B Series Padlock Service Manual
Contents
1. lt D Z lt 2 L gt M LU N 3 SERIES SERVICE MANUAL WI ACCESS SYSTEMS CREDITS COPYRIGHT Copyright 1997 2004 Stanley Security Solutions Inc and Stanley Logistics Inc All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions Inc The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Stanley Security Solutions Inc Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Stanley Security Solutions Inc This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties for the publication s quality performance merchantability or fitness for any particular purpose Neith2. Figure 2 8 Corrosion Free Lubricant 2 12 Padlock Service Manual Component Replacement 11B Frangible Refer to Figure 2 6 and the table below to find the part that you need Shackle Kit parts list Item Part No Qty Description 1 C26249 3 Shackle 2 A26193 3 Shackle spring 3 A26270 1 Disassembly tool These parts can be ordered as a kit by indicating part number is B26290 Chains Refer to Figure 2 7 and the table below to find the part that you need parts list Item PartNo Description 1 A21417 M1 Bronze chain 2 A23120 M5 Galvanized steel chain with gray plastic polycoat covering 9 inch 10 links not A23121 M5 Galvanized steel chain with gray plastic polycoat covering shown bulk specify length Lubricant Refer to Figure 2 8 and the table below to find the part that you need parts list Item Nomenclature Description 1 BD660 Corrosion Free Formula 8000 Industrial Lubricant Padlock Service Manual 2 13 Component Replacement FUNCTION CONVERSION To convert the function of 11B 21B and 41B Padlocks change the throw member m to convert to key retained order part number A26177 m to convert to non key retained order part number A26185 Figure 2 9 shows the available throw members To remove and replace the throw member see Disassembling the 11B 21B 21JB and 41B Padlocks on page 2 15 and Assembling the 11B 21B 21JB and 41B Padlocks on page 2 16 Figure 2 9 11B 21B and 41B throw
3. 1 2 opening not shown C26230 1 Bronze shackle for 2 opening not shown C26234 1 Bronze shackle for 4 opening not shown C26544 1 Cut resistant shackle for 3 4 opening not shown C26545 1 Cut resistant shackle for 1 1 2 opening not shown C26546 1 Cut resistant shackle for 2 opening not shown C26547 1 Cut resistant shackle for 4 opening 2 A26193 1 Shackle spring 3 not shown C26262 1 Cutaway padlock case not shown A26254 1 Case for clevis and chain not shown A26266 1 Car seal case for chain not shown C26161 1 Car seal case not shown C26181 1 Standard case 4 A26257 1 Clevis rivet 5 B26261 1 Clevis 6 A21417 1 MI Chain not shown A23120 1 M5 Chain 9 inch 7 A26192 2 Tumbler 8 B26187 1 Locking cam assembly 9 A26177 1 Key retained throw member not shown A26185 1 Non key retained throw member not shown A06831 Spacer For 6 pin or 5 pin core only not shown B70148 1 Colored O S H A cover not shown C26519 1 Weather cover The length of the shackle opening is measured from the top of the case to the inside of the shackle when the padlock is locked t To order M5 bulk chain use part number A23121 and specify the length One needed for 6 pin core Two needed for 5 pin core When ordering the O S H A cover indicate color red yellow blue black orange or green Padlock Service Manual 2 11 Component Replacement MISCELLANEOUS PARTS Figure 2 6 11B Frangible Shackle Kit SS Figure 2 7 Chains
4. For 6 pin or 5 pin core only One needed for 6 pin core Two needed for 5 pin core 2 7 8 2 jenueyy 3911138 Y90 jped 21JB EXPLODED DIAGRAM Figure 2 4 21JB exploded diagram O juawaoejday Juauodwoy 21JB parts list Padlock Service Manual Component Replacement Refer to Figure 2 4 and the table below to find the part that you need Item PartNo Qty Description 1 B26209 1 Cable assembly 2 A26193 1 Shackle spring 3 C26180 1 Standard case 4 B26289 1 Locking cam assembly 5 A26192 2 Tumbler 6 A26177 1 Key retained throw member not shown A06831 T Spacer For 6 pin or 5 pin core only The cable assembly number is determined by the length of the cable ordered When ordering indicate number B26209 followed by a dash and the length of the cable in inches One needed for 6 pin core Two needed for 5 pin core Component Replacement Figure 2 5 41B exploded diagram 41B EXPLODED DIAGRAM 2 10 Padlock Service Manual Component Replacement 41B parts list Refer to Figure 2 5 and the table below to find the part that you need Item PartNo Qty Description 1 C26227 1 Stainless steel shackle for 3 4 opening not shown C26229 1 Stainless steel shackle for 1 1 2 opening not shown C26231 1 Stainless steel shackle for 2 opening not shown C26235 1 Stainless steel shackle for 4 opening not shown C26226 1 Bronze shackle for 3 4 opening not shown C26228 1 Bronze shackle for 1
5. members 2 14 Padlock Service Manual Component Replacement DISASSEMBLING AND ASSEMBLING PADLOCKS Disassembling To disassemble the 11B 21B 21JB and 41B Padlocks perform the the 11B 21B following steps 21JB and41B If there is a dust cover assembly on the lock unscrew the screw and Padlocks remove the dust cover with the rubber seal and dust cover hinge 2 With the padlock in the locked position insert the control key into the core and rotate the key to the right Remove the core and throw member from the core receptacle as shown in Figure 2 10 Core receptacle Throw member mA Core re Figure 2 10 Removing the core and throw member 3 With the padlock in the locked position insert the disassembly tool into the bottom core receptacle lobe as shown in Figure 2 11 until it touches the locking cam Note The assembly tool guidepost allows the tool to be inserted only one way When performing Step 3 be sure to hold the shackle The shackle A could eject from the case while you re removing the locking cam Caution e Bottom core receptacle lobe A Disassembly tool Figure 2 11 Inserting the disassembly tool 3 Padlock Service Manual 2 15 Component Replacement 4 Press in on the disassembly tool and turn it counterclockwise until it is engaged between the locking cam assembly and the spring positioner as shown in Figure 2 12 Gently pull the tool to remove the locking cam assembly fro
6. DEX A 1 iv Padlock Service Manual FIGURES CONTENTS FIGURES GETTING STARTED COMPONENT REPLACEMENT 11B exploded diagram 2 2 21B exploded diagram 2 4 21B shrouded exploded diagram 2 6 21JB exploded diagram 2 8 41B exploded diagram 2 10 11B Frangible Shackle Kit 2 12 Chains 2 12 Corrosion Free Lubricant 2 12 11B 21B and 41B throw members 2 14 Removing the core and throw member 2 15 Inserting the disassembly tool 2 15 Engaging and rotating the disassembly tool 2 16 Placing the shackle spring 2 16 Pushing the tumblers into position side cross section view 2 17 Inserting the locking cam bottom view 2 17 Pushing the locking cam into position bottom view 2 18 Installing the core and throw member 2 18 INDEX Padlock Service Manual Figures vi Padlock Service Manual GETTING STARTED INTRODUCTION The B Series Padlock Service Manual contains essential information to help you assemble install and maintain your BEST padlocks BEST recommends that your lock maintenance personnel be thoroughly familiar with the contents of this manual CERTIFICATIONS AND STANDARDS All of the padlocks comply with ASTM F883 Grade 6 standards for option E 11B Padlock m The steel shackle complies with ASTM F883 Grade 1 standards 21B m The steel shackle complies with ASTM F883 41B Padlocks Grade 4 standards m The 21B XSPL shackle complies with ASTM F883 Grade 6 standards for shackle cutting forc
7. cking cam snaps clockwise into the slot as shown in Figure 2 16 If the locking cam doesn t seat fully the tumblers may have rolled out A of position Remove the locking cam and reposition the tumblers Caution before continuing Round tip of the lt spring positioner Figure 2 16 Pushing the locking cam into position bottom view 6 With the throw member s recess on the same side as the core lug insert the throw member into the core as shown in Figure 2 17 With the control key in the core insert the core with the throw member into the core hole Turn the control key to the left and remove it Note If the throw member is not installed properly the core cannot be installed 0 D oF Core lug Recess on the ley A amp A i retained throw member Y Recess on the non key retained throw member Figure 2 17 Installing the core and throw member 7 If there is a dust cover assembly for the lock position the dust cover so that the lip faces upwards Position the rubber seal under the dust cover and push the button on the rubber seal through the opening in the dust cover 2 18 Padlock Service Manual Component Replacement Disassembling Lubricating padlock parts Padlock Service Manual Apply one quick spray of BD660 Corrosion Free Formula 8000 Industrial Lubricant in both shackle holes every six months The shackle can be in either the locked or unlocked position It is not necessary to disassemble the padl
8. e Padlock Service Manual 1 1 Getting Started TECHNICAL SUPPORT Support When you have a question about a B Series Padlock your first resource services for help is the B Series Padlock Service Manual If you cannot find a satisfactory answer contact your local BEST representative Telephone A factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure you are where the padlock is and that you are prepared to give the following information m what happened and what you were doing when the question arose m what you have done so far to answer the question Best Access Systems Representatives provide telephone technical support for all B Series products You may locate the representative nearest you by calling 317 849 2250 Monday through Friday between 7 00 a m and 4 00 p m eastern standard time or visit the web page www bestaccess com Padlock Service Manual COMPONENT REPLACEMENT Padlock Service Manual The following pages contain exploded diagrams and parts lists for all B Series Padlocks The diagrams include all field serviceable parts Use the diagrams and parts lists to find the part numbers that you need For more information about ordering parts see your B Series Catalog This chapter also contains function conversion information instructions for disassembling and assembling the padlocks and instructions fo
9. er Stanley Security Solutions Inc nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication Lubriplate is a registered trademark of Fiske Brothers Refining Company Sargent is a registered trademark of Sargent Manufacturing Co Von Duprin is a registered trademark of Von Duprin Inc Written and designed by Best Access Systems and Avalon Group Inc Indianapolis Indiana T35525 Rev B 1796901 ER 7991 6 Oct 2004 CONTENTS FIGURES V GETTING STARTED 1 1 Introduction 1 1 Certifications and standards 1 1 11B Padlock 1 1 21B 41B Padlocks 1 1 Technical support 1 2 Support services 1 2 Telephone technical support 1 2 COMPONENT REPLACEMENT 2 1 11B exploded diagram 2 2 11B parts list 2 3 21B exploded diagram 2 4 21B parts list 2 5 21B shrouded exploded diagram 2 6 21B shrouded parts list 2 7 21JB exploded diagram 2 8 21JB parts list 2 9 41B exploded diagram 2 10 41B parts list 2 11 Miscellaneous parts 2 12 11B Frangible Shackle Kit parts list 2 13 Chains parts list 2 13 Lubricant parts list 2 13 Padlock Service Manual iii Contents Function conversion 2 14 Disassembling and assembling padlocks 2 15 Disassembling the 11B 21B 21JB and 41B Padlocks 2 15 Assembling the 11B 21B 21JB and 41B Padlocks 2 16 Disassembling Lubricating padlock parts 2 19 IN
10. et 5 B26261 1 Clevis 6 A21417 1 MI Chain notshown A23120 1 M5 Chain 9 inch 7 A26192 2 Tumbler 8 B26187 1 Locking cam assembly 9 A26177 1 Key retained throw member not shown A26185 1 Non key retained throw member not shown A06831 Spacer For 6 pin or 5 pin core only not shown B70147 1 Colored O S H A covertt not shown C26518 1 Weather cover not shown C81131 1 Shroud not shown B81132 1 Shroud pin The length of the shackle opening is measured from the top of the case to the inside of the shackle when the padlock is locked t Not needed for 21B shrouded To order M5 bulk chain use part number A23121 and specify the length One needed for 6 pin core Two needed for 5 pin core tt When ordering the O S H A cover indicate color red yellow blue black orange or green Padlock Service Manual jenueyy 3911138 Y90 jped 21B SHROUDED EXPLODED DIAGRAM ee TER et Figure 2 3 21B shrouded exploded diagram EINS juawaoejday Juauodwoy 21B shrouded parts list Padlock Service Manual Component Replacement Refer to Figure 2 3 and the table below to find the part that you need Item PartNo Qty Description 1 C81133 1 Cut resistant shackle 2 C81131 1 Shroud 3 A26268 1 Case 4 A26257 1 Clevis rivet 5 A26192 2 Tumbler 6 B26187 1 Locking cam assembly 7 A26177 1 Key retained throw member not shown A26185 1 Non key retained throw member 8 A81136 1 Rubber spacer not shown A06831 Spacer
11. m the core receptacle Locking cam Disassembly tool assembly N J Figure 2 12 Engaging and rotating the disassembly tool 5 Remove the shackle shackle spring and tumblers Assembling the To assemble the 11B 21B 21JB and 41B Padlocks perform the 11B 21B 21JB following steps and41B 1 Place the shackle spring on the shackle spring post as shown in Padlocks Figure 2 13 Shackle spring post pe spring Figure 2 13 Placing the shackle spring 2 Insert the long shackle leg and shackle spring into the long shackle hole and the short shackle leg into the short shackle hole Hold the shackle in the locked position 2 16 Padlock Service Manual Component Replacement 3 Turn the case upside down Drop the tumblers into the core receptacle and push the tumblers into the case cross holes as shown in Figure 2 14 ra Core receptacle Tumbler in case cross hole Tumbler in case cross hole Figure 2 14 Pushing the tumblers into position side cross section view 4 Insert the locking cam into the bottom core receptacle lobe so that the round tip of the spring positioner is pointed toward the top core receptacle lobe as shown in Figure 2 15 Round tip of the Top core spring positioner receptacle lobe Figure 2 15 Inserting the locking cam bottom view Padlock Service Manual 2 17 Component Replacement 5 Using a punch or screwdriver push on the round tip of the spring positioner until the lo
12. number for 2 13 lubricating padlock parts 2 19 N non key retained function 2 14 numbers for parts 11B 2 3 21B 2 5 2 7 21JB 2 9 41B 2 11 chains 2 13 frangible shackle kit 2 13 lubricant 2 13 P part numbers for 11B 2 3 for 21B 2 5 2 7 for 21JB 2 9 for 41B 2 11 for chains 2 13 for frangible shackle kit 2 13 for lubricant 2 13 parts drawings for 11B 2 2 for 21B 2 4 2 6 for 21JB 2 8 for 41B 2 10 for chains 2 12 for frangible shackle kit 2 12 for lubricant 2 12 R rubber spacer part numbers for 2 7 rust prevention 2 19 S shackle part numbers for 2 3 2 11 shackle spring part numbers for 2 3 2 5 2 9 2 11 2 13 shroud part numbers for 2 7 spacer part number for 2 3 2 5 2 7 2 9 2 11 support technical 1 2 T technical support 1 2 throw member and function conversion 2 14 part numbers for 2 3 2 5 2 7 2 9 2 11 tumbler part numbers for 2 3 2 5 2 7 2 9 2 11 Padlock Service Manual
13. ock in order to lubricate it Note Lubricate more often if the padlock is used frequently or is located in a corrosive environment 2 19 Component Replacement 2 20 Padlock Service Manual INDEX Numerics exploded diagram 2 2 installing core in 2 18 installing dust cover in 2 18 installing locking cam assembly in 2 17 installing shackle in 2 16 installing throw member in 2 18 installing tumblers in 2 17 part numbers for 2 3 removing core from 2 15 removing dust cover from 2 15 removing locking cam assembly from 2 15 removing shackle from 2 16 removing throw member from 2 15 removing tumblers from 2 16 exploded diagram 2 4 2 6 installing core in 2 18 installing dust cover in 2 18 installing locking cam assembly in 2 17 installing shackle in 2 16 installing throw member in 2 18 installing tumblers in 2 17 part numbers for 2 5 2 7 removing core from 2 15 removing dust cover from 2 15 removing locking cam assembly from 2 15 removing shackle from 2 16 removing throw member from 2 15 removing tumblers from 2 16 21JB exploded diagram 2 8 Padlock Service Manual 41B A installing core in 2 18 installing dust cover in 2 18 installing locking cam assembly in 2 17 installing shackle in 2 16 installing throw member in 2 18 installing tumblers in 2 17 part numbers for 2 9 removing core from 2 15 removing dust cover from 2 15 removing locking cam assembly from 2 15 remo
14. r lubricating the padlocks Component Replacement 11B exploded diagram 11B EXPLODED DIAGRAM Figure 2 1 Padlock Service Manual T N Component Replacement 11B parts list Refer to Figure 2 1 and the table below to find the part that you need Item PartNo Qty Description 1 C26195 1 Stainless steel shackle for 3 4 opening not shown C26197 1 Stainless steel shackle for 1 1 2 opening not shown C26199 1 Stainless steel shackle for 2 opening not shown C26203 1 Stainless steel shackle for 4 opening not shown C26194 1 Bronze shackle for 3 4 opening not shown C26196 1 Bronze shackle for 1 1 2 opening not shown C26198 1 Bronze shackle for 2 opening not shown C26202 1 Bronze shackle for 4 opening not shown C26250 1 Frangible shackle for 1 1 2 opening not shown C26249 1 Frangible shackle for 4 opening 2 A26193 1 Shackle spring 3 C26179 1 Standard case A26265 1 Double lockout case for chain indicated by dashed lines C26175 1 Double lockout case indicated by dashed lines A26252 1 Case for chain 4 A26255 1 Clevis rivet 5 B26261 1 Clevis 6 A21417 1 M1 Chain there is no distinction between length not shown A21420 1 and bulk for M1 chain like the M5 chain M5 Chain 9 inch 7 A26192 2 Tumbler 8 B26187 1 Locking cam assembly 9 A26177 1 Key retained throw member not shown A26185 1 Non key retained throw member not shown A06831 Spacer For 6 pin or 5 pin core only not shown B70146 1 Colored O S H A cover no
15. tshown C26517 1 Weather cover The length of the shackle opening is measured from the top of the case to the inside of the shackle when the padlock is locked t To order M5 bulk chain use part number A23121 and specify the length One needed for 6 pin core Two needed for 5 pin core When ordering the O S H A cover indicate color red yellow blue black orange or green Padlock Service Manual Component Replacement Figure 2 2 21B exploded diagram 21B EXPLODED DIAGRAM ng gt Padlock Service Manual Component Replacement 21B parts list Refer to Figure 2 2 and the table below to find the part that you need Item PartNo Qty Description 1 C26211 1 Stainless steel shackle for 3 4 opening not shown C26213 1 Stainless steel shackle for 1 1 2 opening not shown C26215 1 Stainless steel shackle for 2 opening not shown C26219 1 Stainless steel shackle for 4 opening not shown C26210 1 Bronze shackle for 3 4 opening not shown C26212 1 Bronze shackle for 1 1 2 opening not shown C26214 1 Bronze shackle for 2 opening not shown C26218 1 Bronze shackle for 4 opening not shown C26540 1 Cut resistant shackle for 3 4 opening not shown C26541 1 Cut resistant shackle for 1 1 2 opening not shown C26542 1 Cut resistant shackle for 2 opening not shown C26543 1 Cut resistant shackle for 4 opening 2 A26193 1 Shackle spring 3 A26253 1 Case for chain not shown C26180 1 Standard case 4 A26256 1 Clevis riv
16. ving shackle from 2 16 removing throw member from 2 15 removing tumblers from 2 16 exploded diagram 2 10 installing core in 2 18 installing dust cover in 2 18 installing locking cam assembly in 2 17 installing shackle in 2 16 installing throw member in 2 18 installing tumblers in 2 17 part numbers for 2 11 removing core from 2 15 removing dust cover from 2 15 removing locking cam assembly from 2 15 removing shackle from 2 16 removing throw member from 2 15 removing tumblers from 2 16 assembling 11B 21B 21JB 41B 2 16 Index C cable assembly 2 9 case part numbers for 2 9 2 11 certifications and standards 1 1 chain part numbers for 2 3 2 5 2 11 2 13 clevis part numbers for 2 3 2 5 2 11 clevis rivet part numbers for 2 3 2 5 2 7 2 11 cut resistant shackle part numbers for 2 7 D diagrams exploded for 11B 2 2 for 21B 2 4 2 6 for 21JB 2 8 for 41B 2 10 disassembling 11B 21B 21JB 41B 2 15 disassembly tool part number for 2 13 using 2 15 drawings of parts for 11B 2 2 for 21B 2 4 2 6 for 21JB 2 8 for 41B 2 10 for chains 2 12 for frangible shackle kit 2 12 for lubricant 2 12 E exploded diagrams for 11B 2 2 for 21B 2 4 2 6 for 21JB 2 8 for 41B 2 10 F frangible shackle 2 13 frangible shackle kit 2 13 function conversion 2 14 K key retained function 2 14 L locking cam assembly part numbers for 2 3 2 5 2 7 2 9 2 11 lubricant part
Download Pdf Manuals
Related Search