Section 1 General Information
Contents
1. E 1 z mod bis pecca pare Samir A HIGH VDLTAGE CHARGE PORT dera Dep hayran Ua uen p mifa bka m cam am bF vum andi of PO ina 107 VAC pru mapa Vi Pe prac ge E m gt 4 ana I pieno oq Ici PD Ir Ch s siria memes paji Fa Bon sar De eig paese r cador rar GF Ci rmacum a pari im ime 19 SC pda CEC Parme manu ber Pom mme ed LE a LE Sk 10 Section 1 General Information TH NK neighbor Section 1 General Information Vehicle Identification Number VIN Label The Vehicle Identification Number VIN label has seventeen digits and is located on the LH side of the instrument panel at the base of the windshield The following is a breakdown of what each digit represents LGI115_A Item Position and Description Code 1 Positions 1 3 World Manufacturer Identifier 1 Passenger vehicle produced in the U S 2 Position 4 Restraint Code B Active belts only Positions 5 7 Body codes P20 2 passenger TH NK Neighbor P21 2 passenger wagon TH NK Neighbor P22 4 passenger TH NK Neighbor 42. A PHYSICIAN IMMEDIATELY 17 TH NK neighbor Section 1 General Information WARNING THE BATTERY PACK ASSEMBLY CAN DELIVER IN EXCESS OF 72 VOLTS OF DC POWER IMPROPER HANDLING OF THE BATTERY PACK CAN RESULT IN INJURY OR FATALITY ONLY AUTHORIZED PERSONNEL TRAINED TO WORK WITH BATTERY PACK COMPONENTS ARE PERMITTED TO HANDLE THE BATTERIES 5 9 lt p T RECYCLE 101132 A TH NK Mobility strongly recommends that lead acid batteries be returned to an authorized recycling facility for disposal Battery Types There are two types of batteries which may be used in the neighbor Flooded or wet Maintenance free or gel Both utilize lead acid technology As the name implies maintenance free or gel batteries do not require addition of electrolyte Flooded or wet batteries require periodic addition of deionized or distilled water Do not mix battery types within a battery pack Use either six flooded batteries or six maintenance free or gel batteries in a battery pack Flooded type batteries are identified by the following 1 Hill caps have slots in the top of them and are threaded into the battery visible from the top 2 Deionized or distilled water must be added periodically 3 case of the battery is black in color 18 TH NK neighbor Section 1 General Information 4 There is no carrying handle built in to aid in removal and installation 5 Part number 10655 AA Maintenance Free Gel t
3. Position 8 Engine code 5 5Kw 72V 350 amp General Electric Lead Acid Battery 6hp 5 Position 9 Check Digit 0 9 6 Position 10 Model Year 2 2002MY 3 2003MY 7 Position 11 Manufacture Plant 0 Detroit Michigan Detroit Empowerment Zone 8 Position 12 17 Serialization 100001 599999 11 TH NK neighbor Section 1 General Information Certification Label The certification label is located on the roof panel towards the rear of the vehicle MFD BY FORD MOTOR CO IN U S A DATE XXXXX GVWR XXXXX LB XXXXX KG FGAWR RGAWR XXXXXXX XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE VIN MAXIMUM LOAD OCCUPANTS LUGGAGE XXXKG XXXXLB OCCUPANTS X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE XXXKG XXXXLB TIRE XXX X XXXKG XXXXLB PRESSURE FR XXX kPa 33 PSI COLD PRESSURE RR XXX kPa 33 PSI COLD TRAILER TOWING SEE OWNER GUIDE EXT PNT XXXXXX RC XX DSO XXXX F0000 PPS R AXLE TR SPR T0000 X X X X XX LGI131 UTC VFOHT 15294A10 GA Jacking Lifting and Towing Jacking WARNING NEVER RUN THE MOTOR WITH ONE WHEEL OFF THE GROUND SUCH AS WHEN CHANGING A TIRE THE WHEEL STILL ON THE GROUND COULD CAUSE THE VEH
4. WORKING NEAR THE BATTERIES ALWAYS SHIELD YOUR FACE AND PROTECT YOUR EYES ALWAYS PROVIDE ADAQUATE VENTILATION Brake Fluid CAUTION When adding brake fluid to the brake reservoir avoid spilling fluid onto the vehicle s plastic panels including the instrument panel If brake fluid is spilled on any surface wash it immediately with soap and water to prevent cracking discoloration or other damage TH NK neighbor Section 1 General Information Electric Shock WARNING THE BATTERY PACK ASSEMBLY CAN DELIVER IN EXCESS OF 72 VOLTS OF DC POWER IMPROPER HANDLING OF THE BATTERY PACK CAN RESULT IN INJURY OR FATALITY ONLY AUTHORIZED PERSONNEL TRAINED TO WORK WITH BATTERY PACK COMPONENTS ARE PERMITTED TO HANDLE THE BATTERIES There are two electrical systems on the EV A 72V high voltage system used to power the motor gearbox Orange color or orange wrapping on the harness bundle identifies high voltage wiring contained within the bundle Components that have larger connectors orange coverings on the wires or warning labels contain or carry high voltage The second is a 12V voltage system is used to operate the standard systems such as headlamps windshield wipers and turn signals These components should be treated with extreme caution Do not perform any service on them until all system warnings and cautions are read and understood EV Specific Precautions When working on the 72 volt system the following precautions must be taken 1 A bu
5. damage could occur if the vehicle is improperly towed or transported The vehicle should be towed on a flatbed tow truck It should not be towed using a sling belt or wheel lift truck 01126 16 TH NK neighbor Section 1 General Information Each corner of your vehicle is equipped with a tow tie down hook Both front or both rear tow hooks must be used for towing or recovery operations Additionally when shipping or transporting all 4 tow tie down hooks must be used to prevent damage Battery Information WARNING BATTERIES NORMALLY PRODUCE EXPLOSIVE GASSES THAT CAN CAUSE PERSONAL INJURY THEREFORE DO NOT ALLOW FLAMES SPARKS OR LIGHTED SUBSTANCES TO COME NEAR THE BATTERIES WHEN CHARGING OR WORKING NEAR A BATTERY ALWAYS SHIELD YOUR FACE AND PROTECT YOUR EYES ALWAYS PROVIDE VENTILATION WARNING WHEN LIFTING BATTERY EXCESSIVE PRESSURE ON THE END WALLS COULD CAUSE ACID TO SPEW THROUGH THE VENT CAPS RESULTING IN PERSONAL INJURY LIFT WITH A BATTERY CARRIER OR WITH YOUR HANDS ON OPPOSITE CORNERS WARNING KEEP OUT OF REACH OF CHILDREN BATTERIES CONTAIN SULFURIC ACID AVOID CONTACT WITH SKIN EYES OR CLOTHING ALSO SHIELD YOUR EYES WHEN WORKING NEAR THE BATTERIES TO PROTECT AGAINST POSSIBLE SPLASHING OF THE ACID SOLUTION IN CASE OF ACID CONTACT WITH THE SKIN OR EYES FLUSH IMMEDIATELY WITH WATER FOR A MINIMUM OF 15 MINUTES AND GET PROMPT MEDICAL ATTENTION IF ACID IS SWALLOWED CALL
6. the service disconnect switch in the OFF position there is a minimal draw from the vehicle components The battery self discharge determines the storage time This is less than 5 per month at temperatures between 40 and 70 F 21 C The self discharge rate increases slightly at higher temperatures If the batteries are nearly discharged then they may freeze at 32 and below This will cause severe damage that may even cause battery case damage and leakage of the electrolyte When storing the neighbor 1 Make sure the batteries are fully charged Refer to in this section 2 If storing the vehicle for more than 14 days toggle the service disconnect switch to the off position 26 TH NK neighbor Section 1 General Information Note Service disconnect switch location could be either under the driver seat or below and behind the parking brake lever 27 TH NK neighbor Section 1 General Information Battery Water Reminder Indicator Resetting Flooded Batteries Only Caution If the vehicle is equipped with flooded batteries the instrument cluster gauge must be programmed for flooded batteries Damage to the batteries can occur if the battery type is incorrectly programmed Refer to Battery Type Reprogrammingjin this section Note The battery water reminder function of the instrument cluster gauge must be reset whenever the battery water has been checked and filled The indicator will ill
7. Disconnect the GFCI charger cord from the charge inlet 4 Close the charge inlet access door 5 Store the cord in a safe and dry location Vehicle Storage Battery WARNING TO AVOID SERIOUS INJURY AND OR DEATH NEVER PERFORM ANY VEHICLE SERVICE OR MAINTENANCE WHILE THE ELECTRICAL LEAKAGE WARNING IS ILLUMINATED REFER TO LEAKAGE DETECTION IN THE ELECTRICAL SECTION AND RESOLVE THE LEAKAGE CONDITION PRIOR TO BEGINNING OTHER REPAIRS The service disconnect switch see photo below is located either under the driver seat cushion or toward the center of the vehicle behind the parking brake lever within the seat stanchion The front of the seat stanchion cover should be removed to access the service disconnect switch and the fuse holders on vehicles with the switch located behind the parking brake lever It is not encouraged to blindly reach down through the opening on top of the driver s side seat stanchion cover when the cushion is removed The vehicle can be stored for 14 days with the service disconnect switch on This assumes a full charge when stored If 14 days is exceeded or the batteries were not fully charged prior to storing the vehicle batteries may be severely discharged resulting in permanent damage This would reduce the batteries capacity and vehicle range The vehicle can be stored for six months with the service disconnect switch off if starting with a full charge however the vehicle should be charged monthly if possible With
8. ICLE TO MOVE CAUTION Under no circumstances should the vehicle ever be lifted by the front control arms rear trailing arms or halfshafts Severe damage to the vehicle could result CAUTION Do not attempt to use a jack on the front or rear bumper Damage to the bumpers will occur 12 TH NK neighbor Front Jacking Point 13 Section 1 General Information TH NK neighbor Section 1 General Information CAUTION The vehicle should not be lifted using a bottle type jack Severe damage to the vehicle could result 01125 A Lifting WARNING NEVER RUN THE MOTOR WITH ONE WHEEL OFF THE GROUND SUCH AS WHEN CHANGING A TIRE THE WHEEL STILL ON THE GROUND COULD CAUSE THE VEHICLE TO MOVE CAUTION Under no circumstances should the vehicle ever be lifted be the front control arms rear trailing arms or halfshafts Severe damage to the vehicle could result CAUTION Do not attempt to use a jack on the front or rear bumper Damage to the bumpers will occur Lift the vehicle using the appropriate lifting points as indicated 14 TH NK neighbor Section 1 General Information Front Lifting Points LGH21 A T gt ad 15 TH NK neighbor Section 1 General Information CAUTION The vehicle should not be lifted using a bottle type jack Severe damage to the vehicle could result 01125 A Towing Tow Hooks CAUTION Vehicle
9. RSONAL INJURY OR VEHICLE DAMAGE WARNING BATTERIES CONTAIN SULFURIC ACID WHICH CAN BURN SKIN EYES AND CLOTHING IF CONTACTED CAUTION Do not allow the vehicle to remain in a discharged state as the batteries may be permanently damaged and vehicle range will be decreased To recharge the vehicle batteries Note Use only the GFCI cord supplied with the vehicle If the GFCI cord does not fit the receptacle have a qualified electrician install the proper outlet Note The outlet must be properly installed and grounded in accordance with all local codes and ordinances 1 Park the vehicle within GFCI charger cord length of a 120 volt AC 15A grounded 3 prong wall outlet 2 Place the key in the black dot off position remove the key and set the parking brake 23 TH NK neighbor Section 1 General Information Note Make sure the power point if equipped is not in use 3 Plug the GFCI charger cord into the 120volt AC 15A grounded 3 prong wall outlet Do not use any plug adapters or extension cords to make the electrical connection 4 Open the charge inlet access door Make sure that the inlet is clean and dry CAUTION If the vehicle is allowed to sit in conditions of 6 C 20 F or less with a state of charge of 20 one bar showing on gauge or less the batteries could freeze Allowing the batteries to freeze may cause permanent damage to the batteries and permanently reduce their capacity In cold conditions
10. TH NK neighbor Section 1 General Information Section 2 Chassis Section 3 Powertrain Section 4 Electrical Section 5 Body Pre Delivery TH NK neighbor Section 1 General Information Section 1 General Information TH NK neighbor General Specifications Section 1 General Information Battery Specifications Maintenance Free Gel Type Battery Description Specification Type Number 8G31 Voltage 12 Cold Cranking Amps CCA 0 F 550 Approximate Weight Lbs Kes 71 7 32 5 Dimensions LxWxH In mm 12 196 x6 19 329x171x238 Flooded Water Filled Battery Description Specification Type Number 3 XHS Voltage 12 Cold Cranking Amps 0 F 550 Approximate Weight Lbs Kgs 67 30 Dimensions LxWxH In mm 13 x6 x9 331x 171x242 Lubrication Specifications Description Part Number Ford Specification Electrical Grease F8AZ 19G208 AA WSB M1C239 A Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ 19542 AB ESA M6C25 A 80W90 Premium Rear Axle Lubricant Gearbox Lubricant XY 80W90 QL WSP M2C197 A Halfshaft splines CV joint high temp grease 437 19590 ESP M1C207 A Lock cylinders Penetrating and Lock Lubricant Motorcraft XL 1 None TH NK neighbor Section 1 General Information Description and Operation The TH NK neighbor is a combination o
11. all the four seat stanchion cover bolts Tighten the seat stanchion cover bolts to 20 25N m 15 18 Ib ft 21 TH NK neighbor Section 1 General Information 10 From both sides of the vehicle install the two pushpins LGI129_A 12 Slide the seat cushion as far back on the seat as possible and press down firmly to lock in place 22 TH NK neighbor Section 1 General Information Battery Charging Battery charging requires 120volt AC 15A service The GFCI ground fault circuit interrupt charge cord supplied with the vehicle plugs directly into the charge inlet located in the left side of the front kickup Approximately 8 10 hours are needed to replenish a 2096 one bar showing charged battery pack Charge the vehicle whenever the state of charge is less than 80 four bars showing to maximize your travel range and prolong the battery life The battery charger receives 120volt AC power from an external standard grounded 3 prong 15A outlet and converts it to DC energy The battery charger only operates when a GFCI charger cord is plugged into your vehicle If the battery charger detects any presence of AC current from the GFCI charger cord the vehicle cannot be started or driven WARNING THERE ARE HYDROGEN GASES AROUND THE BATTERIES THAT CAN EXPLODE IF EXPOSED TO FLAMES SPARKS OR LIT CIGARETTES THE AMOUNT OF HYDROGEN GAS IS INCREASED DURING BATTERY CHARGING AN EXPLOSION COULD RESULT IN PE
12. f conventional and unique Electric Vehicle EV components and systems Because the EV uses an electric motor rather than a gasoline engine there are unique warnings and cautions The procedures outlined are designed to encourage safe repair of the vehicle and should be carefully followed The EV uses many electronic components that can be easily damaged if the procedures are not followed Acids WARNING LEAD ACID BATTERIES CONTAIN SULFURIC ACID AVOID CONTACT WITH SKIN EYES OR CLOTHING ALSO SHIELD YOUR EYES WHEN WORKING NEAR BATTERIES TO PROTECT AGAINST SPLASHING OF THE ACID SOLUTION IN CASE OF ACID CONTACT WITH THE SKIN OR EYES FLUSH IMMEDIATELY WITH WATER FOR A MINIMUM OF FIFTEEN MINUTES AND GET PROMPT MEDICAL ATTENTION IF ACID IS SWALLOWED DRINK LARGE QUANTITIES OF MILK OR WATER FOLLOWED BY MILK OF MAGNESIA A BEATEN EGG OR VEGETABLE OIL CALL A PHYSICIAN IMMEDIATELY The battery pack is composed of 6 12 volt lead acid batteries wired in series These batteries are similar in design to the battery in a gasoline powered vehicle The batteries contain sulfuric acid which can cause severe skin or eye damage if allowed to contact these areas Follow all safety precautions outlined in the EV Specific Precautions prior to working on the battery pack WARNING BATTERIES NORMALLY PRODUCE EXPLOSIVE GASES WHICH CAN CAUSE PERSONAL INJURY OR DEATH DO NOT ALLOW FLAMES SPARKS OR LIGHTED SUBSTANCES TO COME NEAR THE BATTERIES WHEN CHARGING OR
13. ffer zone must be placed around the vehicle 2 Rubber insulating gloves must be worn 3 Aface shield must be worn to shield the face and protect the eyes from electric arc Safety Throughout this service manual there are paragraphs that are marked with a title of WARNING or CAUTION These special paragraphs contain specific safety information and must be read understood and heeded before continuing the procedure or performing the step s WARNING A WARNING INDICATES AN IMMEDIATE HAZARD WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH CAUTION A Caution indicates conditions that could result in damage to the vehicle or other property A third special paragraph that appears throughout this service manual is marked with the title of TH NK neighbor Section 1 General Information A Note is a paragraph that describes essential service or maintenance information that relates to a particular step s or procedure The Note must be read understood and heeded before continuing with the procedure or performing the step s Note A note contains additional information to make the procedure or step s more easily understood or implemented Or it may contain essential maintenance information to assure proper operation of the vehicle Rubber Insulating Gloves Testing Note The rubber insulating gloves that are to be worn while working on the high voltage system are rated for use on equipment of u
14. ide of the vehicle at the rear position The rear wheels move to the same side of the vehicle at the front position NA M LGI113_A 29 TH NK neighbor Section 1 General Information Maintenance Schedule WARNING TO AVOID SERIOUS INJURY AND OR DEATH NEVER PERFORM ANY VEHICLE SERVICE OR MAINTENANCE WHILE THE ELECTRICAL LEAKAGE WARNING IS ILLUMINATED REFER TO LEAKAGE DETECTION IN THE ELECTRICAL SECTION AND RESOLVE THE LEAKAGE CONDITION PRIOR TO BEGINNING OTHER REPAIRS Regular Interval Item Service Daily service by owner Batteries Charge batteries after each use Monthly service by Batteries Flooded Only Check electrolyte level Add owner or technician distilled or demineralized water as necessary Wash battery tops and clean terminals with baking soda water solution Dispose of wastewater properly Tires Check air pressure and adjust as necessary General Vehicle Wash battery compartment and underside of vehicle Dispose of the wastewater properly Semi annual service by Brake system Check brake shoes Lubricate brake slides Brake linkage and pivots Front wheel Check and adjust as required alignment Annual service by a Batteries Test batteries Check for proper battery qualified technician terminal tightness Gearbox Drain fill gearbox fluid Front suspension Inspect and lubricate front wheel bearings B
15. ion Warning Labels Front 01116 A of Vehicle Item Part Description Number 1 00014 Parking Brake Warning Label 2 00014 High Voltage Warning Label Parking Brake Warning Label To avoid serious injury death and or property damage Always engage the parking brake before leaving the vehicle PUNA DART A LGI110_A TH NK neighbor Section 1 General Information High Voltage Warning Label gn esta MA Far Compare Bl ardor inary batiery prayer aic Fame prur Cos batom service s etic resi gan juryn rabies T LGH11 A Roof Warning Labels ok 1 LGI117_A of Vehicle Item Part Description Number 1 00014 Slow Moving Vehicle Warning 2 00014 High Voltage Warning Label TH NK neighbor Section 1 General Information Slow Moving Vehicle Warning To avoid serious injury death and or property damage Bp ot arce 239 MI H ee Ereil o Lh ses Chie sphiche ri rung ard Lawrururi Las castion on uu H POE rre rwr Dbam bii a Pee ip arta aar sl parta you
16. p to 1000volts They must be inspected before each use and must always be worn in conjunction with the leather outer glove Any hole in the rubber insulating glove is a potential entry point for high voltage 1 Roll the glove up from the open end until the lower portion of the glove begins to balloon from the resulting air pressure If the glove leaks any air it must not be used 2 The gloves should not be used if they exhibit any signs of wear and tear 3 The leather gloves must always be worn over the rubber insulating gloves in order to protect them 4 The rubber insulating gloves must be class O and meet all of the American Safety Testing Materials Standards Buffer Zone Note The buffer zone is required only when working on the 72 volt system 1 Position the vehicle in the service bay 2 Mark off a 1m 3ft perimeter around the vehicle 3 Do not allow any unauthorized personnel into the buffer zone during repairs involving high voltage Only personnel trained for service on the high voltage system are to be permitted in the buffer zone TH NK neighbor Section 1 General Information Warning Labels The vehicle is equipped with nine different warning labels These labels are to assist in preventing the personal injury or death as a result of coming into contact with the high voltage current generated by or used to operate the component The following illustrations show the locations of the warning labels Seat Stanch
17. place the vehicle an area warmer than 0 C 32 F and allow it to warm up before charging Never charge the vehicle if the batteries may be frozen Allow the batteries to warm above 0 C 32 F first then charge CAUTION Do not park and leave the vehicle with discharged batteries The batteries could discharge to the point where damage could occur and the battery charger will not charge LEL127 A 24 TH NK neighbor Section 1 General Information 5 Align the GFCI charger cord with the charge inlet and fully insert the plug into the outlet LEL128 A 6 Verify the POWER indicator is illuminated on the GFCI charger cord Also the battery charge indicator on the instrument panel cluster will illuminate during the charging process LEL126_A Note The humming noise you will hear is the transformer on the charger which will operate regardless of whether the vehicle is accepting the charge Note If the charge indicator fails to display make sure the service disconnect switch is in the ON position If the service disconnect switch is on while charging and charge indicator fails to display refer to the following flowchart To stop charging the vehicle batteries 1 Push the TEST button on the GFCI charger cord Verify the power indicator on the GFCI is off 25 TH NK neighbor Section 1 General Information 2 Disconnect the GFCI charger cord from the wall outlet 3
18. r body naide dee miih dere ered anasu Pell 01109 High Voltage Warning Label This comia a Ig virga epee Haroun injury denle a d mr properly Serres may hia a il reri property ured charged or pour Deer Guido Peed yoar cenar quida pri Eo charging cr servicing this vehicle Do dedi cal or part of him higo wzlszm wiring pasmi Dorn um formar code Cal Him wih an epee GPO cord ms pour marar gukin LGI112 A Seat Stanchion Support Warning Label The seat stanchion support is located under the driver seat within the seat stanchion cover 3 Front LGI119 A of Vehicle TH NK neighbor Section 1 General Information Service Disconnect Switch Labels SERVICE SWITCH F 25 01106 U S E SERVICE ooo e Refer to Owner Guide Or Vehicle Service Manual 2 36 4 76 Instrument Panel Charge Warning Label Val XE Front LGI133 of Vehicle TH NK neighbor Charge Warning Label LGI108 A
19. rake system Pushrod locknut for tightness 30
20. uminate every 300miles 483kms Battery electrolyte levels should be checked every 300 miles 483kms or monthly whichever comes first The only time the battery water indicator can be reset is when the key is in the R Reverse position the instrument cluster gauge is in the flooded battery mode and the battery water reminder indicator is on 1 Turn the key to Reverse position 2 Press and hold the Select Reset button for over 3 seconds 3 Turn the key to the OFF black dot position Battery Type Reprogramming CAUTION If the type of battery flooded to gel gel to flooded is being changed the instrument cluster gauge must reprogrammed to avoid battery pack damage The charging rate differs between type of battery and the battery water reminder indicator must be turned on for flooded type batteries 1 With the key in the OFF black dot position press and hold down the Select Reset button 2 Turn the key to the D Drive position 3 Release the Select Reset button 4 Turn the key to the R Reverse position 5 Press and release the Select Reset button to alternate between the flooded and sealed battery modes 28 TH NK neighbor Section 1 General Information 6 Turn the key to the OFF black dot position The gauge will automatically exit the reprogramming mode after 10 seconds Tire Rotation The tire rotation pattern is the same as on other rear wheel drive vehicles The front wheels move to the opposite s
21. ype batteries are identified by the following 1 caps are a hexagonal shape are permanently installed They are not intended to be removed and non serviceable DO NOT OPEN 2 The case of the battery is gray in color 3 There is a handle built in to aid in removal and installation 4 Part number 10655 BA Battery Fill Procedure Flooded Batteries Only Note Be sure you have correctly identified the type of battery installed in the vehicle Do not add electrolyte to maintenance free or gel batteries For additional information refer to Types in this section 1 Pull straight up on the front seat cushions to release the clips LGI127 A 19 TH NK neighbor Section 1 General Information 2 Remove the two center pushpins LGI129 A 4 From both sides of the vehicle remove the four seat stanchion cover bolts 5 Carefully slide the seat stanchion cover forward and remove from the vehicle 20 TH NK neighbor Section 1 General Information 6 Remove each battery cell cap Make sure battery fluid is visible at the bottom of the slotted cup If fluid is not visible fill with demineralized water or distilled water until level reaches bottom of slotted cup 101114 A 7 Install the battery cell caps 8 Carefully slide the seat stanchion cover rearward over the batteries and stanchion support 9 From both sides of the vehicle inst
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