Installation and Service Manual [ 000760 ]
Contents
1. OU LLLA COUNTER INTELLIGENCE BEVERAGE SYSTEM CI8100 Installation and Service Manual Release Date October 7 2004 Publication Number 84247 Revision Date NA Revision V Visit the IMI Cornelius web site at www cornelius com for all your Literature needs 2 INSTALLATION AND SERVICE MANUAL The products technical information and instructions contained in this manual are subject to change without notice These instructions are not intended to cover all details or varia tions of the equipment nor to provide for every possible contingency in the installation operation or maintenance of this equipment This manual assumes that the person s working on the equipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact www cornelius com 800 238 3600 Trademarks and copyrights Aurora Cornelius Decade Hydro Boost Sitco Spirit UF 1 Vanguard Venture Olym pus and Vista are registered trademarks of IMI Cornelius Inc Optifill trademark is pending This document contains proprietary information and it may not be reproduced in any way without permission f2. 02 84202 001 84242 002 84244 84200 001 84200 201 84200 002 84200 202 84239 001 84241 84220 84213 84211 001 was 84211 84214 84113 84000 655 24844 003 82991 101 83475 100 84000 200 84000 206 84000 565 84000 559 60093 100 2 Description Rear Strap Assembly Sabre Grey Rear Strap Assembly Stainless Upper Cabinet Top Plate Side Panel Left Sabre Grey Side Panel Left Stainless Side Panel Right Sabre Grey Side Panel Left Stainless Front Channel Splash Plate Bracket Upper Cabinet Drip Pan Drip Skirt Cup Rest Beverage Cup Rest Ice Riser Access Panels Valve Mounting Plate Liner Assembly Foamed Ice Dispenser Lever Not Shown Ice Dispenser M15C Push Button MER40 Merchandiser MER40 Merchandiser Fuse for MER40 2004 IMI Cornelius Inc Ginelius gt Installation and Service Manual Cl8100 MODULE ASSEMBLY Beverage Dispenser Ice Dispenser Front Channel Right Side Panel Rear Strap Assemblies Splash Panel Loft Side Panel Ice Cup Grid Beverage Cup Grip Drip Pan Drip Pan Support 2004 IMI Cornelius Inc 7 Publication Number 84247 Installation and Service Manual Girulius IMPORTANT To the user This manual is a guide for installing operating and maintaining this equipment Please read and maintain this document for service and troubleshooting GENERAL DESCRIPTION The MER40 merchandiser is an internally lit graphics di
3. I Cornelius Inc 3 Publication Number 84247 C Greta F Plug the MER4O cord into the outlet located on the top front panel of the OMEGA then close supports to allow the MER40 to hang in its vertical position G Install fluorescent lamps into lamp holders H Clean lens and diffusers being careful not to scratch Carefully insert graphics panel between diffuser and lens and slide into slots along front edge of the merchandiser body I Replace MER40 top cover and two screws Merchandiser is illuminated when dispenser is plugged in and power switch is turned on 12 Connect all product lines carbonated water lines potable water lines and drain lines as marked 13 Activate the ice dispenser lever to assure proper placement of the ice dispenser front cover Install the splash plate and cup rests Installation and Service Manual The installation is now complete The system should be sanitized in accordance with the cleaning and sanitizing procedures found in the Installation and Service Manuals for the modules See individual manuals for start up and operation Publication Number 84247 4 2004 IMI Cornelius Inc Installation and Service Manual Cl8100 EXPLODED VIEW m Fa Q K L SHOWN Publication Number 84247 2004 IMI Cornelius Inc Installation and Service Manual PARTS List CI8100 Item No Publication Number 84247 1 10 12 14 15 16 Part No 842
4. ining this equipment Please read and maintain this document for service and troubleshooting GENERAL DESCRIPTION The CI8100 consists of three sub modules OMEGA mechanically refrigerated dispenser M15 ice dispenser and 40 merchandiser in an integrated package SPECIFICATIONS See individual manuals for specifications UNPACKING AND INSPECTION The units packed individually were thoroughly inspected before leaving the factory Any damage should be noted at the time of delivery no later than 15 days from date of delivery and immediately reported to the carrier File the claim with the delivering carrier INSTALLATION REQUIREMENT COUNTER A flat surface able to support 700 pounds Counter cut outs for product lines drainage line and electrical cords See template provided with installation kit for dimensions and locations Clearance above the 8100 must be a minimum of 18 to allow removal of the upper cabinet for servicing the power deck filling the ice bin as well as providing adequate ventilation There should be a minimum of 4 inches clearance on each side and rear of the unit FAILURE TO COMPLY MAY RESTRICT AIR MOVEMENT SUFFICIENTLY TO IMPAIR REFRIGERATION PERFORMANCE SEAL A silastic caulk approved for use in a food zone Dow Corning 732 or equivalent is required to seal equipment to the counter top ELECTRICAL Use separate 120VAC 20 amp 60HZ grounded duplex outlets to accommodate each module and or acce
5. it to the rear The three 3 inch wide slot in the bottom of the ice dispenser should align with the corresponding hole in the counter top Place side panels on each side of the beverage system For systems with a front channel attached with three screws on each side align them so that the keyholes face toward the rear of the unit Install the rear straps by inserting them into the keyholes in the side panels the flange on the rear straps should be against the ice dispenser Push down on the straps locking them into place Next align the dispensers by lining them up so that the rear straps are flush against the back of the dispenser For systems with a front channel that attaches to the side panels by locking into the keyholes in the return flange of the side panels be sure the front panels with the keyholes in the return flange are positioned at the front of the system For systems without keyholes in the return flange install the front channel assembly by attaching it to each side panel using three hex head screws It is recommended that a socket wrench be used to tighten the hex head screws Apply a bead of silastic to all areas where the drip pan support will contact the counter Place the drip pan support on the counter aligning its mounting holes to those in the side panels Attach the drain pan support to the front of the side panels using hex head screws through the back of the support At this point the Counter Intelligence Beverage Sy
6. rom Cornelius Printed in U S A Copyright 2004 All Rights Reserved IMI Cornelius Inc CGinclius gt TABLE OF CONTENTS General Desc PHON 14 454 5594 ee ex Ru RN REESE ERI EP E EK 1 ese Dp 1 Unpacking and Inspection 1 Installation Requirement 1 Installation Instr cliollis a ak Ea Rma EROR 4 ewe ai a eke Sees 3 Dispenser Module Assembly 0 00 cee eee eee 3 CIS 100 Exploded VIEW Ok d bie ae a ee ek ee ee wee ee ee 5 mcacaB ue cii MP 6 CI8100 Module 7 General DescripllOl saw oue EE CN ut bab med soe bee Aa era 8 Installation lt 8 IS Talla LORI 5 uror ta endet a vo oce ere vo dat cof Retour edid ae uoto 8 etus Tro REOR te erede cp uns woods Sez xt e 8 Chanongo ans esante rera hares o ee eee eee Sa eee siiis 8 Changing the GFaphi6S 555 ac dei Do Pe EUR e o weet haley eee nad 8 MERAO Exploded View T ur acm 5 us n aaa E RAE Exe XE desk SERE a RAD ee oe 9 Parts List MEHRADO 3 512 as saras ss ER Eus diee net ub a dU at e eed 10 MER40 Exploded View II C Greta D Installation and Service Manual IMPORTANT To the user This manual is a guide for installing operating and mainta
7. splay illuminated by two 42 watt F30T12CWHO fluorescent lamps INSTALLATION REQUIREMENTS Location The MERAO is designed to be mounted on a vertical surface The supporting structure must be able to support 30 pounds The MER40 is approximately 34 7 8 inches long by 13 3 16 inches high by 5 inches deep Electrical Use a 120VAC 20 amp 60HZ grounded outlet INSTALLATION The top back corners of the MER4O contain two slip pin hinge half brackets which are used to hang the sign The sign may be attached so that the sign may be rotated about the hinge brackets 1 Fasten the two hinge halves to the mating hinge brackets on the supporting surface The half which has the spring loaded pin must be mounted on the right side The fasteners used to mount the hinge brackets must be able to support a minimum of 40 pounds 2 Pull the spring loaded pin to the right and insert the left side of the merchandiser onto the left hinge half Align the right hinge on the MER40 with the spring hinge on the supporting surface Release the spring pin to engage the hinge Move the merchandiser form side to side to make sure the pins are engaged Fluorescent tubes have been carefully packed inside the MER40 and have to be installed Refer to Changing Lamps DIOE a OPERATION Plug power cord into a 120VAC 60HZ grounded outlet CHANGING LAMPS Unplug the MER40 from power source Remove the MER40 from its supporting surface and remove two screws and top co
8. ssories The outlets should be located below the counter and within three 3 feet of the unit and installed according to national and local electrical codes DRAIN An approved three 3 inch or larger drain must be located within three 3 feet of the dispenser The preferred drain is an open floor sink with a center cone Do not use copper for soft drink drains WATER Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to federal state and local laws A minimum of 3 8 ID tubing is required to dispenser An optional carbonator is required Noncarbonated drinks require a minimum incoming water pressure of 55 psi and a maximum of 75 psi An optional booster pump is required if pressure is not maintained at or above 55 psi If above 75 psi install a water regulator Use water filters to eliminate undesirable elements in the water such as chlorine in excess of 1 5 ppm Use a type that does not remove all chlorine 2004 IMI Cornelius Inc 1 Publication Number 84247 Installation and Service Manual Girulius CO2 SYSTEM The CO2 tank must be located next to a solid wall and chained The CO2 storage area must be open and vented On CO2 tanks ensure vaporizing and regulator capacity is sufficient i e 8 9 scfm average per dispenser and carbonator oet CO2 regulators as appropriate Room temp carbonators 105 psi for all val
9. stem should be properly aligned If necessary reposition the components slightly to ensure any gaps are less than 1 32 inches wide For systems with keyholes in the return flange With the hinge halves above the top plate install the front channel by inserting the rivets into the keyholes of each side panel simultaneously and push down locking it into place Use one 1 hex head screw on each side to secure the front channel in place WARNING Hex head screws must be installed to prevent the front channel from disengaging from the keyholes during servicing of the beverage system of its merchandiser 9 10 11 Complete sealing all the modules to the counter top by wiping the excess silastic off the counter and leave a smooth joint between the counter and modules Connect the drain hoses to the drain pan and install drain pan on the support frame All counter cutouts for drain and electrical lines must be sealed with an acceptable material in accordance with local and state health and building codes The 4 is a lighted sign and is shipped partially assembled See Section IV A Remove two screws from top cover on MER40 B Remove top cover and plastic lens diffuser and graphics panel C Remove fluorescent lamps packed inside MER40 D Install the MER40 merchandiser by mating the slip hinges at the top of the merchandiser and dispensers E Rotate the MER40 upward and rest it on the two support brackets 2004 IM
10. us Inc Ginelius gt Installation and Service Manual MER40 EXPLODED VIEW II 2004 IMI Cornelius Inc 11 Publication Number 84247 Installation and Service Manual eines D Publication Number 84247 12 2004 IMI Cornelius Inc IMI Cornelius Inc www cornelius com
11. ver Carefully slide the plastic lens and graphics panels up and out Remove the old lamp by rotating it 90 degrees and lift out of the socket Install the new lamp by rotating it 90 degrees to the locked position Carefully replace the lens and graphics panels making sure that the clear plastic panel is on the outside 7 Replace the cover and two screws pande ae CHANGING THE GRAPHICS Unplug the MER40 from power source Remove the MER40 from its supporting surface and remove two screws and top cover opread the lens panels slightly and lift the graphics panel out the top Insert the new graphics panel Replace the top cover and two screws Publication Number 84247 8 2004 IMI Cornelius Inc Ginelius gt Installation and Service Manual MER40 EXPLODED VIEW I 2004 IMI Cornelius Inc 9 Publication Number 84247 Installation and Service Manual PARTS List MER40 Item No 1 N O A C DPD 10 10a 11 12 Publication Number 84247 Part No 84232 200 84141 006 60098 001 84232 003 60097 001 84235 001 Consult Factory 84235 002 84234 202 84223 002 84223 004 60195 031 Before 11 14 96 82051 001 After 11 14 96 60040 078 2 Description Body Lamp Holder Assembly Lamp Socket Cover Wireway Ballast Clear Panel Lens Graphic Panel Diffuser Panel Lens White Top Assembly Hinge Right Hinge Left Cord Set Strain Relief 2004 IMI Corneli
12. ves with minimum flow rate of 1 5 oz sec Cold carbonator 90psi If CO2 is to be located under the counter 30 inches under counter clearance is required SYRUP SYSTEM Allow no more than two 2 Fast Flow Valves per Bag In Box BIB pump or Figal Up to 4 BIB s can be connected together whether a selector automatic switch over device is used or not as long as all bags are at the same level not above or below each other Because of pressure drop within figal fittings no more than two 2 Figals should be connected in series Publication Number 84247 2 2004 IMI Cornelius Inc D Installation and Service Manual INSTALLATION INSTRUCTIONS The installation process described below should be performed in the sequence as presented DisPENSER MODULE ASSEMBLY 1 Hemove packaging and crating material from each module Save the packing material in case items need to be returned Remove protective covering as each part is assembled Using the template provided with the installation kit mark the counter to indicate the location of the modules Cut the access holes and slots as indicated Apply a generous bead of silastic to the counter top in all areas where the riser mounting base will contact the counter oet the OMEGA beverage dispenser in its proper position note which side ice dispenser is mounted making sure the cabinet is set on the riser Set the M15 ice dispenser on the riser Gently slide
Download Pdf Manuals
Related Search