small format interchangeable core service manual
Contents
1. ame ob ler a oak 2 ooh you Vau ean oa up or ft fost ele Tua boc mu hne cei etd proe the goma poen tra 7 EL A ENTE Books Available through National Publishing Company The National Locksmith 30 837 2044 In Chicago lois he Associated Locksmiths of America ALOA 214 827 1701 In Dallas Texas Customer Support 166 367 7068 nfoBeassecartycom wenccisecuitzom E2. accept the width of the sidebar permiting to erac into the plug to allow rotation There are two springs that push outwardly against the security sidebar Once the plug removed from the shell use caution s the sidebar and springs are free to fal rom the plug Customer Support 1866 87 7868 nlo esSsecurty cam wanccatoecuiy com Here are the most important factors to consider if removing the plug from its shel 3 The four sidebar finer pins are held in place he key isin the plug Ifthe key is removed when the ae Pn Res ferien lug has also been removed the finger pins wi fall out rom the bottom of the plug Replacement and may be done visual the finger pins fal out of the plug you can reinsert hem Keeping in mind that each pin has a specifie location replace the frst finger pin your choice and insert key Make sue visually that the open space is Vile in the sidebar area when the key is inserted horizontal bar appears anywhere In the sidebar space that particular finger pin belongs in one of the other positions Remove the key and Jet the finger pin fall out the bottom being ready to catch it Continue pacing that pin in another sot until the Waved Security Groove snake miling of the matches the finger pin Continue this process until the four pins align so the sidebar can be retracted This should take a minimal amount of time 2 The sidebar and Its two springs wi
3. equipment for accuracy adjustments Make sure the key ls correct Recombinate the core Confirm the key with a key gauge to make certain the key cut and spaced proper My key works but it does not do so smoothly Why Many of the same error checks need to be made as described In the previous concer In addition xey wear an improper key cut an incorrect pin in one chamber are al posible errors Why won t my CXS small core format core fit into its housing if using a mortise housing check to see If one of the throw pins is shorter inot use the CXS Shear Tool corect the problem Make certain that the throw member is aligned to accept the holes in the back of the core Ao Ihe mortise set serew cannot be Installed too tightly using a tailpiece make sure lt lsa CXS tallace and that the correct size ls use matching the core length Also male certain that the control ug using the control key sins retracted state so that the core will be able to be inserted into is housing Double check that there s no foreign material In the cylinder housing preventing the core form being inserted proper Why is it so difficult for me to insert remove the key Sometime the key especialy the up may be bent us preventing smooth operation Check to make sure the correc ey being used At mes people Inserting screwdrivers or er abjecte Ineo the keyway might damage the core Have a new Key made and see f That doesn t correct the problem n some ins
4. size when instaling asl or seven pin CXS core Into its respective housing OR when installing a Spin OG core Intoa 7n hosing customer Support 14963871068 InfoBaseecrtycom s Key Blank Overview Key blank orientation generally accepted that 5 key blanks are and gauged rom the tip stop Some E a sich asthe CXS SIC key blank can be originated from either the tp stop or the shoulder stop depending on the key w 9 being used Originating duplicating CXS keys Keys can be originated on standard key code cutting equipment ln addition keys can be duplicated on any standard key duplicating machine There exists an HPC for those using HPC code card machines The DSD for the HPC Blue Shark can be entered manual using the Shoulder Stop reference Since the side milings are factory controlled the top biting Is all that is necessary to duplicate or originate keys Ordering key blanks of key blanks is carefully managed by distributors WEN he Standard Product n CS Wave Security Groove decine offers ovr 300 sidebar configurations per keyuay Each of dtrbutor unique sidebar configuration An or that meet required ante may purchase an eneus sidebar Configuration signature card requredta permit duplication of a key Key blank lengths There are two 2 key blank available for the SEC Unlike most SFIC key blanks which
5. Cx HIGH SECURITY CYLINDERS SMALL FORMAT INTERCHANGEABLE CORE SERVICE MANUAL www cxSsecurity com Table of Contents Unique Qualities of CXS Cylinders nu i Pide s Construction Ls Eploded ew nnn 2 Sidebar amp Finger Pins ann E Operation amp Hardware installation compatiblity Key lank Overview 7 key specifications un m Pin specications for CXS SecurtySFIC ARSFICPIn Chart Specifications m B AASF Pin Chart Specifications m 10 Combinating amp Capping Procedures 5 n Service Equipment 2 Troubleshooting mn interchangeable Core References u CAS erunt Solitons wol a thank Wm D i CRL deberse shor m a e picto eti Customer Support 1 866 387 7868 intgostecuriycom wenccisecuycon Unique Qualities of CX5 Cylinders The ine of high security cylinders isa proprietary designed range of products providing outstanding quality in craftsmanship and polices of key control Its unique features render these Cinders to be virtually pick resistant and bump proof With more hon 60 different Security Groove Code combinations per SFC key profile and the strict adherence to control polices in key blank distribution these products support priorities in today s security minded environments Why is this core unique The security Small Format Interchangeable Core SIC was designed with a
6. can be used interchangeably in either a amp pin or 7 pin core the specific key bank size intended to match he CXS core configuration as shown 3852 065 Core pin OG Key Blank 3874 06 Core 7 pin OG Key Blanke customer support 1 66 38 7868 ife exsecurtycom wn exaccuy com 7 Key Specifications XS Security SFIC Key Spacing amp Depth Specifications Key gauged from shoulder stop or tip stop CXS o T IPs SFIC H de n ode Pin Specifications for CX5 Security SFIC MostSHC systems follow the A2 System of pin depths created by BEST Lock Company tis by far the most common The System was discontinued due to core failure and key interchange The AA Sytem cf pin depths i used especially when large numbers of key combinations are required The A2 and Systems are Isted here When ordering combinated CXS cores from the factory the A2 System ls standard and is the factory default when no pin increment system specified Customer Support 1 866 387 7868 inogostecurycom www eSecurity cam A2 SFIC Pin Specifications Chart Two Step Master Keying System 0125 Increments Beten Pin tenth Coded Stack Length 23 Multiple Length XE Coded Length rounded Angle ot ut 30 Diameter 108 Spec Bou tom cenar amon Customer Support 06367 1868 nfoBassecartycom wenccisec
7. dded core security in mind especially with regard to pick resistance utilizing finger pins that match a Waved Security Groove side miling on the correct key The cores and keys are patented providing legal protection for Infringement against Those who attempt to produce or manufacture these key blanks This protection allows for greater emphasis on key control since many organizations using encounter problems with the unauthorized duplication of keys Principle The CHS Security SH similar to mast FI Arrow BEST Falcon Uta chage KSP et with regard to servicing The sidebar does not play a rale in the combinating pinning of the or in the origination of the key These two factors are determined at the factory and are of no consequence to those who must combinate cores or originate keys since the sidebar rests Inside the plug ofthe core unnecessary to dismantle and the key blank with matching sidebar grooves are predetermined at the time of key blank manufacturing Service equipment Pin kits A2 or A4 tools for combinating capping and key origination remain consistent with other brands No new equipment is necessary to service the CXS Security FI Customer Support 14963871068 wencssecuitzom 1 Construction configuration The CHS Securty SFIC comes in ether amp pin or pin configuration This Patented small format Interchangeable includes the Wav
8. ed Security Groove key technology which offers over 60 sidebar combinations per each indvidual keyway configuration Caps are of the screw ype and can be reused Available soon wil be pressed caps Both types of caps wil be able to be utlized with the OG Securty SFC Model No Ping Keying Finish Code E KD MK G Birted Uncombinated 108 26D PVD Ton KD KA MK OB ted Uncombinated The ender plug within the contains four security finger pins These non spring loaded finger side pins along with random mushroom top pins make the CXS cylinder virtually Exploded View CXS Security Small Format Customer Support 1 866 387 7868 inogostecurycom wenceiteculycon 2 Sidebar amp Finger Pins As stated previously there is no need to disassemble the SEC cylinder plug from the core assembly M for some reason this must be done several cautions should be heeded Sidebar amp finger pin cautions From the photo above one can se that there exists four 4 finger pins within a GS SIC Note that there five 5 within the conventional CIS cynders because there more room for an additional finger pin Within the small core assembly room must he made for the throw member which actuates the locking mechanism Notice that the finger pins wil have differing locations where the open space falis on the pin This will atch Ihe Waved Security Groove sake miling atthe key This open space is there to
9. even out the stack 6 Test core with all keys using the Xperinetik QU LC Test Tool or with finger atop chambers with springs Inserted then remove springs TJ Pace core into Capping Device if individually capped 3 After slightly gent stretching spring insert spring into chamber o careful screw onach invisus cap Cover CX5 SFIC Top View op each chamber 30 f the core is designed for pressed caps use Capping Press or Capping Too and locksmith hammer and tap several times so that cap is BELOW the flush top line of the core BEST recommends that the cap depth be at 025 1080 from the top af the core customer Support 18663877868 ilogossecuiy com wncciiecuitycom E Service Equipment There exists a plethora of excellent service equipment for the interchangeable core specialist Because the CS SFC was designed to work in conjunction with curent systems you may find the following tems a valuable addition to your collection of FC tools and equipment saving you time providing efficiency and minimizing errors 28 The OS Plug Holders excellent for securing the sidebar while pinning or servicing the cylinder pug as secu Solutions 6613677958 mobs tm The OS SEC Pin it is avaliable to assist in the combinating of the CXS CIS sey Soon 56 37 7868 The HPC Card is helpful when using HPC key origination equipment regarding the OS Une S Securty Sauter Be 307 7068 T
10. he OG shear Tol Allowing mortise adjustments for the CXS SFC a Customer Support 16687888 intiGriiscuyrom wenccisecriycom 2 rook Blue Punch originates SFC keys with accuracy and Tei uen HPCs Blue Shark isthe ultimate in computerized key code origination equipment secta er eno The LAS IC Annex is an exceptional tool that caps cores provides for combination amp helps to decode cores LAB alse manufactures quality IC pin kis of various types latino Manufacturing offers a wide array of FC tools especialy the Capping Press for all pressed capped cores B Customer Support 14963871968 infotossecuriyzom www eSecurity cam ES The Henry Evers Company provides a variety of stamping tools that can assist those requiring stamping Identification pd Xoerinets through CI offers a wide array of innovative tools for the Specialist They include tools for loading testing checking and creating SPIC systems along with IC key control key retainer devices KRD cs 1 ae sro Troubleshooting Why doesn t my key rotate the CXS plug or move the control lug Some of the possibilities may include that the pins were not installed correctly a bottom pin was inserted upside down pin was dropped into the wrong compartment in the pin kit or the key net the correct key fr that core Al check to see that the correct bitting was used to create the key Double check the key
11. l fall out i they are not held in place with the thumb and or fingers You may consider using the CXS Plug Holder shown in the Service Equipment section that follows Customer Support 1866387 7868 inogossecuy com wncciiecuitycom a 3 CAUTIONII The sidebar can be rotated like the hands of a clock 180 degrees with no adverse However CANNOT be flipped 180 degrees vay ram you this ls done when the plug is reassembled the core will remain in a permanent locked position and the plug cannot be removed Thus the core wil have to be discarded a lz wil remain Inoperable and can no longer be Another key control option he CXS S SH provides another keying advantage with ts sidebar technology Since a 7 pin key an be used to acess both 7 pin and pn cores of the same keyway an alternative method of key central can be utilized With minor sing of the finger pin arrangement and discarding the finger pin to the far right pin cores can be coordinated to work in conjunction with a 7 pin CX key Within a6 in core a pin key with the example side miling of 1312 can operate the 6 pin core with finger pin modifications Because the 7 pin key wi not able to be full inserted into a pin Gore af the same keyway only the frst three finger pins wil be used to operate the core inthis ample ti 131 However the finger pins must be shifted In order from left to right within the plug to the following pattern 231 che x represen
12. tances Improper pin stacks or even caps Inserted too deeply may make eyisertonemoval dfi Technical Support 1f the troubleshooting suggestions do not solve the prablem you may contact CXS Customer Support directly for assistance CXS Security Solutions Inc Tol free at 866 387 7368 lnfo exssecuty com www otSsecurity com Customer Support 1 866 387 7868 wenccistecuycon as Interchangeable Core References Coren Smali Format 6200 Vm M y hat now ene standard ie att sock cnr eng eed to aou to serio sl milan tenor forms coer Lem te inad ear toundentand vd somete ermat tht celere for hoor nar ot pr C war argc aot he polen wt FE dfe Wim y zc peal or 30 eam la al an Termin vane na Cares ro uo has Deg cares Ping creep ring tam Mastery Bling itor ares ach eus eng m ta enr our dean pe ea desired tome Coe wok quc ei nd Fra loti ston tones ran Setter are Re movabl Sr LARGE ha Cri Vir Vie dedicated to a ange vatur at rie war cete neri ihe name Yale Cobain Meteo Shine and argent Thi sa apart merane RIC became Dres oc moratur are corned b By Te book tn and ton ech mas tedio he recta auf or
13. ts on empty finger pin position Key Control Alternative using a 7 pin CXS SFIC key In a pi GS SIC same keywayl 7 Pin Keyway xs Entrance en Emrance srie meus X Fieger in Customer Support 1 866 387 7868 inogostecurycom wenccisecuycon B Operation amp Hardware Installation The operates Ma m to that of any standard mal format core Installing the CXS SPIC into SFC hardware the following two exceptions should be noted When instaling the CAS SFC into an existing mortise housing the left throw pin must be sheared in order to accommodate the security side bar This can be easly accomplished with the CXS Shear Too When lastalling the CXS 5 Into a leverset use the correct CXS taliplece that matches the in configuration of the 6 pin or 7 pin SSS Compatibility The CHS Security Core can be used similarly as with any other SPIC with one exception When using the Security core ina pre existing IC mortise housing one of the two throw pins must be sheared in order to accommodate the security sidebar This is the throw pin that aligns with the security sidebar The CHS Shear Tool pictured to the right can easly accomplish thls task t has been carefully designed to remove a small piece of the throw pin so that the core wl fit properly into its mortise housing bY a wit turning motion of the wrist This tool can be
14. uitzom SFIC Pin Chart Specifications One Step Master Keying System 021 Increments Baan Pin Length idein pening 8 cose nth une prm age tut 30 Customer Support 146 367 7068 nfoeastecunty com www eSecurity eam 10 Combinating amp Capping Procedures Combinatig Pini the CXS SFIC is no ferent than other smal format cores Iis assumed that You have the bitting lists and pin segment for each chamber of every core f you not you must secure this Information or construct a system va mathematical calculations slide charts computer Software or another appropriate source The basie combinating procedure is as follows 1 Use your Ejector Pin or Downie Pin and ine up the shear ines in the empty core Keep the aligning too in place in the last chamber f you or the Xoerinet P3 tol to get started 2 Insert the Bottom Pin in Chamber amp while placing core in the Xperinetix QUA C Loading Block or on suitable device Take pin from pin kit or combinatin bin the Master Pin or Control Pin next depending on the keying structure the next pin isa waer you might hold the core In your hand and tt it slightly to the side watching he pin as itis placed so that t does not fall quickly into the hole and turn sideways d insert the Top Pin 5 Check that ech pin has fallen to its lowest level in the chamber and situated fat Use Ejector tool to push down to
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