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1.  Turbo    Engine  Code   Z16 LER  Z16 LET  Z16 XE1  Z16 XEP       Camshaft Alignment Tool    Instructions for use     Always refer to the  vehicle manufacturer s service manual or a  suitable proprietary instruction book     Warning   Incorrect or out of phase engine  timing can result in damage to the valves  It  is always recommended to turn the engine  slowly  by hand  and to re check the camshaft  and crankshaft timing positions     Turn the crankshaft clockwise to TDC on No1  cylinder ensuring all timing marks are aligned     This tool is inserted between the two  camshafts and locked into place by turning the  tensioner pulley clockwise until the locking pin  can be inserted     The timing belt can then be removed     Always remember to mark the direction of  rotation on the belt with chalk if the belt is to    be re used        Ee www lasertools co uk m    
2. Incorrect or out of phase engine timing  can result in damage to the valves    The Tool Connection cannot be held  responsible for any damage caused by  using these tools in anyway     Safety Precautions   Please read    e Disconnect the battery earth leads  check  radio code is available     e Remove spark or glow plugs to make the  engine turn easier    e Do not use cleaning fluids on belts  sprockets  or rollers    e Always make a note of the route of the  auxiliary drive belt before removal    e Turn the engine in the normal direction   clockwise unless stated otherwise     e Do not turn the camshaft  crankshaft or diesel  injection pump once the timing chain has  been removed  unless specifically stated     e Do not use the timing chain to lock the engine  when slackening or tightening crankshaft  pulley bolts    e Do not turn the crankshaft or camshaft when  the timing belt chain has been removed    e Mark the direction of the chain before  removing    e It is always recommended to turn the engine  slowly  by hand and to re check the camshaft  and crankshaft timing positions     e Crankshafts and Camshafts may only be  turned with the chain drive mechanism fully  installed     e Do not turn crankshaft via camshaft or other  gears    e Check the diesel injection pump timing after  replacing the chain    e Observe all tightening torques    e Always refer to the vehicle manufacturer s  service manual or a suitable proprietary  instruction book    e Incorrect or out of phas
3. e engine timing  can result in damage to the valves    Guarantee    slo183    If this product fails through faulty materials or workmanship  contact our  service department direct on   44  0  1926 818186  Normal wear and tear are  excluded as are consumable items and abuse        41 0    18689                      Distributed by The Tool Connection Ltd       O connec ECTION Kineton Road  Southam  Warwickshire CV47 ODR    T  44  0  1926 815000 F  44  0  1926 815888  info toolconnection co uk www toolconnection co uk    www lasertools co uk          Part No  4417    Engine  Timing Tools  Vauxhall Opel   1 6 16v    IN               A AW v  W aaa  W t  W    cu N    W      www lasertools co uk    Incorrect or out of phase engine timing  can result in damage to the valves    The Tool Connection cannot be held  responsible for any damage caused by  using these tools in anyway     Safety Precautions   Please read    e Disconnect the battery earth leads  check  radio code is available     e Remove spark or glow plugs to make the  engine turn easier    e Do not use cleaning fluids on belts  sprockets  or rollers    e Always make a note of the route of the  auxiliary drive belt before removal    e Turn the engine in the normal direction   clockwise unless stated otherwise     e Do not turn the camshaft  crankshaft or diesel  injection pump once the timing chain has  been removed  unless specifically stated     e Do not use the timing chain to lock the engine  when slackening or tighteni
4. ng crankshaft  pulley bolts    e Do not turn the crankshaft or camshaft when  the timing belt chain has been removed    e Mark the direction of the chain before  removing    e It is always recommended to turn the engine  slowly  by hand and to re check the camshaft  and crankshaft timing positions     e Crankshafts and Camshafts may only be  turned with the chain drive mechanism fully  installed     e Do not turn crankshaft via camshaft or other  gears   e Check the diesel injection pump timing after  replacing the chain   e Observe all tightening torques    e Always refer to the vehicle manufacturer s  service manual or a suitable proprietary  instruction book    e Incorrect or out of phase engine timing  can result in damage to the valves                         Guarantee    slo183    If this product fails through faulty materials or workmanship  contact our  service department direct on   44  0  1926 818186  Normal wear and tear are  excluded as are consumable items and abuse        41 0    18689          Distributed by The Tool Connection Ltd       O Connection Kineton Road  Southam  Warwickshire CV47 ODR    T  44  0  1926 815000 F  44  0  1926 815888  info toolconnection co uk www toolconnection co uk    www lasertools co uk             Part No  4417    Engine  Timing Tools  Vauxhall Opel    1 6 16v    ve  N  a  i    wenn    AK       at      aw       WY    www lasertools co uk    Plan Layout       Ref OEM Code Description    re ha Fixie   303 507 g  21 163 Twin Cam Pulle
5. y Locking  303 620 Tool       Applications    Manufacturer Model    Vauxhall Opel    Ee www lasertools co uk m    Astra G  1 6 16v    Astra H  1  6 16v   Turbo    Astra H  1  6 16v   Turbo    Astra H  1  6 16v   Turbo    Engine  Code   Z16 LER  Z16 LET  Z16 XE1  Z16 XEP    Z16 LER  Z16 LET  Z16 XE1  Z16 XEP    Z16 LER  Z16 LET  Z16 XE1  Z16 XEP    Z16 LER  Z16 LET  Z16 XE1  Z16 XEP    Camshaft Alignment Tool    Instructions for use     Always refer to the  vehicle manufacturer s service manual or a  suitable proprietary instruction book     Warning   Incorrect or out of phase engine  timing can result in damage to the valves  It  is always recommended to turn the engine  slowly  by hand  and to re check the camshaft  and crankshaft timing positions     Turn the crankshaft clockwise to TDC on No1  cylinder ensuring all timing marks are aligned     This tool is inserted between the two  camshafts and locked into place by turning the  tensioner pulley clockwise until the locking pin  can be inserted     The timing belt can then be removed     Always remember to mark the direction of  rotation on the belt with chalk if the belt is to  be re used        Ee www lasertools co uk is    Plan Layout    Ref OEM Code Description    1 210 Fixif Pin   303 507 g  21 163 Twin Cam Pulley Locking  303 620 Tool    Applications    Manufacturer Model    Vauxhall Opel    Ee  www lasertools co uk Ss    Astra G  1 6 16v    Astra H  1  6 16v   Turbo    Astra H  1  6 16v   Turbo    Astra H  1  6 16v  
    
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