BaKEr 9 PlatE strEEt PErForMancE clutcH
Contents
1. cover clutch inspection cover 4 Loosen the clutch adjustment 5 Remove the clutch pivot plate bolts and remove the pivot plate 6 Remove the diaphragm spring from the clutch assembly T Install the 093 spring making sure that the spring seat is installed correctly in the pressure plate behind the spring refer to Figure 6 8 Install the pivot plate pivot plate bolts with Red Thread Lock Lining up the tabs with the spring 9 Snug all bolts down evenly in a cross pattern 10 Torque all the bolts in a cross pattern to 200 in Ibs 11 Re adjust the clutch following the Factory Service Manual 12 Install the derby cover clutch inspection cover per Factory Service SE Manual with new gasket P N 13061 13 RIDE IT LIKE YOU STOLE IT T P N 3073 DSSC HC QTY 1 3 Spring Diaphram P N 3083C DSSC QTY 1 P N 3084 DSSC QTY 1 Figure 7 PAGE 8 ASSEMBLY SPECIAL ORDERS A minimum 500 deposit is required with all special orders Special orders include unique case finishes unique side door requests i e wrinkle black door or no logo ALL OTHER ORDERS Orders can be pre paid using VISA Mastercard or American Express Prices shown are F O B Haslett MI BAKER provides free UPS ground shipping on all retail orders for complete transmissions or transmission kit UPS air shipment is available upon request Customer is responsible for air shipment premiums LIMITED WARRANTY BAKER Inc t2. new gasket Torque to Factory Service Manual specifications 10 Iffloor boards or pegs were removed to install your clutch reinstall Figure 5 them as per Factory Service Manual PAGE 6 ASSEMBLY BAKER 9 PLATE PERFORMANCE CLUTCH INSTALLATION py FOR THE LIFE OF YOUR NEW BAKER STREET PERFOMANCE 9 PLATE CLUTCH ad ALWAYS RE ADJUST THE CLUTCH AFTER THE INITIAL BREAK IN PERIOD THIS CAN VERY DEPENDING ON YOUR RIDING STYLE BETWEEN 500 3000 MILES Your BAKER STREET PERFOMANCE 9 PLATE CLUTCH is shipped with a 072 thick Belleville spring motors up to 120 H P installed during assembly Depending on your riding style this spring will be all you need For those guys who live on the edge have huge motors balls out no holding back we ve included a 093 Belleville spring recommend for race applications only This spring when installed will increase your torque handling capacity by 6096 NOTE WHEN YOU CHANGE SPRING PRESSURE YOUR LEVER EFFORT WILL ALSO INCREASE PAGE 7 ASSEMBLY BAKER 9 PLATE PERFORMANCE CLUTCH INSTALLATION IF YOU ARE ONE OF THOSE GUYS HERE IS HOW TO REPLACE THE BELLEVILLE SPRING RESULTING IN INCREASED LEVER EFFORT INSTALLATION OF DIAPRHAM SPRING Refer to the exploded view in Figure 7 as a guide 1 Make sure the motorcycle is supported correctly on a lift or kickstand Figure 6 2 Put the motorcycle in 1st gear this will help when removing the pivot plate bolts 3 Remove the derby
3. 9P217 56 13061 3073 DSSC HC 3083C DSSC 3084 DSSC 3075 DSSC 3063 DSSC AB 3223 DSSC 3113 DSSC 3123 DSSC 5579 23253 9P234 56 0428247 9P218 56 9P233 56 9P231 56 9P232 56A 18052 3207 1460 137PP 35258 D4A 35 D4A 36 D4A 37 D4A 38 23252 QTY 1 QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY 6 ke S SS S S ME PAREM Ok CM oe 7 16 20 JAM NUT ADJUSTER SCREW SNAP RING INTERNAL KEY HOLE FITTING KEY HOLE FITTING NUT CLUTCH LEFT HAND THREAD 5 16 18 X 2 HEX BOLTS PIVOT PLATE SPRING DIAPHRAGM 072 THICK SPRING DIAPHRAGM 093 THICK SEAT DIAPHRAGM SPRING PRESSURE PLATE FRICTION PLATE 095 THICK STEEL PLATE 059 THICK STEEL PLATE 121 THICK STEEL PLATE 079 THICK 5 16 18 X 3 4 SHCS INNER HUB RETAINING RING SPIRAL LOCK 1 1 2 INTERNAL WASHER CLUTCH SEAT FLANGED HUB BASKET CARRIER 5 16 24 X 5 8 HEX GRADE 8 BEARING DOUBLE ROW SNAP RING 35MM X 2 5MM THICK SNAP RING 72MM INTERNAL 35 TOOTH CHAIN SPROCKET 36 TOOTH CHAIN SPROCKET 37 TOOTH CHAIN SPROCKET 38 TOOTH CHAIN SPROCKET 5 16 18 X 5 8 SHCS PAGE 3 PARTS SKILLS KNOWLEDGE amp TOOLS SKILL LEVEL As with most things in life there is no substitute for skill and experience It is highly recommended by BAKER DRIVETRAIN that when performing this task or any task related to the
4. Drivetrain components on your motorcycle that you refer to your Factory Service Manual for your specific model of bike SPECIAL TOOLS 1 3 16 SOCKET FOR CLUTCH NUT REMOVAL 1 4 SOCKET FOR COMPENSATING SPROCKET NUT TORQUE WRENCH SNAP RING PLIERS PAGE 4 SKILLS KNOWLEDGE AND TOOLS BAKER 9 PLATE PERFORMANCE CLUTCH INSTALLATION PREPERATION DISSASSEMBLY 1 For your safety DISCONNECT BOTH BATTERY POSTS FAILURE TO DUE SO COULD RESULT IN PERSONAL INJURY 2 Remove primary drain plug located at the bottom of your primary drain fluid and dispose of at your local recycler 3 On some models it is necessary to remove foot pegs floor boards in order to remove the outer primary Remove the outer primary cover D Refer to your Factory Service Manual to remove your stock clutch assembly and related primary components using the proper safety precautions and tools A PE 1994 2006 EXCEPT 2006 DYNA 4 MOTORCYLCES REQUIRES THE USE OF OUR 9 TOOTH STARTER PINION P N SP1000 WHICH CONVERTS YOUR 102 TOOTH CLUTCH CONFIGURATION INTOA 66 TOOTH CONFIGURATION TO WORK WITH OUR CLUTCH BASKET STOCK BAKER 9 TOOTH PINION REPLACMENT 1 With Clutch assembly and primary components out of the way remove the factory 10 tooth starter pinion H D P N 31342 94 Replace the factory pinion with BAKER S 9 tooth starter pinion P N SP1000 utilizing the Factory Service Manual for proper torque specifications reusing the Factory Hard
5. INSTALLATION INSTRUCTIONS SAGER prsi und PREMIUM DRIVETRAIN INNOVATIONS FOR AMERICAN MOTORCYCLES BAKER 9 PLATE STREET PERFORMANCE CLUTCH V 021507 BAKER 9 PLATE STREET PERFORMANCE CLUTCH FEATURES 66 TOOTH RING GEAR THAT IS 2396 LARGER THAN STOCK 1 PIECE STEEL CLUTCH BASKET 9 KEVLAR FRICTION PLATES BLUE ANODIZED CARRIER AND PRESSURE PLATE HARD ANODIZED INNER HUB FOR DURABILITY AND WEAR RESISTANCE VORTEX OIL PORTS TO PUMP OIL THROUGH THE CLUTCH KEEPING HEAT DOWN 2 BELLEVILLE SPRINGS SO YOU CAN CHANGE YOUR SPRING LOAD APPLICATION AND REQUIRED HARDWARE 1990 2006 BIG TWIN APPLICATIONS EXCEPT 2006 DYNA PAGE 1 OVERVIEW BAKER 9 PLATE PERFORMANCE CLUTCH INSTALLATION V 1 TABLE OF CONTENTS Overview Table of Contents Included Parts Detail Skills Knowledge amp Tools Stock Bike Disassembly 8 Step by step installation RAR WON gt Terms 10 Disclaimer PAGE 2 TABLE OF CONTENTS INCLUDED PARTS PARTS PROVIDED WITH THE BAKER 9 PLATE STREET PERFORMANCE CLUTCH Figure 1 THE FOLLOWING PARTS ARE INCLUDED AS SHOWN IN FIGURE 1 f P N 2 P N 3 P N 4 P N 5 P N 6 P N T P N 8 P N 8 P N 9 P N 10 P N 11 P N 11 P N 11 P N 11 P N 12 P N 13 P N 14 P N 15 P N 16 P N 17 P N 18 P N 19 P N 20 P N 21 P N 22 P N 23 P N 23 P N 23 P N 23 P N 24 P N 36258 9P235 56 1308 175PP 9P219 56
6. ransmission assemblies transmission kits and wide tire kits are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of 2 years from the date of purchase or up to 24 000 miles whichever is sooner If the product is found by BAKER to be defective such products will at the option of BAKER be replaced or repaired at cost to BAKER In the event warranty service is required the original purchaser must call or write BAKER immediately with the problem If it is deemed necessary for BAKER to make an evaluation to determine whether the transmission assembly or transmission kit is defective the entire transmission assembly whether originally purchased as an assembly or kit must be properly packaged and returned prepaid to BAKER with a copy of the original invoice of purchase If after an evaluation has been made by BAKER and a defect in materials and or workmanship is found BAKER will at BAKER s option repair or replace the defective part of the assembly Warranty card must be returned within 45 days of purchase to be valid ADDITIONAL WARRANTY PROVISIONS This limited warranty does not cover labor or other costs or expenses incidental to the repair and or replacement of BAKER products This warranty does not apply if one or more of the following situations is judged by BAKER to be relevant improper installation accident modification including but no
7. t limited to use of unauthorized parts racing high performance application mishandling misapplication neglect including but not limited to improper maintenance or improper repair BAKER shall not be liable for any consequential or incidental damages arising out of or in connection with a BAKER transmission assembly transmission kit swingarm fender component or part Consequential damages shall include without limitation loss of use income or profit or losses sustained as the result of injury including death to any person or loss of or damage to property BAKER transmissions transmission kits clutches and Wide Tire Kits are designed exclusively for use in Harley Davidson motorcycles BAKER shall have no warranty or liability obligation if a BAKER part is used in any other application If it is determined that a BAKER transmission assembly has been disassembled during the warranty period for any reason this limited warranty will no longer apply PAGE 9 TERMS The words Harley and H D are registered trademarks and are for reference only Use of H D model designations and part numbers are for reference only BAKER Drivetrain has no association with and makes no claim against these words trademarks or companies It is the sole responsibility of the user to determine the suitability of this product for his or her use and the user shall assume all legal personal injury risk and liability and all other as
8. ware Fig 2 gt BAKER DRIVETRIAN CLUTCH ASSEMBLIES ALL COME READY FOR INSTALLATION FRICTION PLATES Figure 2 ARE PRESOAKED AT OUR FACILITY AND READY TO RUN PAGE 5 ASSEMBLY xe BAKER 9 PLATE PERFORMANCE CLUTCH INSTALLATION INSTALLATION OF YOUR BAKER STREET PERFORMANCE 9 PLATE CLUTCH T Install your new clutch assembly primary chain and motor sprocket components following the Factory Service Manual fig 3 2 Install the clutch nut supplied in the kit with the machined relief facing toward the clutch using Red Thread Lock fig 4 3 Install compensating sprocket nut using Red Thread Lock 4 Torque to Factory specifications found in your Factory Service Manual S Adjust primary chain following steps listed in your Factory Service Manual 6 Install clutch adjuster Key Hole Fitting and snap ring provided in kit WARNING ALWAYS WEAR PROPER EYE PROTECTION WHEN REMOVING AND INSTALLING SNAP RINGS SLIPPAGE MAY PROPEL THE SNAP RING INTO THE AIR fig 5 i Adjust the clutch following steps listed in your Factory Service Manual 8 Install outer primary and fill primary with proper fluid amount through the derby cover opening clutch inspection opening Fluid recommendation and level found in your Factory Service Manual all though we have found that ATF automatic transmission fluid Dexron Mercon will provide better results 9 Install derby cover clutch inspection cover with
9. well as all other obligations duties and risks associated therewith CUSTOMER SUPPORT For any installation or service questions please contact our BAKER technical department toll free 1 877 640 2004 PAGE 10 DISCLAIMER
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