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1. PD 2007 08 20 CAMSHAFT VALVE Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 17 14936 KT7 013 TAPPET 14937 KT7 013 TAPPET 14938 KT7 013 TAPPET 14939 KT7 013 TAPPET 14940 KT7 013 TAPPET 14941 KT7 013 TAPPET 14942 KT7 013 TAPPET 14943 KT7 013 TAPPET 14944 7 013 14945 7 013 14946 7 013 14947 KT7 013 TAPPET 14948 7 013 14949 KT7 013 TAPPET 14950 KT7 013 TAPPET 14951 KT7 013 TAPPET 14901 KT7 013 TAPPET 14902 KT7 013 TAPPET 14903 KT7 013 TAPPET 14904 7 013 14905 KT7 013 TAPPET 14906 KT7 013 TAPPET 14907 KT7 013 TAPPET 14908 KT7 013 TAPPET 14909 KT7 013 TAPPET 14910 KT7 013 TAPPET 14911 KT7 013 TAPPET 14912 KT7 013 TAPPET 14913 7 013 14914 7 013 14915 7 013 14916 KT7 013 TAPPET 14917 KT7 013 TAPPET 14918 7 013 14919 KT7 013 TAPPET 14920 KT7 013 TAPPET 14921 KT7 013 TAPPET 14922 KT7 013 TAPPET 14923 KT7 013 TAPPET 14924 7 013 14925 KT7 013 TAPPET 14926 KT7 013 TAPPET 14927 KT7 013 TAPPET 14928 KT7 01
2. e N gt QI ON Ut P O xO QI OS NOURWN gt NO I TUUM 51401 KSE 841 51402 KSE 671 51403 671 51404 GBF 831 51405 GBF 831 51405 7 003 51408 6 831 51410 671 51410 841 51412 461 003 51414 6 831 51415 6 831 51420 671 51430 631 51430 671 51431 5 631 51431 KSE 671 51436 GBF JO1 51441 KSE 631 51441 KSE 671 51447 KR6 003 51450 GBF 831 51456 KZ3 731 51476 GBF 831 51480 KSE 631 51480 671 51480 841 51480 5 001 51481 5 631 51481 KSE 671 51490 GBF J21 51517 6 831 51520 671 51580 631 51580 671 51580 841 51580 5 001 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 OO 51610 GBF 680ZB F8 51620 GBF 680ZB F9 52000 52101 KSE 000 521 amp 1 GBF J00 521 amp 2 GBF J00 521 amp 3 GBF J00 52146 5 000 52147 6 7 701 52147 5 000 52156 353 300 52158 GBF 830 52170 000 52171 KR6 000 52200 KSE 000 52200 KSE 840 52400 KSE 671 52400 KSE 841 52401 6 831 52402 6 831 52402 GBF J01 52403 GBF 831 52410 KSE 671 52421 KSE 671 52422 0 003 52423 GBF 831 52425 381 771 52425 KSE 671 52426 KSE 671 52427 GBF 831 52428 KA4 741 52429 GBF 831 52451 0 771 52432 6 831 52434 KA3 681 52455 MA0 771 5243
3. LI IMPELLER WATER PUMP INSULATOR CARBURETOR CJ JET JET JET JET JET SLOW AIR JET SLOW JOINT SET FUEL JOINT BRAKE ROD JOINT BREATHER TUBE JOINT DRIVE CHAIN JOINT FUEL TUBE JOINT KICK ARM JOINT THREE WAY K KEY SPECIAL WOODRUFF 25X14 2007 08 20 E LLI LABEL DRIVE CHAIN LABEL RADIATOR CAP LABEL RR DAMPER WARNING LEATHER COMP SEAT LEVER COMP CLUTCH LIFTER LEVER SET PUMP LEVER HOT STARTER LEVER L STEERING HANDLE LEVER R STEERING HANDLE LIFTER ASSY TENSIONER LIFTER VALVE LOCK PURSE MARK CAUTION MARK L TANK SHROUD MARK R TANK SHROUD MUDGUARD AIR CLEANER MUFFLER COMP MUFFLER COMP FR MUFFLER COMP RR LN NEEDLE SET JET NEEDLE REBOUND NUT NUT ADJUSTER NUT CLIP 6 NUT FENDER SETTING NUT FIXING NUT FLANGE 10MM NUT FLANGE 12MM NUT FLANGE 6 NUT FLANGE 7MM NUT FLANGE 8MM NUT HEX NUT HEX NUT HEX NUT HEX NUT HEX NUT SPECIAL 6X7 NUT SPRING 6 NUT SQUARE 5MM NUT STEERING STEM PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Ref NUT PEDAL COMP BRAKE PEDAL COMP CHANGE NUT PIECE CLUTCH LIFTER NUT PINION KICK STARTER NUT PIN A DOWEL 12X16 PIN D JOINT NUT PIN GEARSHIFT RETURN SPRING PIN HANGER RETAINER VALVE SPRING 25 14 RIM FR WHEEL 64 RIM RR WHEEL 69 56
4. 1 0 code fuel hose and general purpose hose 30 3 0 mm 11 3 5 mm 91 4 5 mm 92 5 0 mm 12 5 3 mm 5 5 mm 14 6 5 mm 1T 7 0 mm 7 3 mm 7 5 mm 8 0 ID OD code vinyl hose Y to lt 6 8 mm 6 0 mm 6 5 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2007 08 11 mm 12 mm outside dia 15 mm 12 mm outside dia 16 mm 12 mm outside dia 17 mm 14 mm 17 mm NMD NNORONNN 20 C FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given coefficient 2007 08 20 The service items shown in the text are
5. NO INFORMATION Parts catalogue code 1 89201 KA4 811 2 89202 4 811 3 89212 5 000 4 89216 MAT 000 SPANNER PIN SPANNER B PIN WRENCH NIPPLE WRENCH PLUG 16 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2007 08 20 E CAUTION LABEL Ref LON Relative ref Number No Description NO INFORMATION IMPORTANT INFORMATION DRIVE CHAIN KSE3F2500 Reqd QTY Ref Part No Description CRF150R CRF150RB Serial No Parts catalogue code No 1 87507 KSE 670 LABEL DRIVE CHAIN ENGLISH 1 87507 KSE 720 LABEL DRIVE CHAIN FRENCH 1 2 87560 GBF 770 MARK CAUTION 1 87560 ML3 970 MARK CAUTION FRENCH 1 2007 08 20 E Ref No Part No Description Ref LON Relative ref Number No Description NO INFORMATION 3 KSE3F2600A Reqd QTY CRF150R CRF150RB Serial No Parts catalogue code 7 8 1 87126 5 0007 MARK TANK SHROUD 2 87127 KSE 000ZA MARK L TANK SHROUD 3 871350 GEL A00Z2A MARK TYPE1 CHONDA 4 87126 KSE 600ZA MARK R TANK SHROUD 5 87127 KSE 6002A MARK L TANK SHROUD TYPET TYPET TYPET TYPET 1 1 1 2007 08 20 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 06111 KSE 700 06112 KSE 700 06420 KSE 670 06420 KSE 840 06435
6. 2007 08 20 E SWINGARM Ref LON Relative ref Number No Description 1 213165 CHAIN DRIVE 6 5121B2 COLLAR SWINGARM PIVOT 5121G8 COLLAR SWINGARM PIVOT 7 5121B1 COLLAR SWINGARM PIVOT 5121G8 COLLAR SWINGARM PIVOT 10 9 11 4101E2 GUIDE DRIVE CHAIN 12 4101E4 ROLLER CHAIN TENSIONER 13 4101E5 SLIDER CHAIN 15 5121B0 SWINGARM ASSEMBLY 23 512168 BEARING SWINGARM PIVOT LEFT 512169 BEARING SWINGARM PIVOT RIGHT 5121D0 BEARING SWINGARM PIVOT BOTH IO KSE3F1800A QTY Ref Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 No 1 40530 KSE 671 CHAIN DRIVE DID420DS3 120RB STANDARD LINK 120L 40530 KSE 841 CHAIN DRIVE DID420DS3 126RB STANDARD LINK 1261 40540 KSE 003 CHAIN DRIVE DID420DS3 130RB STANDARD LINK 120L STANDARD LINK 1261 40531 KSE 671 JOINT DRIVE CHAIN 43435 392 000 COLLAR LINK 45468 MEB 000 GUIDE RR BRAKE HOSE 52101 KSE 000 SHAFT SWINGARM PIVOT 52141 GBF J00 COLLAR R SWINGARM 52142 GBF JOO COLLAR L SWINGARM 52145 GBF J00 COLLAR THRUST PIVOT 52146 KSE 000 GUIDE CHAIN 52147 6 7 701 SLIDER CHAIN GUIDE N O 52147 KSE 000 PLATE CHAIN GUIDE 52158 GBF 830 ROLLER CHAIN TENSIONER 52170 KSE 000 SLIDER CHAIN 52171 KR6 000 WASHER CHAIN SLIDER 52200 KSE 000 SWINGARM SUB ASSY RR 52200 KSE 840
7. IN 11 NNN TERN l NNN PPNNI 2007 08 20 E CAMSHAFT VALVE Ref LON Relative ref Number No Description 13 1 14 15 16 1111P3 SPRING AND OR STEM SEAL EXHAUST 1111P3A Replace all exhaust spring add 111182 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE 20 111185 BEARING CAMSHAFT Ref Reqd QTY No Part No CRF450R CRF150RB Serial No Parts catalogue code 7 8 17 14907 KT7 013 14908 KT7 013 TAPPET 14909 KT7 013 TAPPET 14910 7 013 14911 7 013 14912 7 013 14913 7 013 14914 7 013 14915 7 013 14916 7 013 14917 KT7 013 TAPPET 14918 7 013 14919 KT7 013 TAPPET 14920 KT7 013 TAPPET 14921 KT7 013 TAPPET 14922 KT7 013 TAPPET 14923 KT7 013 TAPPET 14924 KT7 013 TAPPET 14925 KT7 013 TAPPET 14926 KT7 013 TAPPET 14927 KT7 013 TAPPET 14928 KT7 013 TAPPET 14929 KT7 013 TAPPET 14930 KT7 013 TAPPET 14931 KT7 013 TAPPET 14932 KT7 013 TAPPET 14933 7 013 14934 KT7 013 TAPPET 14935 KT7 013 TAPPET
8. 12 0 95005 92 3 95005 92001 30 12 0 3 wa 02 Ow 0 4 00 02 95005 92xxx 5x 95005 92001 50M 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2007 08 20 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid 3 mm inside dia only 5 Black inside braid 3 Red 3 mm inside dia only 4 Ash gray with red stripe 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3 m 008 8 e Vinyl hose 1 Clear General hose 1 Ash gray 2 Black 2 Ash gray 3 Light red 3 Black 6 Light red 5 Black 7 Pale black
9. 2007 08 20 CONTENTS Address Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information olarenee Wit ENGINE GROUP B10 CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM GHAINITENSIONER CYLINDER RIGHT CRANKCASE COVER PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 MCE 000 13325 MY9 751 oeooo i FRONT FENDER 14000 06405 MY5 P00 06405 MY5 P10 14100 000 06410 MY9 860 14200 MCE 000 06435 MCE 006 14321 MCE 000 06451 166 405 14401 003 06451 445 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 MCE 000 11210 000 14712 MCE 000 11330 MCE 305 14721 MCE 000 11355 8 000 14722 000 11335 000 14730 MCE 000 11360 000 14731 MCE 000 11365 000 14731 MY9 751 11596 9 000 14751 KY2 000 11631 MCE 000 14751 000 11691 9 000 1476
10. NW NNWN 90004 GHB 620 90004 GHB 630 90004 KCW 851 90005 896 000 90005 MM4 000 90010 MEB 670 90013 KSE 670 90017 MY9 790 90022 MBG D00 90022 MG8 000 90023 5 000 90031 KSE 670 90038 KY4 900 90071 MF5 000 90084 041 000 90084 HB3 000 90087 1 670 90088 670 90101 KK6 000 90101 KSE 000 90102 KSE 000 90102 MEN 710 90103 5 000 90105 870 90105 MEN 000 90106 KSE 000 90106 MJ0 000 90107 KF0 000 90107 KSE 000 90108 KA3 710 90109 KSE 670 90111 162 000 90111 ML3 791 90112 GC3 000 90112 MEB 670 90113 GF0 000 90113 KT0 670 90113 KZ3 000 90113 MAC 780 90114 166 006 90115 KV3 700 90118 968 000 90123 KZ4 J40 90123 MEN 670 90124 KZ4 J40 90124 MM9 000 90125 KA4 000 90128 5 000 90131 6 840 90137 KA3 830 90145 MS9 612 90153 KSE 000 90153 KZ4 710 90170 MEB 670 90202 KGB 610 90301 473 003 010 08 02 016 02 016 011 D1 011 E7 D2 E1 E4 E5 E7 E5 D14 D10 D8 613 613 64 68 12 61 610 F15 F5 F5 G15 H2 E9 G4 F3 F5 F1 G2 H2 F9 F9 F3 G10 G8 G7 G7 G7 G2 G1 G13 F10 G2 F3 F15 613 613 67 02 610 6 10 12 13 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 90301 782 000 90301 KSE 670 90302 KSE 670 90302 KZ3 J40 90303 KRN 000 90304 425 000 90304 GE8 003 90305 19
11. Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 11 3 95005 11001 30 11 0 95005 11 5 95005 11001 50 11 0 95005 12 1 95005 12001 10 95005 12003 10 12 0 95005 12 2 95005 12001 20 12 0 95005 12 3 95005 12001 30 12 0 95005 12 5 95005 12001 50 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 95005 14003 20 14 0 95005 14 3 95005 14001 30 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17 2 95005 17001 20 17 0 95005 17 3 95005 17001 30 17 0 95005 17 5 95005 17001 50 17 0 95005 30 3 95005 30001 30 3 0 95005 30 5 95005 30001 50 3 0 95005 35 1 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 2 95005 35001 20 3 5 95005 35 3 95005 35001 30 3 5 95005 35 4 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 5 95005 35001 50 3 5 95005 45 1 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 2 95005 45001 20 4 5 95005 45
12. KSE3F0900 Reqd QTY Part No CRF150R CRF150RB Serial No 8 Ref No Relative ref Number Description SHOE PAD SET BRAKE REAR CALIPER REAR BRAKE INCLUDES Bleed brakes BRACKET REAR CALIPER GUARD REAR CALIPER 2 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes Parts catalogue code 06435 KRN 711 06435 KRN 712 06451 MZ2 405 SEAL SET PISTON 43108 KZ4 J41 SPRING PAD 43112 KZ4 J41 RETAINER BRACKET 43131 KW3 006 BOLT PIN 45150 KSE 006 CALIPER SUB ASSY RR BRAKE 45190 KSE 006 BRACKET SUB ASSY RR 43215 KZ4 J41 PIN HANGER 43340 MEY 000ZA GUARD RR CALIPER TNATURAL 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 MCT 006 PISTON 22 A 45111 MAJ G41 RING STOPPER 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 90004 GHB 600 BOLT FLANGE 6X10 NSHF 2007 08 20 E RR BRAKE MASTER CYLINDER Ref LON Relative ref Number No Description 1 712130 HOSE REAR BRAKE INCLUDES Bleed brakes 2 712125 CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes 8 7121HO PISTON SET REAR BRAKE MASTER 0 5 INCLUDES Bleed brakes 4 6 7121G7 DIAPHRAGM REAR BRAKE MASTER CYLINDER KSE3F1000 Ref No Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 43310 KSE 003 1 43310 KSE 841 45500 KSE 006 CYLINDER ASSY RR BRAKE 1 7K001210 0 7K000571 ED 7K001477 ED 7K001211 7K000
13. Light emitted diode Millimeter Miles per hour Re aes Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling C Part block and serial number check Engine parts Carburetor parts Frame parts Part block 1 18 1 red Engine serial Carburetor serial Frame serial seria number number number number 2007 08 20 E C Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Area Type Applicable engine Applicable frame Applicable carburetor code y serial No serial No identification No European direct sales 5000001 5099999 JH2KE03A 7K000001 7K099999 ED Europeandiectsales 5000001 5099999 JH2KE03U 7K000001 7K099999 15088 Europeandirectsales 5100001 JH2KE03A 8K100001 FCR15A A Europeandirectsales KE03E 5000001 5099999 JH2KE03B 7K000001 7K099999 CRF150RB7 FCRO8A A 5000001 5099999 JH2KE03U 7K000001 7K099999 CRF150RBs ED Europeandirectsales 5100001 JH2KE03B 8K100001 FCR15A Of carburetor
14. 16013 671 16014 KSE 671 16015 MEN 851 16016 KSC 671 16018 MEY A11 16019 MEB 671 16020 KSE 611 16020 KSE 672 16021 KSE 611 16021 KSE 672 16022 KSE 671 16023 KRN 851 16024 KSE 611 16028 KSE 671 16029 MEY A11 16032 5 601 16032 KSE 671 16033 KSE 671 16037 KSE 671 16038 671 16046 671 16060 671 16075 KRN 851 16076 05 004 16080 1 601 16083 671 16088 731 16100 KSE 612 16100 KSE 672 16112 KSE 601 16112 KSE 671 16157 MEN 671 16163 671 16165 11 16172 671 16177 671 16178 548 004 16178 671 16178 851 16185 671 16196 851 16197 671 16198 KSE 671 16199 MEB 671 16201 KSE 672 16202 KSE 601 16202 KSE 672 16203 5 601 16205 KSE 672 16204 KSE 601 16204 KSE 672 16205 KSE 601 16205 KSE 672 16206 KSE 611 16210 KSE 670 16216 MCZ 000 16218 MCW 000 16222 MV4 300 E10 E10 E10 E10 E10 E10 E13 E13 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E11 E11 E11 E11 E11 E11 E11 E11 E13 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E13 E13 E13 E13 E11 E11 E13 E13 E13 E13 2 2 2 02 WD OO N O Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 16230 KSE 672 16231 5 601 16231 KSE
15. 3 95005 45001 30 4 5 gt 02 02 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45 4 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 5 95005 45001 50 4 5 95005 50 3 95005 50001 30 95005 50003 30 5 0 95005 50 5 95005 50001 50 5 0 95005 55 1 95005 55001 10 95005 55003 10 95005 55008 10 5 3 95005 55 2 95005 55001 20 95005 55003 20 5 3 95005 55 4 95005 55001 10 95005 55003 10 95005 55008 10 5 3 95005 65 1 95005 65001 10 95005 65003 10 6 5 95005 65 2 95005 65001 20 6 5 95005 70xxx 3x 95005 70001 30M 95005 70003 30 7 0 95005 70 5 95005 70001 50 7 0 95005 75 1 95005 75001 10 95005 75003 10 7 3 95005 75 2 95005 75001 20 7 3 95005 80 1 95005 80001 10 95005 80003 10 8 0 95005 80 2 95005 80001 20 8 0 95005 80 3 95005 80001 30 8 0 95005 80 5 95005 80001 50 8 0 95005 91 3 95005 91001 30 12 0 95005 91 5 95005 91001 50
16. 3 5 6 7 9 11 14 210142 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation 210142 Replace mainshaft add 213135 SPROCKET DRIVE 2101C7 BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation 2101C9 BEARING COUNTERSHAFT BOTH INCLUDES Engine removal and installation 2101D4 BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation 2101C2 BEARING MAINSHAFT LEFT INCLUDES Engine removal and KSE3E1500A installation 2101C6 BEARING MAINSHAFT BOTH Reqd QTY Part No Description CRF450R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 25210 KSE 670 MAINSHAFT COMP 141 25221 KSE 670 COUNTERSHAFT 25411 KSE 670 GEAR COUNTERSHAFT LOW 31T 25421 KSE 670 GEAR MAINSHAFT SECOND 17T 25422 KSE 670 COLLAR 16 5MM 23431 KSE 670 GEAR COUNTERSHAFT SECOND 23432 KSE 670 COLLAR 20MM 25441 KSE 670 GEAR MAINSHAFT THIRD 22T 23451 KSE 670 GEAR COUNTERSHAFT THIRD 29T 23461 KSE 670 GEAR MAINSHAFT FOURTH 19T ON 23471 KSE 670 GEAR COUNTERSHAFT FOURTH 211 25481 KSE 670 GEAR MAINSHAFT FIFTH 23T 25485 KSE 670 COLLAR 18MM 25491 KSE 670 GEAR COUNTERSHAFT FIFTH 22T 25512 KSE 670 COLLAR SPLINE 18X11 7 25801 KSE 670 SPROCKET DRIVE 151 25802 KSE 670 PLATE DRIVE SPROCKET FIXING 90071 MF5 000 BOLT FLANGE SOCKET 6X14 90084 041 000 BOLT DRIVE SPROCKET FIXING 90401 2 000 WASHER
17. LON DESCRIPTION 1130A1 OIL FILTER SCREEN CLEANING 312040 CLEANER ELEMENT CLEANING 711040 FRONT BRAKE AIR BLEEDING 7110A1 REAR BRAKE AIR BLEEDING 1151E7 RADIATOR COOLANT CHANGE 2007 08 20 E ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE CAM CHAIN TENSIONER CYLINDER R CRANKCASE COVER CLUTCH OIL PUMP WATER PUMP 2007 08 20 E ENGINE GROUP TER L CRANKCASE COVER GENERATOR CRANKCASE CRANKSHAFT PISTON BALANCER TRANSMISSION GEARSHIFT DRUM KICK STARTER SPINDLE CARBURETOR 2007 08 20 E ENGINE GROUP 12612 CARBURETOR KIT GASKET KIT A GASKET KIT B 2007 08 20 E FRAME GROUP i HANDLE LEVER SWITCH CABLE FR BRAKE MASTER CYLINDER HANDLE BRIDGE STEERING STEM FRONT FENDER FRONT FORK FRONT WHEEL REAR BRAKE CALIPER 2007 08 20 E FRAME GROUP RR BRAKE MASTER CYLINDER REAR WHEEL FUEL TANK SEAT SIDE COVER AIR CLEANER EXHAUST MUFFLER PEDAL KICK STARTER ARM STAND STEP SWINGARM 2007 08 20 E FRAME GROUP 165 REAR CUSHION REAR FENDER WIRE HARNESS RADIATOR FRAME BODY CAUTION LABEL DRIVE CHAIN 2007 08 20 E CYLINDER HEAD COVER Relative ref Nu
18. ONE WAY VALVE CRANKCASE INCLUDES Engine removal installation 30 LEVER CLUTCH BEARING CRANKSHAFT RIGHT INCLUDES Engine removal and installation Parts catalogue code NO O AWN 24 1100 KSE 670 1104 KSE 670 11105 KSE 670 11106 KSE 670 11107 KSE 670 11191 KSE 670 11200 KSE 670 11206 KRN 670 15421 KK0 000 16961 010 18601 003 22810 KSE 670 90001 MEN 850 90031 KSE 670 90441 KRN 670 90463 ML7 000 90474 333 000 90610 MEB 670 90901 MCF 000 91001 KSE 67 1 91002 KSE 67 1 91004 KSE 67 1 91006 HA0 003 91021 148 004 8 CRANKCASE COMP 1 COLLAR ENGINE HANGER 2 TUBE A BREATHER 1 TUBE B BREATHER 1 TUBE C BREATHER 1 GASKET CRANKCASE CRANKCASE COMP L PLATE CAM CHAIN GUIDE SCREEN OIL FILTER JOINT THREE WAY VALVE COMP REED LEVER COMP CLUTCH LIFTER SCREW SPECIAL FLAT 6X17 BOLT STUD 9X116 PLATE BEARING HOLDER WASHER SEALING 6 5MM WASHER SEALING 8MM GUIDE COMP TUBE JET OIL 880 BEARING SPECIAL RADIAL BALL 63 22 NTN BEARING SPECIAL ROLLER NTN BEARING ROLLER 18X29X14 NTN BEARING NEEDLE 9MM NTN BEARING NEEDLE 1010 NTN 2007 08 20 E Description 7 Reqd QTY CRF150R 150 8 7 8 CRANKCASE 32 9 Serial No RSL Ref No L O N Relative ref Number Description 20 110160 21 1101B6 22 110163 110165 110132 1101 3 110131 11
19. WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER CHAIN SLIDER CONICAL SPRING DUST SEAL FENDER MOUNTING HEADLIGHT CASE SETTING PLAIN PLAIN PLAIN PLAIN PLAIN PLAIN PLAIN RADIATOR MOUNTING SEALING SEALING SEALING SEALING SPECIAL 6MM SPRING 4MM SPRING 8MM THRUST INVOLUTE 18X23X1 6 E5 THRUST INVOLUTE 20X26X1 E6 THRUST THRUST THRUST THRUST THRUST THRUST PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Ref WASHER THRUST 18MM 42 20 WASHER THRUST 20MM 45 WASHER WAVE WEIGHT DECOMPRESSION WHEEL SUB ASSY FR WHEEL SUB ASSY WRENCH NIPPLE WRENCH PLUG 100 2007 08 20 E END FOREWORD INDEX NP ENGINE GROUP NUMBER INDEX ED PART NAME INDEX HONDA The Powerof Dreams Published bv Honda Motor Co Ltd A 40 2007 08 Printed in Japan
20. f HONDA DEM CHF150H CHF150RB CRF150R7 C CRF150RBs PARTS CATALOGUE 13KSE702 FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP aai PART NUMBER PART NAME INDEX ai d Instruction for use of parts catalogue This parts catalogue has been created as of August 20 2007 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after August 20 2007 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial version issue date August 01 2006 Honda Motor Co Ltd
21. gt 95003 11 60 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27 3 95003 27001 60 95003 27003 60 9 0 95003 60xxx 1x 95003 60001 10M 95003 60003 10 95003 12 1 95003 12001 10 95003 12003 10 95003 12008 10 5 0 7 0 95003 27 60 95003 27001 60 95003 27003 60 9 0 95003 60 20 95003 60001 10 95003 60003 10 95003 12 20 95003 12001 10 95003 12003 10 95003 12008 10 02 02 OWA WA WA WA 02 gt 02 02 02 02 OWA WA 02 3 95003 33 1 95003 33001 10 95003 33003 10 95003 60 3 95003 60001 60 95003 60003 60 95003 33 20 95003 33001 10 95003 33003 10 WA WA WA WA WA WA WA WA WA DWH WA WA WA 62 WOW WA WA 0 3 95003 60xxx 60 95003 60001 60M 95003 60003 60 Wal 69 0 5 02 00 0000 4 awa 0 4 wal 69 0 5 09 0 4 02 own 2007 08 20 General purpose hoses
22. 14960 KT7 013 SHIM TAPPET 2675 c 14961 KT7 013 SHIM TAPPET 700 14962 KT7 013 SHIM TAPPET 2725 c 14963 KT7 013 SHIM TAPPET 2750 14964 KT7 013 SHIM TAPPET 05 tA 14965 KT7 013 SHIM TAPPET 800 14966 KT7 015 SHIM TAPPET 2825 14967 KT7 013 SHIM TAPPET 850 14968 KT7 013 SHIM TAPPET 4805 14969 KT7 013 SHIM TAPPET 2 900 19 90602 PX4 000 CIRCLIP B INTERNAL 47MM 20 91003 KFO 008 BEARING RADIAL BALL 6904 28 21 96001 06012 00 BOLT FLANGE 6X12 gt gt gt gt gt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 0 2 07 08 20 CAM CHAIN TENSIONER Ref LON Relative ref Number No Description 1 111194 SPROCKET CAM 3 110140 CHAIN 4 5 111130 TENSIONER CAM CHAIN 6 7 8 111135 LIFTER TENSIONER 111139 GUIDE CAM CHAIN KSE3E0400 Reqd QTY id Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 7 8 14321 KSE 670 SPROCKET CAM 361 14322
23. 6X18 2007 08 20 E L CRANKCASE COVER KSE3E1000A Ref Part No CRF150R CRF150RB Serial No Parts catalogue code No 7 8 7 8 25 96001 06028 00 5 26 96001 06030 00 FLANGE 2 27 96001 06035 00 FLANGE 1 28 96001 06045 00 FLANGE 1 1 55 0 2 2 1 1 1 1 29 96001 06075 00 FLANGE 1 1 5 2 1 1 1 2007 08 20 E GENERATOR Ref LON Relative ref Number No Description 1 613105 ROTOR OR FLYWHEEL 2 6131A3 STATOR KSE3E1100 Reqd QTY Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 51110 5 671 51120 5 671 32112 5 670 90005 896 000 90010 670 90437 611 000 94050 12000 FLYWHEEL STATOR CLAMPER CORD BOLT FLANGE 5X16 SCREW WASHER 4X24 WASHER PLAIN 12MM NUT FLANGE 12MM 2007 08 20 E Ref No Part No CRANKCASE 2 Reqd QTY CRF150R CRF150RB 7 8 7 Description 32 9 Serial No 34 0 lt gt KSE3E1200A Ref No L O N Relative ref Number Description 1 110120 1101 2 110110 110115 1101 2 1131B5 1101L5 2121A7 1101B7 CRANKCASE RIGHT INCLUDES Engine removal installation CRANKCASE BOTH INCLUDES Engine removal installation 31 GASKET CRANKCASE INCLUDES Engine removal installation CRANKCASE LEFT INCLUDES Engine removal installation CRANKCASE BOTH INCLUDES Engine removal installation SCREEN OIL FILTER
24. 95001 45008 60 4 5 95001 75xxx 6x 95001 75001 60M 95001 75003 60 95001 75008 60 1 5 95001 80 2 95001 80001 50 8 0 95001 55 2 95001 55001 50 lt 95001 55003 50M gt lt 95001 55008 50M gt COW OWA OW 00 U U WA WA gt 95001 80 3 95001 80001 60 8 0 95001 80 4 95001 80001 60 8 0 95001 80 5 95001 80001 50 8 0 2007 08 20 95001 80xxx 6x 95001 80001 60M 8 0 02 0 02 60 02 00 5 02 0 02 0000 Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M 95003 01003 60 2 9 6 8 95003 14 1 95003 14001 10 95003 14003 10 6 0 9 0 95003 01 60 95003 01001 60 95003 01003 60 2 9 6 8 95003 14 20 95003 14001 10 lt 95003 14003 10 gt 6 0 9 0 95003 36 1 95003 36001 10 95003 36003 10 95003 36008 10 11 0 3 0 9500
25. 95003 19003 60 95003 19008 60 7 0 95003 39 20 95003 39001 10 95003 39003 10 4 0 95003 07 3 95003 07001 60 95003 07003 60 95003 07008 60 4 0 7 0 95003 21 1 95003 21001 10 95003 21003 10 8 0 95003 40 20 95003 40001 10 95003 40003 10 6 0 95003 07 60 95003 07001 60 95003 07003 60 95003 07008 60 4 0 7 0 95003 21 20 95003 21001 10 95003 21003 10 8 0 95003 40 3 95003 40001 60 95003 40003 60 6 0 95003 07 7 95003 07001 70 95003 07003 70 95003 07008 70 4 0 7 0 95003 23 1 95003 23001 10 lt 95003 23003 10 gt 8 0 95003 40 60 95003 40001 60 95003 40003 60 6 0 95003 23 20 95003 23001 10 95003 23003 10 8 0 95003 43 1 95003 43001 10 95003 43003 10 95003 43008 10 5 0 95003 08 1 95003 08001 10 95003 08003 10 95003 08008 10 4 5 6 5 95003 23 3 95003 23001 60 95003 23003 60 95003 23008 60 8 0 95003 43 20 95003 43001 10 95003 43003 10 95003 43008 10 5 0 95003 09 3 95003 09001 60 95003 09003 60 4 5 8 0 95003 09 60 95003 09001 60 95003 09003 60 4 5 8
26. CYLINDER HEAD GASKET EX PIPE GASKET FLOAT CHAMBER GASKET HEAD COVER GASKET L COVER GASKET PLUG HOLE GASKET R COVER GASKET TENSIONER LIFTER GASKET WATER PUMP GAUGE OIL LEVEL GEAR COMP WATER PUMP GEAR BALANCER DRIVE GEAR BALANCER DRIVEN GEAR COUNTERSHAFT FIFTH GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT LOW GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR IDLE STARTER GEAR MAINSHAFT FIFTH GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR OIL PUMP DRIVEN GEAR PRIMARY DRIVE GEAR WATER PUMP DRIVEN GRILLE RADIATOR GRIP COMP THROTTLE GRIP L HANDLE GUARD AIR CLEANER GUARD GUARD RR CALIPER GUARD R ENGINE 26 21 NONDOOWNWONWRONWOAW FAW RP FIS N PRP PUR NAP O He _ GUIDE COMP TUBE 18 GUIDE CAM CHAIN GUIDE GUIDE DRIVE CHAIN GUIDE EX VALVE GUIDE FR BRAKE HOSE GUIDE GUIDE RR BRAKE HOSE GUIDE SPRING CH HANGER L FR HANGER R FR HARNESS WIRE HEAD COMP CYLINDER HOLDER B1 HANDLE PIPE UPPER HOLDER COMP CAMSHAFT HOLDER L LEVER BRACKET HOLDER MASTER CYLINDER HOLDER NEEDLE JET HOSE A WATER HOSE COMP B WATER HOSE COMP RR BRAKE HOSE C WATER HOSE D WATER HOSE FR BRAKE HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR HUB SUB ASSY RR PD O 00000U1 Ui TO 2
27. No Description 1 110185 CRANKSHAFT INCLUDES Engine removal and installation 2 4 6 111103 RING PISTON AND OR PISTON KSE3E1300A Reqd QTY Description CRF150R CRF150RB Serial No Parts catalogue code 8 13000 KSE 670 CRANKSHAFT COMP 13011 KSE 670 RING SET PISTON STD 13101 KSE 670 PISTON 13111 KSE 670 PIN PISTON 13331 360 000 KEY SPECIAL WOODRUFF 25X14 94601 14000 CLIP PISTON PIN 14MM 2007 08 20 E BALANCER Ref Relative ref Number L O N 27 Description 1 110185 SHAFT BALANCER 2 110115 GEAR BALANCER DRIVEN 3 1101F8 GEAR WATER PUMP DRIVE 8 110164 BEARING BALANCER SHAFT RIGHT INCLUDES Engine removal and installation 1101G5 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation KSE3E1400A Ref QTY No Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 13420 KSE 670 SHAFT COMP BALANCER 161 13422 KSE 670 GEAR BALANCER DRIVEN 321 19245 KSE 670 GEAR WATER PUMP DRIVEN 18T 90038 KY4 900 HEX 90301 KSE 670 HEX 90401 KYO 890 WASHER 12X24 90441 KA4 700 PLATE BEARING HOLDER 91005 KSE 671 BEARING SPECIAL RADIAL BALL 6002 2007 08 20 TRANSMISSION Ref LON Relative ref Number No Description 1 4 8 10 12 13 15 210141 MAINSHAFT TRANSMISSION INCLUDES Engine removal and installation 210141A Replace countershaft add
28. RC TUE FR Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number Honda color code 8 Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained 9 Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Required quantity Serial No Parts catalogue code Read QTY shown in the parenthesis or parentheses indi cates the optional part FE QTY marked with N indicates the optional part that NH411M FORCE SILVER METALLIC should be selected as needed Ref No 1 45156 000 CLAMPER FR BRAKE HOSE 61100 0002 PB284C CANDY PHOENIX BLUE J 2J j j j ER EENDER Reqd QTY indicates the number of the part used in the 61101 MCE 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK 3 Serial number 4 Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER E d solid arrow indicates the block No the part in question is connected to 2007 08 20 E When the parts were revised 100 MCE 0002B 101 000 101 010 102 MCE 300 105 MCE
29. RR CUSHION 49N MM 5 0KGF MM 1 1 0 1 52401 GBF 831 SPRING RR CUSHION 51N MM 5 2KGF MM 1 1 52403 GBF 831 SPRING RR CUSHION 53N MM 5 4KGF MM 52410 KSE 671 DAMPER COMP RR 52421 KSE 671 ROD COMP PISTON 52422 MA0 003 ADJUSTER SPRING 52423 GBF 831 NUT ADJUSTER 52425 KSE 671 CASE COMP DAMPER 52425 381 771 CAP AIR VALVE 52426 KSE 671 ROD COMP 52427 GBF 831 RUBBER STOPPER 52428 KA4 741 CAP CASE 52429 GBF 831 CASE COMP ROD GUIDE 52431 MA0 771 RING PISTON 52432 GBF 831 O RING 2 0X33 5 52434 KA3 681 O RING 3 5X33 7 52435 MA0 771 RING STOPPER 52436 5 680 OIL SEAL SET 52438 KA4 741 NUT HEX 12MM 2007 08 20 E REAR CUSHION KSE3F1900 QTY Description CRF150R CRF150RB 7 8 7 8 Serial No Ref No L O N Relative ref Number Description amp amp 5121D1 BEARING REAR CUSHION Parts catalogue code 52 amp amp 0 GBF A01 52451 GBF 831 52453 KSE 671 52455 GBF 831 52459 GBF 831 52462 KSE 000 52463 KSE 000 52465 KSE 000 52473 KSE 000 52473 KZ9 710 52479 KSE 000 52486 GBF 830 52487 GBF 830 87516 KZ1 600 87516 K21 881 90101 KK6 000 90101 KSE 000 90128 KSE 000 90153 5 000 90153 KZ4 710 90304 GE8 003 90306 KZ4 711 ADJUSTER COMPRESSION DAMPING DIAPHRAGM CAP COMP CHAMBER STOPPER SPRING SEAT SEAT SPRING COLLAR D CUSHION ARM COLLAR B CUSHION ARM ARM SUB ASSY CUSHION COLLAR A CONNECTING ROD COL
30. 0 95003 23 60 95003 23001 60 95003 23003 60 95003 23008 60 8 0 95003 45 1 95003 45001 10 95003 45003 10 95003 45008 10 8 0 95003 10 1 95003 10001 10 95003 10003 10 5 0 8 0 95003 25 1 95003 25001 10 95003 25003 10 9 0 95003 45 20 95003 45001 10 95003 45003 10 95003 45008 10 8 0 95003 10 20 95003 10001 10 lt 95003 10003 10 gt 5 0 8 0 95003 25 20 95003 25001 10 95003 25003 10 9 0 95003 50 1 95003 50001 10 95003 50003 10 9 0 95003 10xxx 3x 95003 10001 60M 95003 10003 60 5 0 8 0 95003 25 3 95003 25001 60 95003 25003 60 9 0 95003 50 20 95003 50001 10 95003 50003 10 9 0 95003 10 60 95003 10001 60 95003 10003 60 5 0 8 0 95003 25 7 95003 25001 70 95003 25003 70 9 0 95003 50 3 95003 50001 60 95003 50003 60 9 0 95003 11 3 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27 1 95003 27001 10 lt 95003 27003 10 gt 9 0 95003 55 1 95003 55001 10 lt 95003 55003 10 gt 95003 27 20 95003 27001 10 lt 95003 27003 10 gt 9 0 95003 55 20 95003 55001 10 lt 95003 55003 10
31. 40 3 0 95001 55 3 95001 55001 60 95001 55003 60 95001 55008 60 5 5 95001 35 2 95001 35001 50 95001 35003 50 3 5 95001 35 3 95001 35001 60 95001 35003 60 3 5 95001 55 4 95001 55001 60 95001 55003 60 95001 55008 60 5 5 95001 35 4 95001 35001 60 95001 35003 60 3 5 95001 55 5 95001 55001 50 95001 55003 50 95001 55008 50 5 5 95001 35 5 95001 35001 50 95001 35003 50 3 5 95001 55xxx 6x 95001 55001 60M 95001 55003 60 95001 55008 60 5 5 95001 35xxx 6x 95001 35001 60M 95001 35003 60 3 5 95001 75 2 95001 75001 50 95001 75003 50 1 5 95001 45 2 95001 45001 50 95001 45003 50 4 5 95001 45 3 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 3 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 45 4 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 4 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 75 5 95001 75001 50 95001 75003 50 1 5 95001 45 5 95001 45001 50 95001 45003 50 4 5 95001 45xxx 6x 95001 45001 60M 95001 45003 60
32. 44713 GC4 003 44713 GC4 671 44715 GC4 000 44715 MA0 770 45000 45107 166 006 45107 MCT 006 G1 F10 F13 F10 F13 G10 G10 F14 F14 F14 F14 G5 F14 F14 F14 F14 F14 70 13 70 15 Ui Ui FUN DJ FP UI UI P 00 N O Ut CN NO O OO N ON Un PN Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 45108 166 006 45110 KSE 006 45111 MAJ G41 45115 GE3 602 45125 KSE 003 45131 GZ0 006 45132 166 016 45133 166 016 45133 MA3 006 45134 GE3 601 45150 KSE 006 45215 6 4 602 45216 166 006 45218 166 006 45351 5 000 45461 GBF J00 45462 GBF J00 45468 57 830 45504 KN5 006 45510 GBF J01 45513 671 45517 GM0 751 45518 KA3 731 45520 KA3 731 45523 KA3 731 45530 KCE 671 46000 46182 500 013 46182 MEL D21 46504 KZ4 J41 46510 KSE 000 46511 KZ4 J00 46513 KSR 710 46525 KK0 005 50000 50020 KSE 000 50131 5 000 50132 5 000 50163 5 000 10 10 F13 F10 F3 F10 F10 F13 F10 F13 F10 F10 F10 F10 F10 F12 F7 F7 F5 F3 F3 F3 F3 F3 F3 F3 F3 H2 H2 H2 G16 50200 KSE 000ZA H2 50226 KSE 000 50360 KRN 000 50370 KSC 000 50500 KA3 820 50530 GBF 830 50603 KA3 710 50616 KSE 000 50617 KZ4 J40 50618 KZ4 J40 50642 KSE 000 51000 51401 KSE 671 H2 H2 H2 G9 G9 G9 G9 G9 G9 G9
33. 672 16232 5 601 16232 KSE 672 16233 5 601 16233 KSE 672 16234 KSE 601 16234 KSE 672 16235 KSE 611 16240 KSE 670 16950 KSE 003 16959 MY1 000 16961 MCT 010 16997 467 000 17000 17210 5 000 17212 5 000 17213 5 000 17214 KSE 000 17217 KSE 000 17220 KSE 000 17221 KSE 000 17225 KSE 000 17255 KSE 000 17291 6 830 17359 MAG LOO 17370 419 700 17372 5 000 17373 KSE 000 17375 KSE 000 17506 KZ3 860 17508 GBF 830 17509 5 000 17510 5 000 17516 KTO 670 17521 429 000 17620 ML3 600 17624 4 000 17626 467 000 17634 KZ3 860 17681 KSE 000 17900 KSE 710 17910 KSE 000 17913 KB7 000 17920 5 000 17950 5 000 17960 5 000 18000 18291 KZ1 670 18310 5 610 18310 5 640 18313 5 640 18313 5 700 13 13 13 13 13 13 13 13 13 13 210 62 65 E1 G2 NOW 18320 5 000 18323 5 000 18324 MEB 670 18336 KSE 300 18345 KSE 300 18350 5 000 18351 5 000 18351 5 610 18373 MG7 701 18392 MK4 000 18601 MBM 003 19000 19010 KSE 003 19015 KSE 003 19033 5 000 19057 GEE 710 19046 00 19051 3 830 19052 680 19061 5 000 19062 5 000 19063 5 000 19064 KSE 000 67 67 67 67 67 67 67 67 67 67 E1 H1 H1 H1 H1 H1 H1 H1 H1 H1 H1 H1 19071 KSE 000ZA G2 19071 KSE 600ZA G2 19072 KSE 000ZA G2 19072 5 6007 G2 192
34. BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING HEAD PIPE UPPER NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL 16X22X12 17X24X20 19X26X13 20X26X20 BALL 20X47X10 5 BALL 12X28X7 BALL 6002 BALL 6002U BALL BALL BALL BALL BALL 6003 62020 6203 6904 69050 ROLLER 18X29X14 SHELL 33X38X8 BEARING SPECIAL RADIAL BALL 6002 BEARING SPECIAL RADIAL BALL BEARING BINDER BODV COMP RR BODV MUFFLER BOLT WASHER 4X16 BOLT WASHER 6X14 BOLT WASHER 6X16 ON ON N O N IN BOLT WASHER 6 25 BOLT COMP CENTER BOLT SET ADJUSTER BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT CLUTCH WIRE ADJUSTING CUSHION LOWER 10 43 5 DISK 6X17 DRIVE SPROCKET FIXING ELEMENT SETTING FLANGE SOCKET 6X14 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 6X10 FLANGE 6X12 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 6X14 6X16 6X18 6X20 6x22 6 23 5 FLANGE FLANGE 6X28 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 6 30 6 35 6 40 6 45 6 55 6X70 2007 08 20 BOLT BOLT BOLT BOLT BOLT BOLT
35. BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT FLANGE 23 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 8X87 FR HEAD COVER HEX 6X16 HEX 8X47 5 JOINT 8X19 KICK ARM 6X25 KICK JOINT LEVER PIVOT LINK 10X73 OIL 10X22 BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT PROTECTOR RECESSED 5X28 RECESSED 5X32 SOCKET 6 14 SPECIAL KNOCK 7 9 5 SPECIAL SPECIAL SPECIAL SPECIAL SPECIAL STUD 7X25 STUD 9X116 BOOT COMP BOOT PIN BOOT PIN BUSH BRACKET SUB ASSY RR BRACKET C D I BRACKET FR FUEL TANK BRACKET L FR BRACKET L HANDLE LEVER BRIDGE COMP FORK TOP BUSH GUIDE BUSH SLIDER Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref L C 1 CABLE COMP CABLE COMP CABLE COMP CABLE COMP HOT STARTER CABLE COMP THROTTLE CALIPER SUB ASSY L CALIPER SUB ASSY RR BRAKE CAMSHAFT COMP CAP COMP CHAMBER CAP COMP RADIATOR CAP 14 CAP AIR VALVE CAP BLEEDER A THROTTLE B THROTTLE CAP CAP MASTER CYLINDER CAP OIL FILLER CAP CARBURETOR ASSY CASE COMP DAMPER CASE COMP ROD GUIDE CASE AIR CLEANER CENTER CLUTCH CENTER GEARSHIFT DRUM CHAIN CAM CHAIN DRIVE CHAMBER SET FLOAT CIRCLIP CIRCLIP B INT
36. KRN 711 06435 KRN 712 06440 KSE 670 06440 KSE 840 06451 166 405 06451 MZ2 405 06455 KSE 006 06455 KSE 016 11000 11100 KSE 670 11102 KSE 670 11104 KSE 670 11105 KSE 670 11106 KSE 670 11107 KSE 670 11191 KSE 670 11200 KSE 670 11206 KRN 670 11331 KSE 670 11333 KSE 670 11340 KSE 670 11394 KSE 670 11395 KSE 670 12000 12100 KSE 670 12191 KSE 671 12200 KSE 670 12204 5 00 12205 5 00 12208 MLO 721 12226 670 12240 670 12251 KSE 671 12310 KSE 670 12316 KSE 670 12391 KSE 670 12395 KSE 670 13000 13000 KSE 670 N a gt NNN 2 0 13011 KSE 670 13101 KSE 670 13111 KSE 670 13331 360 000 13415 KSE 670 13420 KSE 670 13422 KSE 670 14000 14102 KSE 670 14105 KSE 670 14106 KSE 670 14110 KSE 670 14110 KSE 671 14321 KSE 670 14322 MAN 620 14401 KSE 671 14410 KSE 670 14420 KSE 670 14451 KSE 670 14510 KSE 670 14515 000 14520 KRN 671 14560 MEN 671 14620 KSE 670 14711 KSE 670 14721 KSE 670 14731 KRN 670 14751 KSE 670 14751 KSE 671 14761 KSE 670 14771 KSE 670 14775 KSE 670 14781 MLO 720 14901 KT7 013 14902 KT7 013 14903 KT7 013 14904 KT 7 013 14905 KT 7 013 14906 KT 7 013 14907 KT 7 013 14908 KT 7 013 14909 KT 7 013 14910 KT 7 013 14911 7 013 14912 KT7 013 E3 E3 E3 E3 D11 E4 E4 40 40 40 40 32 41 41 Oo OO DO TO 14913 KT7 013 14914 K
37. MAN 620 BOLT SPECIAL KNOCK 7X9 5 14401 KSE 671 CHAIN 96L BORG WARNER 14510 KSE 670 TENSIONER COMP CAM CHAIN 14515 KF0 000 COLLAR TENSIONER 6X9 14520 KRN 671 LIFTER ASSY TENSIONER 14560 671 GASKET TENSIONER LIFTER 14620 KSE 670 GUIDE CAM CHAIN 90004 GHB 600 BOLT FLANGE 6X10 NSHF 90004 GHB 630 BOLT FLANGE 6X16 NSHF N O 90088 MEB 670 BOLT FLANGE 6X25 90442 397 000 WASHER SEALING 6MM 90482 567 000 WASHER SPECIAL 6MM 2007 08 20 E Ref No Part No CYLINDER Ref LON Relative ref Number No Description 1 1111A5 CYLINDER 2 3 111102 GASKET CYLINDER 5 0500 Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 1 12100 KSE 670 2 12191 KSE 671 3 94301 12160 4 96001 06028 00 CYLINDER GASKET CYLINDER PIN A DOWEL 12X16 BOLT FLANGE 6X28 2007 08 20 E R CRANKCASE COVER Ref LON Relative ref Number No Description 2 110159 COVER CRANKCASE RIGHT 3 1 10 13 110158 GASKET CRANKCASE COVER RIGHT 9 112105 OIL SEAL KICK STARTER SPINDLE 0 7 0 7 A 5 KSE3E0600 Reqd QTY dd Part No Description CRF150R Serial No Parts catalogue code 7 8 7 8 11102 KSE 670 COLLAR WATER PASS 14MM 11331 KSE 670 COVER R CRANKCASE 11394 KSE 670 GASKET R COVER 15611 KAL 710 CAP OIL FILLER 16240 KSE 670 COMP AIR VENT TUBE 90004 GHB 62
38. 0 BOLT FLANGE 6X14 NSHF 90087 MN1 670 CAP 30MM 90465 ML7 000 WASHER SEALING 6 5MM 91204 KF0 003 OIL SEAL 20X28X5 91311 PH7 003 O RING 13 8X2 4 NOK O UN 91305 KF0 003 O RING 27X2 ARAI 91307 035 000 O RING 18X3 94301 08140 DOWEL PIN 8X14 96001 06028 00 BOLT FLANGE 6X28 96001 06035 00 BOLT FLANGE 6X35 96001 06040 00 BOLT FLANGE 6X40 2007 08 20 E CLUTCH Relative ref Number Description 110183 GEAR BALANCER DRIVE 11 2121A0 OUTER CLUTCH 212112 CENTER CLUTCH 5 2121A1 DISC CLUTCH FRICTION NOTE Same time for two units or more 2121A3 PLATE CLUTCH PRESSURE 17 20 2121A5 PIECE CLUTCH JOINT 212107 SPRING CLUTCH NOTE Same time for two units or more 2121B6 ROD CLUTCH LIFTER 211105 GEAR PRIMARY DRIVE L O N Fi Ry KSE3E0700A Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 8 7 8 Ref No 13415 KSE 670 GEAR BALANCER DRIVE 32T 22100 KSE 670 OUTER COMP CLUTCH 22120 KSE 670 CENTER CLUTCH 22201 GBF B40 DISK CLUTCH FRICTION 22321 KSE 670 PLATE CLUTCH 22351 KSE 670 PLATE CLUTCH PRESSURE 22352 KSE 670 PIECE CLUTCH LIFTER 22401 KSE 670 SPRING CLUTCH 22851 KSE 670 ROD CLUTCH LIFTER 25121 KSE 670 GEAR PRIMARY DRIVE 17 ON AWN 28242 KSE 670 COLLAR CLUTCH OUTER 90013 KSE 670 BOLT SPECIAL 10X24 90022 000 BOLT WASHER 6X25 90302 KSE 670 NUT 14MM 90402 KSE 670 WASHER PLAIN 10MM
39. 000 107 MR7 000 96001 06020 00 156 000 157 000 100 0007 COLL BOL Be sure to check the serial number Description LAMPER R FR BRAKE HOSE L FR BRAKE HOSE ER COMP FR NH411M FORCE SILVER METALLIC PB284C CANDY PHOENIX BLUE Reqd QTY CB400 Serial No The number has been When shown the left side When shown the right side used from the initial model it is applicable to the models it is applicable to the models of No 1008001 and the up to No 1008000 without revision subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2007 08 20 C Abbreviations used in the parts catalogue RIGHT is abbreviated as LU R L stands for LEFT L or in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue Anti lock brake system C Alternating current A M Attaching mark ASSY Assembly C D I Capacitive discharge ignition COMP Complete Direct current EX uana Exhaust Front HEX Hexagonal Inlet Kilometers per hour E D s Left L 100L Link 100 Links L E D
40. 007 08 20 E 50000 30401 KRN 000 30410 KSE 67 1 30700 KSE 003 31000 31110 KSE 67 1 31120 KSE 67 1 32000 32100 KSE 672 32112 KSE 670 32171 GF9 621 35000 35130 KSE 67 1 40000 40530 KSE 67 1 40530 KSE 841 40531 KSE 67 1 40540 KSE 003 41000 41201 GBF 830 41201 GBF 860 41201 GBF K00 41201 GBF K10 41201 KSE 670 41201 KSE 840 41202 GBF 860 41203 GBF 830 42000 42501 KSE 000 42505 KSE 000 42511 KSE 000 42620 KSE 000 42635 KSE 670 42650 KSE 670 42650 KSE 840 42701 KSE 671 42701 KSE 841 42711 GBF 871 42711 GS2 752 42711 652 771 42712 6 871 42712 GC4 601 42712 GC4 611 42713 GC4 003 42713 GC4 671 42714 KA3 710 NNN O O 00 N O 1 Q 42715 KA2 680 43000 43108 KZ4 J41 43112 KZ4 J41 43131 KW3 006 43150 KSE 006 43190 KSE 006 43215 KZ4 J41 43310 KSE 003 43310 KSE 841 G1 G1 F13 F13 F13 F13 F13 F13 F14 F14 43340 MEY 000ZA F13 43351 KSE 000 43352 568 003 43353 461 771 43435 392 000 43468 000 43500 KSE 006 43500 KSE 016 43504 MB2 006 43513 KZ4 J41 43514 KS6 701 43520 KSE 006 43520 KSE 016 43521 KZ4 J41 43522 KZ4 J41 43530 KZ4 J41 44000 44301 KSE 000 44312 KSE 000 44620 KSE 000 44635 KSE 670 44650 KSE 670 44650 KSE 840 44701 KSE 671 44701 KSE 841 44711 GBF 871 44711 GS2 752 44711 652 771 44712 GBF 871 44712 GC4 601 44712 GC4 611 44713 110 003 44713 118 003
41. 01 9 BEARING CRANKSHAFT INCLUDES Engine removal and installation BEARING CRANKSHAFT LEFT INCLUDES Engine removal and installation BEARING BALANCER SHAFT LEFT INCLUDES Engine removal and installation BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT RIGHT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT LEFT INCLUDES Engine removal and installation OIL SEAL GEARSHIFT SPINDLE Parts catalogue code 91022 KA4 740 91201 KSE 671 91201 MEB 671 91203 KA4 771 91203 KSE 671 91204 KSE 671 94301 08140 94520 30100 95002 02100 96001 06012 00 96001 06045 00 96001 06055 00 96001 06070 00 96300 08035 00 96300 08080 00 BEARING SHELL 33 38 8 OIL SEAL 32X48X7 5 ARAI OIL SEAL 38X52X7 ARAI OIL SEAL 14X22X5 OIL SEAL 18 30 5 1 OIL SEAL 10X17X3 NOK DOWEL PIN 8X14 CIRCLIP INTERNAL 30MM CLIP TUBE B10 BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE 1 gt 2007 08 20 CRANKSHAFT PISTON Ref LON Relative ref Number
42. 1 000 Description Serial Parts catalogue code Part name Address Page Ref 45156 000 CLAMPER R FR BRAKE HOSE DA POLT 45157 000 L FR BRAKE HOSE BOLT 7 CONNECT 61100 MCE OOOZA FENDER COMP FR BOLT 2 DISK 6 NH411M FORCE SILVER METALLIC BOLT DISK 8 T 2 BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 MCE 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLI STEP AUTO COC K ASSY FUEL AXLE FR WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FENDER MOUNTING B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT 7 FLANGE 96001 06020 00 BOLT FLANGE 6X20 AN A BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL D A INSULATOR BAN D B INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2007 08 20 E Address number Part catalogue structure Address No is provided in place of the page No to help you refer to the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number
43. 10 10 10 0D 1 1 2007 08 20 E CARBURETOR KSE3E1801A Ref No Part No Description CRF150R CRF150RB Serial No 8 Parts catalogue code 5 99101 357 1400 JET MAIN 140 1 1 1 1 99101 357 1420 JET MAIN 142 99101 357 1450 JET MAIN 145 2007 08 20 E Ref LON Relative ref Number No Description NO INFORMATION ENG1X0001A Reqd QTY Part No Description CRF150R CRF150RB Serial Parts catalogue code 7 8 7 8 Ref No 1 06111 KSE 700 GASKET KIT A COMPONENT PARTS 12191 KSE 671 5 CYLINDER 12226 MEB 670 SEAL RING 12251 KSE 671 GASKET CYLINDER HEAD 12391 KSE 670 GASKET HEAD COVER 12395 KSE 670 GASKET PLUG HOLE 14560 MEN 671 GASKET TENSIONER LIFTER 18291 KZ1 670 GASKET EX PIPE 90442 397 000 WASHER SEALING 6MM 90543 MV9 670 RUBBER MOUNTING 91302 028 000 O RING 15X2 5 Foro 1 1 1 1 1 1 aaa a 1F 1 1 1 1 1 2007 08 20 GASKET KIT B Ref LON Relative ref Number No Description NO INFORMATION ENG2X0001A Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 1 06112 KSE 700 GASKET KIT B COMPONENT PARTS 11191 KSE 670 GASKET CRANKCASE 11394 KSE 670 GASKET 11395 KSE 670 GASKET 19226 KSE 670 GASKET WATER PUMP 90447 KE1 000 WASHER S
44. 11100 HARNESS WIRE KSE3F2100 Reqd QTY id Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 30401 KRN 000 CUSHION C D I UNIT 30410 KSE 671 C D I UNIT 30700 KSE 003 COIL CAP 8 IGNITION 32100 KSE 672 HARNESS WIRE 50165 KSE 000 BRACKET C D I 90651 KV6 003 BAND WIRE 90679 SG9 E01 BAND SUCTION HOSE BLACK 96001 06010 00 BOLT FLANGE 6X10 2007 08 20 RADIATOR KSE3F2200A Ref No L O N Relative ref Number Description 1 115102 115142 2 115101 115142 1151B2 1151B3 115163 115188 114130 1151 6 114132 115147 RADIATOR RADIATOR RADIATOR RADIATOR GRILLE RADIATOR LEFT GRILLE RADIATOR RIGHT GRILLE RADIATOR BOTH CAP RADIATOR HOSE A WATER HOSE CROSS WATER HOSE C WATER HOSE CROSS WATER UPPER n ui Ref Part No Description CRF150R CRF150RB No 7 8 7 8 Serial No Parts catalogue code 19010 5 003 19015 5 003 19033 5 000 19037 GEE 710 19046 00 19051 KA3 830 19052 MAC 680 19061 KSE 000 19062 KSE 000 19063 KSE 000 19064 KSE 000 19504 KY1 005 19505 56 700 90001 684 000 90303 KRN 000 90403 KA3 830 95002 02080 95003 14067 10 RADIATOR R RADIATOR L GRILLE RADIATOR CAP COMP RADIATOR LABEL RADIATOR CAP RUBBER RADIATOR MOUNTING C
45. 15 KSE 670 19221 KSE 670 19226 KSE 670 19240 KSE 670 19245 KSE 670 19504 KY1 003 19505 KS6 700 19508 KA3 710 19523 KSE 670 22000 22100 KSE 670 22120 KSE 670 22201 GBF B40 22321 KSE 670 22351 KSE 670 22352 KSE 670 22401 KSE 670 22810 KSE 670 22838 KSE 670 22851 KSE 670 22870 KSE 000 23000 23121 KSE 670 23210 KSE 670 23221 KSE 670 D13 D13 D13 E16 D13 E4 H1 H1 G7 D2 4 5 6 7 8 9 10 10 11 12 11 O NO N OO Ov gt 23411 5 670 23421 KSE 670 23422 KSE 670 23431 KSE 670 23432 KSE 670 23441 KSE 670 23451 KSE 670 23461 KSE 670 23471 KSE 670 23472 KY4 900 23481 5 670 23483 KSE 670 23491 KSE 670 23512 KSE 670 23531 KSE 670 23801 KSE 670 23802 KSE 670 23810 KSE 670 23812 KSE 670 24000 24211 KSE 670 24212 KSE 670 24213 KSE 670 24265 GC4 710 24266 KSE 670 24311 KSE 670 24312 741 24315 KA3 710 24321 KZ3 891 24322 MM4 000 24324 KA3 711 24325 711 24326 901 24328 GC4 730 24329 KA3 740 24430 3 740 24455 KSE 670 24610 KSE 670 24651 KSE 670 24652 HA0 000 24700 5 000 28000 28211 KSE 670 28221 MEB 770 28223 4 740 28232 KSE 670 28242 KSE 670 28251 MEN 670 28259 KSE 670 28281 KSE 670 28282 MEB 670 28300 5 000 28302 5 000 28306 000 28333 000 E5 E5 E5 E5 E5 E5 E5 E5 E5 E9 E5 E5 E5 E5 E9 E5 E5 D14 D14 Ui N O 2
46. 2007 08 20 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency Service item whose FRT is not presented When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work E Explanation of FRT by using an example amp Indicating work contents that are included in the service The example may differ from the actual presented items item CON Relative ref Number ERT Z Indicating a reference No whose operation and time are 7 Description 7 the same FRT4 5 for the camshaft 1 3 4 7 E TE Ec 2 The application range is limited to the service items 111118 CAMSHAFT 45 without LON setting within a same block How to refer to the serv
47. 3 03 3 95003 03001 60 95003 03003 60 3 0 6 0 95003 14 3 95003 14001 60 95003 14003 60 6 0 9 0 95003 36 20 95003 36001 10 95003 36003 10 95003 36008 10 3 0 95003 03 60 95003 03001 60 95003 03003 60 3 0 6 0 95003 17 1 95003 17001 10 95003 17003 10 7 0 95003 37 3 95003 37001 60 95003 37003 60 5 0 95003 05 3 95003 05001 60 95003 05003 60 95003 05008 60 3 5 6 5 95003 19 1 95003 19001 10 95003 19003 10 95003 19008 10 7 0 95003 37 60 95003 37001 60 95003 37003 60 5 0 95003 05 60 95003 05001 60 95003 05003 60 95003 05008 60 3 5 6 5 95003 19 20 95003 19001 10 95003 19003 10 95003 19008 10 7 0 95003 38 1 95003 38001 10 lt 95003 38003 10 gt 3 0 95003 38 20 95003 38001 10 lt 95003 38003 10 gt 3 0 95003 07 1 95003 07001 10 lt 95003 07003 10 gt 95003 07008 10 4 0 7 0 95003 19 3 95003 19001 60 95003 19003 60 95003 19008 60 7 0 95003 39 1 95003 39001 10 95003 39003 10 4 0 95003 07 20 95003 07001 10 95003 07003 10 95003 07008 10 4 0 7 0 95003 19 60 95003 19001 60
48. 3 TAPPET 14929 KT7 013 TAPPET 14930 7 013 14931 7 013 14932 KT7 013 TAPPET 14933 7 013 14934 KT7 013 TAPPET 14935 KT7 013 TAPPET 14936 KT7 013 TAPPET 14937 KT7 013 TAPPET 14938 KT7 013 TAPPET 14939 7 013 14940 7 013 14941 7 013 14942 KT7 013 TAPPET NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN na NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN 2007 08 20 E CAMSHAFT VALVE Ref Reqd QTY CRF150R CRF150RB Serial No Parts catalogue code 8 18 14943 KT7 013 SHIM TAPPET 250 14944 KT7 013 SHIM TAPPET 2275 ce 14945 KT7 013 SHIM TAPPET 300 14946 KT7 013 SHIM TAPPET 1325 14947 KT7 013 SHIM TAPPET 350 14948 KT7 013 SHIM TAPPET 1375 14949 KT7 013 SHIM TAPPET 400 14950 7 013 SHIM TAPPET 2425 c 14951 KT7 013 SHIM TAPPET 450 eee 14952 KT7 013 SHIM TAPPET 4475 rt 14953 KT7 013 SHIM TAPPET 500 14954 KT7 013 SHIM TAPPET 2525 14955 KT7 013 SHIM TAPPET 550 14956 KT7 013 SHIM TAPPET 4275 c 14957 KT7 013 SHIM TAPPET 600 14958 KT7 013 SHIM TAPPET 2625 14959 KT7 013 SHIM TAPPET 1650
49. 4 K25 860 BRACKET FR FUEL TANK 17681 KSE 000 TUBE FUEL 19071 KSE 000ZA SHROUD SET R RADIATOR CUL 19071 5 6007 19072 KSE 000ZA SHROUD SET L RADIATOR TYPET CUL 19072 5 6007 83607 356 000 COLLAR BATTERY LOWER 84706 415 000 COLLAR 90113 GFO 000 BOLT FLANGE 6MM 90124 MM9 000 SCREW LOWER COWL SETTING 90137 KA3 830 BOLT FLANGE 6X40 90501 KZ4 J20 COLLAR A 2007 08 20 E Ref No Part No 22 90506 430 000 FUEL TANK Description CRF150R CRF150RB Serial No 7 8 7 8 Parts catalogue code 23 95002 02120 24 96001 06016 00 25 96001 06018 00 WASHER FENDER MOUNTING CLIP TUBE B12 BOLT FLANGE 6X16 BOLT FLANGE 6X18 2007 08 20 E Description SEAT SIDE COVER KSESF1300 Reqd QTY CRF150R CRF150RB Serial No 7 8 7 8 Ref LON Relative ref Number No Description 1 413150 3 4111H9 411140 5 4111H8 411120 Parts catalogue code 77100 5 000 SEAT COMP 77101 KSE 300 LEATHER COMP SEAT NO LETTERS PRINTED 83510 KSE 000ZA COVER SIDE ROSS WHITE 83515 KS7 830 RUBBER SIDE COVER STOPPER 83610 KSE 000ZA COVER L SIDE NH196 ROSS WHITE 90102 MEN 710 BOLT SPECIAL 8MM 90111 162 000 BOLT FLANGE 1 1 1 1 1 1 1 1 2007 08 20 E Ref No Part No CLEANER KSE3F1400A QTY CRF150R CRF150RB 7 8 7 8 Description Serial No Ref No L O N Relative ref Number Descriptio
50. 572 7K001478 43500 KSE 016 43504 MB2 006 BOOT COMP 43513 KZ4 J41 CAP MASTER CVLINDER 45520 KSE 006 PISTON SET MASTER CYLINDER 7K001210 U 7K000571 ED 7K001477 ED 7K001211 7 000572 7K001478 43520 KSE 016 1 I I Il 1 111111 1 31 3 3 3 3 3 1 43521 KZ4 J41 PLATE DIAPHRAGM 45522 KZ24 J41 DIAPHRAGM 43530 KZ4 J41 ROD 46182 500 013 CIRCLIP 7K001210 U 7K000571 ED 7K001477 ED 5555 2007 08 20 RR BRAKE MASTER CYLINDER KSE3F1000 Reqd Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 17 9 46182 MEL D21 7K001211 7K000572 7K001478 10 46504 KZ4 J41 JOINT BRAKE ROD 11 90106 KSE 000 SCREW PAN 6X12 12 90145 MS9 612 BOLT OIL 10X22 13 90545 300 000 WASHER OIL BOLT 14 93401 04016 00 BOLT WASHER 4X16 15 94002 06000 05 NUT HEX 6MM 2007 08 20 E REAR WHEEL Ref LON Relative ref Number No Description 7101A0 SPROCKET FINAL DRIVEN 710160 AXLE REAR WHEEL 710121 HUB REAR WHEEL 710118 REAR WHEEL 710127 RIM WHEEL REAR 12 15 710142 REAR TIRE ONE 12 15 7101A7 TUBE REAR 711145 DISC REAR BRAKE 6 710133 BEARING REAR 710133G Replace 1 bearing add 710133A Replace 2 bearings add m A UN SO OI T KSE3F1100A Reqd QTY Description CRF450R CRF150RB Serial No Par
51. 6 5 680 52438 KA4 741 52440 6 01 52451 GBF 831 52453 KSE 671 52455 GBF 831 52459 GBF 831 52462 KSE 000 52463 KSE 000 52465 KSE 000 52473 KSE 000 52473 KZ9 710 52479 KSE 000 52482 GBF 831 52486 GBF 830 52487 GBF 830 53000 53100 5 000 53140 5 000 53166 GBF J60 53167 MEB 672 53168 MEB 671 53169 5 000 53172 MEB 670 53174 KCE 670 53174 KN5 006 53175 KCE 670 53176 ML3 791 53177 MEB 670 53178 MAC 740 53190 MEB 670 53192 203 000 53214 KA3 732 53214 MCJ 751 53215 GF8 000 53219 GBF K40 53229 1 650 53300 5 000 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 613 613 613 613 613 613 613 613 613 613 613 9 613 O Ui FUN PD 2007 08 20 E 61000 61110 KSE 000 F6 61136 GBF 831ZB F5 61304 958 003 77000 77100 KSE 000 77101 KSE 300 80000 G15 G4 G4 80101 KSE 000ZA G15 83000 83510 KSE 000ZA G4 83515 KS7 830 83607 356 000 64 62 83610 5 0007 64 84000 84601 HA7 670 84706 415 000 86000 86150 KPG 901 87000 G5 G2 F4 87126 KSE 000ZA H5 87126 5 6007 H5 87127 KSE 000ZA H5 87127 5 6007 H5 87130 GEL AQOZA H5 87507 KSE 670 87507 KSE 720 87516 KZ1 600 87516 21 881 87560 GBF 770 87560 ML5 970 89000 89201 KA4 811 89202 KA4 811 89212 KSE 000 89216 MAT 000 90000 90001 GB4 000 90001 MEN 850 90003 KSE 670 90004 GHB 600 H4 H4 613 613 H4
52. 7 013 90305 GM2 711 90306 KF0 003 90306 KZ4 711 90309 357 000 90309 ML3 791 90321 315 670 90355 427 770 90401 KCZ 000 90401 KSE 670 90401 KY0 890 90401 MEY 670 90402 KSE 670 90403 KA3 830 90403 KSE 670 90407 KSE 670 90410 HC4 000 90435 HB3 000 90437 611 000 90441 KA4 700 90441 KRN 670 90442 397 000 90445 KSE 671 90447 1 000 90451 107 000 90451 155 000 90451 5 670 90452 437 000 90457 3 000 90461 KSE 670 90463 ML7 000 90465 4 000 90474 533 000 90482 567 000 90485 5 000 90501 GBM 750 90501 KV6 670 90501 KZ4 J20 90501 4 600 90506 430 000 90510 KY1 000 90512 KZ4 J20 F1 E4 D11 H2 H1 F4 613 F12 61 610 613 611 H2 G1 F1 67 E5 E5 E4 D14 D11 H1 011 H2 E7 D16 E4 E6 E7 E1 D8 E15 D11 015 16 6 E7 D11 E6 E6 D11 D10 D13 D14 E1 E16 G1 E1 E16 D8 G11 G1 F1 G2 D2 G3 F12 F6 21 12 15 90520 134 000 90543 MV9 670 90545 300 000 90554 728 940 90601 030 000 90601 459 000 90602 MEB 670 90602 PX4 000 90610 MEB 670 90650 6 003 90651 6 003 90651 MA5 671 90652 KY4 900 90653 HC4 900 90679 SG9 E01 90745 GC4 701 90751 GK1 003 90901 MCF 000 91000 91001 KA4 003 91001 KSE 67 1 91002 KSE 67 1 91003 KF0 008 91004 KSE 67 1 91004 KY4 900 91004 MT3 003 91005 KSE 67 1 91006 HA0 003 91006 KSE 67 1 91008 KSE 67 1 91015 425 831 91021 148 004 91022 KA4 740 91051 KSE 003 91052 KSE 003 91070 GC4 601 91071 KV3 005 910
53. 72 KT7 003 91074 KRN 711 91077 6 2 702 91201 148 003 91201 KSE 671 91201 MEB 671 91202 KCY 761 91203 KA4 771 91203 KSE 671 91204 KF0 005 91204 KRN 671 91204 KSE 671 91205 VM6 005 91211 KSE 671 91251 444 000 91254 6 831 22 91254 KS6 005 91256 GC5 005 91258 KZ3 B01 91262 KV3 831 91301 KZ3 731 91302 028 000 91302 PA9 003 91303 377 000 91305 KF0 003 91307 035 000 91310 MJ0 003 91311 003 91320 KE1 000 91351 GS2 701 91351 KSE 003 91356 GBF 831 91356 Mw0 003 93000 95501 06016 0 95401 04016 00 95404 06014 00 95404 06016 08 95500 04012 1A 95500 05008 0A 95500 05010 0G 95600 04012 1G 95600 06040 0A 95892 04008 18 95892 04014 18 95915 15280 93913 15410 94000 94001 08000 05 94002 05000 05 94002 06000 05 94050 06000 94050 12000 94101 05000 94101 06000 94101 08000 94102 08800 94102 10000 94111 04000 94111 08000 94201 20120 2007 08 611 80 9 9 614 F9 2 5 014 16 014 16 010 16 010 014 16 9 210 E16 013 614 614 614 9 20 94201 20180 94301 08100 94301 08140 94301 10160 94301 12160 94510 14000 94510 19000 94520 14000 94520 30100 94520 35000 94601 14000 95000 95002 02079 95002 02080 95002 02100 95002 02120 95005 14067 10 95014 22100 95015 54000 95018 52201 95701 06012 00 95701 08035 00 95801 08105 00 96000 96001 06010 00 96001 06012 00 96001 06014 00 96001 06016 00 96001 06018 00 96001 06018 07
54. 90105 000 BOLT HEX 8 47 5 90115 KV3 700 SCREW PAN 5X8 90301 473 003 NUT U 6 90306 KF0 003 NUT FLANGE 12MM 2007 08 20 E SWINGARM KSE3F1800A Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 90509 557 000 NUT 8MM 90485 KSE 000 WASHER 8 90520 134 000 WASHER HEADLIGHT CASE SETTING 91070 GC4 601 BEARING NEEDLE 20X26X20 NTN 91254 KS6 003 DUST SEAL 20X26X4 5 ARAI 95500 05008 0A SCREW PAN 5X8 93500 05010 06 SCREW PAN 5X10 95600 06040 0A SCREW FLAT 6X40 95701 08035 00 BOLT FLANGE 8X35 96001 06035 00 BOLT FLANGE 6X35 NANN 2007 08 20 REAR CUSHION Ref LON Relative ref Number Description 512115 CUSHION ASSY REAR 5 6 22 23 5121B9 SPRING REAR CUSHION 512102 DAMPER REAR 5121HO ROD ASSY REAR DAMPER 5121D9 CASE DAMPER 10 11 15 5121 1 ROD REAR DAMPER 13 14 17 5121H1 CASE ROD GUIDE 512108 ADJUSTER COMPRESSION DAMPING FORCE 21 5121E0 BLADDER 25 28 512140 ARM CUSHION 27 512145 ROD CUSHION CONNECTING 41 43 5121D4 BEARING CUSHION CONNECTING ROD 5121D4A Replace 1 bearing add 512146 BEARING CUSHION ARM 5121D3 BEARING CUSHION ARM 1 VEHICLE KSE3F 1900 Reqd QTY Part No CRF450R CRF150RB Serial No Parts catalogue code 8 7 8 52400 KSE 671 m m 52400 KSE 841 1 1 52402 GBF J01 SPRING RR CUSHION 47N MM 4 8KGF MM 1 1 1 1 52402 GBF 831 SPRING
55. 90407 KSE 670 WASHER THRUST 17MM 90445 KSE 671 WASHER THRUST 10 24 1 90451 KSE 670 WASHER THRUST 14MM 90461 KSE 670 WASHER LOCK 91006 KSE 671 BEARING NEEDLE 12MM 2007 08 20 E Ref No Part No Reqd QTY Description CRF150R CRF150RB Serial No KSE3E0800 Ref LON Relative ref Number No Description 2 113164 GEAR OIL PUMP DRIVEN 3 1 4 1131C7 ROTOR OIL PUMP INCLUDES Engine removal and installation Parts catalogue code 15111 KSE 670 15133 MEB 670 15331 324 000 15332 324 000 90652 KY4 900 96220 30178 SHAFT OIL PUMP GEAR OIL PUMP DRIVEN 20T ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER CIRCLIP 8MM ROLLER 3X17 8 2007 08 20 E Ref No Part No WATER PUMP amp KSE3E0900A Reqd QTY Description CRF150R CRF150RB Serial No 7 8 7 8 Ref No L O N Relative ref Number Description 114105 1141B0 1141B1 114142 114144 114110 IMPELLER WATER PUMP COVER WATER PUMP 10 GASKET WATER PUMP COVER SPROCKET OR GEAR WATER PUMP DRIVEN BEARING WATER PUMP MECHANICAL SEAL WATER PUMP Parts catalogue code NO n 19215 KSE 670 19221 KSE 670 19226 5 670 19240 KSE 670 90447 KE1 000 90463 17 000 91001 4 003 91201 148 003 91211 KSE 671 91320 1 000 96001 06028 00 96001 06035 00 IMPELLER WATER PUMP COVER WATER PUMP GASKET WATER PUMP GEAR COMP WA
56. 96001 06022 00 96001 06028 00 96001 06030 00 96001 06035 00 96001 06040 00 96001 06045 00 96001 06055 00 96001 06070 00 69 02 010 014 2 02 013 015 611 010 015 2 2 E2 96001 06075 00 96120 62030 00 96140 62020 00 96211 08000 96220 30178 96220 40080 96300 06012 00 96300 08035 00 96300 08080 00 96400 08032 00 96600 06014 00 98000 98059 58916 98059 58926 98059 59916 98059 59926 99000 99101 357 1200 99101 357 1220 99101 357 1250 99101 357 1280 99101 357 1300 99101 357 1320 99101 357 1350 99101 357 1380 99101 357 1400 99101 357 1420 99101 357 1450 99103 440 0350 99103 440 0380 99103 440 0400 99103 440 0420 99103 440 0450 99104 1000 99108 KRN 0500 99108 5 0600 99108 0550 99112 KRN 0680 D15 E6 E6 68 12 E8 D1 E2 F4 E2 F4 G6 36 43 43 77 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CA ADJUSTER COMPRESSION DAMPING ADJUSTER SPRING ARM ASSY KICK STARTER ARM COMP L EX ROCKER ARM COMP R EX ROCKER ARM SET LINK ARM SUB ASSY CUSHION AXLE FR WHEEL AXLE RR WHEEL CB BALL STEEL BAND A INSULATOR BAND B INSULATOR BAND AIR CLEANER CONNECTING BAND RR TANK BAND R MUFFLER BAND SUCTION HOSE BAND WIRE BAR SIDE STAND BASE ASSY ELEMENT BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING
57. ANDLE LEVER COVER COVER OIL FILTER COVER R CRANKCASE COVER R HANDLE LEVER COVER COVER THROTTLE COVER THROTTLE CABLE THROTTLE CABLE END COVER WATER PUMP CRANKCASE COMP L CRANKCASE COMP R NIN N SIN OA N N Q gt NUNN 2007 08 20 CRANKSHAFT COMP 40 CUSHION ASSY RR 81 CUSHION C D I UNIT 85 CYLINDER 30 CYLINDER ASSY RR BRAKE MASTER CYLINDER SUB ASSY FR BRAKE MASTER C DAMPER COMP FR DAMPER COMP RR DAMPER SUB COMP FR DIAPHRAGM DIAPHRAGM COMP 420 DIAPHRAGM COMP 25 DIAPHRAGM COMP 30 DISK CLUTCH FRICTION DISK FR BRAKE DISK RR BRAKE DOWEL PIN 10X16 DOWEL PIN 8X10 DOWEL PIN 8X14 DOWEL PIN 8X7 DRUM GEARSHIFT DUST DUST DUST DUST DUST DUST DUST DUST DUST DUST DUST 15X20X2 5 17X20X2 5 17X24X5 19 26 3 20X26X4 5 23X35X7 32X21X5 RR CUSHION UPPER STEERING HEAD LEJ ELEMENT AIR CLEANER EMBLEM PRODUCT FENDER SET RR FENDER SUB ASSY FR FILTER COMP ENGINE OIL FLAP TIRE FLOAT SET FLYWHEEL COMP Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Ref FORK SUB ASSY L FORK SUB ASSY R FORK CENTER GEARSHIFT FORK L GEARSHIFT FORK R GEARSHIFT FRAME SET FR FUEL FILL CAP ASSY L 61 GASKET KIT A GASKET KIT B GASKET SET GASKET CRANKCASE GASKET CYLINDER GASKET
58. ARBURETOR 16216 MCZ 000 BAND A INSULATOR 16218 MCW 000 BAND B INSULATOR 16222 MV4 300 NUT SQUARE 5MM 19523 KSE 670 PIPE WATER O UN e 90003 KSE 670 BOLT FLANGE 6X73 90004 KCW 851 BOLT STUD 7X25 90005 MM4 000 BOLT RECESSED 5X32 90023 5 000 BOLT RECESSED 5X28 90202 KGB 610 NUT FLANGE 8MM 90501 MK4 600 WASHER PLAIN 8MM 91302 028 000 O RING 15X2 5 94301 08100 DOWEL PIN 8X10 94301 10160 DOWEL PIN 10X16 96001 06014 00 BOLT FLANGE 6X14 r 96001 06022 00 BOLT FLANGE 6X22 98059 58916 PLUG SPARK CR8EH9 NGK 98059 58926 PLUG SPARK U24FER9 DENSO 98059 59916 PLUG SPARK CR9EH9 NGK 98059 59926 PLUG SPARK U27FER9 DENSO 2007 08 20 E Ref No Part No Description CYLINDER HEAD KSE3E0200B Reqd QTY CRF150R CRF150RB Serial No 7 8 Relative ref Number Description 5 111115 6 311131 10 1141F4 22 614130 19 GASKET CYLINDER HEAD 8 14 INSULATOR THROTTLE BODY CARBURETOR 17 PIPE WATER OUTLET FRONT PLUG SPARK Parts catalogue code 25 12226 MEB 670 24 12395 KSE 670 SEAL RING GASKET PLUG HOLE 1 1 1 1 1 1 2007 08 20 E CAMSHAFT VALVE Relative ref Number Description 4 WEIGHT DECOMPRESSION CAMSHAFT INCLUD
59. COVER THROTTLE CABLE CABLE COMP B THROTTLE CABLE COMP HOT STARTER COVER THROTTLE CABLE END CABLE COMP CLUTCH SWITCH ASSY ENGINE STOP GRIP COMP THROTTLE GRIP L HANDLE HOUSING UPPER THROTTLE HOUSING UNDER THROTTLE SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE LEVER HOT STARTER BOLT CLUTCH WIRE ADJUSTING BOLT LEVER PIVOT NSHF NUT U 6MM NUT FIXING WASHER PLAIN 7MM BAND WIRE SCREW PAN 4X12 2007 08 20 E Ref No Part No 26 94111 04000 27 96001 06018 07 Description WASHER SPRING 4 HANDLE LEVER SWITCH CABLE KSE3F0100C QTY CRF150R CRF150RB Serial No Parts catalogue code 8 28 96001 06022 00 29 17900 KSE 710 BOLT FLANGE 6 18 BOLT FLANGE 6X22 CABLE COMP THROTT 1 1 1 2 2 2 2 2007 08 20 E FR BRAKE MASTER CYLINDER Ref LON Relative ref Number No Description 1 712140 HOSE FRONT BRAKE INCLUDES Bleed brakes 3 712105 CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes 7 712166 DIAPHRAGM FRONT BRAKE MASTER CYLINDER 9 712169 PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes 11 12 810167 LEVER HANDLE RIGHT 8101F5 LEVER HANDLE KSE3F0200 Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 45125 KSE 003 HOSE FR BRAKE 1 1 1 1 45504 KN5 006 BOOT CO
60. EALING 7MM 90465 ML7 000 WASHER SEALING 6 5MM 90474 333 000 WASHER SEALING 8 90751 GK1 003 O RING 8 5X1 7 91302 PA9 003 O RING 39 8 2 2 1 91303 377 000 O RING 13 8X2 5 91305 003 O RING 27X2 ARAI 91307 035 000 O RING 18X3 91311 PH7 003 O RING 13 8X2 4 NOK EN Jor 1 1 1 P 1 1 1 1 1 gd ES i E 1 1 1 1 1 1 P 1 1 1 1 2007 08 20 Ref No Part No HANDLE Reqd QTY CRF150R CRF150RB 8 7 8 Description Serial No LEVER SWITCH CABLE KSE3F0100C Relative ref Number Description 811100 8111B5 811115 6151D8 810150 810160 810155 810168 810166 8101F5 8101 2 3 29 CABLE NOTE Same time for two units CABLE HOT STARTER CABLE CLUTCH SWITCH ENGINE STOP 13 GRIP THROTTLE GRIP HANDLE LEFT 12 HOUSING THROTTLE NOTE Same time for two units BRACKET HANDLE LEVER LEFT LEVER HANDLE LEFT LEVER HANDLE BOTH LEVER HOT STARTER Parts catalogue code 17910 KSE 000 17913 KB7 000 17920 5 000 17950 5 000 17960 5 000 22870 KSE 000 35130 KSE 671 53140 KSE 000 53166 GBF J60 53167 MEB 672 53168 MEB 671 53169 5 000 53172 MEB 670 53174 KCE 670 53177 MEB 670 53178 MAC 740 53190 MEB 670 53192 203 000 90112 MEB 670 90301 782 000 90321 315 670 90501 KV6 670 90650 KV6 003 93500 04012 1 CABLE COMP A THROTTLE
61. ER PLAIN 6MM CLIP TUBE B12 BAND AIR CLEANER CONNECTING TUBE 52 BOLT SOCKET 6X14 2007 08 20 E EXHAUST MUFFLER Ref LON Relative ref Number Description 3131B4 GASKET EXHAUST PIPE 12 313120 MUFFLER 3131 0 BODY MUFFLER 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 8 3131C3 WOOL GLASS 3131K1 BODY MUFFLER FRONT 3131J6 BODY MUFFLER REAR 2 NURW KSE3F 1500 Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 Ref No 18291 KZ1 670 GASKET EX PIPE 18310 KSE 640 MUFFLER COMP 96DB 18310 KSE 610 MUFFLER COMP 94DB 18313 KSE 640 BODY MUFFLER 96DB 18313 KSE 700 BODY MUFFLER 94DB 18320 KSE 000 PIPE COMP 18323 KSE 000 PROTECTOR EX PIPE 18324 MEB 670 RIVET BLIND 4 8 18336 KSE 300 PACK A GLASS WOOL 18345 KSE 300 PACK B GLASS WOOL 18350 KSE 000 MUFFLER COMP FR 18351 5 000 MUFFLER COMP RR 96DB 18351 KSE 610 MUFFLER COMP RR 94DB O xO W n 18373 MG7 701 BAND R MUFFLER 18392 MK4 000 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 90123 KZ4 J40 BOLT FLANGE 8X18 90123 MEN 670 BOLT FLANGE 8X16 90124 KZ4 J40 BOLT FLANGE 8X35 90170 MEB 670 BOLT SPECIAL 6MM 90355 427 770 NUT FLANGE 7MM 94101 05000 WASHER PLAIN 5MM 94101 08000 WASHER PLAIN 8 94102 08800 WASHER PLAIN 8MM 2007 08 20 E PEDAL KICK STARTER ARM Ref LON Relative ref
62. ERNAL 47MM CIRCLIP CIRCLIP CIRCLIP CIRCLIP EXTERNAL CIRCLIP EXTERNAL CIRCLIP INTERNAL CIRCLIP INTERNAL CIRCLIP INTERNAL CIRCLIP SPECIAL INTERNAL 24MM CLAMPER A FR BRAKE HOSE CLAMPER B FR BRAKE HOSE CLAMPER COMP AIR VENT TUBE CLAMPER CORD CLAMP A WATER HOSE CLAMP MASTER CYLINDER OIL CLAMP WATER HOSE 25MM CLIP MUDGUARD CLIP OIL DRAIN TUBE CLIP PISTON PIN 14MM _ m SO SO 2 UN FE N E GIL RBH RANAN m CLIP TUBE 33 COCK ASSY COIL CAP amp IGNITION COLLAR COLLAR COLLAR COLLAR CONNECTING ROD CUSHION UPPER COLLAR B CUSHION ARM COLLAR B CUSHION UPPER COLLAR COMP FR WHEEL SIDE COLLAR D CUSHION ARM COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR BATTERY LOWER COLLAR CLUTCH OUTER COLLAR CUSHION CONNECTING ROD COLLAR ENGINE HANGER COLLAR FR FENDER COLLAR FR WHEEL DISTANCE COLLAR FUEL TANK SETTING COLLAR KICK IDLE GEAR COLLAR KICK SPRING COLLAR COLLAR L SWINGARM COLLAR RADIATOR MOUNTING COLLAR RR AXLE COLLAR RR WHEEL DISTANCE COLLAR RR WHEEL SIDE COLLAR R SWINGARM COLLAR SHIFTER COLLAR SPLINE 18X11 7 COLLAR COLLAR TENSIONER 6X9 COLLAR THRUST PIVOT COLLAR WATER PASS 14MM COTTER COUNTERSHAFT COVER COMP CYLINDER HEAD COVER COMP DRIVE SPROCKET COVER COMP L CRANKCASE COVER L H
63. ES Valve adjustment 7 8 ARM EXHAUST VALVE ROCKER ONE NOTE Same time for two units INCLUDES Valve adjustment VALVE INTAKECONE INCLUDES Refacing Replace all intake valve add VALVE FOR 1 VEHICLE INCLUDES Refacing VALVE EXHAUST ONE INCLUDES Refacing Replace all exhaust valve add VALVE FOR 1 VEHICLE INCLUDES Refacing 1 14 15 16 SPRING AND OR STEM SEAL INTAKE VALVECONE Replace all intake spring add SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE Reqd QTY Description CRF450R CRF150RB Serial No Parts catalogue code 7 8 7 8 12208 ML0 721 SEAL EX VALVE STEM ARAI 14102 KSE 670 WEIGHT DECOMPRESSION 14105 KSE 670 PLATE WEIGHT SETTING 14106 KSE 670 SPRING DECOMPRESSION 14110 KSE 670 CAMSHAFT COMP 14110 KSE 671 5014442 11 14410 KSE 670 ARM COMP EX ROCKER 14420 KSE 670 ARM COMP L EX ROCKER 14451 KSE 670 SHAFT EX ROCKER ARM 14711 KSE 670 VALVE IN 14721 KSE 670 VALVE EX 14731 KRN 670 LIFTER VALVE 14751 KSE 670 SPRING IN VALVE 14751 KSE 671 5014442 5014443 14761 KSE 670 SPRING EX VALVE 14771 KSE 670 RETAINER VALVE SPRING 14775 KSE 670 SEAT VALVE SPRING 14781 MLO 720 COTTER VALVE 14901 KT7 013 SHIM TAPPET 14902 KT7 013 SHIM TAPPET 14903 KT7 013 SHIM TAPPET 14904 KT7 013 SHIM TAPPET 14905 KT7 013 SHIM TAPPET 14906 KT7 013 SHIM TAPPET PPNINNN
64. EW WASHER 4X8 O RING 8 5 1 PLUG BREATHER TUBE SCREW SET PLUG SPARK SCREW SET B 00 CLUTCH PLUNGER PAWL SCREW SET JET NEEDLE PROTECTOR EX PIPE SCREW BLEEDER PROTECTOR L FR FORK PROTECTOR R FR FORK SCREW FLAT 4 12 PUMP SET DIAPHRAGM SCREW FLAT 6X40 SCREW FLAT 8X31 RI SCREW LOWER COWL SETTING SCREW RADIATOR L SCREW PAN RADIATOR R SCREW PAN RATCHET KICK STARTER SCREW PAN RECEIVER CLUTCH CABLE RETAINER BRACKET SCREW PAN PACKING FUEL TANK CAP PACKING MUFFLER PACK A GLASS WOOL PACK B GLASS WOOL PAD SET FR PAD SET RR F1 PARTS KIT CARBURETOR OPTIONAL E135 PAWL A RATCHET EZ PAWL B RATCHET _ 2 2007 08 20 Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Ref SCREW SPECIAL FLAT 6X17 SCREW TAPPING 5X12 SCREW TAPPING 5X16 SEAL SET FR FORK SEAL SET PISTON SEAL EX VALVE STEM SEAL RING SEAL WATER PUMP SEAT COMP SEAT SPRING SEAT VALVE SPRING SENSOR ASSY THROTTLE SEPARATOR COMP SHAFT COMP BALANCER SHAFT C SHIFT FORK SHAFT SET THROTTLE SHAFT BRAKE PIVOT SHAFT EX ROCKER ARM SHAFT GEARSHIFT FORK MAIN SHAFT OIL PUMP SHAFT SWINGARM PIVOT SHIFTER GEARSHIFT DRUM SHIM TAPPET SHROUD SET L RADIATOR SHROUD SET R RADIATOR SLIDER SLIDER SLIDER
65. HER THAN REPLACING PARTS 1 Removal and installation 3 Inspection Measurement Set for the configuration with the parts removed from the vehicle LON DESCRIPTION 1115A0 COMPRESSION PRESSURE MEASUREMENT LON DESCRIPTION FRT TILTING ENGINE ASSEMBLY 1101 5 REMOVAL INSTALLATION 1 4 3115A0 LOAT LEVEL INCLUDES All necessary adjustment CYLINDER HEAD ASSEMBLY 6145A0 IGNITION TIMING INSPECTION TAD 2105A0 TRANSMISSION OIL INSPECTION CARBURETOR ASSEMBLY 0 5 5 ENGINE OIL INSPECTION REMOVAL INSTALLATION CRANKCASE SEPARATION 36 EXCLUDES change INCLUDES Engine removal and installation 7115A0 BRAKE OPERATION TEST 1111 0 311106 1135 0 1101 6 2 Adjustment 4 Overhaul LON DESCRIPTION Work condition The required Measurements inspections adjustments and cleaning washing of each part are performed SMISAO CARBURETOR IDLE ADJUSTMENT including the main body removal installation work and the 2123A0 CLUTCH ADJUSTMENT replacement of defective parts INCLUDES Clutch lever adjustment 6143A1 SPARK PLUG ADJUSTMENT CLEANING LON DESCRIPTION FRT 1113 0 VALVE CLEARANCE ADJUSTMENT 311200 CARBURETOR OVERHAUL 0 9 NOTE For 1 vehicle INCLUDES necessary adjustment 2133A0 DRIVE CHAIN ADJUSTMENT 3113A3 THROTTLE OPERATION ADJUSTMENT 5 Other work
66. JET 3111D4 JET MAIN D NW Oo ON OO Reqd QTY Part No Description CRF450R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 16010 MEN 851 GASKET SET 16011 KSE 671 VALVE SET FLOAT 16013 MEB 671 FLOAT SET 16014 KSE 671 TOP SET 16015 MEN 851 CHAMBER SET FLOAT 16016 KSC 671 SCREW SET A 16018 MEY A11 ARM SET LINK 16019 MEB 671 START SET HOT 16021 KSE 672 PUMP SET DIAPHRAGM 16021 KSE 611 16022 KSE 671 DIAPHRAGM COMP 25 16023 KRN 851 DIAPHRAGM 420 16024 KSE 611 DIAPHRAGM COMP 50 NO O 3 3 gt 16028 KSE 671 SCREW 16029 MEY A11 SCREW JET NEEDLE 16032 KSE 671 THROTTLE 16032 KSE 601 16033 KSE 671 16037 KSE 671 16038 MEB 671 16046 MEB 671 SET 16060 KSE 671 SENSOR ASSV THROTTLE 16075 KRN 851 U RING 16076 ND5 004 O RING 1 3X4 3 16080 HP1 601 BOLT COVER 2007 08 20 E Ref CARBURETOR Part No Description Reqd QTY CRF150R 7 8 CRF150RB 7 Serial No 8 Parts catalogue code 16085 MEB 671 16088 MEN 731 16100 KSE 672 16100 5 612 16112 KSE 671 16112 KSE 601 16157 ME
67. LAR CUSHION CONNECTING ROD ROD SUB ASSY CUSHION CONNECTING COLLAR A CUSHION UPPER COLLAR B CUSHION UPPER LABEL RR DAMPER WARNING LABEL RR DAMPER WARNING FRENCH BOLT FLANGE 10X85 BOLT FLANGE 10X105 BOLT FLANGE 10X67 BOLT LINK 10X73 BOLT CUSHION LOWER 10X43 5 NUT U 10MM NUT U 10MM 2007 08 20 E REAR CUSHION KSE3F1900 Reqd Description CRF150R CRF150RB Serial Parts catalogue code 7 8 91071 KV3 005 BEARING NEEDLE KOVO 91072 KT7 003 BEARING NEEDLE 17 24 20 4 91074 KRN 711 BEARING NEEDLE 19X26X13 1 91077 GS2 702 BEARING NEEDLE 16X22X12 1 91262 KV3 831 DUST SEAL 17X24X5 ARAI 6 2 2 1 91351 GS2 701 DUST SEAL RR CUSHION UPPER 91351 KSE 003 DUST SEAL 19X26X3 91356 GBF 831 O RING 16 8X1 9 2007 08 20 REAR FENDER Ref LON Relative ref Number No Description 2 415102 FENDER REAR KSE3F2000 Ref Reqd QTY No Part No Description CRF150R CRF150RB Serial No Parts catalogue code 3 7 8 7 8 1 61304 958 003 NUT SPECIAL 6X7 2 2 2 2 80101 KSE 000ZA FENDER SET RR TYPE1 WL 1 1 1 3 90107 KSE 000 BOLT FLANGE 6MM 2 2 2 4 95701 06012 00 BOLT FLANGE 6X12 2 2 2 2007 08 20 E WIRE HARNESS Ref LON Relative ref Number No Description 2 6141A1 IGNITION CONTROL MODULE 3 6141B8 COIL DIRECT IGNITION 4 6
68. LER 4X8 1 2 1 1 2007 08 20 E Ref No Part No Description KICK STARTER SPINDLE 15 KSE3E1700 Reqd CRF150R CRF150RB 7 8 7 8 Serial No 679 Ref No L O N Relative ref Number Description 5 6121355 4 1121A0 5 112141 8 1121A2 10 112103 7 GEAR STARTER IDLE PINION KICK STARTER 6 RATCHET KICK RECOIL STARTER SPINDLE KICK STARTER 115 SPRING KICK STARTER RETURN Parts catalogue code NO O AWN 15201 KSE 670 23472 KY4 900 23531 KSE 670 28211 KSE 670 28221 MEB 770 28223 KA4 740 28232 KSE 670 28251 MEN 670 28259 KSE 670 28281 KSE 670 28282 MEB 670 90109 KSE 670 90554 728 940 94510 19000 96001 06016 00 PLATE OIL GUIDE COLLAR 20X22X10 GEAR IDLE STARTER 241 PINION KICK STARTER 28T RATCHET KICK STARTER SPRING KICK STARTER RATCHET COLLAR KICK IDLE GEAR SPINDLE KICK STARTER PLATE RATCHET GUIDE SPRING KICK STARTER COLLAR KICK SPRING BOLT SPECIAL 8X22 WASHER THRUST 20MM CIRCLIP EXTERNAL 19MM BOLT FLANGE 6X16 2007 08 20 E CARBURETOR Ref LON Relative ref Number No Description 2 311120 FLOAT OR FLOAT VALVE 3111A6 CHAMBER FLOAT 311160 VALVE SET HOT START 3111F4 PUMP SET ACCELERATOR 311125 VALVE STARTER 617115 SENSOR THROTTLE 3111B5 CARBURETOR ASSEMBLY 15 29 3111A8 VALVE THROTTLE 34 44 47 3111A4 HOLDER NEEDLE JET 12 3111A3 NEEDLE
69. ML3 791 90465 MC4 000 90501 GBM 750 91051 5 003 91205 VM6 003 94001 08000 0S 94111 08000 94520 35000 TUBE 90 100 14 INOUE TUBE TIRE BRIDGESTONE 90 100 16 FLAP TIRE BRIDGESTONE 1 60 14 FLAP TIRE CINOUE 1 60 14 FLAP TIRE BRIDGESTONE 1 85X16 CAP VALVE DISK RR BRAKE STOPPER BEAD 1 60 STOPPER BEAD 1 85 BOLT DISK 6X17 SCREW FLAT 8X31 NUT 0 16 NUT U 8MM WASHER 8MM WASHER 16MM BEARING RADIAL BALL 6003 DUST SEAL 23X35X7 NUT HEX 8MM WASHER SPRING 8MM CIRCLIP INTERNAL 35MM 1 1 1 1 gt 2007 08 20 E FUEL TANK Ref LON Relative ref Number No Description 1 2 310110 COCK ASSY FUEL 6 510100 TANK FUEL 14 1151A0 SHROUD RADIATOR 115145 SHROUD RADIATOR 15 115126 SHROUD RADIATOR 115145 SHROUD RADIATOR 23 23 2 KSE3F1200A 18 Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 16950 KSE 003 COCK ASSY FUEL 16997 467 000 O RING 11 8X3 55 17506 KZ3 860 RUBBER FUEL TANK SETTING 17508 GBF 830 RUBBER TANK MOUNTING 17509 5 000 COLLAR TANK SET 17510 5 000 TANK COMP FUEL 17516 KTO 670 BAND RR TANK 17521 429 000 TUBE FUEL CAP BREATHER 17620 ML3 600 FUEL FILL CAP ASSY 17624 KA4 000 PACKING FUEL TANK CAP NO O AWN 17626 467 000 COLLAR FUEL TANK SETTING 1765
70. MP 1 1 1 1 45510 GBF J01 CYLINDER SUB ASSY FR BRAKE MASTER NISSIN 45513 KCE 671 CAP MASTER CVLINDER 45517 GW0 751 HOLDER MASTER CYLINDER Ref No 45518 KA3 731 SEPARATOR COMP 45520 KA3 731 DIAPHRAGM 45523 KA3 731 RING 45530 KCE 67 1 PISTON 5 MASTER CYLINDER 53174 KN5 006 SPRING BRAKE LEVER NO CON O WN 53175 KCE 670 LEVER STEERING HANDLE 53176 ML3 791 COVER R HANDLE LEVER 90111 ML3 791 BOLT SET ADJUSTER 90114 166 006 BOLT HANDLE LEVER PIVOT 90145 MS9 612 BOLT OIL 10X22 90545 300 000 WASHER OIL BOLT 90651 MA5 671 CIRCLIP 93600 04012 1G SCREW FLAT 4X12 94050 06000 NUT FLANGE 6MM 96001 06022 00 BOLT FLANGE 6X22 gt MN NAR HK 2007 08 20 HANDLE BRIDGE Ref LON Relative ref Number No Description 1 810100 PIPE STEERING HANDLE 3 510110 BRIDGE FORK TOP KSE3F0300 Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 8 7 8 Ref No 55100 KSE 000 PIPE STEERING HANDLE 53215 GF8 000 WASHER DUST SEAL 53300 KSE 000 BRIDGE COMP FORK 86150 KPG 901 EMBLEM PRODUCT MARUID 90304 425 000 NUT STEERING STEM 95014 22100 HOLDER B1 HANDLE PIPE UPPER 96300 08035 00 BOLT FLANGE 8X35 96400 08032 00 BOLT FLANGE 8 32 2007 08 20 STEERI
71. N 671 16165 MEB 671 16165 MEY A11 16172 MEB 671 16177 MEB 671 16178 MEB 671 16178 MEN 851 16178 548 004 16185 MEN 671 16196 MEN 851 16197 MEB 671 16198 KSE 671 16199 MEB 671 16205 KSE 672 16204 KSE 601 93892 04008 18 93892 04014 18 95002 02079 99101 357 1350 SCREW PAN CLIP CARBURETOR ASSY FCRO8A A CARBURETOR ASSY FCR15A A VALVE THROTTLE COVER THROTTLE GASKET FLOAT CHAMBER HOLDER NEEDLE JET ROLLER WASHER PLAIN PO WASHER PLAIN SUS BINDER O RING 5 8X1 9 PLATE BUFFER TUBE OVERFLOW TUBE AIR VENT TUBE COMP AIR VENT TUBE AIR VENT NEEDLE SET JET NHNT NEEDLE SET JET NMQT SCREW WASHER 4X8 SCREW WASHER 4X14 CLIP TUBE B7 JET MAIN 135 121a 1 1 3 SUR 1 SUh RAI Boao 2007 08 20 E CARBURETOR Ref No Part No CRF450R CRF150RB Serial No Parts catalogue code 7 8 7 8 44 99105 440 0400 SLOW 40 1 1 1 1 99103 440 0350 SLOW 35 eec D 1 1 1 99103 440 0380 SLOW 1 1 D 99103 440 0420 SLOW 1 1 99103 440 0450 SLOW 99104 MEB 1000 SLOW AIR 8100 99108 KSE 0600 LEAK 60 99108 KRN 0500 99108 MEB 0550 99112 KRN 0680 BY STARTER 68 2007 08 20 E CARBURETOR KIT Ref LON Relativ
72. NG 18 8X1 9 2 91301 KZ3 731 O RING 2 8X1 9 2 2 2 91310 MJ0 003 91356 MWO 003 O RING 37 2X2 4 SHOWA NNNNO NN NNNNO NN 2007 08 20 E FRONT BRAKE CALIPER KSESF0700 Reqd QTY Part No Description CRF150R CRF150RB Serial No 7 8 7 8 Ref No Ref No L O N Relative ref Number Description 2 711115 5 711101 7 711160 13 711130 SHOE PAD SET BRAKE FRONT 1 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes BRACKET FRONT CALIPER CALIPER FRONT BRAKE INCLUDES Bleed brakes Parts catalogue code 06451 166 405 SEAL SET PISTON 06455 KSE 006 PAD SET FR 06455 KSE 016 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 166 006 45108 166 006 SPRING PAD 45110 KSE 006 BRACKET L 45115 GE3 602 PIN SLIDE 45131 GZ0 006 BOLT PIN 45132 166 016 BOOT PIN BUSH NISSIN NO CON O URW n 45133 166 016 BOOT PIN 45134 GE3 601 DUST PLUG 45150 KSE 006 CALIPER SUB ASSY L 45215 GC4 602 PIN HANGER 45216 166 006 WASHER WAVE 45218 166 006 WASHER CONICAL SPRING 90131 KW6 840 BOLT FLANGE 8X32 2007 08 20 E FRONT WHEEL Ref LON Relative ref Number No Description 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 11 12 710139 FRONT 11 12 710140 TUBE FRONT TIRE CONE 711120 DISC FRONT B
73. NG STEM Ref LON Relative ref Number No Description 4 510100 STEM OR SHAFT ASSY STEERING 5 2 5101B2 THREAD STEERING HEAD TOP 6 4151K8 PLATE FRONT NUMBER 10 3 510186 BEARING HEAD PIPE UPPER 5101B7 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH KSE3F0400 Reqd QTY Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 45468 KS7 830 GUIDE FR BRAKE HOSE 1 1 53214 KA3 732 DUST SEAL STEERING HEAD 1 1 53214 MCJ 751 DUST SEAL STEERING HEAD 1 53219 GBF K40 STEM SUB ASSY STEERING 53229 MN1 650 THREAD STEERING HEAD TOP 61136 GBF 831ZB PLATE FR NUMBER NH196 90106 MJ0 000 BOLT FLANGE 6X16 90107 000 BOLT FLANGE 8X40 90112 GC3 000 BOLT SPECIAL 5MM 91015 425 831 BEARING HEAD PIPE UPPER NTN ON W n 2007 08 20 E FRONT FENDER Ref LON Relative ref Number No Description 1 4131B7 FENDER FRONT KSE3F0500A QTY Part No Description CRF150R CRF150RB Serial Parts catalogue code 7 7 8 Ref No 1 61110 KSE 000 FENDER SUB ASSY FR 1 1 2 90512 KZ4 J20 COLLAR FR FENDER 4 4 3 95404 06016 08 BOLT WASHER 6X16 4 4 2007 08 20 E FRONT FORK Ref LON Relative ref Number No Description 3 511165 SPRING FRONT FORK 5111C6 SPRING FRONT FORK 5111C7 SPRING FRONT FORK 511168 OUTER LEFT 5111C9 TUBE O
74. Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 112107 ARM KICK STARTER 6 810160 PEDAL REAR BRAKE KSE3F1600 QTY Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 24700 KSE 000 PEDAL COMP CHANGE 28500 KSE 000 ASSY KICK STARTER 28302 KSE 000 JOINT KICK ARM 28306 KAE 000 BOLT KICK JOINT 28555 KK0 000 SPRING KICK STARTER 46510 KSE 000 PEDAL COMP BRAKE 46511 K24 J00 SPRING ASSY RR BRAKE RETURN 46513 KSR 710 SHAFT BRAKE PIVOT 46525 003 DUST SEAL 17X20X2 5 90103 5 000 BOLT KICK ARM 6X25 NO CON O AWN 90118 968 000 BOLT FLANGE 6X20 91251 444 000 DUST SEAL 15 20 2 5 94201 20120 PIN SPLIT 2 0 12 95015 54000 PIN D JOINT 96211 08000 BALL STEEL 8 1 4 2007 08 20 E STAND STEP Ref LON Relative ref Number No Description 4 5 4101C6 BAR MAIN STEP 4101J1 BAR MAIN STEP 7 6 410165 4101 1 BAR MAIN STEP KSE3F1700 Reqd QTY Description CRF150R Serial No Parts catalogue code 7 8 7 8 50500 KA3 820 STAND COMP MAIN 1 D 1 1 50530 GBF 830 BAR SIDE STAND 1 1 1 1 50603 KA3 710 PIN STEP JOINT 50616 KSE 000 STEP COMP 50617 KZ4 J40 SPRING R STEP RETURN 50618 KZ4 J40 SPRING L STEP RETURN 50642 KSE 000 STEP COMP L 94102 10000 WASHER PLAIN 10MM 94201 20180 PIN SPLIT 2 0X18 NO ON AWN
75. OLLAR RADIATOR MOUNTING HOSE A WATER HOSE COMP B WATER HOSE C WATER HOSE D WATER CLAMP WATER HOSE 25MM CLAMP A WATER HOSE BOLT FLANGE 6X23 5 NUT CLIP 6MM WASHER RADIATOR MOUNTING CLIP TUBE B8 TUBE VINYL 6X9X670 95003 14001 10 2007 08 20 FRAME BODY Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 4 4101A5 FRAME REAR 6 4101F6 GUARD ENGINE 4101F9 GUARD ENGINE 7 4101F5 GUARD ENGINE 4101F9 GUARD ENGINE KSE3F2300A QTY Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 50020 KSE 000 FRAME SET FR 1 1 50131 KSE 000 HANGER FR 1 1 50132 KSE 000 HANGER L FR 1 1 50200 5 0007 BODY RR FRAME NH146M ACCURATE SILVER METALLIC 50226 KSE 000 RUBBER TANK 1 1 1 1 1 1 50360 000 GUARD L ENGINE RIGHT HAND SIDE 50370 5 000 GUARD ENGINE LEFT HAND SIDE 52156 353 300 COLLAR 6X4 90102 KSE 000 BOLT FLANGE 10X90 90108 KA3 710 BOLT JOINT 8X19 90113 0 670 BOLT FLANGE 8 87 90302 KZ3 J40 NUT FLANGE 10MM 90309 357 000 NUT HEX 8 90410 HC4 000 WASHER 10MM 93404 06014 00 BOLT WASHER 6X14 95801 08105 00 BOLT FLANGE 8X105 2007 08 20 E Ref No Part No Description KSE3F2400 Reqd CRF150R CRF150RB 7 8 7 8 Serial No Ref No Relative ref Number Description L O N
76. R 51420 KSE 671 PIPE COMP 51430 KSE 671 DAMPER COMP NNN INP NNN 51430 KSE 631 51431 KSE 671 51431 KSE 631 51436 GBF J01 NI INI INN NNI NNN NN 1 NNNI gt N NNI NNN NN I NI INI I NSN NNN INN NNN 2007 08 20 E FRONT FORK Ref LON Relative ref Number No Description 28 5111H6 PROTECTOR FRONT FORK 31 KSE3F0600 id Part No CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 16 51441 KSE 671 51441 KSE 631 51447 KR6 003 OIL SEAL STOPPER 51450 GBF 831 FR FORK 51456 KZ3 731 51476 GBF 831 NNNN 1 NNNNNN I NNNN I IN 51480 KSE 671 51480 KSE 631 51480 KSE 841 51480 KSE D01 51481 KSE 671 51481 5 631 51490 GBF J21 SEAL SET FR FORK 51517 GBF 831 RUBBER STOPPER 51520 KSE 671 PIPE COMP L SLIDE ANNI INI I I I l LA 1 eNNI INI I gt III 51580 KSE 671 FORK SUB ASSY L FR 51580 KSE 631 51580 KSE 841 Il I I I 1112 2 11211 1 51580 5 001 51610 GBF 680ZB PROTECTOR FR TNATURAL 2007 08 20 FRONT FORK 31 KSE3F0600 Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref 51620 GBF 680ZB PROTECTOR L FR TNATURAL 52482 GBF 831 NUT HEX 90113 KZ3 000 BOLT FLANGE 6MM 1 2 2 90113 MAC 780 BOLT PROTECTOR 6 91254 GBF 851 DUST SEAL 2 91256 GC5 003 O RING 15 5X1 5 2 91258 23 801 O RI
77. RAKE 5 710115 BEARING FRONT WHEEL CONE 7101156 Replace 1 bearing add oF WN N TO KSE3F0800A QTY CRF150R CRF150RB Serial No Parts catalogue code 7 8 06440 KSE 670 28 06440 KSE 840 2 42714 KA3 710 VALVE 44501 KSE 000 AXLE FR WHEEL 44512 KSE 000 COLLAR COMP FR WHEEL SIDE 44620 KSE 000 COLLAR FR WHEEL DISTANCE 44635 KSE 670 HUB SUB ASSY FR 44650 KSE 670 WHEEL SUB ASSY FR 44650 KSE 840 44701 KSE 671 44701 KSE 841 44711 GS2 752 FR INOUE 70 100 17 40M M68 44711 GS2 771 FR BRIDGESTONE 70 100 17 40M M23 44711 GBF 871 FR BRIDGESTONE 70 100 19 42M M61 44712 GC4 601 TIRE BRIDGESTONE 70 100 17 44712 GC4 611 TIRE 70 100 17 INOUE 44712 GBF 871 TIRE BRIDGESTONE 70 100 19 NO 44713 GC4 003 TIRE 1 85 17 BRIDGESTONE 44713 GC4 671 TIRE 1 40 17 INOUE 44713 110 003 TIRE 1 40 19 BRIDGESTONE 2007 08 20 E FRONT WHEEL KSE3F0800A QTY Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 44715 GC4 000 STOPPER BEAD 1 40 45351 KSE 000 DISK FR BRAKE 90105 KAE 870 BOLT DISK 6X17 90305 197 013 NUT U 14MM 90510 KY1 000 WASHER PLAIN 15MM 90745 GC4 701 DUST SEAL 32X21X5 91052 5 003 BEARING RADIAL BALL 6002 94001 08000 05 NUT HEX 8MM 94111 08000 WASHER SPRING 8MM 2007 08 20 E REAR BRAKE CALIPER
78. RING SET PISTON 40 RING 60 RING RING RING 5 OIL PIN SHIFTER OIL SEAL PIN OIL SEAL PIN SPLIT 2 0X12 OIL SEAL PIN SPLIT 2 0X18 OIL SEAL PIN STEP JOINT OIL SEAL PIPE COMP EX OIL SEAL PIPE COMP L SLIDE OIL SEAL PIPE COMP R SLIDE OIL SEAL PIPE STEERING HANDLE OIL SEAL PIPE WATER O RING PISTON O RING 11 8X3 55 O RING 13 8X2 4 RING WEAR RIVET BLIND 4 8 ROD COMP ROD COMP PISTON NO N UI O gt QI sO CX OO 09 ROD COMP PUSH ROD SUB ASSY CUSHION CONNECTING ROD CLUTCH LIFTER ROLLER 3X17 8 ROLLER 4X8 ROLLER CHAIN TENSIONER ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER FUEL TANK SETTING RUBBER MOUNTING PISTON SET MASTER CYLINDER O RING 13 8X2 5 SHIFT DRUM STOPPER O RING f PLATE BEARING HOLDER No O RING O RING O RING PLATE BREATHER RUBBER RADIATOR MOUNTING PLATE RUBBER SIDE COVER 5 PLATE CAM CHAIN GUIDE RUBBER STOPPER O RING PLATE CHAIN GUIDE O RING 1 3X4 PLATE RUBBER TANK O RING PLATE CLUTCH PRESSURE RUBBER TANK MOUNTING PLATE DIAPHRAGM O RING PLATE DRIVE SPROCKET FIXING 5 O RING PLATE O RING PLATE FR NUMBER SCREEN OIL FILTER O RING PLATE SCREW WASHER 4X14 PLATE OIL GUIDE O RING PLATE RATCHET GUIDE SCREW WASHER 4X24 O RING 5 8X1 PLATE WEIGHT SETTING SCR
79. SPANNER SPANNER SPINDLE COMP GEARSHIFT SPINDLE KICK STARTER SPOKE SET A FR SPOKE SET RR SPRING ASSY RR BRAKE RETURN SPRING BRAKE LEVER SPRING SPRING SPRING SPRING SPRING SPRING SPRING DECOMPRESSION DRUM STOPPER EX VALVE FR KICK STARTER SPRING SPRING SPRING SPRING KICK STARTER RATCHET L STEP RETURN OIL FILTER SPRING SPRING SPRING PAWL PLUNGER RR CUSHION R STEP RETURN E1 13 gt MON VIN VIW OOO ON SPRING SHIFT RETURN SPROCKET CAM SPROCKET DRIVE SPROCKET FINAL SPROCKET FINAL DRIVEN STAND COMP MAIN START SET HOT STATOR COMP STAY AIR CLEANER ELEMENT STEM SUB ASSY STEERING STEP COMP L STEP R STOPPER COMP STOPPER BEAD STOPPER SPRING SEAT SWINGARM SUB ASSY RR SWITCH ASSY ENGINE STOP TANK COMP FUEL TENSIONER COMP CAM CHAIN THREAD STEERING HEAD TOP TIRE FR TIRE RR TUBE A BREATHER TUBE B BREATHER TUBE COMP AIR VENT TUBE C BREATHER TUBE TUBE AIR CLEANER CONNECTING AIR VENT TUBE TUBE TUBE TUBE TUBE FUEL CAP BREATHER OVERFLOW TUBE VINYL 6X9X670 VALVE ASSY VALVE COMP VALVE SET VALVE SET VALVE SET VALVE EX VALVE IN RELIEF FLOATING STARTER 2007 08 20 E VALVE THROTTLE 48 25 VISOR AIR CLEANER CASE 11 WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER
80. T7 013 14915 KT7 013 14916 KT7 013 14917 KT7 013 14918 KT7 013 14919 KT7 013 14920 KT7 013 14921 KT7 013 14922 KT7 013 14923 KT7 013 14924 KT7 013 14925 KT7 013 14926 KT7 013 14927 KT7 013 14928 KT7 013 14929 KT7 013 14930 KT7 013 14931 KT7 013 14932 KT7 013 14933 KT7 013 14934 KT7 013 14935 KT7 013 14936 KT7 013 14937 KT7 013 14938 KT7 013 14939 KT7 013 14940 KT7 013 14941 KT7 013 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D6 D6 D6 D6 D6 D6 2007 08 20 E 14942 KT7 013 14943 KT7 013 14944 KT7 013 14945 KT7 013 14946 KT7 013 14947 KT7 013 14948 KT7 013 14949 KT7 013 14950 KT7 013 14951 KT7 013 14952 KT7 013 14953 KT7 013 14954 KT7 013 14955 KT7 013 14956 KT7 013 14957 KT7 013 14958 KT7 013 14959 KT7 013 14960 KT7 013 14961 KT7 013 14962 KT7 013 14963 KT7 013 14964 KT7 013 14965 KT7 013 14966 KT7 013 14967 KT7 013 14968 KT7 013 14969 KT7 013 15000 15111 KSE 670 15133 MEB 670 15201 KSE 670 15220 MEB 670 15331 324 000 15332 324 000 15412 MEN 67 1 15414 MEB 670 15421 000 15611 4 710 15650 KSE 670 15707 634 000 15771 551 000 16000 16010 851 16011 KSE 671 D6 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 NANROKUWRAN
81. TER PUMP 24T WASHER SEALING 7MM WASHER SEALING 6 5MM BEARING RADIAL BALL 12X28X7 OIL SEAL 12 22 5 SEAL WATER PUMP DOWEL PIN 8X7 BOLT FLANGE 6X28 BOLT FLANGE 6 35 2007 08 20 E L CRANKCASE COVER Ref LON Relative ref Number No Description 2 a6 1101A6 COVER CRANKCASE LEFT 20 21 1101A3 5 CRANKCASE COVER LEFT 0 5 4 15 113126 VALVE RELIEF 1 6 17 113127 ELEMENT OIL FILTER 9 10 2131A4 COVER DRIVE SPROCKET KSE3E1000A Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 11333 KSE 670 COVER OIL FILTER 11340 KSE 670 COVER COMP L CRANKCASE 11395 KSE 670 GASKET L COVER 15220 MEB 670 VALVE ASSY RELIEF 15412 MEN 671 FILTER COMP ENGINE OIL 15414 MEB 670 SPRING OIL FILTER 15650 KSE 670 GAUGE OIL LEVEL 22838 KSE 670 RECEIVER CLUTCH CABLE 23810 KSE 670 COVER COMP DRIVE SPROCKET 23812 KSE 670 GUIDE DRIVE CHAIN NO ON AWN 90084 HB3 000 CAP 14MM 90401 MEY 670 WASHER 13X24X1 6 90463 ML7 000 WASHER SEALING 6 5MM 90602 MEB 670 SPECIAL INTERNAL 90751 6 1 003 O RING 8 5X1 7 91204 KRN 671 OIL SEAL 10X21X5 91302 PA9 003 O RING 39 8 2 2 91303 377 000 O RING 13 8X2 5 91307 035 000 O RING 18X3 94301 08140 DOWEL PIN 8X14 94301 10160 DOWEL PIN 10X16 94520 14000 CIRCLIP INTERNAL 14MM 96001 06016 00 BOLT FLANGE 6X16 96001 06018 00 BOLT FLANGE
82. THRUST 18MM 90401 KSE 670 WASHER THRUST INVOLUTE 18X23X1 6 2007 08 20 E TRANSMISSION Reqd QTY CRF150R CRF150RB 7 8 7 8 Description Serial No KSE3E1500A Ref LON Relative ref Number No Description 31 INCLUDES Engine removal and installation 33 210165 BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation 34 210168 BEARING COUNTERSHAFT RIGHT INCLUDES Engine removal and installation Parts catalogue code 5 8 5 8 90403 KSE 670 90441 KA4 700 90451 107 000 90452 437 000 90457 3 000 90554 728 940 90601 030 000 90601 459 000 91004 MT3 003 91008 KSE 67 1 91202 KCY 761 96120 62030 00 96140 62020 00 WASHER THRUST INVOLUTE PLATE BEARING HOLDER WASHER THRUST 15MM WASHER THRUST 16 5MM WASHER THRUST 15X1 WASHER THRUST 20MM CIRCLIP 18MM CIRCLIP 20MM BEARING RADIAL BALL 20X47X10 5 BEARING RADIAL BALL 6002U OIL SEAL 20X30X7 BEARING RADIAL BALL 6203 BEARING RADIAL BALL 6202U 2007 08 20 E Ref No Part No Description GEARSHIFT DRUM 18 00 KSE3E1600 Reqd QTY CRF150R CRF150RB 7 8 7 8 Serial No Relative ref Number Description 2101A9 2101B2 2101B3 2101B4 210125 210122 2 3 4 5 FORK GEARSHIFT Same time for two units or more INCLUDES Engine removal and installation DRUM GEARSHIFT INCLUDES Engine remova
83. UTER RIGHT 511120 OUTER BOTH 5111D5 PIPE SLIDE RIGHT 5111D6 PIPE SLIDE BOTH 15 16 33 34 511108 DAMPER FRONT FORK 511109 DAMPER FRONT FORK 5111E0 DAMPER FRONT FORK 511163 FORK ASSY FRONT RIGHT 5111C4 FORK ASSY FRONT BOTH 9 10 11 5111E7 SEAL SET FRONT FORK LEFT 5111E8 SEAL SET FRONT FORK RIGHT 5111E9 SEAL SET FRONT FORK 5111D4 PIPE SLIDE LEFT 5111D6 PIPE SLIDE BOTH 31 511162 FORK ASSY FRONT LEFT 5111C4 FORK ASSY FRONT BOTH 5111F5 PROTECTOR FRONT FORK RIGHT KSE3F0600 5111H6 PROTECTOR FRONT FORK 5111F4 PROTECTOR FRONT FORK LEFT o3 o3 N n VA NO NO Ul amp UN 09 Part No Description CRF150R CRF150RB Serial Parts catalogue code 7 8 7 8 45461 GBF J00 CLAMPER A FR BRAKE HOSE 1 1 1 1 45462 GBF JOO CLAMPER B FR BRAKE HOSE 1 1 1 1 51401 KSE 671 SPRING FR FORK 33 0 34 2 2 2 2 51401 5 841 SPRING FR FORK 53N MM 0 36KGF MM 2 2 2 2 51402 KSE 671 SPRING FORK 14N MM 0 32KGM MM 2 2 51403 5 671 SPRING FORK 73N MM 0 38KGF MM 51404 GBF 831 GUIDE SPRING 51405 GBF 831 RING STOPPER Ref No 51405 MC7 003 RING STOPPER 51408 GBF 831 SEAT 51410 KSE 671 51410 KSE 841 51412 461 003 51414 GBF 831 51415 GBF 831 SLIDE
84. e ref Number No Description NO INFORMATION KSE3E1801A Ref No Part No Description CRF150R CRF150RB Serial Parts catalogue code 7 8 7 8 1 16020 KSE 672 PARTS KIT CARBURETOR OPTIONAL 1 1 16020 KSE 611 2 16163 671 5 5 3 16201 KSE 672 NEEDLE SET JET 1 1 16202 KSE 672 NEEDLE SET JET 1 1 16204 KSE 672 NEEDLE SET JET 1 1 16205 KSE 672 NEEDLE SET JET 1 1 16230 KSE 672 NEEDLE SET JET 1 1 16251 KSE 672 NEEDLE SET JET 1 1 16252 KSE 672 NEEDLE SET JET 1 1 16233 KSE 672 NEEDLE SET JET 1 1 16254 KSE 672 NEEDLE SET JET 1 1 16202 KSE 601 NEEDLE SET JET 16203 KSE 601 NEEDLE SET JET 16205 KSE 601 NEEDLE SET JET 16206 KSE 611 NEEDLE SET JET 16231 5 601 NEEDLE SET JET 16232 5 601 NEEDLE SET JET 16233 5 601 NEEDLE SET JET 16234 KSE 601 NEEDLE 5 JET 16235 KSE 611 NEEDLE 5 JET 21 l Il ASI I I 1 Il 1 1 1 1 1 1 1 1 1 1 1 1 1 0D 1 99101 357 1200 JET MAIN 99101 357 1220 JET MAIN 99101 357 1250 JET MAIN 1 99101 357 1280 JET MAIN D 1 1 1 99101 357 1300 JET MAIN D 99101 357 1320 JET MAIN D OD 1 1 99101 357 1380 JET MAIN D 1 1 1 93892 04014 18 SCREW WASHER 4X14 10
85. ice item by using the sample 6 Includes Valve clearance adjustment D camshaft replacement TIIBA Sm A No Open to the page of the block where the camshaft s spare part illustration is shown CDReference No of the illustration of part that shows location L l of the replacement work Look for the camshaft illustration and refer to the ser vice item and FRT that agree with the reference No 2 FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2007 08 20 E Indication mark for the listing of service items that continues to the following page 18 A Ref No Relative ref Number L O N F R T Description 2 111118 CAMSHAFT 4 5 Category codes and classification indicated at the last l
86. ine Indication of the block with no setting of FRT Ref L O N No Relative ref Number Description NO INFORMATION code system 11 b Code Category 1 Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument O N O O N c Operation codes and classification Code Operation category a Category code Engine 0 Location function code Engine upper Replace Operation code Operation sequence number Unit code be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2007 08 20 1 Replace Removal Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish N Q A N Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Other work Engine F Frame OPERATIONS OT
87. l and installation CENTER GEARSHIFT DRUM 11 12 13 15 SHIFTER GEARSHIFT DRUM PLATE GUIDE 17 STOPPER OR SPRING SHIFT DRUM 19 SPINDLE GEARSHIFT Parts catalogue code O AWN 25 24211 KSE 670 24212 KSE 670 24213 KSE 670 24265 GC4 710 24266 KSE 670 24311 KSE 670 24312 KA3 741 24315 KA3 710 24321 KZ3 891 24322 MM4 000 24324 KA3 711 24325 KA3 711 24326 KBH 901 24328 GC4 730 24329 740 24430 KA3 740 24435 KSE 670 24610 KSE 670 24651 KSE 670 24652 0 000 90022 68 000 90071 5 000 90435 HB3 000 90441 KA4 700 90451 155 000 FORK R GEARSHIFT FORK L GEARSHIFT FORK CENTER GEARSHIFT SHAFT GEARSHIFT FORK MAIN SHAFT C SHIFT FORK DRUM GEARSHIFT CENTER GEARSHIFT DRUM PIN SHIFTER SHIFTER GEARSHIFT DRUM COLLAR SHIFTER PAWL A RATCHET PAWL B RATCHET PLUNGER PAWL PLATE GUIDE SPRING PAWL PLUNGER STOPPER COMP DRUM SPRING DRUM STOPPER SPINDLE COMP GEARSHIFT SPRING SHIFT RETURN PIN GEARSHIFT RETURN SPRING PIVOT SHIFT DRUM STOPPER ARM BOLT FLANGE SOCKET 6X14 WASHER 6 1MM PLATE BEARING HOLDER WASHER 14MM 2007 08 20 E Ref No Part No Description 7 CRF150R CRF150RB 8 7 GEARSHIFT DRUM Reqd QTY 8 KSE3E1600 Serial No Parts catalogue code 26 91004 4 900 27 93301 06016 0A 28 94510 14000 29 96220 40080 BEARING RADIAL BALL 6905U BOLT HEX 6X16 CIRCLIP EXTERNAL 14MM ROL
88. listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 gt 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual
89. mber Description 3 COVER CYLINDER HEAD GASKET CYLINDER HEAD COVER KSE3E0100B Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 2 12510 KSE 670 COVER COMP CYLINDER HEAD 1 3 12316 KSE 670 PLATE BREATHER 1 4 12391 KSE 670 GASKET HEAD COVER 1 6 90017 MY9 790 BOLT HEAD COVER 2 2 2 7 90543 MV9 670 RUBBER MOUNTING 8 96500 06012 00 BOLT FLANGE 6X12 2007 08 20 E CYLINDER HEAD Ref LON Relative ref Number No Description 1 111106 HEAD CYLINDER INCLUDES Valve adjust and reface 1111L9 GUIDE INTAKE VALVE ONE INCLUDES Reaming INCLUDES Valve adjust and reface 1111L9A Replace all intake valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 1111MO GUIDE EXHAUST VALVE ONE INCLUDES Reaming INCLUDES Valve adjust and reface 1111MOA Replace all exhaust valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 111184 HOLDER CAMSHAFT Reqd QTY Part No Description CRF150R CRF150RB Serial No Parts catalogue code 7 8 7 8 Ref No 12200 KSE 670 HEAD COMP CYLINDER 12204 KSE POO GUIDE IN VALVE 0 S 12205 KSE POO GUIDE EX VALVE 0 S 12240 KSE 670 HOLDER COMP CAMSHAFT 12251 KSE 671 GASKET CYLINDER HEAD gt gt 2 gt gt 16210 KSE 670 INSULATOR C
90. n 3121A5 3121C6 312105 3121A8 4131A0 3121B6 CASE AIR CLEANER 8 STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE AIR CLEANER ELEMENT MUDGUARD AIR CLEANER CASE TUBE AIR CLEANER CONNECTING Parts catalogue code O UN 24 15707 634 000 15771 551 000 16959 1 000 17210 5 000 17212 5 000 17213 5 000 17214 KSE 000 17217 KSE 000 17220 KSE 000 17221 KSE 000 17225 KSE 000 17255 KSE 000 17291 68 830 17559 MAG LOO 17370 419 700 17372 KSE 000 17373 KSE 000 17375 KSE 000 32171 GF9 621 43514 6 701 84601 HA7 670 90653 HC4 900 93913 15280 93913 15410 CLIP OIL DRAIN TUBE CLIP OIL DRAIN TUBE JOINT FUEL TUBE CASE AIR CLEANER STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE ASSY ELEMENT PLATE FR CASE MUDGUARD AIR CLEANER GUARD AIR CLEANER VISOR AIR CLEANER CASE TUBE AIR CLEANER CONNECTING BOLT ELEMENT SETTING JOINT BREATHER TUBE PLUG BREATHER TUBE TUBE A BREATHER TUBE B BREATHER TUBE C BREATHER LOCK PURSE CLAMP MASTER CYLINDER OIL HOS NUT FENDER SETTING CLIP MUDGUARD SCREW TAPPING 5X12 PO SCREW TAPPING 5 16 2007 08 20 E Ref No Part No AIR CLEANER KSE3F1400A Description CRF150R CRF150RB Serial No 8 Parts catalogue code 25 94002 05000 0 26 94101 06000 27 95002 02120 28 95018 52201 29 96600 06014 00 NUT HEX 5 WASH
91. throttle body identification numbers only the portions underlined in the example below are used for registration FCRO8A 7 2007 08 20 E C Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue underneath the part are available in 3 m and 8 m lengths When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30 2 95001 30001 20 3 0 Standard part No Bulk part No Bulk part Inner diameter mm Length m 95001 30 3 95001 30001 30 3 0 95001 30 4 95001 30001
92. ts catalogue code 7 8 06420 KSE 670 06420 KSE 840 41201 KSE 670 SPROCKET FINAL DRIVEN 50T 41201 GBF K00 SPROCKET FINAL 50T SUNSTAR 41201 GBF 830 SPROCKET FINAL 49T SUNSTAR 41203 GBF 830 SPROCKET FINAL 51T SUNSTAR 41201 KSE 840 SPROCKET FINAL DRIVEN 56T 41201 GBF K10 SPROCKET FINAL 56T SUNSTAR 41201 GBF 860 SPROCKET FINAL 55T SUNSTAR 41202 GBF 860 SPROCKET FINAL 57T SUNSTAR 42501 KSE 000 AXLE RR WHEEL 42505 KSE 000 COLLAR RR AXLE 42511 KSE 000 COLLAR RR WHEEL SIDE UN Ww INI NN gt gt gt gt gt INI NASA 1 1 11 42620 KSE 000 COLLAR RR WHEEL DISTANCE 42635 KSE 670 HUB SUB ASSY RR 42650 KSE 670 WHEEL SUB ASSY RR 42650 KSE 840 42701 KSE 671 42701 KSE 841 42711 GS2 752 RR INOUE 90 100 14 49M M5C 42711 GS2 771 RR BRIDGESTONE 90 100 14 49M M22 42711 GBF 871 RR BRIDGESTONE 90 100 16 52M M58 OND 42712 GC4 601 TIRE BRIDGESTONE 90 100 14 2007 08 20 E REAR WHEEL KSE3F1100A Ref Reqd QTY No Part No Description CRF150R CRF150RB 7 8 Serial No Parts catalogue code 11 42712 GC4 611 42712 GBF 871 42713 GC4 003 42713 GC4 671 44713 118 003 42714 710 45351 5 000 44715 770 42715 2 680 90105 870 90125 4 000 90305 GW2 711 90309

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