Liquid Ready System T-Band / In-Furrow Installation & Service Manual
Contents
1. 14 O PART CJ2046015 CJ2046004 CJ2046000 CJ2046007 CJ2046002 CJ20518VO M1414 6JV380140EFG 8JENL380120 Russellville KY ITEM 0 00 4 O Om P SS ON A 14 2 Remove the end caps by first pulling the stainless steel u clip 3 Slide the one flow monitor assembly assembled in step 1 on to each end of the existing monitor assembly 4 Secure the newly added flow monitors with the 1 4 x 2 3 4 long bolts lock washers and nuts included in this kit only reguired where holes in stand align with Flow Monitor assembly Single Valve Flow Monitor Assembly Car s Er A d Back View Dual Valve Flow Monitor Assembly IS FIGURE 8 www ohiovalleyag com 2 0 684 4202 866 961 7772 15 4 PLUMBING ASSEMBLY INLET SC ai E d TC IJK i IAM Ai ANITA FIGURE 9 1 Mount the pump on the tool bar and close to the chemical tank Use the large hose clamps provided Ref figure 9 amp 10 FIGURE 10 2 Install the strainer between product tank and pump inlet Use green strainer screen 100 Mesh when water is the carrier use red screen 50 mesh when fertilizer is used as carrier 3 Install the swivel elbows on the inlet and outlet of the pump Use teflon tape or pipe sealant on all threaded fittings 4 Remove Clamp and inlet fitting installed on flowmeter 5 Connect 3 4 ID braided hose between pump outlet amp inlet to flow meter on the the stand assembly2. Remove the seed tube Remove any dirt in the area where the seed tube normally rests to avoid problems when seed tube is reinstalled Cut Stop of Furrow Conditioner off so spray m arm can slide higher on conditioner This is required to clear scraper bolts a E or 6 Attach the furrow conditioner and spray arm to the seed tube using the hose clamp Note the position of the screw drive of the hose clamp T Secure the spray arm with a small cable tie over the hook on the seed tube Secure the bottom of the spray arm with another small cable tie IMPORTANT Prevent dirt from entering fittings during installation Cover fittings with tape to avoid plugged nozzles www ohiovalleyag com 2 0 684 4202 866 961 7772 49 CABLE ROUTING eege m oe i FRONT OF c PLANTER Fi SEED SENSOR CABLE SEED TUBE DUST PLATE 312 DIA FIGURE 9 TOP VIEW PLANTER ROW UNIT W SEED BOX AND SEED METER REMOVED It may be desirable to drill a 312 dia hole in the area where the seed meter and seed tube meet See diagram This hole will be used to route the 1 4 tube from the nozzle to the flow divider on the planter bar The exact location may differ depending on planter make and model Owensboro KY Russellville KY www ohiovalleyag com 50 ST J k Fa e TUBING ROUTE USING Ki ae ZE EL B L W r N 13 Ki er CS sf N ard eg E N W H E K a eise d ji a I TUBING
3. b To adjust Flow Rate in manual mode press Target Flow Rate will flash on dis play To increase Flow Rate press A To decrease Flow Rate press Vv NOTE Console defaults to automatic mode Switching RUN HOLD OFF switch to OFF then HOLD returns the console to automatic control www ohiovalleyag com 270 684 4202 866 961 7772 35 12 13 AUDIBLE ALARM MENU To display the AUDIBLE ALARM MENU depress key labelled will show in the display A for 5 seconds A on a Momentarily sorron ood the display between A on and A off A on means audible alarm is enabled A off means audible alarm is disabled The dis play will still indicate an alarm condition OFF TARGET ALARM Alarm sounds when the actual rate is off from the target rate by a specified percentage The Off Target value is preset to 30 but may be changed to a different number 1 Adjusting Off Target Value a Depress ME for 5 seconds Display will show or Enter desired new number for OFF TARGET ALARM b Depress EI to store selection INITIAL SYSTEM SET UP AND SYSTEM CHECK OUT Fill tank with water Place RUN HOLD OFF to HOLD Verify calibration data has been entered in console Press the key labelled be Enter the desired Rate Per Acre Press the key labelled EN Enter the desired simulated speed This number should match the while planting tractor speed If the system has been wired to run when
4. o JULS SSOH Al l JOAN MOH LLI s jenby x Duo CO 2 b O LL yus Er Buiqn dO 96 100 OL N Bun L dO t h XA een Jou z woog uvog Kaes wog pea p fa poods woog peg m 0 PSUUO nb npu EN MAAS a n pepnpu JON 866 561 7772 2 0 684 4202 www ohiovalleyag com SYSTEM DIAGRAM Two Valves Optional U16u97 Er Bun do EI Ufer Er Dun dO 8 100 OL Bun dO PI SIN MOH GO J004 SL SUE DILL GSLO Re Lo PUNO O IYN na ae ee E GES SIYWEBueO Apeay pnb woog yg OA J ueNS our pepnpul JON 9SOH CI ub FIGURE 2 Russellville KY Owensboro KY www ohiovalleyag com 10 SYSTEM DIAGRAM Single Width Single On Off Valve WIRING STANDARD Single Valve FMC Liquid Ready Console cae C AMEE Orange White Master Connect to Black Boom 1 Connect Black Boom 1 to im Brown Boom 2 not included not used Blue Boom 3 not used i Green Auxilary Ground Console Control ca Cable FIGURE 3 SYSTEM DIAGRAM Two Width Two On Off Valves WIRING OPTIONAL Two Valve FMC Liquid Ready Console a TT Orange White Master Valve Switchbox or A W Ef to E N sin White Speed D to Ground not included Brown Boom 2 not used Blue Boom 3 not used a Green Auxilary Ground Console Control BEST Cable FIGURE 4 www ohiovalleyag co
5. spray arm 3 Use a small cable tie to make a loop around the spray arm and just ahead of the nozzle 4 Thread a large cable tie in from the rear of the planter This cable tie will go through the hole provided for dry insecticide 5 Next run the large cable tie through the cable tie looped around the spray arm then back up and around the back side of the hole The large cable tie may be used to set the nozzle height Route the 1 4 tube as shown Ref Figures 3 and 4 Secure tube with cable ties Be careful so tube does not rub on rotating parts or get damaged when planter is folded or unfolded ae Owensboro KY Russellville KY www ohiovalleyag com 46 INSTALLATION OF SPRAY ARM WITH KEETON LOW PROFILE FIRMER R ABLE ja EIE R STRAIGHT NNG PROVIDED IN KIT e KEETON SEED FIRMERO SFE W T OMPACT LOW FIRME A AA FOR JOHN DEE AA N Le P N 100P300 E AS FOR KIN N Kf USE LO BOLT FIGURE 5 1 IMPORTANT The spray arm is intended for use with Keeton Compact Low Profile Firm ers Reference above for Keeton part numbers 2 Install the Keeton Firmer according to Keeton instructions 3 To attach the spray arm remove the tension bolt Slide the spray arm on to the Keeton bracket as shown universal bracket will not be used 4 Re install the tension bolt to secure the spray arm to the Keeton bracket 5 Assemble the nozzle and fittings as shown An elbow and a straight fitting are provided to connect the 1
6. 4 tubing to the spray arm 6 Secure the 1 4 tubing with cable ties 1 The large cable tie may be used to further secure the spray arm and to adjust nozzle height www ohiovalleyag com 2 0 684 4202 866 561 7772 47 APPENDIX 6 INSTALLATION INSTRUCTIONS SPRAY ARM FURROW CONDITIONER WHITE PLANTERS REF FIGURES 6 THRU 10 INSTALLATION OF UNIVERSAL BRACKET La La d INIVER i d ABLE TIE N AMP ed LIV i HOS SS FURR TIONER BOUNDE FIGURE 6A FIGURE 6B The Universal Bracket may be used with the Furrow Conditioner or Rebounder 1 Remove the seed box 2 Disconnect the seed monitor sensor cable Sr Remove the seed tube 4 Install the Universal Bracket on Furrow Conditioner or Rebounder and on the seed tube using hose clamp and cable ties where shown Install the Rebounder accord ing to its instructions 5 Re assemble the seed tube in the planter NOTE Install the Universal Bracket directly to the seed tube if the Furrow Condition er or Rebounder are not used Owensboro KY Russellville KY www ohiovalleyag com 48 D n jon 5 a SCREW DRIVE OF CLAMP SHOULD BE FOR CLEARANCE R a N WHITE NN CABLE IIE SPRAY ARM SCRAPER BOLIS gt FURROW CONDITIONER INSTALLATION OF SPRAY ARM AND FURROW CONDITIONER TO THE SEED TUBE If desired the spray arm may be used with out the furrow conditioner Remove the seed box Disconnect the seed monitor sensor cable
7. Bitter n j n e e E pg d G USING STRAIGHT ad FITTING Gei 1 HI Je ks Ji i i E Mui d d H i pepe 7 Atl A m S T j N Fi p e H n My Fa L Ja J k i N I A PA INSTALLATION OF NOZZLE 1 Assemble a 90 degree elbow or straight fitting 1 8 NPT x 1 4 push in to the top of the spray arm Use teflon tape or pipe sealant on threads Assemble the nozzle to the spray arm Use teflon tape or pipe sealant on threads 2 Connect the 1 4 x 10 long tube to the elbow installed in step 1 Secure the tube to the spray arm 3 Use a small cable tie to pull the spray arm up and secure to planter frame Ref Figure 9B The nozzle should be just under the hole provided for the dry insecticide tube 4 Route the 1 4 tube as shown Ref Figure 9 amp 10 Secure tube with cable ties Be careful so tube does not rub on rotating parts or get damaged when planter is folded or unfolded www ohiovalleyag com 2 0 684 4202 866 961 7772 51 APPENDIX 7 PUMP INSTALLATION WITH TRACTOR MOUNTED SADDLE TANKS STAND ASSEMBLY PUMP STRAINER DRY LOCK COUPLER NOT SUPPLIED KKK CAS CHEMICAL RESISTANT REINFORCED HOSE 1 2 1 D NOT SUPPLIED NOTES 1 Mount pump and strainer on draw bar near hitch 2 Connect pump to flowmeter on stand assembly with chemical resistant reinforced hose 3 Pump power wires will need to be separated from main harness and rout
8. Check battery voltage and battery connections Check battery voltage and battery connections Return Console to Dealer for service Perform cable test See Appendix 3 Verify speed value is entered Perform flowmeter cable test See Appendix 2 Verify pump is running Verify flowmeter turbine spins freely Replace flowmeter sensor Verify console is programmed correctly Verify system pressure does not exceed 45 psi Verify On Off valve is open Verfiy strainer is not plugged Replace check valve assembly See Appendix 5 Verify Console is programmed correct Verify cable connections Apply 12 VDC to pump leads Verify pump runs If not replace pump Verify correct calibration data entered in console See Appendix 1 Procedure to Re Calibrate Flowmeter Russellville KY 38 1 APPENDIX 1 PROCEDURE TO RE CALIBRATE FLOW METER IMPORTANT Prior to this procedure flush system and perform test using water Enter a METER CAL number of 10 38 in the key labelled kW 2 Enter a TOTAL VOLUME of O in the key labelled Ni 3 Place all On Off valves on stand assembly to OFF 4 Remove a tube from stand assembly and place it into a calibrated 5 gallon 19 liter container 5 Place at appropriate On Off valve for the tube that was just placed into the 5 gallon container Place RUN HOLD OFF switch to RUN Pump exactly 10 gallons 38 liters 6 Readout in TOTAL VOLUME is the new METER CAL number This nu
9. PROGRAMMING OF CONSOLE COMPUTER When first turning on console power after all installation procedures have been completed the Con sole will display SP1 in the digital display This means the user must CALIBRATE or program the Console before it can be operated This is a one time operation which does not have to be repeated Turning OFF the RUN HOLD OFF switch does not affect the console memory All data is retained The following steps must now be followed Refer to Console Programming 2 BASICCONSOLE CALIBRATION AND OPERATION a INITIAL PROGRAMMING 1 Place RUN HOLD OFF switch in HOLD position Console will display SP1 SP1 is for ALL speed sensors except radar SP2 is for Radar Speed Sensor To change the display to SP2 press the D key Press E to lock in your choice Console will now display SoF F Press E It is recommended that zero speed shut off not be used with this system Explanation of Zero Speed Shut off Feature This feature is for zero speed shut off If SoFF is selected when speed reaches 0 the pump will continue to run until the RUN HOLD OFF switch is placed in HOLD If S ON is selected the pump will shut off when speed drops to 7 mph or less When a zero speed shut off has occured the RUN HOLD OFF switch must be turned to HOLD and then to RUN to restart the system If a constant speed greater than 7 mph is not attained within 10 seconds the zero speed shut off will be ena
10. the Remote switch is on place the RUN HOLD OFF switch to RUN Place the Remote switch to ON Red LED shall be on Verify the pump is running and has primed A Place RUN HOLD OFF switch to HOLD Verify pump has stopped Run LED shall be off B Place RUN HOLD OFF switch to ON Run LED shall be on Verify pump is running C Place RUN HOLD OFF switch to HOLD Console should display programmed rate Run LED shall be off Verify pump is not running System Check Out A Verify spray pattern for each row Check for plugged nozzles B Verify Flow Indicator balls are at the same height C Check system for leaks D Verify system can achieve rate at desired speed See System Operating Parameters After initial system check out drain water from tank Owensboro KY Russellville KY www ohiovalleayag com 36 PREVENTIVE MAINTENANCE Preventive maintenance is most important to assure long life of the Application System The following maintenance procedures should be followed on a regular basis 1 PUMP Pump check valves may need to be changed after prolonged exposure to Insecticide Replace check valve assembly with part 219 0000 103 2 TANK S Drain tank of chemical and flush pump with water if system will not be used for extended periods of time Keep system clean 3 FLOW INDICATOR ASSEMBLY When system is to be put away flush out with clean water After flushing protect system from freezing with RV anti freeze Cover Flow Indi
11. 8 tube Union Tee 8JUTC380 1 3 8 OD Tubing 100 Roll 21200604BK100 4 3 8 tube x 1 8 mpt Connector 8JMC38018 4 Nozzle Body CJ4050000 4 Strainer 50 mesh Combo jet CJ40250 4 Nozzle Seal Viton CJ40260VO 4 Pre Orifice Brown CJ4028505 4 Pre Orifice Red CJ4028504 4 Pre Orifice Yellow CJ4028502 4 Pre Orifice Orange CJ4029566 4 Tip Cap Combo jet SR220025E CJ7007125E Black Fertilizer as Carrier 4 Tip Cap Combo jet DRA5001E CJDRA5001E Orange Water as Carrier 4 Nozzle Assy w Tip CJ50500VO Owensboro KY www ohiovalleyag com Russellville KY ITEM OO O O 0 N OO SS ON 12 18 O lt SS SR SS PS A NA A e www ohiovalleyag com To Rebounder Seed Firmer Row Tube 5 m O Rebounder Seed Firmer Row Tube FIGURE 13 DESCRIPTION 1 2 OD Tubing 100 Roll Enlarger 3 8 Stem x 1 2 tube 3 8 tube Union Tee 3 8 OD Tubing 100 Roll 3 8 tube x 1 8 mpt Connector Nozzle Body Strainer 50 mesh Combo jet Nozzle Seal Viton Pre Orifice Brown Pre Orifice Red Pre Orifice Yellow Pre Orifice Orange Cap 1 4 fpt 1 4 tube Union 1 4 OD Tubing 2 0 684 4202 PART 21200806BK100 8JENL380120 8JUTC380 21200604BK100 8JMC38018 CJ4050000 CJ40250 CJ40260VO CJ4028505 CJ4028504 CJ4028502 CJ4029566 CJ4027305 8JMC14014 BHE46428 ITEM O O OO 0 4 O 01 P O N gt 866 561 7772 2 Attach Spray arm and optional In Furrow appl
12. Console FMC CAPTURE 1 Cable Console 15 2 7 1 1 1 1 1 1 Remote Switch Pump 4 25 GPM w Heat Sink Clamp 40 Worm Drive Tie Cable 14 Reg Tefon Tape Plumbing Fittings Kit Spare Parts Bag 3 4 ID Braided Hose 25 1 ID Braided Hose 10 1 2 OD Tubing 100 Base HV Kit FMC LFR For 16 row systems Includes the following lt DESCRIPTION Assy Stand Incl Flow Meter Valve Flow Tee etc Cable 40 Product Console FMC CAPTURE Cable Console 15 Remote Switch Pump 5 3 GPM w Heat Sink Clamp 40 Worm Drive Tie Cable 14 Reg Tefon Tape Plumbing Fittings Kit Spare Parts Bag 3 4 ID Braided Hose 25 1 ID Braided Hose 10 1 2 OD Tubing 100 SS SS SS SS eS eae ee FMC 4 Row Bag 1 per each 4 planter rows QTY DESCRIPTION Kit T Band In Furrow Fittings Hardware Bag Bolts Washers Nuts Hose clamps Fittings Tie Cable 14 Reg Tie Cable 34 HD Fitting Bag Fittings for Fertilizer 4 Row Fertilizer Flow Indicator Parts Kit 1 4 OD Tubing 10 Spray Arm Kit 1 per 4 Row Kit QTY 4 4 DESCRIPTION Spray Arm Universal Mounting Bracket 3 8 OD Tubing 1 roll per 8 planter rows QTY DESCRIPTION 3 8 OD TUbing OPTIONAL COMPONENTS Kit Valve Add On QTY DESCRIPTION Valve Manifold Bracket Fitting Tee ORS O Ring 212 Fitting Cap ORS Lock U Clip Fitting Nipple Reducing Bolts 1 4 20 x 3 Lg S
13. DC PROCEDURE TO CHECK CABLE 1 Enter a METER CAL number of one 1 in key labelled b 2 Depress key labelled 3 Disconnect the pump power connector Place RUN HOLD OFF switch to RUN 4 With small jumper wire or paper clip short between the 2 o clock and 6 o clock sockets w ith a short no short motion Each time a contact is made the TOTAL VOLUME should increase by increments of 1 or more counts 5 lf TOTAL VOLUME does not increase remove the section of cable and repeat test at connec tor next closest to Console Replace defective cable as required 6 Perform above voltage checks 7 If all cables test good replace Flow Sensor After testing is complete re enter correct METER CAL numbers before application Place RUN HOLD OFF switch to HOLD Reconnect pump power connector Owensboro KY Russellville KY www ohiovalleyag com 40 APPENDIX 3 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES Verify that the Console is in the SP1 Speed Sensor mode while testing the cable Disconnect exten sion cable from Speed Sensor Assembly cable Hold extension cable connector so that keyway is pointing in the 12 o clock position PIN DESIGNATIONS 2 o clock socket location is power 10 o clock socket location is ground 6 o clock socket location is signal VOLTAGE READINGS 1 10 o clock socket to 6 o clock socket 5 VDC 2 10 o clock socket to 2 o clock socket 5 VDC If a 5 VDC voltage
14. E AND CABLING I Mount the console P N 063 0171 913 to a secure support inside the cab of the vehicle 2 Route the 15 Console Control Cable P N 115 0171 124 out of the cab and toward the draw bar 3 Turn RUN HOLD OFF switch to OFF and route the Red and White battery wires to the 12 volt vehicle battery Attach the two White battery wire to the NEGATIVE terminal and the Red battery wire directly to the POSITIVE battery terminal See Figure 5 DO NOT CONNECT RED AND WHITE WIRES TO THE STARTER Secure the battery wires with plastic cable ties DO NOT tie the battery wires close to the existing battery leads or any other electrical wiring 4 Route the 40 Flow Control Cable P N 115 0171 125 from the draw bar to the Stand Assembly Always follow hydraulic lines Use cable ties to secure cable Be sure cable does not pinch or stretch when planter is opened or closed CONSOLE MOUNTING E RR J d a N lm FIGURE 18 www ohiovalleyag com 2 0 684 4202 866 961 7772 23 BATTERY CONNECTIONS CONSOLE RED POS BATTERY N e WIRES WHITE NEG N lt BA ONE 12 VOLT BATTERY En i CONSOLE k 05 G TERY WIRES WHITE NEG 12 VOLT SYSTEM USING VOLT BATTERIES O om WO 12 VOLI BATTERIES s CONSOLE BATTERY WIRES WHITE NEG 12 VOLT SYSTEM USING WO 6 VOLT BATTERIES FIGURE 19 Owensboro KY Russellville KY www ohiovalleyag com 24 WIRING OPTION 1 CO
15. GPM TABLE 1 Wilger Nozzle DRASO 01E With Orange Pre Orifice With Yellow Pre Orifice PSI CAPACITY PSI CAPACITY 1 NOZZLE 1 NOZZLE IN GPM IN GPM 10 05 10 063 20 07 20 088 30 09 30 108 40 10 40 125 From the example calculation it can be seen that at 083 GPM the operating pressure is approximately 25 PSI Ref nozzle chart using orange pre orifice www ohiovalleyag com 2 0 684 4202 866 961 7772 7 Below are listed Basic Guidlines for planters with row spacing of 30 This will give operating speed range 3 gallons per acre With Orange Pre Orifice With Yellow Pre Orifice 6 ROW 30 inch spacing 6 ROW 30 inch spacing Speed Range Speed Range 5 mph to 6 5 mph 5 mph to 8 5 mph 8 ROW 30 inch spacing 8 ROW 30 inch spacing 12 ROW Speed Range 12 ROW Speed Range 16 ROW 4 0 mph to 6 0 mph 16 ROW 4 5 mph to 8 5 mph 24 ROW 24 ROW 24 ROW max speed 8 mph Optional pump 063 0172 138 Required for 8 5 mph For Planters with row spacing other than 30 inch In order to work within the pressure range of the nozzle an adjusted applied rate must be calculated Only the water volume is changed Follow label for chemical rates To calculate the adjusted applied rate use the following calculation 350 x3 0 Adjusted Applied Rate Row Spacing in inches example 30 x 3 0 4 5 gpa Adjusted Applied Rate 20 Row Spacing Owensboro KY Russellville KY www ohiovalleyag com 8 SYSTEM DIAGRAM Single Width Single On Off Valve
16. HE UNIVERSAL BRACKET L Assemble the spray arm to the universal bracket by inserting the spray arm into the lower part of the universal bracket Push up on the spray arm until the assembly snaps and locks into place 2 Assemble nozzle and fittings as shown An elbow and a straight fitting are provided to connect the 1 4 tubing to the spray arm 3 Secure 1 4 tubing with cable ties 4 The large cable tie may be used to further secure the spray arm and to adjust nozzle height IMPORTANT REMINDER VERIFY SPRAY ARM AND UNIVERSAL BRACKET ARE SECURELY ENGAGED Owensboro KY Russellville KY www ohiovalleyag com 44 a Le Fa p FRONT OF li PLANTER L SEED SENS W AN SU 2 t IUBE DUST PLATE 312 DIA CABLE ROUTING It may be desirable to drill a 312 dia hole in the area where the seed meter and seed tube meet See diagram This hole will be used to route the 1 4 tube from the nozzle to the flow divider on the planter bar The exact location may differ depending on planter make and model www ohiovalleyag com 2 0 684 4202 866 961 7772 45 AN N a E T d S ak A A E Be d Al i F N r j d f ING ROL s EI i i In el E F m d ARCE CABLE TIE CABLE TIE CONDITIONER OR REBOUNDER b INSTALLATION OF NOZZLE 1 Assemble the nozzle to the spray arm Use pipe sealant or teflon tape to seal threads 2 Connect the 1 4 x 10 long tube to the elbow above the nozzle Secure tube to
17. IMIT FEATURE To activate this feature press and hold E key for 5 seconds A low limit flow may now be entered Enter this rate in gallons per minute When slowing down the console will not ad just the rate below this limit LL will be displayed indicating this limit has been reached To determine gal min use the following formula RATE X Width A SPEED gal min Gal Acre Row spacing in inches mph E 5940 x of Rows PROCEDURE TO ACCESS CONSOLE After purchase of FMC Insecticide an 8 digit code is available from your FMC Representative This code will allow access the console for 1 year from December 1 thru November 30th He will require the serial number from the console STEP 1 When the console displays the message CODE press EV key The display will show C1 Press the key Press the numbers of the first 4 digits in the code Verify they are correct then press E STEP 2 Press EV key The display will show C2 Press the key Press the numbers of the last 4 digits in the code Verify they are correct then press om the console has been successfully unlocked the display will no longer show CODE If SP1 message appears refer to CONSOLE CALIBRATION If no message appears console retains calibration as previously programmed MANUAL OPERATION FEATURE a Press and hold Www for 5 seconds and C on displays Press KN to alternate between C on automatic control and C OFF manual control
18. Meter CAL Flow Rate Speed CONSOLE PROGRAMMING Initial Programming of Console Computer Basic Console Calibration and Operation Calculating Speed CAL Valve CAL Feature SP1 SP2 and Zero Speed Shut off Self Test Feature Simulated Speed Adjustment Feature Zero Speed Shut off Feature Low Limit Feature Procedure to Access Console Manual Operation Feature Alarm Menu Off Target Alarm INITIAL SYSTEM SET UP AND SYSTEM CHECK OUT PREVENTIVE MAINTENANCE TROUBLESHOOTING GUIDE APPENDICES PROCEDURE TO RE CALIBRATE FLOW METER PROCEDURE TO TEST FLOW METER CABLES PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES RADAR ADAPTER CABLE SELECTION GUIDE SPRAY ARM FURROW CONDITIONER JOHN DEERE amp KINZE SPRAY ARM FURROW CONDITIONER WHITE PLANTERS PUMP INSTALLATION WITH TRACTOR MOUNTED SADDLE TANKS www ohiovalleyag com 2 0 684 4202 4 39 40 41 42 43 48 52 866 561 7772 INTRODUCTION SYSTEM OPERATION The FMC Liguid Ready System is intended for FMC Insecticide products The FMC Liguid Ready Systems meets FMC s specifications for approved FMC products only If the system is not going to be used for several days the tank should be emptied and the system should be flushed with clean water If freezing temperatures are expected the system should be safeguarded with R V antifreeze See Preventive Maintenance The FMC Liquid Ready system is intended to apply in volume per acre relative to speed A speed sensor is not supplied with the system It is t
19. NSOLE L 063 0171 913 SPEED SENSOR INPUT 15 CONSOLE CABLE 116 01 71 124 12V BATTERY m 115 0171 276 OPTIONAL WE TO ON OFF VALVE 2 ASE TO ON OFF VALVE fi l A j ja ee 40 PRODUCT CABLE CMM 10 FLOWMETER 115 0171 125 FIGURE 20 OPERATION Plug the orange and orange white wires together When wired in this way the pump will run and the on off valve will open when the RUN HOLD OFF switch is placed in the RUN position The run indicator on the console will be illuminated Place the RUN HOLD OFF switch to HOLD This will shut the pump and the on off valve off The run indicator will now be off www ohiovalleyag com 2 0 684 4202 866 961 7772 25 WIRING OPTION 2 The FMC Liguid Ready System can be wired with a remote switch The part number for this switch is 063 0172 037 To do this connect a remote switch between the orange and orange white wires Place the RUN HOLD OFF switch to RUN Now the Remote Switch must also be on to enable the system The run indicator will also illuminate To disable the system place the remote switch to off or place the RUN HOLD OFF switch to HOLD CONSOLE 063 0171 913 REMOTE SWITCH P N 063 0172 08 O OFF ER potan ORANGE S TO ORG WHT WIRE CONSOLE CABLE 1 124 REMOTE SWITCH _ 063 0172 037 G ke EAR Wat BAT ue e EEN en L I 12V BATTERY m 115 0171 276 TIONAL E c TO ON OFF VALVE 2 Sch Se
20. OHIO VALLEY AG OWENSBORO KY 2610 W Second St 270 684 4202 866 561 7772 www 0ohiovalleyag co RUSSELLVILLE KY 10 N Thruston Dr 270 725 8948 866 940 2038 Liquid Heady System T Band In Furrow Installation amp Service Manual IMPORTANT If the Console Displays Code Contact the FMC Support Center 816 581 6872 For All Other Questions Please Contact OVA 270 684 4202 Do not attempt to use the FMC Liquid Ready At Plant System for any chemical other than those approved by FMC To do so will void warranty OPERATORS RESPONSIBILITES 1 User is responsible for proper system knowledge prior to use 2 Apply chemicals according to proper environmental regulations 3 Clean and flush at end of season 4 Protect from freezing winterize WARNING Disconnect console before jump starting charging battery or welding on equipment PHONE NUMBERS For Chemical Issues Call 388 59FMCAG For Service Issues Call 366 561 7772 TABLE OF CONTENTS INTRODUCTION System Operation System Standard Components System Optional Components System Specifications Basic System Components System Operating Parameters System Diagrams In Furrow Appliances Banded Application INSTALLATION Tank Installation Stand Assembly Installation Flow Monitor Plumbing Assembly Inlet Outlet Assembly Console and Cabling Battery Connections Operation CONSOLE FEATURES Console Calibration Calculating Width CAL Calculating
21. TO ON OFF VALVE 1 p TO PUMP w S FLOWMETE 40 PRODUCT CABLE SCHMID 10 amer 115 0171 125 FIGURE 21 Owensboro KY Russellville KY www ohiovalleyag com 26 CONSOLE FEATURES LCD DIGITAL READOUT 4 digit FLOW CONTROL KEYS DualFunction read out of all functions Manually increase or decrease When CAL appears in the display flow rate when console is in manual it indicates that the system needs mode Also increases or decreases to be calibrated simulated soeed when SPEED key is active WIDTH CAL KEY METER CAL KEY FLOW RATE KEY SPEED KEY Used to enter calibration numbers into console to calibrate the system Run LED Illuminates when Pump is running SPEED CAL KEY Used to calibrate speed sensor RUN HOLD OFF Place switch in RUN position when applying prod ENTER Used only to enter J data into the computer uct Place switch in HOLD position when TOTAL AREA KEY Accumu shutting the system off e on end lates in acres rows FUNCTION KEYS Used to To turn off all power to the console display data TOTAL VOLUME place switch in OFF position Turn ing console OFF does not affect data stored in the computer DISTANCE KEY Accumulates in feet Total Vol applied CE Use like the CE key ona calculator www ohiovalleyag com 270 684 4202 866 961 7772 2 CONSOLE CALIBRATION 1 2 3 4 CALCULATING WIDTH CAL Width Cal Row spacing in inc
22. Use 3 4 hose There must be a minimum of 5 ft of hose between pump and flowmeter NOTE For Tractor Mounted Saddle Tanks see Appendix 7 Owensboro KY Russellville KY www ohiovalleyag com 16 www ohiovalleyag com 17 EE S OI lt N GQ wech From Product Tank FIGURE 11 DESCRIPTION 2 FPT x 2 Flange Manifold Fitting Reducing Bushing 2 mpt x 3 4 fpt 3 4mpt x 3 4hb 12 Hose Clamp 3 4 Braided Braided Hose 3 4 Hose Barb x Quad Port Fitting Pump 12vdc 5 GPM Liquid Fertilizer Systems Pump 12vdc 4 2 GPM Standard Delivery Kit Heat Sink Quad Port x 1 2 mpt Straight Fitting Reducer Bushing 3 4 mpt x 1 2 fpt Hose Barb 3 4 fpt x 1 hb 16 Hose Clamp 1 Braided Hose Hose Barb 1 mpt x 1 hb In Line Strainer 1fpt 50 Mesh Screen 100 Mesh Green 2 0 684 4202 Connect to Flow Meter Inlet PART BANM200FPT BANRB200075 BANHB075 HC12 HT034BR DELSDFA34 DEL5950111E RV06301 72279 DEL50075 FJ20381039 BANRB075050 BANHBF075100 HC16 HT100BR BANHB100 BANLST10050 BANLST1100 ITEM NOOR O N A N 8 9 10 11 12 13 14 n s 866 561 7772 OUTLET ASSEMBLY INSTALLATION FOR BANDED amp IN FURROW APPLICATION 1 Flow from the Flow Monitor Manifold will be distributed as shown T Band Spray Nozzle FIGURE 12 QTY DESCRIPTION PART 1 1 2 OD Tubing 100 Roll 21200806BK100 4 Enlarger 3 8 Stem x 1 2 tube 8JENL380120 2 3
23. actory installed performance monitor 1990 model year or later with factory installed performance monitor Not used for 7000 8000 9000 series tractors SZ 1990 model year or later with factory installed performance monitor Not used for Gensesis Versatile tractors Owensboro KY Russellville KY www ohiovalleyag com 42 APPENDIX 5 INSTALLATION INSTRUCTIONS FOR SEED SHIELD SPRAY ARM amp WITH SEED SHIELD FUR ROW CONDITIONER SEED SHIELD SPRAY ARM WITH REBOUNDER SEED COVER SEED SHIELD SPRAY ARM WITH KEETON COM PACT LOW PROFILE SEED FIRMER FOR JOHN DEERE KINZE AND PLANTERS IN GENERAL INSTALLATION OF UNIVERSAL BRACKET H Wd W 8 KI RB Ui J syli of M Se E att S SE E FIGURE 1A FIGURE 1B The Universal Bracket may be used with the Furrow Conditioner amp or Rebounder 1 Remove the seed box 2 Disconnect the seed monitor sensor cable 3 Remove the seed tube 4 Install the Universal Bracket on Furrow Conditioner or Rebounder and on the seed tube using hose clamp and cable ties where shown Install the Rebounder accord ing to its instructions 5 Re assemble the seed tube in the planter NOTE Install the Universal Bracket directly to the seed tube if the Furrow Condition er or Rebounder are not used www ohiovalleyag com 2 0 684 4202 866 961 7772 43 ELBOW OF STRAIGHT ROVIDED IN KIT SEE NOTE 2 C A HOI SN HOSE CLAM ACKET ROW C FIGURE 2 INSTALLATION OF THE SPRAY ARM TO T
24. cator to protect from sun light Direct sun light and prolonged contact with chemical will degrade the clear plastic in the Flow Indicator 4 HOSES AND FITTINGS Inspect on a regular basis for wear and abrasion softening swelling and leaks Replace as needed 5 CABLES Inspect regularly for wear and abrasion Protect connections with di electric grease Clean any corrosion that may develop Always tie up cables to keep them away from hot surfaces and from being caught or stepped on 6 FLOWMETER Inspect flowmeter periodically for obstructions Flush with clean water if system will not be used for extended periods of time Keep system clean DO NOT LET SYSTEM FREEZE NOTE Parts damaged due to freezing will not be covered under warranty www ohiovalleyag com 2 0 684 4202 866 561 7772 37 TROUBLESHOOTING GUIDE PROBLEM 1 10 11 12 NO DISPLAY LIGHTS WITH POWER ON A DIGIT CANNOT BE ENTERED VIA KEYBOARD CONSOLE DISPLAYS SP1 WHENEVER VEHICLE ENGINE IS STARTED CONSOLE DISPLAYS SP1 WHENEVER MASTER SWITCH IS TURNED ON OR OFF ONE DISPLAY DIGIT HAS ONE OR MORE MISSING SEGMENTS SPEED DISPLAY 0 RATE READS 0 RATE IS ERRATIC PUMP WILL NOT PRIME PUMP WILL NOT RUN SYSTEM NOT ACCURATE Owensboro KY www ohiovalleyag com CORRECTIVE ACTION Check fuse Check battery connections Check operation of OFF HOLD RUN switch Return Console to your dealer for service
25. cted again If a remote implement switch is used raising and lowering the planter will re start the system To step between S off and S ON press the D key Press E to lock in your choice The console will now display CAL EN Console will display b 01 Press E Press XXX This is from the following calculation Console is ready to be calibrated Press Width Row spacing in inches x number of rows Press om NOTE If planter has clutches to enable shut off of portion of planter and kit P N 117 0159 851 has been installed enter width of left side as b 01 width Press A key Display will now show b 02 Enter width of right side as b 02 width Press K Press E The initial Speed Cal number is 598 This number must be refined later See Calculating Speed Cal Owensboro KY Russellville KY www ohiovalleyag com 30 4 Press M Press E Enter in the Meter Cal number found on the Flow Meter Calibration tag Press E 5 Press kb Press EI Enter in 3 0 for 3 0 gal acre Press om 6 If a simulated speed is desired refer to Self Test Feature To clear out program and return to SP1 place RUN HOLD OFF switch to OFF Press and hold D and at the same time place the RUN HOLD OFF switch to HOLD 3A CALCULATING SPEED CAL FOR RADAR SPEED SENSORS 1 Complete INITIAL CONSOLE PROGRAMMING before doing this procedure 2 Enter 0 in key labelled WW 3 Enter a SPEED CAL
26. ed to pump 52
27. have to feed the two rows at the fold point Care must be taken to ensure 1 2 tubing movement is not restricted or damaged when folding planter Flow Indicator Assembly T Band Spray Nozzle T Band Spray Nozzle FIGURE 16 www ohiovalleyag com 2 0 684 4202 866 961 7772 21 5 The Spray Arm assembled in step 2 is intended to mount on the planter seed tube The spray arm nozzle should be positioned in place of the insecticide drop tube Ref Figure 17 If this tube is present it will not be used and must be removed 6 Install the Spray Arm on the planter as shown in the manual for the user s planter make and model T Connect the flow divider to the row tube assembly by using a 10 long piece of 3 8 tube To make this connection just push the tube into the push in fittings To release the tube hold the ring in on the push in fitting and pull lightly on the tube Secure the tube with cable ties Do NOT pinch the tube 8 Use the large cable tie to adjust the nozzle height to obtain a 5 to 7 band The large cable tie has a release mechanism to allow adjustment W SEED BOX S LARGE CABLE TIE SEE NOTE 24 SEED TUBE WITH UNIVERSAL BRACKET USE ELBOW OR STRAIGHT FTG PROVIDED IN KIT CABLE TIE SEE NOTE 2 HOOK HOSE CLAMP CABLE TIE UNIVERSAL BRACKET O FURROW CONDITIONER OR REBOUNDER FIGURE 17 Owensboro KY Russellville KY www ohiovalleyag com 22 6 CONSOL
28. he user s responsiblity to obtain the speed sensor Speed sensors may be obtained through a Raven distributor If you have a Radar Speed Sensor on your tractor already chances are all you need is an adapter cable Refer to Appendix 4 for choosing the correct radar adapter cable To calibrate the console place the RUN HOLD OFF switch in the HOLD mode Then enter the re quired calibration data in the console See console programming Refer to Basic Console Calibration and Operation To operate the System place the RUN HOLD OFF switch in the RUN mode This starts the pump and opens on off valve To shut the pump and on off valve off place the RUN HOLD OFF switch to the HOLD position FMC LIQUID READY SYSTEM STANDARD COMPONENTS Base Kit The base Liquid Ready system kit is available in 2 different versions LV Base Kit For planter with up to 12 rows If equipping a 24 row planter 2 of these kits will be necessary These systems ship with 4 2 GPM Pump HV Base Kit For planter with up to 16 rows If equipping a 32 row planter 2 of these kits will be necessary These systems ship with 5 3 GPM pump Plumbing Kits The Plumbing kits for the Liquid Ready System are available in 4 row increments Each kit consist of FMC 4 Row Bag Includes T band amp In furrow fittings flow indicators spray nozzles orifices amp hardware Spray Arm Kit Spray arm amp universal mounting bracket 3 8 tubing 100 for each 8 planter rows Owe
29. hes x number of rows example 30 inch row spacing x 16 rows 480 inches CALCULATING METER CAL The meter calibration number is on the tag attached to the flow meter This number may need to be adjusted slightly If over application occurs adjust the number down If under application occurs adjust the number upward Typical adjustment is about 5 Write down the calibration number for future reference when programming the console computer FLOW RATE This number is the gallons per acre to be applied example 30 3 0 gallons per acre SPEED This console applies relative to speed This key calibrates the speed sensor to the console Refer to Calculating Speed Cal Owensboro KY Russellville KY www ohiovalleyag com 28 CONSOLE PROGRAMMING When entering data into the Console computer the entry seguence is always the same STEP 1 Depress the key in which you wish to enter data The number of the key will be displayed STEP 2 Depress the Enter key A 3 E will now flash in the digital display STEP 3 Depress the keys corresponding to the number you wish to enter i e 1 2 7 The numbers will flash in the digital display as they are entered STEP 4 L a 4 amp a deg n ko 21 i E I i i L U k E i Complete the entry by again depressing the Enter key Display stops flashing www ohiovalleyag com 2 0 684 4202 866 961 7772 29 1 INITIAL
30. iance to seed tube a Remove the seed box b Disconnect the seed monitor sensor cable E Remove the seed tube d Assemble the 1 8 NPT elbow or straight fitting to the top of the spray arm See note e Attach furrow conditioner and the universal bracket to the seed tube using the hose clamp and cable ties as shown f Attach the spray arm to the universal bracket after the seed tube has been re installed NOTE In some cases it may be easier to install seed tube if elbow is installed later In all cases prevent dirt from entering fittings during installation Cover fit tings with tape to avoid plugged nozzles 3 8 OD Tubing 1 8mpt x 3 8tube Connector Seed Tube 3 T band 3 Nozzle Assembly SS N Spray Arm ur Cable Ties Universal Mounting Bracket FIGURE 14 Owensboro KY Russellville KY www ohiovalleyag com 20 ON Position the flow divider shown in step 1 on the planter tool bar Ref Fig 15 One flow divider feeds 2 rows Point the flow divider fitting toward the center of the plant er Secure the flow divider with two cable ties 4 Locate the large coil of1 2 tubing supplied with the system This will be used to con nect the compression fitting on the stand assembly to the compression tee fitting on the flow divider All tubing must be egual length Coil surplus tubing Larger planters may fold leaving 3 or 5 rows on a section of planter tool bar When this occurs the 1 2 flow divider tubing will
31. ll show the current valve calibration number Enter a new valve calibration number if desired Valve Speed Digit Controls response time of pump motor CAUTION Adjusting response time too fast will cause the system to oscillate Range 1to9 1 Slow 9 Fast Brake Point Digit Sets the percent away from target rate at which the control begins braking so as not to over shoot the desired rate Range 0 to 9 0 5 1 10 9 90 Dead Band Digit Allowable difference between target and actual application rate where rate correction is not performed Range 1 to 9 1 1 9 9 5 SP1 OR SP2 AND ZERO SPEED SHUT OFF Press and hold key After 5 seconds the display will show either SP1 or SP2 then alternate to S off or S ON SP1 _ is for all speed sensors except radar SP2 is for radar and GPS speed sensors S off zero speed shut off has not been selected S ON zero speed shut off has been selected www ohiovalleyag com 270 684 4202 866 961 7772 33 6 SELF TEST FEATURE SELF TEST allows speed simulation for testing the system while the vehicle is not moving Enter the simulated operating speed by depressing the key labelled W for 5 seconds Display will show tESt If 6 MPH is desired enter 6 0 See CONSOLE PROGRAMMING The display will show 6 0 The SELF TEST speed will clear itself when motion of vehicle is detected by the Speed Sensor ASPEED CAL value of 900 or greater is recommended when operating in this mode NOTE To prevent nuisa
32. m 270 684 4202 866 961 7772 11 IN FURROW APPLIANCES Optional Several options are available for furrow conditioning The Flexible Spray Arm allows you to deliver Capture insecticide in a T Band and utilize products such as Rebounders or Keeton Seed Firm ers This method provides a zone of protection to uniformly and precisely treat and protect the seed and soil prior to the closing of the furrow The combination of a furrow conditioner device and Flex ible Spray Arm will also allow the simultaneous use of multiple liquid planting time products to further promote plant health and vigor NOTE pecial precaution should be taken to not let any of the planter apparatus interfere with the T Band spray pattern BANDED APPLICATION TYPICAL NOTE Not every planter may be capable of being fitted with the Banded Application NOTE Not every planter may be capable of being fitted with the Banded Application Mg D n wee i een LARGE CABLE TIE Ste NOTE A SEED TUBE WITH UNIVERSAL BRACKET USE ELBOW OR STRAIGHT N FTG PROVIDED IN KIT CABLE TIE SEE NOTE 2 a N lt HOOK AN HOSE CLAMP NN O ei H CABLE TIE W SPRAY ARM San UNIVERSAL BRACKET gt FURROW CONDITIONER OR REBOUNDER FIGURE 5 Owensboro KY Russellville KY www ohiovalleyag com 13 INSTALLATION TANK INSTALLATION The tank is not provided with this unit The tank and mounting b
33. mber should be within 3 of the calibration number stamped on the tag of the Flow Meter 7 Repeat this procedure several times to confirm accuracy Always zero out the TOTAL VOLUME display before retesting 8 To verify Flow Meter calibration fill applicator tank with a predetermined amount of measured liquid i e 250 gallons DO NOT RELY ON GRADUATION NUMBERS MOLDED INTO APPLICATOR TANK Empty the applicator tank under normal operating conditions If the number displayed under TOTAL VOLUME is different from the predetermined amount of measured liquid by more than 3 complete the following calculation EXAMPLE METER CAL 1600 422 TOTAL VOLUME 260 984 Predetermined amount of measured liquid 250 946 Corrected METER CAL METER CAL x TOTAL VOLUME Predetermined amount of measured liquid ENGLISH UNITS METRIC UNITS 1600 x 260 1664 422 x 984 439 250 946 Corrected METER CAL 1664 439 9 Enter corrected METER CAL before resuming application www ohiovalleyag com 2 0 684 4202 866 561 7772 39 APPENDIX 2 PROCEDURE TO TEST FLOW METER CABLES Disconnect cable from Flow Sensor Hold Flow Sensor cable so that the keyway is pointing in the 12 o clock position PIN DESIGNATIONS 2 o clock socket location is ground 10 o clock socket location is power 6 o clock socket location is signal VOLTAGE READINGS 1 2 o clock socket to 6 o clock socket 5 VDC 2 2 o clock socket to 10 o clock socket 5 V
34. nce clearing of self test speed disconnect speed connector when radar speed sensors are used 7 SIMULATED SPEED ADJUSTMENT FEATURE A simulated speed must first be entered see self test feature DEFINITION OF KEYS Press EN then Depressing will cause the Simulated Speed to INCREASE by 0 1 MPH Depressing will cause the Simulated Speed to DECREASE by 0 1 MPH NOTE For these keys to be functional the SPEED key must be pressed first 8 ZERO SPEED SHUT OFF FEATURE During initial programming a choice must be made to use or not to use this feature If you desire not to use Zero Speed Shut Off press the E key when display is S off To step the display to S ON press the D key If you desire to use Zero Speed Shut Off If S ON has been selected the console will shut the injection pump off when speed drops below 7 mph When a zero speed shut off has occurred the RUN HOLD OFF switch must be placed to HOLD and then to RUN to re start the system If a constant speed greater that f is not attained within 10 seconds the zero speed shut off will be enacted again If a speed when the display is S ON Owensboro KY Russellville KY www ohiovalleyag com 34 10 11 greater than 7 is detected after this 10 second period and the console RUN HOLD OFF switch is in RUN the alarm will sound to alert operator that product is not being applied Re start the system or place the RUN HOLD OFF switch to HOLD LOW L
35. nsboro KY www ohiovalleyag com Russellville KY FMC LIQUID READY SYSTEM OPTIONAL COMPONENTS The following items are not included with the standard FMC LRS systems Ohio Valley Ag offers these at additional expense For pricing details amp availability contact Ohio Valley Ag 866 581 7772 for details Valve Add on KIT This kit can be added to the base FMC LRS system so that two sections can be controlled for each console This kit provides the cabling valve switchbox amp fiitings necessary to control two boom sections In Furrow If in furrow placement is desired Ohio Valley Ag has several options available for purchase These include Stainless Steel Row Tubes Schaffert Manufacturing s Rebounder and Keeton Seed Firmers Rebounder is a Trademark of Schaffert Mfg amp Sales Keeton is a Trademark of Precision Planting Inc SYSTEM SPECIFICATIONS CONSOLE 4 Digit Display Keyboard Data Entry System Microprocessor Based PWM Motor Control Automatic Control relative to speed CABLES 15 Console Cable 40 Control Cable PUMP LV BASE KIT HV BASE KIT 4 2 GPM 5 3 GPM FLOWMETER Turbine 5 15 GPM www ohiovalleyag com 2 0 684 4202 866 961 7772 5 BASIC SYSTEM COMPONENTS Base kit reguired is based upon number of rows and application rate Base LV Kit FMC LFR For 12 row systems Includes the following OTY DESCRIPTION 1 Assy Stand Incl Flow Meter Valve Flow Tee etc 1 Cable 40 Product 1
36. of 598 in key EN 4 Drive 1 mile To achieve the most accurate calibration accelerate and decelerate slowly CAUTION Do not use vehicle odometer to determine distance Use section lines or highway markers 5 Read DISTANCE by depressing key labelled EN a DISTANCE should read a value of approximately 5280 If it reads between 5260 5300 the SPEED CAL for your vehicle is 598 b If the DISTANCE display reads any other value perform the following calculation Multiply the SPEED CAL by the actual distance then divide the sum by the value in DISTANCE display This will give the corrected value to enter for SPEED CAL Round off to the nearest 3 digit whole number EXAMPLE SPEEDCAL 598 Actual distance 5280 Assume the DISTANCE display reads 5000 598 x 5280 631 4 5000 The corrected number to enter for SPEED CAL is 631 6 Enter the number calculated for SPEED CAL 7 Verify the corrected SPEED CAL number calculated in Step 5 a Zero out the DISTANCE display as in Step 2 b Enter the corrected SPEED CAL number as in Step 3 C Repeat Steps 4 and 5a If DISTANCE value does not read correctly repeat Steps 5b 6 and 7 www ohiovalleyag com 2 0 684 4202 866 961 7772 31 3b CALCULATING SPEED CAL FOR WHEEL DRIVE SPEED SENSORS 1 Place a chalk mark or tape onto the vehicle tire that has the Speed Sensor mounted to itas shown below 2 Mark the initial spot on the ground 3 Drive vehicle straight ahead counting 10 full revoluti
37. ons of the wheel The mark must stop at the same position it was in when the vehicle started 4 Measure the distance from the ground starting mark to stopping mark in inches round off fractions 5 Write down this distance as the SPEED CAL number keep it for future reference when programming the console This measurement is critical to the performance of the console MEASURE CAREFULLY Be sure tire is properly inflated before measuring Measure tire in type of soil in which you will be planting Circumference of tire will vary when measured in soft soil versus hard packed soil For best results measure severeal times and average the results Large tires and very low speed applications may require additional magnets to insure accurate speed readings Any even number of magnets may be used as long as they are of alternating color and equally spaced After calculating SPEED CAL this number must be adjusted according to the number of magnets used Normal Number of Magnets x Speed Cal Adjusted Speed Cal Actual Number of Magnets Example 4 x 1200 800 6 Owensboro KY Russellville KY www ohiovalleyag com 52 4 VALVE CAL FEATURE VALVE CAL 1 The initial Control Valve calibration number is 123 After operating the system this number may be refined See definition below VALVE SPEED DIGIT E POINT DIGIT Rm DEAD BAND DIGIT EE I To change the Valve Cal setting depress the key labelled ka for 5 seconds The display wi
38. rackets should be obtained from the dealer for planter make and model Locate the tank on the planter in an area that will balance the weight of the tank and chemical STAND ASSEMBLY INSTALLATION Assemble the flow monitors to the stand assembly Mount stand assembly to center of planter tool bar with hardware provided Flow indicators must face forward OO QQ Be HE Sie i i e JE Ei OOJ III a CHIL la 23 ray Le O b Planter Toolbar Planter Toolbar FIGURE 6 www ohiovalleyag com 2 0 684 4202 866 961 7772 13 3 FLOW MONITOR INSTALLATION Assemble one of the Flow Monitor assemblies for every 2 rows on the planter NOTES 1 Apply lubricant to all o rings item 1 before assembling 2 Apply pipe thread tape to all threaded connections before assembly 3 All u clips item 2 should face front of assembly see page 16 for front view Ha 7 O LP 201 D IE lt l OO FIGURE 7 4 Row Flow Indicator O lt N N NNNNNN A DESCRIPTION O Ring Viton Lock U Clip Body Flow Indicator Ball Flow Indicator Red Celcon Water Ball Flow Indicator Red Glass Fertilizer Retainer Ball Fitting ORS Male x 1 4 Female NPT Close Nipple 1 4mpt x 1 4mpt 90 Degree Ball Valve 1 4 x 1 4 MNPT Stem Connector 3 8 stem x 1 2 tube Owensboro KY www ohiovalleyag com
39. reading is not present disconnect the Flow Sensor cable If the Speed reading is restored Test the Flow Sensor cable per Appendix PROCEDURE TO TEST FLOW METER CABLES PROCEDURE TO CHECK CABLE I Enter SPEED CAL number of 1000 in key labelled kW 2 Depress key labelled EN 3 With small jumper wire or paper clip short between the 10 o clock and 6 o clock sockets with a short no short motion Each time a contact is made the DISTANCE total should increase by increments of 1 or more counts 4 lf DISTANCE does not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 5 Perform above voltage checks 6 If all cables test good replace Speed Sensor NOTE After testing is complete re enter correct SPEED CAL number before application www ohiovalleyag com 270 684 4202 866 961 7772 41 APPENDIX 4 RADAR ADAPTER CABLE SELECTION GUIDE Radar Type Tractor Type Cable Part Dickey john Agco Allison 94 95 96 Ford RV1150159529 White RV1150159519 Challenger RV1150159518 Cat C Mod D Mod Row Crop 35 45 55 RV1150159627 Challenger John Deere 7000 8000 9000 RV1150159700 Series Ford Genesis Versatile RV1150159709 New Holland 1996 RV1150159526 Magnavox Phillips RV1150159519 John Deere 7000 8000 9000 RV1150159700 Series RV1170159462 TRW RV 1150159432 RV 1150159463 TABLE 1 1990 model year or later with f
40. witchbox 40 Valve Cable Owensboro KY www ohiovalleyag com 4 n n 2 2 2 p 2 p n In Furrow Placement Row Tubes 1 reguired per row Rebounder 1 reguired per row Keeton Seed Firmer 1 reguired per row Contact Ohio Valley Ag 866 541 7772 for details Rebounder is a Trademark of Schaffert Mfg amp Sales Keeton is a Trademark of Precision Planting Inc Russellville KY SYSTEM OPERATING PARAMETERS This system must be operated within its capabilities Consider the following 1 In order to get even distribution 10 PSI back pressure is reguired This is also reguired for a spray pattern in the banded application 2 The flow meter must be operated within its operating range 5 GPM to 15 GPM 3 The pump must be operated within its operating range 5 to 2 2 GPM and at no more than 45 PSI 4 Below is a formula to calculate gallons per minute for the complete system Planter width in inches x speed in mph x rate gallons per acre GPM 5940 Planter width Row spacing in inches x number of rows example 30 row spacing x 12 rows 360 Planter width 360 inches 360 inches x 5 5 mph x 3gpa 1 0 GPM 5940 NOTE 1 0 GPM is within the operating range of the pump and flow meter 5 To calculate operating pressure calculate the GPM of one row and then use table 1 to find the operating pressure GPM of 1 row Row spacing in inches x mph x GPA 5940 example 30 x 5 5mph x 3 0 GPA 5940 083
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