AV-15 - Avlite Systems
Contents
1. Latest products and information available at www avlite com Aviite www avlite com AV 15 Solar Aviation Light Trouble Shooting Problem Light will not activate Ensure internal switch or external switch where fitted is set to the ON position Ensure light is in darkness Wait at least 45 seconds for the program to initialise in darkness Ensure switch setting is on a valid code See Flash Codes section of this manual Ensure battery terminals are properly connected Ensure battery voltage is above 3 6 volts Timing codes will not change Turn rotary switch several times to ensure contacts are clear Light will not operate for the Expose light to direct sunlight and monitor operation for several days entire night Avlite products typically require 1 5 hours of direct sunlight per day to retain full autonomy From a discharged state the light may require several days of operational conditions to cycle up to full autonomy Ensure solar module is clean and not covered by shading during the day AV 15 Optional Configurations ON OFF Switch An optional external ON OFF switch can be installed on request additional charges will apply Custom Flash Patterns Other flash patterns are available on request Latest products and information available at www avlite com Avlite www avlite com AV 15 Solar Aviation Light Avlite Light Warranty V1 1 Activating the Warranty Upon purchase2. Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Avlite Systems will repair or replace at Avlite s sole discretion any Telemetry Products Roto Moulded Products Accessory Products or Avlite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied If any Telemetry Products or Avlite Products are fitted with a rechargeable battery Avlite Systems warrants the battery will be free from defect for a period of one 1 year when used within original manufacturer s specifications and instructions Warranty Conditions This Warranty is subject to the following conditions and limitations 1 2 The warranty is applicable to lanterns manufactured from 1 1 2009 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Avlite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Avlite or authorised Avlite repair personnel The customer must give Avlite Syst
3. to an electrical current that is used to charge the battery The battery provides power to operate the light at night The flasher unit has very low current requirements A microprocessor drives an ultra bright LED through a DC DC converter which enables the LED s to operate within the manufacturer s specifications The battery is protected from over charging within the circuit to ensure maximum battery life On darkness the microprocessor will initiate a program check and after approximately 1 minute will turn on Technology Avlite Systems is a world class solar lighting systems manufacturer with a proven reputation for rapid innovative and agile technology solutions designed specifically for defense government civil and humanitarian aid operations in the most remote toughest environments Electronics Avlite employs leading in house electronic engineers in the design and development of software and related circuitry All individual electronic components are sourced directly by Avlite procurement staff ensuring that only the highest quality components are used in our products LED Technology All aviation lights use the latest advancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Preci
4. 7 Reflector Type Single LED Optic Available Flash Characteristics 16 user adjustable flash rates including steady on other flash rates available on request Intensity Adjustments 32 automatic step down settings based on power demand of flash code selection from 100 at 10 duty cycle through 25 at fixed on NN P LED Life Expectancy hours gt 100 000 LJ Electrical Characteristics Operating Voltage V 3 6 Temperature Range 40 to 80 C Solar Characteristics Solar Module Type Multicrystalline Output watts 0 45 Solar Module Efficiency 14 Charging Regulation Microprocessor controlled Power Supply Battery Type High grade NiMH Environmentally friendly Battery Capacity Ah 1 6 Nominal Voltage V 3 6 Autonomy nights Steady on gt 14 14 hour darkness Flashing 35 14 hour darkness 12 576 duty cycle Physical Characteristics Body Material LEXAN Polycarbonate UV stabilized Lens Material LEXAN Polycarbonate UV stabilized Lens Diameter mm inches 98 37 8 Lens Design Single LED Optic Mounting 4 x 6mm mounting holes e Height mm inches 141 5 E Width mm inches 136 53 8 E Mass kg lbs 0 5 1 8 6 Product Life Expectancy Up to 12 years z a Certifications TE CE EN6100063 1997 EN610006 1 1997 9 9c Quality Assurance ISO9001 2008 529 Waterproof IP68 e 2 Intellectual Property 3 2 8 Patents US Pat No 6 667 582 AU Pat No 778 918 E 5 a Trademarks AVLITE is a registered trademark of
5. Aviite www avlite com AV 15 with User Adjustable Flash Settings Solar Aviation Light Installation amp Service Manual Version 3 1 Avlite www avlite com AV 15 with User Adjustable Flash Settings Solar Aviation Light Bird deterrent spike O9 Single LED Optic o Internal Internal solar module Q Automatic night activation Lens and base moulded from UV stabilised LEXAN polycarbonate userreplaceable lt battery in sealed Internal user adjustable compartment MEL LIUM flash settings Diam 6 0mm 0 24 PCD 124mm 4 88 Battery Access Aviite www avlite com AV 15 Solar Aviation Light Table of Contents INtFOCUCTION cece ccc cece cece ce eeeceeeceeecee esse essa eesaeeeaeeeseeesseeaeeeseeesaeetaes Page 4 Operating Principle c ce ccccceececceeeeeeeeeeeeaeeeeeeeeeeesaeeeesaeeeesneeees Page 4 TechNOlO OY T E Page 4 AV 15 Mod l Page 5 lici m s Page 6 Flash Codes oe Page 6 Flash Code Table ccccccccccseeceeseeeeeeeeeeeeaeeeeeeeeeeeeaeeeesegeeeeeneeeeaees Page 7 Maintenance and Servicing esseeeseeeseeeeernen Page 8 Trouble Shooting seeesesessesseeeeneeeen eene Pag
6. Avlite Systems 2 is Warranty 3 year warranty o d Options Available External ON OFF switch S 2 2 IR LED eof nn FIL Latest products and information available at www avlite com Avlite www avlite com AV 15 Solar Aviation Light Installation Charging the Battery New lights should be left in the sun for 1 2 days to ensure battery is charged before placing in service Please note light will re charge even when switch is turned to OFF position Preferred Installation Location For best light performance ensure solar modules are not covered and are in clear view of the sky with no shadows 1 The AV 15 will be supplied preset to the requested flash code 2 Thelight can be directly positioned in your desired location Secure it utilising the 4 x holes in the flange Ensure the light is bolted to an even flat surface Flash Codes Fi el the Flash Code Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to expose the adjustment plug 2 Unscrew the adjustment plug d Using a small flat bladed screwdriver adjust the Flash Code to the desired setting 5 Cover the light in darkness for at least 30 seconds to activate the light sensor Make sure the light is flashing correctly Uncover the light and wait at least 30 seconds to make sure the light turns off in daylight Insert the adjustment plug and replace the battery Replace the cover and secure usin
7. anty 8 Avlite Systems reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Input voltage shall not exceed those recommended for the product 10 Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern models 11 This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature 12 There are no representations or warranties of any kind by Avlite or any other person who is an agent employee or other representative or affiliate of Avlite express or implied with respect to condition of performance of any product their merchantability or fitness for a particular purpose or with respect to any other matter relating to any products Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Avlite Systems under this Warranty will be at the option of Avlite Systems limited to either the replacement or repair of any defective product covered by this Warranty Avlite Systems will not be liable to Buyer for consequential damages resulting from any defect or deficiencies in accepted items Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall
8. e 9 AV 15 Optional Configurations eeseeeeeeeseeeeeeeese Page 9 Avlite Light Warranty ssesseeeseeeemm Page 10 Version No Description Date Approved 1 2 Update Manual May 2010 K Paton 2 0 Update New Design May 2012 J Dore 2 1 Update Replacing the Battery June 2012 J Dore 3 0 Update Product Code October 2012 J Dore 3 1 Update Spec table January 2013 J Dore Latest products and information available at www avlite com Avlite www avlite com AV 15 Solar Aviation Light Introduction Congratulations By choosing to purchase an Avlite light you have become the owner of one of the most advanced solar LED airfield lights in the world Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids and particular care has been taken to ensure your light gives years of trouble free service As a commitment to producing the highest quality products for our customers Avlite has been independently certified as complying with the requirements of ISO 9001 2008 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your light and be able to maximise its operating function Please remember to complete the Avlite warranty registration card accompanying your light Operating Principle The solar module of the light converts sunlight
9. ems notice of any defect with the product within 30 days of the customer becoming aware of the defect Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced Typical battery replacement period is 3 4 years Long term exposure to high temperatures will shorten the battery life Batteries used or stored in a manner inconsistent with the manufacturer s specifications and instructions shall not be covered by this warranty Latest products and information available at www avlite com Aviite www avlite com AV 15 Solar Aviation Light 5 No modifications to the original specifications determined by Avlite shall be made without written approval of Avlite Systems 6 Avlite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions 7 The product must be packed and returned to Avlite Systems by the customer at his or her sole expense Avlite Systems will pay return freight of its choice A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Avlite Systems will assess the product and advise the customer as to whether the claimed defect is covered by this warr
10. g the 4 x screws Do Not over tighten screws eo e n Position the light in your desired location and secure utilising the 4 x holes in the flange Ensure the light is bolted to an even flat surface Pd b Orre Mon User Replaceable Battery Battery Position Adjustment Switches Battery Terminals Latest products and information available at www avlite com Aviite www avlite com AV 15 Solar Aviation Light Selecting an Intensity Power Setting Using the latest technology in software the AV 15 automatically adjusts the Intensity Setting when Flash Code is set Selecting a Flash Code Rotary Switch All AV 15 Lights are fitted with a rotary switch Turning the small arrow to the appropriate number or letter will set the code see Flash Codes section of this manual The unit may take up to one minute to activate a new flash code A comprehensive list of available flash codes is listed In the Flash Code Table section of this manual Rotary Switch Flash Code Table SWITCH FLASH SETTING DUTY POSITION ON sec OFF sec CYCLE 0 Steady On 10096 1 0 5 1 0 33 2 0 5 3 5 12 5 3 1 0 3 0 25 4 0 5 5 5 8 596 5 0 3 0 7 30 0 3 On 0 7 Off 0 3 0 7 o i 0 3 0 7 0 3 15 7 oe 7 0 3 1 7 15 8 0 3 2 2 12 9 0 5 2 0 20 A 0 3 2 7 10 B 0 5 2 5 16 5 C 0 7 2 3 23 5 D 0 5 4 5 10 E 1 0 4 0 20 F Custom Fla
11. n unit OFF Unscrew positive and negative battery leads Discard old battery in a safe manner Please remember to recycle where possible Reattach positive and negative leads to new battery and then place back into case Switch lantern ON via internal switch Cover the light in darkness for at least 30 seconds to activate the light sensor Make sure the light is flashing correctly Uncover the light and wait at least 30 seconds to make sure the light turns off in daylight Insert the adjustment plug and replace the battery Replace the cover and secure using the 4 x screws Care must be taken to observe the polarity of the battery before the leads are re connected and ensure the replacement battery is correctly fitted Always discard old batteries in a safe manner Long Term Storage Instructions gt 4 weeks If light is required to be stored for longer than 4 weeks please turn the light off using the internal ON OFF switch or external ON OFF switch where fitted 1 o oO BRB GON Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to expose the adjustment plug Unscrew the adjustment plug Using a small flat bladed screwdriver switch the ON OFF switch to the OFF position Insert the adjustment plug and replace the battery Replace the cover and secure using the 4 x screws Do Not over tighten screws Repeat these steps to re activate your light when it is removed from storage
12. not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Avlite Systems has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Avlite Systems will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Avlite Systems factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www avlite com Aviite w
13. sh Code Position Note If a Specific Flash Code has to be pre set at the factory it will be found at Switch Position F Latest products and information available at www avlite com Avlite www avlite com AV 15 Solar Aviation Light Maintenance and Servicing Designed to be maintenance free the AV 15 requires minimal attention though the following maintenance and servicing information is provided to help ensure the life of your Avlite product 1 Cleaning Solar Panels occasional cleaning of the solar panels may be required Using a cloth and warm soapy water wipe off any foreign matter before rinsing the panels with fresh water Battery Check inspection of batteries should be performed every two years minimum to ensure that the charger battery and ancillary electronics are functioning correctly Using a voltage meter check that the battery voltage is at least 3 6 volts under 50mA load and ensure all terminals are clear of foreign matter Replacing the battery Don t throw the unit out The AV 15 light is the only compact aviation light with a double sealed battery compartment This provides the user with the ability to change the battery after years of operation 1 po SLE mn de Cm qe 9 10 11 Remove the 4 x battery cover screws and lift the cover and battery out of the compartment to expose the adjustment plug Unscrew the adjustment plug Use a small flat bladed screwdriver to tur
14. sion Construction Commitment to investing in the design and construction of injection moulded parts including optic lenses light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality Optical Performance Avlite manufactures a range of aviation LED lenses moulded from multi cavity dies Complex shapes such as the AV70 and 16 segment multi focus lenses are a testament to the company s superior in house lens manufacturing capabilities and outstanding optical performance Award winning Patented Technology Several United States and Australian patent registrations are held on Avlite s range of innovative designs with other regional patents pending in Canada United Kingdom and Europe Latest products and information available at www avlite com Aviite www avlite com AV 15 Solar Aviation Light AV 15 Model The Avlite Systems AV 15 LED compact light that incorporates some of the most advanced technology available Designed to be maintenance free and have a service life of over 5 years the AV 15 is supplied ready for installation and requires no operator intervention An optional external ON OFF switch can be installed on request SPECIFICATIONS Light Characteristics Light Source 1 LED Available colors Red Green White Yellow Amber Blue Peak Intensity cd T Flashing Blue 3 0 Red 6 2 Green 7 6 White 6 8 Yellow 5 9 Vertical Divergence degrees
15. the Avlite Systems warranty must be activated for recognition of future claims To do this you have two 2 options 1 Postal Registration Please complete the Avlite Systems Warranty Registration Card and return to Avlite within 30 days of your purchase Online Registration Please complete the Online Registration Form at www avlite com Avlite Systems will repair or replace your lantern in the event of electronic failure for a period of up to three years from the date of purchase The unit must be returned to Avlite freight prepaid Warranty Terms 1 Avlite Systems warrants that any Avlite aviation products fitted with telemetry equipment including but not limited to AIS GSM GPS or RF Telemetry Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Avlite Systems warrants that any rotationally moulded products Roto Moulded Products and accessory products Accessory Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products Roto Moulded Products and Accessory Products Avlite
16. ww avlite com AV 15 Solar Aviation Light cc nn AO USTEO LPZO SLL LULLGECGG L ba LLLLLLLL Other Avlite Products Available J ud Radio Controlled amp PALC Systems FCC Compliant Obstruction Lighting Airfield Markers LIOL A amp LIOL B amp Accessories Typical Applications Temporary amp permanent airfield lighting Remote emergency amp defence airfield lighting Barricade hazard amp perimeter lighting Obstruction Lighting For a complete list of product compliances Area amp Sign Lighting including ICAO amp FAA please contact Avlite today Head Office yore Avlite Systems Tel 61 0 3 5977 6128 f 11 Industrial Drive Fax 61 0 3 5977 6124 EU A F a VI Email info avlite com Internet www avlite com A subsidiary of Sealite Pty Ltd www sealite com Latest products and information available at www avlite com
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