Service Manual
Contents
1. Press the ERROR button and the error message screen appears on the display again Press the green START button The main menu 1 appears on the screen Then continue the procedure as in case a or b Standard stop 1 Release the left foot pedal and the machine will stop sewing Before turning off the machine make sure that the needle is up If it is not in up position press the UP button on the main screen or press the right foot pedal 2 Press the black STOP button on the left side of the machine frame 3 To switch off the machine turn the main switch to the off position 0 Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 25 DECO 2000 ANF REECE etter Ideas Better Made D CORRECT MACHINE APPLICATION 1 NEEDLE INSTALLATION Use only the needles number 00103238 made in AMF Reece as is adduced in chapter Specifications page 3 This type of needles was developed in AMF Reece Double pointed needle which has an eye at the mid point allows to transmitting the needle from one needle bar to the other and during the sewing maximally imitate the shape of the hand sewing Except that this needle does not leave so big holes in sewn material which generally improves the quality of sewing work To replace the needle follow this steps 1 Bring the needle to home position by pressing the rig2. NOTE If the machine is lying unused and not powered continuously for more than a week to 10 days the password may be lost and would need to be entered again to activate the Condensed Stitch Parameter again Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 20 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE DECO 2000 Better Ideas Better Made C MACHINE CONTROLS 9 4 Press the button on the screen SART N TOP STITCH START ER il p Lenght Counts 4 Density Revised 03 2013 E mail service Oamfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 21 DECO 2000 AMF REECE Better Ideas Better Made C MACHINE CONTROLS 10 ADJUSTING THE MACHINE PICK STITCH To the customer order it is possible to adjust the machine by a mechanical mechanism called the Bender to sew a Pick Stitch which simulates a hand stitch To change the Standard style stitch to Pick Stitch see 1 44 45 After the machine is adjusted to sew a Pick Stitch the Pick Stitch style O is shown on the screen pe naw no TOP STITCH BOTTOM STITCH COUNTER 01 20 45 L PICK STITCH A true Pick Stitch can be sewn if the optional bender plate has been fitted This options gives the advantage of placing a small stitch on each
3. 2 Timing the tension finger 2 1 Bring the lower needle bar to the point when the gripper fingers just open 2 2 Loosen two screws holding the bevel gear on the main cam shaft 2 3 Rotate the other bevel gear to move the tension finger to its rear position Tighten the screws on the bevel gear 3 Clearance from the needle 3 1 Remove both throat plates 3 2 Rotate the handwheel to move the tension finger through a complete cycle 3 3 Loosen the screw clamping the eccentric stud Rotate the eccentric stud to adjust for clearance on the return stroke between the finger and the needle 0 8 mm Tighten the screw 4 Adjust the stitch tension 4 1 First set the tension spring by one screw for no tension with the tension finger at the rear position away from the operator 4 2 For tighter stitches adjust for more tension on the tension spring NOTE Adjust the support block up or down so that the tension finger moves through the complete cycle without any binding Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 39 DECO 2000 ANF REECE Better Ideas Better Made E STANDARD MACHINE AD USTMENT O 003 TO 005 076 TO 127mm O 4 8mm 3 SIG Qe S i gt See Page 3 30 ley oh 9 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com
4. Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com 1 46 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ Bectes Ideas Better Pade E STANDARD MACHINE AD USTMENT 11 ADJUSTMENT AND TIMING OF LOWER LOOPER 1 Timing the drive gibs 1 1 Rotate the handwheel by hand to transfer the needle to the upper needle bar Stop at the point that the retainer ring on the upper needle bar moving upward 1s just flush with the bottom of the needle bar bushing 1 2 Loosen the arm crank screw Hold the arm crank assembly and move the lower looper arm out far enough to remove the arm crank 1 3 Bellow the handwheel remove the nut holding the arm crank drive gear 1 4 Mark the position of the material feed drive gear 1 5 Pull the arm crank drive to gear to disengage from the gearing and rotate to make the drive gibs point vertically downward Reengage the arm crank drive gear to the gearing Check that the material feed drive gear has not moved 1 6 Replace the nut on the gear stud and tighten 1 7 Install the arm crank assembly on the shaft of the lower arm and make sure that the looper arm is seated Do not tighten Proceed to the instructions for Timing the lever looper CAUTION Whenever the arm crank drive gear is disengaged all other timings and adjustments must be checked 2 Timing the lower looper 2 1 Bring the lower needle ba
5. Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 13 DECO 2000 AMF REECE Better Ideas Better Wade _ C MACHINE CONTROLS CAUTION If the stitch length parameter is greater than the allowed range this note appears on the screen 35 ESC Press the arrow The previous display appears on the screen Set the required parameter within the maximum al lowed value of 63 NOTE If the stitch reverse facility is required press the blue REVERSE button on the right side of the work table ET wo a TOP STITCH BOTTOM STITCH THREAD TIME COUNTER The Top stitch and Bottom stitch parameters will reverse To return to the original parameters press the blue reverse button on the machine The letter R O will disappear Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 14 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 _ Better Ideas Better Made C MACHINE CONTROLS 5 SETTING THE STITCH STYLE The standard stitch is created by repeating the Top and Bottom stitch lengths during sewing As well as the standard stitch it is possible to select another four stitch styles and set ten different lengths of Top and Bottom stitches The operator can create the stitch style and s
6. service Qamfreece cz parts Qamfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 DECO 2000 ea TROUBLESHOOTING 1 INTRODUCTION Warning Inspect the machine on a regular basis and use only quality parts The manufacturer recommends using original AMF Reece parts especially needles loopers and throat plates The Deco 2000 electronically displays error massages when worn or damaged parts are detected If machine problems occur and the error is not displayed ensure correct needle installation and thread ing The other troubles are eliminated according to the detailed descriptions listed 2 ADJUSTMENTS QUICK REFERENCE LIST NOTE Required machine settings are variable according to the fabric and thread variation used The type of thread and fabric will affect the amount of wear on the machine parts To obtain the highest quality of the sewing work maintain the following values The distance between the upper needle bar and the threat plate 14 3 mm The clearance between the lip of lower needle bar and lip on the upper needle bar 23 8 mm Needle clearance 0 4 to 1 2 mm The clearance between the needle and the end of the pads on the gripper fingers 0 13 mm The clearance between the fingers lever and pivot bracket must be 0 4 mm but when the fingers are closed only Keep the clearance between the thread guide and the side of the needle 0 8 mm The loopers can not catch the thread separat
7. 5 MACHINE DISPOSAL 1 To ensure ecological disposal it is necessary to remove especially nonmetallic parts from the ma chine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 2 Aluminium and duralumin parts must be treated separately also nonferrous metal parts and plastic parts 3 Parts mentioned in point 2 can be found in the spare parts manual with these marks e aluminium parts OG non ferrous metal parts 666 plastic and non metallic parts Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com 1 58 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE _ Better Ideas Better Made TROUBLESHOOTING TABLE OF CONTENTS ic AP E a aaa araga naak ad kakean Adjustments quick reference MAA FAULTS WITHOUT ERROR MESSAGES Tea DE EEE The machine does not sew rrrrnrrnrnvrnnnnvnnnnvennnvrnnnnvnnnnvnnnnvnnnnvnnnnnnnnnsvennnsenne DID The electrones NNN ISS CC SCIP ee E THE ELECTRONIC SYSTEM FAULTS After the machine is switched on the display is not light After the machine is switched on the work light is not operate After the start button is pressed the machine does not start operating Sewing motor is not AAA o A mele Step motor is not LON EE EE SE Released 03 2013 e mail
8. 606 ANF REECE DECO 2000 A INTRODUCTION In case when the operator will not work on the machine disconnect the power supply by removing the plug from the socket Do not adjust the machine in any way which could endanger its safety Every part of the machine can be dangerous if there is incorrect manipulation or faulty maintenance with the machine That is why everybody who will manipulate maintain or operate with this machine must be acquainted with informations included in this manual CAUTION Perform all regular service as described by this manual If there is any problem with power supply turn off the mine power switch circuit breaker Do not remove paint over damage or any way change safety labels If a safety labels are lost or cannot be easily read order the new one in our factory and place them on the original place Long hair and loose clothing may be dangerous near any machinery Always contain long hair and avoid loose clothing so that it cannot be caught by machinery and cause injury Never use this machine while under the influence of drugs or alcohol If anything seems to be operating incorrectly in the machine call for maintenance assistance immediately Be sure that there 1s adequate light for safe operation Anormal minimum light level is 750 Lux Do not operate the machine when changing from cold to heat Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones
9. 900 mm standard 400 1200 mm waxed Lenght Cut thread lenght in advance from 400 1200 mm waxed Technical Specifications for condensed stitch Range for length of single l stitch Stitch Density ENE Maximum length for l 300 Units condensed stitch Note 10 units displayed on the touch panel constitute approximately 1 mm w hich may vary practically depending on the type of fabric Synthetic thread Silcora waxed silk thread Rice Recommended Thread Size A Lightweight material Thickness Size C medium heavyweight material Other high quality threads may be used but may resultin some loss of quality after threads pressing the garmentand sewing quality AMF Reece 59 83 1032 BI Pn 00103238 Size 36 Normal weight materials fine thread Used Needle l Size 38 Normal weight materials normal thread Size 49 Heavyweight materials Lubrication Manually every day According to IEC 364 3 IEC 364 51 temperature from 5 C to 40 C relativeair humidity from 30 to 80 Operating Conditions Dimension Packed Weight 1168 mm L x1041mm W x1118 mm H 338 kg Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 2 DECO 2000 ANF REECE Better Ideas Better Made A INTRODUCTION 4 SAFETY LABELS AND DEVICE 0606066 1 4 CLASS BAT SISAH TYPE MODE SERIAL N
10. Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ Better Ideas Better Made E STANDARD MACHINE AD USTMENT 14 SETTING UP PROCEDURE FOR FEED DOG SENSOR AND FLAG Ensure 0 8 mm gap between feed dog sensor and assembly Sensor cable harness connector must be fitted into SK 3 on main card Check correct mains voltage setting is selected Switch on machine Pull the handwheel round by hand keeping an eye on feed dog as feed dog goes below throat plate stop Adjust flag assembly next to feed dog sensor so small red L E D just comes on Tighten flag and sensor maintaining 8 mm gap STITCH ADJUSTMENT SLIDE BLOCK 31644 004 ait e AA LI o L PULLEY 2 OFF 36343 061 HOME SENSOR CAM 31000 018 BELT y i l E de Ba 24381 054 id ENGEN VIBRA DU a ANII Sal _ oF fl es ae FLAG TT F PAR ews i 25 M M HOME POSITION SENSOR WN STEPPER MOTOR PART OF 12 0008 3 244 70 4165 1 118 Revised 03 2013 E mail service Oamfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 53 DECO 2000 AMF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT 15 BELT TENSION ADJUSTMENTS 1 54 The V belt can be released after some time of using the machine which may worsen the productivity That is why its necessary to check the belt tension To tighten the V belt
11. THREAD TIME 0 55 01 20 45 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 18 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AN REECE DECO 2000 Better Idems Better Made C MACHINE CONTROLS 8 CONDENSET STITCH DENSE 8 1 To select the condensed stitch parameters press EDIT button on the main screen TOP STITCH BOTTOM STITCH THREAD TIME COUNTER 8 2 Press button NOTE If the machine is lying unused and not powered continuously for more than a week to 10 days the password may be lost and would need to be entered again to activate the Condensed Stitch Parameter again 8 3 Use the buttons to selected the desired number of stitches thicken Use the buttons to selected the density copression sutures Lenght DENSE Counts Density Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 19 DECO 2000 AN REECE Setter Ideas Better Wade C MACHINE CONTROLS 9 TIE OFF BACK TACK 9 1 Tie off parameter for the selection press the main menu screen click EDIT TOP STITCH BOTTOM STITCH THREAD TIME COUNTER TOP STITCH 35 BOTTOM STITCH 20 9 3 Password is supplied with a set It is a five digit number that you enter using the numeric keypad
12. adjustment on the rear of the rocker arm to move the needle bar up and down First loosen the clamping screw Use the gauge from the accessories 37771023 to measure 14 2 mm between the lip on the needle bar not the sleeve to the throat plate Adjust the upper needle bar to the gauge Tighten the clamping screw 2 Adjust the lower needle bar Zk Do PANG A 2 4 25 Bring the needle bar to the closest point while transferring the needle Use the square head adjustment on the rear of the lower rocker arm to move the needle bar up and down First loosen the clamping screw Use the gauge 37771 023 to measure 23 8 mm between the lip on the lower needle bar and the lip on the upper needle bar Do not measure to the needle sleeves Adjust the lower needle bar to the gauge Tighten the clamping screw Move the needle up and down The needle should be free to move 0 4 to 1 2 mm 3 Adjust the needle release 3 1 3 2 GN 3 4 With the needle in the upper needle bar rotate the handwheel to bring the needle just to the transfer point to the lower needle bar Move the handwheel back and forth slightly to test the needle release from the upper needle bar Loosen the jam nut on the top of the needle bar Rotate the sleeve adjust nut counterclockwise viewed from above quarter turn at a time until the needle does not release Reverse the nut clockwise until the needle just release at the transfer point Turn clockwise half tu
13. and Use correct parts looper are too small Damaged the thread separator worn right looper Replace damaged parts The roller is not rotating Clean the roller The machine does not sew LJ Bent or broken needle Roll the needle on a smooth flat surface if bent replace the needle Damaged throad plate Deburr or replace the looper Incorrect sewing system Correctly adjust adjustment moce thread diac Correctly adjust thread spring and timing of the thread tension finger Bent needle or damaged stitch Replace the damaged parts forming parts Incorrectly adjusted sewing Correctly adjust the sewing mechanism mechanism The needle transfer does not Spring plunge or the springs inthe Replace damaged parts Skip stitches work needle breakage needle bars are worn Released 03 2013 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 2 3 vw O DECO 2000 Es Ja bats Pad TROUBLESHOOTING 4 THE ELECTRONIC SYSTEM ERROR MESSAGES If the Error message appears on the screen a fault has occurred Press button O TOP STITCH BOTTOM STITCH THREAD TIME SERVICE Next a list of errors appears on the screen LIST OF ERRORS This message informs the operator what is wrong Repair the machine Press button For more HEER informations see table bellow STEPPER MOTOR List of the error messages possibl
14. as 1 3 A ale Labels and Der NR 1 4 SJ General Machine Parts Descrip N 3 a idas 1 5 6 Instructions for the Security of the Operator and Maintenance oooooonnncnnnncnnnonnnnnnnnnss 1 6 TPIS CVA NS 1 8 B MACHINE INSTALLATION I COntenVOr SMIpPIN BOR AAA AR 1 9 TEN 1 9 SE Ge SO EE NE RE ME ka aka 1 10 4 Connecting the Machine to the Power Supply occcccccccccnonocnccnnnnnncnnnnnocncnnnnnnnos 1 10 C MACHINE CONTROLS EPO UNN 1 11 COP NE 1 12 HJT SE AUS MEN a 1 12 4 Top Stitch and Bottom Stitch Length Adjustment ooooccccnccccccnnnncnnnnnnnnnnonnnnncnnncnnnnnos 1 13 SJ NE SSN 1 15 6 Thread Tim Lene hd MEN vrede 1 17 TEN NN 1 17 ENN 1 19 Te BTS 1 20 10 Adjusting the machine pick stitch Juveren 1 22 Me Sats Ne SEWN SG 1 23 TT ve 1 24 PSV EM A E T 1 25 D CORRECT MACHINE APPLICATION KNE 1 26 PA pers JL a one nN ag EA oR RE OR T 1 27 Revised 03 2013 e mail service cz parts Qamfreece cz website www amfreece com Phone 420 582 309 286 fax 420 582 360 606 NJ o DECO 2000 TE lly ore TABLE OF CONTENTS PAGE E STANDARD MACHINE ADJUSTMENT FME 1 28 2 NGjUStMe nT OL Needle BP rv 1 31 3 Adjustment and Timing of the Gripper Fingers rrrrrrnvrrnnnnnrrrrrvnnrrnnnnnnnrrrrnnnnrrnnnnnsenee 1 33 4 Adjusting loop Support Thread Guide and Separator Guide oooocccnncccncnnnnnnnnnnnnnnnos 1 35 5 Adjustment and Timing of the Thread Lifter oooooonnncnnncncnnnnnnonnnnnnnnnononnnnnn
15. cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606
16. drum cover and press the OK button on the screen see chapter Troubleshooting Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 11 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 DECO 2000 AMF REECE Better Ideas Better Made _ C MACHINE CONTROLS 2 CONTROL PANEL DESCRIPTION Main menu 5 11 10 6 D E 1 ED STITCH BOTTOM STITCH THREAD TIME I Set sewing speed stitches per minute s p m 2 Buttons for setting the sewing speed 3 Press the button to enter to the next menu to set the stitch length and stitch style 4 Set stitch style 5 Press the button to bring the machine to the home position the needle is up 6 Mode display Standard READY the machine is ready to sew backling green the machine is in process setting parameters backling orange RUN the machine is sewing backling green Errors ANNO fault on the machine backling red 7 Top stitch length parameter 8 Bottom stitch length parameter 9 Thread time 10 Thread trim On L Off 11 Reverse is activated whwn displayed letter R 12 Tie off information D dense 13 Operating time counter machines 14 Press to go to the screen Counter Count 3 SEWING SPEED ADJUSTMENT It is possible to increase or decrease the sewing speed in the range from 150 to 500 spm The current sewing speed is shown on the upp
17. fold the machine working table and loosen two nuts 06000014 and two screws 0400004 Move the bracket down as needed and tighten two nuts After the V belt is adjusted it is necessary to adjust the T belt Loosen the nuts move the motor downas needed and then tighten the screws Check the tension by the pressure approximately 10 N above the plate The sag of the belt should be approximately 10 mm To tighten the belt on the step motor 24381054 loosen the screw on the step motor holder 31000006 and move the holder with step motor in direction away from the machine Tighten the screw Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 Better Ideas Better Made F MACHINE MAINTENANCE 1 PRINCIPLES OF MACHINE MAINTENANCE WARNING CAUTION WARNING CAUTION Revised 03 2013 To make any maintenance turn off the main switch Do not modify the machine in any way which could damage electronic devices and machine mechanisms Always keep the safety rules valid in the organization Check if the electrical cables are not damaged Check safety covers for damage and replace if needed immediately Keep your hands out of the sewing area Do not modify the machine in any way which could eliminate safety parts Do not neglect periodic maintenance If there is problem
18. is not handled to your satisfaction please contact the appropriate AMF Reece office Europe Prostejov Czech Republic Phone 420 582 309 286 Fax 4420 582 360 608 e mail service amfreece cz AMF REECE Better Ideas Better Made Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S101 S100 S104 5105 S211 Decostitch 54000 BH EBS Mark II etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better Tovarni 837 796 25 Prostijov Czech Republic Fax 420 582 360 606 e mail service amfreece cz website www amfreece com AMF REECE ee Bette Ideas Better Made TABLE OF CONTENTS PAGE A INTRODUCTION 1 Machine DECO 2000 Basic Functions and Advantages ccccccnnnnoccccnnncnnnnnnnnonnnnnnnnnos 1 1 Bl 1 2 A PP Ne ON a adah
19. the presser foot and then reset on the bender plate The presser foot should move down to contact the throat plate 8 3 Loosen the collar under the rod spring on the angle stitch mechanism 8 4 Rotate the collar to increase or decrease the compression of the rod spring Find the point that the bender plate just lifts the presser foot away from the throat plate Then back off two turns on the collar to decrease the compression on the rod spring Tighten the collar 8 5 Operate the machine to check the stitching on the material being used If the stitch length varies increase the compression on the rod spring Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 51 DECO 2000 ANF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT 13 STEP MOTOR SET UP Set up the gap 0 25 mm between the sensor face and flag on the cam STITCH ADJUSTMENT SLIDE BLOCK 31644 004 i p ni S O 4 HP ke PULLEY 2 OFF 36343 061 HOME SENSOR CAM 31000 018 BELT 24381 054 y ER 54 emne dl Ni cir _ of g J ne GR FLAG TD PF o Co ENTES ews i L 25 M M HOME POSITION SENSOR N STEPPER MOTOR b 70 4165 1 118 PART OF 12 0008 3 244 Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 52 Phones 420 582 309 146
20. with electrical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the machine when you are under the influence of drugs or alcohol User has to ensure the lighting of the working area minimal 750 Luxes E mail service Qamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 55 DECO 2000 AMF REECE _ Better Ideas Better Made F MACHINE MAINTENANCE 2 MACHINE CLEANING AND MAINTENANCE 1 Switch off the electrical power supply 2 Use the brushes from the accessories to clean the thread lints and fabric from the sewing mecha nism Turn the handwheel to rotate with the sewing mechanism Clean the thread waste from the roller daily Lift the working table and perform the cleaning by the air blowing Do not forget to clean the waste on the control box air gird WARNING When covering the working table take care of hands Possible injury 3 Lubricate the machine daily 4 Perform visual check of mechanism especially in area of sewing mechanism 5 When the maintenance and checking is finished close covers 3 MACHINE LUBRICATION 1 Itis necessary to lubricate daily all places said below lubricate soundly especially when the machine is switched on for the first time or after a long idle period Use the oil ESSO TERESSO 68 or oil with similar quality 2
21. 0 606 1 49 DECO 2000 AMF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT H Tee os tt EN See Page 3 10 ka UT il Ja ATIK ui 1 Au See Page 3 34 See Page 3 42 See Page 3 34 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 50 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 Better Ideas Better Made _ E STANDARD MACHINE AD USTMENT 5 Adjust the angle plate latch 5 1 Rotate the handwheel to bring the roller onto the high section of the angle plate cam on the main cam shaft 5 2 Loosen the mounting of the angle plate latch two screws on the tie bracket 5 3 Adjust the latch to snap onto locking clip Tighten the mounting 6 Adjust cam lever spring 6 1 Loosen the jam nut on the stud attaching the cam lever spring to tie bracket 6 2 Use the other nut to adjust the pressure of the roller on the cam lever against the angle plate cam 6 3 Operate the machine The roller should stay in positive contact with the cam Tighten the jam nut 7 Presser foot tension 7 1 Run the upper nut on the top of the presser foot rod to two threads from the top 7 2 Turn the underneath nut to move the spring clip against the upper nut Tighten the two nuts 8 Rod spring compression 8 1 Bring the bender plate to the fully up position 8 2 Lift
22. 06 ANF REECE _ Setter Ideas Better Made E STANDARD MACHINE AD USTMENT DECO 2000 0 po FEED DOG TEMING 1 36 d GRIPPER 2 TIMING 1 28 i f gf COWER LOOPER T TIMING 1 42 Revised 03 2013 te 3 DWELL 1 l 4 t FOLLOWER FOOT TIMING 5 A v on h p mo am m em a a A A Pa a 2 z EE EE Deco 2000 BENDER l Pick Stitch PLATE TIMING 1 DRIVE GIB TIMING 1 44 4 42 i th TENSION FINGER TIMING j 1 34 THAEAD LIFTER TIMING 31d 1 36 a 7 alaa pa kah ee mami HREAD BRUSH OPEN TIMING 1 32 4th SEQUENCE IN E mail service Oamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Deco 2000 Standard DRIVE GIB TIMING 1 42 UPPER LOOPER TIMING 1 40 1 29 DECO 2000 AMF REECE E STANDARD MACHINE AD USTMENT Ideas Better Made Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 30 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 E STANDARD MACHINE AD USTMENT 2 ADJUSTMENT OF NEEDLE BARS 1 Adjust the upper needle bar 1 1 A 1 3 1 4 Move the upper needle bar to 1ts DWELL position Use the square head
23. 1 40 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 Better Ideas Better Made _ E STANDARD MACHINE AD USTMENT 8 ADJUSTMENT AND TIMING OF MATERIAL FEED 1 Position the timing of material feed 1 1 Bring the eye of the needle flush with the throat plate 1 2 Loosen the throat plate holder by two screws holding the throat plates 1 3 Position the throat plate for 0 08 ae 0 13 mm clearance of the forward end of the slot from needle eye Make sure that the feed dog and the bender plate are free to operate Tighten the throat plate holder making sure that it is square with the back casting 2 Adjust feed dog angle 2 1 Perform this adjustment and the adjustment feed dog height at the same time 2 2 Bring the feed dog above the throat plate 2 3 Loosen two screws on the material feed arm to adjust the feed dog 2 4 Adjust the upper surface of the feed dog parallel with the throat plate Tighten the screws 3 Adjust feed dog height 3 1 Bring the feed dog above the throat plate 3 2 Use the lifter rod to raise or lower the feed dog Loosen the upper jam nut Loosen the lower jam nut left hand thread 3 3 Adjust the feed dog for 0 4 a 0 8 mm above the throat plate Tighten the jam nuts 4 Adjust feed dog timing 4 1 Bring the needle bar at 0 4 a 0 8 mm before the needle reaches the dwell position 4 2 Loosen the material feed cam and rotate t
24. 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 7 DECO 2000 AMF REECE Beter Ideas Better Made A INTRODUCTION 7 SPECIAL ACCESSORIES Size 36 needle for Medium weight with Fine Thread part number 00103236 Size 38 needle for Medium weight with Medium Thread part number 00103238 It is possible to use different needle sizes but it is necessary to use different neeedle bar kit for specific needle see table Nedle Bar Assembly 70 4253 1 078 70 4253 1 079 42531081 00103226 00103249 00103236 Round Needle 00103228 00103250 00103238 Two sets in machine The Recommended thread for the Deco 2000 machine is Rice WAXED THREAD It is available in 2 sizes Size A for Light weight materials Size C for Medium Heavy weight materials eli Other high quality threads may be used with some loss of quality and production Needles and threads can be ordered at out distributors where are held in stock To ensure consistent quality of production use only Genuine AMF Reece Part Accessories Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 8 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 __ Better Ideas Better Made B MACHINE ASSEMBLY 1 CONTENT OF THE SHIPPING BOX 1 The delivery usually contains one box if it is not mentioned otherwise during the ordering The box co
25. AMF REECE Better Ideas Better Made MODEL DECO 2000 DECORATIVE STITCHING MACHINE PARTS AND SERVICE MANUAL PART NUMBER 97 7000 0 003 This manual is valid from the machine serial No P 704697 AMF is trademark of AMF Group Inc 03 2013 ANF REECE __ Bette Ideas Better Made LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or material without charge for labor This portion of the warranty applies to machines sold as installed only A one 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is deter mined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall begin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as needles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of the customer 3 Cleaning an
26. MPTOM POSSIBLE CAUSE PROBABLE SOLUTION After the machine IS switched No power supply Check main power supply or voltage in on the display is not light the socket Power switch QS I is damaged Replace the switch 12 0008 4 835 Fuse F I failure the LED on the Replace the fuse 12 0008 4 665 power supply GS 1 does not light Faulty display Replace the display 70 8001 1 004 After the Start button is Contactor KM 1 does not Check the contactor KM circuits it pressed the machine does not switch on means button SB2 Start SB1 Stop start operating Control press pushbutton start SB2 or stop SB1 Cover BQ6 or replace the contactor 12 0008 4 488 Fuse F2 failure Replace the fuse 12 0008 4 664 Sewing motor is not turning Faulty driver motor Check the or replace the driver motor Ul 70 8001 1 002 Faulty sewing motor Replace motor M I 12 0008 4 757 Fuse F3 or F4 failure Power led driver U2 no light Sensor BQ2 failure Replace fuse F3 12 0008 4 064 or F4 12 0008 4 664 Step motor is not moving Test sensor BQ2 replace sensor 12 00104 025 Replace driver 12 0010 4 161 Faulty driver U2 Faulty step motor Replace motor 06 7000 0 004 Faulty relay KA I Replace relay 12 0008 4 720 Replace solenoid 70 4165 1 129 Cutting threads is not work Faulty cutting solenoid 2 6 Revised 03 2013 e mail service amfreece cz parts amfreece
27. NE ER es WARNING Before machine connection to the power make sure whether all safety covers are mounted If it is necessary to remove some safety covers switch off the operating switch circuit breaker and disconnect the machine by the fork of supply from the socket Do not connect the machine to the power if some cover is removed disconnection of connectors when the machine is under electrical power is prohibited Possible damage of electrical components and motors WARNING Remember the position of the Emergency stop button so that is possible use it from the arbitrary position Make sure whether supply of energy and its dimensioning and safeguarding allows permanent supply of energy needed for dependable output of the machine Check if the electrical cables are not damaged so that be touch with uncovered conductor can not occur any injury When the covers are damaged repair or replace them immediately for the new ones Do not touch rotary shafts by hands In any circumstance do not put hands to the needle space Before changing the needle switch off the operating switch circuit breaker Before cleaning or any maintenance work on the machine disconnect the power supply by removing the plug from the socket Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 6 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360
28. READ TRIM LENGTH ADJUSTMENT 6 1 If you want to change the trimmed thread lenght press button ER STITCH BOTTOM STITCH THREAD TIME COUNTER S oi TOP STITCH 35 BOTTOM STITCH 20 6 2 Press button 6 3 Press or for increasing or reducing the value The shows the delay start time of the cutting equiment after retacting the thread with the looper into the machine 6 4 To return to the main screen press button 450 ca STITCH BOTTOM STITCH THREAD TIME O 01 20 45 Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 17 DECO 2000 AMF REECE _ Better Ideas Better Made C MACHINE CONTROLS 7 COUNTER 7 1 The acces the screen press the countres COUNTER TOP STITCH BOTTOM STITCH THREAD TIME 7 2 On the screen there are three counters Counter top position of the needle Total running time counter machines can not delete Total running time counter machines can delete button Counters 3 Exit 1 Needle Up 0000023476 D Continual 08 32 42 32 days 3 Service O1 20 45 7 3 If the label COUNTER on the main screen is changed to SERVICE and starts flashing it means that it is necessary to service the needle bar see chapter E 2 TOP STITCH yo BOTTOM STITCH BOTTOM STITCH THREAD TIME
29. TMENT 1 28 AAN THROAT PLATE THREAD GUIDE NEEDLE RELEASE 1 26 POSITION 1 36 o E 5 1 i Ld a o A sonatas See ALIGN 1 30 an LOOP SUPPOR THREAD LIFT CLAMP OPENING RIGHT amp LEFT LOOPER DWELL 1 42 LEFT LOOPER HEIGHT 1 42 LEFT LOOPER CLEARANCE SET UPPER NEEDLE BAR 1 26 Sa ee den en kh oe mee ih Bik o eee oe PE C O m i Sp SSN Seve rae ree Norbert fo i I DWELL Me e t os i i i I r I J i i i I i I i i i I i i 1 i I 1 t 1 i 3 1 pp Lt i 4 i H GRIPPER i SET LOWER ALIGNMENTS 1 t NEEDLE BAR POSITION I 1 28 1 26 1 34 ANGLE CAM LEVER SPRING 1 46 THREAD LIFT RELEASE 1 32 FEED DOG HEIGHT 1 36 E i a ia ee lt ens PRESSERFOOT SPRING TENS 1 46 BEND PLATE ALIGNMENTS 1 44 TENS FINGERS CLEARANCE 1 34 amp SEPARATOR 1 30 THREAD LIFT HOOK POSITION 1 32 ROD SPRING COMPRESSION 1 46 1 32 NEEDLE RELEASE 1 26 ee pa pl BEND PLATE RAISED 1 44 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 6
30. Too much oil may cause its overflowing around the needle bar area 3 To lubricate the needle bar fold the needle bar cover Few drops of oil drop on the needle bar above bearing to the needle bar center and do not forget to lubricate the lower needle bar and conducting sleeve area Close the cover VA a S ai y IN y SS Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 56 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 __ Better Ideas Better Made F MACHINE MAINTENANCE gt Remen 4 i j il oJ i A bel ie I i 49 E ay ons PE amp PE si od AE i EN Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 57 DECO 2000 AMF REECE Better Ideas Better Made F MACHINE MAINTENANCE 4 PERIODIC MAINTENANCE 10 hours of operation cleaning of the sewing mechanism area cleaning the inner frame of the machine lubrication of the needle bars and sewing mechanisms 80 hours of operation visual check external and internal mechanism 300 hours of operation check the screw connections tightening check the waste on the control box air grid check the belts tension
31. UMBER Zz Wi Deco 2000 ATT uy Warning O Display Danger possible injury Table Covers removed possible injury Control Box Standard Label Stop Button Needle Bar Cover Hand Wheel Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ Better Ideas Better Made A INTRODUCTION 5 GENERAL MACHINE PARTS DESCRIPTION 11 19 15 Motor Sew D Machine Head Table Top Reverse Button Main Power Switch D Knee Lever Start Button Z Thread Trim Foot Pedal D Large Tension Assembly Halogen Lamp Thread Stand Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 5 DECO 2000 ANF REECE Better Ideas Better Made A INTRODUCTION 6 INSTRUCTIONS FOR THE SECURITY OF THE OPERATOR AND MAINTENANCE When the machine is set to the working area it is recommended to keep the minimal distance said in the draw ing DANGER Do not place the machine close to the steam irons because higher temperature than is said in chapter Specifications can cause slight loss the quality of the waxed silk threads Observe all directions said bellow Fa valen agere lader a SIDE MACHINE CWAP TABLE I MOTORING WAY IV OPERATION SECOND MACHI
32. d lubrication of equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENT IN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF WHATTO DO IF THERE ISA QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of primary concern to AMF Reece Inc In the event that a watranty matter
33. e cause probable solution Error messages messages Cause Solution Close the drum cover and tighten The drum cover is open Part number 41831082 the locking screw Press the button OK The machine is stopped by Press the START button Broken stepper motor driver Turn off the machine at last 1 minute If the display is switched on again after an error check the stepper motor driver and power supply STEPPERMOTOR SET NUMBER IS Set parameter is incorrect Press the arrow on the INCORRECT display and select the parameters in correct range 2 4 Revised 03 2013 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE DECO 2000 TROUBLESHOOTING 5 ELECTRONIC SYSTEM FAULTS fuse description FUSE TYPE INSURED PART FAULT F 1 T2A 12 0008 4 665 Work light The light does not operate The source GS 1 primary part The LED on GS 1 is not light The LED on PLC is not light The display is not light F 2 T10A 12 0008 4 664 Frequency inventer U 1 Frequency inventer faults F 3 TI 6A 12 0008 4 064 The source GS 2 primary part Step motor faults F4 T10A 120008 4 664 The source GS 2 secondary part Step motor faults Released 03 2013 2 5 e mail service Qamfreece cz parts Qamfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 AMF REECE TROUBLESHOOTING 6 THE ELECTRONIC FAULTS SY
34. earance 2 1 Rotate the handwheel to bring the left looper alongside the needle 2 2 Check for 0 2 a 0 8 mm clearance between the left looper and the needle If necessary carefully bend the looper arm to get the proper clearance 3 Left looper height 3 1 Loosen the left looper arm and adjust the arm to just clear the needle bar on the return stroke Tighten the arm 3 2 Run the left looper thought its motion a few times to assure that the arm does strike the needle bar on the return stroke 4 Right looper dwell 4 1 Bring the upper needle bar to its maximum upward position 4 2 Loosen the right looper cam lever Move the right looper for 1 6 a 0 8 mm clearance from the upper needle bar Tighten the cam lever 5 Looper timing 5 1 Bring the upper needle bar just to its dwell position 5 2 Loosen the right looper cam Rotate the cam to advance the right looper to 0 8 mm ahead of the left looper Tighten the cam NOTE The right looper picks up the thread ahead of the left looper Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 45 DECO 2000 AMF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT Deco 2000 Deco 2000 Pick Stitch Standard Deco 2000 Standard 3 1mm Deco 2000 N Pick Stitch 2 mF GN gt D 12 7mm e DWELE 04mm
35. ee lever to the right The foot will raise and you can place the material 3 Press the foot pedal O to the position 2 and start sewing with slow speed svitable for beginning of sewing 1f you press the pedal to the position 3 you will reach maximal adjusted speed B by two pedals 1 If the machine is not in the home position press the right foot pedal or the UP button on the left corner of the main screen 2 Raise the presser foot by moving the knee lever to the right Place the material under the foot and release the knee lift 3 Press the left foot pedal to start sewing This pedal has two positions By pressing the pedal to the first position the sewing speed is slow used especially at the start of sewing To reach the maximum set sewing speed press the foot pedal fully Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 23 DECO 2000 AMF REECE Better Ideas Better Made C MACHINE CONTROLS 4 The information about the sewing speed and selected stitch style appears on the screen during the sewing There is no possibility to change these parameters when the machine is running and run is displayed on the screen O 12 ERROR MESSAGES If the Error message appears on the screen a fault has occurred BOTTOM STITCH THREAD TIME For more informatuons see sectrion Troubl
36. equence of stitches as needed 5 1 To change the stitch style press e TOP STITCH EDIT on the main screen kn E THREAD TIME COUNTER STANDARD STITCH 5 2 The next screen will appear on the display sm EDIT TOP STITCH 35 BOTTOM STITCH 20 2 STANDARD STITCH To set the stitch style standard stitch 0 or the other stitch styles from I to 4 press the left or right arrow The current set stitch style is always shown on the left corner of the display Lox 5 3 After the arrow is pressed the screen is changed but it is still possible to change the stitch style by the arrows and O To set the stitch length press the button 5 4 The numerical screen appears on the display with first 5 columns of parameters Touching the button 6 gt 10 on this screen would enter into another screen for next 5 parameters and it is possible to switch back to previous screen by touching the button 1 5 ror so ao is oO 0 foo as oo 0 gt STEP BOTTOM The first row shows the parameters of the Top stitch the middle row shows the stitch sequence and in the third row are parameters of the Bottom stitch length It is possible to select ten different stitches length which will be periodically repeated during the sewing Top stitch Bottom stitch one step To change the parameter press the number Revised 03 2013 E mail service amfreece cz parts Qamfreece cz websi
37. er part of the screen 1 and also by the diagram To increase the sewing speed press the button To decrease the sewing speed press the button Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 12 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 __ Setter Ideas Better Made C MACHINE CONTROLS 4 TOP STITCH AND BOTTOM STITCH LENGTH ADJUSTMENT 1 To change the length of the Top stitch and Bottom stitch press the button on the main screen KA STITCH BOTTOM STITCH THREAD TIME COUNTER 2 The screen for setting the parameters appears on the display To change the size of the Top stitch press the top stitch value on the screen Op 3 The numerical display appears on the screen The range of stitch length parameters is from 0 to 63 Set the required parameter for the Top stitch eLo slescie ropsmcu 7 8 9 0 STANDARD STITCH 1 2 3 ENG 5 Press to confirm set parameter and move back to previous screen Use the same method to set the parameters of the Bottom stitch Parameters selected in this numerical screen must not exceed a maximum value of 63 units with one unit equal to 0 1 mm Press O to keep previous set parameter The previous display with the original parameter appears on the screen 4 When all required parameters are set press the button to move to the main screen
38. eshoot ing Electronic system error messages FREQ INVERTER STEPPER MOTOR Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 24 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 better Ideas Better Made __ C MACHINE CONTROLS 13 SWITCH OFF THE MACHINE Emergency stop The machine can be stopped by the black STOP button at any time during sewing Use this button in case of possible injury or machine damage The button is located on the left side of the machine frame The machine stops immediately when the Stop button is pressed The error mes sages appears on the screen LIST OF ERRORS FREQ INVERTER STEPPER MOTOR CAUTION Always remove the power supply to change the needle or make any other machine maintenance To sew again press the green START button The main menu 1 appears on the screen a To continue the sewing cycle press the foot pedal Left foot pedal if the machine is equiped with two padals b To start a new sewing cycle bring the needle up by pressing the UP button 2 on the display or by the right foot pedal Press the left foot pedal to start sewing cycle from the beginning TOP STICH BOTTOM STITCH THREAD TIME COUNTER CAUTION If the OK button 3 is pressed on the error screen the display screen appears TOP STICH BOTTOM STITCH THREAD TIME SERVICE
39. he gearing Rotate the presser foot gear clockwise to retard the follower foot or counterclockwise to advance Push the gear in to engage the gearing Rotate the handwheel to check the timing of the follower foot to the feed dog 1 7 Repeat steps 5 and 6 until the follower foot separates from the feed dog at the end of its stroke 1 8 Rotate to bring the set screw on the presser foot gear into view and tighten the screw Replace the upper looper cam lever spring Replace the belt guard Check the right looper timing Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 43 DECO 2000 AMF REECE _ Better Ideas Better Made _ E STANDARD MACHINE ADJ USTMENT Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 44 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 Better Ideas Better Wade _ E STANDARD MACHINE AD USTMENT 10 ADJUSTMENT AND TIMING LEFT LOOPER AND RIGHT LOOPER 1 Left looper dwell position 1 1 Loosen two screws to remove the belt guard at the handwheel and of the machine for access to the cam lever 1 2 Bring the upper needle bar to its maximum upward position 1 3 Loosen the cam lever screw and locate the tip of the left looper at 4 8 mm from the needle 2 Left looper cl
40. ht foot pedal or by pressing the Up button on the display 2 To replace the needle press the emergency Stop button Fold the needle bar cover 4 Grasp the needle bar locking nuts and move the needle bar upwards Hold the needle bar up and remove the original needle Insert a new needle so that the groove and the eye are from the front view on the left side Do not install a bent or broken needle 5 Release the needle bar and close the needle bar cover 93 Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 26 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 Better Ideas Better Made D CORRECT MACHINE APPLICATION 2 THREADING When threading see the pictures below Easy threading allows the threading device located on the right side of the needle 1 Bring the needle to the home position by pressing the right foot pedal or by pressing the Up button on the display 2 Move the lever of threading device down so that the hook passes through the needle eye Place the thread behind a hook and release the thread device lever Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 27 DECO 2000 ANF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT 1 ADJUS
41. is principally at the special transitivity needle system Double pointed needle with an eye at the mid point passes through the material brings the thread from one needle bar to the other exactly as a seamstress This machine develops the stitch with a perfect strength higher quality and higher productivity than is the hand stitching This machine has the Microprocessor with the graphical display Used operations in the program are easy to understand whereby symbols It allows to the operator fast and easy setting up all needed parameters with out linguistic barriers The adjustment of the sewing speed and stitch style are operations which can be made by one catch of screen The other possibility of setting the parameters is to reverse of the Top stitch and Button stitch parameters by the Reverse button placed on the right on the plate The quality is assured on all types of fabrics by use the double pointed needle This needle is passing through the material very lightly does not intercept the fabric and leave far smallest hole after puncture than when the usual needle is used The Deco 2000 machine sewing speed up to the 500 stitches per minute is ten times more productive than the hand stitching The all stitch style parameters can be reversed at any sewing speed which escalate the productivity and minimizes the thread waste The Motor precisely positioning the needle up to the home position is another advantage of this machine The opera
42. ng the pusher plate Lift the presser foot away from the bender plate Move the bender plate for 0 4 mm clearance from the needle Tighten the screw 2 Adjust bender plate height 2 1 Lido Bring the bender plate into the down position Loosen the jam nut on the bracket rod Turn the adjusting bushing to align the end of the benderplate towards the operator flush with the throat plate This should set the opposite end of the bender plate at 0 4 mm above the throat plate Tighten the jam nut 3 Align to the throat plate 3 1 3 2 Jid Loosen the clamping screw and also loosen two screws holding the pivot support Align the edge of the notch for the feed dog on the bender plate with the edge of the feed dog slot on the throat plate Tighten the pivot support screws Adjust the pins to the bender plate and tighten the clamping screw 4 Timing the plate 4 1 Release the angle plate latch for pick stitch operation 4 2 Rotate the handwheel to move the needle into the lower needle bar 4 3 Rotate to bring the presser foot down to the throat plate Stop when the presser foot is 0 4 mm above the throat plate 4 4 Loosen two screws holding the angle plate cam on the main cam shaft 4 5 Rotate the cam to just start the bender upward Tighten the cam Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 36
43. nger lever and the pivot bracket when the fingers are closed only Tighten the screws 3 Timing the gripper fingers 3 1 Bring the lower needle bar at 0 8 a 0 4 mm before the needle reaches the DWELL position 3 2 Loosen the 3 screws clamping the thread clamp cam on the main cam shaft 3 3 Rotate the cam to just close the gripper fingers Tighten the clamping screws on the cam Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 33 DECO 2000 AMF REECE Better Ideas Better Made E STANDARD MACHINE AD USTMENT E 1 32 0 8mm ie Hitting see Page 3 22 see Page 3 16 N Revised 03 2013 1 34 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ Better Ideas Better Made E STANDARD MACHINE AD USTMENT 4 ADJUSTING LOOP SUPPORT THREAD GUIDE AND SEPARATOR GUIDE 1 Adjust the loop support 1 1 Bring the gripper fingers into the closed position 1 2 Loosen clamping screw holding the loop support pyramid 1 3 Move the loop support to align its edge with the top fingers on the gripper fingers 1 4 Bring the lower needle bar all the way up Make sure that it clears the loop support 2 Adjust the thread guide 2 1 Bring the lo
44. nnss 1 37 6 Gmin the head Bi 1 as 1 37 7 Adjusting and Timing of Thread Tension Finger ccccccccccssseeseeeceeeeeeaaaeesseeeeeees 1 39 8 Adjustment and Timing of Material Feed oooooonnccnnnnncnonnnoncnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnos 1 41 T n the Polo Wer FOO ds tias 1 43 10 Adjusting and Timing Left Looper and Right Looper oooocccccncccnononocnncnnnnnnnnnnnanononnss 1 45 11 Adjustment and Liming of Lower Looper ooocccnncncccnnnnnocnnncnnnnnnononannncnnnnnnnononaninennss 1 47 12 Adjustment and Timing of Bender Plate rornnrnrrrrnnnrrnnnnnnnnnrnnnnrrnnnnnnnennrnnnnnnnnnnnsenee 1 49 15 SEP MGM ee 1 52 14 Setting up Procedure for Feed Dog Sensor and Flag cccccccccnnoccnnnnnnnnnnnonononnnnnss 1 53 KS BE TEAM Ne 1 54 F MACHINE MAINTENANCE 1 Principles of Machine Maitena 1 55 2 Cleaning and Maintenance the Machine rrrnnnrnrnrrnnnvrnnnnnnnrnnrnnnnrnnnnnnssnnsnnnnsnnnnnnnnsnee 1 56 Macame ODA e a 1 56 A Pernodie Mae Ja 1 58 A a S 1 58 Revised 03 2013 e mail service cz parts amfreece cz website www amfreece com Phone 420 582 309 286 fax 420 582 360 606 AMF REECE DECO 2000 Better Ideas Better Made A INTRODUCTION 1 MACHINE DECO 2000 BASIC FUNCTIONS AND ADVANTAGES 1 Decorative machine Deco 2000 was created at AMF Reece company so that the machine maximally imitate the hand stitching and allows to select and create the stitch style The secret of this machine
45. ntain machine and dismount table 2 Ina box is also carton with accessories and operation instruction with spare parts manual 3 When unpacking the delivery follow labels which are on a cover CAUTION If the delivery was damaged during the transport inform the carrier Check the contains of the delivery with order In case that there are some faults immediately inform the manufacturer later complains will not be taken into consideration 2 TABLE INSTALLATION Install the table to the hinge on the rear side of the machine Tighten the screws well Fold the table up and screw the holder 41441059 to the machine frame J Zi AK SAN Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 9 DECO 2000 ANF REECE B MACHINE ASSEMBLY 3 ACCESSORIES A package of accessories is supplied with this machine please refer to page 3 52 for detailed descriptions 4 CONNECTION OF THE MACHINE TO THE POWER SUPPLY Power supply must be 208 to 230 volts 1 phase 50 or 60 hertz Receptacle plug must meet requirements of IEC standard 364 4 41 its circuit breaker must be minimal 10A with characteristic C according to the EN 60947 2 or 16A with characteristic B No other devices must not be connected to the circuit breaker of the socker The machine is equi
46. o just bring the feed dog all the way up Tighten the feed cam Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 41 DECO 2000 ANF REECE __ Better Jdeas Better Made E STANDARD MACHINE ADJ USTMENT Es RN RETARD PULL 2 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 42 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 E STANDARD MACHINE AD USTMENT 9 TIMING THE FOLLOWER FOOT 1 Adjust the follower foot separation 1 1 This adjustment requires a long arm key or an extension to a standard key Bend the key as required for access to the gear screw 1 2 Remove the belt guard Unhook the cam lever spring for the upper looper 1 3 Rotate the handwheel to bring the set on the presser foot gear into view Loosen the set screw 1 4 Rotate the handwheel to bring the feed dog to the end of stroke where it starts to descend The follower foot should move upward at this time Determine whether to advance the follower foot to move upward sooner or retard the follower foot to move later 1 5 Rotate the handwheel to where the low section of the left upper looper cam uncovers the presser foot gear 1 6 Hold the right cam looper gear in place Pull the presser foot gear to disengage from t
47. or The lifter hook can not catch the looper The clearance of the forward end of the slot from the needle eye 0 08 to 0 13 mm The clearance between the feed dog above the throat plate 0 4 0 8 mm The clearance of the needle bar to the dwell position 0 8 to 0 4 mm The clearance of the left looper tip from the center of the needle 4 8 mm Clearance between the left looper and the needle 0 4 to 0 8 mm Clearance from the right looper to the upper needle bar 1 6 to 0 8 mm The clearance of right looper to the 0 8 ahead of the left looper The clearance between the lower looper tip and before the needle 12 7 mm The tip of the hook 0 8 below the top of the edge of the gripper fingers The bender plate clearance to the needle 0 4 mm Gap between the sensor face and flag on cam 0 254 mm The gap between feed dog sensor and flag assembly 8 mm 2 2 Revised 03 2013 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 AMF REECE Betto Ideas Better Made DECO 2000 TROUBLESHOOTING 3 FAULTS WITHOUT ERROR MESSAGES SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Thread draw off is too tight Reduce thread tension Damaged loopers or throad plate Replace damaged parts Incorrect needle and sewing Correctly adjust the timing of mechanism adjustment sewing mechanism Poor thread quality Use high quality threads only Thread holes in the needle
48. ot of the separator guide Do not pinch the thread Tighten the screw Check if the lifter hook is not touch by looper after adjustment The lifter hook can not touch the looper 6 TIMING THE THREAD BRUSH 1 Thread brush opening 1 1 Bring the lower needle bar to the point where the needle just starts to move from the dwell position 1 2 Loosen two screws of the brush operating cam on the main cam shaft 1 3 Rotate the cam to where the thread brush just starts to open Tighten the cam Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 37 DECO 2000 ANF REECE _ Better Ideas Better Made _ E STANDARD MACHINE AD USTMENT 3 16 1 4 4 8mm 6 4mm See Page 3 24 O 1 32 0 8mm Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 38 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 Better Ideas Better Wade _ E STANDARD MACHINE AD USTMENT 7 ADJUSTMENT AND TIMING OF THREAD TENSION FINGER 1 Set forward position 1 1 Remove both throat plates 1 2 Bring the tension finger to its most forward position forward operator 1 3 Loosen the support block pivot screw Move the pivot to position the nose of finger at 4 8 to 6 4 mm from the center of the needle Tighten the screw
49. pped with a filters which contain capacitors which generate an high frequencyleakage current In order to prevent nuisance tripping residual current protection device must be protected against these high frequency currents this is the case for industrial residual current device example S type Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com 1 10 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 Better Ideas Better Made C MACHINE CONTROLS 1 POWER UP 1 1 Connect the machine to the power supply of appropriate voltage 230 V To start the machine turn the main switch I to position I 1 2 The display is activated and lit up Information about AMF REECE and the program version recorded in the machine temporarily AMF REECE tel 420 582 309 275 appears on the screen fax 420 582 309 608 e mail amfreece amfreece com 1 3 This screen is automatically changed to the fault screen 5 This screen informs the operator of any machine faults Release the black STOP button 1 and press the green START button 2 and this screen will disappear LIST OF ERRORS FREQ INVERTER STEPPER MOTOR 1 4 The main menu appears on the screen The machine is ready to sew or adjustments to the parameters to be made CAUTION The faults will be also displayed if the drum cover part no 41831082 is open Close the
50. r remove safety mechanisms or labels Said precautions can not include all safety devices so it is necessary for the operator before the machine is used to read and understand to this manual It will eliminate the mistakes during the installation and during the operation as well Do not start the machine if you did not read all instructions delivered with the machine and if you do not understand all functions and procedures In this manual are incorporated three category of safety instructions DANGER Possible loss of life WARNING Possible serious injury or machine damage NOTICE Possible injury or machine damage It is recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators The most effective safety precaution is a well managed safety program Be sure those who use this machine are properly trained Never disable safety equipment Always wear safety goggles when operating or servicing the machine Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com 1 2 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 Better Ideas Better Made A INTRODUCTION 3 SPECIFICATIONS Machine type Deco 2000 ATT Deco 2000 Pick Stitch Electronic decorative machine Deco 2000 or sewing ladies and man jackets Cutthread from Cut thread lenght in advance from Recommended Thread 400
51. r to 0 4 mm before the needle reaches its dwell position The gripper fingers should just close 2 2 Loosen the arm crank screw Hold the drive gibs in place and rotate the bottom looper to position its tip at 12 7 mm Deco 2000 Pick Stitch 1 mm Deo 2000 Standard from the slot in the gripper fingers Tighten the screw 3 Align the lower hook tip 3 1 Bring the tip of the lower hook to the gripper fingers 3 2 Align the tip of the hook at 2 3 mm below the top edge of the gripper fingers screw at the end of looper arm Tighten the screw Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 47 DECO 2000 ANF REECE _ Setter Ideas Better Wade E STANDARD MACHINE ADJ USTMENT om FLUSH WL 1 64 0 4mm See Page 3 34 Revised 03 2013 E mail service Oamfreece cz parts O amfreece cz website www amfreece com 1 48 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 E STANDARD MACHINE AD USTMENT 12 ADJUSTMENT AND TIMING OF BENDER PLATE 1 Raised position of bender plate 1 1 AA 1 3 1 4 Loosen two screws to remove the metal table holder of the throat plates Release the angle plate latch for pick stitch operation Rotate the handwheel to bring the benderplate fully up Loosen the screw attachi
52. rn Tighten the jam nut Make the same adjustment on the lower needle bar to get needle release from the lower needle bar to the upper needle bar Oscillate the handwheel to assure that the needle transfers properly Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 31 DECO 2000 ANF REECE _ Better Ideas Better Made E STANDARD MACHINE ADJ USTMENT 1 32 1 64 add E WELL ee Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com 1 32 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ Better Ideas Better Made E STANDARD MACHINE AD USTMENT 3 ADJUSTMENT AND TIMING OF GRIPPER FINGERS 1 Align to the needle 1 1 Bring the gripper fingers into the closed position 1 2 Loosen two mounting screws holding the finger bracket 1 3 Move the finger bracket to get 0 13 mm clearance between the needle and the end of the pads on the gripper fingers Tighten the screws 2 Adjust finger closing 2 1 Bring the gripper fingers into the closed position with the lower needle bar in the DWELL position 2 2 Loosen two screws holding the pivot bracket 2 3 Move the pivot bracket to close the fingers Be sure to remove all play in the mechanism There must be clearance 0 4 mm between the fi
53. side of the fabric with a space between each stitch This is achieved by the Bender Plate raising the fabric prior to each stitch thereby creating a small amount of fullness in the fabric between each stitch When sewing the pick stitch move the angle plate locking latch lever 31000032 down To disable the Bender from the operation move the latch lever up To adjust the Pick stitch length see chapter 4 to adjust the sewing speed follow the instructions in to chapter 3 If the Pick stitch is selected no other stitch style can be used To sew another stitch style it is necessary to set the machine back to the Standard stitch EDIT Nn H BOTTOM STITCH 1 PICK STITCH The basic difference between the Standard Stitch and Pick Stitch Thread Sewn material PICK STITCH VAA OG VVVVVY Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com 1 22 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 Better Ideas Better Made C MACHINE CONTROLS ILSTARTING SEWING Ensure that all set parameters concur with requirements The machine is activated by one pedal A but it is possible to order the machine with two pedals B A one pedal 1 If the machine is not in the home position with the needle up press the foot pedal O in position 1 or the UP button on the left corner of the main screen 2 Move the kn
54. te www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 15 DECO 2000 AMF REECE Beter Ideas Better Made C MACHINE CONTROLS 5 The next numerical screen will appear on the display oo E STEP Free aaa Set the required stitch length The set stitch length is shown on the upper part of the screen 6 Press Eiler to confirm the param eter To keep the original set parameter press Clear The buttons Enter and Clear always return you to the previous screen Repeat the steps 4 and 5 until all required parameters have been set NOTE If the number of selected parameters is less than ten the other parameters must be zero so that the stitch length can be periodically repeated during the sewing For example the parameters selected in the following numerical screen looks like this when sewns O Sewing material Thread O Steps Top Stitch THREAD TIME COUNTER Unless the Standard stitch style is selected the information about the Top and Bottom stitch length will not be shown on the screen To get this information follow the instructions Setting the stitch style page 1 13 Revised 03 2013 E mail service Qamfreece cz parts Qamfreece cz website www amfreece com 1 16 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE DECO 2000 _ Better Ideas Better Made C MACHINE CONTROLS 6 TH
55. tor can with sureness start the sewing cycle from the beginning and also automatically situate the needle up when the threading is needed Application Edge stitching of jackets overcoats pocket flaps Saddle stitching jackets overcoats ladies jackets collars and cuffs on shirts and blouses Decorative stitching all outwear garments including leathewear Deco 2000 is produced in two versions Deco 2000 ATT and Deco 2000 Pick Stitch See technical conditions page 1 3 Revised 03 2013 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 1 DECO 2000 ANF REECE Beter Ideas Better Made A INTRODUCTION 2 BASICINFORMATIONS The sewing machine Deco 2000 is designed and produced to be very reliable Important design goals have been to provide a safe machine that is simple and inexpensive to maintain Special electronic and mechanical safety devices protect the operator and the machine There is a special power lock out switch that permits the machine to be locked in the off position so that it cannot be cycled accidentally The drive cover is equipped with a safety switch that will not allow machine operation while the cover is open There is an emergency off switch There are safety warning labels on the machine in all areas that require special care These must not be removed If they are lost replace them immediately Neve
56. wer needle bar to hold the needle in the DWELL position 2 2 Loosen two screws holding the thread guide 2 3 Set the thread guide at 0 8 mm from the side of the needle 2 4 Align the edge of the thread guide with the center of the feed dog Tighten the screws 3 Adjust the separator guide 3 1 Loosen the screw holding the separator guide to the drum 3 2 Set the separator guide so that the thread being carried by the lower looper contacts midway on the upper angle The thread will then drop properly into the groove Tighten the screw Perform the control of the correct setting Turn the handwheel and check if the looper does not touch the thread separator Revised 03 2013 E mail service amfreece cz parts Qamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 35 DECO 2000 ANF REECE __ Better Jdeas Better Made E STANDARD MACHINE ADJ USTMENT See Page 3 16 JP See Page 3 20 Revised 03 2013 E mail service Oamfreece cz parts Qamfreece cz website www amfreece com 1 36 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE DECO 2000 _ better Ideas Better Made E STANDARD MACHINE AD USTMENT 5 ADJUSTMENT AND TIMING OF THE THREAD LIFTER 1 Adjust lifter hook 1 1 Move the thread lifter to complete its upward travel 1 2 Adjust the lifter hook to lift the thread fully into the sl
Download Pdf Manuals
Related Search