relief valve set too low Excessive load See 3 20 8 16 and 8 20 REMEDY Repair Repair or replace See Systems Descriptions for details Replace Factory set at 2100 psi See Systems Descriptions for adjustment procedure Remove excess weight 8 40 Platform 8 00 Drifts PLATFORM Down Backup pump release valve contamination See 8 11 and 8 20 Flush clean or replace See Systems Descriptions for Priming and Flushing procedure UP 8 50 Faulty Floor Level Switching See 8 13 8 60
101. ate unless inboard base plate mounting bolts penetrate vehicle chassis subframe members OEM van floors are becoming lighter in an effort to improve weight and fuel efficiency 1 2 marine grade plywood subfloor is recommended for use between the lift base plate and the van floor Extend the plywood as far as possible beyond the base plate footprint to reach key van floor support points The mounting surface must be even and level Underfloor reinforcement brackets can be positioned facing inboard left or right as shown in Figure J The spacing of the reinforcement bracket mounting holes matches the mounting hole spacing of the lift base plate two standard size base plates Two base plate mount ing bolts must secure each bracket Outboard Mounting Bolts Base Plate Wedges When base plate wedges are used the out board mounting bolts must be inserted through the mounting holes in the wedges two per wedge See Figure H on page 12 Figure J Acceptable Reinforcement Bracket Positions typical either end Page 13 Lift Installation Instructions 2 Lift Securement continued Underfloor Reinforcement Brackets continued Two base plate mounting bolts must secure each bracket Underfloor reinforcement brackets must reach and overlap the nearest subframe member flange See Figures J and K Cut the L bars to length Underfloor Reinforcement Bracket Subframe Floo
102. atform to floor level Press the IN Fold switch If the pump shuts off and the platform does not fold proceed to Step 3 lf the platform starts to fold and the pump does not shut off or skips cycles on and off proceed to Step 4 Although the pump shut off and the platform did not fold you must ensure that the pressure switch is set correctly so there is no hesitation when folding an empty platform Using a 3 32 hex Page 45 Systems Descriptions drive turn the adjustment screw clockwise 1 16 to 1 8 turn at a time Note Press the OUT Unfold switch to return the platform to floor level before each adjustment Press the IN Fold switch to test operation following each adjustment Repeat until the pump starts cycling on and off folding the platform Return the platform to floor level reposition center the weight and turn the adjustment screw counterclockwise 1 16 to 1 8 intervals until the 5 weight shuts the pump off Proceed to Step 5 The pump did not shut off or skipped cycled on and off The pressure switch must be adjusted to a positive shutoff with the 75 pound load Return the platform to floor level and reposition center the weight Using a 3 32 hex drive turn the adjustment screw counterclockwise 1 16 to 1 8 intervals until the weight shuts the pump off Note Press the OUT Unfold switch to return the platform to floor level before each adjustment Press the IN Fold switch to test
103. atform to the fully folded position press FOLD switch Side to Side Alignment AWARNING Do not fold or unfold the platform prior to 7 positive securement Position base of base plate mount plate parallel aligned with side of vehicle doorsill or stepwell ing hardware Failure to follow this rule may result in serious bodily injury and or property damage Figure D Page 10 Lift Installation Instructions Lift must clear door mounted control box Figure E Control Box Note The lift control box mounts to the inside face of the lift door as shown N Allow control box clearance Control box installation details are provided on pages 22 and 23 Figure F Inboard to Minimum Outboard 1 2 Alignment Clearance The lift vertical arms and parallel arms must be parallel aligned to each other The lift towers should be perpendicular 90 to the vehicle floor except when base plate shims are used It is Not Permissible for p the base plate to overhang an open stepwell Details at right Cleara
104. base plate mounting holes as shown in Figure H AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or cutting Failure to do so may result in serious bodily injury and or property damage Lift Installation Instructions 2 Lift Securement Optimum Bolt Locations Base Plate Mounting There must be a total of eight 3 8 16 x 4 carriage bolts or 8 bolts securing the base plate through the floor Two 3 8 16 x 8 bolts are supplied for bolting through vehicle floor framing members if applicable Optimum Bolt Locations The mounting bolts must be inserted in the mounting holes provided in the base plate Locate mounting bolts as shown in Figure straddling the towers The holes are positioned straddling the towers in order to minimize vertical upright deflection details on page 16 Read warning on opposite page Check under the vehicle Mounting Bolts Figure I Inboard Mounting Bolts Mounting Bolts for possible obstructions such as fuel tanks heat shields fuel lines wires exhaust framing members etc Carefully drill eight 3 8 diameter mounting holes through the vehicle floor in alignment with the base plate mounting holes Underfloor Reinforcement Brackets Two underfloor reinforcement brackets are supplied One reinforcement bracket must be used to secure the base plate below the floor at both ends of the base pl
105. components as equipped when specified lift series was in production Replace ment components such as hose assemblies will typically reflect the most current configuration Note Collars not present on 42 Floor to Ground lift models SA P HPE OR Arrow must i face pump wi Om Vi a og 0 Q D gt E L 5 ai Arrow must face pump Page 59 Item Qty 1 Front Pump Hydraulics Parts List Description Pump Assy M268 Bridging with 26578 Fitting L915F L915FIB 25597A12V A6 L916F L916FIB 25597A12V A6 L917F L917FIB 25597A12V A6 L918F L918FIB 25597A12V A6 L919F L919FIB 25597A12V A6 Motor Pump 12 Volt 14785 IS 14785 IS 14785 IS 14785 IS 14785 IS Valve Assembly Down and Bridge complete 26076 12V 26076 12V 26076 12V 26076 12V 26076 12V Cartridge only Valve Down and Bridge shown below 26078 26078 26078 26078 26078 Coil only Valve Down and Bridge shown below 26079 12V 26079 12V 26079 12V 26079 12V 26079 12V Valve Assembly Unfold complete 26075 12V 26075 12V 26075 12V 26075 12V 26075 12V Cartridge only Valve Unfold shown below 24612 24612 24612 24612 24612 Coil only Valve Unfold Shown b
106. d or property Courtesy Requested decals damage are supplied to be posted on the vehicle as desired Note Clean surfaces with Replace any missing worn isopropyl alcohol before decal or illegible decals application Use aclean cloth or paper towel Do not use oily shop rags Wipe surface Warnings and Lift ADA Standee free of residue with dry Operating Instructions and Interlock portion of cleaning cloth Decal 27204 Decal 19342 Page 26 Lift Installation Instructions 10 Passenger s Seat Vans Reinstall passenger s seat in suitable location using the original OEM mounting hardware if previously removed Torque seat mounting hard ware per manufacturer s specifications 11 Owner s Manual Be certain the lift owner s AWARNING operator s manual is in the lift mounted manual storage pouch The lift operator s UEUNEIE UCIS ols stored in the lift mounted manual storage pouch at all times Failure to follow this rule may result in serious bodily injury and or property damage 12 Quiet Ride Adjustment Instructions Adjustable Quiet Ride Guided Stop Blocks and fixed rubber bumpers mounted at key loca tions aid in eliminating or reduc ing potential rattles Improper installation procedures can result in potential rattles also If lift rattles occur review the details in the Quiet Ride Adjustments section on pages 34 and 35 for possible source s and remedies
107. deteehcceuecadeaens 44 47 Lift Dimensions cccccceeeeeceseeeeeeeeeees 80 81 Troubleshooting Warranty and Registration Policy 82 Troubleshooting Diagnosis Chart 48 52 Return Authorization Procedure 006 82 Lift model numbers with suffix IB are equipped with an automatic mechanical inboard roll stop that also serves as the bridge plate Lift model num bers without suffix IB feature a combination stationary inboard roll stop with an independent Lift Terminology hinged bridge plate Both types of bridge plates are shown in the illustration below for identifi cation purposes details pro vided on page 3 A left side rear pump equipped lift model is depicted Right side front pump lift models are a mirrored image of left side pump models pump module located on opposite end of base plate Details regarding lift model variations terminology direction and lift components are pro vided on page 3 Opposite Pump Side Cylinder Lift Tite Hand Held pes a a Latches 2 Top Parallel Arms 2 Attendant s Control Box Power Interlock Indicator Light a Base Se G Plate a VB r Pump Side X SO Pump Module Rear Bottom Parallel Arms 2 Rotating Pivot Slide Arms 2 Platform Pivot Arms 2 Pump Side Vertical Arm not Inboard Right Front
108. djustment unless absolutely necessary will not lift load and then only after contacting The Braun Corpora tion Relief Valve Access The pump module cover must be removed to access the relief valve access hole not provided 1 Position a 9 16 wrench onto the hex nut retaining the Allen screw Insert a 3 16 Allen wrench into the Allen screw Secure the Allen screw and loosen the hex nut Do not remove nut or Allen screw Place load on platform equal to weight not lifting Hold the hex nut and turn the Allen screw clockwise until pump lifts the load Turn the Allen screw in an additional 3 4 turn then unscrew it 1 4 turn This action ensures that relief valve protection has not been adjusted out of the system Secure the Allen head screw and tighten the hex nut retainer locking nut securely Page 46 Relief Valve Pump Cover Removed R rand Raper a Allen Screw Systems Descriptions Manual Backup Pump The manual hydraulic backup pump system is used to unfold lower raise and fold the platform in the event of electrical failure See the lift posted Manual Operating Instructions Decal for operating procedures See the Hydraulic Diagrams and Parts Listings for parts and connec tions Troubleshooting Failure to raise or fold a platform and platform drift failure to hold the platform in a raised or folded position can simply be the result of the backup pump release valve not being closed tightly P
109. dment 915 0406W 136 1 Latch Weldment Rear 27013RW 63 4 Bearing UHMW Flat 1 226 205 1760 137 4 Spacer I B Gas Spring 29460 64 2 Pin Pivot Lower Arm 900 0413 138 4 O Ring 5 16 I D x 1 16 26614 65 10 Ring Snap 3 4 External 18657 139 2 Spring Dampener Retract 26963 66 2 Spacer 1 2 O D x 334 I D x 1 515 25132 140 4 Ring External Snap 5 16 24570 67 2 Bolt 5 16 18 x 2 Flange Hex 25130 141 2 Bolt 1 4 20 x 1 2 Buton Head Socket 15733 68 2 Nut 5 16 18 Serrated Flange 25131 142 2 Roller Assembly 1000 2395A 69 4 Spacer Handrail UHMW 911 5301 143 2 Roller Retainer 915 5353 70 2 Bolt 7 16 20 x 1 Hex 15746 144 4 Washer Finger Disc Springs 27276 71 2 Grip Handle Yellow 19074 145 2 Pivot Bridgeplate Lever Upper Outer 916 5434 72 4 Bumper Rubber 31 32 O D 10950 146 2 Pivot Bridgeplate Lever Upper Inside 916 5433 73 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 147 3 Bearing UHMW Flat Thin BK 916 5406 74 2 Pin Pivot Handrail 900 0429 148 2 Bumper 75 x 625 5 16 18 THD 915 0391 75 2 Screw 4 40 x 5 8 Round Head 14810 149 2 Bolt 5 16 18 x 3 4 Hex 13890 76 1 Cover Plastic Parallel Arm Fr w Tape 915 3704A 150 2 Bolt 3 8 16 x 1 Hex Auto BK 10025 77 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 151 1 Grommet ID 281 FR 125 GD 625 T 375 27725 78 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 152 1 Grommet ID 312 FR 250 GD 813 T 500 27726 79 1 Cover P
110. ds The Circuit Sentry is located as close to the battery as possible for maximum protection In event of failure wait 60 seconds then turn the RESET lever to reset the breaker Systems Descriptions Power Interlock Indicator Light A green indicator light is built into the pump module that illuminates when remote interlock s are made circuit com plete and there is power to the lift Both conditions must be met The light will shut off if either condition is not met lift functions are disabled also An illuminated light indicates the lift is operational 5 Ampere Circuit Breaker This circuit breaker is a single pole manual reset thermally operated circuit protection device rated at 5 amperes that protects a circuit from being overloaded beyond the safe current carrying capacity of the circuit When the breaker heats up to a certain temperature it inter rupts the source of current When the cause of the overload is corrected and the breaker cools back down it may be reset to provide current External Electrical Up Fold Solenoid When the platform is below floor level pressing the UP switch energizes this solenoid The solenoid directs current to the pump motor which powers the hydrau lic pump to raise the platform The Up Fold microswitch is activated when the platform reaches floor level This interrupts the UP control switch circuit which de energizes the solenoid and removes current to the pump motor and stops the
111. e Bracket Weldment Front 915 0431FW 41 1 Handle Pump w Grip 17206A 113 1 Bridge Plate Bracket Weldment Rear 915 0431 RW 42 2 Bolt 5 16 18 x 3 4 Nylock 29608 114 1 Handle Clip Top 915 5517 43 8 Pin Pivot Parallel Arm 917 0403 115 4 Washer 3 8 Lock Black 10069BK 44 8 Washer 1 2 Flat Black Zinc 25346 116 4 Nut 3 8 16 Hex Black 10059BK 45 8 Screw 5 16 18 x 3 4 SHFS 25527 117 2 Washer 516 I D x 750 O D x 0250 25336 46 8 Screw Drive 8 x 3 16 Long Black 24439BK 118 2 Washer 516 I D x 1 O D x 0269 15328 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 119 2 Washer 1 1 4 O D x 3 4 I D x 16 Gauge 205 0710 48 8 Bushing 3 4 I D x 1 2 900 0456 120 6 Ring Snap 1 2 External 050 Thick 13273 49 2 Washer 5 16 Lock 10068 121 2 Cotter Pin 1 4 x 2 Black 15886BK 50 1 Rivet Pop SD68BSLF 3 16 38 50 15244 122 8 Fastener J Nut 10 24 25776 51 2 Gas Spring Fold Arm 29186 123 8 Screw 10 24 x 1 2 Button Head Allen 25842 52 2 Ball Stud Gas Spring 18mm x 3 8 16 Female 29185 124 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 53 2 Clip Safety 12608 125 2 Bolt 3 8 16 x 3 8 Nylock Hex 29729 54 2 Bracket Inner Side Panel Guide 915 0703 126 1 Holder Owner s Manual Clear 25715 55 1 Bracket Mounting Quiet Ride 915 0392 127 3 Rivet Pop SD62BS 3 16 06 13 11512 56 6 Bolt 3 8 16 x 3 4 Flanged Button Hd Socket Cap Bk 25171 128 2 Tape 1 Wide Single Face Foam x 11 1 Shown 82015R011 57 2 Stow Bloc
112. e lift mounted pump module consists of the hydraulic pump the manual hand pump and electrical components that power the lift electric nydraulic systems Note A green power interlock indicator light is built into the pump module details on page 41 Hand held Switch Control Box The quick disconnect hand held control switchbox is connected to the pump module Quick discon nect hand held controls are available with three types of cable standard armored and coiled The control box is equipped with two color coded rocker switches UNFOLD FOLD and DOWN UP The switches activate the auto matic lift functions Lift Frame The lift frame con sists of the base plate two towers the parallel arms the vertical arms platform pivot arms and the handrails The two main hydraulic cylinders are housed in the parallel arms The electrical hydraulic powered lift frame components mechanically unfold lower raise and fold the lift platform assembly Platform Assembly The lift platform assembly consists of the steel tubing frame with grating Surface upon which the wheelchair is positioned the outboard roll stop roll stop latch the inboard roll stop and the hydraulic cylinder assembly that powers the outboard roll stop Lift Tite Latch The spring loaded latches prevent the platform from unfolding from the stowed position in event of platform drift Outboard Roll Stop The cylin der powered automatic ou
113. e overall height of the lift in the stowed position measured from the floor to the top of the lift Maximum Floor to Ground The maximum distance that a lift will reach from the finished floor of the vehicle to the ground as measured vertically Clear Door Opening Width The minimum clear horizontal finished trimmed out door opening width that the lift will pass through Clear Platform Length The maximum usable length of platform Clear Vertical Passageway The maximum height wheelchair or object that can pass through the lift frame with the lift at floor level Minimum Clear Door Opening Height The minimum clear vertical finished trimmed out door opening height that the platform will fold out of Maximum Clear Door Opening Height The maximum clear vertical finished trimmed out door opening height Overall Lift Width The overall width of the entire lift Depth Inboard edge of pump module to outermost point of lift in stowed position recommended Dimension Clear Passageway Width Fixed Inboard Roll Stop Equipped non IB Lift Models Dimensions per Lift Model L915 L915F L916 L916F L917 L917F L918 L918F L919 L919F 30 30 30 30 33 33 33 33 34 34 Clear Platform Length 48 48 48 48 48 48 48 48 51 S Clear Vertical Passageway Mi
114. e to do so may result in property damage Page 6 Pre Installation Notes Dimensions are defined as finished door opening including any intrusive door jambs head ers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed Open the door s fully and check the clear door opening dimen sions Minimum clear door opening dimensions specified in Lift Dimensions per lift model must be provided See the Lift Dimensions section for a complete listing of minimum clear door opening dimensions appli cable to your lift model Braun Bus Door Kits Braun Retrofit Bus Door Kits are available to provide the required clear opening dimensions Contact your Braun sales representative or consult the factory Van Applications The re quired minimum clear door opening height varies depend ing on the particular lift model L915 lift models will not fit in standard height OEM van door Openings except in 4 lowered floor applications A Raised Door Kit must be used Braun Raised Top Kits and Raised Door Kits are available to provide the minimum required clear door opening dimensions Contact your Braun dealer or consult the factory Stepwell Installations When installing an L915 model lift in the side cargo door with stepwell it is not permissible for the base plate to overhang the stepwell Additional base plate support must be con structed in the stepwell for lift support
115. elow 26079 12V 26079 12V 26079 12V 26079 12V 26079 12V Clamp Reservoir H 48 17069 17069 17069 17069 17069 Cap Reservoir Filler 16935 16935 16935 16935 16935 Connector Plastic Y 1 8 O D 18877 18877 18877 18877 18877 Hand Pump Backup with O Rings Item 9 26074 26074 26074 26074 26074 O Ring only Hand Pump Mounting 17351 17351 17351 17351 17351 Screw 1 4 20 x 2 1 4 Allen Head 26080 26080 26080 26080 26080 Handle with Grip 17206A 17206A 17206A 17206A 17206A Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 24504 24504 24504 24504 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 26579 26579 26579 Elbow 65 Male 7 16 20 SAE O Ring to 7 16 20 SAE O Ring Boss 26578 26578 26578 26578 26578 Switch Pressure 1600 PSI 7 16 20 SAE O Ring Male 26577 26577 26577 26577 26577 Cylinder Y C1514 3 9407 C1514 3 9408 C1514 3 9408 C1514 3 9407 C1514 3 9408 Elbow 90 7 16 20 SAE O Ring Male 26576 26576 26576 26576 26576 Valve Pressure Compensator 1 GPM 7 16 20 SAE O Ring Boss Port 26575 26575 26575 26575 26575 Hose Assembly 1 8 Opposite Pump Side 16004A 076 16004A 079 16004A 082 16004A 081 16004A
116. ents Pump Mounted Ground Cable Route the pump ground cable through the plastic floor grommet shown in Figure O and the photo on page 17 Position and secure the ground cable clear of lift operation ACAUTION Position and secure pump ground cable clear of lift operation Page 18 Secure all cables using cable ties and or cable clips mount clips with self tap screws Cable Clip Figure N Secure the cable to a main Cable typical Cable Tie lt _ Vehicle Floor Framing Member Self Tap Screw vehicle framing member Drill a 9 32 diameter pilot hole in the frame Mount the cable using a 5 16 18 x 3 4 thread cutting screw Position a 5 16 external tooth star washer between the cable eye terminal and the frame Prepare the cable mounting surface and apply grease to frame and hardware as previously detailed see Ground Cable Corrosion AWARNING Route ground cables clear of exhaust system other hot areas and moving parts Failure to do so may result in serious bodily injury and or property damage Ground Cables The pump ground cable and battery to frame ground cable must be mounted to a common vehicle framing member to provide optimum ground Figure o __f 5 16 External Tooth Star Washer Lift Installation Instructions Power Cable Route cut to length and connect the power cable before securing the cable
117. ep 2 to ensure the lift is properly mounted Note the angle of the platform when it reaches ground level Platform angle must be prop erly adjusted Follow the Plat form Angle Adjustment In structions on pages 28 and 29 to achieve the proper platform angle Positioning and Clearance Checklist Vehicle Clearance _ Vertical arms and parallel arms must clear door opening vertical sides as lift unfolds and folds see points 1 and 2 _ Parallel arms bottom side must clear doorsill when lift is fully lowered See point 3 _ There must be a minimum 1 8 clearance between the deployed bridge plate and any obstruction on the vehicle floor see point 4 Page 24 _ There must be 1 2 clearance between the lift and the vehicle door s when the platform is completely folded see point 5 _ Lift must clear door mounted control box when door is closed see point 6 __ The lift must clear vehicle by minimum 1 see point 7 Lift Installation Instructions Positioning and Clearance Checklist Alignment _ Side to Side Alignment As viewed from outside the vehicle the lift vertical arms and platform when stowed should be perpendicular 90 to the vehicle floor and parallel aligned with the sides of doorjamb see points 8 and 9 _ Inboard to Outboard Alignment The vertical arms and parallel arms must be aligned parallel to each other see point
118. er platform fully b Press the UP switch while simultaneously open ing the backup A WARNING pump release valve turn stem counter clockwise until the Lower platform fully before priming or flushing backup platform does not raise c Close the release valve securely turn clockwise and check the backup pump operation by inserting the pump handle and stroking pump release valve Failure to do so may result in serious bodily injury and or property damage Internal Leakage Test No 1 a Place load 200 to 250 Ibs on platform b Raise loaded platform fully floor level c lf a continuous flow of oil from a cylinder piston end is visible in the return line during the retract mode replace the cylinder Remove reservoir cap to look for continuous flow of oil Note Movement of a slight amount of seal lubrication oil or air bubbles in the return line is normal Note If oil leakage is not visible when conducting Internal Leakage Test No 1 but the platform drifts any measurable descent whatsoever perform Internal Leakage Test No 2 Internal Leakage Test No 2 a Place load 200 to 250 Ibs on platform b Raise loaded platform fully floor level c Allow the loaded platform to set in the raised position overnight or longer d If any measurable descent is visible refer to Section 9 40 of the Troubleshooting Diagno sis Chart for remedies Page 47 Troubleshooting Diagn
119. er terminals to prevent electrical short circuits Carefully connect the opposite end of the battery lead cable to the Positive post of the battery i Ea Tin j a j ic mer 5 fo 7 1 P kr B st e rr t 1 4 14 x 1 Washer Hex Head Self Drilling Screws Decal 18181 Post decal 18181 adjacent to the Circuit Sentry assembly provides circuit breaker reset instructions Note Clean the surface with isopropyl alcohol before decal application Use a clean cloth or paper towels DO NOT use oily shop rags Wipe surface free of residue with dry portion of cleaning cloth Page 21 Lift Installation Instructions 5 Control Box and Harness Installation Guide Groove Quick Disconnect Harness Quick disconnect hand held controls are available with three types of cable standard armored and coiled L915 Series lifts are shipped without the control box harness installed All harnesses are equipped with the same quick disconnect sockets Connect the control box harness as outlined below Harness Installation Connect Instructions 1 Align control box harness socket guides with pump module socket grooves will only connect one way 2 Carefully insert control box harness socket in module socket 3 Turn control harness socket inside knurled grip clockwise fully Harness Removal Disconnect Instructions Reverse Steps 2 and 3 above Figure Q Back Plate Clip Brac
120. er time will result in damage The Braun A Circuit Sentry Rating 100 Amps This unit is designed to protect the electrical system on all Braun hydraulic wheelchair lifts In the event of failure wait 60 seconds Then turn RESET lever to reset breaker Actual Size 2 3 16 W x 15 16 T Supplied with 100 ampere 12 volt Supplied to be posted near the lift Circuit Sentry 28910KS Posted on the lift control box mounting location lift control box as shown posted also see following page Page 74 Decals and Antiskid Lift Posted Decals X A i y X X Y 9 9 A Me x x F Warnings and Die Cut Lift Operating Braun Logo TTNA Instructions Decal operating lift Provide adequate clearance outside of vehicle to accommodate lift Do not operate lift if you suspect lift eca 2 9 82 3 damage wear or any abnormal condition Keep operator and bystanders clear of area in which lift operates a in Wy ST r LAY A i P 1 Whenever a wheelchair passenger is on the platform the Actual Size Actual Size Passenger must be positioned s 2 3 8 W fully inside yellow boundaries s Wheelchair brakes must be locked 2 1 2 W Roll stop s must be up Failure to follow these rules may result x X in serious bodily injury and or property 9 5 8 T 14 1 T THE BRAUN V i 7 VB fe CORPORATION damage LIFT OPER
121. g any warranty claims parts repairs etc all requests must be processed through The Braun Corporation Product Support Department Call 1 800 THE LIFT extension 3009 during normal working hours Product Support will issue a Return Material Authorization RMA number and detail the procedures required for processing returns and or authorizing credit The lift identification information is provided on the Braun Serial No Series No identification tag and the two warranty cards shown on inside front cover The lift identification information must be provided when filing a warranty claim or ordering parts g A THE BRAUN AJ CORPORATION Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 30469 May 2004 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 complying with A D Americans With Dili ao Vee CNIS o Aai S aed Suseifieitions in ggi yanya ara sasad on ina Jarssi rodus Informition available a ina nore a iula o SSi Ma BA EII aA flo riceli fo ice angas as any tina without nostic TES GL61 ZO Salas SOLID ALE Patent 5 261 779 Patent 6 238 169 Patani 0 932 217 Patent 5790676032 Patent G6 464 447 Patents Pending Patent 46 065 924 Patent 6 599 0779 Sis Brau Gorvorstion
122. h Assembly 915 0345A 915 0345 29 1 Microswitch Assembly 975 3121A 104 4 Bearing Flange 1 2 x 1 4 24442 30 6 Washer 1 4 Flat 10062 105 1 Latch Roll Stop 915 0343R 31 1 Washer 1 4 1 D x 11 16 x 030 Nylon 12690 106 1 Spacer UHMW Latch 950 7760 32 2 Bolt 5 16 18 x 3 4 Button Head Soc cap 24440 107 1 Spring 1 4 x 1 Extension w Hooks 10774 33 2 Washer 3 8 Lock 10069 108 2 Bearing Flange 3 8 x 1 4 24028 34 1 Receptacle Clip On 28803 109 2 Pin Clevis 3 8 x 3 Black 24932BK 35 1 Diode Green LED Panel Mount 29545 110 1 Tab Roll Stop Flap Cylinder 915 2367 36 2 Bolt 5 16 18 x 3 4 Nylock 29608 111 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 37 2 Nut 4 40 with Lock Washer 19537 112 1 Bridge Plate Bracket Weldment Front 916 5431FW 38 2 Clamp Insulate 1 3 8 I D 29765 113 1 Bridge Plate Bracket Weldment Rear 916 5431RW 39 5 Rivet Pop SD66BS 3 16 14993 114A 1 Parallel Arm Weldment Top Front 915 0437F 40 2 Grommet Rubber 1 25 I D 25916 114B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0437FA 41 1 Handle Pump w Grip 17206A 115 6 Washer 3 8 Lock Black 10069BK 42 1 Handle Clip Top 915 5517 116 4 Nut 3 8 16 Hex Lock Black 13617 43 8 Pin Pivot Parallel Arm 917 0403 117 2 Washer 516 I D x 750 O D x 0250 25336 44 8 Washer 1 2 Flat Black Zinc 25346 118 2 Washer 3 8 Flat Auto BK 10064 45 8 Screw 5 16 18 x 3 4 SHFS 25527 119 2 Washer 060 x 76 x 1 25 O D
123. h Backup pump 25597A12V A6 25597A12V A6 2 2 Fitting 7 16 20 O Ring Male 7 16 20 JIC 37 Male 24504 24504 3 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 4 1 Switch Pressure 26577 26577 5 1 Retainer Push On 28805 28805 6 1 See Control Box Assembly and Harness Options X See note below 7 1 See Control Box Assembly and Harness Options X See note below 8 1 Control Box Bracket mount Items 9 10 and 11 X See note below 16970A 16970A 9 1 Control Box only X See note below 16932 16932 10 1 Clip Bracket Mount X See note below 16933 16933 11 3 Screw 6 20 x 1 1 4 Pan Head Phillips X See note below 16945 16945 12 1 Face Plate and Switch Assembly X See note below 17909A 05 17909A 05 13 1 Face Plate X See note below 16931 05 16931 05 14 1 Switch S P D T Rocker Unfold Fold Orange X See note below 17332 17332 15 1 Switch S P D T Rocker Down Up Red X See note below 16942 16942 16 4 Screw 6 20 x 3 4 Pan Head Phillips X See note below 24739 24739 17 1 Strain Relief SR 7W 2 X See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box X See note below 26798 26798 19 1 Plate Backing Mounting Rear 975R0501 975R0501 20 1 Harness Pump Module X See note below 918R8914IBQD 915R8914IBQD 21 4 Snap Rivet 122 x 197 236 Nylon Black X See note below 29874 29874 22 1 Jumper Interlock 15708A 15708A 23 1 Relay 30 Amp S P D T 12 Volt 18087 18087 24 1 Pop Rivet SD64BS 3 1
124. hecklist is provided in this manual next to last page for your transit agency s use The form can be tailored to your particular application Page 7 Lift Installation Instructions Installation Parts Please check the Installation Parts List and Tools List to see that you have everything needed to begin Report any missing items Item Qty Description Part No 1 Installation Parts Package complete Includes all following items 25853A A4 Bracket Underfloor Reinforcement 25915 04 Small Parts Package Bag only includes items 2 20 only 25926A Bolt 3 8 16 x 8 Hex Tap Full Thread 10778 Bolt 3 8 16 x 4 Carriage 23977 Bolt 3 8 16 x 1 Hex 10025 oOo NIO OIN fA Washer 2 469 O D x 5 I D Flat 13342 a IN Washer 3 8 Flat 10064 Washer 3 8 Lock 10069 Washer 3 8 External Tooth Star 25844 NM CO fs Washer 5 16 External Tooth Star 16368 Nut 3 8 16 Hex 10059 CO O Screw 8 18 x 1 2 Hex Self Tap 10383 Screw 8 18 x 1 Hex Self Tap 10084 NIO Screw 5 16 18 x 3 4 Thread Cutting 21735 O Clip Cable 7 16 Diameter Plastic 15777 Cable Tie 11 Solid 10091 Grommet Plastic 205 2001 Terminal Battery Cable 1 4 eye 13865 Boot Rubber Battery Cable 82046 Spacer 13 32 I D x 1 2 13050 Plastic End Cap 1 1 D x 1
125. if the base plate over hangs the open stepwell See page 11 for details O Rear Door and Extensive Floor to Ground Installa tions Rear door and extensive floor to ground installations may require base plate mounting wedges shims The top of the lift may need to be tilted inboard slightly to increase platform and vertical arm kickout and or provide minimum clearances to provide adequate clearance between lift and vehicle See page 12 for details Ford Rear Door Installations Four underfloor reinforcement brackets are supplied All four underfloor reinforcement brackets must be used in Ford rear door installations See page 15 for details See Figure L O Obstructions Any obstructions within the door opening such as additional seats molding lights brackets etc as well as any obstructions within the lift mounting operat ing area must be removed Plastic rubber or metal molding that creates an uneven mount ing surface should be removed The molding can be modified to fit around the base plate following lift installation procedures AWARNING Remove any obstruc tions within the lift mounting operating area prior to begin ning installation procedures Failure to do so may result in serious bodily injury and or property damage There must be a minimum 1 8 clearance between the de ployed bridge plate assembly and any obstruction on the vehicle floor Such as a rubber sill or
126. il the DOWN switch is released Note The Bridging solenoid hydraulic valve will remain energized until the DOWN switch is released or the Bridging microswitch is deactivated Deacti vation of the Bridging microswitch stops the down travel of the platform while allowing the roll stop to deploy Troubleshooting A problem with the solenoid valves can be electrical or hydraulic Follow the Quick Check troubleshooting procedure when troubleshooting outlined on following page Page 41 Systems Descriptions Quick Check Read warning posted at right Remove all rings watches etc prior to doing any electrical work near the pump motor With the lift stowed hold a paper clip or other magnetically at tracted object near the center threaded post on the solenoid valve while pressing the UNFOLD switch stand clear of platform If the solenoid post does not magnetically attract the paper clip there is an electrical prob lem If attracted there is a hydraulic problem Microswitches Three mi croswitches limit switches are incorporated in the L915 electrical system Unfold Down Up Fold and Bridging microswitches Details and photos of all mi croswitches are provided in this section Adjust microswitch es as detailed if necessary only Microswitch Sequence Stowed Position When the lift is in the stowed position the Up Fold and Unfold Down microswitches are activated common and normally open ter
127. illennium Series lifts are rated at ration must support the lift and the lift load a design lifting capacity of 800 pounds The combination of lift base plate mounting bolts underfloor reinforcement bars and the vehicle floor chassis configu Note Visually check alignment of towers and vertical arms while testing lift operation Refer to the Checklist and corresponding illustrations Note Refer to the Bolt Tightening section and Figure M on page 16 also Adjust tightness of mounting hardware to maintain proper alignment 6 Test Lift Operation Open the door s fully stand clear and press the orange UNFOLD switch Observe all points of the lift as it unfolds to be certain that the lift does not contact the door opening If any contact occurs the lift must be repositioned Press the red DOWN switch to lower the platform There must be a minimum 1 clearance between the lift and the vehicle as the platform lowers The lift must be repositioned if there is not a minimum 1 clearance Review the Positioning and Clearance Checklist Be certain the lift is properly posi tioned and clearance is ad equate The lift must be repositioned if any contact occurs Repositioning Loosen or remove mounting hardware and carefully reposition the lift if needed to meet the positioning and clearance specifications Then bolt the lift in position as detailed in Step 2 Review lift securement details in St
128. in AWARNING Do not fold or unfold the platform prior to positive securement serious bodily injury and or property damage of base plate mounting hardware AWARNING Check for obstructions such as gas lines wires exhaust etc before drilling or cutting during installation procedures AWARNING Route all cables clear of exhaust system other hot areas moving parts wet areas etc AWARNING Risk of electrical shock or fire Use extra care when making electrical connections Connect and secure as outlined in Installation Instructions and Wiring Diagrams Page 4 Installation Service Safety Precautions Installation Service Safety Precautions AWARNING A WARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING Adjust platform angle and floor level positioning of bridge plates and inboard roll stops as detailed in this manual before operating lift with passenger Meet all lift positioning and clearance specifications as detailed in the Positioning and Clearance Checklist before operating lift with passenger Maintenance and repairs must be performed only by authorized service personnel Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual Disconnect the power cable at the battery prior to servicing Keep hands arms and all other body parts clear of moving part
129. ithin this manual Note Lift weights applicable for rear and front pump lift models Lift Model L915 L915IB L916 L916IB L917 L917IB L918 L918IB L919 L919IB Lift Weight 332 lbs 334 lbs 351 lbs 353 lbs 360 lbs 362 lbs 342 lbs 344 lbs 363 lbs 365 Ibs _ The Lift Series Code See the lift posted Serial Systems Descriptions for adjustment procedures No Series No Identification tag _ Design Lifting Capacity 800 lbs _J Hydraulic Pump M268 factory equipped with a manual Backup Pump hand pump _J Pump Identification Codes See the lift posted Serial No Series No Identification tag _J Hydraulic Fluid Dextron III automatic transmis sion fluid Further hydraulic fluid specifications 1 Power Source 12 VDC battery with negative are provided in the Systems Descriptions section ground Standard Lift Models Note Special applications powered by 24 volt system _ Hydraulic Pump Pressure Relief Valve Setting M268 is factory set at 2100 psi Note See Operations Cycle Times The performance data contained within the Operations Cycle Time Charts on page 79 provide general performance criteria This information is compiled from tests conducted on standard L915 Series lift models meeting the following constant operational specifications Operational Specifications Environmental temperature of 72 F Extremely low temperatures can moderately affect cycle time A 400 pound platform load used in all L
130. ize and quantity of A WARNING worn antiskid Call 1 800 THE antiskid is dependent on lift LIFT for replacements Use of model Order as needed Replace missing or worn antiskid Failure to do so may result in serious Size Color Part No bodily injury and or 2 x 12 Black 24172 BK property damage a2 Yellow 24172 YL 3 x 12 Black 24173 BK Note Clean surfaces as 3 x 12 Yellow 24173 YL detailed on page 74 before 6 x 12 Black 24174 BK antiskid application 6 x 12 Yellow 24174 YL 42 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Base Plate 48 Floor To Ground Automatic Inboard Roll Stop IB Lift Models Base Plate Fixed Inboard Roll Stop Non IB Lift Models Base Plate and Hinged Bridge Plate Actual Size Stripes Yellow Lexan 12 Wide x 1 1 2 Tall Decal 24369 12 Automatic Inb Me 3 6 x 12 6 x 12 wI W anuani TE P i AN AN MAN E li fd Ny AOR A A A i An j B ag _ See a n i S Yellow Lexan Boundry Actual Size Decal 25217 24 W x 5 8 T Page 77 Lift Specifications The following specifications are basic to the electrical hydraulics operations Further technical specifications and details of components are provided in the Systems Descriptions and Troubleshooting sections located w
131. k Guided 28593 129 4 Tape 1 Wide Single Face Foam x 8 2 Shown 82015R008 58 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 130 2 Tape 1 Wide Single Face Foam x 14 1 Shown 82015R014 59 4 Nut 5 16 18 Hex 10058 131 2 Washer 5 16 Flat 10063 60 2 Arm Slide Support 915 7412 132 4 Cap End 1 1 D x 1 1 4 O D Plastic 20474 61 10 Bearing Flange 3 4 x 1 4 24012 133 3 Washer 5 16 External Tooth 16368 62 2 Slide Platform Rotate Weldment 915 0406W 134 6 Washer 516 I D x 1 O D x 0269 15328 63 4 Bearing UHMW Flat 1 226 205 1760 135 1 Latch Weldment Front 27013FW 64 2 Pin Pivot Lower Arm 900 0413 136 1 Latch Weldment Rear 27013RW 65 10 Ring Snap 3 4 External 18657 137 4 Spacer I B Gas Spring 29460 66 2 Spacer 1 2 O D x 334 I D x 1 515 25132 138 4 O Ring 5 16 I D x 1 16 26614 67 2 Bolt 5 16 18 x 2 Flange Hex 25130 139 2 Spring Dampener Retract 26963 68 2 Nut 5 16 18 Serrated Flange 25131 140 4 Ring External Snap 5 16 24570 69 4 Spacer Handrail UHMW 911 5301 141 2 Bolt 1 4 20 x 1 2 Buton Head Socket 15733 70 2 Bolt 7 16 20 x 1 Hex 15746 142 2 Roller Assembly 1000 2395A 71 2 Grip Handle Yellow 19074 143 2 Roller Retainer 915 5353 72 6 Bumper Rubber 31 32 O D 10950 144 2 Washer Finger Disc Springs 27276 73 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 145 1 Grommet ID 281 FR 125 GD 625 T 375 27725 74 2 Pin Pivot Handrail 900 0429 146 1 Grommet ID 312 FR 250 GD 813 T
132. ket Self tap Screws a o os Page 22 gt Module F ET a os 2 she o u Module mounted 9 pin Socket Control Box Harness Socket Drill 1 8 diameter mounting holes or use nut driver bit to install self taps Burr edge toward mounting surface Note Position the smooth edged surface of back plate out surface with burr edge against the mounting surface Lift Installation Instructions Control Box Mounting The control box mounts to the inside face of the lift cargo door as shown in the center photo below Mounting location varies depending on lift and vehicle door applications Note Close the vehicle door and select a mount ing location for the control box prior to fastening hardware to be certain the control box does not contact the lift See Figure E on page 11 Use four 8 18 x 1 2 self tap screws to mount the control box holder back plate and the switch box Harness Routing and Securement Control box cable routing and securement varies according to the application Route and secure cable clear of potential door and lift damage Door opens to Pump Side Route the control box cable out to the interior face of the door There must be enough free cable to allow atten gt dant usage The cable must be fastened securely to vehicle wall and the door with just enough slack cable to allow the door to open ACAUTION Excess slack cable Excess slack cable between the wall and
133. l Arm Unfold Down and Up Fold Microswitches The Unfold Down and Up Fold microswitches limit switches are located in the pump side tower Adjustment Use a 7 16 socket wrench to turn the two 1 4 20 x 5 hex bolts to reposition the limit switches Adjust these microswitches as outlined below and on Microswitch Adjustment Instructions decal 24490 posted on tower Up Fold Microswitch Turn adjustment bolt counter clockwise to stop AWARNING platform raise function sooner Improper microswitch adjustment may Turn adjustment bolt clockwise to allow platform to raise further result in serious bodily injury and or property damage Floor Level Guideline Adjustments The Unfold Down and Up Fold microswitches control platform and bridge plate positioning Ensure floor level adjustments are correct as outlined on pages 30 32 Check platform angle as outlined on pages 28 and 29 when adjusting bridge plate positioning K A NK Unfold Down Microswitch TAY Turn adjustment bolt clockwise to stop platform unfold function sooner ay BK b e gt NK Turn adjustment bolt counter clockwise to allow platform to unfold further Page 43 Systems Descriptions Hydraulics M268 Hydraulic Pump Fixed displacement external gear type hydraulic pump with 12 VDC electric motor and 76 cubic inch fluid reservoir The pressure relief valve is factory
134. lastic Parallel Arm Rr w Tape 915 3702A 153 2 Spacer UHMW Vertical Channel 995 0320 80 2 Clip Cable 7 16 Plastic 15777 154 2 Bearing Flange 1 x 1 2 16FDU08 28031 81 1 Clamp Insulated 5 8 I D 84070 155 2 Nut 5 16 18 Top Lock Black 28324BK 82 4 Washer 10 Flat 11541 156 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 83 7 Rivet Snap Black 256 295 Thick 26362 157 3 Rivet Pop 1 8 13 19 12954 84 1 Rivet Pop SD64BS 3 16 11513 158 1 Stud Wing Head 28804 85 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 159 1 Retainer Push On 28805 86 1 Handle Clip Bottom 915 5518 Series 08 L915 Supplement 30563 Page 11 Millennium Series 08 L915 Supplement 30563 Series 08 L915 42 Floor to Ground Fixed Inboard Roll Stop Non IB Repair Parts List Part Numbers of Items Dedicated per Lift Model Base Plate Weldment L915 915R8142W30 L915F 915F8142W30 L918 918R8142W33 918F8142W33 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 Platform Weldment 915R63050W 915R63050W 915R63350W 915R63350W Block Platform Stop Bridging Rear 25778 900 0311 25778 900 0311 Block Platform Stop Bridging Front 900 0311 25778 900 0311 25778 Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 3
135. latform drift can also be the result of a loss of pump prime or contamination around the ball within the release valve seat First check to see that the valve stem is closed tight If this does not solve the problem proceed with the Priming and Flushing Procedure outlined at right Cylinders It is advisable to replace a cylinder rather than try to repair it although seal kits are available Minute scratches and nicks need to be repaired with proper equipment Failure to do so will cause premature failure of new seals Replace cylinder if tests indicate failure Failure to do so may result in serious bodily injury and or property damage AWARNING Whenever replacing a hydraulic cylinder or seals and or testing for oil leakage lower platform fully Failure to do so may result in serious bodily injury and or property damage AWARNING Troubleshooting Replacement of the cylinder s is unneces sary unless platform drift failure to hold the platform in a raised or folded position occurs or a loaded platform fails to raise The cylinder should be replaced if any external leakage from the rod seals is visible The cylinder should also be replaced if there is any internal leakage from the piston seals Even the slightest amount of drift could result ina potentially hazardous situation The following procedures will indicate internal leakage Priming and Flushing Procedure a Low
136. le Clip Bottom 915 5518 97 1 Adapter Cylinder Roll Stop Lever 915 0344 33 2 Nut 4 40 with Lock Washer 19537 98 4 Adapter Cylinder Roll Stop Lever Out 990 0341 34 2 Clamp Insulate 1 3 8 I D 29765 99 4 Screw 10 32 x 3 8 Flat Head Hex 24537 35 2 Grommet Rubber 1 25 I D 25916 100 1 Pivot Roll Stop Lever 24550 36 1 Handle Pump w Grip 17206A 101 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 37 3 Rivet Pop 1 8 13 19 12954 102 2 Bearing Flange 1 2 x 1 4 24442 38 8 Pin Pivot Parallel Arm 917 0403 103 1 Latch Roll Stop 915 0343R 39 8 Washer 1 2 Flat Black Zinc 25346 104 1 Spacer UHMW Latch 950 7760 40 8 Screw 5 16 18 x 3 4 SHFS 25527 105 1 Spring 1 4 x 1 Extension w Hooks 10774 41 8 Screw Drive 8 x 3 16 Long 24439BK 106 2 Bearing Flange 3 8 x 1 4 24028 42 2 Washer 14 Ga Whale Pin 205 1791 107 2 Pin Clevis 3 8 x 3 Black 24932BK 43 2 Bearing 1 2 O D x 3 8 I D x 150 Long 955 0102 108 1 Tab Roll Stop Flap Cylinder 915 2367 44 2 Bolt 3 8 16 x 3 4 Flanged Button Head 25171 109 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 45 4 Nut 3 8 16 Top Lock Black 28339BK 110 2 Cotter Pin 1 4 x 2 Black 15886BK 46 2 Bolt 3 8 16 x 3 4 Socket Head Cap Black 26259 111 8 Fastener J Nut 10 24 25776 47 16 Bearing Flange 3 4 x 3 8 12FDU06 24011 112 8 Screw 10 24 x 1 2 Button Head Allen 25842 48 8 Bushing 3 4 1 D x 1 2 900 0456 113 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 49
137. le Instructions and Roll Stop 3 Months Proper operation Rollstop should just rest on top Adjustment Instructions or surface of the base plate 1200 e Positive securement both ends Cycles Inspect handrail components for wear or damage Replace defective parts and for proper operation Inspect bridge plate non IB for proper operation Correct or replace defective parts and or and positive securement pivot bolts relubricate See Lubrication Diagram Check adjustment of platform sensor fold switch Adjust or replace as needed See Systems puMp mounted hydraulic pressure switch Descriptions for details and procedures Inspect microswitches for securement and proper Resecure replace or adjust as needed See adjustment Systems Descriptions for Microswitches Make sure lift operates smoothly Realign upright supports Lubricate or correct as needed Inspect external snap rings Resecure or replace if needed e Handrail pivot pins 2 per pin e Platform slide rotate pivot pins 2 per pin IB 1 per pin non IB e Platform fold axles 1 per axle e Inboard roll stop IB lever bracket pins 1 per pin e Lift Tite latch gas dampening spring 2 per spring Inspect platform fold axles and bearings for wear Replace defective parts and resecure as or damage and positive securement needed Apply Light Oil continued Page 38 continued 3 Months or 1200 Cycles 1 Year or 4800 Cycles C
138. lve The manifold Unfold solenoid valve is de energized which routes the hydraulic fluid through the manifold internal pressure compensator valve before allowing it to return to the reser voir from the cylinders thus allowing gravity to lower the platform at a reduced rate The manifold internal pressure compensator valve allows a limited rate of hydraulic fluid flow Hydraulic Platform Sensor Pressure Switch L915 lift models are equipped with a hydraulic platform sensor pressure switch The hydraulic pressure switch senses weight on the platform and prohibits the platform from folding when a passenger is on the platform AWARNING Improper hydraulic pressure switch adjustment may result in serious bodily injury and or property damage When to Adjust the Platform Sensor Pressure Switch Hydraulic platform sensor pressure switches are 2 Systems Descriptions dependent upon platform load Releasing the DOWN switch de energizes the solenoid valve allowing it to close stopping the flow from the cylinders to reser voir This stops and holds the platform at the current position If the Bridging microswitch has been deactivated while the Down switch is being pressed only the Down solenoid valve remains energized This allows the The platform sensor pressure switch is mounted to the hydrau lic pump This switch is acti vated when weight is on the platform This opens the circuit and preven
139. m Stop Bridging Rear 25778 900 0311 25778 900 0311 25778 900 0311 Block Platform Stop Bridging Front 900 0311 25778 900 0311 25778 900 0311 25778 Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 915R4312 34 915R4312 34 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 24603 34 24603 34 Bridge Plate 915U0146 915U0146 915U0147 915U0147 915U0147 34 915U0147 34 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 975R0501 975F0501 Pump Cover 2Pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B 915R5513B 915F5513B P E S a st Bracket Mounting Quiet Ride 995 2392 995 2392 915 0392 915 0392 915 0392 915 0392 Part Numbers of Items Identical on All Lift Models Item Qty Descripti
140. m the cable end and crimp the 1 4 diameter terminal onto the cable securely The power cable will be connected to the Circuit Sentry details on pages 20 and 21 Note Route cut to length and connect the power cable before securing the cable to the vehicle Secure all cables using cable ties and or cable clips mount clips with self tap screws Ground Cable Ground Cables Two ground cables are provided with each lift See Lift Ground on pages 18 and 19 for details AWARNING Route power cable clear of exhaust system other hot areas and moving parts Failure to do so may result in serious bodily injury and or property damage Page 17 Lift Installation Instructions 3 Power Cable and Ground Cable Installation continued Lift Ground Two ground cables are provided One ground cable is pump mounted shown in photo on page 17 The second ground cable is external battery mounted Both cables must be mounted to a common vehicle framing member to provide optimum ground Refer to following details and Figure O Ground Cable Corrosion When mounting ground cables remove undercoating dirt rust etc from the framing member around the mounting holes minimum 5 8 diameter area Apply a protective coating of grease to mounting holes to prevent corrosion Apply grease to ground cable terminals and mounting screws also Failure to do so will void warranty of certain electrical compon
141. mbly Bottom w Flanged Bearings 975 0458A 86 3 Edge Liner 1 8 U Molding Yellow 24045R025 75 18 1 Handle Clip Top 915 5517 87 2 Slide Platform UHMW 900 0320 19 1 Vertical Channel Weldment Front 955F2448W 88 8 Screw 8 18 x 1 Wafer Head Self Tap 14549 20 1 Vertical Channel Weldment Rear 955R2448W 89 1 Cylinder Roll Stop Assembly 915 5318A 21 2 Handrail Weldment ADA 916 0409W 90 1 Pin Platform Cylinder 915 0414 22 2 Platform Pivot Arm Weldment 915 0441W 91 2 Ring Snap 1 2 External 035 Thick 20946 23 2 Cylinder C1514 3 9408 92 1 Spacer Flap Cylinder 184 Thick 915 0416 24 1 Pump Assembly M268 with Backup Pump 25597A12V A6 93 1 Spacer Flap Cylinder 700 Thick 915 0415 25 2 Nut 1 4 20 Nylock 14614 94 1 Pivot Roll Stop Cylinder Front 990 0352 26 4 Washer 1 4 Flat 10062 95 1 Washer 4 1 D x 810 O D x 12 24536 27 5 Washer 1 4 I D x 11 16 x 030 Nylon 12690 96 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 28 2 Bolt 1 4 20 x 5 Hex All Thread 29083 97 1 Adapter Cylinder Roll Stop Lever 915 0344 29 1 Handle Clip Bottom 915 75518 98 4 Adapter Cylinder Roll Stop Lever Out 990 0341 30 4 Bushing Microswitch 911 7125 99 4 Screw 10 32 x 3 8 Flat Head Hex 24537 31 2 Microswitch Floor Level Cupped 23184 100 1 Pivot Roll Stop Lever 24550 32 3 Rivet Pop 1 8 13 19 12954 101 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 33 7 Nut 4 40 with Lock Washer 19537 102 2 Bearing Flange 1 2 x
142. minals have continuity Unfold Out and Lowering Sequence When the lift is in the stowed position the Unfold Down microswitch is activated This provides current to the UNFOLD Out switch circuit to energize the Unfold Bridging and Down solenoid valves to unfold the platform While the Unfold Down microswitch is activated the Page 42 Electrical continued Note If this solenoid post is bent at all the hydraulic valve will not operate DOWN switch circuit is inter rupted When the platform unfolds fully reaches floor level the Unfold Down microswitch is deactivated at rest Deactivat ing this microswitch interrupts the UNFOLD Out switch circuit and redirects current to the DOWN switch circuit to re energize the Bridging and Down solenoid valves when the DOWN switch is pressed Bridging Sequence When the platform unfolds fully reaches floor level the Bridging mi croswitch is activated The Bridging microswitch will be deactivated if the outboard end of the platform contacts the unload ing surface before the inboard end while the DOWN switch is pressed The inboard end of the platform may not contact the unloading surface at all in such cases as a curb or uneven ground The deactivated Bridging microswitch interrupts power to the DOWN switch circuit and AWARNING Risk of electrical shock Use extra care when making electrical connec tions or performing electrical tests s
143. mp Handle Bottom 915 5518 915 5518 52 1 Stud Wing Head 1 4 Turn 28804 28804 53 1 Decal Removal Instruction Pump Handle Not shown see Decal Section 29052 29052 54 1 Decal Hydraulic Pressure Switch Instruction and Warning Not shown see Decal Section 27154 27154 55 1 Decal Manual Hand Pump Instruction Not shown see Decal Section 29082 29082 56 1 Decal Pump Cover Installation Removal Not shown see Decal Section 29051 29051 57 1 Decal Pressure Relief Warning Not shown see Decal Section 22249 22249 Control Box Assembly and Harness Options Description Control Box Assembly with Standard Quick Disconnect Harness X See Note Below 900 0903AQD 900 0903AQDA Control Box Assembly with Coiled Quick Disconnect Harness X See Note Below 900 0903AQDC Control Box Assembly with Armored Quick Disconnect Harness X See Note Below Control Box Assembly with 7 Long 18 Ga Quick Disconnect Harness X See Note Below not shown 900 5903AQD Harness Standard Quick Disconnect without control box X See Note Below 900 0902AQD Harness Armored Quick Disconnect without control box X See Note Below 900 0902AQDA Harness Coiled Quick Disconnect without control box X See Note Below 900 0902AQDC Harness 7 Long 18 Ga Quick Disconnect without control box X See Note Below not shown 900 5902AQD X Indicates items available for replacement part pu
144. nce Visually center the unit in the opening Position the base plate parallel to aligned with the vehicle lift doorsill or stepwell as shown in Figure D Close the vehicle door s From inside position the unit as close to the door opening as possible while maintaining a minimum clear ance of 1 2 between the nearest point on the lift and the door or door latch See Figures E and F Alignment Side to Side Alignment As viewed from outside the vehicle the lift vertical arms and platform should be perpendicular 90 to the vehicle floor and parallel aligned with the vertical sides of doorjamb The vertical arms and the parallel arms must clear the door opening when the lift folds and unfolds See Figure C on previous page Inboard to Outboard Align ment When viewed from pump side to opposite pump side the vertical arms and parallel arms must be aligned and parallel to each other See Figure F The lift towers should be perpendicular 90 to the vehicle floor except when base plate shims are used details on page 12 Stepwell Installations When installing an L915 Series lift in the side cargo door with stepwell it is not permissible for the base plate to overhang the stepwell Additional base plate support must be constructed in the stepwell for lift support if the base plate overhangs the open stepwell The structure must be level with the existing floor and of equivalent construction structural
145. nimum Clear Door Opening Height 95 1 4 55 1 4 56 3 4 56 3 4 56 3 4 56 3 4 55 1 4 55 1 4 56 3 4 56 3 4 Maximum Clear Door Opening Height Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Overall Lift Height 54 3 4 54 3 4 56 1 4 56 1 4 56 1 4 56 1 4 54 3 4 54 3 4 56 1 4 56 1 4 Maximum Floor to Ground 42 42 48 48 48 48 42 42 48 48 Clear Door Opening Width 39 39 39 39 42 42 42 42 43 43 Overall Lift Width 42 1 4 42 1 4 42 1 4 42 1 4 45 1 4 45 1 4 45 1 4 45 1 4 46 1 4 46 1 4 amp I OQO Tn moov Depth Dimension Clear Passageway Width 14 14 14 14 14 14 14 Automatic Inboard Roll Stop Equipped IB Lift Models Dimensions per Lift Model L915IB L915FIB L916IB L916FIB L9171B L917FIB L918IB 14 L918FIB 14 L919IB 14 L919FIB 30 30 30 30 33 33 33 33 34 34 Clear Platform Length 51 51 51 51 g1 51 g 51 51 51 Clear Vertical Passageway Minimum Clear Door Opening Height 95 1 4 55 1 4 56 3 4 56 3 4
146. nstalled as detailed on pages 9 and 13 16 Are the ground cables power cable and Circuit Sentry installed as detailed on pages 17 21 _ Is the control box mounted to door as detailed and is the control box cable routed and secured as detailed on pages 22 and 23 Note Open and close door and function lift through cycles to be certain the control box and cable clear the door and other moving parts _ Have all decals been posted on the vehicle interior door panel next to the lift control box page 26 _ Have any necessary Quiet Ride adjustments been made as outlined on pages 34 and 35 _ Has the optional padding kit been installed if applicable _ Is the lift owner s Operator s manual stored in the lift mounted manual storage pouch for the consumer _ Has The Braun Corporation Warranty Registration card been filled out processed and mailed to The Braun Corporation See reverse side also Providing Access to the World Over 300 Braun Dealers Worldwide A THE BRAUN Mi A CORPORATION OAA Access to the World International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 Installation Service Manual 7 Q915 Millennium Series Series 07 Commercial Wheelchair Lifts Braun Limited Warranty Consult your local Braun dealer regarding warranty policy www braunlift com international Return Authorization Procedure When processin
147. on Part No Item Qty Description Part No 14 2 Bolt 5 16 18 x 3 4 Nylock 29608 76 2 Clip Cable 7 16 Plastic 15777 15A 1 Parallel Arm Weldment Top Front 915 0437F 77 1 Clamp Insulated 5 8 I D 84070 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0437FA 78 4 Washer 10 Flat 11541 16A 1 Parallel Arm Weldment Top Rear 915 0437R 79 7 Rivet Snap Black 256 295 Thick 26362 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0437RA 80 1 Rivet Pop SD64BS 3 16 11513 17A 2 Parallel Arm Weldment Bottom 975 0458W 81 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 17B 2 Parallel Arm Assembly Bottom w Flanged Bearings 975 0458A 82 2 Nut 5 16 18 Top Lock Black 28324BK 18 1 Handle Clip Top 915 5517 83 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 19 1 Vertical Channel Weldment Front 955F2448W 84 2 Nut 8 32 Hex 10777 20 1 Vertical Channel Weldment Rear 955R2448W 85 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 21 2 Handrail Weldment ADA 916 0409W 86 3 Edge Liner 1 8 U Molding Yellow 24045R025 75 22 2 Platform Pivot Arm Weldment 915 0441W 87 2 Slide Platform UHMW 900 0320 23 2 Cylinder C1514 3 9408 88 8 Screw 8 18 x 1 Wafer Head Self Tap 14549 24 1 Pump Assembly M268 with Backup Pump 25597A12V A6 89 1 Cylinder Roll Stop Assembly 915 5318A 25 1 Diode Green LED Panel Mount 29545 90 1 Pin Platform Cylinder 915 0414 26 1 Receptacle Clip On 28803 91 2 Ring Snap 1 2 External
148. onents may reflect newer lift series configurations Page 9A Series 08 L915 Supplement 30563 Page 10A Millennium Series 08 L915 Supplement 30563 Series 08 L915 48 Floor to Ground Automatic Inboard Roll Stop IB Lift Exploded View l Note L916 lift models have a longer quiet ride mounting bracket on the right front side C7 434 Lo TOA ar Za we 146 8 A Series 08 L91 6IB L91 6FIB L91 71B L91 7FIB L919I1B L919FIB Note L916 lift models have a modified right front side plate Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations e5 ve 52 Page 9B Series 08 L915 Supplement 30563 Page 10B Millennium Series 08 L915 Supplement 30563 Series 08 L915 48 Floor to Ground Automatic Inboard Roll Stop IB Repair Parts List Part Numbers of Items Dedicated per Lift Model
149. onsecutive 4 Week or 400 Cycle Intervals Maintenance and Lubrication Schedule Remove pump module cover and inspect e Hydraulic hoses fittings and connections for wear or leaks e Harness cables wires terminals and connections for securement or damage e Circuit breaker and solenoids for securement or damage Resecure replace or correct as needed Perform all procedures listed in previous sections also Inspect cotter pins on platform pivot pin 2 Hydraulic Fluid Pump Check level Note Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Inspect cylinders fittings and hydraulic connections for wear damage or leaks Inspect roll stop cylinder hose assembly hose fasteners connections etc for wear damage or leakage Inspect parallel arms bushings and pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting bolts 8 Inspect platform pivot pin bushings and vertical arms for wear damage and positive securement Inspect upper lower fold arms rotating pivot slide arms slide support arms and associated pivot pins bushings and bearings for visible wear or damage Inspect platform pivot arms for detached worn or missing unfold springs non IB Inspect gas springs cylinders for wear or damage proper operation and positive securement IB Inspect rotating
150. osis Chart AWARNING Troubleshooting and repair procedures must be performed as specified by an authorized service technician only Failure to do so may result in serious bodily injury and or property damage FUNCTION SYMPTOM 1 10 No Power To Lift Circuit Problem 1 00 NO OPERATION lf a problem occurs with your lift discontinue operation immedi ately Do not attempt repairs yourself Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift The cause of the problem can be determined by locating the lift function and related symptom in POSSIBLE CAUSE Circuit Sentry Main circuit breaker located near battery tripped Battery terminals dirty Chassis ground connection frame ground cables Battery defective Battery discharged Circuit Sentry defective Power cable Interlock optional circuit incomplete the Troubleshooting Diagnosis Charts The specific cause and remedy can then be determined by process of elimination A Wiring Diagram Electrical Schematic Hydraulic Diagram and Hydraulic Schematic are provided to aid in troubleshooting A Repair Parts section with exploded views and correspond ing parts lists is also provided Correct the problem if possible If the problem continues contact The Braun Corporation
151. ote Close valve before operating x i ro M Icro switch Unfold Down Outside Microswitch Actual Size electric pump x FS s 1 Turn adjustment bolt clockwise to stop 2 1 4 Wide TO STORE PUMP HANDLE i i Adj u st m e nt platform unfold function sooner Turn X 1 Insert bottom of handle adjustment bolt counterclockwise to allow platform to unfold further o Tall behind bottom clip 2 Rotate clip to lock d i 4 Instructions 4 L 7 Up Fold Inside Microswitch Actual Size 4 1 2 Wide x 8 1 2 Tall T he i Decal 24490 Turn adjustment bolt counterclockwise to stop platform raise function sooner Turn adjustment bolt clockwise to allow Hydraulic Pressure _ p 2 i vm y platform to raise further a Switch Adjustment iei Decal 27154 Improper hydraulic pressure switch adjustment may result in serious bodily injury and or property damage HYDRAULIC PRESSURE SWITCH Contact The Braun Corporation before adjusting hydraulic i i pressure relief Actual Size Warning Relief valve Failure to pee ide Valve Adjustment RA Ak x Adjust switch as specifie ne n in serious bodily i A s e J r a r p Decal 22249 injury and or 2 1 4 Tall property damage Actual Size 2 1 16 Wide x 5 Tall ae 22249 Page 76 Decals and Antiskid Antiskid Inspect your lift for any missing or particular s
152. ower Feed Wire Y Pump Mounted Platform Sensor Pressure Switch EI w BK x a gt 0 v Bridge GY Microswitch R GY Unfold Down Microswitch BU Up Fold Microswitch BU GY Y Y GN Interlock Jumper To Remote Ground Interlock g 45 p F gt gt 3 ale z PIN 2 PIN 1 0 W BK GN GN _ Ww x BK GY S PK R C TE GY x a GY Y gt Ul ee Unfold Side view of solenoids removed from pump Pump Mounting Plate Page 3 Series 08 L915 Supplement 30563 Millennium Series 08 L915 Supplement 30563 Series 08 L915 Rear Pump Module Parts List L916 L916IB L915 L915IB L917 L917IB L918 L918IB L919 L919IB Item Qty Description Part No Part No 1 Pump Module complete 12 Volt Rear 915R8516IBQD 915R8516IBQD 1 1 Pump Assembly Bridge Prestolite M268BP with Reservoir with Backup pump 25597A12V A6 25597A12V A6 2 2 Fitting 7 16 20 O Ring Male 7 16 20 JIC 37 Male 24504 24504 3 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 26579 4 1 Switch Pressure 26577
153. ower and Raise operations Fully charged 12 volt DC power source Low voltage will moderately affect test results A WO N gt The Length of Travel dimensions reflect the Maximum Floor to Ground dimension for the particular lift models specified in the Operations Cycle Time Charts Note The Length of Travel dimension will vary with differing lift installation vehicle floor heights All figures must be calculated per your particular Length of Travel floor to ground dimension when comparing Operation Descriptions Platform Unfold Out Platform unfolds from fully stowed position to floor level position Platform Lower Platform only with 400 Ib load lowers from floor level position to fully lowered ground level position Roll Stop Unfold Deploy Roll stop rotates downward from vertical position to ramp position Roll Stop Fold Raise Roll stop rotates upward from ramp position to vertical position Platform Raise Platform only with 400 Ib load raises from fully lowered ground level position to floor level position fully raised position Platform Fold In Platform folds from floor level position to fully stowed position Page 78 Lift Specifications OPERATIONS CYCLE TIME CHARTS POWERED OPERATIONS 42 Floor to Ground Operation Length of Travel Duration Average Average Length of Travel Minimum to Maximum er per Duration 9 08 sec PlatformRaise 42 13 11 sec to 14 30 sec 13 71 sec 3 0
154. own Solenoid Valves are energized also When energized it directs the flow of hydraulic fluid to the internal manifold orifice flow is through internal manifold pressure compensator during the de energized status The manifold orifice meters a limited rate of hydraulic fluid flow from the lift cylinders during the unfold cycle to reduce the rate of the platform deployment When the platform unfolds fully reaches floor level the Unfold Down microswitch is deactivated at rest Deactivating this microswitch interrupts the UNFOLD Out switch circuit and redirects current to the DOWN switch circuit to re energize the Bridging and Down Page 44 solenoid valves when the DOWN switch is pressed Troubleshooting A problem with this solenoid valve can be electrical or hydraulic Follow the Quick Check troubleshooting procedure detailed in the Solenoid Hydraulic Valve section on page 42 when troubleshooting Pump Mounted Electrical Bridging Solenoid Hydraulic Valve When the platform is in the stowed fully folded position pressing the UNFOLD switch energizes this solenoid valve When the platform reaches floor level the Bridging solenoid valve is de energized by the Unfold Down mi croswitch circuit Releasing the UNFOLD switch also de energizes this solenoid valve This solenoid valve is also energized while the DOWN switch is pressed when the platform is fully unfolded It will remain energized until the DOWN switch is
155. pivot slide arm UHMW slide bearings buttons Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Repeat all previously listed inspection lubrication and maintenance procedures at 4 week or 400 cycle intervals Resecure replace or correct as needed Use Dextron IIl transmission fluid Check fluid level with platform lowered fully and roll stop unfolded fully Fill to within 1 2 of the bottom of the 1 1 2 fill tube neck Tighten repair or replace if needed Tighten repair or replace if needed Replace if needed Tighten or replace if needed Replace defective parts and resecure as needed Apply Light Grease during reassembly proce dures Replace if needed Correct or replace Tighten replace or correct as needed Apply Door Ease or replace if needed See Lubrication Diagram Resecure or replace if needed Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Replace antiskid if worn or missing See Decals and Antiskid section on pages 74 77 Page 39 Systems Descriptions General Operation Braun L915 Fully Automatic lifts are powered by an electric hydraulic system operating two single acting hydraulic main cylinders for power up fold and gravity unfold down operation This combination reduces
156. r Technical Assistance If the reinforcement brack ets will not work as detailed for your particular installation call 1 800 THE LIFT for technical assistance If the base plate mounting holes cannot be used in your application call for technical assis tance Underfloor vehicle configuration data is available for Ford Chevy GMC and Dodge vans not available for all applications Figure K Underfloor reinforcement brackets must reach and overlap nearest subframe member flange Underfloor Reinforcement Bracket AWARNING Check for obstruc tions such as gas lines wires exhaust etc before drilling or Vehicle Subframe cutting Failure to do so may result in serious bodily injury and or property damage Page 14 Lift Installation Instructions External Tooth Star Washers Eight 3 8 external tooth star washers are supplied with each lift Position star washers as follows Through Floor Only When base plate mounting holes penetrate the floor only position a star washer between the floor and the 2 1 2 diameter body washer as shown in Figure A on page 9 Through Reinforcement Brackets When rein forcement bars are used position the star washer between the chassis and the bar see Figure A Ford Rear Door Installations All four underfloor reinforcement brackets must be used see Figure L Once the lift is positioned locate and drill the
157. r mount ing holes Place the bracket securely in a vice gripping the edge that does not obstruct positioning of the circuit breaker see photo Mount the breaker to the bracket using two 1 4 14 x 1 washer hex head self drilling screws 8 18 x 3 4 wafer head self drilling screws are supplied to mount the circuit breaker and mounting bracket assembly Note Optional OEM mounting hardware can be utilized in some applications Mount the bracket as needed Check for obstructions such as fuel lines coolant lines wires exhaust etc before drilling mounting surface and other variables Mounting brackets can be oriented as needed The Circuit Sentry must be positioned such that the lead cable will reach the vehicle battery Locate the Circuit Sentry within 24 of the positive battery terminal Note Photos of the compact Circuit Sentry installed in Dodge and Ford vans appear in Service Bulletin 28911 supplied with each Compact Circuit Sentry Kit Circuit Breaker AWARNING Risk of electrical shock Use extra care when making electrical connec tions Flush Mount Bracket 28755 Cable Connections Remove the rubber caps attached to the circuit breaker terminals Attach the lift power cable to the Auxiliary terminal of the Circuit Sentry Attach one end of the battery lead cable to the Circuit Sentry Battery terminal Tighten securely Reposition the rubber caps onto the break
158. ration part numbers provided on page 36 AWARNING Maintenance and lubrication proce dures must be per formed as specified by an authorized service technician Failure to do so may result in serious bodily injury and or All listed inspection property damage lubrication and mainte nance procedures should be repeated at 4 week or 400 cycle intervals following the scheduled 1 Year or 4800 Cycles maintenance These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions Lifts exposed to severe conditions weather environment contamination heavy usage etc may require inspection and maintenance procedures to be performed more often than specified Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed or if there is any sign of wear damage or improper operation Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Resecure replace defective parts or otherwise correct as needed Note Apply Light Grease to Lift Ti
159. ravel HELA GU WERE of Strokes of Strokes per Stroke Platform Raise 48 o 64 5 strokes to 73 8 strokes 69 18 strokes 6938 per Stroke Platform Fold Full Stroke Cycle 20 strokes to 23 strokes 21 5 strokes Full Stroke Cycle Important All figures are approximations based on the constant operational specifications on page 78 When comparing cycle times be certain all operational specifications have been met and you have checked the Trou bleshooting Chart before reporting a service problem Thank You Page 79 Lift Dimensions The chart below provides dimensions of standard produc tion Braun Millennium Series Lift models Refer to the illustrations on the opposite page and the chart below to determine the appropriate dimensions Special order lifts are available to meet user needs but specific dimensions cannot be listed due to the many possibilities If in doubt consult the factory Minimum Clear Door Opening Dimensions are defined as finished door opening including any intrusive door jambs headers sills or hinges Any obstructions within the Clear Door Opening must be removed See the Pre Installation Notes for details Braun Bus Door Kits Braun Retrofit Bus Door Kits are available to provide the required clear opening dimensions Dimension Description Dimension Description Clear Passageway Width The maximum width wheelchair or object that can pass through the lift platform and frame Overall Lift Height Th
160. rce See Specifications below d Reconnect male plug and female socket 2 With lift unoccupied test all lift functions to ensure proper interlock installation with interlock switch opened and closed Specifications Connector Ground Distance to Interlock XQ Switch 5 feet or less a Previously ie Te ee ee COM NO se uge wi Cut Black ha ee INTERLOCK SWITCH Jumper C nnerior 15 AMP rating e customer supplied Ground Distance to Interlock XQ Switch more than 5 feet a CHASSIS GROUND Previously alle NC COM L Cut pies de ____ INTERLOCK SWITCH umper Se gauge wires 15 AMP rating Connector Black preferred e customer supplied Page 53 Lift Electrical Schematic Note Shown with lift in stowed position NOTE ALL WIRES 20 GA UNLESS OTHERWISE NOTED DESCRIPTION SYMBOL LIFT SWITCH BOX ies ae UNFOLD l for 16 gauge rout e BATTERY wiring harness BK 1 R 2 CIRCUIT BREAKER memm O control boxes ON Zoo See page 56 ala O comers fort8gauge SE harness control S JUNCTION m I SENTRY box schematic l l l NA k _ om SOLENOID NO MICROSWITCH c Y INTERLOCK AN Bie Bla JUMPER alelelele BK POWER INTERLOCK A aii amp 85 86 or ron rt O SOS SCS SSS ST RELAY OoN o Nrt Oooo R sLI TTT TT laa gt la LED PRESSURE SWITCH TO REMOTE INTERLOCK BN BRIDGE SOLENOID R UNFOLD DOWN MICROSWITCH UP FOLD SO
161. ring platform angle adjustment procedures Stop blocks on the inboard section of platform must be making full contact with the vertical arms details on pages 30 32 end of the platform Note Both adjustment screws must be adjusted equally Adjust platform angle as needed See Figure U on previous page Apply Loctite to adjustment screws following adjustment Adjustment Screw Allen Head Loosen turn counterclock wise to lower outboard end of platform Tighten turn clockwise to raise outboard end of platform Adjustment Screw eg EGT i a ae ha P Stop Block ll SA Page 29 Floor Level Guideline Adjustments Must make full contact Gap not permitted H pladi Stop Block Guideline All Lift Models Stop blocks must make full contact with the edge of the vertical arms Stop Block Vertical Arm Unfold Down and Up Fold Microswitches The Unfold Down and Up Fold microswitches limit switches are located in the pump side tower Adjustment Use a 7 16 socket wrench to turn the two 1 4 20 x 5 hex bolts to reposition the limit switches Adjust these microswitches as outlined below and on Microswitch Adjustment Instructions decal 24490 posted on tower Up Fold Microswitch Turn adjustment bolt counter clockwise to stop platform raise function sooner AWARNING Improper microswitch adjustment
162. rmation contained in this manual and additional supplements if included before servicing the lift or ordering replacement parts Lift Installation Install the lift as detailed in the Lift Installation Instructions provided in manual 30469 Service Refer to this supplement when troubleshooting a Millennium Series 08 lift model or ordering replacement parts Call 1 800 THE LIFT if you have any questions regarding this bulletin All illustrations descriptions and specifica tions in this supplement are based on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice Series 08 L915 Supplement Contents Series 08 Troubleshooting Electrical SCMEMAUC ses xchiaccweereeiescd creatine intently WAVING Diag a 2200352 ccccereocraui ts achar Si aiaereedearcetwcteeasiteweas Series 08 Pump Modules Rear Pump Module Parts List cccsseeeeeees Rear Pump Module Diagram cccseeeeeees Front Pump Module Parts List ccceeeeeeee Front Pump Module Diagram ccccseeeeeeeees Series 08 Lift Exploded Views 42 Floor to Ground Automatic Inboard Roll Stop IB Lift Models L915IB L915FIB L918IB and L918FIB Repair Parts List ccccccseeeesssseeeeeeeeeeeens Exploded View Fold Out cccccceee 9A 10A 48 Floor to Ground Automatic Inboard Roll Stop
163. rposes only These items are not included with replacement pump modules Apply red 271 Thread Locker Loctite to the three pump mounting bolts items 28 and 29 if a blue nylon patch is not present on the bolts when retrofitting a pump assembly Loctite is available from The Braun Corporation under part number 11522 1 Page 6 Series 08 L915 Supplement 30563 N o N JP To N C on Bridge Microswitch 5 EA N i AA To COM on Bridge Microswitch a EE E i ee elias eNe N 2 aes SON x o DO RE2 a De wn OOS Ser as ee eee 0 0 gt EaNSE aove F aS COW A lt Coy V ree A N nu Q CO O ee eee ee Mae ag Pen ae oe ee S Vo mMm D no NPE ii a ee ap S2a2o5s ee gt y Sey el E656 QO fA oN 7 U mo a O ee ee es er Dee E z x oL w DA oD O 5 c c 9D Nee ug x j Eog v lt p 7 cxo TE ay Np r 2 Oo 2 gt Li o s C9528 Of ee Ss 270p td eogett F co5SS a gt oo oy Sc Osc ARES or RM 4 lll mM O Ma NNO RRS oS eres cece tess cerca N Millennium Series 08 L915 Supplement 30563 Series 08 L915 Front Pump Module Diagram P 2 ff gt g S Se S Se Not applicable for External Chassis Control Box 6D and Harness 7D Page 7 Series 08 L915 Supplement 30563 Millennium Series 08
164. rvicing the lift at the consecutive recom mended intervals inspection and lubrication proce dures specified in the previous sections should be performed repeated Clean the components and the surrounding area before applying lubricants LPS2 General Purpose Penetrating Oil is recom mended where Light Oil is called out Use of improper lubricants can attract dirt or other contami nants which could result in wear or damage to the components Platform components exposed to contaminants when lowered to the ground may require extra attention Lift components requiring grease are lubricated Note Disregard references to components not present Outboard roll stop hinge pivot points 2 Roll stop latch pivot slide points Roll stop latch lever pivot points Lift Tite latches tower pivot points 2 Lift Tite latch gas dampening spring pivot 4 Weeks or 400 points 2 springs 4 points Cycles operation Inspect outboard roll stop for proper operation Inspect outboard roll stop latch for proper opera tion positive securement and detached or missing continued spring Inspect Lift Tite latches and gas springs for wear or damage bent deformed or misaligned positive securement external snap rings and proper during assembly procedures When replacing these compo nents be sure to apply grease during installa tion procedures Specified lubricants are available from The Braun Corpo
165. s Never modify alter a Braun Corporation lift Replacement parts must be Braun authorized replacements Never install screws or fasteners other than factory equipped Whenever replacing a hydraulic cylinder or seals lower platform fully The lift owner s operator s manual must be in the lift mounted manual storage pouch when the consumer receives the lift Failure to follow these safety precautions may result in serious bodily injury and or prop erty damage Page 5 AWARNING Read this manual supplement s and lift posted operating instructions decals before performing installation operation or service proce dures Failure to do so may result in serious bodily injury and or property damage _ Installation Requirements Braun L915 Millennium Series lifts must be installed and ser viced by a Braun authorized service representative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Products Read and become familiar with the lift operating instructions appearing on lift posted operating instructions decals and the lift installation instructions contained in this manual before beginning installation operation or service procedures 1 Minimum Clear Door Opening Requirements Minimum Clear Door Opening ACAUTION Minimum clear door opening dimensions specified in Lift Dimensions per lift model must be pro vided Failur
166. see Decal Section 27154 27154 55 1 Decal Manual Hand Pump Instruction Not shown see Decal Section 29082 29082 56 1 Decal Pump Cover Installation Removal Not shown see Decal Section 29051 29051 57 1 Decal Pressure Relief Warning Not shown see Decal Section 22249 22249 Control Box Assembly and Harness Options Description Control Box Assembly with Standard Quick Disconnect Harness X See Note Below Part No 900 0903AQD Control Box Assembly with Armored Quick Disconnect Harness X See Note Below 900 0903AQDA Control Box Assembly with Coiled Quick Disconnect Harness X See Note Below 900 0903AQDC Control Box Assembly with 7 Long 18 Ga Quick Disconnect Harness X See Note Below not shown 900 5903AQD Harness Standard Quick Disconnect without control box X See Note Below 900 0902AQD Harness Armored Quick Disconnect without control box X See Note Below 900 0902AQDA Harness Coiled Quick Disconnect without control box X See Note Below 900 0902AQDC Harness 7 Long 18 Ga Quick Disconnect without control box X See Note Below not shown 900 5902AQD X Indicates items available for replacement part purposes only These items are not included with replacement pump modules Apply red 271 Thread Locker Loctite to the three pump mounting bolts items 28 and 29 if a blue nylon patch is not present on the bolts when retrofitting a pump assembly Loc
167. stallations Installations where base plate wedges are used to tilt the lift inboard for adequate rear bumper clearance and installa tions in vehicles with extensive floor to ground dimensions require more platform angle adjustment than normal Before the platform angle is adjusted in these types of installations typically the outboard end of the platform will be angled severely upward when positioned at floor level as shown top right Adjustment Allen screws are provided on each side of the lift platform for adjusting the plat form angle Details and photos are provided on the next page Floor Level Adjustment Check bridge plate positioning as outlined on pages 30 32 when adjusting platform angle Page 28 Outboard end of platform must contact ground first Adjust platform angle so Angle A equals Angle B Inboard Outboard Figure U Platform Angle Adjustment Instructions Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle Turn the adjustment screw clockwise to raise the outboard end of the platform Turn the adjustment screw counterclockwise to lower the outboard Platform Angle Adjustment Screws Floor Level Adjustment and Platform Stop Blocks Platform stop blocks and floor level positioning must be viewed du
168. t components may reflect newer lift series configurations Page 13A Series 08 L915 Supplement 30563 Page 14A Millennium Series 08 L915 Supplement 30563 Series 08 L915 48 Floor to Ground Fixed Inboard Roll Stop Non IB Lift Exploded View Note L916 lift models have a longer quiet ride mounting bracket on the right front side 122_ G NNAL 125 SOF Series 08 i i ve Note L916 lift models have a modified right L917 front side plate L917F L919 L919F Note Illustrations depict components as equipped when specified lift series was in production Replacement components may reflect newer lift series configurations Page 13B Series 08 L915 Supplement 30563 Page 14B Millennium Series 08 L915 Supplement 30563 Series 08 L915 48 Floor to Ground Fixed Inboard Roll Stop Non IB Repair Parts List 1 Part Numbers of Items Dedicated per Lift Model Base Plate Weldment L916 916R8148W30 L916F 916F8148W30 L917 917R8148W33 L917F 917F8148W33 L919 919R8148W34 919F8148W34 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA 25463RA 25463FA Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 911 5324 31 911 5324 31 Platform Weldment 915R63050W 915R63050W 915R63350W 915R63350W 919R63450W 919R63450W Block Platfor
169. t Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B 915R5513B 915F5513B Bracket Mounting Quiet Ride 995 2392 995 2392 915 0392 915 0392 915 0392 915 0392 Part Numbers of Items Identical on All Lift Models Item Qty Description Part No Item Qty Description Part No 14 2 Bolt 5 16 18 x 3 4 Nylock 29608 80 1 Rivet Pop SD64BS 3 16 11513 15A 1 Parallel Arm Weldment Top Front 915 0437F 81 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 15B 1 Parallel Arm Assembly Top Front w Flanged Bearings 915 0437FA 82 2 Nut 5 16 18 Top Lock Black 28324BK 16A 1 Parallel Arm Weldment Top Rear 915 0437R 83 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 16B 1 Parallel Arm Assembly Top Rear w Flanged Bearings 915 0437RA 84 2 Nut 8 32 Hex 10777 17A 2 Parallel Arm Weldment Bottom 975 0458W 85 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 17B 2 Parallel Arm Asse
170. t Supports perpendicular 90 to the vehicle floor except when base plate wedges are used page 25 point 11 Viewing the lift from outside the vehicle when unfolding and folding the lift __ Do the vertical arms and parallel arms clear the door opening vertical sides as the lift unfolds and folds page 25 points 1 and 2 _ Is there a minimum 1 8 clearance between the deployed bridge plate and any obstruction on the vehicle floor page 25 point 4 _ Is the floor level positioning correct all lift models The bridge plate and stop blocks must be positioned as detailed on pages 30 32 Is the hydraulic platform sensor fold pressure switch properly adjusted as detailed _ on pages 45 and 46 Do the handrails operate properly folding unfolding and are the handrails properly _ aligned during all lift functions See reverse side also Lift Installation Checklist When lowering and raising the platform Does the lift clear the vehicle body by a minimum 1 clearance page 12 and page 25 point 7 __ Do the parallel arms bottom side clear the doorsill when the lift is fully lowered page 25 point 3 _ Is the platform angle properly adjusted pages 28 and 29 and is the floor level adjust ment correct pages 30 32 Installation Details Checklist _ Is the base plate secured through the vehicle floor with eight bolts pages 13 16 _ Are the underfloor reinforcement brackets i
171. t at the time of its manufacture 24668 Actual Size 1 5 16 Wide x 5 8 Tall Actual Size Manual Instructions 2 3 4 W x 1 T Hand Pump ay 1 a Installation and Service Decal 29082 E Wi Manual Policy Warning MANUAL OPERATION lf Decal 25675 TO REMOVE PUMP HANDLE 1 Rotate top clip Lift installation and servicing prohibited by anyone who has not been certified by The Braun Using hand pump handle TO UNFOLD PLATFORM OUT 1 Close hand pump valve turn clockwise 2 Insert handle in pump and stroke until platform folds Corporation Sales and Service School Certified service technicians should call 1 800 THE LIFT to receive applicable installation service manual Failure to follow this policy may result in serious bodily injury and or property damage fully stops 3 Open hand pump valve turn counterclockwise until platform reaches floor level Open 1 2 turn only 4 Close hand pump valve turn clockwise O i L F Actual Size DOWN TO LOWER UR j f 7 7 Open hand pump valve turn by 4 Wide X 2 Tall counterclockwise Open 1 2 turn only 25675 VALVE UP TO RAISE 1 Close hand pump valve turn clockwise 2 Insert handle in pump and stroke until platform reaches floor level Microswitch Adjustment Instructions TO FOLD PLATFORM IN Insert handle in pump and stroke a Pa sal i j i 7 i N
172. tboard roll stop provides a ramp for wheelchair loading and unloading at ground level Roll Stop Latch The spring loaded latch locks the outboard roll stop in the vertical position when the platform raises above ground level Automatic Inboard Roll Stop and Bridge Plate IB L915 IB lift models are equipped with an automatic mechanical inboard roll stop that also serves as the bridge plate shown in the Lift Terminology Illustration on page 2 The me chanical roll stop bridge plate automatically rotates from the horizontal bridging position to the vertical roll stop position as the lift lowers and raises Fixed Inboard Roll Stop A stationary inboard roll stop is built into non IB L915 lift platforms Independent Hinged Bridge Plate Non IB L915 lift models are equipped with an independent hinged bridge plate shown in the Lift Terminology Illustration on page 2 The bridge plate bridges the gap between the lift platform and the vehicle floor Page 3 Installation Service Safety Precautions Safety Symbols SAFETY FIRST Know That The inf i ined A inthis manual and suppe B AWARNING ACAUTION ments if included is provided for your use and safety Familiar This symbol indicates This symbol indicates ity with proper installation important safety important information operation maintenance and information regarding regarding how to
173. te latch tower pivot point if replacing latch Correct or replace defective parts Correct or replace defective parts and or relubricate See Lubrication Diagram Page 37 Maintenance and Lubrication Schedule continued Inspect lift for wear damage or any abnormal Correct as needed condition 4 Weeks or 400 Inspect lift for rattles Adjust as needed See Quiet Ride Adjustment Cycles Instructions on pages 34 and 35 Perform all procedures listed in previous section also Platform pivot pin bearings 2 Apply Light Oil See Lubrication Diagram Platform fold axles 2 Apply Light Oil See Lubrication Diagram Inboard roll stop IB lever bearings 2 Apply Light Oil See Lubrication Diagram Inboard barrier lever slot 2 Apply Light Oil See Lubrication Diagram Bridge plate non IB pivot points 2 Apply Light Oil See Lubrication Diagram Rotating pivot slide arm pivot pins 2 Apply Light Oil See Lubrication Diagram Parallel arm pivot bearings 16 Apply Light Oil See Lubrication Diagram Handrail pivot pin bearings 4 Apply Light Oil See Lubrication Diagram Hydraulic cylinder bushings 8 Apply Light Oil See Lubrication Diagram Inspect Lift Tite latch catch rollers 2 for wear or Correct replace defective parts and or damage positive securement and proper opera relubricate tion Inspect inboard roll stop IB for Resecure replace or correct as needed See e Wear or damage Platform Ang
174. te below 10012 10012 29 2 Bolt 5 16 18 x 3 4 w Nylock Patch See note below 29608 29608 30 1 Solenoid Up Prestolite Short 100 Amp 12V 28308 28308 31 1 Jumper 16 Gauge 800 2000 800 2000 32 1 Diode Assembly Up Solenoid 73906A 73906A 33 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 34 1 Harness Solenoid Microswitch 29552A 29552A 35 1 Cable Pump Module Hookup Power 26082A 4 26082A 4 36 1 Harness Up Solenoid Circuit Breaker 25809A 25809A 37 1 Circuit Breaker 5 Amp Manual Reset 25736 25736 38 1 Stud Power Feed 26084 26084 39 1 Cable Lift Power 37 with Loom X See note below 205 071 2 37 205 071 2 37 40 1 Rubber Boot Red X See note below 82046 82046 41 1 Clamp Hose 29663 29663 42 1 Diode Green LED Panel Mount 29545 29545 43 1 Receptacle Clip on 28803 28803 44 1 Cover Pump 2pc Back Bottom Rear Pump 915R5513B 915R5513B 45 1 Handle Pump w Grip 17206A 17206A 46 1 Cover Pump 2pc Top Front Assembly Rear Pump Includes Items 47 57 915R5513TA 915R5513TA 47 1 Cover Pump 2pc Top Front Rear Pump 915R5513T 915R5513T 48 1 Clip Pump Handle Top 915 5517 915 5517 49 1 Washer Nylon 1 4 1 D x 11 16 O D x 030 12690 12690 50 3 Rivet Pop SD43BS 1 8 13 19 12954 12954 51 1 Clip Pump Handle Bottom 915 5518 915 5518 52 1 Stud Wing Head 1 4 Turn 28804 28804 53 1 Retainer Push On 28805 28805 54 1 Decal Removal Instruction Pump Handle Not shown see Decal Section 29052 290
175. tems Dedicated per Lift Model Base Plate Weldment L915 915R7142W30 L915F 915F7142W30 L918 918R7142W33 918F7142W33 Bridge Switch Assembly 25463RA 25463FA 25463RA 25463FA Pin Platform Pivot 915U032430 915U032430 911 5324 911 5324 Platform Weldment 915R63050W 915R63050W 915R63350W 915R63350W Block Platform Stop Bridging Rear 25778 900 0311 25778 900 0311 Block Platform Stop Bridging Front 900 0311 25778 900 0311 25778 Roll Stop Extruded Aluminum 915R4312 30 915R4312 30 915R4312 33 915R4312 33 Roll Stop Nose Rubber 24603 30 24603 30 24603 33 24603 33 Bridge Plate 915U0145 915U0145 915U0148 915U0148 Plate Backing Mounting Pump Module 975R0501 975F0501 975R0501 975F0501 Pump Cover 2Pc Top Front Assy 915R5513TA 915F5513TA 915R5513TA 915F5513TA Pump Cover 2Pc Back Bottom 915R5513B 915F5513B 915R5513B 915F5513B pee ee ee kk Bracket Mounting Quiet Ride 995 2392 995 2392 915R0392 915F0392 Part Numbers of Items Identical on All Lift Models
176. terlock 15708A 15708A 23 1 Relay 30 Amp S P D T 12 Volt 18087 18087 24 1 Pop Rivet SD64BS 3 16 11513 11513 25 1 Washer 10 Flat 11541 11541 26 2 Washer 5 16 Flat 10063 10063 27 1 Cable Ground 46 X See note below 26161A 26161A 28 2 Bolt 5 16 18 x 1 2 Hex w Nylock Patch See note below 10012 10012 29 2 Bolt 5 16 18 x 3 4 Hex w Nylock Patch See note below 29608 29608 30 1 Solenoid Up Prestolite Short 100 Amp 12V 28308 28308 31 1 Jumper 16 Gauge 800 2000 800 2000 32 1 Diode Assembly Up Solenoid 73906A 73906A 33 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 34 1 Harness Solenoid Microswitch 29552A 29552A 35 1 Cable Pump Module Hookup Power 26082A 4 26082A 4 36 1 Harness Up Solenoid Circuit Breaker 25809A 25809A 37 1 Circuit Breaker 5 Amp Manual Reset 25736 25736 38 1 Stud Power Feed 26084 26084 39 1 Cable Lift Power 37 with Loom X See note below 205 071 2 37 205 071 2 37 40 1 Rubber Boot Red X See note below 82046 82046 41 1 Clamp Hose 29663 29663 42 1 Diode Green LED Panel Mount 29545 29545 43 1 Receptacle Clip on 28803 28803 44 1 Cover Pump 2pc Back Bottom Front Pump 915F5513B 915F5513B 45 1 Handle Pump w Grip 17206A 17206A 46 1 Cover Pump 2pc Top Front Assembly Front Pump Includes Items 47 57 915F5513TA 915F5513TA 47 1 Cover Pump 2pc Top Front Front Pump 915F5513T 915F5513T 48 1 Clip Pump Handle Top 915 5517 915 5517 49 1 Washer Nylon 1 4 1 D
177. the door could allow the cable to be pinched in the door jamb when the door is closed Failure to follow this proce dure may result in cable damage between vehicle wall and door may result in cable damage Use 8 18 x 1 2 self tap screws and 7 16 cable clips to fasten the cable to the door as shown in top photos Fasten the cable to vehicle wall using 8 18 x 1 2 self tap screws and 7 16 cable clips Door opens to Opposite Pump Side Route the control box cable alongside the outboard edge of the lift base plate between base plate and door gt sill and out to the interior face of the door as shown in bottom photo Secure cable to door as outlined above storage clip bracket to the door as shown in Figure Q on page 22 Insert control box storage clip in holder assembly Control Box Storage Clip Breakage Note Position the smooth edged surface of the back plate out surface with burr edge against the mounting surface One surface of the plate may have a slight burr on the edge due to machining which prohibits smooth removal and storage of the switch box Use 8 18 x 1 2 self tap screws and 7 16 cable clips to secure the cable to the door Excess cable between wall and door may result in cable damage a HS E H Base Plate a 7 Cable Clips and Self Tap Screws Page 23 Lift Installation Instructions Design Lifting Capacity Positioning and Clearance M
178. tical arm A second D tag is located on Cylinder Code the opposite pump side tower Both I D tags provide the product identification informa tion appearing on the War ranty Registration card Record the information in the space provided below or document on a copy This information must be provided when filing a warranty claim or ordering parts The Braun Corporation PO Box 310 Winamac IN 46996 574 946 6153 LIFT MODEL SERIAL NUMBER PUMP CODE CYLINDER MFG DATE Sample Serial No Series No Identification Tag Pump Code Cylinder Code Date of Manufacture Note This information must be provided when filing a warranty claim or ordering parts Keep for future use Return Authorization Procedure When processing any warranty claims parts repairs etc all requests must be processed through The Braun Corporation Product Support Department Call 1 800 THE LIFT extension 3009 during normal working hours Product Support will issue a Return Material Authorization RMA number and detail the procedures required for processing returns and or authorizing credit Page 82 The lift identification information is provided on the Braun Serial No Series No identification tag and the two warranty cards shown above Record the identification information in the space provided on the inside front cover of this manual for future reference Document the identification information
179. tite is available from The Braun Corporation under part number 11522 1 Page 4 Series 08 L915 Supplement 30563 Millennium Series 08 L915 Supplement 30563 Series 08 L915 Rear Pump Module Diagram Not applicable for Control Box 6D and Harness 7D AD External Chassis from Battery a DW DE 7 f E E a a a ae ee i oe a SF To COM on Bridge Microswitch u tar To N C on Bridge Microswitch mounting bolts items 28 and 29 if a blue nylon patch is not present on the bolts Pump Mounting Bolts Apply red 271 when retrofitting a pump assembly Thread Locker Loctite to the three pump Unfold Down Microswitch XN Ti OD Fi Page 5 Series 08 L915 Supplement 30563 Millennium Series 08 L915 Supplement 30563 Series 08 L915 Front Pump Module Parts List L916F L916FIB L915F L915FIB L917F L917FIB L918F L918FIB L919F L919FIB Item Qty Description Part No Part No 1 Pump Module complete 12 Volt Front 915F8516IBQD 915F8516IBQD 1 1 Pump Assembly Bridge Prestolite M268BP with Reservoir wit
180. tite to the three pump mounting bolts items 28 and 29 if a blue nylon patch is not present on the bolts when retrofitting an M268BP pump assembly Loctite is available from The Braun Corporation under part number 11522 1 Page 62 Rear Pump Module Diagram Pump Mounting Bolts Apply red 271 Thread Locker Loctite to the three pump mounting bolts items Not applicable for Control Box 6D Q N D e D 5 I QR LLI O Cc K 4 eS Chassis 2 gt Oo o O 5 0 z CE DN 9 gt fe J SB To COM on Bridge Microswitch present on the bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation 28 and 29 if a blue nylon patch is not under part number 11522 1 To N C on Bridge Microswitch To N C on Unfold Down Microswitch To COM on Up Fold Microswitch Page 63 Front Pump Module Parts List L916F L916FIB L915F L915FIB L917F L917FIB L918F L918FIB L919F L919FIB Item Qty Description Part No Part No 1 Pump Module complete 12 Volt Rear 915F7516IBQD 915F7516IBQD
181. to the vehicle Connect battery to frame ground cable to negative battery post Battery to Frame 5 16 18 x 3 4 Thread Cutting 5 16 Screw External Tooth Star Washer Grommet 5 16 18 x 3 4 Thread Cutting Screw Pump Mounted Ground Cable 9 16 18 x 3 4 as Thread Cutting i ye 5 16 External Tooth X Star Washer Vehicle Battery Ground Cable Mounting Hardware Detail The external battery to frame ground cable supplied Secure the opposite end of the cable to the vehicle with the lift must be connected to the same vehicle framing member Drill a 9 32 diameter pilot hole in framing member that the pump ground cable is the frame Mount the cable using a 5 16 18 x 3 4 attached to Connect the cable to the negative thread cutting screw Position a 5 16 external tooth battery post Note A 3 8 16 x 1 bolt and a 13 32 star washer between the cable eye terminal and the I D x 1 2 tubing spacer are provided for side frame Prepare the cable mounting surface and terminal mount batteries if applicable apply grease to frame and hardware as previously detailed in Ground Cable Corrosion on page 18 Page 19 Lift Installation Instructions 4 Circuit Sentry Installation and Power Connection Offset Mount Bracket 28498 Flush Mount Figure P Bracket 28755 Circuit Breaker Au as am Da gt A a N ee Top Post Positive 12 Volt Battery Post
182. top age damage Platform Side Plate C Page 33 Quiet Ride Adjustment Instructions Adjustable Quiet Ride Guided Stop Blocks and fixed rubber bumpers mounted at key locations aid in eliminating or reducing potential rattles Improper 1 Vertical Upright Deflection Lift towers vertical uprights must be parallel aligned with the platform side plates If the lift towers are deflected in toward platform or the towers move vibrate side to side during vehicle movement metal to metal contact can occur between the parallel arm pivot pins and the platform side plates particularly opposite pump side 2 Quiet Ride Guided Stow Blocks Quiet Ride guided stow blocks are mounted to both top parallel arms to reduce in out platform vibration The platform side plates make contact with nest in the stow blocks See Photo J at right and Photo A on page 16 The stow block mounting brackets have oval mounting slots provided for in out adjustment Fold the platform in fully stowed Grip the top of the platform and attempt to move the platform in and out The platform side plates should be making contact with nesting in the stow blocks so that the platform does not rock move in and out If the platform can be easily moved in and out reposition the adjustable stow block bracket s as needed Mark the position of the bracket s Unfold the platform loosen mounting hardware
183. tops the down travel of the platform while allowing the roll stop to deploy This prevents the operator from lowering the inboard end of the platform resulting in an unsafe platform angle Raise and Fold In Sequence When the platform is below floor level the Up Fold microswitch is deactivated at rest This directs current to the UP switch circuit to energize the Up Fold solenoid to direct current to the pump motor when the UP switch is pressed The FOLD In switch circuit is interrupted when the platform is below floor level The Up Fold microswitch is activated when the platform reaches floor level This interrupts the UP switch circuit and redirects current to the Fold In switch circuit when the FOLD switch is pressed This re energizes the Up Fold solenoid and directs current to the pump motor Systems Descriptions Bridging Microswitch The Adjustment Screw bridging microswitch is located at the bottom of the left rear vertical arm See Photos A and B An adjustment screw is built into the platform stop block The bridging microswitch will be deactivated if the outboard end of the platform contacts the unloading surface before the inboard end while the DOWN switch is pressed The deactivated bridging microswitch interrupts power to the DOWN switch circuit and stops the down travel of the platform while allowing the roll Platform stop to deploy Stop Block Inboard Vertical Edge of Vertica
184. ts the platform from folding if the FOLD In switch is pressed When there is no load on the platform the platform sensor pressure switch com pletes the circuit and allows the platform to be folded when the FOLD In switch is pressed Note The pressure switch is also activated when the platform folds to the stowed position shuts pump motor off hydraulic fluid to flow only from the roll stop cylinder to the reservoir once the roll stop latch releases the roll stop allowing the roll stop to deploy Troubleshooting A problem with this solenoid valve can be electri cal or hydraulic Follow the Quick Check troubleshooting procedure detailed in the Sole noid Hydraulic Valve section on page 42 when troubleshooting Hydraulic 3 32 Hex Drive Pressure Switch Adjustment Screw 1 Empty platform will not fold or there is excessive intermittent pump operation during the fold cyle factory set and should require no adjustment under normal conditions The conditions listed at right 3 indicate the need to adjust the pressure switch Refer to the switch adjustment instructions provided Pressure switch replacement Mechanical adjustment to and or replacement of lift components that may affect the amount of hydraulic force required to fold the platform Pressure Switch Adjustment Instructions 1 Unfold and lower the platform to the ground Place a 75 pound load in the center of the plat form and raise the pl
185. uctions 4 Bridge Plate Stop Bolts Vibration can occur between the bridge plate and the platform when the lift is in the stowed position Stop bolts are installed in the lift towers to keep the bridge plate vertical and tight against the platform The bolts are installed in adjustable mounting slots It may be necessary to adjust the stop bolts in order to minimize bridge plate rattle With lift fully folded grip the edge of the bridge plate and attempt to move it in and out If it can be easily moved loosen and reposition the stop bolts as needed to tighten the bridge plate against the platform 5 Roll Stop Latch Rubber Bumpers A Roll Stop Contact Vibration can occur between the roll stop and the roll stop latch This vibration is eliminated with the rubber bumper mounted on the outer face of the latch factory equipped The rubber bumper is positioned such that the edge of the bumper extends slightly below the latch in alignment with the roll stop The bumper prevents direct metal to metal contact between the latch and the roll stop Refer to the part numbers at the right for replacements Do not position the bumper such that it prevents positive latching B Platform Contact Vibration can occur between the roll stop latch foot and the platform when the platform is stowed This vibration is eliminated with the rubber bumper mounted on the outboard bottom edge of the platform factory equipped The rubber bumper
186. ules as needed Lift model numbers with suffix F are right side front pump equipped and model numbers without suffix F are equipped with a left side rear pump A left side pump equipped lift model is depicted in the Lift Terminology Illustration Right side pump lift models are a mirrored image of rear pump models pump module located on opposite end of base plate Refer to the Lift Terminology Illustration for identification of lift componenis Lift installation and lift operation procedures are identical for all L915 Series lift models Read and become familiar with the lift operating instructions appearing on lift posted operating instruc tions decals and the lift installa tion instructions contained in this manual before beginning installa tion procedures Lift Terminology Terminology Become familiar with the terminology that will be used throughout this manual Become familiar with the identifi cation of lift components and their functions Contact your lift sales representative or call The Braun Corporation at 1 800 THE LIFT if any of this information is not fully understood Direction The terms left rear right front inboard and outboard will be used throughout this manual to indicate direction as viewed from outside the vehicle looking directly at the lift Refer to the Lift Terminology Illustration for clarification of direction terms Lift Components Pump Module Th
187. up Pump 25597A12V A6 93 1 Spacer Flap Cylinder 700 Thick 915 0415 25 2 Nut 1 4 20 Nylock 14614 94 1 Pivot Roll Stop Cylinder Front 990 0352 26 4 Washer 1 4 Flat 10062 95 1 Washer 4 1 D x 810 O D x 12 24536 27 5 Washer 1 4 1 D x 11 16 x 030 Nylon 12690 96 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 28 2 Bolt 1 4 20 x 5 Hex All Thread 29083 97 1 Adapter Cylinder Roll Stop Lever 915 0344 29 1 Handle Clip Top 915 5517 98 4 Adapter Cylinder Roll Stop Lever Out 990 0341 30 4 Bushing Microswitch 911 7125 99 4 Screw 10 32 x 3 8 Flat Head Hex 24537 31 2 Microswitch Floor Level Cupped 23184 100 1 Pivot Roll Stop Lever 24550 32 1 Handle Clip Bottom 915 5518 101 1 Lever Roll Stop Latch Assembly 915 0345A 915 0345 33 7 Nut 4 40 with Lock Washer 19537 102 2 Bearing Flange 1 2 x 1 4 24442 34 2 Clamp Insulate 1 3 8 I D 29765 103 1 Latch Roll Stop 915 0343R 35 2 Grommet Rubber 1 25 D 25916 104 1 Spacer UHMW Latch 950 7760 36 1 Handle Pump w Grip 17206A 105 1 Spring 1 4 x 1 Extension w Hooks 10774 37 3 Rivet Pop 1 8 13 19 12954 106 2 Bearing Flange 3 8 x 1 4 24028 38 8 Pin Pivot Parallel Arm 917 0403 107 2 Pin Clevis 3 8 x 3 Black 24932BK 39 8 Washer 1 2 Flat Black Zinc 25346 108 1 Tab Roll Stop Flap Cylinder 915 2367 40 8 Screw 5 16 18 x 3 4 SHFS 25527 109 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 41 8 Screw Drive 8 x 3 16 Long 24439BK 110 2 Cotter Pin
188. ve floor level during the Up cycle The bridge plate would have an incline uphill slope from the platform to the base plate creating an unlevel transition between the platform bridge plate and the base plate photo not available Page 32 AWARNING Improper microswitch adjustment may result in serious bodily injury and or property damage OK Bridge plate must be level and must rest fully on UHMW slides THE RRAWVA F CORPORATION e E _ i ae te j ee al Platform too low k 4 a 4 i f i Wrong Gap not permitted Roll Stop Adjustment Instructions Roll Stop E a N m R Latch Lever J p i A When replacing a roll stop A or roll stop hydraulic cylinder the roll stop must be properly adjusted during installation procedures The roll stop cylinder rod must be adjusted to properly position the roll stop Failure to do so may result in lift damage Read warning posted below ma i gt Ei Z Adapter 10 X fy XXaNYY WY OI X K Jam Nut Pivot N VONN ha i E pe x Ea YY Wit fy YY XXX WX aN XX KID Cylinder Rod Q NX XY YY OK K W 9 y Mi OX X OOOO With the lift in the stowed Collar position cylinder must be fully retracted adjust the cylinder rod to achieve proper roll stop position
189. ver Plastic Parallel Arm Fr w Tape 915 3704A 155 2 Nut 5 16 18 Top Lock Black 28324BK 77 1 Cover Plastic Parallel Arm Fr Inside w Tape 915 3701A 156 2 Bolt 5 16 18 x 3 4 Button Hd Socket Cap Bk 24440 78 1 Cover Plastic Parallel Arm Rr Inside w Tape 915 3703A 157 3 Rivet Pop 1 8 13 19 12954 79 1 Cover Plastic Parallel Arm Rr w Tape 915 3702A 158 1 Stud Wing Head 28804 80 2 Clip Cable 7 16 Plastic 15777 159 1 Retainer Push On 28805 81 1 Clamp Insulated 5 8 I D 84070 160 1 Receptacle Clip On 28803 82 4 Washer 10 Flat 11541 161 1 Diode Green LED Panel Mount 29545 83 7 Rivet Snap Black 256 295 Thick 26362 162 1 Weldment Microswitch Slide Adjust Front 990 2119WF 84 1 Rivet Pop SD64BS 3 16 11513 163 1 Weldment Microswitch Slide Adjust Rear 990 2119WR 85 2 Bolt 5 16 18 x 1 1 4 Low Soc Hd Cap Scr Bk 26327 164 5 Screw 4 40 x 3 4 RD HD 11483 86 1 Handle Clip Bottom 915 5518 165 1 Spacer 125 I D x 250 O D x 375 990 7125 87 1 Screw 8 32 x 1 Mach Truss Head Black 19912BK 166 1 Weldment Microswitch Bracket 975 0120W 88 2 Nut 8 32 Hex 10777 167 4 Bolt 1 4 20 x 3 4 Flat Head Socket Cap 18708 89 2 Screw 1 2 20 x 1 1 2 Set Lock 18663 90 2 Edge Liner 1 8 U Molding Yellow 24045R025 75 91 1 Cylinder Roll Stop Assembly 915 5318A Page 69 42 Floor To Ground Fixed Inboard Roll Stop Non IB Lift Models Repair Parts List Part Numbers of I
190. y Lubricate and or replace Page 51 FUNCTION 10 00 MANUAL BACKUP PUMP 11 00 HANDRAILS 12 00 Lift Tite Latches Page 52 Troubleshooting Diagnosis Chart SYMPTOM 10 10 Up Fold Faulty Operation 10 11 10 12 10 13 POSSIBLE CAUSE See 8 11 8 22 8 24 and 8 41 Lost prime Air leak at backup pump to pump interface O rings REMEDY Prime See Systems Descriptions for Priming and Flushing procedure Check tightness or leaks 10 20 Down Unfold Faulty Operation 11 10 Faulty Operation 12 10 Faulty Operation See 3 20 Lift platform has drifted against Lift Tite latches Slide support arm guide bolts improperly adjusted tightness missing or damaged Worn bushings pivot pins Pivot pins misaligned snap ring missing or otherwise damaged Handrail bent deformed or otherwise damaged see 2 30 and 9 42 Defective dampening springs Pump lift platform fully up then release Correct or replace Replace Correct or replace Correct or replace Replace dampening springs Lift Interlock Installation Housing Plate Interlock Jumper Prepunched Hole Housing Plate Ground TO SWITCH BOX GREEN TO SWITCH BOX Interlock Installation Instructions 1 To connect remote interlock switch a Remove disconnect jumper male plug b Snap plastic female socket into prepunched housing plate c Cut jumper wire and connect remote ground sou

07 Series 07 - Commercial Wheelchair Lifts

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