410 Service Manual
Contents
1. If you have any questions you may contact technical support at LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 A E mail quality lang mekra com www lang mekra com Freightliner Columbia Mirror System Manual oat General Procedures be G 1 Removal of Entire Bracket and Mirror p 2 G 2 Changing Upper Fastener Kit p 3 Upper G 3 Cleaning Mirror Glass p 4 Holder G 4 Removing Attaching or Adjusting Mirror Head p 5 G 5 1 Mirror Plate Exchange Removing Mirror Plate p 6 G 5 2 Mirror Plate Exchange Installing Mirror Plate p 7 G 5 3 Glass and Bezel Style Instructions p 8 Troubleshooting amp Repair T 1 1 Bracket Does Not Fold Back p 9 T 1 2 Bracket Folds Back Too Easily p 9 T 1 3 Installing a Flip Out Arm p 10 T 21 Mirror Movement Analysis Flowchart p 11 T 22 Mirror Movement Analysis p 12 T 2 3 Motor Actuator Replacement p 13 T 3 1 Wiring amp Connections p 14 T 3 2 Control Cable Replacement p 15 T 3 3 CB Cable Replacement p 15 T 4 1 Mirror Heat Analysis Flowchart p 16 T 4 2 Mirror Heat Analysis p 17 T 5 Surface Finishes p 17 T 6 Mirror Bracket Loose at Upper Connector p 25 Warranty Mirror Bracket W 1 Warranty Coverage p 18 C Loop W 2 Available Service Parts p 19 W 3 Illustrations p 21 Revised 01 2007 These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents 4 991 950 5 110 196 5 137 247 5 1962. Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com eee www lang mekra com G 5 2 Installing Mirror Glass Carrier Plate Style To Install Mirror Plate 1 Attach wire terminals to back of new mirror plate 2 Align locking clips on mirror plate with mirror housing Make sure all the clips are inside the housing before pushing on the mirror plate This will keep from damaging the locking clips Failure to install the mirror plate correctly could result in vibration or loss of mirror plate 3 Press mirror plate into housing firmly ensuring all clips lock into place Revised 01 2007 l E For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com eee www lang mekra com G 5 3 Glass and Bezel Style Instructions To Remove the Mirror Plate To Install the Mirror Plate 1 Use a small flat head screwdriver to push in the locking 1 Attach wire terminals to back of new mirror plate tabs thru the access slots along the mirror housing Do not use the screwdriver to pry the mirror plate 2 Start pu
3. Stainless Finish Manual Not Heated LH 59 4102 001 Miror System Black Finish Manual Non Heated LH _ _3_ 58 4100 007 Bracket Assy Stainless Finish Manual Not Heated LH DER hanu oren sc rnan ana anna O T Sans Fin Not ab Re HER cP ana gs 5 0 mae praeter neon Siames Pren No bs 0 DER fi Sun scat ana na an 506 tn Snr Fh No bs R HER T 9 50 6 tn Sane Fin Rona 0 Revised 01 2007 l 19 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Application or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mekra com www lang mekra com oa n a Jr sh Ron nam BH ri Sh on a efit parmesan saa erence 5 eae fitment HT freer GE psi cromina ar fesse ooh DEE H wow boreme re enon H ao rw oA ro ence ann DEE pose fone re foursome id ao bw oom eens pees HEE a on a o e paes CE DEE T B DE po Revised 01 2007 l 20 For the most recent version of this manual visit www lang mekra com LANG n m n m w w w a w m n n s m mn mn ms m m s n s s n n s _ o n n ma n n n a a a If you have any questions you may contact technical support at Tel 1 888 MEKRA 4U Fax 803 337
4. the heat from mirror head If the heat functions at this point but not from the control cable the When attaching or detaching the heater problem is in the control cable inside the bracket Check the connections and if necessary wires be sure to push or pull on the replace the control cable as indicated in the flowchart Always perform a continuity check see white terminal cover Do not pull on the T 3 on the control cable and confirm the fault before attempting to replace the control cable wires or pull up or down on the heater terminals 7 Ifthe mirror fault is not with the control cable replace the mirror glass according to G 5 T 5 Surface Finishes The paint on the bracket and upper holder is a flexible weather resistant powder coating This coating requires no topcoat If the paint is chipped or otherwise damaged use Dupont paint number 373 P 23290 for repainting of silhouette grey systems For bright or chrome systems a matching wet paint may be used after the surface is sufficiently prepared Revised 01 2007 17 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiorjsg or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mek
5. 5265 E mail quality lang mekra com www lang mekra com P rr Ls a an s e m s ma 2 1 These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 s s s eee s If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com www lang mekra com 387 317 a LO J ee L Revised 01 2007 For the most recent version of this manual visit www lang mekra com 22 Revised 01 2007 If you have any questions you may contact technical support at Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com 387 317 J For the most recent version of this manual visit www lang mekra com c L These Products May Be The Subject of Pending U S Patent Applications3 or May Be Covered By One or More of the Following U S Patents 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 23 If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Application or May Be Covered By O
6. 965 385 243 5 687 035 387 317 Main Flat Glass Assembly Convex Glass Assembly For the most recent version of this manual visit ww waang anesra cun If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lane mekra com ial www lang mekra com L L G 1 Removal of Entire Bracket and Mirror Lower Bracket Screws 1 Remove antenna from top of mirror Lower Bracket 2 Remove screw cover from lower bracket cover Cover 3 Remove socket head cap screw 4 Push lower bracket cover from its back toward front of truck Pull trailing edge of lower bracket cover away from door Slide cover towards front of truck to remove 5 Disconnect antenna and remote heating wire harness if installed from plugs in door EOE Eat RCE neon 6 Remove two bottom screws from lower bracket holder Loosen but do not remove third screw from holder 7 If the upper holder is to be left on the vehicle remove nut covers nut and washers from upper holder Leave bolt and middle washer in place If the upper holder is to be removed from the vehicle wait and remove the two bolts attaching the upper holder to the door as the last step 8 Remove loosened third screw from lower br
7. six screws to 0 7 1 2 N m using a 4mm torx driver 4 Reinstall the glass being sure to connect the heater wires if applicable G 5 2 Revised 01 2007 Actuator Removal Actuator Installation Control Cable from bracket A Stabilizer piece ei E Z For the most recent version of this manual visit www lang mekra com Retaining screw 6 per motor 13 If you have any questions you may contact technical support at LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 3 1 Wiring amp Connections 3 pin connector G H CON J REMOTE HEATED WIRING HEATER T l oy Corex Mirror O a MOTOR CONNECTOR Onne 2 B l Red amp Black ge 2 Brown 5 S 2 White C 3 Gray Revised 01 2007 These Products May Be The Subject of Pending U S Patent Applicatiors4 or May Be Covered By One or More of the Following U S Patents 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 BRACKET PLUG Remote Wire Connections Wire Colors Indicated lack Fed Plig S Orange Yellow Rae Mamal Heated Minors l Red 2 Black 3 7 Empty RH S l Gray amp white 2 Black Connector Housing Wale 3 Red 14 most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiors5 or May Be Covered By One or Mo
8. www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiors9 or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mekra com www lang mekra com W 2 Available Service Parts All warranty replacements should utilize the appropriate service part or parts Unnecessary replacements cannot be covered by warranty The following list represents all parts currently available for service and after market use relating to the Lang Mekra Columbia mirrors The reference number given corresponds to the illustration in the PartsPro service software Please note that the illustrations and relevant part information in PartsPro are periodically updated Pro Number Pro Number 1 59 4102 007 Mirror System Stainless Finish Manual Non Heated LH 3 58 4100 001 Bracket Assy Black Finish Manual Not Heated UH HPR panor men Sis Fh ua Antena rt 080 ol Ay Sk rh Mar aoa ae HP ons hiram Se Fh ana nun 9002 Prati Bac Fh Mana Hoa T os soz ot fret Sin Fish ua temea pe 08 0 kr Ay Sk Fh Mr eos HEE on farsa nish Rano 0 9 Prasen Baa Frick enoe Fe 59 4102 012 Mirror System Stainless Finish Remote Heated RH 4 58 4100 008 Bracke Missy Pack Finish Remote nedied nn Bracket Assy
9. 87 317 www lang mekra com T 1 3 Installing a Flip out Arm If the mirror system continues to vibrate you may want to consider installing a third arm 1 First attach the third arm to the top of the bracket as shown in the picture Secure it in place using the M8 socket Head Bolt and M8 Nyloc nut provided with the kit im 2 Put the other end of the arm against the door and locate the spots where you will need to drill holes note If you have a look down mirror on the passenger side remove it and use those holes Drill two 17 32 holes where needed and insert two 5 16 18 Rivnuts 3 If you have a lookdown mirror simply put the end of the arm against the door and reattach the lookdown mirror Otherwise secure the end of the arm to the door using the screws provided Columbia Doors Revised 01 2007 10 For the most recent version of this manual visit www lang mekra com E mail quality lang mekra com eee www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiorjs or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 T 2 1 Mirror Movement Analysis Flowchart Remote Mirror Will Not Move Lang Mekra strongly suggests the use of a test unit to simplify troubleshooting available through the Freightliner All
10. PDC KIT SHORT PIN FIELD FIX Revised 01 2007 fh Made with Videos Phota NA For the most recent version of this manual visit www lang mekra com
11. acket holder holding bracket in place as you do so a ral pper Fastener 9 Push mirror and bracket assembly up until upper bracket Kit Bolt bolt is clear from upper bracket holder 10 Entire mirror system is now free from upper bracket holder Kiat Covei Take middle washer off upper bracket holder Attachment to Door x2 Notice To install bracket reverse the above process NEVER tighten the upper fastener kit bolt before you tighten the 3 lower bracket screws Revised 01 2UU l i _ 2 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications3 or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 E mail quality lang mekra com www lang mekra com G 2 Changing Upper Fastener Kit Note If the fastener kit is over torqued the ENTIRE fastener kit Tube MUST be replaced Connector ae Nut Cover lt q Upper Holder It is very important that you firmly hold the mirror and bracket system in place throughout this process The fasteners keep the mirror from falling off the l l Nut Cover vehicle Damage may occur to the door and mirror if the mirror is not supported Hex Bolt 1 Remove entire fastener kit Hold mirror in place to prevent it from
12. ce Control Cable See Manual T 3 Revised 01 2007 Lang Mekra strongly suggests the use of a test unit to simplify troubleshooting available through the Freightliner Alliance group See section W 2 for details 16 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiorjs7 or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com ARR www lang mekra com T 4 2 Mirror Heat Analysis 1 Follow the flowchart in T 4 1 to promptly diagnose mirror heat problems Heater Terminals 2 Remove the mirror glass according to G 5 1 Check to ensure the mirror is heated Heater spades are present T 3 Make sure all cables and connections are tight Wy M NN 4 Check to see if the heater terminals are secure See Illustration If not replace the glass plate N gt lt MM Iil I N assembly S _ 5 Using a tester unit or supplying power to the bracket cable according to T 3 test the function of the heat from control cable at the door under the lower cover If the mirror functions properly the fault is cab internal 6 Using a tester unit or supplying power to the heater terminals according to T 3 test the function of
13. falling Steel Washer 2 Lightly grease both sides of brass disk eye 2 Belleville Washers db YN N 3 Fit brass disk between upper holder and tube connector Concave Down Permaglide Washer Lubricated Side Down m Tube Connector 4 Fit steel washer 2 Belleville washers concave side down and permaglide washer over hex bolt The permaglide side should be facing toward brass disk amp Brass Disk 5 Insert bolt assembly into upper tube connector brass sliding disk and upper bracket holder Once screw is fully inserted mirror system should not fall N 9 Upper Holder away from truck Permaglide Washer Lubricated Side Up 2 Belleville Washers lt j gt Nee Y Concave Up 6 Slide permaglide washer onto hex bolt Permaglide side should be facing toward brass disk 7 Place 2 Belleville washers on bolt concave side up Steel Washer 8 Place steel washer on hex bolt Locking Nut 9 Hand tighten locking nut on bolt Torque nut to 45N m 33 ft lbs Nut Cover 10 Place nut covers on nut and hex bolt head Revised 01 2007 3 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications4 or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mai
14. ght Remove the mirror glass according to G 5 1 Check to ensure the mirror is remote there are motors present Sometimes a customer may have a manual mirror with a remote control switch inside the truck If this is the case the entire assembly must be replaced if the customer wants a remote control mirror Are the motor arms and linking components in good visual condition and function If not replace the appropriate part as indicated in the flowchart Using a tester unit or supplying power to the control cable according to T 3 1 check the mirror function from the end of the control cable at the door under the lower cover If the mirror functions properly the fault 19 cab internal Using a tester unit or supplying power to the motor connector inside the mirror head check the function of the mirror head If the mirror functions at this point but not from the control cable under the lower cover the problem is in the control cable Check the connections and if necessary replace the control cable according to 1 3 2 Always perform a continuity check see T 3 1 on the control cable and confirm the fault before attempting replacement If there is no continuity through the motor connector according to T 3 1 the motor must be replaced or the mirror head assembly must be replaced To determine which must be replaced snip the wires for the appropriate motor about 2 1 2 from the motor connector Put the motor leads to power if the
15. iance group See section W 2 for details Are All Cables Connected Connect Cables Securely and Routed Properly and Rout Properly Remove Mirror Plate p Are Motors Present Mirror is Manual See Manual G 5 1 Replace Entire Mirror Assembly Replace Mirror Head Assembly Are Motors and Linking Without Glass Components OK See Manual T 3 1 Cab Internal Problem Is Function Through the See Manual T 3 1 Control Cable OK See Manual T 2 2 Replace Control Cable Is Continuity of Bracket See Manual T 3 2 Control Cable OK See Manual T 3 1 Is Function from the Mirror Head OK Is Continuity Through Replace Failed Motor See Manual T 2 2 Motor Connectors OK Are Motors OK See Manual T 2 3 See Manual T 3 1 See Manual T 2 2 Revised 01 2007 11 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiorjs or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 1 2 3 4 5 6 7 Revised 01 2007 387 317 A E mail quality lang mekra com www lang mekra com T 2 2 Mirror Movement Analysis Follow the flowchart in T 2 1 to promptly diagnose mirror movement problems Make sure all cables and connections are ti
16. l quality lang mekra com www lang mekra com G 3 Cleaning the Mirror Glass A standard glass cleaner and a soft clean cloth should be used to clean the mirror surface Avoid abrasive cleaners or brushes as they can scratch the glass and damage your mirror plate st S 1 Newer trucks have 1 surface glass which has an exposed reflective 1 Surface Glass l l l Object surface and is not subject to corrosion If your truck was made before 1999 you should check to see if you have m ad ad Reflective 2 surface glass 2 surface glass has a shielded reflective surface and Surface Image must be protected from corrosion To determine what kind of glass you have place an object such as a pen on the glass surface Angle the pen to one side so you can see the tip md Surface Glass Object If there 1s a gap between the tip of the object and the tip of the image and your glass is 2 surface Reflective ee Surface Image IS ee Revised 01 2007 4 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications5 or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mekra com www lang mekra com G 4 Removing Attaching o
17. motor does not function it must be replaced See T 2 5 for details If the motor functions when the leads are directly connected to power but does not function when power is supplied to the connection the motor connector is faulty The mirror head assembly must be replaced See T 2 4 for details For the most recent version of this manual visit www lang mekra com LANG If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applicatiorjs3 or May Be Covered By One or More of the Following U S Patents Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com eee www lang mekra com T 2 3 Motor Actuator Replacement 1 Remove mirror plate G 5 1 2 After identifying the non functioning motor according to T 2 1 and T 2 2 remove the six retaining screws with a 4mm torx driver Slide the unattached motor away from center pivot and lift it out of the housing 3 Remove the white stabilizer piece from the old motor and save it It will be used when installing the new motor 4 Unplug the old actuator from the motors connector 1 Plug the wires from the new actuator assembly into the motors connector on the control cable Make sure the wires are not pinched or strained 2 Attach the white stabilizing piece to the new motor and slide the motor into the center pivot 3 Fasten motor with
18. ne or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 E mail quality lang mekra com www lang mekra com a Revised 01 2007 l 7 24 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com eee www lang mekra com T 6 Mirror Bracket Loose at Upper Connector 1 Remove mirror from truck 2 Place bracket on a bench and clamp it down 3 Remove pin with a drift pin and hammer or other appropriate tool for pin removal see Picture 1 4 Drill all the way through at 0 280 9 32in see Picture 2 Ilene wit hail est hot 5 Drill the tube wall at 0 310 5 16in see Figure A 6 Engage self taping screw 5 16 18 x 1 hex washer head tri lobe thread former 18 8 ss and screw until head is flat against the tube surface 0 280 7 Use Torque Wrench and torque screw to 23 27 N m 16 96 19 92 ft lbs see Picture 3 Hadenn EO FO ee eat Figure A Freightliner Lang Mekra pescroion Part Number Part Nmber p MEK614100003 614100003
19. or spontaneously upon impact This feature helps to minimize damage to the mirror system and the door The brackets have rotating attachments that allow the fold away break away function The upper holder is designed to give the bracket stability However the upper fastener kit may sometimes require adjustment See G 2 to service the upper fastener Make sure the retaining pin in lower pivot is centered as shown Do not attempt to disassemble the lower holder break away assembly This assembly is spring loaded and serious injury could occur if improperly serviced Off Center Retaining Pin Revised 01 2007 T 1 2 Bracket Folds Back Too Easily or Vibrates If the upper fastener kit is too loose it will have to be tightened If the upper fastener kit has been over torqued and flattened the Belleville washers the entire fastener kit must be replaced See G 2 to service the upper fastener Make sure the attachments to the door are secure Ensure the lower pivot is in the correct detent position Lower Holder Assembly For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Application or May Be Covered By One or More of the Following U S Patents Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com 3
20. r Adjusting the Mirror Heads From the Bracket To Adjust Mirror Head 1 Slightly loosen the two clamp bolts using a T 30 driver To prevent the mirror from sliding down hold it in place from the bottom 2 Adjust mirror head to desired position Tighten clamp screws to 9 11N m MAKE SURE THE OPTIMUM VIEWING ANGLE IS ASSURED FOR THE DRIVER OF THE VEHICLE AT ALL TIMES To Remove Mirror Head 1 If the mirror is heated and or remote you will need to remove the mirror plate see G 5 and disconnect the control cables before removing the head 2 Remove the two clamp bolts using a T 30 driver To prevent the mirror from sliding down hold it in place from the bottom 3 Gently remove the mirror head from the bracket making sure not to damage the wires or connectors To Attach Mirror Head 1 Place mirror head on bracket Make sure that the wires coming from the bracket go into the mirror head Tighten the two clamp bolts to 9 11 N m using a T 30 driver Ensure the proper position is set for the driver 2 Attach motor and heater cables if applicable and replace the mirror plate according to G 5 Revised 01 2007 Clamp Screws 9 11 N m 5 8 ft lbs umn Cm For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Paten
21. ra com www lang mekra com W 1 Warranty Coverage Lang Mekra provides a warranty for production parts covering materials and workmanship Warranty reimbursement includes part replacement repair time at accepted labor rates and reasonable administrative costs The time period of the warranty coverage and specific terms of reimbursement are determined through the warranty agreement with the Freightliner Truck Corporation The warranty will cover The warranty will not cover e Functional Quality of Components e Glass Breakage and Other Impact Abuse Mistreatment e Lang Mekra Workmanship e Minor Re assembly e Confirmed Field Failures e Unnecessary and or Improper Service e Labor Costs for Replacement e Unauthorized Product Alterations and or Additions e Reasonable Administrative Costs e Unreasonable Costs e Full Mirror System Replacement Please Do Not Submit Warranty Claims for Items That Have Suffered Impact Parts Returned Exhibiting Impact Damage Will Be Denied Coverage and May Be Returned Freight Collect Lang Mekra reserves the right to inspect submitted warranty claims Upon satisfactory performance and history dealers fleets and other end users may be granted coverage based on description alone Evaluation points will include e Complete and Accurate Claim Descriptions e Use of Appropriate Replacement Parts e Absence of Rejected Claims e Constructive Feedback Revised 01 2007 18 For the most recent version of this manual visit
22. re of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mekra com www lang mekra com T 3 2 Control Cable Replacement CB Cable Replacement When replacing the existing cabling DO NOT remove the existing wiring Instead use the existing wiring to route the new cable through the bracket tube Call our toll free technical support hotline for assistance 1 888 MEKRA 4 U Revised 01 2007 l 15 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 A E mail quality lang mekra com www lang mekra com T 4 1 Mirror Heat Analysis Flowchart Mirror Plate Will Not Heat Are All Cables Connected Securely amp Routed Properly Remove Mirror Plate See Manual G 5 1 Are Heater Wires Attached amp Attach Heater Wires Replace Glass Plate Assembly amp Connect Cables amp Route Properly Are Heater Spades Secure See Manual T 4 2 See Manual G 5 2 Is Function through Bracket Control Cable OK See Manual T 4 2 Cab Internal Problem See Manual T 3 Repla
23. shing in the tabs near the corner of the mirror locking clips on bezel with mirror housing Make sure then continue around the mirror while pulling lightly on the mirror bezel 3 Pull the mirror bezel away from the housing If the 3 Press mirror plate into housing firmly ensuring that all mirror is heated detach the heater wires Do not cut the wires 2 Place glass between mirror housing and bezel Align all the clips are inside the housing clips lock into place Ensure metal wire retainer and foam pads are in place before installing mirror glass Note If you have glass and bezel style mirrors and you need to replace the glass you may order a replacement glass and bezel kit However if you need to replace the mirror housing the entire head assembly including a new carrier plate should be replaced Revised 01 2007 8 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More of the Following U S Patents 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 387 317 www lang mekra com T 1 1 Bracket Does Not Fold Back Brackets are equipped with a fold away feature sometimes referred to as a break away system The mirrors will fold back either manually
24. ts LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 4 991 950 5 110 196 5 137 247 5 196 965 385 243 5 687 035 E mail quality lang mekra com eee www lang mekra com G 5 1 Removing Mirror Glass Carrier Plate Style To Remove the Mirror Plate 1 Use a small flat head screwdriver to push in the locking tabs through the access slits along the mirror housing DO NOT use the screwdriver to pry the mirror plate Your Lang Mekra mirror system is equipped with a durable mirror plate The mirror glass is reinforced with anti shattering adhesive to minimize splintering in the event of breakage We strongly recommend the prompt replacement of damaged mirror plates a l 2 Start by pushing in the tab at the top of the mirror then continue around the mirror while pulling firmly on the mirror If you have a heated mirror be careful not to damage the wiring or plate the heater connections when changing the mirror plate especially when detaching heater wires from the mirror plate 3 Pull the mirror plate away from the housing If the mirror is heated detach the heater wires from the back of the plate Do not cut the wires Slits to access locking tabs Revised 01 2007 6 For the most recent version of this manual visit www lang mekra com If you have any questions you may contact technical support at These Products May Be The Subject of Pending U S Patent Applications7 or May Be Covered By One or More of the Following U S
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