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HCD-GP5

1. RF AMP as FOCUS TRACK ING 8195 470k PWM2 R194 100k in wami 4 5V 146 CN1 02 vC v 5 VCC Q yg N N l L N 9 9 O 9 9 9 9 9 9 9 9 9 9 9 9 C109 1500 C108 R108 0 1 3 3k lt S Z OPTICAL PICK UP BLOCK KSM 213D e C140 1 111 R107 10k RI06 Ik 122 100 100 16V 16 034404 z FB101 1 or 16V DIGITAL SIGNAL PROCESSOR 5 DIGITAL FILTER CONVERTER DIGITAL SERVO PROCESSOR IC B D FF R CHIFIN CHIRIN IC101 CXD30170 00 68 22 167 27 CH4SIN CH4SIN CH3F IN CH3RIN CAPAINS SLE D SPINDLE PWM3 PWM2 PWMI 5 e H V e BOUT ji 4 FOCUS TRACK ING COIL DRIVE OHS SPIN LE SLE MOTOR DRIVE LOUT C126 0 1 IC B D AGND 5 C127 100 16V ROUT n AE UDZ TE 17 3 9B dt XRST 1 4 S DATA CN305 XLT o 9 NING XLT Poge 25 MESA CLOK ke e CLOK 2 1 LBON 5050 9 5050 SENS 9 SENS pd O 8118 100 SQCK SOCK SCOR o SCOR J e MGND 7V ka 7V No mork CD stop 21 21 HCD GP5 Ver 1 3 2004 01 6 4 Printed Wiring Board Control Section See page 17 for Circuit Boards Locat
2. T 7K 1204 10uH 7 x 2 lt EIS 5 IC301 1 4L 5 10 D304 BD3881FV UZ 4 7BSA TP ol olo ole of 9 gt a ra 2 5 C319 47 16 L Q C318 0 01 VU C328 47P C329 CN305 47P cN MAIN BOARD 3 4 Page 27 H R OUT L CLOCK b III SS gt mH m G 5050 79 Pu PET lt 25 lt 26 lt 27 24 C320 3300P 0 L lt 20 gt lt 10 lt lt lt 13 lt 14 lt 15 lt 16 lt 17 lt 18 lt 19 lt 21 lt 22 25 25 HCD GP5 Ver 1 3 2004 01 6 8 Schematic Diagram Main Section 2 4 See 34 for IC Block Diagram _ _ _ _ HEADPHONE BOARD MAIN BOARD I 2 4 AUXO JW206 JW205 R213 C205 JW416 1 0 01 JW420 JW323 R216 FB203 10K 045 IN Q 7 ss lt lt 202 es di TEGN m An R214 C206 1K 0 01 CI AUXI JW210 JW209 KI O O O O lt 1 CN201A 220 1 4W 390 1 4W JW309 0 1 1000P 0 1 AEP UK KR MODELS STK403 030 OTHER MODELS STK403 040 POWER 0506 MUTE CONTROL M09 JW509 0 4 0 3 O WWE owe f C516 9 47 25v 8524 C510 IK 22 50V t SIDES VCC R217 C219 R206 0 17 1 DOTAD Es C2
3. I I I SN _ x I L801 I 0803 1SS133T 72 TEN PADOS W LINE FILTER T801 9 T Co AM 0801 1SS133T 72 C801 JW801 3 000 470 25 12 1 L 0804 155132 72 6 D OD Gi I i mu E POWER TRANSFORMER SUB Can AC i 2 Zi CN802 E 2P 1 1 1 1 1 1 1 1 1 a N 30 30 HCD GP5 IC Block Diagrams CD Board IC101 CXD3017Q amp VDD amp vss SD AVDD3 OPERATIONAL DIGITAL OUT LRCK 61 AMPLIFIER EFM ANALOG SWITCH NTERNAL BUS Es gt gt D A __ PCMD 62 INTERFACE DEMODULATOR A D BCK CONVERTER EMPH XVDD 65 XTAI CLOCK GENERATOR m ies XVSS 68 AVDD1 69 35 TEST AOUT1 70 SERVO DSP PWM GENERATOR 64 VSS AIN1 CD FOCUS PWM FRDR GENERATOR FFDR LOUTI 72 e PWM SUBCODE SLED PWM SRDR 551 73 PROCESSOR GENERATOR SFDR 10072 75 3rd ORDER NOISE SHAPER AIN2 76 OVER SAMPLING DIGITAL FILTER AOUT 77 AVDD2 78 RMUT SERIAL IN LMUT 80 INTERFACE lt gt gt SERVO INTERFACE MDP SERVO AUTO MIRR DFCT FOK SEQUENCER FOK 2 0 DETECTOR 22 MIRR F R 21 COUT CERD 5 6 7 8 lt 9 1910 121314 15161719 1900 255g
4. 1 1Vp p 200mV DIV 1 us DIV CONTROL Board 5 10601 O XT2 s 5 4Vp p 30 5 us 2V DIV 10 us DIV 2 IC101 69 FE CD Play Mode 200mVp p 50mV DIV 200 us DIV 3 101 TE CD Play Mode i 250mVp p 100mV DIV 200 us DIV 4 JV 5 4Vp p 59ns 1V DIV 20ns DIV 18 6 49 XOUT V NA Le l 2 7Vp p 116ns 1V DIV 40ns DIV MAIN Board 7 Q301 collector Rec mode V NA 10 6Vp p 10 9 us 5V DIV 5 us DIV HCD GP5 Ver 1 2 2003 11 6 1 Block Diagram T SOL PB REC EQ AMP POWER AMP J201 C301 10201 L CON MD R CH IC601 MUTE PHONES oie d 2 0504 0 DSG 76 0312 TUNER UNIT 0314 316 10 F DATA m RCH is omitted due to same as L CH i 1 Signal Path 10V VM gt gt 2 TAPEL REC OUT 2833 P AMP MUTE 9 MUTE CONT AN y Q506 Q503 L gt TUNER o kd PWR J203 83 0 PW P CONT 8
5. METAL GHIP 0 5 1 16W METAL CHIP 0 5 1 16W METAL CHIP 0 590 1 16W METAL 0 590 1 16W lt COIL gt INDUGTOR 10uH INDUGTOR 10uH lt DIODE gt DIODE SLR 342VCT31 lt TRANSISTOR gt TRANSISTOR 2SC2712L TE85R TRANSISTOR 2SA1980G TRANSISTOR 2SC2712L TE85R TRANSISTOR 2SC2712L TE85R TRANSISTOR 2SA1981Y TRANSISTOR 2SA1296GR TPE2 TRANSISTOR DTC114EK TRANSISTOR 25 1981 lt RESISTOR gt METAL CHIP 3 9K 5 1 16W E51 HK SP TW AUS METAL CHIP 10K 5 1 16W US UK KR METAL CHIP 1K 5 1 16W METAL CHIP 1K 5 1 16W METAL CHIP 1K 5 1 16W METAL CHIP 1K 5 1 16W METAL CHIP 47K 5 1 16W GARBON 100 5 1 4W GARBON 100 5 1 4W METAL CHIP 100 5 1 16W METAL CHIP 100 5 1 16W METAL CHIP 100 5 1 16W CARBON 10K 5 1 4W Ref No R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R629 R631 R632 R633 R634 R635 R636 R637 R638 R639 R640 R641 R642 R643 R644 R645 R646 R647 R648 R649 R650 R651 R652 R653 R654 R655 R656 R657 R658 R659 R660 R661 R662 R663 R664 R665 R666 R667 R668 R669 R670 R671 Part No 1 247 831 91 1 247 831 91 1 247 831 91 1 247 831 91 1 247 831 91 1 247 831 91 1 216 845 11 1 216 829 11 1 216 821 11 1 216 835 11 1 216 817 11 1 216 833 11 1 216 825 11 1 216 833 11 1 216 825 11 1 249 436 11 1 216 837 11 1 216 845 11 1 216 845 11 1 216 833 11 1 216 845 11 1 216 845 11
6. 50V 50V 10V 16V 25V 50V 50V 50V 50V 50V 50V 25V 25V 25V 50V 25V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 25V 25V 50V 50V 50V 50V 50V 50V 50V 50V 25V 16V 50V 25V 25V 43 HCD GP5 Ver 1 3 2004 01 Ref No D605 D606 D607 0608 0609 FB601 FL601 IC601 IC602 603 604 JR601 JR602 JR604 JR607 L601 L602 LED601 Q601 Q602 Q603 Q604 Q605 Q606 Q607 Q608 R601 R601 R602 R603 R604 R605 R606 R607 R608 R609 R610 R611 R612 44 Part No 8 719 991 33 8 719 991 33 8 719 991 33 8 719 989 91 8 719 989 91 1 412 473 21 1 518 908 11 6 803 170 01 6 700 250 01 6 701 681 01 8 759 598 69 1 216 864 11 1 216 864 11 1 216 864 11 1 216 864 11 1 410 509 11 1 410 509 11 8 719 059 98 8 729 230 49 6 550 296 01 8 729 230 49 8 729 230 49 6 550 297 01 6 550 305 01 8 729 900 53 6 550 297 01 1 216 828 11 1 216 833 11 1 216 821 11 1 216 821 11 1 216 821 11 1 216 821 11 1 216 841 11 1 247 807 31 1 247 807 31 1 216 809 11 1 216 809 11 1 216 809 11 1 249 429 11 Description Remarks DIODE 155133 72 DIODE 155133 72 DIODE 1SS133T 72 DIODE 1N4148A T265 DIODE 1N4148A T265 lt FERRITE BEAD gt INDUGTOR QuH lt FLUORESCENT INDICATOR TUBE gt INDICATOR TUBE FLUORESCENT LC876764C 51E5 PST3445UL IC RPM7140 V4 B BA6956AN lt JUMPER RESISTOR gt
7. 585 888 SESE RE 29 2 Sda BFE 558 ERES NS IC102 BA5974FP E2 3 D D u X lt 5 X A G c5 a G c5 28 7 26 t A 21 20 19 18 O N A INTERFACE THERMAL LEVEL SHIFT SHUTDOWN INTERFACE R INTERFACE 095 250920 ID R CH2OUTR a 5 4 9 CHIRIN co LL CN CAPAIN1 VREFOUT CHIFIN CH2FIN CH2RIN 2 VREFIN 31 HCD GP5 IC103 CXA2581N T4 RW ROM Q O 30 DC OFST RFDCI m RFDCO DVC RW ROM p 6 vc LD RFC VFC PD BST EQ ON OFF EQ IN RFG RW ROM 22 VCC AC SUM lt 21 19 BAL APC OFF sw 3 Hi Z RW ROM RW ROM RW ROM H L 13 RW ROM 15 32 HCD GP5 CONTROL Board 604 BA6956AN G 01 E cc e NO J3dA MAIN Board BD3881FV IC301 e T 2 O e e O 33 HCD GP5 STK403 040 IC201 LU cc LLI cc 5 c lt E en NI lt HJ JN H9 Ag 15 JN LH
8. LIF NON ZIF 16P C112 1 115 156 11 CERAMIC CHIP 1uF 10V C114 1 164 360 11 CERAMIC CHIP 0 1uF 16V DIODE C116 1 126 382 11 ELECT 100uF 20 00 16V D101 8 719 056 77 DIODE UDZ TE 17 3 9B C117 1 126 382 11 ELECT 100uF 20 00 16V C118 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V FERRITE BEAD C121 1 164 360 11 CERAMIC CHIP 0 1uF 16V C122 1 126 933 11 ELECT 100uF 20 00 16V FB101 1 469 144 21 FERRITE 28103 1 469 144 21 FERRITE C123 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C124 1 125 891 11 CERAMIC CHIP 0 47uF 10 00 10V lt C gt C125 1 164 360 11 CERAMIC CHIP 0 1uF 16V C126 1 164 360 11 CERAMIC CHIP 0 1uF 16V IG101 8 752 402 31 IC CXD3017Q C127 1 126 382 11 ELEGT 100uF 20 00 16V IG102 8 759 549 28 IC BA5974FP E2 IG103 8 752 089 74 IC CXA2581N T4 C130 1 164 360 11 CERAMIC CHIP 0 1uF 16V C131 1 126 933 11 ELECT 100uF 20 00 16V JUMPER RESISTOR C133 1 162 921 11 CERAMIC CHIP 5 50V C140 1 115 156 11 CERAMIC CHIP 1uF 10V JR101 1 216 864 11 METAL CHIP 0 143 1 164 360 11 CERAMIC CHIP 0 1uF 16V lt TRANSISTOR gt C145 1 164 360 11 CERAMIC CHIP 0 1uF 16V C146 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V Q101 8 729 049 31 TRANSISTOR 2SB710A RTX C153 1 164 360 11 CERAMIC CHIP 0 1uF 16V Q102 8 729 920 85 TRANSISTOR 290 1664 1100 QR C159 1 162 969 11 CERAMIC CHIP 0 0068uF 10 25V C162 1 126 382 11 ELECT 100uF 20 00 16V lt RESISTOR gt C163 1 126 933 11 ELECT 100uF 20 00 16V R101 1 216 821 11 METAL CHIP
9. 15 12 43 3 MLA 1072 L 0 1 157 24 s B E G 2 E PN401 TRANSFORMER E Baa SEI q BOARD H 3 PING ak 0 JU m 5 als A C346 CN801 H 3 5 sje 2030 A zd Page 29 6 3 G 1 G 1 G 1 G 1 Set z NAWL Em SE 0322 acto GE lt 07H MA 2 E o it w U 3 28 3 PE C331 ZIEL cela a Q Be P de 7 7 lt s4 Va x R424 323 Rl R336 FB203 N 7 KG del 1 E NG 0302 2477 ku Q S 55 Gay 900 4 e 5 COWL man 60 29 1 nd lt CN eU 5 05 a 3 ER 3 c 0358 NI gt m AAN LE 8 2 N lt i l 1829 1079 165 OM e IG 2 C 5 Bling St he 5 g E FB202 F B C353 me G 9058 c501 ua lt gt id 41 CI J204 E LEE RAN Eu SUBWOOFER 1068 0501 0516 0759 14 als ES qd 2 E nar AP s gaji A 0502 i l R521 El e 5 gt BOARD 8 ME AS NIE 1 gg Ww a a l ISA TA 2 8 0435 2 W 2 15 oS 9 ILYN H 3 D C512 A 18 1 gt D434 E ver Eis opm SM TR zllel aei I
10. 20 20 20 00 20 00 5 00 10 00 10 00 5 00 0 25PF 0 25PF 5 00 5 00 10 10 10 10 5 10 00 10 00 10 10 10 00 10 00 5 00 5 00 20 00 20 00 20 00 20 00 20 00 10 20 00 20 00 20 00 20 00 20 20 00 20 00 20 5 00 10 00 10 00 20 20 10 20 20 00 20 00 5 00 10 5 00 5 00 20 00 Remarks 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 25V 50V 50V 50V 25V 50V 50V 50V 50V 50V 50V 50V 100V 100V 50V 50V 25V 25V 25V 25V 25V 50V 50V 50V 25V 50V 50V 50V 10V 50V 50V 50V 16V 10V 25V 16V 50V 50V 50V 25V 100V 100V 16V Ref C502 C503 C504 C505 C506 C507 C508 C509 C510 C511 C512 C513 C514 C515 C516 C517 C518 C519 C520 CN201 CN301 CN302 CN303 CN304 CN305 D301 D302 D303 D304 D402 0403 0404 0405 0406 0407 0408 0409 0410 0411 0412 0413 0414 0415 0416 0417 0418 0419 0420 0421 0422 0423 0425 0427 0428 Part 1 162 192 31 1 162 192 31 1 162 970 11 1 113 342 11 1 163 021 91 1 126 157 11 1 126 157 11 1 126 968 11 1 126 961 11 1 126 961 11 1 128 817 21 1 128 817 21 1 136 230 00 1 136 230 00 1 126 947 11 1 162 970 11 1 162 970 11 1 126 962 11 1 126 967 11 1 564 520 11 1 564 709 11 1 779 294 11 1 779 281 11 1 784 776 11 1 568 838 11 8 719 991 33 8 719 010 32 8 719 9
11. APT801 TRANSFORMER POWER E51 TW The components identified by Les composants identifi s par mark or dotted line with mark une marque sont critiques are critical for safety pour la s curit Replace only with part number Ne les remplacer que par une specified pi ce portant le num ro sp cifi 50 HCD GP5 MEMO 51 HCD GP5 REVISION HISTORY Clicking the version allows you to Jump to the revised page Also clicking the version at the upper right on the revised page allows you to Jump to the next revised page Ver Date Description of Revision 2003 06 New Ll 2003 07 Addition of Singapore Hong Kong Chilean Peruvian and Australian J 2 2003 11 mE Change of Part No for Ref No 601 KSM 213D SPM 03061 2004 01 Addition of Korean and Taiwan models 2004 08 Change of Part No for PT801 and PT802 SPM 04075 2004 10 Addition of FLAT WIRE for Ref No 2 6 and 72 m Deletion of 3 10 KSS 213D in DISASSEMBLY
12. ES CONT SPEAKER 20 L CH 0501 502 SPEAKER o R CH OVER LOAD DOUT 5 99 R COUNT DIN 98 R DATA 0508 0509510 gt gt PB APB CLK R CLK 772 HOLD DC J204 84 0507 DET DET 7V SUBWOOFER gt gt gt REC TAPE i TUNED 93 R TUNED D434 D435 STEREO 92 R STEREO MUTE 80 R MUTE FL601 805 SIG o 23 RDS SIG RDS DATA 91 RDS DATA pai RDS CLK o 4 1 ud 27 RDS FIL1 FIL2 Dons Ta OPTICAL PICK UP SEG1 P 3 1 VM BLOCK DIGITAL SERVO Q E c KSM 213D kalu 66 VC 9 D Y GRID1 34 o v GRID11 44 R CH 1 B ue S601 607 612 gt Q D 87 DATA IKEY1 18 L E 97 C CLK F T TOW 86 C XLT S608 611 96 C 5050 a Q410 0408 409 in I KEY2 19 88 SQCK 3 SCOR LED601 K T 94 SENS ECO LED STANDBY 1 x LED CONT 75 p 4 PQ 6 1 VR X101 16 9344MHz 0411 0404 MOTOR COIL DRIVE 10102 F i Da 13 CHIRI 3 FOCUS COIL F a 14 CH1FO 2 DOOR PT801 MOTOR UNIT KN Tos 11 CH2RO CH2RI p a TRANS inn CD DOOR SW 28 og OPEN OO ys LIMIT 12 CH2FO CH2FI 5 MOTOR DRIVE CLOSE 5 SERE IC604 T 18 CH3RI 23 MOTOR 0 OPEN 17 CH3FI 24 e TRAY VP 12 MOTOR lt D402 LOSE VL 16 CHAINS 25 er
13. 1 16W 1 16W 1 16W 1 4W F 1 16W 1 16W 1 4W 1 16W 1 4W F 1 4W F 1 16W 1 16W 1 10W 1 10W 1 10W 1 10W 1 10W 1 16W 1 10W 1 8W 1 8W 1 16W 1 16W 1 16W 1 16W Ref No R454 R455 R456 R457 R458 R459 R460 R461 R465 R466 R467 R468 R469 R470 R471 R474 R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R512 R513 R514 R515 R516 R518 R519 R520 R521 R522 R523 R524 R525 R526 R527 R528 R529 R530 R531 R532 R533 R534 R535 HCD GP5 Ver 1 3 2004 01 Part No 1 216 829 11 1 247 847 91 1 216 817 11 1 216 841 11 1 216 841 11 1 216 829 11 1 247 847 91 1 216 817 11 1 216 813 11 1 216 829 11 1 216 807 11 1 249 429 11 1 216 817 11 1 247 831 91 1 216 837 11 1 216 821 11 1 247 873 91 1 247 873 91 1 249 429 11 1 216 057 00 1 216 837 11 1 216 833 11 1 216 833 11 1 247 879 91 1 247 879 91 1 216 848 11 1 249 430 11 1 215 863 11 1 216 824 11 1 216 824 11 1 216 825 11 1 216 841 11 1 216 857 11 1 216 833 11 1 247 831 91 1 216 842 11 1 216 842 11 1 216 821 11 1 216 821 11 1 247 871 91 1 216 829 11 1 216 829 11 1 216 826 11 1 216 826 11 1 216 833 11 1 218 867 11 1 216 821 11 1 216 857 11 1 216 845 11 Remarks 5 116W 5 1 4W 5 116W 5 116W 5 116W 5 116W 5 1 4W 5 116W 5 116W 5 116W 5 116W 5 1 4W 5 116W 5 1 4W 5 116W 5 116W 5 1 4W 5 1 4W 5 1 4W 5 110W 5 116W 5 116W 5 116W 5 1 4W 5 1 4W
14. 1 247 807 31 1 247 807 31 1 216 837 11 1 216 295 91 1 216 833 11 1 216 837 11 1 247 831 91 1 249 425 11 1 249 425 11 1 216 845 11 1 218 867 11 1 249 430 11 1 216 840 11 1 216 833 11 1 247 831 91 1 218 833 11 1 247 831 91 1 249 419 11 1 216 824 11 1 249 422 11 1 216 828 11 1 249 427 11 1 249 430 11 1 249 419 11 1 216 824 11 1 249 422 11 1 216 828 11 1 247 831 91 1 249 426 11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP CARBON METAL CHIP CARBON METAL CHIP CARBON METAL CHIP RES CHIP CARBON CARBON METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON CARBON CARBON METAL CHIP SHORT CHIP METAL CHIP METAL CHIP CARBON CARBON CARBON METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP CARBON METAL CHIP CARBON CARBON METAL CHIP CARBON METAL CHIP CARBON CARBON CARBON METAL CHIP CARBON METAL CHIP CARBON CARBON 47K 2 2 10K 22K 22K 33K 22K 10M 1K 1K 270 100K 5 6K 100K 3 3 5 6K 10K 100 100 100 100 100 100 100 100 100 100 100 22K 10K 22K 1K 4 7K 4 7K 100K 6 8K 12K 39K 10K 1K 270 1K 1 5K 1 8K 2 K 3 9K 6 8K 12K 1 5K 1 8K 2 7 3 9K 1K 0 6K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 E51 HK SP TW AUS 5 US UK KR 5 5 5 5 5
15. 1 4W 1 16W lt VIBRATOR gt X601 9 300 001 87 VIB XTAL 32 768KHZ CFS 308 CT 32 768KHz X602 1 795 880 11 VIBRATOR CERAMIC 8 64MHz 1 16W 1 689 576 11 HEADPHONE BOARD of ok KK K KK K KK 1 4W lt JACK gt 1 4W F 1 4W F J202 1 816 219 11 JACK HEADPHONE PHONES 116W lt COIL gt 110W 1 4W L205 1 408 117 00 INDUCTOR 10uH 1 16W 1 16W lt RESISTOR gt 1 4W R201 1 249 409 11 CARBON 220 5 1 4W F 1 10W R202 1 249 412 11 CARBON 390 5 1 4W F 1 4W R203 1 249 409 11 CARBON 220 5 1 4W F 1 4W F R204 1 249 412 11 CARBON 390 5 1 4W F 1 4W F 1 674 336 12 LOADING BOARD 1 4W F 1 4W lt gt 1 4W F CN151 1 568 943 11 PIN CONNECTOR 5P 1 16W 1 4W F lt SWITCH gt 1 16W 1 4W 51 1 786 203 11 SWITCH LEVER SLIDE OPEN CLOSE 45 HCD GP5 Ver 1 3 2004 01 Ref No 205 206 C207 C208 C219 C220 C231 C301 C302 C305 C306 C307 C308 C309 C310 C311 C312 C313 C314 C315 C316 C317 C318 C319 C320 C321 C322 C323 C324 C325 C326 C327 0328 0329 0330 0331 0332 0333 0334 0335 0338 0339 0341 0344 0345 0346 0351 0352 46 Part 4747 957 4747 962 4748 777 1 162 970 11 1 162 970 11 1 162 964 11 1 164 156 11 1 164 156 11 1 164 156 11 1 164 156 11 1 162 964 11 1 162 964 11 1 106 361 00 1 126 923 91 1 162 970 11 1 162 979 11 1 162 979 11 1 162 979 11 1 164 156 11 1 164 156 11 1 162 964 11 1 164 156 11 1 124 58
16. 155133 72 D803 8 719 991 33 DIODE 155133 72 D804 8 719 991 33 DIODE 155133 72 lt COIL gt A L801 1 402 663 11 TRANSFORMER LINE FILTER LFT TRANSFORMER APT802 1 439 772 1311 TRANSFORMER POWER E51 HK SP TW AUS ANPT802 1 439 781 11 TRANSFORMER POWER US APT802 1 443 041 11 TRANSFORMER POWER AEP UK KR RESISTOR A R803 1 219 776 11 CARBON 2 2 10 1 2W EXCEPT E51 TW lt RELAY gt ANRY801 1 755 276 11 RELAY POWER lt SWITCH gt ASW801 1 786 404 11 SELECTOR VOLTAGE SWS 2201 E51 OK KOK K K K K K K K K KKK K K K K MISCELLANEOUS KOKK K K KK KK K K K K K 2 1 827 731 1411 WIRE FLAT TYPE 11 CORE EXCEPT AEP UK 2 1 828 984 11 WIRE FLAT 15 CORE AEP UK 3 1 693 619 11 TUNER FM AM AEP UK KR 3 1 693 620 11 TUNER FM AM AUS E51 HK SP TW 3 1 693 624 11 TUNER FM AM 05 CND A5 1 555 795 00 CORD POWER EXCEPT US CND TW KR A5 1 769 079 22 CORD POWER KR A5 1 783 532 11 CORD POWER US CND TW 6 1 827 714 11 WIRE FLAT 21 72 1 829 747 11 WIRE FLAT 26 73 1 796 351 51 MECHANISM SINGLE CASSETTE 173 1 757 055 11 WIRE PARALLEL FFC 16 CORE A 601 A 4735 357 A BASE ASSY OP KSM 213D APT801 1 443 032 11 TRANSFORMER POWER US APT801 1 443 033 11 TRANSFORMER POWER AEP UK APT801 1 443 034 11 TRANSFORMER POWER HK SP AUS APT801 1 443 036 11 TRANSFORMER POWER KR
17. 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 16W 1 4W F 1 4W F 1 4W F 1 4W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 16W 1 16W 1 4W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W Ref R371 R372 R373 R374 R375 R377 R378 R389 R390 R391 R394 R395 R396 R397 R401 R402 R403 R404 R405 R406 R407 R408 R412 R413 R414 R415 R416 R417 R419 R421 R422 R423 R424 R425 R427 R428 R429 R430 R431 R432 R433 R434 R435 R436 R437 R438 R439 R440 R441 R442 R444 R445 R447 R449 R450 R451 R452 R453 Part No 1 216 836 11 1 216 824 11 1 216 826 11 1 216 826 11 1 216 864 11 1 249 434 11 1 249 434 11 1 216 840 11 1 216 817 11 1 216 789 11 1 216 830 11 1 216 825 11 1 216 809 11 1 216 830 11 1 249 430 11 1 216 802 11 1 216 083 00 1 216 083 00 1 218 446 11 1 249 381 11 1 218 446 11 1 249 381 11 1 216 833 11 1 216 829 11 1 249 413 11 1 216 844 11 1 216 807 11 1 216 829 11 1 216 833 11 1 216 833 11 1 216 813 11 1 216 817 11 1 247 883 00 1 216 827 11 1 216 833 11 1 216 829 11 1 249 413 11 1 216 845 11 1 216 797 11 1 247 847 91 1 216 817 11 1 249 422 11 1 249 422 11 1 216 797 11 1 216 861 11 1 216 049 11 1 216 057 00 1 216 057 00 1 216 057 00 1 216 049 11 1 216 827 11 1 216 0
18. 2502712G TE85R 2502712G TE85R 2502712G TE85R 25A1162G TE85R 2502712G TE85R 2502712G TE85R 2502712G TE85R 25A1162G TE85R 4 7 4 7 4 7 4 7 150 150 8 2 1K 10K 10K 10 10 56K 4 1K 39K 4 1K 2 2K 18K 18K 8 2 3 9K 15K 3 9K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remarks 1 4W F 1 10W 1 4W F 1 10W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W F 1 4W F 1 16W 1 16W 1 16W 1 4W 1 16W 1 16W 1 16W 1 4W F 1 16W 1 16W 1 16W Ref No R312 R313 R314 R315 R316 R317 R318 R321 R322 R323 R324 R325 R326 R327 R328 R329 R330 R331 R332 R333 R334 R336 R337 R338 R339 R340 R341 R342 R343 R344 R345 R346 R347 R348 R349 R350 R351 R352 R353 R354 R355 R356 R357 R358 R359 R360 R361 R362 R363 R364 R365 R366 R367 R368 R369 R370 Part No 1 247 847 91 1 216 813 11 1 216 813 11 1 216 828 11 1 216 857 11 1 216 840 11 1 216 817 11 1 216 809 11 1 216 809 11 1 216 852 11 1 216 822 11 1 216 836 11 1 216 836 11 1 216 822 11 1 216 852 11 1 216 835 11 1 216 833 11 1 216 864 11 1 216 833 11 1 247 847 91 1 216 829 11 1 249 409 11 1 249 413 11 1 249 413 11 1 247 807 31 1 216 826 11 1 216 830 11 1 216 833 11 1 216 826 11 1 216 833 11 1 216 843 11 1 216 827 11 1 216 843 11 1 216 827 11 1 249 429 11 1 216 822 11 1 216 822 11 1 2
19. 2C JW418 1551331 72 C427 o M my C412 18427 47 25N 10 0419 1SS133T 72 R422 220 Q e sh 2SC5343GL an POWER CONTROL R466 4 7K 0415 0415 0417 DTCTI4EK POWER CONTROL D415 MTZJ T 72 8 2C 7 0 0405 K 8417 25627121 4 7K 68 TE85L 0 N N 0 0 0409 C421 C422 1N4003LES 47 50 47 50 Wand N N N N D FIL2 22 FIL1 mn 3 _ TO 0402 4 AC TRANSFORMER 10 3 e yen MOO R405 __1 JW344 R406 1 METTES END BOARD Gy MG R407 JW343 R408 1 5 CN801 pare tok s JW407 gt 9500 12 9 V Feo 0 2 RELAY DRIVE JW435 TP501 TP502 __ TP503 28 28 HCD GP5 Ver 1 3 2004 01 6 11 Printed Wiring Board Power Section See page 17 for Circuit Boards Location 11 10 Q cc 2 lt PN401 Page 24 Fa Cc lt O co CC LLI m D z4 3 lt gt 831 ___ _ _ ER meti EEE lt m a LL PN401 TO MAIN BOARD Page 24 LLI C LL CD 5 LLI e EXCEPT E51 TW 29 29 HCD GP5 Ver 1 3 2004 01 6 12 Schematic Diagram Power Section MAIN PR802
20. 315 1 4 4 IRAY I NNN TW N mn o o 8 l ve 2 5 0 0 310101 0 01 85 I I BA6956AN 23 23 HCD GP5 Ver 1 3 2004 01 6 6 Printed Wiring Boards Main Section MAIN BOARD Semiconductor Location Low rot o Lacan a cor 909 AL EGG P TO CONTROL BOARD UNIT CN101 CN602 n 20 22 CONTROL BOARD CN601 S EM mme B Y 444 elele enum o 444 12 e z 2 CN305 CN303 p C418 3 03516 2 ta 0419 SL IK 4 gi NE 5 5 B C433 Q418 M i feb melee 3 16 x 5 gt u je LI gt q N 2 I 8702 Gaji CE 888 b pe lb i 5 0418 Gma 0435 R469 Ore m 1 5 8 8 s ic ee 1 ul FOEML y 2 SLAWU Prodi E 2 MET CN LO EEUU A MINM b tl 4 PN 2 P E NG ae 5 Je ER TAW IREWL rod fo TAPE MECHANISM Ne U p Tag Aa St i 26 R304 0768 604 8903 f i wW 2 idi e gt ai JF sand 20122 AN BG g NOD G 1 7 L lt gt nov C305 ETEN
21. 5 5 5 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 HCD GP5 Ver 1 3 2004 01 E51 HK SP TW AUS 0 US CND AEP UK KR 05 AEP UK KR Remarks Ref Part No Description Remarks 1 16W R725 1 216 845 11 METAL CHIP 100K 5 116W 110W R726 1 216 829 11 METAL CHIP 4 1K 5 116W 116W R727 1 216 845 11 METAL CHIP 100K 5 116W 116W R728 1 216 845 11 METAL CHIP 100K 5 116W 116W R729 1 247 831 91 CARBON 1K 5 1 4W 116W R734 1 216 838 11 METAL CHIP 2 K 5 1 16W 1 16W 735 1 247 879 91 CARBON 100K 5 1 4W 1 10W R736 1 247 879 91 CARBON 100K 5 1 4W 1 4W 1 16W lt SWITCH gt 1 4W F S601 1 786 050 21 SWITCH KEY BOARD TUNER BAND 1 16W 5602 1 786 050 21 SWITCH KEY BOARD lt gt TAPE 1 4W 5603 1 786 050 21 SWITCH KEY BOARD MD 1 16W S604 1 786 050 21 SWITCH KEY BOARD 4 1 2W S605 1 786 050 21 SWITCH KEY BOARD 1 4W S606 1 786 050 21 SWITCH KEY BOARD PPI 1 4W S607 1 786 050 21 SWITCH KEY BOARD 64 lt 1 16W S608 1 786 050 21 SWITCH KEY BOARD 1 0 1 16W S609 1 786 050 21 SWITCH KEY BOARD DISPLAY 1 4W S610 1 786 050 21 SWITCH KEY BOARD PLAY MODE TUNING MODE 1 16W 1 16W S611 1 786 050 21 SWITCH KEY BOARD CD SYNC 1 16W 5612 1 786 050 21 SWITCH KEY BOARD PAUSE START 1 16W 5613 1 786 050 21 SWITCH KEY BOARD CD Pl 1 16W S614 1 786 050 21 SWITCH KEY BOARD DSG S615 1 786 050 21 SWITCH KEY BOARD VOL 1 4W 1 4W S616 1 786 050 21 SWITCH KEY BOARD VOL
22. 5 116W 5 1 4W 5 1W 5 116W 5 116W 5 116W 5 116W 5 1 16W 5 1 16W 5 1 4W 5 1 16W 5 1 16W 5 1 16W 5 1 16W 5 1 4W 5 1 16W 5 1 16W 5 1 16W 5 1 16W 5 1 16W 5 1 10W 5 1 16W 5 1 16W 5 1 16W K K KK K K K K KKK K K K K K K K K K K K K C801 1 689 574 11 1 126 941 11 Description METAL CHIP 4 7K CARBON 4 7K METAL CHIP 470 METAL CHIP 47K METAL CHIP 47K METAL CHIP 4 7K CARBON 4 7K METAL CHIP 470 METAL CHIP 220 METAL CHIP 4 7K METAL CHIP 68 CARBON 10K METAL CHIP 470 CARBON 1K METAL CHIP 22K METAL CHIP 1K CARBON 56K CARBON 56K CARBON 10K METAL CHIP 2 2K METAL CHIP 22K METAL CHIP 10K METAL CHIP 10K CARBON 100K CARBON 100K METAL CHIP 180K CARBON 12K METAL OXIDE 100 METAL CHIP 1 8K METAL CHIP 1 8K METAL CHIP 2 2K METAL CHIP 47K METAL CHIP 1M METAL CHIP 10K CARBON 1K METAL CHIP 56K METAL CHIP 56K METAL CHIP 1K METAL CHIP 1K CARBON 47K METAL CHIP 4 7K METAL CHIP 4 7K METAL CHIP 2 7K METAL CHIP 2 7K METAL CHIP 10K METAL CHIP 6 8K METAL CHIP 1K METAL CHIP 1M METAL CHIP 100K TRANSFORMER BOARD ok ok ok OK OK KK OK OK ok K K lt CAPACITOR gt ELECT 470uF 20 00 25V 49 HCD GP5 1 5 TRANSFORMER Ref No Part No Description Remarks lt GONNEGTOR gt CN801 1 564 512 11 PLUG CONNECTOR 9P CN802 1 564 321 00 PIN CONNECTOR 3 96mm PITCH 2P DIODE D801 8 719 991 33 DIODE 155133 72 D802 8 719 991 33 DIODE
23. 6 FLOATING SHAFT BU21 INSULATOR SPRING T213 COMPRESSION STOPPER BU SCREW M2 6 BTTP WIRE PARALLEL FFC 16 CORE A 4735 337 A MOTOR LD ASSY TRAY 7 685 533 19 7 621 255 32 SCREW 2 6X6 TYPE2 N S SCREW P 2X5 HCD GP5 Ver 1 2 2003 11 7 5 KSM 213D Ref No Part No Description Remarks A 601 A 4735 357 A BASE ASSY OP KSM 213D The components identified by Les composants identifi s par mark or dotted line with mark une marque sont critiques A are critical for safety pour la s curit Replace only with part number Ne les remplacer que par une specified piece portant le numero 41 HCD GP5 Ver 1 3 2004 01 SECTION 8 ELECTRICAL PARTS LIST NOTE Due to standardization replacements in the parts CAPACITORS HK Hong Kong model list may be different from the parts specified in uF uF KR Korean model the diagrams or the components used the set COILS SP Singapore model X mean standardized parts so they may uH uH TW Taiwan model have some difference from the original one SEMICONDUCTORS When indicating parts by reference number tems marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items RESISTORS All resistors are in ohms METAL metal film resistor METAL OXIDE Metal Oxide film resistor F nonflammable In each case
24. 7H 220 10 Q301 Q302 BIAS OSC R318 470 18K 27 TO MAIN BOARD 2 1 4 25 390K R339 R337 R338 100 1 4W 470 1 4W 470 1 4W CN QI R326 18K JW325 CLP302 UZ 4 7BSA TP 10P C316 0346 10 506 0419 2SG3266GR 4 9 REGULATOR 6 9 47 16V N Q303 2SC5343GL o e R302 2SC3052F T1 LF C435 Q303 Q304 pag D421 BIAS SWITCH JW437 MTZJ T 72 5 6B 27 11 12 l 40 gt 41 gt l 425 TO S MAIN BOARD 4 4 Page 28 44 45 46 l 47 gt HCD GP5 Ver 1 3 2004 01 HCD GP5 Ver 1 3 2004 01 6 10 Schematic Diagram Main Section 4 4 TO E MAIN BOARD 3 4 27 2 lt 40 lt 41 lt 42 lt 43 lt 44 lt 45 lt 46 3 4 5 6 7 8 9 10 11 12 13 14 15 TO MAIN BOARD 2 4 Page 26 ANN ANAN m x YS Lu 5 N A ae 4 En u G uw G w mc G ww GN w MAIN BOARD 1 4 4 A a e JW411 or e E W20 W41 Ps 3 gt l D411 88 3 54 18430 MTZJ T 77 33D R 5 0412 0408 S 3 s 45 45 E 1N4003LES 1N4003LES 3 s 55 55 gN A 5 3 5 Q D410 C436 C437 2SC1815GR TPE2 ii 47 50 47 50 JW409 NS ml D434 0413 VFL VOLTAGE REGULATOR D435 155133 72 MTZJ T 77 8
25. JW 4 4 MI PN401 pw pp n 2 fl RELAY bult in transformer ET 5 R802 JW RY801 POWER RELAY 0802 1551331 72 oz I D sed 0803 1551331 72 LINE FILTER 1 1 A O Q CA OO gt 120V I I I I I I I I I Page 28 1 2 3 4 5 6 7 8 9 10 11 12 A B TRANSFORMER BOARD 1 a 5 E51 amp D EEE _ B POWER TRANSFORMER 6 o gt DN d 6 SW 3 E GIN Saa ME T SW801 in TC 3 gt C801 470 25 0 ux lt W T802 F CN802 2P 1 D PROCERES D S SSS REDE 51 TW TA 1 TRANSFORMER BOARD 1 MEG 801 1 i POWER TRANSFORMER 92 CN801 Dog ETAT not replaceable ro bult in transformer 1 1 6 VH AC RY801 TO J POWER RELAY 4 6 LI 1
26. S 1551331 72 MOUNT SLR 342VCT31 W on CN302 F CONT o 88 R608 100 07 n NO MOUNT Page 25 EN N 270 CL R CLK 10 p 5 22K 0 R609 100 A08 D Qa DO R DATA RG 100 A10 Q608 DI R COUNT 8 61 160 A09 AM WR U x ee 0 TUNED 6 srreo 5 00000000000000 ps R6141K A13 a SIS Sz asses R MUTE 4 EL l ses see oa daa eeo e JW642 R6151K A14 sr dadar ag FM 05 50 3 wa Reis IK PT JW643 15 00 RDS INT CLK 2 R617 IK R709 RDS DATA 1 10K JW657 R713 JW658 R714 R715 R716 R717 718 JW656 R629 A CN601 R618 17 04 0 tk jie 1 5K 1 8K 2 7K 3 9K 5 lt 6 8 12K 39K I VOLTAGE CHART 0 01 505 R648 ____ 100K 2 75 3 de 28 8 BR 8 p 47 507 R651 100K ra sof _ lt E R652 100 lt of O GRIDN 44 0 R653 100K a 906 A O GRIDIO 43 GIO R654 100K 4 m _____89 IC601 O GRID9 4 7009 R655 100K 9 LC876764C 51E5 O GRID8 14 G08 R656 100 P lt 91 O GRID7 40 607 R657 100K C639 22 O GRID6 39 606 R658 100K 0 01
27. screwdriver for the adjustments 4 After the adjustments apply suitable locking compound to the parts adjusted 5 The adjustments should be performed with the rated power supply voltage unless otherwise noted Torque Measurement 3 04 6 96 mN CQ 102C 31 to 71 g 0 43 0 98 oz inch 0 20 0 58 mN m sana 102 2 06 g 0 02 0 08 oz inch 3 04 6 96 CQ 102RC 31 to 71 g 0 43 0 98 oz inch 0 20 0 58 mN m CQ 102RC 2 to 6 g cm pack tension come 0 02 0 08 oz inch 6 97 14 02 mN m FF REW CQ 201B 71 to 143 g cm 0 98 1 99 oz inch 9 8 mN m or more FWD tension CQ 403A 100 g cm or more 1 4 oz inch or more 9 8 mN m or more REV tension CQ 403R 100 g cm or more 1 4 oz inch or more 13 HCD GP5 SECTION 5 ELECTRICAL ADJUSTMENTS DECK SECTION 0 dB 0 775V 1 Demagnetize the record playback head with a head demagnetizer Do not use a magnetized screwdriver for the adjustments 3 After the adjustments apply suitable locking compound to the parts adjusted 4 The adjustments should be performed with the rated power supply voltage unless otherwise noted 5 The adjustments should be performed in the order given in this service manual As a general rule playback circuit adjustment should be completed before performing recording circuit adjustment 6 The adjustments should be performe
28. 1 119 940 51 1 128 548 11 1 128 548 11 1 126 947 11 1 162 970 11 1 126 947 11 1 126 966 11 1 126 966 11 1 126 968 11 1 164 156 11 1 124 261 00 1 126 967 11 1 126 967 11 1 124 584 00 1 164 315 11 1 164 733 11 1 164 733 11 1 124 589 11 1 124 584 00 1 162 970 11 1 124 589 11 1 126 967 11 1 126 967 11 1 164 315 11 1 162 970 11 1 130 321 11 1 130 321 11 1 126 966 11 Description ELECT ELECT ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM FILM ELECT ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP FILM FILM ELECT 0 22uF 0 22uF 0 22uF 0 22uF 4 uF 470PF 0 0018uF 0 0018uF 470PF 180PF 180PF 470PF 470PF 0 01uF 0 001uF 0 001uF 0 001uF 0 1uF 22PF 820PF 820PF 0 0047uF 0 0047uF 0 1uF 0 1uF 0 047uF 0 047uF 4700uF 4700uF 4700uF 4700uF 47uF 0 01uF 47uF 33UF 33UF 100uF 10uF 47uF 47uF 100uF 470PF 820PF 820PF 47uF 100uF 0 01uF 47uF 47uF 47uF 470PF 0 01uF 0 1uF 33UF 20 00 20
29. 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 845 11 1 216 835 11 1 216 845 11 1 216 845 11 1 216 841 11 1 216 841 11 1 247 887 00 1 216 841 11 1 216 821 11 1 216 853 11 1 216 809 11 1 216 829 11 1 216 833 11 1 216 841 11 Description CARBON CARBON CARBON CARBON CARBON CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1K 1K 1K 1K 1K 1K 100K 4 1K 1K 15K 470 10K 2 2K 10K 2 2K 39K 22K 100K 100K 10K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K 15K 100K 100K 47K 47K 220K 47K
30. 15K 1 216 845 11 METAL CHIP 100K 1 216 833 11 METAL CHIP 10K 1 216 845 11 METAL CHIP 100K 1 216 813 11 METAL CHIP 220 1 216 836 11 METAL CHIP 18K 1 216 836 11 METAL CHIP 18K 1 216 828 11 METAL CHIP 3 9K 1 216 797 11 METAL CHIP 10 1 216 797 11 METAL CHIP 10 1 216 833 11 METAL CHIP 10K 1 216 845 11 METAL CHIP 100K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 847 11 METAL CHIP 150K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 837 11 METAL CHIP 22K 1 216 813 11 METAL CHIP 220 1 216 839 11 METAL CHIP 33K 1 216 839 11 METAL CHIP 33K 1 216 846 11 METAL CHIP 120K 1 216 845 11 METAL CHIP 100K 1 216 853 11 METAL CHIP 470K 1 216 825 11 METAL CHIP 2 2K 1 216 821 11 METAL CHIP 1K lt NETWORK gt 1 233 576 11 RES CHIP NETWORK 100 lt SWITCH gt 1 771 853 11 SWITCH DETECTION LIMIT lt VIBRATOR gt 1 767 226 11 VIBRATOR CRYSTAL 16 9344 Remarks 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 4747 954 CONTROL BOARD COMPLETE AEP UK KR KK K K K K KK K K K K A 4747 960 A K gt F gt F K K K K K KKK K K K K K K K K K A 4748 774 A K KK K K K K KK K K K K 4 247 818 01 4 247 819 01
31. 1K 470K 100 4 7K 10K 47K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remarks 1 4W 1 4W 1 4W 1 4W 1 4W 1 4W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 16W E51 HK SP TW AUS 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W Ref R672 R673 R674 R675 R676 R677 R678 R679 R680 R681 R682 R683 R684 R685 R686 R687 R688 R689 R690 R691 R692 R693 R694 R695 R696 R697 R698 R699 R700 R700 R701 R702 R702 R703 R704 R705 R706 R707 R708 R709 R710 R711 R712 R713 R714 R715 R716 R717 R718 R719 R720 R721 R722 R723 R724 Part No 1 216 841 11 1 216 298 00 1 216 833 11 1 216 837 11 1 216 837 11 1 216 839 11 1 216 837 11 1 218 179 11 1 247 831 91 1 216 821 11 1 249 410 11 1 216 845 11 1 249 426 11 1 216 845 11 1 218 817 11 1 249 426 11 1 249 429 11 1 216 809 11 1 216 809 11 1 247 807 31 1 216 809 11 1 216 809 11 1 216 809 11 1 216 809 11 1 216 809 11 1 247 807 31
32. 1K 5 1 10W C165 1 164 360 11 CERAMIC CHIP 0 1uF 16V R102 1 216 845 11 METAL CHIP 100K 5 1 10W C167 1 162 920 11 CERAMIC CHIP 27PF 590 50V R103 1 216 835 11 METAL CHIP 15K 5 1 10W C168 1 162 919 11 CERAMIC CHIP 22PF 5 50V R104 1 216 839 11 METAL CHIP 33K 5 1 10W C171 1 115 412 11 CERAMIC CHIP 680PF 5 00 25V R106 1 216 821 11 METAL CHIP 1K 5 1 10W C172 1 162 927 11 CERAMIC CHIP 100PF 5 50V R107 1 216 833 11 METAL CHIP 10K 5 1 10W C181 1 115 412 11 CERAMIC CHIP 0 680PF 5 00 25V R108 1 216 827 11 METAL CHIP 3 9K 5 1 10W C182 1 162 927 11 CERAMIC CHIP 100PF 590 50V R109 1 216 857 11 METAL CHIP 1M 5 1 10W C183 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V R111 1 216 846 11 METAL CHIP 120K 5 1 10W C184 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V R114 1 218 745 11 METAL CHIP 160K 5 1 10W C185 1 125 891 11 CERAMIC CHIP 0 47uF 10 00 10V R116 1 216 797 11 METAL CHIP 10 5 1 10W 42 Ref R117 R118 R119 R120 R122 R123 R124 R131 R143 R144 R147 R148 R149 R150 R151 R158 R159 R162 R171 R172 R173 R181 R182 R183 R190 R191 R192 R193 R194 R195 R196 R197 RN101 9101 X101 K K K KK K KK K K K K K K K C604 C605 C606 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Description 1 216 821 11 METAL CHIP 1K 1 216 809 11 METAL CHIP 100 1 216 826 11 METAL CHIP 2 1 216 835 11 METAL CHIP
33. 23 38 8 719 010 32 6 500 382 01 6 500 382 01 6 500 378 01 6 500 378 01 6 500 3 78 01 6 500 3 78 01 6 500 3 76 01 6 500 3 76 01 6 500 3 76 01 8 719 983 35 6 500 376 01 6 500 382 01 8 719 991 33 8 719 110 09 6 500 335 01 6 500 382 01 8 719 923 38 8 719 991 33 8 719 991 33 8 719 109 89 8 719 921 63 6 500 382 01 8 719 110 09 6 500 382 01 8 719 991 33 Description CERAMIC CERAMIC CERAMIC CHIP CERAMIC CERAMIC CHIP ELECT ELECT ELECT ELECT ELECT CERAMIC CERAMIC FILM FILM ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT lt CONNECTOR gt 2 PF 2 7PF 0 01uF 0 1uF 0 01uF 10uF 10uF 100uF 2 2uF 2 2uF 470PF 470PF 0 0022uF 0 0022uF 47uF 0 01uF 0 01uF 3 3UF 47uF PLUG CONNECTOR 5P PIN CONNECTOR SMALL TYPE 7P CONNECTOR FFC LIF NON ZIF 26 CONNECTOR FFC LIF NON ZIF 13P CONNECTOR FFC 15P 21P lt DIODE gt DIODE 155133 72 DIODE UZ 4 7BSA TP DIODE UZ 5 1BSB TP AEP UK KR DIODE UZ 4 7BSA TP DIODE RL203GW TA DIODE RL203GW TA DIODE 1N5402GW F20 DIODE 1N5402GW F20 DIODE 1N5402GW DIODE 1N5402GW F20 Sr mm F20 DIODE 1N4003LES DIODE 1N4003LES DIODE 1N4003LES DIODE MTZJ T 77 33D DIODE 1N4003LES DIODE RL203GW TA DIODE 155133 72 DIODE MTZJ T 72 8 2C DIODE MC2836 DIODE RL203GW TA DIODE UZ 5 1BSB TP DIODE 155133 72 DIODE 155133 72 DIODE MTZJ T 72 5 6B DIODE MTZJ T 77 7 5B DIODE RL203
34. 31 C207 C208 F 1 6201 1267 0501 R507 10K 501 3 1 19 2 R527 4 7K 0 0022 0 25027126 99 Oly TOR 0504 E t or _ 27 9505 25027126 mS C514 lt 3 lt 4 lt 28 lt 6 25627120 85 POWER CONTROL 3 3 50v Fas R531 F TO MAIN BOARD 1 1 4 25 0509 0510 DC 25627126 5 9 C520 47 50V 8535 100K us JW431 JW439 2802712G TE85R AC DET Q510 2SA1162G TE85R 2SK2937 VH REG 155133 72 0410 2SA1235F 2503052F T1 LF VH REG DC DET D430 UZ 10BSC TP D428 155133 72 R439 2 2K D422 MTZJ T 77 7 5B 0427 RL203GW TA R435 2 7K Q404 0425 19 58 2Sk2937 MTZJ T 77 8 2C 9 Gwaww ws Gw wm MAIN BOARD 4 4 Page 28 26 26 6 9 Schematic Diagram Main Section 3 4 See 18 for Waveform TAPE MECHANISM DECK MAIN BOARD 3 4 0305 0311 34 REG PLAY 0 4 SWITCH 0 0 4 25 2158 2 0308 25 2158 2 R316 1M 0306 DTA124EUA T106 D301 1SS133T 72 Hm mH NN 00002000 72 m L301 BIAS OSCILLATION 250534361 C306
35. 33uF 2 2uF 2 2uF 470PF 0 0068uF 0 0068uF 470PF 47PF 47PF 47uF 47uF 820PF 100uF 820PF 220PF 1uF 1uF 0 0047uF 47uF 100uF 10PF 4 7uF 0 1uF 10 25V 10 25V 10 50V 25V 25V 25V 25V 10 50V 10 50V 5 00 100V 20 00 10V 10 25V 10 00 50V 10 00 50V 10 00 50V 25V 25V 10 50 AEP UK KR 25V 20 16 0 5PF 50V 20 00 10V 10 25V 20 00 16V 10 50 10 50V 20 00 50V 20 00 50V 9 00 50V 10 25V 10 25V 5 00 50V 5 50V 5 50V 20 00 25V 20 00 25V 10 00 50V 20 00 16V 10 00 50V 5 00 50V 20 50V 20 50V 10 50V 20 00 25V 20 00 10V AEP UK KR 5 50V 20 00 50V 20 00 50V Ref No C353 C354 C355 C356 C357 C358 C359 C360 C361 C362 C363 C364 C367 C368 C384 C385 C387 C390 C392 C396 C397 C398 C401 C402 C403 C404 C405 C406 C407 C408 C409 C410 C412 C413 C414 C416 C417 C418 C419 C420 C421 C422 C424 C427 C428 C431 C432 C433 C434 C435 C436 C437 C438 C439 C440 C441 C501 Part No 1 126 956 91 1 124 464 11 1 124 464 11 1 124 464 11 1 126 957 11 1 126 963 11 1 164 315 11 1 162 977 11 1 162 977 11 1 164 315 11 1 164 218 11 1 164 218 11 1 164 315 11 1 164 315 11 1 162 970 11 1 162 964 11 1 162 964 11 1 162 964 11 1 164 156 11 1 128 801 21 1 164 733 11 1 164 733 11 1 162 968 11 1 162 968 11 1 115 339 11 1 115 339 11 1 137 420 11 1 137 420 11 1 119 940 51
36. 4 247 820 01 GUIDE FL HOLDER SENSOR FILTER FL lt CAPACITOR gt 1 162 927 11 1 162 962 11 1 126 963 11 CERAMIC CHIP 100PF CERAMIC CHIP 470 ELECT 4 7uF CONTROL BOARD COMPLETE E51 HK SP TW AUS 5 10 CONTROL BOARD COMPLETE US CND 50V 50V 20 00 50V Ref No C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C620 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C635 C636 C637 C638 C639 C640 C641 C642 C643 C644 C645 C646 C647 C648 C649 C650 C651 C652 C653 CN601 CN602 CN603 D601 D602 D603 D604 Part No 1 126 963 11 1 126 916 11 1 127 876 21 1 115 339 11 1 124 584 00 1 124 234 00 1 164 156 11 1 115 339 11 1 115 339 11 1 162 913 11 1 162 919 11 1 162 921 11 1 162 913 11 1 162 970 11 1 162 970 11 1 162 970 11 1 162 917 11 1 126 947 11 1 162 964 11 1 162 921 11 1 126 964 11 1 115 339 11 1 162 927 11 1 162 927 11 1 162 282 31 1 162 282 31 1 162 927 11 1 162 927 11 1 162 927 11 1 162 927 11 1 162 927 11 1 162 927 11 1 162 970 11 1 162 970 11 1 126 960 11 1 126 963 11 1 115 339 11 1 115 339 11 1 162 282 31 1 126 964 11 1 115 339 11 1 115 339 11 1 162 970 11 1 126 933 11 1 162 282 31 1 162 970 11 1 162 970 11 1 779 294 11 1 779 550 21 1 770 516 31 8 719 010 41 8 719 991 33 8 719 991 33 8 719 991 33 Description ELECT ELECT CERAM
37. 49 429 11 1 216 827 11 1 216 837 11 1 216 827 11 1 216 837 11 1 216 826 11 1 216 829 11 1 216 826 11 1 216 829 11 1 216 820 11 1 216 833 11 1 216 821 11 1 216 821 11 1 216 825 11 1 216 825 11 1 216 824 11 1 216 833 11 1 216 821 11 1 216 836 11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 4 7K 220 220 3 9K 1M 39K 470 100 100 390K 1 2K 18K 18K 1 2K 390K 15K 10K 10K 4 7K 4 7K 220 470 470 100 2 K 9 6K 10K 2 K 10K 68K 3 3K 68K 3 3K 10K 1 2K 1 2K 10K 3 3K 22K 3 3K 22K 2 K 4 7K 2 7 4 7K 820 10K 1K 1K 2 2K 2 2K 1 8K 10K 18K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remarks 1 4W 1 16W AEP UK KR 1 16W UK KR 1 16W 1 16W 1 16W 1 16W 1 16W 1
38. 6 ne SPINDLE MOTOR 15 CH4FO MUTE 20 x 1 C vB 0427 D413 kdi 0409 0413 4 PPS DECK BLOCK m m REG D410 T lt 0305 311 M 12 I XT uCON B Ne REC PB 3 3V T 5 5V 5 IC603 2 403 105 L R CH NG 32 768kHz REC PB SWITCH 13 0 REMOTE D603 REG HEAD RMC IN 29 1 CONTROL 3 4 j 45 RECEIVER i XIN lt X602 48 x our Q601 C602 0602 604 i RESET D608 LEV 0605 0416 T I RESET D switch M 7V D609 REG Je 7 0 SHIFT HEAD X POWER D0WN 26 VM T REC DECK BLOCK D ee GI 0 BIAS on 62 0415417418 PLAY 79 T PLAY SW SW2 Q401 RY801 IR REG POWER 8 BENE Nee SW3 24 SW PT802 0607 SWAL D801 804 SUB TRANS 5 PACKT 9 VECO LINE AC SW5 END oo mm 5 T END FILTER CE MOTOR Mi DRIVE 6 MTR CONT DECK MOTOR 0605 O lt 19 19 HCD GP5 Ver 1 2 2003 11 6 2 Printed Wiring Board CD Section OPTICAL PICK UP BLOCK KSM 215D DINE EP 5 29 de Y 6 NN y iiir A hon TO MAIN BOARD CN305 24 et L iT HCD GP5 Ver 1 2 2003 11 6 3 Schematic Diagram CD Section See 18 for Waveforms See page 31 32 for IC Block Diagrams CD BOARD
39. 73 91 1 216 218 91 1 216 218 91 1 216 833 11 1 216 833 11 1 216 841 11 1 216 841 11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP CARBON METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP CARBON METAL CHIP CARBON CARBON METAL CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP RES CHIP RES CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 18K 1 8K 2 K 2 K 2 K 2 K 39K 470 2 2 5 6K 2 2K 100 5 6K 12K 4 7K 470 100K 10 4 7K 470 2 K 2 7 10 2 2M 1K 2 2K 2 2K 2 2K 3 3K 10K 6 8K 6 8K 10K 10K 47K 47K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remarks 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 4W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W 1 10W 1 10W 1 10W 1 10W 1 4W F 1 10W 1 4W F 1 16W 1 16W 1 4W F 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 4W
40. 801 A PT801 72 4 Pari 1 443 033 11 1 443 034 11 1 443 036 11 7 685 647 79 7 682 561 09 The components identified mark or dotted line with mark are critical for safety Replace only with part number specified supplied HCD GP5 Ver 1 4 2004 08 Description Remarks TRANSFORMER POWER AEP UK TRANSFORMER POWER HK SP AUS TRANSFORMER POWER KR TRANSFORMER POWER E51 TW SCREW BVTP 3X10 TYPE2 NON S SCREW B 4X8P Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une portant le num ro 39 HCD GP5 Ver 1 2 2003 11 7 4 CD Mechanism Deck Setion 40 Part No 1 674 336 12 4 925 315 31 4 224 894 22 4 220 233 01 4 221 815 11 4 220 237 01 4 220 234 01 4 221 816 01 4 227 598 01 4 220 238 01 4 220 229 02 4 220 239 01 A 4728 536 A Description Remarks LOADING BOARD DAMPER TRAY CDM55D CAM CDM55 ROLLER GEAR A PULLEY LDG BELT CDM55 SPAGER 55 GEAR B LEVER SW SPRING TORSION CD BOARD COMPLETE Ref No not supplied not supplied 164 amp Part No 4 231 777 02 4 244 962 01 4 985 672 01 4 229 358 01 4 227 549 11 4 244 959 01 4 231 151 01 4 218 253 31 1 757 055 11 KSM 213D Remarks Description A 473 508 2A MAGNET SHEET KH2 HOLDER C213 SCREW PTPWH M2
41. 83 O GRID5 38 605 R659 15K I O GRID4 37 ________ 604 R660 100 Q E b 4 BIS aa 5 O GRIDS 36 ________6605 R727 R711 R720 R721 R722 R706 R707 R708 816 96 N a O GRID2 602 R728 100K 817 97 SE aZ O CRIDI 34 col R705 100K 270 JW601 R719 JW646 1 8K 2 7K JW609 3 9K 6 8K 12K 39K 98 mE 2 pas ES oh 99 p 100 3 85 Zio Wisma 2073 Om 100 JO duco ue s3273 R712 05 de de 4545 22857 95478245 of of 70505 uc ar THE ME d a 2 ss oa Z 2 5 H wawami JE a 2 SE G EX 3s CN602 L yi iz L TT ere 13P ____ _ C B20 W628 R691 100 w60 seen et Gee THT sis ov ma cm _ a __ mes 86 R694 100 2 5050 j 1551337 ms o PP C627 1SS133T77 9 LDON es lo mose oo L 2 CLOCK MAIN j Re 900111111000 a 7 vr og oo 1 4 o 99 BOARD XRST Page 25 J 22 16V 4 32 768KHZ R704 R689 3 DGND OO DIE LL as COME ST Ts 4 4 I R703 R690 m DGND s JW633 000 G e Q gt ad Ir slalalslalalalala 0606 3 2 6 15 8
42. 9 NI LH9 AND ans dddt LNO 100 dA 99A dA 99A 34 HCD GP5 6 13 IC Pin Function Description IC601 LC876764A 51E5 System Control CONTROL Board Pinno me 10 um cmww aa 70 ouputotheCDunt cor ____ SCOR SUR roms Solenoid contol 6 O 7 9 f Poverretsveom 9 PAMPMUFE O Muingconnlsignalouputionemmerampliter row Conor signal outpttothe l om OI Tu cs Gem 2 I is Remsremmd mMH vo om me nowedope sawa GGRDION O Ill Semensialoupuiiomeforsenindcmerne a6 Powersuppyicmind OSEG2105 O Segment signal ouput othe 5 om 2 I 8 05669 O Segment signal opoto i mc wao E m vom sam 9 eD way siose conor sigaro 0 ooren CD tay open conoi setom 6 oss o contenue ss ue aqa a N Mure 9 signal ouputtothetmer Bias contol signal output tothe bas onlin cat cru o c
43. 9 016 42 8 729 230 49 8 729 230 49 8 729 230 49 8 729 216 22 8 729 230 49 8 729 230 49 8 729 230 49 8 729 216 22 1 249 389 11 1 216 793 11 1 249 389 11 1 216 793 11 1 216 847 11 1 216 847 11 1 216 832 11 1 216 821 11 1 216 821 11 1 216 833 11 1 216 833 11 1 249 393 11 1 249 393 11 1 216 842 11 1 216 829 11 1 216 840 11 1 247 847 91 1 216 825 11 1 216 836 11 1 216 836 11 1 249 392 11 1 216 828 11 1 216 835 11 1 216 828 11 Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR lt RESISTOR gt CARBON METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP CARBON CARBON METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP CARBON METAL CHIP METAL CHIP METAL CHIP DIA124EUA T106 DTC144EK DTC144EK 2563052F T1 LF 2563052F T1 LF 2SA1980G 25C2712L TE85R 25B1370 E 250534361 25 2937 29 2712 5 2563052F T1 LF 2SA1980G 25K2937 2SA1235F 2563052F T1 LF 25 1235 DTG114EK 25B1370 E 250534361 256534361 256326668 1267 KTG3199GR TP
44. 9 11 1 162 915 11 1 126 923 91 1 162 970 11 1 126 947 11 1 162 967 11 1 162 967 11 1 126 961 11 1 126 961 11 1 164 315 11 1 162 969 11 1 162 969 11 1 164 315 11 1 162 923 11 1 162 923 11 1 126 947 11 1 126 947 11 1 164 733 11 1 126 933 11 1 164 733 11 1 164 230 11 1 126 160 11 1 126 160 11 1 162 968 11 1 126 947 11 1 104 658 91 1 162 199 31 1 126 963 11 1 126 956 91 Description Remarks MAIN BOARD COMPLETE AEP UK KR K K K K K K K MAIN BOARD COMPLETE US CND K K KK K K K K K K K K K K K K MAIN BOARD COMPLETE E51 HK SP TW AUS KOKK K K K K K K K K K lt CAPACITOR gt CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP MYLAR ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT ELECT CERAMIC ELECT ELECT 0 01uF 0 01uF 0 001uF 0 1uF 0 001 0 001 0 0056 220uF 0 01uF 0 0027uF 0 0027uF 0 0027uF 0 001uF 0 1uF 47uF 10PF 220uF 0 01uF 47uF 0 0033uF 0 00
45. AL ADJUSTMENTS 13 ELECTRICAL ADJUSTMENTS 14 DIAGRANMSS 17 6 1 Block Diag tain sasae santana aaa anakipun gagana na gagana 19 6 2 Printed Wiring Board CD Section eR 20 6 3 Schematic Diagram CD Section men 21 6 4 Printed Wiring Board Control Section veresre 22 6 5 Schematic Diagram Control Section e 23 6 6 Printed Wiring Boards Main Section 24 6 7 Schematic Diagram Main Section 1 4 25 6 8 Schematic Diagram Main Section 2 4 26 6 9 Schematic Diagram Main Section 3 4 21 6 10 Schematic Diagram Main Section 4 4 26 6 11 Printed Wiring Board Power Section 29 6 12 Schematic Diagram Power Section mn 30 6 13 IC Pin Function Description EEE 35 EXPLODED VIEWS Fr ad 7 2 Front Panel Section nennen eene nnne 38 7 3 Chassis Ne 39 7 4 CD Mechanism Deck Setion esses 40 SEN KOMA NEUEN 41 ELECTRICAL PARTS LIST 42 HCD GP5 SECTION 1 SERVICING NOTES Notes on chip component replacement Never reuse a disconnected chip component Notice that the minus side of tantalum capacitor may be dam aged by heat Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C duri
46. BI R512 A ec e 6201 gt gt J203 000000000000 ie LOSWL BIE GH 502 SPEAKERS SE S 2 2 3 5 ojo 4202 BI PHONES R513 5 DNE Ola R217 1 689 24 24 HCD GP5 Ver 1 3 2004 01 6 7 Schematic Diagram Main Section 1 4 See page 33 for IC Block Diagram 1 2 3 4 5 6 7 8 9 10 11 12 TUNER UNIT MAIN BOARD 1 1 4 CN302 I aa EDER ma TETTESTE Na am Oro TOTO GG ae 5 i POWER MONI 22 2 5 2SA1980G 10 3 49U p Pa RES 7 II 2 818 dd DSG 6 MMC mi 2 27 BIAS i z 5 n 5 27 CN601 PAMP MUTE 5 NT m i Page 23 2 7 D 22 M gt e i a LT xi 3m bas EM a RDS DATA YG CN303 62 SCOR SQCK TO SENS MAIN BOARD m 5050 T gt 2 4 LDON 5 v F CN602 23 8 gt 2 PWM2 PWM1 0312 0313 SWITCH PWM1 R369 1K 369 IK 362 7 70 arr JW314 M15 R365 7N CD R OUT pog 2 C398 820P C353 22K 25 4 0 1 50V BOARD AVDD L R H CN101 XRST Page 21 DATA OUT
47. D powersupply coneot ____ omme o Tumer power supp contol ant OOOO 35 HCD GP5 Pin Name R CE C XRST C XLT C DATA C SQCK VSS2 VDD2 RDS DATA R ST R TUNED C SENS C LDON C SQSO C CLK R DATA R COUNT R CLK 36 Tuner cip erani siga opao SSCS __ china oome CD _ susodokommiomeCbmi Pai I I SENS signal input from the CD unit Ea Tuner tuned status signal input LD ON signal output to the CD unit p a o Ta sgnaloupotto _ HCD GP5 SECTION 7 Ver 1 5 EXPLODED VIEWS NOTE mean standardized parts so they may Abbreviation The components identified by mark or have some differences from the original one AUS Australian model dotted line with mark A are critical for safety tems marked are not stocked since they CND Canadian model Replace only with part number specified are seldom required for routine service Some E51 Chilean and Peruvian models Les composants identifi s par une marque delay should be anticipated when ordering these HK Hong Kong model sont critiques pour la s curit items KR Korean model Ne les remplacer que par une pi ce portant The mechanical parts with no reference number SP Singapore model le num ro sp cifi in the exploded views are not supplied TW Tai
48. E 0 45uH lt IC gt IC STK403 030 AEP UK KR IC STK403 040 EXCEPT AEP UK KR IC BD3881FV lt JACK gt JACK PIN 2P MD TERMINAL BOARD CHECKER PIN SPEAKERS JACK PIN 1P SUBWOOFER lt JUMPER RESISTOR gt SHORT CHIP 0 lt COIL gt COIL AIR CORE COIL AIR CORE INDUCTOR 10uH INDUGTOR 10uH TRANSFORMER BIAS OSCILLATION INDUCTOR 36uH lt CABLE HOLDER gt HOLDER CABLE 2 5mm PITOH lt RESISTOR gt METAL 0 22 10 3W lt TRANSISTOR gt TRANSISTOR 2SC5343GL TRANSISTOR 2SC5343GL TRANSISTOR 2SC5343GL TRANSISTOR 2SC3052F T1 LF TRANSISTOR 25 2158 2 TRANSISTOR DTA124EUA T106 TRANSISTOR 2SK2158 T2B TRANSISTOR 2SK2158 T2B TRANSISTOR 2SA1162 G TRANSISTOR 2SA1162 G 47 HCD GP5 Ver 1 3 2004 01 Ref No 0311 0312 0313 0314 0315 0316 0401 0402 0403 0404 0405 0406 0407 0408 0409 0410 0411 0415 0416 0417 0418 0419 0501 0502 0503 0504 0505 0506 0507 0508 0509 0510 R205 R206 R207 R208 R209 R210 R212 R213 R214 R215 R216 R217 R218 R301 R302 R303 R304 R305 R306 R307 R308 R309 R310 R311 48 Part No 8 729 028 83 1 801 806 11 1 801 806 11 8 729 120 28 8 729 120 28 6 550 296 01 8 729 230 49 8 729 024 93 6 550 333 01 6 550 293 01 8 729 230 49 8 729 120 28 6 550 296 01 6 550 293 01 6 550 289 01 8 729 120 28 6 550 289 01 8 729 900 53 8 729 024 93 6 550 333 01 6 550 333 01 6 550 344 01 6 550 640 01 8 72
49. GW TA DIODE MTZJ T 77 8 2C DIODE RL203GW TA DIODE 155133 72 10 00 10 00 10 10 00 20 20 20 00 20 00 20 00 5 5 5 00 5 00 20 00 10 10 20 00 20 00 Remarks 50V 50V 25V 50V 50V 16V 16V 50V 50V 50V 50V 50V 100V 100V 25V 25V 25V 50V 50V Ref No D429 D430 D431 D432 D433 D434 D435 D501 FB202 FB203 FB301 FB302 FB303 FB304 10201 16201 10301 4201 J203 J204 JR301 L201 L202 L203 L204 L301 L302 PN401 PR501 Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q308 Q309 Q310 Part No 8 719 991 33 8 719 048 55 6 500 335 01 6 500 334 01 8 719 991 33 8 719 110 09 8 719 991 33 8 719 991 33 1 410 396 41 1 410 396 41 1 410 396 41 1 410 396 41 1 410 396 41 1 410 396 41 6 703 084 01 6 704 106 01 6 702 895 01 1 793 478 11 1 537 240 31 1 774 785 21 1 216 295 91 1 456 107 11 1 456 107 11 1 408 117 00 1 408 117 00 1 456 094 11 1 408 032 31 1 784 584 11 1 220 890 11 6 550 333 01 6 550 333 01 6 550 333 01 8 729 120 28 8 729 045 62 8 729 028 83 8 729 045 62 8 729 045 62 8 729 216 22 8 729 216 22 HCD GP5 Ver 1 3 2004 01 Description Remarks DIODE 155133 72 DIODE UZ 10BSC TP DIODE MC2838 DIODE MC2836 DIODE 155133 72 DIODE MTZJ T 77 8 2C DIODE 155133 72 DIODE 155133 72 lt FERRITE BEAD gt FERRITE 0 45uH FERRITE 0 45uH FERRITE 0 45uH FERRITE 0 45uH FERRITE 0 45uH FERRIT
50. HCD GP5 Service Position of the CD Mechanism Deck MAIN Board ape Cassette Mechanism Deck CMAL1Z240A HCD GP5 This section is extracted from instruction manual SECTION 2 GENERAL List of button locations and reference pages How to use this page Illustration number DISPLAY 8 9 10 16 Use this page to find the location of buttons and other parts of the system that are mentioned in the text Name of button part Reference page Main unit P Z 1 0 power 1 5 9 14 15 I 444 l1 oback eo Cassette compartment PHONES jack forward Gr fast CD SYNC 13 12 PLAY MODE TUNING MODE rewind 6 5 6 7 11 12 14 DIRECTION 9 11 12 15 9 6 7 15 16 Disc tray 4 Remote sensor stop 12 6 7 11 12 20 DISPLAY 8 9 10 16 TUNER BAND 1 8 9 REC PAUSE START 14 12 Display window TUNING 6 8 9 15 DSG 11 13 VOLUME 7 14 15 CD PI play pause 18 6 7 MD 17 17 play 18 11 12 15 CD open close 5 6 2 3 4 5 4 PUSH tape open close 11 IIA G GHA 14113112111 HCD GP5 Remote control ALPHABETICAL ORDER BUTTON DESCRIPTIONS A M PeZ I O power 1 5 9 14 15 BASS 10 13 PLAY MODE DIRECTION lt lt PP fast forward rewind CLEAR 8 8 9 6 7 11 12 15 6 6 11 CLOCK TIMER SELECT P
51. HCD GPo US Model Canadian Model AEP Model UK Model Model Australian Model SERVICE MANUAL Ver 1 5 2004 10 HCD GP5 is the Amplifier CD player Tape Deck and Tuner section in CMT GP5 Model Name Using Similar Mechanism CD Mechanism Type CDM55A K6BD44B Section Base Unit Name BU K1BD44B Optical Pick up Name KSM 213D TAPE Model Name Using Similar Mechanism Section Tape Transport Mechanism Type CMAL1Z240A SPECIFICATIONS Amplifier section Inputs Tuning range 87 5 108 0 MHz 50 kHz MD IN phono jacks ste AUDIO POWER SPECIFICATIONS pe Sensitivity 500 mV ken E U S A model only impedance 47 kilohms Antenna terminals 75 ohms balanced POWER OUTPUT AND TOTAL HARMONIC Outputs Intermediate frequency 10 7 MHz DISTORTION PHONES stereo minijack AM tuner section With 6 ohm loads both channels driven from 120 Accepts headphones with Tuning range 10 000 Hz rated 35 watts per channel minimum RMS an impedance of 8 ohms or Pan American model 530 1 710 kHz power with no more than 10 total harmonic more with the tuning interval distortion from 250 milliwatts to rated output SPEAKERS Accepts impedance of 6 to set at 10 2 North American model 16 ohms 531 1 710 kHz Continuous RMS power output reference CD player section with the tuning interval 35 35 W System Compact disc and digital set at 9 kHz 6 ohms at I kHz 10 audio system European model 531 1 602 kHz THD Laser Semiconductor
52. IC CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CERAMIC CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CERAMIC CHIP CERAMIC CHIP lt CONNECTOR gt 4 7uF 1000uF 0 01uF 0 1uF 100uF 22uF 0 1uF 0 1uF 22PF 33PF 8PF 0 01uF 0 01uF 0 01uF 15PF 47uF 0 001 uF 33PF 10uF 0 1uF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 100PF 0 01uF 0 01uF 4 uF 0 1uF 0 1uF 100PF 10uF 0 1uF 0 01uF 100uF 100PF 0 01uF 0 01uF HCD GP5 Ver 1 3 2004 01 20 00 20 00 10 10 00 20 20 10 00 10 00 0 50PF 5 5 0 50PF 10 10 10 5 20 00 10 5 20 00 10 00 5 5 10 10 5 5 5 5 5 5 10 10 20 00 20 00 10 00 10 00 10 20 00 10 00 10 00 10 20 00 10 10 10 CONNECTOR FFC LIF NON ZIF 26 CONNECTOR FFC LIF NON ZIF 13P 8P lt DIODE gt DIODE UZ 5 6BSA TP DIODE 155133 72 DIODE 155133 77 DIODE 155133 72 Remarks 50V 6 3V
53. R AUX CD GAP TUNING GAP VOL COVER RING HEADPHONE BOARD Ref No 66 67 68 69 70 TA 72 73 76 11 77 77 79 2 Part 4 247 369 01 4 247 368 01 4 231 841 01 4 231 825 01 4 242 318 01 4 247 752 01 1 829 747 11 1 796 351 51 4 247 371 01 A 4747 954 A 4747 960 A 4748 774 A 3 229 336 01 7 685 647 79 lt I I 2 1 4 2 2 7 9 2 2 2 2 gt 2 27 2 lt 1 JE 2 2 2 not supplied 66 not S supplied I not lied na supplie supplied Description Remark BUTTON OPEN CLOSE BUTTON FUNCTION SPRING HEART CAM B CAM B HEART OIL DMPR 70 RUBBER FOOT WIRE FLAT TYPE 26 CORE MECHANISM SINGLE CASSETTE BUTTON CD CONTROL BOARD COMPLETE AEP UK KR CONTROL BOARD COMPLETE US CND CONTROL BOARD COMPLETE E51 HK SP TW AUS SCREW BVWH TAPPING SCREW BVTP 3X10 TYPE2 NON S 7 3 Chassis Section 101 102 103 103 103 PT801 not supplied Part No 4 247 752 01 1 689 574 11 4747 957 4747 962 A 4748 777 A 1 443 032 11 Description Remarks RUBBER FOOT TRANSFORMER BOARD MAIN BOARD COMPLETE AEP UK KR MAIN BOARD COMPLETE US CND MAIN BOARD COMPLETE E51 HK SP TW AUS TRANSFORMER POWER US CND not supplied not supplied Ref No PT801 PT801 A PT
54. RESET 5 9 44 gt gt back go forward 14 15 REPEAT FM MODE 14 7 9 5 5 6 7 12 14 15 16 CLOCK TIMER SET 21 5 14 SLEEP 19 13 stop 4 6 7 11 12 20 15 TREBLE 4 9 13 pause 3 6 11 DISPLAY 2 9 10 16 TUNER BAND 18 8 9 CD We play 17 6 7 DSG 11 13 TUNER MEMORY 12 8 TAPE sl play 15 11 12 MD 18 17 TUNING 6 8 9 a VOL 7 04 15 a 18 4 16 ce 61 14 gt 12 8 11 10 Setting the clock Use buttons on the remote for the operation Press 1 0 to turn on the system Press CLOCK TIMER SET Press 149 jl repeatedly to set the hour Press CLOCK TIMER SET Press 149 p gt repeatedly to set the minute Press CLOCK TIMER SET The clock starts working IR AN To adjust the clock 1 Press CLOCK TIMER SET 2 Press 149 gt gt to select CLOCK then press CLOCK TIMER SET 3 Do the same procedures as step 3 to 6 above HCD GP5 SECTION 3 1 2 2003 11 DISASSEMBLY e This set can be disassembled in the order shown below SET TOP CABINET REAR PANEL x FRONT PANEL ASSY CD MECHANISM DECK CONTROL BOARD CDM55A K6BD44B SINGLE CASSETTE MECHANISM MAIN BOARD LOADING BOARD CD BOARD TRAY CDM55D TRANSFORMER BOARD OPTICAL PICK UP KSM 213D HOLDER C213 Note Follow the disasse
55. d for both L CH and R CH 7 Switches and controls should be set as follows unless otherwise specified 4 4 100 10 kHz 10 dB Azimuth Adjustment WS 48B 3 kHz 0 dB Tape Speed Adjustment Record Playback Head Azimuth Adjustment Procedure 1 Mode Playback test tape P 4 A100 10kHz 10dB One 1008 2 board level meter speaker terminal 2 Turn adjustment screw and check output peaks If the peaks do not match for L CH and R CH turn the adjustment screw so that outputs match within 1 dB of peak noi output peak level within 1 dB 7 Within yaB R CH peak screw position screw L CH R CH position peak peak 14 3 Mode Playback test tape 4 100 MAIN board 10kHz 10dB J203 speaker terminal oscilloscope 135 180 S n Y n VN wrong 4 After the adjustments apply suitable locking compound to the parts adjusted Adjustment Location Record Playback Erase Head Tape Speed Check Procedure 1 Turn the power on 2 Insert the WS 48B into deck 3 Press the lt gt button of 4 Check the reading of frequency counter becomes 3000 90 Hz Sample Value of Wow and flutter W RMS 15 less than 0 3 test tape WS 48B SECTION Note 1 CD Block is basically designed to operate without adjustment There fore check each item in order given 2 Use YEDS 18 disc 3 702 101 01 unless otherwise indicated 3 U
56. form means that the shape 0 can be clearly distinguished at the center of the waveform HCD GP5 VOLT DIV 200 mV TIME DIV 500 ns 1 1 RFDC signal waveform NANA KAKAK KAKAK Checking Location CD board Conductor side RFAC Level Check Connection oscilloscope CD board TP RFAC om VC o a 1 Connect an oscilloscope to test point TP RFAC and on the CD board 2 Turn the power on 3 Put the disc YEDS 18 in to playback the number five track 4 Confirm that oscilloscope waveform is clear and check RFAC signal level is correct or not Note A clear RFAC signal waveform means that the shape 0 can be clearly distinguished at the center of the waveform mmm pe NUM Checking Location CD board Conductor side level 0 9 0 4 Vp p LOLLO 15 HCD GP5 E F Balance Check Connection oscilloscope CD board TE TP o lt n Procedure 1 Connect an oscilloscpe to test point TP TE and TP the CD board 15 put In pushing button FL tube carries out all lights and goes into CD test mode Put the disc YEDS 18 in to playback the number five track Press the button The tracking servo and the sledding servo are turned OFF 6 Check the level B of the oscilliscope s waveform and the DC voltage
57. ion CONTROL BOARD Semiconductor Location Ret No Location 55552 eee F Sr TUE m MAIN BOARD CN302 Page 24 sao VOL TUNEN 4 1l Qu AL REE edm B LIL GR C632 HUE 5 TO TAPE MAIN MECHANISM BOARD DECK CN303 24 E L ce f 1 674 336 22 22 HCD GP5 Ver 1 3 2004 01 e See page 18 for Waveforms 7 See page 33 for IC Block Diagram See 35 for IC Pin Function Description 6 5 Schematic Diagram Control Section 1 2 3 4 5 6 7 8 9 17 10 11 12 13 14 15 16 18 CONTROL 1 REMOTE SENSOR S 2SA1981Y MECHANISM DECK IC604 I V FIL 1 26 FIL 2 25 FL601 FLUORESCENT INDICATOR TUBE VFL 24 RPM7140 V4 B DGND 9 0602 0604 E I POWER MONI 22 5V REGULATOR V ECO 6 DSG 19 lt C646 72 REC PB 18 TITETIETI I C pias 7 R603 Ik A02 5 6 R604 1K 03 C645 TUNER TU ON 15 2 100P 50V TO R605 1 A04 fe MAIN POWER ON O LED601 a PAMP MUTE 13 OO R607 190 A06
58. laser with the tuning interval European model A 780 nm set at 9 kHz DIN power output rated 30 30 W Emission duration Other models 530 1 710 kHz 6 ohms at 1 kHz DIN continuous with the tuning interval Continuous RMS power output reference Frequency response 2 Hz 20 kHz 0 5 dB set at 10 kHz 30 30W 531 1 602 kHz 6 ohms at 1 kHz 10 Tape deck section with the tuning interval THD Recording system 4 track 2 channel stereo set at 9 kHz Frequency response 50 13 000 Hz dB Antenna antenna external x using Sony TYPE I antenna terminal Other models cassettes Intermediate frequency 450 KHz The following measured at AC 230 V or AC 120 V 50 i Tuner section DIN power output rated 30 30 W 6 ohms at 1 kHz DIN stereo FM AM superheterodyne tuner Continuous RMS power output reference FM tuner section 30 30 W 6 ohms at 1 kHz 10 THD Continued on next page MICRO HI FI COMPONENT SYSTEM 9 877 380 06 Sony Corporation 2004J16 1 Personal Audio Company 2004 10 Published by Sony Engineering Corporation HCD GP5 Ver 1 3 2004 01 General Power requirements North American model 120 V 60 Hz European model 230 V AC 50 60 Hz Australian model 230 240 V AC 50 60 Hz Hong Kong model 220 240 V AC 50 60 Hz Singaporean model 220 240 V AC 50 60 Hz Other models 110 120 V or 220 240 V AC 50 60 Hz Adjustable with voltage selector P
59. mbly procedure in the numerical order given 3 1 Top Cabinet Rear Panel six screws top cabinet BVTP 3 10 three screws rear panel 3x12 p three screws 3 10 two screws BVTP 3 x10 three screws BVTP 3 x10 Q three screws KTP 3 x12 HCD GP5 3 2 Front Panel Assy wire flat type 13p CN303 four claws connector 5p CN1 wire flat type 26p CN302 four screws 3 10 D front panel CD lid two screws d 3 x12 Q connector 5p CN201 3 3 CONTROL Board Single Cassette Mechanism three screws BVTP 3 x 10 four screws BVTP 10 four screws BVTP 10 Q CONTROL board U gt O wire flat type 80 CN603 wire flat type 26 CN601 four screws BVTP 3 x 10 two clamp single cassette mechanism CMAL1Z240A HCD GP5 3 4 CD Mechanism Deck CDM55A K6BD44B cp Wan screw BVTP 3 10 CD mechanism deck CDM55A K6BD44B wire flat type 21p CN101 305 screw BVTP 3x10 HCD GP5 3 5 MAIN Board TRANSFORMER Board D four screws BVTP 3x10 O two screws Q connector 9p CN801 TRANSFORMER 3x10 board Q sub heat sink QD power tran
60. ng repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering SAFETY CHECK OUT After correcting the original service problem perform the following safety check before releasing the set to the customer Check the antenna terminals metal trim metallized knobs screws and all other exposed metal parts for AC leakage Check leakage as described below LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 Acommercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of aVOM or battery operated AC voltmeter The limit indication 15 0 75 V so analog meters must have an accurate low voltage scale The Simpson 250 and Sanwa SH 63Trd are examples of a passive VOM that is suitable Nearly all battery operated digital multimeters that have a 2 V AC range are suitable See Fig A To Exposed Metal Parts on Set AC voltmeter 0 75 v Earth G
61. of the center of the Traverse waveform Confirm the following A B x 100 less than 22 PR Traverse Waveform Center of the waveform B 1 1 IN level 1 15 0 5 Vp p A DC voltage ov Y 7 Press the button The tracking servo and sledding servo are turned ON Confirm the C DC voltage 15 almost equal to the A DC voltage is step 4 8 To exit from this mode turn the power off Notes Always move the optical pick up to most inside track when exiting from this mode Otherwise a disc will not be unloaded Do not run the sled motor excessively otherwise the gear can be chipped Traverse Waveform oy MP UAM M NM Tracking servo Sled servo OFF C DC voltage Tracking servo Sled servo ON Checking Location CD board Conductor side 16 Checking Location CD BOARD Conductor Side TP VC O TP IP DVC RFAC O O TP FE O O RFDC HCD GP5 Ver 1 3 2004 01 SECTION 6 DIAGRAMS Circuit Boards Location CD board LOADING board TRANSFORMER board CONTROL board MAIN board HEADPHONE board THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRANS In addition to this the necessary note is printed in each block For schematic diagrams For printed wiring boards Note Note All capacitors are in uF unless othe
62. ower consumption North American model 60 watts European model 60 watts 0 3 watts in the standby mode Other models 60 watts Dimensions w h d Approx 190 x 250 x 270 mm Mass Approx 4 6 kg Design and specifications are subject to change without notice SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT A LA SECURITE LES COMPOSANTS IDENTIF S PAR UNE MARQUE SUR LES DIAGRAMMES SCHEMATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA SECURITE DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUMEROS SONT DONNES DANS CE MANUEL OU DANS LES SUPPEMENTS PUBLIES PAR SONY 2 TABLE OF CONTENTS SERVICING NOTES 3 GENERAL tanti Mila 5 DISASSEMBLY 3 1 Top Cabinet Rear Panel mH mm 7 32 Front 8 3 3 CONTROL Board Single Cassette Mechanism 8 3 4 CD Mechanism Deck CDM55A K6BD44B 9 3 5 MAIN Board TRANSFORMER Board en 10 3 6 LOADING Board 10 ae aga aaa 11 3 8 Trav CDMSSD rede 11 3 9 Optical Pick up KSM 213D Holder C213 12 MECHANIC
63. round Fig A Using an AC voltmeter to check AC leakage CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This appliance is classified as a CLASS 1 LASER product The CLASS 1 LASER PRODUCT MARKING is located on the exterior CLASS 1 LASER PRODUCT LUOKAN 1 LASERLAITE KLASS 1 LASERAPPARAT Laser component in this product 15 capable of emitting radiation exceeding the limit for Class 1 NOTES ON HANDLING THE OPTICAL PICK UP BLOCK OR BASE UNIT The laser diode in the optical pick up block may suffer electrostatic break down because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which 18 included in the repair parts The flexible board is easily damaged and should be handled with care NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick up block Therefore when checking the laser diode emission observe from more than 30 cm away from the objective lens LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the S curve check in CD section adjustment and check that the S curve waveforms is output three times
64. rwise noted pF uuF e o parts extracted from the component side 50 WV or less are not indicated except for electrolytics parts extracted from the conductor side and tantalums internal component All resistors are in 2 and 4W or less unless otherwise Pattern from the side which enables seeing specified internal component nonflammable resistor fusible resistor panel designation C Indication of transistor Note Note The components identified by Les composants identifi s par mark or dotted line with mark une marque sont critiques These are omitted A are critical for safety Replace only with part number specified pour la s curit Ne les remplacer que par une piece portant le num ro B Line Voltages are taken with Input impedance 10 Voltage variations may noted to normal tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path D TUNER E CD gt MD gt gt PB TAPE gt Abbreviation AUS Australian model CND Canadian model Chilean and Peruvian models Hong Kong model Korean model Singapore model Taiwan model These are omitted 17 HCD GP5 e Waveforms CD Board 1 IC103 45 RFAC ms i Mode
65. se an oscilloscope with more than impedance 4 Clean the object lens by an applicator with neutral detergent when the signal level 15 low than specified value with the following checks S curve Check Connection oscilloscope CD board e FE DVC o o Procedure 1 Connect oscilloscope to test point TP FE and TP DVO on the CD board 2 Turn the power on 3 Putthe disc YEDS 18 in and turned power switch on again and actuate the focus search actuate the focus search when disc table is moving in and out 4 Check the oscilloscope waveform S curve is symmetrical between and B And confirm peak to peak level within 2 I Vp p S curve waveform symmetry A A within 2 1 Vp p Note Try to measure several times to make sure than the ratio of A B or is more than 10 7 Take sweep time as long as possible and light up the brightness to obtain best waveform Checking Location CD board Conductor side RFDC Level Check Connection oscilloscope CD board TP RFDC lt TP DVC o Procedure Connectanoscilloscope to test point TP RFDC and TP DVC on the CD board 2 Turn the power on 3 Putthe disc YEDS 18 in to playback the number five track 4 Confirm that oscilloscope waveform is clear and check RFDC signal level is correct or not Note A clear RFDC signal wave
66. sformer two screws BVTP 3 x10 Q MAIN board Q three screws 3 x10 two screws BVTP 3x10 two screws BVTP 3 x10 3 6 LOADING Board motor LD assy M901 amp LOADING board two screws BTP 2 6 x 6 10 3 7 HCD GP5 screw P 2 6 x 5 wire flat type 21p CN101 CD board Remove soldering from the four points O wire flat type 16p 3 8 Tray CDM55D While pressing the two protrusions and to the two claws as shown pull the tray in the direction of the arrow Be careful of the claws 11 HCD GP5 Ver 1 2 2003 11 3 9 Optical Pick up KSM 213D Holder C213 insulator two compression spring 1213 two floating screws T PTPWH M2 6 b O insulator screw M2 6 a s stopper compression spring 213 insulator screw PTTP 2 6 D stopper BU compression spring T213 Q insulator v floating screws PTPWH M2 6 optical pick up KSM 213D holder C213 12 HCD GP5 SECTION 4 MECHANICAL ADJUSTMENTS Precaution 1 Clean the following parts with denatured alcohol moistened swab record playback heads pinch rollers erase head rubber belts capstan idlers 2 Demagnetize record playback head with head demag netizer 3 Do not use a magnetized
67. u U for example uA UPA UPA uPB uPB uPC UPC uPD UPD Abbreviation AUS Australian model CND Canadian model E51 Chilean and Peruvian models please include the board name The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifi s par une marque sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Ref No Part No Description Remarks Ref No Part No Description Remarks A 4728 536 A CD BOARD COMPLETE C190 1 115 156 11 CERAMIC CHIP 1uF 10V C191 1 126 933 11 ELECT 100uF 20 00 16V C192 1 126 382 11 ELECT 100uF 20 00 16V lt CAPACITOR gt C193 1 126 382 11 ELECT 100uF 20 00 16V C101 1 162 967 11 CERAMIC CHIP 0 0033uF 10 50V C194 1 164 360 11 CERAMIC CHIP 0 1uF 16V C102 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C196 1 164 360 11 CERAMIC CHIP 0 1uF 16V C103 1 162 962 11 CERAMIC CHIP 470 10 50V C197 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V C104 1 162 962 11 CERAMIC CHIP 470PF 10 50 C198 1 126 933 11 ELECT 100uF 20 00 16V C108 1 107 826 11 CERAMIC CHIP 0 1uF 10 00 16V lt GONNEGTOR gt C109 1 162 965 11 CERAMIC CHIP 0 0015uF 10 50V C110 1 162 967 11 CERAMIC CHIP 0 0033uF 10 50V 101 1 770 528 31 CONNECTOR FFC FPC 21 C111 1 162 927 11 CERAMIC CHIP 100PF 5 50V CN102 1 779 466 11 CONNECTOR
68. wan model 7 1 Overall Section CD mechanis deck section not NT supplied WSS O ae w 4 i Part SI Kf 1 chassis section Ref No Part No Description Remark Ref No Part No Description Remark 1 4 247 756 01 CABINET TOP US CND AEP UK KR A5 1 555 795 00 CORD POWER EXCEPT US CND TW KR 1 4 247 756 21 CABINET TOP AUS E51 HK SP TW A5 1 769 079 22 CORD POWER KR 2 1 827 731 11 WIRE FLAT TYPE 11 AEP UK A5 1 783 532 11 CORD POWER US CND TW 2 1 828 984 11 WIRE FLAT TYPE 15 6 1 827 714 11 WIRE FLAT TYPE 21 CORE 3 1 693 619 11 TUNER 1 7 685 248 14 SCREW KTP 3X12 TYPE2 NON SLIT 3 1 693 620 11 TUNER FM AM AUS E51 HK SP TW 2 7 685 647 79 SCREW BVTP 3X10 TYPE2 NON S 3 1 693 624 11 TUNER FM AM US CND 3 7 685 647 14 SCREW BVTP 3X10 TYPE2 NON S 4 4 247 367 01 LID CD 37 HCD GP5 Ver 1 5 7 2 Front Panel Section 38 Part No 4 247 757 01 4955 860 1 4955 859 1 4 238 631 01 4 247 361 01 4 247 374 01 4 247 366 01 4 247 366 21 4 247 376 01 4 247 370 01 4 247 357 01 4 247 358 01 4 247 359 01 4 247 356 01 4 247 360 01 1 689 576 11 Description Remark SPR T CASS LID TC ASSY HOLDER CASSETTE ASSY TAPE SPRING COVER DISPLAY WINDOW DISPLAY CABINET FRONT AEP UK GABINET FRONT EXGEPT AEP UK POWER INDIGATER BUTTON POWE

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