2013 Malibu... Much More Than Meets the Eye
Contents
1. i z n_e em i z r 4 gt gt 1 OS f e 4 FOR INDEPENDENT BODY SHOPS Genuine E Parts ACDelco ALSO IN THIS ISS gt Save with Bump The Competition OE Service Parts at competitive price i gt Plan now for Fall automotive industry ev ents gt New Malibu provides d technologies ride performance and fuel efficient powertrains gt Green technology horsepower and torque are not incompatible with Resto Mod shop Active Air Shutters Help Improve Fuel Economy at higher speeds Access to GM vehicle collision repair information is free Go t wei GenulneGMParts com for details CONTENTS GM OE Service 4 The Technical 8 Parts Update Side The latest word on Discover new ways product development to approach service and technologies and repairs AUTORTIVE amp AE PADR HE a i Ports He Repair Industry Sus e Business 10 News amp Updates 5 _ of Repairs a n Get state of the wy eS New ideas that industry perspectives benefit how your shop from GM insiders operates and profits Genuine Parts GM Repairlnsights Online More Genuine GM Parts resources and links Download this issue and past issues of GM Repairlnsights magazine a2. Li IIUCS 2013 CHEVROLET MALIBU ACTIVE AIR SHUTTERS ACTIVE AIR SHUTTERS OPEN AND CLOSE AUTOMATICALLY TO IMPROVE FUEL ECONOMY LOWER SPEEDS AT HIGHER SPEEDS 2 T CLOSED GRILLE IMPROVES AERODYNAMICS 9 ACTIVE AIR SHUTTERS Front end repairs have always been pretty straightforward Install a new fascia grille headlight or two and a bumper bar and you re back in business Increasingly the front end of today s vehicle is equipped with many sensors they can reduce your cars speed active cruise control or complete a circuit to start your vehicle hood ajar indicator in hood latch and now they can improve fuel economy via Active Grille Shutters On a small but growing number of vehicles equipped with efficiency enhancing active shutter technology integrated into the nose repairs become more interesting Collision repairers facing work on shutter equipped vehicles like the 2013 Chevrolet Malibu see repair instructions on Page 9 this issue and Cadillac ATS and the 2012 Chevrolet Cruze Eco and Buick LaCrosse with eAssist must have a general understanding of how the shutters work how to test them and how to replace them correctly Since they re designed to open and close automatically to deliver greater fuel efficiency and are integrated to the vehicle s electronics and sensor system technicians must be certain vehicles are returned to the customer with shutters fully i
3. legally drive in California says Nance But even outside the Golden State he says the 1984 Chevrolet l El Camino 5 Jul Sep 2012 Repairlnsights Genuine Parts Nance s rebuilding experience tells him more clients he says But once we got the mount pan exhaust and are willing to listen to the E ROD pitch A recent example pulley system issues addressed the E ROD installation is how an owner of a 1984 Chevrolet El Camino was sold pretty much fell in line with how we have to do other on the engine package GM V 8 engine installs This El Camino came in with a gutless stock 305 V 8 that Not only did it vault the customer several decades at 205 hp was horrible in terms of power Nance says It into the future in terms of power and performance but the was a local guy who approached us thinking that the car was E ROD delivered better fuel economy and lower emissions worth putting some money into and was interested in a fuel all Supported by the unbeatable GM Powertrain warranty injected engine We explained the E ROD and all the issues For Nance it was just another in a long line of transforma about emissions compliance and the need to not just buy tional Chevrolet Performance engine projects any motor and drop it in In the end he was sold When complete Nance says the E ROD looked like In the three years since the E ROD was introduced D amp P it was born in there It was the
4. perfect application to suit has been one of the biggest E ROD installers in the state the Camino With a number of installs and reworks under his belt Nance has had plenty of hands on learning with the E ROD And the experience has taught him that an E ROD installation is a breeze for a skilled performance engine installer Even though it incorporates accessories like twin Genuine Parts catalytic converters and lt lt a other special emissions components that E A O require some tinkering An L GM PERFORMANCE PARTS it s ultimately no more challenging than a standard LS series engine Compared to a carbureted 350 there s a lot more going on but there s really not much difference in installing a regular LS3 and the E ROD version he says It comes with a kit full of components that have to be properly installed to make the engine emissions compliant but it s not that much harder The primary obstacle with installing the E ROD or any LS engine in an older vehicle he says is engine compart ment space Some require special modifications so a solid understanding of fuel systems issues is very important In the El Camino project we ran into a few challenges _ like fitment of the exhaust manifold so it would clear the 4 frame and we had to install motor mounts and address oil pan clearance issues using a special hot rod
5. some estimates the number of vehicles out there www chevroletperformance com and its succession of that in the 1970s and 1980s were built with and still have groundbreaking innovations every step of the way lower compression smog laden engines is around a million Little wonder then that the owner of the Huntington Nance continued With a lot of younger hobbyists getting Beach Calif shop is a big fan of the emissions compliant into this they want these restored vehicles to run like fuel efficient LS3 E ROD engine It doesn t hurt of course modern day cars which of course are much cleaner than that Nance was on the leading edge of that technology these classics were originally Several years ago working closely with GM D amp P installed Although the E ROD is pricier than a standard Chevrolet the prototype for what would become the E ROD emissions Performance LS3 crate engine it s a cost more enthusiasts compliant performance engine in an LS7 powered 1969 who want green credentials along with power and Chevrolet Camaro performance might be willing to bear Nance says As more Certified for use in powertrain modifications in States and municipalities follow California s lead on clean pre 1996 model year vehicles in the state the E ROD is air rules such cleaner burning engines might be required the best engine replacement choice for customers who in older vehicle restorations want to re power a GM vehicle they can
6. N position The vehicle may have to be driven for up to 13 minutes at speeds greater than 41kph 25 mph before the shutter begins to move If low ambient temperature is detected the shutter will remain in the closed position Genuine Parts Front Bumper Fascia Air Deflector Replacement Preliminary Procedure Remove the front bumper fascia energy upper absorber Refer to Front Bumper Fascia Energy Upper Absorber Replacement 1 Front Bumper Fascia Air Deflector Bolt Qty 8 Caution Tighten 2N m 18 Ibin Front Bumper Fascia Air Deflector Nut Qty 2 Tighten 2N m 18 Ibin 3 Front Bumper Fascia Air Deflector Procedure Disconnect the electrical connector from the actuator This example of Front Bumper Fascia Air Deflector Replacement for the 2013 Chevrolet Malibu is just one of many found in the Service Repair Manual By following the proper repair procedures technicians can ensure that each vehicle maintains its solid performance and uncompromised safety features for the life of the vehicle Jul Sep 2012 Repairlnsights 9 gt Performance Redefined California Resto Mod shop Pitches Green Alongside Horsepower and Torque Over the course of 25 years Darryl Nance s D amp P E ROD deserves a hard look from resto modders wanting Classic Chevy restoration and custom build business to give restored classics a more fully updated powertrain www dpchevy com has been with Chevrolet Performance By
7. e Aftermarket Product Expo AAPEX Las Vegas NV AUTOMOTIVE AFTERMARKET PA PRODUCTS www aapexshow com October 30 November 2 2012 Special Equipment Market Association SEMA Las Vegas NV TET Www semashow com ASE Certification Testing Dates Now Open The non profit National Institute for Automotive Service Excellence ASE works to improve the quality of vehicle repair and service by testing and certifying automotive professionals Today more than 350 000 professionals hold ASE certifications and work in every part of the automotive service industry In addition to Collision Repair and Refinish ASE offers certification tests in Cars amp Light Trucks Medium Heavy Truck Truck Equipment School amp Transit Buses and Auto amp Truck Parts Registration is now open for testing dates through the remainder of 2012 AUTOMOTIVE ERVICE EXCELLENCE Summer 2012 Tests Registration is open through Aug 21 and testing is July 1 Aug 31 Fall 2012 Tests Registration is open Sept 1 Nov 21 and testing is Oct 1 Nov 30 For more information and to register online visit www myASE com Jul Sep 2012 Repairlnsights The Technical Side 2013 Malibu New Model Provides Advanced Technologies Ride Performance and Fuel Efficient Powertrains In North America the Malibu comes in LS LT and LTZ trim levels along with the Malibu Eco which
8. ed driving characteristics An all new Ecotec 2 5L dual overhead cam four cylinder engine with direct injection leads Malibu s engine lineup in North America New features include enhanced authority continuously variable valve timing variable displacement oil pump and electronic thermostat that save fuel while delivering V 6 like performance It is rated at an SAE certified 197 horsepower 147 kW and 191 Ib ft of torque 259 Nm The 2 5L engine has more standard torque than any midsize car with a four cylinder engine and more base horsepower than the new Toyota Camry and the Ford Fusion The 2 5L is mated to a Hydra Matic 6140 six speed automatic with features designed to enhance powertrain efficiency Driving Experience Contributing to the Malibu s ride and handling characteristics is a solid body structure as stiff as any in the global midsize sedan market allowing for precise turning and dynamic vehicle control Chassis control technologies include four channel anti lock brakes full function traction control four corner electronic stability control electronic brake force distribution brake assist system corner brake control hydraulic brake fade assist and drag torque control Even though the 2013 Chevrolet Malibu is a new vehicle extensive service and repair information resources area click away at www gmtechinfo com Electronic Service Information Technicians and shop owners can log on to the site to gain access t
9. iagnostic and repair steps drag to improve fuel economy However when conditions Active shutters will be on a number of new models dictate the need for more airflow for cooling the shutters through 2016 and beyond says Tricia Price GM engineer open Open or closed when working properly the shutters for Active Aero Shutters And the way in which they help to maximize a vehicle s overall efficiency and boost are integrated to the vehicle will make them even more fuel economy transparent to the customer This technology is certainly Based on the design of the shutter assembly GM is not going away any time soon moving toward replacement of the shutters as a complete assembly This strategy of complete assembly replacement helps GM Engineers diagnose the parts that are returned in warranty with more accuracy Calibration of Close up of shutters for the Cadillac ATS Jul Sep 2012 Repairlnsights Genuine Parts Repair Industry News amp Updates Upcoming Automotive industry Events Now is the time to plan to attend premier automotive industry events happening this Fall In addition to exhibits associations sponsoring the events offer multitude of workshops and seminars Registration is required so consider making your plans early October 10 13 2012 Automotive Service and Repair Week NACE amp CARS New Orleans LA www naceexpo com October 30 November 2 2012 Automotiv
10. ntact and operational Diagnostics wire repairs and purchase and installation of electromechanical assemblies that interface with onboard computer systems all might have to precede final front end repairs This is nothing new to Service Technicians however Diagnostics will immediately pull certain codes that be referenced in GM s Service Bulletins a Active Grille Shutter for the Chevrolet Cruze Genuine Parts Shutters are Motor Operated Designed like interconnected window blinds active grille shutter assemblies are located behind the upper and or lower grille openings A typical shutter assembly consists of a motor operated actuator mounted in a tailored frame which is located behind the grille opening and controls the volume of air entering the engine compartment Via three wires it interacts with the vehicle s fuel pump control module to set shutter positioning based on variables like vehicle speed coolant temperature fan state refrigerant system pressure A C compressor state and ambient temperature Cadillac ATS grille with Active Grille Shutter The design of the grille on vehicles equipped with an active shutter assembly dictates where the shutter system may live For example the new Cadillac ATS generates most of its cooling from the large grille opening above the bumper bar so its active shutters are mounted behind the upper grille The 2013 Chevrolet Malibu with option VRI active shu
11. o subscription services for service procedures and repair manuals A complete Service Manual is accessible 24 7 through a subscription to the site Free collision repair procedures are also available by going to www genuinegmparts com Active Grille Air Shutter Description and Operation The active grille air shutter actuator closes louvers at the front bumper to enhance vehicle aerodynamics in driving situations where cooling and A C loads are relatively low and high levels of front end airflow are not required If high levels of airflow are required the active grille air shutter actuator opens the louvers The control signal from the fuel pump control module ignition and ground circuits enable the active grille air shutter actuator to operate The single active grille air shutter system consists of an individual motor operated mechanism hinged behind the vehicle front grille for controlling the amount of air entering the engine compartment It includes three wires ground power and pulse width modulated signal to the actuator The fuel pump control module determines shutter State based on various vehicle conditions such as vehicle speed coolant temperature fan state refrigerant system pressure A C compressor state and ambient temperature The pulsed signal controlling the shutter mechanism will be able to control the shutter to close open positions The actuator is powered by an ignition circuit that is active when the key is in the RU
12. pan kit Jul Sep 2012 Repairlnsights 11 Genuine E Parts We re one stop For your shop Genuine GM Parts Plus all the associated parts you need CLIP AND PLACE BY YOUR TELEPHONE Give us a call for Genuine GM Parts and Genuine E Parts associated collision repair parts All at one convenient location
13. t www gmrepairinsights com a m ae m GM Repairlnsights Headquarters 2604 N E Industrial Dr 230 N Kansas City MO 64117 Email dealersupport proactgroup com Compliments of your GM dealer We invite your input and suggestions Please address letters to the editor to the above address Letters submitted imply the right to edit and publish Every effort is made to ensure the accuracy of the information in the offers contained in this magazine However printing and typographical errors may occur These are not intentional and are not the responsibility of GM any dealer or the companies or individuals who create produce and distribute this magazine Offers and pricing may change at any time without prior notification The descriptions and specifications in this publication were in effect at the time of approval for printing General Motors reserves the right to change specifications without notice and without obligation Published letters do not necessarily reflect the opinions of General Motors or General Motors Parts General Motors Detroit MI 48202 2012 General Motors All rights reserved A Jul Sep 2012 Repairlnsights Bump The Competition Save Time Save Money OE Service parts quality fit and performance at competitive prices why choose anything less Of all the reasons to use Genuine GM Parts you can add unbeatable value to the list Because now your GM dealer can offer highly competiti
14. tters are located below the bumper bar as the lower grille takes in most of the cooling air In some vehicles the grille openings are partially closed off and in others such as the Chevrolet Volt it sports a traditional grille for aesthetics but cooling the engine Jul Sep 2012 Repairlnsights GM OE Service Parts Updates cont d the new shutter assembly is not necessary Align and install the new shutter assembly to the fascia plug the actuator into the wire harness connector and cycle the ignition The shutter assembly will cycle closed and open to find itself once a certain vehicle speed and ambient temperature is reached If shutters do not function and a visual inspection indicates no obstructions verify the Chevrolet Volt grille with filler shutter actuator opens and closes the louvers panels using a scan tool A diagnostic trouble code DTC is stored as current for the first key cycle after three attempts are made to cycle the louvers On the next key cycle the louvers will be commanded to move again If the commanded compartment with external air is not necessary so there louver position cannot be achieved after three more is a filler panel to mask or close out grille openings attempts DTC 59 will be set Electronic Service Regardless of the design when cooling and A C loads Information ESI should then be reviewed for detailed are low the actuator closes the shutters reducing vehicle d
15. uses fuel saving eAssist technology to enable EPA estimated fuel economy of 25 city 37 highway for the best fuel economy of any non hybrid midsize sedan An all new fuel efficient and powerful Ecotec 2 5L four cylinder engine and next generation six speed transmission combination leads Malibu s powertrain lineup It s rated at 197 horsepower 147 kW and 191 Ib ft of torque 259 Nm A new Ecotec 2 0L turbo rated at 259 horsepower 193 kW and 260 Ib ft of torque 353 Nm debuts this fall Malibu s Exterior Designed to Stand Out The exterior design of the all new Malibu carries DNA from its sister vehicles the Camaro and Corvette to bring a sporty sensibility to the family sedan segment A wider stance broad shoulders and an integrated rear spoiler bring a new athleticism to Malibu and give it more aggressive appearance 8 Jul Sep 2012 Repairlnsights Malibu also has electronically controlled and integrated active aero shutters to improve aerodynamics and enhance fuel economy without sacrificing the exterior design They automatically close airflow through the lower grille opening when air intake is least needed improving aerodynamic performance and enhancing fuel efficiency The shutters are Standard on Eco and LS models as well as the 3LT trim All new Ecotec Powertrains The 2013 Malibu features a lineup of fuel efficient and powerful four cylinder Ecotec engines that complements its European inspir
16. ve pricing on the Genuine GM Parts that make up very large portion of the total collision parts business Getting Genuine GM Parts at aftermarket competitive prices is easy 1 Send a complete insurance repair estimate to your GM dealer 2 Your GM dealer will review and notify you about Genuine GM Parts that are eligible for Bump The Competition discounts 3 Place your order and take advantage of the savings GenuineGMParts com Over 4 400 part numbers now available in the Genuine GM Parts Bump The Competition program CATEGORY QUANTITY OF PART 5 Lighting 670 Fascias 460 Wheels 390 Mirrors 380 Bars Absorbers 240 Doors 230 Fenders 200 Grilles 190 Panels 170 Supports Brackets Braces 140 Radiators Condensers 130 Frames 120 Hoods 100 Rods Struts Fans Hubs Belts 70 Moldings 60 m Windows Windshields 50 Ask your dealer for program details BUMP THE COMPETITION GM PARTS AT COMPETITIVE PRICES www GenuineGMParts com Genuine amp Parts Jul Sep 2012 Repairlnsights GM OE Service Parts Updates How Smart is Your Front Grille GM Helps Improve Fuel Economy with Active Grille Shutters g 1 mis SrAI NIA Fin ICE UI CCLI difi Ic IVY d U u HIG CIC 1 i y al uE gi p MAM TFAA CIAA nd mh gt om ag ETAT Gas on
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