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Operations and Service Manual

1. 73 X si e Uy Wiri NG Model CF 500 VH 3 phase 10 11 Item No Part No Description No Req d Remarks 1 21125 Contact Board 1 2 24208 Power Pack w Driver Board 1 3 21825 Fan Motor 1 4 23200 Switch Hood Interlock 1 5 23241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 21177 Sensor Safety 1 8 24237 Switch Filter Missing 1 9 20002 Switch Assy Fire Ext Actuator 1 10 21950 Fuse Hidr w 15A Fuse 21900 2 11 25275 Wire Nut Blue 5 12 32143 Contactor Assembly 2 13 23751 Terminal Block 3 14 22275 Pilot Light Pwr Heat Hi limit il 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker il 17 23776 Module Air Filter 1 18 76925 Pump amp Motor Assembly 1 19 25250 Wire Nut Gray 2 20 23782 Sonalert Clogged Filter 1 21 22950 Sonalert E A C 1 22 21157 Switch Valve Limit 1 23 22976 Sonalert 1 24 23175 Switch Elevator Micro i 25 23754 Safety Board 425 1 26 23001 Vacuum Switch 1 27 32114 Switch Assembly Baffle Filter 1 28 22300 Light Filter Missing 1 29 24209 LED 1 30 20298 Copper Braid Shield 1 31 30186 Transformer Assembly 1 32 32158 Assembly Elevator M otor 1 33 21550 Heating Element 240V 1 34 21575 Heating Element 240V i 35 21600 Heating Element 240V 1 33 24226 Heating Element 208V 1 34 24227 Heating Element 208V 1 35 24228
2. FRYER WILL NOT HEAT Power light on Selector Switch in cook position Heat light not on FRYER WILL NOT HEAT Power light on Selector Switch in cook position High Limit light On gt T 0Ommootur rommgow mmgowe G Probable Cause Not connected to power source Bad fuse or circuit breaker Fuse holder cracked Power Switch bad Improper supply voltage Hood Cover not closed Fire Suppression not armed Los Angeles only HOLD to START button not held down for 5 seconds Selector Switch not in cook position Selected menu key programmed below present oil temperature Drain valve open Cooking computer faulty Variable probe shorted or open Loose wire Contactor failure Element bad Selector Switch bad Power surge Plug not completely in Oil level too low Sticking contactor Bad high limit board High limit probe short or open Line spikes or noise gt TOTMOOOU ommgou e Replace fuse holder Replace Power Switch Connect to proper voltage source Call local Ansul Dealer to arm Hold down HOLD to Place selector to switch in Power Set temperature controller to Close drain valve Replace Cooking computer Replace probe Repair loose wire Replace element Replace Selector Switch Tum Power Switch off for 5 sec Reconnect to power source Fill to kettle oil
3. Repair loose wire Change oil Check temperature control system Clean elements Replace element Supply proper voltage Keep oil at oil level line f a US TP 7 Y re NA Y Troubleshooting 8 2 Automatic Basket Lift and Oil Filtration System Problem BASKET WILL NOT GO UP OR DOWN Elevator motor not on BASKET WILL NOT GO UP OR DOWN BASKET GOES UP AND DOWN OIL NOT RETURNING TO VAT OIL PUMP STICKING A B C D m moow FP UNW gt mgogogm rm Om Probable Cause Power not on Selector Switch not in cook position Timer Cooking computer faulty Elevator micro switch out of adjustment Elevator micro switch bad Basket over loaded Elevator binding slide bar dirty Elevator motor gear box faulty Drive sprocket set screw loose Over tension on slide bar Master link tab bent or broken Micro switch out of adjustment Improper tension on slide bar Brake not engaging Cook Filter switch not in FILTER position Air leak hose fittings filter paper Bad pump motor capacitor Pump motor is bad Oil pump sticking Boil out being run through pump Old oil allowed to sit in pump Solid shortening allowed to sit in pump A B C D m MUouw gt Oour moov OU Replace micro switch Putless product in basket Clean slide bars Replace elevator motor Tighten drive
4. HEAT RELAY SWITCH N ELECTRONIC CONTROLLER SHOWN ON COL OF TEMP CONTROL CONTACTOR 2 76
5. large dark pieces small dark pieces large white pieces small white pieces Loading Sequence 1 Thighs 2 Legs 3 Breast 4 Wings NOTE Cook Time 13 minutes Cook Temp 335 F 168 C Wi CAM 2 y Cooking Instructions 7 5 Using IQF and Pre Marinated Chicken Good results can be obtained using a marinated IQF or a pre marinated chicken product rather than fresh chicken Use of a pre marinated product eliminates the need for marinating at the store level The IOF product should be thawed and processed in the same fashion as fresh chicken 7 6 Stirring the Chicken In order to protect the exterior coating desired by your customer your fryer is eguipped with a stir mes sage and a repeating one second on one second off sound alarm telling you it s time to stir your product This time is a Chester Fried preset time of 62 of each of the 8 menu times to prevent sticking When this time occurs 1 RemovetheLid 2 Take the Stirrer and gently stir the chicken and then silence the alarm by pressing the lighted menu key once 7 7 Preparing the Potatoes The preparation for the potatoes plays a vital role in the success of your Chester Fried operation We sug gest you use a white Idaho potato ranging from a 80 count in size The Idaho potato comes out of the fry kettle as light and golden in color as your fried chicken It has a longer shelf life and holds its color better in the Warmer than other potatoes such
6. ry gt Mb NY Y NAT 7 Operations and Service M anual Models CF 400 500 and CF 400 500 VH Chester Fried A Division of Giles Enterprises Inc P O Box 210247 2750 Gunter Park Drive West Montgomery AL 36121 0247 USA 334 272 3528 SERVICE HOTLINE 1 800 288 1555 USA and Canada only FAX 334 272 3561 www chesterfried com Form No 60202 5 98 Safety Precautions FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance o Warning Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment POST IN A PROMINENT LOCATION Installation enn ines 3 Installation gcn sso io 3 Removal of Fryer From Crate annee A Y FN CYNFYN YU 4 Ventilation of PS ES i ha cy on A ci AS 4 Electrical Requirements ci arms de tan 5 Operating Instructions 6 Fryer Components and Their Functions sss 8 opu 3 MEIN ra ones 9 Lower Cabinet Area 10 Cooking Vessel Ra EE 13 Cooking Computer POSTES iran da Reti A RF aan 16 Cooking Computer Key FUNES usina Forests pili oq iR ot rta de tien 18 COOKING Computer Progeny pa etri rit aD tei BAN quee BNG 19 Testing the Fryer issuu LL LL LL LLY LL nnnninss 21l Proper Control Settings for Chec
7. Ansul is a registered trademark 37 4 PT gi Mb A y NAT A Ww Fire Suppression System Install the fusible links listed below a Fusible Link Installation Cooking Surface Supplier Part No Fusible Link Rating CF 400 VH Globe 317135 135 F 57 C CF 500 VH Globe 317135 135 F 57 C La The fusible link in the plenum area of the hood in front of exhaust fan should be Ansul part 56811 165 F 74 C Tank A 1 5 gallon tank Ansul part 415900 is to be used with the system Charging Cylinder 101 Model 20 CO2 Cartridge Ansul part 17492 Fire Damper The fire damper has a 285 F 141 C fusible link See the illustrations to help ensure safe and proper installation of your hood If you have any ques tions conceming these procedures contact your local representative or other qualified service per sons 6 3 Remote Manual Pull Station A remote manual pull station for the fire system may be required by local regulations in a path of exit or egress Ensure the pull station is clearly marked and easily accessible Check with the authority having jurisdiction for the requirements in your area See Giles Design Installation Recharge and Maintenance Manual for R 102 Restaurant Fire Suppression System for complete installation instructions 6 4 Maintenance The fire extinguishing system should ne maintained as outlined in the Standard for Wet Chemical Extinguishing Systems NFPA 17A and the instructions
8. Element 240V 3 of 3 1 CF 500 11 23756 Heating Element 208V i CF 400 24226 Heating Element 208V 1 of 3 1 CF 500 24227 Heating Element 208V 2 of 3 1 CF 500 24228 Heating Element 208V 3 of 3 1 CF 500 12 32113 Contactor Assembly 2 CF 400 32143 Contactor Assembly 2 CF 500 13 23751 Terminal Block 2 14 22275 Pilot Light PWR Heat Hi Limit 1 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker 1 17 21157 Switch Valve Limit 1 18 76925 Pump amp Motor Assembly 1 19 22976 Sonalert Watlow Timer 1 e E IFING Model CF 400 500 3 phase Wy Y 10 4 Wiring Diagram 67 X giis Mb e Uy Wiri NJ Model CF 400 VH 1 phase 10 5 Item No Part No Description No Req d Remarks 1 21125 Contact Board 1 2 24208 Power Pack w Driver Board 1 3 21825 Fan Motor 1 4 23200 Switch Hood Interlock 1 5 23241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 24213 Sensor Safety 1 8 24237 Switch Filter Missing 1 9 20002 Switch Assy Fire Ext Actuator 1 10 21950 Fuse Hidr w 15A Fuse 21900 2 11 23757 Heating Element 240V 1 11 23756 Heating Element 208V i 12 32123 Contactor Assembly 2 13 23751 Terminal Block 3 14 22275 Pilot Light Pwr Heat Hi limit 1 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker 1 17 23716 Module Air Filter 1 18 76925 Pump
9. Female Quick Disconnect Filter Pan Only 50 pc No Req d Remarks Not Shown Not Shown Not Shown f Pw ao 5 O V Oy te N AU Wiring model cF 400 500 CF 4006 500 VH 10 Wiring Diagrams Wiring Diagram CF 400 500 1 phase Wiring Diagram CF 400 500 3 phase Wiring Diagram CF 400 VH 1 phase Wiring Diagram CF 400 VH 3 phase Wiring Diagram CF 500 VH 1 phase Wiring Diagram CF 500 VH 3 phase _ A Wiring Schematic CF 400 500 1 3 phase Wiring Schematic CF 400 500 VH 1 amp 3 phase X si e Uy Wiring model CF 400 500 1 phase 10 1 Item No Part No Description No Req d Remarks 1 30186 Transformer Assembly 1 2 32158 Motor Elevator 1 3 25275 Wire Nut Blue 3 4 23754 Safety Board 425 F 218 C 1 5 24241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 24213 Sensor Safety CF400 1 7 21177 Sensor Safety CF500 ii 8 25250 Wire Nut Gray 2 9 23175 Switch Elevator M icro 1 10 21950 Fuse Holder 1 11 23757 Heating Element 240V 1 CF 400 21550 Heating Element 240V 1 of 3 1 CF 500 21575 Heating Element 240V 2 of 3 1 CF 500 21600 Heating Element 240V 3 of 3 1 CF 500 11 23756 Heating Element 208V 1 CF 400 e 24226 Heating Element 208V 1 of 3 1 CF 500 24227 Heating Element 208V 2 of 3 1 CF 500 24228 Heating Element 208V 3 of 3 1 CF 500 12 32123 Contactor Assembly 1 phase 2 CF 400 32193 Contactor Assembly 1 phas
10. Improper grounding may result in electrical shock Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment Always consult with an electrician or other quali fied service person to ensure breakers and wiring are of sufficient rating and gauge for the equipment being operated Chester Fried Fryers are available from the factory wired for 208 or 240 volts and single or three phase 50 60HZ service Check the rating plate on the rear of the fryer to determine the correct power supply Uc sie WY y fel NAT 7 Operating Instructions 2 1 Operating Instructions For your safety please observe the following precautions when operating your Chester Fried Fryer 1 Ensure the fry kettle is positioned in a secure safe location with the casters in the locked position 2 Consultan electrician to ensure all electrical specifications have been met and the unit is properly grounded The wiring diagrams contained in this manual should aid your electrician in the installation of your fryer 3 Dueto the high temperature of shortening in your fryer during cooking itis extremely important the user exercise caution in operating this equipment to avoid personal injury Operating Instructions x si lb UY y mx SO Y 7 Fryer Components and Their Functions 3 Fryer Components and Their Functions Models CF 400 500 and 400 500 VH The following section is designed to i
11. amp Motor Assembly 1 19 25250 Wire Nut Gray 2 20 23782 Sonalert Clogged Filter 1 21 22950 Sonalert E A C 1 22 21157 Switch Valve Limit 1 23 22976 Sonalert 1 24 23175 Switch Elevator M icro 1 25 23754 Safety Board 425 i 26 23001 Vacuum Switch 1 27 32114 Switch Assembly Baffle Filter i 28 22300 Light Filter Missing 1 29 24209 LED 1 30 20298 Copper Braid Shield 1 31 30186 Transformer Assembly 1 32 32158 Assembly Elevator M otor 1 33 25275 Wire Nut Blue 3 34 25225 Wire Nut Blue 2 Ve Y Uy tL 4 o E ya FINO Model CF 400 VH 1 phase 6 Wiring Diagram CN JU Wiri NG Model CF 400 VH 3 phase 10 7 Item No Part No Description No Req d Remarks 1 21125 Contact Board 1 2 24208 Power Pack w Driver Board 1 3 21825 Fan Motor 1 4 23200 Switch Hood Interlock 1 5 23241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 24213 Sensor Safety 1 8 24237 Switch Filter Missing 1 9 20002 Switch Assy Fire Ext Actuator 1 10 21950 Fuse Hidr w 15A Fuse 21900 2 11 23757 Heating Element 240V 1 11 23756 Heating Element 208V 1 12 32113 Contactor Assembly 2 13 23751 Teminal Bloc
12. distributor or other qualified service per son 1 2 Removal of Fryer from Crate Your Chester Fried Fryer may arrive enclosed by a wooden crate If your unit arrived uncrated go to Section 1 3 The Fryer is secured to a wooden platform by means of high tensile strength strapping 1 Carefully cut and remove the plastic shipping wrap and the strapping mentioned above 2 Use pliers to loosen wire hooks which secure the wooden crate around the fryer CF 400 VH and CF 500 VH fryers are enclosed in a two piece crate Remove the wooden crate s 3 Carefully remove the fryer from the shipping platform Your new fryer is extremely heavy and great care should be taken in lifting or moving the unit to prevent personal injury or equipment damage 1 3 Ventilation of Fryers Your new Chester Fried Electric Fryer has been designed either for operation beneath a traditional exhaust hood or in the case of Ventless Hood Fryers as a self contained unit requiring no hood or duct system We strongly recommend you consult a professional ventilation or heating and air conditioning company for assistance in designing a hood for those models which require an exhaust system IMPORTANT NOTE Guidelines for proper ventilation system requirements may differ Always consult with local authorities to ensure compliance S NS CARE jj PIO Installation Instructions 1 4 Electrical Requirements o WARNING Fryers must be adequately and properly grounded
13. of filter paper by lifting its corner or edge and rolling it towards the other end Discard the paper Lift the edge of the bottom sheet and slip a clean sheet of filter paper beneath it Replace the Hold Down rack above the filter paper and secure it with the four latches Replace the filter in the fryer and secure its hose connection with the quick disconnect fitting f j RS gt db O wi A y 3 y 7 Preparing the Fryer for Operation 5 3 Cleaning considerations for Chester Fried Ventless Hood System Ventless hoods are designed to remove grease vapors from the cooking operations and re circulate the cleaned air The catch and hold principal of the recirculating system means you must perform daily clean ing of the EAC and baffle filter In addition the charcoal filter which helps remove offensive odors associ ated with cooking must be changed every 30 days Failure to replace or clean these filters in a timely manner may result in unpleasant odors and poor performance by the air cleaning section of the hood o WARNING Disconnect power before cleaning hood to prevent electrical shock or personal injury NOTE Empty the Grease Cup at least once DAILY Cleaning the Baffle Filter and Electronic Air Cleaner EAC The most efficient air cleaning performance your new Ventless Hood can offer is yours when you clean the Baffle Filter and EAC after every days use Costs when using the Chester Fried Portable Soak Tank System are
14. proper shortening level is important and should be checked a minimum of once per day Mr gt d x gt 2 wi Li e c US Fryer Components and Their Function Cooking Vessel Figure 3 D As en A CA NAN Fryer Components and Their Function Air Cleaning Components Shown in their operative positions with Hood Access Panel removed VH models only Figure 4 ya P gt Mb e gd Fryer Components and Their Function 3 4 Air Cleaning Components Use with VH models Figure 5 ITEMS DESCRIPTION 1 Fig 4 amp 5 Charcoal Filter Replaced at least MONTHLY 2 Fig 4 amp 5 Electronic Air Cleaner EAC Cleaned DAILY 3 Fig 4 Baffle Filter Cleaned DAILY FUNCTION The Charcoal Filter helps to remove odor generated during cooking This comprises the third and final stage of the air filtration system used in the Ventless Hood System It is mounted in a slide rack directly above the EAC Disconnect fryer power before removing this filter NEVER attempt to clean a Charcoal Filter Keep a spare filter on hand part 30248 for quick change out when needed The EAC is an electrical device which removes grease vapor and smoke generated by the fryer during cooking The access panel on the front of the upper hood portion must be removed to allow for access to the cell Power must be turned OFF to the fryer before removing the EAC for cleaning The EAC should be cle
15. sprocket set screw Adjust slide bar tension Replace master link Adjust micro switch Adjust slide bar tension Check motor brake Place Selector Switch in filter Repair air leak Replace pump motor capacitor Replace pump motor Free stuck pump Disassemble and re oil pump Run clean oil through pump Disassemble and re oil pump and Repair Procedure Tum Power Switch to on position Place Selector Switch in cook position Replace faulty Timer Cooking computer Adjust micro switch position Clean out plumbing 57 E NAT x y CA Parts List 9 1 Front Control Panel VH Fryer Item No Part No Description No Req d Remarks 1 21190 Power Switch 2 21189 Selector Switch 3 24241 Cooking Computer 4 24209 On Check Wash Light 5 22275 Power Heat High Limit Light f j oy gt 2 x wi 4 c Uy A Parts List 9 2 Rear View of Lower Cabinet Item No PartNo Description No Req d Remarks 1 32158 Elevator M otor 2 23175 Micro Switch 3 73225 Filter Pan Complete Assemble MGF 40 73153 Filter Pan Complete Assemble MGF 50 4 30028 8 Micro Switch Bracket 59 X si lb e Uy Parts List 9 3 Rear View of Header Section Item No PartNo Description No Reg d Remarks 1 21950 Fuse Holder 21900 Fuse 15 AMP SC 15 2 30186 Transformer 3 23754 Safety Board 425 F 2
16. the FILTER position Leave the drain valve open and allow the filtered shortening to return to the fry kettle and drain out the bottom through the drain valve Use the larger brush included with the fryer to Wash Down the fry kettle and heating elements with the hot shortening as it circulates through the fry kettle Continue this for 3 minutes Close the Drain Valve completely by turning the T Handle in a clockwise direction Failure to close down completely will prevent fryer from operating Allow the filtered shortening to return to the fry kettle The oil will begin to bubble as the pumping action is completed and the air fills the oil return lines Place the Selector Switch in the OFF position Ensure the fryer contains the proper shortening level See Oil Level Line Place the Selector Switch in the COOK position push a cook key and allow shortening to reach the proper cooking temperature Ww 4 X gt Mb J y f T NAT 7 O Preparing the Fryer for Operation 5 7 Inspection and Testing of Safety Interlocks VH Series Only Your Chester Fried Ventless Hood System incorporates an interlock system to ensure the unit is operated in a safe and effective manner Testing of the interlock system should be conducted monthly in the follow ing manner Place a check in the box that corresponds to the test being performed If a problem is found call your service representative 1 6 8 With the Power Swi
17. the hood Let the back end of the filter down and remove filter from hood Use Caution when grasping filter by openings to prevent being cut by sharp edges 8 To replace Baffle Filter reverse step 7 Be sure to install filter so interlock arm is activated when the filter is in place Failure to do so will prevent the appliance from operating d PN a i wi A 3 NA Preparing the Fryer for Operation Upper Hood Area Showing Location of Components Figure 8 Air Cleaning Components Figure 10 E s a UITAE Charcoal Filter A o SY Electronic Filter Baffle Filter 31 AM a gt TA UN Ro NAT 7 O Ww Preparing the Fryer for Operation 5 5 Operating the Fryer s Controls for Cooking Before cooking with the fryer ensure you have read and fully understand the intended functions of each control used on the fryer Detailed explanations are found in Section 3 of this manual 1 Fill fryer with shortening approximately Y 1 9cm below the oil level located at the back of the fry kettle The oil level line is for Hot shortening and additional shortening can be added after heating if necessary 2 Place the fryers Power Switch in the ON position the green power light should come on 3 Place the Selector Switch in the COOK position 4 Use the Cook keys to select the desired cooking temperature The Orange Heat Light will glow as the oil is heated to the proper temperature W
18. the time remaining in that menu countdown 17 j gt Y Ww f 4 NAT A Fryer Components and Their Function 3 Boil Cycle Key For use with boil out procedure portion of this manual only The boil cycle feature is used for cleaning the fryer by using fryer heated cold water amp Chester Clean part 71425 When the Boil key is pressed and held for 5 seconds and no menu is active 00 00 the red boil light will come on and the display will altemately flash boil and 00 00 This activates a fixed temperature setting of 200 F 93 C The water and Chester Clean will not boil at 200 F 93 C but it will clean the fry pot and keep the Boil out solution from possibly boiling over on the floor a When this cycle is considered complete fryer clean turn off the fryer power rocker switch b Drain wash out and dry the fry pot c Refill with room temperature oil to 74 1 9cm below the oil line before tuming fryer on When the fryer is tumed on the computer will heat the oil to the menu 1 key temperature To heat it to a different menu key temperature merely press your desired menu key twice 4 Menu Keys 1 Through 8 At the end of any menu 1 8 the 10 second long continuous alarm can also be silenced prior to the 10 second ending by pressing the lighted menu key When counting down time without the alarm sounding pressing the lighted menu key will reset that menu key to 00 00 You cannot raise the basket when canceling out a menu i
19. with the systems listing The fire suppression system is designed and UL listed to provide fire protection for cooking appliances such as fryers It protects your units automatically 24 hours per day The system contains piping nozzles both appliance and plenum and conduit for routing the fusible link cable through the hood o WARNING To insure adeguate fire protection DO NOT attempt to cook on this fryer without the fire suppression system installed or serviced 6 2 Installation Factory Installed Installed by Ansul Distributor 1 Piping 1 Fusible links 2 Appliance and Plenum Nozzles 2 Wire Rope 3 Tank and mounting bracket 3 R 102 Suppression agent 4 Release Mechanism 4 Charging cylinder 5 Conduit for fusible links 5 Remote pull station if required 6 Detector Brackets 7 Pulleys amp elbows Model No Prot Area Nozzle P N Quantity Description Fusible Link Temp Rating CF 400 VH Appliance Ansul P N 56929 2 YN Globe Tech 317135 1359F Plenum Ansul P N 56929 2 AN Ansul 56811 1659F CF 500 VH Appliance Ansul P N 56929 2 YN Globe Tech 317135 1359F Plenum Ansul P N 56929 2 AN Ansul 56811 1659F IMPORTANT NOTE The appliance and plenum nozzles have been factory installed in the proper operating position DO NOT MOVE OR ADJ UST If nozzles move during cleaning re set to the following locations Model Nozzle Direction In Relation to the Front of the Cooking Vat CF 400 Center of Vat CF 500 Center of Vat
20. 18 C 4 23751 Terminal Block 5 32123 Contactor M GF 40 1PH 50A 32113 Contactor M GF 40 3PH 40A S 32193 Contactor MGF 50 1PH 75A 32143 Contactor MGF 50 3PH 63A 6 23756 Element Firebar 208V CF400 23757 Element Firebar 240V CF400 E 24226 Element 1 208V CF500 24227 Element 2 208V CF500 E 24228 Element 8 208V CF500 21550 Element 1 240V CF500 21575 Element 2 240V CF500 21600 Element 8 240V CF500 7 76925 Pump amp Motor Assembly 8 76923 Pump Head Only 9 76924 Pump Motor Only f x U TP NV 4 L 49 OW y Parts List 9 4 Rear View of Upper Hood Section VH Models Only Item No Part No Description No Req d Remarks 1 21825 Fan 24237 Switch Plunger 3 23001 Vacuum Switch 4 23751 Terminal Block 5 23782 Sonalert Clogged Filter 6 22950 Sonalert 7 LED Driver Part of HV Supply 8 23776 Air Filter Module 9 24208 HV Power Supply 10 46575 11 21182 Remote 73304 61 p Y Wy w o Uy Parts List 9 5 Filter Pan Assembly Item No O ON OO U1 WU ON HGB Part No 43302 43301 44150 42250 73149 54526 30040 4 30039 8 30076 77225 41900 30077 Description Hose Assembly for CF 400 Hose Assembly for CF 500 Y 1 27cm Brass Assembly M ale Quick Disconnect 90 1 27cm Street Ell Hold Down Frame Hold Down Lever Hold Down Frame Stud Filter Pan Stud Filter Pan Only 40 pc Filter Pan Screen
21. 6 Allows the flavoring to be absorbed into the tissue of the meat in order to enhance the flavor of the chicken Helps reduce bacteria build up Recommended M arinating Procedure 1 Take cup 177ml of Chester Fried Marinade and mix thoroughly with 3 gallons 11 4L of COLD water 2 Always press the bone through the thigh and fold the wings before marinating them 3 Place the chicken pieces in the solution and let them soak for 12 to 18 hours at 38 F 3 3 C 4 Removethe chicken from the marinade water 5 Rinse chicken with cold tap water and place in proper storage container with colander 6 Place a thin layer of ice on top of the chicken and store at 38 F 3 3 C o CAUTION DO NOT allow the chicken to marinate over 18 hours 7 2 Batter Dip Seasoning The batter dip procedure is a very important bridge between marinating and breading The batter season ing accentuates the flavor of the meat and breading and ensures the breading will stay on the chicken dur ing the frying process Mix 3 cups 708ml of Chester Fried Batter Dip with 3 gallons 11 4L of COLD water NOTE When using the Chester Fried Bread and Batter Table use 3 gallons 11 4L of Batter Dip in the Dipper Well o CAUTION Change the batter after dipping 140 Ib 63 5kg of the poultry Wi CAR 2 y Cooking Instructions 7 3 Breading Breading is the final step before frying Chester Fried Breadings have been blended according
22. Heating Element 208V i 74 Mr x A 75 4 Uy 44 lt lt v E ITING Model CF 500 VH 3 phase 10 12 Wiring Diagram Wy Y Y ie 4 NAUL Wiring Model cr 400 500 1 amp 3 Phase 10 13 Wiring Schematic Pp 25623 A ALL CONTACTS SHOWN OPERATIONAL I N COOK MODE 208 240VAC 15 AMP FUSE POLE 2 Se SINGLE PHASE USES 75AMP SURE CONTACTORS CONTACTOR 2 POEM l mm a na EN i i We ww d 16 ELEMENT N OPTIONAL MAIN POWER ROCKER SWITCH POLE 1 OF 2 ON FRONT PANEL MAIN POWER ROCKER 4 SWITCH POLE 2 OF 2 ON FRONT PANEL L1 POWER UGHT L2 _ GREEN Ll L2 r 425 SAFETY BOARD PWR 4 HEAT LIGHT ORANGE ELECTRONIC CONTROLLER PWR ROCKER SWITCH FILTER PUMP COOK FILTER 208 240V FILTER TOP pesa BOY 230 ELEVATOR MOTOR TIMER RELAY SWITCH IN ELECT CONTROLLER ELEVATOR MICRO SWITCH ELEVATOR SHOWN DOWN DRAIN VALVE SWITCH NO C DRAN SHOWN CLOSED SHOWN OFF QUENCHARC con OF SAFETY CONTACTOR 1
23. Hood Interlock 1 5 23241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 21177 Sensor Safety 1 8 24237 Switch Filter Missing 1 9 20002 Switch Assy Fire Ext Actuator 1 10 21950 Fuse Hidr w 15A Fuse 21900 2 11 25275 Wire Nut Blue 5 12 32193 Contactor Assembly 2 13 23751 Terminal Block 3 14 22275 Pilot Light Pwr Heat Hi limit 1 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker il 17 23776 Module Air Filter 1 18 76925 Pump amp Motor Assembly 1 19 25250 Wire Nut Gray 2 20 23782 Sonalert Clogged Filter i 21 22950 Sonalert E A C 1 22 21157 Switch Valve Limit 1 23 22976 Sonalert 1 24 23175 Switch Elevator M icro 1 25 23754 Safety Board 425 1 26 23001 Vacuum Switch 1 27 32114 Switch Assembly Baffle Filter 1 28 22300 Light Filter Missing 1 29 24209 LED 1 30 20298 Copper Braid Shield 1 31 30186 Transformer Assembly 1 32 32158 Assembly Elevator M otor 1 33 21550 Heating Element 240V 1 34 21575 Heating Element 240V i 35 21600 Heating Element 240V 1 33 24226 Heating Element 208V 1 34 24227 Heating Element 208V 1 35 24228 Heating Element 208V 1 36 20510 Circuit Breaker 1 Ve Y yy 44 4 o E ya IFINO Model CF 500 VH 1 phase 10 10 Wiring Diagram 44 pi 4 a A A
24. Use this opportunity to Wash Down breading which has accumulated in the bottom of fry kettle Use the larger pot brush supplied with the fryer to help Wash Down this material into the filter pan below Use careto avoid being splashed and burned by the hot oil Lower Cabinet Area Figure 6 AX Diverter Valve T Handle Filter Pan Connection Point Ww PT gi Mb ye NAT A Preparing the Fryer for Operation 10 11 After Washing Down all accumulated breading and crumbs from the bottom of the fry kettle place the Pump Switch in the OFF position and allow the shortening to drain into the Filter Pan Turn the T Handle on the drain valve clockwise to close Position an appropriate receptacle for the oil you are to discard near the front of the fryer Remember you will be removing approximately 7 gallons 26 6L of shortening Please ensure the container which you have selected will contain all of the shortening For ease in handling you may find it helpful to use more than a single container The shortening you will remove weighs about 45lbs 20 5k and is still very hot Placing the discarded shortening in two or more containers for removal makes for a lighter load and decreases the possibility of injury by splashing We recommend our Oil Caddy Part 79229A for this purpose o WARNING 12 13 14 15 16 17 18 19 20 21 Always ensure the containers which a
25. aned daily The Baffle Filter is the first stage of the three part grease extraction and air cleaning system found on these units It is easily removed for daily cleaning DO NOT remove the Baffle Filter while the fryer is operating to prevent contact with electrical parts and avoid electrical shock X gt Mb Ww f 4 NAT A Fryer Components and Their Function 3 4 Cooking Computer Features To help you understand the many programming features of the cooking computer we strongly suggest you read the following MELT CYCLE This melt cycle is shipped to you OFF and must be tumed ON for those fryer users who occasionally or regulary use SOLID SHORTENING Shortening which is slushy at room temperature is not considered solid For SOLID SHORTENING users the melt cycle typically increases a 335 F 168 C initial daily preheat time to 45 minutes The ON melt cycle with SOLID SHORTENING prevents solid shortening from scorching and greatly reduces the chance of a solid shortening oil fire on initial preheat It is the responsibility of you the end user to tell your equipment supplier installer of any solid shortening use so they can program your melt cycle ON In the event your equipment supplier cannot be reached to set up your controller for melt cycle operation you can call our factory service department toll free at 1 800 288 1555 and we will tell you how to set the controller to the melt cycle mode COOL DOWN CYCLE A
26. as the Russet However there are many different potatoes available on the market and local testing is the only sure way to satisfy your customers Potato Wedges 1 Scrub the potato and run it through the Slicer We have found the potato is in its most desirable state for frying when cut into an eight piece wedge Some have attempted to cut the potato into a four piece wedge but our research has shown the eight piece cut to be more desirable in texture and flavor 2 Drop the wedges into a fresh marinating solution o CAUTION DO NOT marinate the chicken and potatoes in the same container DO NOT use the same marinade solution more than once The potatoes need to soak 12 to 18 hours in the solution to give it that Chester Fried flavor 3 Remove the potato wedges from the marinade water o y P Cooking Instructions 4 Lightly Dustthe potato wedges in the Breading Mix 5 Placethe wedges in the Batter Dip Seasoning Mix Totally immerse them in the Batter Dip two times 6 Thoroughly coat the wedges with the Breading a second time and place on Staging Tray 7 Place them in the fryer for 8 minutes at 335 F 168 C o CAUTION After marinating potatoes add fresh water to potatoes until ready for use Wi CAE U Troubleshooting gt f o US 8 1 Temperature Control System with Cooking Computer Problem FRYER WILL NOT TURN ON No power light FRYER WILL NOT HEAT Power light on Heat light not on
27. bove and to the left of the Filter Pan Remove the pipe drain from the fry kettle drain valve threading it in a counter clockwise direction Slide the Filter Pan forward and carefully remove it for cleaning NOTE We recommend you use Chester Clean or an alkaline based cleanser to clean the Filter Pan Avoid liquid dish washing detergents as they may leave residues which reduce shortening life f j ES gt db x wi A fel NA 7 Preparing the Fryer for Operation 22 23 24 Ensure the drain valve is closed by turning the T Handle fully clockwise Fill the fryer with water to the Oil Level Line Carefully add Chester Clean to the water following the directions on the container o CAUTION 25 If you choose to use a cleaner other than Chester Clean to Boil Out your fryer pay close attention to the instructions listed on the container Many commercially available cleaners are caustic chemicals which require special precautions for use If used improperly these chemicals may cause damage to your fryer and potential injury to the user Set Thermostat to 200 F 93 C o CAUTION 26 27 28 29 30 31 32 33 34 35 Do not under any circumstances leave the fryer unattended during this procedure as heat must be carefully monitored to prevent the fry kettle from overflow due to boiling Overflow of the fry kettle may result in serious equipment damage In the event of near boil over fli
28. ccomplished by the installation of an exhaust fan which exhausts 200 cfm lineal ft of hood in the room in which the hood is installed To determine the requirements for your installation supply the HVAC dealer the following information a The hood exhaust between 510 to 680 cfm of air b The average temperature of the air being exhausted from the hood after four hours of continuous frying is approximately 90 F 32 C 11 This appliance is to be installed used and maintained in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 1994 IMPORTANT NOTE The decibel level of the hood when operating is approximately 65 dB s 12 DO NOT obstruct the exhaust air outlet Maintain a minimum clearance of 12 30 5cm of exhaust outlet and ceiling or obstructions 18 46cm is recommended 13 The NFPA recommends a Smoke Detector be installed above a recirculating Hood System Ventless hood models only 7 7 Py ED Mb WY fy el SO Y 7 Installation Instructions IMPORTANT NOTE The exhaust fan in your ventless hood should be lubricated at least every six 6 months Call Technical Services at 1 800 288 1555 for instructions o DO NOT Modify Alter or Add Attachments to This Equipment The previous steps will help to ensure safe and proper installation of your fryer If you have any questions conceming these procedures contact your local Chester Fried
29. e 2 CF 500 13 23751 Terminal Block 2 14 22275 Pilot Light PWR Heat Hi Limit 1 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker 1 17 21157 Switch Valve Limit 1 18 76925 Pump amp Motor Assembly 1 19 22976 Sonalert 1 20 25225 Wire Nut Blue 2 Ve l de RR RI z A o wyd de n p e BU am E m m u 2 me eee HA 2 ome UI bad INT ds HORS d pee c E Bee p E i gt er SI NE ware E EN ALT aire deu E Lits s ne nl ji L i o ado ated 2 dn rd Q e S 2 x LL i S o 3 A DE NS AW vo 9 an k ni N 2 y X si e Uy Wiring model CF 400 500 3 phase 10 3 Item No Part No Description No Req d Remarks 1 30186 Transformer Assembly 1 2 32158 Motor Elevator 1 3 25275 Wire Nut Blue 3 4 23754 Safety Board 425 F 218 C 1 5 24241 Computer Controller Watlow 1 6 24212 Sensor Variable 1 7 24213 Sensor Safety CF 400 1 7 21177 Sensor Safety CF 500 1 8 25250 Wire Nut Gray 2 9 23175 Switch Elevator M icro 1 10 21950 Fuse Holder 1 11 23757 Heating Element 240V 1 CF 400 21550 Heating Element 240V 1 of 3 1 CF 500 21575 Heating Element 240V 2 of 3 1 CF 500 21600 Heating
30. e handle During a normal operation it should be positioned so it points outward toward the operator For removal of oil with the discharge hose connected the Diverter Valve handle should be turned inward and counter clockwise After removal of oil for discard it should be returned to its normal position pointing toward the operator Details of the oil procedure are covered in the operations of this manual 6 Fig 2 Quick Disconnect For Filter Pan This Quick Disconnect fitting serves to connect the hose from the Filter Pan to the fryer s oil return lines The hose must be disconnected at this fitting prior to sliding the Filter Pan outward for cleaning or removal The fitting is operated by pushing upward on the insulating ring and exerting downward pressure on the connecting end of the hose For reconnection push upward on the insulating ring while inserting the hose Release the insulating ring when the hose fitting is fully inserted to lock it in position f a US 7 3 wi 7 Y re 3 VW Y Fryer Components and Their Function ITEM DESCRIPTION FUNCTION 7 Fig 2 Filter Pan The Filter Pan contains the filter paper which serves to remove breading and other impurities from the oil during the filtering procedure Oil is drained into the Filter Pan where the fryer s pumping action draws it through the filter paper and returns it to the cooking vessel by way of the Filter Pan Hose 8 Manual Pull The Manual Pull can be used to manua
31. e oil until the orange heat indicator light goes on Stir the shortening well to ensure it is fully dissolved Stirring may cause the orange heat light to come on again briefly When the orange light goes off again place the Selector Switch in the OFF position and go to Step 5 5 Ensure the Selector Switch is in the OFF position before proceeding o WARNING The next step of this procedure reguires the shortening be drained from the fry kettle into the fryers Filter Pan Failure to ensure the fryer s Selector Switch is in the OFF position prior to draining may result in fire on the exposed heating elements Always ensure the Selector Switch is in the proper position and the operator is wearing insulated oven gloves 6 Slowly open the T Handle located on the drain beneath the fry kettle The drain is opened by turning it counter clockwise Use care in opening this valve to avoid being splashed by hot oil You may find the drain reguires insertion of the smaller brush enclosed with the fryer in order to free the valve of breading which may clog it The brush should be inserted from above Be careful notto puncture the filter paper when using this brush 7 Ensure the Diverter Valve is positioned so it s handle points toward the operator 22 d PN a i wi A y NA 7 Preparing the Fryer for Operation 8 Place Pump Switch in the ON position and allow shortening to return to the fry kettle and out through the drain
32. er toweling 8 Clean and rinse the wire rack and Hold Down frame which you placed in the sink earlier Dry them The Filter Pan is now ready for re assembly and installation of new filter paper Two sheets of paper are used in the Filter Pan The Filter Pan must be removed from the fryer to change the filter paper Both sheets should be changed following a Boil Out During normal operation the top sheet is discarded on a daily basis The bottom sheet is then placed on top of a new sheet of filter paper and the filter paper is replaced in the Filter Pan with the Hold Down frame The following simple steps summarize the procedure for replacement of the filter paper on a daily basis Daily filter paper replacement is recommended 27 wy 4 X gi Mb A T DO UW 7 O Preparing the Fryer for Operation Disassembled View of Filter Pan All Models Figure 9 Hold down Latch Hold down Frame Filter Pan Screen IMPORTANT NOTE DAILY Filter Paper Replacement is Recommended Instructions for changing the Filter Paper 1 Remove the crumb and breading residue which surrounds the Hold Down rack that secures the filter paper in place Remove crumbs and breading residue from the top sheet of filter paper with the metal crumb shovel supplied with the fryer Release the four Hold Down latches on the frame assembly which secures the filter paper Remove the Hold Down Frame Carefully remove the top sheet
33. fter any of your 8 menu time cycles end 00 00 and your fryer is not required for use for an hour or more you can reduce energy costs by pressing the COOL key This key will allow the hot oil to cool down to 275 F 135 C for stand by use When your fryer is required for use after being in the cool cycle merely press the COOL key again and the fryer will go back to the last lighted menu keys programmed tempera ture When the orange heat light goes off in approximately 3 4 minutes stir the oil vigorously until the orange heat light comes on again When the light goes off for a second time the oil will be ready for use FILTER CYCLE AND ALARM The Chester Fried chicken program recommends you filter your oil after every 4th full load of chicken Filtering cleans the breading sediment out of the fry pot and removes contaminants from the oil The fil tering process can greatly extend the oil life At the end of every 4th load FILT will flash up on the dis play and a repeating 2 sec on 2 sec off sound alarm will be heard The filter alarm indicates it is time to filter the oil NOTE The sound alarm can be silenced by pressing the FILTER key 16 f j oy US 2 x wi A fel gd 7 Fryer Components and Their Function STIR CYCLE AND ALARM Your fryer is equipped with a stir message and a repeating one second on one second off sound alarm telling you it s time to stir your product This feature is a Chester Fr
34. g of each day 8 CHANGE SOAK TANK SOLUTION AT LEAST MONTHLY by dipping it out and into the sink NEVER LIFT THE SOAK TANK TO EMPTY 9 Clean the Baffle Filter DAILY by simply spraying and rinsing residue from the filter with HOT water and letting it dry 5 4 Removal and Replacement of Filters To Replace the Charcoal Filter or clean the EAC perform the following steps 1 Place the Ventless Hood System s Power Switch in the OFF position o WARNING Failure to ensure the Selector Switch is in the OFF position during the procedure may result in equipment damage electrical shock and or personal injury 2 Release the catch which secures the access panel located on the lower front portion of the hood system Remove the access panel 3 The Charcoal Filter is located directly above the EAC Remove the Charcoal Filter by grasping it by the edge and pulling outward See Figures 8 amp 10 4 Discard the used Charcoal Filter and install the replacement filter with the blue side facing the EAC IMPORTANT NOTE Never attempt to clean the Charcoal Filter Keep a spare filter on hand part 30248 for quick change out when needed 5 Remove the EAC by grasping the handle and pulling outward Care should be given not to bend the fins or break the ionizer wires 6 After cleaning reinstall the EAC with the ionizer wires facing down 7 To remove the Baffle Filter push the front end of filter upward and slide toward front of
35. ght comes on over key 4 Press E amp h keys to desired menu temperature 5 Press lighted menu key again t 1 flashes altemately with set time 6 Press amp h keys to desired menu time in min sec 7 Press next menu key for programming if desired amp repeat steps 4 thru 7 8 When menu keys are programmed press LOC appears If you want all entered menu temperatures amp times secured press e amp 1 will be displayed If you don t want program security press h amp O will be displayed 9 Press once more amp you will exit program mode amp 00 00 appears 10 After orange heat light goes off pressing any programmed menu key will start that menu temperature time cycle Always press the menu key after last piece per load is dropped in the basket IMPORTANT NOTE During the above process if no keys are pressed for 60 seconds the computer will jump out of the program mode amp you will have to start over if your programming is not complete Any of your programmed tempera tures times will be retained unless reprogramming occurs 19 y P Testing the Fryer We at Chester Fried take pride in the quality of our workmanship Every effort has been made to ensure your unit is in good operating condition when you receive it Each unit must pass a rigorous quality control test prior to shipment To further ensure optimum operation of your new unit we recommend a brief operational check out of your new fr
36. hen the Orange Light goes out stir the shortening vigorously to ensure it is completely heated Stir the shortening until the Orange Light comes on again 5 When the Orange Light goes out for the second time the shortening will be at the selected cooking temperature 6 Properly secure the fry basket to the Basket Carrier mounted to the fryer s Elevator Shaft 7 Push the Elevator Down Key This will lower the basket into the heated shortening 8 Carefully drop breaded food product into Fry Basket Avoid splashing hot shortening Note Food products should be placed in the fry basket after it is lowered into the hot oil This prevents them from sticking together If the products to be cooked are frozen they can be placed in the fry basket before lowering it into the shortening 9 Push the desired menu key on electronic timers to start the timing cycle 10 Place the fryer lid in its proper position on the fry kettle Note If you are cooking products which are not frozen itis a good idea to remove the lid and stir the food with the stir paddle supplied with the fryer when the stir alarm sounds This will help keep the food products from sticking together 11 If you have removed the fryer lid to stir the food products replace it and allow the cooking cycle to be completed 12 At the expiration of the selected time the basket will be automatically lifted from the fryer 13 Remove the lid dump the fry basket into a suitable conta
37. his practice will significantly decrease the life of the charcoal filter Clean the EAC daily for best performance and extended charcoal filter life 6 Fig 1 Check Indicator Light The Check Indicator Light is on when the EAC becomes shorted EAC needs cleaning or repair 7 Fig 1 Filter Missing Light The Filter Missing Light is on when the Grease Baffle Filter or the Charcoal Filter are not properly positioned 8 Fig 1 HOLD to START Button After the Power Switch is in the HOLD position push Not Shown and hold for 5 seconds to start the operation of the Hood Los Angeles Hoods only not shown Provided only on units which employ a Ventless Hood VH 8 y PN WY y mx NA 7 Control Panel Components and Their Function 3 1 Control Panel Figure 1 amp T J idr ET ITEM DESCRIPTION FUNCTION 9 Fig 1 Power Indicator Light The Green Power Light is on whenever the fryer s Master Power Switch is in the ON position 10 Fig 1 Heat Indicator Light The Orange Heat Indicator Light will be on when the fryer s heating elements are operating When the selected operating temperature is reached the light will go off 11 Fig 1 High Limit Indicator The High Limit Indicator Light is illuminated as a result of power being shut off to the fryer s heating elements by the built in solid state control circuit If it comes on during operation refer to
38. ied preset time of 6296 of each of the 8 menu times previously set to prevent the chicken from sticking to itself When the stir alarm sounds stir the chicken and then silence the alarm by pressing the lighted menu key once END OF MENU ALARM At the end of each of 8 menu key times 00 00 the fry basket will come up and a 10 second continuous sound alarm will be heard To silence the alarm before 10 seconds are up merely press the lighted menu key once 3 5 Computer Function Keys E L E E T a The following is a description of the basic function and operation of your cooking computer s key pad 1 Basket key When the basket is pressed once the up and down arrow keys blink If the basket is up it can only be lowered using the down arrow Y key Once the basket key is pressed you have 20 seconds to select your basket arrow direction or you must push it again after the basket key light goes off Once the basket key is pressed and the proper arrow key is pressed within 20 seconds the basket travels either up or down Any menu cycle can be started while the basket is in motion The basket cannot be stopped during its up or down travel Allow 20 seconds for the basket travel time to change basket direction of travel if required 2 Temperature Bulb Key To check the temperature setting of any lighted menu key simply press the Temperature Bulb Key and for 3 seconds the temperature will display and then retum to 00 00 or
39. iner LT 3 Pan Part 79592A and prepare for the next load d PN a i wi A fel NA 7 Preparing the Fryer for Operation 5 The fryer should be filtered after every 4th load 1 3 6 Filtering the Fryer Use thermal oven mitts during this procedure to prevent burns from hot oil and metal surfaces of the fryer Ensure filter paper 2 pieces is properly positioned in the Filter Pan as described in Section 4 2 under the section detailing replacement of the filter paper Place the Selector Switch in the OFF position o WARNING Failure to ensure the Selector Switch is in the OFF position during procedure may result in eguipment damage and or personal injury Spread 12 ounces 34kg of Chester Fried filter powder in the Filter Pan The filter powder helps extend shortening life by removing impurities Slowly open the T Handle on the drain valve beneath the fry kettle Be very careful to avoid being splashed by hot oil Use the smaller diameter brush included with the fryer to open any clogs which might develop as you drain the oil into the Filter Pan o CAUTION 10 11 12 13 Be careful not to puncture the filter paper when using the brush to unclog the drain valve Ensure the lever type handle which controls the Diverter Valve is in the proper position for the filtering operation The handle should be positioned so it is pointed outward toward the operator Place the Selector Switch in
40. ing hood m WARNING To insure adequate fire protection remove fire system locking bar before replacing back and placing unit back in service 39 CARA O PA M AA MO t Fire Suppression System Upper Rear Panel Removed Showing Location of Fire Suppression System Figure 12 NS CA NAT P Fire Suppression System 6 6 Fire Suppression Illustrations Assembly Fire Suppression Plumbing Assembly Fusible Link Conduit Assembly M anual Pull Conduit Assembly Fire Suppression Conduit 41 wy 4 Fire Suppression System 6 6 Assembly Fire Suppression Plumbing Item No m oo au WW NJ Part No 34843 40129 11575 11975 12050 11925 45089 34927 45576 34928 30047 2 30929 2 42050 34933 45088 46450 34929 46684 46426 34930 34931 46701 34886 45087 34932 25351 11275 11150 10152 Wy I NAT Description Assy Elec Comp Stage 2 Assy 1 5 Gal Tank w Adapter Screw 10 32 x 1 2 Truss SS Washer Flat 10 Washer Lock 10 Nut 10 32 Hex Elbow s 90 Black Pipe Blk Npt s x 11 2 Union s Pipe Blk Npt s x 4 2 Pipe Blk Npt s x 71 Pipe BIk Npt s x 7 Elbow s 90 Street Black Pipe Blk Npt s x 47 4 Tee s Adapter Quickseal Pipe Blk Npt 3 s x 34 2 Elbow s 45 Street Black Nozzle Ansul 2 N Pipe Blk Npt s x 61 2 Pipe Blk Npt s x 5 Tee s Street Black Pipe Blk Npt ex 1 Elbow s 45 Pipe Blk N
41. k 3 14 22275 Pilot Light Pwr Heat Hi limit 1 15 21190 Switch Power Rocker 1 16 21189 Switch Selector Rocker 1 17 23776 Module Air Filter 1 18 76925 Pump amp Motor Assembly 1 19 25250 Wire Nut Gray 2 20 23782 Sonalert Clogged Filter 1 21 22950 Sonalert E A C 1 22 21157 Switch Valve Limit 1 23 22976 Sonalert 1 24 23175 Switch Elevator M icro 1 25 23754 Safety Board 425 1 26 23001 Vacuum Switch 1 27 32114 Switch Assembly Baffle Filter 1 28 22300 Light Filter Missing 1 29 24209 LED 1 30 20298 Copper Braid Shield 1 31 30186 Transformer Assembly 1 32 32158 Assembly Elevator Motor 1 33 25275 Wire Nut Blue 5 70 DA gl 2 et AO CN 7 A Wiri NG Model CF 400 VH 3 phase 10 8 Wiring Diagram TT a pos o ill e 8 lets CA Hi pu ccce I gg i 8 BUCK max Ch TH Et E o ES a le pe Dn al ul ler Ad 71 X giis Mb e Uy Wiri NG Model CF 500 VH 1 phase 10 9 Item No Part No Description No Reg d Remarks 1 21125 Contact Board 1 2 24208 Power Pack w Driver Board 1 3 21825 Fan Motor 1 4 23200 Switch
42. k DU coord 21l Operational Check of Heating Elements LL LL LL LL LL LL Leo 21l Operational Check Out of the Filter Pump 22 Preparing the Fryer for Operation LL Y FY LY 23 Fryer BoIFOUE Procedure dym iny YW RYD edu ea BA d ida 23 Cleaning of Filter Pan Replacement of Filter Paper 28 Cleaning Considerations for Chester Fried Ventless Hood Fryers ooo 30 Removal and Replacement of Filters sss 31 Operating the Fryer s Controls for Cooking sss 33 Filtenng ne Fe 34 Inspection and Testing of Safety Interlocks tee ete et LL nn nno 35 Fire Suppression System 37 System Dessenptlon RM Lt 37 Malntenance SN loc dable 37 Remote Manual Pull SEO rai Ai 38 4 A E DE he om En 38 SEVICE MP D D Ra ne 39 Table of Contents 7 Cooking Instructions LLDD LL LL Fn 50 Jsb Manag PUG SS tet RW Ai Y iors 50 7 2 Batter Dipped Seasoning EEEE EEEE meme emn 50 A fS o Yd a YS No Ed YN A 51 7 4 Loading the Chicken LR nes name sn ae nn men 52 7 5 WS I IQF Chicken ue GR DG AC ds 53 7 6 SIMI the Chicken ennemi ota tinsel ma nauta pidan 53 77 Prepanng the Potatoes ridad 53 8 o A CO Y A Y MY O Y YG Cd 55 81 Temperature Control System ie LILI LILI LLI LLI eene 55 8 2 Automatic Basket Lift and Oil Filtration System ue LLY 57 9 PMS FN ae FA CN na ten 58 10 Wining DISgraMS 0 catarata 63 y P Introduction l Introduction Congratulations on the purchase of your new Chester Fried Electric Fryer The Chester Fried Mode
43. level mark Replace contactor Replace high limit board Filter line or remove noise Repair Procedure Connect to proper power source Check fuse or breaker Close Hood cover START button for 5 seconds COOK position desired temperature Replace faulty contactor Replace High limit probe source 55 y P Troubleshooting 8 1 Temperature Control System with Cooking Computer Problem FRYER HEAT SLOW slow recovery Heat light stays on FRYER HEATS SLOW short cycling Heat light off and on continuously OIL TEM PERATURE ERRATIC OIL SMOKING Probable Cause A Incorrect cooking procedures B Element failing C Contactor failing D Loose wire E Low supply voltage A Low supply voltage B Variable probe touching element C Cooking computer faulty A Probe bad B Contactor failing C Temperature controller faulty D Loose wire A Old oil B Over temperature C Dirty element D Element failure E Improper element voltage F Low oil level gt UOUweb oue m oou mmoouPr Repair Procedure Consult operations manual for proper cooking procedure Replace bad element Replace contactor Repair loose wire Supply proper voltage Supply proper voltage Reposition variable probe Replace Cooking computer Replace probe Replace contactor Replace temperature controller
44. lified fire equipment company A Maintenance and Service Log form is provided in this M anual See page 35 Y yyte 4 9 y Preparing the Fryer for Operation Initial Date Check Initial Date Check EX Y 7Y 8 8 8 8 8 8 8 IQP 8 8 8 8 8 8 L oO ea TD c _ O 2 iL c U Sa Oc co O O DN oY O c D 2o H o 5 Ow no 2 O Q Q 2 0 G tee ot go oh o 9 2 geu U cal Omni 0 The proper procedure for inspecting the interlock systems and performing routine cleaning is located in section 2 4 of this manual Semi annual inspection should be performed by a qualified fire equipment company 35 D CA E at 2 DOY A Preparing the Fryer for Operation Figure 11 VH Series Ww AM a gt TA UN Ro NAT 7 O Fire Suppression System 6 Fire Suppression System 6 1 System Description The fire suppression system used in your Giles Ventless Hood Fryer is an Ansul R 102 Restaurant Fire Suppression System Standard UL 197 Listed Final installation charging and testing of the system is to be performed by an authorized Ansul distributor in accordance
45. lly operate the Not shown VH series only fryer s built in fire extinguishing system Figure 2 Lower Cabinet Area 11 wy AM a gt TA NA A Ro NAT 7 Le Fryer Components and Their Function 3 3 Cooking Vessel ITEM L Fig 3 2 Fig 3 3 Fig 3 4 Fig 3 5 Fig 3 6 Fig 3 DESCRIPTION Oil Temp Probe Heating Element Basket Carrier Oil Return Inlet High Limit Probe Oil Level Line FUNCTION The Oil Temp Probe senses oil temperature during fryer operation for temperature control It s signal is directed to the fryer s control unit for comparison with the temperature selected by remote set pot on the operator control panel The Heating Element heats the shortening to the selected temperature Always maintain the oil level above the heating elements to prevent oil fires The Basket Carrier is inserted into the elevator shaft and allows for positioning and control of the basket in the fryer using the elevator lift The Oil Return Inlet serves to return oil to the frying vessel following filtering The High Limit Probe senses oil temperature during fryer operation for oil overheating If the sensor detects an oil temperature in excess of 424 F 218 C the solid state control system will turn off power to the heating elements The Oil Level Line marks the proper level of HOT shortening When COLD the shortening will be approximately Y 1 9cm below the Oil Level Line The
46. ls CF 400 400 VH 500 and 500 VH fryers are equipped with a high quality cooking computer which is covered by a two year warranty This new User friendly easily programmable cooking computer incorporates extensive design detail by its manufacture WATLOW and extensive cooking application by the Chester Fried engineering team The new cooking computer along with the Chester Fried fryer is truly a world class product To help protect your investment in this state of the art cooking equipment we recommend you take a few moments to familiarize yourself with the installation cleaning and maintenance procedures contained in this manual Adherence to these recommended procedures minimizes the potential for costly Down Time and equipment repairs Parts Ordering and Service Information If you require repair or assistance please contact your local independent distributor If you require further assistance please contact our corporate office in Montgomery Alabama at 1 800 288 1555 Please have the following information available when calling for assistance It may be helpful to record this information in the blanks provided below for a quick reference 1 Model Number 2 Serial Number 3 Phase 4 Voltage 5 Nature of Problem The above information can be found on the Rating Plate located on the fryer s back Ep E S Y O NV 4 o Uy Installation Instructions 1 1 Installation Instructions This section provides a s
47. massively reduced and speed is on your side This small tank holds the EAC cold water and degreaser It only needs to be changed monthly in most cases Recommended Cleaning Procedures 1 CLEAR MAGIC degreaser for the Portable Soak Tank System is available at your local retail store in the automotive department A one gallon container will last 60 days or more 2 Empty 7 gallon 1 9L of Clear Magic degreaser into your Chester Fried Soak Tank and add about 6 5 gallons 25L of COLD WATER CLEAR MAGIC WATER mixture should cover EAC Add additional water at this time to cover EAC 3 Atthe end of each cooking day remove EAC and gently lower into the Soak Tank Let soak for 10 20 minutes Please note the EAC is lowered by holding the red or white terminal board instead of the metal or plastic front handle i e the 20 51cm EAC dimension goes vertical 4 After 10 20 minutes lift EAC in the soak tank up and down 1 2 2 5cm in soak tank to help remove grease residue 5 Slowly remove the EAC from the tank and rinse clean in sink using HOT WATER 6 Leave EAC in the sink to dry on end as placed in the soak tank o CAUTION Be careful not to bend the fins or break the ionizer wires on the EAC as this will prevent the EAC from working properly and shut off the power to the appliance being used with the hood AM a gt TA UN Ro NAT 7 O Ww Preparing the Fryer for Operation 7 Re install both parts at the beginnin
48. n progress by pressing the lighted menu key The basket can only be raised by pressing the basket key and then the up arrow Your cooking computer has many various capabilities to meet may special end user needs Our service department at 1 800 288 1555 stands ready to answer special questions We can adjust the end of menu alarm both loudness and sound pattem We can also easily give you time compensation as well as sev eral other special performance items only a world lass computer can perform 3 6 Cooking Computer Programming The first step is to determine the time and temperature for each product The CF 400 and 500 recom mended times and temperatures for fried chicken are 335 F 168 C for 13 00 minutes Channel 1 is the only menu key programmed for 335 F 168 C and 13 00 minutes when you receive your fryer All other menu keys will require programming or reprogramming M enu keys 2 through 8 will be preset to 200 F 93 C for 00 00 time and cannot be accessed to cook on until programmed details on following page with a product time and temperature E L E La T La a f j oy US O O wi A fel 3 y 7 How to Program M enu Temperatures amp Times on Menu Keys 1 thru 8 L Press power rocker switch to on Green indicator light comes on 2 Press amp h keys simultaneously for 6 seconds until SP 1 flashes alternately with the preset menu temperature 3 Press desired menu key to be programmed Red li
49. ntroduce you to the controls used in operating this equipment DO NOT attempt operation of this unit until you have located each control discussed and fully understand their intended function Failure to do so may result in improper operation resulting in equipment damage or personal injury to the operator Please review this section carefully before proceeding any further Refer to the accompanying photographs for the location of the components discussed ITEM DESCRIPTION FUNCTION 1 Fig 1 Power Switch The Power Switch is a two position switch Move the switch upward to the ON position for operation 2 Fig 1 Selector Switch The Selector Switch is a three position switch which is used to select either the cook off or filter mode of operation The fryers heating elements will only operate in the COOK position The switch should be placed in the FILTER position to filter the shortening which will allow the pump to operate 3 Fig 1 Cooking computer The Cooking Computer is used to select oil temperatures cooking times and basket lift operations Programming of the cooking computer is covered later in the manual 4 Fig 1 ON Indicator Light The ON Indicator Light is on when the Electronic Air Cleaner EAC power supply is on 5B Fig 1 Wash Indicator Light The Wash Indicator Light is on when the EAC becomes excessively dirty Do not use the wash light as a signal for routine cleaning of the EAC T
50. of the installer s systems f j RS gt db O Wi A y NU 7 Fire Suppression System 6 5 Service Service of the fire suppression system is to be conducted by qualified fire equipment personnel As a mini mum field inspection of the Fire Suppression System is to be accomplished semi annually by qualified fire equipment service personnel Such maintenance shall consist of the following Consult the Giles Enterprises Design Installation Recharge and Maintenance Manual for complete servicing guide lines Semi Annual 1 Remove charging cartridge inspect gasket for cuts and elasticity coat gasket with extreme temperature grease and reinstall 2 Remove tank verify chemical is at proper level clean and coat O ring with extreme temperature grease and reinstall Check all nozzles to insure they are free of cooking grease buildup Test the remote manual pull station for activation and wear Install test link and cutto simulate automatic actuation Clean and replace fusible links Inspect wire rope for wear at pulleys and detectors and replace if necessary Record maintenance date and maintain in a permanent file co OUR Annual Same as above except the fusible links must be replaced 12 Year Same as above except for the following 1 Replace R 102 fire suppression chemical 2 Hydrostatically test the tank and cartridge 3 Flow test the regulator Place fire extinguishing system locking bar on fire system when servic
51. ore actual cooking takes place To accomplish this follow the procedure described in the following Boil Out Procedure section 5 1 Fryer Boil Out Procedure This section describes the cleaning process for your fryer known as the Boil Out A Boil Out should be performed on the new equipment prior to actual cooking and every time shortening is removed from the fryer for cleaning of the fry kettle and refill with fresh shortening o WARNING Please perform the steps of this procedure as described to avoid possible eguipment damage violation of warranty provisions or personal injury 1 Always use thermal oven mitts during this procedure to protect skin from burns due to splashing of hot liguids 2 If you are performing a Boil Out on a new fryer which DOES NOT contain shortening go to Step 19 otherwise proceed to Step 3 3 If the shortening in the fryer is not in a heated state at least 2009F 93 C go to Step 4 If the fryer has been in operation and the shortening is in a heated state place the Selector Switch in the OFF position and allow the shortening to cool for 2 minutes before continuing 4 Ifthe shortening in the fryer is cold that is at room temperature you must first heat the shortening briefly so it is liguid enough to be removed by the fryer s filter system To do this turn the main Power Switch to ON and the Selector Switch to COOK Set the Controller temp to 200 F 93 C and heat th
52. ould be thoroughly cleansed during each Boil Out procedure Do not attempt to clean the Filter Pan when pan is still in fryer cabinet 1 Remove accumulated breading and residue from the surface of the filter paper with the metal crumb shovel supplied with the fryer Remove residue from the small edge which surrounds the Hold Down frame 2 Releasethe four Hold Down latches which secure the frame which holds the filter paper in place 3 Remove the Hold Down frame from the Filter Pan and place it in the sink for cleaning NOTE Use only Chester Clean or a suitable alkaline based cleaner to clean the Hold Down frame as well as the other interior surfaces and components of the Filter Pan Liquid dish washing detergents may leave residues which reduce shortening life 4 Beginning at one end of the Filter Pan carefully roll up the filter paper and throw it away 5 Remove the metal weave beneath the filter paper and place it in the sink for cleaning 6 Drain any remaining oil from the bottom of the Filter Pan into a proper waste receptacle You must lift and tilt the Filter Pan to accomplish this The Filter Pan is heavy so you should have assistance 7 Clean the interior of the Filter Pan with one of the cleaners previously recommended Clean beneath the oil pick up tube located in the bottom of the Filter Pan with a knife blade or other similar thin flat instrument Rinse the pan interior and mop out excess water with a dry cloth or pap
53. p the Power Switch off Set the Selector Switch in the COOK position Heat the cleaning solution for 30 minutes Scrub the interior of the fry kettle with the large pot brush during this period to remove build up Flip Selector Switch to the off position Position a heat resistant pail beneath the drain valve at the bottom of the fry kettle Slowly open the valve by turning the T Handle counter clockwise Drain the cleaning solution from the fryer Be careful notto overfill the container which will hold the cleaning solution drained from the fryer Close the drain valve by turning the T Handle fully in a clockwise position Rinse the inside of the fry kettle with fresh water and repeat the drain procedure described in step 29 Mop out excess water from the fryer pot with a dry cloth Close the drain valve again Replace Filter Pan after thorough cleaning Fill fryer with shortening to the proper level Shortening should reach the Oil Level Line when the oil is HOT o CAUTION Do Not pump Boil Out through filter pump Doing so can damage pump and void warranty 25 CA E ats 2 3 VARJE D yc Preparing the Fryer for Operation Filter Pan Shown with Drain Hose Attached Figure 7 f j x gt O wi A y NA 7 Preparing the Fryer for Operation 5 2 Cleaning of Filter Pan Replacement of Filter Paper The following steps should be taken with the Filter Pan removed from the fryer The Filter Pan sh
54. pt s x 15 4 Clamp 2 Conduit Washer Lock 8 Nut 8 32 Hex Spacer 6 x 0 250 No Req d Hd PRPRPRPHYENUOFPRPRHYPBRRPHENNFPRPHEHNNWNUP HP HH SI N IN 3dkd PY SOW3HHI 2 1HWLS FIVAS ddwr SQw3HHI Jdid Tir 3d9 l NOJw3H ND 01407 JUS O1 NUSA T Ve Y AP 7 Uy a A FN ao LnM C aatem 4 o Tee v Wwp3 335 ES HIS SIHL PS ge OUTOU NOINA TO 3015 FH BY EL MOND ITAAZS Inc XY LOU dE eO bc 38 m ES o xi Fire Suppression System Fire Suppression Plumbing Diagram 6 6 Illustrations 301 SH NOINA 3TVM 4 yo 4 PT gi Mb A y NAT 7 wy Fire Suppression S ystem 6 6 Assembly Fusible Link Conduit Item No Part No Description No Req d Remarks 1 40133 Detector Terminal 1 2 40130 Assy Hood Seal Adapter 5 3 30898 Conduit 12 x 6 1 4 46375 Elbow 90 Pulley 8 5 34924 Conduit 2 x 28 gt 1 6 34923 Conduit 2 x 18 1 7 34922 Conduit x 10 s 1 8 30227 7 Conduit x 2 2 9 40629 Detector Series 1 10 34921 Conduit 12 x 7 1 11 32195 Conduit 1 2 x 81 2 1 12 34885 Conduit 2 x 10 1 13 24220 Connector EMT 1 14 11225 Washer 8 x s OD Flat ZN 1 15 23780 Bushing 1 2 Plastic Type A 1 16 30893 Conduit 2 x 13 1 1 Wi CAR NAT Y Fire Suppression System 6 6 Illustrations Fusible Link Conduit Diagram wy Fire Suppression System 6 6 As
55. r Switch to the COOK position max 10 sec Then return itto the OFF position Wi CAM 2 y Testing the Fryer 3 The wet element should dry within 15 seconds after fryer element shut off signifying heat 4 Ifthe elements do not appear operational refer to the troubleshooting guide 5 Ifthe heating elements are operational clean the fryer as described under instructions for the boil out procedure described in this manual 6 Afterthorough cleaning fill fry pot to proper level with shortening 4 3 Operational Check Out of the Filter Pump 1 Open the fryer s front door 2 Disconnect the filter pan hose by lifting the insulating ring on the quick disconnect and pull the hose out of this fitting o CAUTION The following step reguires starting of the fryer s filter pump in a DRY condition The pump should only be operated for a few seconds in this manner or damage to the unit will occur 3 Place the fryer s Power Switch to the ON position 4 Place your palm over the guick disconnect at the point where the nose from the filter pan connects 5 Briefly place the Selector Switch in the FILTER position If suction is felt on the hand covering the guick disconnect the pump is operational If the above steps are followed and no suction is felt consult the troubleshooting guide 21 X gt y Ww b c l y Preparing the Fryer for Operation Your new fryer should be cleaned thoroughly bef
56. re used for this step will safely hold hot oil Plastic is generally not safe as it may melt and break Metal containers which do not leak are preferable to containers made of other materials Failure to exercise the above precautions may result in serious injury Connect the discharge drain hose to the quick disconnect located beside the Diverter Valve Always ensure the hose coupling is securely mated at the quick disconnected fitting Turn the handle on the Diverter Valve to the left Clockwise Position the hand held wand end of the discharge hose over the receptacle which you have positioned to receive the HOT waste oil from the fryer Always grasp the discharge hose by the insulated sleeve near the wand end Place the Selector Switch in the FILTER position and allow the fryer filter system to pump the HOT waste oil out of the fryer through the drain hose When all waste oil has been removed from the fryer return the Selector Switch to the OFF position Return the diverter handle to its normal position so it points towards the operator Disconnect the drain hose from the fryer at the quick disconnect fitting below the Diverter Valve Always hold both ends of the drain hose in an upright position to avoid spillage of residual oil which may be trapped in the hose Carefully drain the hose into the receptacle which contains the waste oil from the fryer Disconnect the Filter Pan from the fryer at the quick disconnect fitting located a
57. se Bracket Assy 1 5 46300 Remote M anual Pull Station 1 6 30175 Shield Manual Pull 1 7 10800 Screw 8 32 x 3 e Trs Slt SS 4 8 11275 Washer 8 Lock 4 9 11225 Washer 8 Flat 4 10 11150 Nut 8 32 Hex 2 11 11475 Screw 10 32 x 3 s Trs Slt SS 7 12 11975 Washer 10 Flat 2N 7 13 12050 Washer 10 Lock 2N 7 14 10532 Nut 10 Hex Head Cap 2 15 11925 Nut 10 32 Hex 5 16 34771 Bracket Ansul Conduit 1 17 30756 Bracket 1 Conduit 1 18 20134 Cable Wire Type 304 S S 10 ft 1 19 20002 Switch Dpdt 15A 120V 1 20 Mtg Bolt comes w switch 2 21 Actuator BRZ Hex Bar w thread 1 22 Nut comes w switch 1 23 34943 Bracket Conduit 1 ES gt a WY y Nt gd 7 Fire Suppression System 6 6 Illustrations Fire Suppression Conduit Diagram ho at vig CABLE RUN FROM s POINT A TD POINT n DU ssl hs POINT A a A Y Cooking Instructions 7 1 Marinating Process Marinating is the process by which salt and special spices are absorbed into the tissue to enhance the fla vor of the chicken This procedure is one of the primary factors that accounts for Chester Fried s remark able taste appeal Therefore the marinating process must be implemented and with maximum efficiency The Marinating Procedure Draws blood from the chicken Tenderizes the meat Raises the moisture content and the weight of the bird 10 to 129
58. sembly Manual Pull Conduit Item No OMAN AU UN A PR E Uu buUuNnNRAO Part No 41905 22800 24220 30227 6 46025 30895 46400 30898 21181 34922 46375 34925 34926 30227 7 34881 Description Coupling 4 NPS Rigid 1 Coupling Reducing x 2 Connector EMT Conduit 12 x 287 s Pulley Comer Set Screw Conduit 2 x 3 s Pulley Pipe T Conduit x 6 Cap From Pump Conduit 1 x 10 Elbow 90 Pulley Conduit 2 x 4 8 Conduit 12 x 24 a Conduit x 2 Conduit 12 x 1 A gt gi Mb A y NAT 7 No Req d PRPPP 4H HH H H PHP U H Remarks 7 u 7 NAT ya Fire Suppression System 6 6 Illustrations Manual Pull Conduit Diagram x et 5 JE arme cg o M y Pa D iy US n S f ZB e we E 4 3 i Ao en ELO A mk EM a e Y D 14 7 E AN X 4 L in E gt F y o d a de E y od 2 A a wl OP a be Gb e p uet e P wr ans rd 2 CONDUIT MUST BE ASSEMBLED INTO FRYER AND HOOD ASSEMBLIES SEE DWG 34787 1 3 DEBURRING PART TO BE FREE OF ALL BURRS 4 SHARP EUCES NOTE S 47 4 PT gi Mb A y NAT 7 wy Fire Suppression System 6 6 Assembly Fire Suppression Conduit Item No Part No Description No Req d Remarks 1 34865 Assy Fire Suppress Plumbing 1 2 34806 Assy Fusible Link Conduit 1 3 30227 6 Assy Manual Pull Conduit 1 4 40132 OEM Relea
59. tch in the OFF position remove the grease baffle Place the power in the ON position and the Selector Switch in the COOK position The heat light should not come on Turn the Power Switch in the OFF position and reinstall the grease baffle into the hood Remove the EAC and reinstall the access panel Place the Power Switch in the ON position and the Selector Switch in the OFF position wait two minutes then move the Selector Switch to the ON position The heat light should not come on Return Selector Switch to its OFF position Reinstall the EAC Remove the charcoal filter following the procedure stated in the section entitled Replacement of the Activated Charcoal filter Place the Power Switch in the ON position and the Selector Switch in the COOK position The heat light should not come on Return all switches to their OFF position Reinstall the charcoal filter Place the Power Switch in the ON position and the Selector Switch in the COOK position Placea piece of filter paper over the grease baffle The heat light should not come on A buzzer will sound in approximately two minutes if the paper is not removed Return all switches to their OFF position Remove the test paper For inspection and maintenance of the fire suppression system refer to Section 6 of this manual Once every three months the entire hood plenum and blower sections should be cleaned Semi annual inspection should be performed by a qua
60. the trouble shooting section of this manual NEVER cook in a fryer with the High Limit Light on x ai lb UY y NAT 7 Fryer Components and Their Function 3 2 Lower Cabinet Area ITEM DESCRIPTION FUNCTION 1 Fig 2 Filter Pan Hold Down Bracket The Hold Down Bracket is contained in the Filter Pan and Latches and serves to ensure the filter paper is held tightly in place by means of the four locking latches The fryer s filtering action will be reduced or eliminat ed if these latches are not properly secured 2 Fig 2 T Handle Drain Valve Turning this T Handle counter clockwise allows shortening to drain from the frying vessel into the Filter Pan Open the valve slowly to avoid burns from splashing of hot oil Always ensure the valve is closed prior to adding shortening Your fryer will not operate if this drain valve is not completely closed i e clockwise 3 Fig 2 Drain Valve Pipe Drain This Pipe Drain attaches to the drain valve and helps to minimize splashing of hot oil when the fry kettle is filtered or drained The Pipe Drain must be removed before sliding the Filter Pan out of the fryer Always use insulted gloves to remove this hand tightened pipe 4 Fig 2 Quick Disconnect for Oil This Quick Disconnect Fitting is used in conjunction Discharge Wand with the oil discharge wand to remove oil from the fryer that is to be discharged 5 Fig 2 Diverter Valve The Diverter Valve may be identified by its colored lever typ
61. to strict standards and are formulated for great taste 1 Lightly dust the chicken in the breading mix 2 Placethe chicken back in the Batter Dip Seasoning Totally immerse the pieces in the Batter Dip two times coating the chicken with this solution Allow the chicken a few seconds to drip and dump the pieces in the breading container 3 Thoroughly roll the pieces in the Chester Fried Breading coating every crevice Then place them on the Staging Tray o CAUTION NEVER allow the chicken to be breaded in advance of frying Allowing the chicken to be pre breaded and sit on a shelf counter or staging tray of the batter table too far in advance will create and unfavorable hard exterior on the finished product Excessive time between breading and frying the chicken allows the batter dip which is water based to penetrate the exterior breading creating a shell effect which ultimately produces an offensively hard exterior 51 a A Y Cooking Instructions 7 4 Loading the Chicken The weight of the chicken will determine the quantity the cooker can accept and the specific cook time If each bird weighs 2 7 Ib 1 2k See chart for product amount Dark meat has a higher moisture content than white meat To guarantee proper cooking load the dark meat ahead of the white meat Dark meat is the Thigh large and the Leg small White meat is the Breast large and Wing small Place the chicken in the basket in this order
62. ummary of the procedures necessary for proper installation of your new Chester Fried Electric Fryer To prevent personal injury or equipment damage please ensure the following steps are taken 1 For your safety DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliances 2 Keep the appliance and surrounding area free and clear from combustible materials 3 7 5cm for regular fryers 18 46cm for ventless hoods 3 Please retain this manual for future reference 4 Please note wiring diagrams for this appliance are located in the rear of this manual Ensure the wiring diagram which you consult corresponds to the model being operated 5 Please ensure appliance is electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA NO 70 1984 6 Please provide adequate room for servicing and proper operation of this appliance Also provide adequate ventilation in the operating area where necessary 7 Always consult with an electrician or other qualified individual prior to installation 8 Ensure voltage and amperage supplied to the unit are as specified on the fryer s rating plate 9 Make sure this unit is in a secure position and will not move Locking casters are supplied on this unit use them 10 Based on local codes room size and appliances in use exhaust ventilation may be required This often can be a
63. yer o CAUTION Before attempting to operate the unit refer to Section 3 to familiarize yourself with the various control functions Once you have read and fully understand Section 3 please fol low the steps below precisely in order to prevent equipment damage or malfunction 4 1 Proper Control Settings for Check Out 1 Place all switches in the OFF position 2 Remove Fryer lid 3 Remove the baskets or other accessory items from the fry kettle 4 Turn on the circuit breaker which supplies power to the unit 5 Placethe fryer s main Power Switch to ON The green power light should be illuminated If the power light fails to illuminate refer to the appropriate section of the troubleshooting guide If the green power light illuminates proceed to the next step 4 2 Operational Check of Heating Elements This step is designed to ensure your fryer s heating elements are functioning o WARNING DO NOT touch the heating elements during this portion of the check out The heating elements are very hot and skin contact with them may result in severe bums 1 Wipe the dry cool heating elements with a wet sponge o CAUTION This portion of the check out reguires the elements be activated DO NOT operate the elements for more than 10 seconds without them being fully covered by shortening Failure to observe this precaution may result in damage to the heating elements 2 With the fryer s lid removed briefly turn the Selecto

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