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1. EVINRUDE Jonnson ADAPTOR HOUSING KIT P N 5007589 ASSEMBLY DIAGRAM This adaptor housing kit services 2008 and older 90 V6 Evinrude E TEC and DI outboards Refer to appropriate service manual for addition assembly information SAFETY INFORMATION For safety reasons this s part should be installed by an authorized Evinrude Johnson dealer This in struction sheet is not a substitute for work experi ence Additional helpful information may be found in other service literature for your engine This instruction sheet uses the following signal words identifying important safety messages DANGER Indicates an imminently hazardous situa tion which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided CAN result in severe injury or death CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate personal injury or property damage It also may be used to alert against unsafe practices IMPORTANT Identifies information that will help prevent damage to machinery and appears next to information that controls correct assembly and op eration of the product These safety alert signal words mean ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Printed in the United States 2007 BRP US Inc All rights reserved TM Trademarks and registered trademarks of Bombardie2. instructions in Service Manual 64 72 Ft Ibs 87 98 N m NEW TORQUE ou AS SS
3. r Recreational Products Inc or its affiliates DSS07299I Always follow common shop safety practices If you have not had training related to common shop safety practices you should do so to protect your self as well as the people around you It is understood that this instruction sheet may be translated into other languages In the event of any discrepancy the English version shall prevail DO NOT do any repairs until you have read the in structions and checked the pictures relating to the repairs Be careful and never rush or guess a service pro cedure Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death has a lasting effect When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Torque wrench tightening specifications must be Strictly followed Replace any locking fastener locknut or patch screw if its locking feature be comes weak Definite resistance to turning must be felt when reusing a locking fastener If replacement is specified or required because the locking fasten er has become weak use only authorized Evinrude Johnson Genuine Parts If yo
4. u use procedures or service tools that are not recommended in this instruction sheet YOU ALONE must decide if your actions might injure people or damage the outboard TO THE INSTALLER Give this sheet and the op erating instructions to the owner Advise the owner of any special operation or maintenance informa tion contained in the instructions TO THE OWNER Save these instructions in your owner s kit This sheet contains information impor tant to the future use and maintenance of your en gine HUI 1 of 2 P See Assembly Instructions 120 144 In Ibs 14 16 N m 60 84 In a 7 9 5 N m 8 TA C 9 12 Ft Ibs o 7 z 12 16 N m Y y P a 4 a 2 ae g 7 i 7 l i S 40 42 Ft Ibs 144 168 In Ib 54 57 N m 16 19 N m E BU 60 84 In Ibs 7 9 5 N m B B P 60 84 In Ibs _ E 7 9 5 N m 0 Triple Guard Grease Gasket Sealing Compound Adhesive 847 Moly Lube Red Ultra Lock Blue Nut Lock Pipe Thread Sealing Compound Permatex 2 Q Gel Seal II Ur MmmMmoowpY 2 of 2 F 22 24 Ft Ibs 30 33 N m i Le B 60 84 In Ibs 7 9 5 Nm S SaF i 144 168 In Ibs 16 19 N m N 16 B K 60 84 In Ibs C 7 9 5 N m ae Pras Z Re i oe ee F 60 84 In Ibs 7 9 5 N m r 156 180 In Ibs 18 20 N m See assembly
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