Aeroset Service Manual - Pierson Publishing LLC
Contents
1. Figure 5 1 Revision Marks Page Revisions If anything on a page changes the text part number will be changed by incrementing the dash number for that page e g from 101 to 102 A new title page with the revision log will be sent with each change package This list will contain the page number of each changed or added page along with the revision dash number of that page Pages not listed are original pages CUVETTE SEGMENT d Cuvette AE Revision Pair Set Spring Mark Art d Number K 25010A T Figure 1 1 Revision Marks 1 General Data 1 2 HOW TO USE THIS MANUAL 1 3 Abbott Aeroset Service Manual 89000 102 1 2 HOW TO USE THIS MANUAL CONT Identification of Unique Items If information a procedure or a spare part is unique to United States Field Service only then US is noted beside the item If the item is unique to International Field Service only INTL is noted beside item If information a procedure or spare part is unique to another country the country is listed in parenthesis beside that item Example ITEM PART NO DESCRIPTION 11 2E12 01 Keyboard English 2E08 01 Keyboard French 2E09 01 Keyboard Spanish Special Symbols SYMBOL DEFINITION GND Chassis GND Ground unless otherwise stated Q Removal amp Replacement Procedure RR O es Verification Procedure VP The Electrostatic Discharge symbol2. identifies an activity or area where the operator must wear a ground strap while servicing the system Components sensitive to electrostatic discharge such as printed circuit boards computer components etc may be damaged 1 General Data 1 2 HOW TO USE THIS MANUAL 1 4 Abbott Aeroset Service Manual Go Back 89000 102 1 2 HOW TO USE THIS MANUAL CONT TSB ISA Symbols Two symbols are used to show areas or sections in the service manual which have been affected by a TSB or an ISA Refer to actual TSB or ISA for additional information These symbols are used to show a particular part or area which has been or has not been modified by the TSB number specified within the symbol T25 F25 TSB 125 25 Installed TSB 125 25 Not Installed This symbol is used to identify the ISA containing additional information about the part or area 125 1 General Data 1 2 HOW TO USE THIS MANUAL 1 5 Abbott Aeroset Service Manual 89000 102 1 3 HAZARD TYPES Introduction Operation maintenance and servicing of the Abbott Aeroset Systems may expose individuals to potential safety and health hazards All work must performed according to procedures described in the Abbott Aeroset Operations or Service Manuals or as directed by an Abbott Technical Support Representative This section describes the types and locations of potential hazards that could cause physical harm to service
3. 102 1 9 SYSTEM SPECIFICATIONS CONT Fluidics Drainage TUBING TYPE ID OD LGTH Water Drainage Total During Analysis 47 5 L hr Deionized Water 9mm 5mm lt 5 M Maximum Drainage 70 L hr EE High Concentrate Drainage 2 5 L hr Low Concentrate 15mm 23mm lt 5 M Waste High Pressure Hose Overflow 12mm 18mm lt 5 M High Pressure Hose Bath Water Drainage 12mm 18mm lt 5 M High Pressure Hose High Concentrate 6mm 12mm lt 5 M Waste Silicon Rubber 1 9 SYSTEM SPECIFICATIONS 1 23 1 General Data
4. 9000 102 1 6 MECHANICAL PHYSICAL SAFETY Ay WARNING PUNCTURE HAZARD The probe is sharp Avoid contact with the tip of the probe Use protective gloves if necessary AA cautions nor sunrace Specific components and parts are very hot Allow the part or component to cool sufficiently generally 10 minutes before servicing or replacement Use temperature resistant gloves if required A WARNING LIFTING HAZARD The Abbott Aeroset System weighs 1500 pounds 680 kg Obtain assistance when moving and or use appropriate lifting devices 1 General Data 1 6 MECHANICAL PHYSICAL SAFETY 1 12 Abbott Aeroset Service Manual 89000 102 1 7 ELECTRICAL SAFETY Shutdown Procedure uN WARNING ELECTRICAL SHOCK HAZARD Prior to turning system power OFF perform the following procedure Turn off the power to the instrument and 1 From the DATABASE screen disconnect the power cord before replacing E SHUTDOWN fuses printed circuit boards and other electrical 2 SHUTDOWN CONFIGURATION screen is parts and components Replace only the fuses displayed that are externally accessible and labeled Use 3 Check boxes for procedures to be performed only replacement fuses of the specified type and electrical rating Keep surfaces dry around the instrument and electrical connectors Use approved power cords and electrical accessories only such as those supplied with the a For 24 hour operation select OClear Database All Recor
5. Abbott Aeroset Service Manual Go Back 89000 102 1 1 PRODUCT DESCRIPTION OVERVIEW The Abbott Aeroset System is an automated random access Clinical chemistry system The instrument uses a dual pipetting system with a maximum throughput of up to 2000 tests hour It can be configured with up to 100 different assay files utilizing photometric and potentiometric methodologies The potentiometric assays Na K and Cl are measured using an Integrated Chip Technology ICT The Abbott Aeroset System will process routine and STAT samples using independent Carousel and FastTrack Samplers 1 General Data 1 1 PRODUCT DESCRIPTION OVERVIEW 1 1 Abbott Aeroset Service Manual 89000 102 1 2 HOW TO USE THIS MANUAL The purpose of this manual is to provide information useful for servicing the Abbott Aeroset System and is composed of seven 7 chapters Chapter 1 General Data Contains a product overview information on manual usage manual revision marks accident prevention symbols and system specifications Chapter 2 Troubleshooting Contains procedures to be used by Field Service Engineers Representatives in identifying and isolating problems The procedures are presented in probable cause and resolution format Chapter 3 Parts Lists Provides the Supplemental Tools and Supplies list exploded view drawings of all field spared parts and their configuration which are indexed to the item number an
6. C Neutral to Earth 0 5 VAC 0 5 VAC Neutral to Case 0 5 VAC 0 5 VAC Analyzer Single phase 180 264 VAC e 50 60 Hz x 1 20 Amps Nominal Operation Dedicated Power Line Separate Circuit breaker Fuse No other electrical devices can be supplied from dedicated circuit breaker and power lines Conduit or BMx Flexible Metal Conduit No other electrical wires are present Receptacle U S Canada The receptacle shall be a NEMA L6 30R 1 General Data 1 9 SYSTEM SPECIFICATIONS 1 18 Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Electrical Specifications cont Power Connection Receptacle Mounting Power Cord U S Canada Power Cord Outside U S Canada Analyzer Connector U S Canada Analyzer connector outside U S Canada The electrical box containing the receptacle shall be mounted within 12 ft 8 7m of the left side of the instrument UL CSA approved SJT type 12 AWG 250VAC IEC 309 approved for at least 30A 250VAC and be of a type meeting national electrical code of the country of final destination The service connector shall be a NEMA L6 30P IEC 309 approved for at least 30A 250VAC and be of a type meeting national electrical code of country of final destination Printer Power Requirements 110VAC areas 108 132VAC 220VAC areas 198 264VAC Frequency 50 60 Hz 1 Ser
7. RICAL SHOCK HAZARD Identifies the possibility of electrical shock if procedural or engineering controls are not observed Identifies a part or component that requires cooling before touching gt gt gt gt 1 General Data 1 3 HAZARD TYPES 1 7 Abbott Aeroset Service Manual 89000 102 1 3 HAZARD TYPES CONT Hazard Icons Cont ICON RELATED TEXT DESCRIPTION A Warns against direct viewing into the Bar Code Reader laser beam or reflections of the beam from reflective surfaces Identifies an activity or an area that may present a physical mechanical or chemical hazard The user must be aware alert and cautious to prevent physical injury WARNING ASSOCIATED TEXT See above A more severe degree of hazard than above 1 General Data 1 3 HAZARD TYPES 1 8 Abbott Aeroset Service Manual 89000 102 1 4 BIOHAZARD SAFETY A WARNING POTENTIAL BIOHAZARD Consider all clinical specimens reagent controls and calibrators etc that contain human blood and surfaces or components that have come into contact with human blood as potentially infectious Wear gloves lab coats and safety glasses and follow other biosafety practices as specified in OSHA Bloodborne Pathogen Rule 29 CFR Part 1910 1030 or other equivalent biosafety procedures Handling Spills Clean up spills of potentially infectious materials according to established
8. ath length Light Path Length 5mm Linearity Within 2 2 0 Abs Capacities Data Storage Data Base Records QC Error Log Carousels Reaction Cal Control Sample Stat Reagent Seg A Seg B Seg C Seg D 8000 150 Level 200 330 Reaction Cuvettes 45 Positions 30 Positions 1 Position 56 Positions Carousel 12 Positions 12 Positions 12 Positions 20 Positions 1 General Data 1 9 SYSTEM SPECIFICATIONS 1 21 Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Sample Carrier amp Sample Carrier Tray Reagent Containers Sample Carrier 5 Samples per Carrier Large 90 mL Sample Carrier Tray 10 Sample Carriers per tray Small 50 mL requires adapter FastTrack Capacity 200 samples 100 mL 100 mL 4 Sample Carriers 20 mL Round requires adapter Sample Vessels Bulk Solutions Sample Vessel Ext Diam mm Hgth mm Bulk Solution 10 mL 16 mm tube 15 4 0 3100 ICT Ref Sol 1L 7 mL 16mm tube 15 4 0 375 Ais ie Wash GC Acid Wash 500 mL 7 mL 13 mm tube 12 4 0 2100 Method Volumes 5 mL 18 mm tube 12 4 0 175 Sample Dispense 2 35 uL Test Sample Cup 2 mm Sample Aspiration Sum of sample Dispense Sample ICT Dispense 15 uL Reagent Dispense 20 345 uL test Reagent Aspiration Sum of Reagent Dispense Liquid Waste Container Approx 8 L 1 General Data 1 9 SYSTEM SPECIFICATIONS 1 22 Abbott Aeroset Service Manual 89000
9. biosafety practices Use the following generally accepted procedure for cleaning such spills 1 Absorb the spilled material with absorbent towels or other absorbent materials 2 Wipe the area with detergent solution 3 Wipe the area with an appropriate disinfectant such as 296 chlorine bleach solution or a 0 196 sodium hypochlorite solution Instrument Decontamination Instruments must be decontaminated prior to servicing or shipment Complete the following procedure unless an Abbott Technical Support Representative provides other instructions 1 Cycle 10 chlorine bleach solution through the fluid pathway including the probe that contacted blood or products containing blood Allow the bleach solution to remain in the system for a minimum of ten minutes 2 Cycle water or buffer solution through the system to rinse the affected components 3 Remove any liquid material from the instrument 4 Rinse waste containers with the chlorine bleach solution or other suitable disinfectants before shipping or disposal 1 General Data 1 4 BIOHAZARD SAFETY 1 9 Abbott Aeroset Service Manual 89000 102 1 4 BIOHAZARD SAFETY CONT 5 Wipe the surface of each instrument with a detergent solution followed by an appropriate disinfectant such as 0 1 sodium hypochlorite 2 chlorine bleach solution Allow to air dry for a minimum of ten minutes Handling Waste Dispose of all clinical specimens reagents controls cal
10. d description on the spare Parts Lists PL Chapter 4 Removal and Replacement Contains Removal amp Replacement procedures that are indexed by number to related Parts Lists in Chapter 3 For example RR A1 5 is the Removal amp Replacement procedure for Parts List PL A1 item 5 Chapter 5 Verification Procedures Contains adjustments calibrations checks tests and additional procedures required to verify instrument operation after repairs are complete Verification Procedures VPs are also used to assist in troubleshooting Chapter 6 PM Total Call Contains preventive maintenance PM procedures Total Call procedure and PM and Total Call checklists for the instrument Chapter 7 Installation Outlines the responsibilities of the Field Service Engineer Representative FSE FSR in setup of the Abbott Aeroset System from pre installation to installation and relocation 1 General Data 1 2 HOW TO USE THIS MANUAL 1 2 Abbott Aeroset Service Manual 89000 102 1 2 HOW TO USE THIS MANUAL CONT Manual Revision Marks Abbott Aeroset Service Manual revision pages keep the manual up to date with configuration changes and servicing techniques The actual changes will be identified as follows Text Revisions l Black bar in left margin for significant changes that impact servicing the instrument Art Revisions Black bar left of art number for significant changes that impact servicing the instrument
11. ds b For partial day operation select LI Change Water in Bath L1Wash Cuvettes instrument to protect against electrical shock L1Wash Probes with 1 Alkaline Solution Connect power cords to properly grounded OWash ICT with ICTTM Cleaning Fluid outlets only and ICT Reference Solution Do not disconnect any electrical connections O Drain and Fill IRef Cup while the power is ON Follow instructions for L1 Clear Database All Records correctly powering down the instrument and all 4 Check Acid and Alkaline volumes and replace connected equipment before performing service if necessary or maintenance 1 General Data 1 7 ELECTRICAL SAFETY 1 13 Abbott Aeroset Service Manual Go Back 89000 102 1 7 ELECTRICAL SAFETY CONT 5 When SHUTDOWN CONFIGURATION is complete select m SHUTDOWN If the Rotary Power Control Switch is set to AUTO system power will be shutdown after the shutdown process High Voltage Hazard uN DANGER HIGH VOLTAGE Ensure the power to the instrument is turned OFF A high voltage charge may remain on electrical components such as laser connectors or power supplies with the system power off Use an electrically insulated tool to disconnect the charged part or component and short the charge both male pins to the instrument chassis 1 General Data 1 7 ELECTRICAL SAFETY 1 14 Abbott Aeroset Service Manual 89000 102 1 8 CHEMICAL SAFETY AN caution cement HAZARD Wear safety glasses c
12. hemical resistant gloves and a lab coat when handling the Abbott solutions These solutions may be potentially harmful Refer to the Material Safety Data Sheet MSDS or the package insert for specific safety information In case of contact with the skin or eyes flush with water for at least 15 minutes If irritation persists or signs of toxicity occur from exposure seek medical attention immediately 1 General Data 1 8 CHEMICAL SAFETY 1 15 Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS This section contains instrument dimensions space computer and interface specifications electrical environmental printer and optical specifications and capacities requirements Physical Dimensions Analyzer Width 74 5 189 cm Depth 44 1 112 cm Height 43 5 110 5 cm Weight 1500 Ibs 680 kg System Control Center SCC Width 24 61 cm Depth 18 46 cm Height 42 5 108 cm with monitor 60 5 154 cm Weight 190 Ibs 86 5 kg approx Clearances Right 31 5 80 cm Left 31 5 80 cm Rear 20 51 cm Above 20 51 cm Front 36 92 cm For more detailed system dimension information see Chapter 7 Installation 1 General Data 1 9 SYSTEM SPECIFICATIONS 1 16 Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Environmental Requirements NOTE Instrument For Indoor Use Only Location Temperature Operational Storage Temperatu
13. ibrators and other disposables that may be contaminated according to local state federal and country regulations governing the treatment of regulated medical waste Sharps Sharps such as contaminated probes should be placed in appropriately marked puncture resistant containers before treatment and disposal 1 General Data 1 4 BIOHAZARD SAFETY 1 10 Abbott Aeroset Service Manual 89000 102 1 5 LASER SAFETY An CAUTION CLASS 2 LASER PRODUCT Denotes low power visible light lasers or laser systems This class of laser do not normally present a hazard to the eye because of normal human aversion response such as blinking eye movement and the like However like many conventional light sources they may present some potential for hazard if viewed directly fort extended periods of time During normal instrument operation the inner protective covers and access door are to remain in place to prevent unintentional laser light exposure The inner protective covers and access doors may be removed by qualified personnel during servicing Do not remove or alter the inner protective cover laser warning labels They must remain legible The Class 2 Laser label on the instrument is shown below in Figure 5 2 Laser Caution Label The label consists of black lettering on a yellow background Figure 5 2 Laser Caution Label 1 General Data 1 5 LASER SAFETY 1 11 Abbott Aeroset Service Manual Go Back 8
14. personnel Hazard Signal Word Definitions and Icons Hazard Signal Words Denotes an Immediate hazard which if not avoided could result in serious injury or death This signal word represents the highest level of any hazardous situation Denotes a hazard which could result in moderate or serious personal injury Denotes potential hazards that could result in minor injury Also used for conditions or activities that could interfere with the proper functioning or performance of the instrument NOTE Denotes general operator or service information that will not impact performance or results if it is not observed 1 General Data 1 3 HAZARD TYPES 1 6 Abbott Aeroset Service Manual 89000 102 1 3 HAZARD TYPES CONT Hazard Icons Safety hazard icons are used in this manual and ICON RELATED TEXT on the instrument labels to identify potentially dangerous conditions or situations In this DESCRIPTION manual and on some instrument labels text accompanies the safety icon to describe the hazard For other instrument labels the operator or service technician is to refer to the manual for specific information All users of the instrument must be familiar with the following messages Identifies an activity or area where the operator may be exposed to potentially infectious materials or substances DANGER HIGH VOLTAGE Identifies high voltage areas over 600 volts WARNING ELECT
15. re Humidity BTU Output Operating Altitude Flat level surface No direct sunlight or drafts Remove from sources of direct heat and moisture Do Not place next to a heat or vibration generating device Minimum 15 C 59 F Maximum 32 C 89 F Minimum 5 C 41 F Maximum 50 C 122 F 15 80 non condensing 6551 BTU Hr 6600 ft 2000 m Processor Hard Drive Disk Drive Operator Interface Display Keyboard Printer Host Interface System Computer and Interface Specifications Pentium 133 MHz 16 MB RAM 2 1 GB EIDE bus interface to CPU 3 5 1 44 Mb IDE bus interface to CPU Full color VGA CRT 17 diagonal 43cm 101 Key custom IBM compatible 80 column parallel port Centronix connection Bi directional RS 232 serial communication port 1200 2400 4800 or 9600 baud 1 General Data 1 9 SYSTEM SPECIFICATIONS Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Electrical Specifications Required Measurement at 220V Outlet CLOSED OPEN U S BREAKER BREAKER Line 1 to Line 2 200 240 VAC lt 0 5 VAC Line 1 to GND 90 132 VAC lt 0 5 VAC Line 2 to GND 90 132 VAC lt 0 5 VAC GND to Conduit lt 0 5 VAC lt 0 5 VAC CLOSED OPEN INTERNATIONAL BREAKER BREAKER Line to Neutral 180 264 VAC 0 5 VAC Line to Earth 180 264 VAC 0 5 VA
16. vice Conn U S Canada IEC 320 UL CSA rated Service Connector Outside U S Canada Plug on power cord mating with utility service must be rated and IEC approved for at least 120VAC and 0 4A 48 VA and be of a type meeting national electrical code of country of final destination The plug is to be attached at final destination if other than supplied plug System Control Center Power Requirements System power supplied from analyzer 1 General Data 1 9 SYSTEM SPECIFICATIONS Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Sample Bar Code Specifications Measurement Methods BAR CODE SUPPORTED SYMBOLOGY Type READER Photometric Sample Codabar Potentiometric Code 3 of 9 Code 2 of 5 Throughput Code 128 Subset A B and C Photometric and ICTTM Up to 2000 hr 4 20 Characters No Checksum Photometric only Up to 1600 hr or Start Stop Characters ICT only Up to 600 hr Reagent 2D Labels PDF 417 1D Labels Code 2 0f 5 Code 128 Codabar Code 3 of 9 1 General Data 1 9 SYSTEM SPECIFICATIONS 1 20 Abbott Aeroset Service Manual 89000 102 1 9 SYSTEM SPECIFICATIONS CONT Optical Specifications Lamp Type Tungsten Halogen Wavelength Range 340 804 nm Wavelengths Measured 340 380 404 412 444 in nanometers 476 500 524 548 572 604 628 660 700 748 and 804 nm Photometric Range 0 1 to 3 0 Abs converted to 10 mm light p
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