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Power Surge Service Manual
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1. POWER SURGE OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC 10123 MAIN STREET CLARENCE NY 14031 SERVICE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com WEBSITE www icegame com TABLE OF CONTENTS SAFETY amp WARNINGS wamaq e BEFORE YOU BEGIN e INSTALLATION e WARNING GAME SETUP amp EEALTURES e PLAYER CONTROLS e PLAYING THE GAME e INITIAL GAME SETUP TROUBLE SHOOWING aria DIAGNOSTIC ADJUSTMENT amp AUDIT MENU SYSTEM PAGE 10 11 PAGE 12 22 MAINTENANCE REPAIR PAGE 23 32 PARIS LISTING 2 an r PAGE 33 SC RIE NATI Scc PAGE 34 WARRANTY INFORMATION PAGE 35 36 ICEDOC PR9001 REVISION A 04 12 07 SAFETY AND WARNINGS BEFORE YOU BEGIN WARNING WHEN INSTALLING THIS GAME A GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RE CEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROPERLY GROUNDED GAME COULD VOID YOUR WAR RANTY HAVE A QUALIFIED ELECTRICIAN CHECK YOUR A C RECEPTACLE TO BE SURE THE GROUND IS FUNCTIONING PROPERLY INSTALLATION The game comes ready to play with just a few simple things to keep in mind 1 Plug the game
2. GAME AUDITS Serial 00013 MAIN MENU PLAYER STARTS 0 PLAYER CONTINUES 0 PLAYTIME OY OD 00 00 00 TIME NOT CONNECTED OY OD 00 00 00 HELP GRAPHICS SHOWN 0 USE VOL UP 8 VOL DN TO MOVE TEST TO SELECT 15 Player Starts How many credits were used to start new games Player Continues How many credits were used to continue games Playtime Cumulative amount of time the game has been played Time not connected Total amount of playtime where the two electrodes were not connected Help Graphics Shown Amount of time the game displayed Stay Connected Turn Knob this will display when the player has not created a connection between the electrodes for 3 seconds DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 MORE GAME AUDITS MAIN MENU GAME ENDED IN POWER P GAME ENDED IN POWER O GAME ENDED IN POWER W GAME ENDED IN POWER E GAME ENDED IN POWER R ACHIEVED MINI PRIZE GAME ENDED IN SURGE S GAME ENDED IN SURGE U GAME ENDED IN SURGE R GAME ENDED IN SURGE GAME ENDED IN SURGE E ACHIEVED POWER PRIZE USE VOL UP amp VOL DN TO MOVE Power Surge 01 00 00 SYSTEM ADJUSTMENTS MAIN MENU MINIMUM VOLUME ATTRACT SOUND WATCHDOG USE VOL UP amp VOL DN TO MOVE Serial 00013 Game ended in POWER P How many games ended while player was attempting to fill the letter P Game ended in POWER O How ma
3. nu ITEM 1 P i ITEM 6 ITEM 3 8 4 7 BW2017 BULB PLASTIC CLIP 1320 10 5 8312 BULB ROHS PHILIPS PL L 1 40W 41 RS IS FLUORESCENT Em BW250 LIGHT SOCKET 8449 BALLAST MODEL WH3 120 L STEP 1 Remove 2 1 4 20 BSHCS STEP 2 Remove 1 Top Edge Cover Assembly You should now be able to access the ballast or the bulb for maintenance STEP 3 Replace 1 Top Edge Cover Assembly STEP 4 Replace 2 1 4 20 BSHCS MERCHANDISER REMOVAL ADJUS I ITEM 1 STEP 1 STEP 3 STEP 2 ITEM 4 ITEM 2 ITEM 3 ITEM PART N DESCRIPTION STEP 2 REMOVE ENTIRE PANEL WITH 3 PR2000X MERCHANDISER COIL 2 Cipe IIT kuwanka 6068 8 32 x 3 8 LG PHMS REPEAT IN REVERSE TO RE ASSEMBLE MERCHANDISER REMOVAL ADJUST ITEM 5 TYP STEP 1 ITEM 1 ITEM 3 TYP FRONT VIEW ITEM 2 TYP ITEM 4 TYP REAR VIEW aa I AGAR STEP 2 REMOVE ENTIRE PANEL WITH omm meme MERCHANDISER ATTACHED 6068 8 32 x 3 8 LG PHMS PR7071 MINI PRIZE DECAL 2 FRONT GLASS REMOVAL REPAIR Steps to follow for glass removal Remove all A C power from game Use keys to unlock door Remove the 5 1 4 20 Joint Connectors holding the top glass frame in place 4 Remove the top glass frame 5 Loosen the 8 1 4 20 Joint Connectors holding each side glass retainer in place 6 If the glass is broken be sure to remove all Jen sd pieces from where the new glass w
4. 9 9 1 1 USE KNOB TO MOVE THROUGH MENU PRESS CONFIRM TO TEST PRESS VOL UP amp DN TO EXIT Selection Lights Test each set of selection lights next to each Prize Dispenser Dispensers Test the functionality of each Prize Dispenser motor Blinkers Test the functionality of all other cabinet lights 22 GAME REPAIR WARNING ALWAYS REMOVE POWER FROM THE GAME BEFORE ATTEMPTING ANY SER VICE UNLESS NEEDED FOR SPECIFIC TEST ING FAILURE TO OBSERVE THIS PRECAU TION COULD RESULT IN SERIOUS INJURY TO YOURSELF AND OR OTHERS TROUBLESHOOTING PHILOSOPHY To find problems with the game always check the obvious first See that the game is plugged in and that all of the fuses are good Next check to see that all of the connectors are firmly seated and that no wires have been pulled out When trying to find out if specific components are bad or not try swapping them with components from another POWER SURGE game if available to see if the problem moves with the component stays where it was This will help you decide if you have a problem with a specific component or maybe a problem with either the wiring or the main p c board Use extreme caution when using probes or volt meters if the game is powered up If checking continuity it is important to disconnect the harnessing at both ends as attached they may yield erroneous results If a p c board is suspected as causing your problems check to see that all
5. Turns Free Play ON or OFF USE VOL UP 8 VOL DN TO MOVE TEST TO SELECT 17 DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 COINAGE AUDITS Serial 00013 MAIN MENU COIN 1 COIN 2 PAID CREDITS LIFETIME COIN COUNT USE VOL UP amp VOL DN TO MOVE TEST TO SELECT Power Surge 01 00 00 MERCHANDISER ADJUSTMENTS Serial 00013 MAIN MENU DISPENSE TIME 8 PRIZE SENSOR AUTO TEST DISPENSER 1 ON DISPENSER 2 ON DISPENSER 3 ON DISPENSER 4 ON DISPENSER 5 ON DISPENSER 6 ON DISPENSER 7 ON DISPENSER 8 ON DISPENSER 9 ON DISPENSER 10 ON USE VOL UP amp VOL DN TO MOVE TEST TO SELECT 18 Coin 1 Total number of coins inserted in Coin Slot 1 Coin 2 Total number of coins inserted in Coin Slot 2 Paid Credits Total number of credits given by coins inserted in all coin slots Lifetime Coin Count Total number of coins inserted in all coin slots Dispense Time min 1 max 30 default 8 Prize Sensor Auto Test YES NO default YES Dispenser 1 OFF ON default ON Dispenser 2 OFF ON default ON Dispenser 3 OFF ON default ON Dispenser 4 OFF ON default ON Dispenser 5 OFF ON default ON Dispenser 6 OFF ON default ON Dispenser 7 OFF ON default ON Dispenser 8 OFF ON default ON Dispenser 9 OFF ON default ON Dispenser 10 OFF ON default ON DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 MERCH
6. component of equal to or greater O E M specification will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein C E s obligation will be to ship free of charge replacement parts by U P S Ground U S mail or other comparable shipping means Any express mail or overnight shipping expense is at the cost of the purchaser Products will be covered under warranty only when The serial number of the game with the defective parts is given A tech number has been issued by an 1 technical representative The serial number of the defective part if applicable is given Defective parts are returned to C E shipping pre paid in a timely fashion if requested by I C E A copy of the sales receipt is available as proof of purchase upon request of C E C E distributors are independent privately owned and operated In their judgment they may sell parts or accessories other than those manufactured by C E We cannot be responsible for the quality suitability or safety of any non C E part or any modification including labor which is performed by such a dis tributor 35 ICE Inc warrants that all of its products will be free from defects in material and workmanship When placing a warranty request please be prepared to provide the following information Serial Number of Game or Bill of Sale Machine Type A Detailed Descriptio
7. of the I C chips are firmly seated on the board MAIN P C BOARD REPLACEMENT oee page 30 1 Remove all A C power from the game 2 Unlock and remove the rear lower door 3 Carefully remove all of the connectors from the main p c board 4 Remove the long plastic hexagon nuts secure the board to the main board housing 5 Gently pull the p c board from the mounting studs 6 Reassemble in the reverse order using a new main p c board 23 FRONI GLASS REPLACEMENT See page 28 SIDE GLASS REPLACEMENT See page 29 CONTROL PANEL BUTTON REPLACEMENT See page 31 MERCHANDISER REPLACEMENT oee page 26 27 MARQUEE LIGHT REPLACEMENT See page 25 PRIZE SENSOR REPLACEMENT oee page 32 SCHEMATICS See page CONTROL PANEL BUTTON REPLACEMENT TO REMOVE THE BUTTONS 1 Use keys to open door STEP 1 2 Buttons can be removed by loosening the nut holding them in place 3 The knob can be removed by loosening the set screw shown here then removing the 4 Screws TO REMOVE REPLACE THE CONTROL PANEL DECAL 1 Follow the steps above to remove the buttons 2 Once the buttons and knob have been STEP 2 removed the control panel should be easily removed STEP 3 A ITEM 2 ITEM 1 ITEM 3 ITEM PART PR3002 CONTROL KNOB WC2005 BUTTON YELLOW OVAL 7012 PANEL ASSEMBLY LL 24 MARQUEE LIGHT ASSEMBLY BULB REPLACEMENT STEP 1 ITEM 2 ITEM 5 STEP 2
8. ANDISER AUDITS Serial 00013 MAIN MENU TOTAL PRIZES DISPENSED MINI PRIZES SELECTED MINI PRIZES DISPENSED POWER PRIZES SELECTED POWER PRIZES DISPENSED PAYOUT GAMES MONEY PLAYED MONEY OUT PRIZE SENSOR TRIGGERED USE VOL UP 8 VOL DN TO MOVE TEST TO SELECT Power Surge 01 00 00 SCREEN TESTS MENU Serial 00013 MAIN MENU SWITCH INPUT TEST VIDEO SCREEN TEST SOUND TESTS MERCHANDISER TEST PRIZE SENSORR TEST 19 Total Prizes Dispensed Total number of prizes dispensed Mini Prizes Selected Total number of Mini Prizes a player has won and selected to dispense Mini Prizes Dispensed Total number of Mini Prizes that fell through the prize sensor and the game counted as dispensed Power Prizes Selected Total number of Power Prizes a player has won and selected to dispense Power Prizes Dispensed Total number of Power Prizes that fell through the prize sensor and the game counted as dispensed Payout Games Total number of games that resulted in a Prize Payout both Mini Prize and Power Prize combined Money Played Total amount of money that has been used to start and continue games Money Out Total amount of money paid out in prizes based on Power Prize Cost and Mini Prize Cost amounts Prize Sensor Triggered Total number of times the Prize Sensor has sensed something pass through it Switch Input Test Use this to test the switches on the g
9. Check game volume during busy time at location to set it at the proper level 10 Play at one game to ensure other controls are func tioning CLEANING Regular cleaning of the game will keep it looking new and greatly enhance its appeal Clean the windows of your POWER SURGE with a standard window cleaner such as Windex Clean the cabinet sides with a good cleaner such as Fantastik or 409 and a soft rag A mild soapy solution can also be used NOTE DO NOT USE ALCOHOL THINNERS OF ANY KIND OR PINBALL PLAYFIELD CLEANERS ON ANY OF THE CABINET SURFACES ESPECIALLY THE DECALS IF YOU HAVE ANY QUESTIONS OR COMMENTS REGARDING INSTALLATION OR PROPER FUNCTION OF YOUR GAME PLEASE CALL OUR SERVICE DEPARTMENT AT 1 716 759 0360 GAME SETUP AND FEATURES Game Setup Location The sizes shown on the diagram below will help you determine the area required for your game and where you might want the game to be placed QUICK TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION NO GAME POWER ON OFF SWITCH ON THE GAME IS TURNED OFF TURN POWER ON BAD FUSE AT POWER MODULE INSPECT MAIN FUSES GAME UNPLUGGED CHECK POWER CORD TRIPPED CIRCUIT BREAKER REPLACE CORD DAMAGED POWER CORD GAME WILL NOT TAKE COINS NO COIN TOKEN IN COIN MECH INSERT COIN TOKEN BEING USED TOKENS BAD HARNESSING OR CONNECTOR CHECK AND REPAIR BAD MAIN P C BOARD REPAIR OR REPLACE GAME HAS NO SOUND BAD SPEAKER REPLACE SPEAKER S VOLUME LEVEL SE
10. MS2364x MZ2035x PR2011x PR2012x PR2000x PR2039x PR3002 RB2037PRx RN2034PRx SR2035 SR2038 WA1007x WC2005 PARTS LISTINGS Coin Door Set 3 Locking Caster Wheel Corner Light Filter Monitor Bezel Prize Chute Door Side Glass Front Door Glass Control Panel Marquee Light Bulb 6 x 9 Speaker Power Cord 910 Prize Sensor Mirror Ballast 4 Round Speaker 19 LCD Display Fan Assembly Strobe Clear Flat Mount Stepper Motor Power Supply Prize Dispensing Screws Prize Sensor PCB Control Panel Knob Marquee PCB Power Surge Main PCB Opto Encoder Board Opto Encoder Wheel Assembly Reset Button Yellow Oval Button Graphics and Decals PR7012 PR7017 PR7027 PR7059 PR7071 Decal Control Panel Overlay Decal Prize Door Graphic Decal Marquee Decal Power Prize Decal Decal Mini Prize Decal 33 34 Warr w rh ty C E warrants all components in the Power Surge game to be free of defects in materials and workmanship for a period of ninety days from the date of purchase This warranty does not cover items damaged due to normal wear and tear subjected to abuse improperly assembled by the end user modified repaired or operated in a fashion other than that described in the service manual If your Power Surge game fails to conform to the above mentioned warranty C E s sole responsibility shall be at its option to repair or replace any defective component with a new or remanufactured
11. ON OFF default ON Turns the watchdog timer ON or OFF The watchdog timer will reset the game in case the game hangs keeping the game operational It is recommended this be left ON TEST TO SELECT 16 DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 Serial 00013 Up Time Total amount of time game has been SYSTEM AUDITS ksila Play Time Cumulative amount of time game has MAIN MENU been played UP TIME OY OD 00 00 00 Player Starts Total number of times credits were used PLAY TIME OY OD 00 00 00 to start a game PLAYER STARTS 1 Player Continues Total number of times credits were PLAYER CONTINUES 0 used to continue playing USE VOL UP amp VOL DN TOMOVE TEST TO SELECT Power Surge 01 00 00 Serial 00013 Coin Slot 1 Units min OFF max 20 default 1 Sets the amount of units given per coin COINAGE ADJUSTMENTS inserted to Coin Slot 1 you can also turn the MAIN MENU coin slot OFF to disable it COIN SLOT 1 UNITS Coin Slot 2 Units min OFF max 20 default 1 COIN SLOT 2 UNITS Sets the amount of units given per coin COINS TO START Inserted to Coin Slot 2 you can also turn the MAXIMUM CREDITS coin slot OFF to disable it FREE PLAY Coins to Start min 1 max 10 default 4 Sets the total amount of credits units required to start a game Maximum Credits min OFF max 99 default 50 Set the maximum amount of credits the game will hold Free Play OFF ON default OFF
12. Sturm GE As you keep the electrodes lined up the words POWER SURGE energize during the allotted game time Once P O W E R is fully lit a mini prize may be vended unless the player chooses to con tinue in attempting to light S U R G E and risking it all in order to win a major prize AC MAIN POWER The main AC power switch is located on the back of the machine at the bottom To turn the machine on toggle the switch so is pushed in To turn off toggle the switch down so the 0 is pushed in Main power switch GAME SETUP AND FEATURES ADJUSTING POWER Before putting the game in service it may be necessary to adjust the DC voltage outputs from both the main power supply and secondary supply Both supplies are accessed from behind the game so start by removing the back and follow the directions below With the power on the game check the output voltage from either of the connectors from the power supply The specification is 4 95 5 05 volts DC Use the RED and BLACK wires to check voltage This power supply should be adjusted by measuring with your volt meter Use the red wire from your volt meter to connect 12 and the black wire from your volt meter to GROUND GND Turn the adjustment pot until your volt meter reads as close to 12 as possible The 24 volt will be higher then 24 around 26 which is ok Please note When replacing this power supply the load resistor must be install
13. T INCORRECTLY CHECK SERVICE MANUAL FOR VOLUME SETTING PROCEDURES BAD HARNESSING OR CONNECTOR CHECK AND REPAIR BAD MAIN P C BOARD CHECK REPAIR OR REPLACE AS NECESSARY TICKET DISPENSER DOES NOT BAD HARNESSING CHECK AND REPAIR WORK OR WORKS BAD TICKET DISPENSER REPAIR OR REPLACE IMPROPERLY DISPENSER OUT OF TICKETS ADD TICKETS BAD MAIN P C BOARD CHECK REPAIR OR REPLACE AS NECESSARY OPTICAL SENSOR ON DISPENSER DIRTY CLEAN SENSOR GAME LOSES SOUND DURING STATIC ELECTRICITY RESET POWER TO GAME GAME PLAY DISPLAYS DO NOT WORK BAD 12V FUSE REPLACE WITH PROPER FUSE BASE DISPLAY P C BOARD REPAIR OR REPLACE P C BOARD BAD MAIN P C BOARD REPAIR OR REPLACE P C BOARD LOOSE OR DAMAGED DISPLAY HARNESSING CHECK W METER AND REPAIR 10 TROUBLESHOOTING CAUTION This game uses complex electronic components that are very sensitive to static electricity Observe precau tions below before handling these electronics Failure to do so may void the warranty and damage electronic assemblies Before servicing electronics turn off AC power to the game Wait for capacitors to discharge DO NOT re move any of the components on the main board e g compact flash and EPROMS while the game is pow ered on This may cause permanent damage to the parts and the main board Before touching or handling electronic assemblies discharge static electricity on your body To discharge this static begin by connecting the line cord to a grounded outlet Don t tu
14. TIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 Serial 00013 GAME ADJUSTMENTS MAIN MENU GAME TIME 15 BONUS TIME 10 INPUT SENSITIVITY 0 PRIZES IN FREE PLAY ON POWER PRIZE AUTO PERCENT ON PLAY VALUE 1 00 PRIZE PAYOUT 35 POWER PRIZE COST 100 00 MINI PRIZE DIFFICULTY 2 1 2 MINI PRIZE AUTO PERCENT ON MINI PRIZE COST 1 00 POWER PRIZE DIFFICULTY 5 1 60 USE VOL UP amp VOL DN TO MOVE TEST TO SELECT Game Time min 1 max 60 default 15 The amount of time in seconds that a player has to complete POWER for a Mini Prize Bonus Time min 1 max 60 default 10 Amount of additional time in seconds that a player has to complete SURGE for a Power Prize This amount is added to the remaining Game Time if a player chooses to go for a Power Prize after achieving the Mini Prize Input Sensitivity min 0 max 10 default 0 How far the electrode will move on screen in relation to how far knob is turned Prizes in Free Play ON OFF default ON Set whether or not you want the game to dispense prizes while in Free Play Power Prize Auto Percent ON OFF default OFF Allows operator to set cost per play value of Power Prize and Percentage of payout which the game will follow If the option is set to OFF the game will follow the Power Prize Difficulty settings see below Mini Prize Auto Percent ON OFF default OFF Allows operator to set cost per play value of Mini Prize and Percentage of payout
15. ame Video Screen Test Use this to test and adjust the image on the LCD monitor Sound Tests Use this to test game sounds and audio Merchandiser Test Use this to test the mechanisms that dispense prizes Prize Sensor Test Make sure nothing is blocking the sensor Test will run continuously every 5 seconds Press any button to continue DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 SWITCH INPUT TEST MAIN MENU COIN 1 COIN 2 START VOLUME DOWN VOLUME UP TEST COIN 3 SELECT PRIZE SENSOR PRESS VOL UP amp DN TO EXIT Power Surge 01 00 00 VIDEO SCREEN TESTS EXIT COLOR ADJUSTMENT SCREEN SIZE ADJUSTMENT RED SCREEN GREEN SCREEN BLUE SCREEN WHITE SCREEN USE VOL UP amp VOL DN TO MOVE Serial 00013 Serial 00013 TEST TO SELECT 20 Coin 1 Will turn GREEN when Coin Switch 1 is closed Coin 2 Will turn GREEN when Coin Switch 2 is closed Start Will turn GREEN when Start Button is De pressed Volume Down Will turn GREEN when Volume Down Button is depressed Volume Up Will turn GREEN when Volume Down Button is depressed Test Will turn GREEN when Test Button is depressed Coin 3 Will turn GREEN when Coin Switch 1 is closed Select Will turn GREEN when Select Button is de pressed Prize Sensor Will turn GREEN when Prize Sensor is blocked Color Adjustment Displays color bars to allow you to adjust the coloration of the mon
16. ation including labor that is performed by such a distributor Parts Service Dept Innovative Concepts in Entertainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax 716 759 0884 36
17. e EMEN careful to properly align the glass with the side channels to prevent breakage pomene 12 When glass is properly seated reassem ble in reverse 13 Make sure all connectors are tightened fully PCB REMOVAL 6 Item 3 4 5 Item 1 2 Steps to follow for PCB removal PART NO DESCRIPTION 1 Praose ELECTRONICS PANEL 1 Remove all A C power from the game 2 Use keys to unlock door 2 PC60641 6 32 X 5 8 HH SPACER 44 3 Remove the spacers Item 2 that hold the PCB in place Remove the PCB PC60642 6 32 x 3 8 HH SPACER 44 4 When the PCB is properly seated reassem ble in reverse 6 32 x 1 3 4 PRHMS EB 5 Make sure all spacers are tightened fully n RN2034PRX POWER SURGE MAIN n 6 RB2037PRX MARQUEE PCB CONTROL PANEL BUTTON REPLACEMENT m mm D reruns PRIZE SENSOR REPLACEMENT Steps to follow for Prize Sensor removal 1 Remove all A C power from the game 2 Use keys to unlock door 3 Remove the spacers Item 2 that hold the PCB in place Remove the PCB 4 When the PCB is properly seated reassemble in reverse 5 Make sure all spacers are tightened fully o PART NO DESCRIPTION EN EN 32 Misc Parts 5001D CG1052 PR3005 PR3007 PR3017 PR3024 PR3025 PR 012 Electrical Parts 8312 AR2007 CG2027 CS3025 CS8449x FP2007 MON19LCD
18. ed on the replace ment power supply GAME SETUP AND FEATURES PRIZE SENSOR ADJUSTMENTS When you first install your Power Surge or replace the prize sensor you will need to adjust it for your location This is necessary because if the prize sensor fails or is incorrectly set then the game will go out of order Follow the steps below to adjust your prize sensor Failure to do so will result in unreliable operation and lost earnings To adjust the prize sensor you must first gain access to it Remove the four bolts that hold the main harness and boards assembly Do not unplug any wire harnesses as none will be in the way of adjusting the sensor Leave the assembly as shown below Adjust the prize sensor by first turning the pot until the LED lights red Then turn the pot the opposite direction until the LED just turns off The prize sensor is now set for optimal operation GAME SETUP AND FEATURES LOADING PRODUCT Before you can begin to load prizes you must first Know the largest size of the prizes Set the motor timeout to how many turns it would take to allow the largest prize to fall When the prize falls it will trigger the prize sensor and turn off the motor If the prize sensor fails then the game will shut down and go out of order and not dispense any prizes To load the prizes remove the center bar Unscrew the center bar counter clockwise Attach the prize by the loop depending on the size of the prize If the prize will fit
19. every loop then you can load it every loop if desired When a dispenser runs out of product the game will turn that dispenser off and allow the customer to select a different dispenser You must reset this in programming once you have reloaded the prizes on the dispenser F default 15 8 seconds for the motors to run eee That works out to be about 3 spaces WR EDITT _ Counter clockwise Set the motor timeout to the largest prize loaded Don t worry about the smaller prizes they will trigger the prize sensor which will shut off the motor The larger prizes should be spaced out between each motor run while the smaller prizes can be closer yz PRIZE PRIZE GAME SETUP AND FEATURES TESTING After the initial setup it is time to test your game for proper operation 1 Locate the game in its permanent location and lock the casters 2 sure that the game has been properly plugged into a three prong grounded outlet and that the re ceptacle is in good working order 3 If using an extension cord be sure it is a three prong grounded type of at least 16 Ga 4 Turn the power to the game on 5 The game will run through a test mode at every start up See test mode explanation in the pro gramming section for details 6 Insert coins bills at least ten times into the coin mech bill acceptor to assure proper operation 7 Check the credit and prize counters for proper op eration 9
20. ill rest WIN 7 Slide glass up and out of door frame 8 With proper ceiling height slide new glass in Item 1 from the top NOTE be careful to properly align the glass with the side channels to prevent breakage 9 When the glass is properly seated tighten the 8 1 4 20 Joint Connectors you loosened in Step 5 10 Re install the top glass frame using the 5 1 4 20 Joint Connectors removed in Step 3 11 Make sure all connectors are tightened fully Ne PART NO DESCRIPTION 1 4 20 x 15 32 JOINT 6444 CONNECTOR DOOR GLASS CLAMP PR39020 ltroP BOTOM ES SIDE GLASS REMOVAL REPAIR Step 3 Step 4 Step 5 Step 8 Step 7 Steps to follow for glass removal 1 Remove all A C power from the game 2 Use keys to unlock door 3 Remove the 6 bolts holding the Marquee in place You may have to open the top to ac cess the hardware see page 23 Remove the Marquee 4 Remove the 3 1 4 20 Joint Connectors holding the side cover in place Remove the side cover Remove the hardware holding Item 3 in place Make sure to remove the hardware from below the playfield as well 7 Remove the Corner Assembly 8 Remove the Bottom Glass retainer from un ITEM derneath the playfield 9 If the glass is broken be sure to remove all pieces from where the new glass will rest 10 Slide glass forward and out of door frame 11 Slide new glass in from the front NOTE b
21. into the A C outlet and turn on the power switch to the game The switch for the game is located on a power module on the outside rear of the game THIS GAME IS DESIGNED TO DISSIPATE STATIC ELECTRICITY THROUGH THE GROUNDING PLANE OF THE GAME IF THE A C GROUND DOES NOT WORK THE GAME COULD DISCHARGE STATIC ELECTRICITY THROUGH THE GAME CIRCUITRY WHICH COULD CAUSE DAMAGE 2 Make sure the game is level after installation It is necessary to make sure the game is level for safety concerns 3 Check that the A C voltage rating on the back of the game matches the A C voltage of your location WARNING DO NOT remove any of the components on the main board e g compact flash and eproms while the game is powered on This may cause permanent damage to the parts and the main board Re moving any main board component part while powered on will void the warranty NOTE THIS GAME IS INTENDED FOR INDOOR USE ONLY ON THE BACK PANEL OF THE GAME WARNING SHOCK HAZARD DO NOT OPEN REFER SERVICING TO SERVICE PERSONNEL INTRODUCTION GAME FEATURES Thank you for your purchase of the new POWER SURGE game from 1 C E The brand new POWER SURGE game by I C E was designed with the operator in mind Reliability low maintenance themed cabinetry and semi metal construction are the key design features exactly what is needed to ensure a combination of long life and high profit With nearly the entire construction made of metal it was on
22. itor Screen Size Adjustment Displays an image to allow you to change the size of the image on the monitor to make it fit properly Red Screen Displays a full red screen for the purposes of adjusting the color of the screen Green Screen Displays a full green screen for the purposes of adjusting the color of the screen Blue Screen Displays a full blue screen for the purposes of adjusting the color of the screen White Screen Displays a full white screen for the purposes of adjusting the color of the screen DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 SOUND TESTS Serial 00013 EXIT MUSIC TEST SPEAKER TEST 100 Hz 1000 Hz 10000 Hz USE VOL UP amp VOL DN TO MOVE TEST TO SELECT 21 Music Test Plays music from the game to ensure proper functionality Speaker Test Test the stereo field to ensure both the left and right speakers are functioning properly 100 Hz Plays a tone of 100Hz to ensure the speaker is functioning properly 1000 Hz Plays a tone of 1000Hz to ensure the speaker is functioning properly 10000 Hz Plays a tone of 1000Hz to ensure the speaker is functioning properly DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00 Serial 00013 Selection Lights Dispensers Blinkers OFF OFF OFF UPPER STROBE LOWER STROBE PRIZE STROBE CABINET ROPE START BUTTON SELECT BUTTON MONITOR ROPE 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8
23. long with Power Prize Cost and or Mini Prize Cost to pay out this percentage This option is part of the Power Prize Auto Percent and Mini Prize Auto Percent settings and is only visible if one of the Auto Percent features is set to ON Power Prize Cost min 1 00 max 1 000 00 default 100 00 This is the average value of Power Prizes in the game It is used to calculate the Prize Payout percentage This option is only available if Power Prize Auto Percent is turned ON If Mini Prize Auto Percent is OFF the following will display Mini Prize Difficulty min 1 max 10 default 2 Set the ratio of how many times the game will pay out a Power Prize as compared to how many times the game is played i e 5 1 600 means settings 5 pays out one Power Prize per every approximately 600 plays This setting is only available if power Prize Auto Percent is set to OFF Otherwise the game will follow the Power Prize Auto Percent settings Options 1 1 1 2 1 2 3 1 4 4 1 10 5 1 15 6 1 20 7 1 25 8 1 30 9 1 40 10 1 50 If Mini Prize Auto Percent is ON the following will display Mini Prize Cost min 1 00 max 1 000 00 default 1 00 This is the average value of Mini Prizes in the game It is used to calculate the Prize Payout percentage This option is only available if Mini Prize Auto Percent is turned on 14 DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Power Surge 01 00 00
24. ly natural to Powder Epoxy Coat everything inside and out This provides the owner operator with a game that will certainly outlast its wooden counterparts for many years to come The major advantages of metal construction include Long service life Low maintenance High durability All windows of the POWER SURGE game are 1 4 tempered plate glass to provide an easy to clean maximum safety scratch resistant surface The first step in I C E s new merchandiser was to select several leading merchandisers available on the market today observe and determine what problems can be or are causes of failure and costly down time C E then surveyed operators nation wide requesting information like What are the leading causes of failures in your locations Whatare some problems in servicing merchandisers What changes would you make to current merchandisers to create a better machine 8 engineers then compiled all critical data addressed and corrected each problem and used this information to greate what we now call POWER SURGE This method of design ensures that the needs of the owner operators dictate the final design parameters for who knows a merchandisers attributes and faults better than a merchandiser operator GAME PLAY The objective is to keep the lower electrode lined up with the top electrode to continuously create the surge of power TS un m 5 POWER
25. n of the Equipment Fault Symptoms ICE product including Cromptons Sam s Billiards Uniana and Bell Fruit is warranted as follows 180 days on the Main PCB and Computers 180 days on motors 90 days on all other components i e DBV s Ticket Dispensers sensors etc 30 days on all repaired items 3 years on all Crane Harnessing 180 days on monitors 9 Months on Printers ICE Inc shall not be obligated to furnish a warranty request under the following conditions Equipment has been subjected to unwarranted stress through abuse or neglect Equipment has been damaged as a result of arbitrary repair modification attempts Equipment that has failed through normal wear and tear ICE Inc will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein All defective warranty covered components will be replaced with new or factory refurbished components equal to OEM specifications ICE Inc will cover all UPS ground or comparable shipping means freight costs during the warranty period Expedited shipments are available for an additional charge Defective parts are returned to ICE Inc at the customer s expense in a timely fashion ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by ICE Inc We cannot be responsible for the quality suitability or safety of any non ICE part modific
26. ny games ended while player was attempting to fill the letter Game ended in POWER W How many games ended while player was attempting to fill the letter W Game ended in POWER E How many games ended while player was attempting to fill the letter E Game ended in POWER R How many games ended while player was attempting to fill the letter R Achieved Mini Prize How many times the players were able to complete the word POWER making them eligible for a Mini Prize Game ended in SURGE S How many games ended while player was attempting to fill the letter S Game ended in SURGE U How many games ended while player was attempting to fill the letter U Game ended in SURGE R How many games ended while player was attempting to fill the letter R Game ended in SURGE G How many games ended while player was attempting to fill the letter G Game ended in SURGE E How many games ended TEST TO SELECT while player was attempting to fill the letter E Achieved Power Prize How many times the players were able to complete both the words POWER and SURGE and won a Power Prize 00013 Minimum Volume min 0 max 255 default 90 The minimum value that the volume can be lowered to by pressing the Vol Down button while the game is in attract mode or game mode Attract Sound ON OFF OCCASIONALLY default ON Watchdog
27. rn on the game Next touch the safety ground stud of the power supply chassis Store electronic assemblies in an anti static area Use anti static bags to store or transport the game circuit boards Don t remove or connect electronic assemblies when cabinet power is on Otherwise you ll damage electronic as semblies and void the game s warranty After you complete maintenance or service replace ground wires shields safety covers and install and tighten ground and mounting screw Video game monitors generate and store potentially high voltages Avoid touching any part of the monitor until power has been off for some time A picture tube can maintain a hazardous charge for up to several days Only qualified technicians should service monitors Game Is Non Functional Verify that the game power switch is turned on Verify that earth ground is properly connected and all exposed metal points are properly grounded Verify that the line cord connector is firmly and correctly seated into the power entry module of AC power chas sis Verify that correct AC line voltage is present at the outlet Verify that the DC power supply voltages are present on both power supplies 6 If game sounds can be heard but no picture is seen on the monitor see monitor is non functional Monitor 15 Non Functional Verify the cabinet has AC line voltage present at the monitor and has earth ground connected Make sure LCD monitor is on Sound 15 Non F
28. unctional Verify the cabinet wiring is correct Ensure that the speakers are properly connected to the audio wires from the audio amp Game Controls Are Non Functional Verify that the each individual signal wire for each switch is connected 11 DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Menu System The game s menu system is a series of on screen menus that allow the operator to setup and adjust the set tings Each menu item leads to another menu a list of data or provides the ability to modify the adjustment Starting the Menu System Press the Diagnostics control switch inside the coin door to access the on screen menu system Navigating the Menu Use the following buttons to navigate the menu system Volume Up button to move the cursor up Volume Down button to move the cursor down Diagnostic button to select Once an item has been selected use the Volume Up Volume Down to change the settings Once an item has been changed press the Diagnostic button to save the desired setting Main Menu All system tests audits and game adjustments are accessible from the MAIN MENU Power Surge 01 00 00 Serial 00013 MAIN MENU EXIT GAME ADJUSTMENTS GAME AUDITS MORE GAME AUDITS SYSTEM ADJUSTMENTS SYSTEM AUDITS COINAGE ADJUSTMENTS COIN AUDITS MERCHANDISER ADJUSTMENTS MERCHANDISER AUDITS RESET DISPENSERS SYSTEM TESTS MENU RESET MENU USE VOL UP 8 VOL DN TO MOVE TEST TO SELECT 12 DIAGNOS
29. which the game will follow If the option is set to OFF the game will follow the Mini Prize Difficulty settings see below If Power Prize Auto Percent is OFF the following will display Power Prize Difficulty min 1 max 10 default 5 Set the ratio of how many times the game will pay out a Power Prize as compared to how many times the game is played i e 5 1 600 means settings 5 pays out one Power Prize per every approximately 600 plays This setting is only available if Power Prize Auto Percent is set to OFF Otherwise the game will follow the Power Prize Auto Percent settings Options 1 1 100 2 1 200 3 1 400 5 1 600 6 1 700 7 1 800 8 1 900 9 1 1000 10 1 1200 If Power Prize Auto Percent is ON the following will display Play Value min 0 01 max 5 00 default 1 00 Set the amount that each play is worth i e If coin slots 1 amp 2 accept quarters and in Coinage Adjustments each slot is set to 1 unit per coin and Coins to Start is set to 4 the Play Value would be 1 00 4x 0 25 This option is part of the Power Prize Auto Percent and Mini Prize Auto Percent settings and is only visible if one of the Auto Percent features in set to ON continued on next page 13 DIAGNOSTIC ADJUSTMENT AND AUDIT MENU SYSTEM Prize Payout min 1 max 100 default 35 Percentage of money the operator would like to pay out via prizes compared to money put in the game The game uses the Play Value option a
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