ORLIGNO 400
Contents
1. al Ol 01 01 01 O1 O1 l O oi amp WIN 99 d Short description Shorted IN1 Module 1 norted INZ Module 67 Shorted IN3 Module 1 Shorted IN4 Module 1 Shorted INb Module 1 70 Shorted IN6 Module 1 M R 77 Open IN1 Module1 78 79 Open IN2 Module 1 Open IN3 Module 1 82 Open IN6 Module 1 00 w 00 O1 Overheating Module 1 N Shorted IN1 Module 2 Shorted IN2 Module 2 Shorted IN3 Module 2 CODE l g CAE leg LE w m LN Lu m so a e Fm EE F LE s m Fu E 100 ShortedIN4 Module2 norted INS Module 102 Shorted IN6 Module 2 103 CODE Short description 109 Open IN1 Module 2 110 Open IN2 Module 2 111 Open IN3 Module 2 112 Open IN4 Module 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 me 119 Overheating Module 2 Shorted IN1 Module 3 130 Shorted IN2 Module 3 131 Shorted IN3 Module 3 132 Shorted IN4 Module 3 133 Shorted IN5 Module 3 134 Shorted IN6 Module 3 135 136 138 139 CODE e 105 m K LN mo my mu LN m LN me pug ms p 120 Pm 122 d neq o mr ru EM ru K CE 138 LM di cum IN2 Module 3 Open IN3 Module 3 144 Open IN4 Module 3 145 Open IN5 Module 3 146 Open IN6 Module 3 154 Overheating Module 3 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 CODE n m j Ol oV O1 A RIR W NjA co COIN 165 Shorted IN5 Module 4 166 Shorted IN62. parameter change Navigating through the menus increasing the value of the parameter being edited On main screen enter the menu simple Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple Access to the menu Acceptance of changes in the value of the parameter being edited Confirmation of the alarm 9 1 3 Graphic display furnance status day of week MODULATION Pn 3338 ON Sw m lo cag 12 05 preset temperature boiler temperature measured boiler object symbol boiler controller status ON enabled OFF disabled processor temperature furnace program l induded excluded number of unconfirmed alarms heating program time permanent excluded hot water program temporary permanent off 9 2 Statuses of furnace TURNED OFF The burner is not working Permission to work off CLEANING Cleaning the burner by strong stream of air FIRING UP Firing up fuel Providing the initial dose of fuel to run igniter and blower When the flame in phase of the firing up is discovered INCANDESCING starts providing additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER2 The burner works with the power of asecond MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray u
3. 23 12 NANEN U P O T LO TT EIL O R Bee CA 25 e A 26 12 1 1 Selection of circuit x x ser een 26 U2 ll 26 ML EINE una ne I ee a a Ae D TM 27 12 1 4 Time program mam dd 4040 30 RR e e 27 12 10 Sel VCS ee haee i wed doubts rer Ge LX OC ee 27 12 2 HOME ome 6o amem e tance ca eR SC Ira ERREUR C ne gar 29 12 2 1 Selection of circuit een RA area REP neces 29 V2 2 ci vr 29 12 23 DEMS icant ee eek bed ra ar Bere 30 12 22 TIME programi iuda d 1 9 euren rodri padel 30 AI covers aser rei reo TEENS 30 BUNTE vn ea Sw ace On ar EEE ee ee 31 T Slalom cs ussacas cuts sees REE RR ER uS 31 12 3 2 Settings essas aromas da ERE P bo ee Ge ee 31 123 3 UME prog AN on creme ebene 31 12 3 4 SERVICE u ae eee Ead bout oe UE DRE qu aD RE Gd qe DERE ds 31 124 BOM atadas ua 32 TAT A e 32 1242 NS E nee 32 PAR oa O O O dA A 32 125 STINOR o O O SE do 33 129 1 Date Ha We ware ee a GE a 33 1252 LINGUSgE racku essen a sea e ep diga 33 12 5 3 General settings s es dene E an 33 1254 DEVICE Bu mara acre dra x d qoos eoa aee dou d ei rennen 33 120 BURON era USER erat 35 12 0 1 SI Cm 35 125 2 I ta yee EDEN O gerne 36 126 3 SOLVICE P hair re 36 1237 SL een ner E P O ee 37 12 7 1 Alarm codes an Kos en seed he taee nena nit Eo tarnerene bane eet 37 i 43 ESA O O Eda 43 e E SEEREN SE SE RE 43 128 3 OP V CO 1 rad ea qe oa era PERCHE Tee HL ee 43 AE a 44 13 Expansion of the system CAN bus 2 nh hrs 44 13 1 Sonda Lambda
4. Module 4 Fm LM pue Open IN1 Module 4 Open IN2 Module 4 Open IN3 Module 4 Open IN5 Module 4 128 OpeniNGModulea me m 185 186 PA Overheating Module 4 AAA 206 Overheating Module 12 8 Solar option available only with external module CAN 12 8 1 State solar temperature TI current supplied power flow indication pump operation solar temperature T2 solar temperature T3 12 8 2 Settings Turn on delta Temp difference between solar and accumulator needed for solar pump turn on Turn off delta Temp difference between solar and accumulator needed for solar pump turn off 12 8 3 Service MAX HW MAX HWtemp Over this hot water temp solar pump is turn off Solar alarm temp MAX Maximal temp of solar collector Alarm and damage preservation procedure are taken over this temp Solar alarm temp MIN Minimal temp of solar collector Alarm and antifreeze procedure are taken under this temp Solar pump test Allow for solar pump testing 12 9 Info There you will find useful information about the controller including the version of software 13 Expansion of the system CAN bus T 0 7 a Supply 1300 Hit estyma EY Part 5 rois Ameria Pese reso manus cartuty Before ve The controller is equipped with a high bandwidth CAN bus used to communicate with the modules Thanks to the well known for their reliability widely used in automotive bus system is expandable to
5. is correct in order to get boiler to operate correct Adjusting the pellets You should occasionally open the door to the burner and watch the flame Ech time the fuel changed dust length of pille etc auger will also dispense different and therefore it will also dispense different and have an influence on the burn A pellet burner should NOT smoke but it must be close The smoke from the chimney must be invisible down to a few degrees of frost then it could be seen as a white White wapor that disappears 3 6 feet above the chimney Invisible smoke is a sign of good combustion sufficient air volume in relation to fuel Therefore adjust the air fuel ratio for richer combustion less air until the smoke from the chimney could Be seen brown Let each adjustment fall into place for approx 2 3 minutes until the smoke is analyzed Then adjust the air fuel ratio to less fat burning more air until the smoke from the chimney exactly can not be seen anymore Now combustion is rough set and further adjustments can be made from the ash color or flame If combustion is correctit gives a dark gray ash however there may be variations depending on the type of wood the pellets is made of 7 Cleaning instructions Cleaning should be done regularly and as needed The boiler should be cleaned weekly to achieve the best efficiency This ensures the best fuel economy and operation You increase the cleaning interval if you use the best qu
6. power supply wait quenching process until the status of the burner is off 10 4 Time scheduling Controller is equipped with a clock and calendar This makes it possible to program the operation of individual circuit elements for heating depending on the time and day of week Date and time are not reset during a power failure because the controller is equipped with a battery that should be replaced every two years Programming takes place in the menu of the circuit eg hot water heating buffer and for each item carried in the same way Selecting the day of week Upon entry in the Programme Time day of the week flashes Arrow buttons to select the day you want to set or just check the settings of the program Programming After selecting the day of week and approved ENTER indicator being programmed hours flashes At the same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow economy temperature or the up arrow comfort temperature If the day is already programmed in accordance with our wish press ENTER After approved the changes or cancellation will blink day of the week circle name day of week KITCHEN Mo VY i sets temp comfortable po AA i a sm gl zk AE Down Arrow Oo 00 a sets temp economic se
7. small font After pressing the ENTER set the desired temperature of the boiler Shows the current temperature of hot water large font and the desired temperature small font After pressing the 57 A O 2 in ENTER set the desired temperature of hot water HH Menu relates to the circuit No 1 HOT WATHER TEMPERATURE HEST NOW Disposable heating hot water to a comfortable temperature d En NO regardless of the program Menu relates to the circuit No 1 Set the mode a hot water HOT WATHER PROGRAM a time according to the programmed timescales b constatant regardless of the time intervals comfortable E a temperature is maintained m c disabled off the heat Menu relates to the circuit No 1 HEATING TEMPERATURE i Shows the current temperature in the room No 1 large font MN gt O 6 g l l and the value of the desired small font After pressing the ENTER go to set the desired temperature in the room ST Menu relates to the circuit No 7 HEATING PROGRAM Set the mode a heating circuit TEE E a time according to preset ranges 4 time b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 BURNER WORK Allow for operation of the burner When not consent to the burner operation regulator controls the heatingsystem but do not attach the burner Manual start of the fuel feed from the tray Usef
8. the highest level Use of CAN bus carries several advantages Gain above all the possibility of using broadband Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat storage tank buffer solar system solars Socket CAN bus is on the left side of the device Connecting cable must be connected according to the following designation Cable connection L line LOW white H line HIGH brown For connections on the CAN bus should be only used cable LiYCY 2x0 25 Only this type of cable gives the proper work of devices Connections perform in a serial manner this represents a figure below Plugging in expansion modules you need to remember to correctly set the terminator which should be attached only at the last module throughout the system even if the module is the only one After performing all the connections you must configure the module settings Make this by selecting the modules that are connected to the network More about the configuration each of expansion modules can be found in chapter 6 5 4 1 and instruction of the enlargement module I O After finishing configuration of expansion modules to do remains only a change the system settings Menu is used to configuration the heating system and the possibility of settings is dependent of number of arranged expansi
9. 13 Module no 4 3 heating circuits of the numbers 14 15 16 Buffer Solar collectors Module no 5 Hot water no 2 Return temperature sensor e Module no 6 Not used Module no 7 Not used Module Lambda Module of the Lambda sensor 12 5 4 2 System configuration Menu is used to configure the heating system hydraulic The possibility of settings is dependent of number of expansion modules connected in the system WARNING You must first configure the modules SYSTEM CONFIGURATION Number of CH circuits Specifies the number of heating circuits in the system Number of HW circuits Specifies the number of hot water circuits in the system Number of buffers Specifies the number of buffors in the system Outside temp sensor Specifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is eguipped with solar collectors 12 5 4 3 Restore to factory settings This function allows the controller to restore the factory settings WARNING Will be restored all factory settings which can cause your system to malfunction After restoring the factory settings may be need to reconfigure the controller settings 12 6 Burner BURHER 12 6 1 State burner operating state feeding time MODULATION Mo 1414 burner temp feeder tank current burner output in overall fuel cons
10. NFIGURATION Find Lambda Module and turn it on by changing the option to YES MODULATION Module 6 Module 7 Module Lambda At this point turned on the module Lambda The second step is a change the configuration settings for the burner From the main menu by selecting BURNER we getto the settings BURNER Here you can again enter the mode SERVICE and if required enter the access code SETTINGS 120 54 SERYICE In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements BURHER Test fuel mass Fuel calorific value Lambda control 13 2 Solars Solar collectors are supported only by enlargement module I O number Sth After performing all the connections you must configure the controller to work with collectors proceed as described below The first step is to enable module number 5 From the main menu select SETTINGS SETTINGS El A Then in the mode SERVICE enter the access code SETTINGS 120 54 J SERVICE After inputting the correct code run the MODULES CONFIGURATION HODULATION 20 34 JU MODULES CONFIGURATION Find Module 5 and activate it by changing the settings to YES MODULATION Module 4 Module 5 Module amp Novv enable the solar handling As the main menu select SETTINGS and then ente
11. NG By chimney temperatue less than 180 C at rated output you should be aware that smoke dose not condense in the chimney as it gives soot At particularly low smoke temperature it may be necessary to put a ceramic or stainless steel sleeve in the chimney Technical data MEGA 190 mm 155 inch 1 Efficienc 91 8 39 6 78 30 boiler class EN 303 5 TI 3 Required draft Pa 10 10 Wiatebentedt content 1 60 minimal 77 84 Flue gas flow nominal kg h 33 60 1 minimal 13 19 6 Fuel usage nominal kg h 3 5 6 7 minimal 0 9 1 75 jp Flue gas temp C nominal Controller s manual Contents 8 Connection electric scheme ases edad zda Aa e 15 9 Overview of the basic functions uaaaaaaaaaawaaaaaana aaa waka nennen nennen 17 OA Ge pico Roc PO R K rabos es Dres wi PAGODA FEE 17 9 1 1 The status LED Ge ee ee em 17 9 1 2 Bullon su Ao Saula so sa usa UB Ae OOO RZOG I sare 18 Omar 19 9 2 Statuses Of IMAGE en ee e ad ari eee 19 TOL on NG oo os R RE P P O L O 20 10 1 Navigation in the ment o asc ys ee aeu pie Nas raw v t 20 10 2 Starting regulator ON i 22 43 2 ba ias ER area 20 10 3 Switching off the regulator OFF paja da pet ER ne ae ae EE a 20 10 4 Time scheduling saa ad aa mi Rem RR en 21 10 5 Service password 2223 2 sn namen ER RUD de boa dis ad 22 SPM A vue dobe on ee oaedeteunmycue dor enedeadous wend 23 11 1 Simple menu screens nennen nenn nenn
12. ality of pellets WARNING If boiler is not used for over 14 days it is necessary to empty pellet tank and feeding auger Cleaning mechanism assembly in Orligno 400 option BEA AA A Fig 4 Us strips for keeping the turbulators in correct place l x2 A Fig 5 Place 4 turbulators as photo Fig 6 In case of low chimney temperature Remember to remove the strips remove more turbulators Fig 7 Place cleaning system into the boilers As photo Fig 9 Place the top cover again and fix all bolts Make a 12 mm hole in the plastic tap in the boiler top cover Do the cleaning 2 3 times each week WARNING If boiler is not used for over 14 days it is necessary to empty pellet tank and feeding auger Cleaning of pellet tank Occasionally you have to empty the tank completely in order to clean the area around the feeder inlet ffrom pellet dust The more dust there is in the tank and around the auger inlet may lead to fewer pills in the auger and the boiler will come out of alignment with the risk of downtime How often to do tank clean depends entirely on silo design and the quality of fuel Fuel Orligno 400 boiler is designed for burning wood pellets It is important that the pellets are without to much sawdust and stored completely dry Moisture content max 8 op pellets Chimney draft If the chimney draft is exceeding 15 Pa a draft stabilizer should be mounted in the chimney WARNI
13. allers and it is installer s responsibility that he has the necessary training and certification to conduct mounting All applicable standards and regulations are to be followed at the placement and installation including National Working Environment Authority Regulations WEA Water Norm Building Code including distance to combustible material Fire Instructions Orligno 400 placement in boiler room SS SD SS I KKK Air Draft Stabilizer ir draft stabilizer ngly recommend that you mount an air he chimney the flue between the boiler and the chimney or directly ont i lling a ORLIGNO 400 we stro either at When installi umption of wood d risk for high cons chimney draft there is an increase If there are an excessive pellets ally not more than 10 Pa it gives We prescribe that you operate with as low draft as possible usu ller optimal conditions the contro WARNING It is required to install protection from low temperature water return to boiler Return water should never drop below 55 C Check if fumes sen sor is fitted tightly Connectors from snail assembled with connectors from the controller Unplug the burner before Termix sensor fuse must be opening the burner _ replaced if it does not work For cleaning the hearth pull the stick back Hearth has to be cleaned approx and forth while the boiler is working once a week Approx every thir
14. d week top cover over the flue pipe must be removed and flues should be cleaned with cleaning tools 3 Boiler view after assembly 1 Boiler feeder 2 Motoreducer 3 Elastic feeding pipe 4 Metal connector 5 Boiler controler 6 Pellet tank 4501 7 Burners handles 8 burner 9 Burner cleaning handle 4 Pellet tank assembly I D Ax46 ag M5x127Bx 46 O M5 Cx14 9 vr M5 Ex4 8 M8 Fx1 In Gx2 UB HI Nut Chain n Gasket 5 Dimensions 5 1 ORLIGNO 400 16kW 1068 heat exchanger pipes 200 5 2 ORLIGNO 400 30kW 1227 2 662 4 6 Orligno 400 package assembly Mounting external equipment 1 Attach burner plug to burner pic 1 2 Fit metal connector to burner 3 Attach the elastic pipe between the feeding screw auger and the metal connector Tighten elastic pipe to feeding screw with clamp External auger 4 Fit the auger to pellet tank by insert it to bottom base so the pellets can fall through the elastic pipe into the pellet burner in max 50 incline 5 Make sure the elastic pipe is near vertical no bends so the pellets drop directly into the hearth 6 Attach the connector from the controller to auger s motoreducer 7 Fitthe plug 230V to socket pic 1 Adjustments The controler system runs continuosly 100 modulation and changes between these steps It is important that the adjustment
15. e when the controller is in the OFF mode 12 7 Alarms ALARMS This menu contains a history of up to 20 alarms that occurred during the controller work The importance of alarm codes was presented in table below 12 7 1 Alarm codes a controler detected a lack of flame in the burner No fire fuel The reason could be the end of the fuel or the flame The conter del shorted boiler temperature Boiler sensor shorted sensor The reason may be damaged sensor or The controller detected open boiler temperature Boiler sensor open sensor The reason may be damaged sensor or The controller detected shorted burner temperature Burner sensor shorted sensor The reason may be damaged sensor or The controller detected open burner temperature Burner sensor open sensor The reason may be damaged sensor or One ON CapDIiC Boiler overheating Boiler temperature has exceeded the maximum value irae oe dc the controller Possible to loss of CODE ____ Short description 1 Room temp sensor shorted 2 noom temp Lambda communication Solars overheating The codes of the modules Shorted IN1 Module 0 23 24 2b 26 Shorted IN2 Module 0 Shortede IN3 Module 0 Shorted IN4 Module 0 Shorted IN5 Module 0 Shorted IN6 ModuleO 3 3 3 3 3 3 3 Fu EM F a p Eu i 3 4 5 6 8 9 3 5 0 h N 4 Zwarcie IN11 Module 0 N IS Open IN6 Module 0 Open IN11 ModuleO 58 Overheating Module 0 1 41 5
16. he user device SUPPLY Tboiler boiler temperature sensor Teg exhaust gas temperature sensor or photocell Tburner temperature sensor burner Thw temperature sensor HW 1 Troom room temperature sensor or regulator CTP Tch temperature sensor CH 1 Tout outdoor temperature sensor CTZ 1 CH circulating pump CH 1 2 HW circulating pump HW 1 3 Ign igniter 4 Mo opening mixer CH 1 5 Mc closing mixer CH 1 6 Blo blower 7 Ftan feeder tank or if burning wood it s blower 8 Fbur burner feeder INPUTS OUTPUTS 9 Overview of the basic functions 9 1 Control panel Graphic display 3 1 3 ON OFF MODULSTION Mo 2054 69 3 ON S Sy OCG lo cus The status LED 3 1 1 g Buttons 3 1 2 9 1 1 The status LED Green liqht continuousi Controller OFF Green blinks Controller enabled burner OFF Orange light continuousi Controller enabled burner enabled Orange blinks Burner vvorks Red light continuousl There is an alarm to be confirmed Red blinks Alarm active 9 1 2 Buttons D Up arrow Down arrow Long press on the main screen 73 seconds changes the state of the ON OFF on off Quick access to the full configuration settings for the central heating Quick access to the full configuration settings for hot water Shows the navigation information and descriptions of the regulated parameters Back one level up in the menu the resignation of the
17. lected temperature economic currently programmed hour The figure shows an example of the preset day of the week Temp economy from 00 00 to 6 00 Temp comfortable from 6 00 to 9 00 Temp economy from 9 00 to 18 00 Temp comfortable from 18 00 to 24 00 WARNING Values of temperatures comfortable and economical are set in the SETTINGS menu and may be different for each of the circuits To make the time program work you must also enable a timed mode in the SETTINGS menu 10 5 Service password Access to the service parameters are password protected After entering the correct password access will be lifted Access to the service parameters will be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 160EST WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 11 Simple menu MODULATION Ma 20 54 ee 10 5 65 3 ON Sy wy OG Gus BOILER TEMPERATURE HOT ATHER TEMPERATURE HEAT NOU HOT WATHER PROGRAM B 65 3 40 2 Ha MR HEATING TEMPERATURE FEED FUEL mmeo e 11 1 Simple menu screens BOILER TEMPERATURE Shows the current temperature of the boiler large font 6 3 LUF and the desired temperature
18. mfortable temperature regardless of the program Hysteresis The value of which can reduce the temperature of hot water Economical temp Desired temperature of hot water outside the period of heating 12 2 4 Time program Used to configure the time steering hot water preparation Description of the adjustment time refer to chapter 10 4 12 2 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Source delta Increasing the temperature of the source of the desired emperature of hot water during heatina Source Specifies the source of energy for hot water Temperature MAX Maximum temperature of hot water Delta MIN temp The minimum temperature difference between the source and the hot water at which the pump can work Pump test Starts the pump regardless of other conditions Circ name Gives name for the hot water circuit 12 3 Buffer option available only with external module CAN BUFFER g g 12 3 1 State BUFFER 20 54 70 0 50M temp buffer up temp preset ndication pump operation 34 4 Es temp buffer down temp preset i 100 0 B buffer operation mode temperature preset return temperature source 12 3 2 Settings Upper set temperature Below this temperature in the upper part of the buffer starts charging Lower set temperature Above this temperature at the bottom of a buffer comple tes the process
19. ntil the complete disappearance of the flame Burner does not work but it is to agree to his work The required boiler temperature is reached 10 Handling 10 1 Navigation in the menu The device has two types of menus simple and main menus Simple menu allows for quick access to basic controller functions Enter the menu is simple by pressing the up arrow or down arrow on the main screen Description of a simple menu in chapter 11 Main menu allows you to access all the functionality of the controller monitoring adjustments and service settings Access to the main menu is done by pressing the button Confirm enter on the main screen Description of the main menu in Chapter 11 PBack to the main screen is possible from any screen by pressing the button Back esc several times WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 10 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode 10 3 Switching off the regulator OFF To turn off the controller OFF mode for 3 seconds to press the ON OFF on the screen when he is inthe ON mode WARNING When you turn off the controller depending on the previous state the burner can still work quenching the state should not be interrupted If the device is to be excluded from the
20. of charging Constant the buffer is charged regardless of the time time Programme the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer 12 3 3 Time program Used to configure time program to controlling charging buffer Description of program adjustment time refer to chapter10 4 9 3 4 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating Specifies whether the upper temperature buffer minimum Auto upper temp is requested manually or automatically Automatically ba sed on the needs of other power consumers in the buffer 12 4 Boiler BOILER E B m 12 4 1 State Statistics of the boiler in the past 24 hours The graph shows the temperature of the boiler and power of burner Hours refers to how many hours ago the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down operating status number of hours average power boller temp burner power in 12 4 2 Settings Heating water temperature in the boiler which will be Boiler temp set maintain the controller Menu is active only in continuous work mode 9 4 3 Se
21. on modules The table describing the functions refer to chapter 6 5 4 2 On the next page is a sample diagram of the system Please Warning that this is only overhead view not containing all the elements of the system ANVL MH Ss umiog c LLI LL LL 2 m J jem pjo9 J9 em Joy z yoo BugeoH Z0 d19 10 d19 Unouto BunesH 91 Hnos BuneeH 20 419 L0 d12 CO dL9 10 413 9 Josuas Z 10sues JoSuos LO ZLO i duej wooy 7 duej Wwooy i Josuos i LI dwa 100pjno 1 1 1 1 J pou 0 sk ol e e e OI ETT einpow einpow I i 1 1 1 1 1 1 1 1 1 dujaj wooy 1 1 1 1 1 1 1 1 1 t m m m o eee sajnpouu uoisuedx3 wejsAs ou jo sjuauaja E epnjoui Jou seop aways iLNVLYOdWI 13 1 Sonda Lambda Lambda sensor we can connect to the system in two ways directly to the controller if the entire system with CAN bus module will only use Lambda oxygen sensor through enlargement module I O with the number 5 if in the system there are other modules enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS SETTINGS El A Then in the mode SERVICE enter the access code SETTINGS 120 54 J SERVICE After inputting the correct code run the MODULES CONFIGURATION MODULATION 20 54 mim MODULES CO
22. orlanski ral warmth ofth INSTRUCTION MANUAL amp SERVICE MANUAL ORLIGNO 400 Content ARD 2 SPR SE 3 2 Installation and assembly nn nun hh nn nen 3 3 Boiler view after assemb Vesa ER RO ie 6 4 Pellet tank assembly 5 a aaa a bo oe es 7 9 DIMENSION M ne eier ar nee 8 BZ OR IGNO AOO TERN suert tti pu e d G 8 5 3 ORLIGNO 400 30kW wesen aaa O O a 9 6 DIMENSIONS z z dra pode ea CE dao A KA ec ba ieee 10 7 Cleaning InsteibtlofiS sz ves e E aka 10 Thank You for choosing a ORLIGNO 400 pellet burner from Eko Vimar Orlanski We ask you review this operating and installation manual before you start installing your new ORLIGNO 400 pellet boiler in order to avoid harm to people and product We recommend that the boiler is installed by a licensed plumber WARNING That you MUST unplug the connector before the burner is removed from the boiler WARNING The feeding hose and electric ignition are wearing parts and are therefore not covered by any warranty This manual contains information that is protected under copyright law 1 Delivery Orligno 400 package is packed on one pallet wrapped up with foil External elements of Orligno 400 are package pached in cardbox pellet tank elastic pipe with clamp metal connector auger with motoreducer is wrapped in foil attached to pallet 2 Installation and assembly Generally placement and installation must be carried out by competent skilled inst
23. r the access code in the SERVICE mode SETTINGS E A Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode SETTINGS 120 54 F SERVICE After entering the code run SYSTEM CONFIGURATION MODULATION 120 54 s SYSTEM SHIT Find the position Solars and activate them by changing the settings to YES MODULATION 20 54 Outside temp sensor NO Return temp sensor NO Solars TES After finishing configuration the controller we can startto change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter12 8 14 Specification Module supply voltage Power input module Temperature measurement accurac NTC 10kO B25 85 3877K 0 75 Sensors VISHAY BC components Ambient temperature 0 60 C Moisture Software class 150W 15 Ending v d Present appliance is marked according to European Directive 2002 96 EC on waste electrical and electronic equipment Symbol placed on the components or attached documents means that appliance is not classified as a household waste Scrapping should take place in special collection point in order to reuse electrical and electronic components EKO VIMAR ORLANSKI Sp z 0 0 48 385 Otmuch w ul Nyska 17b POLSKA vvoj opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuro orlanski pl www orlanski pl
24. rection reguired the desired room temperature for 1 2 C For example if the CH temp for corr factor correction factor is set at 6 C room temperature set at 20 C and measured in the room is 20 5 C then the temperature o cd a Specifies the Mode type nual the temperature of central heating inflicted manually weather the temperature of central heating calculated Manual Tch DINdllda Room temp sensor Specifies vvhether the system uses a room sensor CH temp sensor Specifies whether the system uses a sensor heating Yes the pump runs at a given temperature in the room reduced the temperature for heating only with the use of Permanent pump a sensor for central heating and room sensor No after reaching the set temperature in the room the pump is 12 2 Hot water HOT WATER 12 2 1 Selection of circuit Allows you to select the number of hot water circuit H W SELECT 20 54 H W NO 1 salon 12 2 2 State Allows you to monitor the status of hot water circle number circle name temperature preset source C indication pump operation temperature measured preset temperature of hot water 12 2 3 Settings Comfortable temp Desired temperature of hot water during heating Set the mode a circuit a time according to preset ranges Programme b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Heats hot water once to a co
25. rvice WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system me O IaUNCH me DUrre MIN return temp Minimal return to boiler temperature maintain by mixer Specifies the time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mixer test Starts actuator of the return mixer regardless of other condi ion 12 5 Settings SETTINGS El A 12 5 1 Date and time Using this menu is made to set the date and time of the driver 12 5 2 Language Use this menu to select language of the menu 12 5 3 General settings 12 5 3 1 Alarm buzzer We define here if the driver shall notify of alarms by acoustic signal 12 5 4 Service WARNING AN Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 12 5 4 1 Module configuration Menu is used to configure the CAN network In the menu select the modules that are connected to the system WARNING A detailed description of the modules and their destination are described in the manu al of expansion modules SUMMARY OF THE EXPANSION MODULES Module no 0 3 heating circuits ofthe numbers 2 3 4 Outdoor temperature sensor Module no 1 3 heating circuits ofthe numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12
26. s maintained the economic Desired temperature in the room outside the period of heating 12 1 4 Time program Used to configure the time program steering central heating Description of the adjustment time program refer to chapter 10 4 12 1 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Comf MAX pump temp Maximum outdoor temperature at which the circulating pump Nork in omfortable range all K a al ATO Econ MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a economic range MIN Tch pump Minimum temperature calculated for central heating at which the Hatha DUMD Can DE oDecrateg Source Specifies the source of energy for central heating circuit Temperature MAX Maximum temperature for central heating Mixer time Time of full opening of the mixer Hot water priority Priority for hot water of the heating circuit During heating hot wa he central heating pump is not working Pump test Starts the pump regardless of other conditions Mixer test Starts the mixer motor independently of the other conditions Circ name Gives name for the central heating circuit CH temp for 20 C The point of the heating curve for 20 C CH temp for 0 C The point of the heating curve for 0 C CH temp for 10 C The point of the heating curve at 10 C Service Central heating temperature cor
27. sun na ie 3 bab C ACA i 47 EA AAA o T T TT 49 14 p rmban ON M a O teen o d AR bas O do 51 ERDO oere P E roba ais 51 8 Connection electric scheme Orligno 400 is equipped in exhaust gases and boiler sensor Boiler sensor is inserted into sleeve in boiler body together with STB thermal protection Exhaust gases sensor is inserted into sleeve in boiler flue Burner contains termic sensor glued to burner body as a burn back protection WARNING External sensors for installation control such as hot domestic water HW1 or central heating CH1 are an option They are not included in standard Orligno 400 package The device supply voltage is 230V 50Hz Plug the power cord to the controller in accordance with the posted signs Attach to the controller for operating the boiler sensors and actuators as needed The drawings shows the connection scheme of eguipment In the tables a description of the inputs and out puts WARNING Under no circumstances connect the protective conductor PE with a neutral N WARNING Wiring must be done with the device disconnected from the mains Connections should be exercised by a person possessing adeguate powers in this regard photo gt Thw CTP Tch CTZ IGNEO COMPACT INPUTS SUPPLY 230V 50Hz PROTECTIVE POWER 5VA T60 est ETR GI www estyma pl CATALOG NUMBER 10611007101 E electronics SERIAL NUMBER STB WARNINGI Detailed description of the connection is located in t
28. ul function after the exhaustion of fuel from the cartridge After refilling the fuel cartridge run the enter fuel until the fuel gets into the burner 12 Main menu MODULATION Mo 20 54 CENTRAL HEATING KOS Ei 65 3 7 E sy OG Io cus i z BUFFER BOILER SETTINGS E A B p E BURNER ALARMS P V 6 1 Heating page 26 6 2 Hot water page 29 6 3 Buffer page 31 6 4 Boiler page 32 6 5 Settings page 33 6 6 Burner page 35 6 7 Alarms page 37 6 8 Solar page 43 6 9 Info page 44 12 1 Heating CENTRAL HEATING 12 1 1 Selection of circuit Allows you to select anumber of central heating circuit The selection of the circuit make arrows C H SELECT 29 54 CIRCUIT HO 1 kitchen 12 1 2 State Allows you to monitor the status of central heating system circle number circle name kitchen temperature measured the room temperature preset temperature measured preset temperature in the radiators outdoor temperature measured time of valve operation s temperature preset source C indication of valve operation indication of pump operation 12 1 3 Settings Comfortable temp Desired temperature in the room during the heating Programs a time according to preset intervals b constant regardless of the time intervals comfortable Programme temperature is maintained c disabled off the heat d economic in the rooms temperature i
29. umption current fuel consumption current burner power in kW oxygen content in exhaust g35 briehtness of flame blower power 12 6 2 Settings Function Description Feed fuel now Starts fuel feeding screw regardless of other features Consent to work of the burner Fuel type Specifies the type of fuel 12 6 3 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Air MIN 20 Minimum amount of air during modulation where power of bur ner is 20 or power number is 1 Air MAX 100 Maximum amount of air during modulation where power of bur ner is 100 or power number is 2 Feeding MAX 100 Maximum time during fuel feeding when power of modulation is 100 or power number is 2 on every 20 seconds Power MIN FL2 Minimal burner power during modulation Power MAX FL2 Maximal burner power during modulation Modulation type Burner mode power modulation or two power levels Test fuel mass Fuel mass obtained during continuous fuel feeder work through 1 hour in kg Fuel calorific value Fuel calorific value in kWh kg Lambda control Determine whether regulator consider or not oxygen concentra tion Oxygen MIN 20 Oxygen target for minimal power Oxygen MAX 100 Oxygen target for maximal power Fuel start dose Feeding time in order to iqnite fuel testing equipment in the menu BURNER is only possibl
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