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Konelab Service Manual

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1.
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3. Figure 4 23 Konelab 20 Measuring channel 840600 Konelab Service Manual 48953054 4081 November 2 2003 4 37 Different Parts of Konelab aie Tax D jasnofns Df isuny NOLOA DADAM 8 10 aana pu auo sButuds apis ay iur 1 800005 unnumpimn 10495098 asno 08580104 S4 uo si 48403 ayy aye Dssnyauuasn uad Z Bunow BJD suds 46802 40 UBU0SDI iuo uUD 3JA31 UMBA 16 uafina pu apb 544 5 3402 10 apis 12 104 pun 158544 Df snn snuuasn uaisnaf o n ord ons 1 050 zz 344207 vaa aJ ja dyg u uppia si 67 D gs N
4. 2 483 1 R23 R7 228 5 02 E 10 12 2 RE 92 20 T Cy Some 01 quos CI C6 20 nr C10 RID 112 Tee 02 55 07 cs Rt 819 824167 1 6 4 x Lez R12 18 5 U3 R13 Figure 7 19 THE COMPONENT LAYOUT OF SURF1 Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 27 1 14 TEMP3 TEMP3 is an intelligent temperature controller board It contains CAN bus interface for communication with the analyser central processor and a micro controller for taking care of both the external communication and drive functions for 2 PWM pulse width modulation channels The board s CAN bus and power is wired and pcb id number selected via motherboard Two channels for temperature control used in the incubator the surement channel and in the ISE arm Six thermistor inputs for temperature control loops and other measure ment Optional connection for driving Peltiers via additional board Diagnostic features for thermistor and heating elements open or s
5. e e 8 3 2 2 O C25 826 S c a c C44 C31 C61 21 2 2 e 5 __ 5 lie L de i J 25 eg n So Sh e Ca J 6 20 N gt R57 N C2 r 54 2 R47 VY allo Q 052 gt M GEB 07 03 Dig Dit pu C45 630 C62 ea EU 55 S C59 SHE 9 NE S N 285 231057 55 emm v gt E 5 4 2 Figure 7 6 THE COMPONENT LAYOUT Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 13 7 6 LED1 1 LED1 2 and LED1 3 LED1 board is for LEDs used in the analyser LED1 1 is for one bicolour LED LED 1 1 is used the STAT insert cover and the reagent insert cover LED1 2 is for two LEDs LED1 2 is used in the segment insert cover and in the cuvette loader LED1 3 is similar to LED1 2 except green and red are vice versa and used in the cuvette loader in Konelab 20 To see the positions of LED boards refer to cable chart page 3
6. 06 NI AINO 391 Konelab Service Manual Figure 3 48 Syringes and pumps 30 30i 48953054 4081 November 2 2003 Version Cable Charts 3 54 asom ENT CAE wam 86 8 c osoxwi 2 4 6 1 vc al 5 5 x u3avol ALLAAND Gl YOLOW 5 E HOSV3N YOLOW GEZA 009 6103 7913 99 009 2203 009 002 ze al LAONI e g gt 7804 009 8913 09 Figure 3 49 Incubator measuring channel 30 301 November 2 2003 48953054 4081 Konelab Service Manual 3 55 Cable Charts Version 93993015 e dl YOLON 6 L 33
7. q W A QS W Wq q 48953054 4081 Figure 4 7 Konelab 20 Back panel 841380 VOZ _ pued yoeg mE sea Hat ON He sepesiedng AS 91 8086198 ET 02 O MH Pel soinnw adf 6669 uefouof nyan V SOV MMI31 Do S 2 a DOZ a D a e D e o o E DUNS ZI c Zi CS N 4 15 9 x DOM e 000 2 NS v a D a a 17 a ueejejse ejuttulo uenunjeung 17 O 664161 un yjue npued jesi 102 806969 86 9 Aeisnie Ieuey 6 682169 F 6NIG 8 gt 242619 CLENIG nnaojoxyorsnny 7L 052619 CV6NIQ 8 nna4oj
8. 9 015 31dNVS Figure 3 9 Storages 60 601 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 14 UNN SNISN3dSIQ 1N39V3H 1N39V3H ee dl YOLOW N THNNVHO SVAN ve dl YOLOW 0 Orio4 SdH O Se X Se E Ve foo 060 LINN SNISN3dSIQ dIdAvS Figure 3 10 Incubator and dispensing units 60 60i November 2 2003 48953054 4081 Konelab Service Manual 3 15 Cable Charts Version dX 2023 7003 9 lt 8 1 SIG 28 Gl YOLON dX ASNOH Figure 3 11 Lamp house and water detectors 60 601 Konelab Service Manual 48953054 4081 November 2 2003 Cable Charts Version BATTERY 1 2 1 55 2 3 J K56 BATTERY 4 POWER UNIT B
9. Leikkaus Figure 4 27 Konelab 60 amp 30 Reagent storage 840173 November 2 2003 48953054 4081 Konelab Service Manual 4 44 Different Parts of Konelab Version 4 10 Sample Storage Konelab 60 amp 30 O Cooling handle Basin 40185 Heat exchange piece Opto cable 620 Peltier and thermistor cables Brushless DC Fan 24 V Silicon tube Refer to next page for figure 840184 p840185J 830761 840123 840182 840302 840705 570264 733262 Konelab Service Manual 48953054 4081 November 2 2003 4 45 Different Parts of Konelab Version Figure 4 28 Konelab 60 amp 30 Sample storage 840184 Konelab Service Manual 48953054 4081 November 2 2003 4 46 Different Parts of Konelab Version 4 10 1 Segment Loader Konelab 60 amp 30 840024 p840025E Refer to next page for figure Konelab Service Manual 48953054 4081
10. 0180 N YAOI SLAM anapo 57 4 VE Ol ZdX Z 01 November 2 2003 Figure 3 100 Covers 30 30i Kusti 981850 981851 981860 981861 48953054 4081 Konelab Service Manual Version Cable Charts 3 107 PHOTSIG 1 PHOTREF 1 limit switches position feedback thermistors ISEAMP 1 ANALYZER Termination CAN BUS PHOTO 1 ADC lamp control chopper drive 71 2120 MOTOR 10 4 1 heatings 2 channels ISE 1 only in 20i ADC liquid detection CANBIAS 1 CAN bus bias status leds mixer motor filtering LED interface WORKSTATION Windows NT MAINS INPUT Va POWER MODULE control status mains switch 100 230 VAC input 28 VDC output Bar code reader INOUT 1 limit switches digital 1 0 analog inputs RS232 interfaces LED button etc interfaces Figure 3 101 Block Diagram Konelab 20 20i 48414900 Konelab 20 20i 4101B SESE 2 CABLE CHART BLOCK DIAGRAM KORATIURERACES November 2 2003 48953054 4081 Konelab Service Manual 3 108
11. Different Parts of Konelab Version Konelab Service Manual ISE Arm 840169 ro jS SINIY IddAAL OAHV 950 HIANS Tene Gy T UR 7 ISJDA 3S ee 89 Df 9 99 99 nisp 8 80699 SLE ISI 40 01 07 30023 10007 31925 30HNS SWYN IWIN 5303593945 VVAHOX 5 ELESLI OLE IS V d De 5 M 7 28 7 069 0984 qaa naa 1 x 99919 SLE ISIV YXZW 42401511 0017 27 18403 i AQ 401840 I1 SI DDUJJOU UDDJIM 11119 JD E IW114 W SOLANW r 69449 18110 Dyas 29 nf 9 050 51 File E 615519 107 OF 0050 59 DI 050 DDSI q E TEES 89 54050 69 050 da N unga 40 00 126969 1514 09154050 p SLCLLI 3 728 29 RE ae OU 11101404 779 Of 99 sg 050 74 18 Sc oe 85 050 njJa hnul u 91689 95 i a 89 050 411051 004869 5 0001911907050 411944115 96 050 111189 yosisnor 28 779 30515110 5 075579 15 ZLX 05 0181 74 066119 9 ISIV 7 5 ZW 4040740041 55 220249 7 104114 014911 84 449 OLE ISIV ZLXEW JOJDI 514 659 9 CCXEMW 696 9 OXEW IADno o061s s 570709 1707 2 97 69 506 ISIV XEW 1102 0104 n di a 1445
12. TNOCNGN Y GND VDDI hg s od Ns bu Sa z R56 E 07 06 pps oz pj os gt R53 RARE El 50 lz g 2147 zi L6 Sule 3 1 ots fon 023 oes a R59 3 pue ee 4 8C fota LO 50 LOW ps HIGH OK 10 EE R36 2123 1033 C36 869 a 64 26 024 gt 874 871 R50 R B6 637 C34 R8 fug Reo 29 c32 Rer ms 825 R62 5 821 ays SIE 834 R77 78 835 876 R73 R63 a 1029 x 2 630 zs R92 38 15 d u ut 2 E S 2 es 58 2 Ex 1 ca RB4 2 o 07 s 620 gt 2 Ale M 2 gt v2 04 o 3 5 040 8 gt C58 C6 pe m 1259 o7 028 18 51 E 88811072 QR 124 22 E 2 027 05 1 05 o ca c R29 06 13 8 2 120 T S v a 51 872 018 12 5 S 855 277 lt kj ij m 2 R45 041 X 28 72 818 F_INSTRUMEN POWCANS S rnR88 128 158 3 CORE 105 27 2 RIS Fm R104 8126 9 aus Tho R103 R95 m T 23
13. Ol Z OI Figure 3 80 Covers 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 87 ANALYZER WORKSTATION SURF 2 in 30 with Kusti 3 in 30i with Kusti Windows NT Termination CAN BUS BLOCK DIAGRAM CABLE CHART mmm Konelab 30 301 Kust limit switches MOTOR 18 in 30 with Kusti 23 in 30i with Kusti position feedback PCCAN Ethernet CAN interface termination TEMP 1 in 30 with Kusti thermistors 2 in 30i with Kusti heatings INTERNAL PC 2 channels MASTER hard disk floppy disk controls all nodes via CAN BUS MAINS INPUT PHOTSIG 1 PHOTO 1 POWCAN 1 POWER MODULE 28V lamp control 2 power supply monitoring mains switch 1251 chopper drive battery control control standby switch CAN bus bias Salus line filter PHOTREF coolings 100 230 VAC input 28 VDC output INOUT 2 limit switches 1 ISE 1 in 30i with Kusti ADC digital 1 0 liquid detection analog inputs RS232 interfaces LED button etc interfaces Bar code readers Figure 3 81 Block diagram 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 88 Cable Charts Version 126 PHOTO 124 PO
14. L3NS3H13 NOLLVLS TANVd HO LO3NNOO Figure 3 120 Connector panel power unit Konelab 20XT 20XTi November 2 2003 48953054 4081 Konelab Service Manual 3 127 Cable Charts Version 61 GN I gz 40 oral 381 41038 86 dl YOLOWN 1 gz ul Ajuo dsid 381 YOLOW dX 1 gz ul Ajuo A dsia SOLON dX 62 NI asl SISSVHO 019813 SISSVH9 OL CI 7950 eid SOLON SdX dX dX YaSNAdSId Figure 3 121 Dispensers Konelab 20 20XTi Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 128 V LOW asom 2 664 song ceo 1 318v9 9 469 04 SOUYW 8 owy 1 6 XXN YOLOW YOLOW 963 vM
15. Konelab Service Manual Measuring channel 840088 48953054 4081 Figure 4 22 Konelab 60 Vd UDADLADYSND OW 8 Dssounducoyoynddo suDyofons p 558098 438410 uasynuuasy ni 0515 ADYSND 911851 0158180 3 2 2 Dsspunduooxoxndco UDDJILUIIM lt 556078 191510 nayduoy 77 SS m SIEUT N 2 uooyuny 92 UD UBIANNJS e UDADJ DYSND 1U DAI Id 0149 01115 DAD N SIWJOA UO 055 6 0 5 99 uyyosisnor DXX0SQ J8 77 nu D ODERI 7 2 17 04405014317 01050148 15 10 10u y 151107104 Ana IAnnJ pid 5 pid 015003 Annu DId y0Isnny iny JDJni sig xndny 5 ndn 231919510 58 DAD11DDDUS 00 snayso Version November 2 2003 4 36 Different Parts of Konelab Version
16. CUVETTE UNIT 7 CUVETTE STORAGE 6 x 25 cuvettes BAR CODE READER Figure 1 10 Photometric analysis proceeding in Konelab 60 Multicell cuvettes are transported in the Konelab by precisely controlled cuvette arms The arm takes a cuvette from the loader and places it into a free slot in the incubator When the incubator rotates in Konelab 60 the cuvette is first moved to the photometer to check its optical quality and after that to the dispensing positions where the dispensing arms dispense sample and reagents appropriate to the test The mixer in both dispensing positions performs efficient mixing November 2 2003 48953054 4081 Konelab Service Manual 1 18 General Version f PHOTOMETER OPTION ISE MCDULE ENGANO WASHING WASTE lt mmm INCUBATCR 6 cuvette positions 72 reaction positions WASHING SAMPLE TRANSPORT LINE SAMPLE DI SK READER 1 BARCODE 84 samples 6 STAT samples 40 standards and controls BAR CODE READER Manual sample loading Figure 1 11 Photometric analysis proceeding Konelab 30 In Konelab 30 the cuvette is also first moved to the photometer to check its optical quality After that the cuvette is placed in the incubator where the dispensing arm dispenses sample and reagents appropriate to the test Th
17. S3XIIN 3 1dINVS A YAXIN 1N3SV33 2601 YOLOW dX dX YOLOW dX LN39V3H Figure 3 26 Mixers 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 31 Cable Charts Version 6667 7 686062 wwe 66600 LSM LYVHO 318VO UM 109 09 089009 SNOSVU SOIW ebb Gl YOLOW dX 1803 9747 682 00 9 2 GN A dsid 115 ci al SdX dX 0623 2747 2601 009 9dX 5603 1603 0140 3 SISSVHO OL 901 8603 Figure 3 27 Kusti 60 60 Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 32 AW SdWnd z 6 CNV 5 5 LYVHO 318VO N 66607 wwe 666062 ETE area ue 66609 wise UIW 109 09 069009 SOUYW 09 09 ut juo 09 did 3ONIHAS HSVM 8 1 3ONIHAS
18. gt gt gt gt LIMS Configuration 0 m 6 Samples Results Reagents Main g LIMS Protocol ASTM Serial interface Serial port Result sending criteria Request Baud rate 55 8 Result sending Automatic Data bits 8 Host query in use YES 3 Stop bits 1 Wait requests YES Parity Send control results YES Ack timeout sec 60 Send calibrator results Delay in sending ms 500 F7 Config LIMS Protocol The used laboratory information management protocol Result sending criteria in online connection Select the result sending criteria Sample Request in the LIMS protocol If the LIMS protocol is KONE Online the following field is also seen New Old check in use Select if the sample s new old check is used Yes or not No during the LIMS protocol If the LIMS protocol is ASTM the following fields are also seen Result sending Host query in use Wait for requests Send control results Select if the results are sent to the host computer automatically or when requested Select if the host query is used or not during sample patient entry If Host query was selected in use then the user can select if requests are waited for or not during sample patient entry If Yes the user is waiting for after entering the name of a new sample patient Otherwise the user is working and requests
19. Figure 3 12 Batteries 60 60i Konelab Service Manual 48953054 4081 November 2 2003 3 17 Cable Charts Version 31 241 1 3189 TVN331NI OL H3MOd HNvd YOLOANNOO ERIT 9 ERE hte O AddO 13 94 I3NSBHI3 Figure 3 13 Internal PC master 60 60i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 18 098 xs oido yoeqpaa sq I lp u jeusng 6 20180 130 351 69 16181681 8 4 peei no iu usnd S 09 20140 1404 0292 O 96 sBuipum 36 g u 6 A898 9004 7151 20939305 HO N uaa g 9
20. A89 9004 7121 YOLVNLOV 20939305 5 mm Saaudsns dA8Z ON 9 8 64101 SIN3ADHLSNI 9916 8 1 4 9 G lluw u 6 lluw u 6 9 6 9 u 6 9 g Pal pel Ud Y 167 0099 868 0099 M 910 790 70830 05 70839 08 70839 08 dyosa Igutuu 1 ejeue 0110 61106 dui ajewe 0115 61106 Puwa dui III 9 9 MOY Jena 9000 27106 341 31899 dX OL SNOLLO3NNOO HOLOW 8 1 eBueio eyuw 9 9984 p pal 101 01 987 OIILLN3IOS Figure 3 127 Motor Konelab 20 20 48953054 4081 Konelab Service Manual November 2 2003 Version Cable Charts 3 134 v LOW z 664 Ne 200 asom LYVHO 5180 song ceo HEADS 9 7 6834 Jojsiuueu e6eJois juabeayyajdwes 5349 2838 S 534 2538 QN9SV3N suiejs sqe ouueu dl O O 431 5 3NOM
21. 1 9 amp gt lt Figure 7 4 THE COMPONENT LAYOUT OF INOUT3 Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 5 ISE3andISEAMP1 ISE3 and ISEAMP1 boards belong to ISE unit of Konelab models 60i and 30i The ISE3 board is an intelligent board including the micro controller to control different processes and the CAN interface for data transfer ISE3 board s CAN bus and power is wired and pcb id number selected via motherboard ISEAMP board has preamplifiers a multiplexer and a differential amplifier It also performs liquid detection The ISE board processes the amplified signals coming from the ISEAMP board It has a 20 bit A D converter Furthermore the ISE board controls and measures the liquid detection Signal proceeding A D converting Voltage range Linearity Liquid detection Differential outputs for signal and voltage reference from the ISEAMP board to the A D converter Sequentially one SD type A D converter is measuring channels multiplexed in the preamplifier 200 635 mV at electrodes 2 5 2 5 V at ISE3 input At least 16 bits total error referred to the electrode max 15 uV Measurement of 1 kHz alternating voltage the result is A D converted Impedance limit is fitted according to the block MOTOR boards are controlling the syringe and the pump of the ISE unit
22. SEY c VIO I SXHNIC No8 T JALJLLNHIOS Figure 3 74 Motor 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 81 Cable Charts Version 2 2 U 106 OE ae s L 9 7 WHSHL LdWAL uOse W 0 WHSHL cdW31 3S1 67 qnoul 0 1634 51 3 0415 3NO3 dX Figure 3 75 Temp 30 30 Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 82 2 0140 ONAS 3331OHd 9IS10Hd 9 5 9 010Hd SINANNYLSNI INOX J ECH aNd aO 100 Figure 3 76 Photo 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 83 Cable Charts Version 2 LYVHO 318VO 00 AL ms UJ 106 OE 46 9403 usos us SOS SOUTW ES oido Japeo7 juau bos oido eBeJojs sayaAng 18005 juau b g 19peo1
23. TRI COLOR LED 03 T x Figure 3 41 Cover leds 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 46 Cable Charts Version Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 47 limit switches position feedback thermistors PHOTSIG 1 PHOTREF 1 ISEAMP 1 ANALYZER SURF 1 2 in 301 Termination MOTOR 15 20 130 1 52 30 heatings 2 channels PHOTO 1 ADC lamp control chopper drive ISE 1 only in 30i ADC liquid detection WORKSTATION Windows NT F Muros FEVSONS 30 301 Ethemet CAN interface lermination INTERNAL PC MASTER hard disk floppy disk controls all nodes via CAN BUS POWCAN 1 power supply monitoring battery control CAN bus bias control status coolings INOUT 2 digital I O analog inputs 5232 interfaces LED button etc interfaces Bar code readers Figure 3 42 Block diagram 30 30i limit switches MAINS INPUT POWER MODULE mains switch line filter 100 230 VAC input 28 VDC output DRAWN 63 98 JHen lt UTWORSOOAES wexceoeo 17 3 98 JHen 08408374 2 CABLE CHART BLOCK DIAGRAM WE TORTURED
24. soo HOS 08020 eo nee 9 469 04 Sb ABA 3 CL 3SN3SQNO b 3381 00 L 3SI SIN3Wn3ISNI 3JNO3 Figure 3 131 ISE Konelab 20 20 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 138 SCQEUOM mooss mun q31S33 a31 Woa 2 0419 ene Woy NI YAS SSVIENVO 8 13 Figure 3 132 CANBIAS Konelab 20XT 20XTi November 2 2003 48953054 4081 Konelab Service Manual 3 139 Cable Charts Version 664 ossons SdX 5 1 1 LNONI 9 LNONI 0180 1N39V3H 141 Konelab Service Manual Figure 3 133 Covers Konelab 20XT 20XTi 48953054 4081 November 2 2003 3 140 Cable Charts Version Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 1
25. 25804415 5 2 111 Saaudsns dAgC ON 9 1409 QNO v E 0140 8 eno 1 9 271105 18110 zalno LELNO 2 1 G lluw u 6 e VL 26 0099 20833 08 7 SININNYLSNI INO g lluw u 6 9 6 9 9 g 9 y SUYM Pal c Ud V 80 74 0099 M 9 udlvr 410 990 014 20830 05 70830 05 dyosa 0110 61106 Jeuiuue dud 0112 61106 184 91 1olo uuo2 III 5 Jend 8000 27 106 XO 341 318V9 dX OL SNOLLO3NNOO HOLOW 1 Seq V pal VLO L 987 214139195 21410 Figure 3 14 Motor 60 601 November 2 2003 48953054 4081 Konelab Service Manual 3 19 Cable Charts Version 9 7 418 45115 or 29538 gaN31 00 3S1 OL gr LdW31 uOse N 1584 N 31 SLNANNYLSNI 3 Figure 3 15 Temp 60 601 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 20
26. LINN Y4MOd 13NH3H13 15 Figure 3 45 Connector panel power unit 30 30i November 2 2003 48953054 4081 Konelab Service Manual 3 51 Cable Charts Version 72680080 SONUR SH3SN3dSIG 318VO SAWN IN 8668 www 96 Z o osro 86 9 2907 166 08 ssossam 60 9 106 OE 619 uun 01 Wigs WIR MM DSi ala SNOISUGI SOLDI Y DDE ND ne 86 OTST 66 90 FT INN OO AMER 9 TNN OO EPZA peppe INN OD pue 1822 ANAT 9 TNN OD a Coe AINO 339 3 asl 0140 t81 gt 914351 99 HOLOIN SISSVHO OL S8LM eran mn 105 u u asia 106 381 381 381 10 v9 6r al 9r al HOLON YOLOW 381 dX SISSVHO OL
27. N OE di 69 pun gy 54400 180 1408 si 558101 D sD J5 pun aun 50 4084 nv ssatun paz mined 305519 unnAnDjnysnnJiu 104 uooyunJ 007440450 ua 0 9 085011500 nnjsiuuo miu u nsa N D443 UDD4 4SIUJDA D 04 2903 Version Konelab Service Manual hannel 841772 ing 24 Konelab 30 amp 20 XT 48953054 4081 4 Figure November 2 2003 4 38 Different Parts of Konelab Version 4 7 2 1 Measuring Head Konelab 60 amp 30 amp 20 13 Beam splitter 18 Biconvex lens Refer to next page for figure 886060 p886064F 512709 512712 Konelab Service Manual 48953054 4081 November 2 2003 4 39 Different Parts of Ko
28. Figure 3 122 Mixer November 2 2003 48953054 4081 Konelab Service Manual 3 129 Cable Charts Version 2 3wossowe 1 uo HSVM 6 YOLOW 1 gz ul 391 YOLOW dX 9dX 5 ee dl YOLOW dX 99 000 002 60 sz NI 1 381 Figure 3 123 Syringes and pumps Konelab 20XT 20XTi Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 130 EINNVHO NIYNSYIN NV _____266 84 nos YOLVENONI LYYHO 318VO 20970 AH _ song eoo HO ano Wwe 61101 1 5 5 g g E x x LA 16 p 002 HOSV3NW 8r 01 efeio quabeay ajdweg November 2 2003 Figure
29. IWIN 950 Figure 4 18 Konelab 60 amp 30 Driving unit 840046 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 30 FINETE OZ eueionAey oway j 2819 9096 r ce x eyyosoua ef eunas yesons ss eye uo wo war 60022012 ZZZ 3201 ANNU 916 NIQ SX 9862 OIXEW SIS OSN 182619 526519 268619 a gt Q e v w Vg B 2 Y
30. 0600782 9f 6800782 DANY 05409 uo gt 0262 USJIDALLJ3AAY D11 DAD1131SIMJDJ UO Djsasiunjuasp UaIADJADYNJaLSOUUD uf snopu 18001 10114005 88000 111865 Ulu D hAD 58 00005 UD 18140 098 504410 D gt 6269 9 42 e 5 1 i 3 Em 8 T a 14505 Wy S A 2 6 d OL 1 LNONI 12 5 5 10091 566 o 0 62 0 82 SZ 12 1661 NO 52 5861 52 8619 t 8619 0 tZ 72 216 NO iz 272619 216 NO 02 DAVA November 2 2003 Figure 4 20 Konelab 60 Incubating unit 840127 48953054 4081 Konelab Service Manual 4 33 11011 Bulsuadsig SINIY IddAA1 IWIN 950 DAD JADYN 3 SOUU 610018 ss auctus M 2517 810098 i 11051 8810 5 111815100 g sag 96606 09 019403 ox Wa sonnn ZWH 166092 uay 6078 9 150 11051 8050 njjajnnu q zw 161782 8066 999 St sod 3 2 8610 80 L
31. cs 5 LNOYS LSNYSH13 NOILVIS OL Od 1 uo9J6 wo o CLA MOJA 04 TANVd HOLO3NNOCO Figure 3 4 Connector panel and power unit 60 60i November 2 2003 48953054 4081 Konelab Service Manual 3 9 Cable Charts Version 2 0806 ss StI3SN3dSIQ LYVHO 318VO 2811 8810 HS 109 094 09 u 381 dX 09 uo 351 dX 09 uo J 60 31 99 d YOLOWN SdX dX dX 09 u A dSid 381 4901 YOLOWN SdX dX dX 0613 41088 6901 YOLOW 09 uo YaSNaAdSIC 351 4 10 dWYaSI 7 98 SISSVH9 OL 9 SISSVHO OL YASNAdSIC 3 1dAVS 1 6 A dS 3934 gal YOLON SdX dX dX 1N3SV33 YOLOW SdX dX dX YASNAdSIC 1459954 0140 Figure 3 5 Dispensers 60 60
32. 09 uo 381 09 as 02 dl dX 09 ui uo J 60 351 99 dl YOLOW SdX dX dX 09 u uo 55 99 01 SdX dX dX 0613 41039 69 YOLOWN 09 YaASNSdSIC JSI asia JIdAVS egal SdX dX YASNAdSIG 31dAVS SISSVHO OL 1 6 1 8 1 A dsid 3934 gal YOLON SdX dX dX OON SdX dX dX YASNAdSIC 1459954 SISSVHO OL 801 010 Figure 3 25 Dispensers 60 60 Kusti 48953054 4081 Konelab Service Manual November 2 2003 Version Cable Charts 3 30 AW 665787 rossore SUAXIN LHVHO 318VO 566064 666072 ETE 66602 co 5 ES 6660 9 wan s 109 009 48907 A YAXIN JIdNYS 86 dl YOLOW dX dX dX vy 963 06 YOLOW dX 01134 164
33. DOM DOM DOM RES RES RES o oq 09 4 9 L POWCANS d iu x KONF INSTRUMFNTS O 3 331139 1831134 9 79 Bax SLZA 9129 11531 2 9 SNS MSNIV MSNIW NZ NL SdX 153170 8 Zd3l113d 9 kd3lL13d 9 lS313AVA 1 S S Y Hall 13d c ValL Bd WAZL OL WAS 00 CL ON L ON LL 0 POWER UNIT 28V F1 COOLING STORAGES F2 POWCAN CAN BUS INTERNAL PC POWER F3 CHARGING BATTERIES Figure 3 79 Powcan 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 86 OE OE 98907 qej uoy l
34. xs ONLY N 30i 19 4 0 81 SAMPLE STORAGE jo m 80 FILTER DBK O 114 KusHFM IPUM P dn 01113 KustiD m c 5885 k 0 112 KusHD BPENSER Y 0 0 66 BED LP m 0 65 BESYR m 5 g RACK4 50 50 BEY m Maol 49 TEM P 2 9 5555 0 48 BE 5 126 PHOTO 124 POW CAN 83 23 5 8 S 5 Jug BIg 81 11 BN 8 z 2 x 8 ee lt 38 G 18 5 9 8 12 8 8 lg S R ie E 51 0 5 BE Figure 3 62 Racks 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 3 69 8318 NVJ 9 wun YIMOd TGV EA eee 666007 106 OE 069003 qel uoy 621 es 5 Cable Charts Version 6912 9 rog 19 7 39 15 JIdNYS 2000000 LM 2d OL
35. 0410015110 1594 9110 UIJ3X4DD uasipuluisa uf sna NDILAMALVYd dX YOLOW 04400818448404 vf 1jSDXJatj 045111 UDDJUIUDA 00 041544 00 10 using 000 2443 5 0190 2 1151 1100 UDDJ UU SD 115111 om OOD 01 U31SIDIInAIS 10 6 S 9 HSNDUWJOU unpjpn OWA idit ON 006619 8XEW 1 2010 015773 1 60 759 26 50 9400 8 D ice EW OL 109619 BXEW IANNJOJOYISNNY w 120419 4X9 40000 4 22049 3X9 JojJnnjunwonar 9 008769 54 50 01001871 E6SLEL 11100 04 INYYUDNPUDA 8 217075 apisuipyor L 200219 96 XZW 000 02 2096 9 OLXEW lAnnuojoyisnny 4001 12 689619 9LXEW tinnaojoxisnnyxaddn zz 222 3111301 uunjbm Figure 4 11 Konelab 60 feeder 840233 48953054 4081 Konelab Service Manual November 2 2003 Version Different Parts of Konelab BUZOBDU SENI Teens 559 14004 UasHD 01 04 of 1 aX y UNDA uf udi 40016 unaswo 5
36. lt gt 675 eel e ae 28 E Ie dX Figure 7 11 THE COMPONENT LAYOUT OF MOTOR3 November 2 2003 48953054 4081 Konelab Service Manual 7 18 Boards Version 7 44 1 1 board is board connected to the mother board of the internal with 8 bit ISA bus connection The internal PC is the master of Konelab analyser The PCCAN1 board is in the other end of the CAN bus and connected to it When the message is coming from the CAN bus there is the INT tag in the CAN driver which interrupts the PC The PCCAN1 board has a terminal resistance of 120 W for the CAN bus and it is shielded against the voltage disturbances caused by connections of boards in the CAN bus l 1 521720 Q fll 45 5 2 e gt 5 EEBB Sg 2y 9 s EZ gt lt V mnm E ul amp AG 74 ZO x OR 5 21 02 d 1 12 UL SI 1 4 15 14 13 20 18 18 R16 M 20 s o 8 5 5 E 9E 529 s 7 o Figure 7 12 THE
37. 2 BATTERIES POWCAN POWER UNIT Figure 3 92 Batteries 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 3 99 Cable Charts Version som z MAN IU E Od WNSH3LNI d IB VO 106 06 qeJeuoy scum Peppe 0924 8851 0924 POPPE SLEX 9 9 lt 91 77519463 9163 lt 91 Od TVN231NI OL H3MOd TANWd YO LOANNOO mao ETT Q amp VO8 ASIA AddO 1H 94 TANVd YOLOANNOO Figure 3 93 Internal PC master 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 80 asom z 10848
38. 39NIHAS 1 318 2 0614 zg 0 u juo dnd 06 J NIYAS 391 99 01 YOLOW 0613 oe u Aluo HSYM 351 0c al YOLOW 39NIHAS Figure 3 88 Syringes and pumps 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 95 Cable Charts Version som 2 sn soe osos Em TANNVHO NYNSYIN ONY 3EVO aon vn 06 80 ALLAN c Gl YOLOW ow HOSVAN YOLOW ER 79 009 06 80 E LAONI c dl 7903 009 8917 009 Figure 3 89 Incubator and measuring channel 30 30i Kusti 981850 981851 981860 981861 Kone
39. dX dX 0613 90 41014481 8 SISSVHO OL L 662 M toc N AINO H3SN3dSIG 35 H3SN3dSIG 7 SISSVHO O1 S813 dINV3SI Konelab Service Manual Figure 3 105 Dispensers Konelab 20 20i 48953054 4081 November 2 2003 Version Cable Charts 3 112 CNV 5 5 31879 SNOSE SOLN n 0 6 1 8 1 6 8 0 cu HSVM 39 6 YOLOW 14 0 Zul Aluo 39 86 01 90100 c dl YOLOW 9dX 5 ve Gl YOLOW 02 NI ANO 351 Figure 3 106 Syringes and pumps Konelab 20 201 November 2 2003 48953054 4081 Konelab Service Manual 3 113 Cable Charts Version TANNVHO NIYNSYIN ONY
40. 1905 1815 0310 191409 19109 eBejojs ajdwes 0390 Jopejeg 09010 Z 1099480 Z 10SU9S 1ofqo antoayey ZE 04181688 beey 0919 185 0319 Q3 qam 0419 u6 s 0319 AO L Jeg dASCHON 9 dASCHON 9 580188 145384 308 ae aO za O 5 YJO ON9ATddNS 2 SLNINNYLSNI 3 Figure 3 77 INOUT 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Vo assvp ivi z _ ODOH 1 66 6006 wo mr Cable Charts 3 84 183100 V9 58 2 9 41587 48586 4582 dWv3s 841X97 13 ur Auo V 235 SINSNNYLSNI Figure 3 78 ISE 30 30i November 2 2003 48953054 4081 Konelab Service Manual 3 85 Cable Charts Version 10177 assvp rvi 2 986vLV8y ep 66 600 wo NVOMOd 18 18 BST 06 06 46 8603 sus mun 09 zi Li oc 0 DC HIGH OK LOW HIGH OK LOW HIGH OK LOW 01 54
41. 59 IDILSSNIU 9160 9 60 ZL6NIO 25288 2640 216 0 596 0 596 0 586 0 586 586 0 10649 586 0 0 222 811201 ut IANA 161 500219 596 0 587075 511 8 10 ON 8969 1 6 o G 696520762 J J snowwa THIN 950 DuvDyovaunualuas eo 8 8 snoyyay 79 ex 79 9 02 Dssounduooyoynddo 00110811 010Hd Q 18 01005159 UISSUNNOSUADUOY V SnDMMI 1 J 8 08 C E 1 13 Figure 4 26 Konelab 60 amp 30 amp 20 Lamp house 840120 Konelab Service Manual 48953054 4081 November 2 2003 Different Parts of Konelab Version 4 9 Reagent Storage Konelab 60 amp 30 1 5 9 10 11 12 14 15 16 Cooling handle Heat exchange piece Silicon tube Window for barcode reader Brushless DC Fan 24 V Opto cable 620 Extension cable 600 Peltier and thermistor cables Cooling jacket Refer to next page for figure 840173 p840174J 830761 840177 733262 840269 570264 840302 840380 840629 840176 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 43
42. page 2 66 2 2 7 3 Measuring Positions page 2 67 2 2 7 4 Lamp Voltages and Gains page 2 67 2 2 8 Uhlt page 2 68 2 2 8 1 2 5 2 68 2 2 8 2 Mixer page 2 78 2 2 et ater eter page 2 81 2 2 10 K S TE a page 2 87 2 2 11 Syringe Zero Position page 2 91 2 2 12 Saving and Restoring Adjustment Values page 2 91 2 2 12 1 Saving Adj Values to Floppy Disk page 2 91 2 2 12 2 Restoring Adj Values from Floppy Disk page 2 91 November 2 2003 48953054 4081 Konelab Service Manual 2 2 Adjustments Version 2 3 Adjustments of Konelab 20 page 2 93 2 31 ML TII Uu e page 2 93 2 3 2 How to Start Adjusting page 2 94 2 3 9 INCUBATION aee etta Da ntm ce eed page 2 96 2 3 4 Unit esaet dee pedit pueda page 2 97 2 35 Measuring Unit ied tu page 2 98 2 3 5 1 Cuvette Arm 000411 page 2 98 2 3 5 2Filter Disk Beam page 2 99 2 3 5 3 Measuring Positions
43. log og 08004 sonw M3ddOHO 0140 ONAS 3381O0Hd jeubis SISLOHd 9 S Figure 3 56 Photo 30 301 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 62 vo noo 866 PORON E ano wa log og 089004 CEE Soos mun qej uoy o do 0340 13409 0140 ayaang 0310 43409 185 0340 19 9 13109 ldues 0340 131409 aeos Jopejeg 72 0 1099480 eiseM Z 105496 109140 AIHH ZE 0373185 03191616 0818 ubag 0319 u6 s veal Z 037 q319 Seay 314 an 0319 1 Jeg dA8Z ON 9 dA8Z 9 Su 8 13838 082 aie 5 YOL 0 9 14408 2 oH e1n0NI SLNINNYLSNI INOX Figure 3 57 INOUT 30 30i November 2 2003 48953054 4081 Konelab Service Manual 3 63 Cable Charts Version 20 Z gt EZ Vene HOPS 0910 16900
44. 3 5 5 O DOM DOM DOM RES RES RES 113 MOd 9 v 1614 POWCANS KONELAB d x MS NIVN 9 23311134 9 Sy 13311134 9 15 1 33 04 331SVN ool Olax 249 ONG Od NZ NL N9 ONS MSNNMW 7 MSNIW ONZ ONL 1S31 A61 v 1S3LLASQQA ASALLAG 3 9 Cel Tad 9 41254184 eal dc HHlLT3d 9 9 VASSHL Y 1317 348 hal ac WAZL OL WAS 00 NO ON L ON LL 0 UNIT 28V F1 COOLING STORAGES F2 POWCAN CAN BUS INTERNAL PC POWER F3 CHARGING BATTERIES Figure 3 99 POWCAN 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 106 SH3AOO 318 2 106 06 qelguoy s __ cx x QE
45. 48414999 C 2200 99 JHen 230999 JN fol 40 TEMP 1 2 ol 39 S DISPENSER UNIT Konelab 60 60i with Kust 126 PHOTO 124 POWCAN CABLE CHART RACKS 1 g lof 37S F lof 69 ISE DILUENT PUMP TW SCONES lol 36 S MIXER bol 68 ISE SYRINGE lof 35 INCUBATOR 5 lol 34 MEAS CHANNEL ONLY IN Kusti 60i 5 33 R DISPENSER UNIT n 5855 pn 28 PEE 5 32 R MIXER Y NGE Ed E 8 F 2 6 56 S DILUENT PUMP 5 fol 174 Kusti FMI PUMP amp 55 5 WASH 8 01113 Kusti DISPENSER SPENSER Y SPENSER Y 3 Ed SPENSER _ _ R SYRINGE bl 82 FILTER DISK Be b 80 SAMPLE STORAGE sli Figure 3 22 Racks 60 60i Kusti Konelab Service Manual 48953054 4081 November 2 2003 3 27 Cable Charts Version 66680 2 S318VONV34GNV NWO 18VHO 37870 pappe su ues TWNYAINI OL TANWd NISNV4 6 801 015 31415
46. Figure 7 3 THE COMPONENT LAYOUT OF CONN1 8 Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 9 7 44 INOUT3 INOUT3 is an intelligent input output control board It fulfils high level commands received from MASTER via CAN bus The board s CAN bus and power is wired and pcb id number selected via motherboard The board can be divided into basic functions as follows Micro controller amp CAN environment for real time control Inputs of motion limit switches reflective opto sensors slotted optical Switches mechanical micro switches etc that do not necessarily have to be connected to the appropriate motor controller MOTOR3 Level detector inputs of waste amp water containers analogue inputs the signal is needed since the user must be alerted of the need to add water to or empty a container User panel interface for LEDs that are needed to indicate when the user can add cuvettes samples etc e RS232 interface for bar code reader that are embedded in the analy ser for automated reagent and sample entry Note that RS232 inter face does not provide 12V for bar code reader 5V supply is not intended to laser bar code readers max continuous current 0 3A Note that capacitive liquid level detection needles is done with the SURF 1 board interfaced to the MOTOR3 board and position feedback encoder input is interfaced only on the MOTOR3 board November 2 200
47. W Wiruugepidoxorsnny speuper ze 002869 66 9 NIG 6 seBuaroyn zerora ONEA 1ddAK Figure 4 2 Konelab 20 Dispensing arm 841326 Konelab Service Manual 48953054 4081 November 2 2003 4 6 Different Parts of Konelab Version 4 1 2 ISE Arm Konelab 60 amp 30 amp 20 24 SURF MOTOR TEMP cable 25 ISEAMP ISE cable 32 SURF TILTOPTO cable 180 33 Block heating cable 38 Ground wire 500 64 Ground wire D531 Refer to page 4 7 for figure 4 1 3 Mixer Arm Konelab 60 amp 30 5 MIXMOTOR cable 6 TILTOPTO cable 80 T MIXER MIX Y mixer arm cable Refer to page 4 8 for figure 840169 p840170J 840340 840342 840338 840392 840551 831687 840275 p840276E 840367 840348 840346 Konelab Service Manual 48953054 4081 November 2 2003 4 7
48. 106 06 sacos mun 9 1531 9 S 1S31AS ASALASL ASALASL Z 183100 SdX 17013030 r 4NO130F0N 1001303011 2 t 338A 2 3SN3SQNO 97199134 dX L Auo V C3SI SINJWNYLSNI 3NO3 Figure 3 58 ISE Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 64 oc 0 DC HIGH OK LOW HIGH OK LOW HIGH OK LOW DOM DOM DOM RES RES RES V 9L c 80 9 9 L MS NIVN POWCANS KONF INSTRUMFNTS 2 63311139 1031 13 9 9 SLZA 1 9 04 21 3304 3315 01 0 N9 NG t IIVJMOd 2 L X cHlLT3d 9 9 ZWYSHL eal dc
49. Cable Charts Version 885 lt S w 2 UR 3 k Ol 40 2 39 BE W ASH 0 38 BEDILUENT PUMP 37 SE O MB1 9 1 xs x xe E xes ol 35 TEMP Ol 34 FILTER Ol 33 STORAGE 32M EAS gees m der CHANNEL gt Ol 24 SYRNGE Ol 23 DILUENT PUMP o 22 NOUT Ol 21 NCUBATOR 20 CUVETTE LOADER 19 DEPENSER Y ol 18 DBPENSER 2 17 NEEDLE M KER ues m der ol 16 CAN BAS 2 xe xe 1 ONLY N 201 126 PHOTO 123 ese Konelab 20 201 CABLE CHART RACKS UITIYY ASSOGATES NM 2 16 KORVATTU REPLACED KORVAA REPLACES MERKKI SHEET Figure 3 102 Racks Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 3 109 Cable Charts Version 5318 3 9 31879 choy ome PLA 9121 lt bz 22 a Ag mS Mg 6 4 GN ve 6 811 o
50. 9 zs _ pisupuor lt 185095 mpoumJJn unyyuDNpuDg 020969 uoyAN ZEW Aajsmy g 58688 OLXEW Iannamun si yndny ZL S6ELLO lAnnuDuNDjuDYOWal 008969 S N 0440015 220219 4X9 ZW IAnnJDJDDJUDyDIJ I1 8 Idd ON 104 of uojdo 5 000140 JANNY ZZZ 3111301 HANNY j 840275 Ixer arm M Figure 4 4 Konelab 60 amp 30 November 2 2003 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 4 9 4 2 Back Panel Konelab 60 8 Brushless DC Fan 24 V 9 Antenna wire 10 Antenna wire Refer to next page for figure Konelab 30 8 Brushless DC Fan 24 V 9 Antenna wire 10 Antenna wire Refer to page 4 11 for figure Konelab 20 8 Brushless DC Fan 24 V Refer to page 4 12 for figure 840374 p840375A 570264 711548 711559 840376 p840377A 570264 711548 711559 841380 p841412A 570264 November 2 2003 48953054 4081 Konelab Service Manual Version 19104 20g SINIY IddAAl 950 SHON 3 Different Parts of Konelab 05014815247 1080 14151 V 509981 1 AQ qul uoy U S JuD DI D IDUJ M Ay 00040188 1 u
51. dAV1 30101 0140 8 jauueyo eouaJojoJ 3331OHd jauueyo SISLOHd 9 5 010Hd SLNAINNYLSNI INOJ Os Figure 3 16 Photo 60 60i November 2 2003 48953054 4081 Konelab Service Manual 3 21 Cable Charts Version 00808 ITE 66 LZ 6340 2 2 9 u 91 1 oido 1909 9 OMO 902186 19 9 19402 JaysiBay 72 0 0340 9 Josueg 10 90 wundsigs 94 4 71 7 Josuag 1o lqO ennoegew llundsiqu 91 1 Jojejeq JSEM ZL Josueg 12efqo uoseey 91 9378 105 93719 1815 0379 314 data no 0319 u6 s 0319 Ano Jeg A8Z ON 9 ON 9 581018 19535 408 AS 9 QS CNOTVNOIS 7 2183 0 94144082 QNO wO O oH e1nont SININNYLSNI INOX Figure 3 17 Inout 60 60i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 22 183100 SdX vL AFA 338A CL 3SN3SQONO dNv3sl
52. Diluent um container pump lt M gt gt lt ab ISE tube extensi 2250 ISE Calibrator e extension Sol 1 bag ISE pump tube lt 550 gt KUSTI 7 7 C i rr Waste i container washing gt station 1250 Figure 5 28 KUSTI Complete tubing 984069 58 Detach the old tubes from the connectors Tweezers help detaching The wash tube between the FMI pump and the diluent water container and the waste tube between KUSTI washing station and waste container can be put in its place using the help of the old one Connect the new tube to the old one using a fitting and draw the old tube so that the new tube follows Detach the old tube from the new one and discard the old tube Install new tubes to the connectors Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 31 5 4 7 REPLACING ELECTRODES The expected lifetime of electrodes is shown in the following table The main criterion for replacing is unsatisfied quality control values The allowed values for the ISE tests calibrations are seen in section 5 2 3 Electrode Months or Samples Li K Na PH Ref 8 12 20 000 Replacing an electrode An electrode should be removed and replaced by a new electrode when performance becomes unsatisfactory Figure 5 29 The ISE dispensing arm Turn the cover of the ISE dispensing arm so that you can see the position of the block
53. I0 2 5 Konelab LIMS selection H z E Select LIMS protocol from the Konelab lims selection menu Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 13 I0 3 RECYCLE BIN C Konelab db dum C Konelab db dum C Konelab db C Konelab db C Konelab db C Konelab exe C Konelab exe C Konelabtexe C Konelab db bin C Konelab tuatanto C MKonelabituotanto C MKonelabituotanto 5 11 98 11 14 2 12 98 1 16 12 10 97 5 35 PM 5 11 98 11 14 5 11 98 11 14 12 18 37 12 30 2 12 88 12 42 5 11 88 11 12 AM 5 11 98 11 12 5 20 38 1 18 6 16 98 10 26 AM 6 11 98 10 02 5 11 98 11 14 12 10 97 5 34 5 11 88 11 14 12 10 97 5 35 12 10 97 5 35 3 12 98 2 56 6 16 98 10 04 6 16 98 10 04 12 10 97 5 35 PM 5 11 88 11 14 5 11 98 11 14 6 2 98 9 57 6 16 98 10 04 5 005 Batch File Test Document Text Document Configuration Settings Application Shortcut DUMP File DUMP File Application Application Text Document Document DUMP File All deleted items are gathered to the Recycle Bin To clean the Recycle Bin double click the icon then select File
54. Version Adjustments 2 37 Wash position Phi movement Adjust mixer paddle to the middle of the washing position Y movement Straight part of the paddle is above the washing station as shown in figure under Resting position Phi movement Adjust paddle to the middle of the wash position Y movement Adjust the mixer arm 1 mm above the rubber Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 38 Adjustments Version 2 Cuvette positions Insert a cuvette into the reagent arm if there is not already Cuvette cell 1 position Phi movement Adjust the mixer paddle into the middle of the cuvette cell Y movement Press Z and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom Press key m to check that the mixer can rotate freely Bc Cuvette cell 12 position Phi movement adjust the mixer paddle to the middle of the cuvette cell Y movement Press Z and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Press key m to check that the mixer can rotate freely Save adjustments y n 3 Test mixing in cuvette Mixing is tested in all 12 positions in cuvette If mixing is noisy readjust cuvette cell 1 and 12 positions Konelab Service Manual 48953054 4081 November 2 2
55. m 0 ashing 9 amp _ gt Wi g Pump tube container station 300 3000 Figure 5 26 ISE Complete tubing 984070 in Konelab 20i Detach the old tubes from the connectors Tweezers may help detaching The tube between the wash pump and the diluent water container can be put in its place using the help of the old one Connect the new tube to the old one using a fitting and draw the old tube so that the new tube follows Detach the old tube from the new one and discard the old tube Install new tubes to the connectors Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 29 To replace the ISE washing pump tube 1 2 Inside ISE washing pump cover 16 short yellow tube replace it 1 First press the cover from both sides and lift it up 2 Then draw the gray plastic holder outwards 3 Push the gray plastic holder up so that you can see the end of the tube 4 Replace the tube and connect the holder and cover in their places November 2 2003 48953054 4081 Konelab Service Manual 5 30 Maintenance Version 5 4 6 5 REPLACING KUSTI TUBES ISE Calibrator Sol 1 KUSTI dispensing arm FMI pump i for KUSTI KUSTI E washing station Waste container Diluent container Figure 5 27 The places of KUSTI tubes FMI e
56. ASIA AddO14 Figure 3 34 Internal PC master 60 60 Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 39 309 NEN 6 666052 66600 Cable Charts Version oido SAIH 1 ejpeeu qun 13001138 4 08 20140 0182 10 lu nliq p 9S ZL 11435 g A898 9004 7121 1 YVANIT 20939305 RO jad 5 2 LILL 5 3 445 ON 9 8 9916 g 1 ayym yoelq 9 g e VL 26 0099 Z0830NOS SININNYLSNI NO aBuelo 8 1 eBueio eyuw lluw u 6 9 9 u 6 9 g 9 paly pay moar SUYM Pal c Ud 80 74 0099 M 9244 910 990 014 VIO L 01 98 20830 05 20830 05 dyosa 214119105 purwa ejeue 0440 64106 Jeuiuue dud 0115 61106
57. J su dsip OO 9 J su dsip 38 November 2 2003 48953054 4081 Konelab Service Manual 2 129 Adjustments Version e 1091984 awas D sarvoossy auem 660190 102 OC 9 min jusbeay or 8 4 J su dsiq juabeay 9 0 0 0 0 o lo U Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 130 666 784 AdO SZ av 9 swas sqe7 eolui 041911 Jesuedsig ajdwes C o ldues N eDeiojs juabeay dtues 55 b 0 96 Jesuedsiq November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 1 Section3 Cable Charts Konelab 60 60i 8
58. woe S ud 2 uppie HOOW IL i 86 9 z TEY es OE ron 52 NIQ V L S864 OLXEW 586 A 6 2 p E I 826619 i O 505 62616 NS 2 i 1 25 if D ey BIS 869 1111201 ueejeuu uoyee1 J D 7 WY 8 1996 2 214 55 9 v vv November 2 2003 Figure 4 19 Konelab 20 Driving unit 841360 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 47 Incubating Unit Konelab 60 N Incubating disk Dispensing channel Measuring channel Incubating disk s heating cable Opto cable 620 Extension cable 600 Refer to next page for figure 4 7 1 Dispensing Channel Konelab 60 2 Cuvette arm 13 Heating cable 14 Reflective opto cable 15 Extension cable 1500 16 Thermistor cable 50 Refer to page 4 33 for figure 840127 p840128G 840070 840078 840088 840333 840302 840380 840078 8400791 840076 840335 840378 840691 840790 November 2 2003 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 4 32 9 0 HJSV3N 2723 1 D 1 OL 2757 Uu 5 UDD1 DIDA 11J MDD 18590
59. 39NIHAS 1N39V3H 61 dl YOLOW dX HSVM W3XIN 1N39V3H 8I dl YOLOW 1N39V3H YOLOW 9 054 6 09 38 WZA 8r 1707 IN39V3H Figure 3 7 Syringes and pumps 60 60 Konelab Service Manual 48953054 4081 November 2 2003 3 12 Cable Charts Version CABLE CHART CUVETTE UNIT MOTOR ID 52 ROTATION UNIT Figure 3 8 Cuvette unit 60 60i Konelab Service Manual 48953054 4081 November 2 2003 3 13 Cable Charts Version 9 015 1N3SV33 0c al YOLOW e Lo gt lt gt lt gt lt 9 6 339333 393 18 dl YOLOW e 015 dldAVS 08 01 YOLOW a gt lt gt lt x 0140 3LL3AnO 691 0140 Sc 015 NI 3LL3AnO
60. Vial inserting position Barcode reader position a Vial inserting position Open vial inserting cover and insert a reagent bottle to disk Adjust reagent disk if needed Barcode reader position e Press b to read the reagent bottle barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 1 5 3 Reagent Dispenser Reagent dispenser adjustment positions are 1 General positions 2 Cuvette positions 3 Reagent positions 8 Test wash Dividing partition Wash position Resting position Extra wash position 1 General positions Phi drive level position Needle check position Manual needle wash position Wash position Extra wash position Resting position a a a Phi drive level Adjust needle tip 3 4 mm above the reagent disk where the reagent dispenser moves Needle check position The needle check position is a hole in the reagent dispensing station Adjust the needle tip close to the dispensing station s top surface level Manual needle wash position Adjust the needle to the middle of the washing station and reagent dispen
61. ZNH 600260 ZZ e Different Parts of Konelab Konelab Service Manual x 616519 pee Figure 4 30 Konelab 20 Sample amp Reagent basin 841521 48953054 4081 1515 UO JOUUNDS DI DADDISDA 101 5 9 sod O sod Version November 2 2003 Version Different Parts of Konelab 4 50 4 11 1 Reagent Cooling Unit 841489 Konelab 20 p841661B S eH LOCH SSeID L99LPS8d 9po U uoneuuoju 121 a ait 1 99 0 12 150 0 suey rubis paaosddy 0 66 uo 1 Xew jejsouneu SBum8S 1P1SOuUSUL 108095 71500991 Opis Suey apis S UE 3 SX7 SSCYI IZi 3d OSUEN OQA8Z 0 1 18 V 9 juaun V 1 24 SBEIIDA 0817 68 8 YEH of esas OpY D SI QT 04081 S 0F0Te J Figure 4 31 Konelab 20 Reagent cooling unit 84
62. page 6 46 6 4 6 Dispenser Mixer Positions of Konelab 20 30 and 60 page 6 47 November 2 2003 48953054 4081 Konelab Service Manual 6 2 Error Messages amp Troubleshooting Version Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 4 GENERAL The analyser s internal PC and workstation s PC communicate with each other through the Ethernet cable using the protocol TCP IP The first one receiving a message at the workstation is TRAREC transmit receive TRAREC sends messages to the internal PC WORKSTATION PC P MEER d REPORTS te protocol Ethernet cable INTERNAL PC POWCAN MOTOR CAN BUS INOUT x2 NODES Figure 6 1 The pattern of communication inside the workstation PC and between the analyser s internal PC and workstation PC TRAREC re sends messages in a queue to the response handler RH In addition of response handler other parts which handle messages at the workstation side are November 2 2003 48953054 4081 Konelab Service Manual 6 4 Error Messages amp Troubleshooting Version user interface UI timetable TIMET laboratory information management system LIMS and reports All these parts are operating with the workstation database and to handle messages in a correct order the database must be locked after each message R
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64. 055 098 48401402 8150 004 45 1904 BUIISUA 00045 Guiysom 319 0 4014015 50 35 260 01 ldups 05 e 360 045 006 Sa aa 40138003 055 agni SV7 0 86 259 7 9 6 78 seqni 8150 1104 10519191 J UID U0J3 Juanig 40384102 990 aydwos s qni 61201985 9 4011595 1 0011015 Buiysom aydwos 5 ajduns 786 9011015 Guiysom 2 8 6 31 351 Busk agn dund 057 LOLS 39 02 0 eqn tung inj 24 7 000786 2417 1581 078 Guigny 249100 35 01505181 35 dnd BulJ S S4 nysiny 008 0005 251 3S 02 35 1015 351 74 y30s 10 28 D pD Juj 840 88001 108 1 WL 4020 yBnouyy 0010 819105 uodo Assembly instruction Il p841246 Figure 4 37 Konelab 30 Konelab Service Manual 48953054 4081 November 2 2003 Version 3212 uses 59014 02 4011514441 AjQuassy n 5
65. 101 SXUNLZN 987 18 Konelab Service Manual 3 101 Cable Charts Version LYVHO 318 0 NOSE 9 7 LdWAL or 29538 dN31 00 351 67 14184 1533 5 3NOM Figure 3 95 Temp 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 102 80 2 7988 vosas NCHOZTOS 1002010 coo HEB ES TTE wer Toms O10Hd LYVHO 81875 dAV1 YOLON 0140 8 33H 10Hd jeufiis SIS LOHd 9 5 v 010Hd SLNAINNYLSNI INOX OS BE E Figure 3 96 Photo 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 103 Cable Charts Version aok z 8 sossows 10025050 10025010 ccs IJ 10026012 NNO mid 106 06 94619503 sos 0340 odo o d 13109 990 13109 1815 0340
66. Check the wash positions with the point 8 Test wash November 2 2003 48953054 4081 Konelab Service Manual 2 106 Adjustments Version 2 Cuvette positions in incubator positions 1 and 6 Cuvette cell 1 upper position Cuvette cell 1 position Cuvette cell 12 position Adjustment tools needed cuvettes incubator positions 1 and 6 Use function 9 Fetch new cuvette to incubator instead of putting cuvettes manually into positions A Cuvette cell 1 upper position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator that needle is in the middle of the cuvette cell 1 Y movement Adjust the needle tip 1 mm under the cuvette top surface Cuvette cell 1 position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator that needle 15 the middle of the cuvette cell 1 Y movement Press 2 and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 107 Cuvette cell 12 position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 12 Y movement Press Z 2 and find th
67. LOW AOW ANI 62 LELY Dyunnssnuuaso 080004 140 0044 9 E V SSSI j Apo 2 2 f 311300 uocum 6 D 7 uw 1 10010857 000407544 015100 T Pa a CU NA 18 1 SE 7 DIANNUIYDPIG U0DJons 1sKd ui 000 y Tar 3 II 5 D Ye 2 02 E S EL CRAS KO x 9 oYa DADDYSOA I0 Z 1191 395 2 NE m 5 C doa aay DD DA NC DA0DISDA 10 Z 1191 395 November 2 2003 Figure 4 14 Konelab 60 Mover unit 840239 48953054 4081 4 22 Konelab Service Manual Version Different Parts of Konelab 4 23 x Merkitys ruuvi lukitaan LOCTITE 222 K137 K135 K136 LATCH MOTOR 7 n 30 ROT UNIT MOTOR 2 s BS 58 oN Sea 88 PEE lt El 5 z 18 t piddtinruuvi lukitaan akselin sivua va n 5 1 5 5 3 5
68. November 2 2003 48953054 4081 Konelab Service Manual 3 48 Cable Charts Version MB1 9 2 E xs xs x2 x x xs Ol 40 TEMP 1 0139 DBPENSER 0138 DBPENSER Y ol 37M KER 36M KER 35MKERY Ol 34 NOUT 2 0l 33 R STORAGE 5555 d 0 32 NOUT 1 RACK2 24 NCUBATOR 23 CUVETTE LOADER Ol 21 MEAS CHANNEL N gt Uu m Ol 19 KER W ASH S 18 DILUENT PUMP S 16 SYR NGE XPH MB1 3 5 xs ol 82 SEGMENT FEEDER MB1314 ol 81 SAM PLE STORAGE 80 FILTER DEK 8 RACK5 ONLY N 30i j kg O 66 SED LP 65 BESYR E MB13 3 126 PHOTO 124 CAN 18 3 98 JN SUHDE SCALE KOODICODE 48408374 ICUS 4401 purr orawy _ 6 3 98 JHen Tark 17 3 98 JHen HYV APPR z CABLE CHART RACKS MUUTOS REVISIONS 123Konelab s Konelab 30 30i 48407507 4152 NMI NAME 2119 KORV
69. page 7 9 CS ISES and ISEAMP T aga page 7 11 7 6 LED1 1 LED1 2 and 01 3 page 7 13 7 1 3 11 9 cree bati n eis page 7 14 1 8 i taie et deitate bei page 7 16 7 2 281 e E E n We e ec ak End page 7 18 xui n ieiuno page 7 19 7 11 PHOTOS3 PHOTSIG1 and page 7 20 LA ette etse page 7 20 7 12 1 Powcan3 Led Diagnostics of the Can Bus page 7 25 FAS SURE Ths ioa etos Er e rd ieu page 7 26 FAA TEMPS eedem Ned a RUP d RR page 7 27 November 2 2003 48953054 4081 Konelab Service Manual 7 2 Boards Version Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 3 In this chapter first is explained the CAN bus used in Konelab and after that in sections 7 2 7 14 boards in alphabetical order Refer also to the cable chart in chapter 3 7 1 CAN Bus Konelab uses the CAN Controller Area Network bus to integrate many micro controller nodes into one communication network inside an instrument This CAN bus follows the Bosch CAN Standard 1 0 CAN bus used in Konelab is using RS 485 type transceivers in each node connected to a twin cable and running at bit rate of 615 kbit s 7 1 1 Hardware The essential hardware components of node for communication
70. pc pc pc pc pc pc 1 pc pc 1 pc pc pc pc November 2 2003 48953054 4081 Konelab Service Manual 8 10 Spare Parts amp Consumables Version 984028 984070 984020 984037 984015 984010 984072 984071 981481 984008 981269 984010 984023 984022 981481 984012 984005 981269 984010 984021 984022 981481 984012 984029 984070 984011 984006 984020 984011 981269 984076 984073 984069 981577 841214 6 MONTHS ISE Complete tubing for Konelab 20i ISE Tubing kit for 20 6 MONTHS ISE Complete tubing for Konelab 30i and 60i 12 MONTHS MAINTENANCE KIT FOR KONELAB 20 AND 20i Syringe 500 ul grip fix Dispensing needle reagent amp sample Diluent and wash tubes Drain waste tubes Halogen lamp 12 MONTHS MAINTENANCE KIT FOR KONELAB 30 AND 30i Syringe 500 pl Dispensing needle reagent amp sample Diluent and wash tubes Drain waste tubes Halogen lamp Mixing paddle 12 MONTHS MAINTENANCE KIT FOR KONELAB 60 AND 60i Syringe 500 ul Dispensing needle reagent sample Diluent and wash tubes Drain waste tubes Halogen lamp Mixing paddle 12 MONTHS ISE MAINTENANCE KIT for Konelab 20 ISE Complete tubing kit Dispensing needle ISE 12 MONTHS ISE MAINTENACE KIT for Konelab 30i and 601 15 Complete tubing Dispensing needle ISE Syringe 500 pl 12 MONTHS KUSTI MAINTENANCE KIT Dispensing needle KUSTI Tubing ki
71. 2 1 5 4 Reagent Mixer Reagent mixer adjustment positions are 1 General positions 2 Cuvette positions 9 Test mixing in cuvette Wash position 1 General positions Phi drive level position Paddle check position Manual needle wash position Wash position Resting position a Phi drive level Adjust mixer paddle tip 4 5 mm above the reagent dispensing station Paddle check position Adjust the mixer paddle tip to the right edge of the dispensing hole in the reagent dispensing station Adjust the paddle tip close to the dispensing station s upper surface level Manual needle wash position Phi movement Adjust mixer paddle to the middle of the dispensing reagent unit 120 long steps from the wash position Y movement Adjust mixer paddle tip 20 long steps up from the surface of the washing station Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 21 Wash position Phi movement Adjust mixer paddle to the middle of the washing position Y movement Straight part of the paddle is above the washing station as shown in figure under Resting position Phi movement Adjust paddle to the middle of the wash position Y movement Adjust the mixer arm 1 mm above the rubber Save adjustments y n November 2 2003 48953054 4081 Konelab Serv
72. 8 5 8 7 Instructions for Motors and 8 6 8 8 List of Accessories and Consumables 8 7 8 9 Contents of the Kits eR 8 9 8 10 Adjusting Tool Set for 8 11 8 11 Recommended parts of Service Pack for all Konelab 5 8 12 November 2 2003 48953054 4081 Konelab Service Manual 8 2 Spare Parts amp Consumables Version Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 3 8 CODE 840058 680027 680049 680048 680026 840213 680022 680023 680018 840505 840593 841374 840634 840076 570264 840020 841353 888681 511140 511141 675506 675504 886087 886631 886089 886093 886094 886632 886095 886096 886097 886098 886099 886633 886100 840629 840705 888114 888109 840285 5 5 Barcode reader Belt disp meas channel 420 mm Belt disp motor unit fii rotat unit 230 mm Belt disp Motor unit Y 380 mm Belt driving unit incub unit 245 mm Belt cuv Pusher 1097 5 mm Belt incubator unit 330 mm Belt measurement channel 600 mm Belt mover unit 3 17 mm Cover main Cover main Cover main Cuvette arm Cuvette arm Fan DC 24V 3 6 W Feedback sensor with holder Fiber optics 1200 mm 30 kusti Fiber optics 650 mm Fuse 20 Fuse 40 Gas cylinder 30N Gas cylinder
73. TRICOLO m Figure 3 20 Cover leds 60 601 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 25 limit switches position feedback thermistors PHOTSIG 1 PHOTREF 1 ISEAMP 1 TEMP 2 ANALYZER SURF 3 in 60 with Kusti 4 in 60i with Termination CAN BUS MOTOR 31 60 with Kusti 36 in 60i with Kusti in 60 with Kusti WORKSTATION Windows NT Muros FEVSONS S amp inen PC ohko Block Internal updated PCCAN Ethernet CAN interface termination 3 heatings 2 channels PHOTO 1 ADC lamp control chopper drive ISE 1 60i with Kusti ADC liquid detection INTERNAL PC MASTER ATA module floppy disk controls all nodes via CAN BUS MAINS INPUT POWCAN 1 POWER MODULE 28V control Status power supply monitoring battery control CAN bus bias mains switch line filter 100 240 VAC input coolings 28 VDC output INOUT 2 limit switches digital I O analog inputs RS232 interfaces LED button etc interfaces Bar code readers Figure 3 21 Block diagram 60 60 Kusti Konelab 60 60i with Kusti 48414999 CABLE CHART BLOCK DIAGRAM USE November 2 2003 48953054 4081 Konelab Service Manual 3 26 Cable Charts Version
74. give name and organization example Konelab user amp name of laboratory press next registration Product Id from Certification of Authenticity press next Administrator Account password KlablsUPER Confirm the password press next Network Installation press next Long automatic software setup 8 Restart click RESTART icon with the mouse BOOTING 9 Ready to logon login as Administrator with password set up at step 6 10 Convert hard disk D file systems to NTFS Start gt Programs gt Administrative Tools gt Disk Administrator press OK press Y disk partitions appear on the screen ifthere are partition E or more these must be merge with partition D delete D E and bigger partitions and delete it partition delete Yes select grey box which indicates free area in the hard disk select partition commit change now Yes select grey box and Create partition Ok select D partition commit change now Yes activate disk partition D by clicking it with mouse select Tools select Format from Format dialog select file system NTFS check that partition D is really activated the boundary of D is a black boarder press Start press OK Format complete press OK Select Tools Select Drive letter Check that the Letter for CD ROM is E change if not press Close exit application 11 Convert hard disk C
75. 00 183 1 61 AW 06 ul Aju HSVM 39 0c al YOLOW dX 5 YOLOW 002 08 391 663 983 Figure 3 68 Syringes and pumps 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 75 Cable Charts Version Oly aseo 358 mosas ZTE 66 60 06 wo ine ep TANNVHO NIYNSYIN YOLVENONI 3787 06 81 8rONI ve dl YOLOW 5 5 X x uaxavot 9 z Gl YOLOW 5 x HOSV3N YOLOW x GEZA 009 6123 79 7 9914 TECA 009 ze a LAONI a x 7803 009 009 8919 0 Figure 3 69 Incubator measur
76. 1386 folder Test page Yes No Select Start gt Settings gt Printers if not selected Select FX 80 and click with right mouse button so a pop up menu appears Select Document default Paper size Fan fold 8 5 x 12 in Paper source tractor feed Press OK Select FX 80 and click with right mouse button so a pop up menu appears Select Properties Select Device settings Change Tractor feed setting Fan fold 8 5 x 12 in Press OK November 2 2003 48953054 4081 Konelab Service Manual 9 12 Installation Instructions Version Set up default printer Select Start gt Settings gt Printers if not selected Select FX 80 and click with right mouse button so a pop up menu appears check that Set As Default is marked with v if not click Set As Default 9 4 2 7 CHECKING AVAILABLE DISPLAY MEMORY Select Start gt Programs gt Administrative Tools gt Windows NT Diagnostics Select Display card Properties of adapter and display will be seen 9 5 KONELAB SOFTWARE INSTALLATION Workstation is now ready for Konelab software installation User must be Administrator when installing Konelab software as it is if previous instructions have been followed Otherwise login as an administrator 9 5 1 INSTALLING KONELAB AND OBJECTIVITY DB Install Konelab CD into CD drive Wait while the drive checks the new CD Installing starts automatically If it for some reason does not start automatically user can select setup exe fro
77. 18 gt 685 R107 Rui C87 R12 c62 C60 7 i R75 ane Rte 8204 810 o 108 289 13 8120 ot 020 32 8139 200 ot E209 m 8106 816 8142 Rm 198 3 pes 3 193 461 4154 4153 8151 30 Leea S 20 146 cm 8152 x Em Tm 021 85 204 54 92 58 18 17 R19 d n 16 53 090 C96 85 71 857 2 8129 Ez s em 155 065 w 102 3 168 97 230 Rug 5 Hen R231 147 ef R215 8160 RUS LCG R187 m 044 En 103 L7 cie 034 09 cna Jta E 177 CTO 78 R217 5 053 R216 amp 049 08 847 e C82 1 896 c98 12 L 45 T54 gt R1BB 1 EN C69 wag Q d gt m 072 4 02 5 wp 8 SI C108 18 SIT R175 8108 cto 051 042 SE 271 176 8190 L E Fg1941 gt 28 0 5116 036 T 8101 SIs e z Sm m am 2181818 LCB lt 035 S C107 mm RET LCtO 180 F3 705 21 0j 222 20 T i 4 8221 EN em 3 2 5 2175 i 063 107 59 gt 3 Figure 7 18 THE COMPONENT LAYOUT POWCAN3 Konelab Service Manual 48953054 4081 November 2 200
78. 5 di 27 5 244 11 n eu 9 Figure 7 13 THE COMPONENT LAYOUT OF November 2 2003 48953054 4081 Konelab Service Manual 7 20 Boards Version 7 11 PHOTSIG1 and PHOTREF1 The PHOTOS board is an intelligent board for controlling the photometer It includes the micro controller to control different processes and the CAN interface for data transfer The photometric functions provided by the electronics include a lamp power supply a chopper motor drive and light detector signal conditioning with AD conversion Different wavelengths for absorbance measurements are selected by moving the corresponding interference filter into the filter location in the light path Because the filter wheel along whose periphery the filters lie is rotated by a stepper motor the filter change function is provided by its own stepper motor drive node The lamp power supply is a regulated voltage source for the photometer lamp designed to drive a halogen lamp with 6 V nominal voltage and 20 W power consumption The chopper motor driver is meant to drive a DC motor that rotates a light chopper disk The chopping frequency is specified at 200 Hz and is determined by the reference frequency 2 400 Hz input to the phase detector the ASIC Refer to block diagram below To connect the optics of the photometer to the PHOTO3 board there are two preamplifiers for d
79. FR keyboard 4 9 gt F9 Somples gt F10 Results Symbol on the Meaning Function Function e g Saving is not allowed Activating the analyzer Selection list Changing the window STAT sample Undefined value e g a limit in test parameters marked with is not checked Sample patient data and test requests Tests results November 2 2003 48953054 4081 Konelab Service Manual General Version Symbol in the window Symbol on the Meaning Function keyboard gt F11 The status of all reagents in the m reagent disk Reagents gt F12 The analyzer s status Main window 1 5 2 Special Keys on the Keyboard Start Press START to begin analysis Note that you must be on the Main window to get it working Stop Press STOP to stop all analyzing To restart analyzing press START 1 5 3 The Covers and the Leds in the analyzer 1 5 3 1 Konelab 60 and Konelab 30 A The segment insert cover e When the green LED La is on the user is allowed to open the cover When the red LED is on the user must NOT open the cover because all six segment positions are reserved or the analyzer is transporting the segment between the segment loader and the sample disk B The STAT insert cover The LED LB red light starts to blink when the user opens the STAT insert cover The analyzer turns a free position to the STAT insert position AFTER the LED stop
80. Konelab Service Manual Thermo ELECTRON CORPORATION Manual version Program version 6 0 Code 48953054 4081 Version Preface Preface 1 Preface This manual gives technical information about Konelab 20 Konelab 30 and Konelab 60 analyzers and explains how to maintain and adjust them Audience This manual is intended for personnel who service Konelab analyzers Scope This Manual is divided into the following sections Warnings and Recommendations Section 1 General Section 2 Adjustments Section 3 Cable Charts Section 4 Different Parts of Konelab Section 5 Maintenance Section Error Messages Section 7 Boards Section 8 Spare Parts amp Consumables Section 9 Installation Instructions Section 10 Workstation Software C The CE mark attached on Konelab indicates the conformity with the EMC electromagnetic compatibility directive 89 336 Information in this manual is subject to change without prior notice C DON Thermo Clinical Labsystems Tel 358 9 802 766 I O 9001 ds d QUALITY Ratastie 2 Fax 358 9 8027 6300 ASSURED N FIRM_ 7 FIN 01620 VANTAA www thermo com konelab November 2 2003 48953054 4081 Konelab Service Manual Preface 2 Preface Version Konelab Service Manual 48953054 4081 November 2 2003 Version Warnings and Recommendations Warnings 1 Warnings and Recommendations Warnings in the Instrument 1 WARNING Follow the instructions to ensure corr
81. Needle check position partition Wash position Resting position Wash position Dividing position 4 STAT positions 6 Segment positions outer ring position 10 for all 6 segments inner ring position 3 for all 6 segments sample tube position 11 for the segment 1 A 1 General positions Phi drive level position Adjust dispenser needle tip 2 3 mm above the reagent cover where the ISE dispenser moves a Needle ISE dispenser check position SE needle check position is in the left edge of the washing station Adjust needle tip to washing station top surface level Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 123 ISE dispenser wash position Move needle over the dividing partition Y movement Press Z to find the position when the needle is touching the dividing partition Adjust 3 steps up W 1 from the partition Phi movement Adjust back to the middle of the wash position ISE dispenser waste position Adjust the needle to the middle of the washing position Resting position Adjust dispenser arm about 1 mm above the stick Adjust the dispenser needle to the middle of the resting position November 2 2003 48953054 4081 Konelab Service Manual 2 124 Adjustments Version 4 STAT positi
82. November 2 2003 48953054 4081 Konelab Service Manual Error Messages amp Troubleshooting Version 2022 ERROR WHEN DOING DATABASE OPERATION RH 2031 WRONG DATA FROM DATABASE RH 2032 WRONG DATA FROM AN OTHER PROCESS 2033 INTERNAL DATA ERROR RH Warning about internal software problem in the database Analysis will stop after requests under analysis are completed Press START to continue analysis If the problem persists restart the workstation Refer to section 6 4 1 2041 CANNOT OPEN OR READ 1 RH 2042 CORRUPTED KONELAB INI RH Warning about problem in the configuration filter or temperature data Check the data in the Configuration window Refer to section 3 8 Ref manual If the problem persists call service 2301 REAGENT REGISTER FULL OF VIALS To have a new reagent remove one bottle from the reagent disk in the Reagent disk window when analysis is not in progress 2302 SAMPLE REGISTER FULL OF SEGMENTS To add a new segment remove one segment from the sample disk in the Sample segment window when analysis is not in progress 2303 WATER BLANK DATA RH Perform Start up 2304 TEST DATA RH Reinstall the software Software error If the problem persists restart the workstation Refer to section 6 4 1 2305 OR READ ERDATA TXT RH Erdata txt includes error m
83. OO ooload exe oolockfd exe oolockmon e oolockserver ools exe oolrec exe oonewdb exe oonewfd exe n Oonorecover ooqueryseLe ooquetyvole oorestore exe oospace exe oostartams exe oostopams exe oosvcins exe m IP P P 8 nn cotidy exe oouniock d e ooupgrade exe ooupgrcaticr ooupgiloadk ooupgrsmup OO o ooupgrunloc 40 5 40 bin folder includes files which needed to manage database user is not allowed to delete the files November 2 2003 48953054 4081 Konelab Service Manual 10 6 Workstation Software Version 10 2 Konelab MENUS t d ed 9 fed Led Led ed t nt Windows NT Work see Konelab program menus click the Start button the left corner of the window and select Programs from the list konelab To start Konelab program click the konelab icon Wait until the User interface is up Do not start the program if it is running already Note that when Konelab 20 program is started RTX RTSS Console application window is seen DO NOT close it Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 7 10 2 Konelab Database management The menu includes functions to manage the database it includes different commands for taking a backup of the database and restoring it Before any resto
84. Remove the obstacle Perform water wash the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor Press START to continue analysis Programmable adjustments have been changed Reboot the instrument Refer to section 6 4 1 If problem persists call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 21 5018 SEGMENT LOADER DID NOT MOVE CORRECTLY 1 E g the user has opened the segment cover while Possible causes the segment loader has been moving The segment loader stops Move the segment loader manually to the lower position and reboot the instrument Refer to section 6 4 1 2 Anobstacle detected Remove the obstacle Move the segment loader manually to the lower position and reboot the instrument Refer to section 6 4 1 3 Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5019 CUVETTE LOADER DID NOT MOVE CORRECTLY 1 Anobstacle detected er Possible causes Remove the obstacle Press START to continue analysis 2 Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5020 CUVETTE CHECK FOUND A DIRTY CUVETTE The optical quality of every cuvette is checked before
85. ive 9 29 NWO 39VHOIS TIdWVS LN39V3H Figure 3 103 Power can and fan cables Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 110 019145 10020248904 SNOSVGR SOLN dX 5 BOS 6 9 e amp 69 GG NO 709 D 9 LINN L3NS3HL3 NOILWLS T3NVd YOLOANNOO Figure 3 104 Connector panel power unit Konelab 20 20i November 2 2003 48953054 4081 Konelab Service Manual 3 111 Cable Charts Version 91017 006 1 8 no 660 0 66 01 27023 3 0 66 01 10 SYASN3dSIC 1 318VO SAWN 91 5 Satwoossv ALUN sas WEN 102 OZ 9 uun 9 L SEMN DOREN 2 6 4 1 6 L 102 u 102 9 asia A dSld SNI3311I4 102 u asl 381 HOLOWXIN A dsid 96 4a eia JSI YOLOW YOLOW SVISNVO YOLOW YOLOW YOLOW
86. the bus shown in the figure below uC CAN RS 485 controller transceiver SAN pus 30 Q lt 300 Node ID GANE 16 MHz The micro controller uC reads the node identifier Node ID from mother board coding depending on the node board situation Then the uC initializes the CAN controller chip after which the node starts communication through the CAN bus The CAN controller is an Intel 82527 A standard RS 485 transceiver chip of type 75176 is used as the physical interface to the CAN bus wires However the RS 485 transceiver chip should have a fast transmitter enable EN operation for example a Texas Instruments SN75ALS176 and a National Semiconductor DS96176 are suitable The CAN controller transmits the serial bit stream of a CAN message on its TX1 pin The initialisation prepares the output driver such that the TX1 has inverted polarity The RS 485 transceiver is used in a special way not the standard RS 485 way to make the two required CAN bus states dominant and recessive The TX1 signal is connected to the EN enable input of the transceiver enabling the RS 485 transmitter to drive the data D at its input to the differential outputs A and B when EN is high or disabling the transmitter by putting its outputs into the high impedance state when EN is low The data input signal D of the RS 485 transmitter is grounded to hold it at constant D 0 lo
87. the position 11 Press Z U and find the position when the needle is touching the tube bottom Adjust as many steps up W 7 from the bottom as is reasonable When the first segment has been adjusted the program asks if the user wants that all other 5 segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in disk position 1 Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 77 7 KUSTI segment positions A Ring5 1 0 Ring4 WPP Cup 17 Ring3 35 Ring2 Cup 53 Ringl Cup 73 E Phi movement E Adjust the dispenser needle into the middle of the 1 cup position 73 Sample disk Adjust disk that the dispenser needle is in the middle of the ring 1 cup position 73 Y movement Press Z 2 and find the position when the needle is touching the bottom Adjust 3 steps up W 1 from the bottom Ring2 cup 53 ring3 cup35 ring4 cup17 and ring5 cup1 are adjusted in a similar way When all positions in the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Ca
88. 0340 0340 13409 Jopejeq ueni 96 Z 10009390 JSEM 7 Z Josuag 109190 annoayay UOSe N ZE 0374385 0919 185 qam utes 0 19 u6 s 2 aay 0310 0318 ang 0379 ang Jeg 9 9 8 QNO v dASCHON 9 581018 13534 308 a O a O 91 5 7 99 141 GNOATddNS e400NI SININNYLSNI INOJ Figure 3 97 INOUT 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 104 33 551 LYVWHO 318VO scum 183110 SdX L iog WE ASI SLNINNYLSNI 3 Figure 3 98 ISE 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 105 Cable Charts Version 7 gt Nr 002105 1002010 coo HEB ES UHP LOZ EOZ 106 06 QEJBUOY sum qejeuoy 4671 d Ce d e
89. 1 from the partition Phi movement Adjust back to the middle of the wash position Dividing partition gt p Wash position lt Resting position Extra wash position Extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a a Resting position Dispenser arm is adjusted about 1 mm above the stick Adjust the Phi movement to the middle of the resting position Reagent wash positions Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W from the partition Phi movement Adjust back to the middle of the wash position Reagent extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position Save adjustments y n Test washing positions by choosing the point 8 Test wash Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 71 2 Cuvette positions Cuvette cell 1 upper position Cuvette cell 1 position Cuvette cell 12 position Adjustment tools needed cuvettes
90. 1002010 coo HEB ES YOLOW 1 JIVO HO aNd 100 oido SAIH 1 pinbi 1 epp 3934p pinby 4405 So Dr VHOHMWDS C SqaHduns zg dAZ DN9 yoeq ez 495 20140 AE 0140 ez 0182 0140 WLNO 8 24110 1 WLNO 9 sb ANO 50 pui 28110 18100 yuaniiq 7 8 719 9916 g 1 pag 996 9 S 7 080108 SINANNYLSNI JNO 8 lluw u 6 9 6 9 9 g 9 Pal y luw pal pay moa SUYM Pal c 1 9 wojof ayum Figure 3 94 Motor 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 3 100 0008 Ud Wb 168 0099 Ud V 89 0099 10 790 YOLYNL Y 20830 05 70830 05 70839 08 70830 05 dvosa purwa dw ejeue 0110 61106 dw 0115 61106 jeuuue L Jojoeuuo III PUD O Jena 8000 29106 3016 318 0 dX OL SNOLLO3NNOO HOLON
91. 2 ES 55 gE 5 Laakerit rasvataon kevyesti Molykote BR2 tai vastaava Kohta X 2 1 x 21 2 kpl Ha Hina kiristet n vet m ll moottorista 30 N voimalla O eT Figure 4 15 Konelab 60 Rotation unit 840214 November 2 2003 48953054 4081 Konelab Service Manual 4 24 Different Parts of Konelab Version 4 4 2 Konelab 30 amp 20 Cuvette loader SOON OOO a 7 20 36 42 Rear latch Opto cable 620 Extension cable 600 Stopper latch Detector plate back Detector plate middle Central latch Cuvette detector arm Front pushe Stepper motor Wide gap opto cable 620 Refer to next page for Figure 840511 p840512H 840228 840302 840380 840513 840514 840515 840516 840524 840527 570114 840417 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 25 272722777772 22227722 T 22227777022 Figu
92. 2 Motor Up lt gt Down movement ALT 122 Shift W lt gt 2 ALT 87 Up Down with a long movement ALT 90 lt gt V ALT 99 3 Motor Forward lt gt Backward ALT 118 Shift C lt gt V ALT 67 Forward Backward with a long ALT 86 movement b ALT 98 To read barcode in the reagent disk sample disk In the sample disk the segment barcode is read B ALT 66 In the sample disk segment and tube barcodes are read T ALT 84 Automatic BCR reading position adjustment M ALT 77 To rotate mixer when adjusting mixer cuvette positions Q ALT 81 Quit Note During adjustment program sample reagent covers can be taken off In that time the analyzer is not responding to the opening of covers Attach the covers back before quitting the adjustment program A November 2 2003 48953054 4081 Konelab Service Manual 2 4 Adjustments Version 2 1 2 How to Start Adjusting Open Konelab user interface Click Main button Press F8 More Press F2 key Instr Actions Press F8 More Press F5 Adjustment program Adjust analyzer 1 Incubator 2 ISE Unit 3 Measuring unit 4 Sample unit 5 Reagent unit 6 Cuvette unit 7 Syringe zero position B Cuvette movement test 9 Fetch new cuvette to incubator position 1 D KUSTI unit Q Quit Konelab Service Manual 48953054 4081 November 2 200
93. 48953054 4081 Konelab Service Manual 9 20 Installation Instructions Version REFERENCE ELECTRODE that tory ai Figure 9 1 la The Reference electrode kit 1 ref electrode slice in foil bag 6 1 electrode chamber filling 2 1 internal electrode solution bag 3 1 large o ring for internal electrode 7 1 tool for tightening the 4 2 small o rings as spare electrode cap 5 1 PVC tube for filling solution bag 8 Warranty sheet attachment Remove the reference electrode from the foil bag and rinse the outer surfaces with distilled water Flick excess liquid out of the chambers and wipe the outer surfaces dry Place one large o ring on the electrode cap install it loosely into the chamber refer to Figure 9 11b Connect a PVC tube to the side port of the slice so that the metal spring fastens the connection refer to Figure 9 11b Cut the tube of the Filling Solution bag to 5 7 cm length and attach the PVC tube to open end Avoid letting air back up into the tubing Gently squeeze the bag to fill the chamber Tighten the electrode cap first with fingers then with the tool Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 21 Figure 9 Ib Filling the reference electrode ASSEMBLING THE ELECTRODES Figure 9 12 ISE dispensing Turn the cover of the ISE dispensing arm so that you can see
94. ASALIAS 2 9dX HM3lL Tad 9 9 dal Bdc WAZH OL WAS 00 WAS 61 GOODYAMOd 8 WAS 81 NO WAS 8 QNO WAS PON GND ON CINACI CL ON L ON LL OLdX POWER UNIT 28V F1 COOLING STORAGES F2 POWCAN CAN BUS INTERNAL PC POWER F3 CHARGING BATTERIES Figure 3 59 Powcan 30 301 November 2 2003 48953054 4081 Konelab Service Manual 3 65 Cable Charts Version IHL m O amwovonL LY Ian VE Ol Ol Konelab Service Manual Figure 3 60 Covers 30 30i 48953054 4081 November 2 2003 3 66 Cable Charts Version Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 67 ANALYZER SURF 2 in 30 with Kusti in 30i with Kusti Termination CAN BUS WORKSTATION Windows NT limit switches MOTOR 18 in 30 with Kusti 23 30i with Kusti position feedback PCCAN CAN interface termination TEMP 1 in 30 with Kusti Ethernet 2 in 30i with Kusti INTERNAL PC heatings 2 channels MASTER hard disk floppy disk controls all nodes via CAN BU
95. Cable Charts 3 116 81017 seem 2 YOLON 1 318VO 83001488 006FLF8F 30001000 WYN WIN VEY Nf 66 01 SBLMIOOSSY 91 04 66 01 6670170 www 105 OZ FEIPUOM QB SUOM Z L win ud WA MH DDR 4405 Lad aa se peq maand oc APE 02 Quod 140 gt 5 U dumdau rtr q 86 dumdau rt ez sbupu Tr 445 AS 8 19 0504405 VHys4unsc LILIT sasgauns dASCY DNO 1408 9140 TWLNO8 29 004 141009 VLnOS TaLNOF caLQOE TaLNOZ caLOOT 8 9 9 E SEY Mpa y WAT Z 97 88 S003 FIZL HOLVOLOV AVANT 2 L VT 167 0099 ZOSSONOS apy Musab 9 uoatb 9 Unaq 9 E O 9 Z ud WHT WET 8ST 0099
96. Choose Yes All other segments 2 6 are adjusted in a similar way Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 91 2 2 11 Syringe Zero Position Syringe zero position adjustment must be done when complete syringe unit stepper motor or opto has been changed The instrument adjusts the zero position automatically Error message 5065 Syringes should be adjusted adjustment program informs the user when syringe zero position adjustment should be done 2 2 12 Saving and Restoring Adjustment Values 2 2 12 1 Saving Adj Values to Floppy Disk 1 Connect display and keyboard to the internal PC 2 If instrument is on quit Konelab software by pressing E If instrument is off boot the instrument Select item 2 Command prompt from boot up menu by pressing the arrow key down 0 once and after that pressing enter ev Insert formatted floppy disk to the floppy drive Note The floppy drive is upside down 4 When in the screen is displayed C x30 copy adjustment files to the floppy disk with command save adj 5 Remove the floppy disk from the drive 6 Rebootthe instrument 2 2 12 2 Restoring Adj Values from Floppy Disk 1 Connect display and keyboard to the internal PC 2 Instrument is on quit Konelab software by pressing E Instrument is off boot the instrument Select item 2 Command prompt from boot up menu by pressing the arrow key
97. Figure 3 128 Temp Konelab 20 20XTi November 2 2003 48953054 4081 Konelab Service Manual 3 135 Cable Charts Version asom z 6684 sess oso rp 109070 Sc 489 04 We OLOHd LYWHO 318VO dAV1 30101 0140 8 eouaJojoJ 333831OHd 1 jeufis SISLOHd Figure 3 129 Photo Konelab 20XT 20XTi Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 136 V LOW asom 6600089 ono 3000 CHO WL 108020 wan 1 318 2 ano Wwe dX SVIENVO 0340 8Be1ols 19 Aejay 19 1815 0340 13109 1496 ea Josueg 10190 uOSE N uana 13M Jojejeq eise Qa bey 0370 0373 1616 bes 0319 1845 8 ON 9 dASCHON 9 SYAZ 8 13534 308 CNOTWNOIS 7 QN9ATddfS SLNJNNYLSNI INOY Figure 3 130 INOUT Konelab 20XT 20XTi November 2 2003 48953054 4081 Konelab Service Manual 3 137 Cable Charts Version z 486884 3SI 1
98. Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 10 J 0806 anos SUAXIN 1 318 0 rss s 2947 89108 9 3IdAVS 86 01 YOLOW dX dX dX 963 06 YOLOW dX dX OLIM 163 13XIN 31dAVS A YAXIN 1N3SV33 c al YOLOW dX dX dX YOLOW dX LN39V3H Figure 3 6 Mixers 60 601 November 2 2003 48953054 4081 Konelab Service Manual 3 11 Cable Charts Version ONY 5 9 5 18 9 2917 89 078 06 80 6 4 811 1 6 09 di Nd 09 5 381 35 69 89 dl YOLOW YOLOW 109 HSVM 38 1901 dX 5 dldAVS YOLOW 0013 663 31dAVS 99 01 YOLOW 9dX HSVM W3XIN SG 01 YOLOW
99. Sample cup 2 0 ml 1000 pcs Reagent bottle 10 ml 5 pcs Halogen lamp Pump tube ISE Wash Washing solution 4 x 20 ml START UP KIT for 0 60 Acrylic multicell cuvette 40 x 25 pcs Sample cup 2 0 ml 1000 pcs Reagent bottle 10 ml 5 pcs Halogen lamp Pump tube ISMAPRENE 2 x lilac lilac Washing solution 4 x 20 ml ISE START UP KIT Na K for KI20i Reference electrode K Maintenance free micro volume electrode Na Maintenance free micro volume electrode Maintenance free micro volume electrode ISE Calibrator solution 1 4 x 400 ml ISE Calibrator solutions 2 3 2 x 20 ml 2 x 20 ml Pump tube ISE Wash Washing solution 4 x 20 ml ISE START UP KIT Na K Cl for KI30i and 60i Reference electrode K Maintenance free micro volume electrode Na Maintenance free micro volume electrode Maintenance free micro volume electrode ISE Calibrator solution 1 4 x 400 ml ISE Calibrator solutions 2 3 2 x 20 ml 2 x 20 ml Pump tube PVC 2 x Grey Grey Pump tube ISMAPRENE 2 x lilac lilac Washing solution 4 x 20 ml 6 MONTHS MAINTENANCE KIT FOR KONELAB 20 AND 20i Diluent and wash tubes 6 MONTHS MAINTENANCE KIT FOR KONELAB 30 AND 30i Diluent and wash tubes 6 MONTHS MAINTENANCE KIT FOR KONELAB 60 AND 60i Diluent and wash tubes pc 1 pc 1 pe pc 2 pcs 2 pcs pc 1 pc 1 pe pc pc 2 pcs 1 pe 1 pc pc pc pc pc 2 pes pc
100. T3NVd Spo Od TWNYSLNI OL OLO3NNOO LYVHO 318VO 2000 OL 106 06 2 pappe AT SII upeurogzy plays NVOMOd NVOMOd 8 3 Powfail SdX NVONOd HOLIMS AGANVLS S LINN YIMOd LSNYSHL3 15 youms W3LSAS 5 NOLLVINOLOV 1 i Q T3Nvd YOLIINNO2 Figure 3 84 Connector panel power unit 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 91 Cable Charts Version 543933850 81870 ye 079 5 eun 106 06 aepuoyezL Y 6 1 GW c 6 80 oe 381 SOLON dX 0 A dsia 381 0801 SOLON SdX dX dX 06 u uo 39 6r dl og ul Aju 9r al LM 9013 63 SOL 105 NI 5 34510 asl 181
101. The CAN controller is clocked from a 16 MHz clock signal at its XTAL1 input This frequency is divided by two in the clock generator of the CAN controller the resulting 8 MHz giving a system cycle of 0 125 us This system cycle is further multiplied by a baud rate prescaler to get the fundamental CAN bit timing cycle known as the time quantum tQ or BTL cycle or tSCL in the CAN terminology The baud rate prescaler is determined by the corresponding bits loaded into the Bus Timing Register 0 of the CAN controller at initialisation For the KICAN bus timing the prescaler is set to 1 so that tQ 0 125 us The other timing parameters in the Bus Timing Register 1 are set such that the bit time takes 13 time quanta or 13btQ 1 625 ys giving the bit rate of 615 4 kbit s 7 2 CANBIAS 3 CANBIAS3 is a support board for the CAN Bosch Controller Area Network bus It contains a biasing circuit an over voltage protection circuit and a bus signal diagnostics block for the CAN bus CANBIAS3 is used in board racks especially in analysers that don t have internal PC Konelab 20 In addition to CAN support it has mixer dc motor filtering and signal splitting for the RS232 from Refer to the cable chart in section The basic job of the bias circuit is maintaining a proper voltage difference between CANA and CANB lines both in recessive passive and dominant active states The biasing current of 15 mA with a 30W series resistor at
102. Version LYVHO 318 0 NOSE dX 5 oido ul Aejay 1815 0 40 19409 1496 eay Josueg 109 90 anjoayay UOSESN uenia IeM 1099430 ASEM 0379 beey 0318 1616 uB s 0319 1816 fes 82 ONY dASCHON 9 580168 13534 308 QNS me 5 7 1399131 5 c e1n0NI SLNANNYLSNI INOX Figure 3 113 INOUT Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 120 33 3 1 1 81875 102 02489004 SNORE 1 17013930 c 9 58121788 41587 46586 42584 41881 11454 JIYA EL d3HA CL 35 350 9 LL Auo 35 SLNJNNYLSNI Figure 3 114 ISE Konelab 20 201 November 2 2003 48953054 4081 Konelab Service Manual 3 121 Cable Charts Version 09120 031538 Woa LNO LOW exi NI LOW 018 ayanng 5031 LNONI Woy NI YIS SSVIENVO B8V13NO2 Figure 3 115 CANBIAS Kon
103. gt gt E Konelab 9 080 Samples Results Reagents Main Rune 1 Requests Stat requests Sample disk Asked Queued Measured 010 010 2410 910 Ready Tests to accept Samples to accept kustitest 800ul607603 Stat samples 9 Short calsictris primelwash Wrong data from an other process RH Cannot receive packet from instrument Fe gt ESTE gt gt Messages Sample Calibr lQC Calibr results selection results gt 2 gt F3 gt F4 gt F5 gt F6 F7 F8 QC Instr Manage Profile Test Reagent Cal Ctrl results actions ment definition definition definition definition more pn p imd rm gt F8 Config Result Pending External Sender Ref class archive requests entry results definition definition more A STATUS analyzer s status e g start up needed analyzing etc is seen and if cuvettes are missing for example a red label Cuvettes appears For further information refer to section 1 3 1 in Ref manual B STATISTICS number of all unanalyzed requests the number of unanalyzed requests in the sample disk and the number of analyzed requests are seen C TESTS TO ACCEPT Calibrations and tests which have unaccepted results are seen Refer to sections 3 4 2 and 3 3 1 in Ref manual D SAMPLES PATIENTS TO ACCEPT Samples Patients who have analyzed
104. page 1 6 1 5 1 General Features 000 1 6 1 5 2 Special Keys on the Keyboard page 1 8 1 5 3 The Covers and the Leds in the analyzer page 1 8 1 5 3 1 Konelab 60 and Konelab 30 page 1 8 1 5 3 2 Korielab 20 hee EHE ERES page 1 10 1 5 4 io ceti eti eid e to Ine etii page 1 13 1 5 5 Brief Description of Windows page 1 15 1 6 Operation Principle t eta e ln aa page 1 17 1 6 1 Photometric Measurement page 1 17 1 6 2 ISE Measurement page 1 21 November 2 2003 48953054 4081 Konelab Service Manual General Version 1 1 Konelab the selective chemistry analyzer for in vitro diagnostic purposes is an integrated system solution for convenient and automatic testing of routine clinical chemistry tests electrolytes and special chemistries such as specific proteins TDM DoA and toxicology tests The Konelab family consists of six models e Konelab 60 which throughput is up to 600 photometric tests per hour e Konelab 60i has the ISE unit which raises the throughput up to 780 tests hour e Konelab 30 which throughput is up to 300 photometric tests per ho
105. page 2 100 2 3 5 4 Lamp Voltages and Gains page 2 100 2 3 6 ReagentiDisk Zuna ee ta dur page 2 101 2 3 Sample DISK c an test e tede page 2 102 2 3 8 Dispensing Unit of Konelab 20 201 page 2 104 2 3 8 1 Dispenser page 2 104 2 3 9 Dispensing Unit of Konelab 20XT 20 page 2 111 2 3 9 1 Dispenser page 2 111 2 3 9 2 page 2 119 2 39 10 ISE nlt i er tete ect bedeutete ftu hui page 2 122 2 3 11 Saving Restoring Adjustment Values page 2 126 2 3 11 1 Saving Adj Values to Floppy Disk page 2 126 2 3 11 2 Restoring Adj Values from Floppy Disk page 2 126 2 4 Konelab Dispenser Arms page 2 127 Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 3 2 1 Adjustments of Konelab 60 2 1 1 General Keys in use Alternative Function keys 1 9 Module selection YIN ALT 89 To save cancel changes ALT 78 N ALT 78 Next ALT 73 Initialisation R ALT 82 To restore old adjustment lt gt ALT 97 1 Motor Left lt gt Right movement ALT 115 Shift gt lt gt 6 65 Left Right with a long movement ALT 83 W lt gt Z ALT 119
106. 054009 89174 UMOS 567 3111307 01084 rA moyn pis N 20 45 09105113 194 9 240500 uinga uan asnor ZZZ 311201 HANNI 19189 2096 9 1 aayny ANNUS DY GG 4 20 November 2 2003 Figure 4 12 Konelab 60 Cuvette magazine 840221 48953054 4081 Konelab Service Manual 4 21 Different Parts of Konelab Version SINIY 1 1 IKIN 950 2417 8610784 09 qniauoy 222 3201 unn unppesnibayn HSU ulumd D44 508 Z DIIDUIOA N QE U 01540400 DIIDUUDI A UDU1 1SNIM DUYIH az ez ez y ez 460000 104 Z 1191 3 5 Apod nf unsay uny jou 581 6 uuniapuus nuna 49016460 Figure 4 13 Konelab 60 Cuvette pusher 840198 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 70212 56 3111201 01180 150 104004 5000 00404 0118
107. A AC EWOd WON ASZ HAMO NOY LAC 6 801 23 Of ES NVOMOd 9 NWO Zl X Age HEH 015 1439933 Figure 3 23 Power fan cables 60 60 Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 28 66646 gt 6660 0 sevo LINN H3MOd ANY T3NVd HOLO3NNOO 18VHO 3 18V2 8 3 NVOMOd y AH311V8 Z SISSVHO SISSVHO L dX L dX NVOMOd r 28 HOLIMS 1 8 Od OL 2d TVNYSLNI OL b 0923 yq L3N42H13 NOILVIS WALSAS NOLIVIWOLOV OL TANVd 8O LO3NNOO Figure 3 24 Connector panel and power unit 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 29 Cable Charts Version 6667 666052 vw 66 6722 oox L3 SUYASNAdSIC LYVHO 318v9 UM 109 09 069009
108. Cuvette position 7 Cuvette position 8 Cuvette position 9 Cuvette position 10 Cuvette position 11 Cuvette position 12 Cuvette position 1 in reagent dispensing Cuvette position 2 in reagent dispensing Cuvette position 3 in reagent dispensing Cuvette position 4 in reagent dispensing Cuvette position 5 in reagent dispensing Cuvette position 6 in reagent dispensing Cuvette position 7 in reagent dispensing Cuvette position 8 in reagent dispensing Cuvette position 9 in reagent dispensing Cuvette position 10 in reagent dispensing Cuvette position 11 in reagent dispensing Cuvette position 12 in reagent dispensing KUSTI segment ring 1 outer ring KUSTI segment ring 2 KUSTI segment ring 3 KUSTI segment ring 4 KUSTI segment ring 5 inner ring KUSTI sample transfer line position November 2 2003 48953054 4081 Konelab Service Manual 6 48 Error Messages amp Troubleshooting Version Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 1 Section 7 Boards TET HEIC page 7 3 7 1 1 CAN Hardware u page 7 3 71 2 TIMING te Pd ueri 7 5 L2 ANBIAS 1t ia ee ia Mn page 7 5 7 2 1 CANBIAS3 Led Diagnostics page 7 7 7 3 1 6 and 1 8 page 7 1 INOUITS iiic ledio di esed adt etie Ll cede octauo
109. Cuvette positions 3 Reagent positions 4 STAT positions 6 Segment positions Outer ring position 10 for all 6 segments Inner ring position for all 6 segments Sample tube in position 11 for the segment position 1 8 Test wash 1 General positions Phi drive level position Adjust dispenser needle tip 4 mm above the reagent cover where the dispenser moves Bc Needle check position The needle check position is over the right edge of the washing station Adjust the needle tip to the washing station top surface level Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 105 a a a a Save adjustments y n Manual needle wash position Phi movement Adjust needle over the resting position Dispenser wash position Move the needle over the dividing partition Y movement Press Z 2 and find the position when the needle is touching the dividing partition Adjust 3 steps up W 1 from the partition Phi movement Adjust back to the middle of the wash position Dispenser extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position Resting position Dispenser arm is adjusted about 1 mm above the stick Adjust the Phi movement to the middle of the resting position
110. F5 Accuracy results Accuracy results gt gt gt gt 2 Accuracy results AINE e UE Performed Photom noise SD mA Dispensing ratio Warning Limit Posit L340_2 L340_4 Posit Result A Temperature C 37 0 0 5 Dispensing ratio 148 172 CV 12 Photometric noise MAX SD L340_2 mA 30 SD 1 340 4 mA 3 0 Linearity of photometer Slope 0 95 1 05 Curvature I 0 02 0 000 Max bias from linear fit mA lt 15 0 0 493 Linearity of sample dispensing 1 489 Proport volume XDISP2 ul 1 85 2 07 1981 volume XDISP4 ul 3 85 4 40 2 488 XDISP2 20 XDISP4 CV 20 XDISP10 CV 15 Needle 0 pl volume Average A lt 0 050 Standard deviation A lt 0 005 Volume ul lt 0 32 Linearity of photometer L340_ Target A Meas A Meas A Linearity of sample dispensing Absorbance A XDISP2 XDISP4 XDISP10 3 Target A s results results factors actions results After the preventive maintenance done once per year it is recommended to perform accuracy measurements to check the condition of instrument Results of these measurements are seen in this window Results are coming automatically from the database of the measurement November 2 2003 48953054 4081 Konelab Service Manual 5 34 Maintenance Version 5 5 1 ACCURACY FACTORS F5 Accuracy factors Accuracy factors gt E ES Accuracy facto
111. Konelab 60 is needed to open the middle part of the back panel It is fastened with November 2 2003 48953054 4081 Konelab Service Manual 5 24 Maintenance Version 5 4 6 3 REPLACING DRAIN AND WASTE TUBES Refer to Figures 5 17 5 19 and 5 21 to see the places of tubes and to Figures 5 18 5 20 and 5 22 to see the configuration of tubes In Konelab 60 and 30 one tube is coming from the sample disk and another tube is coming from the reagent disk to the wastewater container They are for condensing water and they are not necessary to change In Konelab 20 there are two similar tubes coming from the combined sample amp reagent disk ISE dispensing and FMI pump for sample diluent FMI pump for reagent diluent washing pumps and sample washing pump and reagent washing pump 2 Sample 3 Reagent mixer mixer Washing Washing station station 1 Sample 4 Reagent washing washing H station station ISE washing station Waste container Figure 5 17 The places of drain and waste tubes in Konelab 60i 5 Reagent disk 2 Tube Tube connector pee Sample disk lt 0 gt 750 1 Reagent disk i lt 850 2 ISE Washingstation lt i f gt 1100 1 Sample wash
112. Konelab Service Manual Version Different Parts of Konelab Bunuads 22 S3NIV ISJDAn 1SDUU 0303583405 1 olann 1442 i DOS al LE Ot 6 1050 hj x ZZZ 3111201 UDDAN HANNI 4 4 0 ep UON Zev Anaismy 52 AnnJulugpidojoyarsmy 92 OLX4W Annananijsig 22 9 50 22 gx IANNUDUNIY 2 02 11550100 00 09000 6 556078 14515 EW 148 LL L 2 50 9 k ZLXEW 5 4 S IN 0410015 NJDINDYUDYQIJ EL XQ ZW IARhJDJnDJUDXQOIJSI EN ddk N I SIIDDUUJ0U HANNY November 2 2003 Figure 4 1 Konelab 60 amp 30 Dispensing arm 840293 48953054 4081 Konelab Service Manual Different Parts of Konelab 4 5 Version Bupuedsiq pue if PT isieanjaisouuy eon ouo i CE AEPD A 2 2 E 66619012 OD 21 66619002 duni 2940594 uoneoyipow 00021020 ejo 6 nsiet 6 enu Z Asri e 0020 eekpeneu ngay gc c eesogmenj
113. Phi movement Adjust needle to the middle of the resting position on sample side Dispenser wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W 1 from the partition Phi movement Adjust back to the middle of the dispenser wash position Dispenser extra wash position Phi movement Adjust to the middle of the dispenser extra wash position Dispenser wash position Y movement adjustment value is used in dispenser extra wash position Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 113 Resting position Adjust dispenser arm about 1 mm above the stick end Adjust the Phi movement to the middle of the resting position on sample side Reagent wash positions Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W 1 from the partition Phi movement Adjust back to the middle of the wash position Reagent extra wash position Phi movement Adjust to the middle of the reagent extra wash position Reagent wash position Y movement adjustment value is used in reagent extra wash position Save adjustments y n Test washing positions by choosi
114. The cover is hinged so it is easy to open Disconnect the signal wires and caps from the connecting pins of the measuring electrodes colour coded It is not necessary to disconnect the sample detection and grounding wires from the connectors in the end slices Release the electrode block turning the lever and detach the block from the end slices Press the end slices together to keep the liquid line closed Detach only the electrode that needs replacement Follow the instructions in sections 9 7 1 9 7 2 for the material installation and assembling Fill the Installation and Warranty Sheets of the electrode These sheets are enclosed to each Electrode Kit November 2 2003 48953054 4081 Konelab Service Manual 5 32 Maintenance Version After positioning the electrode block do the following Carry out START UP Give some requests enter sera as sample Check the detailed calibration data in the Calibration results window for all those electrodes that has been changed If problems occur check the connections of the electrodes and ISE calibrator 1 Recalibrate in the Calibration QC selection window When calibration is successful a pre run of 10 sera should be analysed with subsequent new calibration before analysing patient samples Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 33 5 5 ACCURACY RESULTS F8 F2 Accuracy results
115. c 6 asia 8 YOLOW YOLOW dX 9623 051 YOLM Oldo gt H3sNadsid OLdO Figure 3 46 Dispensers 30 301 48953054 4081 Konelab Service Manual November 2 2003 21019 assmom 7 BOVERI Version 318VO IWIN 2810 69 08 mun 6179 106 06 FEIPUOY L SNOSI SOLYW INI MH Cable Charts 6 1 A YAXIN 9 16 al HOLON YOLOW YOLOW dX 14 UN 0140 3 52 November 2 2003 Figure 3 47 Mixer 30 301 48953054 4081 Konelab Service Manual 3 53 Cable Charts Version 06 80 Og Og u 06 ul luo 3ONIHAS HSVM 391 39 JONIMAS 9 9 9 01 YOLOW YOLON YOLOW YOLOW dX 94 dX 181 ely 00 1 197 GEZA GYA 667 987
116. comment concerning the operation The date performed and the date for the next operation are updated automatically Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 5 Save changes with 2 With you cancel the changes made after the last save To change the interval Select F5 to change the interval of the maintenance operation The interval 18 given as days You can give if you want that the operation is not followed e g accuracy testing November 2 2003 48953054 4081 Konelab Service Manual 5 6 Maintenance Version 53 MAINTENANCE KITS 984036 984072 981481 984004 984023 981481 984007 984021 981481 984028 984070 984115 984105 981481 984020 984037 984015 984010 984072 984071 981481 840551 984114 984105 984106 984093 984012 981481 840551 02135 984008 981269 984010 984023 984022 981481 984012 840551 6 MONTHS MAINTENANCE KIT FOR KONELAB 20 AND 20i Diluent and wash tubes Halogen lamp 6 MONTHS MAINTENANCE KIT FOR KONELAB 30 AND 30i Diluent and wash tubes Halogen lamp 6 MONTHS MAINTENANCE KIT FOR KONELAB 60 AND 60i Diluent and wash tubes Halogen lamp 6 MONTHS ISE Complete tubing for Konelab 20i ISE Tubing kit 6 MONTHS MAINTENANCE KIT FOR KONELAB 20XT AND 20XTi Diluent tubes Halogen lamp 6 MONTHS ISE Complete tubing for Konelab 30i and 60i 12 MONTHS MAINTENANCE KIT FOR KONELAB 20 AND
117. mm eran e 19 mn 105 u juo log u 9510 106 381 381 381 10 v9 6r al 9r al O1ON HOLOIN ZdW3 L 381 dX Coe AINO H3SN3dSIG JSI 0140 t81 gt 914351 99 HOLOIN SISSVHO OL S8LM SISSVHO OL c 6 asia 8 O1ON YOLOW dX 9227 091 YOLM 1 gt Figure 3 65 Dispensers 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 7 Version 1 YAXIW LHVHO 318VO 896FLF9V vossains WN 83180089 02 9 66 60 02 106 06 uun 4 94 6 wow M PDN p SNOISA34 SOINNIN Cable Charts 2 6 1 M3XIIN 01 9 dl YOLOW YOLOW YOLOW dX
118. seo 1 NYO 015 1N39V3H 1 2 9 Figure 3 63 Power can and fan cables 30 30i Kusti 48953054 4081 Konelab Service Manual November 2 2003 Version Cable Charts 3 70 aero LINN ANY scons wn Od TWNYSLNI OL 957087 soon nome 1 318VO sen Od NNS3INI OL up 06 SEU sayoossy 080 pays NVOMOd 9 53 NVOMOd k dX k dX 3 Powfail 5 NVOMOd LINN d3A Od 13NH3H13 NOILYLS W3LSAS NOLLVINOLOV OL Figure 3 64 Connector panel and power unit 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 71 Cable Charts Version Vor 886P LV8V SH3SN3dSIG 3 18VO SAWN IN SONUR OINA DX Saiwoossv ALUN 05 5 sas 6660 0 wanu YUM 106 06 uun 6 6
119. usb 8 L pa 9 uoatb FUP 9 S sruw ue r6 YMP gym VT 6 0049 2 0 5 9 ary Musab 9 gympa WET 8ST 4 0099 ZOSSONOS peu 01170 61106 dur qe 0112 61106 PADD 8000 27106 XO SIS 2 NONA OL OLON 5 92 WHT 5 24010 SNI 3 0 2 umaq 9 STO 790 0 8 L 9ebuero apu 9 VTO T SXUNTZ No8 T JISLNS OS Figure 3 54 Motor 30 301 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 60 sooo osans 97 LdW31 uOSE W or 2938 2 WHSHL 9014 3S1 67 140131 qnoul 0 1934 QNO 5 INOX z 7 Figure 3 55 Temp 30 301 November 2 2003 48953054 4081 Konelab Service Manual 3 61 Cable Charts Version gt aa ES OLOHd 318VO EESE
120. 20i Syringe 500 ul grip fix Dispensing needle reagent amp sample Diluent and wash tubes Drain waste tubes Halogen lamp Dispenser ground wire 500 12 MONTHS MAINTENANCE KIT FOR KONELAB 20XT AND 20XTi Diluent tubes Drain and waste tubes Dispensing needle Mixing paddle Halogen lamp Ground wire 500 Syringe 500 ul 12 MONTHS MAINTENANCE KIT FOR KONELAB 30 AND 30i Syringe 500 pl Dispensing needle reagent amp sample Diluent and wash tubes Drain waste tubes Halogen lamp Mixing paddle Dispenser ground wire 500 pe 1 pe pe 1 pe 1 pe 1 pe pe 1 pe 1 pe 1 pe 1 pe 1 pe pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 7 984005 I2 MONTHS MAINTENANCE KIT FOR KONELAB 60 AND 60i 981269 Syringe 500 ul 2 pcs 984010 Dispensing needle reagent sample 2 pcs 984021 Diluent and wash tubes pc 984022 Drain waste tubes pc 981481 Halogen lamp pc 984012 Mixing paddle 2 pcs 840551 Dispenser ground wire 500 pc 984029 12 MONTHS ISE DISPENSER KIT for Konelab 20i 20XT 984070 ISE Complete tubing pc 984011 Dispensing needle pc 840551 Ground wire 500 pc 984006 12 MONTHS ISE DISPENSER KIT for Konelab 30i and 60i 984020 ISE Complete tubing pc 984011 Dispensing needle ISE pc 981269 Syringe 500 ul pc 980306 Pump tube 2 pcs 840551 Ground wire
121. 24 XP2 O 1 Short leg k gum Figure 7 7 THE COMPONENT LAYOUT OF LED1 1 XP2 XP1 Cathode 12 1 NI Figure 7 8 THE COMPONENT LAYOUT OF LED1 2 AND LED1 3 November 2 2003 48953054 4081 Konelab Service Manual 7 14 Boards Version 77 MB1 3 and MB1 9 The motherboard MB1 is a two layer board placed in the electronic rack back panel It is holding the power supply 28V and the CAN bus connection and ID selection of boards In the beginning of ID 4 bits are according to the motherboard number and at the end of ID 4 bits are according to the position of the board CAN bus connectors are in the both end of the board The board has no terminal resistors for the CAN bus The three slot motherboard is named as MB1 3 and respectively the nine slot motherboard is named as MB1 9 2 XPS O O T 1 8 7 JPB 5 JP4 JP1 2 C3 C7 XP6 e 7 j O O d KONE INSTRUMENTS 2 MB1 3A Figure 7 9 THE COMPONENT LAYOUT OF MB1 3 Ko
122. 3 104 page 3 105 page 3 106 Page page 3 107 page 3 108 page 3 109 page 3 110 page 3 111 page 3 112 page 3 113 page 3 114 page 3 115 page 3 116 page 3 117 page 3 118 page 3 119 page 3 120 page 3 121 page 3 122 November 2 2003 48953054 4081 Konelab Service Manual Cable Charts Version Konelab 20XT 20XTi 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A 841 993 A Block Diagram Racks Power can and fan cables Connector panel power unit Dispensers Mixer Syringes and pumps Incubator and measuring channel Storages Lamp house and water detectors Motor Temp Photo INOUT ISE CANBIAS Covers Page page 3 123 page 3 124 page 3 125 page 3 126 page 3 127 page 3 129 page 3 129 page 3 130 page 3 131 page 3 132 page 3 133 page 3 134 page 3 135 page 3 136 page 3 137 page 3 138 page 3 139 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 5 E BHEE 8 GEEIBEEISIS s H 5 ANALYZER zly 3 WORKSTATION SURF 2 Windows NT 3 in 60i Termination 5 CAN bus EES imit limit switches MOTOR 28 T 33 in 60 m positio
123. 3 124 Incubator and measuring channel Konelab 20XT 20XTi 48953054 4081 Konelab Service Manual Version Cable Charts 3 131 K343 paikat vaihdettu x CABLE CHART STORAGE MOTOR ID 49 STORAGE SAMPLE REAGENT K345 black 28V GND chassis ETHERNET connector panel Figure 3 125 Storages Konelab 20XT 20XTi November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 132 asom 2 6684 Zoro song ceo 540193130 Y3LYM ONY 5 318v9 Sc 469 04 eb a ASIA ual 08 dl dX ASNOH Figure 3 126 Lamp house and water detectors Konelab 20XT 20 November 2 2003 48953054 4081 Konelab Service Manual 3 133 Cable Charts Version asom 66084 207030 TT EI oido yoeqpsa SAIH I lp u pinby JANS 134 39 8 jepeo J 20140 jepeo z 1104 0 92 0140 juenjig 3S 0 v pasg 5
124. 351 351 351 dldAVS 31dAVS 1N3S9V33 69 89 dl 1901 y9 dl 96 01 61 dl YOLOW YOLOW YOLOW YOLOW YOLOW YOLOW YOLOW dX 94 24 4 9 00 66 983 0803 8723 1707 uo JS November 2 2003 Figure 3 28 Syringes and pumps 60 60 Kusti 48953054 4081 Konelab Service Manual Version Cable Charts 3 33 ROTATION MOTOR ID 52 UNIT Figure 3 29 Cuvette unit 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 34 2 8 539 4015 LYVHO 318VO WWM 5947656322 USHC 66609 UM 109 09 089009 9 015 13934 0c dl YOLOW e gt lt gt lt 39 301 1439933 9 GW Y30344 1
125. 35N Interf Filter 339 nm Interf Filter 365 nm Interf Filter 380 nm Interf Filter 405 nm Interf Filter 450 nm Interf Filter 480 nm Interf Filter 510 nm Interf Filter 540 nm Interf Filter 575 nm Interf Filter 600 nm Interf Filter 620 nm Interf Filter 660 nm Interf Filter 700 nm Peltier thermistor set reagent tray Peltier thermistor set sample tray Surface detector Diluent Surface detector waste Washing unit dispenser 20 0 60 KUSTI x X X X X X X X X X X X X X X X 9 November 2 2003 48953054 4081 Konelab Service Manual 8 4 Spare Parts amp Consumables Version 8 2 UNITS CODE ITEM 840078 Channel dispensing unit 840088 Channel measuring unit 841489 Cooling unit 840233 Cuvette feeder unit 840511 Cuvette loader unit 840221 Cuvette magazine 840239 Cuvette mover unit 840198 Cuvette pusher unit 840214 Cuvette rotation unit 840000 Disp motor unit without feedback sensor 840070 Incubator disk 841310 Incubator unit 841243 Internal PC kit 575000 Power unit 1000W 575040 Power unit 300 W 575002 Power unit 600 W 840133 Syringe unit 841459 Syringe unit 8 33 PC BOARDS CODE ITEM 841342 CANBIAS 840961 CONNECTION BOARD 1 6 840956 CONNECTION BOARD 1 8 840362 INO
126. 39 ISE 60 60i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 44 z E77 90500 o HOLES 66609 _ um P oc 0 oc J 3 4 HIGH LOW HIGH OK LOW HIGH OK LOW DOM DOM RES RES RES V 91 82 4 9 POWCANS INSTRUMENTS 5 9 MS NIV 6431139 1431139 79 z YJLSYN T RAZZ POWER UNIT 28V F1 COOLING STORAGES F2 POWCAN CAN BUS INTERNAL PC POWER F3 CHARGING BATTERIES Figure 3 40 Powcan 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 45 m I aese ooo 48414999 Konelab 60 60i with Kusti CABLE CHART COVER LEDS
127. 500 pc 984076 12 MONTHS MAINTENANCE KIT for KUSTI 984073 Dispensing needle pc 984069 Tubing kit pc 840551 Ground wire 500 pc 981577 INSTRUMENT ACCURACY TESTING KIT Accuracy solution kit 1 pc 841214 Accuracy test procedure description pc November 2 2003 48953054 4081 Konelab Service Manual 5 8 Maintenance Version 5 4 MAINTENANCE PROCEDURES 5 4 1 REPLACING THE LAMP ASSEMBLY The lamp and to a certain extent interference filters degrades slowly with time Figure 5 1 The place of the lamp house in Konelab 20 and Konelab 60 is behind the front panel and in Konelab 30 behind the left side panel seen from the front of the analyser In case Konelab 30 has the KUSTI option then the lamp house is behind the front panel Change the lamp when the power is turned off Open the instrument s left side panel in K30 and front panel in K20 K60 and K30 with KUSTI Refer to Figure 5 1 Inside the analyzer behind the black door is the actual lamp assembly Open the lamp house s door To remove the old lamp first spread the metal clips by moving them slightly outward up to the notches Refer to Figure 5 2 Then pull the lamp assembly out by holding fast of the grey socket Remove the old lamp assembly the lamp equipped with the metal collar from the grey socket by holding fast of the collar Discard the old lamp assembly Install a new lamp assembly into the socket by holding fast of the me
128. 58 34244 2 7 88004 Aiquiassy 95772 782 4034131 afuosnuuasv oun dund 31925 30Wns 330363408 an 86622 nua 09 401840 40 swaysksqo 005 011018 s s 39104402 3910402 86 0L u 36622 m E TES 149710 2 D 6 juaboay 18710 DAL Whe EU 9 uay 6626 351 0022 lt 008 380143 66 762 81219107 4 21005 uen 66128 210 FI 00 72 21812103 351 0662 lt 00 2 880043 2025 404 88004 8 48104003 052 imua TE 7 7 7 saqni USUM HU MIQ of 4 48110 VU palo 01 83 xu 404015 Guisi 0662 adnydwnd r n luan d 81188161 100 10086 1015 35 LOLS 351 m yuaboay gs s n 5 paunj 5 471 33 aqn 015 EN 17 aydwos 09 dung 00015 Duiusp 1 149 ETE SS awe IT S 0524 0 uns Buiusu 351 OW
129. 66619020 ss sous addy 6661 9061 58248114 esr wof _ 002019 view 86 Sod snn 4 SVISNVO nd 0123 Wx 1046 YEG N 682129 292 x yun V 9827 L 9 nd nu pa nui nd uono uuoo 96 9 NIQ Z V lt 52969 756 802129 8 9 9 14 ouuelies Figure 4 10 Konelab 20 panel 841378 November 2 2003 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 4 4 Cuvette Loader 4 4 1 60 Cuvette feeder 1 12 21 Cuvette path Opto cable 620 Extension cable 600 Refer to page 4 19 for figure Cuvette magazine 19 Magazine Front latch Rear latch Switch lever Refer to page 4 20 for figure Cuvette pusher oS 9 14 19 21 34 Timing belt Extension cable 1500 Extension cable 600 Stepper motor Pusher arm Pusher Opto cable 620 Wid
130. Analysis can be continued Damaged cuvette in the incubator in Konelab 60 or in 85 Possible causes the loader in Konelab 30 or dirty or broken cuvette sensor Perform Start up If problem persists call service to check the situation 5064 FAILED TO FETCH CUVETTE FROM LOADER 1 Cuvettes not properly placed in the loader Possible causes Open the cover of cuvette loader Empty the loader manually Refill it 2 Damaged cuvette in the loader Remove damaged cuvette 3 Hook in the cuvette arm is not ok Check the hook Refer to section 6 4 2 4 Poor programmable adjustment or the wrong mechanical height of the cuvette feeder or the mechanics of the cuvette arm doesn t work properly Reboot the instrument Refer to section 6 4 1 If problem persists call service 5065 SYRINGES SHOULD BE ADJUSTED ADJUSTMENT PROGRAM Select Adjustment program in the Instrument actions window and let the analyser perform Syringe zero position Adjustment is made automatically 5066 WORKSTATION SENT WRONG DATA Software problem Press Start to continue November 2 2003 48953054 4081 Konelab Service Manual 6 26 Error Messages amp Troubleshooting Version Concerning Konelab 60 and 60i u means the board number 5067 SAMPLE REAGENT DILUENT PUMP INIT FAILED Too stiff mechanics or damaged opto opto cable se Possible causes motor drivin
131. Belt 1097 5mm Cuvette pusher unit ALL K20 K30 K20 K30 without feedback K60 K60 ALL K20Xt and K30 with feedback ALL K30 K60 K60 K30 K60 K60 ALL K60 K60 K30 K60 K60 K20 and K30 K20 and K30 ALL K60 K60 K60 ALL ALL K60 K60 Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 7 8 8 LIST OF ACCESSORIES AND CODE 984001 984002 984003 984009 984036 984004 984007 984028 984020 984037 984008 984005 984029 984006 984076 981577 984016 984120 CODE 984000 984068 984072 984021 984023 984071 984022 981481 984070 984020 984069 984012 984010 984011 984073 981276 984077 980306 981342 984050 981456 981455 989221 989220 984074 984015 CONSUMABLES START UP 8 KITS Start up kit for K160 and 30 Start up kit for 120 ISE Start up kit Na K for K160i and 301 ISE Start up kit Na K for 20 6 Months Maintenance kit for Konelab 20 and 20i 6 Months Maintenance kit for Konelab 30 and 30i 6 Months Maintenance kit for Konelab 60 and 60i 6 Months ISE Complete tubing for K120i 6 Months ISE Complete tubing for K160i and 30i 12 Months Maintenance kit for Konelab 20 and 20i 12 Months Maintenance kit for Konelab 30 and 30i 12 Months Maintenance kit for Konelab 60 and 60i 12 Months ISE Dispenser kit for K120i 12 Months ISE Dispenser kit for K160i and 30i 12 Months
132. COMPONENT LAYOUT OF PCCAN1 Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 19 1 10 PCCAN3 The card is a PCI bus based add on card for PC computer that is used for Controller Area Network protocol data communication The card consists of PCI bus target interface Xilinx FPGA with LogiCORE 2 Intel Full CAN controller 82527 and physical layer driver circuit 75176 KONEL AB CCAN3 cs J2 a amp 7 Ut R 2 R d eL JL JL JL Jo RI 4 XA R6 a gt R49 Dl FS R50 D 17 Nd D R2 223 go C20 J 5 T c23 SS 27 C6 R R10 R u5 cu RO E 2 2 ts B 2 ae 025 T 2 LM 4 c29 s 27 1 43UMCO NR 5 4 9 8 279 28 n cia di 227 R28 dt R43
133. Calibrators and controls can also be without fixed positions In that case they are introduced as normal samples into a segment or into STAT positions case automated sample transport is used the analyzer is equipped with the optional KUSTI module and samples are dispensed to a disposable 92 positions segment Further analysis of the sample from the KUSTI segment is continued in a normal manner according to the analysis requested Simultaneous manual sample operation e g for STAT and special samples is possible Calibrator and control samples TAT samples Patient samples Figure 1 6 The sample disk of Konelab 30 and 60 Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 5 1 3 Reagents The analyzer has a cooled reagent disk for 60 ml vessels 20 ml and 10 ml bottles The reagent disk of Konelab 30 and 60 includes integrated barcode reader in Konelab 20 the barcode reader for reagents is external The data for the reagents without a barcode has to be entered in the REAGENT DEFINITION window Dilution as well as buffer solutions are placed in the reagent disk Figure 1 8 Reagent vials and the 45 position reagent disk in the Konelab 30 and 60 1 4 Cuvettes Samples and reagents are dispensed into a cell of multicell cuvette One multicell cuvette has 12 cells iss m Figure 1 9 A multicell cuvette WARNING The quality of results is guaranteed only with new cuvettes Do
134. DATA FROM DATABASE TIMET 1032 WRONG DATA FROM AN OTHER PROCESS TIMET 1033 INTERNAL DATA ERROR TIMET Warning about internal software problem in the database Analysis will stop after requests under analysis are completed Press START to continue analysis If the problem persists restart the workstation Refer to section 6 4 1 1041 CANNOT OPEN OR READ 1 TIMET 1042 CORRUPTED KONELAB INI TIMET Warning about problem in the configuration filter or temperature data Check the data in the Configuration window Refer to section 3 8 Ref manual If the problem persists contact service 1201 ANALYSING NOT ALLOWED CHECK MESSAGES To start analysis check that the distilled water container is full and the wastewater container is empty Check that covers are closed and check that there are cuvettes Press START 1202 ANALYSING ALLOWED START UP NOT DONE To start analysis perform Start up Press START 1206 ANALYSING STOPPED CHECK MESSAGES The actual error messages are seen on the MESSAGES window Perform remedy procedures and continue analysis 1207 ANALYSING STOPPED STOP HAS BEEN PRESSED e To restart analysis press START Reinstall the software November 2 2003 48953054 4081 Konelab Service Manual 6 8 Error Messages amp Troubleshooting Version Concerning Konelab 30 and 30i Concerning Konelab 60 a
135. Dispenser page 2 28 2 1 6 4 Sample Mixer page 2 36 2 1 7 Measuring Unit uuu eite E geris page 2 39 2 1 7 1 Cuvette Arm uuu ee en pn page 2 39 2 1 7 2 Filter Disk Beam Alignment page 2 41 2 1 7 3 Measuring Positions page 2 42 2 1 7 4 Lamp Voltages and Gains page 2 42 2 1 8 4S E Utt eto tepore uius page 2 43 2 1 9 51 2 49 2 1 10 Syringe Zero Position page 2 53 2 1 11 Saving and Restoring Adjustment Values page 2 53 2 1 11 1 Saving Adj Values to Floppy Disk page 2 53 2 1 11 2 Restoring Adj Values from Floppy Disk page 2 53 2 2 Adjustments of Konelab 30 U I nenne page 2 55 2 2 1 General eiua re e EHE page 2 55 2 2 2 How to Start Adjusting 2 page 2 56 2 2 3 Incubaltot ie reet oe ge ter a nS page 2 58 22 4 Cuvette Units page 2 59 2 2 5 Reagent Disk u eene nnns page 2 60 2 2 6 Sample DISK aeri teme pre page 2 61 2 2 7 Measuring page 2 65 2 2 4 1 Cuvette Arm iia ood Ma ts page 2 65 2 2 7 2 Filter Disk Beam Alignment
136. DoyoyAd Sa BuiBBo3 01588011 01104 1 9 401115 104 2 1191 375 VS J3SM TDA SI SIDUDMOM L 59509 68 4 3 in rhea pu u 085910 ce NA MS BUL UIDMMDDUDM U 6 1404 10 8 25 0015 au 9 0484 AALA BAO FON S 8 3 AUN 5 185005 uasnof 0 510018554 08 00505 74 0 90 8004 10249 5177 050 0840 Dow 80 90 J4 0487 102400 amp ajjpums 6 DSO UDDUIYDMSATIUUIIM 14011001 gt DDS 1 DIUIMI M 000 5 0 uisrxynond ual nu 1150 1 0015 uauue uiu 8 0 5 i XO seaga 001880 5 1 04404 0 A 4 uo DyyAnnJ 01 85100 05520 Po l 2 l uasyn jid u u o4uasn as d ulsIDMDI niuiaasKs isnof 018 004868 00991000 098410 DJJaly 54050 15 149110 DIN 6140 50 1200 140 V of os sioduasyAyoA 6673 9 586 66 u 5 50 0
137. E vum p Wd ZH 86011 8 8695 66611 6 wor 66 9 06 uoopo fay EW 4 2065 Different Parts of Konelab Konelab Service Manual Figure 4 21 Konelab 60 Dispensing channel 840078 48953054 4081 Cy 006619 ZL6NIO 12437 IAnnJo 0XoIsnny 22 029579 LNIG 050 4811 2 582759 L8 LNIO 9 x 11405157 9 075599 LNG 2 9 TDMM0S0IJ r 19159 586 EW DAN TA 055579 LNIG 9 947 DYYD 232 806969 86 9 0 10483 9 9 801769 SZ NIG ZEY Anaismy 565129 L6NI 9X 4 Annu pid xyorsnny 166149 gx Anny pid w N G 8086 9 L6NIO 9X iAnnJojoxorsnny 5 814204 DAC I 2575 9 lt 86 0 OZ J 84 72 3819105104 001 Tapp Dy AN SA 659519 lt 86 0 J NU Ne NS S uiu DNAD 88 uo 00001 7 5 815 9 586 BXEW JDJRI SIL yNdny 109 Version November 2 2003 4 34 Different Parts of Konelab Version 4 7 2 Measuring Channel Konelab 60 2 Cuvette arm 15 Measuring head 20 Heating cable 21 Ref
138. Error in internal communication buffer TRAREC Parameters b 8 Error in internal communication buffer TRAREC 19 Error in internal communication buffer TRAREC 0 20 in internal communication buffer TRAREC i 21 Error in internal communication buffer TRAREC Error in internal communication buffer TRAREC 14 01 1999 12 13 107 x F2 F5 F6 F7 Accept E Print Next Previous details off selected page messages page page h A soOVT E E P rud all notaccepted msgs in db last page Messages informed in the Main window and all messages in the database are seen in the Messages window Information seen in the MESSAGES window The first is the message list number Message The explanation of the message Date and time date and time when the message was sent Error nbr First is the process number e g 0 which sent the message immediately followed by the numbers which identifies the error e g 107 Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages 8 Troubleshooting 6 5 You can select with F8 F1 whether all messages or those messages which are not yet accepted are seen Activate F1 to see the details of the message Pressing the button again the details from the window Detailed information from the message Message The number in the message list Proces
139. FAILED Possible causes 1 An obstacle detected Remove the obstacle Perform water wash in the Instrument actions window before continuing Water wash must be definitely done when Konelab is connected to the automation conveyor and KUSTI is in not in use state Press START to continue analysis Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5007 SAMPLE REGISTER INITIALIZATION FAILED Possible causes 1 Mechanical obstacle Open the cover and check if e g some reagent vessel sample cup is incorrectly attached Perform water wash the Instrument actions window before continuing Water wash must be definitely done when Konelab is connected to the automation conveyor and 5 is in not in use state Reagent Sample disk incorrectly located Check the location of the reagent sample disk and reattach Refer to section 6 4 3 Perform water wash in the Instrument actions window before continuing Water must be definitely done when Konelab is connected to the automation conveyor and KUSTI is in not in use state Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5007 CUVETTE PUSHER INITIALIZATION FAILED Possible causes 1 Mecha
140. INITIALIZATION FAILED MEASUREMENT SAMPLE REAGENT CHANNEL cge 1 The cuvette waste compartment is full Possible causes Empty the cuvette waste compartment and also the cuvette exit channel 2 The cuvette arm cogged belt is broken or damaged opto opto cable or the chord of opto has bent down or damaged motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5010 CAN INITIALIZATION FAILURE This error message is for Konelab 20 Instrument stays Not in use status gt Software problem Possible causes Restart the workstation Refer to section 6 4 1 If problem persists call service 5011 CANNOT RECEIVE PACKET FROM INSTRUMENT Communication fault between the workstation and the analyzer Typically coming when Konelab 20 has been switched off Reboot the instrument Refer to section 6 4 1 5014 S LIQUID LEVEL DETECTION ERROR Liquid detected falsely above the surface Analysis stops Restart the analyzer If the problem persists call service 5015 CUVETTE LOADER INITIALIZATION FAILED cge 1 Anobstacle detected Possible causes Remove the obstacle if it is seen in the cuvette loader Press START to continue analysis 2 The cogged belt is broken or damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service Electronic or ground cab
141. NU iz am 0 U Z 4 00100 2 zz 050 1 WOVE Non e MEN r o nssounduoowownddo ZL 9 Y 19 666078 1441 N77 N 7 7 a dwoy k pe Uf S 078 48953054 4081 Figure 4 3 Konelab 60 amp 30 amp 20 November 2 2003 Version Different Parts of Konelab 4 8 3 OLLE 9120 8 3002 10004 71155912 1791 L1 37925 5 ISJDAUIJIO4aS S3NIV IddAAL 950 01303583905 119 IWIN 8303583405 247 05120989 133 5 31 10 5 8 5 5401 401800 10231411 0 484 L IW1Id W 1331 SOLNNW Duan ad ad WE DnssounduooXoynddo 0150 L 16262 Dye fps 8 UDD181I01 SL vf 4L 1950 iWONH uay 86 ZL ISYDADD 4SDA D44340N4 04101403 14845100 3 uay 66 6l 1548 050 114051 20219 1471 A lsmV ez ou USO jnnu 04 pi OZ ou 050 808769 SZLNIG 10 Anaysny EZ 4 4919 IAnnamanijsta gi L 150769 87950 Bmw T 675 9 8X4W 51
142. November 2 2003 4 47 Different Parts of Konelab Version 3 SINIY IddAAl IWIN 950 15200982 juauf as E 48 2022 E 24 7 27200787 e Tey 96 90 Z0 Ad HERR Zn EE 27 5 EE LL L6 90 ZL 86 O LL q 6 9 86 601 3 5 ___ 01 L09 841301 4 10608 B 1ilounnny 27 DSSHDA 8 9 D sod 42 OMDJ 010110 UO DSSasynuuasDnp UDAD 29 5 17 09 lt es ES EY VE 0089 S ZW 1 77 002869 6619 9 0 SDBu JUIJSILIUDA 075579 27 806969 1 17 644959 lt AA 1Sn1D 1Du y 0 872769 6 5 6t S65 811201 71091 684169 W 4 8t 802159 EW 051619 wnnuuggpidojoxorsnny 96 LdX 4O LOW 3 87169 4XEW IANNJUIDPIdOIOYOISNNY 62 99 7506 9 AnnJ0 0y0ISnny 2 2269 9 BXEW 1AnnJnJni si 86 DOC n 82 GOO 2675 Ops Aas 26 i 8 INSA NEA SZES
143. Refer to section 6 4 1 If problem persists call service e 11011 u ERROR WRONG COMMAND 11012 TEMP NODE u ERROR ILLEGAL PARAMETER Software problem Perform Start up If the problem persists reboot the instrument Refer to section 6 4 1 11013 HEATING RESISTOR OVERCURRENT s 11 014 HEATING RESISTOR OVERCURRENT 965 s MEANS THE POSITION E G INCUBATOR Broken resistor or cable Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e 11015 TEMP NODE u UNKNOWN ERROR Software problem Analysis continues 11016 THERMISTOR ERROR s 11017 THERMISTOR ERROR s 11018 THERMISTOR ERROR s 11019 THERMISTOR ERROR s 11020 THERMISTOR ERROR s 11 021 THERMISTOR ERROR s 5 MEANS THE POSITION E G INCUBATOR The thermistor wire is broken Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 11 024 ERROR ILLEGAL CONFIGURATION Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service November 2 2003 48953054 4081 Konelab Service Manual 6 36 Error Messages amp Troubleshooting Version 11025 TEMP NODE u ERROR AD CONVERTER ERROR 11026 TEMP NODE u ERROR AD CONVERTER ERROR 11027 TEMP NODE u ERROR AD CONVERTER ERROR Damaged boar
144. STAT insert position After the LED stops blinking and remains green the user can open the cover and insert the segment When the cover is closed the LED goes out Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 11 Inserting the STAT sample Select F5 Insert stat sample in the Sample Patient entry window Tests Profiles Open segment insert cover insert or remove m 1 ALP DEA the sample and close cover 2 ALT2 3 AST2 CHOL CRP GGT Cancel ISE CI 3 10 ISE Na 101111 11 LDH 12 TRANSF 13 TRIGLY Sample type Serum 14 UR 2 Manual dilution 1 0 100 Sample info Collection date and time Ref class 7 Nextrequest Sender F F1 F2 4 F3 F4 Fe 7 New Insert Delete Select Insert stat Remove stat STAT more sample segment request sample sample sample The LED Le starts to blink red light The analyzer turns a free position to segment STAT insert position After the LED stops blinking and remains green the user can open the cover and insert the STAT sample When the cover is closed the LED goes out F The cuvette loader When the green LED Lr is on the user is allowed to open the cuvette loader cover e When the red LED is on the user must NOT open the cover because the analyzer is transporting the cuvettes between the cuvette
145. Section4 Different Parts of Konelab Different parts of Konelab are presented here in alphabetical order 4 1 1 Dispensing Arm Konelab 60 amp 30 840293 Konelab 20 841326 4 1 2 45 alsin eiit IR uoa ee page 4 6 Konelab 60 amp 30 amp 20 840169 4 1 3 Mixer Arm Konelab 60 amp 30 840275 4 2 Back Panel uu al nU Leere ges page 4 9 Konelab 60 840374 Konelab 30 840376 Konelab 20 841380 4 3 Connector eet a page 4 13 Konelab 60 840372 Konelab 30 840858 Konelab 20 841378 4 4 Cuvette Loader ie toe nis page 4 17 4 4 1 Konelab 60 4 4 1 1 Cuvette feeder 840233 4 4 1 2 Cuvette magazine 840221 4 4 1 3 Cuvette pusher 840198 4 4 1 4 Mover unit 840239 4 4 1 5 Rotation unit 840214 4 4 2 Konelab 30 amp 20 840511 page 4 24 4 5 Dispensing Drive Unit page 4 26 Konelab 60 amp 30 amp 20 840000 4 6 Driving Unit OR EROR CER page 4 28 Konelab 60 amp 30 840046 Konelab 20 841360 4f Ineubating Unit rr ditiis page 4 31 Konelab 60 840127 4 7 1 Dispensing eene rne page 4 31 Konelab 60 840078 4 7 2 Measuring Channel page 4 34 Konelab 60 840088 Konelab 30 amp 20 840600 4 7 2 1 Measuring Head 886060 page 4 38 4 8 Lam HOUSE us
146. SnDSDM 981 548 48 1 UIANNJOLSON 27849 S8e N 40414511 1003 7 0E8619 SL6NIO PIG e 020 9 uou 27 9775 9 586 0 10 11 511 1 0 16 808969 _ 86 9 0 AA s0 U TUY 96 8721789 S 654969 86 9 0 9 57 0 08 EE 802169 GNU Jejjnuoismny 26 05557 9LX9IA 7 pyyosaidal 06 LS 6L9 CLENIG OLX WW 4010 015713 62 788919 596 0 04 lt si woddn gz ett LE MV 7 1400 ay jo ayy 14 aDuiu s 04 0 9 1400 ajquiassy 609 S86 N 9XEW Ady SZ ONYE TA 1 8919 lt 96 0 ZLXEW Joni stu HOTTA sz Z 79 Server LS MIUUIIMD1D unxsi 7 UDSO nnso NYSINJ 647919 596 0 9 oA 40001 81 LZ NUM NS x UDDJapDDS 8 14015016 unysingsi 9 DSO 01500880 51111401 uauu3 0779 9 SIENIC JOJN siu woddn OZ 112115 JO DADDISUA 101 567 811201 OWA 4445 ON 400101 Konelab Service Manual it 840133 Syringe uni 48953054 4081 Figure 4 32 Konelab 60 amp 30 November 2 2003 4 54 Different Parts of Konelab Version Katkaise musta ja valkoinen johto suojaa katkaisukohdat kutistemuovilla Cut the black and white wire cover the ends with heat shrink tubing SYRINGE MOTOR Johdot jatkaa saman v risill johdoilla Wires must be extended using wires of the same colors crimp ho
147. TEMP3 ISE X 840333 TEMP3 Foil resistor cable 840847 Thermistor 150 mm X 8 6 SERVICE ACCESSORIES CODE ITEM 886655 Adjusting tool set 981614 Lithium grease 200 g 752312 Lubrication oil silicon 50 ml 585202 Silicon paste for peltiers 30 g x X X X X x x KI30 X X XX 60 KUSTI November 2 2003 48953054 4081 Konelab Service Manual 8 6 Spare Parts amp Consumables Version MOTORS BELTS 8 7 INSTRUCTIONS FOR MOTORS AND BELTS 570114 Motor 1 4 A Dispenser Mixer motor unit Y vertical Incubator unit Measuring channel Cuvette mover Cuvette pusher 570116 Motor DS 1 4 A Dispenser Mixer motor unit FII horizontal Measuring channel Filter wheel 570117 Motor 1 4 A Segment loader Measuring channel Peristaltic pump Dispensing channel 570118 Motor 1 8 A Driving unit Reagent Sample disk Incubator disk 840674 Rotation unit Syringe unit Motor Powermax 680018 Belt 317mm Mover unit 680022 Belt 330mm Incubator unit 680023 Belt 600mm Measuring channel 680026 Belt 245mm Driving unit Reagent Sample disk Incubator disk 680027 Belt 420mm Dispensing channels Measuring channel 680048 Belt 380mm Dispenser Mixer motor unit Y vertical 680049 Belt 230mm Dispenser motor Mixer unit FII horizontal Rotation unit 840213
148. The TEMP board is controlling incubation R7 H _ 2 C PH CL Rafe Sy Ci 08 0 C a LI 12 Ut 020 30 40 ue 070 EX 59 R24 Ez 5 Bae e lela Sla C17 116 RV E E 00 g R3 55 gt R15 214 2 U I R R13 R12 P2 uo 8 1121 01 11 23 m 131 Ss PIER memor 20 19 824 27 CA IS 5 t S n 257 4 0 x OY wo R2 44 Figure 7 5 THE COMPONENT LAYOUT OF ISEAMP1 November 2 2003 48953054 4081 Konelab Service Manual 7 12 Boards Version Slo No 20112011 20 20 20 20 20 20 zm 01
149. UREA 5 mmol IRON2 215 MG 0 83 mmol l PI 101 TBIL 215 umol l T BIL 0801 215 Test Conc F2 F3 F5 New Save Cancel Select Print Remove cal or ctrl changes changes cal or ctrl cal or ctrl test Define names of QC samples Check values and names of calibrators Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 25 2 TEST DEFINITION Photometric E Prestinuse Full name Amylase Low High Test limit 0 40000 un Online name Initial absorbance 2 000 Dilution limit Result unit 2000 Number of decim Secondary dil 1 00 190 Ref class Low High Unit Inuse Acceptance Dilution 1 Sample type Serum Urine Correction factor Correction bias Cancel Select Calibr changes test params params Check and correct Resultunit Number of decimals In case the result unit has been changed check and correct also Test limit values Dilution limit values Nonlinearity limit value in concentration unit Limit values for antigen excess check sample Reference classes should be defined according
150. V decreases the property After adjusting the new setting will be stored automatically Menu disappears automatically in a few seconds For further information see the Monitor User s Guide booklet and or CD Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 11 9 4 2 6 SET UP PRINTER Set up printer LX 30 Select Start Settings Printers Select Add printer My computer lt next gt next Epson LX 300 next next Not shared next If You do not have PC installation CD in your hand drivers can be found from C i386 folder Test page Yes No Select Start Settings Printers if not selected Select LX 300 and click with the right mouse button so a pop up menu appears Select Document default Paper size Fan fold 8 5 x 12 in Paper source tractor feed Press OK Select LX 300 and click with the right mouse button so a pop up menu appears Select Properties Select Device settings Change Tractor feed setting gt Fan fold 8 5 x 12 in Press OK Set up printer FX 80 Same printer can be defined as FX 80 The quality of printing is poorer but the speed of printing 1s faster than using settings for LX 300 Select Start gt Settings gt Printers if not selected Select Add printer My computer lt next gt next Epson FX 80 next lt next gt Not shared next If You do not have PC installation CD in your hand drivers can be found from
151. Warning about internal software problem in the database Analysis continues If the problem persists restart the workstation and reboot the instrument Refer to section 6 4 1 13 602 COMMAND BUFFER ERROR REPORT 13603 SAMPLE BUFFER ERROR REPORT 13 604 PATIENT BUFFER ERROR REPORT Software problem If the problem persists restart the workstation and reboot the instrument Refer to section 6 4 1 13 605 ERROR IN REPORT INI FILE Some problem in Special report format Refer to section 3 11 Ref manual Report formats Check your own report format with F1 you can set all to default format and start to format the report again 13606 NO PRINTER INSTALLED Warning during switching on that the printer drivers are missing Install the printer when analysing is not going on 13999 REPORT ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues November 2 2003 48953054 4081 Konelab Service Manual 6 40 Error Messages amp Troubleshooting Version 6 4 REMEDY PROCEDURES 6 4 1 RESTARTING THE WORKSTATION AND REBOOTING THE INSTRUMENT 6 4 1 1 To restart the workstation Exit from Konelab program the Management window with Shut down the computer the button Start Shut down in the left corner of the window Restart the computer Start the Konelab program Start Programs click the konelab icon 6 4 1 2 To rebo
152. ZOgqHoONOS 2 0 5 ure du qe 01170 61106 uro qe 011Z 61106 Susno pz 9 2 8000 27106 5 STIS TIgVO A LdX OL SNQLLOSNNOO 4 OLON lt STO 790 5 8 L 9 ary VIO I AXANTZ Wo8 T JIALLNHLOS LH OVd Figure 3 110 Motor Konelab 20 20i November 2 2003 48953054 4081 Konelab Service Manual 3 117 Cable Charts Version 2 Nees Orzo _ p 660170 coso FS 680110 hyve m 100 289 07 9 7 WHSHL 6534 6 421219 431 SLNANNYLSNI INOX Figure 3 111 Temp Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 118 YOLON 0140 8 33810Hd 2408 SISLOHd 9 ONASdOHO S HOAS NDZ 04140 dX 9 NIVO3Hd 9 5 5 Figure 3 112 Photo 20 201 November 2 2003 48953054 4081 Konelab Service Manual 3 119 Cable Charts
153. a 14 positions sample segment Continuous processing is made possible by the use of independent bar coded sample segments which the user can insert or remove during analysis to enable loading and unloading of samples After loading the segment samples are immediately identified by direct barcode reading and cup type recognition Six segments can be in the sample disk at the same time For the STAT samples there are dedicated positions between the segments 5 positions in Konelab 20 and 6 positions in Konelab 30 and 60 Standard segment holds 5 and 7 ml primary tubes as well as 0 5 and 2 ml sample cups A special segment for 10 ml tubes is available The data can be given and results reported according to a patient or according to a sample In addition the data can be entered during analysis Figure 1 3 A sample segment Figure 1 4 A KUSTI segment available to Konelab 30 and 60 November 2 2003 48953054 4081 Konelab Service Manual 1 4 General Version 1 2 1 Konelab 20 Calibrators and controls are introduced as normal samples into a segment or into STAT positions One STAT sample position is reserved for the ISE prime sample STAT samples Patient calibrator and control samples Figure 1 5 The sample disk of Konelab 20 1 2 2 Konelab 30 and 60 Calibrator control and ISE prime samples have 40 fixed cooled positions in the middle of the sample disk The positions are marked from SO to 519 from C1 to C19 ISE PRIME
154. amp ibIOVL3d L V CS SLNANNYLSNI Figure 3 18 ISE 60 60 November 2 2003 48953054 4081 Konelab Service Manual 3 23 Cable Charts Version 00808 amo E a rw 2810 8040 op Zoe U 109 709 GUO s POWCANS d INSTRUMFNTS 0 0 POWER UNIT 28V HIGH OK LOW HIGH OK LOW HIGH OK LOW 4i 4 4i E DOM 00 DOM RES RES RES vegl Zd Ager 5 631139 61331134 b INTERNAL POWER F1 COOLING STORAGES F3 CHARGING BATTERIES F2 POWCAN CAN BUS 9 WAZI OL WAS 02 9 91896 GND L ONCIWACL CL ON LONLL OLdX Konelab Service Manual Figure 3 19 Powcan 60 601 48953054 4081 November 2 2003 3 24 Cable Charts Version TRI COLOR LED LED
155. an empty primary WINS address Do you want to continue Answer Yes every time this question is asked select Bindings card select Identification card select change set the name Konelab press OK press OK select Bindings card Close Network Restart answer Yes BOOTING Loginas Administrator November 2 2003 48953054 4081 Konelab Service Manual 9 10 Installation Instructions Version 9 4 2 3 SET REGIONAL SETTINGS Select Start gt Settings gt Control Panel Select regional settings Select correct region Select Set as system default locale Press Apply Do you want to restart answer No Select Input locales Select correct region Press Set as default Press Apply Press OK 9 4 2 4 SET UP DISPLAY Select Start gt Settings gt Control Panel Select display Select settings card Press List all modes Select from list 1024 by 768 pixels True Color with highest Hertz value available probably 85 Hertz Press OK Press Apply 9 4 2 5 ADJUST DISPLAY Connect the monitor keyboard mouse printer and the workstation and connect the mains to the power supply Adjust the display of the monitor Adjustments are done with the arrow buttons locating beside the power button of monitor Press A orV button to see the menu With the same buttons you can move in the menu list Open the selected submenu e g width with gt button Adjust the selected property with A orV buttons A button increases and
156. beam alignment is selected the g instrument first drives the filter wheel into its empty position 15 Adjust the light spot over the fiber bundle refer to figure below Adjustment is done by the adjustment screws in the lamp assembly Light spot Fiber bundle Filter wheel filter position 1 Adjust filter wheel that the lamp beam is the middle of the 1 filter cover Save adjustments A November 2 2003 48953054 4081 Konelab Service Manual 2 42 Adjustments Version 2 1 7 3 Measuring Positions Quit to adjustment program main menu to fetch a new cuvette to incubator position 1 refer section 2 1 2 Return back to Measuring unit Measuring positions Measuring positions Instrument positions automatically Program finds cuvette walls starting from end of cuvette position 12 and sets the value to the middle of the cell one by one In software 5 0 X or lower Program finds cuvette cell walls starting from front end of cuvette position 1 and sets the value to the middle of the cell one by one In software 6 0 X After adjustment is seen old and new values and asked Save new values YES NO If adjustment fails it stops and gives an error message 2 1 7 4 Lamp Voltages and Gains The lamp voltages and gains are adjusted automatically during Start up A Gain values 0 1 2 3
157. bottom of the cuvette Adjust 3 steps up W from the bottom When the cuvette cell positions 1 and 12 have been adjusted the program asks if the user wants all other positions to be calculated before adjustment Calculate middle cuvette positions before adjusting them y n Choose Yes Positions 2 to 11 can be adjusted separately Cuvette cell positions in incubator position 6 are adjusted in a similar way Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 116 Adjustments Version 3 Reagent positions A Reagent disk position cups 1 11 21 and 31 Phi movement Adjust dispenser needle to middle of the bottle neck Reagent disk Adjust disk so that the needle is in middle of the bottle neck Y movement Press Z to find the position when the needle is touching the bottom of the bottle Adjust 4 steps up W from the bottom Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 117 4 STAT positions T Phi movement Adjust dispenser needle to the middle of sample Sample disk Adjust disk so the needle 15 the middle of the sample cup Y movement Press 2 to find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the first STAT position h
158. clamp Ensure that the syringe is straight Tighten the retaining screw 3 and then the holding screw 1 in this order November 2 2003 48953054 4081 Konelab Service Manual 5 12 Maintenance Version 5 4 3 2 20 Upper screw W Lower screw Figure 5 4b The syringe unit of Konelab 20 Change the syringe when the system is in STAND BY Loosen the lower screw Draw it down so that the piston is not following Loosen the upper screw and take the old syringe out Replace it with a new one Tighten the upper screw Push the lower screw up tighten it and make sure that it draws the piston properly Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 13 5 4 4 REPLACING NEEDLE UNITS Allen screws 1 11 Dispenser arm cover view from the top Tube holders Level detection wire 4 10 eR Reagent dispenser arm in Konelab 60 KUSTI dispenser arm Needle tube view from the side 2 9 6 i E Syringe Note the needle alignment Level detection wire Tube holders 6 4 10 Sample dispenser arm in 160 Sample reagent dispenser arm in 0 and 120 view from the side Figure 5 5 A sample reagent needle assembly November 2 2003 48953054 4081 Konelab Service Manual 5 14 Mainte
159. click the drive C icon Folders c Konelab and c objy belong to the Konelab program The program doesn t work without them There be also e g a folder c konelab 1 5 4 exe It contains the files of old Konelab program version You can keep the older program version for troubleshooting purposes Double click the folder icons Konelab and objy to see the contents of the folders November 2 2003 48953054 4081 Konelab Service Manual 10 4 Workstation Software Version 10 1 1 CONTENTS OF THE C Konelab FOLDER 4 KIwDB KILDB PATDB KI DB Report ini UserTexttxt C Konelab bin Bag r1 cleanlocks exe Mainscrlbmp A setinsruexe The Konelab folder consists of folders db exe config tmp bin instrument and results C Konelab db folder The folder db includes the database of user The folder must include the files Ki Ki fdb and KIWDB KI DB Furthermore there are folders to save and manage the database C Konelab exe folder The folder includes Konelab exe programs and files version txt and erdata txt The user is not allowed to delete or change any file of the folder C Konelab config folder The folder includes files konelab ini usertext txt and report ini The only approved way to change the file konelab ini is to do it in the Configuration window in the Konelab program The file usertext txt consists headers of reports which the user can e
160. database Restore Basic DB See previous If the DB works after this try again to restore some backup see points 1 and 2 4 Reinstall the Konelab software from CD If you modify the workstation hostname Hostname of the workstation is included in the DB configuration so it cannot be changed without taking care of the current database If you want for some special reason to modify the hostname 1 Save the DB before any modifications 2 Modify the hostname 3 Run Restore Basic DB 4 Restore the saved DB Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages 8 Troubleshooting 6 47 6 4 6 DISPENSER MIXER POSITIONS OF Konelab 20 30 AND 60 The parameter 1 in error messages xx dispenser mixer hit an obstacle is the dispenser mixer position as follows 99 dogm 409 Phi drive level position Resting position Wash position Extra wash position Waste position Wash position on reagent side Extra wash position on reagent side Waste position on reagent side Needle check position Outer segment ring sample cup Inner segment ring sample cup Stat ring sample Std ctrl ring Outer segment ring sample tube Inner segment ring sample tube Stat ring sample tube Reagent plate position Cuvette position 1 Cuvette position 2 Cuvette position 3 Cuvette position 4 Cuvette position 5 Cuvette position 6
161. detection Endslice in Grounding wire black End slice out Impedance transparent The electrode block is built up of 3 Kt Nat and or alternatively 6 optional T Li pH in Konelab 20 only Li is optional micro volume ion selective electrodes one reference electrode and two additional end slices for grounding and sample detection The electrodes as well as the end slices are connected together using small positioning dowel pins Figure 9 aintenance free electrode block with 6 ion selective electrodes Coloured spot Electrode pin Electrode cap Positioning dowel pins Electrode chamber O ring Sample channel Figure 9 7 A single electrode Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 19 9 7 2 INSTALLATION MAINTENANCE FREE ELECTRODE Figure 9 8 Foil bag containing an electrode and the electrode Remove the foil bag from the electrode box and tear it at the small cut to open Check that the inner filling solution is covering the membrane Figure 9 9 Holding the electrode upright gently force out any trapped air from the membrane surface with a flick of the wrist Do not tap the electrode on a hard surface sample channel Figure 9 10 An electrode chamber when the electrode is ready for installation into the instrument The electrode is now ready to be installed November 2 2003
162. down 0 once and after that pressing enter 3 Insert the floppy disk containing the adjustment values to the floppy drive Note Floppy drive is upside down 4 When the screen is displayed C x30 load adjustment files from the floppy disk with command load adj 5 Remove the floppy disk from the drive 6 Reboot the instrument November 2 2003 48953054 4081 Konelab Service Manual 2 92 Adjustments Version Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 93 2 3 Adjustments of Konelab 20 2 3 1 General Keys in use Alternative Function keys 1 9 Module selection Y N ALT 89 To save cancel changes ALT 78 N ALT 78 Next ALT 73 Initialisation R ALT 82 To restore old adjustment lt gt ALT 97 1 Motor Left lt gt Right movement ALT 115 Shift A lt gt S A 65 Left Right with a long movement ALT 83 lt gt 2 ALT 119 2 Motor Up lt gt Down movement ALT 122 Shift W lt gt Z ALT 87 Up Down with a long movement ALT 90 C lt gt V ALT 99 3 Motor Forward lt gt Backward ALT 118 Shift C lt gt ALT 67 Forward Backward with a long movement ALT 86 b ALT 98 To read barcode in the reagent disk sample disk In the sample disk the segment barcode is read B ALT 66 In the sample disk segment and tube barcodes are read T ALT 84 Automatic BCR reading position adjustment m ALT 77 To test mixing when adjusting dispenser cuv
163. for figures Konelab Service Manual 48953054 4081 November 2 2003 4 53 Different Parts of Konelab Version SINIY IddAAL IWIN 950 o 3 E E nx 3009 10005 31925 Sae TWIN 530353905 1009 08 40 puajxa 5 6 1404 inq 40 0 841 JO 11045 auj Of 8240 POMON D D3133JID aq jou 15 aJau L L Adu 18550 5 501 208 PUD YW J ajnuiuna 50 319 9 0 SI 21 1109 0 0 0558011915114 0050 U A 6 050 UDDA DDUHOA 510404 106014 005 YW 1044100 SM 1DA sou 00445109 uloyol puasiaulA 4001915149 050 23 g 050 9 TUBAE n 5 3 t 166 DYalYO n11 UU3MJD DyauysA NOOY 3 WIS JO DADDISDA 101 Z 1191 445 50841 000 0504 86552 10050 410571 0011500 51415 011500 Jamo jjDd 0 100 84 08 8 1880 DU 085001850 010 088 D UDDJ31S1JIM 1J344NW UIAnnJ01S0N 23 a JeqqnJ u01131JJ 01 sp J5 jnd jou og 0 JOWWIS JO Z 1101495 411481 pasoaJb si mars Q uoijunjis 0J3Z 59915 6419 19 0 A J3s PDA 2
164. g during transportation all segment positions are full e Possible causes and the segment loader is at the higher position Take the red sample cover away and remove segments manually Perform Check sample disk in the Sample disk window or boot the instrument Refer to section 6 4 1 After that the segment loader will work 2316 TEST MUST BE IN USE WHEN RUNNING Li ISE When lithium is measured also sodium must be installed because lithium is measuring not only lithium but also sodium So the Na electrode must be measured to reduce the sodium value Check that Na is installed in the block and that it is marked to be in the block in the ISE Electrodes window Refer to section 4 3 Ref manual 2317 LAMP VOLTAGE ADJUSTMENT FAILED 9655 MEANS THE WAVELENGTH Perform Start up 2318 ALL SEGMENTS FOR KUSTI SAMPLING ARE FULL 2319 NO SEGMENT FOR KUSTI SAMPLING IN INSTRUMENT 2325 SEGMENTS FOR KUSTI SAMPLING ARE ALMOST FULL Insert KUSTI segments 2320 SAMPLE IS ALREADY IN INSTRUMENT NO DISPENSING FROM KUSTI Information to the user Analysing continues 2322 REFLEX TEST MISSING Information to the user Analysing continues eo To get the reflex test in use go to the Test definition window and select yes from the Test in use menu Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages am
165. gt gt gt lt gt gt lt gt 5 gt JL alls elm 0 01 20 20 C38 Sls als 411516 EL a 6 2 lt 15 O 5 JNOM 898 98 R66 64 R65 ROI C41 914 1 GSH 079 653 N 834 043 201150 eroe 52 5 50 52 50 rmi 7 4 a wl 00 4 L 4 4 C o irt 97 d m ES LT in zn o 662
166. hole Figure 9 5 The distilled and the wastewater containers locate in the lower drawer of the stand Fill distilled water to the distilled water container and install liquid sensors Purified water water type 1 is preferred See requirements under Close the drawer slowly and simultaneously check that the funnel is pushing the drop collector to the side under the analyzer above the drawer Insert the funnel to the wastewater container Requirements of Type water gt 10 0 2 um filtering lt 170 ppm TDS total dissolved solids lt 10 cfu ml or Resistivity 5 15 15 setpoint 50 ppb Particle free 70 22 um TDS 50 ppb Silicates 10 ppb Heavy metals lt 1 ppb Microorganisms lt 10 cfu ml Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 7 WARNING When Konelab 20 is installed DO NOT install Windows NT Service Pack Service Pack corrupts RTX RTSS Console application needed for 20 Fill the cuvette loader Install package of cuvettes Connect cables switch mains on Refer to Figure 9 2 Connect Ethernet cable to the rear of Instrument Connect the mains cable of the instrument to the power supply 94 WORKSTATION Minimum requirements for PC Processor 350 MHz Intel Pentium II with 512Kb Cache Chassis Low Profile OptiFrame Memory 128Mb ECC SDRAM
167. incubator positions 1 and 6 Use function 9 Fetch new cuvette to incubator instead of putting cuvettes manually into positions A Cuvette cell 1 upper position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator that needle is in the middle of the cuvette cell 1 Y movement Adjust the needle tip 1 mm under the cuvette top surface Cuvette cell 1 position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator that needle is in the middle of the cuvette cell 1 Y movement Press Z and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom November 2 2003 48953054 4081 Konelab Service Manual 2 72 Adjustments Version Cuvette cell 12 position E Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 12 Y movement Press 2 and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom When the cuvette cell positions 1 and 12 have been adjusted the program asks if the user wants all other positions to be calculated before adjustment Calculate middle cuvette positions before adjusting them y n Choose Yes Positi
168. is adjusted only once in disk position 1 Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 119 2 3 9 2 Mixer Sample mixer adjustment positions are General positions Cuvette positions Test mixing in cuvette Wash position 1 General positions a a a Phi drive level Adjust mixer paddle tip 4 5 mm above the measuring channel black plastic cover where the mixer moves Check position Adjust the mixer paddle tip in the left edge of the washing station and to the top surface level of the washing station Manual needle wash position Phi movement Adjust mixer paddle over the measuring channel Y movement Adjust mixer paddle tip 20 long steps above the surface of washing station November 2 2003 48953054 4081 Konelab Service Manual 2 120 Adjustments Version a a Wash position Phi movement Adjust mixer paddle to the middle of the washing position Y movement Adjust straight part of the paddle above the washing station as shown in figure below Resting position Phi movement Adjust paddle to the middle of the wash position Y movement Adjust the mixer arm 1 mm above the stick Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 121 2
169. loader and the cuvette storage or the cuvette storage is full November 2 2003 48953054 4081 Konelab Service Manual General Version G The reagent insert cover The procedure to insert reagent into Konelab 20 must be started from workstation Select F2 in the Reagent disk window If user levels have been set on refer to section 3 7 in Ref manual the password is required to login the instrument Old calibrations and reagent vials are seen in Start up The user must insert new vials and request new calibrations or accept the old ones before continuing To look at Maintenance actions is reminded if the workstation has not been booted during a week Booting makes the system work faster Disk in instrument Open reagent insert cover insert or remove vial and close cover Reagent Position information Lotid Stable on board Vial size Volume left Reagent information Positions Total volume Current requests Enough for estimate Empty Expired Volume alarm The LED LG starts to blink red light The analyzer turns a free position to reagent insert position After the LED stops blinking and remains green the user can open the cover and insert the reagent vial When the cover is closed the LED goes out Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 13 1 5 4 Main Window ES
170. multicell cuvette at a time It is possible to make a fixed measurement i e so that the time between dispensing and measurement is the same with every cell of a test s cuvette In the kinetic measurement the absorbance measurement is repeated as many times as defined in the test parameters during the given time period The maximum number of the measurements is 12 and the maximum time is 20 minutes After measurement the cuvette is discarded into the waste compartment DISPENSING Konelab 60 has separate dispensers for samples reagents and ISE tests Konelab 30 and 20 has common dispenser for samples and reagents but separate for ISE tests The dispensers are equipped with a level detector which ensures that there is enough sample reagent for the analyzes requested The level detector also controls the depth of immersion of the needle in the sample cup A sample is dispensed either into a new cuvette or into the partly used cuvette One cuvette consists of twelve reaction cells The sample reagent can be dispensed to the cuvette with water or with a sample reagent extra The water volume is dispensed to the cell with the sample reagent The extra volume is discarded after the real volume is dispensed November 2 2003 48953054 4081 Konelab Service Manual 1 20 General Version PHOTOMETER 9 om Iv 3 4 9 Figure 1 13 The operation principle of the photometer 1 Halogen lamp 5 Quartz fi
171. part of workstation s software which is controlling instrument 5047 CUVETTE FETCH FAILED 96s POS u s means measuring reagent or sample channel pos u means the incubator position This is seen when Show all messages is on in the Messages window No action is needed until the error message 1214 Exit failed Remove cuvette from incubator 5 appears 1 Damaged cuvette Possible causes Remove damaged cuvette Refer to section 6 4 2 2 Hook in the cuvette arm is not ok Check the hook Refer to section 6 4 2 November 2 2003 48953054 4081 Konelab Service Manual 6 24 Error Messages amp Troubleshooting Version 5048 REAGENT REGISTER SAMPLE REGISTER INCUBATOR POSITION CORRECTED AUTOMATICALLY Automatically performed correction This is seen when Show all messages is on in the Messages window 5049 REAGENT REGISTER SAMPLE REGISTER INCUBATOR FEEDBACK ERROR Perform Start up to continue 1 Mechanical obstacle se Possible causes Check that the reagent register sample register incubator can move freely 2 Too loose cogged belt or broken feedback sensor or damaged motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5058 ISE DISPENSER REAGENT DISPENSER SAMPLE DISPENSER DISPENSER POSITION CORRECTED AUTOMATICALLY Automatically performed correction This is seen when Show all messages is on in th
172. so that the needle goes down properly 7 Close the screw at the needle holder 8 Connect the level detection wire to the connector in the needle assembly 9 Connect new tube to the FMI pump 10 Attach the tube to holders at the arm 11 Check that the needle assembly is properly in place Attach the cover to the dispenser arm The right position of the needle can be checked with F5 in Instrument actions window 12 Perform water wash in Instrument actions window to wash the needle Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 15 Level detection wire Cover of ISE Dispenser arm 3 7 Needle tube Screw 2 8 4 6 5 Needle holder seen from Needle holder seen from the front side the back side Figure 5 6 An 15 needle assembly 1 Open the cover of the ISE dispenser arm The cover is hinged so it is easy to turn open 2 Detach the needle tube from the end slice of the ISE block 3 Detach the level detection wire from the connector in the needle 4 Open the screw at the back of the needle holder 5 Remove the needle and replace it with a new needle assembly Note the alignment the even side of the needle assembly must be alongside with the dispenser arm so that the needle goes down properly 6 Close the screw at the needle holder 7 Connect the level detection wire to the connector in the needle assembly 8 Connect the tube to the end slice 9 Check that
173. the position of the block The cover is hinged so it is easy to open c Place electrodes according to the label in the place of block Viewed from the front of the block when the ISE needle is to the left the order of the electrodes is from left to right end slice with the transparent code Ref Na Li Ca pH and end slice with the black code Place an o ring on the left side of the end slice with the black code Ensure that there is an o ring between two electrodes before you press the electrodes so that the positioning dowel pins are aligned Note that the tube of the reference electrode must be towards you November 2 2003 48953054 4081 Konelab Service Manual 9 22 Installation Instructions Version Signal detecting and grounding wires Screw to adjust the length of the block Needle tube Lever Tube leading to the syringe Figure 9 13 The electrode block in the ISE dispensing arm Place the electrode block between end slices Turn the lever so that the block is firmly in its place Note that there is a screw with which you can adjust the length of the block Attach the filling solution bag of the reference electrode to its place Place the hole of the bag to the hook and turn the bag under the metal plate Connect signal detecting and grounding wires to the pins at the top of the block ensuring that the cap colour corresponds to that of the slice Ensure that the tubes are connected fr
174. unaccepted results are seen Samples Patients with STAT requests are listed first Refer to section 3 3 2 in Ref manual E OPEN COVERS name of the open cover is listed When the cover is closed the name disappears The covers are reagent insert cover segment insert cover STAT insert cover cuvette loader reagent disk cover and sample disk cover November 2 2003 48953054 4081 Konelab Service Manual 1 14 General Version F SHORT SAMPLES List of short and old samples is seen Refer to section 3 2 2 in Ref manual G REAGENTS BELOW ALARM List of reagents with volume below the defined alarm limit is seen Refer to section 3 1 2 in Ref manual H SHORT REAGENTS List of short reagents is seen Refer to section 3 1 2 in Ref Manual SHORT CALIBRATORS AND CONTROLS List of short and old calibrators and controls is seen Refer to section 3 4 1 in Ref manual J INVALID TESTS Invalid tests are listed e g calibration reagent or antigen excess sample is missing or the analyzer is unable to do the test because the checking of test s parameters is needed K MESSAGES All messages are seen the MESSAGES window with an explanation an identification number and time Refer to section 8 2 L SAMPLE DISK status of all segments and patient samples is seen Refer to section 3 2 8 in Ref manual M SEGMENTS Segments on board are seen Segment identification is i
175. up has been done give some ISE requests and enter sera as sample Inspect the detailed calibration results for all electrodes in the Calibration results window If problems occur check the connections of electrodes and Calibrator 1 Recalibrate in the Calibration QC selection window When calibration is successful a pre run of 10 sera should be analysed with subsequent new calibration before analysing patient samples Complete the Warranty and Installation Sheets Complete the Warranty and Installation Sheets in the Electrode Kit one for each electrode Separate the sheets from each other November 2 2003 48953054 4081 Konelab Service Manual 9 24 Installation Instructions Version I CAL CTRL DEFINITION For each test customer is using check the following 9 8 HOWTO TAILOR TESTS definition 5 5 Cal 1 9 Samples Results Reagents Main Rea Type Position Information Calibrator Calibrator 1 980501 lot 39006 Test Conc Unit Test 1 Unit a ALB BCG 28 T BIL DBD2 215 BICARB 48 mmol TPROT 51 gl Unit is defined in CA 1 98 mmol l TRIGLY 1 11 mmol l 39 mmol TRIGLY2 141 mmol the Test definition CHOL2 39 UICSFPROT 51 gil window as Result CREA 110 URAC 340 unit GLUC GOD 56 mmolil URAC2 340 pmol l GLUC HK 56 mmolil UR 340 umolil IRON 215
176. x60 copy adjustment files to the floppy disk with command save adj Remove the floppy disk from the drive Reboot the instrument 2 1 11 2 Restoring Adj Values from Floppy Disk 1 2 Connect display and keyboard to the internal PC Instrument is on quit Konelab software by pressing E Instrument is off boot the instrument Select item 2 Command prompt from boot up menu by pressing the arrow key down 0 once and after that pressing enter Insert the floppy disk containing the adjustment values to the floppy drive Note Floppy drive is upside down When in the screen is displayed C x60 load adjustment files from the floppy disk with command load adj Remove the floppy disk from the drive Reboot the instrument November 2 2003 48953054 4081 Konelab Service Manual 2 54 Adjustments Version Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 55 2 2 Adjustments of Konelab 30 221 General Keys in use Alternative Function keys 1 9 Module selection YIN ALT 89 To save cancel changes ALT 78 N ALT 78 Next ALT 73 Initialisation R ALT 82 To restore old adjustment lt gt ALT 97 1 Motor Left lt gt Right movement ALT 115 Shift 4 5 65 Left Right with a long movement ALT 83 W lt gt Z ALT 119 2 Motor Up lt gt Down movement ALT 122 Shift W lt gt 2 ALT 87 Up Down with a long movement ALT 90 lt gt
177. y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 103 a a STAT cup 1 inserting position Insert a sample tube into the STAT sample position 1 Adjust disk if needed STAT cup 1 barcode reader position Insert barcoded sample tube into the STAT sample position 1 Press b to read the sample tube barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle When the STAT sample position 1 has been adjusted the program asks if the user wants all other 5 STAT sample positions are calculated before adjustment Calculate other STAT positions before adjusting them y n choose Yes STAT sample inserting barcode positions 2 6 are adjusted similar way Position 6 is ISE wash prime Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 104 Adjustments Version 2 3 8 Dispensing Unit of Konelab 20 20i 2 3 8 1 Dispenser Dispenser adjustment positions are Dividing partition 1 General positions Phi drive level position Needle check position Manual needle wash position Sample wash position Sample extra wash position gt b lt Wash position 27 4 Resting position Extra wash position Resting position 2
178. z L Solder together 0030 026 Ri 82 R R3 85 The middle of LC1 m e z S must be as short as possible ES R37 C39 88 glp s 5 DE 502511 Rio o TE e LC1 2 8 cS 5 SSeS i Jesl SERE Sele 8 Cut pins 5 and 6 of XP8 gt 4 8 8 mm 7 5 2 5 amp 2 5 5 5 Figure 7 17 THE COMPONENT LAYOUT OF PHOTOS Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 23 7 12 POWCAN3 is intelligent power supply management and CAN bus support board It fulfils high level commands received from MASTER via CAN bus The board can be divided into basic functions as follows Micro controller amp CAN environment for real time control Power supply 5V and 12V for Master PC motherboard and 15V for CAN biasing circuit CAN bus biasing status state feeds through CAN bus to Master status indication also by LED which is needed when CAN bus transfer fails and CAN bus protection Battery management back up battery charging back up battery manage ment 28V during power fail and status of power supply to Master Cooling unit two control channels with one thermistor per channel switched mode control for output current switched mode current drive for peltiers Controlling cooling o
179. 003 Version Adjustments 2 39 2 1 7 Measuring Unit Measuring unit adjustment positions are Cuvette arm Filter disk beam alignment Measuring positions Lamp voltages and gains 2 1 7 1 Cuvette Arm Adjustment tools needed A cuvette in incubator position 1 A feeler gauge 886650 1 Cuvette adjustment positions Incubator positions 1 11 16 Cuvette exit position A Incubator position Rotate incubator position 1 against cuvette arm The adjustment is valid when you hardly lift the feeler gauge 0 1 mm from the space between the cuvette rear end and the incubator wall Adjust the positions 1 6 11 16 Each position has an own adjustment value November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version Bc Cuvette exit position Adjust position 4 long steps 1 5 toward incubator and save adjustments Insert a cuvette to incubator position 1 and enter the Cuvette arm menu again n exit position press the adjustment key A until you find the position where the cuvette will drop to the waste compartment Adjust 20 steps more key A from the dropping point Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 41 2 1 7 2 Filter Disk Alignment When filter disk
180. 003 TEMP NODE u ERROR TOO LOW SUPPLY VOLTAGE 11004 TEMP NODE u ERROR TOO HIGH SUPPLY VOLTAGE 1 A power failure has occurred and the instrument is Possible causes working with batteries The voltage of batteries is too low Wait until the mains have returned Reboot the instrument Batteries are charged automatically 2 An accidental disturbance in the supply voltage of instrument Reboot the instrument Refer to section 6 4 1 11005 TEMP NODE u ERROR FUSE BROKEN Reboot the instrument Refer to section 6 4 1 If problem persists call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 11006 HEATING RESISTOR SHORTCIRCUIT s 11007 HEATING RESISTOR SHORTCIRCUIT 5 5 MEANS THE POSITION E G INCUBATOR Broken resistor or cable Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e 11 008 RESISTOR WIRE BROKEN s 11009 HEATING RESISTOR WIRE BROKEN s s MEANS THE POSITION E G INCUBATOR Broken resistor or cable Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e 11010 TEMP NODE u ERROR THERMISTOR VOLTAGES It is usual that also the error message 11 005 is occurring at the same time The thermistor short circuits Possible causes Reboot the instrument
181. 03 Version Adjustments 2 83 Resting position Adjust dispenser arm about 1 mm above the stick Adjust the dispenser needle to the middle of the resting position Save adjustments y n 2 STAT positions A Phi movement Adjust dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle 15 the middle of the sample cup Y movement Press Z U and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the STAT position 1 has been adjusted the program asks if the user wants that all other 5 STAT positions are calculated Calculate all STAT positions before adjusting them y n Choose Yes Check all STAT sample positions one by one that the needle goes to the middle of the cup without touching the cup bottom Save adjustments November 2 2003 48953054 4081 Konelab Service Manual 2 84 Adjustments Version 3 Standard Control positions A Phi movement Adjust dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle 15 the middle of the sample cup Y movement Press Z and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the ISE PRIME position has been adjusted the program asks if the us
182. 0333 939 301 13 935 31dAVS 28 01 181 YOLOW YOLOW gt lt Sch 0140 beer 4113 00 lt ez 1927 006 001 009 0140 5 NI SALLAANO 89 19 7 15 Figure 3 50 Storages 30 30i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 56 80 80 Nr 96 8L L SHO103 13Q CNV ener a w ASNOH Figure 3 51 Lamp house water detectors 30 301 November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 57 BATTERY 1 fum K195 BATTERY 2 POWCAN POWER UNIT Figure 3 52 Batteries 30 30i November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 58 OLdX NVOMOd Od NNS3LNI LINN OL H3MOd ualsvi TANVd YOLOANNOO NIVIN 21 3095
183. 08 10 uajubi DDASDJ 88000 UIILU0MDMIIM 18448 OJDA DADDISUA 101 Z 1191 4yS 15 UDUN PIOA IANNY njsaejunjjD jou DD DM d uo 3 SD S SIJM uasnofo sioduaswA1DA 48411 SON N JeqqnJ 0 6 jou op 5 jou Og 5 JO DIXD ui SYJOW yua s4 Bulag 84448 204 JNU eyquassy L DADDISDA IDJ ZZZ 81120 20 Of sjnu J Du 4404 MJUN 77 11048 Of 1094 1104 49440 uJnj 04 041500 81015500 si avay aJ5s poay S 5119 0104 1404 ur 1DIxD u 1000 1 sn 7098 V L 84 0040 eu 104 os 5114 1104 J04 00141500 429S 40115 JO DADDISDA 101 09 3414307 Buuds usn M20q IJUD 4404S Z 201 unnm ss 97810 dn 1 NEW JNU usD M30q IJUD 29 2 11015 0 o gt DDASDJ 85004 104 8108 UDIN lni IsMOf 015109 13443 OIDA U 1DMIDO unn IANNJ 004S 7 R MC DJ s spDSsuummny uas Df 01501844 uanddi 3 to uo 1
184. 081 Konelab Service Manual 6 42 Error Messages amp Troubleshooting Version 6 4 2 THE INCUBATOR Figure 6 2 When removing cuvettes from the incubator Konelab 60 open the whole top cover and support it with a bearing rod In Konelab 30 and 20 is only necessary to open the upper cover Wait until analysis is complete With Konelab 60 and 60i select F7 Manual cuvette exit in the Instrument actions window to remove the cuvette to the hole in incubator s wall Open the cover of the analyser Refer to Figure 6 2 In Konelab 30 301 20 and 201 remove the incubator cover screws Remove a cuvette There are springs in the separation walls of the incubator slots Pressing the round end of the spring may help lifting the cuvette from the incubator In Konelab 60 and 60i there is no need to open the incubator s covers because the cuvette is directed to the hole in the incubator s wall Remove a cuvette Check the hook of the cuvette arm for visible damage or obstructions Reattach the covers of the incubator Konelab 30 301 20 and 201 Close the cover of the analyser Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 43 6 4 3 INSTALLING THE SAMPLE REAGENT DISK 6 4 3 1 Konelab 60 and 30 SAMPLE DISK To detach the disk Take the cal ctrl sample disk cover away and lift the red segme
185. 09 09 089009 SNOSVau SOUYW 6 GIN SIG c8 Gl YOLOW dX 08 ASNOH Figure 3 32 Lamp house water detectors 60 60 Kusti November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts BATTERY 1 55 2 3 K56 BATTERY 4 POWER UNIT Figure 3 33 Batteries 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual Version Cable Charts 3 38 2 FT AES mn uaisvi Od WNHBLN D3VHO 31879 109 09 089009 SOUTH pappe 09231 881 0924 Peppe SLEX 9 6 SI SZEX 916 6914 poH Od IVNS3LINI OL 4 ETT Q amp VO8 TANVd YO LOANNOO 094 I3NH3HL13 TANVd YO LOANNOO
186. 1 128Mb Video adapter Integrated 4Mb ATI Rage Pro turbo 2 x AGP Monitor Dell UltraScan D1025 HE 17 VIS 15 7 TCO95 Floppy drive 3 5 1 44 Floppy drive Keyboard 105 key Performance keyboard Hard drive no 1 4 3Gb ultra DMA EIDE Hard Drive Hard drive no 2 Not included Soundcard Integrated 16bit Sound card Cd rom CD Read Write IDE 4 2 24 Speed Speakers ACS90 Integr Network adapter Integrated 3Com Ethernet 10 100Mbit Network adapter Not Included Backup solution Not Included Windows NT Workstation 4 0 English Operating systems Minimum requirements for printer The acceptable type of printer depends on what printer drivers are found in Windows NT PC connected to Konelab The connection should be a parallel port using the direct RS 232C interface 9 4 1 PREPARING FOR USE A NEW DELL PC WITH WINDOWS NT Dell delivers PC s with a pre installed Windows NT operating system This section describes how to finish the Windows NT installation 1 Unpack the PC and connect all cables according to the manufacture s guide 2 Connect the PC to an AC outlet and turn on the power 3 The PC starts automatically Software Setup Software Licenses press y 4 Windows NT Setup automatic 5 Software License Agreement click Agree with the mouse November 2 2003 48953054 4081 Konelab Service Manual 9 8 Installation Instructions Version 6 Windows NT Setup dialog press next
187. 1 too much wires short circuited together continuous dominant state bus disturbance see below RS driver damage CAN wire short circuit to gnd or 28V rack wire failure no communication RS driver damage CAN wire short circuit to gnd or 28V rack wire failure communication noticed RS driver damage no communication RS driver damage communication noticed 28V power supply failure November 2 2003 48953054 4081 Konelab Service Manual 7 8 Boards Version 73 CONN1 6 CONN1 8 CONN is a connector board for cables CONN1 6 is for six pin connectors and CONN 1 8 is for eight pin connectors CONN 1 boards situate in Konelab 60i e g in the mixer arms between cables 143 and 144 from the INOUT board in the cuvette unit between cables 135 and 136 in the front latch between cables 141 and 142 in the cuvette pusher between cables 61 and 62 59 and 60 205 and 206 229 and 207 in the INOUT board in the sample storage between cables 64 and 65 in the INOUT board in the reagent storage between cables 17 and 18 23 and 24 20 and 21 in the INOUT board in the incubator and dispensing units between cables 4 and 242 in the measurement channel between cables 77 and 241 in the lamp house Refer to the cable chart in section 3 XP1 O 2 Figure 7 2 THE COMPONENT LAYOUT OF CONN1 6 XP1 2
188. 10 4 10 1 2 Contents of the CABIN page 10 5 10 2 Konelab Menus Peu page 10 6 10 2 1 Konelab Database Management page 10 7 10 2 1 1 Saving the Konelab Database to CD page 10 8 10 2 2 Konelab Instrument Management page 10 9 10 2 3 Konelab Instrument Selection page 10 10 10 2 4 Konelab Language Selection u u u page 10 11 10 2 5 Konelab LIMS page 10 12 10 3 Recycle BIN sss aie t er ep e edet page 10 13 10 4 Volume page 10 14 November 2 2003 48953054 4081 Konelab Service Manual 10 2 Workstation Software Version Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 3 Konelab software is in a CD ROM which is self starting In case you have problems take away the CD ROM from the CD ROM drive and put it back If it doesn t help the Konelab software can be opened by the program konelab setup exe Instructions to install the Konelab programs are found from the folder Wrd6 in the CD ROM Instructions are in the files klabinst doc and klwsconf doc 10 1 Konelab FOLDERS To see the folders of Konelab double click the icon My Computer Then double
189. 1489 November 2 2003 48953054 4081 Konelab Service Manual 4 51 Different Parts of Konelab Version X 222 299 84 7 60 62 92 16 6 042199 02107 50 Zp LEF 42 Xog gv 3307102 3SIA32015 1 WYL 3901 1 2255 TOOL XZ s i3uuva 5 35 JLN YOSNAS DIN S Nv4 104110 S Nv3 1nd1no S FINGOW OL 1nd1no 531435 NI 5 NOLLO3NNOON3LINI 3ALLOVNI S FINGOW 3d OL 104100 5 NOLLO3 LOWd 9NILV3HH3AO H241MS 1 9NILV3HU3AO 9 015153 100 NOILONQd Au311v8 JHL 31VALLOv 30 OL 1SV3 V OL ISNA 5 5 1v3H 8 9 YO L 0 V S310H ONILNNOW XVI V 8 20 A OE v2 addy 2 be 720 NYT OW 121190160 11 90 020 70 G3103NNOO 1aaanow HOSN3S Konelab Service Manual 48953054 4081 November 2 2003 4 52 Different Parts of Konelab Version 4 42 Syringe Unit Konelab 60 amp 30 840133 p840134D 2 Stepper motor cable 840674 22 Opto cable 620 840302 Refer to next page for figure Konelab 20 841459 Syringe motor and cable p841472A Syringe opto cable p841501B Syringe front plate p841502 Refer to page 4 54 page 4 55 and page 4 56
190. 159001 11531151410 1 g nf Lp 1080 0118 uiu Dylapyidsnuussd 11588001 UDDJaUuasn 6 050 6L DSO 01 008184 Ul SIWJDA 1881 05100 000130 050 81000 455411 40400001 0110111841009 ojnpiosiuor 5 8 050 15541 011010 141850 00018 1010 0uDdu00y0y 6 11100011 ursa 01110114 01110100 88001 1050 DUDBUNINDLSNIDA IjSasipx4nuluniSD 05501 115501011 100 nniugpdp j snuuasy 2115040409 04599500 Df 04 s od D 100 00 05 111001 510 0 1001 yoyo 51111950 010 uauiun juasv zZ k Konelab Service Manual Measuring head 886060 48953054 4081 Figure 4 25 Konelab 60 amp 30 amp 20 November 2 2003 Different Parts of Konelab Version 4 8 Lamp House Konelab 60 amp 30 amp 20 6 Condenser 8 Chopper motor cable 10 Lamp connector cable 16 Filter wheel 20 Lamp 6 V 20 W 22 Opto cable 620 27 Wide opto cable 620 47 Extension cable 600 Refer to next page for figure 840120 p840121J 884323 840460 888822 840112 830609 840302 840417 840380 Konelab Service Manual 48953054 4081 November 2 2003 4 41 Different Parts of Konelab Version 0401 53819 ONW 917579 NIG 806989 86 9N 860969 86 9 872169 521071902535
191. 2 A phase under certain conditions 28 VDC Motor drive resolution up to 500 m steps step depending on motor type Motor drive velocity up to 5000 pulses s Motor wiring 4 or 8 wire motors parallel or series connection Konelab Service Manual 48953054 4081 November 2 2003 Ver
192. 2 MOTOR 7 7001 MOTOR u ERROR INCORRECT NODE TYPE Closes connection to the instrument gt The board is in wrong position the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 7002 MOTOR u ERROR WRONG ACTION 7003 MOTOR ERROR WRONG COMMAND Software problem Press Start to continue If the problem persists reboot the instrument Refer to section 6 4 1 7004 MOTOR u ERROR AD CONVERTER A D converter is not working Broken board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service gt 7006 MOTOR FEEDBACK ERROR DEVICE HAS BEEN MOVED The user is warned that the device has been moved manually Analysis continues 7007 MOTOR OVER CURRENT ERROR Broken cable motor board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 7008 MOTOR DECODE ERROR Software problem Press Start to continue If the problem persists reboot the instrument Refer to section 6 4 1 7024 MOTOR u ERROR ILLEGAL CONFIGURATION Closes connection to the instrument Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service 7100 MOTOR ERROR CAN MESSAGE OVERFLOW Software problem Press Start to
193. 3 Version Adjustments 2 5 Recommended order to adjust Cuvette unit Incubator Reagent unit Sample unit Measuring unit ISE unit KUSTI unit Good to know The instrument adjusts Syringe zero position automatically refer section 2 1 10 instrument performs Cuvette movement test automatically Fetch new cuvette to incubator position is recommended to use when a cuvette has to be moved to the selected incubator position E g for adjustment of measuring positions in measuring unit refer section 2 1 7 3 A Dispenser needles Mixer paddle Before the adjustment of dispensers and mixer the arms of them have to be adjusted mechanically so that needles go to their checking points Refer to checking points below Needle Paddle checking points are the following Reagent Dispenser The hole in the reagent dispensing station Sample Dispenser The hole in the sample dispensing station ISE dispenser The left edge of the washing station KUSTI dispenser The right edge of the washing station Mixers The right edge of the dispensing hole in the reagent sample dispensing station November 2 2003 48953054 4081 Konelab Service Manual 2 6 Adjustments Version 2 1 3 Cuvette Unit Adjustment tools needed feeler gauge 886650 A Cuvette unit adjustments are 1 Revolver 2 Latch 3 Pusher 4 Mover A Konelab Service Manua
194. 3 Version Boards 7 25 7 12 1 Powcan3 Led Diagnostics of the Can Bus The status of the CAN bus can be verified by 9 LEDs on the POWCANG board DC HIGH DC OK and DC LOW signals indicate the average voltage of the CAN bus RES HIGH RES OK and RES LOW form the recessive state status DOM HIGH DOM OK and DOM LOW form the dominant state status The most common situations of the CAN bus are listed below In the table 1 means that this LED is lit X means that this LED may be on or off Leds in the table are in the same order than on the POWCANG board Check first the appropriate table area according to the DC LEDs group then for RES LEDs group and finally for the least important group DOM LEDs CONDITION THE CAN BUS Suggested reason for failure OK no communication OK communication noticed too few termination resistors or CAN bus wire is broken too many termination resistors perhaps 3 termination resistors CAN wires short circuited together continuous dominant state bus disturbance see below RS driver damage CAN wire short circuit to gnd or 28V rack wire failure no communication RS driver damage CAN wire short circuit to gnd or 28V rack wire failure communication noticed RS driver damage no communication RS driver damage communication noticed 28V power supply failure Bus disturbance especially if it isn t continu
195. 3 48953054 4081 Konelab Service Manual 7 10 Boards Version x a LH Dis e gt gt lt gt lt gt lt gt gt gt lt gt gt 00 wo N co e rcs elas 0 gt S lt 2 5 22 22 Z N oo x ot e gt 5 5 a lt RE YM 1679 194 694 6 0654 6M 1168 64 088 Ru 284 884 LEZ LCT R34 9 3 799 35 759 1989 GLY 929 659 goly 882 092 014 22 269 ERA
196. 3 75 page 3 76 page 3 77 page 3 78 page 3 79 page 3 80 page 3 81 page 3 82 page 3 83 page 3 84 page 3 85 page 3 86 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 3 Konelab 30 30i Kusti 981850 981851 981860 981861 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 841 854 Konelab 20 20 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 841 490 Block Diagram Racks Power can and fan cables Connector panel and power unit Dispensers Mixer Kusti Syringes and pumps Incubator and measuring channel Storages Lamp house and water detectors Batteries Internal PC master Motor Temp Photo INOUT ISE POWCAN Covers Block Diagram Racks Power can and fan cables Connector panel power unit Dispensers Syringes and pumps Incubator and measuring channel Storages Lamp house and water detectors Motor Temp Photo INOUT ISE CANBIAS Covers page page 3 87 page 3 88 page 3 89 page 3 90 page 3 91 page 3 92 page 3 93 page 3 94 page 3 95 page 3 96 page 3 97 page 3 98 page 3 99 page 3 100 page 3 101 page 3 102 page 3 103 page
197. 3 dNV3SIl 18 193 SISSVHO OL S8Ly 6 GIN A dsla 50 seal YOLOW YOLOW SdX dX dX dX dX r 2807 oaf 1843 009 009 SISSWHO OL 13SN3dSIG OldO Figure 3 85 Dispensers 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 92 YAXIN LYVHO 318v9 106 06 s __ TT dX dX 9601 Figure 3 86 Mixer 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 93 Cable Charts Version 1 106 06 94619503 sos 6 cra aa L 7950 elt al SOLON dX SISSVH9 OL 929 A dS 115 cH al YOLOWN SdX dX dX 115 9dX Figure 3 87 Kusti 30 30i Kusti 981850 981851 981860 981861 48953054 4081 Konelab Service Manual November 2 2003 Version Cable Charts 3 94
198. 30044 Add OYIN 9Iq amp x Od NVONOd LANYSHLA Figure 3 53 Internal PC master 30 301 November 2 2003 48953054 4081 Konelab Service Manual 3 59 Cable Charts Version 2 1001 318VO 726800807 vos aans WRON ENH 2917 16810989 578 ausus 8669 wenns 106 06 Qe9UOM L mur SOIT 4 qdo n 4415 Lad 99 que 28 peq zepeq cc 20140 zepeq enean ez Quodarez T OLd O sburpu 4 UA AS 8 9 25 0 5 3 5 1 ILLI saagauns 1 ON 9 1404 11008 541104 9 ZWLQOS TALNO 1006 1 HOLONW d d 8T sbupu 4 445 9v 8 S003 HOLVALOVUHIVHN IZOSHONOS
199. 4 5 When gain is low the filter is good With 340 380 the gain is usually 2 or All the rest filter gains are usually 0 1 or 2 If the gain is 5 filter or lamp is getting old or beam alignment is bad or blocked A Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 43 2 1 8 ISE Unit ISE dispenser adjustment positions are 1 General positions Phi drive level position Needle check position Manual needle wash position Wash position Resting position 4 STAT positions all 6 oon I Control positions all 6 Segment positions outer ring position 10 for all 6 segments inner ring position for all 6 segments sample tube position 11 for the segment 1 7 KUSTI segment positions 8 Test wash Dividing partition Wash position Waste resting position November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version 1 General positions a a a a Phi drive level position Adjust dispenser needle tip 3 4 mm above the sample disk cover where the ISE dispenser moves Needle check position SE needle check position is in the left edge of the washing station Adjust needle tip to washing station top surface level Manual needle wash position Phi movement Adjust to the middle of the washing station and reagent storage disk W
200. 40800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J 840800 J Block diagram Racks Power can and fan cables Connector panel and power unit Dispensers Mixers Syringes and pumps Cuvette unit Storages Incubator and dispensing units Lamp house and water detectors Batteries Internal pc master Motor Temp Photo INOUT ISE Powcan Cover leds Konelab 60 60i with Kusti 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F 841499 F Block diagram Racks Power can and fan cables Connector panel and power unit Dispensers Mixers Kusti Syringes and pumps Cuvette Unit Storages Incubator And Dispensing Units Lamp house and water detectors Batteries Internal PC Master Motor Temp Photo INOUT ISE Powcan Cover leds Page page 3 5 page 3 6 page 3 7 page 3 8 page 3 9 page 3 10 page 3 11 page 3 12 page 3 13 page 3 14 page 3 15 page 3 16 page 3 17 page 3 18 page 3 19 page 3 20 page 3 21 page 3 22 page 3 23 page 3 24 page page 3 25 page 3 26 page 3 27 page 3 28 page 3 29 page 3 30 page 3 31 page 3 32 page 3 33 page 3 34 page 3 35 page 3 36 page 3 37 page 3 38 page 3 39 page 3 40 page 3 41 pa
201. 48953054 4081 Konelab Service Manual 3 124 Cable Charts Version oreo 24 01 02 SK 2404 02 oe 8419 93 YS pirr orawn 02 08 01 AF a qe Konelab 25 CABLE CHART RACKS ONLY IN 25i Clinical Labsystems Oy 34 MIXER WASH 2 33 SYRINGE 5555 5885 b 32 MIXER MOTOR bel kd fol 24 MIXER F RACK2 m T 7 b 17 CUVETTE LOADER oJ Figure 3 118 Racks Konelab 20XT 20XTi Konelab Service Manual 48953054 4081 November 2 2003 3 125 Cable Charts Version S3IgVO NY NYO H3MOd LAVHI 3780 sun 8 ouueu o Er i QS SS 2821 m 6 1 8N AC d O10Hd 15 JIdNYS ANY 1439934 Figure 3 119 Power can and fan cables Konelab 20XT 20XTi Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 126 LINN Y3MOd ANY YOLOANNOO 31870 swas sqe7 dX 5 pjeius Dg
202. 53054 4081 Konelab Service Manual 2 24 Adjustments Version 2 1 6 2 Sample Disk Sample disk adjustments are Segment inserting position segments 1 6 reader position segments 1 6 STAT sample inserting positions 1 6 reader position STAT samples 1 6 Segment loader positions A Segment vial inserting position segment position 1 Move the segment loader to down position Adjust the disk that segment is in correct position when loader lifts it out Check movement manually that segment loader s 2 pins goes straight through segment s bottom plate holes A Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 25 a Barcode reader position segment position 1 Insert a segment with barcoded sample tubes into the sample disk position 1 Press b to read the segment barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle Automatic BCR adjustment After the segment barcode reading position is adjusted the analyser will adjust the barcode reading positions automatically for all sample tubes Press T to start adjustment When the automatic adjustment has been made new and old values are seen on the screen and as
203. 54 4081 Konelab Service Manual 2 86 Adjustments Version 7 KUSTI segment positions A Ring5 04 Cup 17 Ring3 gee Cup 35 Ring 2 53 Ringl 73 Phi movement the ISE dispenser needle into the middle of the ring 1 cup position 73 Sample disk Adjust disk that the ISE dispenser needle is in the middle of the ring 1 cup position 73 Y movement Press 2 and find the position when the needle is touching the bottom Adjust 3 steps up W from the bottom Ring2 53 ring3 cup35 ring4 17 and ring5 1 are adjusted a similar way When all positions the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes All other segment positions 2 6 are adjusted in a similar way Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 87 2 2 10 KUSTI Unit KUSTI dispenser adjustment positions are 1 General positions Phi drive level position Needle check position Manual needle wash position gt lt 2 Wash position T Resting Extra wash position position Resting position Extra wash position Dividing partition 2 Sample transfer l
204. 7 5 2 niisAuo PETERE ur ood afuosnuuas 7150 1687 CEG 5 ronal amas ons EPI OZY SU 57201 03 ur sz em OS url wn ET ON 5 Sul31S SQU gt 6652 02 901900 180013 04341 vx a ETE 8 0 58471 09010 D 0052 dr q te 4 wor J 5 wor 20172 006 005 020 005 lt 006 800043 Different Parts of s L 00045 50 JSI 3310402 unis uns p 3ISUM 004 101015 BUIUSDA 35 40 280102 eqni CLT 1L0786 0517 51618 Segni B SDM UIDNG 1nM19131Dr xoujg S 0004 i ON 391104102 24S0M 494104405 Jauinuo3 juan J042auuo2 e 80 045 810105 TS WL 1 M3C uBnouu saqni juan UO 045 5 8190 Aun lt sy nysiny 11006 101015 35 0510 adung 39 2018 s qni 20108 L OLS 25 I 1149770 dwd 1 885 5 4 60 November 2 2003 Assembly instruction 841433 48953054 4081 Figure 4 38 Konel
205. 7679 285 UnuD 4 824948184 995 ras EB Hi uodo 1503 JIdWYS 351 II 841245 10n truct Assembly ins Figure 4 36 Konelab 60 November 2 2003 48953054 4081 Konelab Service Manual 4 59 Different Parts of Konelab Version 3242 auae 7 sagn 40427 45 Yqu ssy un alyosnuuas 49727182 UA SES sanssusens 86025200 MY 8602 PR WOF 86607 GOTO i EXE EE Em EE 211003 35 00ZZ 008 38013 D Sumi 61800 1 s qni juanyg 2 Wi 5 198010842 0072 1802 351 0 62 00 5 32410402 adnidund 1015 351 agny 015 3150 8011 UO DIS BUISUM ajdums 31504 055 LOLS 100 102265 5 897 833 qr dung 4 J ld VS abuiJ s syKnysiny 11005 8604015 4011015 dwd W3 Buigny 1 2110 51 001114 910107 01519181 14503 itd o s 48404002 1u mig J8uimjuo3 409710 Uj 1910 2 haz s
206. 9 885 0671 Jol pe R55 g p gt R65 280 5 S R54 C64 R56 n lew R70 RBI 05 055 R71 R84 U9 R72 Bla 2382 8 C51 82 20 S 5639 58 8 02 po toot Em R61 BE E R64 SE gt 20 20 21 54 23 Un ead 834 R40 SIS S 835 R42 1034 838 R44 4141 1038 R33 859 R37 20 29 15151818 94 49 191 21 GdX 231 XP6 C6 68 kalusteta not used Figure 7 20 THE LAYOUT OF Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 1 Section 8 Spare Parts amp Consumables 8 T u u TS u aaa 8 3 8 2 05 22 Sn E etes NG 8 4 8 3 PC Boards 5 saw ua aed 8 4 8 4 Linea 8 5 8 5 Cables teta 8 5 8 6 Service ACCOSSOFIGS uu u tepida mr ed er dut
207. AGE OVERFLOW Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 8999 PHOTOMETER ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 31 6 3 3 4 ISE 9 9001 ISE NODE ERROR INCORRECT NODE TYPE Closes connection to the instrument cge The board is in a wrong position or the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 9003 ISE ERROR TOO LOW DVM DETECTED s 9004 ISE ERROR TOO HIGH DVM DETECTED 5 s MEANS THE ELECTRODE S NAME cge 1 Loose contact between an electrode pin and an Possible causes electrode cap Press from the sides of the cap of the signal wire 2 Dirty electrode Wash with washing solution in Stand by and give ISE Prime solution in Start up 3 Aged electrode Change the electrode Refer to section 6 3 8 Ref manual 4 Poisoned electrode Wash extensively with serum 5 If all slices give too low or too high DVM most probably filling solution is missing from the reference electrode Fill the reference electrode Check the electrode pin and change if needed Refer to section 9 6 2 Ref manual 6 Damaged reference electrode all slices giv
208. ATTU REPLACED KORVAA REPLACES SHEET MA Figure 3 43 Racks 30 301 Konelab Service Manual 48953054 4081 November 2 2003 3 49 Cable Charts Version _ 96 2 SOS SOTYW SLM og uj luo 6813 1 g dX 9L eet gn vol 06 u Auo 00010002 1 JIdNYS LL 5 OL 8413 RI a gt 5 NYO Ly SISI 15 1N39V3H Figure 3 44 Power can and fan cables 30 30i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 50 20 aevo LINN ANY z see 1 TIVI UHE cono ueHr 86 89 rm NVOMOd 8 c34 NVOMOd k dX k X NVOMOd 3 Powfail
209. Ages isnon 1 wor zWH 60022072 1159 lt 69 Pf B E lt 89 wedeey Different Parts of Konelab V V jun 48953054 4081 Figure 4 8 Konelab 60 Connector panel 840372 86 9 NIQ Z V 662969 802169 1662 8X 69619 524 gt 86 9 2 V 96969 nui E 9 8 nd 6 mS NVOMOd L S NO 1 xq pasim Z 216 8X IN 1726 9 86 9 NIQ Z V 642969 IN 80 9 uornonJjsul 4 14 Konelab Service Manual 4 15 Different Parts of Konelab Version Konelab Service Manual 2 0112 Jeued 0 5 k
210. Charts 3 42 AW NEN FA E 1nONI LVHO 31899 ul NC6660t2 666062 5947656322 109 09 489007 0340 eBeJojs u 030 19402 0340 13409 1815 19402 juabeay 13109 0340 Josueg 12e qo aajoayey 1 105106 1093480 JejeM Josueg 12e qo 1lundsiqu 2114 elc ec elc 9 1 ec Jopejeq eiSeM 2116 Josueg 12efqo uoseey 91 9378 105 aay Q319 1815 0310 qam ues 0319 u6 s 0319 Ano Jeg dASCHON 9 dASCHON 9 58 08 13534 308 23 ONOTWNIIS t 1399131 0 9 14408 SLNJNNYLSNI 3N03 Figure 3 38 INOUT 60 60 Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 43 Cable Charts Version G66VLV8V _ 3Sl 37870 Nr6660t2 666072 pr WM 109 09 qejeuoy SNOKVEH SOIW 18311001 S JIYA 3 CL 3SN3SQNO 3381 L 109 v 2351 5 5 3 Figure 3
211. Cuvette positions Adjustment tools needed Cuvettes in incubator positions 1 and a a Cuvette cell 1position Phi movement Adjust the mixer paddle to the middle of the cuvette cell Incubator Adjust incubator so that paddle is in the middle of the cuvette cell Y movement Press Z to find the position where the paddle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom Press m button to check the mixing Cuvette cell 12 position Phi movement adjust the mixer paddle to the middle of the cuvette cell Y movement Press Z and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Press m button to check the mixing After adjustment program asks if the user wants other positions to be calculated Calculate middle cuvette positions before adjusting them y n Choose Yes Positions 2 to 11can be adjusted separately Cuvette positions in incubator position 6 is adjusted in a similar way Save adjustments y n 9 Test mixing in cuvette Test mixing in all 12 cell positions in incubator positions 1 and 6 If mixing is noisy readjust Phi position November 2 2003 48953054 4081 Konelab Service Manual 2 122 Adjustments Version 2 3 10 ISE Unit ISE dispenser adjustment positions are 1 General positions Phi drive level position
212. EF1 November 2 2003 48953054 4081 Konelab Service Manual 7 22 Boards Version 2 Ide ANd me 982 1 712 064 902 0 2 120 9 2 R47 C78 3E 10 zo 48 688 1948 700 2 SS In 819 cn 2 20 Loy en R79 E s 9 861 R60 d 865 cig R53 R55 R36 R56 C34 r R64 020 R63 082 gS3 659 lt lt EN s 862 20 Solo S lt ale 027 ale gt 5 5 s R45 8 R46 974 44 922 024 0 929 023 C16 S G 5 2 sin 10
213. ETER ERROR ILLEGAL PARAMETER Software problem Perform Start up 8011 PHOTOMETER ERROR SUSPICIOUS SIGNAL GAIN 8012 PHOTOMETER ERROR SUSPICIOUS REFERENCE GAIN The adjustment of lamp voltage cannot be done certain wavelength Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 29 cge 1 Wrongly installed lamp Possible causes Check the installation Refer to section 6 3 2 Ref manual 2 Broken lamp Replace the lamp Refer to section 6 3 2 Ref manual 3 Broken PHOTSIG or PHOTREF or PHOTO boards or cables Reboot the instrument Refer to section 6 4 1 If problem persists call service 8013 PHOTOMETER ERROR ADBUSY SIGNAL NOT FOUND 8014 PHOTOMETER ERROR MEASUREMENT SYNC cge Broken PHOTO board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 8015 PHOTOMETER ERROR LAMP IS OFF 8017 PHOTOMETER ERROR SOFTWARE ERROR 8018 PHOTOMETER ERROR CHOPPER CONTROL Software problem Reboot the instrument Refer to section 6 4 1 8019 PHOTOMETER ERROR TOO LOW SIGNAL RESULT 8020 PHOTOMETER ERROR TOO HIGH SIGNAL RESULT 8021 PHOTOMETER ERROR TOO LOW REFERENCE RESULT 8022 PHOTOMETER ERROR TOO HIGH REFERENCE RESULT cge 1 Wrongly installed lamp Possible causes Check the installation Refer to section 6 3 2 Ref manual 2 Broken lamp Replace the lamp Refe
214. Empty Recycle Bin Confirm the selection and close the window November 2 2003 48953054 4081 Konelab Service Manual 10 14 Workstation Software Version 10 4 VOLUME ADJUSTMENT To adjust the volume click the volume icon in the right corner of the window Activate the volume button by moving the cursor above the button and pressing the mouse s left button down Move the mouse to adjust the volume If you want the volume off click to the square Mute Close the adjustment by clicking elsewhere in the window Konelab Service Manual 48953054 4081 November 2 2003
215. IRE BROKEN Broken Peltier 85 Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12017 POWCAN NODE ERROR POWFAIL SIGNAL IS ACTIVE Wrong information of power failure Loose cable connection broken POWCAN board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e 12018 POWCAN NODE ERROR RELAY CONTACT IS BROKEN Relay contact of battery is broken Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service November 2 2003 48953054 4081 Konelab Service Manual 6 38 Error Messages amp Troubleshooting Version 12019 POWCAN NODE ERROR FUSE OR CABLE 15 BROKEN Battery fuse or cable is broken Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e 12 020 12 024 POWCAN NODE ERROR BATTERY CHARGING DOESN T WORK Batteries are out of condition broken POWCAN board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12 022 POWCAN NODE ERROR BATTERY IS BROKEN cge Batteries are out of condition broken POWCAN board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12023 POWCAN NODE ERROR 5V VOLTAGE IS TOO LOW cge Broken cabl
216. IZE FROM INSTRUMENT 104 INSTRUMENT COMMUNICATION ERROR WRONG END 105 CANNOT RECEIVE PACKET FROM INSTRUMENT Communication fault between the workstation and the analyser E g switching off the instrument normal case Possible causes software problem error in updating faulty cable or broken board Reboot the instrument If the problem persist check the Ethernet cable connection If it is OK call service 106 ERROR IN READING FROM MESSAGE QUEUE TRAREC 107 ERROR IN INTERNAL COMMUNICATION BUFFER TRAREC Software s Internal communication error Restart the workstation Refer to section 6 4 1 999 TRAREC ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 7 6 3 1 2 TIME TABLE 1 TIMET 1002 FULL MESSAGE QUEUE DETECTED TIMET 1003 MESSAGE QUEUE STAYS FULL TIMET 1004 CANNOT MESSAGE QUEUE TIMET Software s internal communication error Restart the workstation Refer to section 6 4 1 1021 DATABASE LOCK ERROR TIMET Internal software problem with the database Analysis will stop after requests under analysis are completed Press START to continue analysis If the problem persists restart the workstation Refer to section 6 4 1 1022 ERROR WHEN DOING DATABASE OPERATION TIMET 1031 WRONG
217. KUSTI Maintenance kit Instrument accuracy testing kit ISE option kit for K160 and K130 ISE option kit for 120 CONSUMABLES Acrylic multicell cuvette 40 x 25 pcs FMI Pump tubes Diluent and wash tubes for Konelab 20 Diluent and wash tubes for Konelab 60 Diluent and wash tubes for Konelab 30 Drain waste tubes for K120 Drain waste tubes for K160 and 30 Halogen lamp EMC model ISE Complete tubing for K120i ISE Complete tubing for K160i and 301 KUSTI Complete tubing Mixing paddle Dispensing needle reagent sample Dispensing needle ISE Dispensing needle KUSTI Piston for 500 ul syringe Pump tube for Konelab 20 ISE Wash 2 pcs Pump tube 2 x grey grey Pump tube ISMAPRENE 2 x lilac lilac Reagent bottle 10 ml 5 pcs Reagent vessel 20 ml 14 pcs Reagent vessel 60 ml 12 pcs Sample cup 2 0 ml 1000 pcs Sample cup 0 5 ml 1000 pcs Segment holder KUSTI 1 pc Syringe 500 ul grip fix for K120 November 2 2003 48953054 4081 Konelab Service Manual 8 8 Spare Parts amp Consumables Version 981269 980993 CODE 981351 984060 981548 984043 984044 980784 981275 984040 984041 984051 984100 984052 984042 988018 CODE 980845 981593 981594 981598 981595 981597 981596 981602 CODE 984031 984035 984034 984030 980314 Syringe 500 ul for K160 and 30 Waste diluent canister ACCESSORIES Adapters for 5 ml reagent tubes 5 pcs Software for workstation an
218. Konelab Service Manual 2 80 Adjustments Version 2 Cuvette positions Adjustment tools needed Cuvettes in incubator positions 1 and Cuvette cell 1position Phi movement Adjust the mixer paddle to the middle of the cuvette cell Incubator Adjust incubator so that paddle is in the middle of the cuvette cell Y movement Press 2 to find the position where the paddle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom Press m button to check the mixing Cuvette cell 12 position Phi movement adjust the mixer paddle to the middle of the cuvette cell Y movement Press 2 2 and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W f1 from the bottom Press m button to check the mixing After adjustment program asks if the user wants other positions to be calculated Calculate middle cuvette positions before adjusting them y n Choose Yes Positions 2 to 11can be adjusted separately Cuvette positions in incubator position 6 is adjusted in a similar way Save adjustments y n 9 Test mixing in cuvette Test mixing in all 12 cell positions in incubator positions 1 and 6 If mixing is noisy readjust Phi position Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 81 229 ISE Unit ISE dispenser adjustment positions are 1 General posit
219. LI OLXEW IANNJDINY 514 LE MN 815519 QXEW 514 OYDA Us 40 OU 050 11 00 4 0 JANNA das 5100 100 000 1 0 HANNY ZAL A 5 le Noe amp i 009 EN 3 DN 109 2401 A 9 Ny Le 056545 521 210 9110504 8010 DAD S Figure 4 29 Konelab 60 amp 30 Segment loader 840024 Konelab Service Manual 48953054 4081 November 2 2003 4 48 Different Parts of Konelab Version 4 11 Sample 8 Reagent Basin Konelab 20 1 Cooling plate 5 Sample Reagent fans cable Refer to next page for figure 841521 p841522E 841383 841532 Konelab Service Manual 48953054 4081 November 2 2003 4 49 0112 uisoq am m s sqe1 H 5 ollie ET Jd 66611192 ZWH 66611192 AEST 83 66618002 5 uen Hi SUONEOYIPOW ZWH 66610180 jeefuosnuuese H 7WH ecerirve q uipdspjo piunnssniibound 9 DIJJUOHIIS ueipie ZWH 50022001 P Hj
220. N3N93S 18 dl YOLOW e 015 08 Gl YOLOW e gt lt gt lt gt lt 0140 3LL3ADO 69 0140 015 NI ALLAANO 1449 349 NVOMOd 9123 18 JIdWYS Figure 3 30 Storages 60 60i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 35 Cable Charts Version 6 686062 were 66600 EZ ONISNAdSIG ANY YOLVENONI 1 318 VO UIW 109 09 089009 SNOKVEH SOIT LINN SNISN3dSId 1N3SV33 LINN 480 139938 8601 YOLOW e THNNVHO YOLOW onos SOSH O Se 9 dl o 5 AS vo 006 001 LINN SNISN3dSId JIdNYS Figure 3 31 Incubator and dispensing units 60 60i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 36 2 66 8 566064 1 550193130 CNY 1 37870 UM 1
221. S 05 C34 Ule D XP10 52 o 098 5 663 sc 984 279 29 00 L0 609 800 902 112 5 2 N e s n 5 x C51 3 H Co 5 e C 22 622 n C 859 19 2 082 512 515 e 28 zig 1 55 he Un 5 5 on Lit 00 ole co eggs 2 mm 252 AC 1 2 lt gt o gt 11 lt gt lt gt a 1 e cx ee
222. S PHOTSIG 1 PHOTO 4 ADC POWCAN lamp control chopper drive battery control CAN bus bias PHOTREF 1 coolings ISEAMP 1 INOUT 2 ISE 1 in 30i with Kusti ADC digital 1 0 liquid detection analog inputs RS232 interfaces power supply monitoring 28V limit switches LED button etc interfaces Bar code readers Figure 3 61 Block diagram 30 30i Kusti POWER MODULE control SENE 100 230 input MUUTOS REVSIONS mU Konelab 30 30i with Kusti MAINS INPUT Konelab Tan Seer je Le 2 48414988 1120 CABLE CHART BLOCK DIAGRAM November 2 2003 48953054 4081 Konelab Service Manual 3 68 Cable Charts Version 1 9 2 MB1 9 1 x xs xes xes 21 40 TEMP 1 39 DEPENSER 38 DSPENSER Y 37M KER 36M KER X 35M KER 80 32 NOUT 1 RACK2 S NOUT 2 S 33 STORAGE 24 NCUBATOR 23 CUVETTE LOADER xeu xe gt 21 MEAS CHANNEL 20 W ASH 19M KER W ASH 21 16 SYRN 18DIUENT PUMP G E RACK1 xeu xe ES k 82 SEGMENT FEEDER
223. TORAGE R MIXER WASH T feed 17 R DILUENT PUMP EET Figure 3 2 Racks 60 601 Konelab Service Manual 48953054 4081 November 2 2003 3 7 Cable Charts Version SIEVO NYA 00806 amon L4VHO 318 0 SJEY An s SEM TANVd NISNW4 Caged le L Cage AZ 6 aN Ive Olax w a 6 aN HEH NOLIVNIWi3LNYO Ave Or WOU AS E UMOJ 182 TOI T LAX NYONOd dX of QNO 2 POWCAN XP2 AOVYOLS 39VHOLS 1439934 JIdNYS Konelab Service Manual Figure 3 3 Power and fan cables 60 601 48953054 4081 November 2 2003 Version Cable Charts 3 8 8 33 NVOMOd Z AH311V8 SISSVHO SISSVHO dx dX FdX NVOMOd ep NU d gc NVOMOd Tiesuen
224. UT3 840358 ISE3 840357 ISEAMPI 840946 01 840366 840365 MBI 9A 840364 MOTOR3 840356 PHOTO3 840354 PHOTREFI 840355 PHOTSIGI 840361 POWCAN3 840359 SURFIA 840363 TEMP3 20 0 60 5 5 5 KI30 x X X X X X X X X X X X X X X X 60 KUSTI x X X X X X X X X X X X X X X Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 5 20 0 60 KUSTI 84 MOTORS CODE ITEM 841225 FMI 100 ul pump x 570114 Motor 4 570117 Motor x 570116 Motor 1 4 double shaft x 570118 Motor 1 8 840460 Motor DC chopper X 840396 Motor latch 841396 Motor mixer X 840367 Motor mixer 840674 Motor powermax 841458 Peristaltic pump X 840131 Peristaltic pump 8 5 CABLES thermistor not included CODE ITEM 20 840398 Extension for latch motor 500 mm 84069 Extension for 1500 mm 840380 Extension for opto 600 mm x 840551 Ground wire 500 mm x 840392 Heating block cable ISE 840335 Heating disp meas channels x 840382 Heating foil resistor 840866 Heating incubator unit x 840342 ISEAMPI ISE3 x 840346 MIXER MOTOR3 840302 Opto cable 620 mm x 840338 Opto dispenser tilt x 840348 Opto mixer x 840378 Opto reflective sensor x 840417 Opto wide cable 600 mm x 840344 SURFI MOTOR3 841394 SURFI MOTOR3 CANBIAS x 840340 SURFI MOTOR3
225. V ALT 99 3 Motor Forward lt gt Backward ALT 118 Shift C lt gt V ALT 67 Forward Backward with a long ALT 86 movement b ALT 98 To read barcode in the reagent disk sample disk In the sample disk the segment barcode is read B ALT 66 In the sample disk segment and tube barcodes are read T ALT 84 Automatic BCR reading position adjustment M ALT 77 To rotate mixer when adjusting mixer cuvette positions Q ALT 81 Quit Note During adjustment program sample reagent covers can a be taken off In that time the analyser is not responding to the opening of covers Attach the covers back before quitting the adjustment program A November 2 2003 48953054 4081 Konelab Service Manual 2 56 Adjustments Version 2 2 2 How to Start Adjusting Open Konelab user interface Click Main button Press F8 key More Press F2 key Instr Actions Press F8 More Press F5 Adjustment program Adjust analyzer 1 Incubator 2 ISE Unit 3 Measuring unit 4 Sample unit 5 Reagent unit 6 Cuvette unit 7 Syringe zero position 8 Cuvette movement test 9 Fetch new cuvette to incubator position 1 unit Q Quit Incubator unit disk Sample disk Measuring unit Dispensing unit ISE unit KUSTI unit Konelab Service Manual 48953054 4081 November 2 2003 Versi
226. WCAN CABLE CHART RACKS feed 5 82 SEGMENT FEEDER 5 lol 81 SAMPLE STORAGE le 5 80 FILTER DISK Edi SEEE 2 32 INOUT 1 Only in 30i h Kusti DISPENSER F lol 5548 um B lof 112 Kusti DISPENSER Y Jo 5885 Konelab 30 with Kusti Figure 3 82 Racks 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 3 89 Cable Charts Version S318VONV4GNV NVO H3 MOd LYVHO 318V9 OT OU aue Qi ALY zu XH ee ze ulgdoyuru nseym 24 SLI 2d 06 a gt 0900 DOO LL Od OL 0919 015 6 1 15 LN39V3H 0 Figure 3 83 Power can fan cables 30 30i Kusti 981850 981851 981860 981861 48953054 4081 Konelab Service Manual November 2 2003 Version Cable Charts 3 90 LINN
227. YOLVENONI LYVHO u3avot HOSV3N ALLAAND ca YOLOW YOLOW YOLOW 5 5 8 5 X X x 1 968 Sem 054 YIA 1247 00 002 009 4 Figure 3 107 Incubator and measuring channel Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 3 114 Cable Charts Version CABLE CHART STORAGE MOTOR ID 33 STORAGE SAMPLE REAGENT K345 black 28V GND chassis ETHERNET connector panel Figure 3 108 Storages Konelab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 3 115 Cable Charts Version 40103130 SL VM 3SnOH LAVH 3T18VO 102 0228904 nue 9 6 un ASNOH 20i E Figure 3 109 Lamp house and water detectors Konelab 20 Konelab Service Manual 48953054 4081 November 2 2003 Version
228. ab 20 Konelab Service Manual 4 61 Different Parts of Konelab Version 48001003 TP F 150278 seqni juanig 0 a T 1450 M gt S 008 7C 11 0 Spo 16840 5 OL EV apad 3s tnaduind Jj4j 2 51 205 40428404 a juanig s qni Bunday 3 3U J J y Figure 4 39 Konelab 20 XT Assembly instruction 842053 Konelab Service Manual 48953054 4081 November 2 2003 4 62 Different Parts of Konelab Version Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 1 Section5 Maintenance asas page 5 3 5 1 1 Greasing of pump rollers page 5 3 5 2 Maintenance Window page 5 4 5 3 Maintenance Kits 2 x edm aa d ee
229. aight to incubator position 1 Adjust incubator if needed Manual cuvette exit n the right side of incubator vessel assembly is a exiting hole Exit cuvette manually Adjust incubator if needed After adjustment the program asks if wanted to check all incubator positions Check adjustments y n If answered y yes all incubator positions can be checked in reagent sample and measurement station position Check all positions 1 20 with a cuvette because incubator motor steps are not equal Adjust the position 1 again if necessary The final adjustment should be the best possible choice for all incubator positions 1 20 Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 13 2 1 5 Reagent Unit 2 1 5 1 Cuvette Arm Adjustment tools needed A cuvette in incubator position 1 feeler gauge 886650 Cuvette arm adjustment position is Incubator position Incubator position adjustment is valid when you hardly lift the feeler gauge 0 1 mm from the space between the cuvette rear end and the incubator wall Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 14 Adjustments Version 2 1 5 2 Reagent Disk Adjustment tools needed Empty bar coded 20 reagent bottle Reagent disk adjustment positions are
230. amp house just inside the left side panel seen from the front of the analyzer Due to the analyzer packaging the side panel and the metal plate cannot be attached at the factory Screw Figure 9 1 Close the left side of the analyzers for the electricity safe November 2 2003 48953054 4081 Konelab Service Manual 9 4 Installation Instructions Version 9 2 LOCATION Dimensions and weight of the analyzer The location of the instrument should satisfy the following criteria Konelab 60 Konelab 30 Konelab 20 Width 120 80 Depth 79 cm 79 cm Height 115 115 115 Weight 250 kg 200 kg 150 kg It is necessary to leave space of 20 between the of the analyzer and the wall Only one power connection and connection to the workstation is needed Any other connections e g water draining air or gas pressure are unnecessary Refer to Figure 9 2 Power requirements Konelab 60 Konelab 30 Konelab 20 100 240 V 10 50 60 Hz 5 1 2 100 230 10 50 60 Hz 5 0 7 KVA 100 240 V 10 50 60 Hz t 5 0 4 Konelab 60 and 30 have power failure security battery back up facility Operating conditions Ambient temperature 15 32 C 40 85 humidity non condensing SS IN VITRO 3 DIAGNOSTIC Mains key INSTRUMENT Shield where are the instrum
231. anual 48953054 4081 November 2 2003 Version Adjustments 2 49 219 KUSTI Unit KUSTI dispenser adjustment positions are Dividing partition 1 General positions Phi drive level position eT Wash Needle check position position Manual needle wash position WE Resting Wash position position Extra wash position Extra wash Resting position position 2 Sample transfer line position 7 KUSTI segment positions 8 Test wash 1 General positions Phi drive level Adjust dispenser needle tip 2 3 mm above the sample disk cover where the KUSTI dispenser moves m Needle check position needle check position is in the right edge of the washing station Adjust the needle tip to the washing station top surface level B6 Manual needle wash position Phi movement Adjust the needle over the bottle of washing solution November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a F Wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W from the partition Phi movement Adjust to the middle of the wash position Extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Ex
232. ards 7 7 7 2 1 CANBIAS3 Led Diagnostics The status the CAN bus can be verified by 3 LEDs on the board The LEDs are of bicolour type capable of showing green red or orange light The LED logic is made to get an easily interpreted indication in OK condition LEDs are always green In fault cases LED is red or orange but other colour may shortly flash Just after turning power on LEDs can be red without any faults LED colours HIGH RED GREEN LOW ORANGE dX Most common situations Check first the DC LED column then RES LED column and finally the least important DOM LED column DOM LED blinks for bootrequest RES CONDITION OF THE CAN BUS redgrn or redgrn or redgrn or Suggested reason for failure RS driver damage means that one board is not OK Led is off Led is on along to the CAN communication blinks for bootrequest EE etc Two colours for led indicates alternative led colours Bus disturbance especially if it isn t continuous may come from contact problems in the CAN connector of one node from very heavy communication many arbitrations or from a disturbing damaged node OK no communication x communication noticed too few termination resistors or CAN bus wire is broken X too many termination resistors x 3 termination resistors
233. are coming parallel Select if control results are sent to the host computer or not Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 17 Send calibrator results Delay in sending ms Select if calibrator results are sent to the host computer or not The delay needed before Konelab sends e g sample data to the host computer The default value is 200 milliseconds minimum 5 0 and maximum 30 seconds Serial Interface parameters Serial port Baud rate Data bits Stop bits Parity Ack timeout sec Select the serial port from the pull down menu Alternatives are from to COM4 Select the baud rate values between 110 and 9600 The number of data bits can be 7 or 8 The number of stop bits can be 1 or 2 Select the parity checking It can be even or odd If checking is not wanted select NO The maximum time the response is waited for November 2 2003 48953054 4081 Konelab Service Manual 9 18 Installation Instructions Version 9 7 ISE Set Up 9 7 1 MATERIAL Konelab Maintenance free micro volume electrodes are ready to use The reference electrode contains filling solution bag which has to be attached to the side port of the electrode before use They are coded with colour spots The used colours are following Na yellow K red Ca green blue pH white Li grey Ref brown For sample
234. are problem Possible causes Reboot the instrument Refer to section 6 4 1 2 Broken PCCAN board or broken recipient board Call service 5004 INTERNAL PC ERROR UNEXPECTED NODE u BOOT u MEANS THE BOARD NUMBER 1 Software problem Possible causes Reboot the instrument Refer to section 6 4 1 2 Broken board Call service 5005 FEEDBACK ERROR WHEN INITIALIZING Perform water wash F6 in the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor and KUSTI is in not in use state 1 Mechanical obstacle Possible causes Check that there are no mechanical obstacles to stop free movement e 2 Too loose cogged belt or broken feedback sensor or damaged motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5006 MIXER NOT RUNNING PROPERLY This error message is for Konelab 20 and meaning that needle is not mixing properly Analysing is stopped 1 Anobstacle detected Possible causes Remove the obstacle Press START to continue analysis 2 Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service November 2 2003 48953054 4081 Konelab Service Manual 6 18 Error Messages amp Troubleshooting Version 5007 MA DISPENSER MIXER INITIALIZATION
235. as been adjusted the program asks if the user wants all other 5 STAT positions to be calculated Calculate other STAT positions before adjusting them y n Choose Yes Check STAT positions one by one the needle goes to the middle of the cup without touching the cup bottom Save adjustments November 2 2003 48953054 4081 Konelab Service Manual 2 118 Adjustments Version 6 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle to the middle of sample cup Sample disk Adjust disk so that the needle is the middle of the sample cup Y movement Press Z to find the position when the needle is touching the sample cup bottom Adjust 3 steps up W from the bottom Adjust Cup position 3 in a similar way Bc Tube bottom level in the position 11 Press 2 to find the position when the needle is touching the tube bottom Adjust as many steps up W from the bottom as is reasonable This adjustment is carried out with customers typical tubes When the first segment has been adjusted the program asks if the user wants all other 5 segment positions to be calculated Calculate other segment positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one the needle goes into the middle of the cup without touching the cup bottom Tube bottom level
236. ash position Move the needle over the dividing partition Y movement Press 2 and find the position when the needle is touching the dividing partition Adjust 3 steps up from the partition Phi movement Adjust to the middle of the wash position Waste position Adjust the needle to the middle of the waste position Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 45 Resting position Adjust dispenser arm about 1 mm above the stick the dispenser needle to the middle of the resting position Save adjustments 2 STAT positions A Phi movement Adjust dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle is in the middle of the sample cup Y movement Press Z and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the STAT position 1 has been adjusted the program asks if the user wants all other 5 STAT positions to be calculated Calculate all STAT positions before adjusting them y n Choose Yes Check all STAT sample positions one by one that the needle goes to the middle of the cup without touching the cup bottom Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 46 Adjustments Version 3 Standar
237. asks if the user wants that all other 5 STAT sample positions are calculated Calculate other STAT positions before adjusting them y n Choose Yes STAT sample inserting barcode positions 2 6 are adjusted in a similar way Save adjustments y n Segment loader positions a Segment loader up position Segment must rest over the sample unit not over the segment loader Adjust about 1 mm space between the segment bottom and loader 1 mm space between segment and loader A November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a Segment loader positions Segment loader down position Adjust the loader that the sample disk can rotate freely without touching the segment loader pins Distance between sample disk bottom and loader pins is 2 3mm DO NOT adjust it lower because the loaders mechanical movement area ends Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 65 2 2 7 Measuring Unit Measuring unit adjustment positions are Cuvette arm Filter disk beam alignment Measuring positions Lamp voltages and gains 2 2 7 1 Cuvette Arm Adjustment tools needed a cuvette without hook in loader incubator pos 1 and 6 feeler gauge 886650 1 Cuvette arm adjustment positions Loader position Incubator position Cuvette exi
238. b pedi ii 698078 1 jean uL TTE 4 SO ML esi 18988018 756 682159 06 qejeuoy seen 995 area suoneoyipow ad 9613 10A Z 8661 1022 0023 lt 243 9617 lt 89 gt 1019uunu jjedeey 2 6661 8061 Si Teqeso Anes q YEY ef y soq Asi 1 9 0023 gun Od 977 1664 569619 86 9 V 292929 00234 V st 4 5 pasy Apauar 48953054 4081 cg Figure 4 9 Konelab 30 Connector panel 840858 y 1613 NO nd 8 5 18613 216 NIC 8X IN 619 01782 86 9 Z V GZ9E9 uono uuoo efuoejueyx1AyM oluelies November 2 2003 Version Different Parts of Konelab 4 16 8 Oz Jeued 19 yeeuedunir suiojs sqe1 ouu ul 66615090 98468 UY 68610050 QD ues qp Dec Wof
239. bre 6 Beam divider 7 Reference detector 8 Multicell cuvette 9 Signal detector 2 Condensing lenses 10 Measurement electronics 3 Filter wheel 4 Light chopper The light goes from the lamp through the condensing lenses to the interference filter The plane surface of the first condensing lens is coated with the material which reflects heat and infrared light The filters are mounted on a filter wheel In the standard instrument there are 15 positions for filters After the filter the light is converted into a stream of light pulses by the chopper Then the light is led via the quartz fibre through the focusing lens and the slit to the beam divider The beam divider divides the light into two parts A certain amount is reflected to the reference detector which monitors the light level fluctuations The main part of the light goes through the liquid in the cell to the signal detector which measures the amount of light after absorption FILTER WHEEL 380 nm 365 nm option 405 340 nm Black 450 nm Empty g 480 nm option 700 nm 510 nm 620 nm 575 nm Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 21 1 6 2 Measurement The Konelab measures e Na K and Clin serum and plasma e Na and K in urine e Li which is offered as an option in serum and plasma e Ca and pH Konelab 60 and 30 which are offered as an option in serum and plasma The measurement is
240. continue If problem persists reboot the instrument Refer to section 6 4 1 7999 MOTOR ERROR MESSAGE MEANS THE ERROR NUMBER Software problem Analysis continues November 2 2003 48953054 4081 Konelab Service Manual 6 28 Error Messages amp Troubleshooting Version 6 3 3 3 PHOTO 8 8001 ERROR INCORRECT TYPE Closes connection to the instrument The board is in a wrong position or the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 8002 PHOTOMETER ERROR WRONG COMMAND 8003 PHOTOMETER ERROR AD CONVERTER NOT CALIBRATED Software problem Perform Start up 8004 PHOTOMETER ERROR CHOPPER IS NOT MOVING 8005 PHOTOMETER ERROR TOO LOW CHOPPER SPEED 8006 PHOTOMETER ERROR TOO HIGH CHOPPER SPEED Broken cable in the chopper motor or the chopper Possible causes motor doesn t work Reboot the instrument Refer to section 6 4 1 If problem persists call service 8007 PHOTOMETER ERROR CHOPPER NOT RUNNING ce Software problem Perform Start up If the problem persists reboot the instrument Refer to section 6 4 1 8008 PHOTOMETER ERROR MEASUREMENT TIMEOUT Broken PHOTO board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 8009 PHOTOM
241. conveyor and 5 is in not in use state Press START to continue analysis 2 Damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5040 SAMPLE DILUTION VOLUME ERROR DIL RATIO S Test appears Main window the Invalid tests list with the comment invalid parameter The analyser is not able to perform the dilution defined by the user Volume goes over the cell limit 250 ul Check the dilution ratios and dispensing volumes used in the test in the Test definition and Test flow windows Refer first to the section 5 1 7 Ref manual about dispensing 5044 ISE SAMPLE REAGENT SYRINGE INIT FAILED Too stiff mechanics or damaged opto opto cable Possible causes motor driving board Perform water wash in the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor Press Start to continue analysis If problem persists reboot the instrument Refer to section 6 4 1 If this doesn t help call service 5045 INTERNAL SOFTWARE ERROR INTERNAL 5046 INTERNAL SOFTWARE ERROR INTERNAL PC Software problem Press Start to continue If the problem persists reboot the instrument Refer to section 6 4 1 Note that in Konelab 20 there is no internal PC This software error in Konelab 20 means error in that
242. cuvette cell walls starting from end of cuvette position 12 and sets the value to the middle of the cell one by one In software 5 0 X or lower Program finds cuvette cell walls starting from front end of cuvette position 1 and sets the value to the middle of the cell one by one In software 6 0 X After adjustment the old and new values are displayed and asked Save new values YES NO If adjustment fails it stops and gives an error message 2 3 5 4 Lamp Voltages and Gains The lamp voltages and gains are adjusted automatically during Start up Results seen in this function are from the latest Start up A Gain values 0 1 2 3 4 5 When the gain is low the filter is good With 340 380 the gain is usually 2 or All the rest filter gains are usually 0 1 or 2 If the gain is 5 filter or lamp is getting old or beam alignment is bad or blocked A Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 101 2 3 6 Reagent Disk Empty 20 ml reagent bottle not obligatory Reagent plate segment vial inserting position Vial inserting position Open vial inserting cover and insert a reagent bottle into the reagent plate position 1 Adjust reagent plate to middle of the hole in reagent storage cover November 2 2003 48953054 4081 Konelab Service Manual 2 102 Adjustments Version 2 3 7 Samp
243. d Control positions A Phi movement Adjust dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle 15 the middle of the sample cup Y movement Press Z and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the ISE PRIME position has been adjusted the program asks if the user wants that all other positions are calculated Calculate all other positions before adjusting them y n Choose Yes Check STD CTRL sample positions C10 50 510 that the needle goes to the middle of the cup without touching the cup bottom Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 47 4 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle is in the middle of the sample cup Y movement Press Z U and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom Cup position 3 is adjusted in a similar way Tube bottom level the position 11 Press Z and find the position when the needle is touching the tube bottom Adjust as many steps W from the bottom as is reasonable When
244. d Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 11100 TEMP NODE u ERROR CAN MESSAGE OVERFLOW Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 11999 TEMP NODE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 3 7 POWCAN 12 12001 POWCAN NODE ERROR INCORRECT NODE TYPE Closes connection to the instrument e The board is in a wrong position or the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 12 002 POWCAN NODE ERROR AD CONVERTER RUNNING 12 003 POWCAN NODE ERROR AD CONVERTER TIMEOUT Software electronic problem Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12 004 POWCAN NODE ERROR 2 5V REF RANGE The reference voltage of the POWCAN board is Possible causes damaged Reboot the instrument Refer to section 6 4 1 If problem persists call service 12005 POWCAN NODE ERROR COOLING FUSE BROKEN Reboot the instrument Refer to section 6 4 1 If problem persists call service 12006 THERMISTOR SHORTCIRCUIT 965 12007 THERMISTOR WIRE BROKEN s s MEANS COOLING OBJECT SAMPLE OR REAGENT DISK Broken thermistor o
245. d Internal PC Printer Epson LX 300 Printer cable 2 5 m Online cable 2 5 m Pick up tool for sample cups Pick up tool for primary tubes Reagent disk 45 pos Sample segment for 5 and 7 ml tubes Sample segment for 10 ml tubes Sample segment for KUSTI Sample disk for 10 ml tubes Barcode labels for sample segments and sample disk Tool for tube positioning ELECTRODES Reference electrode Maintenance free micro volume electrode Maintenance free micro volume electrode Li Maintenance free micro volume electrode Ca Maintenance free micro volume electrode pH Maintenance free micro volume electrode Maintenance free micro volume electrode End slices in and out ISE SOLUTIONS ISE Calibrator solution 1 4 x 400 ml ISE Calibrator solutions 2 3 2 x 20 ml 2 x 20 ml ISE Calibrator solution 4 2 x 20 ml Washing solution 4 596 4 x 20 ml Reference electrode solution 5 ml Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 9 8 9 CONTENTS OF THE KITS 984002 984000 989221 984050 981481 984077 984030 984001 984000 989221 984050 981481 981342 984030 984009 980845 981593 981594 981596 984031 984035 984077 984030 984003 980845 981593 981594 981596 984031 984035 980306 981342 984030 984036 984072 984004 984023 984007 984021 5 UP for 20 Acrylic multicell cuvette 40 25 pcs
246. d make it the only active selection remove option User must change password at next logon Select OK Exit the application 9 5 3 SETTING KONELAB APPLICATION Needed only if language will be changed Exit from Konelab F8 More gt Management gt F8 More gt EXIT Select Start Programs gt Konelab language selection Language selection can be done as Konelab user Select language if needed default English 9 5 4 LOGIN AS USER KONELAB Restart the PC BOOTING Login as User Konelab password Konelab the Konelab Application should start automatically 9 5 5 SET REGIONAL SETTINGS Checking of regional settings can be done now Exit from Konelab F8 More gt Management gt F8 More gt EXIT Select Start Settings Control Panel Select regional settings Select correct region Press Apply Select Input Locales card Select correct region Press Set as default Press Apply Press OK November 2 2003 48953054 4081 Konelab Service Manual 9 14 Installation Instructions Version Configuration F8 F1 Configuration Configuration 9 6 Konelab CONFIGURATION 7 Configuration changes Instrument type ISE in use Cuvette exit limit Rea TEN x Instrument type Konelab20 Reporting type Manual Fh feet ae ISE in
247. dX dX 13 0140 3 72 November 2 2003 Figure 3 66 30 30i Kusti 48953054 4081 Konelab Service Manual 3 73 Cable Charts z 1 318VO 886FLTFF swos IN ALVARION 8 1 0085 02 2 666707 HSN 106 OE qel9U09 aun 9 9 8 GIN NUM AN jm SNOISIASY SOLON VI DBRS asia A asid 11 11 11 811 dl 211 01 Yi dl HOLOIN HO LOIN HOLOIN SdX ZdX dX 49271 882 2622 SISSVHO OL 923 0140 Version Konelab Service Manual Figure 3 67 Kusti 30 30i Kusti 48953054 4081 November 2 2003 Version Cable Charts 3 74 CNV 5 5 TIIA 8 IOE OE 48 03 uos ue p 6 aN ig u Auo ig J NIYAS 391 391 99 01 9 YOLOW YOLOW 14 14 48 4
248. der Adjust about 1 mm space between the segment bottom and loader 1 mm space between segment and loader Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 27 Segment loader positions Segment loader down position Adjust the loader that the sample disk can rotate freely without touching the segment loader pins Distance between sample disk bottom and loader pins is 2 3 mm DO NOT adjust it lower because the loaders mechanical movement area ends Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 28 Adjustments Version 2 1 6 3 Sample Dispenser Dispenser adjustment positions are 1 General positions Dividing partition Phi drive level position Needle check position Manual needle wash position Wash position Extra wash position Resting position Wash position Resting position Extra wash position 2 Cuvette positions 4 STAT positions all 6 5 Standard Control positions all 40 6 Segment positions Outer ring position 10 for all segments Inner ring position 3 for all segments Sample tube in position 11 for the segment position 1 7 KUSTI segment positions 8 Test wash 1 General positions Phi drive level position Adjust dispenser needle 3 4 mm above the sample disk where the sample dispenser moves Needle ch
249. dit User texts are edited in the Report formats window in the section General header Refer to section 3 11in Reference manual The file report ini includes the report formats which the user has edited in the Report formats window C Konelab tmp folder The folder includes files which are produced during the use of Konelab program Files are meant for service C Konelab bin folder The folder includes files for program management language changing etc The user is not allowed to delete or change any file of the folder Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 5 C Konelab instrument folder The folder includes folders for instrument management e g adjustment values The user is not allowed to delete or change any file of the folder C Konelab results folder The folder includes result files that are produced when the function Print to file is used in the Reports window Refer to section 3 5 in Reference Manual 10 1 2 CONTENTS OF THE C bin FOLDER amp OOo D D ooamsexe ooallachdb oobackup exe oobrowse exe oochange exe oochangedb oocheckls exe cooChkKey exe oocleanup exe oocopyfd exe oodebug exe oodeletedb e oodelete d codeleteset oodumpcatal oo leexe colisinlexe _oolistwait exe
250. done with the direct ISE technique The measured sample activity is compared to the activity of calibrators which are adjusted to mimic activity normally found in serum samples The electrode block is comprised of the measurement electrodes and the reference electrode The potentials produced at each membrane are measured once every second One dispensing arm one pump and one 500 syringe are provided for the ISE measurement Konelab 60 and 30 In Konelab 20 one dispensing arm and FMI pump perform the ISE measurement A sample is aspirated through the needle from the sample cup The sample is moved to the electrode block where the measurement takes place Sample measurement is followed by ISE Calibrator solution 1 measurement The ISE dispensing pump transfers ISE Calibrator solution 1 from the bag to the block At the same time the sample is discarded After the measurement ISE Calibrator solution 1 is pumped through the needle to the waste The tubes and the measurement channel of the ion selective electrode block are washed with the Washing Solution The solution is dispensed via the dispensing arm into the block From there it is pushed by the ISE washing pump into the wastewater container The washing procedure is done during the STAND BY function MEASUREMENT PRINCIPLE Each ion selective electrode has an electrode specific membrane The membrane will attract the desired ion to the membrane phase when the sample solution comes i
251. e POWCAN board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12024 POWCAN NODE ERROR ILLEGAL CONFIGURATION Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service 12 025 POWCAN NODE ERROR 12V VOLTAGE IS TOO LOW cge Broken cable POWCAN board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12026 POWER FAILURE BATTERIES ARE SWITCHED ON For the user information Power failure has started and batteries have been switched on 12027 POWER FAILURE IS OVER For the user information Power failure is over 12100 POWCAN NODE ERROR CAN MESSAGE OVERFLOW Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 12 999 POWCAN NODE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 39 6 3 4 ERROR MESSAGES COMING FROM REPORTS 13 Report 13032 WRONG DATA FROM AN OTHER PROCESS REPORT Internal software problem in the database If the problem persists restart the workstation and reboot the instrument Refer to section 6 4 1 13 601 ERROR WHEN DOING DATABASE OPERATION REPORT
252. e Manual 48953054 4081 November 2 2003 Version Maintenance 5 3 5 1 LUBRICATION 1 Conductors and ball barrels Conductors and ball barrels are cleaned from preserving oil before lubrication For cleaning you can use Solmaster cleaner for electronics 5 5 For lubrication use Lithium soap di ester oil based lubricant SKF LGLT 2 or corresponding 2 KERK movement screws e g in syringe For lubrication use Lithium soap di ester oil based lubricant SKF LGLT 2 or corresponding 3 Bearings For lubrication use Lithium soap di ester oil based lubricant SKF LGLT 2 or corresponding 4 To better thermal contact in peltiers thermistors Silicon paste ordering code 840202 is used to better thermal contact Peltron PKE 36 G 007 or corresponding 5 Screw locker Loctite 222 or corresponding is used as screw locker if extra strong fastening is needed Loctite 242 or corresponding is used 6 Bearings locker Loctite 641 or corresponding is used as bearings locker if extra strong fastening is needed Loctite 601 or corresponding is used 7 General glue Loctite 495 or corresponding is used for gluing 8 General lubrication VISO TRI FLOW 990 A or corresponding can be used for general lubrication unless other is mentioned 5 1 1 GREASING OF PUMP ROLLERS If pumps are noisy the greasing of pump rollers with Lithium soap di ester oil based lubricant SKF LGLT 2 or corresponding can help Put grea
253. e Manual 48953054 4081 November 2 2003 Version Maintenance 5 19 Figure 5 9b The blaces of tubes in Konelab 30 P1 ISE dispensing pump is used to transfer a sample and ISE Calibrator solution 1 to the ISE block and after measurement to the waste P2 Washing pump is used for outside washing of the ISE dispensing arm needle P3 Washing pump is used to wash the mixer Washing pump tubes P2 and P3 are yellow ismaprene tubes and they have lilac bridges ISE dispensing pump tube P1 is a transparent PVC tube and it has grey bridges November 2 2003 48953054 4081 Konelab Service Manual 5 20 Maintenance Version To remove the old tube in Konelab 60 and 30 Pull up the tube and lift the collar from the notch Refer to Figure 6 10 Manually rotate the pump clockwise Simultaneously pull the tube out Detach the tube from the fittings Figure 5 10 Detachment of the tube Install the tubes in a reverse manner to removal Attach the tube to the fittings Set the tube to the steering roller and rotate the pump clockwise Let the rotation of the pump feed the tube Do not stretch it Lift the collar into the notches Check that the tube is on every steering roller Rotate the pump to check the water feed Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 21 5 4 6 2 REPLACING DILUENT AND WASH TUBES Refer to Fi
254. e Messages window 5059 ISE DISPENSER REAGENT DISPENSER SAMPLE DISPENSER DISPENSER FEEDBACK ERROR 1 Mechanical obstacle Possible causes Check that the dispenser can move freely Perform water wash F6 in the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor 2 Too loose cogged belt broken feedback sensor or damaged motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 25 5062 SAMPLE AIR BOUNDARY NOT FOUND ISE The liquid detector in the ISE block does not find the liquid air boundary 1 Short ISE CALI Possible causes Change a new bag of ISE CALI Ask calibration in the Calibration QC selection window and request Add ISE CAL1 in the Reagents window 2 Loose contact between end slices detection wires Open the cover of ISE dispensing arm and ensure that the connections are tight 3 Leakage or clotting in the needle or in the tube Refer to section 6 4 4 Locate the leakage or clotting and remove the problem 4 Liquid detection is not working Reboot the instrument Refer to section 6 4 1 If problem persists call service 5063 CUVETTE SENSOR CALIBRATION FAILED REAGENT SAMPLE CHANNEL
255. e exit in the Instrument actions window Open the analyser s cover and remove the cuvette manually Refer to section 6 4 2 1215 TOO MANY UNUSABLE CUVETTE POSITIONS IN INCUBATOR Several cuvettes have remained in the incubator e g the hook has broken and the analyser has failed to exit them Analysis will stop after requests under analysis are completed Remove cuvettes with Exit cuvettes in the Instrument actions window or perform Stand by If the error message 1214 appears remove cuvettes manually Refer to section 6 4 2 Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 9 1216 NO USABLE CUVETTE POSITIONS INCUBATOR All cuvettes in the incubator are unusable e g the hook has broken and the analyser has failed to exit them Analysis will stop after requests under analysis are completed With Konelab 60 remove cuvettes with Manual cuvette exit in the Instrument actions window refer to section 6 4 2 and after that switch the analyzer off and on With Konelab 30 and 20 switch the analyzer off and remove cuvettes manually from the incubator to section 6 4 2 Switch the analyzer 1217 INSTRUMENT AND TICK LENGTH MISMATCH KONELAB INI Warning that the instrument type do not match with the tick length Konelab 30 and 60 are using the tick length of 4 5 seconds and Konelab 20 the tick lengt
256. e from detection point Adjustment absolute value must be bigger Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 10 Adjustments Version 4 Mover Mover position in incubator Mover will push cuvette to the incubator Adjust the mover that there is 0 1 mm distance between cuvette rear end and incubator wall Use a feeler gauge 886650 Save adjustments Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 11 2 1 4 Incubator Adjustment tools needed Take incubator metal cover off cuvette in incubator position 1 Incubator adjustment positions are channel Sample channel Measuring channel Cuvette loader Manual cuvette exit All positions are adjusted according the Incubator position 1 Other position 2 20 are calculated by the software Reagent channel Fetch cuvette manually with cuvette arm Move cuvette into the channel and check that cuvette is not touching to guiding bearings Adjust incubator if needed November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a Sample Measuring channel is adjusted in a similar way Cuvette loader Move cuvette from loader to incubator by rotating the Mover belt wheel manually and check that the cuvette moves str
257. e gap opto cable 620 Refer to page 4 21 for figure Mover unit 6 Stepper motor 13 Pusher 16 Opto cable 620 34 Extension cable 600 Refer to page 4 22 for figure 840233 p840234J 840235 840302 840380 840221 p840222D 840223 840227 840228 840231 840198 8401991 840213 840691 840380 570114 840205 840210 840302 840417 840239 840240 570114 840246 840302 840380 November 2 2003 48953054 4081 Konelab Service Manual 4 18 Different Parts of Konelab Version Rotation unit 840214 p840215C 6 Stepper motor cable 840674 7 Linear motor cable 840396 8 Opto cable 620 840302 29 Linear motor extension cable 840398 500 30 Extension cable 600 840380 Refer to page 4 23 for figure Konelab Service Manual 48953054 4081 November 2 2003 4 19 Different Parts of Konelab Version r 86216 076 1050 411051 042 D ajann niyawo TAS 5 569 82 2822 184009 2 050 E 72078 rm DIDJQHO S 0016 8 0050 ES CSL EE2O 787 f aoe ez LZ 7 0050 1036 LZ 050 5 d a k 09 100 0 8 sod 1017 ZZ 150 S sod 44 44960 0 Wor won 107 5 5 1548 mmm Wad 50100 ZOLL 114712 1704701 9750 F v Djunns
258. e mixer performs efficient mixing The cuvette is then moved through the photometer The photometer measures the absorbance of one cell of the multicell cuvette at a time It is possible to make a fixed measurement i e so that the time between dispensing and measurement is the same with every cell of a test s cuvette In the kinetic measurement the absorbance measurement is repeated as many times as defined in the test parameters during the given time period The maximum number of the measurements is 12 and the maximum time is 20 minutes After measurement the cuvette is discarded into the waste compartment Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 19 OPTION INCUBATOR ISE MODULE 6 cuvette positions 72 reaction positions ISE DIS WASTE lt SN b WASHING CUVETTE LOADER 25 CUVETTES SAMPLE DISK CUVETTE UNIT 1111 5 5 BARCODE READER Figure 1 12 Photometric analysis proceeding in Konelab 20 In Konelab 20 the cuvette is first moved to the photometer to check its optical quality After that the cuvette is placed in the incubator where the dispensing arm dispenses sample and reagents appropriate to the test The efficient vibration of the dispensing needle in the cuvette cell performs mixing The cuvette is then moved through the photometer The photometer measures the absorbance of one cell of the
259. e position when the needle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Press m button to check the mixing When the cuvette cell positions 1 and 12 have been adjusted the program asks if the user wants all other positions to be calculated before adjustment Calculate middle cuvette positions before adjusting them y n Choose Yes Positions 2 to 11 can be adjusted separately Cuvette cell positions in incubator position 6 are adjusted in a similar way Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 108 Adjustments Version 3 Reagent positions A Reagent disk position cups 1 11 21 and 31 Phi movement Adjust dispenser needle to middle of the bottle neck Reagent disk Adjust disk so that the needle is in middle of the bottle neck Y movement Press Z to find the position when the needle is touching the bottom of the bottle Adjust 4 steps up W from the bottom Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 109 4 STAT positions T Phi movement Adjust dispenser needle to the middle of sample Sample disk Adjust disk so the needle 15 the middle of the sample cup Y movement Press 2 to find the position when the needle is touching the sample cup bottom Adju
260. e problem in the Configuration data 1 Possible causes konelab ini Restart the workstation Refer to section 6 4 1 3510 INSTRUMENT TYPE MISMATCH BETWEEN DB AND KONELAB INI Select the correct instrument type from Start Programs Instrument selection 3511 NOT ENOUGH FREE SPACE ON HARD DISK Select Start Programs Windows NT Explorer and delete unnecessary files Free at least 50 Mb 3512 LANGUAGE MISMATCH BETWEEN UI PROCESS AND KONELAB INI To continue using the Konelab program first exit from it by selecting F8 F3 in the Management window Then select the correct language from Start Programs Language selection Finally start the Konelab program again by clicking the konelab icon 3999 USER INTERFACE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 15 6 3 1 5 LABORATORY INFORMATION MANAGAMENT SYSTEM 4 LIMS 4032 WRONG DATA FROM AN OTHER PROCESS LIMS Internal software problem in the database Restart the workstation Refer to section 6 4 1 4401 SERIAL LINE PARAMETER ERROR LIMS Check the serial interface parameters in the Configuration window Refer to section 3 8 Ref manual 4402 WRONG SERIAL PORT 11 5 Check the serial interface param
261. e too low or too high DVM Change a new reference electrode Refer to section 6 3 8 Ref Manual 7 Damaged ISEAMP board or cable Reboot the instrument Refer to section 6 4 1 If problem persists call service 9005 15 ERROR MEASUREMENT TIMEOUT Electronic or software problem Possible causes When Running message has disappeared press START to continue If the problem persists reboot the instrument Refer to section 6 4 1 In case rebooting is not helping call service 9006 ISE NODE ERROR NO IONS CONFIGURED Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service November 2 2003 48953054 4081 Konelab Service Manual 6 32 Error Messages amp Troubleshooting Version 9007 ISE NODE ERROR LIQUID DETECTOR NOT RUNNING ee Software problem Reboot the instrument Refer to section 6 4 1 9008 ISE NODE ERROR LIQUID DETECTOR TIMEOUT 1 Loose contact between electrode and Possible causes electrode cap Press from the sides of the cap of the signal wire 2 Dirty electrode Wash with washing solution in Stand by and give ISE Prime solution in Start up 3 Aged electrode Change the electrode Refer to section 6 3 8 Ref manual 4 Poisoned electrode Wash extensively with serum 5 Filling solution is missing from the reference electrode Fill the
262. eck position needle check position is hole the sample dispensing station Adjust the needle tip to the dispensing station s top surface level Manual needle wash position Adjust dispenser needle 20 long steps outside from edge of the sample disk Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 29 a a Wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W from the partition Phi movement Adjust to the middle of the wash position Extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position Resting position Dispenser arm is adjusted about 1 mm above the stick Adjust the Phi movement to the middle of the resting position Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version 2 Cuvette positions Cuvette cell 1 upper position Insert a cuvette into the sample Cuvette cell 1 position arm if there is not already refer Cuvette cell 12 position section 2 1 6 1 A ____ a Cuvette cell 1 upper position Phi movement Adjust dispenser needle to the middle of the cuvette cel
263. ect and safe operation Do not open the cover when analysing is going on because moving dispensers and mixer cause biohazard if hitting you by accident BIOHAZARD All dispensers mixers and washing stations are potential sources of infectious agents Do not put your hand inside the analyzer when dispensers and mixers are moving When cleaning them be cautious and always use gloves BIOHAZARD The Kusti dispenser is a potential source of infectious agents Do not put your hand to the area where Kusti dispenser is moving November 2 2003 48953054 4081 Konelab Service Manual Warnings 2 Warnings and Recommendations Version BIOHAZARD The cuvette waste box is a potential source of infectious agents Be cautious and always use gloves and protective clothes when handling it BIOHAZARD The waste water canister is a potential source of infectious agents Be cautious and always use gloves and protective clothes when handling it WITCH DOES TURN WARNING The low current switch found in Konelab and KUSTI models does not turn power totally off The low current switch has two settings The analyzer has power on when the lo current Switch is ON 1 and at the same time the main power switch in the back of the analyzer is on When the low current switch is in the stand by setting only the boards of analyser and the internal PC are power off To turn the power total
264. efer to Figure 8 1 on the previous page The transmitted message is framed with the software codes and this framed message is called a packet See e g the message 102 6 2 CHECKING MESSAGES Main window F3 Messages Messages u rr t EY E gt gt Messages E 22 5 1 Error in internal communication 14 01 1999 12 12 2 Error in internal communication buffer TRAREC 14 01 1999 12 12 107 3 Error in internal communication buffer TRAREC 14 01 1999 12 12 107 Error internal communication 14 01 1999 12 12 107 5 Error in internal communication buffer 14 01 1999 12 12 107 6 Error internal communication buffer TRAREC 45 45 7 Error in internal communication buffer TRAREC Workstation error details 8 Error in internal communication buffer TRAREC Messager 9 Error in internal communication buffer TRAREC 10 Error in internal communication buffer TRAREC Process 11 Error in internal communication buffer TRAREC 12 Error internal communication buffer TRAREC Id 107 13 in internal communication buffer TRAREC File 14 Error in internal communication buffer TRAREC 15 Error internal communication buffer TRAREC Line 1188 116 Error in internal communication buffer TRAREC 17
265. elab 20 20i Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 122 z T AES ES 100 0 QE PUOM qej uoy srov SdX SVIBNVO 1 LNONI LNONI 9dX LNONI 0190 1N39V3H 0931 3070911 November 2 2003 Figure 3 116 Covers Konelab 20 20i 48953054 4081 Konelab Service Manual Version Cable Charts 3 123 210402 oe p841993 0208 01 ARen CH oem 210102 SK 27 52 ANALYZER WORKSTATION Windows NT Termination CAN BUS PHOTSIG 1 ADC lamp control E chopper drive PHOTREF 1 28V TWO CABLE CHART BLOCK DIAGRAM SURF 1 21125 limit switches MOTOR 13 MAINS INPUT 17 25 position feedback CANBIAS 1 28V POWER MODULE CAN bus bias mains switch status leds control 100 230 VAC input LED interface 28 VDC output status TEMP 1 thermistors heatings 2 channels Bar code reader ISEAMP 1 2 in 25i INOUT 1 limit switches ISE 1 only 25 digital I O liquid detecti analog inputs RS232 interfaces LED button etc interfaces Figure 3 117 Block Diagram Konelab 20XT 20XTi November 2 2003
266. ement Adjust KUSTI dispenser needle into the middle of the sample tube in the sample transfer line Y movement is not saved This adjustment is made first to move dispenser over the sample transfer line without any danger of braking the needle KUSTI dispenser sample transfer line position Phi movement Adjust KUSTI dispenser needle into the middle of the sample tube in the sample transfer line Y movement Press 2 and find the position when the needle is touching the tube bottom Adjust as many steps up W from the bottom as is reasonable Konelab Service Manual November 2 2003 48953054 4081 2 90 Adjustments Version 8 KUSTI segment positions A Ring5 4 1 28 Ring3 Cup 35 Ring2 Cup 53 Ringl Cup 73 Phi movement Adjust the KUSTI dispenser needle into the middle of the ring 1 cup position 73 Sample disk Adjust disk that the KUSTI dispenser needle is in the middle of the ring 1 cup position 73 Y movement Adjust dispenser needle halfway to the cup Ring2 cup 53 ring3 cup35 ring4 cup17 and ring5 cup1 are adjusted in a similar way When all positions in the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Calculate other segment positions before adjusting them y n
267. en page 9 13 9 5 5 Set page 9 13 9 6 Konelab 9 14 9 6 1 LIMS 9 16 Set a eR i ea cl n dd eot page 9 18 SrA RM EE page 9 18 9 7 2 Installation iet e c ente tert bel page 9 19 9 8 Howto Tallon Tests i beo page 9 24 November 2 2003 48953054 4081 Konelab Service Manual 9 2 Installation Instructions Version Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 3 9 1 UNPACKING Konelab and its accessories are shipped in three containers one includes the analyser the other PC and the third one table for the PC Check the package from the outside for possible damages during transportation Contact your agent in case there are any damages Trained Konelab or Konelab s distributor personnel should unpack the analyser Check the contents of the package and the shipping list Check the equipment according to the reception reports For safe operation after unpacking Close the left panel seen from the front of the analyser in Konelab 60 with a screw so that the user cannot open it The screw must be fastened from down under see figure 9 1 Attach the metal plate with screws to the left side of Konelab 30 and 20 below the l
268. ent s type and serial number code fuse ION and mains information 0 OFF Workstation Ethernet cable Mains cable Figure 9 2 The rear of the instrument Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 5 93 SETUP Before connecting the main power plug do the following Visually inspect the instrument from the outside and inside for shipping damages Study user instructions carefully Remove the cushions of foamed plastic placed under dispensers and mixers Install pump tubes in Konelab 60 and 30 Attach the tube to Collar fittings Set the tube to the steering roller and rotate the pump clockwise Let the rotation of the pump feed the tube do not stretch it Notches Lift the collar into notches Check that the tube is on every steering roller Rotate the pump to check the water feed Figure 9 3 Installation of the pump tube Install the cuvette waste compartment Figure 9 4 The cuvette waste compartment locates in the upper drawer of the analyzer stand Ensure that there is a plastic bag in the cuvette waste compartment November 2 2003 48953054 4081 Konelab Service Manual 9 6 Installation Instructions Version Install distilled water and wastewater containers Liquid sensors Rack for liquid sensors while containers are away Filler
269. ent window or Save database to CD in the Konelab Database management menu to make a backup If problems occur check in the Configuration window that the drive of the CD 18 right Eject the disc When prompted for select option Leave the disc as it 15 Store the disc safe place How to restore the backup from CD 8 Insert backup disc into CD drive Select Restore from CD from Konelab Database management menu Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 9 I0 2 2 Konelab instrument management m z 2 Konelab instrument management menu includes saving and restoring possibilities for configuration It includes configuration values user format report and headers of reports which the user has edited Saving and restoring possibilities for adjustment values concerns only Konelab 20 Default adjustments can be restored in case of problem situation Update diskette for the internal PC for Konelab 60 and 30 can be made here Put an empty diskette to a disk drive and give a command The up to date data is loaded spare diskette is good to keep for troubleshooting purposes November 2 2003 48953054 4081 Konelab Service Manual 10 10 Workstation Software Version I0 2 3 Konelab instrument selection H z 4 5 In case of some instrument type mismatch it
270. eo ngapuraa 4 sdf din EMEN B ZWH 60026050 916 ISIV 916 134619 lt 090129 68 280 9 LNNOO 792 9 1 9524 62 09 zi 62 6 5 uolueu 2 uexjex ueejpin iddejueyee 1 62 109 1 ueeipini 7 4 LdX 1480 920 essoueduooxoynddoj 1 ts 5 686098 4346 Aro p eyojosye egjugeA ees es essuey 2 222 3111001 ueenini nns i 6 uenea fg 2 IT ved F E 20009 S6r 311007 ef ujesyy 2 09 pS b e 5 5 m 966 HT a 2 9 gt 4 gt 56954 ueyjey ef unsin So W IAA 0969 TE ET TZ 9 Veen UE 212 82 26 008969 9 2 Masny TENT ER iy 202 9 992 or msKIIKu uoueduooyoynddol 900219 896 NIQ Hz W wnnemnsu xoddn 66 196098 9 LNNOO Crema W rens us Pssouuose esseweyioso 168619 918 NIQ 0136 W wnniugepidooxorsnmy oc uo eddilo do ef esseons js d uo ejneu E 316 St HLM my eddier de elann 6619 916 NIQ XE W Anruungpidoloyoisnny ve 154619 916
271. er and insert a reagent bottle to disk Adjust reagent disk if needed Barcode reader position a e Press b to read the reagent bottle barcode f reading is OK beep is heard adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 61 2 2 6 Sample Disk Sample disk adjustments are Segment inserting position segments 1 6 Barcode reader position segments 1 6 STAT sample inserting positions 1 6 Barcode reader position STAT samples 1 6 Segment loader positions Segment vial inserting position segment position 1 Move the segment loader to down position Adjust the disk that segment is in correct position when loader lifts it out Check movement manually that segment loader s 2 pins goes straight through segment s bottom plate holes November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a Barcode reader position segment position 1 Insert a segment with barcoded sample tubes into the sample disk position 1 Press b to read the segment barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is hea
272. er wants that all other positions are calculated Calculate all other positions before adjusting them y n Choose Yes Check STD CTRL sample positions C10 S0 and S10 that the needle goes to the middle of the cup without touching the cup bottom Save adjustments Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 85 4 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle is the middle of the sample cup Y movement Press Z U and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W 1 from the bottom Cup position 3 is adjusted in a similar way Tube bottom level the position 11 Press 2 U and find the position when the needle is touching the tube bottom Adjust as many steps up W 1 from the bottom as is reasonable When positions in the first segment has been adjusted the program asks if the user wants that all other positions are calculated Calculate all other positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in segment 1 Save adjustments November 2 2003 489530
273. es into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in disk position 1 Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 111 2 3 9 Dispensing Unit of Konelab 20XT 20XTi 2 3 9 1 Dispenser Dispenser adjustment positions are 1 General positions Phi drive level position Needle check position Manual needle wash position Dispenser wash position 1 Dispenser extra wash position no 3 Resting position no 2 Reagent wash position 6 Reagent extra wash position 4 2 Cuvette positions 3 Reagent positions 4 STAT positions 6 Segment positions Outer ring position 10 for all 6 segments Inner ring position for all segments Sample tube in position 11 for the Dividing partitions segment position 1 8 Test wash 1 General positions Phi drive level position Adjust dispenser needle tip 2 mm above the cuvette loader incubator cover where the dispenser moves Bc Needle check position The needle check position is over the right edge of the sample side washing station Adjust the needle tip to the washing station top surface level November 2 2003 48953054 4081 Konelab Service Manual 2 112 Adjustments Version a a Dispenser manual needle wash position
274. essages Restart the workstation Refer to section 6 4 1 If the problem persists reinstall the software for the workstation Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 11 2306 POOR WATERBLANK MEASUREMENT s SD mA e g Poor waterblank measurement 340 nm SD 2 1 mA i e s means the measured wavelength SD mA means the measured standard deviation Repeat Start up If the problem persists try the following ones 1 Deteriorated water Possible causes Wash the distilled water container at least once a week with spirit and distilled deionized water Change water and ensure that it is pure Repeat water blank in Instrument actions 2 Dirty cuvettes Empty the cuvette loader and reload it Repeat water blank measurement 3 Photometer error Check that the lamp is not broken and that it is correctly installed Refer to section 6 3 2 Ref manual If the problem persists call service 2307 REAGENT VIAL HAD AN UNKNOWN BARCODE u MEANS THE READ BARCODE NUMBER The barcode id for the reagent is given in the Reagent definition window The analyser didn t recognise the barcode Open the reagent insert cover and remove the vial Type the barcode id in the Reagent definition window when analysis is not in progress Insert the reagent again into the analyser 2308 NO FREE STAT POSITION To have a ne
275. estores the default database with Konelab parameters Re creates patient archive Restore Basic database Restores the basic database system and the default database Re creates patient archive This should be used only if other restore functions do not work Use Restore saved database after this to restore the latest backup Rescue saved database Restores the automatic database and patient archive backup taken after last Clear daily files Re create patient archive Re creates patient archive Note that it deletes the old one also results In the Configuration window patient archive is re created automatically when it has been out of use and it is taken into use again November 2 2003 48953054 4081 Konelab Service Manual 10 8 Workstation Software Version 10 2 1 1 Saving the Konelab database to If you use re writable CD R W discs note that the new backup files replaces the old ones If you use write once CD R discs once the disc is full you can only restore backups from it How to make database backup using CD RW drive a Insert a disc into CD RW drive Format the disc if necessary 1 The DirectCD wizard should appear automatically If not start DirectCD manually Double click the CD icon in the right corner of the display beside the time 2 The wizard will guide you Select DirectCD format Next Next Finish CD is formatted Ok Select F6 Save DB to CD in the Managem
276. etectors PHOTSIG1 for the signal detector and PHOTREF1 for the reference detector ADDRESS DATA BUS Chip Select Gain Register Clock gt Divider 1 12 MHz Channel Clock 400 Hz Select MOTOK Divider 2 MHz LAMPCURR Pl Phase CHOPSYNCD 21111117 Detector L3MHZz DC IOPSYNCD CHOPSYNCD M LAMP POWER LAMPCURR 1 l CHOPSYNC LAMPCURR P CHOPPE MOTOR DRIVER MOTOK OPTOSWITC d INPUT CHOPSYNC Figure 7 14 THE BLOCK DIAGRAM OF PHOTO3 ADBUSY Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 21 NTS JUMPER INSTRUM NTS KONE INSTRUM Figure 7 16 THE COMPONENT LAYOUT PHOTR
277. eters in the Configuration window Refer to section 3 8 Ref manual 4403 WRITE ERROR LIMS 4407 TRANSMISSION ERROR LIMS 4409 MESSAGE BUFFER ERROR LIMS External computer has received the data but transmission has been detected as incorrect E g electronic malfunction software error Possible causes initialisation error or power failure Check the cable connection If the problem persists call service e 4404 READ ERROR LIMS The analyser has received the data but transmission has been recognised as incorrect lt E g electronic malfunction software error Possible causes initialisation error or power failure Check the cable connection If the problem persists call service 4405 SYNCHRONIZATION ERROR LIMS The analyser received a data while it was expecting an ACK character it received ACK NAK while expecting a data record E g faulty cable electronic malfunction software Possible causes error Check the cable connection If the problem persists call service data record is a string of any characters beginning with and ending with 0D hex or a string of any characters whose length exceeds the size of input buffer currently 132 November 2 2003 48953054 4081 Konelab Service Manual 6 16 Error Messages amp Troubleshooting Version 4406 COMMUNICATION TIMEOUT LIMS External computer did not answer in the all
278. ette fetch First the program will automatically adjust the distance For example On the screen is displayed text Adjusting pusher position for cuvette fetch opto detected at 54947 Compare opto value to adjustment value and adjust 4 6 steps more from detection point Adjustment absolute value must be bigger Fetch a cuvette manually from feeder and check that cuvette aligns straight with cuvette arm Readjust pusher if needed Press pusher down to see more clearly adjustment November 2 2003 48953054 4081 Konelab Service Manual 2 98 Adjustments Version 2 3 5 Measuring Unit Measuring unit adjustment positions are Cuvette arm Filter disk beam alignment Measuring positions Lamp voltages and gains 2 3 5 1 Cuvette Arm Adjustment tools needed Loader position adjustment Cuvette without hook in loader and feeler gauge 886650 Incubator positions 1 and 6 Metal cuvette in incubator pos 1 and 6 Cuvette exit position Normal cuvette 1 Cuvette arm adjustment positions Loader position Incubator positions 1 and 6 Cuvette exit position a Cuvette loader position The adjustment is correct when you can hardly move the feeler gauge 0 1mm from the space between the cuvette rear end and the loader wall Incubator positions 1 and 6 The adjustment is correct when the cuvette arm is touching softly the metal cuvette end
279. ette positions Q ALT 81 Quit During adjustment program reagent cover can be taken off Attach the cover back before quitting the adjustment program Note November 2 2003 48953054 4081 Konelab Service Manual 2 94 Adjustments Version 2 3 2 How to Start Adjusting 2 Open Konelab user interface Click Main button Press F8 key More Press F2 key Instr Actions Press F8 More Press F5 Adjustment program m 47 gt gt Emm gt Thermo Instrument actions 9 ELECTRON CORPORATION amples Results Reagents Main Adjust analyzer 1 Incubator ISE Unit Measuring unit Dispensing unit Sample disk Reagent disk Cuvette unit Syringe zero position Fetch new cuvette to incubator Cuvette movement test Quit Input Fl F4 F5 gt Check Accuracy Gean Adjustment Maintenance water blank results needles program Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 95 Recommended order to adjust Incubator Cuvette unit Measuring unit Reagent disk Sample disk Dispensing unit e ISE unit Good to know instrument adjusts Syringe zero position automatically refer section 2 2 9 new cuvette to incubator position is recommended to use when cuvette has to be
280. f the ring 1 cup position 73 Y movement Adjust dispenser needle halfway to the cup Ring2 cup 53 ring3 cup35 ring4 cup17 and ring5 cup1 are adjusted in a similar way When all positions in the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes All other segments 2 6 are adjusted in a similar way Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 53 2 1 10 Syringe Zero Position Syringe zero position adjustment must be done when complete syringe unit stepper motor or opto has been changed The instrument adjusts the zero position automatically Error message 5065 Syringes should be adjusted adjustment program informs the user when syringe zero position adjustment should be done 2 1 11 Saving and Restoring Adjustment Values 2 1 11 1 Saving Adj Values to Floppy Disk 1 2 5 6 Connect display and keyboard to the internal PC If instrument is on quit Konelab software by pressing If instrument is off boot the instrument Select item 2 Command prompt from boot up menu by pressing the arrow key down once and after that pressing enter Insert formatted floppy disk to the floppy drive Note The floppy drive is upside down When in the screen is displayed C
281. file system to NTFS It has two possibilities First Start gt Programs gt Dell Accessories gt Convert C to NTFS press Y Second Start gt Programs gt Command Prompt Give command convert c FS NTFS Press Y Reboot the workstation so that conversion of disk C can be done during Start up select Start gt Shut down gt Restart the computer and press yes BOOTING 12 Workstation is ready for Konelab software configuration Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 9 9 4 2 WORKSTATION CONFIGURATION 9 4 2 1 GENERAL Following set up should be used at 5 site Workstation TCP IP configuration domain name is Konelab and IP address 193 94 136 60 User is Konelab and password Konelab Internal PC s IP address is 193 94 136 70 9 4 2 2 INSTALLING NETWORK Login Administrator Select Start gt Settings gt Control Panel Select Network select Protocols card select Add choose from list TCP IP Protocol press OK TCP IP setup answer NO to DHPC directory path is 86 press Continue DO NOT select OK or Apply select Bindings card select Protocols card select TCP select Properties set IP address 193 94 136 60 sub net mask 255 255 255 0 select DNS card and set host name Konelab select Wins card and disable LMHOST Lookup press Apply press OK set up complains At least one of the adapter cards has
282. filters when the analyser is switched off Open the door of the lamp house Detach the lamp house shield by opening the crosshead screws on it the filter by unscrewing the holder from the wheel One side of the interference filter is coloured the other is silver Install a new interference filter so that the silver surface is against the light source Attach the lamp house shield by screws close the lamp house door Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 11 5 4 3 REPLACING A SYRINGE Checking criteria The connections should be tight Air that gathers into the cylinder or tubes and free solid material on the piston tips indicate the need of changing the syringe Syringes should be changed once a year 5 4 3 1 KONELAB 60 AND 30 Change the syringe when the system is in STAND BY Make sure that the piston is in the upper position Loosen the bottom holding screw 1 Loosen the retaining screw 3 which fixes the block Pull out the syringe piston and cylinder Detach the tubes by unscrewing the fittings on the both sides of the syringe 4 refer to Figure 5 4 Take new syringe FIGURE 5 4a syringe unit of KI60 and 30 I Screw 2 Clamp 3 Screw 4 Fittings Screw the fittings with the tubes on the both sides of the syringe Ensure that the connections are watertight ee Place the syringe into the
283. g board Perform water wash F6 in the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor Press Start to continue analysis If problem persists reboot the instrument Refer to section 6 4 1 If this doesn t help call service 5068 NO CUVETTE FOR WATER BLANK gt Damaged cuvette in the incubator Possible causes Perform Start up 5999 INTERNAL PC ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 3 ERROR MESSAGES COMING FROM THE INSTRUMENT S NODES 6 3 3 1 BOOT 6 6001 ERROR CHECKSUM 6002 ERROR CHECKSUM 6003 BOOT ERROR FILE CHECKSUM 6004 BOOT u ERROR UNABLE TO WRITE EEPROM 6005 BOOT u ERROR MCACK NOT RECEIVED 6006 BOOT u ERROR NOT IN CONNECTED MODE 6007 BOOT u ERROR ILLEGAL DOWNLOAD ADDRESS 6008 BOOT u ERROR UNEXPECTED START OF APPLICATION 6009 BOOT u ERROR UNKNOWN COMMAND Closes connection to the instrument Broken board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 6999 BOOT NODE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 27 u means the board number 6 3 3
284. g them are seen in this window Refer to section 3 2 10 in Ref manual Functions to define the sender data which is seen in Sample Patient entry and in reports Refer to section 4 9 in Ref manual Functions to define calibrators and controls and to give the test values Refer to section 4 6 in Ref manual Functions to define the test calibration parameters Refer to section 4 4 in Ref manual The status of the test calibration is seen Calibration can be accepted and compared to the previous one Every calibration request can be rejected and rerun Refer to section 3 4 2 in Ref manual The list of tests in the order of the calibration status and the status of calibrators is Seen The user can calibrate the test and ask the Manual QC for the test The status of controls is seen Refer to section 3 4 1 in Ref manual November 2 2003 48953054 4081 Konelab Service Manual General Version Quality control results Results by controls Quality control parameters Test definition Test flow Electrodes Test results gt Results External results Result archive Calibration archive Reagent lot archive Statistics Report formats Instrument actions Water blank Maintenance Accuracy results Accuracy factors Cumulative data and quality control results are seen on the lists or graphically Refer to section 3 4 3 in Ref manual Daily quality control results by controls are seen Refer to
285. ge 3 42 page 3 43 page 3 44 page 3 45 November 2 2003 48953054 4081 Konelab Service Manual 3 2 Cable Charts Version Konelab 30 30i 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C 840 837 C Block diagram Racks Power can and fan cables Connector panel power unit Dispensers Mixer Syringes and pumps Incubator and measuring channel Storages Lamp house and water detectors Batteries Internal PC Master Motor Temp Photo INOUT ISE Powcan Covers Konelab 30 30i with Kusti 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 841 498 Block diagram Racks Power can and fan cables Connector panel and power unit Dispensers Mixer Kusti Syringes and pumps Incubator and measuring channel Storages Lamp house and water detectors Batteries Internal PC Master Motor Temp Photo INOUT ISE Powcan Covers Page page 3 47 page 3 48 page 3 49 page 3 50 page 3 51 page 3 52 page 3 53 page 3 54 page 3 55 page 3 56 page 3 57 page 3 58 page 3 59 page 3 60 page 3 61 page 3 62 page 3 63 page 3 64 page 3 65 page page 3 67 page 3 68 page 3 69 page 3 70 page 3 71 page 3 72 page 3 73 page 3 74 page
286. gures 5 11 5 13 and 5 15 to see the places of tubes and to Figures 5 12 5 14 and 5 16 to see the configuration of tubes uM 2 Sample 3 Reagent ASS mixer mixer Washing Washing tati tati FMI FMI pump for diluent TES pump for dil 1 Sample 4 Reagent washing washing station station un Reag Sample washing pump wash pump Sample disk Reagent disk _ Diluent tubes Ub threaded through lt d EE protection sock Diluent connector Diluent container db container Waste container Figure 5 11 The places of diluent and wash tubes in Konelab 60 FMI pump Sample _ Diluent syringe lt gt gt 4 container 300 150 2750 Sampie rj Diluent mixer lt gt H __ i Washing Pump tube lilac 600 n 1850 FMI pump lt Diluent Reagent n lt gt 4 container 300 150 3050 Reagent Diluent mixer lt gt lt container Washing 500 Pump tube lilac 2800 station Figure 5 12 Diluent and wash tubes 984021 in Konelab 60 November 2 2003 48953054 4081 Konelab Service Manual 5 22 Maintenance Washing pump FMI pump for diluent M
287. h of 7 seconds To continue using the Konelab program first exit from it by selecting F8 F3 in the Management window Then select the correct Instrument type from Start Programs Instrument selection Finally start the Konelab program again by clicking the konelab icon Note that also in the Configuration window the instrument type is selected 1218 INVALID INTERNAL TICK VALUE Warning that the instrument s tick length doesn t match with the original one Analysing continues 1999 TIMET ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 1 3 RESPONSE HANDLER 2 RH 2002 FULL MESSAGE QUEUE DETECTED RH 2003 MESSAGE QUEUE STAYS FULL RH 2004 CANNOT OPEN MESSAGE QUEUE RH Software s internal communication error Restart workstation 2011 CALCULATION ERROR ZERO DIVIDER RH 2012 CALCULATION ERROR LOG FROM NEGATIVE RH 2013 CALCULATION ERROR TOO HIGH EXPONENT RH Warning that the incorrect initial value for a calculation has been detected The calculation cannot be done E g calibration is not successful and test s automatic acceptance is changed to manual 2021 DATABASE LOCK ERROR RH Internal software problem to handle the database Analysis will stop after requests under analysis are completed Press START to continue analysis If the problem persists restart the workstation Refer to section 6 4 1
288. he middle of the cuvette cell 1 Cuvette arm Adjust arm that needle is in the middle of the cuvette cell 1 Y movement Press Z 2 and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a Cuvette cell 12 position Phi movement Adjust dispenser needle to the middle of the cuvette cell 12 Y movement Press Z and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 19 3 Reagent position Cuvette cell 1 upper position Cuvette cell 1 position Cuvette cell 12 position A Save adjustments Reagent disk position cups Phi movement Adjust dispenser needle to middle of the bottle neck Reagent disk Adjust disk that the needle is in middle of the bottle neck Y movement Press 2 and find the position when the needle is touching the bottom of the bottle Adjust 4 steps up W 1 from the bottom Positions 12 23 and 33 Check Y movement 4 steps up from the bottom November 2 2003 48953054 4081 Konelab Service Manual 2 20 Adjustments Version
289. hort cuits November 2 2003 48953054 4081 Konelab Service Manual 7 28 Boards Version 1 ze e E 21 5 lt e a s SIGIG Ola S 51 512 m 22 20 20 20 a al ZISISIS S e gt ISl 211 216 Mo 57 ES CA __ Os 5 25 58 l 812 c ceo 613 R57 C12 R62 R52 53 A C13 2 C42 R53 fe Sat C62 8 C54 3 22 R51 873 C48 C65 gt R77 874 R6
290. i page 5 6 5 4 Maintenance Procedures u U page 5 8 5 4 1 Replacing the lamp page 5 8 5 4 2 Replacing interference filters page 5 10 5 4 3 Replacing a en kennen page 5 11 5 4 3 1 Konelab 60 and 0 page 5 11 5 4 3 2 Konelab 20 ua redderet oom oe page 5 12 5 4 4 Replacing needle units eere eene page 5 13 5 4 5 Replacing mixing page 5 16 5 4 6 R placing TUDES ie ii neta eau cii as page 5 16 5 4 6 1 Replacing pump tubes page 5 17 5 4 6 2 Replacing diluent and wash tubes page 5 21 5 4 6 3 Replacing drain and waste tubes page 5 24 5 4 6 4 Replacing ISE page 5 27 5 4 6 5 Replacing KUSTI page 5 30 5 4 7 Replacing electrodes u u u u u page 5 31 5 5 Accuracy page 5 33 5 5 Accuracy factors page 5 34 November 2 2003 48953054 4081 Service Manual 5 2 Maintenance Version Konelab Servic
291. ice Manual 2 22 Adjustments Version 2 Cuvette positions Insert a cuvette into the reagent arm if there is not already Cuvette cell 1position Phi movement Adjust the mixer paddle to the middle of the cuvette cell Y movement Press Z and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Press key m to check that the mixer can rotate freely Cuvette cell 12 position Phi movement Adjust the mixer paddle to the middle of the cuvette cell Y movement Press Z and find the position when the paddle is touching the bottom of the cuvette Adjust 3 steps up W 1 from the bottom Press key m to check that the mixer can rotate freely Save adjustments y n 9 Test mixing in cuvette Mixing is tested in all 12 positions in cuvette f mixing is noisy readjust cuvette cell 1 and 12 positions Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 23 2 1 6 Sample Unit 2 1 6 1 Cuvette Arm Adjustment tools needed cuvette in incubator position 1 feeler gauge 886650 Se o Cuvette arm adjustment is Incubator position adjustment is valid when you can hardly lift the feeler gauge 0 1 mm from the space between the cuvette rear end and the incubator wall Save adjustments y n November 2 2003 489
292. ine position 8 KUSTI segment positions 9 Test wash 1 General positions Phi drive level Adjust dispenser needle tip 2 3 mm above the sample disk cover where the KUSTI dispenser moves Needle check position needle check position is in the right edge of the washing station Adjust the needle tip to the washing station top surface level Manual needle wash position Phi movement Adjust the needle over the bottle of washing solution November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a F Wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W from the partition Phi movement Adjust to the middle of the wash position Extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position Resting position Dispenser arm is adjusted 1mm above the rubber Adjust the Phi movement to the left side of washing station Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 Sample transfer line position A a KUSTI dispenser sample transfer line position Phi mov
293. ing channel 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 76 TH S39VHOLS 318VO p ew mooss 42210 393018 139 ec a YOLON LD LM 0140 0 3LL3ADnO 0140 5 NI SALLAANO 8913 19 7 JOVYOLS IN3OV3u L 4349333 1N3N93S 28 01 YOLON a a gt lt 015 31dAVS YOLOWN a a gt lt 397 4015 31dNVS Figure 3 70 Storages 30 30i Kusti November 2 2003 48953054 4081 Konelab Service Manual 3 77 Cable Charts Version mono 66 60 07 eo 5901081 90 H3LVM 1 L3 VHO 51875 are WN ALUN IOE OE QEIPUOY son ASNOH S GIN ASIA 08 YOLOW 24 dX 6 29 8 3 Figure 3 71 Lamp house water detectors 30 30i Kusti Ko
294. ing station 1 j 850 i Sample mixer Waste container Washing station Reagent mixer Washing station Reagent washing station 710 gt 810 gt 4 Co 700 Figure 5 18 Drain and waste tubes 984022 in Konelab 60i gt Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 25 ISE dispensing and Sample Reagent washing pumps washing pump Li Ts 1 Mixer PN washing station H Sample f N ii washing Reagent station washing Z Z station N ISE washing station Sample disk pi x Reagent disk m Tube connector Waste container Figure 5 19 The places of drain and waste tubes in Konelab 30i Tube connector d Sample disk lt EE 550 ON Reagent disk l ME lt 501 900 ISE Washing station Sample washing station Mixer washing station Reagent washing station eae gt Waste 1150 container L sS c s lt gt 1 gt 700 E 1 r lt oon 850 1 i 1 0 5955 9 550 Figure 5 20 Drain and waste tubes 984022 in Konelab 30i The right side panel under
295. ion Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 1 Section 9 Installation Instructions ERU ejerce ayau ha page 9 3 9 2 LOCALION RS page 9 4 9 9 Up sate nta d Sa edet acd ee page 9 5 9 4 WOrkStatlon Da eae Sua us page 9 7 9 4 1 Preparing for Use a New Dell PC with Windows page 9 7 9 4 2 Workstation Configuration page 9 9 9 4 2 1 General uu e etes page 9 9 9 4 2 2 Installing Network page 9 9 9 4 2 3 Set Regional Settings page 9 10 9 4 2 4 Set Up Display page 9 10 9 4 2 5 Adjust Display page 9 10 9 4 2 6 Set Up Printer page 9 11 9 4 2 7 Checking Available Display Memory page 9 12 9 5 Konelab Software Installation page 9 12 9 5 1 Installing Konelab and page 9 12 9 5 2 Create User Konelab s e et qe eee d ee e page 9 13 9 5 3 Setting Konelab Application page 9 13 9 5 4 Login as UserKoneglabr u u au G em
296. ion Refer to section 6 4 1 3027 CANNOT OPEN DATABASE UI Internal software problem to handle the database Restart the workstation Refer to section 6 4 1 3031 WRONG DATA FROM DATABASE Ul 3032 WRONG DATA FROM AN OTHER PROCESS Ul 3033 INTERNAL DATA ERROR Ul 3034 WRONG DATA FROM AN OTHER WINDOW UI Internal software problem in the database If problem persists restart the workstation Refer to section 6 4 1 November 2 2003 48953054 4081 Konelab Service Manual Error Messages amp Troubleshooting Version 3041 CANNOT OPEN OR READ INI UI 3502 OPEN OR READ FILE UI Warning about problem in the configuration filter or temperature data Check the data in the Configuration window Refer to section 3 8 Ref manual If the problem persists contact service 3503 UNKNOWN MESSAGE STATUS Ul 3504 UNKNOWN MESSAGE UI ee Software problem Restart the workstation Refer to section 6 4 1 3505 CORRUPTED KONELAB INI UI Warning about problem in the configuration data konelab ini Check the data in the Configuration window Refer to section 3 8 Ref manual 3506 KONELAB INI FILE CREATED 3507 KONELAB INI FILE UPDATED WITH DEFAULT VALUES The user is informed about the configuration data konelab ini actions 3508 KONELAB INI FILE CREATE FAILED 3509 KONELAB INI FILE UPDATE FAILED Softwar
297. ion wires removed 08 11 99 a Listy ohje jatkojohdoista Instruction added for extension wires 12 10 99 JHen IN one a N LIITTYY ASSOCIATES Konelab PIIRT DRAWN 05 08 99 JHen N LEHTI SHEET ASSOCIATES D TARK CHECKED 05 08 99 JHen 1 1 841459 HW APPR 05 08 99 JPR KORVATTU REPLACED NIM NAVE Ruiskun optokaapeli SMDESUME 48415013 Syringe optocable 2 41128 Figure 4 34 Konelab 20 Syringe opto cable 841459 November 2 2003 48953054 4081 Konelab Service Manual Different Parts of Konelab Version or 8 MI 5 gt 8 a BE Ae 2 d 2 8 5 Figure 4 35 Konelab 20 Syringe front plate 841459 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 13 Tubings Konelab 60 Assembly instruction Refer to next page for figure Konelab 30 Assembly instruction Refer to page 4 56 for figure Konelab 20 Assembly instruction Refer to page 4 57 for figure Konelab 20 XT Assembly instruction p841245 E version p841246 E version p841433 E version p842053 B version November 2 2003 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 4
298. ions Phi drive level position Wash position Needle check position Dividing partition ENS so e Manual needle wash position Wash position Resting position 2 STAT positions all 6 3 Standard Control positions all 40 4 Segment positions outer ring position 10 for all 6 segments inner ring position 3 for all 6 segments sample tube position 11 for the segment 1 7 KUSTI segment positions 8 Test wash A November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version 1 General positions a a a Phi drive level position Adjust dispenser needle tip 4 mm above the sample disk cover where the ISE dispenser moves Needle check position ISE needle check position is the left edge of the washing station Adjust needle tip to washing station top surface level Manual needle wash position Phi movement Adjust to middle of the washing station and and sample storage Wash position Move the needle over the dividing partition Y movement Press 2 U and find the position when the needle is touching the dividing partition Adjust 3 steps up W from the partition Phi movement Adjust to the middle of the wash position Waste position Adjust the needle to the middle of the waste position Konelab Service Manual 48953054 4081 November 2 20
299. is necessary to select the correct instrument from this instrument selection menu Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 11 I0 2 4 Konelab language selection g My Computer Tm Network Neighborhood 9 77 Accessories Dell Accessories gt 77 Startup Command Prompt Internet Mail 45 49 News uf J Windows Address Book Recycle Bin 12 Windows NT Explorer 25 Administrative Tools Common 8 Konelab Database management gt My Briefcase 8 Konelab instrument management gt 8 Konelab instrument selecti d LS Konelab lims selection gt Z deutsch Startup 5 english 4j konelab Z francais 2 read me Zl romanian Z russian E E suomeksi 2 Z svenska 5 turkish Z water chemisty english Shut Down Start AL 1340 Select language which Konelab program 15 using from Konelab language selection menu Do not change the language if the Konelab program is running Keyboard Date Time Regional settings etc changed from Start Settings Control panel My Computer mi 58 Network Neighborhood Inbox Internet Explorer Recycle Bin My Briefcase Windows NT Work q T 3 03PM November 2 2003 48953054 4081 Konelab Service Manual 10 12 Workstation Software Version
300. ispensing and washing pumps ISE Calibrator Sol 1 1 ISE P d Washing station Figure 5 23 The places of ISE Complete tubing in Konelab 60i and 30i Cut to 20 mm ISE r1 ISE Calibrator lt E u 4 Syringe 01 1 450 Pump tube grey bridges 60 ISE ISE lt 60 gt lt 500 gt Syringe ISE Diluent washing 4 gt lt container station 200 Pump tube lilac 2700 Figure 5 24 ISE Complete tubing 984020 Konelab 60i and 301 Detach the old tubes from the connectors Tweezers may help detaching The tube between the wash pump and the diluent water container can be put in its place using the help of the old one Connect the new tube to the old one using a fitting and draw the old tube so that the new tube follows Detach the old tube from the new one and discard the old tube In Konelab 30 is needed to open the middle part of the back panel It is fastened with screws Install new tubes to the connectors November 2 2003 48953054 4081 Konelab Service Manual 5 28 Maintenance Version FMI pump for ISE ISE Calibrator Sol 1 ISE Washing Y pump sg 77 washing station Diluent tubes are threaded through protection sock Diluent container Figure 5 25 The places of ISE complete tubing Konelab 20i ISE Calibrator FMI pump 150 gt Sol 1 450 ISE arm block lt 60 gt ISE
301. ixer washing station Sample washing f station Reagent washing station Sample disk s Reagent disk Diluent tubes are gt threaded through Tube i protection sock 4 Diluent connector _ container container Waste container Figure 5 13 The places of diluent and wash tubes in Konelab 30 8 FMI pump Diluent yringe 4 gt p 4 container 300 150 2300 Mixer h Diluent washing 1 lt container station Figure 5 14 Diluent and wash tubes 984023 in Konelab 30 Pump tube lilac Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 23 FMI pump for diluent 1 Sample washing station Sample amp reagent disk L Diluent tubes are Y threaded through 27 Od doe protection sock S O q o H _ LH H H AINT Diluent container Waste container Figure 5 15 The places of diluent and wash tubes in Konelab 20 FMI pump Sample syringe Diluent 4 gt 330 150 2500 lt SCrews Figure 5 16 Diluent and wash tubes 984072 in Konelab 20 Install new tubes to the connectors Detach the old tubes from the connectors Tweezers may help detaching In
302. ked Save new values y n You can check the segment and tube barcode readings Press B Shift b When the first segment has been adjusted the program asks if the user wants that all other 5 segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes Note All other positions 2 6 are adjusted in a similar way Save adjustments y n STAT sample inserting position With cover on insert a sample tube into the STAT sample position 1 Adjust disk if needed November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a A Barcode reader position Insert barcoded sample tube into the STAT sample position 1 Press b to read the sample tube barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set adjustment to the middle When the STAT sample position 1 has been adjusted the program asks if the user wants that all other 5 STAT sample positions are calculated Calculate other STAT positions before adjusting them y n Choose Yes STAT sample inserting barcode positions 2 6 are adjusted in a similar way Save adjustments y n Segment loader positions Segment loader up position Segment must rest over the sample unit not over the segment loa
303. l 1 Cuvette arm Adjust arm that needle is in the middle of the cuvette cell 1 Y movement adjust the needle tip 1 mm under the cuvette top surface Cuvette cell 1 position Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Cuvette arm Adjust arm that needle is in the middle of the cuvette cell 1 Y movement Press 2 and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W from the bottom Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 31 Cuvette cell 12 position Phi movement Adjust dispenser needle to the middle of the cuvette cell 12 Y movement Press 2 and find the position when the needle is touching the bottom of the cuvette Adjust 3 steps up W 11 from the bottom Save adjustments y n A November 2 2003 48953054 4081 Konelab Service Manual 2 32 Adjustments Version 4 STAT positions A Phi movement Adjust dispenser needle into the middle of sample Sample disk Adjust disk that the needle is in the middle of the sample cup Y movement Press Z and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the first STAT position has been adjusted the program asks if the user wants that al
304. l 48953054 4081 November 2 2003 Version Adjustments 2 7 1 Revolver Revolver 1 position Adjust revolver slot 1straight against cuvette feeder Revolver positions 2 6 are adjusted in a similar way Revolver free position a Pusher must move freely to open position Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 8 Adjustments Version 2 Latch Latch open position When the latch is open make sure that it is below the cuvette feeder base Cuvettes must move over the latch without touching it a Latch closed position The revolver must rotate freely without hitting the latch motor axle Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 9 3 Pusher Pusher open position The pusher will automatically find out the location of the opto Adjust 1 2 mm clearance between the pusher revolver Pusher position for cuvette fetch a Insert one cuvette into the loader when command is Seen on the screen First the program will automatically adjust the distance to cuvette sensing opto For example the screen is seen text Adjusting pusher position for cuvette fetch opto detected at 74063 Compare opto value to adjustment value Adjust 4 6 steps mor
305. l other 5 STAT positions are calculated Calculate other STAT positions before adjusting them y n Choose Yes Check all STAT positions one by one that the needle goes to the middle of the cup without touching the cup bottom Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 33 5 Standard Control positions A Phi movement Adjust the dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle is the middle of the sample cup Y movement Press Z 2 and find the position when the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the ISE wash prime position has been adjusted the program asks if the user wants that all other Std Ctrl positions are calculated Calculate other Std Ctrl positions before adjusting them y n Choose Yes Check Std Ctrl sample positions C10 50 and 510 that the needle goes to the middle of the cup without touching the cup bottom Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 34 Adjustments Version 6 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle 15 the middle of the sample cup Y movement Press Z U and find the
306. lab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 96 S39VHOlS 1 8187 06 06 04619503 sos qe 9uoy en 9 lt 8 1 015 1N39V33 ee dl YOLOW Lo N Y30344 39Vuo1ls 1N3IN93S JIdNYS 28 dl 18 dl YOLOW YOLOW x HM Sch 0140 gA 53907 lt 3113A00 20020451 2 0140 5 NI SALLAANO 8913 19 7 15 3 ld lvVS Figure 3 90 Storages 30 30i Kusti 981850 981851 981860 981861 November 2 2003 48953054 4081 Konelab Service Manual 3 97 Cable Charts Version 80 som 2 8 mosas 22 MAN IU 9 GIN ASIA Yall 08 YOLOW dX 6 29 8 3 00 ASNOH Figure 3 91 Lamp house water detectors 30 30i Kusti 981850 981851 981860 981861 Konelab Service Manual 48953054 4081 November 2 2003 3 98 Cable Charts Version BATTERY 1 195
307. lculate other segment positions before adjusting them y n Choose Yes All other segment positions 2 6 are adjusted in a similar way Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 78 Adjustments Version 2 2 8 2 Mixer Sample mixer adjustment positions are General positions Cuvette positions Test mixing in cuvette Wash position 1 General positions a a a Phi drive level Adjust mixer paddle tip 4 5 mm above the measuring channel black plastic cover where the mixer moves Check position Adjust the mixer paddle tip in the left edge of the washing station and to the top surface level of the washing station Manual needle wash position Phi movement Adjust mixer paddle over the measuring channel Y movement Adjust mixer paddle tip 20 long steps above the surface of washing station Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 79 Wash position Phi movement Adjust mixer paddle to the middle of the washing position Y movement Adjust straight part of the paddle above the washing station as shown in figure below Resting position Phi movement Adjust paddle to the middle of the wash position Y movement Adjust the mixer arm 1 mm above the stick Save adjustments November 2 2003 48953054 4081
308. le Disk Sample disk adjustment positions are Segment inserting position segments 1 6 reader position segments 1 6 STAT sample inserting positions 1 5 ISE wash prime reader position STAT samples 1 5 ISE wash prime a a Segment vial inserting position segment position 1 Insert segment into the sample disk position 1 Adjust sample disk to middle of the hole in sample storage front side Barcode reader position segment position 1 Insert a segment with barcoded sample tubes into the sample disk position 1 Press b to read the segment barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle A Automatic BCR adjustment After the segment barcode reading position is adjusted the analyser will adjust the barcode reading positions automatically for all sample tubes Press t to start adjustment Accept new adjustments y n You can check the segment and tube barcode readings Press B Shift b When the first segment has been adjusted the program asks if the user wants that all other 5 segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes All other positions 2 6 are adjusted in a similar way Save adjustments
309. le error November 2 2003 48953054 4081 Konelab Service Manual 6 20 Error Messages amp Troubleshooting Version Concerning 5015 CUVETTE LOADER INITIALIZATION FAILED Konelab 60 LATCH CUVETTE MOVER CUVETTE PUSHER and 60i ROTATING UNIT e 1 Possible causes 2 An obstacle detected Remove the obstacle if it is seen in the cuvette loader Press START to continue analysis The cogged belt is broken or damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5016 KUSTI DISPENSER HIT AN OBSTACLE WHILE DISPENSING FROM TRACK Dispensing continues from the next sample e Wrong positioning of the tube The tube is directed to Possible causes check in the automation line and the user has to insert it again to the system or to Konelab 5017 SAMPLE DISPENSER SAMPLE MIXER REAGENT DISPENSER REAGENT MIXER ISE DISPENSER MA DISPENSER MIXER KUSTI DISPENSER HIT AN OBSTACLE 1 Possible causes Probe Mixer is bent Check the straightness of the probe mixer and that it has not fastened into the dispenser s mixer s cover To change the probe mixer refer to sections 6 3 5 and 6 3 6 Ref manual Perform water wash F6 in the Instrument actions window before continuing This must be definitely done when Konelab is connected to the automation conveyor An obstacle detected
310. lective opto cable 22 Extension cable 1500 23 cable 24 Thermistor cable 100 Refer to next page for figure Konelab 20 3 Opto cable 620 5 Heating cable 6 Reflective opto cable 7 Extension cable 600 13 Incubator 15 Frame measurement channel 28 Cuvette arm 38 Measuring head 46 Stepper motor 56 cable 57 Incubator heating cable 58 Thermistor cable 100 Refer to page 4 36 for figure Konelab 30 amp 20 XT 3 cable 620 5 Heating cable 6 Reflective opto cable 7 Extension cable 600 13 Incubator 15 Frame measurement channel 28 Cuvette arm 38 Measuring head 46 Stepper motor 56 PHOTO PHOTAMP cable 57 Incubator heating cable 58 Thermistor cable 100 Refer to page 4 37 for figure 840088 8400891 840076 886060 840335 840378 840691 840646 840790 840600 8406070 840302 840335 840378 840380 840612 840615 840634 886060 570114 840646 840866 840790 841772 841773 840302 840335 840378 840380 840612 840615 840634 886060 570116 840646 01124 840790 Konelab Service Manual 48953054 4081 November 2 2003 4 35 jauuDy 2188 0 1891 84 3002 10002 31925 nilvAuOw pas Z DADI DMSDD HA sy nas 303643218 Different Parts of Konelab
311. ly off turn the main power switch in the back of the analyser off If you cannot reach the main power Switch unplug the mains cable If you take the mains cable off when the low current switch is on the back up batteries of the instrument are turned on You can boot the internal PC by turning the low current switch in the stand by setting and waiting at least one minute before turning it on WARNING The lamp house can be hot Konelab Service Manual 48953054 4081 November 2 2003 Version Warnings and Recommendations Warnings 3 Recommendations for the Instrument It is highly recommended that the workstation PC is equipped with UPS uninterruptible power system to avoid problems after power failure between PC s XP operating system and database management software November 2 2003 48953054 4081 Konelab Service Manual Warnings 4 Warnings and Recommendations Version Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 1 Section 1 General 1 1 Main Parts of the page 1 2 1 2 Samples dt d Te Te eR page 1 3 1 2 1 Kon lab 20 eine nie aden ER HEP IE ERA page 1 4 1 2 2 30 E E M eM page 1 4 1 3 ReagelitS 4 5 tete page 1 5 MAS CUV EUS sass set page 1 5 1 5 Graphical User
312. m the Konelab folder in the CD IfObjectivity has not been Installing of Objectivity DB begins Press Install and Next selecting Objectivity DB installing Change Destination directory press Browse write c Vobjy press Installation asks Do you want directory to be created press Yes Press Next Press Next Press Next Installation asks Do you want to Setup to create a lock server system directory c usr spool objy Press Yes DON T reboot the PC yet choose No I will restart my computer later Press Press Exit Close the Objectivity Program Group window If CAKonelab folder does not exist install goes without questions IfC Konelab folder exists select Reinstall Konelab Press Next Choose I will restart my computer later Press Remove CD from CD drive Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 13 9 5 2 CREATE USER KONELAB Select Start gt Programs gt Administrative Tools gt User Manager Select Administrator by clicking the name with the mouse Select option never expires for password and make it the only active selection Press OK Create New user Select User gt New User Username Konelab Full name Konelab User Password Konelab Confirm password Konelab Select option Password never expires for password an
313. milar way Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 59 224 Cuvette Unit Cuvette unit adjustment positions are Pusher open position Pusher position for cuvette fetch _ touch each other Adjust pusher if needed adjustment movement Pusher open position Pusher belt gear and the loader end belt gear nearly Press pusher with fingers to see more clearly to cuvette sensing opto movement Save adjustments Pusher position for cuvette fetch First the program will automatically adjust the distance For example On the screen is seen text Adjusting pusher position for cuvette fetch opto detected at 54947 Compare opto value to adjustment value and adjust 4 6 steps more from detection point Adjustment value must be bigger Fetch a cuvette manually from feeder and check that cuvette aligns straight with cuvette arm Readjust pusher if needed Press pusher down to see more clearly adjustment November 2 2003 48953054 4081 Konelab Service Manual 2 60 Adjustments Version 225 Disk Adjustment tools needed Empty barcoded 20 ml reagent bottle Reagent disk adjustment positions are Vial inserting position Barcode reader position Vial inserting position Open vial inserting cov
314. moved to the selected incubator position E g for adjustment of measuring positions in measuring unit refer section 2 3 3 3 Dispenser needles Before the adjustment of dispensers check that the arms of them mechanically adjusted correctly November 2 2003 48953054 4081 Konelab Service Manual 2 96 Adjustments Version 2 3 3 Incubator Adjustment tools needed Cuvettes in every incubator position Take plastic cover incubator metal cover black measuring channel cover off Incubator adjustment positions are Cuvette arm positions E Cuvette position 1 Fetch manually cuvette with arm from incubator and check that the cuvette is not touching to guiding bearings Adjust incubator if needed g adjustments y n Adjust other arm positions 2 6 in similar way Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 97 234 Cuvette Unit Cuvette unit adjustment positions are Pusher open position Pusher position for cuvette fetch Pusher open position Adjust pusher belt gear and the loader end belt other to see more clearly adjustment movement gearto nearly touch each Press pusher with fingers to cuvette sensing opto movement Save adjustments Pusher position for cuv
315. mple age in hours and minutes hh mm The sample is marked Old and is not dispensed if the time is over Maximum allowed time can be 720 hours 1 month and at least it must be 1 minute Sample age concerns all samples in the segments STAT positions and coming through automated sample line Type the maximum allowed control age in hours and minutes hh mm The control sample is marked Old and is not dispensed if the time is over Maximum allowed time can be 720 hours 1 month and at least it must be 1 minute Sample age concerns all controls in the segments STAT positions and coming through automated sample line The age of controls which are in the fixed positions in the sample disk cannot be followed Type the maximum allowed calibrator age in hours and minutes hh mm The calibrator sample is marked and is not dispensed if the time is over Maximum allowed time can be 720 hours 1 month and at least it must be 1 minute Sample age concerns all calibrators in the segments STAT positions and coming through automated sample line The age of calibrators which are in the fixed positions in the sample disk cannot be followed Mark the installed wavelengths beside you can see the position in the filter wheel November 2 2003 48953054 4081 Konelab Service Manual 9 16 Installation Instructions Version 9 6 1 LIMS configuration LIMS Configuration LIMS Configuration
316. mple disk Open the cover of the analyser Refer to Figure 6 3 Take the yellow reagent cover off and lift the reagent disk with the handle In the middle of the sample disk there are six screws to open Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 45 To attach the sample disk ee Replace the six screws in the middle of the sample disk Replace the reagent disk so that the positioning pin aligns with the hole in the middle of the reagent disk Open the reagent insert cover attach the reagent cover in its position close the reagent insert cover Replace the cover 6 4 4 ISE LEAKAGE OR CLOTTING If the analyser sends a message 5062 Sample to air boundary not found ISE there can be a clot or leak in the tube or clot in the ISE dispensing needle Figure 6 4 Cover of the ISE dispenser arm CLOT IN THE TUBE Open the cover of the ISE dispenser arm The cover is hinged so 1118 easy to turn open Check visually the needle tube If there is a clot detach the needle tube from the end slice of the ISE block and the other end of the tube from the needle Rotate the tube in the fingers and press gently If necessary squeeze some ISE CALI with a syringe into the tube Check that the clot disappears Connect the tube back the other end of the tube to the end slice of the ISE block and the other end of the tube to the end
317. n a button Refer to section 3 2 7 in Ref manual The segment s status is seen beside the button n process The segment is under analyzing Ready the green line in the button The segment has been analyzed Not started a yellow line in the button The segment is in the sample disk but the barcode is not read yet n loader The segment is in the loader and can be taken away Check data a red line in the button There is unrecognised sample in the segment Refer to section 3 2 7 1 1 in Ref manual Discarded segment a red line in the button The analyzer has been unable to read segment s barcode Click the button or press F9 and further F8 F5 keys on the keyboard with F3 remove the segment and check the barcode N STAT SAMPLES Samples on the STAT positions are seen Sample identification is in a but ton The green line in the sample button means that the sample is ready to accept or report The red line means short sample Refer to section 3 2 4 in Ref manual To open the needed window for further actions Click the name on the list D F G H and K Click the button L M and N or Select the name from the list C D F G H and K and press the appropriate key on the keyboard e g F10 to open the TEST RESULTS window Press the appropriate keys on the keyboard L M and N e g F9 and further F8 F6 keys to open the SAMPLE SEGMENT window Konelab Service Manual 48953054 4081 Novembe
318. n feedback E 1 1 incen MAL 28V 1 1 1 1 1 Ethernet interface termination TEMP 2 thermistors 60i INTERNAL heatings I 2 channels MASTER ATA module floppy disk controls nodes CAN BUS 1 28V MAINS INPUT I F PHOTSIG 1 ADC POWCAN 1 28V POWER MODULE lamp control power supply monitoring mains switch chopper drive battery control control line filter CAN bus bias Salus 100 240 VAC input PHOTREF coolings 28 VDC output 28V 28V ISEAMP 1 limit switches INOUT 2 ISE 1 only in 60i digital 1 0 2 2 analog inputs liquid detection RS232 interfaces LEDS LED button etc interfaces 28V 28V RS232 Bar code readers Figure 3 1 Konelab 60 60i Cable chart Block diagram 60 60i November 2 2003 48953054 4081 Konelab Service Manual 3 6 Cable Charts Version E lol 40 TEMP 1 g ol 39 S DISPENSER UNIT CABLE CHART RACKS I 9383 70 TEMP 3 1 I mer Jeena hi ONLY IN 60i ges n 35 INCUBATOR amp lof 34 MEAS CHANNEL 5 5 33 R DISPENSER UNIT E 5 H 126 PHOTO 124 POWCAN ISPENSER Y SPENSER Y SPENSER b 82 FILTER DISK b 81 SEGMENT FEEDER R SYRINGE PFP lol 80 SAMPLE S
319. n off temperature set value and tem perature measured value Diagnosing thermistor fail and output fail November 2 2003 48953054 4081 Konelab Service Manual 7 24 Boards Version
320. n the middle of the 1 filter cover A Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 67 2 2 7 3 Measuring Positions Quit to adjustment program main menu to fetch a new cuvette to incubator position 1 refer section 2 2 2 Return back to measuring unit Measuring positions Measuring positions Instrument adjusts positions automatically Program finds cuvette cell walls starting from end of cuvette position 12 and sets the value to the middle of the cell one by one In software 5 0 X or lower Program finds cuvette cell walls starting from front end of cuvette position 1 and sets the value to the middle of the cell one by one In software 6 0 X After adjustment is seen old and new values and asked Save new values YES NO If adjustment fails it stops and gives an error message 2 2 7 4 Lamp Voltages and Gains The lamp voltages and gains are adjusted automatically during Start up A Gain values are 0 1 2 3 4 5 When gain is low the filter is good With 340 380 the gain is usually 2 or All the rest filter gains are usually 0 1 or 2 If the gain is 5 filter or lamp is getting old or beam alignment is bad or blocked A November 2 2003 48953054 4081 Konelab Service Manual 2 68 Adjustments Version 2 22 8 Dispensing Unit 2 2 8 1 Dispenser Dispenser adjustment p
321. nance Version 1 Remove the dispenser arm cover by detaching the three Allen screws on both sides and top of the cover Detach the needle tube from the syringe Detach the level detection wire from the connector in the needle 2 3 4 Detach the tube from holders at the arm 5 Open the screw at the needle holder 6 Remove the needle and replace it with a new needle assembly Note the alignment the even side of the needle assembly must be alongside with the dispenser arm so that the needle goes down properly 7 Close the screw at the needle holder 8 Connect the level detection wire to the connector in the needle assembly 9 Connect the tube to the syringe 10 Attach the tube to holders at the arm 11 Check that the needle assembly is properly in place Attach the cover to the dispenser arm The right position of the needle can be checked with F5 in Instrument actions window 12 Perform water wash in Instrument actions window to wash the needle KUSTI dispensing needle 1 Lift the KUSTI cover up 2 Detach the needle tube from the FMI pump found behind the door in front of the instrument 3 Detach the level detection wire from the connector in the needle 4 Detach the tube from holders at the arm 5 Open the screw at the needle holder 6 Remove the needle and replace it with a new needle assembly Note the alignment the even side of the needle assembly must be alongside with the dispenser arm
322. nd 60i 1208 START UP NOT ALLOWED START UP DONE Start up is possible to perform after switching on the analyser or after Stand by Start up is recommended to be done once a day 1212 START UP NOT ALLOWED CHECK WATER CUVETTES AND COVERS To perform Start up check that the distilled water container is full and the wastewater container is empty Check that covers are closed and check that there are cuvettes 1213 INSTRUMENT TYPE MISMATCH SELECT CORRECT TYPE Warning that wrong information about instrument type 20 30 60 detected Select the correct instrument type from Start Programs Instrument selection 1214 EXIT FAILED REMOVE CUVETTE FROM INCUBATOR MEANS THE INCUBATOR POSITION NUMBER Cuvette still in the incubator e g the hook has broken and the analyser has failed to exit it during Stand by or Exit cuvettes in the Instrument actions functions Wait until analysis is complete Open the analyser s and incubator s covers and remove the cuvette manually Refer to section 6 4 2 1214 EXIT FAILED REMOVE CUVETTE FROM INCUBATOR INSTR ACTIONS MEANS THE INCUBATOR POSITION NUMBER Cuvette still in the incubator e g the hook has broken and the analyser has failed to exit it during Stand by or Exit cuvettes in the Instrument actions functions Wait until analysis is complete Activate F7 Manual cuvett
323. nelab Version J OLLE UE Lz D H 2 53 19 IddAAL WIN 004014 57909886 2 0007 37925 3QHNS 1 W 3WVN IWIN 53203583415 VUAH D 78612 2519 2090988 20 78670 510509 um us 9866 tutte IWTI3 N 1331 SOLNAW um S6 5 04 fuo 411051 E SAAS 10 9 0 2110 s JDJunS uo 101 OU J U 1044 00250 21 2 2 PUD Jm 84155840 Pasiuol aq A SMW 0510 cj 120 48 11108 2 1S0 11751400 48410 18850 J31JV 77 5820445 BY UO UIDIS OU SI 11041 8408 ag ssaJd ui UIDU J PUD ej 54404 841 OS 50 SI 6 1400 au ey 1404 1501 pun 1409 8 ssu 8 1 1404 uD3 18 uibag E UO JID 84055804 uu 1400 49 JSnD 1001 PUD 51404 NO 1081 2 wood 559 ui Auo Ayquiassy 1 XdsnpAiny sof DABBISOA D V 88801101 4001815104 SZ zzz 3111201 y D uas4nuuaspn nis4npjundgoda 1 4001 ajo ulyjotuid uaau solay 19118 0009150410 nf njunaurd sow Dyof 46 050 14105 DA 0 Du Aajuu 50184 00 10018088 DU SI UIIIA uaap uaiso u pini 7 oisynoyundoda ajo 915501 18118 01 00350451 1100191514410
324. nelab Service Manual 48953054 4081 November 2 2003 3 78 Cable Charts Version BATTERY 1 K195 BATTERY 2 POWCAN POWER UNIT Figure 3 72 Batteries 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 3 79 Cable Charts Version 8 senes ITI DIES vam s wen d s OLdX NVOMOd Od NNS3LNI OL H3MOd ualsvi Od NNH3INI 18VHO TEV BST 06 OE 4689 03 TANVd NVOMOd YO LOANNOO Sng NYO NIVIA 305530044 I13NSBHI3 994 AddO14 OYIN ASIA 9lqe9 Dd NYOMOd Figure 3 73 Internal PC master 30 30i Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 80 2 318VO 86 30001000 SAWN BOVE sume wun 00 wien 66 60 02
325. nelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 15 C 5 2 o 2 z ol Jo 5 ol lo 2 ol Jo SC C c 2 2 ol Jo b 2 ol lo CX C 2 2 5 ol Jo c ea Gon 85555 4 2 a d T a L m 1 C lt 5 ol 10 gt lt gt Figure 7 10 THE LAYOUT 1 9 November 2 2003 48953054 4081 Konelab Service Manual 7 16 Boards Version 7 8 MOTOR3 The MOTORS board is an intelligent motor control board for one stepper motor Its micro controller fulfils specified commands received from master via CAN bus CAN bus and power wired and pcb id number selected via motherboard Interface for 3 optical or other limit switches OPB 980 series one 2 channel incremental opto encoder for position feedback purposes e g HEDS 5000 series or interface for liquid surface detector board SURF 1 Motor control characteristics SW controlled motor drive basic use bipolar two phase drive Motor types Stepper motors Motor range 2 100 W up to
326. ng the point 8 Test wash November 2 2003 48953054 4081 Konelab Service Manual 2 114 Adjustments Version 2 Cuvette positions Cuvette cell 1 upper position Cuvette cell 1 position Cuvette cell 12 position Adjustment tools needed cuvettes incubator positions 1 and 6 Use function 9 Fetch new cuvette to incubator instead of putting cuvettes manually into positions A a Cuvette cell 1 upper position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator so that needle is in the middle of the cuvette cell 1 Y movement Adjust the needle tip 1 mm under the cuvette top surface Cuvette cell 1 position Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 1 Incubator Adjust incubator so that needle is in the middle of the cuvette cell 1 Y movement Press Z to find the position when the needle is touching the bottom of the cuvette Adjust 3 steps W from the bottom Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 115 Cuvette cell 12 position a Incubator position 1 Phi movement Adjust dispenser needle to the middle of the cuvette cell 12 Y movement Press Z to find the position when the needle is touching the
327. ng4 17 and ring5 1 are adjusted in a similar way When all positions in the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes All other segment positions 2 6 are adjusted in a similar way Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 36 Adjustments Version 2 1 6 4 Sample Mixer Sample mixer adjustment positions are General positions Cuvette positions Test mixing in cuvette Wash position 1 General positions Phi drive level position Paddle check position Manual needle wash position Wash position Resting position Phi drive level Adjust mixer paddle tip 4 5 mm above the sample dispensing channel where the mixer moves Note that mixer does not touch the wires on dispensing channel Check position Adjust the mixer paddle tip in the left edge of the washing station and to the top surface level of the washing station Manual needle wash position Phi movement Adjust mixer paddle to the middle of the sample dispensing unit 227 long steps from wash position Y movement Adjust mixer paddle tip 20 long steps up from surface of the washing station Konelab Service Manual 48953054 4081 November 2 2003
328. nical obstacle Check if some obstacle can be found Refer to section 6 4 2 Perform water wash in the Instrument actions window before continuing Damaged opto opto cable or damaged fuse in the motor driving board or damaged motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service 5007 INCUBATOR INITIALIZATION FAILED Possible causes 1 Cuvette remained in the cuvette path Check the incubator Refer to section 6 4 2 Perform water wash in the Instrument actions window before continuing The cuvette arm cogged belt is broken or damaged opto opto cable motor driving board Reboot the instrument Refer to section 6 4 1 If problem persists call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 19 Concerning Konelab 30 301 5007 FILTER DISK INITIALIZATION FAILED Damaged opto opto cable motor driving board or Possible causes mechanical obstacles for the movement e g loosen filter Reboot the instrument Refer to section 6 4 1 If problem persists call service 5008 CARD NOT FOUND This error message is for Konelab 20 Instrument stays Not in use status Loose contact in cable broken CAN card inside the Possible causes workstation s PC Call service 5009 CUVETTE ARM
329. nics in the CAN bias block pulls the CAN bus to a proper recessive state when no node transmits a dominant signal and provides protection against transient over voltages Thanks to the separate CAN bias block the CAN nodes themselves do not need an arrangement usually a system of pull up and pull down resistors to effect the recessive state bus voltages POWCAN3 PCCANI CANnode node ID 124 IDO ID I ID 126 for Master t CAN bias 1210 1210 The network is a single master based system where the master node sends commands to other network nodes All nodes are constantly listening to the message traffic and intercept messages based on the 11 bit CAN message identifier included in every CAN message There may be up to 127 different nodes in the system besides the master node itself Each node has an ID number node ID range 0 126 of its own This node ID forms a part of the CAN message identifier By including the node ID in the message identifier the master is able to address each network node node ID separately Konelab Service Manual 48953054 4081 November 2 2003 Version Boards 7 5 7 1 2 CAN Timing The CAN bus in Konelab operates at a bit rate of 615 4 kbit s This bit rate corresponds to the bit time of 1 625
330. not reuse the cuvettes November 2 2003 48953054 4081 Konelab Service Manual 1 6 General Version 1 5 Graphical User Interface 1 5 1 General Features Note This window is only for instructions you cannot find it in the software You can open the list of the window items e g tests samples reagents same as F4 These buttons are in every window Window title gt gt gt gt id or window title 9 02 Main Results Reagents window gemma Fields to display data Buttons to press Table Text field title Text fiel Some id 42313 21116 Info field Fields to edit data 999 Info field Select or edit value Edit value 5 STD1 M 1234 567 Selection button 1 z 4 Select value 3 R Fields to give values to the table a eserved sample position El 3 CONTROLI 1234567 Selection buttons Color Info box Selection list Several Be Alarm 2LISTITEM Warning 3LISTITEM ALISTITEM Buttons Sele Warning 5LISTITEM 6LISTITEM rican 7LISTITEM SLISTITEM 9LISTITEM 1OLISTITEM F3 FA Fs gt Fe t gt F8 Function is Show Change Activate Change Show more allowed selection list window analyser window functions All active functions have a black text The function is activated by clicking with the mouse left button over the b
331. nt cover off Lift the segment disk up and To attach the disk Locate the segment disk into the disk compartment so that the positioning pin aligns with the hole in the middle of the segment disk Open the STAT insert cover attach the segment cover in its position close the STAT insert cover Set the cal ctrl disk cover its position REAGENT DISK To detach the disk Take the cover away Lift the reagent disk up To attach the disk Attach the reagent disk into the disk compartment so that the positioning pin aligns with the hole in the middle of the reagent disk Open the reagent insert cover attach the reagent cover in its position close the reagent insert cover November 2 2003 48953054 4081 Konelab Service Manual 6 44 Error Messages 8 Troubleshooting Version 6 4 3 2 Konelab 20 REAGENT DISK To detach the reagent disk Take the yellow cover away Lift the reagent disk up with the handle To attach the reagent disk Locate the reagent disk into the disk compartment so that the positioning pin aligns with the hole in the middle of the reagent disk Open the reagent insert cover attach the reagent cover in its position close the reagent insert cover Figure 6 3 When detaching the sample disk in Konelab 20 open the whole dispensing cover There is a bearing rod to keep the cover up SAMPLE DISK To detach the sa
332. nto contact with it The potential of each ion selective electrode is measured against the reference electrode The potential difference is developed at the electrode membrane This potential in mV is read and amplified sequentially It should reach the steady state stage within a given time interval If the measurement does not stabilise in an allowed time the measurement is repeated once In case of repeated instability an error message is given November 2 2003 48953054 4081 Konelab Service Manual 1 22 General Version Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 1 Section2 Adjustments 2 1 Adjustments of Konelab 60 page 2 3 2 1 1 General asa page 2 3 2 1 2 How to Start Adjusting 0 page 2 4 2 1 3 Unit eR page 2 6 21 4 Incubator page 2 11 2 1 5 Reagerit page 2 13 2 1 5 1 Cuvette Arm 40422 12202 2 13 2 1 5 2 DISK a comete page 2 14 2 1 5 3 Reagent Dispenser page 2 15 2 1 5 4 Reagent Mixer page 2 20 2 1 6 Sample Unit cede page 2 23 2 46 1 C Velte Arm ERE ERE page 2 23 2 1 6 2 Sample 5 5 EA page 2 24 2 1 6 3 Sample
333. nual Functions for the user service actions e g to order water blank and ISE prime and to remove cuvettes Adjustment and test programs for Service Engineers Refer to section 3 12 in Ref manual Functions to check water blank measurements wavelength by wavelength Refer to section 3 13 in Ref manual Maintenance checking table The user is reminded to perform tasks after the given time period Refer to section 6 1 in Ref manual After the preventive maintenance done once per year it is recommended to perform accuracy measurements to check the condition of instrument Results of these measurements are seen in this window Refer to section 6 4 in Ref manual Accuracy measurements are done with the accuracy solution kit Authority measures values of these solutions Lot dependant factors affecting accuracy result calculations are given in this window Refer to section 6 4 1 in Ref manual Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 17 16 Operation Principle 1 6 1 Photometric Measurement INCUBATOR 20 cuvette positions OPTION 240 reaction positions ISE MODULE MIXING AND WASHING ISE a j SAMPLE 99 wr TRANSPORT LINE KONELAB lt 4 4 gt SAMPLE TRANSPORT 9 84 samples 6 STAT samples 40 standards and controls Buffer segment
334. o the middle of the filter position with the adjustment program After that the instrument is driving the filter wheel into its empty position Adjust the light spot so that the fiber bundle is seen in the middle of it refer to Figure below Adjustment is done with the horizontal and vertical screws in the lamp assembly Light spot Fiber bundle Close the door of the lamp house and the panel of the instrument November 2 2003 48953054 4081 Konelab Service Manual 5 10 Maintenance Version 5 4 2 REPLACING INTERFERENCE FILTERS 365 nm 420 nm 520 nm 800 nm optional Black 450 nm Empty d 480 nm 420 nm 520 nm 800 nm optional 700 nm 510 nm 620 nm 540 nm 575 nm Figure 5 3 Interference filters are attached to the filter wheel The wheel is in front of the lamp compartment The wheel positions are numbered from to 15 The lamp voltage is adjusted automatically during Start up The values of lamp voltages and signal and reference gains are seen in the window Check water blank Refer to section 3 13 in Ref manual Possible gain values are 0 1 2 3 4 5 When the gain is low the filter is good With 340 the gain is usually 3 or 4 When 5 the filter or lamp or focus is blocked or getting old and must be changed With 380 the gain is usually 2 or 3 With all the rest filters 1 2 or 3 Sometimes even 0 The lamp voltage is 0 when the filter position is empty Change
335. of the needle CLOT IN THE NEEDLE To remove a clot push a piece of metal wire through the needle Perform Stand by to wash the needle If the problem persists change the needle The needle packet includes also the needle tube Refer to section 6 3 5 Ref manual November 2 2003 48953054 4081 Konelab Service Manual 6 46 Error Messages amp Troubleshooting Version 6 4 5 RECOVERING FROM Konelab DATABASE FAILURE Symptoms of possible Konelab database failure After starting the Konelab program DB error messages in the main window of Konelab for example No test data RH DB error dialogs when entering for example the Test definition window no data from DB displayed Repeating Konelab program crashes or malfunction this does not always imply a DB failure Follow the list until the database works 1 Restore the latest automatic DB backup The Konelab DB backup is done automatically every time the user selects Clear daily files This will mean loss of data changed after previous Clear daily files Exit the Konelab program Select Rescue saved DB from Start Programs Konelab Database Management Restart the Konelab program 2 Restore backup done by Save DB or Save DB to CD Save DB to diskette Restore saved DB or Restore DB from CD or Restore from diskette See previous 3 Reinstall Konelab DB files and Konelab default
336. om the left side of the block to the needle and from the right side of the block to the connector of the tube which leads to the syringe to the FMI pump in the Konelab 20 Turn the cover of the ISE dispensing arm back Check that it is not pressing the tubes Define which electrodes are in the block Open the ISE Electrodes window and select which electrodes are in the block The ISE test has to be defined in the Test definition window Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 23 Install ISE Calibrator The place for the bag Luer lock to connect ISE Calibrator 1 to the tube coming from the ISE dispensing pump Figure 9 14 ISE Calibrator is in a foil bag which minimizes evaporation Connect the tube of ISE Calibrator solution 1 to the tube coming from the ISE dispensing pump Connection is made turning the Luer lock to the counterpart Hang the bag on the hooks in the gate placed on the left side of the instrument In case the instrument has the KUSTI module the gate is in front of the instrument After changing the bag ask calibration in the Calibration QC selection window After that the ISE calibrator 1 can be fetched by Reagents F4 Add ISE CALI Give ISE requests check calibration Once ISE Calibrator solutions are in place to define the positions of Calibrator solutions 2 and 3 go to the Cal Ctrl definition window and Start
337. on Adjustments 2 57 Good to know instrument adjusts Syringe zero position automatically refer section 2 2 9 Fetch new cuvette to incubator position is recommended to use when a cuvette has to be moved to the selected incubator position E g for adjustment of measuring positions in measuring unit refer section 2 2 6 3 A Dispenser needles Mixer paddle Before the adjustment of dispensers and mixer the arms of them have to be adjusted mechanically so that dispenser needles go to their checking points Refer to checking points under Needle checking points are the following Dispenser The right edge of the sample side s washing station ISE dispenser The left edge of the washing station KUSTI dispenser The right edge of the washing station Mixer The left edge of the washing station November 2 2003 48953054 4081 Konelab Service Manual 2 58 Adjustments Version 2 2 3 Incubator Adjustment tools needed a cuvette in every incubator position 1 6 take plastic cover incubator metal cover and black measuring channel cover off Incubator adjustment positions are Cuvette arm positions Cuvette arm position 1 Fetch manually cuvette with arm from incubator and check that the cuvette is not touching guiding bearings Adjust incubator if needed Release cuvette back to incubator and fetch again Other Cuvette arm positions 2 6 are adjusted in a Bk si
338. ons Phi movement Adjust dispenser needle to the middle of sample cup Sample disk Adjust disk so that the needle is in the middle of the sample cup Y movement Press Z to find the position when the needle is touching the sample cup bottom Adjust 2 steps up W f1 from the bottom Check in all STAT sample positions one by one the needle goes to the middle of the cup without touching the cup bottom Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 125 6 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle to the middle of sample cup Sample disk Adjust disk so that the needle 15 the middle of the sample cup Y movement Press Z 1 to find the position where the needle is touching the sample cup bottom Adjust 3 steps up W 11 from the bottom Cup position 3 is adjusted in a similar way Tube bottom level in the position 11 e Press 2 to find the position where the needle is touching the tube bottom Adjust as many steps up W from the bottom as reasonable This adjustment is carried out with customers typical tubes November 2 2003 48953054 4081 Konelab Service Manual 2 126 Adjustments Version When positions in the first segment has been adjusted the program asks if
339. ons 2 to 11 can be adjusted separately Cuvette cell positions in incubator position 6 are adjusted in a similar way Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 73 3 Reagent positions A Reagent disk position cups Phi movement Adjust dispenser needle to middle of the bottle neck Reagent disk Adjust disk so that the needle is in middle of the bottle neck Y movement Press 2 to find the position when the needle is touching the bottom of the bottle Adjust 4 steps up W f from the bottom Positions 12 23 and 35 Check Y movement 4 steps up from the bottom Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 74 Adjustments Version 4 STAT positions A Phi movement Adjust dispenser needle to the middle of sample Sample disk Adjust disk so that the needle is the middle of the sample cup Y movement Press Z to find the position when the needle is touching the sample cup bottom Adjust 2 steps up W fl from the bottom When the first STAT position has been adjusted the program asks if the user wants all other 5 STAT positions to be calculated Calculate other STAT positions before adjusting them y n Choose Yes Check all STAT positions one by one that the needle goes to the middle of the cup without
340. ording to samples Samples can be selected with or without patient Without patient means that the patient name is neither seen in the Sample entry window nor reports Select if the result archive is used or not If archive is taken out of use the data of it is lost When archive is taken into use it is recreated automatically Konelab Service Manual 48953054 4081 November 2 2003 Version Installation Instructions 9 15 Default sample type Default reference class CD RW drive Reporting type Print packing Response included Special report in use Report outside result Max sample age Max control age Max calibrator age Filters in use Position Select the default sample type used in Sample Patient entry Select the default reference class used in Sample Patient entry Select the drive which writing CD is using Select if reporting is manual or automatic Select if the report s results are packed or not YES NO If Yes is selected the report includes more than one patient s sample s test s results in one page If No is selected one report page includes only one patient s sample s test s results Select if the response is included in reports or not Select if you use the special configured report Yes or the default one No Select if the outside result is reported as a limit symbol e g Low limit or as a exact value Type the maximum allowed sa
341. ositions are 1 General positions Phi drive level position Needle check position Manual needle wash position Wash position Extra wash position Resting position Reagent wash position Reagent extra wash position 2 Cuvette positions 3 Reagent positions 4 STAT positions all 6 5 Standard Control positions all 40 6 Segment positions Outer ring position 10 for all 6 segments Inner ring position 3 for all 6 segments Sample tube in position 11 for the segment position 1 7 KUSTI segment positions 8 Test wash 1 General positions Bc Phi drive level position Adjust dispenser needle tip 2 3 mm above the cuvette loader incubator cover where the dispenser moves Needle check position needle check position is over the right edge of the sample side washing station Adjust the needle tip to the washing station top surface level Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 69 a a Manual needle wash position Phi movement Adjust needle to the middle of the resting position Dividing partition p Wash position 4 Resting position Extra wash position Wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W
342. ot the instrument Switch off the mains by turning mains key to the OFF position at the rear of the analyser Switch the analyser Konelab KUSTI equipped with the low current switch Switching off In case you have Konelab KUSTI and you cannot reach the main power switch at rear of the analyser open the left front door and locate the low current switch turn it in the stand by setting d unplug the mains cable to turn the power totally off When the low current switch is in the stand by setting only the boards of analyser and the internal PC are powered off Ifyou take the mains cable off when the low current switch is on the back up batteries of the instrument are turned on Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 41 NG The low current switch does not turn power totally off PAN WARNING SWITCH DOES NOT TUR POWER TOTALLY OFF K REFER TO MANUAL THE MAIN POWER sw ANALYZER ks You can boot the internal PC by turning the low current switch in the stand by setting and waiting at least one minute before turning it on Switching on With Konelab KUSTI open the left front door locate the low current switch and turn it ON D To get the analyser working both the low current switch and the main power switch at the rear of the analyser must be on November 2 2003 48953054 4
343. ous may come from contact problems in the CAN connector of one node from very heavy communication many arbitrations or from a disturbing node Especially when status LEDs indicate DC LOW or DC HIGH it is good to measure the voltages of CANA and signals by multimeter Normally CANA is about 2 9V and about CANB 2 1V Short circuits to ground are easy to find this way In many fault conditions CAN communication is possible with an increased amount of errors However if any fault is observed some action must be taken November 2 2003 48953054 4081 Konelab Service Manual 7 26 Boards Version 1 13 SURF1 SURF1 is a board on the dispenser arm intended for liquid surface detection It utilises a method where a capacitance change causes amplitude modulation in the RC circuit to which the dispenser needle belongs The capacitance change is caused by the needle hitting the liquid surface thus facing a different dielectric constant The analog signal is conducted to the MOTOR3 board where it is converted to digital Functions of the board include liquid surface detection of the dispenser arm for sample reagent and washing connection for the measurement thermistor and heating resistor for ISE dispenser arm temperature control dispenser arm safety switch interface
344. owed time E g faulty cable electronic malfunction or wrong Possible causes initialisation data Check the cable connection If the problem persists call service 4408 ERROR WHEN DOING DATABASE OPERATION LIMS Warning about internal software problem in the database Analysis continues If the problem persists restart the workstation Refer to section 6 4 1 4414 LIMS TYPE MISMATCH BETWEEN LIMS PROCESS AND KONELAB INI er To continue using the Konelab program first exit from it by selecting F8 F3 in the Management window Then select the correct LIMS process from Start Programs lims selection Finally start the Konelab program again by clicking the konelab icon 4999 LIMS ERROR MESSAGE u u MEANS THE ERROR NUMBER Software problem Analysis continues Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 17 6 3 2 ERROR MESSAGES COMING FROM THE INSTRUMENT S PC 5 INTERNAL PC 5001 INTERNAL DATA ERROR INTERNAL PC Software error in the internal PC Another error message details the actual problem e g needle error 5002 INTERNAL PC ERROR USED MUCH TIME The analyser has fallen behind the timetable It recovers automatically 5003 INTERNAL PC ERROR CANNOT SEND CAN MESSAGE The internal PC cannot get the message to the board Analysis will stop gt 1 Softw
345. oxorsnny 9 227076 26 1 IG 00 Idd L ON ueejpini janny Konelab Service Manual Version Different Parts of Konelab 4 13 4 3 Connector Panel Konelab 60 840372 p840373G F1 Circuit breaker 511952 51 Power switch 521521 XP1 Mains inlet 540017 2 Ethernet cable 840716 Refer to next page for figure Konelab 30 840858 p840859C 51 Power switch 521521 XP1 Mains inlet 540017 2 Ethernet cable 840716 Refer to page 4 15 for figure Konelab 20 841378 p841393B F1 Circuit breaker 511952 51 Power switch 521521 XP1 Mains inlet 540017 2 Ethernet cable 841432 Refer to page 4 16 for figure November 2 2003 48953054 4081 Konelab Service Manual Version November 2 2003 5 Wi p 1 cce 7 m 66 6090 uL 82160787 6 NIQ VIN 682129 766 6050 u mes m da 09 qejouoy 55 661806 mem seen IH dsu 6611282 ble 11661218 pied usepeins main 4 8664 2060 gss 4 efoyyied 2129 ef ELA 666806 8 161711 Apes p 0002 60 82 eso Apes 9 wor zoozoo PLEA sog
346. p Troubleshooting 6 13 2323 MISSING KUSTI WASHING SOLUTION Warning to the user Stand by procedures continues Next time before Stand by procedure insert Washing solution bottle in KUSTI wash position beside the sample disk Refer to section 2 5 Ref manual 2324 INTERNAL DATA ERROR This is only for service information 2998 ERROR MESSAGE FROM UNDEFINED PROCESS 2999 RESPONSE HANDLER ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 1 4 USER INTERFACE 3 UI 3002 FULL MESSAGE QUEUE DETECTED Ul 3003 MESSAGE QUEUE STAYS FULL UI 3004 CANNOT OPEN MESSAGE QUEUE UI Software s internal communication error Restart the workstation Refer to section 6 4 1 3011 CALCULATION ERROR ZERO DIVIDER UI 3012 CALCULATION ERROR LOG FROM NEGATIVE UI 3013 CALCULATION ERROR TOO HIGH EXPONENT UI Warning that the incorrect initial value for a calculation has been detected The calculation cannot be done E g calibration is not successful and test s automatic acceptance is changed to manual 3021 DATABASE LOCK ERROR Ul LE Internal software problem to handle the database Restart the workstation Refer to section 6 4 1 3022 ERROR WHEN DOING DATABASE OPERATION Ul Warning about internal software problem in the database Analysis continues If the problem persists restart the workstat
347. position when the needle is touching the sample cup bottom Adjust 3 steps up W from the bottom Cup position 3 is adjusted in a similar way Tube bottom level the position 11 Press 2 and find the position when the needle is touching the tube bottom Adjust as many steps up W from the bottom as is reasonable When the first segment has been adjusted the program asks if the user wants that all other 5 segment positions are calculated Calculate other segment positions before adjusting them Choose Yes Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in disk position 1 Save adjustments Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 35 7 KUSTI segment positions A Ring5 1 0 Ring4 WPP Cup 17 Ring3 35 Ring2 Cup 53 Ringl Cup 73 E Phi movement E Adjust the dispenser needle into the middle of the 1 cup position 73 Sample disk Adjust disk that the dispenser needle is in the middle of the ring 1 cup position 73 Y movement Press Z 2 and find the position when the needle is touching the bottom Adjust 3 steps up W 1 from the bottom Ring2 cup 53 ring3 cup35 ri
348. positions in the first segment has been adjusted the program asks if the user wants that all other positions are calculated Calculate all other positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one that the needle goes into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in segment 1 Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 48 Adjustments Version 7 KUSTI segment positions Ring5 Ring4 Cup 17 B ng3 4 Cup 35 Ring2 Cup 53 Ringl Cup 73 Phi movement Adjust the ISE dispenser needle into the middle of the ring 1 cup position 73 Sample disk IE Adjust disk that the ISE dispenser needle is in the middle of the ring 1 cup position 73 Y movement Press 2 and find the position when the needle is touching the bottom Adjust 3 steps up W from the bottom Ring2 53 ring3 35 ring4 17 and ring5 1 adjusted a similar way When all positions the first segment has been adjusted the program asks if the user wants that all other segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes All other segment positions 2 6 are adjusted in a similar way Save adjustments y n Konelab Service M
349. prior to start analysis This will fill the tubes with distilled water and at the same time you can check the tightness of the tube connections and that there are no air bubbles in the tubes after replacing them Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 17 5 4 6 5 Konelab 20 Uu Figure 5 8 The place of the ISE washing pump in Konelab 20i Konelab 201 includes two FMI pumps and one conventional pump ISE Washing pump for outside washing of the ISE dispensing arm needle Inside of the ISE Washing pump cover is a short yellow ismaprene tube Refer to section 5 4 6 4 Replacing ISE tubes to replace it November 2 2003 48953054 4081 Konelab Service Manual 5 18 Maintenance Version Konelab 60 and Konelab 30 Figure 5 9a The places of pump tubes in Konelab 60i P1 ISE dispensing pump is used to transfer a sample and ISE Calibrator solution 1 to the ISE block and after measurement to the waste P2 Washing pump is used for outside washing of the ISE dispensing arm needle P3 Washing pump is used to wash the sample mixer P4 Washing pump is used to wash the reagent mixer Washing pump tubes P2 P3 and P4 are yellow ismaprene tubes and they have lilac bridges ISE dispensing pump tube P1 is a transparent PVC tube and it has grey bridges Konelab Servic
350. puwa 1 9 III PYD O Jend 8000 7106 x loN 9 341 37870 4 OL SNOLLO3NNOO HOLOW Figure 3 35 Motor 60 60 Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable Charts 3 40 z 1 81870 666064 666062 area mom USHC 66609 wise YM 109 09 089009 amawa dl O O 9 7 gr ndsiqS or 2538 gaN31 00 351 OL cdN31 LANL uosee or m dN31 SLNINNYLSNI 3N0X 5349 2838 S 534 2538 QN9SV3N November 2 2003 Figure 3 36 Temp 60 60 Kusti 48953054 4081 Konelab Service Manual 3 41 Cable Charts Version AW EET AES 010 4 1 3189 m 666020 co ES 66609 wis 109 09 qejouox SOUYW dAV1 30101 0140 8 eouaJojoJ 3331OHd 1 jeufis 510 aen Bore sees Qe 9UOM ESSERE Figure 3 37 Photo 60 60 Kusti Konelab Service Manual 48953054 4081 November 2 2003 Version Cable
351. r 2 2003 General Batch entry Configuration LIMS configuration Management User management Restrictions Messages Profile definition Reagent definition Reagent disk n Reigen 4 Reference class definition Reports LIMS connection Sample disk Sample Patient entry Patients Sample list Sample Patient results Sample segment Pending requests Sender definition Calibrator amp Controldefinition Calibration parameters Calibration results Calibration QC selection 1 5 5 Brief Description of Windows Functions to give test requests for a batch of samples Refer to section 3 2 2 3 in Ref manual In the Configuration window the user can see e g the installed wavelengths In addition the user can e g define the criterion for data entering sample or patient change the default sample type used in Sample Patient entry define the printing type manual or automatic and connect the ISE unit on and off Refer to section 3 8 in Ref manual The used laboratory information management protocol is defined Refer to section 3 8 1 in Ref manual Functions to stop the instrument immediately and to clear the daily files and simultaneously to save accepted QC results to the cumulative data Refer to section 3 6 in Ref manual Functions to set user levels on and change passwords Refer to section 3 7 in Ref manual Functions to determine different user levels Refer to sec
352. r cable Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service e Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 37 12008 PELTIER OVERCURRENT s s MEANS COOLING OBJECT SAMPLE OR REAGENT DISK Broken Peltier or cable Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 12009 POWCAN NODE ERROR BATTERY LOADING Damaged cables the battery or damaged POWCAN Possible causes board Reboot the instrument Refer to section 6 4 1 If problem persists call service 12011 POWCAN NODE ERROR WRONG COMMAND 12012 POWCAN NODE ERROR ILLEGAL PARAMETER Software problem Perform Start up If the problem persists reboot the instrument Refer to section 6 4 1 12013 POWCAN NODE ERROR CAN BUS VOLTAGE 12014 POWCAN NODE ERROR CAN BUS VOLTAGE Warning about a voltage error in the CAN bus Reboot the instrument Refer to section 6 4 1 If problem persists call service 12015 BATTERY VOLTAGE IS TOO LOW A power failure has occurred and the instrument is er Possible causes working with batteries The voltage of batteries is too low Analysis is stopped in a controlled manner Wait until the mains have returned Reboot the instrument Refer to section 6 4 1 Batteries are charged automatically 12016 PELTIER W
353. r to section 6 3 2 Ref manual 3 Broken PHOTSIG or PHOTREF or PHOTO boards or cables Reboot the instrument Refer to section 6 4 1 If problem persists call service 8023 PHOTOMETER WARNING NO SIGNAL The warning that no signal detected for some request e g the absorbance is so high The result is turned to manual acceptance 8024 Software problem Reboot the instrument to section 6 4 1 If problem persists call service PHOTOMETER ERROR ILLEGAL CONFIGURATION 8025 Software problem Perform Start up PHOTOMETER ERROR ILLEGAL COMMAND November 2 2003 48953054 4081 Konelab Service Manual 6 30 Error Messages amp Troubleshooting Version 8026 PHOTOMETER ERROR INNER AD CONVERTER The PHOTO board is broken Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 8027 PHOTOMETER LAMP IS BROKEN Replace lamp Refer to section 6 3 2 Ref manual 8028 PHOTOMETER ERROR NEGATIVE REFERENCE RESULT cge 1 Wrongly installed lamp Possible causes Check the installation Refer to section 6 3 2 Ref manual 2 Broken lamp Replace the lamp Refer to section 6 3 2 Ref manual 3 Broken PHOTSIG or PHOTREF or PHOTO boards or cables Reboot the instrument Refer to section 6 4 1 If problem persists call service 8100 PHOTOMETER ERROR CAN MESS
354. rd Count the steps from side to side and set the adjustment to the middle A Automatic BCR adjustment After the segment barcode reading position is adjusted the analyser will adjust the barcode reading positions automatically for all sample tubes Press T to start adjustment When the automatic adjustment has been made new and old values are seen on the screen and asked Save new values y n You can check the segment and tube barcode readings Press B Shift b When the first segment has been adjusted the program asks if the user wants that all other 5 segment positions are calculated Calculate other segment positions before adjusting them y n Choose Yes Note All other positions 2 6 are adjusted in a similar way Save adjustments STAT sample inserting position With cover on insert a sample tube into the STAT sample position 1 Adjust disk if needed Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 63 m reader position Insert barcoded sample tube into the STAT sample position 1 Press b to read the sample tube barcode If reading is OK no beep is heard By adjusting the disk find the both ends of the reading area until beep sound is heard Count the steps from side to side and set the adjustment to the middle When the STAT sample position 1 has been adjusted the program
355. re 4 16 Konelab 30 amp 20 Cuvette loader 840512 November 2 2003 48953054 4081 Konelab Service Manual 4 26 Different Parts of Konelab Version 4 5 Dispensing Drive Unit Konelab 60 amp 30 amp 20 840000 p840001F 5 Dispensing arm holder 840006 24 Opto cable 620 840302 25 Stepper motor 570114 Refer to next page for figure Konelab Service Manual 48953054 4081 November 2 2003 4 27 Different Parts of Konelab Version U 0418 0110108 1401100 SIDDWIOU UDD DIDA JDIOA DI 40019449 0 141350 1511011 4004 Po ener D em drive unit 840000 ispensing D Figure 4 17 Konelab 60 amp 30 amp 20 Konelab Service Manual 48953054 4081 November 2 2003 4 28 Different Parts of Konelab Version 46 Driving Unit Konelab 60 amp 30 840046 840047 11 cable 620 840302 12 Encoder unit 840058 Refer to next page for figure Konelab 20 841360 p841361B 2 Encoder unit 840058 3 Opto cable 620 840302 11 Stepper motor 570118 Refer to page 4 30 for figure Konelab Service Manual 48953054 4081 November 2 2003 4 29 Different Parts of Konelab Version 4 SNDDWIOU UD panne SINIY IddAAl
356. re the user must EXIT from the Konelab program in the Management window The database can be confused if restore is made when the Konelab program is running Saving can be done here or in the Management window in the Konelab program Saving restoring means that both routine database and patient archive are saved either to hard disk or to CD refer to section 10 2 1 1 Only routine database can be saved to restored from a diskette It is recommended to clear the daily files before saving the routine database to a disk Otherwise saving can be very slow and demand space too much For the Management window refer to section 3 6 in Reference manual The detailed instructions of functions in the Konelab Database management menu are in the read me file Save database Takes a backup of the current database and patient archive on hard disk Save database to CD Takes a backup of the current database and patient archive on CD Save database to diskette Takes a backup of the current database to a diskette in drive a This overwrites the previous database in diskette if there is one Restore saved database Restores the latest database backup taken with Save database if there is one Restore database from CD Restores the database backup from a CD Restore database from diskette Restores the database backup from a diskette in drive a Creates automatically a new patient archive Note that it deletes the old one Restore default database R
357. reference electrode Check the electrode pin and change if needed Refer to section 9 6 2 Ref manual 6 Damaged reference electrode Change a new reference electrode Refer to section 6 3 8 Ref manual 7 Damaged ISEAMP ISE board or cable Reboot the instrument Refer to section 6 4 1 If problem persists call service 9010 ISE NODE ERROR MEASUREMENT TIMEOUT Electronic or software problem Possible causes When Running message has disappeared press START to continue If the problem persists reboot the instrument Refer to section 6 4 1 In case rebooting is not helping call service 9011 9012 ISE NODE ERROR WRONG COMMAND ISE NODE ERROR ILLEGAL PARAMETER Software problem Perform Start up the problem persists reboot the instrument Refer to section 6 4 1 9013 9014 9015 9016 ISE NODE ERROR SELFTEST ISE AD GROUND ISE NODE ERROR SELFTEST ISE AD REFERENCE ISE NODE ERROR SELFTEST LIQUID DETECTOR ISE NODE ERROR SELFTEST LIQUID DETECTOR Damaged 5 ISE board Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 9024 ISE NODE ERROR ILLEGAL CONFIGURATION er Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshoo
358. rmistor set reagent tray K30 60 840629 Peltier thermistor set sample tray K30 60 840705 Surface detector diluent 888114 CABLES Ground wire 500mm 840551 Ethernet Can cable workstation konelab 984045 Extension cable for motor 700mm 841154 Extension cable for motor 200mm 841411 Extension cable for opto 200mm 841408 Extension cable for opto 1500mm 840691 Heat cable meas disp channel K20 30 60 840335 thermistor not included Heat cable inkub K20 K30 840866 thermistor not included Temp3 Foil resistor cable inkub disk K60 840333 thermistor not included ISEAMPI ISE3 840342 Mixer arm motor3 840346 Opto reflective 840378 Opto dispense tilt 840338 Opto mixer 840348 Opto cable 620mm 840302 Opto wide cable 600mm 840417 Surfl motor3 canbias K20 841394 Surfl motor3 K30 K60 840344 Surfl motor3 temp3 ISE 840340 Thermistor 150mm 840847 Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 13 BOARDS Connection board 1 6 Connection board 1 8 CANBIAS INOUT3 ISE3 ISEAMPI MOTOR3 PHOTO REFI PHOTO SIGI POWCAN 3 SURF1A TEMP3 ACCESSORIES Lubrication oil silicon Silicon paste Lithium grease 200g 840961 840956 841342 840362 840358 840357 840364 840356 840354 840355 840361 840359 840363 752312 585202 981614 November 2 2003 48953054 4081 Konelab Service Manual 8 14 Spare Parts amp Consumables Vers
359. ror Messages Coming from the Instrument s nodes page 6 26 6 3 3 1 80 1 oie Ur tete dea page 6 26 6 3 3 2 es eee erue page 6 27 0 3 3 3 Photo 8 Ud na page 6 28 6 3 3 4 SE page 6 31 6 3 3 5 10 page 6 33 6 3 3 6 TEMP gt TI Sent page 6 34 6 3 3 7 POWCAN 2 6 36 6 3 4 Error Messages coming from page 6 39 6 4 Remedy ProCedures cio oct page 6 40 6 4 1 Restarting the Workstation and booting the instrument page 6 40 6 4 1 1 To restart the 5 page 6 40 6 4 1 2 To reboot instrument page 6 40 6 4 2 Removing a Cuvette from the page 6 42 6 4 3 Attaching the Sample Reagent page 6 43 6 4 3 1 Konelab 60 and 0 page 6 43 6 4 3 2 IKonelab 20 eite Een o e ded page 6 44 6 4 4 ISE Leakage or Clotting eem page 6 45 6 4 5 Recovering from Konelab Database
360. rs 5 6 Linearity of photometer 340 nm Temperature check Absorbance 1 0 000 Factor T1 23 2200 Absorbance 2 0 493 Factor T2 27 4812 Absorbance 3 1 489 Absorbance 4 1 981 Absorbance 5 2 488 F2 Fo Save Cancel Accuracy changes changes results Accuracy measurements are done with the accuracy solution kit Authority measures values of these solutions Lot dependant factors affecting accuracy result calculations are given in this window Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 1 Section6 Error Messages amp Troubleshooting 6 1 page 6 3 6 2 Checking Messages 11 u page 6 4 6 3 Error Messages noe ee e ete page 6 6 6 3 1 Error Messages coming from the Workstation page 6 6 6 3 1 1 Messages from the analyser messages to the analyser page 6 6 6 3 1 2 Time cann page 6 7 6 3 1 3 Response Handler page 6 9 6 3 1 4 User Interface itenim itera enata page 6 13 6 3 1 5 Laboratory Information Management System page 6 15 6 3 2 Error Messages Coming from the Instrument s PC page 6 17 6 3 3 Er
361. s The process identification which sent the message Error nbr The number which identifies the error Error id The data of the event place the identification of the unit the position and serial number of the board the number of the file and the line in the file Parameters Parameter number Status Status number To print messages Activate F5 to print messages With F8 F5 you can print the last page of messages To remove the message Activate F2 to accept and remove the selected message from this window and from the Main window Activate 4 to accept and remove all messages seen in the window Activate F8 F3 to delete all messages from the database November 2 2003 48953054 4081 Konelab Service Manual 6 6 Error Messages amp Troubleshooting Version In case the instrument is switched off and the message 105 appears no action is necessary 6 3 ERROR MESSAGES 6 3 1 ERROR MESSAGES COMING FROM THE WORKSTATION 6 3 1 1 MESSAGES FROM THE ANALYSER MESSAGES TO THE ANALYSER 0 TRAREC 2 FULL MESSAGE QUEUE DETECTED TRAREC 3 MESSAGE QUEUE STAYS FULL TRAREC CANNOT OPEN MESSAGE QUEUE TRAREC 5 NO FREE MESSAGE BUFFER AVAILABLE TRAREC 6 INTERNAL MESSAGE BUFFER ERROR TRAREC Software s internal communication error Restart the workstation Refer to section 6 4 1 101 INSTRUMENT HAS BEEN CLOSED 102 CANNOT SEND PACKET TO INSTRUMENT 103 WRONG PACKET S
362. s blinking and remains green the user can insert the STAT sample Konelab Service Manual 48953054 4081 November 2 2003 Version General Cal Ctrl sample disk cover C The cuvette loader e When the green LED LC is on the user is allowed to open the cuvette loader cover e When the red LED is on the user must NOT open the cover because the analyzer is transporting the cuvettes between the cuvette loader and the cuvette storage or the cuvette storage is full D The reagent insert cover The LED LD red light starts to blink when the user opens the reagent insert cover The analyzer turns a free position to the reagent insert position AFTER the LED stops blinking and remains green the user can insert the reagent November 2 2003 48953054 4081 Konelab Service Manual 1 10 General Version 1 5 3 2 Konelab 20 E The segment Stat insert cover Inserting the segment The procedure to insert segment into Konelab 20 must be started from the workstation select F2 either in the Sample Patient entry window or in the Segment window Segment NOT in instrument Segment id Ready total requests 0 15 6 2 E ov UH 3 POIROT H 4 HDLLDLCa 010 44 _ Shortsample F2 H H FA F6 F7 Insert Remove Select Remove all segment segment segment samples The LED LE starts to blink red light The analyzer turns a free position to segment
363. se between the plate and rollers November 2 2003 48953054 4081 Konelab Service Manual 5 4 Maintenance Version 5 2 MAINTENANCE WINDOW F8 F7 F8 F7 Maintenance Maintenance Wash tubes Change ISE tubes Change diluent and wash tubes Change lamp Change syringes Change dispensing needles Change mixing paddles Change drain and waste tubes Accuracy testing Wash distilled water container Check cleaness of segments Patients Results Reagents Main Who 360 360 360 360 360 360 01 12 1999 24 11 1999 7 01 12 1999 24 11 1999 7 Comment F1 F2 F3 Mark Save Cancel performed changes changes F5 Fe gt gt Change Instr Management interval actions The Maintenance window is provided with the checking table of the maintenance procedures The maintenance operations are seen in the order of urgency Information seen in the Maintenance window The exclamation mark reminds that the time to perform the maintenance task is already over Operation Description of the maintenance task to be done Next The date for the next maintenance operation Performed The date when operation has been performed Interval The interval of the operation in days Who The name of the person who performed the task Comment Any comment concerning operation Select the maintenance operation Activate F1 to mark the task performed Give your name and any
364. section 3 4 4 in Ref manual Functions to define tests quality control parameters for manual qc and routine qc Refer to section 4 5 in Ref manual Functions to define tests Tests general parameters are given in this window Refer to section 4 1 in Ref manual Functions to define the test flow i e the parameters for reagent and sample dispensings for dilution incubation and measurement Additional mixing can also be defined Refer to section 4 2 in Ref manual Function to define which electrodes is used Refer to section 4 3 in Ref manual Functions to see the results of the tests Unaccepted results can be accepted rejected or rerun The user has access to the TEST RESULTS window from every window Refer to section 3 3 1 in Ref manual Functions to enter results for tests analyzed by other instruments to provide fully collated patient reports Refer to section 3 2 6 1in Ref manual Result archive includes sample and control results Refer to section 3 9 in Ref manual Calibration archive includes old accepted calibrations Refer to section 3 9 1 in Ref manual Reagent lot archive includes information of used reagent lots Refer to section 3 9 2 in Ref manual Both daily and cumulative number of accepted and rejected requests of samples calibrators and controls are seen test by test Refer to section 3 10 in Ref manual Functions to format the patient sample or test report Refer to section 3 11 in Ref ma
365. service 10009 IO NODE u ERROR WRONG COMMAND Software problem Press Start to continue If the problem persists reboot the instrument Refer to section 6 4 1 November 2 2003 48953054 4081 Konelab Service Manual 6 34 Error Messages amp Troubleshooting Version 10010 IO NODE u ERROR AD CONVERTER TIMEOUT 1 Software electronic problem Possible causes Reboot the Instrument Refer to section 6 4 1 If problem persists call service 10024 IO NODE u ERROR ILLEGAL CONFIGURATION Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service 10 100 IO NODE u ERROR CAN MESSAGE OVERFLOW Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 10999 IO NODE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 3 6 TEMP 11 means the board 11001 TEMP NODE u ERROR INCORRECT NODE TYPE number Closes connection to the instrument cge The board is in a wrong position or the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 11002 TEMP NODE u ERROR INNER AD CONVERTER The TEMP board is broken Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 11
366. sing unit 2 15 long steps from edge of the washing station November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a a a Wash position Move the needle over the dividing partition Y movement Press Z and find the position when the needle is touching the dividing partition Adjust 3 steps up W 1 from the partition Phi movement Adjust back to the middle of the wash position Extra wash position Phi movement Adjust to the middle of the extra wash position Wash position Y movement adj value is used in Extra wash position Resting position Dispenser arm is adjusted 1 mm above the stick Adjust the Phi movement to the middle of the resting position Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 17 2 Cuvette positions Cuvette cell 1 upper position Cuvette cell 1 position Cuvette cell 12 position e Insert cuvette into the reagent arm if there is not already Cuvette cell 1 upper position Phi movement Adjust dispenser needle to the middle of the cuvette cell Cuvette arm Adjust arm that needle is in the middle of the cuvette cell 1 Y movement Adjust the needle tip 1 mm under the cuvette top surface Cuvette cell 1 position Phi movement Adjust dispenser needle to t
367. sion Boards 9dX LdX dX me Rl ol amp z3 979 BI o Ee jc ej SC URS MEE a S 2 089 e lt gt co eL 3 80 51445 452 S e 5 5 EH EF 70 5 2 e v8 55 A R y gt 5 15 52 gt 15 5 758 SS mos 964 921 973 993 288 ped 598 193 5 73 5 16 888 298 09 87 ES 054 82 lt 2981 198 85 673 658 you 12 CREE QE ECKE 1 S A ZS bra iso 65 m 1 052 da 1 868 5 142 I g I 5 L 022 N 5 95 gt 1 LI 19205 cem eO 2 t zc N TE 2 Y I LC 1 1 1 gt gt I Sur ejes EDS TER 221222 2 2 elele cle elle 4 OSS en ISS
368. st 2 steps up W from the bottom When the first STAT position has been adjusted the program asks if the user wants all other 5 STAT positions to be calculated Calculate other STAT positions before adjusting them y n Choose Yes Check all STAT positions one by one the needle goes to the middle of the cup without touching the cup bottom Save adjustments November 2 2003 48953054 4081 Konelab Service Manual 2 110 Adjustments Version 6 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle to the middle of sample cup Sample disk Adjust disk so that the needle is the middle of the sample cup Y movement Press Z to find the position when the needle is touching the sample cup bottom Adjust 3 steps up W from the bottom Adjust Cup position 3 in a similar way Bc Tube bottom level in the position 11 Press 2 to find the position when the needle is touching the tube bottom Adjust as many steps up W from the bottom as is reasonable This adjustment is carried out with customers typical tubes When the first segment has been adjusted the program asks if the user wants all other 5 segment positions to be calculated Calculate other segment positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one the needle go
369. t KUSTI INSTRUMENT ACCURACY TESTING KIT Accuracy Solution kit Accuracy test procedure description 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe pe 2 pes 2 pes 1 pe 1 pe 1 pe 2 pes 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe 1 pe Konelab Service Manual 48953054 4081 November 2 2003 Version Spare Parts amp Consumables 8 11 8 10 ADJUSTING TOOL SET FOR KONELAB Ordering code 886655 includes one piece of the following items Crosshair cuvette code 891792 for meas sample reag unit arm mechanical height adjustment Metal cuvette code 830413 for cuvette arm incubator cuv loader mechanical adj Feeler gauge 0 1 0 2 mm code 886650 between incub cuv loader backwall and cuvette Cuvette loader mechanical adjusting tool code 841170 for Konelab 60 601 Reflecting opto adjustment tool code 841270 November 2 2003 48953054 4081 Konelab Service Manual 8 12 Spare Parts amp Consumables Version 8 11 Recommended parts of service pack for all Konelab models Including ISE and KUSTI models tubes needles paddles syringes etc not included See accessories amp consumables list PARTS Cuvette arm K20 K30 840634 Cuvette arm K60 840076 DC motor CHOPPER 840460 Feedback sensor with holder 840020 Motor latch K60 840396 Motor mixer K30 K60 840367 Optical fiber 1200mm K20 K30Kusti 841353 Peltier the
370. t position Cuvette loader position Insert cuvette without to the loader The adjustment is valid when you can hardly move the feeler gauge 0 1mm from the space between the cuvette rear end and the loader wall Incubator position The adjustment is valid when you can hardly the feeler gauge 0 1 mm from the space between the cuvette rear end and the incubator wall November 2 2003 48953054 4081 Konelab Service Manual Adjustments Version a Cuvette exit position Adjust position 4 long steps 1 5 toward incubator and save adjustments Remove cuvettes without hook from loader incubator positions 1 and 6 Insert cuvette to incubator position 1 and enter the Cuvette arm menu In exit position press the adjustment key A until you find the position where the cuvette will drop to the waste compartment Adjust 30 steps more key A or 3 long steps shift 1 from the dropping point 2 2 7 2 Filter Disk Beam Alignment a a When filter disk beam alignment is selected the instrument first drives the filter wheel into its empty position 15 Adjust the light spot over the fiber bundle refer to figure below Adjustment is done by the adjustment screws in the lamp assembly Light spot Fiber bundle Filter wheel filter position 1 Adjust filter wheel that the lamp beam is i
371. tal collar Now metal clips should be wide If not spread the metal clips by moving them slightly outward up to the notches as shown in Figure 5 2 Then place the assembly into the lamp compartment so that the notch on the metal collar aligns with the positioning pin in the compartment wall Simultaneously with other hand release the metal clips Check that they will return to the original locations After changing the lamp perform function F1 Start up Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance Screw for vertical adjustment Notches Lamp socket Metal clips Screw for horizontal adjustment Figure 5 2 The assembly attached with the metal clibs the metal clibs obened when removing the and released when assembling a new The lamp is pre focused and normally does not need to be adjusted In case the following messages appear you need to adjust the focus of the lamp Poor water blank Not enough light Before adjusting make sure that these messages do not come because of bubbles in the fluidic circuit or dirty in cuvettes If adjustment is needed it is done in the Instrument actions window F8 F5 Adjustment program 3 Measuring unit 2 Filter disk beam alignment When filter disk beam alignment is selected the instrument 15 first driving the filter wheel to its first position Adjust the beam of the lamp int
372. the RS 485 driver outputs makes the recessive and dominant state voltages equal and at the optimum of 0 9V The lines of the CAN bus are protected against over voltage transients by the transient absorbers D16 D17 and the diodes D5 D8 This provides sufficient protection to the system against a live board insertion with wrong order of cable connectors However the board whose connectors are changed in wrong order is out of protection Power Supply The CANBIAS3 board is powered by a single supply voltage From this voltage the board generates all other internal voltages it needs November 2 2003 48953054 4081 Konelab Service Manual Version Boards 7 6 3104 7 SS Fre JUU Q 5 8V13NO3 Blas Ee Eos E m m Ds sn 190 42 2 m r gg 259 BS Odi oa ran Sra sva BB 695 169 El B 592 ND essere rasa ss ear 0 2 PE ge a 923 65 20 E oa 243 13 41 1 5 lt selle November 2 2003 48413448 4172 Figure 7 1 THE COMPONENT LAYOUT OF CANBIAS3 48953054 4081 Revisiotarran paikka juotospuolella Place for revision sticker on the solder side Konelab Service Manual Version Bo
373. the needle assembly is properly in place Close the cover of the ISE dispenser arm The right position of the needle can be checked with F5 in Instrument actions window 10 Perform water wash F6 in Instrument actions window to wash the needle November 2 2003 48953054 4081 Konelab Service Manual 5 16 Maintenance Version 5 4 5 REPLACING MIXING PADDLES Figure 5 7 When replacing mixing paddles in Konelab 60 open the whole dispensing cover There is a bearing rod to keep the cover open In Konelab 30 is only need to open the upper cover The mixing paddle is fastened with screw Open the screw There is no need to open the mixing arm s cover Assemble new mixing paddle Fasten the screw 5 4 6 REPLACING TUBES Liquids in the tubes should move smoothly and the tube connections should be airtight Permanent flatness especially in the pump tubes are not allowed If the tubing shows signs of deterioration e g colour changes it must be changed Recommended changing interval for pump tubes and diluent and wash tubes is twice a year Drain and waste tubes are recommended to change once a year Some guidelines when changing the tubing Remove the distilled water container Perform twice Water wash in Instrument actions to remove the liquids from the tubing before changing After changing replace the distilled water container Perform twice Water wash F in Instrument actions
374. the reagent disk is needed to open in Konelab 60 and 30 It is fastened with screws In Konelab 30 also the back panel is needed to open to put the mixer waste tube in its place November 2 2003 48953054 4081 Konelab Service Manual 5 26 Maintenance i 1 I 34 7 washing Sample station washing station Sample amp Tube connector reagent disk Ma Waste container Figure 5 21 The places of drain and waste tubes in Konelab 201 Tube connector Sample amp reagent disk 1000 E I 1000 Waste ISE Washing staton 0 1 1 1150 bod gt Semplewashingstation lt 700 Figure 5 22 Drain and waste tubes 984071 Konelab 20i Install new tubes using the help of the old ones Connect the new tube to the old one using a fitting the end in the wastewater container and draw the old tube so that the new tube follows Detach the old tube from the new one and discard the old tube Set the new tube into the fitting and put tube connector in its place Konelab Service Manual 48953054 4081 November 2 2003 Version Maintenance 5 27 5 4 6 4 REPLACING ISE TUBES ISE d
375. the user wants all other segments to be calculated Calculate all other positions before adjusting them y n Choose Yes Check all segments positions 3 and 10 one by one needle goes into the middle of the cup without touching the cup bottom Tube bottom level is adjusted only once in segment 1 Save adjustments y n 2 3 11 Saving and Restoring Adjustment Values 2 3 11 1 Saving Adj Values to Floppy Disk 1 Exit Konelab software 2 Insert formatted floppy disk to the workstation floppy drive 3 Save adjustment files Start Programs Konelab Instrument management save adjustments 4 Remove the floppy disk from the drive 2 3 11 2 Restoring Adj Values from Floppy Disk 1 Exit Konelab software 2 Insert floppy disk containing adjustment values to workstation floppy drive 3 Restore adjustment files Start Programs Konelab instrument management restore adjustments 4 Remove the floppy disk from the drive Konelab Service Manual 48953054 4081 November 2 2003 2 127 Adjustments Version Konelab Dispenser Arms 2 4 SWAY 8 5 09 9819007 HO 5 908 015 J su dsip aides 1esuedsip juofeo Jesuedsip 35 Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 128 SWAY AHSNAdSIC 8 06 4819403 JO SNOLLOY AIG 96 015
376. ting 6 33 means the board number 9100 ISE NODE ERROR CAN MESSAGE OVERFLOW Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 9999 ISE NODE ERROR MESSAGE u MEANS THE ERROR NUMBER Software problem Analysis continues 6 3 3 5 INOUT 10 10001 IO NODE u ERROR INCORRECT NODE TYPE Closes connection to the instrument cge The board is in a wrong position or the board has been Possible causes configured wrong Reboot the instrument Refer to section 6 4 1 If problem persists call service 10002 s COMMUNICATION ERROR 10003 TIMEOUT 10004 965 COMMUNICATION ERROR The barcode reader is broken or damaged cable Possible causes connection or cable or IO board Reboot the instrument Refer to section 6 4 1 If problem persists call service 10006 IO NODE u ERROR BARCODE READER CONFIGURATION Software problem Reboot the instrument Refer to section 6 4 1 If problem persists call service 10007 IO NODE u ERROR ILLEGAL PARAMETER Software problem Press Start to continue If the problem persists reboot the instrument Refer to section 6 4 1 10008 IO NODE u ERROR SENSOR SELFTEST Some sensor 18 giving a poor signal for a moment Software problem Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call
377. tion 4 10 in Ref manual Detailed information from the messages is seen Refer to section 8 2 Functions to define the profiles Refer to section 4 7 in Ref manual Functions to give the reagent data Refer to section 3 1 3 in Ref manual The status of all reagents in the reagent disk is seen in this window The user has access to the REAGENT DISK window from every window Refer to section 3 1 1 in Ref manual Functions to define reference classes Refer to section 4 8 in Ref manual Functions to report the results manually Refer to section 3 5 in Ref manual Functions to manually ask requests or send results online Refer to section 3 5 1 in Ref manual The status of all segments and patient samples on board is seen in this window Refer to section 3 2 8 in Ref manual Functions to give sample patient data and test requests The criterion for the data entering sample or patient is defined in the Configuration window The user has access to the SAMPLE PATIENT ENTRY window from every window Refer to section 3 2 2 in Ref manual A brief preview of all samples is seen in this window Refer to section 3 2 9 in Ref manual Functions to see the results of samples patients The unaccepted results can be accepted rejected or rerun Refer to section 3 3 2 in Ref manual The status of sample segment with all 14 positions is seen Refer to section 3 2 7 in Ref manual Pending requests and the time estimation for analyzin
378. to the method and usual reference ranges used in the laboratory November 2 2003 48953054 4081 Konelab Service Manual 9 26 Installation Instructions 3 QC PARAMETERS QE parameters GLUC HK 4 ERES Samples Results 6 Reagents Main YES z Real Manual qc in use YES Routine qc in use Acceptance Manual Interval Request 20 Additional condition Reagent vial changed Control 50 Control Mean sp 1 54 03 1 1 5 4 03 2 2 173 1 2 C2 173 1 Control Mean sp Control Mean sp Requests within Rules in use Requests within Rules in use 1 gl sD 2 2 8D 1 sD 2 2 SD 1 2 F F4 gt D fr gt F8 Select Test Calibr JQC CaliCtrl more test definition selection definition Select Manual qc in use Yes Select Routine QC in use Yes Define Interval as requests or time like 2 00 2 hours Introduce for both quality control types Control Mean value SD Rules Konelab Service Manual 48953054 4081 November 2 2003 Version Workstation Software 10 1 Section 10 Workstation Software 10 1 u u yi he tee ete t Sh page 10 3 10 1 1 Contents of the CAKonelab page
379. touching the cup bottom Save adjustments Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 75 5 Standard Control positions A Phi movement Adjust the dispenser needle to the middle of sample cup Sample disk Adjust disk so that the needle 15 the middle of the sample cup Y movement Press Z to find the position where the needle is touching the sample cup bottom Adjust 2 steps up W from the bottom When the ISE wash prime position has been adjusted the program asks if the user wants all other Std Ctrl positions to be calculated Calculate other Std Ctrl positions before adjusting them y n Choose Yes Check Std Ctrl sample positions C10 50 and 510 the needle goes into the middle of the cup without touching the cup bottom Save adjustments y n November 2 2003 48953054 4081 Konelab Service Manual 2 76 Adjustments Version 6 Segment positions A Cup position 10 adjustment Phi movement Adjust the dispenser needle into the middle of sample cup Sample disk Adjust disk that the needle 15 the middle of the sample cup Y movement Press Z U and find the position when the needle is touching the sample cup bottom Adjust 3 steps up W from the bottom Cup position 3 is adjusted in a similar way Tube bottom level
380. tra wash position Resting position Dispenser arm is adjusted 1mm above the rubber Adjust the Phi movement to the left side of washing station Save adjustments y n Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 Sample transfer line position A a KUSTI dispenser sample transfer line position Phi movement Adjust KUSTI dispenser needle into the middle of the sample tube in the sample transfer line Y movement is not saved This adjustment is made first to move dispenser over the sample transfer line without any danger of breaking the needle KUSTI dispenser sample transfer line position Phi movement Adjust KUSTI dispenser needle into the middle of the sample tube in the sample transfer line Y movement Press 2 and find the position when the needle is touching the tube bottom Adjust as many steps up W from the bottom as is reasonable Konelab Service Manual November 2 2003 48953054 4081 2 52 Adjustments Version 3 KUSTI segment positions A Ring5 Cup 1 0 2 Cupl7 Ring3 35 Ring2 2 Cup 53 Ringl Cup 73 Phi movement Adjust the KUSTI dispenser needle into the middle of the ring 1 cup position 73 Sample disk Adjust disk that KUSTI dispenser needle is the middle o
381. trument Refer to section 6 4 1 If problem persists call service 5026 NODE u SENT A WRONG MESSAGE MEANS THE BOARD NUMBER Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 5027 NODE u DID NOT BOOT MEANS THE BOARD NUMBER Closes connection to the instrument Reboot the instrument Refer to section 6 4 1 If the problem persists for the same board call service 5028 SAMPLE DISPENSER SAMPLE MIXER REAGENT DISPENSER REAGENT MIXER ISE DISPENSER MA DISPENSER MIXER KUSTI DISPENSER HIT AN OBSTACLE CORRECTED AUTOMATICALLY Automatically performed correction This is seen when Show all messages is on in the Messages window 5029 NODE u DID NOT RESPOND MEANS THE BOARD NUMBER Closes connection to the instrument Reboot the instrument Refer to section 6 4 1 If the problem persists for the same board call service Konelab Service Manual 48953054 4081 November 2 2003 Version Error Messages amp Troubleshooting 6 23 5035 SAMPLE DISPENSERI SAMPLE REAGENT DISPENSER REAGENT ISE DISPENSER KUSTI DISPENSER INITIALIZATION FAILED 1 Anobstacle detected Possible causes Remove the obstacle Perform water wash in the Instrument actions window before continuing Water wash must be definitely done when Konelab is connected to the automation
382. ur e Konelab 30i has the ISE unit which raises the throughput up to 480 tests hour e Konelab 20 which throughput is up to 200 photometric tests per hour e Konelab 20i has the ISE unit which raises the throughput up to 380 tests hour The ISE unit combines the direct measurement K and electrolytes with a sample volume as low as 50 ul Li Ca and pH are offered as option for Konelab 60 and 30 117 for Konelab 20 Konelab 60 and 30 can be connected to the laboratory automation for direct sample dispensing from the conveyor to the analyzer The instrument workstation has fully graphical user interface software The software provides reliable control over the analyzing process and gives easy access to advanced functions Main Parts of the Analyzer Figure 1 1 Konelab the selective chemistry analyzer for in vitro diagnostic purposes A Segment loader E Cuvette waste compartment B Sample disk F Wastewater and distilled water containers C Cuvette loader G Optional interface for the automated sample transport line so called KUSTI module D Reagent disk Konelab Service Manual 48953054 4081 November 2 2003 Version General 1 3 A Segment STAT sample loader B Reagent disk C Cuvette loader D Cuvette waste compartment E Wastewater and distilled water containers Figure 1 2 Konelab 20 the selective chemistry analyzer for in vitro diagnostic purposes 1 2 Samples Samples are inserted in
383. use Dirty cuvette bad quality of a cuvette Possible causes Empty the cuvette loader and reload it carefully with clean Konelab cuvettes Restart analysis 5021 CUVETTE JAMMED IN LOADER 1 Cuvettes not properly placed in the loader Possible causes Open the cover of the cuvette loader Empty the loader manually Refill it 3 Damaged cuvette the loader Remove damaged cuvette 4 Damaged cuvette in the incubator Remove damaged cuvette Refer to section 6 4 2 5022 INSTRUMENT ADJUSTMENT FILE ERROR Closes connection to the instrument cge Corrupted adjustment file Possible causes Reboot the instrument Refer to section 6 4 1 If problem persists call service 5023 NODE u SENT WRONG DATA u MEANS THE BOARD NUMBER Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 November 2 2003 48953054 4081 Konelab Service Manual 6 22 Error Messages amp Troubleshooting Version 5024 INTERNAL PC IS OUT OF MEMORY Software problem Press Start to continue If problem persists reboot the instrument Refer to section 6 4 1 5025 TEMPERATURE OUT OF RANGE SAMPLE REGISTER REAGENT REGISTER MEASUREMENT CHANNEL INCUBATOR ISE BLOCK SAMPLE CHANNEL REAGENT CHANNEL Broken thermistor thermal resistor thermistor cable Possible causes Reboot the ins
384. use Print packing YES 340 2 Response included NO 365 4 Cuvette exit limit 11 Specialreportin use 380 3 Max water blank SD 0 002 Report outside result Limit 405 nm 5 Reagent disk check NO zj 450 nm 6 Automatic start NO 480 7 510 nm Data criteria Sample with patient Max sample age hh mm 720 00 8 540 nm 10 Result archive 5 control age hh mm 720 00 iv 575 nm 11 Default sample type Serum Max calibr age hh mm 720 00 Iv 600 nm 12 Default reference class None 620 nm 13 CD RW drive E 5 660 9 Iv 700 nm 14 F2 Save Cancel changes Max water blank SD Reagent disk check Automatic start Data criteria Result archive in use gt gt Report LIMS formats config Information seen in the CONFIGURATION window The instrument type Konelab 60 30 20 is seen Connect ISE unit on or off Changing demands rebooting The maximum number of unused cuvette cells before the cuvette is allowed to discard The maximum allowed limit for water blank standard deviation Select if the reagent disk is checked or not YES NO when the analyser is booted The reagent data is read and the volume checked when Yes is answered Connect automatic start on yes or off No Select if the data is entered and automatically reported according to patients or acc
385. using Molex 90142 90142 008 CGrid III dual row 1 EMI ferrite Steward 28B0562 200 28B0562 200 Kitagawa RI 14 28 6 RI 14 28 6 2 terminal CGrid III Molex 90119 AWG22 24 90119 2110 female crimp 3 cable sleeve D7mm lenght 550mm 4 motor Step Syn TYPE 103 540 26 DC 4V 0 6A 1 8DEG STEP ent korjattu 5 ohje Connection corrected added 12 10 99 _ JHen N HW MFILMI MUUTOS REVISIONS PVM DATE DRAWN APPR MFILM Konelab LIITTYY ASSOCIATES PIIRT DRAWN 05 08 99 JHen LEHTI SHEET ASSOCIATES 841459 KORVAA REPLACES SYRINGE MOTOR cable TARK CHECKED 05 08 99 JHen HYV APPR 05 08 99 JPR onus RUISKUN MOOTTORI kaapeli O 48414720 2 CLASSIF 4112 Figure 4 33 Konelab 20 Syringe motor and cable 841459 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 55 Johtimet kierret n tai palmikoidaan l ys sti ennen liittimen laittamista Wires must be twisted or plaited together slackly before putting the connector housing SYRINGE MOTOR OPTO XJ1 crimp connector housing Molex 90142 65 90142 006 CGrid III dual row 1 EMI ferrite Steward 2880375 300 28B0375 300 Kitagawa RI 11 18 5 RI 11 18 5 2 terminal CGrid III Molex 90119 90119 2121 loose female crimp 90119 0121 reel 90119 2122 loose 90119 0122 reel optical switch OPB943W51 OPB943W51 b Jatkojohdot poistettu Extens
386. utton in the window or by pressing the function key 12 on the keyboard Functions which cannot be used are shown grey 1 Coloured labels Yellow Warning e g the volume of reagent is below the alarm limit Green User actions are needed e g results are waiting for acceptance Red Alarm e g the cuvette loader is empty Blue Information e g the analyzer s status 2 Fields to display data This data cannot be edited 3 m to edit data Type the value to the field or select the value from the ist 4 Group of buttons Select several items 5 Buttons to press Click the button to open the window for further actions The coloured line gives an additional information e g segment button with a green line means that the segment has been analyzed Clicking the button opens the sample segment window Konelab Service Manual 48953054 4081 November 2 2003 Version General Moving in the window from the field to another To move from the field to another Click the left mouse button Or press enter or tabulator To move backwards press shift and tabulator at the same time Selection from the list and from the table Clicking the left mouse button or moving the cursor with the arrow keys on the keyboard and pressing Space bar selects an item from the list and from the table When you select the same list table item again the item becomes unselected Symbol in the window 2
387. uyqa sasa page 4 40 Konelab 60 amp 30 amp 20 840120 4 9 Reagent Storage 4 42 Konelab 60 amp 30 840173 410 Sample Storage tme e page 4 44 Konelab 60 amp 30 840184 4 10 1 Segment 2 2 22 44200 4 46 Konelab 60 4 30 840024 4 11 Sample amp Reagent 4 48 November 2 2003 48953054 4081 Konelab Service Manual 4 2 Different Parts of Konelab Version Konelab 20 841521 4 11 1 Reagent Cooling page 4 50 Konelab 20 841489 4 12 Syringe Unit eie em page 4 52 Konelab 60 amp 30 840133 Konelab 20 841459 24 13 14 d dca AD eat page 4 57 Konelab 60 Konelab 30 Konelab 20 Konelab Service Manual 48953054 4081 November 2 2003 Version Different Parts of Konelab 4 3 4 1 Arms 4 1 1 Dispensing Konelab 60 30 6 SURF TILTOPTO cable 180 26 Ground wire D531 27 SURF MOTOR cable 29 Ground wire 500 Refer to next page for Figure Konelab 20 8 TILTOPTO cable 80 11 MIXMOTOR cable 23 SURF TILTOPTO cable 180 25 Ground wire D531 26 SURF MOTOR cable 29 Ground wire 500 Refer to page 4 5 for figure 840293 p840294E 840338 831687 840344 840551 841326 p841327D 840348 841396 840338 831687 841394 840551 November 2 2003 48953054 4081
388. w The transceiver bus signals A and B are connected through protective 30 W series resistors to the CAN bus connector At this point the CAN bus signals are labelled CANA and CANB A comparator in the receiver section of the RS 485 transceiver monitors the A and B pins and outputs the received signal at the R pin as digital data low high to the receive pin RXO of the CAN controller The receive pin RX1 of the CAN controller is held at a constant voltage RX1 1 4 V providing a reference voltage to the receive input comparator of the CAN controller The CAN signal representation at different points is given in the following tables November 2 2003 48953054 4081 Konelab Service Manual 7 4 Boards Version The node itself is sending a CAN message Logic 1 R and RX0 RS 485 CAN bus state transmitter voltages Dominant or 1 0 lt RX1 Enabled CANA lt CANB 0 EN 1 A 0 B 1 Recessive 0 1 gt 1 Disabled CANA gt CANB or 1 EN 0 The node is receiving a CAN message from another node in the CAN network Logic TX1 R and 0 RS 485 CAN bus state transmitter voltages Dominantor 0 0 RXO lt RX1 Disabled CANA CANB 0 0 Recessive 0 1 RX0 gt RX1 Disabled CANA gt CANB or 1 EN 0 In a CAN network the CANA and CANB signals of each node are parallel connected to a twin cable as shown below The network cable is terminated by 121 W resistors at both ends Special electro
389. w STAT sample remove one STAT sample from the sample disk in the Sample entry window when analysis is not in progress 2309 CORRUPTED ERDATA TXT RH Erdata txt includes error messages Restart the workstation Refer to section 6 4 1 If the problem persists reinstall the software for the workstation 2310 NO VALID CALIBRATION Ask calibration in the Calibration QC selection window After calibration has been accepted requests are analysed automatically 2312 DUPLICATE SEGMENT ID u MEANS THE SEGMENT S ID NUMBER Analyser is removing the last inserted segment Insert samples into a new segment November 2 2003 48953054 4081 Konelab Service Manual Error Messages amp Troubleshooting Version 2313 ANEW SEGMENT DETECTED BY INSTRUMENT MEANS THE SEGMENT S ID NUMBER The user is informed about a new segment Analysis continues 2314 UNKNOWN REAGENT VIAL FOUND IN POSITION u MEANS THE REAGENT S POSITION E g the user has changed a new reagent disk and the ce Possible causes analyser couldn t read the barcode or the reagent data has not been given but the analyser detects the presence of a reagent Open the reagent insert cover and take the vial away Check that the reagent s data is OK in the Reagent definition window Check the barcode Insert the reagent again into the analyser 2315 REMOVE SAMPLE SEGMENTS MANUALLY E
390. wan asta UI 106 06 9819007 mun qe SUO MEZ L TERT us SNOW AS 8 SHyGNIL ado 5 cane aqpan 4415 1 25 oauns E 2 ILLI Saag auns eberqs u que 28 ON 9 xepeq cz Do 140 APE ez Quod atez O a TWLN08 541004 TWLN09 0 9 sburpu MIQO U gt TELA e o 88864 7 X vIT 8T Lu sburpu Hg 5 NF ry VOY 8 L u r5 9 srux u r5 eruw uearb 9 6 9 lt 9 Buero E gym gym E ay pay gympa 4 PAI 539 A88 SOON vIZL VT 69 4 0099 VE 0099 92 WHT STO 90 YOLVALOV AVANT ZOGHXONOS 20 5 20 5 ZOSHONOS dVOSu d uz O qe uod 01770 61106 eu uro dum qe 0112 61106 Hzmo uuoo d WM DIM pa D D 8000 27106 W 5 HIS 2 OL SNGQ LOSNNOO HOLON 8 L ebuero aru WA SUM 9
391. without any gap Konelab Service Manual 48953054 4081 November 2 2003 Version Adjustments 2 99 n Cuvette exit position Adjust cuvette arm 4 long steps 1 5 toward incubator and save adjustments Remove metal cuvettes from incubator positions 1 and 6 Insert normal cuvette into incubator position 6 and start to adjust cuvette arm again from menu In exit position press the adjustment key A until you find the position where the cuvette will drop to the waste compartment Adjust 30 steps more key A or 3 long steps shift from the dropping point Save adjustments y n 2 3 5 2 Filter Disk Beam Alignment When filter disk beam alignment is selected the instrument will first drive the filter wheel to its empty position 15 Adjust the light spot over the fiber bundle with the adjustment screws 2 pcs in the lamp assembly Light spot Fiber bundle Filter wheel filter position 1 Adjust filter wheel to center lamp beam to filter 1 cover November 2 2003 48953054 4081 Konelab Service Manual 2 100 Adjustments Version 2 3 5 8 Measuring Positions Quit to adjustment program main menu to fetch a new cuvette to incubator position 1 Return back to Measuring unit Measuring positions Measuring positions Instrument adjusts positions automatically Program finds
392. y D uasynuuasy Figure 4 5 Konelab 60 Back panel 840374 November 2 2003 48953054 4081 4 10 1864 02 86 9 0 Duay 6L lA 8 4 AnnJooyorsnny lt 6 0 8 AnnJo oxorsnny 9L 67 apisuipyor 4 11945 Konelab Service Manual Version Different Parts of Konelab 4 11 oln CALLA 5 saa gt lt lt KCN KON 799 e B lt D O T 7 SG xn g SAS 5 E gt gt gt S Sys fon J l 2 vi a 2 11 y S 51335 o FSM IS JS No S 8112 lt o 5 8 Su SJN 5 8 E 5 a e eS 3 lt ag lt 5 a Pc 0 e E i E c NE i Figure 4 6 Konelab 30 Back panel 840376 November 2 2003 48953054 4081 Konelab Service Manual Version Different Parts of Konelab 4 12 November 2 2003

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