Service Manual - Ice-O
Contents
1. Page 3 Installation Ice Machine CD220 Check that the gasket tape has been placed at the outside edge of the dispenser top Place the ice machine onto the top of the CD220 Install the bin thermostat kit where applicable 0320 and ICE0520 Thermostat Kit Part Number 1051134 01 recommends the use of water filters Run separate drain lines for the dispenser and ice machine Page 4 Final Check Initial Start U CD220 1 Check that the electrical power has been supplied 2 Check that a drain separate from the ice machine insulated and made of rigid tubing has been connected to the dispenser 3 Check that the ice machine has been properly installed per the ice machines installation directions 4 Check that the ice machine dispenser assembly is level front to back and left to right 5 Check that the optional kits if any have been correctly installed 6 Check that the sink key and coin box key if used are available To Start 1 Connect electrical power Go through the ice maker start up procedures Allow the ice machine to produce 2 harvests Push vend switch button in Rotor should rotate 1 4 turn and stop Ice will be dispensed from the ice chute Remove the sink and check the drain area for leaks If none replace the sink Fill out the warranty registration form and place in the mail 8 Give the operator the key s and instructions on the operation and2. ice machine Locate key and remove the sink Remove top front panel in front of ice machine Remove the front top panel above the ice chute Electrical Shock Hazard Reach into the opening locate the large nut securing Disconnect electrical the wheel to the drive shaft Remove the nut power before beginning Pull the wheel off of the driveshaft and leave it in the procedures dispenser 8 Mix a solution of 5 ounces ice machine cleaner to 1 gallon of warm 95 F 115 F water Wash the entire bin area and the delivery area Use a clean brush or cloth 9 Rinse all areas wash with clean fresh water 10 Using the ice machine cleaner solution clean the ice grill sink and water pan Rinse these parts with clean fresh water 11 To sanitize Use a locally approved sanitizer Disconnect electrical possible sanitizer Mix a solution of ice machine power before beginning sanitizer and water 1ounce of household bleach to 2 procedures gallons of 95 F 115 F water Wash all interior surfaces and the wheel with the sanitizer solution 12 Use a clean cloth 13 Allow the parts to air dry 14 Reassemble the wheel and large nut onto the shaft Ne Or Vee Moving parts in bin will cause injury if hands are in the way 15 Replace all the panels cemar mes rane contains acids These 16 Reconnect power be sure the ice machine is switched back compounds may On cause burns If swallowed DO NOT induce
3. inside the dispenser bin and shut off the ice maker Disconnect electrical power Locate key and remove the sink Remove the dispenser top front panel in front of ice maker Remove the dispenser front top panel above ice chute Reach into the opening locate the large nut securing the wheel to the drive shaft Remove the nut Disconnect wires at gearmotor Mark position of cam switch bracket and remove bracket with cam switch from gearmotor Remove 4 nuts securing gearmotor to cabinet Pull gearmotor down and out of cabinet Remove 6 cap screws holding drive shaft housing to cabinet Pull drive shaft housing from bin Remove snap ring from end of drive shaft and tap shaft out of bearings with plastic hammer Reverse to reassemble Dispense Wheel 1 Remove all of the ice stored inside the dispenser bin and shut off the ice maker Disconnect electrical power Remove ice machine from dispenser Remove large dispenser top panel Reach into the opening locate the large nut securing the wheel to the drive shaft Remove the nut Pull wheel of the drive shaft and remove it from the dispenser Reverse to reassemble Page 9 Wiring Diagrams CD220 Wiring Diagram CD220 USE COPPER CONDUCTORS ONLY 2 a SOLENOID W BU 64 SL THIS UNIT MUST GROUNDED CAUTION MORE THAN ONE DISCONNECT MEANS MAY BE REQUIRED TO DISCONNECT ALL POWER THIS UNIT Page 10
4. maintenance of the product Check that the operator knows who to contact for service and has the product service manuals for the machines Electrical Sequence Pushing the vend button closes a contact to the gear motor and to the ice door solenoid The gearmotor and ice door solenoid will have power and the dispenser will continue to operate as long as the dispense switch is pushed in This model also has an agitation cycle of 3 seconds every 2 hours The solenoid does not engage during agitation no is dispensed Page 5 Operational Schematic CD220 ice Machine Ice Chute g Gear Motor Storage Bin es Sink Drain oe Condensate Pan Page 6 Cleanin CD220 General Care and Cleaning Periodically inspect and clean the ice dispenser to keep it operating at peak performance Wash the outside of the dispenser with warm water and soap Rinse off and wipe dry Cleaning and Sanitizing of the Ice Storage Bin The minerals chlorine and other impurities in the water are rejected from the water during the freeze cycle of the ice machine These minerals will collect in the storage bin The ice storage bin should be cleaned and sanitized every 90 days Note This would be a convenient time to clean and sanitize the ice machine Remove all of the ice stored inside the dispenser and shut off the ice machine Disconnect electrical power to the dispenser and
5. the back Must have drain The CD220 is compatable with Ilce O Matics cuber models 0320 ICE0520 GC300 and GC550 A thermostatic bin control kit is required on all ICE Series cubers Part Number 1051034 01 Optional Kits for the CD220 Field install only Coin Mechanism Not Available Key Mechanism Not Available Operating Requirements Minimum Maximum Air Temperature 50 F 100 F Voltage 104 VAC 126 VAC Check the nameplate located on the back of the dispenser cabinet for specific information Ice O Matic ice machines are not designed for outdoor installations Machine requires voltage indicated on rating nameplate Failures caused by improper voltage are not considered factory defects Extended periods of operation at temperatures exceeding limitations constitutes misuse under the terms of the Manufacture s Limited Warranty resulting in loss of warranty coverage Specifications and design are subject to change without notice assumes no liability of any kind for products manufactured by that have been altered any way including the use of any parts and or other components not specifically approved by Ice O Matic The CD220 dispenser has a 2 year Parts warranty and a 2 year Labor Warranty Model Electrical Amps Fuse Vend Type Storage Bin Finish CD220 115 60 1 2 9 15 Push Button 90 Ibs Stainless Steel Cabinet Dimensions with legs 22 inches
6. wide 32 inches deep 50 inches tall Page 2 Installation General CD220 After the carton has been removed from the dispenser the legs be installed Place flat portions of the carton on the floor behind the dispenser and lay the dispenser down on its back Thread the legs into the base of the dispenser Be sure that the legs are screwed in all the way Turn the leg levelers in all the way Move the dispenser to an upright position and set in the location where it will be installed Note where the drain lines will be made Drain The dispenser has inch drain fitting at the bottom center of the back panel Connect 3 inch rigid tubing to this connection a vent is recommended for most installations Route the drain tubing to the building drain Follow all applicable plumbing codes Because the drain tubing will be very cold insulation of the tubing is recommended Electrical There is an electrical junction box on the lower back panel Make the electrical connections there Follow all applicable electrical codes Use a licensed electrician The dispenser must be installed so that it is a separate piece of equipment from the ice machine The drains and electrical supply must be separate Drain Note Remove any packing material from inside the storage bin Retain the keys for later use Check that the gasket tape is on the top outside edge of the dispenser where the ice machine will rest
7. SERVICE INSTALLATION MANUAL HOTEL DISPENSER MODEL CD220 M eee a e eS 1 lt 1 11100 East 45th Ave Denver Colorado 80239 Part Number 9081303 01 Date 1 09 Introduction CD220 To the owner or user This product manual is a source of information about the installation start up cleaning maintenance and repair of the product Table of Contents Introduction Page 1 Specification Limitations Page 2 Installation General Page 3 Installation lce Machine Page 4 Installation Initial Start Up Page 5 Operational Schematic Page 6 General Care and Cleaning Page 7 Service Diagnosis Page 8 Removal and Replacement Page 9 Wiring Diagram Page 10 Warranty Information Page 2 Ice O Matic 11100 45 Ave Denver Co 80239 800 423 3367 The CD220 Service Parts Manual is available separately Part Number 9081304 01 Page 1 Specifications CD220 Specifications and Limitations This dispenser is designed to dispense cubed ice only and to be installed and operated indoors controlled enviroment Its minimum and maximum operating temperature limits the same as those for the ice machine Limitations Must meet the same limitations as the cuber installed on top of it Must allow adaquate space for air flow when using and air cooled machine Must allow space for utility connection at
8. vomiting Give large amounts of water or milk Call Physician immediately In case of external contact flush with water Page 7 Service Diagnosis CD220 PROBLEM Does not vend Leaks water POSSIBLE CAUSE No ice No power Vend switch open Sink interlock switch open Ice jams in chute Front panel not on all the way Gearmotor open door does not open Drive shaft broken Bin drain leaks Page 8 PROBABLE FIX Check ice machine Check power supply Check replace vend switch Check replace sink interlock switch Machine is not level Reinstall front panel Check replace gearmotor Check for power to solenoid Check linkage from solenoid to door Check replace drive shaft Check bin drain connections and fittings Check for clogged bin drain tubing Removal and Replacement CD220 Electrical Shock Hazard Disconnect electrical power before beginning procedures Gear Motor CO OOS a Disconnect electrical power Locate key and remove the sink Trace the wires from the gearmotor to the control box and disconnect Remove large dispenser top panel Reach into the opening locate the large nut securing the wheel to the drive shaft Remove the nut Remove 4 nuts and bolts securing the gearmotor to the bracket Pull the gearmotor down and out of the cabinet Remove the gearmotor from the base Reverse to reassemble Drive Shaft Remove all of the ice stored
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