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OPERATION AND SERVICE MANUAL

1. Command Name VEUS TD List Testing Data from test in Process Data RD lt step number gt Result Data 1 3 Query SALL List Step Response Parameters SALL memory step p1 p2 p3 RR Read Reset 1 Open 0 Closed Query RI Read Interlock 1 Open 0 Closed Query TD Read the active data being displayed on the LCD display while the test is in process It will also read the last data taken when the test sequence has completed Each 48 g A 4 ASSOCIATED RESEARCH INC parameter is separated by commas and includes step number test status and metering The syntax for this command response is memory step status meter 1 meter 2 meter 3 For example M1 1 Pass 25 00A 100mQ 1 0s RD lt step number gt Read the results for an individual step The step number is the actual step number that has been saved within the file not the order of which the steps were executed For example if the test was executed starting from step 2 and ending with step 3 then the first step test results will be found in location 2 not in location 1 Each parameter is separated by commas and includes step number test status and metering The syntax for this command response is memory step status meter 1 meter 2 meter 3 For example M1 1 Pass 25 00A 100mQ 1 0s SALL Lists all the step parameters for the step currently selected Each parameter is separated by commas and includes memory with step number and pa
2. 6 while the instrument is performing a test The connection is opened at the end of the test PASS The relay contact closes the connection between pin 1 and pin 2 after detecting that the item under test passed all tests The connection is opened when the next test is initiated or the reset function is activated FAIL The relay contact closes the connection between pin 3 and pin 4 after detecting that the item under test failed The connection will open when the next test is initiated or the reset function activated RESET OUT The relay contact closes the connection between pin 7 and pin 8 while the reset function is activated This is only a continuous closure dependent on the length of time the reset button is held in an active state START OUT The relay contact closes the connection between pin 7 and pin 9 The Hipot Start parameter directly controls the Start output relay GW will momentarily close the start output relay at the end of the HYAMP III test and G W will momentarily close the start output relay at the start of the HYAMP III test The Hipot Start parameters main purpose is to control the sequential timing between HYAMP Ill and a connected Associated Research Hipot The parameter controls if the Hipot will run after the HYAMP III has completed its test GW or if the Hipot will run at the same time as the HYAMP III G W 6 2 Remote Signal Inputs and Memory Access The HYAMP III remote connec
3. FUSE RECEPTACLE To change the fuse unplug the power mains cord and turn the fuse receptacle counter clockwise The fuse compartment will be exposed Please replace the fuse with one of the proper rating INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord INPUT POWER SWITCH Line voltage selection is set by the position of the switch In the left position it is set for 115 volt operation in the right position it is set for 230 volt operation CHASSIS GROUND EARTH TERMINAL This terminal should be connected to a good earth ground before operation REAR PANEL OUTPUT CONNECTORS These connectors are in parallel with the front panel connectors THERMAL COOLING FAN Full time cooling fan OPTION CONNECTOR Used with Option 05 External RS 232 Converter 2 ASSOCIATED _ V RESEARCH INC 8 REMOTE SIGNAL OUTPUT 9 Pin D subminiature female connector for monitoring PASS FAIL PROCESSING and RESET output relay signals 9 REMOTE SIGNAL INPUT 9 Pin D subminiature male connector for remote control of TEST RESET and INTERLOCK functions as well as remote program memory selection and withstand processing input 10 CALIBRATION BUTTON To put the instrument into the calibration mode push this button and turn on the POWER switch simultaneously 19 DW sssecure 4 PROGRAMMING INSTRUCTIONS M 4 1 Power Up The HYAMP III automatically defaults to the Perform T
4. 14 ECO 5696 1 3130 Part Reference Number QY Description Supplied Accessories Designator 37780 1 Fuse 6 3 Amp slow blow 250VAC 36541 1 Adapter Box Optional 38075 1 Interlock Connector 05002D 1 Cable ASSY High Current Output 24 05002D 1 Cable ASSY High Current Return 37 Panel Components 35999 2 Black Banana Jacks 37239 4 High Current Connectors 37497 1 Reset Switch Red 37555 1 Power Switch 2P 10A 250V 37571 1 Earth Connector 39391 1 Test Pass Replacement Bulb 39392 1 Reset Fail Replacement Bulb 37673 1 Test Switch Green 38101 1 Feet Kit w o Rubber Inserts 38102 4 Rubber Insert for Feet 38320 1 128 x 64 Graphic Display ICs and PCB Assemblies 38846 1 IC19 Microcontroller SM89516A PLCC 38367 1 CON 3670 Main Control Board 38325 1 AMP 3130 Power Amplifier Board 38331 1 KEY 3670 Keypad Board 38268 1 PWR 3670 Input Voltage Select PCB 39050 1 RS232 Kit RS232 External module Internal Components 38326 1 T1 Input Transformer 55 Index Adapter Box Arc Benefits Breakdown Calibration Calibration Alert Alert Date Cal Alert Cal Date Cal Due Date Time Calibration Procedure Connected Steps Contrast Controls DC Withstand Default Parameters Dielectric Withstand Test Discharge DUT Dwell Edit Parameters ESD Exit Key Features Frequency FRONT PANEL CONTROLS Glossary Insulation Resistance Interlock L
5. 2 System Setup if 2 System Setup From the Perform Tests screen press the Menu soft key The Main Menu screen will now be displayed 2 From the Main Menu screen press the Menu soft key Results Test and System selections will now be displayed 3 From this screen press the System soft key The Setup System Menu will now be displayed From the Setup System screen fourteen different hardware and software controls may be accessed PLC Remote Single Step Alarm Contrast Results Lock Mem Lock Hipot Start Cal Alert Cal Date Cal Due Alert Date and Time Pressing the Exit soft key at any time will save all parameters and return to the Perform Tests screen PLC Remote Single Steer arm Contrast esults Lock Mem Lock aparet 22 DV sssoeute gt 4 2 1 System Setup Soft Keys Directional soft keys v gt The a v gt soft keys are used to scroll the cursor to the different system parameters key The soft key is used to increase numerical values or toggle settings ON and OFF Exit key The Exit soft key is used to save the new system parameters and return to the Perform Tests screen 4 2 2 System Parameters Use the directional soft keys v a gt to navigate the system parameters during reviewing and editing The directional soft keys will change depending on which parameter the cursor is pointing to PLC Remote When the PLC remote is turned ON
6. Alert Date is automatically set for 11 months after the calibration date For example if the calibration is performed on 12 15 2002 the Alert Date will automatically be set to 11 15 2003 This parameter may be overwritten to any advanced date desired Within the Alert Date parameter are three separate fields month day and year Use the gt soft key to select the field within the date you want to edit Use the soft key to change the numeric value Once you change the value it is automatically stored Date Within the Set Date parameter are four fields date format mdy dmy month day and year Use the gt soft key to select the field within the date you want to edit Use 26 DV assocures the soft key to change the numeric value Once you change the value it is automatically stored Time Within the Set Time parameter are three fields hours minutes and Military or Standard time Use the gt soft key to select the field within the time parameter you want to edit Use the soft key to change the numeric value Once you change the value it is automatically stored The Cal Alert Warning screen appears as follows Of Of Show screen again OK At the Cal Alert Warning screen Show screen again will be displayed along with the options Yes or No The question must be answered by toggling between the words Yes and No using the corresponding soft
7. Ifa failure condition occurs during a test you will need to reset the system to shut off the alarm and signal the system that you are aware of a failure condition The reset button must be pressed before you can proceed to the next test or change any of the set up parameters This switch also serves as an abort signal to stop any test in progress controlled by the HYAMP III 2 TEST BUTTON Momentary contact switch used to start tests Press the green button to activate the test that is set up in the test buffer shown on the display 3 GRAPHIC LCD 128 X 64 Monographic LCD 4 SOFT KEYS Multifunction parameter selection keys Keys used to select screens and change parameters 5 CURRENT OUTPUT JACK Connector used to attach the Current test lead adapter box or test fixture to the instrument 6 RETURN OUTPUT JACK Connector used to attach the Return test lead adapter box or test fixture to the instrument 7 POWER SWITCH Rocker style power switch with international ON and OFF 0 markings 17 r DT ASSOCIATED 1 RESEARCH INC 8 TEST LED INDICATOR This red indicator flashes to warn the operator that voltage or current is present at the output terminal and a test is in process INTERCONNECT JACK Connector used to attach the return lead from the Hipot tester when performing both Hipot and Ground Bond tests on the same test item 3 2 2 Rear Panel Controls 18 SER NO 9359707 cat MADE IN TAIWAN
8. PROCESSING 6 1 Remote Signal Outputs The rear panel connector provides three output signals to remotely monitor PASS FAIL and PROCESSING conditions The monitoring signals are provided by three normally open internal relays that toggle ON and OFF to indicate the condition of the tester The RESET OUT pulse signal and the START OUT pulse signal are also provided by a normally open internal relay The RESET OUT gives a signal whenever the RESET function is activated This can be used to abort a Hipot test while the units are interfaced as a test system The START OUT gives a momentary output pulse 36 A 4 aN 4 ASSOCIATED r RESEARCH INC that can be used to start a Hipot test These are normally open free contacts and will not provide any voltage or current The ratings of the contacts are 1 AAC 125 VAC 0 5 ADC 30 VDC The signal outputs are provided on the 9 pin female D type connector Below is a list that indicates what conditions activate each pin When a terminal becomes active the relay closes thereby allowing the external voltage to operate an external device Pins 1 and 2 provide the PASS signal Pins 3 and 4 provide the FAIL signal Pins 5 and 6 provide the PROCESSING signal Pins 7 and 8 provide the RESET OUT signal Pins 7 and 9 provide the START OUT pulse signal The following describes how the relays operate for each test condition PROCESSING The relay contact closes the connection between pin 5 and pin
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10. The Results screen will now be displayed The Results screen will appear as follows oo coo NOTE For multi step tests use the a and v soft keys to scroll through the results 5 5 Error Messages While performing tests a number of messages will be displayed to indicate the test state or test results These messages are displayed in the status area of the screen located on the first line at the top of the LCD These messages are also used on other screens where test results are displayed 34 A 4 A 4 ASSOCIATED RESEARCH INC Abort This message appears on the display if the test in process is aborted with the RESET button or remote Reset control Max Fail This message appears on the display if the measured reading exceeds the Max Lmt current setting of the Ground Bond test or Max Lmt resistance setting of the Insulation Resistance test Min Fail This message appears on the display if the measured reading drops below the Min Lmt current setting of the Ground Bond test or Min Lmt resistance setting of the Insulation Resistance test Short This message appears on the display if the DUT current is well beyond the metering range of the test Interlock Open This message appears on the display if the Remote Interlock feature is activated before or during a test See section 6 2 Remote Signal Inputs and Memory Access for more information Out Error This message appears on the display if t
11. as follows Maru Interlock is Open m E E ma If the Remote Interlock contacts are opened during a test the pop up message will be displayed and the test will abort The hardware and has been configured to provide the interlock connections on pins 4 and 5 of the Remote Interface Signal Input port The instrument can still be used without the external interlock device as long as the Interlock Disable Key 38075 provided with unit is plugged into the Remote Interface Signal Input port If there is nothing connected to the Remote Interface Signal Input port to provide a connection to the Remote Interlock the instrument will not perform tests Withstand Processing When a HYAMP III is integrated with a Hypot III as a test system the processing signal from the Hipot tester will be sent across pin 6 and pin 7 of the HYAMP III Remote Signal Input This signal will activate the front panel Withstand Processing indicator that notifies the operator that high voltage is enabled If the Hipot start is set to G gt W sequential then the Withstand Processing indicator will appear as the following pop up message 39 Dfa o If the Hipot start signal is set to G W then a small W T indicator will appear in the upper right of the display PLC Remote Pop up message If you attempt to start a test from the front panel TEST button and the PLC remote function is turned ON a pop up message will be display
12. or for information regarding our warranty please contact our customer support representatives at 1 800 858 TEST 8378 or setup an RMA online at http www asresearch com support RMA request aspx Required Calibration Equipment e 30 Amp AC Ammeter e 10 VAC Voltmeter 9 2 Calibration Initialization Press and hold the Calibration key on the rear panel with a pen pencil or small screwdriver while powering ON the HYAMP III The HYAMP III enters the calibration mode after the power on sequence is complete The Calibration screen will appear as follows 52 9 2 1 Calibration of Parameters From the Calibration screen use the v soft key to scroll the cursor to the parameter you wish to calibrate Once the cursor is pointing to the parameter you wish to calibrate press the Select soft key A calibration prompt screen will now appear The following is a list of the calibration parameters and an example of the prompt screen with the details that will be displayed for each parameter screen shown at left Once you press the TEST button the Calibration Data Entry screen will appear Adjust the numeric value of the parameter using the and soft keys and press the Enter soft key to accept the new parameter or press RESET to escape the edit 9 2 2 Calibration of Ground Bond AC Current 9 2 3 Calibration of Ground Bond AC Voltage 53 Afas Aase 10 REPLACEMENT PARTS LIST M Rev E 4 22
13. test Running in the G W mode will momentarily close the Start Output relay at the start of the HYAMP III test Cal Alert Calibration Alert The Cal Alert feature alerts the user that the instrument is due for calibration Turning this parameter ON will activate the Cal Alert function and when the date matches the Alert Date the instrument will display the Cal Alert warning screen upon power up If the Show this screen again function has been turned OFF at the Cal Alert Warning screen this parameter will automatically be set to OFF Cal Date Calibration Date Cal Date is a non editable parameter that indicates the last date that calibration was performed on the instrument This parameter is updated at the time of calibration Cal Due Calibration Due Date After a calibration is performed the Cal Due Date is automatically set for 1 year after the calibration date This parameter may be overwritten to any date desired Within the Cal Due Date parameter are three separate fields month day and year Use the gt soft key to select the field within the date you want to edit then use the soft key to change the numeric value Once you change the value it is automatically stored NOTE It is recommended that calibration should be performed at least once a year Alert Alert Date The Alert Date is like an alarm clock that will warn you in advance of the actual Calibration Due Date After a calibration is performed the
14. test leads ESD TESTING should be removed from the test bench and put away It should be apparent to both the operator and to any observers which product is under test Electrical safety tests which product is waiting to be tested and which should not be product has already been tested performed in or around ESD testing areas Power ESD methods should Power to the test station should be arranged so that not be employed during it can be shut off by one prominently marked switch electrical safety testing located at the entrance to the test area In case of as this could cause a an emergency anyone should be able to cut off the hazardous condition for power before entering the test area to offer equipment and test assistance operators More Information For more information on setting up a safe work station please visit the Events and Training section of our website at http www asresearch com events training Default aspx A ASSOCIATED 1 RESEARCH INC 1 4 3 Test Operator This instrument generates voltages and currents that can cause WARNING harmful or fatal electric shock and must only be operated by a skilled worker trained in its use The operator should understand the electrical fundamentals of voltage current and resistance DO NOT TOUCH THE DEVICE UNDER TEST TEST LEADS ALLIGATOR CLIP OR CLIP INSULATOR ONCE THE TEST HAS BEEN STARTED WARNING DO NOT TOUCH THE FRONT PANEL WHEN TESTING OR AFT
15. 232 2 meter 1 37845 Screw M3 X 8mm FHMS Phillips 3 All instructions use the rear panel view as a reference point The rear panel is shown above in the second illustration The RS 232 external module is mounted to the left side of the HYAMP III The following instructions detail the mounting of the panel Mount the RS 232 external module to the back left side of the HYAMP case using the three M3 X 8mm FHMS Phillips screws The three screws currently in place there will need to be removed in order to mount the module The SIGNAL INPUT port on the RS 232 external module should be facing the front of the HYAMP III and the SIGNAL OUT port should be facing the rear of the HYAMP III Connect the 16 inch 9 pin male to 9 pin female cable from the SIGNAL INPUT port on the RS 232 external module to the OPTION port on the rear of the HYAMP III This connection will allow the HYAMP III to pass information to the RS 232 external module Finally connect the 2 meter RS 232 cable from the SIGNAL OUT port on the RS 232 external module to the appropriate PC The unit is now set for remote bus communication RS 232 Interface The RS 232 cabling for the connection from the SIGNAL OUT on the RS 232 external module to the PC should be configured as follows for a 9 pin serial port interface Instrument RS 232 Port PC Bus Controller RD 2 2 RD SIG 5 5 SIG GND GND The COM port should have the following configuration 19200 baud 8 data bits 1 sto
16. 9 2 1 Calibration of Parameters cccccsesscseescsseeeceeeesssesseessceeeeeees 53 9 2 2 Calibration of Ground Bond AC Current cccceceseeeeneeeenes 53 9 2 3 Calibration of Ground Bond AC Voltage ccccceeceeeseeseceteeeteeeeees 54 10 REPLACEMENT PARTS LIST csssseeeceeeeeeeesseessseeeeeeeeeeesneeesseeeeeeeeens 55 Index is located at the back of the Manual DY pss0c0t2 0 1 INTRODUCTION I 1 1 Warranty Policies Associated Research Inc certifies that the instrument listed in this manual meets or exceeds published manufacturing specifications This instrument was calibrated using standards that are traceable to the National Institute of Standards and Technology NIST Your new instrument is warranted to be free from defects in workmanship and material for a period of 2 year from the date of shipment You must complete the online registration at http www asresearch com support reqister login aspx or call 1 800 858 TEST 8378 ext 0 to register over the phone 5 Year Program All Associated Research instruments include the opportunity to extend the standard warranty for up to a period of 5 years Returning instruments to Associated Research for their annual calibration and inspection will extend the instrument s warranty for an additional year This warranty is extendable for up to five years and annual returns must be made in succession starting one year after the original purchase date There are
17. CD Leakage Limits Lock Lockout Max Lmt Medical Restrictions Memory Menu Min Lmt Offset Operator Options Parameters System Parameters 17 32 41 55 3 31 9 3 4 11 26 52 26 22 26 27 28 22 26 28 22 26 28 22 26 28 22 27 28 31 50 52 20 21 23 24 33 52 16 22 24 28 12 15 17 21 22 26 37 42 35 28 30 28 7 7 30 32 33 35 15 29 30 31 26 27 29 30 53 6 7 23 29 9 3 4 15 29 30 31 9 17 3 35 9 10 16 19 33 35 38 39 41 45 55 9 17 24 34 4 13 35 22 25 30 35 7 16 19 20 21 25 28 29 33 35 37 38 16 20 21 22 25 28 33 34 42 50 51 30 35 9 6 7 8 9 12 14 18 37 39 27 43 22 23 29 F ASSOCIATED 7 RESEARCH INC Test Parameters 9 16 20 22 29 PLC 22 23 28 38 Power 4 6 12 Power Factor 4 Programming 20 Rear Panel Controls 12 18 Receptacle 18 36 Regulation 15 Remote 9 16 19 22 23 28 33 35 36 37 38 39 40 41 50 Remote Interlock 33 35 38 39 Resistance 4 7 12 29 30 33 35 Return 13 Reviewing Test Results 25 Safety 3 5 7 12 Safety Symbols 3 SECURITY 9 16 25 27 Sequence 21 23 24 33 52 Service 1 3 5 11 35 52 Service Interval 5 Setup 9 12 22 23 28 29 34 42 Short 30 35 50 Single Step 22 23 28 Smart GFI 22 Specifications 15 System Parameters 22 23 28 29 Test Parameters 20 22 28 29 30 Test Station 6 7 Trip Point 31 UL 50 Unpacking 10 Ver
18. ER A MALFUNCTION HAS OCCURRED Rules Operators should be thoroughly trained to follow all national safety standard guidelines for electrical safety testing in the workplace Defeating any safety system should be considered a serious offense with severe penalties Allowing unauthorized personnel in the area during a test should also be dealt with as a serious offense Test operators should be familiar with methods to properly discharge a device under test in case test leads become disconnected during testing Refer to the following standards for more information NFPA 70E OSHA 1910 subpart S EN50191 Dress Operators should not wear jewelry that could accidentally complete a circuit eee KEY SAFETY POINTS TO REMEMBER observed while performing electrical safety tests Keep unqualified and Intentionally grounding the test unauthorized personnel away operator could lead to a harmful or from the test area fatal electric shock Arrange the test station in a safe MSN and orderly manner Medical Restrictions In case of any problem turn off Personnel with heart ailments or the high voltage first devices such as pacemakers should be informed that the voltages and DAT ASSOCIATED _ RESEARCH INC currents generated by the instrument are very dangerous If contacted the instrument may cause heart related problems Please have the test operator consult a physician for recommendations Wrest e 1 5 Key Features and B
19. EST IL 60045 4546 U S A FAX 1 847 367 4080 E MAIL info asresearch com Service Interval Associated Research Inc will not be held liable for injuries suffered if the instrument is not properly maintained and safety checked annually See section 1 1 Warranty Policies for more information f 2 ASSOCIATED RESEARCH INC 1 4 2 Test Station Location Select an area away from the mainstream of activity where employees do not walk while performing their normal duties If this is not practical because of production line flow then the area should be roped off and marked for HIGH VOLTAGE TESTING No employees other than test operators should be allowed inside If benches are placed back to back be especially careful about the use of the bench opposite the test station Signs should be posted DANGER HIGH VOLTAGE TEST IN PROGRESS UNAUTHORIZED PERSONNEL KEEP AWAY Work Area When possible use the instrument on a non conducting table or workbench If you cannot avoid using a conductive surface be certain that it is connected to a good earth ground and the high voltage connection is insulated from the grounded surface There should not be any metal in the work area between the operator and the location where products being tested will be positioned Any other metal in the work area should be connected to a good ground never left floating Keep the area clean and uncluttered All test equipment and unnecessary
20. L 3140 Version 3 02 lt TEST to verification 8 2 Verification Menu From the Initialization screen first start up screen press the TEST button The Verification Menu will now be displayed Ground Bond Verification scannect the leads om the instrument EST to Begin ESET to Exit NOTE During the verification process all Remote control output signals except the FAIL output are disabled 50 Dearest Ground Bond Verification From the Verification screen press the TEST button to begin the verification process At the end of the Verification process a message will appear indicating the outcome of the process If the instrument passes the Verification test failure indicating the fail detectors are working properly the RESET button will illuminate the alarm will sound and the following message will appear as ie FY Werificatian OK Ground Bond failure detected lt RESET gt to Exit If the instrument fails the Verification test pass indicating the fail detectors are not working properly the following message will appear 2074 imo d Bond failure etected Check 51 AN f associaren 1 RESEARCH INC 9 CALIBRATION PROCEDURE M You will find in this manual a copy of the DID YOU KNOW Certificate of Calibration It is recommended that you have this instrument recertified at least once per year Associated Research Inc recommends you use Calibration Standards that are NIST
21. OPERATION AND SERVICE MANUAL HYAMP III MODEL 3130 GROUND BOND TESTER SERIAL NUMBER es a E E Associated Research Inc 2015 Model 3130 13860 West Laurel Drive Lake Forest Illinois 60045 4546 U S A Item 38301 Ver 3 08 Printed August 31 2015 CE DECLARATION OF CONFORMITY Manufacturer Associated Research Inc Address 13860 W Laurel Dr Lake Forest IL 60045 USA Product Name HYAMP Cll Ground Bond Tester Model Number 3130 Conforms to the following Standards Safety UL 61010 1 2012 UL 61010 2 030 2012 CAN CSA G22 2 NO 61010 1 12 CAN CSA G22 2 NO 61010 2 030 12 EN 61010 1 2010 EN 61010 2 030 2010 EN 61010 031 2002 A1 IEC 61010 1 2010 IEC 61010 2 030 2010 IEC 61010 31 2002 A1 EMC EN 61326 1 2013 EN 55011 2009 A1 Supplementary Information The product herewith complies with the requirements of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC Last two digits of the year the CE mark was first affixed 02 The technical file and other documentation are on file with Associated Research Inc le E i Joseph Guerriero President General Manager Associated Research Inc Lake Forest Illinois USA August 31 2015 TABLE OF CONTENTS TIN FRODUGCTION PER E A E E sanataas E A A E A E 1 Dee WY AANA Policies neiro e Goh als ta e gta aae i ateti ae 1 1 2 Safety Symbol Sadia n a a a Cain aan 3 1 2 1 Product Marking Symbols s esessseesesesssssesesesesesesese
22. System Selections Memory The HYAMP IlI has 10 3 step programmable memory locations MO M9 Press the Memory soft key to increment the instrument to the desired memory location As the Memory soft key is pressed the parameters of the selected memory location are automatically loaded into the instrument Step Each of the 10 memory locations in HYAMP III has 3 programmable test steps that may be connected together to create a multi step test sequence Press the Step soft key to increment the test step number 4 1 3 Results Tests and System Selections From the Main Menu press the Menu soft key Mi 1 GND Settings Pesults 25 008 Test System Exit From this screen three software controls may be accessed Results Test and System Pressing the Exit soft key at any time will return you to the Main Menu screen Results Pressing the Results soft key from this menu will allow you to review the test results of the last test performed An example of a Results screen is shown below 21 Dfa Test Pressing the Test soft key from this menu will allow you to access the Parameter Review screen For specific instructions for reviewing and editing test parameters refer to section 4 3 Test Parameters System Pressing the System soft key from this menu will allow you to access the Setup System screen For specific instructions for editing system parameters refer to section 4
23. VAC Line Cord 33189 Standard Interlock Connector 38075 WARNING Only accessories that meet the manufacturer s specifications shall be used 10 D T ASSOCIATED _ RESEARCH INC 11 2 assocuren 2 2 Installation 2 2 1 Work Area Locate a suitable testing area and be sure you have read all safety instructions for the operation of the instrument and suggestions on the test area setup in section 1 4 Safety Make sure the work area you choose has a three prong grounded outlet capable of supplying the necessary input current to the power source Be sure the outlet has been tested for proper wiring before connecting the instrument to it The mains plug is used as the disconnecting device and shall WARNING remain readily operable The socket outlet shall be installed Near the equipment and shall be easily accessible 2 2 2 Power Requirements This instrument requires a power source of either 115 volts AC 10 50 60 Hz single phase or 230 volts AC 10 50 60 Hz single phase Before applying power verify that the instrument is set to the correct line voltage 115 or 230 volts Adjust the voltage select switch to 115 for use with a 115 volt input Adjust the voltage select switch to 230 for use with a 230 volt input See section 3 2 2 Rear Panel Controls for an image of the rear panel Do not replace the power supply cord with an improperly rated CAUTION cord For North American A UL listed and CSA la
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25. ary alarm chirp will occur to indicate the volume of the new setting LCD Contrast The numbers 0 through 9 correspond to the different contrast settings 0 meaning the lightest color of displayed characters and 9 meaning the darkest color of displayed characters After the soft key is pressed the display will automatically adjust to the new display setting Results Selects the type of results you would prefer DID YOU KNOW to have displayed at the end of a test or sequence of connected test steps The You can learn to use your available selections are All P F and Last Hyamp III online with our Hyamp III Virtual Tour When All is selected a Results Summary Check it out at screen will be displayed at the end of the test or sequence of connected test steps http www asresearch com s displaying the results of all of the test steps Upport virtual tour aspx The Results Summary screen will appear as follows When P F is selected a Pass or Fail screen will be displayed at the end of the test The Pass and Fail screens will appear as follows 24 Nassen FAIL When P F is selected it is not possible to see the test results directly at the end of the test In order to review the test results refer to section 4 2 3 Reviewing Test Results When Last is selected the results of the last test step performed will be displayed on the Perform Tests screen There will not be a change in appearance or special scr
26. be reviewed for familiarization with safety markings and instructions before operation The HYAMP III produces voltages and currents that This product is a Safety Class instrument can cause harmful or fatal provided with a protective earth terminal electric shock To prevent Before applying power verify that the accidental injury or death instrument is set to the correct line voltage these safety procedures 115 or 230 and the correct fuse is must be strictly observed installed when handling and using the test instrument This product carries an NRTL Nationally Recognized Testing Laboratory and comes equipped with an audible and visual failure indicator 1 4 1 Service and Maintenance User Service To prevent electric shock do not remove the instrument cover There are no internal user SAFETY serviceable parts Routine maintenance or This instrument cleaning of internal parts is not necessary Avoid meets UL the use of cleaning agents or chemicals on the requirements for instrument as some chemicals may damage audible and visual plastic parts or lettering Any external cleaning failure indication should be done with a clean dry or slightly damp cloth Schematics when provided are for reference only Refer servicing and certification to an Associated Research Inc authorized service center ASSOCIATED RESEARCH INC PHONE 1 847 367 4077 13860 WEST LAUREL DRIVE 1 800 858 TEST 8378 LAKE FOR
27. beled power cord must be used with the instrument in the United States and Canada The power cord must include a NEMA5 15 style male plug SVT or SUT cord sets and be rated for at least 125VAC 10A number 16 gauge or 125VAC 15A number 14 gauge wire or larger and the length of the cord does not exceed 2 m must be used For European A certified power supply cord not lighter than light PVC sheathed flexible cord according to IEC 60227 designation H03 VV F or H03 VVH2 F for equipment mass not exceeding 3 kg or HO5 VV F or H05 VVH2 F2 for equipment mass exceeding 3 kg and be rated for at least 3G 0 75 mm for rated current up to 10 A or 3G 1 0mm for rated current over 10 A up to 16 A wire or larger and the length of the cord does not exceed 2 m must be used Do not switch the line voltage selector switch located on the rear panel while the instrument is on or operating This may CAUTION cause internal damage and represents a safety risk to the operator The HYAMP III must be connected to a good ground Be certain that the power wiring is properly polarized and that the 12 proper low resistance bonding to ground is in place D ASSOCIATED _ RESEARCH INC 2 2 3 Basic Connections Power Cable The instrument is shipped with a line cord containing a protective earth ground When the line cord is connected to an appropriate AC power source the cable will connect the chassis to earth ground The main plug shall only be inser
28. c soft key to escape from the edit To automatically set an Offset value set the current and frequency to the values that will be used on the DUT and connect the test cables or test fixture with fixturing to the instrument Next short circuit the ends of the test cables and press the TEST button The instrument will now read the lead resistance and update Offset parameter automatically Press the Enter soft key to accept the new value or press the Esc soft key to escape from the edit 4 3 3 Default Test Parameters The following table is a listing of the Default Parameters in the HYAMP III These parameters may be programmed to all of the memories and steps by pressing the two bottom soft keys and powering the instrument at the same time The Default Parameters are as follows PARAMETER Current Max Lmt current Min Lmt current Dwell Frequency Offset Connect 4 3 4 Setting Up a Test From the Test Parameters Review screen scroll the cursor using the a and v soft keys to the Current parameter Press the Edit soft key Increase or decrease the Current parameter using the up and down arrow keys Press the Enter soft key to accept the parameters or press the Esc soft key return to exit without saving Freaquenoy Offset Connect 30 A DT ASSOCIATED 1 RESEARCH INC From the Parameter Review screens the following parameters may be selected for editing Current Max Lmt Min L
29. ed The pop up message will appear as follows 40 DIERA 6 3 System 3100 HY AMP Ill Integrated with HYPOT III The following illustration should be used to configure the HYAMP III for integrated operation with Hypot III If you order the HYAMP III interconnect kit you will receive the following items INTERCONNECT KIT PART NUMBER DESCRIPTION QTY HS 8 11 Cable Assembly Return 1 ___ 5030DT 21 Cable Assembly R P Interface COM 5030DT 22 Cable Assembly R P Interface SEQ 38142 Interlock Connector 36541 Adapter Box HV HC Domestic When connecting HYAMP III to Hypot III the 38075 Interlock connectors may no longer be used The 38142 Interlock connectors provided with the kit will replace these parts When Hypot IIl is connected to HYAMP III the Hypot III should have PLC Remote turned ON In this configuration you will only be able to start and reset the HYAMP Ill from the HYAMP III It is possible to reset or abort the Hipot from both instruments 41 D ASSOCIATED 7 RESEARCH INC Hipot Start parameter The Hipot Start parameter found in the System Menu screen controls whether the Hipot test will run sequentially after the Ground Bond test or simultaneously with the Ground Bond test Please refer to section 4 1 Setup System for instructions on how to set this parameter The Hipot Start parameter is only used when connecting the HYAMP III with an Associated Research Hypot Ill The parameter det
30. een displayed in this mode Lock Turning Lock ON restricts access to parameter and system settings The level of security is determined by the Mem Lock function Mem Lock Mem Lock is a sub function of the Lock setting In order for the Mem Lock function to work the Lock must first be turned ON Turning the Mem Lock OFF will allow the user to access all available memory locations but restricts access to memory and step editing capabilities Turning the Mem Lock ON will allow the user to only run the currently loaded memory Disabling Lock Once the Lock function is activated a special procedure is required to defeat the security To defeat the security press the top soft key while powering up the instrument Now you may access the system menu and turn the security function OFF Hipot Start Scroll the cursor to the Hipot Start parameter using the directional soft keys You may toggle the selection between GW and G W by pressing the soft key 25 j a 4 2 ASSOCIATED wy RESEARCH INC The Hipot Start parameter is only used when connecting the HYAMP III with an Associated Research Hipot tester If GW is selected the Hipot test will run after the HYAMP III has completed its test If G W is selected the Hipot test will run at the same time as the HYAMP III The Hipot Start parameter directly controls the Start Output relay Running in the GW mode will momentarily close the Start Output relay at the end of the HYAMP III
31. electric An insulating material that is positioned between two conductive materials in such a way that a charge or voltage may appear across the two conductive materials p VA 3 ASSOCIATED L RESEARCH INC Direct Current DC Current that flows in one direction only The source of direct current is said to be polarized and has one terminal that is always at a higher potential than the other Frequency The number of cycles an AC waveform repeats over time Usually given in Hertz Hz Ground Refers to the point of low potential in a circuit to which all other voltages are referenced May or may not be tied to the earth Also referred to as Earth Hot Used to refer to the test lead or output side of an instrument that is at high potential Impedance The property of capacitive or inductive items to limit certain frequencies Insulation Gas liquid or solid material which has a volume resistivity of at least 1012 Q cm and is used for the purpose of restricting current flow between conductors Leakage AC or DC current flow through insulation and over its surfaces Current flow is directly proportional to voltage The insulation is thought of as a constant impedance unless breakdown occurs Neutral The point of low potential in a circuit to which all other voltages are referenced Also known as Common Peak Current The maximum amplitude of an AC current waveform For a sinusoid 1 414 x the RMS value Power The amount of work pe
32. enefits HY AMP Ill THE FIRST MANUAL Provides the operator with an easy to use GROUND BOND interface eliminating the need to decipher cryptic INSTRUMENT WITH AN abbreviations The graphic display makes testing ENHANCED GRAPHIC LCD safer easier and more reliable than ever before Limit user access so that only authorized SECURITY ACCESS personnel with a security code can change test parameters Store test parameters and quickly recall them for STORAGE OF UP TO 10 each of the different products that need to be DIFFERENT TEST tested Memories can also be linked to run multi PROGRAMS step tests Connect a HYAMP III and a Hypot III to form a complete test system The test system can be ah es eae ae configured to perform sequential Ground Bond and Dielectric Withstand tests or run both simultaneously Oe SY SANS ele S S See The Kelvin four wire measurement technique KELVIN METHOD AND eliminates test lead resistance The millionm MILLIOHM OFFSET offset function allows for the use of longer test CAPABILITY leads without compromising the test results Two standard 9 pin interfaces provide inputs and outputs for simple PLC relay control Outputs PLC REMOTE INPUTS AND include PASS FAIL RESET and TEST IN OUTPUTS PROCESS signals Inputs include TEST INTERLOCK RESET and remote recall of MEMORY 1 2 and 3 As a safety precaution the enhanced graphic Aal Aaen E LCD indicates when the high voltage from the Hypot III is being applied to
33. ermines if the Hypot will run after the HYAMP III has completed its test GW If the Hypot will run at the same time as the HYAMP III G W The Hipot Start parameter directly controls the Start output relay Setting the Hipot start parameter to GW will momentarily close the start output relay at the end of the Ground Bond test Setting the Hipot start parameter to G W will momentarily close the start output relay at the start of the Ground Bond test 42 DW assocure 7 OPTIONS Introduction This section contains a list and descriptions of available factory installed options at the time of this printing The list of options contains an option code number that can be referenced on the data plate on the rear panel of the unit Option Label On the rear panel of the instrument you will find a label that contains the option code For example your options code would appear as follows Fitted with option 04 secicccccscanseercenceeneyictiocshetastasccis OPT 04 Fitted with option 01andO4 ceeseereeeeeeeeeeees OPT 0104 HYAMP Ill Options Option List of 0 b E 1 107 511 aO 02 Continuous Output with PASS Buzzer PLC Power Indicator External RS 232 Converter Description 02 Continuous Output with PASS Buzzer The Continuous Output with PASS Buzzer option allows the user to perform multiple Ground Bond tests without the need to repeatedly energize and de energize the output All of the standard specifications for output
34. ests screen upon power up The Perform Tests screen will appear as follows Meru GND Settings Hi 5 aS 2000 a T 0 frie The Perform Tests screen is the main operational screen of instrument From this screen all test parameters are monitored while the test is being performed For more information refer to section 5 2 Perform Tests Main Menu and Results Screens 4 1 1 Memory Step and Connected Step Indicator When in the Perform Tests screen the Hyamp III will indicate the current memory location MO M9 and step number 1 3 in the upper left part of the screen i e M3 2 The connected step indicator is an underscore symbol located directly next to the memory and test step number i e M4 2_ and only will be displayed when the Connect function has been turned ON NOTE There are only 3 programmable test steps per memory location Step 3 of any memory location cannot be connected to another step 4 1 2 Main Menu From the Perform Tests screen press the Menu soft key Meru phapur Stee Ex it 20 DY sssocures The Main Menu will now be displayed From the Main Menu screen three software controls may be accessed Menu Memory and Step Pressing the Exit soft key at any time will return you to the Perform Tests screen Menu Pressing the Menu soft key from the Main Menu will display the Results Test and System selections Please refer to section 5 2 3 Results Test and
35. gh two 9 pin D type connectors 1 Remote control Test Reset Interlock and Withstand Processing 2 Remote recall of memory program 1 2 and 3 3 Outputs Pass Fail Test in Process Start Out and Reset Out 10 Memories 3 steps per memory all steps within a memory are linkable Security Key Lock capability to avoid unauthorized access to all test parameters Memory Lock capability to avoid unauthorized access to memory locations detection circuits setting Alarm Volume Setting Front panel adjustable volume setting with 10 set points Line Cord Detachable 6 ft 1 80m power cable terminated in a three prong grounding plug Mechanical Tilt up front feet Dimensions W x H x D 8 5 x 4 0 x 15 5 in 216 x 103 x 390 mm includes feet Weight 19 15 lbs 8 7 Kgs Environmental Operating Temperature 32 104 F 0 40 C Relative Humidity 0 to 80 Calibration Traceable to National Institute of Standards and Technology NIST Calibration controlled by software Adjustments are made through front panel keypad in a restricted access calibration mode Calibration information stored in non volatile memory 16 Q ASSOCIATED RESEARCH INC 3 2 Instrument Controls 3 2 1 Front Panel Controls 4 5 6 m Q ASSOCIATED RESEARCH INC 3130 ES Menu 2500 OO INTERC 7 GROUND BOND TESTER 7 8 9 1 RESET BUTTON Momentary contact switch used to reset the instrument
36. he instrument has an internal problem and the TEST button is pressed The RESET button is not active while this screen is displayed To clear this screen and return to test mode press the Exit soft key When the Exit soft key is pressed the instrument will continue with its normal failure indication process The failure light and Alarm can then be cleared by pressing the RESET button NOTE If the instrument continues to power up in this condition it should be sent in for service or repair 35 D assccures 6 CONNECTION OF REMOTE 0 M Two 9 pin D type connectors mounted on the rear panel provide REMOTE INPUT OUTPUT control and information These connectors mate with a standard 9 pin D type subminiature connector provided by the user The output mates to a male plug connector while the input mates to a female receptacle connector For best performance a shielded cable should be used To avoid ground loops the shield should not be grounded at both ends of the cable Suggested AMP part numbers for interconnecting to the Remote I O are shown below 205204 4 PLUG SHELL WITH GROUND INDENTS 205203 3 RECEPTACLE SHELL 745254 7 CRIMP SNAP IN PIN CONTACT for plug 745253 7 CRIMP SNAP IN SOCKET CONTACT for receptacle 745171 1 SHIELDED CABLE CLAMP for either plug or receptacle 747784 3 JACKSCREW SET 2 SIGNAL OUTPUT SIGNAL INPUT RESET TEST oh INTERLOCK sur our Q MEMORY 1 MEMORY 2 MEMORY 3
37. his instrument and all other warranties express or implied including without limitation merchantability or fitness for a particular purpose are hereby excluded disclaimed and waived ga 7 D l ASSOCIATED RESEARCH INC Operator Modifications Any non authorized modifications tampering or physical damage will void this warranty Elimination of any connections in the earth grounding system or bypassing any safety systems will void this warranty This warranty does not cover accessories not of Associated Research Inc manufacture Parts used must be parts that are recommended by Associated Research Inc as an acceptable specified part Use of non authorized parts in the repair of this instrument will void the warranty Associated Research Inc will not be responsible for any injuries sustained due to unauthorized equipment modifications or use of parts not specified by Associated Research Inc Instruments returned to Associated Research Inc with unsafe modifications will be returned to their original operating condition at the customer s expense DIEA 1 2 Safety Symbols 1 2 1 Product Marking Symbols gt operation and service manual in order to prevent injury or equipment Product will be marked with this symbol when it is necessary to refer to the damage gt Product will be marked with this symbol when hazardous voltages may be present Product will be marked with this symbol at connections
38. ification 16 50 51 Warranty 1 2 52 Warranty Policies 1 57
39. key and then pressing the OK soft key Selecting No will disable the Cal Alert function Selecting Yes will exit the Cal Alert Warning screen and go to the standard introduction screen without disabling the Cal Alert function If security is enabled this screen will not appear It is possible to quickly bypass the security of the Cal Alert by powering up the instrument while pressing the soft key that is second from the top of the instrument This will temporarily start the instrument in an unsecured state The Cal Alert Warning screen will be displayed and Cal Alert may be disabled by selecting No and then pressing the OK soft key This type of security override only affects the Cal Alert screen It is not necessary to restart the instrument to activate the security setting 27 Ql ASSOCIATED ESEARCH INC 4 2 3 Default System Parameters Setup System PLC Remote OFF Single Step OFF Alarm 5 Contrast 5 Results Last Lock OFF Mem Lock OFF Hipot Start GW Date Format mdy month day year Cal Alert ON Alert Date Cal Date 11 months 4 2 4 Memory Step and Default System Parameter Restore Restoring the instrument s System parameters will overwrite WARNING all memories and steps with ACW default parameters Press the two bottom soft keys and power the instrument at the same time then press the soft key next to the word Yes All memories and steps will be loaded with the ACW default
40. mt Dwell Frequency Offset and Connect 31 D fases 5 OPERATING INSTRUCTIONS M 5 1 Instrument Connections 5 1 1 Test Leads The test leads provided are designed specifically for use with this instrument The red High Current lead will mate with the red Current jack The black Return lead will mate with the black Return jack The test lead ratings are as follows DESCRIPTION PART NUMBER RATING High Current lead 05002D 24 31 A 750V Return lead 05002D 37 31 A 750V Connecting the Test Leads Connect the High Current lead 05002D 24 red markers to the Current connector on the HYAMP III then connect the other end of the lead to the earth ground contact usually the ground conductor connection point for the line cord inlet Connect the Return lead 05002D 37 to the Return connector on the HYAMP III then connect the other end of the lead to chassis ground CHASSIS EARTH CONTACT ee 5 1 2 Adapter Box Connections Optional The adapter box provides an easy way to connect a line cord terminated DUT to the HYAMP Ill The following diagram shows how to connect the adapter box to the HYAMP III and to the DUT 32 D ASSOCIATED _ _ RESEARCH INC 5 1 3 Interlock Connector HYAMP III is equipped with a Remote Interlock feature Remote Interlock utilizes a set of closed contacts to enable the instrumen s output If the Remote Interlock contacts are open the output of the instrument will be di
41. nations The memory select bits should be set simultaneously and remain set for a minimum of 1ms to guarantee that the correct memory will be selected ACTIVATING MEMORY PROGRAM FUNCTIONS THROUGH WARNING THE REMOTE CONNECTOR SELECTS THE PROGRAM AND STARTS THE TEST WHICH IS PREPROGRAMMED INTO THAT MEMORY DO NOT CONNECT VOLTAGE OR CURRENT TO THE SIGNAL CAUTION INPUTS THIS COULD RESULT IN DAMAGE TO THE CONTROL CIRCUITRY Memory Location 1 Momentarily connecting terminal 7 to 8 signals the instrument to immediately begin the test program that is stored in Memory Location 1 Memory Location 2 Momentarily connecting terminal 7 to 9 signals the instrument to immediately begin the test program that is stored in Memory Location 2 Memory Location 3 Momentarily connecting terminal 7 to terminals 8 and 9 signals the instrument to immediately begin the test program that is stored in Memory Location 3 Remote Interlock HYAMP III is equipped with a Remote Interlock feature Remote Interlock utilizes a set of closed contacts to enable the instrument s output If the Remote Interlock contacts are open the output of the instrument will be disabled Remote Interlock 38 faseen could also be referred to as a remote system lockout utilizing fail when open logic If the Remote Interlock contacts are open and the TEST button is pushed a pop up message will be displayed on the screen for two seconds The message will appear
42. no additional costs for the 5 year product warranty The only annual costs to the customer are the standard calibration fees and shipping costs This extended warranty is non transferable and is offered only to the original purchaser A return material authorization RMA must be obtained from Associated Research Inc before returning this instrument for warranty service Please contact our customer support center at 1 800 858 TEST 8378 to obtain an RMA number It is Important that the instrument is packed properly for safe transport Please contact our customer support center for proper instructions on packaging Damages sustained as a result of improper packaging will not be honored Transportation costs for the return of the instrument for warranty service must be prepaid by the customer Associated Research Inc will assume the return freight costs when returning the instrument to the customer The return method will be at the discretion of Associated Research Inc 3 Year Program A 3 Year warranty is also available for instruments purchased and used in North America All costs for this warranty are paid with the initial purchase and include warranty coverage annual recertification and standard ground return freight for 3 Years However unlike our 5 Year program annual recertification and inspection by Associated Research Inc is not required Except as provided herein Associated Research Inc makes no warranties to the purchaser of t
43. onnect ON OFF INIO C Oo NO 47 a DT ASSOCIATED RESEARCH INC Test Parameter Editing Commands These commands are used to modify the test parameter within each step These commands require a parameter value to be included with the command The writing of the parameter requires that the unit not be included with the value only the numeric value should be included with the command Command Name VEUT CONN 110 Connect ON OFF 1 On 0 Off CURR lt value gt Edit Current 1 00 30 00A DDT lt value gt Dwell Time 0 0 5 999 9sec MAXL lt value gt Edit Max Limit 0 510mMQ MINL lt value gt Edit Min Limit 0 510mMQ FREQ 50 60 Edit Frequency 50 or 60Hz COFF lt value gt Offset 0 100mQ System Parameter Editing Commands and Companion Queries These commands are used to modify the system parameters for the instrument These commands require a parameter value to be included with the command Command Name VEUT PLC 1 0 PLC Remote ON OFF 1 On 0 Off SSTP 1 0 Single Step ON OFF 1 On 0 Off ALAR lt value gt Alarm Level 0 9 0 Off 9 High CNTR lt value gt Contrast Level 0 9 9 High RLT L A P Result Setting L Last A All P P F HS 110 Hipot Start 0 G gt W 1 G W Query Commands These query commands will retrieve data from the instrument These commands include functions for retrieving test data test results and remote hardware
44. p bit No parity 45 A af ASSOCIATED RESEARCH INC This interface does not support XON XOFF protocol or any hardware handshaking The controller should be configured to ignore the handshaking lines DTR pin 4 DSR pin 6 CTS pin 8 and RTS pin 7 If the port cannot be configured through software to ignore these lines the handshake lines should be jumpered together in two different sets Pins 4 and 6 should be jumpered together and pins 7 and 8 should be jumpered together at the controller end of the cable Sending Data Once a command is sent to the instrument over the RS 232 bus the instrument will send one of two responses If the transfer was recognized and completed the instrument will return with 06 hex or 6 decimal the Acknowledge ACK ASCII control code If there is an error with the command string that is sent the instrument will respond with 15 hex or 21 decimal the Not Acknowledge NAK ASCII control code The ACK or NAK response allows for software handshaking to monitor and control data flow Receiving Data When requesting data from the instrument it will automatically send the data back to the controller input buffer The controller input buffer will accumulate data being sent from the instrument including the ACK and NAK response strings until it has been read by the controller RS 232 Interface Command List The RS 232 bus will automatically send any response back to the controller s input buffer Note that
45. parameters and the system parameters will be set to the factory defaults The following System parameters will not be affected by the system initialization Setup System Cal Alert No change Cal Date No change Cal Due No change Alert No change Date m d y No change Time No change H 3 Test Setup From the Perform Tests screen press the Menu soft key The Main Menu screen will now be displayed 2 From the Main Menu screen press the Menu soft key Results Test and System selections will now be displayed 3 From this screen press the Test soft key The Test Parameter Review screen will now be displayed 4 From this screen all relevant test parameters may be edited and saved Refer to section 4 3 4 Default Test Parameters for a complete list of test parameters 28 ASSOCIATED 9 RESEARCH INC 4 3 1 Test Setup Soft Keys Directional soft keys v gt The a v gt soft keys are used to scroll the cursor to the different system parameters keys The and soft keys are used to increase or decrease numerical values or toggle settings ON and OFF Enter key The Enter soft key is used to store a specific value for each test parameter Edit key The Edit key is used to access a specific parameter and allow it to be changed Esc key The Esc key is used to return to the Test Parameter Review screen during parameter editing without saving the new parameter
46. rameter values The syntax for this command response is SALL memory step current max limit min limit dwell offset connect RR Read the remote Reset input signal When the remote reset has be activated by closing the contacts the query will return a value of 0 to indicate the instrument is being Reset RI Read the remote Interlock input signal When the remote Interlock has be activated by opening the contacts the query will return a value of 1 to indicate the instrument is in the Interlock state and will not be able to generate output voltage or current 49 DW assooures 8 INSTRUMENT VERIFICATION Verification is the process by which an instrument s failure detectors are proven to be functioning properly by performing basic tests in open and short circuit conditions Verifying the failure detection circuitry of the electrical safety tester is required by safety agencies such as CSA UL and TUV NOTE Verification should be performed at the beginning of each day or each shift before testing has begun 8 1 Verification Initialization Power up the tester The initialization screen will appear with a message at the bottom indicating press TEST for verification You now have the option to press the TEST button and activate the Verification Menu The option to activate verification expires approximately 3 seconds after power up The Initialization screen will appear as follows IES LATED RESEARCH INC HY AMP ij MODE
47. ratings are the same as in the standard instrument The operation of the failure judgment and the FAIL indication are the fundamental differences in the operation of the instrument To make the best use of the Continuous Output feature the Dwell timer should be set to 0 0 If the Dwell timer is set to any value other than 0 0 s the test results will be captured when the timer has completed until the test is restarted To start the Ground Bond test the TEST button on the front panel can be pressed with the test leads connected or disconnected from the DUT Once the test leads are connected to the DUT and the measured resistance is less than the Max Lmt setting and greater than the Min Lmt setting the instrument will indicate a PASS condition A PASS condition is represented by an audible alarm and the illumination of the green PASS light on the front panel When continuity is broken the instrument measures a resistance value greater than the Max Limit setting or lower than the Min Lmt setting the red FAIL indicator will illuminate and the alarm will turn OFF The FAIL condition will remain until the 43 A D ASSOCIATED _ RESEARCH INC resistance drops below the Max Lmt setting or above the Min Lmt setting or until the RESET button is pressed to de energize the output This operation emulates basic audible Continuity testers found on many multi meters and is useful for doing multi point Ground Bond tests on the DUT 04 PLC Po
48. rformed by an energy source over time given in Watts W PF Power factor Power Factor W VA where W Watts Real Power and VA Volts x Amps apparent power It is important to note that the closer the power factor is to 1 the more resistive the DUT is The closer the power factor is to 0 the more reactive inductive or capacitive the DUT is Reactive Current The current component due to the reactive impedance of a load Also called imaginary current Real Current The current component due to the resistance of a load Resistance The property of a substance that impedes current and results in the dissipation of power in the form of heat The practical unit of resistance is the ohm Q Symbol R Return The path by which current returns to a source RMS The Root Mean Squared value of a voltage or current waveform An RMS waveform delivers the same amount of energy to a load as a DC waveform of the same value For a sinusoid the RMS value is 707 x the peak value Total Current The vector sum of the real current component and the reactive current component produced by an applied voltage VA A rating of instantaneous power found by multiplying an instrument s maximum output current by its maximum output voltage 4 aN DT ASSOCIATED RESEARCH INC Voltage The force which causes current through an electrical conductor given in volts V Symbol V 1 4 Safety This product and its related documentation must
49. sabled To disable the Remote Interlock feature connect the Interlock Key into the Signal Input port located on the back of the tester 5 2 Performing a Test 1 2 From the Main Menu select the memory and step you wish to perform then press the Exit soft key to return to the Perform Tests screen Attach the appropriate load or DUT to the instrument Refer to section 5 1 Instrument Connections for instrument connections Press the TEST button The instrument will now perform the test or sequence of connected tests If a test is started from any step other than 01 it will continue to start from that selected test step when you press the RESET or TEST buttons 5 3 Test Metering The HYAMP III Perform Test screen will display Current Time and Resistance during a test 33 DNase 5 4 Results Screens The HYAMP III may be configured to display one of three different types of Results screens see section 4 2 Setup System for more information To access the results screen use one of the following methods Method 1 Hot key Pressing the bottom soft key at the Perform Tests screen will display the Results screen Method 2 Menu Selection 1 From the Perform Tests screen press the Menu soft key The Main Menu will now be displayed 2 From the Main Menu screen press the Menu soft key The Results Test and System selections will now be displayed 3 From this screen press the Result soft key
50. scription WEEE MSS lt memory number step Memory Step memory number 1 10 number gt Select step number 1 3 SALL lt memorytstep p1 p92 p3 gt Add all Parameters of a Test MSS lt memory number step number gt Load a file by memory and step number The first digit is the memory number and the second digit is the step number Example MSS 11 memory 1 step 1 SALL lt memorytstep p1 p2 p3 gt This command edits all parameters in a memory and step Parameters will be edited at the step location that has been selected Example SALL lt 17 70 00 100 0 gt The parameter lt memory step gt indicated the memory and step number The parameters lt p1 p2 gt etc indicate the individual settings for each test All parameters must be included with the command and should appear in the same order that is shown in the table below Also like the individual parameter editing commands the unit should not be included with the value Only the numeric value should be included in the command string The list of parameters can also be found in the default parameters section of the manual or refer to the Test Parameter Editing commands section for the proper values The parameter values should use complete text and not use the coded values that are associated with the individual parameter setting commands such as ON and OFF for toggle field Memory Step Current Max Limit Min Limit Dwell Frequency Offset C
51. sesesesesesesesesesessses 3 1 2 2 Caution and Warning Symbols tccurcsscuriccktncaraiuenthavaudaes 3 1 3 IOS SAMY of FERMI cusestveoccnacaasseXaveinn anna aes orea aia 3 TASAV rn an ange nas a nid eden e a A RE 5 1 4 1 Service and Maintenance o0 eee ceecccesseccececesnsceecssneeeessneeees 5 A MISSES UAL O Maeda eth ls Ol LP eh eee Ne tN RINE tad 6 1 4 3 NCSL Operators uo ctacaleded wotnatoahmabngiad Renna aangtnaawbatees 7 1 5 Key Features and Benetits 2ic3 3si 0cn ston warateuteedaien ees Nea 9 2 GETTING STARTED csecceeccensecneecnescessccsenscesscnsecnessnesscnsecnescnnssensennesseessense 10 2 1 Unpacking andiINSPECHONY vacatdihcs Stites ead eaten 10 21A Packaging Ree ee ee i eRe an Ra ee ee ene ee ee 10 2 12 GOmtentS Ol Cao seratine nehn tee a a R ih 10 2 1 3 Returning the Instrument for Service or CalibrationError Bookmark not defined 2 25 Installations snn a a E N eae tease 12 Died WOKA ed enossnunedn ennas nnua nunna n aana 12 2 2 2 Power Requirements s ssssseseseeeserereseseseseseseseseseseseseseseseseseseseses 12 2 2 3 Basic Connections Senker a a a aai 13 2 2 4 Environmental Conditions ccctcccssescceseesavaciectqeaszeesteccacbecteegeecccadeests 13 3 SPECIFICATIONS AND CONTROLS csss eeeeeeeeeeeeseeeessseeeeeeeeeeennneeeneees 15 3 1 HYAMP III Functional Specifications ccc cceseeseeseeseeseeseesecseeeeeeee 15 3 2 Instrument COMM OS cancer Ao ates euler Gae etal 17 3 2 1 Front
52. t This instrument may be stored or shipped in environments with the following limits Temperature 40 167 F 40 75 C PICS sigs kocactesupcntnetaenns 50 000 feet 15 240 meters The instrument should also be protected against temperature extremes that may cause condensation within the instrument Failure to operate this instrument within the specified conditions CAUTION could result in damage If the instrument is used in a manner not specified by the manufacturer the protection provided by the instrument may be impaired 13 r G P D ASSOCIATED RESEARCH INC More Information For more information on test operator and workstation safety please visit the Events and Training section of our website at http www asresearch com events training Default aspx 14 DW assecures 3 SPECIFICATIONS AND CONTROLS M 3 1 HYAMP Ill Functional Specifications INPUT Voltage 115 230 VAC 10 user selectable 50 60 Hz 5 6 3 Amp slow blow 250 VAC TEST MODE Output Rating 0 for continuous running Maximum Limit 0 0 510 mO for 1 10 Amps T mOlstep Minimum Limit 120 mQ for 1 30 Amps Offset Capabilly Current Display 2 of setting 2 mQ onrnmneter Dspay Timer Dispay 0 1 of reading 0 05 seconds 15 6 ASSOCIATED 1 RESEARCH INC GENERAL Remote Control And Signal The following input and output signals are provided Output throu
53. ted in a socket outlet with a WARNING protective ground earth contact This protective ground must WARNING not be defeated by the use of an extension cord without a protective conductor Return Connection When the instrument s return is grounded any internal and external stray leakage will be monitored due to currents that flow from high voltage to earth ground such as from high voltage to the chassis of the instrument These currents are inherent and will cause errors when trying to monitor very low leakage currents in the microamp range The output power supplies of this instrument are referenced directly to earth ground Any conductor that completes a path between the high voltage and earth ground will form a completed circuit 2 2 4 Environmental Conditions This equipment is intended for indoor use only The equipment has been evaluated according to Installation Category Il and Pollution Degree 2 as specified in IEC 664 This instrument may be operated in environments with the following limits Temperature cccceee 41 104 F 5 40 C Relative humidity 0 80 PUIG vs nsascccrsensveansanncdscee 6560 feet 2 000 meters Do not block any ventilation openings to prevent over heating of WARNING the equipment Keep the ventilation slits uncovered during operation Failure to do so could cause the instrument to overheat and may damage internal components Storage and Shipping Environmen
54. that require earth m grounding 1 2 2 Caution and Warning Symbols WARNING Calls attention to a procedure practice or condition that could possibly cause bodily injury or death Calls attention to a procedure practice or condition that could CAUTION possibly cause damage to equipment or permanent loss of data 1 3 Glossary of Terms As used in this manual Alternating Current AC Current that reverses direction on a regular basis Utility power is usually generated in the form of a sinusoid at a frequency of 60 times per second in the United States and 50 times per second in other countries Arc A partial momentary breakdown due to the force of a strong electric field on closely spaced conductors sometimes evidenced by corona or a luminous flashover Breakdown The failure of insulation to effectively prevent the flow of current If the test voltage is gradually raised breakdown will begin suddenly at a certain voltage level and current flow will not be directly proportional to voltage Once a breakdown occurs especially for a period of time the next gradual application of voltage will often cause a breakdown to begin at a lower voltage Conductor A solid or liquid material which permits the flow of electrons A material which has a volume resistivity of no more than 103 Q cm Current The movement of electrons through a conductor Current is measured in amperes A milliamperes mA microamperes uA Symbol l Di
55. the commands are case sensitive and must be typed in capital letters Each command string should be terminated by the ASCII control code New Line lt NL gt or OAh The following conventions are used to describe the commands syntax for the HYAMP Ill Braces enclose each parameter for a command string Triangle brackets lt gt indicate that you must substitute a value for the enclosed parameter The Pipe is used to separate different parameter options for a command The command and the parameter data must be separated with a space All commands that end with a question mark are query commands Test Execution Commands The following commands are used to control actual output voltage and current from the instrument Please observe all safety precautions Command Description TEST Execute a Test RESET Abort a Test in Process or Reset Failures AOFF Auto Set Offset TEST Starts the test sequence at the selected step loaded into memory RAM 46 n DT ASSOCIATED 1 RESEARCH INC RESET Stop or abort a test Also used to reset a latched failure condition AOFF Set the offset for the ground bond test The cables and any test fixture should be connected before executing the command This command will perform an actual test and all safety precautions should be observed when using this command File Editing Commands The following commands are used to create or modify Test Setup Files Command De
56. the device under test SOFTWARE CALIBRATION HYAMP III can be completely calibrated without CONTROL removing any covers and exposing the technician to hazardous voltages NO LOAD SETUP OF Set output current parameters without activating OUTPUT CURRENT the output Daeg 2 GETTING STARTED I Introduction This section contains information for the unpacking inspection preparation and storage of your Associated Research Inc product 2 1 Unpacking and Inspection 2 1 1 Packaging Your instrument was shipped in a custom foam insulated container If the shipping carton is damaged inspect the contents for visible damage such as dents scratches or a broken display If the instrument is damaged notify the carrier and Associated Research Inc s customer support department Please save the shipping carton and packing material for the carrier s inspection Our customer support department will assist you in the repair or replacement of your instrument Please do not return your product without first notifying us and receiving an RMA return material authorization number To receive an RMA number please contact our customer support department at 1 800 858 TEST 8378 2 1 2 Contents of the Carton Inside the carton should be the following DESCRIPTION AR PART NUMBER HYAMP III Instrument 3130 Cable ASSY High Current 05002D 24 Output Cable ASSY High Current 05002D 37 Return Fuse 37780 6 3 Amp slow blow 250
57. the front op panel TEST button is disabled and a test DID YOU KNOW may only be started through the rear panel You can control your I O If you attempt to start a test from the Associated Research Inc TEST button on the front panel when the instrument using basic PLC PLC Remote function is turned ON a pop inputs and outputs Execute up message will be displayed The pop up tests and read PASS FAIL message will appear as follows conditions remotely select memory locations or set up a safe work station by using an interlocked enclosure Hernu PLC Remote ON m E mo Refer to the section 6 Connection of Remote I O for more details Single Step This function is used to temporarily override the automatic connection feature When the Single Step function is ON the instrument will pause after each test step is completed To continue the test sequence press the TEST button to execute the next 23 OD sssooures connected test step Each time the TEST button is pressed the next connected test step will execute If you press the RESET button before completing all connected test steps it will return you to the original starting test step If a step fails and you wish to continue to the next test step press TEST Alarm Volume The numbers 0 through 9 correspond to different volume settings 0 meaning the volume is OFF and 9 meaning the volume is at the loudest setting After the soft key is pressed a moment
58. tor enables remote operation of the TEST RESET and REMOTE INTERLOCK functions and allows the operator to select Memory Location 1 2 and 3 37 r gt ASSOCIATED RESEARCH INC When the PLC Remote mode is on the HYAMP III will respond to simple switch or relay contacts closures A normally open momentary switch can be wired across pins 3 and 5 to allow remote operation of the TEST function A minimum pulse width or contact 9 closure of 20mS is required to guarantee a test DID YOU KNOW start A normally open momentary switch canbe The Remote Signal Input wired across pins 2 and 5 to allow remote connector may be used with operation of the RESET function A minimum various accessories pulse width or contact closure of 50mS is including light curtains foot required to guarantee that a running test will switches and safety probes abort When the PLC remote function is ON the Contact Associated TEST switch on the front panel will be disabled to Research Inc for more prevent a test from being activated through this information switch For safety the front panel RESET switch remains active even when a remote reset switch is connected so that high voltage can be shut down from either location The Remote File Select function gives the user the capability to quickly change parameters and initiate a test remotely Three internal memory programs can be accessed by connecting terminals 7 8 and 9 in different combi
59. traceable or traceable to agencies recognized by NIST to keep this instrument within published specifications Unless necessary do not recalibrate the instrument within the first 12 months This instrument has been fully calibrated at the factory in accordance to our published specifications and with standards traceable to the National Institute of Standards amp Technology NIST End user metrology standards or practices may vary These metrology standards determine the measurement uncertainty ratio of the calibration standards being used Calibration adjustments can only be made in the Calibration mode and calibration checks or verifications can only be made while operating in Test mode NOTE Verification should be performed before and after calibration Calibration effects will only be noticeable after exiting calibration mode 9 1 Warranty Requirements Associated Research Inc offers a standard one year manufacturer s warranty This warranty can be extended an additional four years provided that the instrument is returned each year to Associated Research Inc for its annual recertification In order to be eligible for the extended warranty instruments must be returned to Associated Research Inc for certification service at least once every twelve months A return material authorization number RMA must be obtained from Associated Research Inc before returning this instrument for calibration To obtain an RMA number
60. value Exit key The Exit soft key is used to return to the Test Parameter Review screen and the Perform Tests screen 4 3 2 Test Parameters Use the directional soft keys v a to navigate the test parameters during reviewing and editing The directional soft keys will change depending on which parameter the cursor is pointing to Current The Current that is applied between the Current and Return lead during a ground bond test Max Limit A maximum resistance threshold that when exceeded triggers a failure Min Limit A minimum resistance threshold that when not exceeded triggers a failure Dwell Time A length of time that is allowed for the set point current to be applied Frequency This parameter is selectable using a soft key between 50 and 60Hz Connect This function when turned ON will connect or link the current step to the next step The third step ina Memory will not have this function because it is the last step of the Memory location 29 Aasen Offset The Offset function may be used to compensate for test lead and test fixture resistance during the test Using the up and down arrow keys scroll the cursor to the Offset parameter and press the Edit soft key You may now manually or automatically set an Offset value To manually set the Offset use the and soft keys to increase and decrease the resistance value Press the Enter soft key to accept the new value or press the Es
61. wer Indicator The PLC Power Indicator Option creates a signal that acts as an instrument power on indicator The signal is available through the Remote Signal Output connector which is located on the back of the instrument This option closes the relay contact between pin 1 and pin 2 on the output connector once the instrument is powered on The PLC Power Indicator signal replaces the PASS signal that is present on the standard instrument It should be noted that the term Indicator in PLC Power Indicator only implies that the instrument is powered on To perform a test it should be verified that an Interlock device is used or the Interlock disable connector that was provided with the instrument is installed and that there are no failure indicators active on the instrument For more information on the Remote I O and Remote Interlock refer to section 6 Connection of Remote I O 05 External RS 232 Converter The External RS 232 Converter option will allow for remote bus communication with the HYAMP III The following image should be used to mount the RS 232 converter module to the case of the HYAMP III 44 a DT ASSOCIATED RESEARCH INC If you order the HYAMP III with External RS 232 Converter option you will receive the following items RS 232 External Module Part 39050 includes Part Number Description Qty 39057 Cable 16 inch 9 Pin Male to 9 Pin 1 Female Connector 38606 Cable Assembly RS

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