1000 VC OWNERS MANUAL
Contents
1. Item No Component Description Qty Parts to Order Includes Items 40 Oil Seal 2 P90006 40 x2 42 45 46 54 41 Gearbox Top 1 P101624 41 43 42 O ring 1 P90006 40 x2 42 45 46 54 43 Bush 2 3145 43 44 Wormwheel 44 1 1 3403 44 45 Sight Glass 1 P90006 40 x2 42 45 46 54 46 O Ring 1 P90006 40 x2 42 45 46 54 47 Wormbox 1 P101625 43 47 48 Capscrew M6 x 40 4 SP0159 48 49 Bearing 1 P90007 49 51 52 53 50 Worm 44 1 1 5950 50 51 Bearing 1 P90007 49 51 52 53 52 Circlip 1 P90007 49 51 52 53 53 Circlip 1 P90007 49 51 52 53 54 Oil Seal 1 P90006 40 x2 42 45 46 54 1000VC Windlass 25 OA 0001 si eyeg momo xoeq ud o0 t z9r9v66L9 00L ovsjueuoduioovejeq 1onpoJdvM uomeoo all Too T aes GISIN ZOVIINS 0 Bex TVMIOSO 4 2945 RR 80 SFTONV TIV bea DIO eMe 00 2919 OA 0001 SIIEJSA no nO 4 eq XINO 3ON3 323 4 Od SI SIHL P 31WIldW31 V SV ASN LON od m s Y 8661 pejur seuouiM jjamxey JyBiAdog LON ONIMVYC A8 G3lJIO3dS S3HSINId TIY S39Gd3 dYVHS ANY SYYNg TIY SAOWFY MSV LJNOQ NI dI SSHLSIWITTIW NI SNOISNIWIG TIV 90 S0 V 0 enssi eu 00 ugnduossg LEERTE 5 913 SYUJIdODO LOHd Su31NT3d S3NIHOVIA Xv4 JO SOYAI NOILONAOAAFA OL ING V1v SLVYNOOWNI ANY Od FIAISNOISFA LON SI ANTYVW TI3MXVIW E S3DV34 ONLLNNOW OL 33 vnOS Y S avava aamimaa 38 LSAW S310H 1109 Moda ENITITHO 8 ONLLLND 330438 ATINIIYVI N SNOISNAW2. C 262 10 1 3 262 10 1 3 262 10 1 3 C 191 7 1 2 191 7 1 2 191 7 1 2 D 275 10 7 8 275 10 7 8 275 10 7 8 D 212 8 1 3 212 8 1 3 212 8 1 3 E E 1000VC Windlass 27 5 126 k Figure 2 1000 VC Winch Assembly Drawing Electric Models j S NRA 20 1000VC Windlass 1000 VC Windlass Parts Electric Models Item No Component Description Qty Part to Order Includes Items e E CIN usa re it freee 4 Washer 1 P101642 1 3 4 14 m E Stud 50TDC P101612 9 10 11 12 9 Stud 100TDC 4 P101613 9 10 11 12 10 Spring Washer 4 P101612 or P101613 or P101614 9 10 11 12 12 Nut 3 8 P101612 or P101613 or P101614 9 10 11 12 anne ies E o senemcum jem E mec meme I ae I gt m femme mama mea E Motor 24v 1000W Motor P11114 P101643 50mm TDC P101644 100mm TDC P101645 150mm TDC P101612 50mm TDC P101613 100mm TDC P101614 150mm TDC 1000VC Windlass 21 28 29 Figure 3 1000 VC Winch Assembly Drawing Hydraulic Models 1000VC Windlass 1000VC Windlass Parts Hydraulic Models Item No Component Description 1 Cap 2 Label 1000 3 Screw 3 8 x 1 4 Washer 5 Drum VC VWC VW 6 Retaining Collar 7 Deckplate 1000VC 8 Gasket Stud 50TDC 9 Stud 100TDC Stud 150TDC 10
3. SEND FULL DETAILS OF YOUR CRAFT TO OUR SALES DEPARTMENT FOR APPRAISAL AND WRITTEN RECOMMENDATION 1 Run the engine whilst using the Capstan Not only is this a safety precaution when using the Capstan for anchor handling it also helps minimise the drain on the batteries 2 When using the Capstan or an anchor winch always motor up to the Anchor while retrieving i e do not use the Capstan to pull the boat to the anchor 3 If the anchor is fouled do not use the Capstan to break it out With a Bollard or Sampson Post taking the load use the boat s engine to break the anchor loose 4 Do not use the Capstan as a Bollard 5 When at anchor or at the dock always tie off directly to a Bollard or Sampson Post 6 DO NOT USE THE CAPSTAN AS A MOORING POINT 7 ALWAYS TURN THE ISOLATOR SWITCH OFF BEFORE LEAVING BOAT 8 The Circuit Breaker and Isolator Switch Panel provides high current protection for the main supply cables and also the means to isolate the circuit When the Isolator Switch is ON red indicator lights shows the system can be activated at either the foot switches or the remote control station When the system is not being used ensure that the Isolator Switch is turned OFF 1000VC Windlass 5 APPLICATION THE MAXWELL 1000 VC CAPSTANS ARE DESIGNED FOR ALL TYPES OF ROPE LINE HAULING OPERATIONS REFER TO SPECIFICATIONS PAGE FOR RECOMMENDED MAXIMUM LINE SIZE Short link chain can be run on the drum when anc
4. Spring Washer 11 Washe 12 Nut 3 8 Shaft 1000VC 50TDC Shaft 1000VC 100TDC 13 I EE s 17 Quick Change Clip 18 Bearing 19 Locknut 20 O Ring 21 Collar Spacer Tube 50TDC 22 Spacer Tube 100TDC Spacer Tube 150TDC 23 Tension Pin 24 Gearbox 1000 44 1 25 Bolt Hex Hd M8x30 26 Washer Flat M8 27 Motor Hydraulic 28 Washer Spring 29 Nut M8 Qty 4 4 4 4 Part to Order P101642 Includes Items 1 3 4 14 6424 2 1 2 2 EBLT 1 3 4 14 1 3 4 14 N 5 6 7 9 x4 10 x4 11 x4 12 x4 18 22 6 7 9 x4 10 x4 11 x4 12 x4 18 22 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 3 3 3 1 3 4 14 15 16 17 23 15 16 17 23 15 16 17 23 6 7 9 x4 10 x4 11 x4 12 x4 18 22 19 20 21 19 20 21 19 20 21 6 7 9 x4 10 x4 11 x4 12 x4 18 22 6 7 9 x4 10 x4 11 x4 12 x4 18 22 6 7 9 x4 10 x4 11 x4 12 x4 18 22 15 16 17 23 N 4 25 x2 26 x4 28 x2 29 x2 25 x2 26 x4 28 x2 29 x2 N 7 25 x2 26 x4 28 x2 29 x2 25 x2 26 x4 28 x2 29 x2 P101643 50mm TDC P101644 100mm TDC P101645 150mm TDC P101612 50mm TDC P101613 100mm TDC P101614 150mm TDC 1000VC Windlass 23 40 x o 2 E 5 S un o o c o 2 Q 9 49 51 50 53 52 Figure 4 Gearbox 44 1 Assembly Drawing 24 1000VC Windlass Gearbox 44 1 Parts
5. gearbox and spacertube arrangement Apply Apply Apply grease here grease here Apply grease here grease here Grease must be applied to motor face gearbox locating lugs spacer tube gearbox thread shaft and clutch cone faces where applicable Use CRC 3097 or equivalent spray provided to coat all under deck components to help guard against corrosion Failure to do so will void warranty NE Apply vm Apply grease here grease here Rx 1 s zu Apply grease here grease here MCN E DP m es D ANE Yoon A 1000VC Windlass MSN 15 sS s esee VIN vrelOld undag aifuis 404 reordA ebeg Bun VN POILNLZ anss enu 10301 yaube jueueuueq TIHMXVIN L 104e 01 9S18A9J 01 24 01 yoymsj00 y jenuew uononnsul 100W SSE PUIM 0 J9j81 sjueuleJinboeJ punoM seues TIIMXVIN Jon puos Jemod ueu 404 iouejos p pu uuuioo Addans piousjos pap El AMHZJLIVG Ave 20 L 24 Wg L peeoxe jou 1snuu 10161091 youlm jo uonejoJ ey ebueyo jim 10JoW 10 Auayeq pue Kiegeq uee eq 1oyonpuoo Jamod ure an Ba a uo sjeuiuues Buiddems yau m jo uonejoJ oau 4ojejos rexeedg TIAMXVN aueyja n Jeep 60pZOMO 10 E8S YOS ELOEDYO eo2 nse d EOPZOND yym Buikeids Aq aumsiow jsureBe s euluui ess sisa uessoeoeu je pue uonejfejsur Jayy Bunious ejuepiooe jsureBe yoajoid 0 pe ee s aq 0 aje suoneuruuej je pue adA Buu jo aq oj ee sjeuruue Jojon
6. line around the drum in a clockwise direction Whilst pulling on the tail press the footswitch The capstan will rotate in a clockwise direction Increasing or decreasing the load on the tail whilst holding the footswitch down will increase decrease the rate at which the line will be hauled in Extra turns around the drum will increase the grip and require less load on the tail DON T PUT SO MANY TURNS ON THE DRUM THAT EASING THE LOAD ON THE TAIL WILL NOT ALLOW THE ROPE TO SLIP ON THE DRUM 1000VC Windlass 12 MAINTENANCE Carrying out the following simple maintenance procedures will provide years of trouble free service from the windlass and will ensure that the warranty remains valid Service Intervals Every trip 3 monthly 12 monthly 3 yearly Wash down Capstan Remove capstan components grease with suitable lubricant Split gearbox from spacer tube clean and re grease mating faces Spray fresh water into drainage slot on gearbox to breakdown and flush away any build up of salt debris that may have accumulated Service motor Recommended Lubricants Gearbox Oil Capacity 70ml 2 4 fl oz Type SAE viscosity grade 90 110 e g Shell Omala 320 Castrol Alpha SP 320 or other approved equivalents Mainshaft amp Bearing Marine Grease Lithium based or Lithium complex based e g Duckhams Keenol Castrol LMX Do not use soap based grease Above deck components CRC 3097 Spray Topwork
7. of the winch with CRC3097 Long Life Also protect the winch by wrapping with plastic film and tape Experience has shown that on long ocean deliveries as deck cargo sulphur from the ships exhausts settles and severely damages the chrome plating and stainless steel by breaking down the chrome oxide protective film PLEASE LET YOUR CUSTOMER RECEIVE THE CAPSTAN FROM YOU IN THE SAME TOP QUALITY CONDITION THAT YOU RECEIVED IT FROM US 1000VC Windlass OPERATION OF THE CONTROL SYSTEM The MAXWELL Breaker Isolator Panel provides protection for the main supply cables and means to isolate the circuit Turning the Isolator Switch ON on the panel readies the system for use The Capstan can now be operated by the footswitch WARNING When the Isolator Switch is ON the system can be activated at the footswitch When system is not being used ensure that Isolator Switch is turned OFF WARNING This system provides protection for the motor from excessive current and short circuit It does not provide protection against excessive heat build up due to prolonged operation or repeated operation under overload conditions Make sure you give the motor time to cool Abuse is not covered by Warranty USING THE CAPSTAN The vertical capstan is ideal for handling mooring lines docking lines or a rope anchor line To use proceed as follows 1 Check that the main power supply is ON at the Breaker Isolator Panel 2 Take several turns of
8. 1000 VC OWNERS MANUAL COPYRIGHT 1991 MAXWELL MARINE LTD ALL RIGHTS RESERVED PATENTS PENDING PRINTED IN NEW ZEALAND Manual Product Code No P103105 03 04 2009 MAXWELL MARINE INTERNATIONAL Ltd reserves the right to make engineering refinements on all products without notice Illustrations and specifications not binding as to detail 1000 VC OWNERS MANUAL CONTENTS INTRODUCTION SPECIFICATIONS PERSONAL SAFETY WARNINGS APPLICATION INSTALLATION Location Capstan Footswitch Breaker Isolator Panel Control Circuits Main Electrical System Hydraulic Systems Preparation of Mounting Preparing the Capstan Mounting the Capstan OPERATION OF THE CONTROL SYSTEM OPERATING THE CAPSTAN MAINTENANCE Servicing of Gearbox Servicing of Motor ORDERING SPARE PARTS AND TECHNICAL SUPPORT INSTALLATION DRAWINGS Typical Greasing Instructions Wiring Diagram Hydraulic Control Diagram Hydraulic Schematic 1000VC Overall Dimensions Assembly Drawings and Parts 1000 VC Electric Models 1000 VC Hydraulic Models Gearbox 44 1 Additional Resources Deck Cutout Details Warranty Form o oowoo N Note For your nearest retailer service agent or representative please refer to our website www maxwellmarine com 1000VC Windlass INSTALLATION OPERATING INSTRUCTIONS AND SERVICE MANUAL 1000 VC CAPSTAN INTRODUCTION You now own a Capstan from MAXWELL S premier range designed for all types of rope line
9. 14 SAE 10W 40 BP HLPHM 32 68 Castrol Hyspin AWS 32 68 BP Autrans T0410 Product code KGS LB P102784 15 85 34 90 P102785 15 85 34 90 P102786 10 15 22 35 P102787 16 0 35 24 P102788 16 0 35 24 P102789 10 30 22 70 P102790 16 15 35 57 P102791 16 15 35 57 P102792 10 45 23 00 1000VC Windlass IMPORTANT PERSONAL SAFETY WARNINGS WHEN USING YOUR CAPSTAN AT ALL TIMES PRACTICE GOOD SEAMANSHIP AND AVOID ANY LIKELIHOOD OF INJURY OR ACCIDENT BY ADHERING TO THE FOLLOWING RULES AT ALL TIMES KEEP HANDS FEET LOOSE CLOTHING AND HAIR WELL CLEAR OF THE CAPSTAN WHEN THE CAPSTAN IS NOT IN USE MAKE SURE THE CAPSTAN IS ISOLATED FROM THE POWER SUPPLY BY TURNING THE WINDLASS ISOLATOR SWITCH TO OFF NEVER OPERATE THE CAPSTAN FROM A REMOTE STATION WITHOUT A CLEAR VIEW OF THE CAPSTAN AND HAVING MADE SURE THAT EVERYONE IS WELL AWAY FROM THE CAPSTAN IF YOUR CAPSTAN DOES NOT HAVE A REMOTE CONTROL STATION AND IS OPERATED FROM THE FOOTSWITCHES ONLY ALWAYS IMMEDIATELY AFTER USE TURN THE CAPSTAN ISOLATOR SWITCH TO OFF THIS WILL PREVENT ACCIDENTAL CAPSTAN OPERATION IF YOU OR PASSENGERS ACCIDENTALLY STAND ON FOOTSWITCHES 1000VC Windlass 4 IMPORTANT HINTS FOR SAFE USE OF CAPSTAN BE SURE YOUR CAPSTAN HAS BEEN CORRECTLY SPECIFIED AND INSTALLED YOURS AND OTHERS SAFETY MAY DEPEND ON IT MAXWELL WILL NOT IN ANY WAY BE HELD RESPONSIBLE FOR SELECTION OF A CAPSTAN BY OTHERS INCLUDING DISTRIBUTORS AND AGENTS IF IN DOUBT
10. DO NOT OVER FILL Use the gasket supplied to seal the windlass to the deck For aluminium boats fit a non conductive gasket to insulate the deckplate from the deck to prevent electrolysis Tighten the nuts progressively and evenly Do NOT use power tools Make sure the installation is firm but do not over tighten the nuts 1000VC Windlass 10 10 Smear a coating of grease on the shaft and spacer tube Fit the gearbox motor assembly to the bottom of the spacer tube to engage with the teeth on the spacer tube and then tighten the plastic locknut by hand Note If the unit is going to be mounted in such a way that it may be tilted ensure the drainage slot on the gearbox is at the lowest point to prevent excess water etc sitting around the seals See also gearbox assembly drawing Drainage Slot 11 Rotate the shaft by hand or by using the manual crank handle to align the keyway in the shaft with the keyway in the gearbox Insert the key into the keyway 12 Fit the quick release clip into the groove in the bottom of the shaft to secure the key Make sure the eyelets are facing down and away from the keyway 13 When tightening the cables to the motor ensure the lower nut is secure Upper Nut against turning when tightening the upper nut This will prevent damage occurring within the motor Lower Nut IMPORTANT NOTE TO BOAT BUILDERS After completing installation we suggest that you spray the top works
11. IG LNO GIDRIYW YNOA XO3H 7 IVNNVW JHL A NIHLIM Q3NIV INOO SNOLLONYLSNI NOLLVTIVISNI GNVLSYSGNN 8 ava SAONVUWATO XDIAYIANN X TIY 303HO MOYO ONLLLND 390338 T dd SET p uo peoedsinb3 J 0 0T S loH t 00 SET 9 iyoJd a3ejd ep Jo aum GOT LIMITED WARRANTY Warranty Maxwell Marine International Ltd provides a three year limited warranty on all windlasses for pleasure boat usage and a one year limited warranty for those systems used on commercial or charter vessels Warranty service and parts are available around the world Contact your nearest Maxwell office for a complete list of service centres and distributors This warranty is subject to the following conditions and limitations 1 This Warranty will be null and void if a there is any neglect or failure to properly maintain and service the products b the products are serviced repaired or maintained improperly or by unauthorised persons c loss or damage is attributed to any act matter or omission beyond the reasonable control of Maxwell or the purchaser 2 Maxwell s liability shall be limited to repair or replacement as determined by Maxwell of the goods or parts defective in materials or workmanship 3 Determination of the suitability of the product and the materials for the use contemplated by the buyer is the sole responsibility of the buyer and Maxwell shall have no responsibility in connection with such suitability 4 Maxwe
12. ROVIDE STIFFENING THIS SHOULD BE DONE 2 IT IS VERY IMPORTANT THAT THE ABOVE DECK PAD TOP SURFACE OR DECK AREA COVERED BY THE GASKET SUPPLIED AND THE UNDERDECK AREA AGAINST WHICH THE LOAD WASHERS SEAT ARE SMOOTH FLAT AND GENERALLY PARALLEL 3 The gasket supplied with the Capstan can be used for accurately spotting the mounting holes and marking the cut out After spotting bore the necessary holes These must be drilled parallel to each other and square to the mounting face DON T SPOT THROUGH THE GASKET WITH THE DRILL THIS WILL DAMAGE THE GASKET NOTE For boats of steel or aluminium construction it is very important that the deckplate is insulated from the deck with a non conductive gasket provided that the mounting studs pass through insulators and that the underdeck fixings are insulated from the deck It is also important that the Anchor and chain is insulated from the hull including rubber lining the chain locker and insulating the fixing for the end of the chain to the hull Without these precautions electrolysis can occur It is not necessary to separately earth the Capstan as the electric motor is of the isolated Earth type 1000VC Windlass 9 PREPARING THE CAPSTAN ATTENTION Please note when installing the capstan The shaft MUST be coated in Shell Nautilus NLG12 Marine Grease Castrol Boating Grease Valvoline Val Plex EP or equivalent grease See Typical Greasing Instructions Remo
13. euip OB o seu y esWueujo sd GZ Jeq UU ayy JOU si y ur eansseJd ay JI SUH Una oj pejoeuuoco eq UBD URIP 99671 8 21 MOU pepueuiuuoo81 10 ejenbepe ale sjueuoduiroo ojneip Au pajoajes yey s nsug TTS MNS 1nsuoo pejepouiuio2oe aq ue einssaid pue oj jelang spiing P epuels TIAMXYIN 0 818491 jeu DL L Buas eunsseud MOJ pepueuuuo2ay NVISdVO AIDA j31 9y 2962 use 429409 cczzds 0009 os u 61 v usz uoeuo9 OSZZdS 0007 S Of00Z uese 6OCtld 0022 x 91007 usse 99cvid 0001 bug seg 8100 Jay Su uman 81301 ses BAIDA 19199 Auo ssojou yaapa 103 100 ZL XOW UIDJP 350 uondussag ASN euiDjjs uon ns JDijneu ur paujue2 uedo SADA j0JjuO2 piouajos uonsaup jong 18 1000VC Windlass Figure 1 1000 VC Winch Overall Dimensions 160 6 2 7 SL 122 50 4 5 6 680 3 1 8 u u D Extent of Motor 12V or 24V Motor Hydraulic Motor 322 50 12 2 3 372 50 14 2 3 422 50 16 2 3 308 50 12 1 7 358 50 14 1 9 408 50 16 1 12 50TDC 100TDC 150TDC 50TDC 100TDC 150TDC A 200 7 7 8 250 9 7 8 300 11 4 5 A 186 7 1 3 236 9 1 3 286 11 1 3 B 107 4 1 4 107 4 1 4 107 4 1 4 B 95 3 3 4 95 3 3 4 95 3 3 4
14. hauling Mounted vertically the compact design allows working of mooring or docking lines from any direction The unit is also suitable for horizontal mounting IMPORTANT FAILURE TO ADHERE TO THE CORRECT APPLICATION INSTALLATION OPERATION AND TO CARRY OUT THE MAINTENANCE SERVICE AS DESCRIBED HEREIN COULD JEOPARDISE YOUR SAFETY AND INVALIDATE THE WARRANTY Your MAXWELL Capstan is a precision engineered product Please read these instructions carefully 1000VC Windlass 2 SPECIFICATIONS PULL RATE AT NORMAL WORKING LOAD RECOMMENDED MAX LINE SIZE POWER OPTIONS 50mm 2 Deck Clearance 100mm 47 Deck Clearance 150mm 6 Deck Clearance ELECTRIC MODELS Current at Normal Working Load SUPPLY CABLES HYDRAULIC MODELS Recommended Flow Recommended Press Hydraulic Supply Lines Hydraulic Motor Ports Oil WEIGHT Nett 50mm 2 Deck Clearance 100mm 4 Deck Clearance 150mm 6 Deck Clearance 454 kg Max 1000 Ibs 20m min 65ft min 14MM Product Code P102784 12 Volt DC P102785 24 Volt DC P102786 Hydraulic P102787 12 Volt DC P102788 24 Volt DC P102789 Hydraulic P102790 12 Volt DC P102791 24 Volt DC P102792 Hydraulic 12 Volt 120 160 Amps 24 Volt 100 140 Amps See Page 8 20 Litre min 5 3 US Gal min 100 BAR 1450 p s i 12mm 77 diameter Y U N F Viscosity ISO 32 ISO 68 20 50 Suitable oils Shell Rimula x 15W 40 Shell Myrina M15W 40 Penzoil SAE 10W 40 Texaco 18
15. hor hauling however in such applications the bronze drum version is recommended They are suitable for both vertical and horizontal mounting Mounted vertically the Capstan provides an ideal way to handle anchor and mooring lines On sail boats the snag free design offers minimum obstructions to sail handling As an anchor winch mounting the Capstan horizontally in the anchor locker will leave the deck unobstructed Horizontal mounting is also suitable for use on davits or as a cargo handling winch WARNING BE SURE YOUR CAPSTAN HAS BEEN CORRECTLY SPECIFIED BEFORE INSTALLATION MAXWELL WILL NOT IN ANY WAY BE HELD RESPONSIBLE FOR SELECTION OF A CAPSTAN BY OTHERS INCLUDING DISTRIBUTORS AND AGENTS IF IN DOUBT SEND FULL DETAILS OF YOUR APPLICATION TO OUR SALES DEPARTMENT FOR APPRAISAL AND WRITTEN RECOMMENDATION 1000VC Windlass 6 INSTALLATION Where to Locate the Capstan The MAXWELL 1000 VC Capstan can operate in either clockwise or counter clockwise rotation depending on how the electrical connections are made Normally the winch should be wired for clockwise rotation when looking down on the drum refer Wiring Diagram NOTE Use only clockwise rotation for handling 3 ply twisted rope otherwise problems will occur in laying the rope The Capstan should be positioned to allow the rope to have a clear run from the bow roller or turning block on to the drum The bow roller should have a concave radius or vee to centra
16. inst moisture by spraying with CRC2043 Plasti Coat CRC3013 Soft Seal or CRC2049 Clear Urethane Refer to wiring drawing for wiring details 1000VC Windlass 7 MAIN ELECTRICAL SYSTEM Cable lengths given are from the battery terminal to the terminal on the windlass motor via the solenoid box and back to the battery Where a portion of cable runs through the engine room a size increase should be made as indicated After all connections have been made and system tested seal terminals against moisture by spraying with CRC2043 Plasti Coat CRC3013 Soft Seal or CRC2049 Clear Urethane All installations must be carried out in accordance with USCG ABYC NMMA or other local electrical requirements Recommended conductor sizes allow for a maximum 10 voltage drop over the total length 12v systems Total Cable Length From Battery Engine room Size to Winch Back to Battery Cable Size Correction mm AWG mm AWG Up to 12 m 39 26 3 34 2 12m 16m 39 52 34 2 16m 19m 52 62 42 1 19m 25m 62 82 54 0 25m 31m 82 102 68 00 Total Cable Length From Battery 24v systems Engine room Size to Winch Back to Battery Cable Length Correction mm AWG mm AWG Up to 14 m 46 14 6 14 6 14m 17m 46 56 14 6 17m 27m 56 88 22 4 Engine Room si
17. lise the rope NOTE When using the Capstan for hauling an anchor line make sure you securely fasten the end of the line to the boat When positioning the Capstan allow access for conveniently connecting the supply lines under deck after it is bolted in position Where to Locate the Footswitch THE FOOTSWITCH SHOULD BE POSITIONED FAR ENOUGH AWAY FROM THE CAPSTAN TO ENSURE THE OPERATION CAN SAFETY TAIL FROM THE WARPING DRUM The footswitch should be at least 500mm 207 from the Capstan THE BELOW DECK PORTION OF THE FOOTSWITCH SHOULD NOT BE EXPOSED TO WATER OR WET ENVIRONMENT AND THE BREAKER HOLES MUST BE KEPT CLEAR Ideally the footswitch should be external to the rope anchor locker The arrow on the footswitch should be arranged to indicate the direction of operation Where To Locate The Breaker Isolator Panel Electric Capstan Only This should be mounted in a dry place within 1 8 metres 72 of cable length from battery This equipment or equivalent is mandatory to meet U S C G requirements CONTROL CIRCUITS The footswitch is used directly in the circuit to control the Electric 12 and 24 Volt Capstans refer wiring drawing Cable sizes should be selected as suitable from the table on page 8 When the footswitch is used to control a Hydraulic Capstan by activating the solenoid valve the footswitch circuit should be wired using 1 5mm 16 AWG cable After all connections have been made and system tested seal terminals aga
18. ll shall not be liable for any loss damages harm or claim attributed to a use of the products in applications for which the products are not intended D corrosion wear and tear or improper installation c improper use of the product 5 This Warranty applies to the original purchaser of the products only The benefits of the Warranty are not transferable to subsequent purchasers 6 Maxwell shall not be responsible for shipping charges or installation labour associated with any warranty claims T There are no warranties of merchantability fitness for purpose or any other kind express or implied and none shall be implied by law If any such warranties are nonetheless implied by law for the benefit of the customer they shall be limited to a period of three years from the original purchase by the user 8 Maxwell shall not be liable for consequential damages to any vessel equipment or other property or persons due to use or installation of Maxwell equipment 9 This Warranty sets out your specific legal rights allowed by Maxwell these may be varied by the laws of different countries In addition the purchaser may also have other legal rights which vary from country to country 10 To make a claim under this Warranty contact your nearest Maxwell Marine office or distributor Proof of purchase and authorisation from Maxwell will be required prior to any repairs being attempted To be eligible for warranty protection please eithe
19. puoo Jemod ureu py MOV 91 0N tutu L ezis Jojonpuoo WUNUYUIJA sjueureunbel YWAN DAgV 99Sh UMA pardas ANGLO sem ji uolui 10 184 ue JAG SOUEPIOHDE UI no pales eq pjnous suoyejjelsui Iv esodind Jayo Aue 03 pasn sq jou ysniu Buimesp U91MS1004 TIIMXVIN gt H amp x S DIT SULEN Ii AxeN WOJ ugum ur uesuoo sul Jnoygim sJojoenuooqns Buipnjoui SI N suossad jaujo Aue oj peje2iunuiuoo sjuajuoo gt Sl BABY Jo paueo pardos aq jou snu pue puewep uodn patunjas eq 1snuu Buimesp Siu L 917 INTAN TISMXVIN 40 Ayadoud pyuapyuos eui ee uaau peuiejuoo sjiejap Jo pue ubisap ay pue jubuAdoo q pajoajoJd si Bumesp siu 16 1000VC Windlass ceelOld CNVIV3Z MAN ANYDIONY Q UT3NIHVIN TISMXVIN 0007 DA OL dN NVISdVO OlInvsdAH 804 OLLWNAHOS TOULNOI sjoquoo esnou I uAA Jo eBpug NPA EUONOBIIC a A ee dl ISA eee NEM A A Pee LES ens i 007 aa uonduoseq UOISIA9M _ EH E k 90 Abe Sjojuoo oj O Ajddns semog sunda Ionuoo ye JO pesn aq JSNW zuiuig L 15891 Je Jo s1jojonpuoo pugjsnjnui pauu 1AVOLO OLd 0L Ly V L3 pepueuiuuooe ye 19xeeJq 1no4to ejqejese jlenueyy zs S onuoo eu o jddns semod JO uoi Jolp os LS UOHMSIOOJ KO ONJO 17 1000VC Windlass NOLL93910 WAG LMS LOL 9 0009 0001 NviSdvO ONVIVIZ MIN QNY DIOfIV OILVIN3HOS OMNVYCAH 89 ar 60 0 vZ nss oiuj 0014 UT S3HONIM TIIMXVA pexoeu Ue ey o Apo
20. r complete the form below at the time of purchase and return it to the Purchaser appropriate retailer or supplier of the goods or fill out the electronic Warranty Form on our website www maxwellmarine com Name Address Telephone Facsimile Supplier Dealer Name Address Telephone Facsimile Windlass Model Serial Number Date of Purchase Boat Type Windlasses Supplied al With boat Name L O A al Fitted by boat yard dealer O Purchased from dealer chandler Built by
21. s The above deck parts of the capstan should be washed down with fresh water regularly Every three months remove the drum and lubricate the shaft and bore inside the deckplate with marine grease Gearbox The gearbox is a self contained sealed unit We recommend that the gearbox be removed and serviced by an authorised Maxwell service technician every three years Visit our website www maxwellmarine com for a list of service centres and agents Check the gearbox oil level every six months using the sight glass 1000VC Windlass 13 Motor For maximum protection we recommend that the motor be sprayed periodically with CRC Soft Seal For Electric motors spray also around electrical connections The electric motors should be serviced by a qualified electrician annually or more frequently in commercial applications ORDERING SPARE PARTS AND TECHNICAL SUPPORT Please refer back cover for your nearest MAXWELL distributor or visit our website www maxwellmarine com When ordering spare parts and for technical support please quote the following Windlass Model Serial Number Power Supply 12V 24V or Hydraulic Description Quantity Required 1000VC Windlass 14 Typical Greasing Instructions Note Picture shows typical winches greasing instructions apply to all types using this motor
22. ve the Capstan from the packaging Subject to the type of packaging used the Capstan will be either completely assembled or with the motor separated from the gearbox Refer to the appropriate assembly drawing provided for the Capstan being installed and proceed as follows 4 If the motor is not fitted to gearbox assemble it as follows For Electric Motors Offer motor up to gearbox aligning drive pin with slot in the worm Insert and tighten two bolts and washers refer to Assembly Drawing Electric Models For Hydrualic Motors Offer motor up to gearbox aligning drive pin with slot in the worm Insert and tighten two bolts washers and nuts refer to Assembly Drawing Hydraulic Models MOUNTING THE CAPSTAN Fasten the windlass to the deck using the nuts and washers supplied Use the Deck Cutout Details drawing as a guide for marking and cutting the holes Tip On GRP boats running the drill in reverse first will reduce chipping of the gel coat Using hole saws cut the holes for the spacer tube and chain pipe On GRP or wooden decks seal the edges of the holes with epoxy to avoid ingress of moisture Remove the gearbox from the spacer tube by undoing the Locknut and quick release clip With gearbox held horizontally check that oil is showing half way up the sight glass If necessary top up with SAE 90 Shell Omala 320 Castrol Alpha SP320 or equivalent by removing the sight glass and adding the required amount
23. ze correction is based on the ambient temperature of the engine room to be 60 C 1000VC Windlass HYDRAULIC SYSTEMS Pressure flow quoted in specification on page 3 assumes operation at rated capacity with standard motor fitted Levels below that specified can be accommodated by a motor change with a corresponding change to stall torque and or speed Two levels of supply and control are possible BASIC SYSTEM This covers applications where the Capstan is supplied from an engine driven pump or single function power pack In the case of a single function power pack control of the capstan is via a hydraulic solenoid valve which is operated by the footswitch In the case of supply from an engine driven pump the footswitch directly controls the electric clutch MAXWELL LINK SYSTEM MULTI FUNCTION ELECTRO HYDRAULIC POWER PACKS See separate manual for these multi function multi purpose systems PREPARATION OF MOUNTING Standard units will accommodate deck thickness up to 100mm 4 Extra clearance models are available to accommodate deck thickness in the range of 50mm 2 to 150mm 67 IMPORTANT 1 IT IS IMPERATIVE THAT THE DESIGNER INSTALLER ENSURES THAT THE DECK AND UNDERDECK PAD ARE OF SUFFICIENT THICKNESS AND STRUCTURAL STRENGTH TO SUSTAIN THE LOADS CAPABLE OF BEING IMPOSED ON OR BY THE CAPSTAN THE UNDERDECK PAD SHOULD SPREAD THE LOADS AS WIDELY AS POSSIBLE AND IF USE CAN BE MADE OF A BULKHEAD OR CROSS MEMBER TO P
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