0383 - Summit Laser Products
Contents
1. See Figure 21 Figure 21 13 If you are re using the drum check to make sure the grease on the drum drive gear and hub is clean If not remove it and replace White Lithium grease can be Figure 18 used here Install the drum See Figure 22 NOTE Be very careful not to damage or distort the thin Mylar Recovery Blade next to the wiper blade If this blade is bent or damaged in any way it should be replaced 10 Clean out any remaining waste toner Make sure the foam seals under the wiper blade are clean and not damaged See Figure 19 Figure 22 Figure 19 14 Install the spring in the holder as shown install on y the cartridge and set the tail of the spring so it drops into a its slot Replace the conductive grease on the end of the drum axle tip and install on the cartridge See Figures 23 amp 24 HP LASERJ ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS USA Sales T 800 221 3516 F 888 791 9188 CHNOLOGIES International Sales T 1 631 590 1040 F 1 631 218 3285 Figure 23 Figure 24 ok saanieentiatine oo Figure 26 18 On the contact side remove the 2 screws and end cap See Figures 27 amp 28 Figure 27 15 Place the waste chamber aside 16 On the supply section remove the 2 screws from the right side Gear side end cap See Figure 25 Figure 25 19 Remove the magnetic roller assembly from the cartridge 17 Remove the end cap Note that the gears stay with See Figure2. gray streaks down the page as a gray background throughout the page or as ghosting where part of a previously printed area is repeated HP LASER ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS CHNOLOGIES USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 Dirty PCR Connection This will show as horizontal 50 1 Fuser error AC Power to the fuser is bad dark black bars across the page or as shading throughout the page 50 6 Fuser error Main or sub thermistor bad Scratched Drum This is shown by a very thin perfectly 52 00 Scanner error straight line that runs from the top to the bottom of the test page 57 XX fan Error Chipped Drum This will show as a dot or serie of dots 59 50 Printer motor error that repeat every 96mm Light Damaged Drum This will show up as a shaded area on the test print that should be white Again this will repeat every 96mm Worn Out Drum This will usually show up as shading on the right side of the page It will usually start right from the edge of the page and work in towards the center The pattern will normally look like tire tracks Bad Wiper Blade This will show as either a gray line approximately 1 8 thick or as shading across the entire page In either case there will be a film of toner on the drum surface that matches the defect Bad Magnetic Roller Bushing When this round shaped bushing wears out gray scale pages and pages with h
3. two halves See Figure 13 tool and a side cutting bit See Figures 9 amp 10 Figure 13 6 On the Waste section take a common screwdriver Figure 10 and remove the Metal Axle pin spring loaded cover located on the right side of the cartridge This is the 4 Push the pins out with a small Jewelers screwdriver same type of drum axle pin that the 2400 series uses It See Figures 11 amp 12 comes out easily enough but be careful as it seems somewhat fragile See Figures 14 amp 15 Figure 14 Figure 15 HP LASER ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS L USA Sales T 800 221 3516 F 888 791 9188 p nra International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES 7 Remove the Photoconductive Drum See Figure 16 11 Due to the aggressive nature of the toner used in these cartridges we recommend that the Wiper Blade be replaced each cycle This blade looks very similar to the HP 4000 amp 4100 but is different A dedicated bladed is needed here Lightly coat the new blade with you preferred lubricant Replace the Wiper Blade and 2 screws into the cartridge See Figure 20 Figure 20 Figure 16 8 Remove the Primary Charge Roller PCR by prying it out of the clips on either end Clean the PCR with your preferred cleaner and place the aside See Figure 17 Figure 17 12 Clean the 2 PCR holders and place a small amount of conductive grease on the black PCR holder install the PCR
4. 29 it See Figure 26 HP LASERJ ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 HNOLOGIES Figure 29 20 Remove the 2 screws and doctor blade See Figure 30 Figure 30 21 Clean out any remaining toner 22 There is no fill hole in these cartridges so it must be filled through the DB slot Fill the cartridge with 330g Preliminary weight of P3005 toner See Figure 31 Figure 31 23 If a seal is available install it now 24 Make sure the doctor blade seals are clean If they are coated with toner clean them lightly with a cotton swab and alcohol until they are sticky again Install the doctor blade and 2 screws See Figures 32 amp 33 25 Clean the mag roller contact plate on the contact end cap Replace the conductive grease See Figure 34 A Figure 34 26 Install the end cap and 2 screws See Figure 35 Figure 35 27 Clean the mag roller sleeve with a dedicated mag roller cleaner 28 Install the mag roller Turn the stationary magnet so that the keyed end will fit into the end cap You cannot see the keyed end so you have to set the magnet by feel as you turn it See Figure 36 a Figure 36 HP LASER ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS CHNOLOGIES USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 29 In
5. INNOVATIVE IDEAS DEPENDABLE SOLUTIONS TOTAL RELIABILITY z C ao r 3 te ab An TECHNOLOGIES COM uit ful ri EC c THE HP P3005 LASERJ ET TONER CARTRIDGE DOC 0383 By Mike Josiah and the Technical Staff at Summit Technologies HP LASERJ ET P3005 TONER CARTRIDGE REMANUFACTURI NG INSTRUCTIONS sU USA Sales T 800 221 3516 F 888 791 9188 HNOLOGIES International Sales T 1 631 590 1040 F 1 631 218 3285 Remanufacturing the HP LaserJet P3005 Toner Cartridge The HP Laser et P3005 Toner Cartridge F irst released in November 2006 the HP LaserJet So far the machines based on the P3005 engine are P3005 series of printers are based on a 1200dpi the 35ppm Canon engine except for the M3027 which is rated for 27ppm As with all the new HP cartridges LaserJet P3005 P3005d P3005n P3005dn P38005x these cartridges use a chip to monitor toner low and the LaserJet M3027 MFP M3035 MFP M3035xs functions These cartridges use the older larger format MFP chip board as found on the 4200 4300 series not the smaller version found on many other newer cartridges like the CLJ 2600 The P3005 cartridge looks somewhat like an updated smaller version of the 5200 Q7516A cartridge The cartridges for the P3005 are the Q7551A and Q7551X and are rated for 6 500 Pages and 13 000 pages respectively The LaserJet P3005 series of printers use a 400 MHz processor and the most basic unit has 48Mb of DDR2 mem
6. eavy graphics will exhibit light and dark line across the page Printer Troubleshooting Most of the error messages show on the display in plain English so we will not go into them here Some of the more common numeric messages are as follows 10 10 00 Error Bad or missing chip 10 32 YY Unauthorized supply A new non HP supply has been installed Press the OK button to clear 10 XX YY Supply Memory Error Bad or missing chip 13 XX YY paper jams in printer HP LASER ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS sU USA Sales T 800 221 3516 F 888 791 9188 EE International Sales T 1 631 590 1040 F 1 631 218 3285 CHNOLOGIES
7. n the display 10 Press the SELECT button Changing the Printers Intensity Density 1 Press the MENU button to open the menus 2 Press the UP or DOWN arrows until CONFIG DEVICE appears on the display 3 Press the SELECT button 4 Press the UP or DOWN arrows until PRINT QUALITY appears on the display 5 Press the SELECT button 6 Press the UP or DOWN arrows until TONER DENSITY appears on the display 7 Press the SELECT button 8 Press the UP or DOWN arrows until the desired setting 1 5 appears on the display 3 is the default setting Printing Test Prints There are a number of test pages that can be run from the menu There is a Menu map Configuration Page Supplies Status Page Usage page and the PCL font list The Supplies Status Page or the Configuration page are the best to use They have Solid Black Gray Scales and text 1 Press the MENU button to open the menus 2 Press the UP or DOWN arrows until INFORMATION appears on the display 3 Press the SELECT button 4 Press the UP or DOWN arrows until the page you wish to print appears on the display 5 Press the SELECT button Cartridge Troubleshooting Repetitive defect chart 96mm Drum 76mm Upper Fuser roller 62mm lower pressure roller 47mm Magnetic roller 43 6mm transfer roller 38mm PCR A dirty or Bad Primary Charge Roller PCR this will show on the test print as vertical
8. ory expandable to 320mb They all show a first page out at less than 9 seconds The entire series has a monthly duty cycle of 100 000 pages month The cartridges have list prices of 128 99 for the A and Figure 1 shows the pull tab for the seal Similar to the 214 99 for the X cartridge Pricing as of Nov 2006 2420 and 5200 this tab prevents the cartridge from Figure 1 HP LASERJ ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS su USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 CHNOLOGIES being installed unless the seal has been pulled Unless the tab has been separated from the seal of course Unlike the other recent HP cartridges only a few small parts use plastic rivets to hold them together For the most part everything comes apart with screws A welcome change for the better As with all other black HP cartridges the chips on these cartridges do not shut down the entire cartridge they disable the toner low features The cartridge will run if the chip is removed but the error message must be cleared first As with past HP chips the toner low function is disabled if a used chip is installed Printing test pages cartridge troubleshooting as well as some simple machine troubleshooting is covered at the end of the article The theory for these cartridges is the same as most of the other HP Canon monochrome cartridges so we will not go into it here There i
9. ry weight New OPC Drum P3005 specific New Wiper Blade P3005 specific New PCR Optional New mag Roller Optional New Dr Blade Optional 99 Isopropyl Alcohol Magnetic Roller Cleaner Drum Lubricant Conductive Grease White Lithium grease HP LASERJ ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS SU CHNOLOGIES USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 1 Remove the drum cover by prying the spring loaded 2 Note on each end of the cartridge there are small arm and then carefully pry off the two metal bars silver pins To separate the two halves these pins must out of their holders The cover must be inthe closed be removed Like the HP 1200 cartridges these pins position in order to pry off the spring loaded arm Be cannot be pulled out or pushed in from the outside of the careful not to loose the spring Both of the metal cartridge Small holes must be but in the top of the bars should be removed from the front not the end cartridge to allow the pins to be pushed out See Figures 4 5 amp 6 Figures 7 amp 8 show the area uncut Woe pee Figure 7 Figure 6 Figure 9 HP LASER ET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS TT USA Sales T 800 221 3516 F 888 791 9188 International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES 3 To remove the pins cut the holes with the Dremmel 5 Separate the
10. s a difference however that should be noted Figure 2 om p ii na E a e pi IR 1 eS gt q E i 4 A da 11 a ES a u The physical parts used for toner low monitoring are different for these cartridges Instead of the normal single round toner low bar that runs through the center of the hopper there are now 2 contacts and 2 bars See Figure 2 The top bar is a piece of flat metal with a lip that sits just under the Dr blade See Figure 3 There is also a second bar that sits deeper into the hopper and is hidden from the top but the outside contact is visible These bars and the circuitry are not mentioned in the Figure 3 service manual but my guess is that since these cartridges also work in multifunction machines where faxes are received the second backup system is needed Just like the windows used in Canon FX cartridges Again this is a guess but it would seem that a good signal will be needed from both sensing bars before the machine will print The dedicated printers may only use one bar but the multifunction machines will most likely use both We will be running tests on them to determine how they function Required Tools Toner approved vacuum A small Common screwdriver A Phillips head screwdriver Needle nose pliers or Flush cutting Wire Cutters Dremmel tool with side cutting bit Hobby rotary saw Required Supplies Toner 330g HP P3005 type Prelimina
11. stall the gear end cap and 2 screws Ifthe end cap 31 Install the spring in the drum cover arm as shown does not fit the stationary magnet most likely is not set Install the metal bar into the hole and slot Install the correctly See Figure 37 arm See Figures 40 amp 41 A y Figure 37 30 Place the 2 halves together Make sure the springs are set and install the 2 pins See Figures 38 amp 39 Figure 41 32 Release the tail of the spring so that the cover closes See Figure 42 Figure 39 Figure 42 HP LASERJ ET P3005 TONER CARTRI DGE REMANUFACTURI NG INSTRUCTI ONS sU I USA Sales T 800 221 3516 F 888 791 9188 ee el Oe A one International Sales T 1 631 590 1040 F 1 631 218 3285 TECHNOLOGIES 33 Replace the chip See Figure 43 Figure 43 Running the Cleaning page The cleaning page helps keep the fuser free of toner particles HP recommends that it be run every time a new cartridge is installed 1 Press the MENU button to open the menus 2 Press the UP or DOWN arrows until CONFIGURE DEVICE appears on the display 3 Press the SELECT button 4 Press the UP or DOWN arrows until PRINT QUALITY appears on the display 5 Press the SELECT button 6 Press the UP or DOWN arrows until CREATE CLEANING PAGE appears on the display 7 Press the SELECT button 8 Load the cleaning page face down in tray 1 9 Press the DOWN arrow until PROCESS CLEANING PAGE appears o
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