CALYPSO - Handicare
Contents
1. 1 4 Safety To avoid accidents and undesirable situations it is of great importance to pay attention to the following safety instructions e Pay extra attention to riding on slopes r drive the Calypso up a slope with an angle greater than 6 opes always drive slowly and with awareness 2t drive down slopes with loose gravel or a sandy surface because one of the back wheels might slip Do not turn on a slope e Never take curves at full speed Decrease speed on the approach and on the curve s Be sure that no items of clothing hang loose These could become caught between the wheels e Adjust your riding according to the circumstances carefully on slippery roads resulting from rain ice or snow 1 the Calypso from coming into contact with sea water Sea water is caustic and may damage the scooter Avoid the Calypso from coming into contact with sand Sand can affect the moving parts of the scooter resulting in unnecessarily rapid wear e Never operate the scooter when you are under the influence of drugs alcohol or medication that could affect your driving ability e You must have sufficient visual acuity to be able to drive safely in the scooter e You are obliged to put the lights on when the view is hindered e The standard version of your scooter was tested according to the strictest EMC requirements Mobile telephones have no influence on the driving behaviour of the scooter When using a mobile telephone in the vicinity2. 1 1003103 1 Front cover tiller silver 2 321301 1 Cannon jack 055 00291 000 1 Charger harness 3 00000 3231 2 Screw M3x10 4 00000 1506 2 Nut M3 5 No spare part 1 Label battery 6 No spare part 1 Label charger Version 2015v1 47 Spare parts 030 Battery cover assy Pos Article number Units Description 1 B213101 1 Battery cover red 1 B213102 1 Battery cover green 1 1003109 1 Battery cover bleu 2 1001284 1 Window post 3 00000 2009 1 Flat washer M3 4 00000 3231 1 Screw M3x10 5 051 00031 000 2 Reflector 6 No spare part 1 Velcro loop 7 00001 1347 1 Label CE 8 No spare part 1 Label circuit diagram 9 No spare part 1 Sticker Handicare 052 00561 000 1 Battery cover red 052 00571 000 1 Battery cover green 1003108 1 Battery cover bleu 48 Version 2015v1 Spare parts 031 Console top cover assy 161 00111 000 Console top cover assy red 161 00131 000 Console top cover assy green 1003104 Console top cover assy silver 165 00081 000 Speed control 50K 165 00101 000 Speed control 50K knob Pos Article number Units Description 1 305201 1 Console top cover red 1 161 00081 000 1 Console top cover green 1 1003105 1 Console top cover silver 2 512003 1 Console upper decal 3 4 512102 1 Console side decal 5 1002498
3. 16 No spare part 2 Plastic washer 17 No spare part 2 Screw m3x15 18 No spare part 2 Lock nut M3 1009289 1 Splash water cover for controller Version 2015v1 25 Spare parts 008 Rear section assy Pos Article number Units Description 1 See 007 1 Rear section pro assy 2 112401 4 Power connector assy 3 No spare part 4 Rivet pop 4 4 4 105 00091 000 4 Free wheel lever assy 5 221704 1 Swing lever bushing 6 222003 1 Free wheel lever knob 7 321101 1 Circuit breaker 25A 8 336102 1 Cap of circuit breaker 9 055 0031 1 000 1 Battery parallel 26 Version 2015v1 Spare parts 009 Front floorpan assy Pos Article number Units Description 1 No spare part 1 Front cover 2 126 00081 000 2 Battery bumper pad 3 2 E 4 No spare part 12 Snap button 5 008 00000 301 1 Label Calypso 6 amp 7 1001276 1 Holding elastic band 8 No spare part 1 Rivet pop 4 4 9 00000 2009 2 Flat washer M3 10 243001 2 Battery strap 052 00361 000 1 Front floorpan assy 3w green mat B61004 1 Front floorpan assy 3w red mat 1003539 1 Front floorpan assy 3w silver mat Version 2015v1 27 Spare parts 010 Front frame assy 3w Pos Article number Units Description 1 015 07000 001 1 Head set bearing 2 11321030 1 Front f
4. 23 Spare parts 006 Rear chassis assy Pos Article number Units Description 1 110 00111 000 1 Rear frame top 2 See 005 1 Rear frame bottom assy 3 110 00131 000 4 Bush 4 00000 2003 10 Flat washer M8 5 No spare part 4 Screw M6xP1 0x38 6 No spare part 4 Screw M6xP1 0x13 7 92500040 1 Front rear latch plate 8 00000 3206 2 Screw M5x16 9 00000 1700 2 Lock nut M5 10 4 10021 1 Hex bolt M8x30 11 00000 1502 1 Nut M8 12 00000 1702 1 Lock nut M8 13 013 00061 000 1 Suspension spring 24 Version 2015v1 Spare parts 007 Rear section assy Pos Article number Units Description 1 See 006 1 Rear chassis assy 2 100 00021 000 1 Transaxle assy 8K 2 100 0001 1 000 1 Transaxle assy 10K 2 100 00031 000 1 Transaxle assy 12K Calypso HP 4 113115 2 Axle holder 5 4 Hex bolt M6x40 6 00000 2102 5 Flat washer M6 3D 7 00000 1701 4 Lock nut M6 8 133501 2 Rear collar 9 B24R02 2 Rear tyre assy 10 00000 2005 2 Flat washer 12 11 00000 1704 2 Lock nut M12 12 162 00041 000 1 Controller Solo 60A 13 00000 3207 2 Screw M5x20 14 00000 1700 2 Nut M5 15 235001 2 Rear shroud pad
5. Pulse reverse alarm YES YES YES Wig wag throttle YES YES YES Low battery flash inhibit NO NO NO Throttle deadband 15 15 15 Output voltage 24 24 24 TruCharge cable resistance 45 45 45 TruCharge calibration 100 100 100 Programmer Code SP1 B 10237 Version 2015v1 13 Programmer 3 1 Electrical diagram RED SPEED CONSOLE BROUW BLUE GREEN YELLOW BLACK CANNON JACK CONNECTOR E RED FUSE 10A WHITE BLACK LAMP 24V SW x2 PI BATTERY 12V BATTERY 12V I i RED CONNECTOR 3 3 a i DE LAMP 24V 5W x2 CONTROLLER 3 Lo 25A CIRCUIT BREAKER a a DC MOTOR 3 2 Connections printed circuit board For the connections of the printed c
6. Tyre pressure wheels For tyre pressure of the wheels see product specification sheet The following pictograms are used in this manual XXXXXX 010004020 en doc CAUTION Procedures that can result if they are not executed properly in damage to the product the environment or human injury PICDOC 010004110 en doc ATTENTION Suggestions and advice for conducting the relevant tasks or activities more easily PICDOC 010004120 en doc Consult the specified information source s first PICDOC 010004130 en doc Pull the charge cord out of the charging connection of the scooter before doing any maintenance on the scooter PICDOC 010004140 en doc Available documentation The following technical documentation is available required to service this scooter User manual Service manual XXXXXX 010005000 en doc 6 Version 2015v1 Preface Service and technical support For information concerning specific settings maintenance or repair work please contact your dealer He is always prepared to help you Ensure you have at hand Model Manufacture year Identification number This information can be found on the identification plate See Identification of the product XXXXXX 010006000 nl doc Identification plate See fig 000000002 On this plate A information on the product can be found See Identification of the product Identification of the product See fig 010007010 Model Man
7. arm rests can be folded up completely 2 2 Adjusting the steering column See fig 000000023 The angle of the steering column can be adjusted as follows Loosen the locking handle A by turning it to the left anti clockwise Push the steering column B forward or backward until the ideal position is reached Tighten the locking handle A again by turning it to the right This will lock the steering column 12 Version 2015v1 Programmer 3 Programmer A programmer is nescesarry for programming the Calypso A programmer will always be deliverd with a user manual The standard adjustments are stated in the table below Function SP1B Programming 2002 Programming gt 2002 8 km hr 8 km hr 10 km hr Forward acceleration 13 25 25 Forward deceleration 8 15 15 Reverse acceleration 15 25 25 Reverse deceleration 14 20 20 Forward speed 100 100 100 Reverse speed 40 45 40 Invert throttle polarity NO YES YES Power down timer 0 0 0 Engineering menu SP1B Programming lt 2002 Programming gt 2002 8 km hr 8 km hr 10 km hr Current limit 60 60 60 Motor compensation 95 90 80 Hold factor 240 152 152 Mid current 155 0 15 0 15 0 Brake time 40 40 40 ISO test OFF ON ON Inhibit polarity LO LO LO Bridge hold time 20 20 20 Throttle gain 100 100 100
8. is durable and may be subjected to natural wear and tear or natural contamination during normal operation within the lifetime of the product User Those who use the product Warranty The rights and obligations set forth in this document Warranty period The period of time during which the warranty is valid Warranty provider Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands Notwithstanding the rights and obligations of Handicare Client and User set forth in Handicare s general terms and conditions of sale the rights of the Client and or User towards Handicare in case of defects are limited to the provisions set forth in this warranty For the duration of the warranty period Handicare guarantees that the product is without defects In case of any defects the User is required within two weeks after discovery of the defect to contact the dealer He has to complete a return form and return the product or part via the RMA process Handicare will at its sole discretion take the corrective action it seems fit under the given circumstances within a reasonable period of time depends on nature of claim from receipt of the completed return form The warranty period will not be extended after a corrective action Warranty period table Power wheelchairs scooters Description Warranty period Examples include but are not limited to the parts mentioned below Frame 2 years Weldment frame Drive system 1
9. l Front basket 52 Version 2015v1 Spare parts 035 Parts pack Pos Article number Units Description 1 No spare part 1 Part case 2 No spare part 2 PE bag 3 1008998 1 Arm rest assy left 4 1008999 1 Arm rest assy right 5 1001372 2 Key 6 229001 2 Thumb screw 7 242002 2 Battery pad 8 138 00021 000 2 Battery straps 9 No spare part 1 Plastic bag Version 2015v1 53 Spare parts 036 Seat frame assy e ag eoo t n G2 LY Pos _ Article number Units Description 1 C41005 1 Seat frame 2 C43004 1 Seat lever 3 453001 1 Torsion spring 4 No spare part 2 Plastic washer 5 00000 2002 1 Flat washer M6 6 No spare part 1 Hex bolt M6x40 7 00000 1701 1 Nut M6 8 234001 1 Lever pocket 9 221601 1 Seat post bush 10 C42003 1 Seat post Captain seat 9001495 1 Seat post Master seat 11 00000 4312 4 Hex bolt M8x16 12 00000 2203 4 Spring washer M8 9000034 1 Seat frame with slider 9001503 1 Master seat slide restrictor 120 00001 000 1 Seatframe assy 54 Version 2015v1 Spare parts 01 01 2013 Version 2013v1 Page Drawing Position Changes 20 002 1 Changed article number 233002 into 1008952 27 009 Changed article number 1003099 into 1003539 33 015
10. 1 Battery indicator speed potentiometer with 8 pole connector 6 112101 2 Battery meter bracket 7 00000 3623 2 Screw M3x8 8 005 01200 000 1 Warning light control assy 9 322101 1 Head light switch assy 10 322001 1 Horn switch 11 165 00091 000 1 Speed control knob 12 322201 1 Key switch assy 13 330303 1 Console fuse 14 1001327 1 Toggle switch assy 15 1003397 1 Label 12K Calypso HP 16 No spare part 1 Toggle switch cover 17 1001331 1 Fuse 2A 1 1 1 1 1 1 1001377 Contact key Version 2015v1 49 Spare parts 032 Rear motor cover assy Pos Article number Units Description 1 213005 1 Rear motor cover red 1 052 00581 000 1 Rear motor cover green 1 1003107 1 Rear motor cover silver 2 264 00101 000 2 Rear indicator 3 1014195 2 Rear light 4 051 00021 000 2 Reflector 5 512201 1 Circuit breaker decal 6 No spare part 1 Label circuit breaker 7 No spare part 2 Velcro hook 8 008 00000 301 1 Sticker Calypso 9 E 10 11 No spare part 1 Label engage release 12 1001281 4 Rear light 24V 5W 13 055 00251 000 1 Warning light cable assy 14 055 00261 000 1 Rear indicator light cable assy B63004 1 Rear motor cover assy red 052 00371 000 1 Rear motor cover assy green 50 Version 2015v1 Spare parts 033 3w scooter assy Pos Article numbe
11. 4 8 Hex bolt M6x60 6 00000 2302 8 Flat washer M6 7 00000 1701 8 Lock nut M6 8 00001 1463 2 Label max 3 5 bar B24R02 2 Rear tyre assy 20 Version 2015v1 Spare parts 003 Front tyre assy 4w Pos Article number Units Description 1 05010 4100 2 Tyre 2 05010 4000 2 Tube 3 143001 4 Outer rim 4 00000 1701 8 Lock nut M6 5 00000 2302 8 Flat washer M6 6 00000 4104 8 Hex bolt M6x60 7 4B2006 4 Bearing 6202ZZ 8 00001 1463 2 Label max 3 5 bar B24F02 2 Front tyre Version 2015v1 21 Spare parts 004 Free wheel lever assy C Pos Article number Units Description 1 No spare part 1 Free wheel handel 2 No spare part 5 Plastic washer 3 00000 3207 1 Screw M5x20 4 No spare part 1 Free wheel lever 5 00000 1700 1 Lock nut M5 6 00000 3503 1 Set screw M5x6 105 00091 000 1 Free wheel lever assy 22 Version 2015v1 Spare parts 005 Rear frame assy x 3497 EN X Pos Article number Units Description 1 C35001 1 Rear bumper 2 225001 2 Plastic wheel 3 001 03010 002 2 Hex bolt M8x65 4 00000 2003 6 Flat washer M8 5 00000 1702 2 Lock nut M8 6 110 00121 000 1 Rear frame bottom 7 00000 2103 4 Flat washer M8 3D 8 00000 2203 2 Spring washer M8 9 00000 4112 2 Hex bolt M8x55 10 No spare part 2 Plug Version 2015v1
12. 6 Changed article number 243002 into 1001276 37 019 6 Changed article number 322501 into 1001325 42 024 2 3 Changed article numbers 1001357 and 1001358 into 9003092 and 9003093 48 030 2 Changed article number 422001 into 1001284 49 031 14 Changed article number 320503 into 1001327 50 032 S Deleted article number 1003106 01 01 2014 Version 2014v1 Page Drawing L 01 01 2015 Version 2015v1 8 Updated warranty text 25 7 5 Deleted article number Hex bolt M6x40 12 Deleted article number 1003398 Controller Solo 60A 9 3 Deleted article number 232003 Mold bumper 43 25 2 Deleted article number Hex bolt M6x40 44 26 2 Deleted article number Hex bolt M6x40 45 27 6 Deleted article number Hex bolt M6x40 13 14 Changed article number armrest assy left right 120 0001 1 000 and 120 00021 000 into 1008998 and 1008999 Added article number 1009244 49 31 Changed description article number 1002498 Deleted article number 321201 Battery indicator no longer available Added article number 1001377 53 35 3 4 Changed article number armrest assy left right 120 00011 000 and 120 00021 000 into 1008998 and 1008999 Version 2015v1 55 Ny handicare Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands T 31 0 492 593 888 F 31 0 492 537 931 www handicare com
13. A AAEE nennen nene nen tenens nnn ensi snnt ensi tnnt FAE ATEA ETARA AAKER 36 019 Console bottom cover ASSY sees eee 37 020 Tiltinig tillerassy iei e tti eredi tette in dte erbe i eee dea dI Eoi ss 38 O21 RSW SCOOLSI ASS een 39 022 BAW SCOOLEM ASSY TTT de timen Me aucune tu ree HHT 40 023 Basket Support Ssy uie tiere t ei dd edite edi Ee ex M de RA TEE 41 024 WiIg Wag 58y rek ieu ce tat tet ERO DE ern ta I a eee Ee ne ut au 42 025 Armrestassy Fe s eri etui enit d eue 43 026 Armrest assy DH xti etie tini ette tede 44 027 SealasSys ee 45 028 Seat posbasSyc soot n ra 46 029 Front cover tiller aSSy iii ie e ee Ere rne M ete ees 47 030 Battery Cover 888y iter Are ee Ote eo 48 0317 Gonsole top COVer aSSy ite e RE EE DER DS REPRE REIS TERNI 49 032 Rear motor CoVer assy stangen Aasen dear 50 033 3W SCOOlter ASSY iirin inanasan Pen ue SR XRRRXEER Rr RR S CR dauer rae ERR sens REED EARS T 51 034 Te sie LT ecce irri ie Rn ERR ERE AN ERR enk raet RR eee Ee EEERE ERR EXER R RE RERR ER PR ERE ER snek SRRR RR EXRSERRRAP E RAO 52 035 Parts pack Annet REDE ene eem 53 036 Seatframe assyauL rane 54 Version 2015v1 3 Preface This manual This manual contains the basic instructions for repairs and general maintenance of the Calypso electric scooter Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the Calypso electric scooter It is important to see to it
14. SERVICE MANUAL CALYPSO NS handicare 2011 Handicare All rights reserved The information provided herein may not be reproduced and or published in any form by print photoprint microfilm or any other means whatsoever electronically or mechanically without the prior written authorization of Handicare The information provided is based on general data concerning the constructions known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible diligence but Handicare cannot be held liable for possible errors in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties Names trade names etc used by Handicare may not as per the legislation concerning the protection of trade names be considered as being available XXXXXX 000001000 en doc 2 Version 2015v1 Contents RN T 1 T emoendn dene d lupini rem 5 Available documentation ees 6 Service and technical ETT esl TT 7 ldentification go 7 Identification of the p
15. bolt M6x40 00000 2002 Flat washer M6 No spare part Plastic washer 00000 1701 Lock nut M6 C44003 Arm rest 232103 Arm rest pad 00000 2002 Flat washer M6 00000 2202 Spring washer M6 00 NI om on Awn U eo 1001317 NIDN N ND DND Screw M6x10 44 Version 2015v1 Spare parts 027 Seat assy 11 00000 4312 Screw M8x16 12 00000 2203 Spring washer M8 13 1008998 Armrest assy left 14 1008999 Armrest assy right 15 229001 Thumb screw Pos Article number Units Description 1 C41005 1 Seat frame 2 C43004 1 Seat lever 3 453001 1 Torsion spring 4 No spare part 2 Plastic washer 5 00000 2002 1 Flat washer M6 6 2 1 Hex bolt M6x40 7 00000 1701 1 Lock nut M6 8 234001 1 Lever pocket 9 10310 1 Seat 10 No spare part 1 Seat cloth 4 4 1 1 2 1 1009244 Captain seat Version 2015v1 45 Spare parts 028 Seat post assy 1 Ne Pos Article number Units Description 1 C42003 1 Seat post 2 221601 1 Seat post bush 46 Version 2015v1 Spare parts 029 Front cover tiller assy Pos Article number Units Description 1 214001 1 Front cover tiller red 1 052 00551 000 1 Front cover tiller green
16. cce ecce ez SR aiaa aona i aain Dci usi de Rape Ira Sanc P 4a pede cci rane 16 4 1 Product specificatioris odere eter eene ee nce eene eine e ee ne eene en denar ne 16 4 2 fala alten de I E 17 S USeofthe parts C Cr 18 001 Front tyre Te 19 002 Rear tyre assy 3 4W erioet t aeei Bredie ranere ane Bade nede eed ea ue r Sadie nie 20 003 Front tyre assy AW M Naan 21 004 Free wheel lever assy osoren teer o epe een Cr ateist HR E ERREUR RT REA E 22 005 Rear frame assy cii repite e byrder n e p eto tte ahane r Hz 23 006 Rear cliassis aSSy i epe trier o ree et e atenerne 24 007 Rear SectlOn aSSy n rente ire oe Ge pe det ont e i teet eot ridendo Se E gera 25 008 Rear Section assy uer eter e reete ERE kasserer sakt art devez 26 9009 Front floorpariassyi uite hr et EHE C P ott tend FH rt eg 27 010 Eront tratnerassy SW oper ette oe nete ee e d p eene cred ete oc evt taz 28 OT SOW SCOOLEI ASSY I 29 0125 FErorit axle 4W 2 npe ette e etd een e ret iere e Ha ena 30 013 Front trame assy AW 5 eiie e e a CORE a s rt ep Co inde dr REESE Ue iva 31 014x Front Section assy AM unner en tei en i CHE SER t cute ep DP Hid EE HE Pre dete 32 015 Front floorpan assy AW entiende een Mi eun e eor eo eR ABER ad La BECA MERE re EATS 33 OIG AWS COO ASS Fete 34 017 Transaxle assSy iniu etae e e utt 35 018 Head light support ASSY eranan na aAa aaa EA
17. ector type A DIN 72311 Touch up pencil Applicable to Calypso 4 wheel version 4 2 Approval The product meets Red 951558 motip Green 953617 motip 1 NEN EN 12182 Technical tools for the handicapped General standards and testing methods October 1997 2 NEN EN 12184 Electrically driven wheelchairs scooters and associated charging equipment Standards and testing methods April 1999 3 The Calypso 3 wheel scooter is classified according to EN12184 1999 in class A amp B class B ONO ISO 7176 16 Requirements of resistance to fire May 1997 The Calypso 4 wheel scooter is classified according to EN 12184 1999 in ISO 7176 8 Requirements and test methods for impact static and fatigue strength July 1998 ISO 7176 9 climate tests for electric wheelchairs amp scooters ISO 7176 14 Standards and test methods for controller systems of electrically driven wheelchairs 1997 Version 2015v1 17 Spare parts 5 Use of the parts lists This document is meant as a reference book to be able to order parts for the scooter as shown on the front How to order To order parts please specify Serial number see the identification plate Group to which the relevant part belongs Article number Number of parts required Description in the relevant language Dimensions if applicable Remark e If apart does not have a position number it means that the relevant part cannot be bough
18. er M8 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 11 No spare part 1 Console front light wire assy 12 055 00391 000 1 Controller wire assy 13 005 01180 000 1 Fuse 5A 40 Version 2015v1 Spare parts 023 Basket support assy Pos Article number Units Description 1 C91102 1 Basket support 2 242003 1 Basket bracket pad Version 2015v1 41 Spare parts 024 Wig wag assy Pos Article number Units Description 1 C16001 1 Wig wag lever 2 9003092 1 Wig wag cap yellow 3 9003093 1 Wig wag cap green 4 No spare part 2 Set screw M5x5 42 Version 2015v1 Spare parts 025 Armrest assy RH b N bt Pos Article number Units Description 1 120139 1 Arm post 2 1 Hex bolt M6x40 3 00000 2002 2 Flat washer M6 4 No spare part 2 Plastic washer 5 00000 1701 1 Lock nut M6 6 C44003 1 Arm rest 7 232103 1 Arm rest pad 8 00000 2002 2 Flat washer M6 9 00000 2202 2 Spring washer M6 10 1001317 2 Screw M6x10 Version 2015v1 43 Spare parts 026 Armrest assy LH Py a cen HF 7 A d d E d f p e P T l lt CL E M S V TN TN Eu OSS U in E uc 7 Article number o o Units Description 120139 Arm post Hex
19. er than that for which the scooter was developed and designed 1 Use according to purpose as established in EN 292 1 is the use for which the technical product is suitable according to the statement of the manufacturer including his instructions in the sales brochure In case of doubt this is the use that follows from the construction execution and function of the product Use according to purpose also includes taking into consideration the instructions in the owner s manual Version 2015v1 9 Preface Ap proval The product meets the following standards 1 Essential standards as specified in Annex 1 of the EU directive 93 42 EEC 2 NEN EN 12182 Technical tools for the handicapped General standards and testing methods October 1997 Co 4 5 6 T 8 9 1 0 NEN EN 12184 Electrically driven wheelchairs scooters and associated charging equipment Standards and testing methods April 1999 The Beatle is classified according to EN12184 in class A The Puma is classified according to EN12184 in class B ISO 7176 8 Standards and test methods for impact static and fatigue strength July 1998 ISO 7176 14 Standards and test methods for controller systems of electrically driven wheelchairs 1997 ISO 7176 15 Climate test for electrically driven wheelchairs ISO 7176 16 Standards for resistance to fire May 1997 ISO 7176 19 Crash test The quality is guaranteed by an independent institution
20. ft 14 330801 1 Front indicator assy right 15 00000 2204 2 Spring washer M10 16 00000 1703 2 Lock nut M10 17 C91101 1 Front basket bracket 18 00000 3701 3 Buttonhead M6x40 19 114516 1 Handle cover bracket 20 110505 1 Cover bracket 21 453002 1 Tilting wedge spring 22 131908 2 Push stopper 23 332001 1 Grommet 24 No spare part 1 Elastic net 25 264 00151 000 1 Bulb 24V 10W 1 1 1 1 29 1003263 Head light extend cable 38 Version 2015v1 Spare parts 021 3w scooter assy Pos Article number Units Description 1 See 011 1 3W scooter assy 2 See 007 1 Rear section assy 3 00000 3219 3 Screw M4x16 4 See 018 1 Head light support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat washer M8 3D 7 143101 1 Tilt lever 8 221001 1 Slide washer 9 132001 1 Slide nut 10 No spare part 2 Rear shroud pad 11 No spare part 1 Console front light wire assy 12 055 00391 000 1 Controller wire assy 13 005 01180 000 1 Fuse 5A 055 00301 000 2 Battery harness Version 2015v1 39 Spare parts 022 4w scooter assy Pos Article number Units Description 1 No spare part 1 4W scooter pro assy 2 See 008 1 Rear section assy 3 00000 3219 3 Screw M4x16 4 See 018 1 Head light support assy 5 See 020 1 Tilting tiller assy 6 00000 2003 1 Flat wash
21. ic stability downward 9 Static stability upward 9 Static stability sideways 9 Energy consumption theoretic maximum distance 38 km Dynamic stability on slopes 6 Climbing capacity for obstacles 50 mm Maximal speed forward 8 10 km h Minimum brake distance from maximum speed 1500 mm Seat angle 52 Effective seating depth 440 mm Effective seating width 440 580 mm Sitting height from the front 460 485 510 535 mm Back angle 95 130 Back height 400 mm 1 Tested according to EN12184 with 40Ah batteries Description Values given are applicable to the use of a 30 Ah and 40 Ah battery respectively Minimum radius 1610 mm 1030 mm Capacity to drive over obstacles Ground clearance Turning space Test data 1585 mm 1780 mm Weight test dummy Operating force 125 kg Control force Resetting automatic fuse Electronic switches Parking brake Inserting charging plug Technical data Diameter front wheel 260 x 85 mm Diameter drive wheels 260 x 85 mm Tyre pressure wheels 350 kPa 3 5 Bar 16 Version 2015v1 Technical specifications Batteries Maximum dimensions batteries 210 x 175 x 180 mm Weight scooter without batteries 78 kg 82 kg Battery capacity 30 Ah 5 5A 5h 40 Ah 6 8A 5h Maximum permissible charging voltage 13 6 V Maximum charging current 5A Conn
22. ircuit board see the table below 14 Version 2015v1 Programmer Cable function Number of the connections Colour of the cables Horn Black Red Console main connector H1 Black M Brown M Red H2 Orange NC Vi Green V2 Blue NC Key switch White Yellow Speed control Black Blue Red Controller connection Red Purple Blue Green Yellow Grey Black White Orange Lighting switch Black Red Front light Black Red Fuse connector Black m M S 0 mb N oon 0 M 0 U gt n Red Hazard lights Turn indicator switch Indicator right Indicator left N N 0O D D Version 2015v1 15 Technical specifications 4 Technical specifications XXXXXX 010900000 nl doc 4 1 Product specifications Manufacturer Handicare XXXXXX 010901000 nl doc 4 1 1 Calypso Technical specification according to ISO 7176 15 Model Calypso 3 wheel version Calypso 4 wheel version Maximum user s weight 125 kg Description Min Max Total length 1180 mm Total width 620 mm Total weight incl batteries 78 86 kg 82 90 kg Transport weight heaviest part 22 kg Stat
23. lat washer M8 11 6N9508 1 Taper nut 12 No spare part 2 Label press 13 264 00121 000 1 Bulb 24V 3W 36 Version 2015v1 Spare parts 019 Console bottom cover assy Pos Article number Units Description 1 305301 1 Console bottom cover red 1 161 00071 000 1 Console bottom cover green 1 1003102 1 Console bottom cover silver 2 165 00071 000 1 Potentiometer assy 3 00000 3218 2 Screw M4x12 4 164 00072 000 1 PCB main board 5 No spare part 2 Screw M3x16 6 1001325 1 Horn 7 No spare part 2 Screw M3x16 161 00051 000 1 Console bottom cover assy red 161 00061 000 1 Console bottom cover assy green 1003101 1 Console bottom cover assy silver Version 2015v1 37 Spare parts 020 Tilting tiller assy 26 055 00381 000 Charger extend cable 27 005 01210 000 Fuse 10A 28 055 00241 000 Maine wire Pos Article number Units Description 1 C14005 1 Tilting tiller 2 242001 2 Hand grip 3 110506 1 Console mounting plate 4 00000 3205 2 Screw M5x30 5 00000 1700 2 Lock nut M5 6 See 020 1 Console bottom cover assy 7 110519 1 Handle cover bracket top 8 00000 3218 4 Screw M4x12 9 110421 1 Indicator front bracket 10 110631 1 Indicator back bracket 11 No spare part 2 Screw M6x20 12 00000 1701 5 Lock nut M6 13 330801 1 Front indicator assy le
24. lients may assert any rights they have at their sole discretion Used scooters and the environment If your scooter has become superfluous or needs to be replaced it can usually be taken back by QI va S your dealer If this is not possible please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials For the production of the scooter several plastics and metals have been used The scooter also contains electronic components that must go to electronic waste Used batteries belong to chemical waste Use according to purpose The scooter Calypso was designed for the transport of persons to a weight of maximally 125 kg 344 Ibs Your dealer should give you good user s instructions before you can independently operate the product and participate in traffic You must be able to correct the consequences of actions while driving the Calypso Consider operating the Calypso scooter under the monitoring of an experienced dealer during first operations The Calypso scooter is not a motorized vehicle in the traffic regulations sense The Calypso has a maximum speed of 8 or 10 km h depending on the type The Calypso has been designed for use in and around the home on sidewalks footways and bike ways If you use the scooter for other purposes than those for which it is intended Handicare accepts no liability whatsoever for damage or injury resulting from such use oth
25. of a scooter with special adaptations you are advised to first switch off the scooter e Your scooter may influence electromagnetic fields such as alarm systems e Ifthe electronics of the scooter is not properly screened off this may affect sensitive electrical appliances such as shop alarms and garage openers The scooter has been tested for this Should any problems of this nature occur please report these to your supplier immediately Version 2015v1 11 General safety regulations and instructions 2 Adjustment options XXXXXX 010500000 en doc 2 1 Seat adjustments The Calypso seat offers a number of adjustment options to increase the sitting and driving comfort The following may be adjusted Seat height Seating width Arm rests Steering column Headrest mIo 2 1 1 Adjusting the seat height The whole seat can be readjusted in height This adjustment should be made by the dealer 2 1 2 Adjusting the seat width See fig 000000021 The space between the two arm rests can be adjusted according to your wishes The holder for the arm rests can be shifted in width on both sides Do the adjustment or have it done by someone and then sit down in the seat The width adjustment must be done as follows Loosen the caps A on both sides Slide the arm rests B to the desired width Firmly tighten both caps again 2 1 3 Adjusting the arm rest See fig 000000022 Both
26. r Units Description 1 No spare part 1 3W scooter pro assy 2 See 032 1 Rear motor cover assy 3 See 024 1 Wig wag assy 4 See 031 1 Console top cover assy 5 No spare part 4 Screw M3x16 6 See 030 1 Front cover tiller assy 7 214101 1 Rear cover tiller 8 See 029 1 Front cover tiller assy 9 No spare part 4 Plate nut M4 10 No spare part 6 Screw M4x12 11 See 028 1 Seat post assy 12 No spare part 1 Hex bolt M8x50 13 00000 2003 1 Flat washer M8 14 00000 1702 1 Lock nut M8 15 See 027 1 Seat assy 16 231007 1 Floor mat 17 No spare part 1 Label serial number 18 See 023 1 Basket support assy 19 C91001 1 Front basket Version 2015v1 51 Spare parts 034 4w scooter assy Pos Article number Units Description 1 No spare part 4W scooter pro assy 2 See 032 Rear motor cover assy 3 See 024 Wig wag assy 4 See 031 Console top cover assy 5 No spare part Screw M3x16 6 See 030 Battery cover assy 7 214101 Rear cover tiller 8 See 029 Front cover tiller assy 9 No spare part Plate nut M4 10 No spare part Screw M4x12 11 See 028 Seat post assy 12 No spare part Screw M8x50 13 00000 2003 Flat washer M8 14 00000 1702 Lock nut M8 15 See 027 Seat assy 16 231007 Floor mat 17 No spare part Label serial number 18 See 023 Basket support assy 19 C91001 k l k 0
27. rame 3W 3 C11003 1 Fork 4 B24F02 1 Front tyre assy 5 00000 4315 2 Screw M10x20 6 00000 2204 2 Spring washer M10 7 00000 2004 2 Flat washer M10 28 Version 2015v1 Spare parts 011 3w scooter assy Pos Article number Units Description 1 See 010 1 Front frame assy 2 See 009 1 Front floorpan assy 3 00000 3291 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3 Screw M4x12 7 00000 1705 3 Lock nut M4 Version 2015v1 29 Spare parts 012 Front axle 4w Pos Article number Units Description 1 C12002 1 Front axle 4W 2 C12102 1 Knuckle spin left 3 C12101 1 Knuckle spin right 4 4B2006 4 Ball bearing 6001ZZ 5 00000 2005 4 Flat washer M12 6 00000 4121 2 Hex bolt M12x70 7 00000 2005 4 Flat washer M12 8 00000 1704 2 Lock nut M12 9 176 00241 000 1 Tie rod long assy 10 No spare part 1 Nut M8 left Screw 11 No spare part 1 Nut M8 12 No spare part 1 Universal joint 13 No spare part 1 Nut M8 14 00000 2003 2 Flat washer M8 15 00000 1702 2 Lock nut M8 30 Version 2015v1 Spare parts 013 Front frame assy 4w Pos Article number Units Description 1 110 00101 000 1 Front frame 4W 2 015 07000 001 1 Head set bearing 3 C13010 1 Steering axle Version 2015v1 31 Spare parts 014 Front section as
28. roduct nnssvrnnnnnnvnnnnnnnvnnnnnnnvnnnnnnnvnnnnnnnvvnnnnnnvennnnnnnnnnnnnnnnnnnnnnnennnnnnnennnnnnnennnnnnnennnnnnnennnnnnnnnnnnnnnnenr 7 Warranty 22 P ANNEN EM 8 Used scooters and the environment rnnnnnnvennnnnnvnnnnnnnvnnnnnnnvvnnnnnnnennnnnnnnnnnnnnnennnnnnnennnnnnnnnnnnnnnennnnnnnnnnnnnnnennnnnnnnnnnnnnnnn 9 Use according to purpose EE TO EO NTN ENES APS P EP 9 Ferr ERREUR 10 iol SEDED LC 10 1 General safety regulations and instructions rrrsnvrnnnvvnnnnvnnnnnnnnnnvnnnnvnnnnnvnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnn 11 1 1 Decals and instructions on the scooter ssssssssseeeeeeenmeene nennen a 11 1 2 Technical SpecifICatlOni s aoi c ER En E PUE EH EE E PEE E ERE ES tee 11 1 3 ModifiCatiOns otn nei ir EE ROTE REB OR ORE ee p ERE 11 1 4 ier EE 11 2 ACJUSIMENTOPtlONS wre ssccsccccccsecce 12 2 1 Seatadjustmients eigen eder tel a a ea arve el e ieee a e ue haier Wl ete 12 2 2 Adjusting the steering column sessssesseseseeeeeeenneenennneeeenn nennen nennen nnne rennen 12 EE s Lc e l 1 c 12 3 1 Electrical diagram erreur pue kane ree enel cepe ere nee e vee e 14 3 2 Connections printed circuit board sss sees eee eee eee 14 v Technical specifications 1 iccccicacoccuicoc ecce cce c
29. rticle number Units Description 1 See 014 1 Front section assy 4W 2 See 015 1 Front floorpan assy 4W 3 00000 3200 2 Screw M5x12 4 00000 1700 2 Lock nut M5 5 001 20020 005 1 Latch 6 00000 3218 3 Screw M4x12 7 00000 1705 3 Lock nut M4 8 114301 1 Front bumper angle 9 00000 4309 2 Hex bolt M6x20 10 00000 2002 4 Flat washer M6 11 00000 1701 2 Lock nut M6 12 226003 1 PVC bumper 13 00000 3206 2 Screw M5x16 14 00000 1700 2 Lock nut M5 34 Version 2015v1 Spare parts 017 Transaxle assy Pos Article number Units Description 1 100 00051 000 1 Transaxle 2 101 00061 000 1 Motor 8K 2 101 00071 000 1 Motor 10K 3 108 00231 000 1 Brake 4 103 00141 000 2 Motor brush 5 104 00071 000 2 Mounting pad 6 4K1002 2 Transaxle key 100 00021 000 1 Transaxle assy 8K 100 0001 1 000 1 Transaxle assy 10K 100 00031 000 1 Transaxle assy 12K 1003506 2 Motor brush cover 8 10K 1003639 2 Motor brush cover 12K Version 2015v1 35 Spare parts 018 Head light support assy Pos Article number Units Description 1 90000020 1 Head light assy 2 00000 2004 2 Washer M10 3 124 00091 000 1 Head light assy 4 00000 2201 2 Spring washer M5 5 00000 2001 2 Flat washer M5 6 No spare part 2 Plastic washer 7 00000 3200 2 Screw M5x12 8 C15003 1 Tilting connector 9 6B10801 1 Hex bolt M8x125 10 00000 2003 1 F
30. sy 4w Pos Article number Units Description 1 See 013 1 Front frame assy 4W 2 176 00221 000 1 Front axle assy 3 452001 2 Suspension spring 4 123103 2 Guide pin 5 00000 4319 2 Hex bolt M8x90 6 00000 2003 4 Flat washer M8 7 00000 1702 4 Lock nut M8 8 No spare part 1 Hex bolt M12x55 9 00000 2005 1 Flat washer M12 10 00000 1704 1 Lock nut M12 11 176 00231 000 1 Tie rod short assy 12 No spare part 1 Nut M8 left screw 13 No spare part 1 Nut M8 14 No spare part 1 Universal joint left screw 15 No spare part 1 Universal joint 16 00000 2003 2 Flat washer M8 17 B24F02 2 Front tyre assy 18 00000 2203 2 Spring washer M8 19 00000 4312 2 Hex bolt M8x16 32 Version 2015v1 Spare parts 015 Front floorpan assy 4w Pos Article number Units Description 1 No spare part 1 Front cover 2 231002 2 Floor mat 3 126 00081 000 2 Battery bumper pad 4 008 00000 301 1 Label Calypso 5 E a 6 1001276 1 Holding elastic band 7 No spare part 1 Rivet pop 4 4 8 00000 2009 2 Flat washer M3 9 243001 1 Battery strap E 052 00541 000 1 Front floorpan assy green 052 00531 000 1 Front floorpan assy red 1003540 1 Front floorpan assy silver Version 2015v1 33 Spare parts 016 4w scooter assy Pos A
31. t separately The relevant part is part of the composition that is shown Only the composition can be ordered so it must be replaced in its entirety e Boxed position numbers refer to the relevant drawing Order address Please send orders by post or fax to your supplier Service technicians Repairs may only be done by trained and authorized service technicians In the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards Temporary employees and persons in training may only execute repair and replacement work under the supervision of an authorized service technician XXXXXX 020904000 en doc 18 Version 2015v1 Spare parts 001 Front tyre assy 3w Pos Article number Units Description 1 05010 4100 1 Tyre 2 05010 4000 1 Tube 3 143001 2 Outer rim 4 00000 1701 4 Lock nut M6 5 00000 2302 4 Flat washer M6 6 00000 4104 4 Hex bolt M6x60 7 131905 1 Axle front wheel 8 4B2006 2 Bearing 6202ZZ 9 133002 2 Collar front wheel 10 00000 3500 2 Set screw M6x5 11 00001 1463 1 Label max 3 5 bar B24F02 1 Front tyre assy 3w Version 2015v1 19 Spare parts 002 Rear tyre assy 3 4w Pos Article number Units Description 1 1008952 2 Tyre 2 05010 4000 2 Tube 3 143102 2 Inner rim 4 143003 2 Outer rim 5 00000 410
32. that controls the fulfilment of the above mentioned standards CE declaration The product is in conformity with the provisions of the Medical Devices Directive and thus has CE marking 10 Version 2015v1 Preface 1 General safety regulations and instructions Handicare accepts no liability whatsoever for damage or injury caused by the failure to strictly adhere to the safety guidelines and instructions or else due to carelessness during the use and cleaning of the scooter and possible accessories Depending on the specific work circumstances or the accessories used additional safety instructions may be required Please contact your dealer immediately if you observe a potential danger during the use of the product The user of the scooter see under use according to purpose is at all times fully responsible for the fulfilment of the locally applicable safety regulations and guidelines 1 1 Decals and instructions on the scooter Signs symbols and instructions placed on this scooter comprise part of its safety facilities They must never be covered or removed and must remain present and clearly legible throughout the entire lifespan of the scooter Immediately replace or repair illegible or damaged signs symbols and instructions Contact your dealer with regard to this 1 2 Technical specifications The technical specifications may not be changed 1 3 Modifications Modification of parts of this product is not permitted
33. that work is always done safely particularly with respect to activities where the scooter must be lifted up We advise that you contact our service department before doing repair work on a scooter that has been involved in an accident The following specifications are important when ordering parts Model Manufacture year Colour Identification number Part number Name of the relevant part This information can be found on the identification plate See Identification of the product 4 Version 2015v1 Preface Product reference XXXXXX 010004000 en doc N MYO Gee E VON X SS R C RA PSIA TSA GN NN d Q RK RS RR RISE L E k NAAR NK NM asl KG RAKSHA MRR XA OK SENG ARR RRR M WAXY Gain ROR S LRA The product has the following decals and labels Charging connection Automatic fuse Drive Freewheel Tyre pressure wheels oom Version 2015v1 5 Preface A Charging connection For charging the batteries see charging PICPRO 010004210 en doc B Automatic fuse The scooter has a safety fuse feature See automatic fuse and faults PICPRO 010004270 en doc C Driving The drive of the motor is switched on the scooter can be electrically driven D Pushing The drive of the motor is disconnected the scooter can be pushed 3E Pare E
34. ufacture year Identification number EE User area indoors or outdoors USAGE GEBRUIKSGEBIED Maximum load in kg GEBRAUCHSBEB TYPE TYPE TYP moom For the place of the identification plate see main components XXXXXX 010007010 en doc Version 2015v1 7 Preface Warranty Definitions of terms used in this warranty e Consumable part Part that is subjected to natural wear and tear or natural contamination during normal operation within the lifetime of the product section 9 of Handicare s general terms and conditions of sale Client Those who purchase the product directly from Handicare Corrective action Repair replace or refund of the product Dealer Those who re sell the product to the User Defect Any circumstance due to which the product is not sound or fit to use caused by a lack of quality of the material used to manufacture the product as well as the quality of the manufacturing process Option An accessory delivered by Handicare to extend the standard product model e Product Product that is delivered according to brochure or contract e g wheelchair scooter battery charger etc e Part Part of product that can be exchanged or replaced This can be an option accessory service part or consumable part e Returns Product or part that needs to be returned e RMA process Process to return goods contact Handicare s Customer Service Service part Part that
35. year Transaxle motor motor brake Electronics 1 year Controller controlling mechanism wiring harness electronic components Service Parts New 1 year after invoice Brakes Repaired 90 days after invoice Consumable parts 40 days after invoice Wheels push handles etc Options Accessories 2 years Mirror mudguards etc Not being service part or consumable part Handicare will only accept shipment costs and corrective costs related to warranty on equipment during the warranty period This warranty will void in case of e The product and or its parts being modified or items having been added by others than Handicare e Changes in cosmetic appearance by use e Failure to observe the instructions for use and maintenance use other than normal use wear and tear negligence collateral damage by neglect of earlier symptoms overloading third party accidents non original parts used and defects not caused by the product e Circumstances beyond our control flood fire etc 8 Version 2015v1 Preface This warranty does not cover e Tyres and inner tubes Batteries covered by the battery manufacturer s warranty Clients and or Users have legal statutory rights under applicable national laws relating to the sale of consumer products This warranty does not affect statutory rights you may have nor those rights that cannot be excluded or limited nor rights against the entity from whom the product was purchased C
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