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1. B MACHINE INSTALLATION 4 4 Diagram of connection IN PE 230V S50Hz 10A SECURING SOCKET MAIN SWITCH MOVABLE WORK SWITCH CIRCUIT BREAKER NO VOLTAGE OF FEEDING OF THE PLUG FEEDING WITH OVER CURRENT PROTECTION RELEACE RECOMMENDED SECURING DEVICE BORDER PROTECTION FROM JANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 17 0007 8 172 4 5 Diagram of connection 3N PE 230V 60Hz SECURING SOCKET MAIN SWITCH MOVABLE WORK SWITCH CIRCUIT BREAKER NO VOLTAGE OF FEEDING OF THE PLUG FEEDING WITH OVER CURRENT PROTECTION RELEACE 10A L XP 10A ze O a PE C RECOMMENDED SECURING X Li O aa Q a Lu 9 gt m O PROTECTION FROM JANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 17 0007 8 173 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 12 Phone 420 582 309 286 Fax 420 582 360 606 g oy Sn iai o B MACHINE INSTALLATION 4 6 Diagram of connection 3N PE 400V 50Hz SECURING SOCKET MAIN SWITCH MOVABLE WORK SWITCH CIRCUIT BREAKER NO VOLTAGE OF FEEDING OF THE PLUG FEEDING WITH OVER CURRENT PROTECTION RELEACE 10A L XP 10a L2 ko N a PE RECOMMENDED SECURING DEVICE BORDER PROTECTION FROM JANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 17 0007 8 173 W N gt 2 Q Z K z W Z I Q q 2 PROTECTION FROM JANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 1 OUTER WIRING SYSTEM MOVABEL FEEDING LEGEND S704 EYLET BUTTONHO
2. MACHINE INSTALLATION 4 CONNECTING MACHINE WITH DISTRIBUTION OF ELECTRICITY 4 1 Once you mount the machine sewing head onto the stand connect the power cord with the socket No appliances can not be connected with the socket circuit protection Teh pulley in teh rear left must rotate clock wise once you connect the power cord with the socket switch on the switch and press the foot pedal CAUTION It is necessary to connect the conductive construction elements of the machine according to the diagram number 4 7 WARNING The electrical connection can be done by an appropriate electrical qualification person only power point The pulley placed under the rear removable cover must turn clockwise when connected to the power point when the switch turned on and when the foot pedal pressed down 4 2 Diagram connection legend XP main switch plug QMF1 workswitch circuit breaker M1 motor WI feed cable W2 feed cable for M1 Cl starting capacitor 4 3 Diagram of connection 1N PE 110V 60Hz SECURING SOCKET MAIN SWITCH MOVABLE WORK SWITCH CIRCUIT BREAKER NO VOLTAGE OF FEEDING OF THE PLUG FEEDING WITH OVER CURRENT PROTECTION RELEACE RECOMMENDED SECURING DEVICE BORDER PROTECTION FROM JANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 17 0007 8 171 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 11 sane Agr
3. 309 286 Fax 420 582 360 606 AMF REECE S 104 M Seite Jdeas Setter Nade C CORRECT USAGE 2 NEEDLE EXCHANGE 2 1 Loosen the securing screw of the needle and remove the original needle 2 2 Place the needle so that the grove A of the needle is on the other side than the tensor The needle must not have broken tip or other defect You can check whether it is straight if you roll the needle on the flat pad A good needle does not deflect in the tip 2 3 Tighten the screw 3 THREADING THE MACHINE WARNING make sure the power is switched off Look and quality of the buttonhole is influenced by threads their elasticity and resistance to breakage thread thickness make sure that thread has the same thickness material sewn thickness density fiber direction upper and lower thread tension stitch density see section A5 stitch width technology of sewing process size of material spreading distance of stitches from the cut edge Correct buttonhole should have uniform stitch density consistent chain formation symmetric eye shape proportional shape and size smoothly trimmed threads Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 17 atta AME pce C CORRECT USAGE i Pull threads on as shown in the pictures below Use the threading tool in the machi
4. 8 2 The loopers are adjusted correctly if their tips are in the centre of the needle when the needle lifts up of 2 4 mm from the bottom dead point It is suitable to do the adjustment in the moment when the blocking lever is out of function in the area of sewing This position can be reached by turning the left hand wheel until the block lever lifts up 8 3 Adjust the distance of the left looper from the needle after loosing the screw so that there is a gap 0 1 0 2mm between the needle and the looper tip Tighten the screw Adjust the same gap on the right looper when it goes along the needle REECE 105 03 0279 1 000 8 4 The needle bar can be lifted up from the bottom position in the centre stitch by turning the hand wheel so that it is pos sible to stick in a gauge with its higher end between the surface plane for clamping plates and the end of the needle bar Once you loose the clip screw move the tip of the left looper onto the needle axis and tighten the screw Turn the hand wheel until the right looper comes to the needle centre Side bite should be minimal as per section C6 The needle bar should be at the same height as at the left looper check with a gauge WARNING It is important to check that the gap between left right looper is the same in the side bite when coming back as per 8 3 Different gap can be adjusted as per section D5 it is necessary t
5. It is necessary to adjust the brake belt again after some machine operation because of wear out 1 Loosen the safety nuts 2 Turn the screw increase the pressure of 1 4 turn 3 Tighten the safety nut NOTE Combination of pressures of both brakes should make it possible to reach 1 6 mm moving downwards on one stroke with stitch density set up as in section C7 No more no less Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 31 S 104 M AMF REECE D MACHINE ADJUSTMENT 5 TURNING MECHANISM ALIGNMENT When the machine does not move turning segments are adjusted on the right in the machine axis onto the second segment gear Supporting area of the looper holder is in vertical position on the table axis The looper mechanism is adjusted after loosing the screw needle bar mechanism after loosing the screw Tension disks are forward facing Adjust the symmetric turning with the stud and turning sewing mechanism onto 180 2 with the stud LS T o TITTIES 9 AAAS Z AZ LL O ENS S s eN TTI WARNING It is very important to move the looper mechanism of 180 only The turning must be vertical onto horizontal table axis and the correct bite of the needle bar must be in the same distance from the looper mechanism the needle cannot move further o
6. M AM F REECE D MACHINE ADJUSTMENT a 7 NEEDLE BAR HEIGHT Turning the hand wheel on the right side of the machine lower the needle bar to the bottom position Use the gauge 03 0279 1 000 to make an adjustment or another similar tool with checking point 15 85 mm from the bottom surface for clamp plates Loosen the collar screw to lower the needle Loosen the collar screw to lift up the needle Set the other collar so that the needle bar does not have ascial play but turns freely in the turning point Tighten the collar screws again REECE 105 O 03 0279 1 000 a 16 2 mm 1 __ WARNING It is recommended not to loosen the upper bearings The manuifacturer adjusts the bearing in a way that the needle tip is set onto the sewing mechanism axis such setting eliminates the production variations of machines Other adjustment can damage parts of the sewing mechanism or break the needle Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 34 Phone 420 582 309 286 Fax 420 582 360 606 ANF REECE S 104 M better Ideas Better Nade D MACHINE ADJUSTMENT 8 LOOPERS ADJUSTMENT 8 1 Adjustment is done with clamping plates dismantled from the machine stitching plate and the upper thread trimming knife holder removed Loosen the screw to remove it
7. Pulling the blocking lever forward move the hand wheel anti clockwise In the lowest point of the hand wheel cam when the play is set tighten the screw Make sure that the le ver does not have axial play on the shaft Tighten the screw and check the play between the roll and the draw bar ey ray Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 28 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M etter Ideas etter Made D MACHINE ADJUSTMENT 2 3 Turn the hand wheel to keep the stop at the lever in A position Turn the left wheel until the stop of the right stopping wheel gets released Once the stop is realesed stop turning 2 4 The play of 0 1 0 2 mm between the dogs can be adjusted by loosing the screw moving the wheel inside or outside as necessary Tighten the screw after the adjustment 2 5 Turn the hand wheel until the stop gets into B position Turn the left wheel to the point where the roll reaches the highest point of the draw bar which is the furthest movement backwards that the stopping lever can make Adjust the play 0 1 0 2mm point between the block and the lever once you loosen the nut 2 6 Further wheel movement makes the roll leave the highest point At this point r
8. S 104 M Mechanical eyelet buttonhole machine with chain stitch can be used on men and ladies garments Gimp can be also used With a simple change the following types of buttonholes can be sewn flybar without bar with eye with eye without eye without eye Description Parameters Sewing speed Up to 1900 spm Stitch type 401 two thread chainstitch Buttonhole lenght 13 32 mm 1 2 1 1 4 Stitch density 3 16 st cm Number of stitches in the eye 4 to 12 Stitch bite 2 4 MM Buttonhole types Eye types AE No eye 2 7x 4 3 mm i Fly bar lenght 3 0 to 7 0 mm Maximum clamp height 10 mm to 6 mm Buttonhole cutting mode Cut before CB Cut after CA Cutting space 0 50 to 1 8 mm Bedplate movement 40 mm Needle system 02 0501 0 111 Nm 90 100 110 Recomended thread 70 100 120 gimp 11 120 Upper thread trimming pe D 02 Operating condition According to IEC 364 3 IEC 364 5 51 temperature from 5 to 400 relative air humidity from 30 to 8 0 Machine db level Max 80 dB stoping 82 dB Machine head dimension 800 mm height x 640 mm width x 790 mm depth Machine head weight 89 kg 152 Ibs Table dimension 750 mm height x 1100 mm width x 700 mm depth Machine weight 158 kg Electrical requirements 230 V 50 60 Hz 3 Ph 400 V 50 60 Hz 3 Ph 230 V 50 60 Hz 1 Ph 110 V 60 Hz 1 Ph NOTICE If you use threads 100 thick or less the manufacturer recommend usin
9. WIDTH The standard range of seaming width from 2 0 up to 4 0 mm can be changed by loosing the nut O shifting it up and down and tightening WARNING When adjusting this device check the needle position against the hole for gimp in the stitching plate The needle tip must not go through the hole during centre and side prick This way you can check that the gimp will be sewn between the stitching rows Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 22 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M _ etter Ideas Setter Pade C CORRECT USAGE 7 STITCH DENSITY ADJUSTMENT CHANGING THE BUTTONHOLE SHAPE WITH WITHOUT EYE Stitch density adjustment can be done throught the hole in the right side base cover 7 1 To adjust the number of stitches loose the nut and move the drawbar forward gt A or backward B forward to increase the number of stitches backward to decrease the number of stitches as needed Once you finish the adjustment tighten the nut 7 2 The technique to change the number of stitches in the eye 1s different for sewing buttonholes with eyes The adjustments of a buttonhole whout eye NO EYE can be done once you remove the back arm cover To sew a buttonhole without eye move the lever forward C Loosen the screw move the pin forward or backward forward to increase the number of stitches backward to decrease the
10. and its operation Do not put the machine into operation unless you have read entire manuals supplied with the machine and have understood each function and procedure There are four categories of safety instructions in this manual DANGER Ignoring instructions may endanger operator s life CAUTION Ignoring instructions may cause a serious injury of the operator or damage the machine WARNING Ignoring instructions may cause damage on the machine or injury of the operator NOTICE Breaking procedures may cause functional problems of the machine We recommend that servicemen from AMF Reece supervise the installation of the machines and initial training of your mechanics and operators The most effective method ensuring safety of operators working on the machine is a strict safety program including instructions for safety operation Operators and servicemen should wear safety glasses Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 1 S 104 M AMF REECE A INTRODUCTION 2 SAFETY LABELS AND DEVICES Caution when removing cover Rotation direction electric current possible injury Switch Danger possible injury Needle guard Caution when removing cover possible injury Drive belt cover Grounding Foot pedal A A A Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece c
11. equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY and FITNESS FOR APARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENT IN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF WHAT TO DO IF THERE IS A QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of primary concern to AMF Reece Inc In the event that a warranty matter is not handled
12. function 14 4 Loosen the nut and adjust the height of the feet above the plates 10 mm can be adjusted with a screw NOTE Itis suitable to check the function of the mechanism to adjust levers for both cut after CA and cut before CB seaming in lt b Ip ie O Tani 9 00 4 i mm ph M nl A Lic C9 O Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 43 S 104 M AMF REECE Seite Ideas Setter Made D MACHINE ADJUSTMENT 14 5 Adjustment of safety latch turn the left wheel Once the machine is in the home position and feet 1 44 levers release the safety latch should be above the groove placed on the tip of the square To make adjustment loosen screws and move the support upwards or downwards as necessary so that the latch drops into the groove Once the adjustment is done tighten the screws The mini mal play required between the lever and the tip of the clamping arm is 0 8 mm To adjust it loosen the screw and turn the eccentric nut as needed Tighten the screws after the adjustment Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Berti Jder Betis Niate D MACHINE ADJUSTMENT 15 CUT BEFORE AND CUT AFTER AD
13. is 0 5 mm 10 5 The trimming is adjusted by tilting the lever Loosen the screw Tilting the lever further into the direction of the roll travel will make the trimming mechanism action longer If the lever tilting into the direction of the roll travel is smaller the trimmenig mechanism action will be shorter WARNING Maximal knife tilt Q is adjusted at the manufacturer The trimming knife must not catch with its tip the bottom thread Position of looper during trimming sewing mechanism closed Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 38 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M D MACHINE ADJUSTMENT 11 UPPER THREAD TENSION The amount of the thread required for sewing another buttonhole changes with the conditions and quality of the sewn workpiece Thin materials usually require more thread at the beginning of sewing than thick materials If more than one kind of fabric is being sewn it is suitable to make the adjustment on the thinnest lightest fabric 11 1 Thread tensioner tilts in the direction gt X when the machine sews the buttonhole eye Do the adjust ment when ithe machine is in the home position When CA set up 11 2 To obtain thread beginning as long as possible loosen the screws and turn the cam all the way to the point with the pin at the cam stroke Then tighten the screws
14. oil throught the hole in the screw Every day the manufacturer recomends using lubrication oil TERRESSTIC 68 or other oil of similar characteristic 3 2 The quantity of oil in the oil tank with an oil gauge is shown by a red mark Too much oil can leak out Fill the empty oil tank with approximately 10 cm of oil through the filling hole 3 3 Needle bar lubrication is done after loosing the screw and after lifting the front part drive cover Pour a few drops of oil onto the needle bar above the bearing into the centre of the needle bar where the spiral lubrication groove is onto the gap between washers O and onto the flat bite body Fitt the cover and tighten the screw again Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 48 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M E MAINTENANCE erii Ideas Fetters Made 3 4 Remove the clamp plates as stated in section E1 ad 2 and lubricate the drawbar case and spreader fasteners and looper spreader stud drive drawbar and 1 2 drops of oil onto the areas market in the drawing marked in red color on the machine To get better access to the drive drawbar tilt the machine head Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309
15. standard accessory onto appropriate holes of the table 2 4 Unpack the sewing head O set it onto the rubber cushions To fasten the sewing head liseing the screws the steel washers and the rubber cushions supplied in the standard accessory Ae L9 k Aug WARNING Do not lift the sewing machine by the table but by iron the machine NOTE If not supplied with the machine a full instruction manual for assambling the manufacturer order number 97 0104 0 020 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 9 S 104 M AMF REECE Sette Ideas ettes Made B MACHINE INSTALLATION 3 THREAD STAND INSTALLATION 3 1 Put the thread stad together according to the drawing 3 2 Position of the locking ring allows assembly of the thread stand for various thicknes of table top Threaded end of the post must not extend more than 1 mm 1 32 through the locking nut 3 3 Insert the washer and the post into the hole provided in the right rear of the table top Insert the washer and tighten the nut r u _ 4 Pa Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 10 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M erin Ideas ettet Wade B
16. to your satisfaction please contact the appropriate AMF Reece office Prostejov Czech Republic Phone 420 582 309 286 Fax 420 582 360 608 e mail service amfreece cz ANF REECE _ Bette Ideas etter Made _ Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S100 S101 104 105 S 311 Deco 4000 EBS Mark II ES505 etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better Tovarni 837 798 11 Prostejov Czech Republic Fax 420 582 360 606 e mail service amfreece cz website www amfreece com AMF REECE S 104 M Setter Ideas Better Made TABLE OF CONTENTS A INTRODUCTION le General mM LOMMALON siae E E abun iasevaenuaed aevannonect ubalueianeedated tec 1 1 Zi Saly LADCIS ANG CCCIV Sasan O T EnS 1 2 Ds Terminology Ol machi
17. well To shorten the length of the thread at the beginning of sewing adjust the position of the cam in the direction of the arrow A gt as needed Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 39 AMF REECE aes Berit Ninde D MACHINE ADJUSTMENT S 104 M 12 SEWING SWITCH LEVER 12 1 Loosen the nut of the set screw 12 2 Screwing in gt A will shorten the length of sewing the second row of stitches Screwing out gt B will lengthen the sewing of the second row of stitches Secure the position with the nut O E y i n j F a eS a a2 a lt i sf Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 40 AMF REECE S 104 M _ better Jdeas Betiets Mane D MACHINE ADJUSTMENT 13 MATERIAL CUTTING MECHANISM ADJUSTMENT The adjustable mechanism at this type of machine has the cutting steel fitted into the cutting lever and the cutting knife fitted into the cutting block The starting point for the adjustment of the cuting mechanism is the needle mechanism and sewing mechanism The cutting lever is fitted onto the studs and secured with the scren The axial play adjust care fully by bringing the studs near away and secure them in the position when the cutting lever has minimum
18. 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 42 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Berts Sdeas Setter Made D MACHINE ADJUSTMENT 14 ADJUSTMENT OF CLAMPING MECHANISM 14 1 The basic position of the clamp plates with clamp feet can be adjusted by turning the left hand wheel The rolls on the knife holder wedge spreader and the clamp plates are spread Loosing the screws make sit possible to adjust the stoppers The gap X should be same on both plates asi 0 8 mm Alignment of plates is adjusted by the stud Once it is loosen check that the distance V is the same for both clamp plates from the knife cut 14 2 In order to prevent the needle hitting the clamp foot it 1s possible to adjust the position of the foot by loosing the screws vertically onto the sewn buttonhole the recommended gap between the foot and a row of stitches is 0 8 mm and in longitudinal axis once you loose the screws 14 3 With its design the clamping mechanism enables clamping material of different thickness Clamp a piece of material manually with a lever to adjust the pressure Use the hand wheel on the left side and turn the main cam so that the ramp lowers down the whole operating mechanism as much as possible Loosen the stud nut to adjust its position with the screw once you loosen the nut so that the lever leans against the bottom square surface Test the
19. 06 1 51 AMF REECE Aertel Ideas Setter Made TROUBLESHOOTING TABLE OF CONTENS kI NERODUC TION terre een ere Oren ee renee ee eee ee 2 MACHINE DRIVE AND ADJUSTING FAULTS i Fee Ag We Gl FAUL Bs erent re e ee ee ee 4 APPEARANCE DEFECTS ON SEWING BUTTONHOLE Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 S 104 M 2 1 S 104 M AMF REECE eiie Jdeas Better Made_ TROUBLESHOOTING 1 INTRODUCTION WARNING Inspect the machine on regular basic and use only quality parts The manufacturer recommends usin original AMF Reece parts especially needles loopers spreaders and throat plates Adjustment quick reference list NOTE Required machine setting is variable according to the fabric and thread variations used The type of thread and fabric will affect the amount of wear on machine parts The components marked in yellow are set by manufacturer and do no require further adjustments Changing the position of components marked in yellow without the approval of the manufacturer may cancel the warranty To obtain the highest quality buttonhole maintain the following values clearance between the needle and the loopers is 0 05 0 1 mm 0 002 0 004 clearance between the needle and the needle support is 0 05 0 1 mm the same distance of the left spreader tip and the right spreader tip when they pass the needle left and rig
20. 20 582 360 606 AMF REECE S 104 M Berti Ideas Betis Miate B MACHINE INSTALLATION 1 CONTENT OF CONSIGNMENT 1 1 If not stated otherwise the consignment contains the following 9 machine head cardboard with accessories specification in the Spare Parts section 3 58 thread stand dismantled O operator s manual with Spare Parts list stand dismantled with motor if ordered 1 2 When unpacking the machine it is necessary to follow marks placed on the wrapping WARNING Visible damaged of the consignment that happened during the shipment must be immediately reported to the carrier Check the content of the consignment with the order Possible impediments must be immediately reported to the manufacturer Later claims cannot be acknowledged 2 SEWING HEAD INSTALATION ONTO THE TABLE 2 1 Once you unpack the machine install it onto its intended place Follow the instructions in this service manual page 3 56 to asamble the stand dismantled The machine is supplited with a stand of a standard height The recommended height of the table is 780 mm measured from the floor For work while seated use a chair with adjustable height The desk height can be adjusted by lifting it up once loose the screws Tighten the screws firmly after the adjustment 2 2 The stability is secured with the rear support that is operated with a hand screw Check the desk level 2 3 Place the pubber cushions supplied in the
21. 286 Fax 420 582 360 606 1 49 S 104 M AMF REECE Serisi Ideas etter Made E MAINTENANCE 3 5 Check the machine for further lubrication Pour 1 2 drops into each place marked with red color Pay your attention especially for sewing cam feeding mechanism side needle bite drive shaft cutting lever case and other moving parts 3 6 Make at least 10 buttonholes on a scrap piece of material after lubrication to eliminate the possibility of making oil stains on a workpiece wipe off visible remains of oil 3 7 Put all removed parts back onto the machine secure the clamping plates Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 50 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Seit Jdeas Setter Nade E MAINTENANCE 4 DISPOSAL PROVISIONS 4 1 To ensure ecological disposal of machines it is important to remove nonmetal parts from the machines Once they are removed it is necessary to dismantle covers machine arm and pull it out from the frame 4 2 Aluminum and hard aluminum parts non ferrous metals and plastic parts must be processed differently 4 3 The parts mentioned in article 4 2 are marked in the manual as follows Aluminum and hard aluminum parts Non ferrous metals parts Plastic and non metal alloys Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 6
22. 60 606 AMF REECE S 104 M Beite Ideas Setter Made A INTRODUCTION DANGER Before connecting the machine with the power make sure all covers are mantled onto the machine If any of the safety covers needs to be dismantled turn the main switch off and possibly unplug the power from the socket Do not connect the machine with the power if any of the covers is dismantled Once the machine is connected with the power check the rotation of the pulley CAUTION Remember the position of the switch so that you can use it from any position Make sure that the power its dimension and circuit breaker provides constant power supply to ensure reliable performance of the machine Check that none of the cables is damaged in order to prevent accident injury from happening by touching them Damaged covers must be immediately repaired or replaced with new ones Never touch rotating parts Never put fingers into the sewing area Turn the main switch off before you change a needle Unplug the power cord from the socket before you clean or maintain the machine If you do not work on the machine disconnect the power with the main switch Do not make any modifications in the machine that would endanger its safety Be aware that every machine part can become dangerous if they are not handled or serviced the right way It is important that everybody working with the machine operate it or do the maintenance on it gets acquainted with inf
23. AMF REECE Better Ideas Better Made MODEL S 104 M EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL OO SS PART NUMBER 97 1410 0 000 This manual is valid from the serial No L142913M AMF is trademark of AMF Group Inc AMF REECE _ better Ideas Better Wade LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or material without charge for labor This portion of the warranty applies to machines sold as installed only A one 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is deter mined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall begin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as needles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of the customer 3 Cleaning and lubrication of
24. Incorrectly adjusted trimming knife Adjust optimal 4 APPEARANCE DEFECT ON SEWING BUTTONHOLE The functional an aesthetic of a buttonhole can be influenced by the following factors Density of stitches See appropriate adjustment Buttonhole quality fluctuating Number of stitches in eye Size of material spreading Sewing distance from buttonhole Upper and lower thread tension Used threads Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com 2 6 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Setter Jdeas Helter Made TROUBLESHOOTING SERVICE POSSIBLE CAUSE POSSIBLE SOLUTION AS POSSIBLE CAUSE POSSIBLE SOLUTION SECTION Notevenspreadmg faa f Noreven camp pressure Ada f Bentneede Roms f Bentneede roe J Adjus I ncorrect clamping a Check pressure or unsymmetric clamp pressure b Increase pressure Knife outside the buttonhole centre Adjust position D 13 Eye is def ted i i L Orre owg mechanism Adjust rotation adjustment start or angle Incorrectly adjusted pin Adjust on lever of eye shape Adjust Incorrect spreading reduce spreading to 0 2 mm Throat plate is too low Lift up to clamp plates position or hits to clamp plates for 3 mm lower as maximum Not even parallel sides Cutting of stitching fails Knife outside the buttonhole centre l Ho Adjust the knife surface when cutting befo
25. JUSTMENT The change betwen cut after before is ensured by two functional components change of the lever position up left back and by shifting the control lever down After rearrngement it is necessary to twice mechanically test the machine cycle without sewing the first cycle is usually incomplete Make the adjustment in the home position 15 1 Move the lever into the selective position CA or CB CA cut after CB cut before 15 2 Loosen the screw and move the control lever in the a direction for cut after in the B direction for cut before Tighten the screw WARNING Stop screw is a stops adjusted from the manufacturer Do not manipulate with this stop unles you mave serious reason CAUTION Both components must be adjusted for the same sewing type enter CA or CB Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 45 S 104 M WARNING Do not miss out regular maintenance work AMF REECE E MAINTENANCE If electricity supply is cut off turn the main switch off Do not damage modify or remove the safety labels Do not work on the machine intoxicated or impaired CAUTION Check electricity cables that they are not damaged Check that all safety covers are in good condition Replace damaged covers or order new ones Never put your fingers into the sewing mechanism and needle area Never modify the ma
26. LE MACHINE Nit 3 F MOTOR 1148 C QMF1 WORK SWITCH CIRCUIT BREAKER WITH OWERCURRENT PROTECTION SM 1 2 5 OUTER CONNECTOR FOR POTENTIAL DIFFERENCE EQUALIZING SCREW M6 30 FROM BRASS Outer connector for potential difference equalizing marked in the scheme Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 13 SAM ee a B MACHINE INSTALLATION _y 4 8 Instalation diagram LER f f W1 XP 200 mm P AIE EE E E BOE NE E Y EE S O EY Co a A O S104 EYLET BUTTONHOLE MACHINE QMF1 WORK SWITCH CIRCUIT BREAKER WITH OVERCURRENT PROTECTION SM 1 2 5 xP MAIN SWITCH PLUG M1 3 F MOTOR 1148 W1 FEED CABEL W2 FEED CABEL FOR M1 OUTER CONNECTOR FOR POTENTIAL DIFFERENCE EQUALIZING SCREW M6 30 FROM BRASS INSRTION TRAY 2 CLIP A PROTECTION FROM DANGEROUS TOUCH REALIZED ACCORDING TO EN 60204 1 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 14 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Berii Ideas ettet Made B MACHINE INSTALLATION 5 BELT TENSION ASSEMBLY AND ADJUSTMENT CAUTION According to electrical power freqvency is necessary to use the motor pulley 50Hz or 60 Hz If the motor rotations are higher then is reccommend by the manufacturer the machine can get damaged 1 Remove the belt cover and the frame Put V belt on th
27. chine in a way that may endanger its safety 1 MACHINE CLEANING AND MAINTENANCE 1 1 1 2 1 3 1 4 1 5 Switch the power supply off To clean and lubricate the mechanisms remove the clamp plates to get access to the sewing area Turn the security latches Move the clamp plates slightly to the centre lift them and move them towards you Tilt the machine head the frame Clean the remaining threads and material from the sewing area guides and thread tensioner It is possible to turn The sewing mechanism by the hand wheel on the right side of the machine Press the button to let the sewing head to go down into the operational with the help of strut Lubricate the machine as in Section E3 Once the inspection and service is finished tilt back the sewing head into the operation position insert and secure the clamp plates with latches and now you can continue working 1 46 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M erti Ideas Setter Minde E MAINTENANCE 2 SUMMARY OF MAINTENANCE Once a day 10 hours visual inspection cleaning sewing mechanism area and inside the machine frame lubrication of rare shaft see section 3 1 WARNING If the waste hole in the knife or incudes block the knife breaks Once a week 80 hours visual inspection of outside and ins
28. correct pressure on starting lever Adjust pressure on the spring 11 2012 0 000 01 5019 0 000 and ran for a short Stitch mechanism Ensure the drive mechanism period then stopped is not rotating releases correctl Left belt tension is not correct Machine fails to Incorrect stitch lever function Correctly adjust the stitch lever stitch and stop Locked stitch mechanism Unlock and correctly adjust Machine fails to Weak Siichieverspens Replace the spring stitch but completes 17 0026 3 126 the cycle Repl h Faulty stitch lever bumper Raa oe ee 11 2016 0 000 adjust Replace the spring 17 0026 3 126 Machine fails to sto Incorrect stop mechanism func f P Correctly adjust the pressure ion Faulty clamp lever spring Damaged stop mechanism teeth Replace or correctly adjust 3 Broken tension spring Replace 01 5055 0 000 Ty Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 2 3 S 104 M AMF REECE _ Setter Ideas Helter Made TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION nanan Fast feed pulley stick Make pulley motionloose Make pulley motionloose motion loose Tool katchers circle 13 3123 0 000 Replace 1 injure part or carriers 10 3042 0 000 injure Excessive cutting pressure Correctly decrase the cutting pressure Damaged or weak Replace the spring 01 5020 0 000 starting lever spring or increase the pressure a Incr
29. de before the eye before turning the race adjust the position so that the left pin is about mm above the guiding travel al a y r Aiii ranmmama COLLEC TULI a aa al soe I l WARNING The holder of the pins is at the manufacturer fitted by wedges and fined with a pin Do not change the position of wedges Switching over the pins can be adjusted after turning the cam in to the position when the roll is in the position of cam travel The pin should leave the groove in the cam at this point If not adjust the bracket as needed once you loos the screen Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 27 S 104 M AMF REECE D MACHINE ADJUSTMENT 2 STOPPING MECHANISM 2 1 Adjustment is done out of sewing process in the home position of the machine it means during the time when the stopping mechanism blocks the movement of sewing shaft It is impossible to turn the hand wheel The play of the roll in this position is 0 1 0 2mm above the draw bar Stopping lever secures the roll stud Loosen the nut set up gap between the roll and the draw bar by the screw Then set up the stop to the roll stud having the play min 0 1mm 12 7 1 2 2 The play between the brake and the hand wheel cam is supposed to be 0 1mm max Adjust it once you loosen the screw
30. e pulley and over the hole in table on motor pulley 2 Loose the nut and turn the motor tighten the belt and tighten back the nut 3 Check the tightem with 30 N pressure Belt sag should be around 20 mm 4 Check the pulley rotation direction to make sure the pulley rotates counter clock wire 5 Install belt cover and the frame Motor 50Hz 1400 RPM 60Hz aia U 50Hz 60Hz E USA Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 15 S 104 M AMF REECE Beite Ideas Better Made C CORRECT USAGE 1 BUTTONHOLE SEWING PROCESS 1 1 Read carefully all safety instructions and make sure all covers are mantled onto the machine 1 2 Put lubrication oil into lubrication holes marked as Oil check that theke a right amount of oil in the oil reservoir with oil gauge see section E3 1 3 Check whether the upper thread and gimp are threaded correctly as in Section C3 1 4 Before starting the machine for the first time put a small piece of fabric similar to your piece to be sewn under the clamps 1 5 Plug the power cord int
31. ease the spring pressure Switching start lever b Replace the spring 01 5019 0 000 Incorrect adjusting roller setting Correctly adjust the roller CA CB Incorrect adjusting roller setting Correctly adjust the roller CA CB Loose carrier dog Tighten the carrier dog ro 4 Knocking noise at the machine start Pulley collar incorrectly set for Correctly adjust high speed table travel the pulley collar Machine fails to clamp Incorrect clamps Correctly adjust the material or release the l D 14 l mechanism setting mechanism material too soon Machine fails to Incorrect adjusting roller setting Correctly adjust the roller CA CB release material Clamp disengagement l a Re adjust clamp incorrectly adjusted Uneven clamp feet Rocker lever bearing screw loose Tighten and adjust the screw pressure Drive member loose or damaged a Replace b Tighten the screws Damaged knife Replace Damaged cutting steel Repair or replace ee Incorrect cutting pressure a Increase the cutting Machine fails to stop but repeates the cycle Machine fails to cut material pressure b Replace the tracing finger 10 1071 1 023 Damaged cutting lever Replace 10 1068 1 050 Lo Tighten the screws Cutting lever fails to Faulty extension spring Replace 01 5006 0 001 return Stagnation on studs a adjust the axial play 11 1074 0 001 b lubricate Released 03 2010 e mail service amfreece cz parts a
32. elease the lever that is fitted onto the block The brake is in contact with the cam when turning the hand wheel The paly between the dogs should be cca 0 25mm or more at the end of the sewing cycle If it is not loosen the screw in the travel at the left side of the machine and adjust it as necessary Towards the operator shaller play from the bigger play Test the cycle Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 29 S 104 M AMF REECE better Ideas Setter Made D MACHINE ADJUSTMENT 3 STOPPING STROKE ADJUSTMENT The friction clutch is set by the manufacturer in order to deaden the initial stroke by sliding 35 47mm from the pulley loop It corresponds with values from 45 to 60 on the gauge between the shaft and the drive pulley To check the adjustment order the gauge 03 0403 0 000 WARNING The manufacturer does not recommend slippage larger than 55mm Smaller slippage than 35 mm causes excessive wear out on all funkcional parts The clutch stop may get broken Take the following steps to check the setting 3 1 Make a mark on the pulley to the position of the stop nose 3 2 Start the machine Sew one cycle with the machine Switch the machine off 3 3 Check the slippage value by placing the mark 0 on the gauge onto pulley diametr to the stop nose The original mark made on the pulley checks t
33. es 1 23 8 Stitching lenght and flybar adjustment 2 0 00 cccseesseeececceeeeeeeseeeecceeeeeaeeeseeeeeeeeeeeauaaseeeeeeeeeeaaas 1 24 9 Changing the position of stitch row gaps for cut sssssoeeesssssssseceerssssssseceresssssssscerrrsssssssseeeesssss 1 25 FO Setting the spread Or ibe champi et a T 1 25 D MACHINE ADJUSTMENT D Tableadjustine iioa a N 1 26 Dis SIOPPNE MEC AMIS INN ear a a N E 1 28 Dh SLOP PINS SKOKE AC USINE D ee p T T T RE ates 1 30 A BarkeadjustMmeni creron en a a a a ela teanaeeh 1 31 3 Tumne MECHANISM Alls nmen es E daspaauatnecectiess 1 32 B ttonhole shapeadustne Ml zrase A es sees tance 1 33 hs Needle bar NCIS Ib ss setiidavuncrtannteeetlasadcncddanselinapsinedtacat iwtedlaauienrd fancetzacstusdtdaadiettlawel seca dinmebeanVasdtanetienddayens 1 34 S LOOPS AC US ENE Metts ar dasicushe r tads inclnea su eiea a a saa eee erga aaa 1 35 Di OCA ETS adju tnei sei E Sata a uate a a emneetet eat tates 1 37 OO pper Area O ea a A E ae noe MEIN 1 38 Thies WE ei EME AC LEIS 10 I eek a T a 1 39 12 SEWN SWICDAC WER runnir N A tesvndt bois duah Seka depsectatens 1 40 13 Material Cutting mechanism adjustment ossis a E E r 1 41 14 Adustmento Clamipim ene hanis er E a a eae cteutuetd 1 43 15 C t before and c taiteradjustment cisipineiiinn e a a a a a a ies 1 45 E MAINTENANCE t Machine Cleaning and ma mtenan e cereo a a uoaderatenodsas 1 46 2a SUA eA O AEN eie tata eet Aue sar Ea oe 1 47 3s Machme UIC ATION s
34. esse e E E E A E aa eseeaavease 1 48 A Disposal Provisi n saia a a Aa r aE 1 51 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 0 1 Phone 420 582 309 286 Fax 420 582 360 606 M7 14M AC MEESE TABLE OF CONTENTS Released 03 2010 0 2 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M a A INTRODUCTION 1 GENERAL INFORMATION S 14 M sewing machine is intended for sewing buttonholes on outwear It has been designed and manufactured to be reliable and easy to operate Special attention is paid to ensure ease and effective safety for machine operators and servicemen Safety mechanisms protect both operators and the machine and respect valid safety and hygiene provisions for usual technological usage of the machine Those safety mechanisms contain electrical plug operation switch circuit breaker and covers ensuring safety operation on the machines only if they are fitted onto the machine correctly There are information labels on the machine to point out additional danger Do not remove or damage those labels In case of damage order a new one Mentioned warnings cannot cover all safety aspects and therefore it is very important for an operator to read this manual carefully and understand it well before he starts operating the machine It will also eliminate errors during machine installation
35. ey move freely In case the pins don t snap in freely follow below steps 1 1 Adjust the machine for a buttonhole without eye according to the section C 7 3 1 2 Lift up the machine Turn the left shift O until the looper mechanism start turning The roll is in the position Of the cam travel The switching pins must freely snap into the groov 1 3 At the end of the buttonhole before the home position in the beginning of the race return turn the right pin is in the guiding travel Loosen the screew on the lever Adjust the lever so that the pin leaves the guiding travel freely without the table moving side ways Tighten the screw 1 4 After the machine is started again by turning the hand wheel and the race turning in the eye loopers in the rear position adjust the of the right pin about half way 3 3 5 mm into the guuding travel by nuts on the draw bar 1 5 Once the left pin snaps into the guiding travel the narrower section of the travel adjust the depth of the pin about half way 3 3 5 mm into the guiding travel as well by nuts on the draw bar Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 26 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M _etter Ideas Bette Made D MACHINE ADJUSTMENT 1 6 Once the roll is moved into the furthest position from the at the bottom of the eccentric looking from the right si
36. g the left looper order number 11 4005 0 005 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 5 S 104 M AMF REECE A INTRODUCTION a 6 COLOURED MARKING Screw top links Yellow marks 1 Loosing and following disassembly of this link causes distinctive intervention to the mechanism adjustment was done when assembled and sewed off at the that factory 2 After such an intervention to the mechanism new adjustment of set mechanism needs to be done and complete check of whole machine adjustment as well Blue marks Screws and nuts secured against loosing with glue LOCTITE Lubrication locations Red marks CAUTION Lubrication regime adherance is necessary for protection of the reliable long term machine operation 7 SAFETY INSTRUCTIONS FOR OPERATORS AND SERVICEMEN halal beaten herlentleteteateaten Ty SIDE MACHINE j CWAP TABLE MOTORING WAY IV OPERATION SECOND MACHINE 01 06 0 1 C RRR ERO RRO R ER When positioning the machine onto its operational place we recommend keeping the minimal distance of the machine as in the drawing Follow the instructions below Do not start the machine unless you have carefully read the operator s manual Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 6 Phone 420 582 309 286 Fax 420 582 3
37. ght looper and needle Correct the right looper and timming needle timming Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 2 5 Removing stitches at the end of the sewing S 104 M AMF REECE eitel Jdeas Helier Made TROUBLESHOOTING SERVICE POSSIBLE CAUSE Pees POSSIBLE CAUSE PADS REE DUE ae SECLION Excessive thread tension Incorrect threads week asleep Damaged thread guide Incorrectly installed needle Damaged needle Replace Damaged loopers spreaders Repair or replace Needle hits the throat plate Needle and looper touch Adjust the clearance contact Incorrectly adjusted trimming knife Adjust it optimal Excessive thread tension Adustitoptimal Damagedneede Ree f Toft spreader has axial play Ada Damagedlettspreader Repair orregas Damaged threads guide Check replace damaged pan Incorrectly adjusted trimming knife Adjust it optimal Needle breakage Weak needle Use properly needle ee Adjust the play between the Breakage of lower thread Needle contact the clamp foot needle and clamps Needle contact the looper or a Adjust the play between the spreader needle and loopers b Adjust timming of sewing Needle support too far Bent for 03mmmax ___ _ Sewing stop not adjusted Check adjutmem e Incorrectly adjusted Adjust correctly needle bar height
38. he value of clutch slippage 3 4 If the value is smaller than 35 mm bend the nose of the seafety washer and turn the safety nut about 12mm anti clockwise Lock the nut with a suitable safety nut nose Check the slippage Oo eo gess 03 0403 0 000 WARNING During a long machine operation the stitch density changes It is due to main cam and drive shaft brake running They need to be checked Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 30 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M D MACHINE ADJUSTMENT 4 BRAKE ADJUSTMENT 0 75 mm y 4 1 Adjustment of drive shaft brake The Drive shaft brake optimalizes the stitch density of the buttonhole seaming on both left and right side 1 Loosen the screw of the ring of the drive shaft brake 2 Set the brake pressure using a suitable tool screw driver Set the groove between the flexible washers by pressing them and the ring for approximately cca 0 75mm 3 Tighten the screw of the ring WARNING The shaft brake is an emergency brake If the main shaft brake pressure is too high machine mechanisms may work incorrectly especially the stopping mechanism Set the lowest possible pressure 4 2 Main cam brake adjustment The main cam brake affects the stitch density which is adjusted as in chapter 2 It is a specification given by the manufacturer to set up the distance between stitches
39. ht looper on the centre of the needle when the stroke is 2 9 mm from the lowest possition with the needle bar in the lowest position the axial clearance is 0 25 mm 0 010 when the pressure power is 5N with the needle bar in the lowest position the radial clearance is 0 002 when the pressure power is 5N looper holder axial clearance is 0 05 0 1 mm 0 002 0 004 looper holder radial clearance is 0 1 0 2 mm 0 004 0 008 looper holder angular clearance is 1 2 on the arm 28 5 mm when the pressure power is 5N Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com 2 2 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104M Bertel Ideas Setter Made TROUBLESHOOTING 2 MACHINE DRIVE AND ADJUSTING FAULTS SERVICE SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION SECTION Check electrical plug and wiring Check with a voltage meter Check a main switch Electrical equipment defect b fuses Motor fails to start c emergency stop switch l l Icorrect motor rotation Change the plugs The machine fails Missing left belt Replace the belt ee Circle 13 3123 0 000 and tapped a Replace drive lever spring 10 3042 0 000 are not in gear 01 5055 0 000 b Correct the idler pulley travel 13 3039 1 050 Damage keramic circle above Replace injured part cited Idler pulley collar clamping screw Correctly position the collar and loose tighteen the screw In
40. ide mechanisms lubrication of needle bar and sewing mechanism filling up oil into the oil tank with an oil gauge checking belt tension checking cutting knife and cutting steels change parts if damaged checking operation of stop mechanism especially brakes checking stitch plate wear out exchange if necessary Once amonth 300 hours checking clearances in the sewing mechanism drive checking screw joinings keep the values stated below Recomended values of screw tightening Nm N 4 P P M3 0 5 0 6 0 8 M4 1 2 1 5 2 0 M5 2 5 3 0 4 0 M6 4 0 5 0 7 0 M8 8 0 16 0 M10 i 10 0 30 0 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 47 S 104 M ANA F REECE E MAINTENANCE l 3 MACHINE LUBRICATION Before the machine is switched on for the first time all preservative oils must be removed It is also necessary to lubricate all areas shown below This must be done when the machine is not used for some time too 3 1 The machine is equipped with group lubrication system which lowers demands for maintenance There are red spots or OIL indicating areas that need to be lubricate These areas must be lubricated at least after every 30 hours of the machine operation Pay special attention to the lubrication of the rear drive belt by pouring 2 3 drops of
41. m 1 20 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M erin Ideas ettet Wade C CORRECT USAGE 4 PRINCIPLES OF SEWING S 105 machine manufactured by AMF Reece sews with a two thread chain buttonhole stitch with the possibility to use gimp The principle of a chain stitch is weaving two so called endless threads upper thread and lower thread that enables sewing applications without the necessity to refill the supply of lower thread as it is usual when sewing lockstitches On a regular basis gimp is inserted into the face side of the work piece on the seam side bottom side of the work piece when sewing onto the machine The machine can be additionaly equipped with top guide of gimp for its insection ON the seam side bottom side of the work piece E Gimp creates plastic look of a buttonhole and together with a bottom thread rele decorative stitch provides the shape and firmness of a buttonhole alee RR iils HH pR A ne Decorative stitch creates plastic shape nearer the cut The upper thread ile makes a covering stitching on the upper side of the fabric Si ne e Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 21 S 104 M ANA F REECE C CORRECT USAGE i 5 MACHINE DESCRIPTION AND ITS FUNCTIONS The supplied machine is a box type piece of equipment with an optimally raised worki
42. mfreece cz website www amfreece com 2 4 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Setter Jdeas Helter Made TROUBLESHOOTING 3 SEWING FAULTS SERVICE SYMPTOM POSSIBLE CAUSE Ee sei aaa aia SECTION Tinconecy nsaledneedle io ET Wrong threading ados ca incorrect thread tenson Adjust the thread tenson C 3 Bentneede Repe J Clearance in sewing drive Adjust Excessive looper to needle clearance Adjustiheclearance D 8 incorrectly adjusted stitch mech Adjustthe stitch mechansm ___ j Clean and repolish the damaged Damaged loopers or spreaders areas eventually replace Wear ordamagedstichplate Replace on spreaders F ECPSRINE clamp foot to needle Adjust to 1 mm D 14 entry point clearance Incorrect clamping Pressure and adjustment checking Not even spreading Adjust loose fabric i D 14 Elastic material Adjust the sewing mechanism Skipped stitch at the sew start Sew start thread lenght too short Ensure the thread is clamped firmly ae The fork of left spreader is out of Adjust the left spreader position the looper hole incorrect ight looper taming AGustthevightToopertmmig D 9 Big clamp distance from sewing Adjustiomax Tmm ___ Damaged or bentlooper Repe Incorrect upper Correct the upper thread thread tension release tension release Damaged right looper pee apel 14 4004 0 000 Damaged throat plate hole Replace the throat plate Incorrect ri
43. ne accessories to make the pulling easier The threading tool can be ordered order number 12 0008 6 200 Thread tension is adjusted with the nut as per sewing conditions It is necessaryto side adjust the thread passes position that passes through the fixedthread tension considering the upper adjustable thread tension dises 3 1 Threading upper thread in the machine eL i ma mie p a ce ee a ee e T Fi i j THREAD SA E Ta F or ttl aii le pia Into needle bar Form thread Note Thread makes 1 5x turns around the roller Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 18 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Serii Ideas Fetters Made C CORRECT USAGE 3 2 Threading lower thread can be done once the machine arm lifted Is lifted and the clamping plates are removed as shown in the previous picture process described in section E1 point 1 2 Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 19 S 104 M AMF REECE Bertier Ideas etter Made C CORRECT USAGE 3 3 Threading gimp with a guide into the race and stitching plate Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece co
44. ne pal Beea A E ahaa 1 3 A Terminology Of bu tttonhole Patts sisanne a a a 1 4 3s 76 9 10 6729 bce 011 UG Nasse a a r a a A y eee 1 5 Os Coloured Markig Seon ce cerietote actA tata a Marais O Mawainietb ists 1 6 7 Safety instructions for Operators and servicemen cccceseeesseeeccececaaesseseeceeeeeeeaaseeeeceeeesssaaaeeseseeess 1 6 Gs DPeCiAl CQUMMICHE sarson e E T E E tn elaaeeaeees 1 8 B MACHINE INSTALATION E COM OR On E MIC ea a a ahha Nald 1 9 2 Sewn head instalation onto the table s suswicrcsu aide eae a aaa 1 9 3a PUNO ACES ANG m CA ALIO Dia cictwery damoeveauate taalea teen a a e 1 10 4 Connecting machine with distribution Of electricity ccccccccccccccccceeeseseecceeceecaeeeeseeceeeeeeeaaeaseeeeeeess 1 11 gt Belt tension assembly and adjustment ncscias sedatenidh E sates 1 15 C CORRECT USAGE 1 WBUMONNOLS SEWN proces S ssori coats stssved ats sdatsd cxvoewiai aai 1 16 yams Ne dle kenno aeepeerene rt nee eryrer eee A tery Te ee eter rire Mrrer eta rer se terete ce eer Tere Myer et oe er ee rye rc emery 1 17 3 Uhnreadine the Mia CMe ast ce ects nantes hctettlad a a a a aotadamiantieavas 1 17 A SPIAMC IPSS OL SC WIN 5 adore ous gas tincs snleny sense E r taet ee by sealed ea a eta eee 1 21 gt Macmnedescripuon andis TING HONS ese E N a eee Aeteawt oes 1 22 0 Chane no scammno widia E A A 1 22 7 Stitch density adjustment changing the buttonhole shape with withot eye ccccceeesseeeee
45. ng area above the table desk The arm with the sewing mechanism is placed in the folding frame to adjust and pull in threads The machine is installed so that t suits the seated or standing operator Machines are adjusted cut after sewing CA at the manufacturer unless specified otherwise The base position of a working plate of such adjusted a machine is in its rear dead point After the start of the machine the plate moves towards the operator during which time the clamps clamp the work piece and the plate moves to the point where the buttonhole sewing is suppose to start The feet automatically stretch the work piece in order to ensure high quality of sewing The size of opening is adjustable The sewing mechanism automatically starts sewing in the place of the buttonhole by releasing the clutch of the drive shaft and the buttonhole is sewn The starting moment and the buttonhole length can be adjusted by changing the cutting steel possibly the knife too Once the sewing of a buttonhole is finished the needle is set in the upper position and the plate moves to the position where upper thread is trimmed After that the work piece is cut the clamps open themselves and the work piece is released The whole cycle excluding the sewing can be run by the hand wheel on the left side of the machine under the removable cover The machine operation can be stopped immediately with the operational switch breaker or table pedal 6 CHANGING SEAMING
46. nt for spreding of the left spreader It is important that the distance between the needle and the spreader is same for both spreaders WARNING Check the play between the right looper and spreader It must be as small as possible Right 0 05 mm at the most so that sewing thread cannot slide in between the right loopet and spreader Left 0 1 mm minimum so that sewing thread cannot slide in between the left loopet and spreader Check the play between the needle and the supporting steady Adjust the steady by bending it to the play of 0 05 mm Once the stitching plate is fitted in check the play between the needle and the stitching plate According used thread Iai j INSAN t f L NEE A r ki rl l m OL gt T EA A N SSS Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 37 S 104 M AMF REECE eit Ideas eties Wade D MACHINE ADJUSTMENT 10 UPPER THREAD TRIMMING 10 3 The position of the knife to catch the upper thread loop can be changed by loosing the screw so that the knife edge is 0 9 mm from the needle If the position of the knife changes it is necessary to check the height to keep the play as in part 9 1 10 4 Adjsut the basic position of the actuator with the screw after loosing the nut so that the dis tance from the arm
47. number of stitches Once you finish the adjustment tighten the screw The pin controls the descent of the roll on the inclined plane in the moment of the race turning 7 3 The change when sewing a buttonhole without with eyeis done by rotation of lever about 180 in the direction to the second position Shown positionis sewing the buttonhole with eye on the lever is written EYE The second position is for sewing the buttonhole without eye on the lever is written NO EYE NOTE The stitch density slightly changes as the main cam brake wears out during the machine operation Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 23 S 104 M AMF REECE etter Ideas Betiets Pade C CORRECT USAGE 8 STITCHING LENGTH AND FLYBAR ADJUSTMENT 8 1 The length of stitching it means the moment when the sewing process begins with the movement of working desk can be influenced as follows loosen the screw of the dial gauge and move it so that the required length of stitching on the dial gauge is at the same point as the edge of the mark Tighten the screw The total length of stitching L is now set up see the picture WARNING The total length of stitching is the length of cut the length of seaming 8 2 If a buttonhole with flybar is to be sewn it is necessary to loosen the screw of the ruler move the ruler
48. o check the distance of the loopers in 3 positions of the needle bar and the race 1 row of stitches eye tip 2 row of stitches Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 35 S 104 M AMF REECE better Ideas Setter Made D MACHINE ADJUSTMENT 8 5 If it is not like that loosen the crew and turn slightly the bushing nut with a wrench until the loop ers are in the axis of the needle at the same height Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 36 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M eri Ideas ettet Wade D MACHINE ADJUSTMENT 9 SPREADERS ADJUSTMENT 9 1 The position of spreaders is controlled by stoppers The right spreader needs to be adjusted to the edge of the right looper the left spreader with its groove to the opening of the left looper Loosen the screws to change the set up with adjustments of stoppers The stoppers also define the axial play of the spreaders after their adjustment they must not hang 9 2 Spreaders set up to achieve correct operation of the left and right looper O is done after loosing the nut and adjusting the tail of the draw bar by turning it Adjust the right looper so that it is in the home position at the moment of being back in the bottom dead point This is the key poi
49. o the socket and start the motor with the operation switch circuit breaker O 1 6 Press the foot pedal to activate the machine drive Make sure that the drive pulley under the rear tilt cover moves clockwise WARNING To make certain that the machine sews correctly we recommend sewing a few buttonholes on a scrap piece of fabric It will also remove excess oil from the sewing area When the machine is in the operation do not try to hold or move the sewn fabric with your hands 1 7 Place the fabric under the clamp feet 1 8 Moving the lever for manual clamping towards the operator will bring the clamping feet down and they will clamp the fabric 1 9 Press the start up lever The clamping feet go down automatically Once the sewing is finished and buttonhole cut the clamping feet go up 1 10 If it is necessary to interrupt the sewing during the cycle pull the stop lever The machine finishes the cycle without sewing and the clamps go up 1 11 You can stop the machine at any moment during the cycle with the foot pedal pressing the pedal by your tiptoe stops the sewing pressing the pedal with your heel starts the sewing again 1 12 To start the cycle witmout sewing it is necessary to lift the supporting lever and once youturn the machieon the machine finishes the cycle without sewing Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 16 Phone 420 582
50. om 1 2 Phone 420 582 309 286 Fax 420 582 360 606 ANF REECE S 104 M __ Better Ideas Betts Nade _ A INTRODUCTION 3 TERMINOLOGY OF MACHINE PARTS Thread stand Table Stand Hand wheel Drive belt cover Motor Hand screw Needle bar Clamp feet i P Stop lever B D Start lever P VEN Cutting lever Sewing table PAEK R E EEEE ENE ES Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 3 S 104 M AMF REECE Bertet Ideas Setter Made A INTRODUCTION 4 TERMINOLOGY OF BUTTONHOLE PARTS 00000 1 4 First row of stitches Length of cut Material can be cut before Second row of stitches CA sewing CB or after sewing CA the Density in the eye buttonhole Cut before CB can be used on Shear gap firm thick materials only Stitch density the number of stitchesin 1cm Total buttonhole length lenght of sewing C7 mehsuped from the top of cutting The bigger density the better quality look of Flybar AF the buttonhole Open end Bite size the width of side stitches C6 Eye width material cutting e Eye length material cutting Lengthwise pre sewing Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M etter Ideas Better Made A INTRODUCTION 5 TECHNICAL CONDITIONS
51. ormation in this instruction book and in the spare parts manual WARNING Keep maintaining the machine regularly as described in the manual If the power is cut off turn the main switch off Do not paint do not damage do not remove or change the safety labels Keep them clean If they are not legible or you loose them order new ones at our company and place it onto their original location Bind your long hair it can be caught and winded by the driving mechanism Buttons hooks on your sleeves must be buttoned up so that loose parts of your outfit are not winded into the driving mechanism Do not work onto the machine impaired or intoxicated If you are unsure of the operation process call up a serviceman The machine user must provide for illuminating the working area minimum 750 Lux Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 7 S 104 M AMF REECE Seite Ideas etter Made A INTRODUCTION 8 SPECIAL EQUIPMENT 8 1 Work light O standard light can be ordered additionally order number 12 0008 4 875 8 2 Setup gauge 03 0279 1 000 8 3 Buttonhole distance kit 03 5511 0 003 8 4 Loopers 11 4005 0 001 for single thread stitch 11 5005 0 005 for sewing thin threads Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 8 Phone 420 582 309 286 Fax 4
52. play 13 1 To change the cutting steel loosen the screew move it towards the stopper and tighten the screw again 13 2 To adjust the incudes loosen the screw in X axis and tilt the knife by screws in X axis Side po sition can be adjusted by loosing the screws to the left lt Aor to the right gt B Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 41 S 104 M ANA F REECE D MACHINE ADJUSTMENT i The cutting pressure to be adjusted whenchanging the cutting knives or the sewn workpiece t Turn the screw clockwise to increase the pressure The adjusted pressure must be as small as possible NOTE To find out whether the cut is even press the lever by hands onto the paper The imprint must be even along the whole length We do not recommend repairing damaged knives Use a fine sandpaper or a grinding machine to clean the surface of the cutting steels that are worn out Any grooves on the cutting steel can cause improper cut of fabric or can damage the cutting knife WARNING danger of fast wear out of the knife or even destruction of mechanism parts When changing the knife or the cutting steel recommend decreasing the pressure of at least three revolutions by the screw and increase progressively It is necessary to check the cleanness of the cut The pressure must not be too big that the drive belt slips Released
53. r closer to the edge of the throat plate Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 32 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Berti Jder Betis Niate D MACHINE ADJUSTMENT 6 BUTTONHOLE SHAPE ADJUSTMENT To check the buttonhole shape it is necessary to create a new stitching pattern on a pice of paper with cutting sewing Use a tip in the needle bar instead of a needle to create a stitching pattern on the paper It is possible to order the tip at the manufacturer order number 02 0001 0 000 6 1 Check the new stitching pattern and determine where to adjust the nut to obtain the right eye shape Use the examples below as guidance 6 2 Once you loosen the nut placed on the lever move this nut upwards or downwards as needed If the eye shape corresponds with the picture in the example A move the nut downwards If the eye shape corresponds with picture in B move the nut upwards 6 3 Tighten the nut after the adjustment Start the machine and make another stitch pattern If you did not obtain the required eye shape on the sample repeat the above mentioned steps NOTE It is a standard procedure to repeat the process several times Button hole shape Example A Example B Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 1 33 S 104
54. rd A to make the spread wider and outward gt B to make the spread narrower NOTE Make sure that the spread is equal on both sides Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 25 Phone 420 582 309 286 Fax 420 582 360 606 S 104 M ANA F REECE D MACHINE ADJUSTMENT WARNING Do not start any maintenance work before you read the service manual with instructions for mechanics Sections D and E DANGER e before you start doing any maintenance work always turn the operational switch breaker off and unplug the power cord That will eliminate the possibility of the machine being accidentally switched on by another person e Make sure that the power cord is secured against any mechanical breakage CAUTION e Maintenance work must be done by a qualified person only e When changing defective parts use parts corresponding with original ones e Do not run the machine unless all covers dismantled for maintenance purposes were placed back e Wipe away spilt oil Keep the working area clean WARNING e Read carefully the entire manual for servicemen e Use specified kinds of lubrication or their equivalents only We are not responsible for claims that happen due to violating these instructions 1 TABLE ADJUSTMENT NOTE The holder of switching pins of the fly bar is adjusted and fixed with pins at the manufacturer There is no need to adjust the pins if th
55. re stitching are not regular Feeding clutch worn out Replace single direction clutch an Released 03 2010 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 2 7
56. towards the operator to obtain longer flybar or off the operator to shorten flybar or eliminate it This is the technique to adjust the P length see the picture WARNING If you adjust the length you must install a cutting steel of the corresponding length Released 03 2010 E mail service amfreece cz parts amfreece cz website www amfreece com 1 24 Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE S 104 M Seiti Ideas Setter Pade C CORRECT USAGE 9 CHANGING THE POSITION OF STITCH ROW GAPS FOR CUT The change of the position of stitch rows is used especially when the thickness of the sewn material changes or when the machine is adjusted from cut before to cut after and vise versa Loose the screw and move it to change the setting as per the drawing it down the space for cutting becomes larger by moveing it up the space for cutting becomes smaller l A x WARNING When you change the gap between both rows of stitches you may need to adjust the sewing mechanism as well It is also necessary to check if the needle is not hitting the edge of the stitching plate so that the needle will not brake 10 SETTING THE SPREAD OF THE CLAMP FEET Different types of material require larger or smaller spread of the material between the clamp feet In order to change the spread use the setting shown in the picture Loosen the screw at each side of the machine and move the setting stops inwa

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