SAL-01 - Sealite Pty Ltd
Contents
1. Version No Description Date Approved 1 0 Manual launch August 2010 M Henry 2 0 Update Quality Logo June 2011 J Dore 2 1 Update Spec Table amp Tech Drawing May 2012 J Dore Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Introduction Congratulations By choosing to purchase a Sealite lantern you have become the owner of one of the most advanced LED marine lanterns in the world Sealite Pty Ltd has been manufacturing lanterns for over 25 years and particular care has been taken to ensure your lantern gives years of service As a commitment to producing the highest quality products for our customers Sealite has been independently certified as complying with the requirements of ISO9001 2008 quality management system Sealite lanterns comply with requirements of the US Coast Guard in 33 CFR part 66 for Private Aids To Navigation By taking a few moments to browse through this booklet you will become familiar with the versatility of your lantern and be able to maximise its operating function Please remember to complete the Sealite warranty registration card accompanying your lantern Operating Principle The solar module of the lantern converts sunlight to an electrical current that is used to charge the battery The battery provides power to operate the lantern at night The flasher unit has very low current requirements A microprocessor drives an array o2. www sealite com SAL 01 Solar LED Area Light Installation amp Service Manual Version 2 1 www sealite com SAL 01 Solar LED Area Light h Q 140watt multicrystalline solar module UV stabilised LEXAN polycarbonate lens containing 8 ultra high intensity LEDs for optimal area illumination O gt 120 degrees O Adjustable light arm 4 Positive o ring O7 sealing O Galvanised post AL 01 LED luminaire Membrane vent 3 O Anti tomper fittings Battery section o www sealite com SAL 01 Solar LED Area Light Il ee TL LOIN A Page A Operating Principle venennennseneensen Page 4 Cla Lee EEN Page A SALOT MOTO m E Page 5 Installation amp Assembly Page 8 Activation e Page 13 Regulator Connection amp Operation Page 14 Maintenance amp Servicing anna annen eenen enen en eneen Page 15 Troubleshooting eenen n Page 16 Optional Configurations Page 17 Sealite LED Light Warranty Page 18
3. description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Other Sealite Products Available Marine Lanterns Monitoring 1 12nm amp Control Systems Bridge amp Barge Lights Marine Buoys up to 3mt in diameter d SS b u 1 Area Lighting Mooring Systems amp Accessories Head Office Sealite Pty Ltd 11 Industrial Drive Somerville Vic 3912 Australia 4 Tel 61 35977 6128 Sealite Fax 61 3 5977 6124 e Email info sealite com z 3 www sealite com Internet www sealite com Quay E Ei 9051 ereen mi Pemba gm a EI M d XX LLIIL3 Puai A8 En ELN CG Blip at S Latest products and information available at www sealite com
4. SELECT Fig 7 Regulator Diagram Cover the light head with a dark towel or jacket Allow a 60 seconds of continuous darkness for the light to activate When the installation is complete fit the battery housing cover using 6 x M8 x 25 SHCS Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Maintenance amp Servicing Designed to be maintenance free the SAL 01 requires minimal attention though the following maintenance and servicing information is provided to help ensure the life of your Sealite product 1 Cleaning Solar Panels occasional cleaning of the solar panels may be required Using a cloth and warm soapy water wipe off any foreign matter before rinsing the panels with fresh water 2 Battery Check inspection of batteries should be performed every three years minimum to ensure that the charger battery and ancillary electronics are functioning correctly Using a voltage meter check that the battery voltage is at least 12 5 volts and ensure all terminals are clear of foreign matter Replacing the battery 1 Remove the connectors from the battery 2 Follow the instructions in the Regulator Connection amp Assembly section of this manual Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Trouble Shooting Light will not activate Ensure light is in darkness Wait at least 60 secon
5. Structural design actions wind actions AS4676 Structural design requirements for utility services poles 380 Region B C amp D V Please contact Sealite for recommendations template to position hold down bolts typically 15mm ply E L ka Ke De pu sd N gt lt rg e 8 Hold Down Bolt 20mm diam galvanized Fig 4 Lamp Post Installation Region A Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Product Components Unpack your area light and check the contents of the package Verify that all components and hardware have been received Please contact your Sealite office if any components are missing or damaged Fix Area Light te Arm with 4 x M6x25 hex head belts 4 x M6 penny washers 4 x M6 nyleck nuts Fix Light Arm te bracket with min grade 70 stainless steel 1 x M amp x65 hex head belt 2 x M8 penny washers 1 x M nyleck nut Item Description Quantity 1 Area Light 1 2 120W Solar Panel 1 3 Light Arm 1 4 Main Pole 1 5 Battery Housing 1 Fix Selar panel bracket with min grade 8 8 galvanised 2 x M12x40 lack belts Lifting Peint Fix main pele base with min grade 8 8 galvanised HTS 3 x M16x75 belts 3 x M16 flat washers 3 x M16 plain nuts Terque te 200Nm Seal between base amp pest with appreved silicen me
6. Region A Region A covers most of Central and Southern Australia including Tasmania 1 Assembly of the lamp post is shown in Figure 5 2 Electrical wiring of the Solar Area Light is shown in Figure 6 3 Recommendations for mounting of the completed lamp post assembly are shown in Figure 4 4 Where the customer is providing their own supporting structure for the lamp post it should be capable of withstanding the following design conditions Provide adequate support for a dead weight of 250kg Ultimate moment at base 21 kNm Ultimate shear at base 5 3 kN Resulting ultimate bolt load 46 kN 5 Apurpose built footing is otherwise recommended with dimensions shown in Figure 3 Footing design is based on typical soil having a bearing strength of 120kpa or greater If the soil is poor variable or rock then seek additional engineering advice 6 a Use a simple template with diameter 20mm holes drilled at 320mm centres to position the holding bolts while the concrete is poured and while it sets Position the bolt pattern to suit the preferred location for the access cover in the lamp base b Remove the top nuts and the template after setting c Fit the assembled lamp post over the hold down bolts with the base sitting directly on the bottom nuts d Adjust bottom nuts to level the post base e Fit a washer and two nuts to each of the hold down bolts to securely fix the lamp post base References AS1170 2
7. other components ensures that all Sealite products are of a consistent amp superior quality Optical Performance Sealite manufactures a range of marine LED lenses moulded from multi cavity dies Complex shapes such as the SL70 BargeSafe and 16 segment multi focus lenses are a testament to the company s superior in house lens manufacturing capabilities and outstanding optical performance Award winning Patented Technology Several United States and Australian patent registrations are held on Sealite s range of innovative designs with other regional patents pending in Canada United Kingdom and Europe Latest products and information available at www sealite com www sealite com Sealite SAL 01 Solar LED Area Light SAL 01 Model Sealite s state of the art Solar LED Area Light provides users with the perfect solution for lighting remote locations such as boat launching ramps shelters car parks and maintenance areas where connection to power grids is unfeasible The assembly uses the latest technologies in Light Emitting Diodes LEDs as a light source and provides excellent illumination over a wide projected area As well as the Solar Powered Unit Sealite s LED Area Light is also available as a mains powered version providing installation flexibility 3290 295 T d 1900 _ 74 8 1207 Illumination Area AA A N Fig 1 SAL 01 Comple
8. the option of Sealite Pty Ltd limited to either the replacement or repair of any defective product covered by this Warranty Sealite will not be liable to Buyer for consequential damages resulting from any defect or deficiencies Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Sealite Pty Ltd has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Sealite Pty Ltd will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Sealite Pty Ltd factory together with a photocopy of the bill of sale for that product a detailed
9. Battery housing fe contain 1 x Merning star SL10 regulater 2 x 55Ahr batteries Fig 5 SAL 01 Solar LED Area Light Components amp Lamp Post Assembly Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Assembly Before installing the area light please read the section on wind loading and ensure that the installation will be suitable Before installing the foundations please consider the layout of the light arm location solar panel direction required and the mounting foot print of the battery housing Ensure that the prepared foundations are suitable to withstand the wind loading and comply with local laws Bolt the area light pole to the battery housing Too stop water from entering the battery box place a thick bead of silicone around the mounting flange of the area light pole and the bolt holes during assembly Fit the pole up to the battery housing and fix together using the 3 x M16 x 75 bolts Tighten the three mounting bolts to 200nm Fit the solar array on to the top of the light pole Feed the solar cable down through the centre of the area light pole and into the battery housing This will need to be done during the installation of the solar array Tighten the M10 locking screws to fix the solar array into place Fit the light head to the light arm if not already fitted using the 4 x M6 x 25 hex head bolts Feed the head of the bolt into the mounting channel
10. ds for the program to initialise in darkness Ensure battery terminals are properly connected Ensure battery voltage is above 12 5volts Problem Light will not operate for the Expose light to direct sunlight and monitor operation for several days entire night Sealite products typically require 1 5 hours of direct sunlight per day to retain full autonomy From a discharged state the light may require several days of operational conditions to cycle up to full autonomy Reducing the light output intensity or duty cycle flash code will reduce current draw on the battery Ensure solar module is clean and not covered by shading during the day Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Optional Configurations Dual Arm Assembly An optional dual arm assembly is also available for the Sealite Area Light increasing the illumination area Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Sealite LED Light Warranty V2 1 Activating the Warranty Upon purchase the Sealite Pty Ltd warranty must be activated for recognition of future claims To do 1 2 this you have two 2 options Postal Registration please complete the Sealite Warranty Registration Card and return to Sealite within 30 days of your purchase Online Registration please complete the Online Registration Form at www s
11. e defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Sealite Pty Ltd will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 8 Sealite Pty Ltd reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Input voltage shall not exceed those recommended for the product 10 Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern models 11 This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature 12 There are no representations or warranties of any kind by Sealite or any other person who is an agent employee or other representative or affiliate of Sealite express or implied with respect to condition of performance of any product their merchantability or fitness for a particular purpose or with respect to any other matter relating to any products Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Sealite Pty Ltd under this Warranty will be at
12. ealite com Sealite Pty Ltd will repair or replace your LED light in the event of electronic failure for a period of up to three years from the date of purchase The unit must be returned to Sealite freight prepaid Warranty Terms 1 Sealite Pty Ltd warrants that any Sealite marine products fitted with telemetry equipment including but not limited to AIS GSM GPS or RF Telemetry Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any BargeSafe Series of LED barge light products BargeSafe Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any LED area lighting products Area Lighting Products but not including sign lighting products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any LED sign lighting products Sign Lighting Products will be free from defective materials and workmanship under norma
13. f ultra bright LED s through a DC DC converter which enables the LED s to operate within the manufacturer s specifications The battery is protected from over charging within the circuit to ensure maximum battery life On darkness the microprocessor will initiate a program check and after approximately 1 minute begin flashing to the set code Technology Sealite is the world s fastest growing manufacturer of marine aids to navigation We employ leading mechanical optical hardware amp software engineers to create innovative products to service the needs of our customers worldwide and offer the widest range of solar powered LED lanterns in the marketplace Electronics Sealite employs leading in house electronic engineers in the design and development of software and related circuitry All individual electronic components are sourced directly by Sealite procurement staff ensuring that only the highest quality components are used in our products LED Technology All marine lanterns use the latest advancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts including optic lenses light bases and a range of
14. gions and wind loading in general refer to AS1170 2 WIND REGIONS c T Christmas island C heh Territory only SN gen B A Ze McDonnell Creek Cocos Islands p Moreton s M d Region C C Wyndham C Ze h A Adelaide 50 km o REP 0 M CN Mareeba Cairn L e NN 2 z I I d 4 C ae ve S Borroloola SI d Cairn A Kununurra AS 2 ivanhoe West Moreland KON Oe EE d Burketown NN Sy i 20e Croydo Collinsville v 20 v H lt Alice Springs Bc Biloela UN Region D quA N USE NN Bundaberg P Region C e 25 Carnarvo Y i Ai Gascoyne Junction Region A4 25 SN Canytnarre Toowoomba Brisbane v Kyogle Corindi Norfolk Islands 21 d Mullewa B Region B Ss 30 S i Morawa Kalgoorlie epa A Woomera M n Wa island 30 Green Head Sydney _ gt A2 Q A e i y 50 km Region ell State border Regions are marked with the letters yee es ii A A1 to A5 B C and D Coastal Region boundaries are A3 smooth lines set in from a smoothed coastline by 50 100 and 200 km Islands within 50 km of the coast are the same Region as the adjacent coast 45 BASIC WIND SPEEDS IN DIFFERENT REGIONS permissible ultimate limit Normal Fig 3 Wind Speeds Regions A B C amp D Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light
15. l and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any Sealite marine lighting products other than the Telemetry Products BargeSafe Products and Area Lighting Products Sealite Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Sealite Pty Ltd will repair or replace at Sealite s sole discretion any Telemetry Products BargeSafe Products Area Lighting Products or Sealite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied If any Telemetry Products BargeSafe Products Area Lighting Products or Sealite Products are fitted with a rechargeable battery Sealite Pty Ltd warrants the battery will be free from defect for a period of one 1 year when used within original manufacturer s specifications and instructions Warranty Conditions This Warranty is subject to the following conditions and limitations 1 2 The warranty is applicable to lanterns manufactured from 1 1 2009 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner
16. on the base of the area light head Locate the 4 bolts through the mounting plates on the area light arm and fix into place with the 4 x M6 washers and M6 Nylock nuts Feed the light cable into and through the light arm Position the light arm up to it s mounting location on the area light pole and continue to feed the cable into the area light pole and down into the battery housing Fit the light arm into location and fix into place with a M6 x 65mm hex head bolt M6 washers and M6 Nylock nut Using suitable lifting equipment install the area light on to its foundation and fix into place To complete the installation follow the directions in the Regulator Connection amp Operation section of this manual Latest products and information available at www sealite com Sealite SAL 01 Solar LED Area Light 140 Watt Selar Medule LT Itt tT T Area Light zate Sealed Flooded Blue Brown Regulator Sealed Lead Acid Battery Brown 55 Ahr Sealed Lead Acid Battery Fig 6 Solar Area Light Electrical Wiring Diagram Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Charging the Battery New lights should be left in the sun for 1 2 days to ensure battery is charged before placing in service Please note light will re charge even when toggle switch is turned to OFF position Preferred Installation Location For best light performance ens
17. ps UV stabilised Lens Material light head LEXAN Polycarbonate UV stabilised Mounting light head Adjustable along 78mm parallel channels Height light head mm inches 85 33 4 Width light head mm inches 108 41 4 Length light head mm inches 300 117 s Mass light head kg Ibs 1 5 3 3 Body Material post Mild steel hot dipped galvanised Mounting post 4 x 22mm holes Height complete assembly 7160 2817 8 mm inches Mass complete assembly kg Ibs 250 551 Product Life Expectancy Up to 12 years Certifications CE EN61000 6 3 1997 EN61000 6 1 1997 Quality Assurance ISO9001 2008 Intellectual Property Trademarks SEALITE is a registered trademark of Sealite Pty Ltd Warranty 3 year WS Available Dual arm assembly F C e Specifications subject to change or variation without notice Subject to standard terms and conditions 1 Value is computed from the weighted average of the spatial measurements 2 Value is the maximum deviation of the spatial u and v measurements from the weighted average Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Installation amp Assembly Wind Loading Sealite s panel mounting post is designed to meet wind loading requirements of AS1170 2 for Region A B amp C Terrain Category 2 in accordance with the design requirements of AS4676 For detailed information regarding wind load re
18. s manual and any other information or instructions provided to the customer by Sealite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Sealite or authorised Sealite repair personnel Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light 3 The customer must give Sealite Pty Ltd notice of any defect with the product within 30 days of the customer becoming aware of the defect 4 Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced Typical battery replacement period is 3 4 years Long term exposure to high temperatures will shorten the battery life Batteries used or stored in a manner inconsistent with the manufacturer s specifications and instructions shall not be covered by this warranty 5 No modifications to the original specifications determined by Sealite shall be made without written approval of Sealite Pty Ltd 6 Sealite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions 7 The product must be packed and returned to Sealite Pty Ltd by the customer at his or her sole expense Sealite Pty Ltd will pay return freight of its choice A returned product must be accompanied by a written description of th
19. te Assembly B Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light 28 75 85 75 45 C4 Slof to suit head of M6 Hex bolt 300 END VIEW TOP VIEW Fig 2 AL 01 Light Head Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light SPECIFICATIONS Aight Characteristics N Light Source 8 ultra high intensity white warm daylight LEDs LED Life Expectancy hours gt 50 000 Photometry Total Luminous Flux Im 1360 Luminous Efficiacy lm W 69 7 Electrical Characteristics Voltage V 12 00 Current A 1 637 Power W 19 5 Power Factor 1 0 Circuit Protection Integrated Temperature Range 40 to 55 C Spectral Characteristics CIE 1931 2 deg observer x y 0 312 0 336 CIE 1976 2 deg observer Uu v 0 195 0 472 Correlated Colour Temperature 6500 K Colour Rendering Index 71 Colour Spatial UniformityO 0 0207 Solar Characteristics Solar Module Type Multicrystalline Output watts 140W Solar Module Efficiency 14 Charging Regulation Integrated charge regulator Power Supply Battery Type SLA Sealed Lead Acid Battery Capacity Ah 110Ah 2 x 55Ah batteries Nominal Voltage v 12 Operation without sunlight 5 nights typical autonomy nights Physical Characteristics Body Material light head Extruded aluminium chassis with LEXAN polycarbonate glass filled end ca
20. ure solar modules are not covered and are in clear view of the sky with no shadows ui Operation The SAL 01 will be preset at the factory to steady on 2 The SAL 01 uses an ambient light sensor to measure the light levels When the light level falls below a set threshold the microprocessor will activate the light 3 When the light level rises over the threshold the microprocessor will turn the light off Latest products and information available at www sealite com www sealite com SAL 01 Solar LED Area Light Regulator Connection amp Operation Fit the Morning Star SS10 regulator into the carrier on the back wall Fit the two 55 amp hour battery s in to the shelves in the battery housing Important The regulator has a connection sequence that must be followed Please ensure the regulator is connected in the following sequence Connect Battery Negative cable to the battery negative terminals on the batteries Connect the Battery Positive cable to the battery positive terminals on the batteries Connect the Solar Negative wire from the solar panel to the regulator Connect the Solar Positive wire from the solar panel to the regulator Connect the Negative Wire from the light head to the load light Negative terminal on the regulator Se om ds ee e Connect the Positive Wire from the light head to the load light Positive terminal on the regulator LOW VOLTAGE CHARGING DISCONNECT OC oO TEMP SENSE SEALED OR
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