CHD15000-KES Operators Manual
Contents
1. w py acie HEAVY DUTY GENERATORS OPERATOR INSTRUCTION MANUAL o pe WW IDUN w WW Ew HEAVY DUTY GENERATORS f CONTRACTOR HEAVY DUTY SERIES MODELS CHD11000K ES CHD15000K ES P O Box 495 St Peter MN 56082 Phone 507 357 6700 Fax 507 356580 TABLE OF CONTENTS INTRODUCTION FEATURES BY MODEL PRECAUTIONS FOR SAFE USE PRESTART PROCEDURES ENGINE STARTING STOPPING MAINTENANCE CHD SERIES PARTS ILLUSTRATION CHD SERIES RECEPTACLE PANEL ILLUSTRATION OPTIONAL WHEEL KIT PK350 WINPOWER LIMITED WARRANTY SIDA GA BW WN me em Copy you model and serial number here MODEL No other Winpower generator has the same serial number as yours It is important that you record SERIAL NUMBER the number and other vital information here Ifyou PURCHASE DATE should ever need to contact us on this unit it will DEALER help us to respond to your needs faster INTRODUCTION Thank you for purchasing a Winpower generator This manual covers the operation and maintenance of the CHD Models It contains the latest product information available at the time of printing Winpower Inc reserves the right to make changes at any time without notice and without incurring any obligation WARNING Indicates a possibility that personal injury equipment damage or other property damage could occur if the instructions are not followed CAUTION Indicates a possibility that personal injury equipment2. ve T 7 Dd TERES C 54 5 176 erum 1 4 3 a LU lt gt XR M v2 PK350 PORTABILITY KIT DESCRIPTION PARTNO 1 SUPPORT AXLE QTY 2 300065 1 2 SUPPORT RIGHT HANDLE 300066 1 3 SUPPORT LEFTHANDLE 300066 2 4 SIDE REAR SUPPORT QTY 2 300067 5 HANDLE 300068 1 6 BOTTOM REAR SUPPORT 300094 1 7 ASSEMBLY WHEEL amp TIRE QTY 2 45657 1 8 HUBCAP QTY 2 64327 9 AXLE 64326 13 10 PLUG TUBE QTY 2 15511 1998 WINPOWER INC Page 6 CHD SERIES mmm Limited WE WE Be BE 2 Winpower Inc hereby warrants for one year the generator set described herein to be free from defects in material and workmanship if properly installed serviced and operated under normal conditions according to our instructions This warranty covers parts and labor and is extended to the original purchaser for a period of one year 365 days from the date of purchase During that period Winpower Inc will replace free of charge upon examination by the factory or an authorized service center any part or parts found to be defective in material or workmanship This warranty does not obligate the manufacturer to bear any transportation charges in connection with the replacement or repair of defective parts or delivery of the defective generator set This warranty does not cover rental charges for replacements while defective unit is being repaired The replacement of parts
3. and or service arising out of abuse neglect or normal wear and tear is not covered by this warranty Winpower Inc hereby disclaims any and all implied warranties including but not limited to warranties of merchantability and fitness for any if and to the extent that such disclaimer is not forbidden by any applicable law Implied warranties including but not limited to warran ties of merchantability and fitness for any particular purpose which Winpower Inc is so forbidden to disclaim by an applicable law are warranted one year from the date of purchase This is the purchaser s sole and exclusive remedy hereunder Liability for consequential incidental or special damages and or expenses under any and all warranties are excluded to the extent exclusion is permitted by law All applications for warranty must have the model and serial number of the unit for which the application s is being filed customer s name address phone number and date of sale otherwise the warranty application and payment may be rejected or delayed SPECIFIC CONDITIONS NOT COVERED BY LIMITED WARRANTY The generator set is equipped with an engine which is not covered by this warranty The engine is covered exclusively bv the engine manufacturer s warranty presented in the enclosed engine manual The generator set is intended to be used as constructed by the factory Any modifications to the assembly such as conversion
4. to LP gas fuel will void the warranty Winpower Inc does not warrant any modifications to the unit CHD SERIES 1998 WINPOWER INC Page 7
5. ACE BATTERY TRAY QTY 2 n SUPPORT BATTERY TRAY 300054 300054 19 BATTERY A POSITIVE 15767 4 157674 BLE NE E Soo ASSEMBLY HOSE amp FILTER BE DECALSET 15209 15209 KIT LIFTING 300144 300144 PLUG 60A 3P4W Mes A SPECIAL STUD 231972084 23 197 034 SA NBR 1998 WINFOWER INC Page 4 CHD SERIES M a RECEPTACLE ED qu PANEL ASSEMBLY ae a CHD11000KES que SML uie ss PART NO 300135 1 i See RECEPTACLEPANEL ASSEMBLY 300135 1 300135 2 DESCRIPTION CHD11000KES CHD15000KES CIRCUIT BREAKER 57030 7 45A 2P 57030 5 60A 2P CIRCUIT BREAKER 20 IP 240013200 240013200 RECEPTACLE 60A3PAW 52522252552 Bruges RECEPTACLE NEMA 5 SOR _ Dok RECEPTACLE 5 15 240007401 240007401 DUPLEX RECEPTACLE 5 15R 240008150 240008150 RUNNING TME METER 58166 1 58166 1 CIRCUIT BREAKER 50A IP N A 91977 3 ze e o Ufa em RECEPTACLE nA s PANEL ASSEMBLY i x CHD15000KES 201 PART NO 300135 2 uli oy 2 6 OS i gt z ST 11114 2 a J Bi 77 SE DX i oO N TA T h Pil 1 B 235 loa 87 34 l T 5 B E ILLI W 1 i 272 te V See ARDS GENERATOR D WD Sere 1998 WINPOWER INC Page 5 CHD SERIES
6. a shutoff should the oil level drop in unusually harsh operating conditions The CHD offers full power from the straight blade L14 60R receptacle for delivery of power to junction boxes or a manual power isolation switch for standby applications Always utilize a manual power isolation switch in home standby applications to isolate this generator from the utility power supply failure to do this will result in sever injury or death to line personnel repairing the utility power Consult a licensed electrician if you have any questions These units are designed for regular heavy and severe loads and operating conditions These units are made to faithfully serve the construction rental ag and standby markets where the added cost of the heavy duty features are offset by the increased reliability of the generator s ability to stay on the job to completion day in and day out FEATURES BY MODEL LUBE OIL 2 1QT2L 21QT2L FUEL TANK 6 GAL 6GAL MODEL ENGINE MFR MODEL KOHLEROHV 2 KOHLEROHV 25 CHD11000KES CHD15000KES START TYPE 12V ELECT 12V ELECT WATIS MAX RATED 120 240V 11 10 83 41 6 15 135 1125 562 LUBE OIL CAPACITIES LISTED FOR CONVENIENCE ONLY USE ENGINE MFRS RECOMMENDATION START TYPE 12VDC BATTERY ELECTRIC START Full protective roll cage carrying frame Electric Start 12VDC starter motor with battery tray and cables Battery not Furnished Spark Arresting Muffler USDA For
7. al injury or damage to the electric tools CHD SERIES ENGINE STARTING STOPPING Engine starting 1 Install fully charged battery 2 Check oil and fuel levels 3 Make sure the appliance is disconnected 4 Move engine choke control as far forward as possible toward Choke or Start position When the engine is warm or the temperature is high start the engine with the choke in the run position 5 Place the engine stop switch in the position 6 Operate start switch With the choke fully closed press firmly on the Stop Run Start switch pushing into the momentary Start position Never crank for more than 5 second intervals and allow 20 second rest cycles between crank cycles Never crank the engine more than 5 cycles If the engine does not start review the status of the fuel supply and oil level MAINTENANCE Before start up perform the following routine maintenance items 1 Check fuel supply 2 Check engine oil level if not full add as required Ifat service interval start engine to warm oil drain and replace 3 Check air cleaner service if required 4 Inspect for loose bolts and screws Retighten all loose items Replace all missing or broken items Inspect for broken receptacles replace broken items 5 Inspect for fuel and oil leaks Service as required to stop leakage 1998 WINPOWER INC Page 3 7 When the engine starts open choke gradually If the engine does not sta
8. d increase the danger of carbon monoxide poisoning Always pay strict attention to the fire codes building codes and safety regulations if the generator is operated inside a building WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other repro ductive harm WARNING not operate the generator with wet hands because severe electrical shock may occur Do not operate in the rain or snow Fueling the engine continued If long term storage is expected a fuel stabilizer such as STA BIL should be used to eliminate the formation of fuel gum deposits in the fuel system Fuel Capacity See page 1 Model Features When refueling the following steps are recommended WARNING Always stop the engine Disconnect and ground the spark plug lead wire NOTE Close the fuel valve at the base of the fuel tank NOTE Check the fuel strainer Never operate without a fuel strainer CAUTION Always wipe up ail spilled fuel Replace spark plug lead wire NOTE Open the fuel valve NOTE Ensure the circuit breakers are in the pushed in or Reset position and the GFCI receptacle is reset WARNING Before starting disconnect all power cords from the AC receptacles on the generator panel WARNING The generator may be hard to start if a load is connected It is dangerous if electric tools are powered during start up This could result in person
9. damage or other property damage could occur if the fi instructions are not followed NOTE Lists helpful information waich should assist vou in geuing satisfactory performance from your new generator If you have a problem with vour generator or have any questions about the generator consult an authcrized Winpower distributor dealer or service center Should you require additional information please consult the factory service department The Winpower generator is designed to give safe and denendable service if operated according to the instructions given in this manual Read and understand the owner s operation and service manual before operating the generator Failure to do so could result in personal injury or equipment damage This manual covers the CHD series of heavy duty generator sets from Winpower in 11 and 15 kW Both use heavy duty generator features and one of the highest horsepower kW ratio on the market The modeis covered by this manual are listed below with their notable features 1998 WINPOWER INC Pagei CHD SERIES The CHD series 15 designed with features that contractors and rental firms are looking for Primary applications for the CHD series are frequency and lengthy runs including standby power for extended outages The CHD line carries a standard six gallon tank that ensures long run times in between fill ups It is recommended to check the engine oil level at every fueling however the engine is also protected with
10. est Service Approved PRECAUTIONS FOR SAFE USE To avoid fires WARNING Do not store combustible material such as straw waste paper scrap wood etc where the generator is to be stored WARNING Do not store dangerous or flammable materials such as lubricants celluloid gasoline explo sives etc near the generator WARNING Operate the generator on a level surface If the generator is tilted or moved during use there is the danger of fuel spillage and or a chance the generator will overturn CAUTION During operation maintain a safe distance of at 1 least three feet one meter from buildings or M other equipment When a generator is located too close to a building or other equipment heat and exhaust from the engine will cause the surrounding air temperature to rise This will reduce the generator s cooling capability and could cause the engine or generator to over heat CAUTION Do not enclose the generator install in a 1 recreational vehicle or cover with a structure because this will cause it to overheat creating a possible equipment damaging condition WARNING Always stop the engine when refueling due to the extreme danger that fuei vapor or spilled fuel may be ignited 1998 WINPOWER INC Page 1 CAUTION Be careful not to spill fuel when refueling If fuel is spilled completely wipe up and let dry before starting the engine CAUTION Do not overfill the tank Never refuel in the presence of a li
11. ghted cigarette or open fire WARNING Never refuel a hot engine Always allow the engine to cool before refueling Other precautions WARNING Do not store dangerous flammabie materials such as lubricants celluloid gasoline explo sives etc near the generator CAUTION Do not touch the muffler during operation or just after stopping because a serious burn could result The exhaust system operates at a very high temperature CAUTION Do not get water on the generator If the unit becomes wet allow it to completely dry before operating Also a wet spark plug may prevent the engine from starting CHD SERIES PRECAUTIONS FORSAFE USE CONTINUED Other precautions continued CAUTION Do not connect the generator to the house hold electrical system without using a UL listed double throw disconnect switch Any such installation should be made only by a licensed electrician in accordance with all city county province state regional and national electrical codes CAUTION Ifyou should notice an abnormal noise odor vibration etc when the unit is operating it should be stopped immediately and the reason for the condition determined Failure to do so could permanently damage the unit as well as associated equipment If the cause cannot be determined the unit should be taken to the nearest service center for proper diagnosis WARNING Make sure that the unit is grounded properly and in accordance with all ap
12. plicable regulating codes PRESTART PROCEDURES Check the engine oil level CAUTION Removethe oil filler cap to check the oil level If the oil level is low add a high quality motor oil to the full mark on the dipstick CAUTION Engine oil is a major factor affecting engine performance and service life Use only recommended types and grades of lubricating oil see engine manual for manufacturer s recommendation If your engine manual has been misplaced then the following is recom mended Summer SAE 20 30 Winter SAE 10W 30 CAUTION engine is shipped WITHOUT oil Use A high quality detergent oil classified For service SF SE SD or SC Detergent oils keep the engine cleaner and retard the rormation of gum and varnish deposits Use 4 stroke oil do not use 2 stroke oil Oil capacity see engine manual CAUTION Running the engine with insufficient oil can cause serious engine damage Fueling the engine The engine manufacturer recommends the use of clean fresh lead free gasoline Leaded gasoline may be used if lead free is not available The use of lead free gasoline results in fewer combustion deposits and longe valve life 1998 WINPOWER INC Page 2 Exhaust gases WARNING Do not operate th generator in locations with poor ventilation such as home interiors warehouses tunnels wells pits tanks ship holds etc Fatal levels of gaseous fumes can accumulate in poorly ventilated areas an
13. rt review the status of the fuel supply and oil level All units are equipped with low oil protection If the oil level or pressure is below the safety point the engine will not start Always restore the oil level to the full mark before restarting the engine Engine stopping 1 Remove all electrical load by disconnecting all power cords from the rear generator panel 2 Place the side panel Stop Run switch at the Stop position 6 Start unit and check for abnormal noise and vibrations Correct any abnormal condition 7 Inspect exhaust system 8 Ensure the generator cooling slots are clear for proper ventilation Refer to the engine manual for the manufacturer s recom mended engine maintenance procedures To ensure reliable starting start and run the unit periodically to minimize carburetor clogging and fuel varnishing When the engine will be stored for long periods of time without exercis ing drain all fuel from the carburetor and fuel system CHD SERIES CHD11000KES amp CHD15000KES COMPLETE UNIT ASSEMBLY PARTSILLUSTRATION DESCRIPTION CHD11000KES CHD15000KES 1 ENGINE 300116 2 300116 3 2 EXHAUST SYSTEM 3001 19 1 16039 1 3 GENERATOR 300043 10 300043 11 6 SPACER GEN SUPPORT 300040 1 300040 1 7 SUPPORT GENERATOR 300039 1 300039 1 8 n S Ae we OBES 14 FUELTANKCAP 240020003 24002003 15 ASSEMBLY CONTROL 300135 1 300135 2 AES UI BR
Download Pdf Manuals
Related Search