service - Frymaster
Contents
1. Page 28 10 7 SCHEMATIC 4 LINE VOLTAGE Transformer COM NO 12Volt Cover High Secondary Interlock Limit Main Heater Probe Tray Heater Probe 2 4 Main Tray Heater Heater Relay Relay Main 2 Heater 1 2 1 Cartridge Tray Heater Heater Dri ve M otor N Service Hotline Page 29 1 800 24 FRYER2. Transformer 208 240V 12V 807 0979 Transformer 208 240V 12V 826 1393 Transformer Fuse 250V 3A N A Not used 106 0773 Transformer Bracket Assembly N A Not used 807 3472 Line Filter N A Not used 824 0896 Line Filter Cover N A Not used The illustrations in the parts list that follows also identify the CE and Non CE components Service Hotline Page 7 1 800 24 FRYER 10 2 PARTS LIST NOTE Items 2 CABINETRY lt a 18 and 20 are unique 5 to units manufactured for 2 the European Community qe NN ud CE Re oe Ue Page 8 Service Hotline 1 800 24 FRYER PART COMPONENT 823 3139 106 0786 8090104 826 1330 826 1389 826 1376 826 1374 809 0434 809 0448 10 826 1379 YO JO N 11 810 1662 12 810 1692 13 816 0406 14 823 2758 16 823 2812 17 823 3054 18 823 3196 19 824 0767 20 824 0896 21 900 8436 22 900 8583 23 910 8584 24 910 8602 25 910 8625 26 810 1683 27 910 9458 28 210 1232 29 809 0184 30 Cover does not include handles and stiffeners Back Panel Assembly used on CE units Screw 8 32 inch Slotted Truss Head Screw 10 32 x inch Slotted Truss Head Pkg of 25 Screw 74 20 x inch Hex Head Pkg of 10 Nut 10 32 Keps Hex Pkg of 10 Screw 10 x inch Hex Head
3. 2 required 5 809 0794 Locknut 5 16 18 6 826 1368 Nut 74 20 Serrated Flange Pkg of 10 7 106 0444 Tensioner Assembly VT Belt 8 106 0462 Bracket VT Tensioner 9 200 0159 Arm VT Tensioner 10 812 1457 Spring VT Tensioner 11 Sprocket Drive 810 2693 21 Tooth for units converted to 16 Second Belt Speed 810 1629 40 Tooth for units with original 13 Second Saia brand Motor 810 2694 25 Tooth for units with retrofitted 13 Second Oriental brand motor kit Screw 74 20 Square Head Set 13 810 1865 Sprocket 16 Tooth 14 810 1979 Chain VT Drive 15 200 0239 Brace VT Bushing 16 826 1374 Screw 10 x inch Hex Head Pkg of 25 12 809 0730 Service Hotline Page 15 1 800 24 FRYER ELECTRONIC COMPONENTS OTHER THAN EUROPEAN UNION OQ C 2009 16 l Geo EES CO OOOH 12 13 3 14 o 7 g S lt lt i 69 N AN KG MA Lx 2 ZA 5 3 J See Motor Assembly Detail Below NOTE Diagonal brace and wiring omitted to provide better view 20 21 Page 16 Service Hotline 1 800 24 FRYER PART COMPONENT 1 200 0179 Tray VT Crumb 2 807 3021 Relay 30A 12VDC DPST NO 3 809 0702 Screw 4 40 x inch Philips Head 4 826 1366 Nut 4 40 Keps Hex Pkg of 25 5 807 0979 Transformer 208 240VAC 12VAC 50 60 Hz 43VA 6
4. Pkg of 25 Screw 10 x inch Hex Washer Head Clip Tinnerman Screw 10 x inch Philips Truss Head Pkg of 10 Knob Crown Compression Adjustment Silver Knob Heel Compression Adjustment Blue Seal Toaster Base Back Panel used on non CE units 15 823 2793SP Guide Toast Feeding Chute Guide Toaster Cover Housing Component used on non CE units Housing Component used on CE units Pan Toaster Dump Cover Line Filter used on CE units Bottom Toaster Brace Component Housing Bracket Tray Stabilizer Latch Support Cover Component Housing Rail Toaster Drip Handle Cover Bracket Cover Side Reinforcement Bracket Cover Front Reinforcement Washer 10 Lock 809 0107 Screw 8 32 x inch Round Slotted Head Service Hotline 1 800 24 FRYER Page 9 CONVEYOR ASSEMBLY AL BE Page 10 Service Hotline 1 800 24 FRYER PART COMPONENT 1 806 9200 Roller Assembly Dual Belt Idler 2 806 9318 Roller Assembly Dual Belt Drive Includes Item 27 3 809 0083 Rivet 1 8 inch Diameter Aluminum Pop 4 809 0132 Screw 74 20 x inch Slotted Pan Head 5 826 1374 Screw 10 x 7z inch Hex Head Pkg of 25 6 809 0647 E Ring 7 809 0745 Washer 14 inch Flat 8 810 1672 Spring Compression Plate 9 810 1718 Shaft Short Dual Belt Roller 10 810 1776 Clip Toaster Shaft Retention 810 1802 Bushing Tray Stabilizer Latch Support 810 1818 Spring 3 00 inch Long 4 6
5. Lbs Inch 13 812 1402SP Bushing 14 816 0389 Belt Dual Conveyor 15 823 2719 Plate Assembly VT Right Pressure 16 823 2720 Plate Assembly VT Left Pressure 17 823 2722 Cam Assembly VT Long 18 823 2723 Cam Assembly VT Short 19 823 2798 Cover Assembly VT Spring 20 823 2838 Latch Assembly VT Tray 823 2860 Tray Assembly Dual Belt 900 8155 Bracket Guide Rod 23 910 8254 Brace Dual Belt Tray 24 910 8512 Bracket Spring Guide Receiver 25 911 8517 Divider Dual Belt Tray Left 26 912 8517 Divider Dual Belt Tray Right 27 810 1622 Shaft Dual Belt Drive Roller Integral component of Item 2 5 is obscured by Item 22 Item 5 secures Item 22 to Item 21 Service Hotline Page 11 1 800 24 FRYER CONVEYOR ASSEMBLY TOASTING Page 12 Service Hotline 1 800 24 FRYER 1 106 0538 Tray with Grommet VT Platen 2 210 0318 Crumb Shield Toasting Conveyor 3 806 9195 Roller VT Toasting Belt Idler 4 806 9196SP Platen Assembly VT 5 806 9199 Roller VT Toasting Belt Drive includes Item 32 6 809 0083 Rivet Aluminum 1 8 inch Diameter Pop 7 809 0266 Screw 10 x inch Philips Truss Head 8 809 0647 E Ring 9 809 0650 Screw 10 32 x inch Button Socket Head 10 809 0745 Washer 44 inch Flat Shaft Long Roller 810 1736 Plug 1 75 inch Stainless Button 810 1721 13 810 1776 Clip Toaster Shaft Retention 14 810 1818 Spring 3 inches Long 4 6 Lbs Inch 15 812 14
6. Motor is running at wrong Toaster improperly configured for power A Check data plate for voltage rating and speed 1 6 average time for verify that power supply and toaster three individual buns to match pass through toaster is NOT between 9 and 13 seconds Computer display 1s on but motor is not running A Improper power supply A Verify that the power supply is 20 amp single phase 208 or 240V AC depending upon model B Failed temperature probe B Use temperature measuring device to determine actual platen temperature If measured temperature is within 10 degrees of the temperature displayed on the computer and the probe resistance at pins 3 and 5 of the 12 pin connector does not Platen heats but unit does correspond to the appropriate value in the not reach setpoint probe resistance chart on Pages 20 and 21 replace the probe C Failed computer C Use a temperature measuring device to determine actual platen temperature If measured temperature is within 10 degrees of the temperature displayed on the computer and probe resistance at pins 3 and 5 of 12 pin connector corresponds to the value in the probe resistance chart on Pages 20 and 21 replace the computer Service Hotline Page 23 1 800 24 FRYER PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Failed computer Check for 12VDC on computer pins 6 amp 7 If NOT present AND motor is running replace computer Check for 5VDC on terminals 3 amp 4 o
7. information will be needed in order to assist you quickly and efficiently Model Number Serial Number Nature of Problem Also include any other information which may be helpful in solving your service problem Heel and Crown Slots E B Compression Adjustment Initiat owt RE DY RAISE LOWER SETPOINT SETPOINT BUTTON 1 5 BUTTON 1 z Frymaster A y DISPLAY ON OFF a BUTTON Micros gt P d 4 Heated Holding Tray Page 2 Service Hotline 1 800 24 FRYER 3 VERTICAL TOASTER OPERATIONAL DESCRIPTION The Vertical Toaster is designed to produce fresh uniformly toasted buns on an as needed basis The countertop mounted unit consists of a cabinet a computer a heating element and a pair of conveyor assemblies When the unit is turned on an electrical heating element called a is energized The platen heats up to a programmed temperature referred to as the setpoint At the same time both conveyor assemblies are activated When a bun is placed into one of the slots at the top of the cabinet the conveyor belts gently carry it through the unit with the cut face of the bun passing over the heated platen As the
8. loose wire between computer and B Check for 12VDC on computer pins 6 amp latch relay or failed latch relay 7 If present and wiring is intact replace latch relay Failed tray heater probe Determine temperature of tray heater then measure tray heater probe resistance at pin 4 of 12 pin connector and ground If the probe resistance is NOT approximately equal to the corresponding resistance in the chart on Pages 20 and 21 replace the probe Tray heater does not heat but computer display is on Broken loose wire between computer and D Check for 5VDC on terminals 3 amp 4 of tray heater relay or failed tray heater tray heater relay AND on computer pins 2 relay amp 6 If present on pins 2 amp 6 but NOT on terminals 3 amp 4 and wiring is intact replace the tray heater relay Failed tray heater Check for 5SVDC on terminals 3 amp 4 of main heater relay and for line voltage on terminal 2 of tray heater relay and terminal 4 of latch relay If expected voltage is present at all three points replace the tray heater Page 24 Service Hotline 1 800 24 FRYER 10 5 PROBE RESISTANCE CHART Probe Resistance Chart Page 1 of 2 For use with McDonald s Vertical Toasters only F OHMS F OHMS JOHMS C F OHMS C 32 1000 186 1322 86 187 1224 86 86 1114 30 85 1120 32 1 0 1226 60 00 1122 32 92 1334 89 153 1
9. the slots in the bottom edge of the component housing 4 Hold the replacement component next to the component to be replaced and one at a time disconnect the wires from the failed component and connect them to the replacement component 5 Remove the screws and or nuts securing the failed component to the component housing and install the replacement 6 Reverse steps 1 3 to reassemble the unit Page 22 Service Hotline 1 800 24 FRYER 10 4 TECHNICIAN TROUBLESHOOTING PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Failed transformer A Check for line voltage on the primary line side of transformer and 12VAC on secondary load side of transformer If line voltage is present but secondary voltage is not 12V AC the transformer has failed B Failed computer B Check continuity between right terminal of secondary load side of transformer and Pin 9 of the 12 pin connector when the cover interlock switch is closed If resistance is zero replace the computer Display remains blank when unit turned on C Failed cover interlock switch or failed C Check continuity between switch high limit terminals when the switch is closed If resistance is infinite replace switch If resistance is zero replace high limit B Broken loose wire between computer and B Check for 12VDC on Pins 6 amp 7 of latch relay or failed latch relay computer If present and wiring is intact replace latch relay If not present replace computer
10. 02SP Bushing Roller 16 816 0379 Belt Toasting 17 816 0403 Insulation Platen 18 823 2726 Slide Assembly Belt Tension 19 910 8246 Guide Crumb Shield 20 910 8254 Brace VT Platen Tray 21 910 8512 Bracket Slide Assembly Receiver 22 810 1722 Grommet 5 inch 1 0 x 1 05 inch O D Integral component of Item 1 23 810 2013 Roller VT Drive Integral component of Item 3 24 810 1810 Bushing Teflon Integral component of Item 3 25 807 3037 Thermostat High Limit Integral component of Item 4 26 910 8637 Spacer High Limit Thermostat Integral component of Item 4 27 809 0729 Capscrew 6 32 x 14 inch Socket Head Integral component of Item 4 28 807 3247 Probe Heater Integral component of Item 4 29 910 8757 Retainer Heater Probe Integral component of Item 4 1 30 826 1330 Screw 10 32 x inch Slotted Truss Head Integral component of Item 4 3 810 1658 Platen 5000W Integral component of Item 4 32 810 1622 Shaft Drive Roller integral component of Item 5 Obscured by Item 1 See Item 24 on Page 10 for illustration Service Hotline Page 13 1 800 24 FRYER DRIVE TRAIN COMPONENTS OTHER THAN EUROPEAN UNION t NOTE Diagonal brace wiring and other non related components omitted to provide better view COMPONENT 1 200 4849 Bracket VT Idler Tensioner f
11. 809 0104 Screw 8 32 x inch Slotted Truss Head 7 826 1368 Nut 74 20 Serrated Flange Pkg of 10 8 900 8867 Cover Terminal 9 809 0132 Screw 74 20 x inch Slotted Pan Head 10 826 1372 Nut 74 20 Grip Hex Pkg of 10 11 810 1722 Grommet 5 ID x 1 05 OD 12 807 3213 Relay Solid State 5A 3 16 Control Terminals 14 809 0185 Washer 10 SAE Flat 15 826 1562 Relay Solid State 40A 280V SPST NO 16 809 0582 Washer 7z inch NPT Lock 17 807 3064 Switch Cover Interlock 18 806 9296 Computer Assembly VT 19 826 1376 Nut 10 32 Keps Hex Pkg of 10 Heater 240V 165W Cartridge 21 809 0410 20 807 3196 Screw 8 x inch Drill Point Philips Shoulder Head 22 806 9579 Heater Assembly VT Tray 23 810 0045 Bushing 875 Dia Hole x 11 16 inch 24 807 3132 Probe VT Tray Heater 25 106 0071 Bracket Motor Mounting 13 826 1359 Screw 4 40 x inch Slotted Round Head Pkg of 25 26 809 0250 Nut 6 32 Keps Hex 27 Motor Kit 200 208V 50 60 Hz replaces original motor which is no longer available 826 1968 16 Second Belt Speed Configuration 826 1966 13 Second Belt Speed Configuration 28 Capacitor Assembly 50 60 Hz VT Motor 106 0282SP For use with Saia brand motor only 807 3902 For use with retrofitted Oriental brand motor only 29 826 1385 Tie Wrap Pkg of 25 30 816 0217 Insulation Paper 31 200 0071 Retainer VT Capacitor 32 809 0349 Spacer 4 mm x 6 mm Aluminum 33 807 3198 Cordse
12. 836 65 194 1838 90 42 1021 6 48 1023 6 96 1125 36 46 1032 8 1034 8 98 159 137 105 9 99 1141 37 m50 1247 66 F49 1038 9 151 1249 66 204 1255 96 F154 1255 68 205 1361 96 155 1258 68 156 1260 69 157 1262 65 208 1367 98 209 1369 98 210 1371 55 2m 1873 99 1061 16 1072 19 1076 20 69 1078 21 176 1301 80 1101 27 Service Hotline Page 25 1 800 24 FRYER Probe Resistance Chart Page 2 of 2 For use with McDonald s Vertical Toasters only F_ OHMS OHMS C OHMS F C F OHMS C Page 26 Service Hotline 1 800 24 FRYER 10 6 WIRING DIAGRAMS Note These diagrams depict wiring as of the date of manual publication They may not reflect design changes made to the equipment after publication Refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment OTHER THAN EUROPEAN UNION NI 4H3MOd T3A NHO o w E LHM HOLON 1 984 28 yg 302 WHT 5 z jen 5 zz m 82 vrz gt lt gt m g I O mm A m a z m an Zod m Cure e 9 gJ Amos a FI m nz Fam gt gt B m
13. D display A Indicates failure of tray heater probe or A Call FASC associated circuitry A Cover not properly installed A Make sure cover is correctly positioned so that the cover interlock switch is Bun conveyors do not start depressed when ON OFF button is pressed limit failed motor or failed controller A Improper setpoint programmed A If toasting is too dark lower the setpoint and or compression setting until desired toasting is achieved Toasting is consistently too dark or too light 5 If toasting 1s too light increase setpoint and or compression setting until desired toasting is achieved A Compression knobs set at different Make sure both knobs in each pair of settings knobs are at the same setting B Compression knobs on an improper B Adjustthe compression knobs to achieve Bun compression 18 setting for desired compression desired compression Moving them to a incorrect lower setting will increase compression Moving them to a higher setting will decrease compression Make sure both pairs of knobs are on the same setting A Compression knobs set at different Make sure both knobs in each pair of settings knobs are at the same setting B Belt slippage B Shut down and clean unit paying particular attention to grooves in rollers and condition of belts C Incorrect belt speed faulty platen heater C Call FASC or faulty controller Buns are toasting inconsis
14. HANGING BELTS 1 Turn the unit off press the ON OFF button then unplug it If the unit has been in operation allow it to cool for about 1 hours Change belts in the morning prior to turning the toaster on 2 Remove the bun feeder then remove the cover by lifting it straight up until it is clear of its retaining brackets 3 Set the bun compression knobs to positions E and 5 4 Press down on the top roller and move it to the rear to lock it in the retracted down position NOTE Each side of the roller must be locked down Roller locked in down position locked in down Roller locked in down position Fi i 5 Rotate the tray stabilizer latch upward to unlatch it Tray Stabilizer Latch 6 Slip the old belt off the rollers and slip the new belt on When the replacement belt has been properly positioned between the raised edges of its rollers rotate the tray stabilizer latch to the latched position 7 Press down and forward on the top roller to unlock it and allow it to extend 8 Replace the cover being careful as it is lowered over the cover interlock switch Return the bun compression knobs to their previous settings Service Hotline Page 5 1 800 24 FRYER 9 OPERATOR TROUBLESHOOTING PROBLEM PROBABLE CAUSES CORRECTIVE ACTION 1 in LED display A Indicates failure of main platen probe or A Call FASC gt associated circuitry PRO2 in LE
15. RFACES HAZARD COMMUNICATION STANDARD HCS THE PROCEDURES IN THIS MANUAL INCLUDE THE USE OF CHEMICAL PRODUCTS THESE CHEMICAL PRODUCTS WILL BE PRINTED IN BOLD FACE FOLLOWED BY THE ABBREVIATION HCS IN THE TEXT PORTION OF THE PROCEDURE SEE THE HAZARD COMMUNICATION STANDARD HCS MANUAL FOR THE APPROPRIATE MATERIAL SAFETY DATA SHEET S MSDS 1 WARRANTY STATEMENT The Frymaster Corporation makes the following limited warranties to the original purchaser only for this equipment and replacement parts 1 1 WARRANTY PROVISIONS VERTICAL TOASTER A The Frymaster Corporation warrants all components against defects in material and workmanship for a period of 1 year B All parts with the exception of belts are warranted for 1 year after installation date of toaster Belts are consumable items C If any parts become defective during the first year after installation date Frymaster will also pay straight time labor costs to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way 1 2 PARTS RETURN All defective in warranty parts must be returned to a Frymaster Factory Authorized Service Center within 60 days for credit After 60 days no credit will be allowed 1 3 WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as improper or unauthorized repair failure to follow proper installation instr
16. VT SERIES VERTICAL TOASTER CHAIN DRIVE SERVICE MANUAL McDonalds This equipment chapter is to be inserted in the Equipment Manual MANUFACTURED EXCLUSIVELY FOR McDONALD S BY FRYMASTER L L C P O BOX 51000 SHREVEPORT LOUISIANA 71135 1000 PHONE 1 318 865 1711 1 800 24 FRYER TABLE OF CONTENTS 1 WARRANTY STATEMENT inerti nid ern EDO E ERE EL CELO 1 1 1 WARRANTY PROVISIONS VERTICAL TOASTER sse nennen nnne 1 1 2 PARTS RETURN det d i ge aee s ek deer es 1 1 3 WARRANTY EXCLUSIONS tuta aaa ee aa 1 2 PARTS ORDERING AND SERVICE INFORMATION 2 3 VERTICAL TOASTER OPERATIONAL DESCRIPTION eese 3 4 INSTAELATION SETUP iens tareas a ook RR DE ERR aaa FEX RE ERRAT AREEXYR RE RERR 3 5 OPERATION eni Fl nein P e a s o c EE ET REEL A ER ER RR CL EA RR UE HE RE RE RE CER RE E 3 6 VIEWING AND ADJUSTING THE SETPOINT 4 7 ADJUSTING BUN COMPRESSION 5 tri nicks nnd noa ai se E EO E SEA saa abe 4 8 CHANGING ERE ERR SEEERERER AR EXE RE REG EERRRRA NER TRA REDE RR AREE 5 9 OPERATOR TROUBLESHOOTING sissies aaa siban aaa o ia ans 6 10 SERVICE INFORMATIONS aa
17. a KR RE CK a 7 10 1 INTRODUCTION TE 7 10 2 PARTS CUT 8 10 2 SERVICE PROCEDURES i in iater tret iu n ert eR a db ki d 20 10 3 TECHNICIAN TROUBLESHOOTING 55545 23 10 4 PROBE RESISTENCE 1 25 10 5 2 2 ner esas 27 10 6 SCHEMATIC tr dere e ci ce ce n iae s ra d de ev dede Lh esi eg adn 29 Frymaster L L C 8700 Line Avenue 71106 P O Box 51000 Shreveport Louisiana 71135 1000 TEL 318 865 1711 FAX Parts 318 219 7140 Tech Support 318 219 7135 Printed in the United States Service Hotline 819 5682 September 2003 1 800 24 FRYER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT OPERATE OR SERVICE THE VERTICAL TOASTER WITHOUT FIRST READING THIS MANUAL DO NOT OPERATE THE VERTICAL TOASTER UNLESS IT HAS BEEN PROPERLY INSTALLED AND CHECKED DO NOT OPERATE THE VERTICAL TOASTER UNLESS ALL COVERS AND ACCESS PANELS ARE IN PLACE AND PROPERLY SECURED DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THE VERTICAL TOASTER UNLESS ALL POWER TO THE UNIT HAS BEEN DISCONNECTED USE CAUTION WHEN SETTING UP OPERATING OR CLEANING THE VERTICAL TOASTER TO AVOID CONTACT WITH HEATED SU
18. bun passes over the platen it is toasted At the end of the process the bun is deposited onto a heated holding tray that keeps it warm until it is used in a sandwich The computer allows the operator to adjust the setpoint to obtain desired toasting characteristics Compression adjustment knobs also allow the operator to adjust the compression of heels and crowns as they pass through the toaster 4 INSTALLATION SETUP Upon arrival inspect the toaster for concealed damage Immediately report any damage to the delivering freight company Claims must be filed within 15 days after receipt of the unit Power Requirements ALL ELECTRICALLY OPERATED APPLIANCES MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA NO 70 1990 OR THE CORRESPONDING NATIONAL CODE OF THE COUNTRY IN WHICH INSTALLED THIS APPLIANCE IS EQUIPPED WITH A GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG e Voltage 208VAC or 240VAC depending on model ordered e Frequency 60 Hz other than European Union CE models or 50 Hz European Union models e Phase Single e Service 30 Amp Units can be configured for either 208VAC or 240VAC by connecting the wiring to the appropriate taps on the transformer and drive motor Setup Setup of the toaster consists of
19. engage the tabs on the cover from the slots in the bottom edge of the component housing Accessing the Motor and Tray Heater See illustrations on Pages 8 16 and 18 Carefully lay the unit on its back and remove the seven screws that secure the bottom cover in place Removing the Conveyor Assemblies See illustrations on Pages 14 and 16 1 Turn off and unplug the unit 2 Remove the bun feeder then remove the cover by lifting it straight up until it is clear of its retainers 3 Rotate the bun compression knobs to positions 5 and E 4 Press down and rearward on the top roller s of the conveyor assembly to be removed to lock it them in the down position 5 Rotate the tray stabilizer latch upward then remove the belt s Return the tray stabilizer latch to the latched position 6 Loosen the setscrews in the bun compression knobs and remove the knobs 7 Remove the screws in the edge of the component housing cover On some early production units it may be necessary to rotate the top outward and disengage the tabs on the cover from the slots in the bottom edge of the component housing 8 Release the tension on the chain by pressing down on the chain tensioner arm Remove the chain from the sprockets NOTE The diagonal brace may be removed to facilitate access 9 To remove the dual belt conveyor assembly a Loosen the setscrew in the forward most drive sprocket and remove the sprocket b Remove the four hex head screws securin
20. f main heater relay and pins 1 and 6 of computer If NOT present at either point AND motor 1s running replace computer Broken loose wire between computer and B Check for 12VDC on computer pins 6 amp latch relay or failed latch relay 7 If present and wiring is intact replace latch relay Failed main heater probe Determine temperature of platen then measure main heater probe resistance at pins 3 amp 5 of 12 pin connector If the probe resistance is NOT approximately equal to the corresponding resistance in the chart on Pages 20 and 21 replace the probe Platen does not heat but computer display is on Broken loose wire between computer and D Check for 5VDC on terminals 3 amp 4 of main heater relay or failed main heater main heater relay AND on computer pins relay 1 amp 6 If present on pins 1 amp 6 but NOT on terminals 3 amp 4 and wiring 15 intact replace the main heater relay Failed platen Check for 5SVDC on terminals 3 amp 4 of main heater relay and for line voltage on terminal 2 of main heater relay and terminal 4 of latch relay If expected voltage is present at all three points replace the platen Failed computer Check for 12VDC on computer pins 6 amp 7 If NOT present AND motor is running replace computer Check for SVDC on terminals 3 amp 4 of main heater relay and pins 2 and 6 of computer If NOT present at either point AND motor is running replace computer Broken
21. g the conveyor assembly from the inside of the component housing the four screws closest to the front of the unit c Remove the two hex head screws securing the top of the conveyor assembly from the outside conveyor side of the component housing d Loosen but do not remove the final two nuts and bolts securing the conveyor assembly to the component housing Rotate the tray stabilizer latch upward While supporting the conveyor assembly remove the nuts and bolts to free the assembly e Reinstall the conveyor assembly by reversing the steps performed Page 20 Service Hotline 1 800 24 FRYER 10 To remove the toasting conveyor assembly a Loosen the setscrew in the second drive sprocket from the front and remove the sprocket b Detach the platen and probe wiring from the relay high limit and 12 pin connector c Remove the three hex head screws securing the assembly from the inside of the component housing the three screws closest to the rear with ground wires attached Mark the wires to facilitate reassembly d Remove the hex head screws around the edge of the rear cover On some early production units it may be necessary to remove a final hex head screw securing the rear cover to the side of the component housing Rotate the tray stabilizer latch upward and remove the rear cover e Remove the hex head screw securing the top of the conveyor assembly from the outside conveyor side of the component housing f Loosen but do
22. inch Hole 18 19 20 21 22 809 0410 Screw 8 x inch Philips Drill Point Sheet Metal 23 806 9579 Heater Assembly VT Tray 24 807 3132 Probe VT Tray Heater 25 106 0071 Bracket Motor Mounting 26 809 0250 Nut 6 32 Keps Hex 27 Motor Kit 220 250V 50 60 Hz replaces original motor which is no longer available 826 1967 13 Second Belt Speed Configuration 826 1969 16 Second Belt Speed Configuration 28 807 3898 Capacitor Assembly 50 Hz VT Motor for use with Oriental brand motor only 29 826 1385 Ty wrap Pkg of 25 30 816 0495 Insulation Paper 31 200 0071 Retainer VT Capacitor 32 809 0349 Spacer 4 mm x 6 mm Aluminum 33 807 3529 Cordset VT CE 34 826 1330 Screw 10 32 x inch Slotted Truss Head Pkg of 25 35 824 0896 Cover Power Line Filter 36 807 3472 Filter Power Line 37 826 1365 Screw 6 32 x inch Slotted Truss Head Pkg of 25 806 9584 Harness VT Wiring w 9 pin male plug Not illustrated Service Hotline Page 19 1 800 24 FRYER 10 3 SERVICE PROCEDURES NOTE Unless power is necessary for troubleshooting turn the unit off and unplug it whenever performing service on this equipment Accessing the Electronics See illustration on Page 8 1 Loosen the setscrews securing the bun compression knobs to their shafts and remove the knobs 2 Remove the screws in the edge of the component housing cover On some early production units it may be necessary to rotate the top outward and dis
23. not remove the final two nuts and bolts securing the conveyor assembly to the component housing While supporting the conveyor assembly remove the nuts and bolts to free the assembly g Reinstall the conveyor assembly by reversing the steps performed Replacing the High Limit Thermostat or Heater Probe See illustrations on Pages 8 and 12 1 Turn off and unplug the unit 2 Remove the bun feeder then remove the cover by lifting straight up until it is clear of its retainers 3 Remove the hex head screws from around the edge of the rear cover On some early production units it may be necessary to remove a final hex head screw securing the rear cover to the side of the component housing Rotate the tray stabilizer latch upward and remove the rear cover 4 To replace the high limit thermostat remove the platen tray brace to expose the thermostat and remove the screws securing it in place 5 To replace the heater probe remove the plug over the probe to expose the component Remove the screw securing the probe retainer and remove the probe 6 Replace the failed component Reassemble by reversing the steps performed Replacing the Tray Heater Tray Heater Probe See illustrations on Pages 8 16 and 18 1 Turn off and unplug the unit 2 Loosen the setscrews in the bun compression knobs and remove the knobs 3 Remove the screws in the edge of the component housing cover On some early production units it may be necessary to rotate
24. or units with retrofitted Oriental motor use 200 5305 2 810 1690 Sprocket w Bushing Idler 3 809 0632 Screw inch x 1 inch Shoulder Socket Head 4 809 0792 Washer 382 inch 1 0 x 507 inch O D Teflon 2 required 5 809 0794 Locknut 5 16 18 6 826 1368 Nut 74 20 Serrated Flange Pkg of 10 7 106 0444 Tensioner Assembly VT Belt 8 106 0462 Bracket VT Tensioner 9 200 0159 Arm VT Tensioner 10 812 1457 Spring VT Tensioner 11 Sprocket Drive 810 2693 21 Tooth for units converted to 16 Second Belt Speed 810 2609 35 Tooth for units with original 13 Second Saia brand motor 810 2694 25 Tooth for units with retrofitted 13 Second Oriental brand motor kit Screw 74 20 Square Head Set 13 810 1728 Sprocket 19 Tooth 14 810 1979 Chain VT Drive 15 200 0239 Brace VT Bushing 16 826 1374 Screw 10 x inch Hex Head Pkg of 25 12 809 0730 Page 14 Service Hotline 1 800 24 FRYER DRIVE TRAIN COMPONENTS EUROPEAN UNION CE NOTE Diagonal brace wiring and other non related components omitted to provide better view COMPONENT 1 200 4849 Bracket VT Idler Tensioner for units with retrofitted Oriental motor use 200 5305 2 810 1690 Sprocket w Bushing Idler 3 809 0632 Screw inch x 1 inch Shoulder Socket Head 4 809 0792 Washer 382 inch 1 0 x 507 inch O D Teflon
25. s the unit is plugged back in To change the setpoint 1 2 J Turn the unit OFF press the button Enter the setpoint programming mode by pressing the t 8 1 buttons in that order The current setpoint will appear in the LED display Toi increase the setpoint press the button to decrease it press the 3 button When the desired setpoint is displayed press the button once Press the ON OFF button If the platen is within 20 F 11 C of the setpoint the display will show REDY Otherwise the display will show LOW or HIGH until the platen is within 20 F 11 C of the setpoint at which time the setpoint will change to REDY ADJUSTING BUN COMPRESSION There are two pairs of compression adjustment knobs one pair numbered 1 5 the other lettered A E as shown in the accompanying illustration Set the crown compression knob to the circled number NOTE The compression settings for your specific toaster may not be the same as those illustrated at left Set the knobs to Set the heel compression knobs to the circled letters the positions indicated by the circled numbers and letters ON YOUR TOASTER Set the crown compression knob to the circled number Settings A and 1 cause the greatest bun compression that is the thinnest bun after toasting Page 4 Service Hotline 1 800 24 FRYER 8 C
26. t Hooded Twist Lock 34 807 3243 Cordset Standard Twist Lock 35 807 3242 Cordset Pin and Sleeve 806 9584 Harness VT Wiring w 9 pin male plug Not illustrated Service Hotline Page 17 1 800 24 FRYER ELECTRONIC COMPONENTS EUROPEAN UNION CE CE Transformer Assembly Detail NOTE Diagonal brace and wiring omitted to provide better view Page 18 Service Hotline 1 800 24 FRYER PART COMPONENT 1 200 0179 Tray VT Crumb 2 807 2191 Transformer 208 240V 12V 3 106 0773 Bracket Transformer 4 826 1393 Fuse 250V Pkg of 10 5 809 0247 Nut 8 32 Keps Hex 6 809 0702 Screw 4 40 x inch Philips Head 7 826 1366 Nut 4 40 Keps Hex Pkg of 25 8 807 3021 Relay 30A 12VDC DPST NO 9 809 0112 Screw 8 32 x 1 inch Slotted Truss Head 10 809 0185 Washer 10 SAE Flat 11 826 1359 Screw 4 40 x inch Slotted Round Head Pkg of 25 12 807 3213 Relay Solid State 5 Amp with 3 16 inch Terminals 14 810 1722 Grommet 5 inch 1 0 1 05 inch O D Toaster 15 809 0132 Screw 74 20 x inch Slotted Pan Head 16 826 1372 Nut 74 20 Grip Hex Pkg of 10 17 900 8867 Cover VT Terminal 807 3064 Switch Cover Interlock 806 9296 Computer Assembly VT Nut 10 32 Keps Hex Pkg of 10 807 3196 826 1376 Heater 240V 165W Cartridge 13 810 0045 Bushing 875 inch Dia 11 16
27. tently Page 6 Service Hotline 1 800 24 FRYER 10 SERVICE INFORMATION 10 1 INTRODUCTION Vertical toasters manufactured for use in the European Community CE and those manufactured for use elsewhere are identical in most respects but there are some important differences The paragraphs that follow summarize the differences and provide a list of the parts that are unique to each model The most significant differences are in the electronic components Units built for non CE markets have a 60 Hz motor those built for the CE market have a 50 Hz motor CE and non CE units also use different transformers and CE units have a line filter built into the electrical power supply system The line filter and cover are attached to the rear of the cabinet Because of the difference in the power cycle frequency 50 Hz vs 60 Hz CE units are equipped with 16 tooth drive sprockets Non CE units have 19 tooth drive sprockets The smaller drive sprockets on the CE units maintain the correct belt speed even though the RPM of the 50 Hz motor is slightly slower than that of the 60 Hz motor In addition to the CE line filter and cover CE units have a different cabinet back and component housing than Non CE units to accommodate the filter and cover The table below identifies the key components that are unique to each configuration Components Unique to CE Units Components Unique to Non CE Units P N Description P N Description 807 2191
28. the top outward and disengage the tabs on the cover from the slots in the bottom edge of the component housing 4 Disconnect the failed component s wiring then carefully lay the unit on its back and remove the screws that secure the bottom cover in place Remove the cover 5 To replace the probe peel back the heater to expose and remove the probe To replace the heater peel it completely off Service Hotline Page 21 1 800 24 FRYER 6 Reverse the steps performed to reassemble unit Replacing the Dual Belt Conveyor Cartridge Heater See illustrations on Pages 8 16 and 18 1 Turn off and unplug the unit 2 Loosen the setscrews in the bun compression knobs and remove the knobs 3 Remove the screws in the edge of the component housing cover On some early production units it may be necessary to rotate the top outward and disengage the tabs on the cover from the slots in the bottom edge of the component housing 4 Disconnect the heater leads Remove the hex head screw securing the heater in place and remove the heater 5 Reverse steps 1 4 to reassemble the unit Replacing the Transformer or Relays See illustrations on Pages 8 16 and 18 1 Turn off and unplug the unit 2 Loosen the setscrews in the bun compression knobs and remove the knobs 3 Remove the screws in the edge of the component housing cover On some early production units it may be necessary to rotate the top outward and disengage the tabs on the cover from
29. uctions and or scheduled maintenance procedures as prescribed in your MRC cards improper maintenance damage in shipment abnormal use removal alteration or obliteration of the rating plate This warranty also does not cover transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel time over two 2 hours overtime or holiday charges consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use or purpose For international warranty the above procedures apply except that the customer is responsible for freight and duty charges Service Hotline Page 1 1 800 24 FRYER 2 PARTS ORDERING AND SERVICE INFORMATION Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center FASC Distributor A list of Frymaster FASCs was included with the unit when shipped from the factory If you do not have access to this list contact the Frymaster Service Department at 1 800 24 FRYER or 1 318 865 1711 To speed up your order the following information is required Model Number Serial Number Voltage Part Number Quantity Needed Service may be obtained by contacting your local FASC or Distributor Service information may be obtained by calling the Frymaster Service Department The following
30. unpacking the unit placing it on a sturdy table or countertop adjacent to a properly grounded AC outlet 208V or 240V depending on model ordered and plugging it in The unit is shipped with a programmed setpoint of 550 F 288 C Verify that the crown and heel compression knobs on the left side of the toaster are set to the letters and numbers that are circled on the associated labels see illustration on Page 4 5 OPERATION 1 Press the ON OFF button The word LOW will appear in the green LED display window The unit will take about 10 minutes to reach operating temperature at which time the display will change to indicating the toaster is ready for use Service Hotline Page 3 1 800 24 FRYER 3 6 Load buns into the appropriate slots Heel or Crown one at a time with the cut faces toward the rear of the unit The toasting conveyors will move the buns through the unit and deposit them on the heated holding tray Adjust the setpoint and bun compression as necessary to achieve desired toasting VIEWING AND ADJUSTING THE SETPOINT To view the platen temperature press the 151 button once The temperature in degrees Fahrenheit will appear the green LED display window To view the current setpoint press the 31 button twice The setpoint in degrees Fahrenheit will be displayed in the green LED display window To toggle the display to Celsius unplug the unit then press and hold the button a
31. z 3 ET 156 lt 62 e e N e Service Hotline Page 27 1 800 24 FRYER EUROPEAN UNION CE V8S 1S08 x NV Ad GALVOIGNI 3H3HM Service Hotline 1 800 24 FRYER GALVINSNI 1105 31VW 092 OL GALVINSNI 4 ATW 092 LAMP EP D LHM 221 1 3 1 LOE M H wiaos L _ YOLOW 3ATHG 299 N 58 x lU eater se E ceres M3lVv3H 390 818 oWo S na 6 18 DEL i 3 5 x18 2355 Otc 6 ifs 18 26 1 Hall D A R O 9 1 lt 9 x18 20 Iz 9 dV L YSAWYHOASNVYL 2 m HddOHd OL LOANNOO lt gt NOILYH3dO LIOA Otc HOA E NIVIN pe 380 4 31 3 NIVW of SOKO 608 v ES OOO 6 1 n 6 8 p 28 Q 25 E 5 E 59 5 R8 7 OLL ae 100201 11 SONO T NI
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