@WNERS AN SERVICE MANUAL
Contents
1. ish 12 Ri leu 5600 RY s 10 P2 Power Data 6 7 RCLK LE Ground lt Board Active EFE leu ui R3 11393 Fi ur 1 jos k e 100 Data gt R THHC14 Tc Sali 4 RB na IKO EN 6 15 Wu 3 wd RCLK 2 6 5 10 gt uP BA Ground pos oce jeu Ue FHHCIY 5 120 120 gt ICE Inc ii PUN Rew MM Bucket Toss Bucket Opto Right PT TIT AF sheet of 5 ec IST CSB TAB ___ ___ periwpsssa at Oct PAGE 010 15 18 MAY 8 in wj MAY B 15 18 011 QUICK TROUBLESHOOTING _ PROBLEM NO GAME POWER GAME WILL NOT TAKE MONEY OR GIVE CREDITS CORRECTLY TICKETS DO NOTDISPENSE OR DISPENSE INCORRECTLY BUCKET DO NOT LIGHT MARQUEE BULBS DO NOT LIGHT SCORE DISPLAYS DO NOT WORK BALLSUPPLY MOTOR DOES NOT WORK BALLS DO NOT DISPENSETO PROPER SDE LOW NO TICKET INDICATOR DOES NOTWORK BUC KETSENSO RS DO NOT WORK MAY 8 788 15 18 PROBABLE CAUSE ON OFF SWITCH ON CAMETURNED OFF A C POWER FUSE BLOWN GAME NOT PLUGGED IN OR CORD DAMAGED BAD TRANSFORMER TRANSFORMER HARNESS NOT CONNECTED BAD POWER M ODULE BAD COIN SWITCH COIN DISCOUNTING OPTION SET WRONG COINS PER CRED2. BOZOZ WNERS ANB SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC BUFFALO NEW YORK Mem 5 Reu 1 72221 ceed 1 pi l TE 5 TEE cni 5 T 5 E d dili ili a CI mar 8 00 15 16 PAGE 003 MRY 15 16 2 8 1 amp a i gh 54 ai4 3 Te Une Fete te MAY 8 15 17 985 Bucket Toss Main Board sso 1exong aoe ae an li m m aT Haa vaa gta E wiped nl Dr pt Pn 1B antsy ata praga proses pala PAGE 886 15 17 MAY 8 R19 l5 LED ICE Inc Bucket Toss Ring Board qm era 19 LED 44 iam LER a Ria P bame LE En Jenn 114 LED En a LA z E 82 of 28 1 3 amp 58 45 8 6 3 Radial im 3 Hoard Active Serial Clk MAY 8 00 15 17 PAGE 007 80 898 3054 amp 1 P4aHCt4 1 zx leu UP HHCY
3. IT SETTINGINCORRECT BAD COIN MECHANISM LOOSE OR HARNESSING BAD MAIN P C BOA BAD 5VOLT POWER SUPPLY FUSE ZONE VALUES SET UP INCORRECTLY TICKETRESET BUTTON NOT PUSHED TICKET DISPENSER OPTICAL SENSOR DIRTY TICKET DISPENSER HARNESSNG BAD TICKET DISPENSER BAD BAD MAIN P C BOARD BAD S VOLT POWER SUPPLY FUSE BAR LED BAD DRIVE TRANSISTOR ON P C BOARD BAD BOARD BAD BUCKET SENSOR DRIVER P C BOARD BAD 5 VOLT POWER SUPPLY FUSE BAD UGHT BULB SAD MARQUEE P C BOARD BAD INTERCONNECT HARNESSING BAD MAIN P C BOARD MARQUEE P C BOARD FUSE BAD BAD 5 VOLT POWER SUPPLY FUSE BAD 12 VOLT FUSE BAD 5 VOLT POWER SUPPLY FUSE BAD SCORE DISPLAY P C BOARD BAD MAIN P C BOARD BAD SCORE DISPLAY HARNESSING BAD BALL SUPPLY MOTOR BAD BALL SENSOR LOCATED UNDER TOP COVEIR BAD MAIN P C BOARD BALLS JAMMED IN FEED TUBE BAD BALL DIVERTER MOTOR BAD MAIN P C BOARD BAD BALL SENSOR DEBRIS CAUGHT IN TOP COVER BAD INDICATOR LED INSTALLED BACKWARDS STATON HARNESSNG BAD TICKET MICRO SWITCH BAD BOARD BAD HARNESS DISCONNECTED DAMAGED BAD SENSOR BOARD MIS AUCNED SENSORS MAIN PCB PROBLEM SOLUTION TURN POWER ON REPLACE WITH PROPER FUSE CHECK POWER CORD CHECK FOR PROPER VOLTAGES CHECK HARNESS REPLACE POWER MODULE CHECK W METER OR REPLACE CHECK PROGRAMMABLE SETTING CHECK PROG RAMMABLE SETTING MIS OR REPLACE CHECK W METER
4. LACEMENT 1 Remove all A C from the game 2 Carefully unscrew bulb housing cap 3 Remove bulb form bulb housing 4 Reassemble in reverse order using new b ulb SENSOR P C BOARD REPLACEMENT 1 Remove all A C power from the game 013 MAY 8 GAME Carefully lay bucket assembly on Its side on a hard flat surface 6 Disconnect the bucket ring board from the bucket sensor board 7 Remove the 4 screws inside the bucket securing it in place and remove bucket Turn bucket upside down and remove nylock nuts securing the bucket ring board to the bucket NOTE There are four small springs on the bucket ring board that must be reinstalled with the new ring board for automatic retraction to work properly m Carefully remove the bucket ring board from its mounting studs 10 Reassemble in reverse order using new bucket ring board GAME PLAY CHANGE There are two game modes in the BOZO game Rapid Toss and Traditional See game play details in the introduction section In order to change from one type of game play to the other the following steps must be taken Rapid Toss to Traditional 1 Unlock and open the front doors of the game 2 Power up the game and enter the rogramming rnode by pressing the utton labeled Prog on the inside right wall of the front cabinet 3 Change option 1from 0 NOTE A setting of 0 is for Traditional and a setting of 1 is for Ra
5. REPAIR REPAIR OR REPLACE MAIN BOARD CHECK AND REPLACE FUSE CHECK PROGRAMMABLE SETTING PRESS RESET BUTION CLEAN OPTICAL SENSOR CHECK W METER AND REPAIR REPLACE DISPENSER REPLACE MAIN P C BOARD CHECK AND REPLACE FUSE REPLACE LED REPLACE TRANSISTOR REPLACE MAIN P C BOARD REPLACE P C BOARD CHECK AND REPLACE FUSE REPLACE LIGHT BULB REPLACE MARQUEE P C BOARD CHECK W METER AND REPAIR REPAIR OR REPLACE P C BOARD CHECK AND REPLACE FUSE CHECK AND REPLACE FUSE CHECK AND REPLACE FUSE CHECK AND REPLACE FUSE REPAIR OR REPLACE P C BOARD REPAIR OR REPLACE P C BOARD CHECK W METER AND REPAIR REPLACE MOTOR REPLACE TAE REPLACE P C CLEAN DEBRIS F FROM FEED TUBE REPLACE MOTOR REPAIR OR REPLACE Rub BOARO REPLACE BALL SENSO REMOVE BLOCKAGE M REPLACE LED REVERSE LED CHECK W METER SE or REPLACE MICRO REPAIR OR REPLACE YA BOARD CHECK AND CONNECT REPLACE CHECK AND REPLACE ALIGN SENSORS REPAIR OR REPLACE PRGE 012 GAME REPAIR WARNING ALWAYS REMOVE POWER FROM THE SIMULATOR BEFORE ATTEMPTING ANY SERVICE UNLESS NEEDED FOR SPECIHC TESTING FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SERIOUS INJURY TO YOURSELF AND OR OTHERS TROUBLESHOOTING PHILOSOPHY To find problems with the game always check the obvious first 5 that the game is plugged in and that all of the fuses on the game are good Next check to see that all of the connectors are firmly seated and that no wires have bee
6. n pulled out When trying to find out if specific components are bad or not try swapping them with components from another BOZO if available to see if the problem moves with the component or stays where it was This will help you determine if you have a problem with a specific component or perhaps a problem ye e wiring or the main p c board extreme caution when using probes or volt meters if the game is powered up if checking continuity it is important to disconnect the harnessing at both ends as attached they may yie erroneous results If a p c board is suspected as causing your problems check to see that all of the C chips are firmly seated on the board MAIN P C BOARD REPLACEMENT 1 Remove all A C power from the game 2 Carefully remove all of the connectors from the main p c board MAY 8 15 19 Nd 3 Remove the 4 long plastic hexagonal nuts that secure the board to the mounting bracket 4 Gently pull the p c board from the mounting studs 5 Reassemble in the reverse order using new main p c board DISPLAY BOARD REPLACEMENT Remove alt A C power from the game 2 Unlock and open front doors 3 Carefully disconnect the multi pin connector fmm the PC board A Remove plastic hexagonal nuts that secure the board in place Carefully remove PC board from its mounting studs e Reassemble in the reverse order using new display board MARQUEE BULB REP
7. pid Toss 4 Exit programming mode by pressing the same black button as step 2 again 5 Remove all A C power from the game BG 15 28 REPAIR 6 Remove the display boards from both sides of the Game See display board replacement 7 The display overlay is held In place by 4 bolts in the 4 corners Remove the long hexagonal nuts that secure the overlay in place 8 Remove the Rapid Toss display overlay and replace it with the Traditional display overlay 9 Reassemble in reverse order 10 Using the supplied square drive bit remove the 4 square drive screws securing the Rapid Toss instruction plate in place 11 Carefully remove the Rapid Toss instruction plate and replace it with the Traditional instruction plate 12 Reinstall the 4 square drive screws attaching the instruction plate firmly in place 13 Remove the Rapid Toss number decals from each bucket and replace them with the supplied number decals for the Traditional game The game is now converted to the Traditional game If you want the change the game from a Traditional game to a Rapid Toss game follow the same basic instructions above except you will be converting the game from Traditional game play to Rapid Toss game play PfGE 015
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