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Alaris-8300-EtCO2-Module-Service-Manual

1. RM 5 1 5 2 2 0002 5 2 5 2 1 Latch Assembly and Feet el neh 5 3 5 2 2 a 5 4 5 2 3 Rear Case 2 4 4 4 72 2 2 2 2 5 5 5 2 4 wola Zale VD MN N DD ant Sen oed b etes 5 6 5 2 5 LOGIC BOINA M ne CMM 5 7 5 2 6 Power Board Oridion Module 4 2 4442242 2 24 2 22 2 2 5 8 5 2 7 Bracket ee dd ehe E 5 9 5 2 8 Gas Inlet Outlet Door con rca serias DAO 5 2 9 Lu r Assembly 5 11 5 2 10 Display Boat c PERRA EE EUER Eco e E EE dtt 5 12 5 2 11 Status Indicator 2 2 2 2 2 22 22 2 5 13 Chapter 6 Troubleshooting 6 1 lit d G IOTI 2 6 1 Chapter 7 Illustrated Parts Breakdown LA ne anne here 7 1 7 2 Illustrations 2 222222222222222222 2 2 2 2 2 4 7 1 7 3 7 1 7 4 Ordering aaa aa aan a eee anna aan 7 2 ii Alaris EtCO Module 8300 Series Technical Service Manual TABLE OF CONTENTS List of Tables 2 1 5 1 5 2 5 3 6 1 6 2 7 1 List of Figures
2. No operator intervention is required for saturation assumed 37 C 47 mmHg routine moisture or condensate calculations are made according to All Microstream Disposables contain an PCO FCO X Pb 47 inline hydrophobic filter to extract condensate and or patient secretions while Where maintaining measurement and waveform is the fractional concentration of CO integrity For humid conditions within the in dry gas and FCO CO 100 operating parameters of the EtCO Module and Microstream Disposables humidity Pb is the ambient pressure has no quantitative effect on the CO PCOzis the partial pressure of CO at concentration given the small 50 mL min BTPS sample size rate In high humidity environments or extended monitoring periods 24 72 hours only Microstream Disposables designed for those instances should be used In the event of humidity or condensate outside the EtCO Module s operating specifications the EtCO Module will present a Remove Blocked Disposable message Due to the relatively small sampling size needed for EtCO readings partial pressure does not affect the ability of the EtCO Module to measure EtCO as long as the 50 mL min rate can be achieved 4 2 Alaris EtCO Module 8300 Series Technical Service Manual 5 CORRECTIVE MAINTENANCE Chapter 5 CORRECTIVE MAINTENANCE A Disconnect the EtCO Module from the Alaris System before performing maintenance qualified perso
3. extended prong 1 25 146978 001 Lens Status Indicator 1 32 144424 100 LED Keyboard Backlight 1 35 148112 103 Board Assembly Display 1 36 321270 Standoff F F 9 16 hex x 3 s 4 40 AL 3 37 10011768 Module Oridion 1 39 TC10003682 Board Assembly Power Supply 1 40 142833 000 Bracket IUI 1 45 148131 001 Frame 1 46 148227 002 Retainer PCB 1 7 2 Alaris EtCO Module 8300 Series Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Table 7 1 Parts List Continued Item Part Number QTY 47 148249 100 Assembly EtCO Cable 1 55 TC10003899 Board Assembly Logic 1 60 146992 001 Strap Ground IUI Bracket 1 70 Silicone Grease Molykote Medium or equivalent As required 75 142794 000 Foot Rubber 2 80 320763 Tubing Medium Silicone 0 030 x 0 065 x 0 18 1 85 10013667 Assembly Rear Case 1 Assembled parts Rear Case Nameplate Label items 75 80 603 620 90 146456 000 Kit Latch 1 Includes Latch Compression Spring Leaf Spring Support 120 147077 100 Kit Right IUI Connector 1 Includes Right Seal Right IUI Connector 130 147078 100 Kit Left IUI Connector 1 Includes Left Gasket Left IUI Connector 135 10013668 Kit Luer 1 Includes Luer Assembly item 17 603 125569 Label Serial Number Replacement 1 620 148405 000 Label Patent 1 630 148372 000 Label Microstream 1 635 10010621 Label Door 1 645 145820 000 Seal Instrument 1 820 834031 Cable Tie 4 in L 1 825 300348 Screw Machine 4 40 x 5 4 PHH
4. 1 4 turn and secure long end of Spring under Spring Remove Torsion Spring Retainer Remove Door from Front Case Assembly Spring Retainer Status Torsion Indicator Spring Display Ma Spring Cotter a To aly Retainer Pin 9 Torsion e vo Spring 5 10 Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 9 Luer Assembly 1 Remove three 3 screws attaching Luer Retainer to Front Case Remove Luer Retainer from Front Case Separate Luer Assembly from Luer Retainer Luer Retainer Assembly During Reassembly Ensure that O ring is correctly positioned on Luer Assembly then apply a small bead of water around the O ring this helps O ring to remain in place when installing Luer Assembly into Front Case Position Luer Retainer over screw holes in Front Case then install screws to secure Front Case Luer Alaris EtCO Module 8300 Series 5 11 Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 10 Display Board 1 Remove screw attaching ground wire to Display Board 2 Cut cable tie then disconnect Keypad Harness and Backlight harnesses from Display Board 3 Remove three 3 screws attaching Display Boa
5. 1 5 Alarms Errors Messages 22 222222222222222 22 1 2 1 5 1 UNE UU T UU MM 1 2 Chapter 2 Checkout and Configuration 2 1 Introduction II e em e e 2 1 2 2 New Instrument Checkout 2 2 4 2 2 42 2 1 2 3 Configuration Options and Defaults 4 4 4 122 2 2 24 Configuration Setup 2 2 3 2 4 1 Alarmi aao ene a es e eee te 2 3 2 4 2 lusu AA 2 4 2 4 3 Waveform Height 2 eh REUS A 2 5 2 4 4 Waveform Time 2 222222 22222 22 2 5 Chapter 3 Preventive Maintenance 3 1 DD DD TD NIE 3 1 3 2 Regular and Preventive Maintenance Inspections Calibrations 3 1 3 3 er 2 3 1 Chapter 4 Principles of Operation 4 1 2222222222222222222 2 2 2 2 4 4 4 1 4 2 General Information 22 222222222222222 2 2 2 2 24 2 4 1 Alaris EtCO Module 8300 Series i Technical Service Manual TABLE OF CONTENTS Chapter 5 Corrective Maintenance 5 1
6. 7 1 7 2 7 3 7 4 Record of Configured Instruments 2 2 7 Required Materials Supplies and Tools 5 2 Torque Valles ee 5 14 Level of Testing Guidelines 2 0202 20 20 2 02 020 090202022022 7 5 15 Technical Troubleshooting Guide 5 4 427 7 022 6 2 Malfunction Codes corse e estere babe des aa ea tae 6 3 i 7 2 Housing Assembly a EPIRI TRUE ered DUE 7 5 Frame Front Case Assembly 424242 2 2 22020202022 2 2 222 7 6 IUI Bracket Frame Assembly 4 24 2 2 2 2 2 7 7 Oridion Module Power Supply Board 7 8 Alaris EtCO Module 8300 Series iii Technical Service Manual TABLE OF CONTENTS THIS PAGE INTENTIONALLY LEFT BLANK iv Alaris EtCO Module 8300 Series Technical Service Manual 1 GENERAL INFORMATION Chapter 1 GENERAL INFORMATION CAUTION 1 1 INTRODUCTION To avoid damaging the keypad do not use sharp This manual describes how to service the objects pens pencils etc to activate switches Alaris EtCO module 8300 Series EtCO
7. Module Use this manual in conjunction with the following Alaris System documents and software Alaris PC point of care unit 8000 Series PC Unit Alaris Pump module 8100 Series Pump Module Technical Service Manual The PC Unit section of the Alaris System Directions for Use DFU The EtCO Module section of the Alaris System DFU Maintenance Software User Manual version 7 or later CAUTION This manual is intended for personnel experienced in analysis troubleshooting Any attempt to service this product by anyone and repair of analog digital microprocessor other than an authorized Cardinal Health Service Representative while the product is under warranty may invalidate the warranty The EtCO Module is a capnograph indicated for continuous noninvasive monitoring of end tidal carbon dioxide EtCO fractional inspired carbon dioxide FiCO and respiratory rate RR The EtCO Module and disposables are indicated for use with intubated and nonintubated adult pediatric and neonatal patients It is not intended for direct connection to ventilator or breathing systems Only one 1 EtCO Module can be connected to the Alaris System The EtCO Module is used with Oridion s patented Microstream Disposables circuits for sidestream capnography based medical equipment Alaris EtCO Module 8300 Series 1 1 Technical Service Manual GENERAL INFORMATION 1 2 PRECAUTION DEFINITIONS Refer t
8. PARTS BREAKDOWN Figure 7 5 Front Case Assembly Alaris EtCO Module 8300 Series 7 9 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Figure 7 6 Rear Case Assembly Latch Kit IN Labels items 603 and 620 are provided as separate items and as part of Rear Case Assembly Kit Reference Table 7 1 item 85 for a list of parts included in Rear Case Assembly Kit K _ AN Nameplate Label is available only as part of Rear Case Assembly Kit This label has a regulatory mark and any level of service that requires its replacement must be performed at the factory AN Before adhering Serial Number Label item 603 1 Print instrument model and serial number on label in permanent black ink 2 Apply clear overlay to completely cover label ES 7 10 Alaris EtCO Module 8300 Series Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Figure 7 7 EtCO Cable Assembly Alaris EtCO Module 8300 Series 7 11 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN THIS PAGE INTENTIONALLY LEFT BLANK 7 12 Alaris EtCO Module 8300 Series Technical Service Manual CardinalHealth Alaris and Guardrails are registered trademarks o
9. key press toggles the value between Adult and Neonatal 3 To use the soft key From the System Config EtCO display press the Limits Mode soft key Alaris EtCO Module 8300 Series Technical Service Manual CHECKOUT AND CONFIGURATION CONFIGURATION SETUP Continued 2 4 2 Limit Mode Continued System Config EtCO2 Limit Mode Setup Allows selection Neonatal between the adult and neonatal modes of operation 4 Press the soft key to select the Limit Mode Setup display or press CANCEL to exit the System Config EtCO display without changing the value 2 4 8 Waveform Height 1 To change the waveform height you can toggle its value from the System Config EtCO display or you can use the Waveform height soft key System Config EtCO2 Adult alarm limits Limits Mode Adult Neonatal alarm limits Waveform height 60 mmHg Press the Waveform time scale 5 sec Waveform height soft key to toggle Select an Option or EXIT between the two acceptable values 2 To toggle the value From the System Config EtCO display press the soft key for the waveform height value Every key press toggles the value between 60 and 99 mmHg 3 To use the soft key From the System Config EtCO display press the Waveform height soft key System Config EtCO2 Waveform Height Sets the vertical height of the main screen waveform 4 Press the soft key
10. the instrument beeps and all display LED segments flash This confirms that the instrument has performed its self test and is operating correctly During operation the instrument continually performs a self test and will alarm and display a message if it detects an internal malfunction Contact Cardinal Health authorized service personnel if the instrument has physical damage fails to satisfactorily pass the startup sequence fails a self test or continues to alarm For new instrument checkout the minimum checks described in the Maintenance Software User Manual are Regular Inspection Functional Tests Alaris EtCO Module 8300 Series 2 1 Technical Service Manual CHECKOUT AND CONFIGURATION CONFIGURATION OPTIONS AND DEFAULTS NOTES Changes to the factory default values are EtCO Module settings including limit mode high and low respiratory rate alarm limit high and low EtCO alarm limit no breath alarm setting and high FiCO alarm limit retained after a power cycle If Factory Default is Yes then all the configuration settings are set to their factory default lt If Factory Default is No then one or more of the configuration settings has been changed If desired Factory Default can be selected and set to Yes which will set all configuration settings to their factory default With the Profiles feature enabled the settings are configured independently for each profile A h
11. the Display Board 5 6 Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 5 Logic Board During Reassembly Seatthe holes in the Logic Board over CAUTION the standoffs on the IUI Bracket When using cutters to remove snap e Reinstall the snap rivet and its locking pin rivet take care not to cut the rivet to secure the Logic Board to the Frame Assembly 1 Use small diagonal cutters to remove snap rivet attaching Logic Board to Frame Assembly 2 Remove Logic Board from Frame Assembly Frame Assembly Standoff on IUI Bracket Alaris EtCO Module 8300 Series 5 7 Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 6 Power Board Oridion Module CAUTION When using cutters to remove snap rivet take care not to cut the rivet 1 Use small diagonal cutters to remove upper if installed and lower snap rivet s attaching Power Board to Frame Assembly If installed remove IUI Bracket Strap 2 Remove screw holding PCB retainer to Frame Assembly 3 Remove Power Board from Frame Assembly 0 e es Disconnect electrical harness between Power Board and Oridion Module Separate Power Board and Oridion Module Remove three 3 screws from underside of Power Board Remove screw and nut attaching PCB retainer to Powe
12. to select the waveform height or press CANCEL to exit the Waveform Height display without changing the value 2 4 4 Waveform Time Scale 1 To change the waveform time scale you can toggle its value from the System Config EtCO display or you can use the Waveform time scale soft key System Config EtCO2 Adult alarm limits Limits Mode Adult Neonatal alarm limits Waveform height 60 mmHg Press the Waveform time scale 5 sec Waveform time scale soft key to Select an Option or EXIT toggle between the two acceptable values Alaris EtCO Module 8300 Series 2 5 Technical Service Manual CHECKOUT AND CONFIGURATION 2 4 CONFIGURATION SETUP Continued 2 4 4 Waveform Time Scale Continued 2 To toggle the value From the System Config EtCO display press the soft key for the Waveform Time Scale value Every key press toggles the value between 5 and 10 sec System Config EtCO2 Waveform Time Scale Sets the sweep 10 sec speed of the main screen waveform 3 To use the soft key From the System Config EtCO display press the Waveform time scale soft key 4 Press the soft key to select the waveform height or press CANCEL to exit the Waveform time scale display without changing the value 2 6 Alaris EtCO Module 8300 Series Technical Service Manual CHECKOUT AND CONFIGURATION Table 2 1 Record of Configured Instruments EtCO Alarm Limit High Et
13. 6 830 806112 Rivet Snap 0 125 dia Nylon BLK 3 835 320855 Screw 6 32 x he PHH PNH SS 6 840 320908 Washer Flat 0 146 ID x 0 270 OD x 0 03 THK SS 10 841 300923 Screw Machine 4 40 x 5 6 PHL PNH ZNC PLT STL 7 Alaris EtCO Module 8300 Series 7 3 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Table 7 1 Parts List Continued Item Part Number Description QTY 842 303822 Screw 4 20 x 7e PNH ZNC STL 3 843 300347 Screw Machine 4 40 x 5 s PNH PHH 1 844 300928 Nut Hex 4 40 STL PL 1 845 300345 Screw Machine 4 40 x 1 4 PHL PNH ZNC PLT STL 4 846 305121 Screw Machine PNH 6 10011281 Directions for Use EtCO 1 Not sold by Cardinal Health 7 4 Alaris EtCO Module 8300 Series Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Figure 7 1 Housing Assembly Alaris EtCO Module 8300 Series 7 5 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Figure 7 2 Frame Front Case Assembly Alaris EtCO Module 8300 Series Technical Service Manual 7 6 ILLUSTRATED PARTS BREAKDOWN Figure 7 3 Bracket Frame Assembly Alaris EtCO Module 8300 Series 7 7 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN Figure 7 4 Oridion Module Power Supply Board 7 8 Alaris EtCO Module 8300 Series Technical Service Manual ILLUSTRATED
14. CO Alarm Limit Low FiCO Alarm Limit High Limit Mode No Breath Alarm Respiratory Rate Alarm Limit High Respiratory Rate Alarm Limit Low Waveform Height Waveform Time Scale NOTE If profiles are enabled alarm limits are set by the profile Alaris EtCO Module 8300 Series 2 7 Technical Service Manual CHECKOUT AND CONFIGURATION THIS PAGE INTENTIONALLY LEFT BLANK 2 8 Alaris EtCO Module 8300 Series Technical Service Manual 3 PREVENTIVE MAINTENANCE Chapter 3 PREVENTIVE MAINTENANCE WARNING 3 1 INTRODUCTION Failure to perform regular and preventive Perform regular and preventive maintenance inspections may result in improper maintenance inspections to ensure that the instrument operation EtCO Module remains in good operating condition Perform regular inspections before each use Perform preventive maintenance inspections annually These requirements and guidelines are intended to complement the intent of Joint Commission on Accreditation of Healthcare Organizations JCAHO requirements 3 2 REGULAR AND PREVENTIVE MAINTENANCE INSPECTIONS CALIBRATION Use the Maintenance Software version 7 or later to perform calibration and preventive maintenance Contact Cardinal Health Technical Support if you need help obtaining or using the Maintenance Software 3 3 CLEANING Refer to the PC Unit section of the Alaris System DFU Alaris EtCO Module 8300
15. O Module draws a gas sample through a microsample cell 15 microliters This extremely small volume is quickly flushed allowing for a rise time of Alaris EtCO Module 8300 Series 4 1 Technical Service Manual PRINCIPLES OF OPERATION 4 2 GENERAL INFORMATION Continued Microstream Disposables are single use approximately 190 ms and accurate CO disposable devices which must be changed readings even at high respiration rates with each use The manufacturer s sample flow 50 mL minute does not affect the The Microbeam IR source illuminates the disposable s life however humidity and microsample cell and the reference channel specific patient conditions may shorten the This proprietary IR light source generates effective life of the disposables only the specific wavelengths characteristic Microstream Disposables are rated for up of the CO absorption spectrum The IR light to 24 hour and 72 hour use depending on that passes through the microsample cell the specific Microstream Disposable and the IR light that passes through the The EtCO Module provides readings in reference channel are measured by IR li ith BTPS body temperature detectors A y J pressure saturation standards There is no The microcomputer in the EtCO Module effect on accuracy due to cyclic pressure up calculates the CO concentration by to 10 kPa comparing the signals from both channels Zu NOTE body temperature pressure
16. Series 3 1 Technical Service Manual PREVENTIVE MAINTENANCE THIS PAGE INTENTIONALLY LEFT BLANK 3 2 Alaris EtCO Module 8300 Series Technical Service Manual 4 PRINCIPLES OF OPERATION Chapter 4 PRINCIPLES OF OPERATION 4 1 INTRODUCTION This chapter describes the principles of operation for the EtCO Module and its major subsystems Refer to the PC Unit Pump Module Technical Service Manual for Point of Care Unit information 4 2 GENERAL INFORMATION The EtCO Module uses Oridion s patented Microstream non dispersive infrared NDIR spectroscopy to continuously measure the amount of CO during every breath the amount of CO present at the end of exhalation EtCO and during inhalation FiCO and the Respiratory Rate The EtCO Module is a side stream capnograph The Microstream Disposables deliver a sample of the inhaled and exhaled gases from the ventilator disposable or directly from the patient via an oral nasal cannula into the monitor for CO measurement Moisture and patient secretions are extracted from the sample by the Microstream inline filter while maintaining the shape of the CO waveform The 50 mL min sampling flow rate reduces liquid and secretion accumulation decreasing the risk of obstruction in the sample pathway in humid ICU environments The small sample size required by Microstream eliminates the need for water traps and prevents excess fluid accumulation The EtC
17. Series 5 1 Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Ta Follow these procedures in order for the Before adhering gaskets and labels to the most efficient disassembly of EtCO Module instrument clean the surface with a cotton subassemblies To reassemble the EtCO swab or soft cloth lightly dampened with Module reverse the disassembly steps 70 Isopropyl Alcohol CAUTION To avoid the risk of electrical hazard or damage to the instrument circuitry do not spray fluids directly onto the instrument or allow fluids to enter the instrument CAUTION Disconnect the EtCO Module from the Alaris System Before attempting disassembly NOTE Perform all maintenance on an antistatic surface preferably a grounded antistatic mat ble 5 1 Required Materials Supplies and Tools I NOTE Contact source information is subject to change Loctite 242 http www loctite com Silicone grease Dow Corning Molykote 33 or equivalent http www dowcorning com 1 Phillips screwdriver 2 Phillips screwdriver Small diagonal cutters Lint free cloth such as Kimwipes or lint free tissue 5 2 Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 4 Latch Assembly and Feet During Reassembly 1 Remove two 2 screws attaching Latch When reinstalling the Latch Assembly press Assembly to bottom of Rear Case and to
18. Technical Service Manual Alaris EtCO Module 8300 Series Supports Guardrails Suite v7 or later January 2006 EtCO mm Hg RR breaths min CardinalHealth Alaris Products General Contact Information Cardinal Health Alaris Products 10221 Wateridge Circle San Diego California 92121 http www cardinal com alaris Customer Advocacy North America Clinical and technical feedback Phone 800 854 7128 Ext 7812 E Mail CustomerFeedback cardinal com Technical Support North America Maintenance and service information support troubleshooting United States Canada Phone Phone 858 458 6003 Eastern 800 908 9918 800 854 7128 Ext 6003 Western 800 908 9919 Customer Care North America Instrument return service assistance and order placement United States Canada Phone 800 482 4822 Phone 800 387 8309 This Technical Service Manual is subject to change without notification Alaris EtCO Module 8300 Series Technical Service Manual TABLE OF CONTENTS Chapter 1 General Information 1 1 Introduction coi 1 1 1 2 Precaution Definitions 2 2 1 2 1 3 5 HL a a Reed 1 2 1 4 Operating Features Controls and Indicators 1 2
19. UBLESHOOTING Chapter 6 TROUBLESHOOTING WARNING 6 1 INTRODUCTION Use extreme caution in servicing the instrument when connected to AC power Hazardous voltages are present when AC power is connected regardless of the setting of the power switch This chapter describes possible technical problems and operating errors that may occur while using the EtCO Module Refer to this chapter before attempting to service the EtCO Module Refer to the PC Unit Pump Module Technical Service Manual for information on viewing the Malfunction Log Alaris EtCO Module 8300 Series 6 1 Technical Service Manual TROUBLESHOOTING Table 6 1 Technical Troubleshooting Guide Follow the steps in the order they are listed until the problem fault is corrected Before making a final diagnosis visually inspect the instrument for damage and pay particular attention to the power cord and plug Following repair replacement use Maintenance Software to perform the required tests see Chapter 5 Perform the Grou Pump Module Technical Serv nd Current Leakage and Ground Leakage tests described in the PC Unit ice Manual to verify that the system is electrically safe Remedy Problem Display Problem 1 2 3 4 Intermittent Operation 1 Instrument Malfunction 1 2 Key Stuck Alarm 1 2 3 4 Check cable connections Replace Display Replace Logic Board Return to factory Check connections to Logic Board Replace L
20. e NOTE See NOTE See NOTE Cycle power If error repeats replace EtCO Board Cycle power If error repeats replace EtCO Board Cycle power If error repeats replace EtCO Board Replace Microstream Disposable device If error repeats replace EtCO Board Replace Microstream Disposable device If error repeats replace EtCO Board Alaris EtCO Module 8300 Series 6 3 Technical Service Manual TROUBLESHOOTING THIS PAGE INTENTIONALLY LEFT BLANK 6 4 Alaris EtCO Module 8300 Series Technical Service Manual 7 ILLUSTRATED PARTS BREAKDOWN Chapter 7 ILLUSTRATED PARTS BREAKDOWN 7 1 7 2 7 3 INTRODUCTION The illustrated parts breakdown for the EtCO Module is divided according to its major assemblies ILLUSTRATIONS Use the exploded views to identify the parts of each assembly Item numbers the numbers in bubbles in the illustration correspond to the item number in the parts list A part that does not have an item number is part of a higher assembly NOTE Due to product changes over time illustrations in this chapter can differ from the instrument under service See applicable Service Bulletins or contact Cardinal Health Technical Support for more information PARTS LIST The parts lists include the following information for replaceable parts This number corresponds to the item number in the illustration Part Number Use this numbe
21. es are enabled those settings are set by the profile 1 Hold OPTIONS key at power up System Config Module 1012 No Factory default Shared Infusion Settings PC Unit Pump Module SPO2 Module Select an Option or EXIT PAGE 2 Press PAGE DOWN soft key System Config Module 2 of 2 Syringe Module EtCO2 Module 3 Press EtCO Module soft key Alarm Limits NOTE The following examples show adult alarm limits for illustration Follow the same steps for neonatal alarm limits System Config EtCO2 Adult alarm limits Limits Mode Adult Neonatal alarm limits Waveform height 60 mmHg Waveform time scale 5 sec Select an Option or EXIT 1 From the System Config EtCO display press the Adult alarm limits or Neonatal alarm limits soft key EtCO2 Adult Alarm Limits pl 38 mmHg 35 mmHg 25 breaths min 5 breaths min 4 soc FiCO2 High 10 mmHg gt Enter High ETCO2 Limit 2 To change an alarm limit press the soft key next to that parameter The selected parameter is highlighted Alaris EtCO Module 8300 Series 2 3 Technical Service Manual CHECKOUT AND CONFIGURATION CONFIGURATION SETUP Continued Alarm Limits Continued EtCO2 Adult Alarm Limits 38 mmHg 35 mmHg 25 breaths min 5 breaths min NO 4 soc 2 High 10 mmHg gt Enter High ETCO2 Limit FICO2 Y CO RM LIMIT 3 Enter a numeric value f
22. f Cardinal Health Inc or one of its subsidiaries Microstream is a registered trademark of Oridion Medical 1987 Ltd All other trademarks belong to their respective owners Part Number 10011051 2005 2006 Cardinal Health Inc or one of its subsidiaries All rights reserved
23. idion Module 4 40 x 1 s 6 in Ib 5 14 Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE Table 5 3 Level of Testing Guidelines Tests to Perform e Required X If verification fails Blank Not Applicable Simultaneous Display Test Keypad Test Repair Replacement of V Display Board Frame Assembly Front Case Gas Inlet Outlet Door IUI Bracket Leak Down Test Sensor Calibration 9 9 Sensor Verification 9 Channel ID IUI Connector Test e Alarm Test IUI Connectors Latch Assembly and Feet Logic Board Luer Assembly Power Board Oridion Module Rear Case 0 0 0 0 Visual Instrument Inspection Status Indicator Lens Miscellaneous Instrument dropped Instrument software flashed New instrument checkout No fault found instrument not opened No fault found instrument opened NOTES Use the Maintenance Software to perform testing and calibration After performing any calibration procedure always perform the associated verification test Alaris EtCO Module 8300 Series 5 15 Technical Service Manual CORRECTIVE MAINTENANCE THIS PAGE INTENTIONALLY LEFT BLANK 5 16 Alaris EtCO Module 8300 Series Technical Service Manual 6 TRO
24. nnel using proper grounding techniques should open the instrument case CAUTION CMOS devices are sensitive to static electrical charges and may be damaged during repair if the repair activity is not performed in an electrostatic discharge ESD protected environment using approved ESD protective procedures including personnel grounding NOTE Due to product changes over time components assemblies illustrated in this chapter may differ from the instrument you disassemble If there are any questions look for Service Bulletins related to this chapter or contact Cardinal Health Technical Support 5 1 INTRODUCTION This chapter describes how to disassemble and reassemble the EtCO Module For more efficient repair read the Principles of Operation chapter for information on the mechanical and electrical functions of the EtCO Module The surface mount devices on the circuit boards are not field repairable Return circuit boards to an authorized Cardinal Health Service Center for repair Attempting circuit board repairs voids all warranties Whenever the EtCO Module is repaired perform the minimum tests required for new instrument checkout use Maintenance Software v7 or later For information on replacement parts see the Illustrated Parts Breakdown chapter Following any level of maintenance perform the applicable tests refer to Level of Testing Guidelines table Alaris EtCO Module 8300
25. o the Alaris System DFU 1 3 SPECIFICATIONS Refer to the product specific EtCO Module section of the Alaris System DFU 1 4 OPERATING FEATURES CONTROLS AND INDICATORS Refer to the product specific section of the Alaris System DFU 1 5 1 5 1 ALARMS ERRORS MESSAGES The scrolling Channel Message Display bar shows alarms and other messages Refer to the product specific EtCO Module section of the Alaris System DFU for detailed information Silencing Alarms All alarms can be temporarily silenced by pressing the SILENCE key on the PC Unit If an alarm condition on the EtCO Module occurs while the audio alarm is silenced the only alarm indications will be visual displays and symbols related to the alarm condition 1 2 Alaris EtCO Module 8300 Series Technical Service Manual 2 CHECKOUT amp CONFIGURATION Chapter 2 CHECKOUT AND CONFIGURATION CAUTION Should an instrument be jarred severely or dropped remove it from use immediately It should be thoroughly tested and inspected by qualified service personnel to ensure proper function prior to reuse 2 1 2 2 INTRODUCTION This chapter describes the initial setup and configuration for the EtCO Module NEW INSTRUMENT CHECKOUT Refer to the EtCO Module Directions for Use DFU for instructions regarding unpacking and setting up the instrument for first time use When powering up the instrument verify
26. ogic Board Return to factory Turn instrument off and back on to see if problem clears Refer to alarm history malfunction codes Table 6 2 and subsystem codes see PC Unit Pump Module 8000 8100 Series Technical Service Manual Turn instrument off and back on to see if problem clears Replace Keypad Assembly Replace Logic Board Return to factory 6 2 Alaris EtCO Module 8300 Series Technical Service Manual TROUBLESHOOTING Table 6 2 Malfunction Codes Refer to the PC Unit Pump Module Technical Service Manual for information on viewing the Malfunction Log Malfunction Code 500 510 511 530 550 560 570 571 6200 6210 6220 6230 6240 Subsystem Main Logic Board Keypad Decoder Keypad Decoder Comm Error Keypad Error IUI Error Power Supply Board Error EtCO Board Error EtCO Board Comm Error EtCO Board Error EtCO Board Error EtCO Board Error EtCO Board Error EtCO Board Error Explanation See NOTE See NOTE See NOTE See NOTE See NOTE See NOTE See NOTE See NOTE Failed continuous built in tests Communications error Configuration error Received value out of range Missing sensor status NOTE Refer to Troubleshooting information in the PC Unit Pump Module Technical Service Manual for more detailed descriptions of codes Remedy See NOTE See NOTE See NOTE See NOTE See NOTE Se
27. or the selected alarm limit Use the numeric keypad or the up or down arrow keys to enter the value If a valid value appears in the field for three seconds the display shows the prompt Press CONFIRM to Apply Changes EtCO2 Adult Alarm Limits 43 mmHg LOW 35 mmHg 25 breaths min 5 breaths min NO BREATH 4 sec FiCO2 High 10 mmHg gt Enter High Respiratory Rate Limit 4 Press ENTER on the Point of Care Unit to confirm the value Once you press ENTER the next limit is highlighted and the display prompts for an entry 5 To change another alarm limit press the soft key for that parameter and enter a new value 6 Once all changes are complete press the CONFIRM soft key 2 4 2 Limit Mode NOTES The following examples show adult alarm limits for illustration Follow the same steps for neonatal alarm limits Ifa profile is in use for programming you cannot change the Limit Mode 1 To change the Limit Mode toggle its value from the System Config EtCO display or use the Limits mode soft key System Config EtCO2 Adult alarm limits Limits Mode Adult Press the Limits Mode soft key to toggle between the Waveform height 60 mmHg two acceptable values Neonatal alarm limits Waveform time scale 5 sec Select an Option or EXIT 2 To toggle the value From the System Config EtCO display press the soft key for the Limit Mode selection Every
28. ospital defined best practice data set must be uploaded to enable the Profiles feature Date and Time is a system setting and is the same in all profiles System Settings Refer to the PC Unit section of the Alaris System DFU for information on system settings including alarm audio profile battery meter enable disable clock setup key click audio enable tamper resist enable disable EtCO Module Settings Refer to the product specific EtCO Module section of the Alaris System DFU for information on NOTES Pressing the EXIT soft key while in a System Config Module screen immediately powers the system down with no Powering Down display Pressing the EXIT soft key while in a System Config EtCO screen returns the display to the main System Config Module screen Pressing the CONFIRM soft key while in a System Configuration option screen accepts existing setting or setting change displays next option setting screen if applicable or returns display to System Config EtCO screen Pressing the Point of Care Unit s CANCEL key while in a System Configuration option screen leaves setting unchanged returns display to System Config EtCO screen 2 2 Alaris EtCO Module 8300 Series Technical Service Manual CHECKOUT AND CONFIGURATION 2 4 CONFIGURATION SETUP To access System Configuration options NOTE Refer to EtCO Module DFU for alarm settings If profil
29. r Board During Reassembly Ensure that Oridion Module and PCB retainer are positioned correctly over the Power Board before reinstalling Reinstall the IUI Bracket Strap and snap rivets to secure the Power Board to the Frame Assembly PCB retainer 76 u 7C p Oridion Module e p 5 8 Alaris EtCO Module 8300 Series Technical Service Manual 5 2 7 CORRECTIVE MAINTENANCE DISASSEMBLY REASSEMBLY Continued IUI Bracket Flex IUI Bracket away from key pins and remove bracket and Ground Strap from Frame Assembly During Reassembly Position IUI Bracket over key pins on Frame Assembly IUI Bracket i Frame Assembly Alaris EtCO Module 8300 Series Technical Service Manual 5 9 CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 8 Gas Inlet Outlet Door During Reassembly 1 Place Torsion Spring on Door shaft with long end facing up NOTE To hold Torsion Spring in place during removal hold Spring Retainer firmly when removing Cotter Pin 2 Align Spring Retainer with shaft push Torsion Spring down insert Cotter Pin through Spring Retainer then wind Cotter Pin legs around Door shaft to secure 1 From inside Front Case Assembly straighten Cotter Pin legs and from Spring Retainer 2 Slowly lift Spring Retainer to relieve compression on Torsion Spring 3 Wind Torsion Spring
30. r to order the part If a part number is not provided that part is not available for sale is part of a kit or higher assembly or can only be replaced repaired by Cardinal Health authorized service personnel Description Description of the part QTY Total number of each item used Alaris EtCO Module 8300 Series 7 1 Technical Service Manual ILLUSTRATED PARTS BREAKDOWN 7 4 Parts can be ordered by writing or calling to view software version Cardinal Health Customer Service refer to General Contract Information page at Part number ORDERING PARTS nstrument software version Refer to Alaris System DFU for directions on how beginning of this manual When requesting Part description as provided in parts list a part provide the following information Instrument name and model number for example EtCO Module Model 8300 Table 7 1 NOTE An assembly is a preassembled group of parts A kit is a group of unassembled parts Parts List e For labels specify required language Item Part Number Description QTY 15 146980 000 Gasket Status Indicator 1 16 148140 000 Retainer Luer 3 17 321245 O Ring 0 364 ID x 0 070 W 60 Duro 1 20 10013666 Front Case Keypad Assembly 1 Assembled parts Front Case Keypad items 15 25 841 qty 2 21 148128 102 Door Assembly 1 22 148130 002 Spring Torsion 1 23 148228 000 Retainer Spring 1 24 3211246 Pin Cotter 1 32 OD x 3 s L
31. rd to Front Case 4 Remove Display Board from Front Case Display e Board pe 2 Keypad Harness During Reassembly When reinstalling Display Board slide LEDs under Status Indicator Lens Reinstall screws attaching Display Board to Front Case Reinstall Keypad and Backlight Harness then replace the cable tie Reinstall the keypad ground wire Status Indicator Front Case Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 11 Status Indicator Lens 1 Remove two 2 screws attaching Status Indicator Lens and Gasket to Front Case 2 Remove Status Indicator Lens Status Indicator Screws x2 Alaris EtCO Module 8300 Series 5 13 Technical Service Manual CORRECTIVE MAINTENANCE Table 5 2 Torque Values Functional Application Item Description Torque Value FINAL ASSEMBLY Connectors 6 32 x 7 16 12 in Ib Latch Assembly 4 40 x 3 s Torx Security 6 in lb Rear Case Internal Frame 6 32 x 7 16 12 in lb FRONT CASE ASSEMBLY Display Board 4 40 x 5 16 6 in lb Internal Frame Front Case 4 40 x 3 4 6 in Ib IUI Bracket Strap and Ground Wire 4 40 x 5 16 6 in lb Status Indicator Lens 4 20 x 5 16 6 in lb Luer Mount 4 20 x 5 16 6 in Ib Power Board Or
32. ssis assembly 2 Pull Rear Case away from chassis assembly Screws and Washers x2 Silicone Tubing gasket Rear Case Assembly Alaris EtCO Module 8300 Series 5 5 Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 4 Frame Assembly CAUTION When using cutters to remove snap rivet take care not to cut the rivet During Reassembly Remove six 6 screws attaching Frame Assembly to Front Case Use small diagonal cutters to remove upper snap rivet attaching Power Board Frame to Frame Assembly Assembly Snap Rivet Remove the IUI Bracket Strap from the Display Board Carefully remove Frame Assembly from Front Case Assembly then place the Frame Assembly to the left of the Front Case taking care not to damage hoses and wires Electrical 2 d z Harness Inlet hose Disconnect electrical harness from Oridion Module Disconnect the inlet and exhaust hoses on the Oridion Module Exhaust hose Fit the top flange of the Frame Assembly into the square slot on the Status Indicator Lens Fit the connectors on the Power Board and Logic Board into the two 2 connectors on the Display Board Ensure that the harness and hoses are i fully connected and route them so they cn ground wire Keypad UI are not pinched during reinstallation ground ps Slide the IUI Bracket Strap under the ix keypad ground wire on
33. ward outer edge of the module and screw remove Latch Assembly components into position 2 Pull two 2 Feet from underside of Apply a thin layer of Dow Corning module Molykote 33 or equivalent silicone grease to Feet NOTE Pay close attention to Compression Spring location and orientation to ensure NOTE The Feet press fit into the module proper installation during reassembly Latch Assembly components Rear Case Compression Spring Alaris EtCO Module 8300 Series 5 3 Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 2 Connectors During Reassembly Remove two 2 screws attaching each IUI Ensure ground clips are still installed on left and right to module both IUI connectors To install Connector Gasket remove protective backing and adhere to IUI Connector IUI Connector Right IUI Connector Gasket Right IUI Connector Seal Right IUI Connector Left Ground clip located at each mounting Da hole on both IUI Connectors 5 4 Alaris EtCO Module 8300 Series Technical Service Manual CORRECTIVE MAINTENANCE 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 3 Rear Case During Reassembly 1 Remove two 2 screws and associated Ensure that Silicone Tubing gasket in Rear washers attaching Rear Case to Case is in place and undamaged cha

Alaris-8300-EtCO2-Module-Service-Manual

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