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DI 760 Service Manual

1. 50 51 52 53 54 65 56 57 58 59 sa ZEE GERFSCSENEREAISEJIESEN 65 46 67 68 69 ea 6B 6c 60 6E _ 77 re 7o oO 8 4 TH B5 r rz ra raj e re REMARK 1 The small letter only can print at label but cannot print at receipt 82 300 9 2 2 TERAOKA Code The table shown below is the common use of characters of TERAOKA code in numerical value Please enter the numerical value when entering commodity name advertisement shop name clerk name special message ingredient text etc when using the SM 300 BENCH TYPE 9 3 Wire and Connector 9 3 1 ETHERNET WIRE STRAGHT CABLE AND CROSSOVER CABLE Straight cable is for Client Server connection Crossover cable is for Hub to Hub connection Some models of the Hub do not need crossover cable for Hub to Hub connection Please refer to the Hub operation manual if in doubt Telephone Modular Plug Category 5 Preferable type CviLux Preferable type CviLux CJP3 CviLux CJP4 with insert bar CABLE TYPE Cable type 4 pair 100MHz Cat 5 AWG 24 or 26 UTP FTP STP Preferable type Cat 5 AWG 24 or 26 FTP Cat 5 AWG 24 or 26 STP Recommended for CISPR 22B conformance 83 SM 300 Service Manual PIN CONFIGURATION solder to wire of the Ethemet wire if
2. 37 1 22 ties 37 423 lt 39 2 22 bv N 40 e e ica au Eun uM cups dum 41 edF eed 41 43 1 clearing Data 41 4 322 Clearing Transaction FES aote dites Dec bad 43 43 3 Cleaning AITFEII OS EORR cba e v Quid 44 4 4 45 AEN MEE i es M EP 45 4 4 2 Data Transfer Of SM 300 And FL 1 1 45 4 4 3 Specification Data Transfer Of SM 300 And FL 1 1 4T 5 ASSENBEY 7 DISASSEMBLY uice petitus tocius va aa Oa Ux louem alee Dua o 49 Sel IBONCh ANG POT VOC m M 49 94 1 Deu eee 49 Sus 49 5 1 2 1
3. 49 2 2 gt lt ene ac t 50 5 1 2 3 Keyboard Circuit 50 5 1 24 interlace Main BO ard 2 2 coa poti dece cot oi eta cos Usa 51 o EC od GL gt eA RR 51 SK e M 51 91 90 2 ICA eee 52 5 2 OClIRSErVICS TY DG tem 52 5 2 1 Self Service Key ue tas ade tandi geo eee 52 9 25 53 Hanging VOC Im 54 s 54 55 5 02115 55 9 o2 55 5 92 07 TU 56 MEE 56 ILAN 56 S942 56 S MEME UL P 57 6 NETWORK CONFIGURATION asi een ee 58 20 Ro T Um TEE 58 611 System GohllgHlallOl oec 58 58
4. 6 1 1 2 RS 485 The termnal phag figure above 15 to mummise the signal fiom mise inteifeierce Please phig it at the lastseale 51598 FIS3DSTD Protocol Could connect as many scales in this method within 300m total cable length Have to download data to scale individually The 401 is a signal converter which is converts the signal from RS232C to RS485 between PC and scale SPEC setting on scale Please use the 4 4174 selection if any spec 48 setting of scale number Please enter one number from the range of 0 to 999999 spec 51 BAUD RATES OF SIO RS232C PORT 0 1200 3 9600 1 2400 4 19200 2 4800 5 38400 spec 52 dATa length of SIO RS232C PORT 0 7 bits 3 8 bits spec 53 parity bit of sio RS232C PORT 0 2 1 Odd spec 54 stop bit of SIO RS232C PORT 0 1 bit 1 2 bits spec 60 sio select job 0 No operation 2 FL 1 1 FIS 3000 9 Point amp Shop spec 134 host communication 0 RS 232 bits 1 RS 485 spec 148 fis3000 code 0 SM 80 90 FIS3D 1 SM 25 FIS3D For using SIS98 IE_FIS3DSTD protocol choose SM 25 FIS3D only 51598 is data management application software 59 SM 300 Service Manual 62 TCP IP 6 2 1 PC Ethernet Adapter Set Up SM300 be connected to PC through Ethernet and RS232C interface The SM300 can use as Client Server Ethernet interface only See below for the connection method 6 2 1 1 Configuration Of Ethernet Communication On
5. 55 calibrate the full weight This will take a moment KEY TO PRESS OPERATION Turn off span switch REMARK 1 Once the span switch is turned off it will go to R mode automatically 2 Reset the scale 22 SM 300 Service Manual 3 2 3 Specification Setting 3 2 3 1 Customer Specification Re zero 141 To change the setting of the Customer SPEC if there is some SPEC need to alter KEY TO PRESS OPERATION mode KEY TO PRESS OPERATION i At the Customer SPEC setting at SPEC 0 KEY TO OPERATION Select data Save data and increase SPEC No M 23 300 55 Increase the SPEC number without saving data of the previous SPEC number SP2 IT R S PC DATA 02520 BEFORE TAX Decrease the SPEC number without saving data of the previous SPEC number SP1 R S DATA OF IT BAR 1 gt gt 1 PRICE KEY TO PRESS OPERATION NEM To jump to desire SPEC number TOTAL PRICE KEY TO PRESS OPERATION Tosa Save SPEC setting and exit to R mode TO save 0 Noswe Do not save SPEC setting and exit to R mode No save 6 TOTAL PRICE 0 000 0 00 REMARK Please restart the scale every time after changing the SPEC 24 300 3 2 3 2 Weight Measurement Specification Re zero 142 To change the setting
6. I 71 7 2 Firmware Version 71 u9 72 7 4 Non Based Based 74 7 5 Upgrading Scale firmware Version Using Server Client 75 HARDVVARE SETTING 5 pasci e bee ences trap uet e alee cic rade Po Eco patios 76 S3 MEMORY DANS 76 82 77 83 JTSEWItIDtertace Add imine nied 77 8 3 1 All Models Except Hanging 77 9 2 HANGING 78 Change or Gables attt n attese tede anas 79 EERLANE OUS LS E MESE 80 Gel 5 paseos tre taketh ve paga beer Svr da rad pam un 80 0 2 Table or Characters DIDI SUR MALI 82 S px ASOINGNI ACES a 82 S PE ME EPR 83 O53 Wi re and Connec O 93 0 31 ETHERNET WIRE STRAGHT CABLE AND CROSSOVER 83 9 3 2 RS232C AND MULTI
7. 7 FIRMWARE 7 1 _ WinDload v2 10 The software use for downloading firmware version to scale is WinDload F 2 10 Flach memory loading prog an izja dens Hen o x ED 28205 SHHT DC2ED DC 20D General armata For feres please in Bre fale ee far eos ood en 5 ing Tie sra Man ante bebo hokon CONT ar 3bEAD f Production setting with Shortcut icon password lock winLDlaadez _ Reset the software Start Start to detect the com monitoring port using File data locations 7 2 Firmware Version Upgrade SM300 use flash ROM instead of EPROM for the main program storage of the scale When upgrading of scale firmware there are 2 methods to download the firmware 1 PC to scale via RS232C interface 2 Server Client Ethernet configuration Refer to Section 7 7 for further information SM 300 ee T COMI COM 2 Please refer to Section 9 4 Wire amp Connector IMPORTANT Please set the SM300 scale to standalone 71 SM 300 Service Manual 73 File Updating a WinDload v 2 10 software b Select File locations at the toolbar Select product SM200 SM300 M B and click d Select Update BIN files from ZIP files at the toolbar e Click Update BIN files f
8. 22 Key Sheet Layout 32 Preset Keys For Bench Type 56 Preset Keys For Pole amp Elevated Type 300 Numerical 4 Accumulation Key For Self Service 56 Preset Keys For Hanging Type ON OFF KEY Turn display ON OFF NUMERIC KEYS TARE KEY Enter numeric data Set or Clear Tare Value Select NO in S and Z Mode Test print in 5 Mode CLEAR KEY Clear numeric values Select YES in S and Z Mode RE ZERO KEY gt 0 lt 4 ITO CHANGE KEY MULTIPLE KEY CLERK KEYS VOID KEY PLU KEY FEED KEY PRINT KEY MODE SELECT KEY SM 300 Service Manual Reset weight to zero Switch Manual mode and Pre pack mode alternatively The mode status will be indicated in the P and M indicator PRE PACK MODE MANUAL MODE Calculate the Changed Amount Escape the Programming screen without saving data in S mode Register the number of Non Weight products Select programming item such as PLU data Shop Name in S mode Select Report Type in X mode Select Data Transaction Type in Z mode Accumulate the Total Price Correct the Sales Data Call up PLU data Store the programmed data in S mode Feed Label or Receipt Print out Label or Receipt Five Modes can be selected using this key Indicator REGISTRATI
9. when power on of the scale after setting the SPEC for the Ethernet Client Server connection IMPORTANT The maximum length of cable is 100 meters from point to point from hub to scale 67 300 6 2 3 2 Server Client with PC Client 1 Client 2 Client 3 Chent n 51598 IETWSTCP protocol Window Client driver NOTE Only 7 scales be connected in this method 1 x SM 300 Server 6 x SM 300 Client 1x SPEC setting on scale Please use the selection if any spec 49 type OF client server interface 0 No Interface 3 Not Used 1 Ethernet Coaxial Cable 4 4 Lines RS485 2 Ethernet Twisted Cable spec 150 type OF client server interface 0 Client 2 Back Up Server 1 Server Workstation spec 135 port number Use when ethernet interface is selected Please enter a number between 1 to 255 NOTE Please clear the memory when power on of the scale after setting the SPEC for the Ethernet Client Server connection IMPORTANT The maximum length of cable is 100 meters from point to point from hub to scale or PC 68 6 2 3 3 Workstation 1 Workstation 2 Workstation 3 Workstation 4 Workstation 5 18 13 Ea 51598 IETWSTCP protocol Window Clent driver NOTE Only 99 SM 300 scales can be connected in this method PC must to have an Ethernet card Downloading of data to
10. TOCLEAR TRANS NE 1 PRESSPRINT KEY KEY TO PRESS OPERATION Access to Spec data transfer menu Please turn on the SPAN switch before enter the access code TOTAL PRICE m SPEC DATA SAVE TO FL 1 P M 47 SM 300 Service Manual KEY TO PRESS OPERATION amp Press Preset key 7 amp 8 to select the job Then 1 Spec Data save to FL 1 2 Spec Data read from FL 1 3 Verify files with FL 1 OPERATION KEY TO PRESS OPERATION 48 5 ASSEMBLY DISASSEMBLY 5 1 Bench and Pole 5 1 1 Cover 1 Remove the platter 2 Remove the platter support by loosens 4 screws at the platter support Also loosen the other 6 screws which located at 4 corners and the other 2 screws at the downside front panel 5 1 2 Circuit Board 5 1 2 1 Display Board for Bench 1 The display board and the 2 Take out the display board keyboard is inside the main from the cover and loosen 4 cover Loosen all the screws screws shown as above which in the red circles T This is the front view of the display board 49 SM 300 Service Manual 3 Carry the cover up then unplugs the keyboard connector from main board and also the display connectors from the display board at the cover Remove the cover 6 Please handle out the display board with care 300 5 1 2 2 Display Board for Pole cover and loosen 2 screws as shown 1 D
11. a off the scale hold power on the Scale m Select Country amp Preset Layout n Wait for flash memory erase confirmation and click ok Flash memory erasing ID rerewy kaing 3 8 8 mnia DC MER Gem Fir se rt i ei a end onu Begin by 5s lag crac Sil scena Banc ae 5d 204 81 eni Terria erie EAD EMO CC inicr quen Fra Ebr 0 Se LOI r TG d ip EM ES Bed n ER Beg cand anra eT LER poser cor Gy 13d poww c Pir Ga Saas pus eo eno org od peeve porci Fri Door amd or mec Pei Linee d gt C Uer ele and Hod Babii hine Sina d XEM Penra 0531 isan Bug Frye 1414 Pome remesas 11 rere y He x C OC ED MO 74 300 d o EL Pret eain i Viren rig seri Ro o iode a eng
12. fieles woohoo uid 59 TOPI IP 60 10 6 2 1 PC Ethernet Adapter 444 8 60 6 2 1 1 Configuration Of Ethernet Communication 60 6 2 1 2 Configuration Of Ethernet Card On PC Using WINDOWS 95 60 6 2 1 3 Window version client driver Client Server or Server Workstation connection with PC 61 6 2 1 4 SIS 98 Client Server or Server Workstation Connection With PC 61 6 2 22 Scale Ethernet Address Scale IP Address Server IP Address amp Subnet Mask 62 6 2 2 1 Scale Ethernet Adesso bu ode orbe ot 62 6 2 2 2 Lan emt tiem MEM m 63 6 2223 oerver IP Address a EE LE 64 6022A SSDI aS tus 66 52 3 SYSTEM CONMGQUIANOM ss macies 67 5 2 9 Server 67 6 2 92 Server Clientwlthi his Deas eto oca i Sea pda DV du 68 one Mo MEME SIR deme 69 6 3 Wireless Configuration For Model SM 300 70 ARVA RE TTE 71 421 Ts
13. IET 15 921 Memory 15 3 2 1 1 Default Country Specification 1 15 3 2 1 2 Default Country 18 221232 Gounty 20 NL E ane tre ne ant SD 21 323 C C SU esee E m EE T ES 23 3 2 3 1 Customer Specification Re zero 141 23 3 2 3 2 Weight And Measurement Specification Re zero 142 25 220 535 SCAG 27 4 Ur 28 Zo DISBoSeuoestames te MEI 28 A M CHANGING 28 4 1 2 8 Communication Port 30 c E 30 4122 SIO Loop Back TOSE 2 31 4 1 2 3 RS 485 Loop Back oue i ga edo udis i uas 32 i a IER Ec 32 412 5 ROM Ch cks m TES iot nett D a Hon 33 4 1 2 6 Auto Generate sonal pid veo 33 COUN 34 Opan SWEN StatUS 35 Thermal Head Usage sisese a a Pound 36 23 a a A 37 4 2 1 Location Of Label Gap Sensor And Thermal
14. 6 2 2 2 Scale IP Address This is to change the default IP address to other IP address for PC communication using Ethernet interface This should not be confused with the Scale Ethernet Address as above The Scale Ethernet Address is mainly set for hardware purpose and Scale IP Address is set for software purpose When communicating with PC using Ethernet interface the scales IP addresses have to be known in the software in order to communicate The default IP address of the scale is 192 168 000 000 where the last three digits underline follow the value set at SPEC 135 E g If SPEC 135 is 20 The IP address will be 192 168 000 020 Please turn on the span switch before proceed Below is an example to change the default IP address 192 168 000 000 to 192 168 001 000 KEY TO PRESS OPERATION _ Go to 2 mode _ TOTAL PRICE TO CLEAR DAILY TRANS PRESS PRINT KEY 2 55 TOPRESS OPERATION Display default IP address TOTAL PRICE SCALE IP ADDRESS 192168000000 OPERATION Changing of IP address E g Change the default IP address to 192 168 001 000 Take note that the last three digits underline need not to enter as it follow the value set at SPEC 135 SCALE ADDRESS 192168001000 63 300 55 Save address and escape to 2 mode D Escape to Z mode without saving TOTAL PRICE i 1 TO
15. FUSE DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE THAT RECOMMENDED DISPOSE OF USED BATTERY ACCORDINGS TO THE MANUFACTURER S INSTRUCTIONS 1 GENERAL 1 1 Model Specification Model Variation Platter Size Capacity Key Dimension in mm Number Of Preset Key Display Resolution Internal Resolution Display Printer Type Memory SM 300 Pole Bench Elevated Self service Hanging 360 X 277 mm 274 mm Hanging Capacity 6 Kg 15 Kg 30 Kg Mechanical Switch SM 300 Pole SM 300 Bench SM 300 Elevated SM 300 Self service SM 300 Hanging SM 300 Pole SM 300 Bench SM 300 Elevated SM 300 Self service SM 300 Hanging 1 3000 Multiple Interval 1 6000 Single Range 1 7500 Single Range 1 60000 LCD with back light 136 X 16 Dots with icon A Tare Weight 4 digits B Weight 5 digits C Unit Price 6 digits D Total Price 7 digits Drawer Type A Paper Label amp Receipt B Paper Width C Resolution D Speed 1 M Byte Standard 2 M Byte On board max SM 300 P SM 300 B SM 300 EV SM 300 EBS SM 300 H 478 L X 378 410 L X 378 478 L X 482 310 L X 340 W W 478 L X 378 W W W 48 60 96 120 56 For Label For Receipt 8 dots mm For Label For Receipt SM 300 Service Manual Preset keys Preset keys Preset keys Preset keys Preset ke
16. PC 1 Installation Of Ethernet Card Using Windows 95 Please refer to the instruction manual of the Ethernet card on how to install the Ethernet card to your PC or Laptop 2 Installation of TCP IP Protocol After installing the Ethernet card we need to install the TCP IP Protocol Go to My Computer Control Panel Network A window would shows the type of Ethernet card you have install if the window shows no display of your Ethernet Card Reinstall the Ethernet card again Click the Add button You will see another Window Double click Protocol and another window will appear Select Microsoft at the left and then TCP IP at the right side of the window Click the OKAY button Get ready Windows 95 installation CD or diskettes sometimes it may prompt to use it 6 2 1 2 Configuration Of Ethernet Card On PC Using WINDOWS 95 After install the Ethernet card and TCP IP protocol configure the TCP IP protocol to get ready to communicate with the network My Computer Control Panel Network TCP IP of Ethernet card Select Properties 2 IP address 192 168 0 XXX XXX a number between 001 to 255 3 Submask 255 255 255 0 Above IP address is use as a default address to use for SM 300 Ethernet communication Due to some reasons the IP address had to be change it may do so The scale IP address had to be change so as to be in the same submask network with the PC For the PC and scales to be in the same submask th
17. PRESS OPERATION Process of initialize Then to segment check TOTAL PRICE KEY TO PRESS OPERATION SM 300 VERSION 14 84 STAND ALONE 17 300 55 OPERATION Clear SRAM data and files initialize 3 2 1 2 Default Country Specification 2 Default Customer Specification Re zero 141 setting of individual country only Please off the scale press the following key and on the scale when process the following KEY TO PRESS OPERATION Select country SPEC then default Customer Specification setting 3 jm pu 3 EN iN J KEY TO PRESS OPERATION ge ET P M Refer to the Reading SPEC for the standard country Section 3 2 1 3 for country list 18 SM 300 Service Manual KEY TO PRESS OPERATION To choose length To Select label length choose 0 Short Label length up to maximum 120mm label 1 Long Label length up to maximum 240mm length ok To set the label length M H TOTAL PRICE READING COUNTRY SPEC KEY TO PRESS OPERATION Clear SRAM data and files initialize TOTAL PRICE MEMORY CLEAR PRESS C YES T NO KEY TO PRESS OPERATION Process of initialize If YES Then go to segment check PRICE gt PLEASE WAIT M KEY TO PRESS OPERATION heck ENOT Go to segment chec 3 TOTAL PRICE SM 3
18. PRICE TO CLEAR DAILY TRANS PRESS PRINT KEY KEY TO PRESS OPERATION Process to Thermal Head Usage mode The counter will jump with every 1000 printing Press C to clear the counter to O 5 TOTAL PRICE ENABLE 1K I HERMAL HEAD USAGE COUNTER 12 KEY TO PRESS OPERATION em ENABLE 1K THERMAL HEAD USAGE COUNTER 0 TO CLEAR DAILY TRANS 4 PRESS PRINT KEY 36 SM 300 Service Manual 4 2 Adjustment 4 2 1 Location Of Label Gap Sensor And Thermal Head Label Gap Sensor 4 2 2 Label Gap Sensor The label sensor is to detect the gap between the labels so as to identify the starting position of the label If the gap is not detected properly the scale will issue two or more labels Also different material of label and back paper will have different sensitivity level the variable resistor beside the label sensor is to adjust the sensitivity to suitable level Adjust this variable resistor for sensor level sensitivity Gap Sensor Voltage a When the sensor detects a gap back paper the Gap Sensor Voltage is between 1 0 to 2 5 depending on the material of the back paper b When the sensor detects a label the Gap Sensor Voltage is between 3 0 to 5 0 depending on the material of the back paper Threshold Voltage Threshold Voltage Gap Reference Voltage enables the senor to determine whether it is a label or gap It is computed as follow Threshold Voltage highest detected
19. SM 300 TWB 09100 The arrow indicated the RAM location The location of solder the additional 1 M Bytes RAM are at the other side of these 2 RAMs IC as shown at figure below STANDARD 1 BYTES HY GRE 6 55 Pimp EM m 7n E 3 ADDITIONAL 1 M BYTES 5108 ARTASLL Reverse Pin Figure 5 The location of the additional memory 76 SM 300 Service Manual 8 2 Interface Add Some option of the SM 300 Pole or Bench type got no interface Ethernet and RS485 when customers place their order This section is about how to install the interface board CR ett y x 1 Open the interface cover 3 Take out the plate 2 Unscrew 2 screws on the 4 There is a slot for the interface plate board x 6 Insert the Interface Board 7 plate back and screw into the slot 83 RF Kit Interface Add On 8 3 1 All Models Except Hanging 2 Connect flat cable to RF Kit 9 wire back on main Interface and mount RF Kit to board and then cover back top scale using same screws cover 1 Open top cover loosen 3 screws and disconnect flat cable for Interface Assembly 4 Insert the PCMCIA card upside down Note After install the RF Interface please refer Chapter 6 3 Wireless Configuration For Model SM 300 77 300 8 3 2 Hanging RT
20. individual scale one by one SPEC setting on scale Please use the 42 1 selection if any spec 49 type OF client server interface 0 No Interface 3 Not Used 1 Ethernet Coaxial Cable 4 4 Lines RS485 2 Ethernet Twisted Cable spec 150 type OF client server interface 0 Client 2 Back Up Server 1 Server Workstation spec 135 port number Use when ethernet interface is selected Please enter a number between 1 to 255 NOTE Ethernet Client Server connection SM 300 Service Manual Please clear the memory n when power on of the scale after setting the SPEC for the IMPORTANT The maximum length of cable is 100 meters from point to point from hub to scale or PC 69 SM 300 Service Manual 6 3 Wireless Configuration For Model SM 300 Wireless communication has been implemented from SM90 500 300 ver14 53 onwards The configuration procedure is as follows For the first time installation read default country spec and do initialization for scale Reload default setting to the RF Card by Reset button on the RF Card depressed with power on 2 Go to SPEC SETTING MODE by Rezero 141 Enable spec317 for WIRELESS COMMUNICATION Enable scale s Ethernet communication and configure it as Server type spec49 50 Set spec135 for the last number of scale s IP address This IP tail should be as same as the WIRELESS IP tail E g if the IP address for WLAN is 192 168 0 200 this scale s IP SPEC135 should be set
21. to 200 But avoid selecting 2 as scale s IP tail spec135 Quit with spec saving by key PLU Go to Z Mode set scale s IP address by Rezero 0416 This IP address should be fixed as 010 0 0 xxx is set by spec135 Power off on scale with memory clearing Scale will wait about 30sec for the RF Card rebooting Go to P44X WIRELESS PROGRAMMING under Programming Mode Program ESSID according to the Access Point configuration Max 32 characters can be entered Program WEP according to the Access Point configuration and its PCMCIA card There are two types of WEP One is 40 bit and another one is 104 bit So the setting format is either xxxx xxxx xx for 40 bits XXXX XXXX XXXX XXXX XX for 104 bits All x should be in Hex Set WIRELESS IP ADDRESS This IP address is used for WLAN Any communication from outside network to scale will use this IP WIRELESS ROUTER ADDRESS and WIRELESS MASK can be set depending on the customer network setup Just leave them as any value if don t use them Press key Tare to skip ADVANCE SETTINGS Password would be required to enter this setting Press key PLU to save Wireless configuration 5 Press key Clear to send the configuration to RF Card Error message ETHERNET COMM ERROR will be shown if the sending is unsuccessful 6 Power off on scale again The new configuration will take effect on the RF Card 70 300
22. too The server scale has to be on at all time during downloading 5 The server scale can serve as many clients scales at any time This would safe a lot of time comparing to PC method as it can only serve one at any time But during downloading of software to the client scales if there is any transaction on the server scale it will slow down the downloading process 6 After the client scale has finished receiving the software from the server scale do a default specification initialization process and set SPEC for the client scale to become client scale again 75 300 8 HARDWARESETTING 8 1 Memory Expansion The main board of TWB 09100 is for SM 300 Standard memory size on the SM 300 is 1M bytes The standard memory is using two SRAM HY 628400 ALL 55 Normal Pin It can store approximate 1 685 PLUs with 70 characters per PLU The memory can be expanded an additional of 1M bytes to 2M bytes to store up to approximate 4000 PLUs with 70 characters per PLU A total of two SRAM MEM 5408 ART 55LL Reverse Pin is needed for the memory expansion Please refer to the following diagram for each SRAM location Solder two SRAM at the bottom of SM 300 Main Board TWB 09100 which is locate opposite side of standard memory After memory expansion is soldered it is a must to do a RAM check refer to Section 4 1 2 for more information to make sure that SRAM are soldered properly This is the main board for
23. usng plug without insert bar colder the braid wire of the Ethernet 5 wireif uangplug with inser bar l STRAIGHT CONNECTION CROSSOVER CONNECTION SCALE HUB SCALE HUB SCALE HUB PIN SIGNAL SIGNAL PIN SIGNAL SIGNAL PIN 9 3 2 RS232C AND MULTIDROP 4 LINE RS485 WIRE ooooco qao Voooo 500000000000 t CONNECTOR 9 Pin D Sub Connector 25 Pin D Sub Connector Female Back View Female Back View D G G HOG OOS Voooc co oco PU I 9 Pin D Sub Connector 25 Pin D Sub Connector Male Back View Male Back View 8 Pin DIN Plug Male Front View 8 Pin Din Plug 3 Pin Din Plug Female Front View Female Front View 84 300 9 PIN TO LCU 401 FOR PC to LCU 401 communication PC COM 1 2 9 LCU 401 9 Pin D Sub Female 25 Pin D Sub Male PC 25 PIN TO LCU 401 For PC to LCU 401 communication PC COM 1 2 25 LOU 401 25 Pin D Sub Female 25 Pin D Sub Male 85 SM 300 Service Manual SCALE TO SCALE For LCU 401 to scale and scale to scale communication 7 SIMSUU SIMSUS ars SMSU Sls 9 Pin D Sub Male 9 Pin D Sub Male REMARK Please solder the FG Film Ground of the cable to the metal casing of the connector for more isolation to noise PC 25 PIN TO SCALE RS232
24. value lowest detected value 2 Portion on the label with Gap Sensor Voltage above Threshold Voltage is considered as label And portion below the Threshold Voltage is considered as gap Threshold Voltage is computed automatically when FEED key is pressed It also manually adjust using P7 and P8 preset key 37 300 TOTAL PRICE 0 000 0 00 0 000 ED UU eiii KEY TO PRESS OPERATION TOTAL PRICE SENSOR 2 8V NE 7 SET THRESHOLD 1 4V KEY TO PRESS OPERATION Adjust the variable resistor to Pull the label If gap on sensor the voltage level should be low increase or decrease the while label on sensor the voltage level should be high voltage level B PRICE SENSOR VOLT 2 8V SET THRESHOLD 1 4 KEY TO PRESS OPERATION TOTAL PRICE 0 000 0 00 0 00 1 0 000 38 300 4 2 3 Peel Sensor To set the peel sensor voltage if the peel sensor is not working normally in some situations like temperature and humidity changed The peel sensor voltage can be set automatically by press the key KEY TO PRESS OPERATION mode TOTAL PRICE 0 00 KEY TO PRESS OPERATION _ PEEL SENSOR VOLT 4 9V NEW 0 0V AUTO SET KEY TO PRESS OPERATION Once the key is press it will auto set the voltage value and exit to R mode Enter a value of the You can enter th
25. 00 VERSION 14 84 7 ALONE 19 3 2 1 3 Country List No Country Code Japan Standard o 1 Ut JUSA T Taiwan 3 4 J HongKong TW Korea KE Australia and New Zealand AA C H A 01 N K W KE R SF 9 SF SouthAfica 20 SM 300 Service Manual 46 IR 60 MW 66 Zimbabwe 68 AE UAE 69 Trinidad amp Torago 70 Uganda 4 300 3 2 2 Span Adjustment The span adjustment is to let the scale be accurate in weighing Please turn on the SPAN SWITCH after go to Z mode when using this process KEY TO PRESS OPERATION ET GV eS S Go to Z mode and turn on the Span Switch TOTAL PRICE TO CLEAR DAILY TRANS PRESS PRINT KEY KEY TO PRESS At calibration mode _ TOTAL PRICE CALIBRATION MODE REMOVE ALL WI amp PRT To calibrate zero point Please make sure that nothing is on the platter This will take a moment Ys TOTAL PRICE ZERO SETTING PLS WAIT 10675 KEY TO PRESS OPERATION Place the capacity weight on Place the capacity weight according to the scale on the platter the scale after the following E g for a 6 Kg scale put a 6 Kg capacity weight on the platter screen appears TOTAL PRICE I SET WEIGHT amp PRT 1 41480 10675 21 300
26. 1 3 Add 3 New Spec in W amp M Spec Rezero 142 Tahoma Font used in 4 Edition and above 3 us Most of the drawings shown in the SERVICE VIS Palomas MANUAL are replacing by scanned images 92 300 Page 1 2 Display Device LCD 5358 SYBYTNZ T instead of IDW RD747SG LG Page 1 2 Thermal Head Kyocera KYT 56 8MPP1 TRS2 instead of Kyocera KYT 56 8MPP1 TRS Page 1 2 DC Stepping Motor 23LM C035 K54V Instead of Minebea 17PM K448 G5V Page 1 2 Power Supply ZD75 0524 1 Instead of 2075 0524 5 2 Disassembly Pole Display Unit information added Page 5 4 Disassembly Self Service Key Board amp Display Unit information added Page 8 4 Chapter 8 4 added Self Service cable changed 005 July 05 04 Revision up Spec List V17 25 Edition 5 006 Sept 06 05 Updated the Hook AA and Hook Holder dimension amp V18 49 Edition 6 drawing Change the scale Ethernet Address code 93
27. 55 Press Preset key 7 amp 8 for select the file to clear 1 Clear PLU Files Clear PLU files only 2 Clear Format Files Clear free format files only 3 Clear Other Files Clear other files except 1 amp 4 Clear All Files 2 5 Clear Clerk Files Clear all files Clear clerk files only 42 300 55 Exit to 2 mode Clear and Exit Exit without clear 4 3 2 Clearing Transaction Files KEY TO PRESS OPERATION m Go to Z mode 1 To clear daily transaction 2 To clear monthly transaction 3 To clear term transaction 4 To clear all transaction 43 300 55 7 Clear and Exit Exit without clear PRICE gt ke TOCLEAR DAILY TRANS SS ET PRESS PRINT KEY 4 3 3 Clearing AII Files KEY TO PRESS OPERATION Power Off the scale hold both keys shown on left side and Power On the scale Clear Static RAM data and file initialize TOTAL PRICE PRESS C YES T NO KEY TO PRESS OPERATION Process of initialization then goes to segment check TOTAL PRICE 4 PLEASE WAIT NET M KEY TO PRESS OPERATION Go to segment check SM 300 VERSION 14 84 STAND ALONE 44 4 4 Data Backup 4 4 1 System Configuration SPEC 5 232 bits 51 BAUD RATES OF SIO RS232
28. C PORT 1200 3 2400 4 4800 5 52 DATA LENGTH OF SIO RS232C PORT 7 bits 1 53 PARITY BIT OF SIO RS232C PORT None 2 Odd 54 STOP BIT OF SIO RS232C PORT 1 bits 1 60 SIO SELECT JOB No operation 2 FIS 3000 3 134 HOST COMMUNICATION SM 300 Service Manual 9600 19200 38400 8 bits Even 2 bits FL 1 Point amp Shop RS 485 4 4 2 Data Transfer Of SM 300 And FL 1 Or PCFL 1 KEY TO PRESS Ed i 45 Go to Z mode WEIGHT y S kg UNITPRICE 4 300 OPERATION Access to transfer menu TOTAL PRICE PLU FILES TO FL 1 55 Press Preset key 7 amp 8 to select the files type to transfer 1 PLU files to FL 1 2 Format files to FL 1 3 Other files to FL 1 4 All files to FL 1 TOTAL PRICE KEY TO PRESS OPERATION amp Press Preset key 7 8 to select the job Then 1 Files save to FL 1 2 Files read from FL 1 3 Verify files with FL 1 TOTAL PRICE 46 300 It will display after all data is transfer FILES SAVE TO FL 1 M KEY TO PRESS OPERATION ME Back to Z mode Exit without clear TO CLEAR DAILY TRANS PRESS PRINT KEY 4 4 3 Specification Data Transfer Of SM 300 And FL 1 Or PCFL 1 KEY TO PRESS OPERATION Go to 7 mode TOTAL PRICE
29. C PORT For PC and PC FL 1 communication Sh 3007 SM 500 sM 02X RS232C PC CON 1 2 25 pm 25 Pin D Sub Female 8 Pin DIN plug Male PC 9 PIN TO SCALE RS232C PORT For PC and PC FL 1 communication 7 SM 300 3M 500 SM 90 SM 808X PC Pin 282396 9 Pin D Sub Female 8 Pin DIN plug Male 86 300 4 DTR 10 Exploded View 10 1 Pole Type Platter Interface Cover Load Cell Assembly Cassette Assembly 87 1 SM 300 Service Manual 0 2 Bench Type Platter Platter Support Interface Cover Housing uet Cassette ur Cover Load Cell a W Assembly Assembly 88 1 300 0 3 Elevated f Cassette Elevated 3 E Cover Display Pole 89 300 10 4 Self Service Platter _ 1 vem ssette Cover Self series e Preset key Display Pole ZI k SS Load Cell zx Assembly 2 A7 Cassette Assembly Power Supply 90 SM 300 Service Manual 10 5 Hanging Type 11 Bracket amp H 3 Bracket AK Frame Top S A amp BraketAF 80 91 300 11 REVSION RECORDS 2 Software Description of Changes Version Remarks ee ____ V1 99 Safety Precauti
30. CLEARDALY TRANS CH PRESSPRINTKEY af Please restart the scale every time after changing the SPEC IMPORTANT Please take note that each scale must have different port number and Ethernet address as the other Same port number and Ethernet address would make the network to a standstill These apply to other equipment sharing the same hub or link up To avoid complication in the network try to have the scale network with it own PC Ethernet card and hubs a suggestion only 6 2 2 3 Server IP Address KEY TO HE _ Go to Z mode TOTAL PRICE 3 64 TO CLEAR DAILY TRANS J PRESS PRINT KEY KEY TO PRESS emm Display default Server IP address TOTAL PRICE SERVER DRESS NET 192168000000 64 300 Changing of IP address E g Change the default IP address to 192 168 000 021 Take note that the last three digits underline need not to enter as it follow the value set at SPEC 135 KEY TO PRESS OPERATION i Save the address and escape to Z mode PLU 28 Escape to 2 mode without saving EN NIT PRICE Please restart the scale every time after changing the SPEC IMPORTANT Please take note that each scale must have different port number and Ethernet address as the other Same port number and Ethernet address would make the network to a standst
31. DROP 4 LINE RS485 84 Exploded d poc T 87 MOG 2 Rc 87 88 10 3 Elevated TYDE crai a a Cal NOE 89 11 12 104 IAN GING RECORD M APPENDIX 1 Spec List i Notice DIGle The material contained in this document is proprietary and for information only and is subject to change without notice Teraoka Weigh System assumes no responsibility for any errors or damages arising from misinterpretation of any procedure Screen displays operating procedures and supporting features might vary with different software version releases This document shall not be reproduced whether in part or whole without the written consent from Teraoka Weigh System Pte Ltd Teraoka Weigh System Pte Ltd 4 Leng Kee Road 06 01 SIS Building Singapore 159088 li Safety Information The operator of the equipment shall comply with the safety and warning indications and procedures outlined in this document Teraoka Weigh System Pte Ltd assumes no responsib
32. L 1 1 Loosen 4 screws top of 2 Loosen 2 screws as indicated 3 Solder wire to Ethernet the scale to remove the top to remove the Ethernet Interface Board Solder the RED cover Interface wire ve at Pin 1 and the BLACK wire ve at Pin 3 7 Fixing the RF Interface at the opposite side of the Ethernet Interface Board with 1 screw 10 Arranging the wire properly 11 Insert the RF Card follow the 12 Fixing back the top cover using the cramp as indicate arrow direction using Same screws Note After install the RF Interface please refer Chapter 6 3 Wireless Configuration For Model SM 300 78 SM 300 Service Manual 8 4 Change of Cable 4 2 Connect the 2 wires to the main board accordingly and then connect the black connector together 1 The new 2 connectors use in 5 300 Self Service instead of old connectors 79 300 9 MISCELLANEOUS 9 1 Error Messages Error Message Causes Label sensor sense no label No more labels Replace label roll Label miss feed press FEED key to align label Peel sensor activated remove label away from sensor Remove cassette and set cassette switch to Label Remove cassette and set cassette switch to Receipt No manual printing Please check unit price Accumulated total price is overflow check unit price No free format is programs Set a free format
33. LE SM 500H 14 SM 300 Service Manual 3 2 Software Setting 3 2 1 Memory Initialization There are two methods of memory initialization 3 2 1 1 Default Country Specification 1 Default Customer Specification Re zero 141 and Weight amp Measure Specification Re zero 142 setting of individual country Please turn on the span switch before proceed this process Please off the scale press the following key and on the scale when process the following KEY TO PRES OPERATION Select country SPEC then default Customer Specification and Weight amp Measure Specification setting MPRICE 4 ti Refer to the Section 3 2 1 3 for country list a WEIGH I 15 55 choose scale type To choose scale type SM 300 Service Manual OPERATION Select scale type 0 Pole 6 Kg Pole 15 Kg Pole 30 Kg Pole 30 Lb Bench 6 Kg Bench 15 Kg Bench 30 Kg Bench 30 Lb Printer BP 80 90 1 2 3 4 5 6 T 8 Select label length 0 Short Label length up to maximum 120mm 1 Long Label length up to maximum 240mm 16 300 55 Select Printer Type 0 New Printer Kit 1 Old Printer Kit 5 TOTAL PRICE READING COUNTRY SPEC KEY TO PRESS OPERATION SRAM data and files initialize 54 PRICE MEMORY CLEAR PRESS C YES T NO KEY TO
34. ON MODE All the sales transactions are performed Indicator X CHECK MODE Printing out and sales report Indicator 5 PROGRAM MODE Programming preset data such as products PRESET KEYS SM 300 Service Manual data shop name etc Indicator Z TOTAL MODE Clear sales data stored Indicator X Blink PASWORD SETTING MODE Setting ENTRY PASSWORD for S X and Z modes Call up Preset data such as PLU Data or Function Data in Reg Mode Enter Alphabetic data in Program Mode Note The following Preset Keys are used in entering Alphabetic Pole Type Move the cursor Change the entry to Right 2 3 Move the Code type Insert Data Switch Cap Change Font Delete the cursor entered Lower case size Data Change the entry to Left Panel Layout Bench Type Pole Type And Hanging Type There are fifteen different indicators on Display Panel as shown below 1 0 lt NET 2 3 P 4 M 5 6 Lights when scale is stable at the zero point Lights when tare subtraction in performed Lights when PRE PACK Mode is selected Lights when MANUAL Mode is selected Lights when the amount is displayed Lights when the amount of change is being displayed 10 300 7 Lights when label or receipt paper ends 8 R Lights when REGISTRATION Mode is selected 9 X Lights when CHECK Mode is selected 10 S Light when PROGRAM Mode
35. OTAL PRICE val READ WRITE TEST n 7 TESTINGIN PROGRESS KEY TO PRESS OPERATION show the message below after testing the RAM TOTAL PRICE RAM READ WRITE TEST 1 MB RAM OKAY RAM READ WRITE TEST 1 MB RAM 1 NOT OKAY 300 4 1 2 2 SIO Loop Back Test Testing the RS232C port Please plug in the test connector on the RS232Cport before proceed The test connector is show at below If the port is okay it will display the message below OR ELSE TEST CONNECTOR FOR SIO PORT Connect pin 4 and 5 31 300 4 1 2 3 RS 485 Loop Back Test KEY TO PRESS OPERATION Testing the 4 Line port Please plug in the test connector on the 4 Line port before proceed The test connector is show at below If the port is okay it will display the message below TOTAL PRICE 5485 LOOP BACK TEST THE TEST IS SUCCESSFUL OR ELSE TOTAL PRICE 5485 LOOP BACK TEST TEST FAIL gt TEST CONNECTOR FOR 4 LINE 485 PORT Connect pin 1 with pin 3 Connect pin 2 with pin 4 4 1 2 4 Ethernet Test KEY TO PRESS OPERATION Testing the Ethernet port If the port is okay it will display the message below TOTAL PRICE ETHERNET TEST THE TEST IS SUCCESSFUL OR ELSE TOTAL PRICE EIHERNET TEST TEST FAIL 32 300 4 1 2 5 ROM Checksum Test KEY TO PRESS OPERATION ROM che
36. SERVICE MANUAL DIGITAL COMPUTING PRINTING SCALE SM 300 Edition 6 COPYRIGHT 2005 TERAOKA WEIGH SYSTEM PTE LTD Table of Content 1 TN 1 ii Salfely Intornmidllobizs Stute 2 1 Ed M UID EMI EIL 3 Teck mep a Le I SU GM IEEE 3 1 2 Oberatirg SPCC CATON vic d enia sus 4 LS ype orena M N 4 ds MaN 4 2 MM Et 5 2 Ie 4t T 5 22 a uL to Gita Pra sud I oic 7 29 c Mc 10 ZA TYDS DX Gu 11 2 5 Ports Locators 12 2 5 1 For Pole Bench Elevated Self service 12 20 2 m 12 9 sd D LEUR 13 m ME E 13 0o 13 3 1 1 13 3 1 3 Hanging Type Scale Set 14 S MEE
37. T file accordingly Refer to Windows Client Driver Manual on how to use and send data to the SM300 6 2 1 4 SIS 98 Client Server or Server Workstation Connection With PC For communication between PC and SM300 using SIS 98 only the scale IP address needs to be entering in the SIS 98 The file HOSTS do not need to be created Please refer to the SIS98 manual on how to enter the scale IP address Please refer to Section 6 2 3 for the connection method Before setting the SPEC setting of the scale please check below SIS98 is data management application software 61 300 6 2 2 Scale Ethernet Address Scale IP Address Server IP Address Subnet Mask 6 2 2 1 Scale Ethernet Address The main board has a Scale Ethernet Address that is set during download the firmware version This address is a hardware setting for Ethernet communication It had a unique set of number This address only can be change during downloading the firmware If the scale is using Ethernet communication a Scale Ethernet Address is needed apart from software IP address Below procedure is to view the Scale Ethernet Address KEY TO PRESS OPERATION TOTAL PRICE I TO CLEAR DAILY TRANS PRESS PRINT KEY OPERATION Access to view the scale Ethernet address TOTAL PRICE SCALE ETHERNET ADDRS 006003009C31 Back to Z mode 3 TOTAL PRICE CLEAR DAILY TRANS PRESS PRINT KEY 62 SM 300 Service Manual
38. ck can be replaced 5 3 4 2 Thermal Head Refer to 5 1 3 2 for Thermal head disassembly 56 300 5 3 5 Loadcell 1 Loosen 2 Allen key screws for 2 Loosen 4 screws at the bottom 3 Release the cable which tie take out the Ball Joint side then remove the Cover up as above 4 Loosen 2 screws 5 Loosen 2 screws which 6 Loosen 4 screws as above for tightens on the A D Box Loadcell 57 300 6 NETWORK CONFIGURATION 6 1 RS 232C RS 485 6 1 1 System Configuration 6 1 1 1 RS 232C FIS3D SIS98 FISSDSTD Protocol Note Only 1 scale can be connect in this method Maximum cable length is 15m SPEC setting on scale Please use the Wolfe selection if any spec 48 setting of scale number Please enter one number from the range of 0 to 999999 spec 51 BAUD RATES OF SIO RS232C PORT 0 1200 3 9600 1 2400 4 19200 2 4800 5 38400 spec 52 dATa length of SIO RS232C PORT 0 7 bits 3 8 bits spec 53 parity bit of sio RS232C PORT 0 2 1 Odd spec 54 stop bit of SIO RS232C PORT 0 1 bit 1 2 bits spec 60 sio select job 0 No operation 2 FL 1 1 FIS 3000 9 Point amp Shop spec 134 host communication 0 RS 232 bits 1 RS 485 spec 148 fis3000 code 0 SM 80 90 FIS3D 1 SM 25 FIS3D For using 51598 IE_FIS3DSTD protocol choose SM 25 FIS3D only SIS98 is data management application software 58 300
39. cksum for firm work Different of checksum regarding to different software mn TOTAL PRICE ROM TEST 7 TESTING IN PROGRESS After few seconds 7i TOTAL PRICE 0 0 3076E3 1 TESTING IN PROGRESS 4 1 2 6 Auto Generate PLU KEY TO PRESS OPERATION Auto generates PLU Press PRINT key if YES TOTAL PRICE OVERWRITE EXISTING PLU GENERATE PLU YES KEY TO PRESS OPERATION 70 a _ Process to RAM Test Repeat without generate PLUs PLU generating PLU GENERATED 001679 7 TESTING IN PROGRESS E me 2 33 300 55 Escape to 2 mode _ PRICE e IO CLEAR DAILY TRANS 1 PRESS PRINT KEY 4 1 3 Internal Count KEY TO PRESS OPERATION D aS ERR _ Go to Z mode and turn on the Span Switch 1 TOTAL PRICE CLEAR DAILY TRANS AM 1 PRESS PRINT KEY 55 At Internal count mode TOTAL PRICE oe INTERNAL COUNT MODE 0 10714 OPERATION to 2 mode TO CLEAR TRANI PRESS PRINT KEY 300 4 1 4 Span Switch Status KEY TO PRESS OPERATION NM Go to Z mode KEY TO PRESS OPERATION Indicates SPAN Switch status 35 300 4 1 5 Thermal Head Usage KEY TO PRESS OPERATION Go to 2 mode TOTAL
40. d SM300 Hanging 12 300 3 SETUP 3 1 Scale Assembly 3 1 1 Setup Step 2 Remove top cushion pad Retrieve SM 300 scale kit with accessories from from carton box carton box Step 3 Place the cover as shown Connect cable Display and keyboard and mount at above Elevated Pole display For SM 300P EV 3 1 1 Level Adjustment Place the scale on the flat surface and adjust the four legs until the bubble on the level is in the center as shown above 13 3 1 3 Hanging Type Scale Set Up Hook 4 R 44013050200102 Hl i W i Hook Holder NR SM 300 Service Manual N Axis lt WELASSY AD Plate Supt 41012401300502 41012450200404 DI 350mm lt 217 777 44010406500300 Neer SM 300H is provided with Hook AA This is to facilitate hanging support to a Hook Holder To be customized at customer s side Please refer to diagrams at the next page for the dimension of Hook AA and the suggested Hook Holder Hook AA 33 6 Outer dimension 31 8 30 Inner dimension 40 891 109 Hook Holder Suggested design and dimension lt gt 25MMX25MM SQUARE BAR NAT WITHSTAND ii Hook Holder 4 M6XL50 BOLT E M6 NUT H 2 i SA e HANGING SCALE SM 300H e HANGING SCA
41. e first three set of numbers of the IP address of the PC and scales must be the same so that they are in the same submask For an example if the PC IP address is changed to 192 168 168 XXX the SM 300 scale IP address has to be change to C0 A8 A8 XXX in hex value 192 168 168 XXX The last set of number of the IP address underline should not be similar among the PC and scales or other devices within the same submask at all time The last set of number of the IP address of the scale follow the value of SPEC 135 It is between 1 to 255 The procedure to change the scale IP address is mention on Section 6 2 2 2 below 60 300 6 2 1 3 Window version client driver Client Server or Server Workstation connection with When using the window client driver to communicate between PC and SM 300 the HOSTS file have to create to set the scale IP address Refer to Section 6 2 3 for connection method Go to the C WINDOWS directory Find a file HOSTS SAM Open the file and at the bottom of the file Enter 192 168 0 1 TAB S0001 192 168 0 2 TAB S0002 192 168 0 3 TAB S0003 and so on until last scale number Save the file as file name HOSTS the WINDOWS directory 192 168 0 1 Scale IP address the last number is the scale number 0001 0001 scale number e Above is the standard IP address for SM300 Ethernet communication If the scale IP address is changed please change the IP address of the HOS
42. e value of the peel sensor voltage then sensor voltage then PLU press the PLU key to save and exit to R mode press Exit to R mode without doing anything 76 TOTAL PRICE 0 000 0 00 J 0 000 WX 1 7 39 300 4 2 4 Printing Position To adjust the printing position when printing is out of alignment The process only allows adjusting vertical position only KEY TO PRESS OPERATION 55 55 Adjust downward Store new value and exit to R mode 40 300 4 2 5 Voltage Checkpoint There are several voltage checkpoints on the PCB boards Below are some reference voltages points that are Provide voltage for most of the IC commonly use 24 V Provide voltage mainly to the thermal head Provide backup voltage for the RAM IC when power is off Provide backup voltage for the RAM IC when power is on 4 3 Memory Clear 4 3 1 Clearing Data Files KEY TO PRESS OPERATION 7 Go to 2 mode by N f NIT PRICE J aD 3w 55 m Access code to files clear WEIGHT f kg UNITPRICE 4 41 300 55 Access to files clear menu MN T ri
43. ility or liability for failure to comply with these requirements To avoid electric shock use only the supplied power cords and ensure product is connected to a properly grounded supply For continued protection against fire hazard replace only with fuse of same rating and type Ensure product is placed on a firm and level surface before operation Avoid overloading the product beyond its rated maximum capacity Ensure commodity to be weighed is loaded centrally on the platter avoid placing commodity on corners or edges Care shall be taken during the following operations o Receipt paper tearing to prevent injuries from cutting from paper cutter o Changing of labels and receipt paper to prevent injuries from cutting from paper cutter and movable printer mechanism Trained and qualified personnel shall only carry out repair and servicing of product Disclaimer Specifications are subject to change without notice All dimensions shown are approximate Please be aware that Teraoka has indicated that its hardware and software used in the product may require additional updates in the future as our product is continually under development The need for such updates most likely applies to the Printer software CAUTIONS 1 2 FOR PLUGGABLE EQUIPMENT THAT THE SOCKET OUTLET SHALL BE INSTALLED NEAR THE EQUIPMENT AND SHALL BE EASILY ACCESSIBLE FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF
44. ill These apply to other equipment sharing the same hub or link up To avoid complication in the network try to have the scale network with it own PC Ethernet card and hubs a suggestion only 65 300 6 2 2 4 Subnet Mask KEY TO PRESS OPERATION Go to Z mode TOTAL PRICE TO CLEAR DAILY TRANS PRESS PRINT KEY OPERATION Display default Subnet Mask E SUBNET MASK 255255255000 TOTAL PRICE po KeyinSubnetMaskdesired 000 025 SCALE IP ADDRESS 255255255000 Save address escape to 2 mode Escape to Z mode without saving TOTAL PRICE amp CLEAR DAILY TRANS 1 PRESS PRINT KEY REMARK Please restart the scale every time after changing the SPEC 66 300 6 2 3 System Configuration 6 2 3 1 Server Client Client 1 Chent 2 Client 4 Client n NOTE Only 8 scales can be connected in this method 1 x SM 300 Server 7 x SM 300 Client SPEC setting on scale Please use the selection if any spec 49 type OF client server interface 0 No Interface 9 Not Used 1 Ethernet Coaxial Cable 4 4 Lines 5485 2 Ethernet Twisted Cable spec 150 type OF client server interface 0 Client 2 Back Up Server 1 Server Workstation spec 135 port number Use when ethernet interface is selected Please enter a number between 1 to 255 NOTE Please clear the memory
45. ip bra d Downloading arma an cer 3882 z WM on Pa 12 2 may oh PITO a TA DARD q Flash memory erasing and wait for downloading of program completed 7 5 Upgrading Scale firmware Version Using Server Client Configuration As mention earlier the scale software upgrading can use the Server Client configuration 1 Switch off the power of all the scale Set the server scale to standalone Using the PC method for upgrading scale software on Section 7 1 Firmware Version Upgrade to download the scale software to the server scale After finish downloading and initialized the server scale set the spec to let the scale become a server scale again 2 Connect up all the client scales with the server 3 Check that the client scales can establish communication with the server scale Turn on the power of the server scale first then the client scales If ETHERNET DOWN appear before the segment check go on that mean the server and client cannot establish connection Check spec and clear memory and try again After checking that the server and client scales are connected online turn off the power of the client scales only 4 On the client scale press and hold when power The display of the client scales would show PROGRAM UPDATING and when it finished downloading it will display UPDATING COMPLETED After one client scale started to download another client scales can start to download
46. is selected ds Z Lights when TOTAL Mode is selected 12 A Lights when Sales Data is in Memory for CLERK 9995 13 B Lights when Sales Data is in Memory for CLERK 9996 14 C Lights when Sales Data is in Memory for CLERK 9997 15 D Lights when Sales Data is in Memory for CLERK 9998 24 Label Type Note Labels must be winding outwards on top of the backing paper and not inwards under the backing paper within the core see diagram above If labels are wound wrongly printing problem may result We do not recommend the use of varnish labels The table shown below is the standard label size of SM 300 Label Dimension jPcs Roll T5 T1 43X60 1 w 960 16 A46X60 JX 90 _ 246X40 90 F1 F8 Standard 120 max X 60 max Free format 01 CA 240 X 60 max 11 SM 300 Service Manual REMARKS 1 Dimension is in L ength X W idth and in unit of millimeter 2 U2 to U8 is use by U1 and CA only 3 F1 to F8 is free format label to design own label Please note the maximum size 25 Interface Ports Location 2 5 1 For Pole Bench Elevated Self service 2 XLCU AUX 1 X Ethernet by using pin 1 X 5232 1 X Cash drawer 2 5 2 For Hanging 1 Loosen 4 screws on the top 2 Remove 2 cover on top the The location of the SPA of the SM 300 Hanging Scale interface is at the left hand side is at the backside of the main board which is pointe
47. isassembly the pole display a 2 Remove the front display 5 To remove another display loosen 4 Axis which tighten at 4 corners of the other display GOOOL lla els ple sn 1 The display board must be 4 Take out the display board removing first then the keyboard from the cover can be unscrewing 5 This is the front view of the 2 Unscrew 6 screws which keyboard circuit board screw on the cover 3 The circles show all the screws location 50 5 1 2 4 Interface Board 1 To open the interface board loosen 3 screws which located as shown in the picture 5 1 3 Printer Kit 5 1 3 1 Drawer Block 1 To open the drawer block disconnect connector which connect to Main Board as indicated 2 Disconnect the interface board wire from Main Board at the base 2 Push the both triggers at the same time then the drawer block can be taken out 51 SM 300 Service Manual 3 Then the interface board can be removed 3 This is drawer block 300 5 1 3 2 Thermal Head hy 7 Y C A E Ue at UN e P Open up the drawer of the 2 Disconnect the cable 3 Loosen the screw as shown printer in picture 52 Self Service Type 5 2 1 Self Service Key Board 1 Self Service Display and 3 Take out the Trucking as Keyboard Pole shown then disconnect the connector from keyboard 4 Disco
48. nhibit 1 Allow SPEC 672 KEYBOARD SELECTION 0 Normal keyboard 2 80 preset keys keyboard 1 100 preset keys keyboard SPEC 673 HANGING SCALE 0 1 Yes SPEC 688 SM500 SELF SERVICE 0 1 Yes REMARK After changing and saving the SPEC please restart the scale SPEC 688 also can be use for SM300 Self service Not only for SM500 27 300 4 41 Diagnostic 4 1 1 Changing Mode KEY TO PRESS OPERATION PoC AR mode TOTAL PRICE 0 000 0 00 55 Go to X mode _ TOTAL PRICE X MODE SELECT REPORT USING KEY KEY TO PRESS OPERATION PLU PROGRAMMING 2 MT ENTER PLU KEY TO PRESS OPERATION TOTAL PRICE 2 TOCLEAR DAILY TRANS PRESS PRINT KEY 300 55 Go to PASSWORD mode The X on the screen will display blinking KEY TO PRESS OPERATION R To switch between R X S Z and Password mode gt mark on the X S Z and R mean the indicator light is on When in Password mode the indicator light will be blinking 300 4 1 2 amp Communication Port Testing 4 1 2 1 RAM Test KEY TO PRESS OPERATION Go to 2 mode PRICE TO CLEAR DAILY TRANS AM PRESS PRINT KEY CDU MEN The first test is the RAM test 76 T
49. nnect the keyboard 5 This is the one of the cable which connect upper keyboard Upper or Lower keyboard to lower keyboard 52 300 5 2 2 Pole Display 1 After remove the upper amp 2 Take out the lower part cover lower keyboard loosen 2 screws of the display and then loosen 4 as shown above screws as shown 5 To remove another display loosen 4 Axis which tighten at 4 corners of the other display 53 SM 300 Service Manual 5 3 1 Side Cover 1 SM300Hanging 2 Loosen 4 screws for take out 3 Lay down the scale and the top cover loosen the screws which locate T shown above 10 Loosen 4 screws on top of 11 Pull out the side cover the scale as shown above Right 54 5 3 2 Circuit Board 5 3 2 1 Main Board E lt r i l 1 4 a F IT FS 7 1 The main board be found after take out the side cover 4 Loosen 4 screws then the Power Block can be take out 2 Disconnected all the cables which connected on the main 55 SM 300 Service Manual 3 Loosen the screw at downside corner of the main board c ud 3 Take out the Bracket AG Front Panel 300 5 3 3 Front Back Panel 5 3 4 Printer Kit 5 2 4 1 Printer Block 1 Loosen the screws which 2 Loosen the screws then the tighten for earth wire printer blo
50. of the Weight amp Measurement SPEC if there is some SPEC need to alter Please turn on the SPAN SWITCH when using this process KEY TO PRESS OPERATION Go to Z mode and turn on the Span Switch KEY TO PRESS OPERATION At the W amp M SPEC setting at SPEC 600 Save data and increase SPEC No 25 300 55 Increase the SPEC number without saving data of the previous SPEC number PRICES E 5 602 DISPLAY 1 0 gt gt 0 SINGLE DISP ROW KEY TO PRESS OPERATION Decrease the SPEC number without saving data of the previous SPEC number 7 X TOTAL PRICE oP601 AUTO ZERO FUNC 1 0 gt gt 0 NO AUTO ZERO KEY TO PRESS OPERATION To jump to desire SPEC number TOTAL PRICE lt M SP610 UP DP R SHIFT 75 1 0 gt gt 0 NO RIGHT SHIFT 55 Save SPEC setting and exit to mode save Do not save SPEC setting and exit to R mode No save TOTAL PRICE REMARK Please restart the scale every time after changing the SPEC 26 300 3 2 3 3 Scale Setting Please check the preset key type for the self service and hanging type scale Choose the SCALE TYPE according in the DEFAULT SPECIFICATION SETTING and also set the SPEC for the following SPEC 664 DENMARK SELF SERVICE TYPE 0 I
51. on Included Cautions Continuous Page Number have been changed e g 5 4 Stand for Chapter 5 Page 4 SM300 Service Manual 27 Edition Included SM300 BS and SM300H Page 1 1 1 2 SM300BS SM300H information added and Flash memory changed Page 2 8 Hanging Information added Page 3 2 Hanging Information added Mar 02 Page 4 2 Adding Header for hardware testing V2 47 Edition 2 Page 5 3 to 5 7 Hanging Information added Page 7 1 to 7 5 Updated Page 9 1 to 9 8 Updated APPENDIX Exploded View Updated Block Diagram Updated Circuit Diagram Updated Specification List Updated Actual Display Layout as shown below Page 4 4 amp 4 5 Show the TEST CONNECTOR at the section respectively Page 4 10 New printer kit information added Page 5 2 Interface Bracket Changed Photos Page 5 2 Whole Printer Kit Drawer Changed Photos Page 5 3 Printer Thermal Head Changed Photos Page 6 7 to 6 8 Server IP Address information added 003 Feb 03 02 Page 6 9 Subnet Mask information added V14 84 Edition 3 Page 6 13 Wireless Configuration information added Page 7 1 WinDload ver2 10 information instead of WinDload ver2 04 Page 7 5 Country Selection add in before start perform downloading Page 8 2 amp 8 3 RF Kit Interface Add On information added all models APPENDIX 1 Both Block Diagram amp Circuit Diagram have been removed 2 Add 20 New Specs in Customer Spec Rezero 14
52. or use standard format Not enough printing place No such advertisement data or number exists Read file errors Memory problem Please clear the memory No such shop name data or number exists Thermal head no closed Please close thermal head Write file errors Memory problem Please clear the memory Not enough memory Expand memory or delete unnecessary data Delete file errors Memory problem Fixed price item please remove weigh No such PLU data or number exists No total price for item Unit price or weight is O Multiplication key cannot use for weigh PLU Accumulation is not allowed in Pre pack mode Preset key does not have any preset function or PLU PLEASE PRESS FEED KEY CHANGE LABEL SWITCH CHANGE RECEIPT SWITCH UNIT PRICE OVERFLOW TOTAL PRICE OVERFLOW 6 8 INSUFFICIENT SPACE NON ADVERTISEMENT READ FILE NON SHOP NAME PRINTER HEAD NO CLOSE FILE DELETE ERROR PLEASE REMOVE WEIGHT T 2 2 2 E z m 0 gt Z gt TI mim 70 pu lt gt zt m T Co m m Em un 4 mide gt lt lt m fn B m UJ TI gt U 2 o CANNOT USE IN PRE PACK Co zo mor mE uoz Z O 2 ITI 80 300 USER NOT EXIST No such user ingredient data or number exists CLERK ASSIGN Clerk already assigned Please choose another clerk INSUFF ADVERT SPACE No enough p
53. rint area to print advertisement NO PRINT AREA No print area on label for some function like text ingredient etc DISCOUNT PRICE INVALID Target price not reach for Fixed Price discount PRINT INHIBITED Cannot print weigh item at Pre pack mode ORG PRICE OVERFLOW Original price over the limit when discount is use INGREDIENT NOT EXIST No such ingredient data or number exists ORG UPRICE OVERFLOW Original unit price over the limit when discount in use ify ime i 60 ingredi 66 68 69 int wei it pri 80 EXCESS DATA No such data to be correct when correction of data 2 CLEAR ACCUMULATION Clerk accumulation not close when clearing transaction in floating clerk 86 SCROLLSEQ EXIST No such scroll sequence data or numberexists 89 CLERKFILE FULL Maximum number of clerk use 00 CLERKINUSE o Calling the same clerk same time when in floating clerk 81 SM 300 Service Manual 9 2 Table of Characters Code 9 2 1 ASCII Characters The table shown below is the common use of characters of ASCII code in HEX value Please enter the hex value when entering commodity name advertisement shop name clerk name special message ingredient text etc when using the SM 300 BENCH TYPE jeja spi ran a1 22 25 24 25 26 27 28
54. rom ZIP file MILL ey meyme Jn pen Qoae Hes gt Tea nigh Syrum MADE For erie T mda m dera oni Sa Era ub Exec rici e 30420 serie Galesi product cwoomem21502151 EMS V8 1 Pernsaneint B SITE T 077 51 mu 1412 SMSUOTSCTWE2150 2151 SMSO TIS SOTTO 21 521 EM Pl Printer D g sw _ En E Control Program fer P Boot BT 22 2001 Fr 107211 AM Tire nee pindini 113 22 Jun 2041 rni 72 300 zb Dee m f Double click folder WinDload zip files Double click the software version XXXXX to be downloaded So mms te Tre totos Pie Ene Ug ERST 9 Click ok Confirmation for update of bin files i Click ok Updating successful HRE TAD RID Ens RT EMYXXIM ze Bd SUT ST ae 24 j Click Close windows Ee SL ysykccponrir riim EROR SS T Lincs Maa 73 SM 300 Service Manual 7 4 Non Based Based Downloading Click Start Monitoring
55. ys 60 mm 40 50 or 60 mm 80 mm sec 100 mm sec Remarks Although the label receipt maximum width be select 60 mm but the maximum printable width is 56 mm 12 Operating Specification Power Source Frequency Operating Temperature Humidity Waterproof 13 of Interface Standard Optional SM 300 Service Manual AC Supply 100V 120V AC Supply 200V 240V 50 60 Hz 10 C to 40 14F to 104F 15 96 to 85 RH N A Please do not splash water on top or around the scale Clean scale only with a damp cloth RS 232C FL 1 PC connection Cash drawer RS 485 PC connection Ethernet Client Server TCP IP protocol Interface with PC can either use RS 232C RS 485 or Ethernet 14 Main Components Main CPU Flash Memory SRAM Display Device Printing Head DC Stepping Motor A D Converter Power Supply Hitachi HD6413003RF 16 H8 3003 MBM29F160BE 70 Hyundai HY628400ALLG 55 Normal pin Mitsubishi MEM5408ART 55LL Reverse pin International D LCD 5358 SYBYTNZ T Kyocera KYT 56 8MPP1 TRS2 Please clean thermal head regularly to prolong usage life MINEBEA STEPPER MOTOR 23LM C035 K54V TERAOKA TWB 09000 NEMIC Lambda Switching ZD75 0524 1 300 2 OVERMEW Dimensions 2 1 Bench Type Pole Type SM 300 Service Manual Self Service Type 300 Hanging

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