CUBE HOPPER MKII
Contents
1. Clear coin exit port Forward Motor Stopped Reverse coin withdrawn from exit port Coin Sensor NC Coin Exit pin 6 Figure 3 Anti Jam timing in continuous mode Page 10 Intelligent Cube Hopper MKII Rev 2 0 4 5 Logic mode The Logic mode is activated if JP1 and JP2 are open The power must be put off on in order for the logic mode to be activated 4 6 Logic mode normal operation In this mode the hopper in started by setting the start level to a voltage between 5 24V The hopper is stopped if the start level changes again to OV When the hopper is started in the logic mode the software inside the microcontroller of the hopper board will check the level of the coin sensor first which can be a normally open NO or normally closed NC type The software needs this information in order to determine if a coin has left the hopper during payout Then the motor is started forward and coins will be ejected After a coin has fully left the hopper the software transmits an active low pulse of T_exit ms on the Coin Exit signal of the interface connector See figure below Start A x Start level set low hopper is OV hopper is started Stop as soon as the Coin Exit 7 pulse appears Busy pin 5 Hopper running and not empty i coin enters exit port Coin Sensor NC a coin leaves exit port Coin Exit pin 6 Toi _exi Start payout Opto Level read Stop motor here Figure 42. 9 Pulsed mode normal operation In this mode for each active high or active low pulse on the start input the hopper ejects a coin When the hopper is started in the pulsed mode the software inside the microcontroller of the hopper board will check the level of the coin sensor first which can be a normally open NO or normally closed NC type The software needs this information in order to determine if a coin has left the hopper during payout Then the motor is started forward and coins will be ejected After a coin has fully left the hopper the software transmits an active low pulse of T_exit ms on the Coin Exit signal of the interface connector See figure below T_pulse Start Ready pin 5 Hopper running and not empty coin enters exit port Coin Sensor NC TA coin leaves exit port hopper stops Coin Exit pin 6 Start payout Opto Level read T_exit Coin has left the hopper Figure 6 Pulse mode timing 4 10 Pulsed mode anti jam operation Refer to section 3 2 2 for a description of the anti jam operation Page 13 Intelligent Cube Hopper MKII Rev 2 0 5 Mechanical features 5 1 Dimensions amp Weight m TF Dimensions D 125mm W 125mm H 152mm Weight a 780 grams A 2 0 5 2 Removing the Motor and Gearbox The motor is controlled by the PCB and operates the disc by means of gears and shafts The gearbox is constru
3. Model no 10 18XX 83 Diameter 25 60 to 27 89mm Thickness 1 50 to 2 09mm Disc is marked 8 Part no 10 0240 8 Use coin insert plate C1 Part no 10 0238 3 Coin bridge no mark Part no 10 0239 Model no 10 18XX 84 Diameter 27 90 to 30 09mm Thickness 1 50 to 2 09mm Disc is marked 8 Part no 10 0240 8 Coin bridge no mark Part no 10 0239 Model no 10 18XX 85 Diameter 30 10 to 31 00mm Thickness 1 50 to 2 09mm Disc is marked 8 Part no 10 0240 8 Use coin insert plate 5 Part no 10 0238 5 Coin bridge no mark Part no 10 0239 Model no 10 18XX 93 Diameter 25 60 to 27 89mm Thickness 2 10 to 3 20mm Disc is marked 9 Part no 10 0240 9 Use coin insert plate C1 Part no 10 0238 3 Coin bridge no mark Part no 10 0239 Model no 10 18XX 94 Diameter 27 90 to 30 09mm Thickness 2 10 to 3 20mm Disc is marked 9 Part no 10 0240 9 Use coin insert plate C2 Part no 10 0238 4 Coin bridge no mark Part no 10 0239 Model no 10 18XX 95 Diameter 30 10 to 31 00mm Thickness 2 10 to 3 20mm Disc is marked 9 Part no 10 0240 9 Use coin insert plate 5 Part no 10 0238 5 Coin bridge no mark Part no 10 0239 THE EURO HOPPERS Model no 10 18XX 25 Euro hopper Special hopper for 0 20 coins Disc is marked 99 Part no 10 0240 99 Use coin insert plate 7 Part no 10 0238 7 Coin bridge marked 10 0239 3 Part no 10 0239 3 Special Euro Coin Bridge 0 20
4. contact with the hopper apogo 7 5 No payout signal a Please check coin insert plate for reference see page 2 Page 15 Intelligent Cube Hopper MKII Rev 2 0 8 Optional add ons 8 1 Cup extension Part No 10 0200 A 65mm high extension together with standard coin cup increases the capacity of the cup from 300 to 500 coins of 2 00 25 75mm in diameter 2 2mm thick It can be used with all coins with diameters up to 31mm A second extension is possible for coins with a maximum diameter of 25 75mm This increases the capacity to 700 coins of 2 00 Hopper dimensions with one extension Weight D 122mm W 122mm H 218mm 860 grams Hopper dimensions with two extensions D 122mm W 122mm H 284mm 940 grams 8 2 Cube Hopper spillage cover Part No 10 0005 Designed to prevent coin spillage TECHNICAL SPECIFICATIONS Nominal Operating Voltage 12VDC 10 or 24VDC 25 10 Minimal Operating Voltage 10 8VDC by 12V or 18V DC by 24V Storage temperature 20 C to 70 C Operating temperature 0 C to 50 C Humidity Min 20 Max 75 Motor Duty Cycle 2 1 Payout speed 6 to 7 coins per second Payout position 4 sides Max current not loaded 400mA Max current loaded 850mA Max current 2A when jamming Machine Connector 9 way connector Part No 22 01 2095 Pins Part No 08 50 0032 Payout signal Open collector active low 25mA 3
5. fitted The software contains a few commands that can be used to control the hopper It s not recommended to use this serial protocol for applications other then for test purposes Other more sophisticated protocol like CCtalk should be used for serial communication The HOPPER connector should be connected to the host machine Refer to Table 1 for a complete pin description JP1 en JP2 are jumpers that define the operation mode of the hopper Refer to section 2 for the jumper definitions JP3 set the power supply voltage of the board 12VDC short pin 1 and 2 24VDC short pin 2 and 3 Page 6 Intelligent Cube Hopper MKII Rev 2 0 3 Interface signals Table 1 lists all signals Pin Signal Type Description 1 High impedance internal 100K pull up to 5V Connected to Hopper Low Level signal plate 2 Low impedance internal 100 ohm to OV Connected to Hopper Low Level ground plate 3 Opto Coupler LED Anode with 4K7 serie resistor Start input 4 Opto Coupler LED Anode with 4K7 serie resistor Mode input 5 Opto Coupler open collector output Busy Ready output 6 Opto Coupler open collector output Coin Exit output 7 Power supply input Power Supply 12 or 24VDC 8 Opto Coupler Input LEDs and output transistors Sj F sae ignal common ground emitter are connected to this pin 9 Power supply ground Power ground OV Table 1 Pin description 3 1 Low Level Pins Pin 1 and 2 are conne
6. paid out coins pass by the optical sensor indirectly The coin exit output changes from high impedance to low impedance status This output stays high as long as the hopper is in the Off status power disconnected When a coin appears at the counter pawl under the exit bridge the PCB controls the coin verification and releases a logic signal The opto coupler and the counter pawl detect paid out coins Payout signal open collector NPN active low maximum sink of 25mA at 35Volt maximum Minimum time obstructs optics 30ms minimum Time between coins 100ms Page 8 Intelligent Cube Hopper MKII Rev 2 0 4 Hopper Operation 4 1 Mode s The hopper can be set in one of 3 different operating modes 1 Continuous mode JP1 shorted JP2 shorted 2 Logic mode JP1 open JP2 open 3 Pulsed mode JP1 open JP2 shorted These modes are described in the next chapters 4 2 Continuous mode The Continuous mode is activated if JP1 is shorted and JP2 is shorted The power must be put off on in order for the continuous mode to be activated 4 3 Continuous mode normal operation In this mode JP1 shorted JP2 shorted the hopper starts immediately ejecting coins after the power supply 24VDC is present on pin 7 of the interface connector The hopper stops as soon as the power is gone In this mode the Coin Exit signal output on pin 6 of the interface connector follows any level changes of the coin sensor of the hopper Th
7. the yellow button with lever slightly backwards and push the hopper onto the bracket 6 2 Cleaning and Materials All reachable places where the coins pass through the hopper should be cleaned at least every 6 months or after counting 500 000 coins whichever situation occurs first with a moist cloth with dry silicon spray Part No 20 0124 1 In particular the opto coupler needs to be kept clean Dirt could obstruct or disrupt the optic signal resulting in unreliable coin counting 7 Troubleshooting 7 1 Coins fail to unjam Are you using the correct coin insert plate see Reference Chart Are you using the right disc see Reference Chart Be sure Opto Coupler is clear Are there bad or incorrect coins in the hopper apogo 7 2 Motor fails to run Check the hopper fuse of the host machine Protection device tripped wait for 30 seconds with the power switched off TD 7 3 Over payout of coins Check the opto coupler for accumulated dirt or dust Check exit monitoring by the host machine c Check if the hopper s power is not disconnected too slowly Power should be disconnected directly after the registration of the ejection of the last coin of the payout d Are you using the correct coin insert plate see Reference Chart Sp 7 4 Under payout of coins Make sure the hopper has sufficient coins Incorrect registration by the host machine Incorrect exit output debouncing by the host machine Bad
8. 0 50 1 00 and 2 00 coins Model no 10 18XX 99 Euro hopper For 0 50 1 00 and 2 00 coins Disc is marked 99 Part no 10 0240 99 Use coin insert plate B1 Part no 10 0238 1 Coin bridge marked 10 0239 3 Part no 10 0239 3 Special Euro Coin Bridge 0 20 0 50 1 00 and 2 00 coins THE SPECIAL HOPPERS Model no 10 18XX 82 Special hopper For 50 pence UK coins Disc is marked 8 Part no 10 0240 8 Use coin insert plate B2 Part no 10 0238 2 Coin bridge no mark Part no 10 0239 Model no 10 18XX 88 Special hopper For CHF 0 50 coins Disc is marked 22 Part no 10 0240 22 Use coin insert plate 11 Part no 10 0238 11 Coin bridge no mark Part no 10 0239 Intelligent Cube Hopper MKII Payout discs Mark on disc New _ Old Diameter Thickness Part no 1 15 40 17 55 1 30 1 70 10 0240 1 2 A 18 00 22 09 1 50 2 09 10 0240 2 22 18 00 22 09 1 30 1 45 10 0240 22 3 AA 18 00 22 09 2 10 3 20 10 0240 3 4 B 22 10 25 59 1 50 2 09 10 0240 4 44 22 10 25 59 1 30 1 45 10 0240 44 5 BB 22 10 25 59 2 10 3 20 10 0240 5 6 C 25 60 30 09 1 50 2 09 10 0240 6 7 CC 25 60 30 09 2 10 3 20 10 0240 7 8 25 60 31 00 1 50 2 09 10 0240 8 9 25 60 31 00 2 10 3 20 10 0240 9 99 0 20 0 50 1 2 10 0240 99 Coin insert plates Mark on plate_ Diameter Part no 9 15 40 17 55 10 0238 9 11 18 00 18 99 10 0238 11 A 19 00 22 0
9. 239 Model no 10 18XX 30 Diameter 19 00 to 22 09mm Thickness 2 10 to 3 20mm Disc is marked 3 Part no 10 0240 3 Use coin insert plate A Part no 10 0238 Coin bridge no mark Part no 10 0239 Model no 10 18XX 40 Diameter 22 10 to 23 89mm Thickness 1 50 to 2 09mm Disc is marked 4 Part no 10 0240 4 Use coin insert plate B1 Part no 10 0238 1 Coin bridge no mark Part no 10 0239 Model no 10 18XX 41 Diameter 23 90 to 25 59mm Thickness 1 50 to 2 09mm Disc is marked 4 Part no 10 0240 4 Use coin insert plate B2 Part no 10 0238 2 Coin bridge no mark Part no 10 0239 Model no 10 18XX 44 Diameter 22 10 to 23 89mm Thickness 1 30 to 1 45mm Disc is marked 44 Part no 10 0240 44 Use coin insert plate B1 Part no 10 0238 1 Coin bridge no mark Part no 10 0239 Model no 10 18XX 50 Diameter 22 10 to 23 89mm Thickness 2 10 to 3 20mm Disc is marked 5 Part no 10 0240 5 Use coin insert plate B1 Part no 10 0238 1 Coin bridge no mark Part no 10 0239 Model no 10 18XX 51 Diameter 23 90 to 25 59mm Thickness 2 10 to 3 20mm Disc is marked 5 Part no 10 0240 5 Use coin insert plate B2 Part no 10 0238 2 Coin bridge no mark Part no 10 0239 Model no 10 18XX 80 Diameter 30 10 to 31 00mm Thickness 1 50 to 2 09mm Disc is marked 8 Part no 10 0240 8 Use coin insert plate 5 Part no 10 0238 5 Coin bridge no mark Part no 10 0239 Page 3
10. 5V Coin Diameter size 15 40mm 31 00mm Coin Thickness size 1 3mm 3 2mm Min time between coins 100ms Min time obstructs optics 30ms MCBF 500 000 Maintainable life gt 3 millions Maintainable disk 750 000 1 000 000 Page 16 Intelligent Cube Hopper MKII Rev 2 0 Design and specifications are subject to change without notice Wijzigingen in ontwerp en technische gegevens voorbehouden zonder kennisgeving La conception et les sp cifications sont modifiables sans pr avis El dise o y especificaciones est n sujetos a cambios sin previo aviso This manual is intended only to assist the reader in the use of this product and therefore Suzo International shall not be held liable for any loss or damage whatsoever arising from the use of any information or particulars in or any omission from this manual or any incorrect use of the product WARNING Failure to observe the interface requirements specified in this technical manual may result in miscounts damage to the electronics and the motor of the hopper or create unacceptable voltage drops affecting other units depending on the same power supply Solutions Focused Technology Driven Antonie van Leeuwenhoekstraat 9 3261 LT Oud Beijerland The Netherlands TEL 31 0 186 643333 FAX 31 0 186 643322 E MAIL info suzohapp nl WEB eu suzohapp com Page 17
11. 9 10 0238 B1 22 10 23 89 10 0238 1 B2 23 90 25 59 10 0238 2 C1 25 60 27 89 10 0238 3 C2 27 90 30 09 10 0238 4 5 30 10 31 00 10 0238 5 7 special 0 20 10 0238 7 all sizes are in millimetres mm PLEASE NOTE Changes have been made to the previously used configuration of the Cube Hopper Payout disc 10 0240 6 replaced by 10 0240 8 0 01 10 1800 10 0 20 Payout disc 10 0240 7 replaced by 10 0240 9 0 02 10 1800 15 0 50 Hopper 10 1800 60 replaced by 10 1800 83 0 05 10 1800 20 1 00 Hopper 10 1800 61 replaced by 10 1800 84 0 10 10 1800 20 2 00 Hopper 10 1800 70 replaced by 10 1800 93 Hopper 10 1800 71 replaced by 10 1800 94 Page 4 Rev 2 0 Which hopper to use for which Euro coin 10 1800 25 10 1800 99 10 1800 99 10 1800 99 Intelligent Cube Hopper MKII Rev 2 0 Congratulations on your purchase of this INTELIGENT CUBE HOPPER MKII and thank you for having confidence in our SUZOHAPP quality products Instruction Manual 1 Standard hopper for different applications The CUBE HOPPER is a single coin payout system made universal by using the relevant payout disc and coin insert plate see Reference Chart It can be used with all round coins with a diameter between 15 40 and 31 00mm and a thickness ranging from 1 30 to 3 20mm 1 1 Features The hopper is square and easy to mount by means of a standard mounting bracket included By using a unique sun and planet gearbox s
12. A ene Sa eee 15 7 4 Under payout Of COINS ci A E a E eet 15 7 5 No Payout snae IO T T TS 15 8 Optional AdG ONS aoe a2 Fe cece ita 16 8 1 Cup extension Part No 10 0200 eee ceeeeeeceeeeeeeeeeaeeeeeeeaeeeseeeaeeeeeeaaeeeeeeaeeeeeenaeeeeeeaes 16 8 2 Cube Hopper spillage cover Part No 10 0005 ee eeeeeeeeeeeeeeneeeeeeeeaeeeeeeaeeeeeeneeeeeeaaes 16 Page 2 Intelligent Cube Hopper MKII Rev 2 0 REFERENCE CHART Model no 10 18XX 10 Diameter 15 40 to 17 55mm Thickness 1 30 to 1 70mm Disc is marked 1 Part no 10 0240 1 Use coin insert plate 9 Part no 10 0238 9 Coin bridge no mark Part no 10 0239 Model no 10 18XX 15 Diameter 18 00 to 18 99mm Thickness 1 50 to 2 09mm Disc is marked 2 Part no 10 0240 2 Use coin insert plate 11 Part no 10 0238 11 Coin bridge no mark Part no 10 0239 Model no 10 18XX 18 Diameter 18 00 to 18 99mm Thickness 2 10 to 3 20mm Disc is marked 3 Part no 10 0240 3 Use coin insert plate 11 Part no 10 0238 11 Coin bridge no mark Part no 10 0239 Model no 10 18XX 20 Diameter 19 00 to 22 09mm Thickness 1 50 to 2 09mm Disc is marked 2 Part no 10 0240 2 Use coin insert plate A Part no 10 0238 Coin bridge no mark Part no 10 0239 Model no 10 18XX 22 Diameter 19 00 to 22 09mm Thickness 1 30 to 1 45mm Disc is marked 22 Part no 10 0240 22 Use coin insert plate A Part no 10 0238 Coin bridge no mark Part no 10 0
13. Hopper payout timing The Busy signal pin 5 will be low as long as the hopper is running It will also be low if the low level plates do not make contact anymore The hopper is empty then When the Busy signal is high the hopper is ready to accept another payout Page 11 Intelligent Cube Hopper MKII Rev 2 0 4 7 Logic mode anti jam operation If the hopper for some reason blocks jams the motor current will rise fast When the current exceeds a certain trip level around 1 6 Amp the motor will be reversed for T_clear ms This is done to withdraw any coins from the coin exit port that may have caused the block After the first reverse period the hopper is started again If the hopper still blocks the motor will be reversed for T_jamrev ms and started again This procedure is repeated until the hopper starts ejecting coins again If the jam is not cleared the motor will stop due to its thermal fuse protection Any coin sensor level changes during the anti jamming procedure are discarded See timing figure below Clear coin exit port Try to payout again Anti Jam Forward Motor Stoppe Reverse Coin Sensor oin withdrawn fromexit port Coin Exit pin Hopper still jammed Figure 5 Anti Jam timing in logic mode Page 12 Intelligent Cube Hopper MKII Rev 2 0 4 8 Pulsed mode The Pulsed mode is activated if JP1 is open and JP2 is shorted The power must be put off on in order for the pulsed mode to be activated 4
14. Intelligent Cube Hopper MKII Rev 2 0 cube HOPPER MKII Instruction Service Manual Intelligent Cube Hopper Model 10 18XX XX Version 2 0 Apr 2013 A new design to solve most of your payout problems Page 1 Intelligent Cube Hopper MKII Rev 2 0 TABLE OF CONTENTS REFERENCE CHAR Tia A eae ae iene ea 3 Instruction MaU a es hoes tetera ct Ak eek oe ac a a el adie ee eats 5 1 Standard hopper for different applications ooooonnnnnocicncnnnnnnnnononconconcnnnnnnnanonnnnnnnnnnnnnnnnnnnnnnnnannnes 5 1 1 Feature Seinni aA A A Ad 5 1 2 Disassembly cio ela i deed ended este r dire 5 service Mantlall siinseid A A A e ese i eee 6 2 Electrical features iii a ie eed acon oe end ane edo 6 2 1 CONNECTIONS siete a ee Ae eee eae ede ie ei od teal Lond eden le one 6 3 Interface signals 22 2 20 ii dd t 7 3 1 Low Level PINS zii a aaa ta 7 3 2 Start INPUT ii enl e dd ated tind ete end Ad eed end ate ton 7 3 3 Mode linputt ieii Scio A dnt and eset i td 7 3 4 Busy Ready output neidin radar dc tic 7 3 5 Coin Exit OUtpUtis cinta A A A dd ede ded de 7 SiGe MN Trini 7 Vi IMAM soci etc E E E N A eaten E E ENN 7 3 8 Motor controls o nan 8 3 9 Current Cons mption naisena e E e a aa EEE N 8 3 10 Power supply requirement eripi e E E a eaa e a aE 8 Sls LON Counting esea uraa E a EARO EARNS 8 A Hopper Operation se enee e e E E E E a E a 9 4 1 Mode Siis a e a e EEN 9 4 2 GOnTINUOUS MOC Cis cetera iaa 9 4 3 Cont
15. cted according to the sun and planet system The motor can easily be exchanged by first unplugging the connector from the PCB and then dismounting the motor holder which is connected to the gear box by means of a bayonet catch Press down the engraved slide on the motor housing and turn the motor housing in an anti clockwise direction to take it off Now take a new motor and refit into the motor holder The gearbox can also be removed completely by unscrewing the three screws which attach the gearbox to the platform and removing the rolling pin on top of the motor shaft The Counter Pawl fits an Opto output detector with a transmitter inside the Hopper The Counter Pawl makes sure that the coin always leaves the Hopper and the construction is done in such a way that once the coin leaves the disc it can never return to the Hopper 5 3 Coin routing The coins enter the hopper via the top of the Coin Cup and are ejected sideways via de Coin Exit Page 14 Intelligent Cube Hopper MKII Rev 2 0 6 Maintenance Important shut off power from the host machine before starting any cleaning activities 6 1 Removing and re installing the hopper The hopper can easily be removed by pressing on the yellow release button on the mounting plate and then removing the connector Re installing the hopper First plug the connector into the Hopper at the reverse side and slide it into the two yellow hooks on the mounting bracket then press
16. cted directly to the low level plates of the hopper Pin 2 is also internal connected to the power supply ground through a 100 ohm resistor Any charge that is build up by the friction of the moving coins is discharged through this resistor Pin 2 is also connected to the microcontroller via a buffer The busy ready signal pin 5 in influenced by the status of this low level pin 3 2 Start input The start input is connected to the microcontroller via an opto coupler The signal common pin 8 is usually connected to the signal ground of the machine controlling the hopper The start input must be set to a voltage between 5 24 VDC input high in order to activate the start signal 3 3 Mode input This input can be used to put the hopper in logic mode input low or pulsed mode input high 3 4 Busy Ready output This open collector output is used to indicate the status of the hopper The output is active low if pin 8 signal common is OV The Busy Ready output is set active low if the hopper is busy paying out coins or if the low level plates do not make contact anymore through the coins 3 5 Coin Exit output The coin exit output is active low if pin 8 signal common is OV The coin sensor may be a normally open or normally closed type In mode 1 and 2 after a coin has left the hopper a active low pulse of 50ms is transmitted In mode O the coin exit signal follows the opto sensor signal of the hopper in such a way tha
17. e Coin Exit signal will always be active low however This is done in order to be compatible with existing hopper control boards and gives the machine total control over the hopper When the power is removed just before a coin is being ejected from the hopper the coin may not leave the hopper properly and will be stuck in the coin sensor of the hopper It is important to remove the power only after the coin has left the hopper entirely See Figure 2 Hopper running i 24V Power pin 7 l l OV Busy pin 5 PA Hopper running and not empty I I i Coin Sensor NC I Coin Exit pin 6 a After the Rising edge the coin has left the hopper Remove power after Rising edge of the Coin Exit signal Figure 2 Timing in Continuous mode Page 9 Intelligent Cube Hopper MKII Rev 2 0 4 4 Continuous mode anti jam operation If the hopper for some reason blocks jams the motor current will rise fast When the current exceeds a certain trip level around 1 6 Amp the motor will be reversed for T_clear ms This is done to withdraw any coins from the coin exit port that may have caused the block After the first reverse period the hopper is started again If the hopper still blocks the motor will be reversed again for T_jamrev ms and then started again This procedure is repeated until the hopper starts ejecting coins again If the jam is not cleared the motor will stop due to its thermal fuse protection See timing figure below
18. ect coin insert plate is mounted on the platform under the bridge See Reference Chart lI Don t forget to put the black Teflon bearing in the centre of the platform Make sure that the metal ring in the disc is present as well c Bring the coin cup onto the platform and slide the yellow button to the up position to lock it in place NOTE Please look up the correct configuration for your hopper in the Reference Chart Page 5 Intelligent Cube Hopper MKII Rev 2 0 Service Manual 2 Electrical features 2 1 Connections Pin1 low level Pin 2 low level common Pin3 start input Pin4 mode input Pin5 Busy Ready output Pin6 Coin Exit output Pin 7 Power Supply 12 or 24VDC Pin 8 Signal common ground Pin 9 Power ground 0V You can use a 9 pin Molex connector Suzo Part no 22 01 2095 and crimp terminals Suzo Part no 08 50 0032 or equivalent with a pitch of 0 1 2 54mm Be careful with the pin numbering of the connector because not all manufacturers start numbering from the same pin Furthermore all assemblies are connected to the main PCB with JST connectors TxD RxD Gnd Low Level Low Level Start Input Mode Input Busy ready Output JP2 HH JP1 Coin Exit Output VIN Processor Signal Gnd a ov JP3 LEVEL ooo TRANS HOPPER Figure 1 Hopper Control Board The RS232 connector can be used to perform serial communication with the processor on the board IC 6 Max202CPE must also be
19. inuous mode normal operation ececeeeeece cece eeeeeeeeeeeeeeeeeeeeeaeeeceeeseseesecaeeeeeereeseesnaeess 9 4 4 Continuous mode anti jaM Operation ooooonnncccnnnnccccnnnaccccnnnoncccnnnoncncnn no nc cc canon nn cnnnn nc cc nana ncccnnnns 10 4 5 LOMO a aa a ad 11 4 6 Logic mode normal OperatiON ooococconoccccnnoccccnononcncnnnoncncnanoncnc cano nn nc canon nr nano rr rr rra rra 11 4 7 Logic mode anti jam OperatiON ooocoonncccccnnoniccnononcncnanoncnc nano non cnnno nn nr canon nr ranma 12 4 8 Pulsed Mode ic A AA A DA ib 13 4 9 Pulsed mode normal operation 0 cccccccceececceceeeeeeeceeaeceeeeeeesececeaeceeeeeeesecsaaeeeeeeeeeesssnsaeess 13 4 10 Pulsed mode anti jam operation cc cece cence renee ee ee eneee ee tneee ee nn nn nc cnn n cnc nana n nn rana nnncnnnns 13 5 Mechanicalteatures iii ii Laces she Aen lade sae taeda ta een ta eed anaes Least een laid 14 5 1 Dimensions amp Weight culta iaa dl loto testes 14 5 2 Removing the Motor and Gearbox conoccccconocccccononcnccononcncnanoncncnano cnn cnnnn nc nr naar rr rra nr nr rnnn ranma 14 9 97 1 GOR routing iii drive lot dios 14 6 MaltenaNCer nia rd Ab A At lee 15 6 1 Removing and re installing the hOpper oooonccccnnnncccnonociccnononcncnanonnnncnnn cnn r nano nan r nano rca r naar 15 6 2 CEleaning and MaterialS 00 A AnS 15 A A a E E A A T E 15 Az GOMSTaliO A oia R T S 15 7 2 Motor falls t TUN diana 15 3 Over payout Of CONS e A A
20. t when a coin passes the opto interrupter the coin exit signal will go low 3 6 VIN The power supply must be 12 or 24VDC depending on JP3 The power supply must be able to deliver 2 5 amps continuously and 5 amp peaks during 50 ms 3 7 Signal Gnd This signal is the common minus input of the opto coupled inputs and outputs It is usually connected to the power ground pin pin 9 of the interface connector Page 7 Intelligent Cube Hopper MKII Rev 2 0 3 8 Motor control Connecting and interrupting the 12 or 24VDC supply controls the motor The motor is automatically stopped when the power supply is switched off Motor duty cycle is 2 1 An electronic overload detection system protects the motor and in case of a coin jam it will temporarily turn the hopper disc several times in the opposite direction until the jam is solved if not the motor switches itself off 3 9 Current consumption With maximum coin load 850mA average Current is zero whilst stopped hopper disconnected Motor start up and reversing surge 2A falling to approx 850mA hopper full or 400mA hopper empty after 200ms 3 10 Power supply requirements 12VDC and 24VDC nominal 10 maximum ripple voltage 2 4V absolute maximum voltage 26 4VDC minimal voltage when using 24VDC connection 18VDC minimal voltage when using 12VDC connection 10 8VDC switch reverse current 2A 3 11 Coin counting Coin counting speed is 6 to 7 coins per second All
21. ystem this hopper offers the possibility to contain and count up to 1 000 coins of 0 50 if fitted with two cup extensions The hopper is protected by an auto reverse anti jam system and has an indirect optical readout A low level sensing detection is integrated into the coin cup and can be connected to pin 1 and 2 of the connector When using the correct pin on the connector the hopper operates on a low safe voltage 12VDC or 24VDC PLEASE NOTE This unit was not designed to be used solely as a coin counter Before starting a payout there should already be coins present in the coin cup These coins should be at rest before payout occurs The motor should only be active while a payout is in progress 1 2 Disassembly How to remove the disc a Slide the yellow button on the back to down position b Remove the coin cup by sliding it upwards and lift the cup from the platform c You are now able to remove the disc from the platform How to remove the coin insert plate a Remove the cup and disc from the platform as described above b Remove the outlet bridge by pulling it up firmly c Gently lift up the coin insert plate using a small screwdriver How to re configure the Cube Hopper a Remove the coin cup b Remove the disc and or coin insert plate if necessary and replace them with the ones necessary to achieve the desired configuration Before placing the new disc onto the platform 1 Please check that the corr
Download Pdf Manuals
Related Search