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        DUCT TYPE SPLIT AIR CONDITIONER SERVICE MANUAL
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1.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            POWER        Indoor Unit  L1    4L1   0   12  L3     AL 3  N E N Outdoor Unit       L                        lt  lt  AC N      fH            COMM A B  PE    E W14RD     WI      w3 AC L  RD   BK   BU  3 5  Contact            ontactor  N ACC EI CN7  Overload is            Protection wi3WH                    LCD  2 M  e PCB  FR MANUAL PANEL   LES    15 06 a  Fan_fault     1606         TC wal v5  V6  12V  RD  BK  BU  U v  W    T E1               JN9    d  KM1      T_ROOM CNI KK  x ma 1  FR  RTI  
2.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                XT    d L      Indoor unit  L1 e  411   da  lt  X10        dip     AC LDD COMMUNICATION CORD                lt  lt   yg        NM                    L3   4L3 ND          00  5  28   utdoor   v      unit    N    Ji j  se E                  CN10  Ope ER W og W13                       V APO       CNL     14 QAATER D MANUAL  E  AC Q           x         KM1 4 v20 A       A2    19  ATTENTION  2 6 1 ME y y  Neo  Foce to the fon motor shoft  Thernic Wi7  FAND  connect V U W for the fan Rel 1  3 5 VIS  motor s anti colckwise rotation          otherwise connect U V V for  its clockwise rotation  FR le 4  e  If the fan motor reverse please Transformer  adjust the 2 of the 3 phase            W6  OCHS  according to the fact so that the      BK  BU  D CTR IND  fon motor will in the right veer  U 1     W L     O TC          DISPUSE DIRGRAM      ni 
3.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               MAINTENANCE 58                                                                                                                                                                                              POWER  EM    IDN 1 ra   D Ey        3 1 4 INDOOR  4BN    ses ga jBU 5      6           om          0 12RD  4  e TL 6YEGN pd  PE   2  10         XT PE CN20  8WH       4 X12    a       BUBK BN  Transformer          CN2  L    d  1  CN12                CN1Q K    15K 20K 4  OUTDOOR        opp RTI NI  wem  FAN   lt   gt      lt       8         AP2 N N TOBK MWH o                     2 25 Environment Pipe  Temp  Sensor           Sensor CD             FGR20 BNa M O        PONER  Outdoor Unit       o Copacitor wie              N   N  PE       Tronsforme  KR    W       XT Terminal Board           mh              Wi4  Wi3 RD    Reloy   PCB RD Gage W12RD AC L TR IN  Protector  FA Over Current Protector A      t Bi 4 TC   Transformer  PM R Protecto      1     E T  teverse Protector me    1
4.                                                                                                                                                                                                                                                                                                                                f  POWER      Indoor Unit  L1       L1    Le         L3 L3  4  N RD AC L Dutdoor Unit     L  WH  lt  AC N        kK PP COMM A B  v  RD  BK   BU WH                ls Jk  lt WATER F gt   AC 6  Contoctor AP3  CN7  Overload BK i    gt  LCD  Protection WH AP2 CNS K     FR 2 u k               MANUAL PANEL  95 T oe 06     14   lt  Fan_fault  DG                       RD   BK   BU         K  UI v  v    CN9         CUD W gt  T  KM1 1 v ER         oo  VI Ch  FR          DISPOSE DIRGRAM Fon Motor  gt l CNe e RT2  T U 24 9  Transformer  Environment Pipe  ATTENTION  Face to the fan motor shaftconnect U V W for the fan notor s clockwise rotation  Temp  Sensor Temp  Sensor  otherwise connect V U W for its anti colckwise rotation  If the fan motor reverse please adjust  the 2 of the 3 phase according to the fact so that the fan motor will in the right veer   FGR25 CNa M O   a Dutdoor Unit  ur            RD Be     10 POWER  ur     Nr        a    PE  WER we            wis Or       TT                saus     q     Capacitor   Indoor Unit    wt  ve       op     ro  BK   BU  lus              COMM A B k 7 CH 26    TC Transformer WH    2    J  Converse     want  XT Terminal Board Va ge 
5.                                                                                                                                                               indor FGR BNa M I  FG BNa M I   Unit 30 40 30 40  Models  Outdoor FGR BNa M O  FGR BNa M O   Unit 30 40 30 40  Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Compressor Type Scroll Scroll  Nominal Current 16 93 27 6 16 93 27 6  Compressor L R A n 142 197 142 197  Vibration Isolator Rubber Rubber  Protection Device Auto Reset Thermal Overload Auto Reset Thermal Overload  Fan Type Drive Inner Groove Copper Tube Inner Groove Copper Tube  Fan Speed rpm 660 730 660 730  Fan  Blade Material Plastic Plastic  2 Diameter mm 750 750 750 750     Tube Material Inner Groove Copper Tube Inner Groove Copper Tube  s Coil   Material Aluminum Aluminum  2 No of Rows FPI 2 14 1 2 15 24 1 2 15  Coil Area Sqm 2 23 2 79 2 23 2 79  Sound Pressure Level dB A  67 69 67 69  Height 1190 1772 1772 1950 1190 1772 1772 1950       cam Width   mm 974 990 1290 1370 974 990 1290 1370  Depth 556 880 880 980 556 880 880 980  Weight Net Gross  kg 216 266 200 230 216 266 200 230  Suction  9 8  9 8  9 8  9 8  Pipe sizes Inch  Liquid  1 2  5 8  1 2  5 8  4 2 Operation Range  Test condition Indoor side Outdoor side  DB C            DB C   WB C    Nominal cooling 27 19 35 24  Nominal heating 20 SS 7 6  Rated cooling 32 23 43 26  Low temp cooling 21 15 18  10      Rated heating 27    24 18  Low temp heating 20     f  8                      PRODUCT 8    ege ep  m 
6.                                   erm N TC   Transf      Main PCB   el            R c y rr ransrormer  Contactor 5          AP2 Timing PCB      bae 1  wis WH            Der Current Protector ce 0 on SE   lt 4 2               mm      PCB           e  PM Reverse Protector eg    vave 9                               FA  gt a Pie NEED RE    P wy   lt   lt  lt  1 p x   KM AC Contactor H             We Ja    LIQUD  gt   DG  W17 WH 2p      P gt         4        Valve x CZE                       ven craut Las          Gas Bypass Valve X3 5V  X4 HPP   26        La                        86                  x2  BIER w  k                                                ja   vid m        Teo T3 RD ct      Toutroom Tdefrost Ttube 2  KML Ce                       Da           i      WH  T m                          an                  P         L M Me High               Loy Hoh       d 4 Pressure 15K 20K 50K Protector              PM Weg Hein s 3 SS Y E          YEGN YEGN 64 el of   mge D    re PE  TN PE  xe   Environment        Discharge Gas       Temp  Sensor Tenp  Sensor Temp  Sensor  DISPOSE DIRGRAM                       D K K Dl       Service Manual E     FGR30 BNa M I                                                                                                                                                                                                                                                                                                                                     
7.                              gt  Auto   Cooling        Dry      Fan     Heating                       Enter Cancel A Fan Mode    v v                                    7    3 4 3 Temperature Setting    Press    or Y button to increase or decrease of setting temperature under on state of the unit  If press either  of them continuously  temperature will be increased or decreased by 1   C every 0 5s    In Cooling  Dry  Fan and Heating mode  temperature setting range is 16  C   30        In Auto mode  the setting temperature is un adjustable    As shown in Fig3 8     23 CONTROL    Duct Type Split Air Conditioner  Service Manual               l  Fu  VK  Fig 3 8  3 4 4 Fan Speed Setting    Press Fan button  fan speed of indoor unit will change as below   As shown in Fig 3 9           r    Auto    Low       Middle High                                           Enter Cancel A Fan Mode    e w    w                vi CM  Eu n Timer  c 7  Fig 3 9  3 4 5 Swing Control Function    Under on state of unit  press Function button till the unit enters swing control function and then press Enter   cancel button to turn on swing control function   During swing function  press Function button till the unit enters swing control function and then press Enter   cancel button to cancel swing control function   Swing control function setting is shown in Fig 3 10     CONTROL 24    Duct Type Split Air Conditioner  Service Manual                                                   A Fan Mode        Enter Ca
8.                              i                                              l             lalana had                  15 205 105      155 455 605  Anti cold air    When Tambient  lt  Tset 1 C   the unit will run      heating mode  In this case  compressor and outdoor fan run   Indoor fan runs at setting speed and under the condition of anti cold air    When Tambient   Tset 1  C  compressor and outdoor fan stop running  the 4 way valve is still energized  and indoor fan runs under the condition of blowing residual heat    When Tset  1  C  lt  Tambient  lt  Tset 1 C    the unit will keep its previous running state   2 4 Defrosting    Defroting mode                                                    Satrt defrostig End defrosting      LI      ON   bg      Compressor sa asi ss              l L 1 l l       l  I           I l 1  Outdoor        oN                                                        at       speed                 Indoor fan ON   OFF   i           on rf        e  E    1 Lg      Running conditions     ON   Ld            met  uxiliary heater   bg            E   OFF Ld l ON  l                   k      O ON  4 way valve N i OFF  3        ER 1      l l    l 1                 L 1 Fg    1 Sep                Time  10s Anti cold air 15 105    Defrosting start condition  If the unit heats for 44min accumulatively  the compressor continuously runs for  4min and 50s  and T condensate  lt   5       defrosting will start  If there is auxiliary heater  it will stop firstly and th
9.                    7775 OFF   Compressor                  ON      l           l  Outdoor fan OFF                          I              Run    low speed       EH  Indoor fan ERE     OFF                2   I                       4        valve                                l  15     1     i  xXx 1 LIOS  Time    Bs         When Tambient   Tset 2 C   the unit      run in cooling mode  In this case  compressor and outdoor fan run   Indoor fan runs at low speed    When Tambient  lt  Tset 2 C    the unit will stop running in cooling mode  In this case  compressor and outdoor  fan stop running    When Tset  2  C  lt  Tambient  lt  Tset 2 C    unit will be in the state that the compressor runs for 6min and  stops for 4min in cycle  Indoor fan runs at low speed     13 CONTROL          SS  Service Manual  2 3 Heating Mode    Heating mode                                                                                      Manually OFF    rot dg                     I   1                             Compressor  EXE   i                                                        1        I I DEE I    1 1  Outdoor tan OFF            OFF   I            Run under set   Blowing residual heat    l            Speed              Indoor fan         1  POT S           m   Running condition     w                5          l    l               NNNM      Auxiliary heater OFF I I                     T        l   l      l 1     1                                    4 way valve OFF           7275        OFF
10.           6                         gem ROOM  Fan_motor      9   YEGN y7  Environment Temp   Temp Sensor Sensor            15K 20K  FR XT1  FGR30 BNa M O        Dutdoor Unit  D o Li  12 ol  POWER  L3 o L3  N oN  PE   96    Indoor Unit             Um  XTe e       RI  wifwelwa    5   COM INNER        RD      BU W20          a  CUM UUD          TC Transformer VE Fu Protector   3 nce hare er A         bot dat toe    TRING  XT Terninal Board AC  T    T wit     ir j  n    A bop      22       Tronsforner      1 Main PCB Contactor Je      vi T  FA  Over Current Protector   8 v9      TR OUT     LILeL3N    pa         Reverse Protector Apa AGL        Filter PCR XLV wi  We PE XLN   gt    AC    lt  lt  w8 A  KM Contoctor   FA 5 LEL2 L3N su         1509         xTe 2 ae          Xre         WS  W36W37W38W39                    LILeL3 N    pon wave        8 He E n  xucte vy              F   lt    gt      vs DE gell au BW  RD  BK  BU      APS   lt          W26 WH WH  AP APO               TROUT TRIN       ep   P                 S            E23 E23      FA                      dk  Ci t       Fa Hl 706 C      t 20K 50 Protector           Hon                VG    ol o    Smich     Switch  9  94 94       Environment Pipe Dischorge Gas  DISPOSE DIRGRAM   e Temp  Sensor Temp  Sensor Temp  Sensor  YEGN    HE  Fan Motor               9        wer             MAINTENANCE 60    FGR40 BNa M I     Duct Type Split Air Conditioner  Service Manual                                                             
11.        Indoor fan ON V set            1      1    1      T   I ep        Time  360s    40800 7          When Tambient   Tset 1 C   the unit will run in cooling mode  In this case  compressor and outdoor fan run   Indoor fan runs at setting speed    When Tambient  lt  Tset 1 C   the unit will stop running in cooling mode  In this case  compressor and outdoor  fan stop running  Indoor fan runs at setting speed    When Tset  1 C  lt  Tambient  lt         1 C      unit will keep its previous running state     2 7 Dry mode  Normally on mode during dry operation    Control object 4                                           I    l  l     l  l  x       l ON     Compressor             ON  l  Outdoor fan         l       Vset   l   ON        Indoor fan Kee High speed    f     I x         ime  7 1805   5s    Start for 6min and stop for 4min during dry operation  Control object i                ME C        E  Compressor LON    i              A           rums           DT  1             1   OFF     i i S   i         MEM      1   l  Outdoor fan ON       ON     2                 7 1           or               l  Indoor fan                    _                            l              1     N      5s     A Time  10s   5 1081 ps  Cu Ft   Ps  360s   240s   360s   2405 7    CONTROL 16    ege eet  m Service Manual    Room temperature is set to be 16 30     and 24  C is default    When Tambient   Tset 2 C   the unit will run in cooling mode  In this case  compressor and outdoor fan run   Indoor f
12.        sl  ol ol E  2 9 6   5  5  6      S  015 S  e     8  EID                ol     S    z en         es                      72    MAINTENANCE    Duct Type Split Air Conditioner    Service Manual                                                                                                                                              5 Isolation Plate 01245248 1  6 Inhalation Tube Sub Assy 04675410 1  7 4 way Valve Sub Assy 04145324 1  8 electromagnetism loop 430004008 1  9 Chassis Sub assy 01195239P 1  10 Valve Support 01715001 1  11 Gas liquid Separator 07228767 1  12 Gas liquid Separator        02264107 1  13 Back Side Plate Sub Assy 01314207P 1  14 Handle 26235253 2  15 Top Cover 01258730 1  16 Electric Box Cover 01264157 1  17 Electric Box 01395676 1  18 Motor support Plate 01804174 1  19 Protection Grill 01574101 1  20 sponge 12204705 1  21 temp sensor  20K  390001923 1  22 temp sensor  15K  390002063 1  23 Condenser Sub Assy 01125354 1  24 fixation Plate 01845227 1  25 Motor LW92E 15705701 2  26 Axial Flow Fan 10338701 2  27 Streamlined Dome 2 26904120 2  28 Grill 26904119 2  29 Left Side Plate 01314163P 1  30 Front Plate 01514101P 1  31 Front Side Plate 01314205P 1  32 temp sensor  50K  3900012129 1  33 Discharge Tube Sub Assy 1 04635732 1  34 Discharge Tube Sub Assy 04635409 1  35 Over Current Protector UO 10 16A 16A 46020103 1  36 Plastic nip 71011021 4  37 Main PCB 254010 30224211 1  38 Transformer SC28B2 43110171 1  39 Original PCB Mounting Plate Sub Assy 0184
13.       MAINTENANCE 50    MAINTENANCE  1 TROUBLE TABLE       Trouble  Code    Trouble Name    Origin of  Trouble Signal    Control Description       E1    Compressor High  Pressure Protection    High Pressure  Switch    When high pressure protection has been detected in continuously 3 seconds  shut off  all loadings and shield all buttons and remote control signals  LED blinks and displays  E1  The unit cannot recover automatically  Turn off the unit by pressing ON OFF   clearing  E1 and turning off the LED        E3    Compressor low  pressure protection    Low pressure  switch    After 3min running of compressor  detect signal from low pressure switch  If detect that  low pressure switch is cut off in continuously 30s  the complete unit will stop and display     E3   while LED blinks  3min later  if the error has cleared  the complete unit resume  running  If the low pressure switch protection has been detected for 3 times during  30min  the LED will blinks and displays    E3     The unit cannot recover automatically  which requires pressing ON OFF  and then clear error code and turn off LED        E4    Compressor  discharge temp   protection    Compressor  discharge temp   sensor     After the running of compressor  if detect that discharge temp  is higher that 130   C  in continuously 30s  it is believed that there is high temp  protection of discharge  pipes of compressor  Turn off compressor  external fan and inner fan  LED blinks  and displays corresponding error code  
14.      10  0720 R410A               FG25 CNa M     24 5 6 86        E  E     FGR30 BNa M O    CF010W0521  amp  FGR30 BNa M   FGR30 BNa M O    CF010W0522 30 8 4 33 9 24    R410A J  FGR30 BNa M I    CF010N0521            FG30 BNa M     30 8 4    FGR40 BNa M O    CF015W1020 3    FGR40 BNa M 39 5 11 06   42 11 76 e  FGR40 BNa M I    CF015N1020 R410A           FG40 BNa M     39 5 11 06   j  ol                   k         Note 1Ton  12000Btu h   3 517kW                      PRODUCT 2    2 NOMENCLATURE       Duct Type Split Air Conditioner    Service Manual                                  1 2 3 4 5 6 10 11        Description Options  1 FG Air duct air supply  Cooling only type Default  2 Unit type Heat pump auxiliary electric heat type R  Auxiliary hot water plate and pipe type W  3 Cooling Capacity Nominal cooling capacity  kW   Common type omitted  4 Static pressure type High static pressure H  The outdoor unit is not expressed    Default Fixed frequency  5 Frequency conversion system    P Frequency conversion  Default Routine  6 Control method MM  Y Remote monitoring  7 Design No  Arranged based on A  B  C  R22 Default    R407 N  8 Refrigerant  R410a Na  Others to be applied for when they are used  9 Production method Default Self control  M  380 415V 3Ph 50Hz  10 Power type     The unit to be exported must be expressed   O Outdoor unit  11 Indoor and outdoor unit code I Indoor unit  The entire unit is not expressed                    3   PRODUCT    EA ere OCC 02020  Service Manua
15.      20 4 way valve 43000413 1  21 4 way valve fittings 4300040043 1  22 pressure protect switch 460200156 1  29 capillary sub assy 04105332 1  24 collecting liquid pipe sub assy 04325563 1  25 discharge tube sub assy 04635380 1  26 pressure protect switch 4602001547 1  27 gas liquid separator 07424141 1  28 cut off valve 07130212 1  29 cut off valve 07130209 1  30 valve support sub assy 01715402 1  31 compressor 00205238 1  32 retaining plate sub assy 01845224P 1  33 inhalation tube sub assy 04675387 1  34 clapboard sub assy 01245238 1  35 motor support sub assy 01805368 1  36 axial flow fan 10338701 2  37 fan motor 15705701 2  38 base plate sub assy 01195235P 1  39 condenser assy 01125336 1  40 motor support 01895233 1  41 front grill 26904119 2  42 front plate 01438707 1  43 reticulation plate 01575203 1  44 condenser support plate 01895232 1  45 wiring 4011014008 1          75 MAINTENANCE    Duct Type Split Air Conditioner m  Service Manual m          3  Model  FGR30 BNa M O   Exploded View     20  o        9 18 17 16               SW    S                                                                                                  44  45 46                                                                         Parts List   No  Names Material code Qty   1 Chassis Sub assy 01195703P 1  2 4 way Valve Sub Assy 04145336 1  3 Capillary Sub Assy 04105219 1  4 Gas Valve Sub Assy 07305208 1  5 Liquid Valve Sub Assy 07305207 1  6 One way Valve NRV19S 07335210 1  7 Discharge Tu
16.     1 2 Installation Site    Ensure the top hanging piece has strong strength to withstand the weight of the unit    The drainage pipe has convenient flow of water    There is no obstacle blocking the air intake and exhaust outlet  so as to ensure sound air circulation    The installation spaces required by the drawing must be ensured  so as to provide enough space for the  service and maintenance    The installation site must be far away from heat source  leakage of inflammable gas or smoke    The indoor unit is of ceiling mount  indoor unit is hidden inside the ceiling    1 3 Dimension Data    C    Ls Outlet RE                                                                                                                                                                                                                                                 B  o           Return       D      A     Unit  mm  Models A B C D    F  FG20 BNa M  FGR20 BNa M 1463 632 992 1150 192 343  FG25 CNa M  FGR25 CNa M 1560 910 332 1194 292 342  FG30 BNa M  FGR30 BNa M 1560 910 1194 1194 292 342  Ge   ep F  B                                                                                                    43 INSTALLATION                 Service Manual                         Unit        Models A B C D E F  FG40 BNa M  FGR40 BNa M 1780 1040 868 1450 347 555          1 4 Installation Clearance Data    2                   Suspender       Air supply  f                                    installation of su
17.     7     TIMER    button   Press the button to set the timing function  When the timing function is on  press this button to cancel the  function  When the timing function is off  press this button once  words Hour on off  will appear and flicker  In this  case  press     button to adjust time  press     button continuously to change timing value quickly  the setting time  range is from 0 5 to 24 hr  press this key once again to fix the time  then remote controller will send out the signal  immediately and hour on off will stop flickering  If the time of that no press timer button under flicking status is  above 5s  the timer setting will quit  If the timer has been set  press this button once again to quit it    8     TURBO    button   Set turbo on or off the characters of turbo will appear of disappear  by pressing this key under cooling or  heating mode  Once energized  the unit will be defaulted to be turbo off  This function can not be set under auto   dehumidify or fan mode  and characters of turbo won t appear    9     BLOW    button   Set Blow on or off  the characters of Blow will appear of disappear  by pressing this key under cooling or  dehumidify mode  Once energized  the unit will be defaulted to be Blow off  Set E Heater on or off  the characters  of E Heater will appear of disappear  by pressing this key under heat mode  Once energized  the unit will be  defaulted to be E Heater off  Blow and E Heater function can not be set under auto or fan mode  and charac
18.   E4     After 3min stop of compressor  if detect  that the discharge temp  is lower than 90  C for continuously 5s  the compressor will  resume running    Since the first error detected  if detect that there is 3 times of high temp  protection  for compressor discharge pipes in 30min  turn off compressor  external fan and inner  fan  LED blinks and displays corresponding error code      4     The unit cannot recover  automatically which requires pressing ON OFF  and then clearing error code and  turning off LED        ER    Overloading  Protection of  Compressor    Overcurrent  Protector    If it is detected that overloading switch is cut off for continuously 3 seconds  it is  believed that compressor is in the condition of overloading protection  Turn off  compressor and external fan and the LED blinks and displays the corresponding error  code E5 After 3 min stop of compressor  if the error has disappeared  the compressor  will restart    From the first error detected  if overloading protection of compressor has been  detected in 3 times in 30 min  turn off all loads  except for 4 way valve  and shield  all buttons and remote control signal except for ON OFF button  Then LED will  blink and display the corresponding error code E5 and the complete unit cannot be  automatically recovered After turning off the unit by press ON OFF button  if the error  disappears  clear the error code and turn off the LED        E6    Communication  malfunction    Terminal COM    After energi
19.   JL JL I  Jt Jt Jt                                                                                                                                                                                                    880  N   I                       Unit  mm  Model A B C  FG R 30 BNa M O  990 787 387  FG R 40 BNa M O  1290 1160 850  2 4 Installation Clearance Data  Side with Electrical Box        S        x t                           gt 1000  gt 1200                                                                                                     gt 300   gt 300  gt 300                                                    INSTALLATION 46    m Duct Type Split Air Conditioner  BH Service Manual       3 REFRIGERATION PIPING WORK    3 1 Refrigeration Piping Work Procedures    1   Align the flared end of the copper pipe with the center of the thread joint  Manually tighten the flared  end nut   2   Use torque spanner to tighten the flared end nut until the spanner clatters     gas    liquid valve ome             adie     valve  Fitting Pipe for            Indoor unit Flaring Nuts Fitting Pipe  inner  hexagon  spanner       Spanner     Torque Spanner p         3 2              in Connecting Pipes       Note  Do not loosen the cap of the pipes when connecting the pipes between the indoor unit  and the outdoor unit  Connecting the pipes as soon as possible after loosening the cap of the pipes  to avoid the entering of water and dust  A metal pipe should be utilized if a pipe should be
20.  0      Cooling 15 3 19 2 15 3 19 2  Running Current A  Heating 13 2 17 7      Refrigerant          R410a R410a  Refrigerant Charge kg 5 3 6 7 5 3 6 7  Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Type Centrifugal   Belt Drive Centrifugal   Belt Drive  CFM 2380 2825 2380 2825  Air flow  m   h 4000 4800 4000 4800  Input Power      1100 1500 1100 1500  Fan Running Current A 2 3 4 2 3 4  in wg 0 8 0 44 0 8 0 44  Rated ESP  Pa 200 110 200 110  Fan Motor Protection   Overload protection Overload protection  Sound Pressure Level  4   H M L SL  dB A  56 54 56 5  a Material   Inner Groove Copper Tube Inner Groove Copper Tube               c Diameter mm 7 7 94 7 7 94   amp    Coil   y  Material   Aluminum Aluminum  Fin  No of Rows     3 16 3 16 3 16 3 16  FPI  Coil Area Sqm 0 766 0 63 0 766 0 63       Height 389 400 500 673 389 470 500 673  Dimensions   Outline  Width mm 1463 1540 1500 1840 1463 1540 1500 1840  Package  Depth 799 880 1000 1200 799 880 1000 1200  Weight Net Gross  kg 86 109 150 200 86 109 150 200    Wired Control with LED Display Wired Control with LED Display  System Operation              Wireless Controller   Wireless Controller  Condensate Drainage O D    mm 25 4 25 4  Air Filter   Standard Washable and Synthetic Standard Washable and Synthetic                         To be continued    5 PRODUCT    A ere a    Service Manual                                                                                                                      indoor FGR BNa M I  FG
21.  01194136 1  19 Electric Box fixity 3 01749058 1  20 Electric Box fixity 2 01749057 1  21 Electric Box fixity 1 01749056 1  22 Electric Box 01394921 1  23 back girder 01875330 1  24 place with a draught of Connection board 1375225 2  25 Fan Motor Sub assy 15705225 1  26 Left Side Plate Sub Assy 1315383 1  27 front girder 01779106 1  28 Electric Fixed Plate 01339099 1  29 Main Board 30224217 1  30 Terminal Board 42011257 1  31 AC Contactor 44010232 1  32 Thermorelay 44020362 1  33 Wired controller 30294219 1  34 Transformer 43110239 1  35 Twin Pair Signal Cable 40010232 1          67 MAINTENANCE       Duct Type Split Air Conditioner    Service Manual    3  Model  FGR30 BNa M I     Exploded View     41                      68    MAINTENANCE    Duct Type Split Air Conditioner    Service Manual                                                                                                                                  Parts List    No  Names Material code Qty   1 Top Cover 01259106 1  2 suspending rack 01729165 1  3 rotate axletree 10549057 1  4 Motor SW1500A 15018303 1  5 Fan Fixed Plate 01845309 1  6 measure staff 02169050 1  7 Hook 02139056 1  8 strap wheel 2 SPA112 10548152 1  9 cone sheath 1610 24 10548211 1  10 Evaporator Assy 01025208 1  11 Right Side Plate 01315319 1  12 overhauling side 01539148 1  13 strap 76318317 2  14 Hook 02205302 4  15 Side girder 01875301 1  16 strap wheel 2 SPA140 10548156 1  17 cone sheath 2012 25 10548218 1  18 Right Side Plate 01309105 1  1
22.  143310      Heating  kW 33 42      Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Cooling 11 15 8 11 15 8  Power Consumption kW  Heating 9 14      Cooling 20 7 30 20 7 30  Running Current A  Heating 18 26 6      Refrigerant Type R410a R410a  Refrigerant Charge kg 9 5 10 5 9 5 10 5  Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Type Centrifugal   Belt Drive Centrifugal   Belt Drive  CFM 3230 4120 3230 4120  Air flow          5500 7000 5500 7000  Input Power w 1500 2200 1500 2200  Running Current A 3 7 4 2 3 7 4 2  Fan  in wg 0 8 0 6 0 8 0 6  Rated ESP  Pa 200 150 200 150  Fan Motor Protection   Overload protection Overload protection  Sound Pressure Level  dB A  57 58 57 58   H M L SL   a M Material   Inner Groove Copper Tube Inner Groove Copper Tube  ube  z Diameter        9 52 9 52 9 52 9 52  5                Material   Aluminum Aluminum  Fin  ud ME 416 3 16 4 16 3 16  FPI  Coil Area Sqm 0 672 0 86 0 672 0 86      Height 500 673 650 835 500 673 650 835  Dimensions   Outline  Width mm 1500 1840 1700 1890 1500 1840 1700 1890  Package  Depth 1000 1200 1100 1460 1000 1200 1100 1460  Weight Net Gross  kg 156 206 215 265 156 206 215 265    Wired Control with LED Display Wired Control with LED Display  System Operation  Control   Wireless Controller   Wireless Controller  Condensate Drainage O D  mm 25 4 25 4  Air Filter   Standard Washable and Synthetic Standard Washable and Synthetic                         To be continued    7 PRODUCT                Service Manual           
23.  BNa M  9 8  5 8  50 30 12 170  FGR40 BNa M                               47 INSTALLATION    Duct Type Split Air Conditioner  Service Manual    4 ELECTRIC WIRING WORK  4 1 Wiring Principle    All of the supplied components  material  and electric operation should be accorded with the local  principles     8        The power supply should adopt the rated voltage and special circuit for the ducted air conditioning    unit     About the electric working  please refer to the    circuit diagram    adhering to the unit     All the connection of the circuit should be carried out by the qualified electrician        circuit breaker that can cut all the power supply of the system should be installed  Wiring diagram of    the ducted air conditioning unit is shown in Fig  32       The units should be well earthing to the ground by professionals       Install a central switch which can cut all the power switch and air switch of the system     The air switch should have hot and magnetic auto turn off function to protect the system from    overloading or short power   Please accord to electrical diagram on the unit when connecting the wires     Open indoor electric box and outdoor electric box respectively and put the wires cross the electric boxes   Please choose the specification of the power cables according to the power capacity and the installation  conditions of the unit  Fix the wires with wire clamp and assemble the electric cover after confirmation    The wiring schematic of the ou
24.  E Heater function    Press  Function  button  into E Heater function                A Fan Enter Cancel Fan Mode    Mode    w   w                     2  Press   Enter  Cancel    button  to turn on E Heater function    Press    Function    button  into                  function    Fig  3 16 Auxiliary Electric Heating Function Setting    Note     E HEATER can not be set in cooling  dry and fan mode  E HEATER mark won t be displayed  The setting is    shown in Fig 3 16   3 4 12 Blow Function Setting    BLOW function  After the unit is turned off  water in evaporator of indoor unit will be automatically evaporated    to avoid mildew     In cooling and dry mode  press Function button till the unit enters BLOW function  with BLOW blinking  and  then press Enter Cancel button to turn on this function   In BLOW mode  press Function button till the unit enters BLOW function and then press Enter Cancel    button to cancel this function     BLOW function setting is shown in Fig3 17     31   CONTROL    Duct Type Split Air Conditioner  Service Manual               v     Ss         3    Aj 7      7  Turn      the unit  without Press    Function button Press Enter  Cancel button  turning on blow function into blow function to turn on blow function              bed      Press     Enter  Cancel    button               Function    button  to turn off blow function into hlow function    Fig  3 17 Blow function setting   Note    a  After setting BLOW function  turn off the unit by pressing On Of
25.  HEALTH  SAVE                                                    steer                                          37 CONIROL               Service Manual    1     ON OFF    button  After powering the unit  when the unit is off state  press the    ON OFF    button to start the unit  AND when the  unit is on state  press the button  it will be off     2     Mode    button  E            Press this button   the unit will be run in the mode which you want  Press this button once  the mode will be  changed      a regular as AUTO    COOL    DRY               HEAT      NAUTO COOL   f DRY            XKHEAT  3                   button   Press the         or       button to set your desired temperature  The temperature range is from 16  C to 30   H  is not necessary at AUTO mode  AND when you are setting the timing hours  press the         or           button once  the  timing hours will increase or decrease 0 5 hour   4    FAN    button   Press the    FAN    button to set fan speed  The AUTO FAN  LOW MID HIGH could be selected    5 2 button   There is no this function for this unit  If press this key  the main unit will click  but it also runs under original  status    6     SLEEP    button   Press this button to set the sleep mode  Once the sleep mode is set   the temperature will increase 1  C after  1 hour  and still increase another 1  C after 2 hours in the COOL mode  While in HEAT mode   the temperature will  decrease 1 C after 1 hour  and still decrease another 1  C after 2 hours 
26.  Memory Function   Memory switchover  Under off state of the unit  press Mode and    buttons at the same time for 55 to switch  memory modes  During setting memory mode  Memory will be displayed  If this function is not set  the unit will be  under off state after power failure and then power recovery    Memory recovery  If memory mode has been set for wired controller  the wired controller after power failure  will resume its original running state upon power recovery    Note    It will take about 5 seconds to save all the information  therefore  please do not cut down the power at this  time  or it may fails   3 4 15 3 Enquiry of Outdoor Ambient Temperature   Under on or off state of the unit  press Enter Cancel button for 5s  outdoor ambient temperature will be  displayed at temperature displaying location after a sound of click  This enquiry state will quit by pressing any  button     there is not any operation for 205  it will automatically quit    Note    This function will be shielded after energization of 12hr for some models of the units without outdoor ambient  sensors  Please refer to Instruction for details    If malfunction of outdoor ambient sensor occurs  this function will be shielded in 12hr   3 4 15 4 Enquiry of Historical Errors   Continuously press Function and Y buttons without lock for 5s into enquiry state  In this state  press Enter   Cancel button to quit  or it will automatically quit after there is not any operation of button in 30min  In enquiry  s
27.  Plate 01325325 1  23 Front Side Plate 01315373 1  24 temp sensor  15K  3900012123 1  25 temp sensor  20K  3900012121 1  26 Display board Z4E351A 30294219 1  27 Electric Box 01395679 1  28 Main        24    5   30224056 1  29 Original PCB Mounting Plate Sub Assy 01845221 1  30 AC Contactor LC1D12M7C 44010232 1  31 Terminal Board  5 unit  42010194 1  32 Isolation Washer 70410503 2  33 Wire Clamp 71010102 1  34 Wire Clamp 02141009 1  35 Terminal Board  2 unit  420101851 1  36 Transformer 54  25   43110239 1                      65 MAINTENANCE    Duct Type Split Air Conditioner m  Service Manual m          2  Model        25           1   Exploded View                                                                    MAINTENANCE 66    Duct Type Split Air Conditioner    Service Manual                                                                                                                   No  Names Material code Qty   1 Top Cover Sub Assy 01265352 1  2 SupportSteelBar 01805367 1  3 rotate axletree 10549057 1  4 Fan Motor for indoor unit 1501861102 1  5 Motor Fixed Board 01845223 1  6 Belt Pulley 10548150 1  7 Taper Sleeve 10548213 1  8 Condenser assy and evaporator assy 01025344 1  9 Right Side Plate Sub Assy 1 01315319 1  10 overhauling side 01545322 1  11 Belt SPA 76318341 2  12 Hook 02205302 4  13 Side beam sub assy 01874179 1  14 Belt Pulley 10548156 1  15 Taper Sleeve 10548218 1  16 Right Side Plate 2 01315350 1  17 FrontPanel OutsideMachine 01284142 1  18 MetalBase
28.  communication between N    n  ind and          iti 0 Confirm locations of plug  indoor unit a nd outdoor unit is and aucet    properly connected      Yes    Check if the two ends of No        5  icatipn lina        cover ad   Please wind the magnetic  communication rings with the unit    with magnetic rings      Yes    Malfunction is eliminated                                                       2 6 Temperature sensor malfunction    F2 condenser temperature sensor malfunction  F3 outdoor temperature sensor malfunction  F4 discharge temperature sensor malfunction       Temp  sensor malfunction      Yes    N      WER      Confirm locations of socket        plug  mainboard are connected properly       Yes                                     Remove the temp  sensor and then measure No     ES SE sens        a Replace temp  sensor  if its resistance value is in normal range                        Yes    Replace indoor mainboard                55 MAINTENANCE    A re  U                Service Manual E     2 7 Indoor Fan Overloading Protection       Indoor fan overloading malfunction             Yes          ion li i iti No     If connection line of indoor unit is  gt  Correct connection  connected properly                      Yes          v     No  If indoor fan   s relay is properly set   gt  Set correct value          Yes          v          If relay is normal      Replace relay                   Yes          v  No Increase static pressure of duct    Check if static pressure of
29.  duct is  gt   select to clo se the air valve  matched with design and models smaller                       Yes                   If indoor motor is normal _                             Replace indoor motor                         Y    Eliminate malfunction                2 8 F0 Failure of Indoor Room Sensor at Air Intake       Failure of Indoor Room Sensor at Air Intake       v    check if the plug of the temperature sensor is No check the directions of the  correctly connected with socket on the main board  plug and socket                      Yes       v    Remove the sensor to check if the resistance value No  is ok    gt  replace temperature sensor                            Yes       y  Replace main board of the indoor unit                MAINTENANCE  56    2 9 F1 Failure of Evaporator Temp  Sensor          Failure of Evaporator Temp  Sensor                  check if the plug of the temperature sensor is  correctly connected with socket on the main board       Duct Type Split Air Conditioner  Service Manual       No          check the directions of the  plug and socket               Yes       Remove the sensor to check if the resistance value       No       replace temperature sensor             is ok    Yes          Replace main board of the indoor unit          57 MAINTENANCE    Duct Type Split Air Conditioner  Service Manual    3 WIRING DIADRAM    FGR20 BNa    Mu                                                                                                          
30.  installed  through a wall    1   The connection of the pipes should confirm to the following principles    2   Make sure to lessen the length of connecting pipe  the height difference between the   indoor and outdoor unit  and the number of bends  and enlarge the diameter of bends           The permitted maximum value of each case             Height difference between the indoor and outdoor unit  lt  30m  90   Number of bends  lt  12  Length of connecting pipes  lt  50m             The pipe meld type could be employed for the connection of the pipes between the indoor and outdoor  units    The pipe joint should      tightly connected when a pipe joint is employed between two pipes  It is better to  use only one connecting pipe if the distance is not far    The pipes should not be shriveled when the pipes are connecting  The bend diameter should be longer  than 200 millimeter  The connecting pipes should not be extended or curved frequently and the curving process  should not be larger than 3 times in the same bending position     3 3 Specification of Connection Pipe                               External Diameter Maximum Length Maximum Difference in Max No  of Additional  Model Gas Pipe   Liquid Pipe   Of Connection Pipe   Height between Outdoor         90    Charge of   Inch   Inch   m  and Indoor Unit  m    Refrigerant  g m   FG20 BNa M  3 4  3 8  50 30 12 60  FGR20 BNa M  FG25 CNa M  1    3 8  50 30 12 60  FGR25 CNa M  FG30 BNa M  9 8  1 2  50 30 12 120  FGR30 BNa M  FG40
31.  runs for 60min  and fresh air valve always runs    Turn off air Exchange function  During Air function  press Function button to go to the Air function  In this  case  air mark is blinking  and then press Enter Cancel button to turn off this function  Air mark will subsequently    CONTROL 26    ege     m Service Manual    disappear   Air Exchange setting is shown as in fig 3 12           Enter Cancel    Fan Mode   Enter Cancel           pose    w w w ei Je                  gt        EY                          une be ovb   Turn on the unit  without Pr  ss  Function  button Press         Y     turning      AIR Exchange into AIR Exchange button to adjust the type of    AIR Exchange                                                Mode        w         gt         wl Wb  Press     Enter  Cancel    button Press    Function    button Press    Enter  Cancel    button  to turn off AIR Exchange into AIR Exchange to turn on AIR Exchange    Fig 3 12 Air exchange device  Note  In air exchange mode  press Function button or there is not any operation within 5s after the last  button operation  the system will be quit from air exchange setting and current energy saving data won t be  memorized     3 4 8 Sleep Setting   Sleep on  Press Function button under on state of the unit into sleep function and then press Enter Cancel  button to turn on sleeping function    Sleep off  During sleep on state  press Function button to go to the sleep function and then press Enter   Cancel button to turn 
32.  units can be controlled simultaneously by the centralized controller  weekly timer   The weekly  timer has the function of invalidating the lower unit  The weekly timing function is able to realized four timing ON   OFF periods for any unit every day  so as to achieve fully automatic operation  No timing control can be set for  holidays  On and off of every duct type unit can be done through the Timer On   Off of this WEEKLY TIMER  it can  not set other functions except on off function of units     5 2 Operation View    39   CONTROL                Service Manual E                       GROUP 01020904050607 08 ENTER COL 1  SINGLE 09 10 41 12 18 1415 4       M                             2 2 4 5 5 2    WED THU FRI SAT SUN MEN  ON OFF SEGI SEG2 SEGI SEG4 Y       38 85 38 88 ke1 4  ON        AAHH      C  5  a DEI 12346567          lt    MON TUE WED THU FAI SAT SUN TIME     6  C  ON OFF 4 7                                                                                             NO  Name Function description  1 ENTER button when    enter    is pressed the setting is validate     Press          and selected the unit or a certain day in one week or specific value  Press  A  can  2 Increasing button     Set week part of time      Press    Y    and selected the unit or a certain day in one week or specific value  Press    Y    can set  3 Decreasing button    week part of time   4 CANCEL DELETE Button short press cancel delete to back to default page or last process  long press  can
33.  valve and i Don t leave welding slag inside pipes   connecting pipe  s                    the pipe  site S in SCH  illustration  of 4 way valve and n Don t leave welding slag inside pipes   connecting pipe  5       Remove the 4        valve             Remove 4 way valve after it is cooled           Install new 4 way valve in reversed order and wrap it with wet cloth before welding           63 MAINTENANCE    i ee OMEN NN  Service Manual m  5 EXPLODED VIEWS AND PART LIST    5 1 Indoor Unit    1  Model  FGR20 BNa M I   Exploded View                                   MAINTENANCE 64    Duct Type Split Air Conditioner    Service Manual                                                                                                          Parts List   No  Names Material code Qty   1 Bottom Cover Assy 01265357 1  2 Hook 02112466 4  3 Right Side Plate 1 01315378 1  4 airproof Panel 1 01345218 1  5 Water Tray Panel Assy 01285283 1  6 Evaporator Bottom side 01095271 1  7 Evaporator Assy 01025356 1  8 Seal of Connection Pipe Plate 01495241 1  9 Right Side Plate 2 01315370 1  10 Evaporator top side 01095270 1  11 Evaporator Back side 01095272 1  12 Top Cover Assy 01265359 1  13 air filter Panel 02285220 2  14 air filter 11725211 2  15 Left Side Plate 2 01315367 1  16 airproof Panel 2 01345219 1  17 Left Side Plate 1 01315376 1  18 Fan  left  SYP 250 190J 1 15705306 1  19 Motor FG1200A 15705229 1  20 Fan  right  SYP 250 190J 1 15705307 1  21 Motor support Plate 01805381 1  22 Fan Fixed
34. 10 Washer 70410309 6  11 Washer 70410312 4  12 Hook 02139056 1  13 Sheet Metal Piece 02169050 1  14 Retaining Plate 01845319 1  15 Fan Motor 15014805 1  16 rotate axletree 10549057 1  17 Water Collecting Tray Sub Assy 01285220P 1  18 Belt SPA 76318309 2  19 Belt Pulley 10548149 1   20 Taper Sleeve 1610 28 10548213 1   21 Belt Pulley 10548155 1   22 Taper Sleeve 10548218 1   23 Sheet Metal Piece 01805212P 1   24 Base Plate Sub Assy 01285222P 1   25 Electric Box Cover Plate 01425304P 1   26 Electric Box Sub Assy 01395346 1   27 Air Outlet Frame 01375210P 2   28 Air Outlet Side Board 01375209P 2   29 Frame Plate Sub Assy 01545213 1   30 Fan Motor Sub assy 15705214 1   31 Side Panel Sub Assy 01545208 1   32 Terminal Board 42011043 1   33 Main Board 30224217 1   34 Transformer 43110239 1   35 Thermal Overload Relay 44020362 1   36 AC contactor 44010232 1   37 Display Board 30294219 1   38 Twin Pair Signal Cable 4011014008 1                      71 MAINTENANCE    Duct Type Split Air Conditioner    Service Manual       5 2 Outdoor Unit    1  Model  FGR20 BNa M O     Exploded View     15  35  9    36             16       37              17             18                40 39 38                JJ III      oe      JII          20                           48    47          46    45    4       Parts List        Qty                 5                       E       06                    zalol ole                 gt  P               m  z          i2  3     SIS     a   l                    E
35. 1544102   1  27 Front Panel 01544103P 1  28 Front Lining Board Sub Assy 01264111P 1  29 Support plate 01894101P 1  30 Front vertical prop sub assy 01854103P 1  31 Base Plate Sub Assy 01285279P 1  32 Compressor 00205244 1  33                   01805399 1  34 Cut off valve 07138799 1  35                   01805359 1  36 Cut off valve 07130128 1  37          0180521501 3  38 Liquid by pass sub assy 04325634 1  39 4 way Valve Sub Assy 04145346 1  40 Electric Expansion Valve Sub Assy 07335265 1  41 Discharge Tube Sub Assy 04635442 1  42 Oil Separator 07423202 1  43 Oil Return Tube Sub Assy 04325746 1  44 Inhalation Tube Sub Assy 04675434 1  45 Gas liquid Separator 07424148 1  46 Electric expand valve fitting 43000110 1  47                    4300008302 1             79 MAINTENANCE    JF00300277    GREE ELECTRIC APPLIANCES  INC  OF ZHUHAI   Add  West      Rd  Qianshan  Zhuhai  Guangdong  China  519070   Tel    86 756  8522218 Fax    86 756  8669426   E mail  gree gree com cn www gree com   For continuous improvement in the products  Gree reserves the right to modidy the product specification and appearance in this manual  without notice and without incurring any obligations     
36. 1RD  B    KM AC Contactor W17 Wa         W21WH       AP2   C N wow 800 js  W24                         Fu     o H  XN  xPP   a 21      2 4  ovc  LEE    gt      Z   241115 ben Drog  lt  Las       m           gt  wiw  51 S    DA         X     E D    M S F wat W28WH e            2 Lx  ct              1        05        et                             s EN il gt gb na Si   J       H l   MA eb    E    17 oy T iB T un       H F xl lo 4 Current          ial x     il i We tek   20K           3  um                Ven       L iz D ja           KM       E y   05 0 15         4 4 3 8        ui 2   z    w CM     af  E                   EE     k o  Fan Motor Fan Motor      E  XT    Indoor Unit                            2               m Service Manual    FGR25 CNa M I                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
37. 3   If concealed installation is adopted  1   metallic pipe can be used  Refer to Figure 3 24    No matter if surface mounting or concealed mounting is selected  it is required to drill 2 holes  in the same  level  between which the distance shall be the same as the distance  60mm  of installation holes in the bottom  plate of the wired controller  Then insert a wood plug into each hole  fix the bottom plate of the wire controller to    the way through these two holes  plug the control wire onto the control panel  and lastly install the panel of the  wire controller   Refer to Figure 3 3 1     Exposed body  exposed code Exposed body  exposed code    Staple Remote controller    Remote controller    C    7       Fig 3 23 Fig 3 24    Caution     During the installation of the bottom plate of the wired controller  pay attention to the direction of the bottom    plate  The plate s side with two notches must be at the lower position  otherwise the panel of the wired controller  cannot be correctly installed       Caution     a  The communication distance between the main board and the wired controller can be as far as 20m   The standard distance is 8m      b  The wired controller shall not be installed in a place where there is water drop or large amount of water  vapor     4 Wireless Remote Controller    Notes  This remote control is universal  It could be used for many units  Some buttons such as are not      available in this unit will not be described below                 FAN 
38. 5323 1  40 Main PCB WZ4E35 30224058 1  41 Terminal Board  2 unit  42011103 2  42 Capcaitor CBB61 4uF 500V 33010013 2  43 AC Contactor LC1D25M7C 44010213 1  44 Terminal Board T480C 42011043 1  45 Isolation Washer 70410503 2  46 Wire Clamp 71010102 1  47 Wire Clamp 02141009 1  48 Terminal Board  2 unit  420101851 1  49 Phase Reverse Protector  380V  46020052 1       73 MAINTENANCE    Duct Type Split Air Conditioner m  Service Manual m          2  Model  FGR25 CNa M O   Exploded View                                                                    19  CU              44  43  45  23    P 24       41 40 39138 136 N35  34 G3 BABIBI 2A2B  2725  Parts List    No  Names Material code Qty   1 top cover 01258730 1  2 electric box cover 01424002 1  3 AC contactor 44010213 1  4 capacitance 33010013 1  5 over current protector 46020114 1  6 transformer 4311023302 1  7 terminal board 42011043 1  8 main board 30224309 1  9 electric box assy 01395796 1  10 main board 30224211 1  11 phase reverse protector 46020052 1  12 collecting gas pipe sub assy 04675386 1  13 inhalation tube sub assy 04675388 1  14 low pressure switch 460200157 1  15 connection pipe sub assy 05025619 1  16 rear side plate sub assy 01315359   1  17 front side plate 01308730 1  18 rear side plate sub assy 01315358P 1  19 4 way valve sub assy 04145316 1                      MAINTENANCE  74    Duct Type Split Air Conditioner    Service Manual                                                                                   
39. 9 temp sensor  15K  390001913 1  20 temp sensor  20K  3900020720 1  21 Water Tray 01285309 1  22 Metal Base 01285312 1  23 Display Board 30294219 1  24 Electric Box fixity1 01749056 1  25 Electric Box fixity2 01749057 1  26 Electric Box fixity3 01749058 1  27 cover of the Electric Box 01419141 1  28 Electric Box Sub Assy 01399145 1  29 Terminal Board 42010194 1  30 Overcheater Protector 44020347 1  31 AC Contactor 44010232 1  32 Electric Fixed Plate 01325321 1  33 Transformer 54  25   43110239 1  34 Main PCB Z4E35A 30224056 1  35 back girder 01779108 1  36 place with a draught of Connection board 1 01389077 1  37 place with a draught of Connection board 2 01389079 1  38 Fan SYT10 10L2 15009059 1  39 Right Side Plate 01315312 1   40 front girder 01779106 1   41 Filter Sub Assy 11129070 2                      69 MAINTENANCE       Duct Type Split Air Conditioner    Service Manual    4  Model  FGR40 BNa M I     Exploded View                                70    MAINTENANCE    Duct Type Split Air Conditioner    Service Manual                                                                                                                Parts List    No  Names Product Code Qty   1 Top Cover Sub Assy 01265209 1  2 Retaining Plate Sub Assy 01845205 1  3 Return Air Frame Sub Assy 01375208P 2  4 Return Air Frame Sub Assy 01875208P 2  5 Evaporator Assy 01025362 1  6 Retaining Plate Sub Assy 01845207 1  7 Side Panel Sub Assy 01545212 1  8 Side Panel Sub Assy 01545210 1  9 Nut 70310116 6  
40. Air Conditioner    Service Manual    11 CONTROL    Se         Service Manual    1 2 Heating Operation       Power                        Make unit running at  heat mode                       Satisfying starting  comp condition          Comp and outdoor fan run         Avoid cool wind   only when comp  starts                       No    Temp of indoor  gt  Set temp             Comp  and outdoor fan stop                       Comp  stops for 3 min    CONTROL 12    222                   m Service Manual    2 MAIN LOGIC  The followings        for FG R 20 BNa M  FG R 30 BNa M                                                    2 1 Cooling  Cooling mode  i ON   Manually OFF     l                        p EC        Compressor OFF     OFF  TM         1 ON _      Outdoor fan OFF         OFF                AE     Runatsetspeed      Indoor fan OFF                TE                4 way valve OFF   ETE      po4           1        Ms  i t t   L   15  i    k Time         1158 1     399    When Tambient   Tset 1  C   the unit will run in cooling mode  In this case  compressor and outdoor fan  run  Indoor fan runs at setting speed    When Tambient  lt  Tset 1 C   the unit will stop running in cooling mode  In this case  compressor and outdoor  fan stop running  Indoor fan runs at setting speed    When Tset  1 C  lt  Tambient     Tset 1  C    the unit will keep its previous running state                                                  2 2 Dry Mode  Dry mode     ON   Manually OFF  l l l       
41. DISPOSE DIRGRAM      on Motor      RT2  v7 CN2 9                Transformer Environment Pipe  ATTENTION Face to the fan motor shaft connect U V W for the fan motor s clockwise rotation  Temp  Sensor Temp  Sensor  otherwise connect V U W for its anti colckwise rotation  If the fan motor reverse please adjust 15K 20K   _ the 2 of the 3 phase according to the fact so thot the fan motor will in the right veer   FGR40 BNa M O                  Unit      o Lt  e Le POWER              7213        N     PE  W16WH DPE    Indoor Unit              7 CNG          20RD  TC Transformer     lt  lt  COMP         XT Terminal Board Wee FU Protector VWe3RD Ja     1    Transformer  b      1                21            WteBk emt       APL Main PCB ACAL D p   VIS P  Contactor    5 A                 22RD         FA  Over Current Protector        WG        ps A S  AC N VALVE   men xre e  PM Reverse Protector                        8            LIQUID  XTe e  KM AC Contactor     API_AC L  FA B 9 111213                             2         7277 Du CNS kk EKV  visi    Xig 8 N ACL C  High  gt   ds  X7  Loy       UVW   8        Ca ue      ws        C Foult      GI stay  gt                   BER       API rene KM   b  Lays WW wl Je ben    E  AP  Teo T3            iy Ce Toutroom Tdefrost Ttube 2  XTe Lx     ILANI     e F  Lu Tyee         FA er MIRI     Tm      wen        Fan Motor    n NEN EL 1   Pressure  Pressure  PE    Heater      zl      DA 9  005 015MPo                     PE      High Environment Pi
42. FG R 30 BNa M  4 3 Specification of Power Supply Wire and Air Switch    Two core twisted line       Power  380 415V 3N  50Hz       L1 L2 L3             EU   052  051          gi          FU2    Display board   Display board    9       ll LIJL2 L3 N      S D D DN ps  Helin      L1 L2  L3  N  PE PE    Outdoor unit f Outdoor unit  Pn  CN5 KKL E    Main Board   Main Boara       Four core twisted line           Board  CN    Indoor Unit one kk JCoMMAB     COM INNER      K da                        FG R 25 CNa M  FG R 40 BNa M                                                       Model Power Supply Air Switch  A  Earthing section mm     Permit Min section  mm    FGR20 BNa M I  380 415V 3N  50Hz 10               1 5               1 5  FGR25 CNa M I  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FGR30 BNa M I  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FGR40 BNa M I  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FG20 BNa M  1  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FG25 CNa M  1  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FG30 BNa M  1  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5  FG40 BNa M  1  380 415V 3N  50Hz 10 H05VV F 1 5 H05VV F 1 5   FG R 20 BNa M  O  380 415V 3N  50Hz 25 H05RN F 4 0 H05RN F 4 0  FG R 25 CNa M      380 415V 3N  50Hz 32 H05RN F 6 0 H05RN F 6 0  FG R 30 BNa M  O  380 415V 3N  50Hz 40 H05RN F 10 0 H05RN F 10 0  FG R 40 BNa M      380 415V 3N  50Hz 40 H05RN F 10 0 H05RN F 10 0          49 INSTALLATION            Service Manual                        
43. ING                                                      52  2 1 High Pressure                                                                                                    52  2 2 Low Pressure Protection 1                 53  2 3 Discharge                    Ren 54  2 4 Overcurrent                                       54  2 5 Communication Malfunction                55  2 6 Temperature sensor MalfUNCHION                                          rientra nne de asa REDE aa            55  2 7 Indoor Fan Overloading Protection                              eee eene nennen enne 56  2 8 FO Failure of Indoor Room Sensor at Air Intake      56  29 F1 Fallure of Evaporator Temp  Serisor        edicere tee cad Er a u E agn 57   3 WIRING DIADRAM                                                     M 58  4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS                        62  5 EXPLODED VIEWS AND          LST  64                                 64    5 2  Outdoor            72    2 eet  m Service Manual    PRODUCT    1 PRODUCT            Service Manual    PRODUCT  1 MODELS LIST                                                       Units Capacity  kW Ton  Appearance    Model Name Product Code Ref  Series Cooling   Heating Outdoor Indoor  FGR20 BNa M O    CF015W1011  FGR20 BNa M   FGR20 BNa M O    CF015W1010 20 5 6 22 6 16   e  FGR20 BNa M I    CF015N1010 LA        de  FG20 BNa M     20 5 6    FGR25 CNa M O    CF010W0720     FGR25 CNa M 24 5 6 86   27 5 7 7 a    FGR25 CNa M I     
44. Lock at the same time for 5s in to lock state  In this case  any other buttons won t respond the  an press  Repress A Y key for 5s to quit lock state   4 Mode and Enquiry and setting of Under the off state of the unit  press Mode Function button for 5 seconds to set the    5 Function address of wired controller   address        Setting Ambient Temperature   Under off state of the unit  press Function and Timer buttons continuously for 5s to go to       x   e Sensor and three Grades   the debugging menu  Press Mode button to adjust the setting items and A      Y button to            of Speed for Indoor Fan set the actual value    5 Function Continuously press Function and Y buttons for 5s to go to the enquiry state  In this  and 6   Enquiry of Historical Errors   state  press Enter Cancel button to quit  or it will automatically quit after there is not any                operation of button in 30min        3 3 Installation of Wired Controller and Project Debugging    3 3 1 Installation of Wired Controller                   3  Fig 3 4  Sketch for Installation of Wired Controller                               No  1 2 3 4 5  ket    F   of  Description Soe ets          DER Soleplate of controller Screw M4X25 ER Screw ST2 2X6 5  installed in the wall controller       Fig 3 4  Sketch for Installation of Wired Controller  Pay attention to the following items during installation of  wired controller     1   Cut off power supply of heavy current wire embedded in mounting hole in the wa
45. O GREE    Change for Life    Ec      A   p s LP q     gt  gt  gt  DUCT TYPE SPLIT AIR CONDITIONER  lt  lt     SERVICE MANUAL  e  T1 R410A 50Hz   GC201303 1        GREE ELECTRIC APPLIANCES  INC OF ZHUHAI    CONTENTS    PRODUCT WE 2  1 MODELS LIST E 2  2 Le er ET 3           WEE 4   341 Features Odoo unis cce tst        asss                  d v te            4  3 2       e ee e 4  4 PRODUCT DATA EE 5  4 1 Product Data at Rated Condition                        5  LE AS vrac 8  5 PIPING ee TE 9  5 1 Cooling  Oily EE 9  9 2 EE lun EE 9   ejje M                                                                  11   LOPERATION FLOWCHART EE 11  141       Diy Operaatio EEN 11  1 2 Heating Operati                                             aa NO Taa aE aa 12   ATC RE ee 13  Ee      EE 13  22 DIY le 13  c g Te amo MOIE                       14  2A DOTOSUUING EE 14  2 5                TEE 15  2 6 Cooling MODS  EE 15  PATA Bi oo    EDT 16  2 8        MOOG  2 X                                                                     17  2 9 Heding MOOG                                                                                               iene 17  2 10 HR tee 9 mode    eie      18   3 WIRED REMOTE CONTROLLER            19  3 1 DISPLAYING  GE 19  Ee EE 20  3 3 Installation of Wired Controller and Project Debugging     21  3 4 Instruction to Operation  22  2 5 ENON ISDA c  ET EE 34  3 6 Setting of Indoor Room Sensor and Checking of Outdoor Ambient Temperature                        35   4 
46. R CNa M I                   FG CNa M l   Unit 20 25 20 25  Models  Outdoor FGR BNa M O  FGR CNa M O  FGR BNa M O  FGR CNa M O   Unit 20 25 20 25  Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Compressor Type Scroll Scroll  Nominal Current 12 87 16 4 12 87 16 4  Compressor L R A n 98 142 98 142  Vibration Isolator Rubber Rubber  Protection Device Auto Reset Thermal Overload Auto Reset Thermal Overload  Fan Type Drive Inner Groove Copper Tube Inner Groove Copper Tube  Fan Speed rpm 850 30 850 850 30 850  id Blade Material Plastic Plastic  2 Diameter mm 524 524 524 524     Tube Material Inner Groove Copper Tube Inner Groove Copper Tube  s Coil   Material Aluminum Aluminum  2 No of Rows FPI 2 14 1 2 15 2 14 1 2 15  Coil Area Sqm 1 32 1 52 1 32 1 52  Sound Pressure Level dB A  65 66 65 66  Height 1350 1370 1600 1715 1350 1370 1600 1715       cam Width   mm 1150 1300 1150 1305 1150 1300 1150 1305  Depth 460 500 360 502 460 500 360 502  Weight Net Gross  kg 158 174 200 230 158 174 200 230  Suction  3 4  1  3 4  1  Pipe sizes Inch  Liquid  3 8  3 8  3 8  3 8                               PRODUCT 6    ege ee sp  m Service Manual                      Indoor FGR BNa M I  FG BNa M I    Unit 30 40 30 40  Models  Outdoor FGR BNa M O  FGR BNa M O   Unit 30 40 30 40  Btu h 102000 134780 102000 134780  Cooling   kW 30 39 5 30 39 5    Nominal Capacity                                                                                                                      At Rated ESP Btu h 112500
47. Service Manual    5 PIPING DIAGRAM  5 1 Cooling Only       Outdoor fan                                                                                                                                                                              2   C  compressor    C   Condenser  2  Electronic expansion valve  Filter        Gas liquid separator Outdoor Unit            Indoor fan                                                                                                                                                                                                                                                                                                                                     J  C    2                     D  Indoor Unit  5 2 Heat Pump  Outdoor fan       compressor    4 way vavel    C   Condenser  D  E            Electronic expansion valve  Filter        Gas liquid separator Outdoor Unit  Indoor fan  2  C    2 Evaporator  2                                  Indoor Unit             9 PRODUCT            Service Manual    CONTROL    CONTROL 10    CONTROL    1 OPERATION FLOWCHART    1 1 Cooling Dry Operation       Power On                   Make unit running at  cool or dry mode                 lt   Y    Indoor fan run                          Satisfying starting  comp condition          Comp and outdoor fan run             No       Temp of indoor  lt  Set temp             Comp  and outdoor fan stop                       Comp  stops for 3 min    Duct Type Split 
48. Wireless Remote Controller nnns 37   5 Centralized Controller week                                        39  GH lees  RE 39  52 lee le TEE 39            EK AE A0  ERT EE 41                                                       43  1 INDOOR UNIT INSTALLATION 000000000000            43   1 1 Before  MStallation              a                            saka uq    43  Tetilla                                                        S          43    1 3 Dimension Data EE 43    1 4 Installation Glearance  Dal uuu rrt            toe ete ees ee etos Des tee Ste neuen ev ted eet 44    1 5 Drain Piping        uy teet n teda Eau Pw ra EDEN Ra          gege 44   2 OUTDOOR UNIT INSTALLATION WEE 44  2 1                                                       44  22 DESEE ESTE           um       ER                 45  2 3 DIMENSION  Data                                             45  2 4 Installation Clearance Data      n    46   3 REFRIGERATION PIPING WORK               eee 47  3 1 Refrigeration Piping Work Procedures          47  3 2 Caution iri Connecting  PINE EE 47  3 3 Specification of Connection Pipe                                                                    47   4 ELECTRIC WIRING WORK             cette terere 48  41  Wiring Principle Pc 48  Segen WINING  Desg EE 48  4 3 Specification of Power Supply Wire and Air Switch                    49  MAINTENANCE                                 U              u                                   51  teg 51  2 PLOW CHART OF THOUBLESHOO T
49. an ON ee  OFF  Indoor fan         OFF  Auxiliary   ON  AEH woking condition   electric heater  4 way valve ON       L Time           60s    Room temperature is set to be 16 30     and 24  C is default    When Tambient  lt  Tset 1 C   the unit will run in heating mode  In this case  compressor and outdoor fan run   Indoor fan runs at setting speed and under the condition of anti cold air    When Tambient   Tset 1  C  compressor and outdoor fan stop running  the 4 way valve is still energized  and indoor fan runs under the condition of blowing residual heat    When Tset  1 C  lt  Tambient  lt  Tset 1 C  the unit will keep its previous running state     2 10 Defrosting mode    Sequence chart of unit start during defrosting operation  Control object                                       1        I      I              I  Compressor          N                I  ON  Outdoor fan m     I        OFF     L MEP  N 1     Indoor fan    l u H 1                     I  Outdoor   l oN            OFF         Auxiliary electric a   ON                         OFF      n 7     4 way valve                    45min50s   605   Time  Run for 45min Defrosting  command    Sequence chart of unit stop during defrosting operation    CONTROL 18    w a ss s pu       m Service Manual    Control object                                       Compressor ON  ON   Outdoor fan OFF  ON   Indoor fan   OFF          cold air    ON  Auxiliary electric OFF  AEH working condition   heater   ON   4 way valve OFF   Bee  Defr
50. an runs at low speed    When Tambient  lt  Tset 2 C   the unit will stop running in cooling mode  In this case  compressor and outdoor  fan stop running    When Tset  2      lt  Tambient  lt  Tset 2   C    unit will be in the state that the compressor runs for 6min and  stops for 4min in cycle  Indoor fan runs at low speed     2 8 Fan mode  Sequence chart during fan operation    Control object                                                                                                                       Compressor   ON      1 1  1       1 1    1    Outdoor fan     OFF  I MR UMS  Indoor fan l ON        I           d  Outdoor I ON x                        Auxiliary electric        I    heater       OFF       I     Aaway valve 1  45      506 60s 1 Time  T    1  Run for 45min   n  Defrosting command  When fan mode is set  the unit will run in fan mode   Control object i    f     l      I         f  Other parts ON      OFF        V set  Indoor fan ON             um    ime  2 9 Heating mode  Sequence chart of unit start during heating operation  ject 4  Control object ON  Compressor OFF  ON  Outdoor fan OFF   Vset ON  indoor tan OFF  Anti cold air condition    AEH working condition    Auxiliary electric   OFF  heater  AEH   ON  4 way valve  5s  S L Time  gt 180s   gt 180s          17 CONTROL    EA ere ereecht         Service Manual 8    Sequence chart of unit stop during heating operation  Control object 4                                           Compressor    OFF  Outdoor f
51. asure if the discharge No  temperature of compressor                    130       Es Yes                   Measure if the resistance of No  temperature sensor is correct                                              Repair the leakage of system pipe           Replace the conespondin  and add refrigerant according to Replace the conesponding GE harge        9  ino requires volumo en tie mainboard senson of connecting line  nameplate                2 4 Overcurrent Protection       Abnormal overcurrent error             v  No SS  If the compressor wiring is correct             Adjust the compressor wiring                Yes       Y    If the current value is higher than No  the preset value of protector                       Replace the overcurent protector                                                                      Yes  Y N  o        If the high pressure of unit is normal   Refer to high pressurer protection  Yes  4     If the valtage is normal         Contact the power supply company  Yes  v  The communication resumes is    normal             MAINTENANCE 54    Service Manual    Ee                  2 5 Communication Malfunction          Communication malfunction    i Yes    Check if co mmunica tion line of No Confirm locatio ns of plug  indoor unit is properly connected and faucet                            Yes  v    i ication line i No CON A  Measure if communication line is  gt  Replace communication line  closed circuit                         Yes       Y    Check if
52. be Sub Assy 04635429 1  8 Compressor SH120A4ALB 00205213 1                   MAINTENANCE  76    Duct Type Split Air Conditioner    Service Manual                                                                                                                                                                               9 Gas liquid Separator 07425215 1  10 Inhalation Tube Sub Assy 04675426 1  11 Right Side Plate 01318759 1  12 Front Grill 01238740 1  13 Condenser Sub Assy 01125211 1  14 Rear Cover Plate 01258737 1  15 Back scaleboard 02225205P 1  16 Streamlined Dome 22265801 1  17 Axial Flow Fan 10355801 1  18 Motor Assy 15018761 1  19 Left Side Plate Sub Assy 01314301P 1  20 Supporter 01804632 1  21 Tube Clip 021400051 1  22 Filter Supporter 01729161 1  23 Supporter3 01804634 1  24 Supporting board Electric Box 01894602 1  25 Supporting Strip1 01894607 1  26 Supporting board3 01798797 2  27 support sub assy1 01894605 1  28 Supporting Strip  Front Panel 01798808 3  29 Front Panel  01538736 1  30 Front Panel2 01538734 1  31 Electric Box Cover 01425319P 1  32 Main Board2 25501   30225055 1  33 Terminal Board   Zpart 1 42011103 1  34 Main Board WZ4E35 3022405 1  35 Transformer 48X26G 43110233 2  36 Phase Reverse Protector  1380   46020052 1  37 Main Board1 ZS501 30225007 1  38 AC Contactor 44010214 1  39 Over Current Protector26 4A UO 10 26 46020113 1  40 Terminal Board   480   42011043 1  41 Original PCB Mounting Plate Sub Assy 01325297 1  42 Electric Box 01425320 1  43 Base Fra
53. cel delete  to  cancel timer of a certain time period in a certain day   5 SINGLLE GROU Button Short press single group    to enter singe come  setting  SINGLE    displayed  long press    single   group    to enter group control setting     GROUP    displayed   hort   ti ime  nter timer setting   6 TIMER TIME Button Short press      to enter time g uu f  Long press    timer time    under default page can begin time setting   7 On off button Control unit run or stop  8 LCD display Display unit information                5 3 Display View                                                                                                                                      2  roup 2102030405060708           a  x SINGLE 0910 11 1219 16 155 16                               C        d  EHB dBEHB      ow   me JEBE aA         3o   303 3      m  10 WON TUE WED THU FRI SAT SUN TIME  O am  L J             CONTROL 40    Duct Type Split Air Conditioner  Service Manual                                                          NO  Name Function description   1 unit s no  displays Display unit s numbers   2 Group control displays when group controls  it will display   3 Single control displays when single unit controls  it will display   4 Timer time in week displays Display time in week   5 Timer displays Display time   6 timer state displays    on     when set unit on     on    Will display     off     when set unit off     off    will display   7 timer on time displays Display starts time   8 
54. ction and then press Enter   Cancel button to cancel TURBO function    TURBO function setting is shown in Fig3 14     CONTROL 28    Duct Type Split Air Conditioner  Service Manual                Enter Cancel A Fan                               Mode    e v w w    gt  v v                               wl    bi oe           V         Turn on the unit  without Press Function button Press    Enter  Cancel    button  turning on Turbo function into turbo function to turn on turbo function                   w S S      Press               Cancel    button Press    Function button  to turn off turho function into turbo function    Fig 3 14Turbo Function Setting  Note   a  TURBO function will be turned off after power failure and then recovery  In dry  fan and auto mode   TURBO function can not be set and TURBO mark won t be displayed   b  TURBO function will be automatically canceled after setting of quiet function   3 4 10 SAVE Function Setting    Energy Saving Function  Energy saving can make the air conditioner runs in a smaller temperature range by  setting lower limited value of setting temperature in cooling or dry mode and upper limited value in heating mode    Energy Saving Setting for Cooling   Under on state and in cooling or dry mode of the unit  press Function button into energy saving function   with SAVE blinking Press A or Y button to adjust lower limited value of setting temperature in cooing mode   After that press Enter Cancel button to turn on energy saving function 
55. displayed    b  Timer on in unit on state is timed from the time of unit off and timer off in unit off state is timed from the  time of unit on     3 4 7 Air Exchange Setting      Turn on air Exchange function    Under on state of the unit  press Function button to go to the this function setting  Air mark blinks   AIR 1  displayed at the ambient temperature displayed location  888  is defaulted  the last type of AIR will be displayed  after adjustment  Press A or Y button to adjust air type  Press Enter Cancel button to turn on off air function   After turning on this function  the air mark shows    There are 10 types of AIR  but only 1 2 types are for remote control  Refer to the following details    1          unit continuously runs for 60min  and fresh air valve runs for 6 min    2      The unit continuously runs for 60min  and fresh air valve runs for 12 min    3           unit continuously runs for 60min  and fresh air valve runs for 18 min    4           unit continuously runs for 60min  and fresh air valve runs for 24 min    5      The unit continuously runs for 60min  and fresh air valve runs for 30 min    6      The unit continuously runs for 60min  and fresh air valve runs for 36 min    7       The unit continuously runs for 60min  and fresh air valve runs for 42 min    8      The unit continuously runs for 60min  and fresh air valve runs for 48 min    9           unit continuously runs for 60min  and fresh air valve runs for 54 min    10      The unit continuously
56. e eet  m Service Manual    2 2 Installation Site    1   Outdoor unit should be installed in a steady and stable place    2   To reduce the length of the refrigerant pipe and bend number  make sure the indoor unit and outdoor  unit be close to each other    3   Ensure the operation noise do not disturb neighbors and passerby    4   Do not install the unit where it will be exposed to direct sunlight or other radiation heat source  or the  awning or a rainproof cloth should be utilized    5   The inlet and outlet port should not be blocked    6   Make sure the well air circulation    7   Selection a location that is far away from combustible or explosive material  dust  fog or moist        Don t connect any air leading duct to the outdoor unit  at neither the air inlet nor the air outlet   The outdoor unit will drop condensate while running at heat mode  If the temp is minus  it will form  ice  Don t let the rain proof interfere the ventilation of outdoor unit              2 3 Dimension Data                                                       Model A B C       Unit  mm       FG R 20 BNa M O  1150 460 1350                                                                                 3  R 93    488      287           Model A B C    Unit  mm                      FG R 25 CNa M O  1150 422 1600       45 INSTALLATION                 Service Manual             840               JL JL It  JL JL JL  JL  J  J  JL JL JL  JL JL JL  Jt I It    1772    JL IC IC  JL JL JL          JL JL JL
57. en  the 4 way valve  indoor fan and outdoor fan will stop in 10s and the compressor will compulsively run    Defrosting end condition  If the unit defrosts for 10min or T condensate   10  C   defrosting will end  4 way  valve will start running  outdoor fan will run  and compressor compulsively run  Indoor fan will run under the anti   cold air condition     CONTROL 14        m Service Manual                                                       2 5 Fan Mode  Fan mode     ON   Manually OFF      l              Compressor WEF          x   EN                    Outdoor fan                       Run at set        Htap   speed          es ea             Indoor fan          i OFF                       4 way valve OFF   u                        I            5s   2 2             l l  Indoor fan will run at high speed for 5s and then at setting speed   The followings are for FG R 25 CNa M  FG R 40 BNa M  2 6 Cooling mode  Sequence chart of unit stop during cooling operation  Fan mode  Control object 4                              i  l r  Compressor OFF   OFF       High speed  l I       Outdoor                       I     I  Indoor fan l   ON    I    I  1       t            Time             180s   5s  Sequence chart of unit start during cooling operation    15   CONTROL               Service Manual                      Fan mode  Control object A        1            1    Compressor                      x         High speed     1       Outdoor fan                           1             
58. er  The function can be set and go into effect at any time  and features  very simple operation   Refer to the section of wired controller instructions for detailed operation      Fresh Air Air Supply Pipe        Outdoor     4  Fresh Air       A Before startup  the unit  please remove  all the sealing film on  the healthy filter block    Fig 3 22  3 6 4 Position and Method of Installing Wired Remote Controller    One end of the control wire of the wired remote controller is connected to main board in the electric box of  indoor unit  it should be tightened by wire clamps  while the other end should be connected to the wired controller   The special control wire be used between the indoor unit and wired remote controller  of which the length is 8  meters    The material to be adopted for the control wire should be metallic substance  The wired controller could  not be disassembled and the control wire to be used for the wired controller should not be changed by users    CONTROL 36    w                         m    Service Manual    optionally  The installation and maintenance should be carried out by the installer     Firstly select an installation position  According to the size of the control wire for the wired remote controller   leave a recess or a embedded wire hole to bury the communication line    If the control wire between the wired remote controller and the indoor unit is surface mounted  use 1   metallic pipe and make matching recess in the wall  refer to Figure 3 2
59. f button on remote controller  indoor fan  will run at low fan speed for 10 min   BLOW shows  Meanwhile  if BLOW function is canceled indoor fan will be  turned off directly    b  There is not BLOW function in fan or heating mode     3 4 13 Quiet Function Setting    Quiet function consists of two kinds  QUIET and AUTO QUIET    Press Function button till the unit enters quiet function setting state  Quiet or Auto Quiet mark blinks  In this  case  press A or Y button to switch between Quiet and Auto Quiet and then press Enter Cancel button to turn  on this function    In quiet mode  press Function button till the unit enters quiet function  In this case  Quiet or Auto Quiet icon  blinks and then press Enter Cancel button to cancel this function    Quiet function setting is shown in Fig3 18     CONTROL 32         Duct Type Split Air Conditioner                          A Enter Cancel       Mode         e    2 ei               LS w  lt  S  8 Y        S W w Se     Enter Cancel Fan    y W e    Turn      the unit  without Press Function button Press  A or  V   taming gm LR into quiet function button switch to auto quiet  function                              S   14        7          Y               Ge        Press  Function     button Press  Enter  Cancel button  o turn o e quiet function into quiet function     7            type of quiet  unction    Fig  3 18 Quiet function setting   Note    a  During quiet function  fan speed is un adjustable    b  When turning on auto quiet funct
60. for cooling    Energy Saving Setting for Heating   Under on state and in heating mode of the unit  press Function button into energy saving function  with  SAVE blinking  Press Mode button into energy saving function for heating and then press A or Y button to  adjust upper limited value of setting temperature in heating mode  After that  press Enter Cancel button to turn on  energy saving function for heating    After energy saving function is turned on  press Function button into energy saving function and press  Enter Cancel to cancel this function    The energy saving setting is shown in the fig 3 15     29   CONTROL    Duct Type Split Air Conditioner  Service Manual                      Enter Cancel A Fan  v w v  CRE  Turn on the unit  without  turning on save function    Function    KA   m           v D  Press Function button Press or  into cooling save function button to change the lower  limit of cooling             lt               Fu     e   X J      A Timer        pe  Press  Enter  Cancel    button Press         V  Press Mode button switch    to turn on air function button to change the upper to heating save function    limit of heating  Fig 3 15Energy Saving Setting  Note   a  In Auto running mode with save function on  the unit will be forcibly quit Auto running Mode and change  to current operation mode  After setting of save  sleep function will be canceled   b  In save mode  if Function button is pressed or there is not any operation within 5s after the last b
61. he refrigerant  i i i i Yes  Cheek ithe Cu capacity I               volume specified on the nameplate and the  of the system is too low     refrigerant volume calculated on Page                 No       Y  Check if the operational modes of the indoor  unit have been set correctly       Yes    Check if the gas and liquid valves of the  outdoor unit are fully open       Yes    Check if the panel of the outdoor unit has  been sealed     Yes    Check if the ventilation of the heat  exchangers for the indoor and outdoor units  works properly           refer to mode conllict                  Fully open the valve                2        2p     Cover the panel                E                                           Yes  Y  Check if the fans for the indoor and outdoor Yes Check the fan motor  units are working  and the signal input  No  Y  Check if the swing blades of the indoor unit No Check the swing motor and    are fully open  the signal input          2     b               Yes    Check if the capacity output of the outdoor N  unit meets with the required capacity of the  indoor unit           o            refer to capacity code          Yes  Y  Check if the filter and heat exchange fins of Yes refor lo miaintensnre   the outdoor unit are dirty or clogged                          No  Y    C the system pipe is clogged D          53  MAINTENANCE    Duct Type Split Air Conditioner m  Service Manual          2 3 Discharge protection       Discharge temperature protection         Me
62. ilable  19 Blow Blow mark  20 Timer Timer displayed location  21 Quiet Quiet state two types  quiet and auto quiet                 Notes  The functions with   are reserved for other models and are not applicable for the models listed in this manual   3 2 Buttons  3 2 1 Silk Screen of Buttons       Fig  3 3Silk screen of buttons    CONTROL 20    ege eet  m Service Manual    3 2 2 Instruction to Function of Buttons                               Table 3 2  No  Description Function of Button  1 Eniaeanesl  1  Function selection and canceling    2  Press it for 5s to enquiry the outdoor ambient temperature   2 A  1  Running temperature setting of indoor unit  range  16   30  C    2  Timer setting  range 0 5 24hr   6 Y  3  Switchover between quiet auto quiet    3 Fan Setting of high middle low auto fan speed   4 Mode Setting of cooling heating fan dry mode of indoor unit   5 Function Switchover among these functions of air sleep turbo save e heater blow quite   7 Timer Timer setting   8 On off Turn on off indoor unit        Press Mode and Afor 5s under off state of the unit to enter cancel key memory function    4 Mode Memory function  If memory is set  indoor unit will resumer original setting state after power failure and          and2    then power recovery  If not  indoor unit is defaulted to be off after power recovery  Memory  function is defaulted to be off before outgoing    2   Upon startup of the unit without malfunction or under off state of the unit  press A Y key  46  
63. ion  the unit will enter quiet running state according to temperature  difference between room temperature and setting temperature  In this case  fan speed is adjustable  If  temperature difference between room temperature and setting temperature   4  C  fan will keep its current speed   if 2  C  lt  temperature difference  lt  3  C  fan speed will be reduced by one grade  but if it is at minimun  grade  it  is un adjustable   if temperature difference  lt  lt  1  C  fan speed will be at minimun grade    c  In auto quiet mode  fan speed can not be raised but reduced  If high fan speed is manually adjusted   auto quiet mode will quit    d  There is not auto quiet function in fan or dry mode  Quiet off is default after power failure and then  power recovery    e  If quite function is set  turbo function will be canceled    3 4 14 Field Functions    Under off state of the unit  press Function and Timer buttons continuously for 5s to go to the debugging  menu  Press Mode button to adjust the setting items and A or V button to set the actual value   3 4 14 1 Ambient Temperature Sensor Setting   In field setting mode  press Mode button to adjust the temperature displayed location displaying 00  and  press A or V button to adjust setting state at timer displayed location  There are 3 types for selection    Indoor ambient temperature is that at return air inlet  01 is displayed at timer displayed location    Indoor ambient temperature is that at the place of screen  02 is displayed a
64. ion at air return opening  F1 Evaporator sensor malfunction  F2 Condenser sensor malfunction       Outdoor unit ambient temperature sensor mal  F4 Discharge temperature sensor malfunction  F5 Ambient sensor malfunction on Displayer  or LED board                 3 6 Setting of Indoor Room Sensor and Checking of Outdoor Ambient Temperature  3 6 1 Setting of Double Indoor Room Sensors    This series of ducted air conditioning unit has two indoor room sensors  One is located at the air intake of  the indoor unit and the other one is located inside the wired controller     User can select one from the two indoor room sensors on the basis of the engineering requirement  Refer to  the section of wire controller instructions for detailed operation      35 CONIROL    Duct Type Split Air Conditioner  Service Manual           Indoor Room Sensor A       Indoor Room Sensor B    Fig3 20  3 6 2 Checking of Outdoor Ambient Temperature    The outdoor ambient temperature can be checked on the wire controller for the convenience of users without  going out   Refer to the section of wire controller instructions for detailed operation      VI  NI  P        y   Outdoor Side    Outdoor  Room Sensor    3 6 3 Fresh Air Control      11 level control can be realized for the amount of fresh air taken in  The function not only facilitates the  health of users  but also controls the electricity consumption loss due to taking fresh air in  This kind of control can  be carried out through the wired controll
65. ire  and the  mixture can be avoided        MAINTENANCE 62          m Duct Type Split Air Conditioner  BH Service Manual       7  Recover the electric heating  tape of compressor and discharge  temperature sensor etc        Enwind the bottom of compressor with electric    heating tape and fix it        8  Check if the compressor rotates in  reverse and if lubricant have leaked          Check if the wiring is correct with reference to  circuit diagram and check if there is any leakage    after welding           Disassembly and Assembly of 4 way valve       Remark  Make sure that there isn t any refrigerant in pipe system and the power supply is cut off before removal of 4 way valve        Step    Illustration    Handling Instruction       Remove electric coils of 4 way valve    J    Place electric coils far away from the 4 way valve  to prevent the connecting line of 4 way valve from    burning when succeeding welding        Disconnect the pipe  site D in             FH                                                                                                                                                                                                                                        illustration  of 4 way valve and u     Don   t leave welding slag inside pipes   ischarge pipe  ESC  Disconnect the pipe  site E in a  illustration  of 4 way valve and n Don t leave welding slag inside pipes   connecting pipe B  S  E  Disconnect the pipe  site C  in illustration  of 4
66. l  3 FUNCTION    3 1 Features outdoor units             Features Description  Quality condenser coil The coil is constructed of golden aluminum sheet and inner groove copper pipe   Coil protected Coils are protected from damage by a metal grill        High low pressure protection  discharge high temperature protection  overload protection  reverse    Protected compressor        open  phase protection  sensor malfunction alarm        Cabinet is made of pre painted steel  The pre treated flat galvanized steel provides a better paint to  Resisting corrosion steel bond  which resists corrosion and rust creep  Special primer formulas ensure minimal fading  when exposed to sunlight        Low operating sound level Low noise fan and low noise compressor with isolator        Low maintenance Quality compressor and motor are used        All units are factory tested prior to di h to verif m ration an ntrol functioni f  Factory tested y p dispatch to verify system operation and control functioning before                      shipment   3 2 Features indoor units  features Description  Flexible installation Condensing water tube and refrigerant tube are in same direction  it s better for installation        It adopts high static pressure design  so air is centralized handling in the indoor unit and implant long     Long distance duct air supply distance duct air supply       The capacity range The capacity range is 20kW to 40kW        Convenient operation Simple controller and intelligent 
67. ll before installation  It    is prohibited to perform the whole procedure with electricity   21 CONTROL    ug   7  Service Manual E    2   Pull out 4 core twisted pair line in mounting hole and then make it through the rectangle hole at the back   of controller   s soleplate    3   Joint the controller s soleplate on wall face and then fix it in mounting hole with screws M4X25    4   Insert the 4 core twisted pair line through rectangle hole into controller s slot and buckle the front panel   and soleplate of controller together   At last  fix the controller s front panel and soleplate with screws ST2 2X6 5    A Caution    During connection of wirings  pay special attention to the following items to avoid interference of  electromagnetism to unit and even failure of it    a  To ensure normal communication of the unit  signal line and wiring  communication  of wired controller  should be separate from power cord and indoor outdoor connection lines  The distance between them should  be kept 20cm in min    b  If the unit is installed at the place where there is interference of electromagnetism  signal line and wiring   communication  of wired controller must be shielded by twisted pair lines     3 3 2 Project Debugging    Enquiry of wired controller   s address  Press Function and Mode buttons at the same time for 5s under off  state of the unit  and then LCD displays wired controller   s address number    Setting of wired controller s address  Press Function and Mode buttons a
68. long the arrowhead direction to push the back cover of remote   controller  As show in Fig 4 1        Fig4 1 Fig4 2       2   Take out the old batteries  insert two AAA alkaline cells        show      Fig 4 2     3   Attach the back cover of remote control    NOTE    a  When changing the batteries  do not use the old or different batteries  otherwise  it can cause the  malfunction of the wireless remote control    b  If the wireless remote control will not be used for a long time  please take them out  and do not let the  leakage liquid damage the wireless remote control     c  The operation should be in its receiving rang    d  It should be placed where is 1m away from the TV set or stereo sound sets    e  If the remote control cannot operate normally  please take the batteries out  and then reinsert it 30s  later  if itis also abnormal  please replace the batteries    f  If the main unit needs to be remote controlled  please aim remote controller at the receiver of main unit  in order to improve the receiving sensitivity of the main unit    g  When the remote controller sends out single  a make   will flicker for about 1s  The bell will ring if the  main unit receives effect signal              5 Centralized Controller week timer  5 1 Function    Centralized Control and Week Timer Functions  The centralized controller and the weekly timer are  integrated in the same wire controller  The system has both the centralized control and the week timing functions   Up to 16 sets of
69. me Sub Assy 01284609 1  44 Temp Sensor  15K  390002063 1  45 Temp Sensor  20K  390001923 1  46 Temp Sensor  50K  3900012129 1             77 MAINTENANCE    Duct Type Split Air Conditioner m  Service Manual m          4  Model  FGR40 BNa M O   Exploded View      lt  lt                                                                                                   14 15 1617                                                          eelet 20  Parts List   No  Names Product Code Qty   1 Streamlined Dome 22265801 1  2 Top Cover Plate 01264110P 1  3 Rear Panel 01544104P 1  4 Rear Lining Board Sub Assy 01264113P 1  5 Rear Strengthen Girder 01854102P 1  6 Rear isolation sheet 22414101 1  7 Fan Blade 10355801 1  8 Motor SW650A 15704601 1  9 Motor Assy 15404601 1  10 Condenser Assy 01125385 1  11 Right Side Plate 01315344P 1  12 Eletric box cover 1 01424108P 1  13 Electric Box Assy 01395818 1  14 AC Contactor 44010240 1                      MAINTENANCE 78    Duct Type Split Air Conditioner    Service Manual                                                                                                       15 Terminal Board 42011103 1  16 Phase Reverse Protector 46020052 1  17 Main Board 30224309 1  18 Transformer 4311024001 1  19 Over current protector 46020121 1  20 Terminal Board 42011113 1  21 Terminal Board 42011051 1  22 Original PCB Mounting Plate Sub Assy 01325334 1  23 Base Frame Sub Assy 01285278 1  24 Handle 26235253 2  25 Front Panel 01544101P 1  26                      0
70. ncel A Fan Mode            e   o e w v    ed X     w    b          v d ke       Si v Timer 5  0  Funetion vi Timer Sad  el        m          Turn on the unit  without Press Function    button into Press Enter  Cancel button  turning on swing function swing function turn on swing function          2    Press  Enter  Cancel    button Press Function    button into  turn off swing function swing function  Fig 3 10    3 4 6 Timer Setting    Press Timer button to set timer off of the unit  Under off state of the unit  press Timer button to set timer on  of the unit in the same way    Timer on setting  Under off state of the unit without timer setting  if Timer button is pressed  LCD will display  xx  Hour  with ON blinking  In this case  press A or Y button to adjust timer on and then press Timer to confirm   If Mode button is pressed before pressing Timer button to confirm  timer mode will be switched to timer off setting  mode  In this case  LCD displays xx  Hour  with OFF blinking  In this case  press A or Y button to adjust timer  off and then press Timer to confirm  When LCD displays xx  Hour On Off  xx  Hour means time of timer on  but  time of timer off won t be displayed    Timer off setting  Under on state of the unit without timer setting  if Timer button is pressed  LCD will display  xx  Hour  with OFF blinking  In this case  press A or Y button to adjust timer on and then press Timer to confirm   If Mode button is pressed before pressing Timer button to confirm  timer m
71. ode will be switched to timer on setting  mode  In this case  LCD displays xx  Hour  with ON blinking  In this case  press A or Y button to adjust timer on  and then press Timer button to confirm  When LCD displays xx  Hour On Off  xx  Hour means time of timer off   but time of timer on won t be displayed    Cancel timer  After setting of timer  if Timer button is pressed  LCD won t display xx  Hour so that timer  setting is canceled    Timer off setting under on state of the unit is shown as Fig 3 11     25   CONTROL    Duct Type Split Air Conditioner  Service Manual                      CW e A  e     wl    oM       x SR    Turn on the unit  without          Press  A  or Y  setting timer Press Timer to set button to adjust time    e w                                      Fan Mode                     Fan We              YY     x v Nu M x     e be Sw       Function    J  e Jj w     7   En    Press    A    or    VW    Press Mode switch to  Press Timer to confirm button to adjust time time on setting    timer setting    Fig  3 11Timer setting under on state of the unit    Timer range  0 5 24hr  Every press of A or Y button will make setting time increased or decreased by O 5hr   If press either of them continuously  setting time will automatically increase  decrease by 0 5hr every 0 5s    Note    a  If both timer on and timer off are set in unit on interface  the wired controller only display time of time  off  If both of them are set in unit off state  only time of timer on is 
72. off this function    Sleep setting is shown as Fig3 13     27 CONTROL    Duct Type Split Air Conditioner  Service Manual                Enter Cancel A Fan Mode      e                      S        d LI  A     77 77  Turn      the unit  without Press Function button Press     Enter  Cancel    button  turning on sleep function into sleep function to turn on sleep function              v  od  e               2 U  amp       Press    Enter  Cancel    button Press Function button  to turn off sleep function into sleep function    Fig 3 13 Sleep setting   Sleep setting is clear after power failure and then power recovery  There is not sleep function in fan and auto  mode    Note  In cooling and dry mode  if the unit with sleep function has run for 1 hour  the preset temperature will  be increased by 1  C and 1   C in another 1 hour  After that  the unit will run at this temperature  In heating mode   if the unit with sleep function has run for 1 hour  the preset temperature will be decreased by 1  C and 1  C in  another 1 hour  After that  the unit will run at this temperature     3 4 9 Turbo Function Setting    TURBO function  The unit at high fun speed can realize quick cooling or heating so that room temperature  can quickly approach setting temperature    In cooling or heating mode  press Function button till the unit enters TURBO function and then press Enter   Cancel button to turn on TURBO function    During TURBO function  press Function button till the unit enters TURBO fun
73. on control displays When set unit or group       it will display   9 off control displays When set unit or group off  it will display   10 present time in week display Display present time of week   11 present time in Hr Min displays Display time of hour and minute now   12 timer off time displays Display over time   13 timer period displays Set to different time segment   Note     Please read corresponding manual of weekly timer controller to be familiar with it     5 4 Dimensions                                                                                                    GROUP 2102030405060708          27  SINGLE 0910 2956      Z  TMG 1234567  EH yO        85  28 88 28 88     ON   me                   OFF  Piste       C         2A  V  gt          41 CONTROL            Service Manual    INSTALLATION    INSTALLATION 42        m Service Manual    INSTALLATION  1 INDOOR UNIT INSTALLATION    1 1 Before Installation    The preparation of all pipes  connecting pipes and drainage pipes  and cables  connecting lines of  wired controller  indoor unit and outdoor unit  must be ready before the installation  so as to achieve smooth  installation    Drill an opening on the ceiling  Maybe it is required to support the ceiling to ensure the evenness of it and  avoid the vibration of it  Consult with the user or a construction company for details    In case the strength of ceiling is not enough  use angle iron sections to set up a beam support  Place the  unit at the beam and fix it 
74. osting end Time       If the unit heats for 45min accumulatively  the compressor continuously runs for 4min and 50s  and T  condensate x  5 C for 1s  defrosting will start     If the unit defrosts for 10min or T condensate   10  C   defrosting will end     3 WIRED REMOTE CONTROLLER  3 1 Displaying Part       Enter Cancel A Fan Mode  wv       w                             M wi ew           7  Fig 3 1 Outline of wired controller  3 1 1 LCD Display of Wired Controller                Fig 3 2 LCD display    19 CONTROL             2  Service Manual m    3 1 2 Instruction to LCD Display                                        Table 3 1  No  Description Instruction to Displaying Contents  1 Swing   Swing function  2 Air   Air exchange function  3 Sleep Sleeping states  4 Running mode Each kind of running mode of indoor unit  auto mode   5 Cooling Cooling mode  6 Dry Dry mode  7 Fan Fan mode  8 Heating Heating mode  9 Defrost Defrosting state  10 Gate control card   Gate control  11 Lock Lock state       12 Shield Shielding state  buttons  temperature  on off  mode or save is shielded by long distance                               monitoring  13 Turbo Turbo function state  14 Memory Memory state  Indoor unit resumes original setting state after power failure and then power  recovery   15 Twinkle Flicking when unit is on without operation of buttons  16 Save Energy saving state  17 Temperature Ambient setting temperature value  18 E Heater   E HEATER display means electric heater is ava
75. pe Discharge Gas  Pressure Temp  Sensor Temp  Sensor Temp  Sensor  DISPOSE DIRGRAM             61 MAINTENANCE    Duct Type Split Air Conditioner  Service Manual                         u   O     m  4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS    Introduction to Main Parts       Disassembly and Assembly of Compressor       Remark  Make sure that there isn t any refrigerant in pipe system and the power supply is cut off before removal of the compressor           2  Cut off the connection between  compressor and pipes    Step Illustration Handling Instruction    m Me GE   Unscrew the retaining screw of power cord with        COrresboridin screwdriver   J l    tothe See    Unplug the power cord   1  Disconnect the power cord v 1 Note  Earmark the colour of wire corresponding    to the terminal when Removing the wire  and the  mixture can be avoided when recovering the wire  connection     Don t leave the welding slag inside pipes        3  Remove the compressor from the  chassis     D Unscrew retaining nuts of the footing of  compressor       Remove the compressor from the chassis   Hold it tightly to avoid accident        4 Fix the new compressor on chassis        D Place the new compressor on chassis     Fix retaining nuts of comprssor footing        5  Connect the compressor with  System pipes    6  Connect the power cord of  compressor             La       Don t block it by welding     Note  Earmark the colour of wire corresponding  to the terminal when connecting the w
76. remote controller make unit more convenient operation        It can connect many supply air outlet to the duct  so that it can make the temperature and humidity of  Good indoor air quality the whole room equality  meanwhile  it can lead in fresh air  makes well indoor unit air quality  All units  are provided with filters that are easily accessible from the rear of the unit        The controls provide for compressor delay protection  Remote control function  temperature setting     Microcomputer control          P     fan function  sleep function  memory function  self diagnosis with alarm function        Quality evaporator Evaporator coils are constructed of inner groove copper tube and hydrophilic aluminum sheet        Low operating sound The fan motors are resilient mounted to minimize vibration and noise              PRODUCT 4    4 PRODUCT DATA    4 1 Product Data at Rated Condition    Duct Type Split Air Conditioner    Service Manual                                                                                                                                     Indoor FGR BNa M I  FGR CNa M l  FG BNa M I  FG CNa M l   Unit 20 25 20 25  Models  Outdoor                      FGR CNa M O  FGR BNa M O  FGR CNa M O   Unit 20 25 20 25  Btu h 68000 83598 68000 83598  Cooling  Nominal Capacity kW 20 24 5 20 24 5  At Rated ESP Btu h 75000 93834      Heating  kW 22 27 5      Power Supply V Ph Hz 380 415 3 50 380 415 3 50  Cooling 8 4 9 8 8 4 9 8  Power Consumption kW  Heating 7 9
77. set correctly     2    refer      mode conllict             Yes             Y  Inspect if the gas and liquid  valves are open          completely open the valve    Ww               Yes  Y          Check if the outdoor unit  if the panel has been sealed properly     install the panel          Yes  Y          Check if the ventilation  for the indoor and outdoor units is smooth     z    remove obstacles          Yes          v  Check if the fans for the indoor and outdoor  units are working     measure the fan motor  and the signal input          dE          Yes  Y          Check if the swing blades are completely  open     No Check the swing motor  and the signal input             Yes  Y          Check if the capacity output of the outdoor  unit is the same as that of the indoor unit     2         refer to capacity code    WP wo YJ wo               Yes          Y  Check if the filters or heat exchange fins for  the indoor and outdoor units are  contaminated or jammed        refer to maintenance    I               Yes          the system pipes are jammed          MAINTENANCE  52    valve and the dryer filter     outdoor unit    replace the pressure  Switch       Particularly check the inlets and outlets of the main pipes  that are connected with the indoor unit and the electronic  expansion valve of the outdoor unit Replace the expansion    ege     m Service Manual    2 2 Low Pressure Protection       Compressor Low Pressure  Protection       Ge Add refrigerant by referring to t
78. spender    Air return       1 5 Drain Piping Work    d               M Jl    For easy drainage of the condensation water  It should be installed with a downward gradient  To avoid  ployed as shown above and the height of the water seal could be determined by the pressure of the drain hose    Drain hose is in negative pressure state  A   B   P 10 20  mm     Drain hose is in positive pressure state  A  gt  30mm  B   P 10 20  mm                                                                                                2 OUTDOOR UNIT INSTALLATION    2 1 Before Installation    1   After receipt of the unit  please check the unit for damage during transport  If there is external or  internal damage  please notify the company by written form     2   After receipt of the unit  check and inspect the unit and accessories according to package list for  models  damage of unit body and specification and quantity of accessories    3   Confirm conveying route and method of the unit to avoid damage to the unit and possible injuries   For protection and safety of the unit  it is recommended to convey the unit together with the packing  container  even in special conditions    4   Check the installation foundation for firmness  If the unit is installed on the metal place  ensure electric  insulation and conformability to relative criteria    5   Ensure installation site away from the storage area with inflammable and explosive materials to avoid    explosion or fire   INSTALLATION 44    eg
79. t 45 C    it is believed that  there is error of temp  sensor        F2    Tube sensor  error for outdoor  condensator    Tube sensor  for outdoor  condensator    If detect that AD value exceeds 250 short circuit with corresponding temp  160    C    or less than 5  open circuit with corresponding temp about  45 C    it is believed that  there is error of temp  sensor                Outdoor ambient  temp  sensor error    Outdoor ambient  temp  sensor    If detect that AD value exceeds 250 short circuit with corresponding temp  160    C    or less than 5  open circuit with corresponding temp about  45 C    it is believed that  there is error of temp  sensor        F4          Discharge temp   sensor error       Discharge  temp  sensor       If detect that AD value exceeds 250 short circuit with corresponding temp  160  C   or  less than 5  open circuit with corresponding temp  45 C    it is believed that there is  error of temp  sensor        51 MAINTENANCE    Duct Type Split Air Conditioner  Service Manual       Duct Type Split Air Conditioner  Service Manual    2 FLOW CHART OF TROUBLESHOOTING    2 1 High Pressure Protection       Compressor High Pressure  Protection       Y             Use pressure gauge to measure the  pressure if it   real high pressure     No          if it is iproper condition     Measure if the pressure switch                Yes  Y       No       Yes replace main board of  gt                       Inspect if the operational modes of the  indoor unit are 
80. t the same time for 5s  In this  case  LCD displays address number  Then press A or V button to adjust address  address no  1 16   After that   press Enter Cancel button to confirm    Addresses of the wired controller are used for centralized control of wired controller  Enquiry and setting of  wired controller s address is shown as Fig 3 5 below                    Enter Cancel                          A Fan Mode                wo w w      A 2  v x S     ou v       el     s       v Press    A            V   Off state of unit Equipment address no  button to adjust                                      A Fan Mode                               gt  e w v i    ww v       v   J A Function w  lt       d  Return to off state Press   Enter  Cancel       button to confirm  Fig 3 5  Enquiry and Setting of Wired Controller s Address  3 4 Instruction to Operation  3 4 1 On Off    Press On Off button to turn on the unit   Repress this button to turn off the unit     CONTROL 22             m Service Manual    Note  The state shown in Fig 3 6 indicates off state of the unit after energization   The state shown in Fig 3 7 indicates on state of the unit after energization               a     Y                 Enter Cancel A Fan Mode Enter Cancel A Fan    v v w w o v     xd  v     d v s      k    I    Fig 3 6 Off state of the unit Fig 3 7On state of the unit    3 4 2 Mode Setting    Under on state of the unit  press Mode button to switch the operation modes as the following sequence             
81. t timer displayed location    Return air inlet temperature sensor shall be selected for cooling  dry and fan modes and wired controller  temperature sensor  03 is displayed at timer displayed location  shall be selected for heating and auto modes   3 4 14 2 Three Grades of Speed for Indoor Fan   In field setting mode  press Mode button to adjust the temperature displayed location displaying 01 and  press A or V button to adjust setting state at timer displayed location  There are 2 types for selection    3 low grades  LCD displays 01    3 high grades  LCD displays 02     Service Manual    33 CONTROL    EA ere     K X l   IS   oJ lt  It   Service Manual m    Three low grades indicate high  medium and low grades and 3 high grades indicate super high  high and  medium grades    Press Enter Cancel button to save the setting and quit after setting  If there is not any operation within 20s  after the system responds to the last button operation in this interface  the system will quit this menu and display  normal off state  meanwhile  current setting won t be saved     3 4 15 Other Functions    3 4 15 1 Lock Function  Upon startup of the unit without malfunction or under off state of the unit  press    and Ybuttons at the same  time for 5s till the wired controller enters lock state  In this case  LCD displays Bm  After that  repress these two    buttons at the same time for 5s to quit lock state    Under lock state  any other buttons won t give any response to the press   3 4 15 2
82. tate  press Mode button to adjust temperature displayed location displaying 00 04 and press    or Y button to  make timer displayed location display error code  If 2E1 is displayed in timer displayed location  it means high  pressure protection of the system 2   3 4 15 5 Selection of Centigrade and Fahrenheit   Under off state of the unit  press Mode and Y at the same time for 5s  the displayer panel will switch  between Centigrade and Fahrenheit     3 5 Error Display    If there is malfunction during running of the system  LCD will display error code at temperature displayed  location  Once there is more than one malfunction  error codes will be displayed circularly  If there are multiple  circuit systems  the system number of failed system will be displayed before the colon  not for single system     If malfunction occurs  turn off the unit and contact nearest dealer for help    As shown in Fig 3 19 it means high pressure protection of system 2 under unit on     CONTROL 34    Duct Type Split Air Conditioner  Service Manual       Enter Cancel A Fan Mode        e v                                                   Fig 3 19  Error code meaning   Error code Malfunction  E  High pressure protection of compressor  E2 Indoor anti freezing protection  E3 Low pressure protection of compressor  E4 High discharge temperature protection of compressor  E5 Compressor overload protection  E6 Communication malfunction    9 Water overflow protection       Indoor unit ambient sensor malfunct
83. tdoor and indoor unit  please refer to inferior Fig  while the power cord  standard and air switch type  please refer to recommending table     4 2 Electric Wiring Design    INSTALLATION 48    Wiring schematic for outside the unit  Power    380V 3N  50Hz       L1 L2 L3 N    054             ae Note  Please setup the code switch on the outdoor unit according  FU to single system or multi system Please refer to the  Outdoor unit  address setup  chapter for detail information                                                                                                           051 052                ruil                  Display board  r   L1 L2 L3  N pa                    50                   Main Board PE  CN10   I  i M Outdoor unit    Four core twisted line          Indoor Uni                            SE              FG R 20 BNa M    Power  380 415V 3N  50Hz  PE L1 1213 N    Wiring schematic for outside the unit    Duct Type Split Air Conditioner    Service Manual    Wiring schematic for outside the unit     wawa   d       al  ru                                                                                                                        M          Four core twisted line                     L3  N      PE a    CN10   e    COM MANUAL   Indoor Unit   Main Board y        2          COM OUT    1                                                                                                                                                       Two core twisted line    
84. ters  of Blow won t appear    10     Light    button   There is no this function for this unit  If press this key  the main unit will click  but it also runs under original  status    11     Temp    button   There is no this function for this unit  If press this key  the main unit will click  but it also runs under original  status    12     HEALTH  SAVE    button   There is no this function for this unit  If press this key  the main unit will click  but it also runs under original  status    About AUTO RUN    When AUTO RUN mode is selected  the setting temperature will not be displayed on the LCD  The unit  will be accordance with the room temp  automatically to select the suitable running mode and to make ambient  comfortable    About turbo function    If start this function  the unit will run at super high speed to cool or heat quickly so that the ambient temp    CONTROL 38                                 m Service Manual    approachs the preset temp as soon as possible    About LOCK    Press         and           simultaneously to lock or unlock the keyboard  If the remote control is locked  the icon    will be displayed on the LCD  in which case  press any button  the mark will flicker for three times  If the keyboard  is unlocked  the mark will disappear    About switch between Fahrenheit and Centigrade    Under status of unit off  press MODE and   buttons simultaneously to switch   C and   F Changing batteries  and notices    1   Slightly to press the place with   X  a
85. utton  operation  the system will be quit from save function setting and current data won t be memorized   c  After power failure and then recovery  save function setting will be memorized   d  The lower limited value in cooling mode is 16     and the upper limited value in heating mode is 30       e  After save setting  if the setting temperature is out of the range in the mode  the limited value will  prevail     3 4 11 E HEATER Setting      E HEATER  In the heating mode  E heater is allowed to be turned on for improvement of efficiency    If heating mode is turned on by button operation  auxiliary electric heating function will be automatically  turned on    Press Function button in heating mode to go to the auxiliary electric heating function  the E HEATER  blinking  and press Enter Cancel button to turn on this function  In this case  the E HEATER will be displayed   which means E heater is allowed to be turned on    If auxiliary electric heating function is on  press Function button to confirm or press Enter Cancel button to  cancel  In this case  E HEATER won t be displayed  which means E heater is prohibited to be turned on    The setting of this function is shown as Fig3 16 below     CONTROL 30            Enter Cancel A Fan Mode    vw    w      e     Auxiliary electric heating    function will be automatically  turn on under heating mode    Duct Type Split Air Conditioner  Service Manual               707979                   55   Enter  Cancel    buttor  to turn off
86. zation  if outdoor unit continuously shows that there is not any feedback  from indoor unit   s mainboard  communication malfunction occurs  In this case   compressor will be stop and E6 will be displayed  After that  outdoor fan stops  If  heating  the 4 way valve will stop after the compressor stops for adequate time    If the indoor unit hasn   t received information from outdoor unit for a period of time   communication malfunction occurs  In this case  indoor unit stop  during heating   E heater stopped firstly and the indoor fan blows residual heat   If the display board  hasn t received information from indoor unit for a period of time  communication  malfunction occurs  In this case  malfunction code is displayed and the unit won t act          9    Indoor fan protection    Fan s motor switch  or thermal relay    After startup of indoor fan if overloading information of fan breaks for a period of time   all loads will stops and E9 will be displayed        FO    Indoor ambient  temp  sensor error    Indoor ambient  temp  sensor    If detect that AD value exceeds 250 short circuit with corresponding temp  160    C    or less than 5  open circuit with corresponding temp about  45 C    it is believed that  there is error of temp  sensor        F1    Temp  sensor error  of indoor evaporator    Temp  sensor of  indoor evaporator    If detect that AD value exceeds 250 short circuit with corresponding temp  160    C    or less than 5  open circuit with corresponding temp abou
    
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