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1. DR 1 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents p 6 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Description A INTRODUCTION The Illustrated Parts List contained herein furnishes spare parts and replacement parts information and provides general part and assembly information necessary for maintenance of the Tug Manufacturing Corporation Model MA Tow Tractor B USING THE ILLUSTRATED PARTS LIST IPL The Illustrated Parts List provides an illustrated break down of components and systems which comprise the tractor It consists of numerous figures with corresponding parts lists The IPL is arranged in such a manner that each list is on a right hand page with the corresponding illustration on the facing left hand page 1 Figure and Index Number The figure and index number indicates the figure number found on the facing page and the item number which identifies each line item shown on that figure See illustration below Fig amp Co VendorPart Part Number Description Qty Effective Ind de Number 4018 113 Battery Stand EBO 1 1308 Battery Cable Black Group As Reqd 24 27 40 Battery Battery Cable Black Group 31 Battery Battery Cable Red Group 24 27 40 Battery Lett Hand Mounted Refers to the figure number and the
2. 2 3 C BRAKING SYSTEMS i 4 D ct c 4 1 General Information and Operating Instructions Dec 1995 Section 1 Contents p 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Es BBOCEDUBES nahe uie ee te etse RERUMS ERN RE heey Ill SPECIFICATIONS AND CAPABILITIES 1 1 11 nnnn nnne entres nnns enneunen nenna na A DIMENSIONS eee Me eae x dite aed eerie Eus delet Ge TRANSMISSION erit pet tendre E descents ced ERE ern eee ER Lea e dea dera eren D ELECTRICAL SYSTEM ea ha eee ead Pu s ted RU a CE e Lade ENGINE ER F SUSPENSION reote Cunt e et dead e up ne de EL BRAKING SYSTEM eet ent tene de d e te POL ee doeet d Erde te ened H iate Leider pde inert Ueber STEERING SYSTEM mesianici anea Pd ne eave Lune de ru dene Tet Vane eL de J alice K DRIVE SHAFT Literie te ree cep tete i ERR EE que L FUEL SYSTEM iter EE Gere de ipea v Deb Lee
3. B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 3 8 16nc 4 34 p21 3 8 16nc 62 4 p213 3 8 16nc 62 41 215 3 8 16nc 63 22 p221 3 8 16nc 63 31 223 3 8 16nc 5 6 p23 3 8 16nc 9 5 p37 3 8 16nc 10 8 p39 3 8 16nc 17 8 p55 3 8 16nc 18 6 p59 3 8 16nc p65 3 8 16nc 19 6 p65 3 8 16nc 20 13 p69 3 8 16nc 24 22 p81 3 8 16nc 25 22 p87 3 8 16nc 2 5 p9 3 8 16ncx1 3 12 p13 3 8 16ncx1 39 13 p139 3 8 16ncx1 53 23 p193 3 8 16ncx1 5 4 p23 3 8 16ncx1 9 4 p37 3 8 16ncx1 18 3 59 3 8 16ncx1 19 8 p65 3 8 16ncx1 20 31 p71 3 8 16ncx1 25 9 p85 3 8 16ncx1 2 3 9 3 8 16 1 1 2 54 6 195 3 8 16 1 1 2 37 33 133 3 8 16 1 1 2 38 16 137 3 8 16 1 1 2 47 3 p173 3 8 16 1 1 2 53 4 191 3 8 16 1 1 2 55 7 197 3 8 16ncx1 1 2 4 33 p21 3 8 16 1 1 2 63 29 223 3 8 16ncx1 1 2 20 12 p69 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 14 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 3 8 16ncx1 1 2 24 21 p81 3 8 16ncx1 1 4 39 12 p139 3 8 16 1 1 4 40 41 145 3 8 16 1 1 4 42 4 p153 3 8 16 1 1 4 43 4 155 3 8 16 1 1 4 4 4 17 3 8 16 1 1 4 46 171 3 8
4. nne 4 4 Pinion and Cage Assembly 22 55 terrre ete anta abo ex kae A 5 5 Differential and Gear Assembly 5 6 Disassemble Pinion and Cage 2022 2000000 5 7 Gleam 6 8 6 9 RODI a LUI EE Ee E 7 10 Assembling Pinion and Cage 0 0 0 0 000000 eene nennen entrent 7 11 Assemble Differential and Bevel eene 7 12 Pinion and Case Assembly 22 terr tees ER Rex Ree Ra Reda 8 13 Install Differential nennen nnne 8 14 SET Axle Sette 9 V REAR WHEEL DISC BRAKES SERIAL 0001 THROUGH 0127 1 A BRAKE SHOES inerenti sescenti 1 Chapter 3 Contents Dec 1995 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL SECTION PAGE 1 Removal ette ettet ehe pertenece Aa ast eut 1 2 linstallatioriz 4e e tee teet i 1 B ERI nuu 1 1 Hemoval zimi tte Een mda to Eu 1 2 Galiper Disassembly diu pem re e ecc bt eat t E erty es 2 3 Galiper Gleaning iie
5. B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 4055 205 101 6 4055 207 29 12 101 6 4055 209 29 21 105 6 4055 301 103 6 4055 302 103 6 4055 305 103 6 4055 306 103 6 4055 501 107 6 4055 503 30 9 107 6 4103 125 103 6 4103 125 11 6 4103 125 11 6 4103 135 103 6 4103 135 11 6 4103 135 11 6 4103 235 103 6 4103 235 11 6 4103 235 11 6 4103 236 103 6 4103 236 2 11 6 4103 237 29 18 p103 T6 4103 239 29 19 p103 T6 4121 109 105 T6 4201 133D p3 T6 4201 1330n p3 T6 4201 137d p3 T6 4201 1370n 6 4202 103 3 17 15 6 4202 115 3 23 15 6 4202 201 3 18 15 6 4203 101 103 T6 4203 101 11 6 4203 101 11 6 4203 201 p103 T6 4203 201 11 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 50 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 6 4203 201 11 6 4203 203 103 6 4203 205 103 6 4203 209 101 6 4205 101 20 33 p71 T6 4205 105 18b 14 p63 T6 4205 105 20 29 p71 T6 4206 106 39a 6 p141 T6 4206 1
6. Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 1 Frame Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 2 UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Ind de Number Tug Part Number Description Qty Effective T6 4011 115 T6 4001 133LM T6 4001 137 T6 4201 133D T6 4201 137d T6 4201 1330n T6 4201 1370n T6 4001 133GL T6 4001 133GR T6 4014 123 T6 4014 123h T6 4014 123p T6 4014 123ups T6 4014 123twa T6 4014 123eal 001 020 As Req d Frame Weldment Frame Weldment MA 30 40 Gas herc diesel Frame Weldment MA 50 Gas hercules diesel Frame Weldment MA 30 Perkins Diesel Frame Weldment MA 50 Perkins Diesel Frame Weldment MA 30 Cummins Onan Diesel Frame Weldment MA 50 Cummins Onan Diesel Frame Rail L H Gas Frame Rail R H Gas Hitch Extension Standard Undrilled hitch extension holland 400 hitch Hitch extension pintle hitch Hitch extension e hitch ups Hitch extension e hitch twa T6 1300 314 T6 4014 125 T6 4044 127 T6 4011 121 T6 9011 393 T6 9011 364 660 ND 1816 T6 9011 326 T6 9011 411 T6 9011 412 T6 4002 101 T6 4002 103 T6 4002 102 T6 4002 104 T6 4001 138 T6 4034 201 1 2 13ncx3 1 2 1 2 13nc Hitch extension e hitch easter
7. Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 69 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL This Page Intentionally Left Blank Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV Alphabetical Index Part Description Fig amp Index Num Page Number 1 Locknut 54 35 p195 2 speed valve body c 6 gasoline engine 19 p65 3 speed valve body c 6 diesel engine p65 3 8 Quick Link 1 p3 36 Rear Magnet 1 p3 38 Battery Cable Delta 51 48 Rear Magnet 1 p3 A a frame 64 19 p225 accelerator cable 10 9 p39 accelerator cable stand off cummins onan 10 26 p41 accelerator cable stand off perkins 10 23 p41 accelerator cable stand off Gas 10 14 p39 Accelerator Pedal 10 1 p39 accelerator spring 10 21 p39 Adapter driver 16 3 p53 adapter plate assembly 18a p61 adapter master cylinder aft port 185 adapter master cylinder forward port 51 2 p185 adapter master cylinder forward port 185 adapter master cylinder forward port 52 2 p187 adapter stoplight switch p43 Adaptor 6 p27 Adaptor 6 p27 Adaptor Plate 17 p57 Adaptor Plate C6 to 4 236 20 p71 ADAPTOR BRAKE LINE 51 18 p185 Adaptor Brake Line 52 18 p187 Adaptor C6 to Onan 59 adaptor hercules engine 36 17 p129 adjuster p131 adjuster assembly 37 4 p131 adjus
8. 3 4 Galiper Inspections eei ett eit omis 3 5 Caliper ASsembly x dente 3 6 Installations 4 7 Check OUt End ER 5 ps BOIOB t estt S MR E A EIE SE 5 VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP senes 1 A SHOE AND LINING nennen 1 1 Removal im pat us Posi es 1 2 Removing Shoe and Linings Sleeves and 1 3 Cleaning and 1 2 4 Installing Shoe and Lining Sleeves and 2 5 Installing Caliper Assembly sssssssssseseeeeeneneennen enne nnnm 3 B OGABNPEEC OVEREAUE tots Matteo ede Ste La uite 5 1 s ati a e ott tete eco ursi edo So bete 5 2 IKelsey Hayes Gallper 3 eee e ye ret idea eee ne deel 7 OCBOTOBuuc cd eiie e eiat a xd 10 T Renewals uite e ed e P nen eate s ee tede see 10 2 Disassembly ossi tem e at 10 3 GIG ANING 10 4 aereis DEED 11 5 Heassembly eh Re aee Ee ada etui e 11 Installation
9. B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number mj nd 1010 p35 mj nd 2103 205 mj nd 6201 23 8 p77 mj nd 6201 01 23 10 p77 mj nd 6202 23 9 77 45 2 165 note 3 45 11 p165 note 3 45 5 p165 note 3 45 6 p165 note 3 45 22 p167 note 3 45 26 p167 note 3 45 23 p167 note 3 44 24 p167 note 3 45 21 p167 note 3 45 25 p167 OPT 4034 201 1 p7 Opt mis 030 16 p53 OPT SAF 008 6 p27 T6 22 10 75 6 1000 103 17 12 55 6 1000 105 17 14 55 6 1000 107 17 15 55 6 1000 109 17 16 55 6 1000 111 17 17 55 6 1000 112 24 1 p83 6 1000 113 24 7 p83 T6 1000 114 24 p81 T6 1000 114 24a 2 p83 T6 1000 117 17 18 p55 T6 1001 101e 17 1 p55 6 1001 1011 9 12 p37 6 1001 1011 19 1 65 6 1001 103 33 119 6 1001 105 p95 T6 1001 105 28 5 p99 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 22 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1001 107 28 1 p99 T6 1001 111 21 1 p73 6 1001 111 p73 T6 1001 113 21 8 p73 T6 1001 115 89 6 1001 119 10 14 p39 T6 1001 119c 10 15 p39 T6 1001 121 10 20 p39 T6 1001 123 10 21 p39 T6 1001 123 11 8 p43 T6 1001 123 99 6 1001 133 6 27 6 1
10. 31 12 113 31 1 113 31 3 113 prece ien 31 4 p113 31 7 113 31 8 113 31 2 113 31 22 113 peracetic 32 5 115 32 16 115 32 17 115 32 1 115 32 2 115 32 4 115 PAA 32 6 p115 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number P 34 19 p123 34 14 123 M M 34 12 p123 OPE 34 13 p123 EET 34 40 p125 ra 34 42 p125 34 33 125 34 30 125 I 34 43 125 St soe 34 41 125 RERUM 34 27 p125 E 34 28 p125 34 37 125 dod ie iin 34 38 p125 SOT MERCI 34 39 p125 34 34 125 Ged Bak ee 35 7 127 RENTE 36 4 129 e 36 6 p129 mentes 36 5 129 EEUU 36 11 p129 36 15 129 ean 36 23 p129 E 36 7 129 TEES 36 19 p129 36 18 129 ITE 36 21 p129 quos 36 12 129 SEEN 36 22 p129
11. B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1008 123 p65 T6 1009 103 10 1 p39 T6 1009 104 10 p39 T6 1009 105 10 9 p39 T6 1009 109 26 32 p95 6 1009 113 10 2 p39 T6 1010 105k 8 1 p35 T6 1010 107 8 2 p35 6 1010 109 8 5 35 6 1010 111 8 3 p35 6 1010 113 8 4 p35 T6 1010 115 8 7 p35 T6 1010 117 8 8 p35 T6 1010 119 8 9 p35 T6 1010 121 8 10 p35 T6 1010 123 8 11 p35 T6 1010 125 8 12 p35 T6 1010 127 8 13 p35 T6 1010 129 8 14 p35 T6 1010 131 8 15 p35 T6 1010 133 8 16 p35 T6 1010 135 8 17 p35 T6 1010 137 8 18 p35 T6 1010 139 8 19 p35 T6 1010 141 8 20 p35 T6 1010 143 8 21 p35 T6 1010 145 8 22 p35 T6 1010 147 8 23 p35 T6 1010 149 8 24 p35 T6 1010 151 8 25 p35 T6 1010 153 8 26 p35 T6 1010 155 8 27 p35 T6 1010 157 8 6 p35 T6 1011 103 99 6 1021 103 9 2 p37 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 26 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1021 107 9 6 p37 6 1023 103 7 p33 6 1023 103 p37 T6 1023 105 7 p33 T6 1023 105 9 1 p37 T6 1024 105 30 12 p109 T6 1024 105 109 6 1025 103 33 2 119 6 1200 103 p59 T6 1200 103 20 1 p69 T6 1200 115 89 6 1200 147 34 29 125 6 1201 207 36 9 129
12. 001 amp Up 001 097 098 361 362 926 927 2867 2868 amp Up As Req d 362 amp Up 001 amp Up As Req d 001 amp Up 001 097 098 361 362 926 927 2867 2868 amp Up As Req d 362 amp Up 001 amp Up As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 as lt 23 2 9 E Lu e a z lt o 5 Figure 3 Seat Assembly p 12 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Vendor Part Tug Part Number Description Qty Effective Ind de Number T6 4011 101 T6 4511 151 T6 4013 101 T6 4513 101 T6 4013 103 Seat frame assembly 33 Seat frame assembly 39 Cushion seat bottom 33 Cushion seat bottom 39 Cushion seat back 33 T6 4513 103 Cushion seat back 39 T6 9005 109a Asset number plate 1 4 20ncx1 Hex head bolt 1 4 Lock washer T6 4012 103 Angle seat support Ih ma 30 T6 4012 109 Angle seat support Ih ma 50 T6 4012 113 Angle seat support Ih T6 4012 104 Angle seat support rh ma 30 T6 4012 110 Angle seat support rh ma 50 T6 4012 114 Angle seat support rh T6 4012 105 Strap seat support ma 30 T6 4012 111 Strap seat support ma 50 T6 4012 115 Strap seat support T6 4012 107 Rubber seat mount 1 2 13ncx1 Hex head bolt 1 2 Lock washer 3 8 16ncx1 Hex head bolt 3
13. or use for purposes not reasonably intended for a period of one 1 year from date of shipment to the original purchaser or the first 1 000 hours of operation whichever occurs first The warranty of purchased functional components is limited to that specified by the component manufac turer THIS LIMITED WARRANTY IS NOT ASSIGNABLE BY THE ORIGINAL PURCHASER OF TUG EQUIPMENT ANY PURPORTED ASSIGN MENT OF THIS LIMITED WARRANTY SHALL BE VOID AND TUG SHALL HAVE NO OBLIGATION TO HONOR OR PERFORM UNDER THIS LIMITED WARRANTY IN FAVOR OF ANY PERSON OR ENTITY OTHER THAN THE ORIGINAL PURCHASER TUG will at its sole option repair or replace any component part or parts if found on examination by TUG to be defective and if the necessary return charges are prepaid by the original purchaser Installation labor will be the original purchaser s responsibility The above only applies to TUG manufactured components Purchased components will be handled based on their individual warranties THE ABOVE WARRANTY AND THE ABOVE OBLIGATION TO REPAIR OR REPLACE ARE COMPLETE AND INCLUSIVE THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTIES WHICH MAY BE FOUND IN CON NECTION WITH THE PRODUCT ARE HEREBY LIMITED IN DURATION TO NINETY 90 DAYS FROM THE DATE OF SHIPMENT TO THE ORIGINAL PURCHASER THE SOLE AND EXCLUSIVE REMED
14. ere eee anre Ee 4 FIGURE 1 FRAME ASSEMBLY UR EAR ERE Ee Lea epa La Ru Rond 6 FIGURE 2 ENGINE COMPARTMENT ASSEMBLY sse nennen nnns 8 FIGURE 2 ENGINE COMPARTMENT ASSEMBLY sse nennen 10 FIGURE 3 SEAT ASSEMBLY px i tet knee RA EAR Rasta 12 FIGURE 3 SEAT ASSEMBLY ie eile deceit 14 FIGURE 4 FIREWALL OPERATOR S 16 FIGURE 4 FIREWALL OPERATOR S 18 FIGURE 4 FIREWALL OPERATOR S 0 20 FIGURE 5 FIREWALL ENGINE 22 2 eene nnne 22 FIGURE 5 FIREWALL ENGINE entente 24 FIGURE 6 INSTRUMENT PANEL ASSEMBLY 26 FIGURE 6 INSTRUMENT PANEL ASSEMBLY nnne nene 28 FIGURE 7 MORSE SHIFTER 5 7 770 30 FIGURE 7 MORSE SHIFTER 5 32 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Illustrated Parts List Section Page FIGURE 8 QUADRASTAT SHIFTER ASSEMBLY 02222 2 2 000 rnnt nennen 34 FIGURE 9 TRANSMI
15. Part Description Fig amp Index Num Page Number radiator shroud gas engine 103 radiator shroud gas or hercules diesel engine 103 Radiator shroud gas hercules diesel 11 Radiator shroud gas hercules diesel 11 radiator shroud perkins diesel eng frame mounted radiator p103 radiator shroud perkins diesel eng shroud mounted radiator p103 Radiator shroud perkins frame mounted radiator 11 Radiator shroud perkins frame mounted radiator 11 Radiator shroud perkins shroud mounted radiator 11 radiator support angle rh frame mounted gas 103 radiator support angle rh frame mounted gas 103 radiator support angle rh shroud mounted gas 29 18 p103 radiator with fan shroud fex 101 radiator gasoline engine 29 1 p101 radiator gasoline engine 101 rail assembly side hitch 61 1 p211 ram angling with fittings Ih 64 p227 ram angling with fittings rh 64 p227 ram angling without fittings 64 22 p227 rear bracket power steering pump gasoline engine 139 rear bracket power steering pump perkins diesel engine 39 8 p139 rear bump stop 48 3 p175 Rear Bumper Special 3 Cut w cutout 1 p3 rear disc brake change over kit 49 p179 rear engine mount Ih 240 17 20 p55 rear engine mount rh 240 17 p55 rear engine mounting bolt 240 17 21 p57 rear fender clamping plate front non cab 1 p7 rear fender clamping plate rear Non cab 1 25 p7 Rear fender
16. Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 125 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 35 Ignition System Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 126 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Co Vendor Part Tug Part Number Description Effective Ind de Number 35 5 256 35 6 256 35 7 256 35 22 35 127 256 256 256 256 81402 482669 fr121m 7ha12106 fr106m fa 143 cbtz 12200b cb5tz 12208 d3bz 12127b d3uz 12127b d5tz 12370j d5az 12029a b85 12043 mp 702 el331 d9uz 12a199a d7jl 12a200a bsf 42 wr4050 T6 7022 101 T6 7021 101 T6 7022 103 T6 7021 115 T6 7018 115 T6 7022 105 T6 7021 103 T6 7018 133 T6 7018 103 T6 7022 107 T6 7018 141 T6 7018 125 T6 7022 109 T6 7014 101 T6 7021 105 T6 7021 107 distrioutor assembly distributor assembly distributor cap distributor cap distributor cap rotor button rotor button rotor button rotor button distributor housing distributor housing distributor housing diaphragm assembly distributor ignition coil ignition coil strap reluctor plate assembly magnetic pickup ignition module electronic ignition harness spark plug wire kit includes spark plug wires and coil wire 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 330 amp Up 206 330 3
17. TOW Manufacturing Corporation TRACTOR OPERATION MANUAL E DRY CHEMICAL PURPLE K FIRE EXTINGUISHER USE AND MAINTENANCE Dry chemical fire extinguishers are provided as optional safety equipment on some MA taw tractors To be effective in combatting small fires these devices must be properly maintained and the operator must have a thorough knowledge of their operation T WARNING THESE FIRE EXTINGUISHERS SHOULD NEVER BE USED TO FIGHT LARGE FIRES FIRE SPREADS RAPIDLY AND A FIRE WHICH EXCEEDS THE CAPACITY OF A PORTABLE FIRE EXTINGUISHER IS LIKELY TO QUICKLY OVERCOME THE FIRE FIGHTER RESULTING IN SERIOUS INJURY OR DEATH AS SOON AS ANY FIRE STARTS THE LOCAL FIRE DEPARTMENT SHOULD BE NOTIFIED IMMEDIATELY AS ANY FIRE CAN QUICKLY GROW TO A POINT AT WHICH IT CAN ONLY BE EFFECTIVELY COMBATTED USING LARGE QUANTITIES OF WATER OR OTHER MEDIUM Three things are required to sustain a fire These are fuel any combustible material such as paper petroleum based fluids etc heat and oxygen in the air Removing any one of these elements is sufficient and necessary to put out a fire Dry chemical fire extinguishing agents put out fire by removing the oxygen from smothering the fire To use the dry chemical fire extinguisher to combat a fire 1 Remove the fuel and or heat source of the fire if at all possible If the fire is in an engine turn off the engine If the fire is in electrical equipment turn off the electrical power to the b
18. Fig amp Ind Co Vendor Part de Number Tug Part Number 6 4006 115 6 4003 121 6 4003 103 6 4003 117 6 4103 125 6 4103 135 6 4103 235 6 4203 101 6 4203 201 6 3200 137 6 4003 113 6 4003 123 T6 4006 111r T6 4006 111 6 4003 121 6 4003 103 6 4003 117 6 4103 125 6 4103 135 6 4103 235 6 4203 101 6 4203 201 6 3200 137 6 4003 113 6 4003 123 T6 4055 120H T6 4103 236 6 4006 113 6 4006 137 6 4003 115 Description Hooking Bracket FOR T6 4006 111 Hood lock Radiator shroud gas Radiator shroud gas Radiator shroud gas Radiator shroud gas Radiator shroud gas hercules diesel Shroud Radiator Perkins shroud mounted radiator Radiator shroud perkins frame mounted radiator Radiator shroud cummins onan Mounting angle radiator shroud Shroud hole cover Hood latch assembly rubber Hood latch assembly Hood lock Radiator shroud gas Radiator shroud gas Radiator shroud gas Radiator shroud gas Radiator shroud gas hercules diesel Radiator shroud perkins shroud mounted radiator Radiator shroud perkins frame mounted radiator Radiator shroud cummins onan Mounting angle radiator shroud Shroud hole cover Hinge MA Hood Radiator Shroud Hole Cover Universal Rubber Edging Price per Foot Magnetic Tape Reflector Bracket Qty a N SS ol Effective As
19. TOW Manufacturing Corporation TRACTOR OPERATION MANUAL l DESCRIPTION B COMPONENT SYSTEM CONT 10 Electrical System The tractor utilizes a 12 Volt automotive type negative ground electrical system This system includes a 42 or 60 ampere alternator a 70 ampere hour battery voltage regulator ignition switch master power switch on tractors 001 through 267 light switch two headlights strobe rotating light optional turn signals optional tail light horn button and horn ignition equipment various gauges and all other circuits If tractor is equipped with a cab the following is added to the above list Wiper motor clearance lights heater blower motor and interior cab light 11 Frame and Bumper The chassis frame is a welded assembly fabricated from channeled steel beams The frame consists essentially of two frame rails forward and aft cross beams and a floor plate The frame rails are fabricated from a 5 inch channel beam The aft cross beam is fabricated from a heavy steel plate For corrosion resistance the entire frame is finished with an oxide primer The front bumper plate is constructed of inch thick steel plate attached to the forward crossbeam and the forward edge of the running board The front bumper plate includes an array of 1 3 4 inch diameter holes for ventilation to the radiator two 6 inch diameter holes for headlight beam passage and two 4 inch holes for turn signals or reflection The front bu
20. m mm m N YN YN DN 001 amp Up 1 Wheel and tire assembly T6 3006 101 includes 10 inch 1 piece wheel T6 3003 103 and 20 5x8x10 inch tire 6 3004 103 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 203 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 59 Wheel and Tire Assembly Rear Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 204 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 6 75X16 5 FS27850 W20801X1 411 541 8068 411 541 1068 740345399 411 620 8068 411 620 1068 Tug Part Number T6 2003 101 T6 2003 101 6 2003 103 6 2004 103 6 2004 153 1 602 6 1300 101 6 1300 105 MJ ND 2103 T6 3003 105 T6 3061 165 Description Qty Effective wheel Dish type As Reqd wheel truck type wheel heavy duty welded 16 X 5 5 tire 8 00 x 16 5 tire 10 00 x 16 5 tire goodyear wrangler aT 8 00 X 16 5 snow tire 8 00 x 16 5 snow tire 10 00 x 16 5 tire soft shoe 7 50 x 16 lug nut Stud 0 001 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 205 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 60 Hitch Assembly Front and Rear Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 206 Manufacturing Corporation TRACTOR OPERATI
21. rennen nnn 124 FIGURE 35 IGNITION SYSTEM INSTALLATION sssesssseseeeeeeenneeenneee nennen nnne nennen 126 FIGURE 36 OIL FILTER 4 0 0 entrent nennen 128 FIGURE 37 IGNITION SYSTEM INSTALLATION sess nnn 130 FIGURE 37 IGNITION SYSTEM 00 20000 nennen nene 132 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents p 3 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Illustrated Parts List Section Page FIGURE 38 STEERING LINKAGE ASSEMBLY ipn deae deae 134 FIGURE 38 STEER LINKAGE ASSEMBLY dene ei a da REIR faci FUE nk 136 FIGURE 39 POWER STEERING PUMP INSTALLATION crepitus 138 FIGURE 39A POWER STEERING PUMP ALTERNATOR PANEL AND BRACKETS PERKINS 1004 ettet RODEO anat Od hah a 140 FIGURE 40 ROCKWELL STEER AXLE ASSEMBLY sire aetate aka er elit or ds 142 FIGURE 40 ROCKWELL STEER AXLE ASSEMBLY 1 51 oe rei Pain 144 FIGURE 41 BRIERTON STEER AXLE 22 eis Era Ee nd poda 146 FIGURE 41 BRIERTON STEER AXLE ASSEMBLY Qeon gea noctes Ng ie rod 148 FIGURE 41A STEER AXLE ASSEMBLY DISK 150 FIGURE 42 STEER AXLE INSTALLATION SERIAL NUMBERS 001 THROUGH 134 152 FIG
22. 177 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 62 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 8013 104k 177 6 8013 105 179 6 8013 107 179 6 8013 109 177 6 8013 111 233 6 8013 113 49 177 6 8013 115 177 6 8013 117 177 6 8013 119 179 6 8013 121 179 6 8013 131 49 177 6 8013 139 179 6 8013 140 49 179 6 8013 143 49 12 179 6 8013 143 51 15 185 6 8013 143 52 13 187 6 8013 144 49 1 177 6 8013 145 49 10 179 6 8013 145 51 16 185 6 8013 145 52 14 187 6 8013 146 49 177 6 8013 147 49 11 179 6 8013 147 51 17 185 6 8013 147 52 15 187 6 8013 149 49 6 177 6 8013 153 49 3 177 6 8013 157 49 2 177 6 8013 159 49 7 179 6 8013 164 49 9 179 6 8013 165 49 5 177 6 8013 167 49 8 179 6 8013 169 49 4 177 6 8013 171 49 179 6 8013 173 49 179 T6 8013 181 49 177 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 63 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figu
23. 29 6 7010 209 6 27 6 7010 209 6 29 6 7010 211 5 7 23 6 7010 213 55 197 T6 7010 300 6 p27 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 57 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 7010 319 4 22 p19 T6 7010 319 6 11 p29 T6 7010 321 19 6 7010 321 29 6 7010 323 19 6 7010 323 29 6 7010 324 5 25 25 6 7010 324 6 29 6 7010 325 19 6 7010 325 29 6 7010 326 6 29 6 7010 333 62 p213 T6 7010 333 62 p215 T6 7010 333sa 217 6 7010 335 19 6 7010 335 29 6 7011 105 6 29 6 7012 107 37 25 131 6 7012 107 4 21 19 6 7013 101 4 19 6 7013 101 5 12 p23 6 7013 103 4 19 6 7013 103 5 15 23 6 7013 207 19 6 7013 207 p23 T6 7013 208 23 6 7013 209 19 6 7013 209 p23 T6 7014 101 35 6 p127 T6 7016 101 51 6 7016 105 15 51 T6 7016 111r 15 p51 T6 7016 115 15 p51 T6 7016 117 51 6 7016 119 51 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 58 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL
24. 57 ordei de 17 p57 59 M 18 2 p59 WE caa deca 59 18 p59 20 p69 20 5 69 Ade e Ade 20 p69 20 6 p69 20 7 9 20 8 p69 Do DE 20 p69 BEES 20 p69 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 3 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 2 117 32a 10 p117 32a 8 p117 32a 7 p117 32a 13 117 33 119 33 1 119 54 33 195 54 34 195 54 27 195 55 15 197 55 27 197 55 16 197 55 17 197 61 7 211 24 79 24 12 81 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 4 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 31 13 113
25. 6 1201 209 22 2 p75 T6 1201 209a 22 1 p75 T6 1201 211 p89 6 1201 213 22 3 75 6 1201 213 23 3 77 6 1201 215 22 12 75 6 1201 217 22 11 p75 T6 1201 217 23 1 77 6 1201 217 01 23 77 6 1202 103 39 139 T6 1203 101A 18b 5 p63 T6 1203 101a 20 11 p69 6 1203 109 18b 4 p63 6 1203 109 20 9 69 6 1204 103 18b 6 p63 T6 1204 103 20 22 p69 T6 1204 105 18b 12 p63 T6 1204 105 20 32 p71 T6 1204 107 18b 9 p63 T6 1204 107 20 21 p69 T6 1204 108 18b 10 p63 T6 1204 108 20 20 p69 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 27 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1204 111 18b 8 p63 T6 1204 111 20 23 p69 6 1204 113 18b 13 p63 6 1204 113 20 30 p71 6 1205 103 24 8 79 6 1205 107 24 7 79 6 1206 103 22 4 p75 T6 1206 103 23 4 p77 T6 1207 101 p89 T6 1209 109 10 25 p41 T6 1209 111 10 23 p41 T6 1211 101 123 6 1211 101 34 p123 T6 1211 101 1 121 6 1211 101 1 34 p123 T6 1211 101 1 34 24 p123 T6 1211 101 2 34 p123 T6 1211 101 2 34 25 p123 T6 1211 101 3 34 26 p123 T6 1211 101 3 34 p123 T6 1211 113 18b 7 p63 T6 1211 113 20 24 p69 T6 1211 115 18b 11 p63 T6 1211 115 20 25 p69 T6 1211 119 20 p71 T6 1212 102 p51 6 1212
26. 6 3001 117 axle assembly rockwell axle shaft assembly hub assembly complete spindle arm Ih manual steering spindle arm Ih power steering castellated nut steer arm cotter pin steer arm spindle arm rh key steer arm tie rod tie rod assembly tie rod end Ih tie rod end rh castellated nut COTTER PIN CLAMP CONNECTING ROD hex head bolt locknut stud turn angle adjustment nut turn angle adjustment spindle assembly rh spindle assembly Ih spindle bolt kit note 1 spindle bolt bushing spindle bolt oil seal shim set spindle bearing grease plug grease retainer 1 Spindle bolt kit T6 3001 183K item 20 contains parts for both left and right spindle assemblies Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 143 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 40 Rockwell Steer Axle Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 144 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 171 1229w115 127 40566 s 141 18590 141 18520 12292 1924 12271 636 1229a 1925 2208f 604 127 610 126 6 3001 119 6 3001 123 6 3001 501 6 3001 155 6 3001 157 6 3001 159 6 3001 167 6 3001 169 6 3001 171 6 3001 173 6 3001 175 3 8 16 1 1 4 3 8 6 3001 165 6 3003 105 clip grease retainer pin spindle bolt greas
27. 6 7200 101 24 79 6 7200 105 101 6 7200 110 30 109 6 7200 110 32A 14 p117 T6 7200 115 30 p109 T6 7200 115 32A 16 p117 T6 7200 180 32 115 6 7200 180 1 32 115 6 7207 103 33 3 119 6 8002 103 53 33 p193 T6 8002 105 53 16 p191 T6 8002 107 53 13 191 T6 8002 109 53 25 p193 T6 8002 111 53 26 p193 6 8002 113 53 27 p193 T6 8002 115 53 28 p193 T6 8002 117 53 14 p191 T6 8002 119 53 15 191 6 8002 121 53 18 191 6 8002 123 53 19 193 6 8002 125 53 20 193 6 8002 127 53 21 p193 T6 8002 129 53 22 p193 T6 8002 131 53 17 p191 T6 8002 133 53 29 p193 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 60 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 8002 135 53 31 p193 T6 8002 137 53 30 p193 T6 8002 139 53 32 p193 T6 8002 141 53 34 p193 T6 8002 143 53 35 p193 T6 8002 145 53 36 p193 T6 8002 147 53 37 p193 T6 8002 147 54 35 p195 T6 8003 105 233 6 8003 107 177 T6 8003 109 49 177 6 8003 110 49 177 6 8003 115 177 6 8003 117 177 6 8003 601 44 49 159 6 8005 101 53 1 191 6 8005 101 54 1 195 6 8005 101 55 1 197 6 8005 103 53 2 191 6 8005 103 54 5 195 6 8005 103 55 6 197 6 8005 105 53 3 191 6 8005 105 54 2 1
28. Dec 1995 Section 3 6 p 9 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP B CALIPER OVERHAUL 2 Kelsey Hayes Caliper e Installation 8 Remove jackstands 9 Road test the vehicle and make several slow speed stops to wear off any foreign material on the brakes and to seat the shoes The tractor may pull to one side on the first application after service This is normal until shoes are seated f Check Out 1 Check brake pedal for sponginess or hard pedal 2 Drive tractor slowly and make several slow speed stops 3 Check all brake fluid line fittings and caliper areas for fluid leakage 4 Correct any discrepancies before returning tractor to normal service C ROTOR 1 Renewal a Chock the front tires and jack the rear wheels off the ground b Remove the lugnuts which secure the wheel to the drive axle hub and remove the wheel c Reinstall lugnuts so as to hold the hub against the rotor d Remove the cotter pin from the hub nut and remove the nut and washer e Remove caliper assemblies See specific section f Slide the wheel hub and rotor off the axle 2 Disassembly Remove lugnuts thereby separating rotor from hub 3 Cleaning WARNING NO SMOKING FIRE OR OPEN FLAME IS PERMITTED IN AREAS WHERE ALCOHOL IS BEING USED AVOID INHALATION OF FUMES Chapter 3 Overhaul Dec 1995 Section 3 6
29. b Disconnect fuel line at lowest readily accessible connection and drain fuel from fuel line c Reconnect fuel lines d Leave fuel cap on tank but loosened 4 Checks a On tractors so equipped make certain in line fuel shut off valve is open b Make certain fuel line is connected c certain shut off valve on radiator is closed d Make certain fuel cell drain valve is closed B PREPARATION FOR OPERATION WARNING Make CERTAIN ALL FUEL LINES ARE PROPERLY CONNECTED FROM TANK TO FUEL PUMP TO CARBURETOR GASOLINE OR INJECTOR PUMP DIESEL 1 Radiator a certain that radiator shut off valve is closed b Add required amount of coolant water mixture to radiator Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 4 p 1 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL IV SHIPPING B PREPARATION FOR OPERATION CONT 2 Fuel Cell Gasoline and Diesel Only a Add fuel to fuel tank b Check all fuel lines for leaks 3 Battery Connect battery terminals to battery posts Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 4 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL V STORAGE A FOR ONE MONTH l Engine a Gasoline 1 Run the engine at 1500 RPM and treat the upper cylinder by spraying engine preservative oil into the carburetor air intake for about two minutes
30. 21 6 9003 209 62 215 6 9003 209 62 31 215 6 9003 209 6 4 27 6 9003 301 63 221 6 9003 302 63 10 221 6 9003 302 01 63 223 6 9003 303 62 46 217 6 9003 303 63 223 T6 9003 305 213 6 9003 307 63 221 6 9003 309 63 15 221 6 9003 311 221 T6 9003 313 63 28 p223 T6 9003 500 87 T6 9003 502 p87 6 9003 503 87 T6 9003 509 25 30 p89 T6 9003 511 62 213 6 9004 101 19 6 9004 103 4 27 19 6 9004 103 62 217 6 9004 103 1 19 6 9004 103 1 217 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 65 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 9004 103 1a 4 p19 T6 9004 103 1a 62 p217 T6 9004 103 2 19 6 9004 103 2 217 T6 9004 103 2a 62 217 6 9004 103 3 19 6 9004 103 3 217 6 9004 103 4 19 T6 9004 103 3a 62 217 T6 9004 103ger 19 T6 9004 103ger 217 6 9004 107 6 3 27 T6 9005 101 4 32 p21 T6 9005 109a 3 4 p13 T6 9006 103 213 6 9006 105 62 213 T6 9009 101 61 6 p211 T6 9010 101 211 T6 9011 101 p51 T6 9011 103 p13 T6 9011 105 62 p217 T6 9011 107 60 p209 T6 9011 115 6 p29 T6 9011 147 p15 T6 9011 1
31. 7 Engine and Transmission a Gasoline This model uses a Ford Industrial 300 CID Engine with a Ford Industrial C 6 Transmission The Ford Motor Company takes great pride in the long tradition of quality products and great values that the Ford name represents Ford Industrial Engines are tested and inspected before leaving the factory However certain checks should be made before putting them into regular operation Refer to the Initial Start Up requirements in the Maintenance Section Chapter 2 b Diesel This model uses a Perkins Industrial 4 236 or 1000 4 Engine with a Ford Industrial C 6 Transmission For 50 years Perkins Engines have been a leader in the Engineering and Manufacture of diesel engines It is the diesel engine that all other engines try to beat in quality performance and economy of operation Perkins Engines are tested and inspected before leaving the factory However certain checks should be made before putting them into regular operation Read the Initial Start Up requirements in the Maintenance Section Chapter 2 B TRAILERS The most common types of trailers used in the industry today are the conventional flat deck trailers and the trailers fitted with superstructures The form of superstructure varies with the trailer s application These variations include bedstead ends detachable canvas sides detach able chains or four permanent sides one or more of which are usually hinged for loading purposes
32. B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 7016 121 51 6 7016 123 6 27 6 7016 123 51 6 7017 101 47 6 7017 102 13 3 47 6 7018 101 13 47 6 7018 102 13 47 6 7018 103 127 T6 7018 115 127 6 7018 125 127 6 7018 133 127 6 7018 141 127 6 7021 101 127 6 7021 103 127 6 7021 105 35 127 6 7021 107 35 127 6 7021 115 127 6 7022 101 35 1 127 6 7022 103 35 2 127 T6 7022 105 35 3 p127 T6 7022 107 35 4 p127 T6 7022 109 35 5 p127 T6 7200 001 18 1 61 6 7200 005 4 21 6 7200 010 4 21 6 7200 015 4 21 6 7200 015 6 29 6 7200 020 4 21 6 7200 020 25 p89 T6 7200 025 4 p21 T6 7200 030 207 6 7200 035 22 p75 T6 7200 040 18a 7 p61 T6 7200 045 18a 6 p61 T6 7200 050 34 45 125 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 59 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 7200 055 34 44 p125 T6 7200 060 25 p89 T6 7200 065 195 6 7200 070 25 89 6 7200 075 32A 9 p117 T6 7200 075 34 49 p125 T6 7200 080 10 28 p41 T6 7200 085 10 29 p41 T6 7200 090 201 6 7200 095 24 79
33. Chapter 3 Overhaul Dec 1995 Section 3 6 p 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP CALIPER OVERHAUL 2 Kelsey Hayes Caliper b Disassembly 7 Prepare a clean bench area Open bleed screw and drain brake fluid from caliper assembly Mount caliper assembly in a vise equipped with padded jaws Caution Excessive vise pressure will cause bore distortion and binding of piston Remove piston from cylinder bore using compressed air Use extreme care to avoid damage to piston or bore Allow dust boot to remain in caliper groove as piston is withdrawn Remove caliper from vise and remove dust boot Using a small pointed wooden or plastic stick work piston seal out of its groove in piston bore Discard old seal Do not use a screw driver or other metal tool for this operation because of possibility of scratching piston bore or burring edges of seal groove Remove bleeder screw Cleaning and Inspection 1 2 Clean all parts with brake fluid and wipe dry using a clean lint free cloth Using an air hose blow out the drilled passages and bores Inspect cylinder bore for scoring pitting or corrosion A corroded or deeply scored caliper should be replaced however light scores and stains may be removed Polish any discolored or stained area with crocus cloth Use finger pressure rotating the crocus
34. T6 1300 197 25A ram angling without fittings notes 4 5 T6 1300 197 25 ram angling with fittings rH note 4 T6 1300 197 24 ram angling with fittings IH note 5 T6 1300 197 26 swivel e 11 1 4x90 notes 4 5 T6 1300 197 28 coupler 1 4 RH angling ram notes 4 6 T6 1300 197 27 hose assembly angling ram 1 4 x45 notes 5 5 8 11NCX3 1 4 hex head bolt T6 1300 197 16 hinge pin note 7 T6 1300 197 16A spring clip note 7 T6 1300 197 47 lift arm 6 1300 197 202 lower support a frame bumper mount T6 1300 197 203 upper mount power unit bumper mount T6 1300 197 204 seal kit angling ram T6 1300 197 205 seal kit angling ram T6 1300 197 206 gland nut angling ram T6 1300 197 207 gland nut angling ram T6 1300 197 208 guide ring split m mm m NY FH NNA Note tractors equipped with snow plow must be equipped with a 70 amp alternator 4 Right hand angling ram with fittings T6 1300 197 25 includes angling ram T6 1300 197 25A item 22 1 4 inch 90 Swivel E 11 T6 1300 197 26 item 23 1 4 inch coupler T6 1300 197 28 item 24 and 1 4 inch x 45 inch hose T6 1300 197 27 5 Left hand angling ram with fittings 6 1300 197 24 includes angling ram T6 1300 197 25A item22 1 4 inch 90 Swivel E 11 T6 1300 197 26 item 23 and 1 4 inch x 45 inch hose T6 1300 197 27 6 1 4 inch coupler T6 1300 197 28 item 24 includes male and female halves 7 pin T6 1300 197 16 item 26 i
35. This oil should be SAE 10 formulated for antirust and anticorrosion protection along with being a high detergent type that meets requirements for most severs M S service and also Ford Specification M 2C35 Open throttle for a short burst of speed then shut off the ignition and allow the engine to come to a stop while continuing to spray the oil into the carburetor air intake 2 Leave the spark plugs installed and cover all engine openings with dust proof caps or shields 3 Drain oil from crank case 4 Drain water from radiator and engine block b Drain fuel from tank carburetor and fuel lines Gasoline only 6 Attach a CAUTION tag on steering wheel stating Oil and water has been removed from engine b Diesel 1 Run the engine until it reaches normal operating temperature and then shut the engine down 2 Drain oil from crank case and refill with required amount CAUTION OIL WILL BE HOT 3 Drain water from radiator and engine block 4 Attach a CAUTION tag on steering wheel stating water has been removed from engine 2 Transmission No special attention needed 3 Axle and Reduction Gear Box No special attention needed Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 5 p 1 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL V STORAGE A FOR ONE MONTH CONT 4 Tires The tractor should be raised and axles chocked to prevent tire
36. cage assembly pinion bearing dowel breather long axle shaft r h long axle shaft I h short axle shaft short axle shaft o ring rotor rotor serrated wheel stud long serrated wheel stud wheel stud lug nut collar bearing spacer bearing cup axle bearing shim set axle bearing retainer gasket oil seal retainer retainer oil seal lock washer cap screw bearing retainer spacer hub wheel rotor hub washer axle nut axle nut cotter pin As Req d 001 amp Up 001 4019 4020 amp Up 001 4019 4020 amp Up 001 4019 4020 amp Up 001 4019 As Req d 4020 amp Up 001 amp Up mo nm 001 2116 001 4019 4020 amp Up 001 amp Up TO m m NY NNNNA 2 Spacer T6 2001 185 item 48 is original equipment on axle models TA 267NX1 through TA 267NXA with original hubs prior to serial number 2000 It is not used with replacement hub T6 8003 601 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 159 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL m PE ER zl m lt 6 EM gt 76 76 7 67 66 57 Figure 44 Rockwell Drive Axle and Reduction Gear Assembl p 160 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number sn 920 1 1229 y 1507 nl19 1 a 3875 a
37. 001 3129 3130 amp Up As Req d 3 4 Way switch T6 1300 197 33 replaces both switches T6 1300 197 31 and T6 1300 197 32 on later model tractors equipped with snow plow Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 4 Firewall Operator s Side Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 20 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 12 5 8 607 6 9003 205 6 9003 145 608 28 6 9005 101 3 8 16ncx1 1 2 1 4 20ncx1 3 8 16nc 1 4 20nc 3 32x3 16 1 4 20ncx1 1 4x1 1 2 mh 1 563 T6 9011 347 10 purple k c0322035400 c0322035300 T6 7022 103p T6 7022 105p T6 500 109 T6 7200 005 T6 7200 010 T6 7200 015 T6 7200 020 T6 7200 025 030 411 020 111 020 113 4502 3899 020 004 Tug Part Number Description hose Clamp Heater hose defroster hose note 4 defroster elbow 45 rubber note 4 defroster elbow 45 steel note 4 Heater Shutoff Valve hose clamp Dry chemical fire extinguisher class b c hex head bolt hex head bolt locknut locknut wire rope vinyl coated hex head bolt self tapping flat washer mirror bracket mirror 5 round light socket glow plug bulb glow plug light plug button 1 2 plug button 3
38. 149 washer brake line 50 p181 washer gear case to axle housing 44 54 p161 washer input shaft 44 83 p163 washer key way 44 29 p159 washer keyed 40 38 p145 washer nylite 5 16 66 21 p231 washer pinion nut 45 p169 washer pinion nut 45 9 p165 Washer Plain 18b 11 p63 Washer Recessed Center 18b 7 p63 washer reinforcing 64 15 p225 washer rubber heavy duty power steering cylinder actuator p135 washer solid mount 46 5 171 water hose converter to engine 26 22 p93 water hose engine to converter 26 21 p93 water outlet high mount fan 107 water outlet low mount fan 30 9 p107 water outlet low mount fan 107 water pump 32 6 p115 water pump 31 4 p113 water pump 30 5 p107 water pump p107 WATER PUMP 32A 6 117 water pump gasket 32 p115 Water Pump Gasket Herc 32 p115 water pump pulley 32 5 p115 WATER PUMP PULLEY 32A 5 p117 water pump pulley 31 3 p113 water pump pulley 107 water pump pulley 30 3 p107 Water Pump Herc 32 p115 water pump alternator belt 32 11 p115 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 51 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number water pump alternator belt 31 19 p113 water pump alternator belt 34 29 p125 water pump alternator belt cummins onan engine 34 15 p123 water pump alternator belt hercules engine 34 49 p125 Water Temp Sender Hercules 6 p29 Water Temp
39. 187 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 52A Brake Line Assembly Front Disc Brake Option Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 188 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 7812 T6 6011 111 Tee 22555667 MD CB21 121 Clip 2HBH19 3MIX 1 75 3Fl MH ND 543 Brake Hose S306 T6 6011 151 Brake Line 6 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 189 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 53 Park Brake Assembly Serial Numbers 001 Through 361 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 190 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW OIT 73928 S OIT 72035 S OIT 2630 OIT 2642 D2TZ 2654B T6 8005 101 T6 8005 103 T6 8005 105 3 8 16 1 1 2 3 8 16 1 4 20NCX1 1 4 20NC T6 8005 107 T6 8005 109 5 16 18NCX1 5 16 18NC T6 500 123 1 8X1 T6 8002 107 T6 8002 117 T6 8002 119 T6 8002 105 6 8002 131 6 8002 121 PARK BRAKE LEVER spacer park brake lever mounting bracket park brake hex head bolt locknut hex head bolt locknut strap park brake 13 Discontinued strap park brake 10 hex head bolt locknut clevis pin cotter pin cam park brake retaining pin cam co
40. 1997 Section 4 2 p 211 IUG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 62 Cab Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 212 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description Qty Effective Ind Number T6 9003 101 cab complete T6 9003 305 econo cab note 1 T6 9006 103 overhead guard T6 9006 105 hood stop overhead guard T6 7010 333 Cab Wiring Harness CMA 202 roof panel 3 8 16NCX2 1 4 hex head bolt 3 8 flat washer 3 8 16NC locknut T6 9003 159 head liner CMA 509 liner front header CMA 501 liner rear header CMA 213 Removeable inner panel front left CMA 215 removeable inner panel front right CMA 217 cowl wiring harness right front inner panel CMA 219 removeable outer front panel T6 9003 111 glass front windshield T6 9003 109 glass rear windshield T6 9003 511 Rear Window Sliding UPS T6 9003 195 trim seal edging T6 9003 171 grommet rubber T6 9003 211 bushing steel 1 4 20NCX1 hex head bolt 1 4 flat washer 1 4 20NC locknut CMA 308 hinge window male note 4 CMA 315 hinge window female note 4 T6 9003 139 hinge window note 4 3 8 16NCX6 1 2 hex head bolt 3 8 16NC Locknut nylon insert CMA 319 bottom closure bracket note 5 CMA 316 break over rod short note 5 CMA 313 break over rod long note 5 CMA 314
41. 2 Relief valve kit T6 1300 197 63A includes relief valve T6 1300 197 63 item 22 and 1 4 inch to 1 8 inch reducer T6 1300 197 62 item 23 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 231 TUG G MA TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 67 Snow Plow Electro Hydraulic Controls Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 232 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW T6 1300 197 73 T6 1300 197 48 T6 1300 197 92 T6 1300 197 107 T6 1300 197 120 T6 1300 197 121 T6 1300 197 125 T6 1300 197 119 T6 1300 197 169 T6 1300 197 123 T6 1300 197 124 T6 1300 197 122 T6 1300 197 166 T6 1300 197 90A T6 1300 197 90B T6 1300 197 91A T6 1300 197 91B T6 1300 197 89A 6 8013 201 6 8013 111 6 8003 105 T6 1300 197 89B T6 1300 197 49 base and strainer assembly valve assembly with couplings and hoses crossover valve kit pilot check valve kit coil b solenoid red wire cartridge b solenoid valve check valve kit b solenoid valve valve assembly complete b solenoid seal kit b solenoid valve note 1 coil c solenoid green wire cartridge c solenoid valve valve assembly complete c solenoid seal kit c solenoid valve note 1 coil a solenoid black wire Note 2 coil a solenoid black wire Note 3 cartridge a solenoid valve Note 2 cartridge a sole
42. 51 6 4018 121 15 12 51 6 4019 101 15 2 p51 T6 4019 113 15 p51 T6 4020 103 46 p171 6 4020 113 46 5 171 6 4020 115 46 4 171 6 4020 203 46 9 171 6 4020 205 171 6 4021 103 5 6 4021 105 10 5 p39 T6 4021 105 1 11 p5 T6 4022 103 17 20 p55 T6 4022 105 17 p55 T6 4024 101 29 1 p101 T6 4024 105 60 p209 T6 4024 107 109 T6 4024 601 101 T6 4025 103 60 p209 T6 4026 101 60 209 6 4026 101 4 60 209 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 47 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 4027 101 85 6 4027 103 85 6 4027 111 85 6 4027 113 25 11 85 6 4027 115 25 31 89 6 4027 117 25 8 85 6 4027 501 48 21 175 6 4027 501 p65 T6 4027 509 48 1 p175 T6 4027 511 155 6 4027 515 48 13 175 6 4027 517 48 15 175 6 4027 519 48 16 175 6 4027 523 48 3 175 T6 4029 101 47 9 p173 T6 4029 507 48 2 p175 T6 4031 101 43 2 p155 T6 4035 101 43 5 p155 T6 4036 101 155 6 4037 101 47 p173 T6 4037 102 47 2 p173 T6 4037 109 47 1 p173 T6 4039 101 p155 T6 4040 103 47 11 p173 T6 4041 105 173 6 4041 105 48 175 6 4041 10505 47 8 173 6 4042 101 43 8 155 6 4042 10
43. 9 6 4006 106 p9 T6 4006 111 11 6 4006 111 9 T6 4006 111r 2 18 11 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 44 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 4006 111r 2 18 p9 T6 4006 115 pii T6 4006 119 29 14 p101 T6 4006 119 15 4 p51 T6 4006 119 p85 T6 4006 121 p9 T6 4006 121UPS p9 6 4007 103 42 1 p153 6 4007 103 17 13 55 6 4007 113 153 6 4007 113 55 6 4007 115 42 2 p153 T6 4007 159 43 1 p155 T6 4007 159 55 6 4007 165 155 T6 4007 165 p55 T6 4007 169 p155 T6 4007 169 p55 T6 4007 171 p155 T6 4007 171 p55 T6 4008 103 42 7 p153 T6 4008 104 p153 T6 4008 105 42 8 p153 T6 4008 109 42 9 p153 T6 4008 113 42 p153 T6 4008 114 p153 T6 4009 101 42 5 p153 T6 4009 103 42 6 p153 T6 4011 101 3 1 p13 T6 4011 115 1 1 p3 T6 4011 121 1 p3 T6 4011 329 6 p27 T6 4012 103 3 7 p13 T6 4012 104 3 p13 T6 4012 105 3 8 p13 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 45 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp I
44. 90 fitting 45 filter outlet line Qty m m nmm WO AH BH BS FS Effective As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 129 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 25 FWD as 2 17 14 24 15 11 29 3 og E Figure 37 Steer Sector Assembly 1 27 ke p Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 130 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 436 9512396 436 7812955 436 7801598 436 5692532 436 7840888 436 5666693 436 5668489 436 5666682 436 5666683 436 5676217 436 266316 436 7801626 436 5667628 5697702 436 7812834 436 5666734 436 7800853 436 7802482 436 266903 436 7802483 436 7807009 436 114495 436 7801596 436 264831 436 264832 182 7921 1 436 5692044 436 262545 436 5666693 6 5001 101 6 5001 149 6 5001 113 6 5001 117 6 5001 157 6 5001 151 6 5001 143 6 5001 145 6 5001 155 6 5001 147 6 5001 135 6 5001 137 6 5001 139 6 5001 119 6 5001 121 6 5001 123 6 5001 125 6 5001 127 6 5001 129 6 5001 133 6 5001 131 md cs3 109 md cs3 113 md cs3 111 1 2 T6 5001 103 T6 5003 101 T6 7012 107 T6 5001 115 T6 5001 141 steering sector complete st
45. BOX AA SALTVILLE VA 475 HUMBOLT EXPRESS INC P O BOX 100906 NASHVILLE TN 476 HUNTON amp WILLIAMS SUITE 4100 NATIONSBANK PLAZA ATLANTA GA 477 HUNTER HVAC SERVICES 2021 MANCHESTER STREET ATLANTA GA 478 HYDRAULIC ENTERPRISES INC 30 WANSLEY DRIVE CARTERSVILLE GA 479 HOLOX LTD P O BOX 93526 ATLANTA GA 480 10 PRODUCTS P O BOX 314 HIXSON TN 481 IMPACT LABEL CORPORATION 3434 S BURDICK STREET KALAMAZOO MI 482 IMAGE AVENUE 1480 F TERRELL MILL ROAD MARIETTA GA 483 INDUSTRIAL ELECTRIC INC 16325 WEST RYERSON ROAD NEW BERLIN WI 484 INACOM SOUTHEAST REG CTR BOX 30000 ORLANDO FL 485 INDUSTRIAL IRRIGATION SVS P O BOX 189 HASTINGS NE 486 INDUSTRIAL PACKAGING SUPP P O BOX 26269 GREENVILLE 5 487 INDUSTRIAL amp SUPPLY 1061 KING INDUSTRIAL DRIVE MARIETTA GA 488 INTERSPED SYSTEMS INC P O BOX 90771 LOS ANGELES CA 489 ITL INDUSTRIAL TIRES INC P O BOX 77325 DETROIT MI 490 IRON AGE CORPORATION P O BOX 1449 PITTSBURGH PA 491 JAKES MANUFACTURING CORP BOX 1973 GREENWOOD MS 492 JASPER ENG amp TRANS 1854 MT ZION ROAD MORROW GA 493 JOINT amp CLUTCH P O BOX 30282 CHARLOTTE NC 494 JONES TRUCK LINES INC 610 EAST EMMA AVENUE SPRINGDALE AR 495 SPEAKER CORPORATION MB UNIT 6171 MILWAUKEE WI 496 KOLORS 4647 CANTON ROAD NE MARIETTA GA 497 KENT LANDSBERG CO OF GA P O BOX 100340 ATLANTA GA 498 EXPRESS INC P O BOX 6 BESSEMER PA 499 KOLD BAN INT L 900 PINGREE ROAD LAKE IN HILLS IL 500 KROBLI
46. CMH 316 T6 9003 148 T6 9003 148FE T6 9003 147 CMA 605 T6 9011 347 T6 9011 375 T6 9011 376 T6 9004 103 T6 9004 103GER T6 9004 103 1A T6 9004 103 1 T6 9004 103 2A T6 9004 103 2 T6 9004 103 3A T6 9004 103 3 T6 9011 105 T6 1300 251 T6 1300 223 T6 9011 332 T6 9011 340 CMA 213 CMA 215 CMA 219 MH ND 442 CMA 607 T6 1300 251 T6 9011 391 T6 1300 251B Description wiring harness cab multiple connectors grommet wiring wire cover tail light wire striker bolt cab door flat washer plate striker bolt door rH without side hitch door rH with side hitch door IH mirror west coast type mirror 5 round mirror 5 x10 bracket 5 x10 mirror heater 12 volt heater 12 volt Padded core heater amfab core heater sGM motor heater amfab motor heater SGM fan heater amfab fan heater sGM fan cab ventilation strobe light amber beacon flashing amber grab handle turn signal box roof mount removeable panel inside front left removeable panel inside front right removeable panel outside front Mirror Inside Defroster Hose Strobe Rotating Rotating Blue Qty 1 Ref 2 2 Ref l n 4 Effective As Reqd Note 2 As Req d Note 3 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 217 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 6
47. Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number thermostat housing gasket 32 14 115 thermostat housing horizontal outlet 31 14 p113 thermostat housing vertical outlet p113 thermostat 160 30 p107 thermostat 180 30 10 p107 threaded insert 300 cid gasoline engine 36 2 p129 throttle arm perkins 10 25 p41 throttle lever 10 28 p41 throttle lever 26 31 p95 throttle linkage plate 10 29 p41 throttle restrictor plate 28 p99 throttle return lever 26 30 p95 thrust bearing 41 5 p147 thrust bearing 41a 5 p151 thrust block bevel gear 44 10 p157 thrust washer 44 19 p157 thrust washer differential gear 44 24 p167 thrust washer differential pinion 45 23 p167 thumb screw 15 5 p51 tie rod 40 8 p143 tie rod assembly 40 9 p143 tie rod assembly without brakes 41 p149 tie rod end heavy duty power steering actuator 38 p135 tie rod end Ih 40 10 p143 tie rod end Ih 41a 13 p151 tie rod end Ih 41 13 p147 tie rod end rh 40 11 p143 tie rod end rh 41a p151 tie rod end rh 41 p147 tie rod tube 41a 12 p151 tinnerman fastener 85 tinnerman fastener 15 4 p51 tinnerman fastener 29 14 p101 tire 10 00 x 16 5 205 tire 20 5x8x10 58 2 p203 tire 8 00 x 16 5 59 2 p205 tire goodyear highlander 6 50x10 203 tire goodyear highlander 6 90 9 203 tire goodyear wrangler at 8 00 x 16 5 205 tire industrial mining 6 50x10 s p203 tire in
48. NGHE 36 13 129 BUR 36 20 p129 36 10 129 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 6 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 36 17 p129 tlle forle 36 16 p129 TE EE 36 14 p129 xu Em 40 30 p145 Erden morta n 40 31 p145 re 42 12 p153 45 13 165 45 12 p165 E EN 45 p169 REPRE ERU 21 5 p73 ER ET EQUI 21 10 p73 cr 21 12 p73 21 14 p73 ECHTE 21 11 p73 god al 21 13 p73 24 79 PR 24 1 79 Umm 24 9 79 24 6 79 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number onde 89 E 26 3 p93 M 26 19 p93 NP ONDES 26 25 p93 re 26 6 p93 Em 26 12 p93 Lace ac 26 p95 P 26 28 p95 ML 26 34 95 ECCE 26 31 p95 Sidus uo uet t 28 p99 Pr a TN 28 8 p99 css 99 pM 28 4 p99 xp OA 28 6 p99
49. Note 3 Note 4 Note 5 Note 6 Note 1 Note 2 Note 3 Note 4 Note 5 Note 6 As Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 207 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 60 Hitch Assembly Front and Rear Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 208 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number CP 400 CA PHT60A0L8 XA T 150 AF CP T 190C ZB 98AM 2638 2639 2640 Tug Part Number T6 4014 119 T6 4014 119 T6 4044 123 1 T6 4044 119 T6 4014 151 6 1 1 16 1 1 16 3 8 1 3 4 1 4 1 3 4 1 4 2 6 4014 127 6 4025 103 6 4024 105 MD Y01 103 T6 9011 107 MD F13 103 MG ND 717 MG ND 718 MG ND 719 Description spring spring spring flat washer stop ring lock spacer flat washer flat washer roll pin roll pin roll pin hitch lift cable assembly e hitch Hitch Holland 400 hitch pintle hitch jakes universal hitch jakes with lift handle hitch rose mounting bracket slip on rose hitch plunger handle slip on rose hitch plunger spring slip on rose hitch MG ND 720 MG ND 721 T6 4026 101 T6 4026 101 4 plunger slip on rose hitch draw bar slip on rose hitch Martin Marietta Hitch Martin Marietta Hitch pin Quantities given are for one hitch assembly Used with standard Tug
50. Number D2JL 8600B c5jz 8600n epgd005z 8546b c6az 8509l epgetz 8509b e5jl 8625ba 15445 1444 Tug Part Number T6 7002 131 MH ND 440 T6 1001 193 T6 9011 151 660 1 1139 Description Fan Low Mount Fan High Mount fan spacer water pump pulley water pump pulley fan pulley and bracket assembly high mount fan water pump alternator belt Effective 2868 amp Up 001 2867 6563 amp Up 001 6562 6563 amp Up 001 2867 As Req d 001 2867 fan belt high mount fan Guide Fan Bracket Stud water pump T6 1001 195 T6 1001 197 As Req d As Req d 001 6562 6563 amp Up 001 amp Up e9pz 8501b f3je 8501aa c5az 8507a water pump gasket water pump 5 16 24nfx2 hex head bolt 5 16 lock washer 5 16 18ncx1 hex head bolt T6 4055 503 water outlet low mount fan Note 1 e7tz 8592a e0tz 8592b e5jl 8592aa c5te 8575b eagcbte 8575b T6 4255 110 T6 7002 129 T6 1001 199 water outlet low mount fan 001 2867 As Req d As Req d As Req d water outlet high mount fan thermostat 180 thermostat 160 Hose Radiator Upper amp Lower MA 13 E6JE 6316AA Harmonic Balancer Himount Crankshaft Pulley C5JZ 6A312A A l ln Ln ono ng amp B lll Pulley Crankshaft Himount 1 Water outlet E0TZ 8592B is used on gasoline engines with 1 2 diameter water port engines manufactured through 1985 with cast rocker arms and flat valve covers see insert in FIGURE 30 Water outlet E7TZ 8592A i
51. Part Description Fig amp Index Num Page Number bypass hose coolant bypass system low mount fan 30 p111 bypass hose coolant bypass system low mt fan 17 p57 bypass hose gasoline engine low mount fan 29 p105 C Cab Wiring Harness 62 213 cab complete 62 p213 Cable 1 p7 cable clamp 9 8 p37 cable ground 15 p51 cable relay to starter gas 15 p51 cable shifter 32 diesel p37 cable shifter 32 diesel 7 p33 cable shifter 35 gas 9 1 p37 cable shifter 35 gas 7 p33 cable starter solenoid to hydraulic pump 63 red 67 p235 cage assembly pinion bearing 44 30 p159 caliper assembly complete 50a p183 caliper assembly Lh fwd or Rh rear 49 177 caliper assembly Lh fwd or Rh rear 177 caliper assembly LH rear 49 177 caliper assembly Rh fwd or Lh rear 49 1 177 caliper assembly Rh fwd or Lh rear 177 caliper assembly RH rear 49 p177 caliper bolt 50a 7 p183 caliper bolt washer 50a 8 p183 caliper housing Lh fwd or Rh rear p177 caliper housing Rh fwd or Lh rear E 177 cam shaft 54 17 p195 cam shaft 55 17 p197 cam park brake 53 13 p191 Cap 22 12 p75 cap screw bearing retainer 44 47 p159 cap screw differential and gear assembly 44 21 p157 cap screw input shaft front cover 44 80 p163 cap screw input shaft rear cover 44 68 p161 cap bearing retainer 45 47 p169 cap input shaft front 44 79 p163 cap input shaft front 163 cap input shaft rear 44 67 p161 cap input s
52. Power Steering Pump Alternator Panel and Brackets Perkins 1004 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 140 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number Power Steer Bracket Power Steer Bracket Rear Belt Adjuster Power Steer Pump Belt 14023172DA Power Steering Pulley GM Side Panel Diesel 7818044 B Power Steering Pump Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 141 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 40 Rockwell Steer Axle Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 142 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 171 fae951nx29 a3100t 3530 a1333c 1563 171 3122 733 1227r 18 171 3133t 2932 215 es262l 215 es262r a13111u1139 171 a13111t1138 22 2621476 171 3101b106 171 1225 531 22 262 7035 22 219 1012 1205e109 T6 3001 101 T6 3001 127 6 3001 153 6 3001 137 6 3001 137 5 6 3001 133 1 8x2 T6 3001 129 T6 3001 131 T6 3001 141 T6 3001 139 T6 3001 143 MD 501 140 5 8 18nf 1 8X1 T6 3001 147 5 16 18 1 1 2 5 16 18nc T6 3001 109 T6 3001 111 T6 3001 104 T6 3001 103 T6 3001 183k 6 3001 113 6 3001 115 6 3001 181 6 3001 121 6 3001 125 6 3001 107
53. T6 1021 107 anchor cable standard shifter 3 8 lock Washer T6 1002 155 cable shifter 35 gas note 1 As Req d cable shifter 32 diesel note 1 rod long note 1 001 361 bell crank assembly note 1 rod short note 1 yoke assembly note 1 Shifter Linkage plate 162 dr50 2 162 q10 272 cable clamp 246 F2FP 7000GA 140 e300911 162 t37001 162 dr50 2 1 4 20 1 2 1 4 20 1 4 20 1 T6 1001 101t T6 1008 111 T6 1002 151 T6 1002 101 T6 1002 153 T6 1002 153m T6 1004 119 hex head bolt locknut hex head bolt transmission gas note 2 transmission c 6 3 speed Morse Shifter Morse shifter Obsolete use T6 1002 151 Quadrastat Shifter Quadrastat Shifter full Range 362 amp Up Note 3 Note 4 As Req d swivel shifter 1 35 shifter cable T6 1023 105 gas or 32 shifter cable T6 1023 103 diesel replaces assemblies T6 1004 109 T6 1004 105 T6 1004 103 and T6 1004 104 used as original equipment through serial number 361 2 FMX transmission original equipment through serial number 361 is no longer available Replace with 2 speed transmission T6 1001 101T gas or 3 speed transmission T6 1008 111 diesel This requires replacement of 240 CID engine with 300 CID engine and replacement of mounts 3 Used on all units equipped with Morse shifter from serial number 096 4 Used on all units equipped with Morse shifter through serial number 095 Chapter 4 Illustr
54. T6 4016 123g T6 4016 133g MA TOW Description Running board rh Running board rh Running board rh Running board rh weighted Running board Ih Running board Ih Running board Ih Running board Ih weighted 50 Fender Step Hex head bolt Flat washer Locknut Floorboard 45 Floorboard bottom Floorboard one piece gas Floorboard one piece diesel Floorboard universal floorboard closeout gas floorboard closeout diesel floorboard end rh floorboard end Ih hex head bolt flat washer locknut hex head bolt flat washer locknut Front Bumper Standard front bumper Extended front bumper 1 thick Qty Effective 001 020 021 361 62 amp Up As Rqd As Req d 001 020 021 361 362 amp Up As Req d 001 361 362 3344 3345 amp Up 3345 amp Up 362 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 1 Frame Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 6 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number Tug Part Number T6 4016 121 T6 4016 121UP T6 9011 255 T6 9011 365 T6 9011 362 T6 9011 319 T6 9011 317 T6 9011 321 T6 9011 253 1 2 13nox1 1 2 T6 9011 353 T6 9011 261 T6 9011 259 T6 1300 181 T6
55. and brake pedal T6 8106 107 This change also requires replacement of single master cylinder MD CB1 121 with dual master cylinder 6 6001 113 and installation of stoplight Switch bracket T6 5005 119 and stoplight switch T6 7006 105 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 43 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW an Figure 12 Headlight Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 44 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 1 Vendor Part Number 1400342 4929190 852145 634005 805000 Tug Part Number 6 1300 247 T6 1300 247b 6 1300 248 Description Qty Effective Headlight Assembly Sealed Beam Halogen Locknut ring connector 001 amp Up male connector quick disconnect Headlight Assembly Betts UPS As Req d Headlight Assembly T6 1300 247 item 1 is provided as original equipment on units from serial number 4806 Sealed beam T6 1300 247B item 2 is not interchangeable with original equipment on units 001 through 4805 Replacement of sealed beam on units 001 through 4805 requires replacement of headlight assembly with item 1 Item 2 is included in item 1 or is available separately Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 45 TOW Manufacturing Corporation TRACTOR OPERATION AND S
56. cotter pin torquing the nut to specification Assure the gear case oil drain plug is clean and free of any foreign matter and install the plug into the gear case Unless other maintenance is to be preformed on the drive axle fill the reduction gear case with proper lubricant 140 in summer 90 in winter B DRIVE AXLE 1 Preparations NOTE For overhaul of drive axle it should be removed from tractor a b Prepare drive axle for disassembly by removing tires wheels reduction gear case and removing the oil plug from the bottom of the axle housing to drain out the oil Support axle on suitable supports on both sides of axle assembly inboard of the wheels and hubs 2 Remove Axle Shaft Disconnect brake lines from caliper and drain fluid into suitable container Discard fluid Remove the axle shaft cotter pin nut and washer from the axle Remove the crossover line outer brake caliper half wheel hub and rotor thereby gaining access to the axle shaft oil seal retainer Chapter 3 Overhaul Dec 1995 Section 3 4 p 3 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV DRIVE AXLE B DRIVE AXLE 2 Remove Axle Shaft cont d Remove the oil seal retainer by removing the bolts lock washers holding it in place Because of the tight fit of the seal it may be necessary to use a screwdriver or chisel with small hammer and lightly tap the back edge of the
57. exhaust flange gasoline engine locknut exhaust flange gasoline engine exhaust elbow perkins diesel engine gasket exhaust elbow perkins diesel engine exhaust manifold perkins diesel engine gasket exhaust manifold perkins diesel engine stud elbow perkins diesel engine nut elbow perkins diesel engine washer elbow perkins diesel engine exhaust pipe perkins diesel engine exhaust flange perkins diesel engine hex head bolt locknut Flange Hercules Down Pipe Gasket Qty 0 WO OW CQ Q0 I0 DY A NY ND AH AB oo Be oe Bo om oa Effective 362 amp Up 130 361 001 129 001 361 001 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 79 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 24 Exhaust System Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 80 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 256 155 192100 296 udo200 b T6 3200 121 T6 3200 163 5 16 18ncx2 1 2 5 16 18nc T6 1000 114 T6 1005 105 T6 9011 320 T6 1005 119 T6 1005 115 T6 4043 105 3 8 16 1 1 2 3 8 16nc 3 8 T6 1005 133 T6 1005 109 T6 9011 322 T6 1005 107hs exhaust manifold cummins onan diesel engine gasket exhaust manifold cummins onan diesel engine gasket exhaust pipe cummins onan diesel engine exhaust pipe cummins onan diesel engine
58. lock washer 13 7 p47 lock washer 17 5 p55 lock washer 17 22 p57 lock washer 34 39 p125 LOCK WASHER 324 8 117 lock washer 44 46 p159 lock washer 34 10 121 lock washer 34 8 121 lock washer 29 22 p105 lock washer 32 9 p115 LOCK WASHER 32A 18 p117 lock washer 30 7 p107 lock washer 34 35 125 lock washer 32 17 p115 lock washer 39 14 p139 lock washer 45 45 p169 lock washer 40 42 p145 lock washer 50 11 p181 lock washer 55 23 p197 lock washer 53 30 p193 lock washer 50 13 p181 lock washer 53 24 p193 lock washer 54 23 p195 lock washer adjusting bolt 53 21 p193 lock washer fan 32 3 p115 lock washer hercules 36 20 p129 lock washer spindle nut 45 32 p167 lock washer stabilizer 53 27 p193 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 29 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number lock differential shaft 45 26 p167 locknut 10 8 p39 Locknut 2 5 p9 Locknut 2 9 p9 locknut 20 19 p69 locknut 20 13 p69 locknut 20 8 p69 locknut 17 8 p55 locknut 17 11 p55 locknut 9 5 p37 Locknut 3 16 p13 locknut 9 10 p37 locknut 5 6 p23 locknut 19 6 p65 locknut 21 locknut 21 15 p73 Locknut 12 3 p45 locknut 18a 13 p61 locknut 18a 9 p61 locknut 4 5 p17 locknut 5 14 p23 locknut 11 5 p43 locknut p43 locknut 18 11 p59 locknut 18 6 p59 locknut 4 34 p21 locknut 24 22 p81 locknut 22 7 p75 Locknut 2 17 9 locknut 23 7
59. o m 1 FMX transmission original equipment through serial number 361 is no longer available Replacement of this transmission must be with C 6 3 speed transmission T6 1008 111 and requires replacement of associated mounts with appropriate mounts as shown 2 1 2 inch flat washers item 18 are used as required to shim between front spring aft support T6 1212 103 item 14 and transmission support beams T6 1204 108 and T6 1204 107 items 20 and 21 engine transmission and mounts installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 69 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 20 Transmission and Transmission Mounts Installation Perkins 4 236 Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 70 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 17 339 35 4211128050504 1 4657 ciaz 7a377b n803496 s36 d9ta 7b095ba d3az 7f006b c2rz 9155 a 280ec 280ee 82344 8802297 810 0101 31162121 37148241 37138091 Tug Part Number T6 4205 105 T6 4227 501 T6 1204 113 3 8 16ncx1 T6 1204 105 T6 4205 101 T6 6018 123 5 160dx 035 T6 1008 113 T6 1008 103 T6 1212 105 1 4 20ncx1 x6006 101 x6004 101 T6 1211 119 T6 1300 171 T6 1212 109 T6 1212 110 Description Qty Effective transmission support solid mount drive axle tra
60. transmission nut transmission output flange fMX transmissio Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 193 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 54 Park Brake Assembly Floorboard Mounted Serial Numbers 362 and Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 194 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Ind de Number 152 0218 2900 6 8005 101 6 8005 105 1 4 20 1 1 4 1 4 20 6 8005 103 3 8 16NCX1 1 2 3 8 16NC T6 8005 111 T6 8205 103 T6 7200 065 T6 500 123 1 8X1 1 4 T6 8005 113 MD CB21 113 MD CB21 115 T6 8005 115 T6 8005 117 T6 8005 119 T6 8005 125 T6 8005 153 T6 8005 135 T6 8005 147 T6 8005 149 T6 8005 131 T6 8005 137 T6 8005 133 T6 8005 143 T6 8005 139 D3TZ 2A663D D3TZ 2857A 87442 38555482 4488052 3860345100 9 7 2 7100 D6TZ 2A703A B9TZ 2A636A B9T 2634B B9T 2749A 58675 52 34794 52 380952 52 4088 D3TZ 7089B 385524 S2 T6 8005 141 T6 2006 101 T6 2006 105 T6 2006 103 C6TZ 4A254B 3828845 6 2 7086 Dotz 7a0398 371887 52 T6 8002 147 T6 8005 151 Description Effective 001 amp Up Note 1 park brake lever mounting bracket park brake hex head bolt locknut spacer park brake lever hex head bolt locknut 001 amp Up Note 1 strap park brake gasoli
61. 1 60 4 209 1 1 16 209 2 95 1 2 3 11 p13 d2 J J 3 52 1 2 42 17 p153 M2 oo 4473 1 2 47 20 p173 M2 7 J a 75 1 2 s p179 Vo a pt 1 2 62 36 p215 U2 A Ay 1 2 18 12 p59 Ve 18 12 1 2 19 4 p65 d2 G O 0 2008 1 2 13nc 3 16 p13 12 135 JA 29731 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 8 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 1 2 13nc 46 171 1 2 18nc 47 18 p173 1 2 13nc 47 14 173 1 2 18nc 48 10 p175 1 2 13 54 28 195 1 2 13nc 55 28 p197 1 2 13nc 62 37 p215 1 2 18nc 64 4 p225 1 2 13 66 14 231 1 2 13nc p43 1 2 13nc 17 11 p55 1 2 13nc 18 11 p59 1 2 13 18 13 61 1 2 13 20 19 69 1 2 13 1 3 10 p13 1 2 13ncx1 47 19 p173 1 2 13ncx1 1 2 37 30 133 1 2 13ncx1 1 2 17 10 p55 1 2 13ncx1 1 2 18 10 p59 1 2 13ncx1 1 2 20 27 p69 1 2 13ncx1 1 2 1 23 p7 1 2 13ncx1 1 4 18a 11 p61 1 2 13ncx1 1 4 19 3 p65 1 2 13ncx1 3 4 46 171 1 2 13ncx2 20 17 p69 1 2 13ncx3 48 14 175 1 2 13ncx3 64 8 p225 1 2 13ncx3 1 2 47 13 p173 1 2 13ncx3 1 2 48 8 175 1 2 13ncx3 1 2 62 35 p215 1 2
62. 1 2 1 2 1 2 13 1 2 13NCX4 6 4042 101 6 4027 515 1 2 13NCX3 T6 4027 517 T6 4027 519 3 4 16NF 3 4 10 2 1 2 3 4 10 T6 2001 101SR T6 4027 501 T6 4227 501 T6 2009 209K Description rear spring assembly 6 leaf rear spring assembly 4 leaf rear spring clamping plate rear bump stop locknut u bolt rear locknut flat washer hex head bolt flat washer locknut hex head bolt nylon bushing torque tube plate hex head bolt torque tube heim joint jamb nut hex head bolt locknut drive axle rockwell transmission support gasoline engine transmission support perkins diesel engine SOLID MOUNT KIT 22B Qty N N YH MY NY HY HR HR BR BR HR BR Effective Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 175 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL BRAKE LINE CONNECTION TYPICAL CALIPER Figure 49 Rear Disc Brake Caliper Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 176 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 631063 L R55109 631064 R R55108 180128880 WA 0277 1 85103 524 66851 F59179 82309 13105 5411 22660 6858 77706 77705 5 728 Tug Part Number T6 8013 144 T6 8013 103 T6 8013 103K T6 8013 146 T6 8013 104 T6 8
63. 103 41 p149 T6 3002 103 50 181 6 3002 103 52 16 187 6 3002 105 41 149 6 3002 105 50 181 T6 3002 105 52 p187 T6 3002 107 41 p149 T6 3002 107 50 181 6 3002 107 52 17 187 6 3002 201 155 6 3002 202 155 6 3002 501 50 1 181 6 3002 502 50 12 181 6 3002 505 50 2 181 6 3002 508 50 3 181 6 3002 509 50 9 181 6 3002 512 50 5 181 6 3002 514 50 4 181 T6 3002 515 50 6 p181 T6 3002 516 50 7 p181 T6 3002 518 50 8 p181 T6 3002 526 50 p181 T6 3003 103 58 1 p203 T6 3003 105 40 145 T6 3003 105 41 149 T6 3003 105 44 38 p159 T6 3003 105 45 169 6 3003 105 58 3 p203 T6 3003 105 59 3 p205 T6 3004 103 58 2 p203 T6 3006 101 58 p203 T6 3061 165 59 p205 T6 3200 101 18 9 p59 T6 3200 103 18 8 p59 T6 3200 105 10 26 p41 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 42 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 3200 111 18 p59 T6 3200 115 101 6 3200 117 11 p43 T6 3200 121 24 13 p81 6 3200 125 51 T6 3200 131 18 1 p59 T6 3200 133 31 17 113 6 3200 135 22 9 p75 T6 3200 137 p103 6 3200 137 11 6 3200 137 11 6 3200 139 p87 6 3200 139 1 87 6 3200 139 2 p87 6 3200 139 3 87 6 320
64. 11 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number drag link manual steering diesel engine 135 drag link manual steering gasoline engine 38 2 p135 drag link power steering diesel engine 137 drag link power steering gasoline engine 38 18 p137 drain plug gear box magnetic 44 72 p161 draw bar slip on rose hitch 60 p209 drive axle and reduction gear assembly Solid mount 44 p157 drive axle and reduction gear assembly Spring mount 157 drive axle assembly dana 171 drive axle assembly rockwell 47 21 p173 drive axle assembly rockwell 46 8 p171 drive axle rockwell 48 20 p175 drive gear and pinion 45 2 p165 drive shaft assembly 56 1 p199 drive shaft assembly 55 30 p197 drive shaft assembly 54 30 p195 drive shaft assembly 57 p201 drive shaft assembly 199 drive shaft assembly 201 driven gear 163 driven gear 44 74 p163 drum 9 x3 54 29 p195 drum 9 x3 55 29 p197 drum park brake fmx trans discontinued 53 33 p193 Dry chemical fire extinguisher class b c 4 32 21 duct valve assembly 21 8 p73 dust cover not available 8 2 p35 E e hitch bolt on 10 1 2 bracket twa type 207 e hitch bolt on 11 3 4 bracket ups domestic type 207 e hitch bolt on bentz mobile type 207 e hitch bolt on dual throat ups germany type 207 E hitch bolt on rectangular pull ri
65. 1300 307 T6 1300 308 OPT MIS 014 OPT MIS 069 T6 2004 154 T6 2004 155 T6 2004 156 OPT 4034 201 T6 200 105 T6 200 106 Description Qty Effective soft rubber bumper front 48 Bumper Soft Rubber Front 61 Bumper Hard Plastic Front 60 hard rubber edpm bumper front 60 hard rubber edpm bumper front 48 hard rubber edpm Bumper front used with side hitch hard rubber edpm bumper front used with front hitch hard rubber edpm Bumper rear soft rubber bumper rear UPS welding Stud Barrier bar rear fender clamping plate rear Non cab 7034 amp Up rear fender clamping plate front non cab Back up alarm As Req d p o n y light bar mounting bracket p o n y light bar Chockbar Wheel Chock Kit Chock Link Cable NWA Luggage Rack Gritpaper 12 Wide 60 Roll Gritpaper 22 Wide 60 Roll Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 2 Engine Compartment Assembly p 8 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number 79 m01517 Tug Part Number T6 4004 103 T6 4004 116 T6 4004 115 3 8 16ncx1 3 8 3 8 16nc T6 4006 104 T6 4206 106 T6 4006 106 T6 4006 103 1 4 20ncx1 2 T6 4006 121 T6 4006 121UP
66. 13ncx3 1 2 20 26 p69 1 2 13ncx4 48 11 175 1 2 13ncx5 p43 1 2 13ncx7 8 47 17 p173 1 2 20nf 42 16 153 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 9 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 1 2 20nf 43 12 p155 1 4 29 11 p101 1 4 ses p105 1 4 3 6 p13 1 4 4 12 p17 1 4 50 11 p181 1 4 4 25 p19 1 4 5 27 p25 1 4 7 23 p33 1 4 10 17 p39 1 4 19 14 p67 1 4 20 39 p71 1 4 21 4 p73 1 4 22 6 p75 1 4 23 6 p77 1 4 2 8 p9 1 4 20 105 1 4 20nc 51 13 p185 1 4 20nc 52 11 p187 1 4 20nc 53 7 p191 1 4 20nc 54 4 p195 1 4 20nc p21 1 4 20 61 10 211 1 4 20nc 63 17 p221 1 4 20nc 63 p221 1 4 20nc 5 14 p23 1 4 20nc 9 10 p37 1 4 20nc 12 3 p45 1 4 20nc 21 3 p73 1 4 20nc 22 7 p75 1 4 20nc 23 7 p77 1 4 20nc 2 9 p9 1 4 20 26 17 p93 1 4 20ncx1 29 20 p105 1 4 20ncx1 105 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 10 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 1 4 20ncx1 3 5 p13 1 4 20ncx1 51 12 p185 1 4 20ncx1 52 10 p187 1 4 20n
67. 21 p231 T6 1300 197 89a 67 14 p233 T6 1300 197 89b 233 T6 1300 197 90a 67 12 p233 T6 1300 197 90b 233 6 1300 197 91 67 13 p233 T6 1300 197 91b 233 T6 1300 197 92 67 3 p233 T6 1300 1972 65 p229 T6 1300 223 217 6 1300 225 5 23 25 6 1300 247 12 1 45 T6 1300 247b 12 2 p45 T6 1300 248 12 p45 T6 1300 251 217 6 1300 251 62 217 6 1300 251 217 6 1300 257 6 7 27 T6 1300 307 1 p7 T6 1300 308 1 p7 T6 1300 312 15 6 1300 314 p3 T6 1300 320 4 p17 T6 1300 321 4 p17 T6 1300 321 62 217 6 2000 115 46 1 171 T6 2001 101sr 157 T6 2001 101sr 48 20 175 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 32 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2001 101wb 44 p157 T6 2001 101wb 46 8 p171 T6 2001 101wb 47 21 p173 T6 2001 107 44 12 p157 T6 2001 109 44 13 p157 6 2001 111 44 14 157 6 2001 119 44 19 157 6 2001 121 44 18 157 6 2001 123 44 15 157 6 2001 125 44 16 157 6 2001 127 44 17 157 6 2001 131 44 21 p157 T6 2001 133 44 2 p157 T6 2001 135 44 32 p159 T6 2001 137 44 8 p157 T6 2001 139 44 1 p157 T6 2001 141 44 53 p161 T6 2001 143 44 7 p157 T6 2001 145 44 4 p157 T6 2001 147 44 5 p157 T6 2001 149 44 6 p157
68. 240 C I D gasoline engine with 300 C I D gasoline engine and replacement of associated mounts with appropriate mounts as shown 2 FMX transmission original equipment through serial number 361 is no longer available Replacement of this transmission must be with C 6 3 speed transmission T6 1008 111 and requires replacement of associated mounts with appropriate mounts as shown Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 65 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Top holes Cummins Onan engine Bottom holes Gasoline engine Cummins Onan engine Slotted holes 7 Gasoline engine 6 Figure 19 Transmission and Transmission Mounts Installation Gasoline and Cummins Onan Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 66 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Effective Number lock washer 362 amp Up n803496 s36 clip vacuum line d9ta 7b095ba vacuum line vacuum hose rubber d3az 7f006b clip modulator 5 16 ID hose transmission and reduction gear vent c2rz 9155 a mg nd 622 filter transmission and reduction gear vent 280ec 280ee 6006 101 transmission temperature sensing unit 82344 x6004 101 transmission oil temperature gauge C5AZ 7A098C Transmission Filler Kit USE NEW D5AZ 7A098B Chapter 4 Illustrate
69. 27 T6 3001 600 26 T6 3001 600 28 T6 3001 600 29 T6 3001 600 30 T6 3001 600 31 T6 3002 102 5 Description Axle Assembly w front disc brakes Axle Tube Knuckle LH Knuckle rH king pin king pin bushing thrust bearing king pin cap king pin cap screw set screw 5 16 jam nut hex head bolt nut tie rod tube tie rod end Ih tie rod end rh jam nut 3 4 16 Ih jam nut 3 4 16 rh hub grease seal cone inner bearing inner bearing cone outer bearing outer bearing spindle washer spindle nut cotter pin grease cap rotor Qty TO m m m m m mm m NN amp a aa amp gt gt HFS a S Effective Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 151 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 42 Steer Axle Installation Serial Numbers 001 Through 134 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 152 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number T6 4007 103 PLATE ASSEMBLY FRONT SPRING MOUNT 001 020 T6 4007 113 PLATE ASSEMBLY FRONT SPRING MOUNT 021 134 SF2836 12 T6 4007 115 BUSHING FLANGED 001 134 3 8 16NC LOCKNUT 3 8 16NCX1 1 4 HEX HEAD BOLT T6 4009 101 SPRING ASSEMBLY B1040 SN105 T6 4009 103 Pin and Nut Assembly w grease fitting hole 4 T6
70. 4 plug button 1 1 4 Multi Alarm note 6 Oil Pressure Switch 7 psi Water Temperature Switch 210 note 6 Low Fuel Switch note 6 Low Coolant Switch note 6 Qty Effective As Req d 2a oa oa oa mM Defroster hose CMA 607 replaces both defroster elbows T6 9003 143 and T6 9003 145 on later model tractors 5 Used on ractors equipped with Cummins Onan diesel engine 6 Oil pressure switch T6 7200 010 water temperature switch T6 7200 015 low fuel switch T6 7200 020 and low coolant switch T6 7200 025 are used with multi alarm T6 7200 005 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 21 TOW x Lr T 8 E 2 8 S 5 gt as lt 23 2 gt 9 gt amp Lu z lt lt o Figure 5 Firewall Engine Side p 22 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL T6 4004 103 firewall T6 4004 116 mounting angle firewall rh T6 4004 115 mounting angle firewall Ih 3 8 16ncx1 hex head bolt 3 8 flat washer 3 8 16nc locknut T6 7010 211 circuit breaker mount 5293 amp Up X6007 203P fuse panel note 1 241 5292 T6 7008 101b fuse panel with lugs As Req d T6 7008 101a fuse panel used with bus Note 1 001 240 70016 900605 T6 7009 109 Bus panel note 1 1
71. 4 34 48 125 5 16 18ncx1 2 21 7 p73 5 16 18ncx2 38 21 p137 5 16 18ncx2 1 2 24 15 p81 5 16 18ncx3 4 34 9 p121 5 16 18ncx3 4 63 219 5 16 18 3 8 5 16 24nf 65 8 p229 5 16 24nf 66 20 p231 5 16 24nf 7 25 p33 5 16 24nfx2 30 6 p107 5 16x2 62 26 p215 5 8 4 29 p21 5 8 11nc 64 18 p225 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 16 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 5 8 11 2 3 4 64 20 227 5 8 11 ncx3 1 4 64 25 p227 5 8 18nf 40 12 p143 6 1001 187 21 p73 6 1001 189 21 p73 660 1 1139 30 p107 660 1 1264 10 27 p41 660 1 1264 19 p65 660 1 1309 15 9 p51 660 2 0689 3 p15 660 2 0690 3 p15 660 4 0649 3 20 p15 660 4 0649 1 3 p15 660 4 0649s p15 660 4 0650 3 p15 660 4 0732 9 7 24 p33 660 4 0741 13 6 p27 660 4 0741 6 p23 660 6 0581 25 3 14 p13 660 nd 1445 6 p29 660 ND 1646 39a 4 p141 660 nd 1676 6 p29 7 16 34 8 p121 7 16 50 13 p181 7 16 55 4 p197 7 16 17 5 p55 7 16 18a 10 p61 7 16 14 44 65 161 7 16 14 55 5 197 7 16 14nc 18a 9 p61 7 16 14 21 16 p73 7 16 14nc 24 5 p79 7 16 14ncx1 34 11 p121 7 6 14ncx1 17 4 p55 7 16 14ncx1 1 4 18a 8 p61 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 17 TOW Manufacturing Corpo
72. 4008 103 Front Spring Rear Bracket RH T6 4008 104 Front Spring Rear Bracket RH T6 4008 113 Front Spring Rear Bracket LH T6 4008 114 Front Spring Rear Bracket LH T6 4008 105 STRAP ASSEMBLY T6 4008 109 Pin and Nut Assembly w o grease fitting hole 7 8 flat washer 1 8x1 1 4 cotter pin grease fitting 171 fae951nx29 6 3001 101 steer axle rockwell T6 3000 109 u bolt T6 3000 105 plate steer axle 1 2 20nf locknut 1 2 flat washer 001 020 021 134 001 020 021 134 001 134 1 1 1 1 4 2 1 6 6 1 4 2 8 8 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 153 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL FRAME RAIL A Set Figure 43 Steer Axlelinstallation Serial Numbers 135 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 154 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Co Vendor Part de Number 3500a1 3500a14 fae951nx29 04 40169 04 40173 Tug Part Number T6 4007 159 T6 4007 165 T6 4007 169 T6 4007 171 T6 4031 101 T6 4036 101 T6 1212 103 3 8 16nc 3 8 16 1 1 4 6 4035 101 6 4039 101 6 4027 511 9 16 12 3 1 2 9 16 12nc T6 4042 101 T6 3001 101 T6 3001 600 T6 3002 101 T6 3000 109 T6 3002 201 T6 3000 105 T6 3002 202 1 2 20nf 1 2 Description plate assembly front spirng mount plate assembly front spring mount plate assembl
73. 4055 205 4 Used with radiator T6 4055 203 5 Used on all tractors equipped with gasoline engines and as required in units equipped with diesel engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 101 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 15 Figure 29 Radiator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 102 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description y Effective Ind de Number 001 097 098 361 362 926 927 2867 2868 amp Up As Req d T6 4003 103 radiator shroud gas engine T6 4003 117 radiator shroud gas engine T6 4103 125 radiator shroud gas engine T6 4103 135 radiator shroud gas engine T6 4103 235 radiator shroud gas or hercules diesel engine T6 4203 101 radiator shroud perkins diesel engine shroud mounted radiator T6 4203 201 radiator shroud perkins diesel engine frame mounted radiator T6 3200 137 radiator shroud cummins onan diesel engine T6 4103 236 Hole Cover Universal T6 4003 123 shroud hole cover T6 4003 137 Magnetic Strip T6 4003 121 hood lock T6 4103 237 radiator support angle rh shroud
74. 45059 ATLANTA GA 450 FEDERAL EXPRESS CORP P O BOX 1140 MEMPHIS TN 451 FEDERAL KEMPER LIFE ASSR BIN 0131 MILWAUKEE WI 452 FILM TRANSIT P O BOX 18642 MEMPHIS TN 453 FINA OIL amp CHEM COMPANY P O BOX 659516 SAN ANTONIO TX 454 FLAG SERVICE CENTER 2486 SOUTH MAIN STREET KENNESAW GA 455 AMERIPRESS 200 N FAIRGROUND STREET MARIETTA GA 456 FREEMAN ELECTRIC COMPANY 5840 OLD TEAL ROAD HIRAM GA 457 FULTON PAPER COMPANY P O BOX 102014 ATLANTA GA 458 FULTON SUPPLY COMPANY P O BOX 4028 ATLANTA GA 460 GENUINE PARTS COMPANY P O BOX 2000 NORCROSS GA 461 GEORGIA STORAGE SYSTEMS 1939 PARKER COURT STONE MOUNTAIN GA 462 GREAT SOUTHWEST EXPRESS P O BOX 569 STOCKBRIDGE GA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 11 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 463 GREAT VALLEY INDUSTRIES 118 SUMMIT DRIVE EXTON PA 464 GREEN GUARD P O BOX 71032 MARIETTA GA 465 HAMLIN INC P O BOX 160 KENNESAW GA 466 HAMMOND HARDWARE amp SUPPLY 180 FAIRGROUND STREET MARIETTA GA 467 HEAVY DUTY PARTS INC P O BOX 955 CONLEY GA 468 HERTZ SYSTEM INC P O BOX 25485 OKLAHOMA CITY OK 469 HEUER INTERNATIONAL TRUCK BOX 3049 KENNESAW GA 470 THE HIPAGE COMPANY P O BOX 20806 ATLANTA GA 471 HOBART BROTHERS COMPANY P O BOX 66226 CHICAGO IL 472 HOLDEN LOOSE LEAF P O BOX 650037 DALLAS TX 473 HOME DEPOT P O BOX 660335 DALLAS TX 474 HUBS amp WHEELS INC ROUTE 2
75. 5 p43 3 16x3 64 13 p225 3 4 10 171 3 4 10 46 7 171 3 4 10 48 19 175 3 4 10 61 5 211 3 4 10 2 1 2 48 18 175 3 4 10ncx3 1 2 171 3 4 10ncx4 1 2 46 6 p171 3 4 10 7 1 2 61 4 211 3 4 16nf 46 3 p171 3 4 16nf 48 17 p175 3 4mp 109 3 4mp 3 8fp 30 109 3 8 32A 18 117 3 8 3 13 p13 3 8 37 34 p133 3 8 39 14 p139 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 12 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 3 8 39 15 p139 3 8 40 42 p145 3 8 53 24 p193 3 8 62 3 p213 3 8 62 40 215 3 8 63 30 223 3 8 5 5 23 3 8 7 11 p31 3 8 9 7 p37 3 8 10 7 p39 3 8 13 7 p47 3 8 1 15 p5 3 8 17 9 p55 3 8 18 4 p59 3 8 18 7 p59 3 8 19 7 p65 3 8 20 16 p69 3 8 20 4 p69 3 8 24 23 81 3 8 25 21 87 3 8 2 4 9 3 8 26 23 p93 3 8 2 26 24 p93 3 8 16nc 34 47 p125 3 8 16nc 37 36 p133 3 8 16nc 38 17 p137 3 8 16nc 39 11 p139 3 8 16NC 42 3 p153 3 8 16nc 43 3 p155 3 8 16nc 4 5 p17 3 8 16nc 46 171 3 8 16nc 47 4 p173 3 8 16nc 48 4 p175 3 8 16nc 53 5 p191 3 8 16nc 54 7 p195 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 13 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX
76. 51 6 7001 205 51 6 7002 103 5 16 p23 T6 7002 111 23 6 7002 113 34 1 121 6 7002 117 121 6 7002 119 121 6 7002 121 121 6 7002 127 30 3 107 6 7002 129 30 107 T6 7002 131 30 1 p107 T6 7002 133 121 6 7002 137 17 p57 T6 7002 137 18 p59 T6 7002 137 18a 61 6 7002 153 34 4 121 6 7002 155 34 5 121 6 7006 103 p43 T6 7006 105 11 13 p43 T6 7006 107 13 8 p47 T6 7006 107a 47 6 7006 109 13 9 47 6 7006 115 13 47 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 56 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 7007 101 4 15 p17 6 7007 103 14 1 49 6 7007 105 4 17 T6 7008 101a 23 T6 7008 101b p23 T6 7008 103B 14 p49 T6 7009 109 5 p23 T6 7010 103 6 5 p27 T6 7010 105 6 p27 T6 7010 113 6 p27 T6 7010 113 6 2 p27 T6 7010 120 6 p27 T6 7010 120 6 p29 T6 7010 122 6 p29 T6 7010 129 6 10 p29 T6 7010 131 6 6 p27 T6 7010 139 6 1 p27 T6 7010 140 27 6 7010 141 27 6 7010 142 27 6 7010 153 30 109 6 7010 153 31 113 6 7010 153 32a 117 6 7010 153 6 9 29 6 7010 155 6 27 6 7010 201 5 17 p23 6 7010 203 23 6 7010 207 30 111 6 7010 207 6 27 6 7010 207 6
77. 6 4 Contents 97 d OP ERS DOF OPN GOT epo es n oo ooo Sq 4 Contents 4 Contents 4 Contents 4 Contents 4 Contents 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 NOAA ON H Ac Im C Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Dec 1995 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 12 13 14 15 16 17 18 19 20 See Sections Chapter 4 2 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Jan 1997 Introduction MA Tow Tractor Nov 1998 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL This Page Intentionally Left Blank Introduction MA Tow Tractor Nov 1998 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL SAFETY Operator and Mechanic safety is an extremely high priority Tug Manufacturing so much so in fact that every component is specifically designed and carefully built to produce the safest equipment available today However safety is more than quality design and construction It also requires proper operation and maintenance
78. 651 3289 q 1031 2808 x 622 1207k 1844 131 3892 4163 3892 5172 1228 308 1228 1 1216 1854 169 Tug Part Number T6 2001 141 T6 2001 217 T6 2001 219 T6 2001 215 T6 2001 327 T6 2001 257 T6 2001 247 T6 2001 249 T6 2001 251 T6 2001 321 T6 2001 253 T6 2001 325 T6 2001 255 Description stud reduction gear box to axle housing washer gear case to axle housing nut gear case to axle housing case and cover assembly reduction gear case and cover assembly reduction gear gasket reduction gear box bearing input shaft front spacer input shaft bearing input gear and shaft input gear and shaft bearing with snap ring bearing with snap ring snap ring input shaft bearing Effective 001 amp Up Note 2 Note 3 001 amp Up Note 2 Note 3 Note 2 Note 3 001 amp Up a o o 40 4 0o o 7 16 14 1 3 4 7 16 lock washer 7 16 14nc bolt gear box cover A ae z 2808 c 913 3866 a 989 3266 a 1171 5 268 1 a1199c1043 p 18 1846 c 159 1250 u 125 T6 2001 267 T6 2001 269 T6 2001 329 T6 2001 273 T6 2001 271 T6 2001 265 T6 2001 263 T6 2001 245 locknut gear box cover gasket input shaft cap cap input shaft rear cap input shaft rear cap screw input shaft rear cover oil breather gear box fill plug gear box oil dowel gear box cover drain plug gear box magnetic a A Note 2 Note 3 001 amp Up 3 Used on all un
79. 7 16 14nc T6 1001 185 T6 1001 187 T6 1001 189 Description air filter housing note 1 air filter housing note 1 air filter element note 1 wingnut flat washer gasket air cleaner air cleaner bracket hex head bolt duct and valve assembly vacuum hose rubber crank case vent hose elbow crank case vent hose flex tube manifold shroud assembly bracket manifold shroud assembly locknut locknut flute valve Choke Outlet Tube Carb Inlet Tube Qty BP a 4 au p e a oa an a Effective Note 2 Note 3 001 amp Up 1 Air filter housings T6 1001 111 and T6 1001 111M include air filter element T6 1001 209 item 2 2 Used on all gasoline tractors except when equipped with Hyster governor 3 Used on all tractors equipped with Hyster governors Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 73 TOW a Lr Q lt a x 2 z gt gt amp Lu o a z lt o lt a o Manufacturing Corporation 1 5 e Es e m z en MES zm SORA UAE EEEE EE EEES te hie HS Air Cleaner Assembly Diesel Engine Without Pre Filter Figure 22 p 74 Section 4 2 1997 Jan Illustrated Parts List Chapter 4 Manufacturing Corporation TRACTOR OP
80. 8 Lock washer 55 730 3042 660 6 0581 25 55 7 2611 48 02 1091 T6 9011 103 1 2 Flat washer 1 2 13nc Locknut As Req d Note 1 Note 2 Note 3 Note 4 Note 2 Note 3 Note 4 Note 2 Note 3 Note 4 001 amp Up Safety belt standard As Req d Safety belt retracting 001 amp Up BR BR PO AR MYO HY IA Pa ao on on Note ma 30 and ma 40 use ma 30 frame heavier tractors use ma 50 frame 1 Used on tractors equipped with standard bench seat only 2 Used MA 30 frames through serial number 230 3 Used on MA 50 frames through serial number 361 4 Used on MA 30 frames from serial number 231 and all frames from serial number 362 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 13 Manufacturing Corporation TRACTOR b OPERATION AND SERVICE MANUAL Figure 3 Seat Assembly 14 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 127266 116356 121478 WM366S wm740 wm451 WM917 Tug Part Number T6 4202 103 T6 4202 201 T6 1300 312 T6 9011 227 MG nd 716 T6 9011 147 660 4 0649 660 4 0649s 660 4 0649 1 660 4 0650 660 2 0689 660 2 0690 MD F 14 103 MD F 14 107 T6 4202 115 4 100 101 a T6 1300 153 T6 9011 225 Description Seat frame Dual bucket seats Seat Plate Dual Grammer Seat
81. 9 13 p37 T6 1002 153 17 6 1002 153 8 p35 T6 1002 153 p37 T6 1002 153m 17 6 1002 153 p35 T6 1002 153m p37 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 24 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1002 155 9 8 p37 T6 1002 247 7 p31 6 1003 103 4 13 17 6 1004 103 7 28 p33 6 1004 103 p37 T6 1004 104 7 29 p33 T6 1004 104 p37 T6 1004 105 7 27 p33 T6 1004 105 p37 T6 1004 109 7 26 p33 T6 1004 109 p37 T6 1004 119 9 14 p37 T6 1004 119 9 3 p37 T6 1005 105 24 17 p81 T6 1005 107 79 T6 1005 107hs 24 p81 T6 1005 109 81 6 1005 1115 24 79 6 1005 113 24 3 79 6 1005 115 24 19 p81 T6 1005 115 24a 5 p83 T6 1005 119 24 18 p81 T6 1005 125 79 6 1005 129 24 79 T6 1005 131 24 2 79 6 1005 133 24 24 81 6 1006 101 21 6 p73 T6 1008 103 p65 T6 1008 103 p71 T6 1008 111 p37 T6 1008 111 p65 T6 1008 111 20 2 p69 T6 1008 113 19 11 p65 T6 1008 113 20 36 p71 T6 1008 121 19 p65 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 25 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX
82. BOX 411701 KANSAS CITY MO 729 WWF PAPER CORPORATION DRAWER CS 198439 ATLANTA GA 730 AIRGUARD INDUSTRIES INC 4000 PLEASANTDALE ROAD ATLANTA GA 742 GROUND SUPPORT SPECIALIST 2205 COLE ROAD HORN LAKE MS 743 BHL ENTERPRISES INC 514 PENNY LANE WOODSTOCK GA 744 PRIME EQUIPMENT SALE RENT P O BOX 840514 DALLAS TX 745 ATLANTA CLEAN AIR INC 2429 A EAST MAIN STREET SNELLVILLE GA 746 WORLD AVIATION DIRECTORY P O BOX 629 HIGHTSTOWN NJ 747 SPACEMASTER INTERNATIONAL BOX 1213 NEWARK NJ 748 GENERAL PUBLICATIONS INC P O BOX 480 HATCH NM 749 FRANK L DEIGAARD 3978 STOVALL TERRACE ATLANTA GA 751 5 LOGISTICS INC P O BOX 475 TAYLOR MI 752 MAR LEN SUPPLY INC 23159 KIDDER STREET HAYWARD CA 753 LAB CORP OF AMERICA CASHIER HERNDON VA 755 SPIRITWEAR GRAPHICS INC 1395 K NORTH COBB PARKWAY MARIETTA GA 756 HOLCOMB INDUSTRIES INC 3465 NEW HOPE ROAD DACULA GA 758 DOUGHERTY EQUIPMENT CO P O BOX 751090 CHARLOTTE NC 759 IMPERIAL INC P O BOX 11008 GREEN BAY WI 761 POWER VAC INC 2872 WOOD PARK TRACE KENNESAW GA 762 CUSTOM TOOL MANUFACTURING BOX 1554 LEXINGTON KY 763 SAFETY SYSTEMS CONTROLS 1729 STEBBINS HOUSTON TX 764 SUMMIT MEDIA P O BOX 15446 ATLANTA GA 765 EMED COMPANY INC P O BOX 369 BUFFALO NY 766 MEDICAL SOLUTIONS INC P O BOX 652 GRAYSON GA 767 5 P O BOX 370013 BOSTON MA 768 NORTH COBB ICE COMPANY 2423 DALLAS ACWORTH HWY DALLAS GA 769 F amp N REPAIR SERVICES INC 245 OLD HIGGINS ROAD DES PLAINES IL 770
83. Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number mg nd 589 l p tank portable md w02 105 tank bracket gas set md w02 103 shrouded tank bracket l p gas md h02 107 l p tank asme T6 4018 113 l p tank stand 3 8 16ncx1 hex head bolt 3 8 flat washer 3 8 16nc locknut 1 4 20cnx1 hex head bolt 1 4 20nc locknut mg nd 590 fuel level sensing unit mg nd 591 Fuel gauge Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 97 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL WARNING SPACER ITEM 4 MUST BE INSTALLED TO PREVENT THE GOVERNOR VALVE FROM INTERFERING WITH o x CARBURETOR VALVE OPERATION Figure 28 Carburetor Installation Ford 300 CID Engine Gasoline and LP Gas 5 Ten Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 98 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 7051 T6 1001 107 carburetor gasoline As Req d 125 3 carburetor l p gas a2 7 mixer l p gas locknut d7jl 12a450a T6 1001 163 carburetor gasket d7jl 12a479a spacer carburetor to governor 5372 6 1001 105 hoof governor oval As Req d 355510 T6 9011 366 hyster
84. Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 53 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 5207 101 39 7 p139 T6 5207 101 39a 1 p141 6 5207 103 39 8 139 6 5207 103 39a 2 p141 T6 5209 101 39 6 p139 T6 600 110 51 18 p185 T6 600 110 52 18 p187 T6 600 112 51 2 p185 T6 600 112 52 2 p187 T6 6001 105 p43 T6 6001 109 11 p43 6 6001 113 51 1 185 6 6001 113 p43 T6 6001 113cv 52 1 p187 T6 6001 113cv p43 T6 6001 129 185 6 6003 107 25 7 85 6 6003 109 25 6 85 6 6004 101 25 16 87 6 6004 1015 87 T6 6004 101g 87 6 6005 103 25 27 89 T6 6005 103 p89 T6 6006 107a 29 6 p101 T6 6006 107A 25a 3 91 6 6006 110 25 1 91 6 6006 111 25 2 91 6 6006 112 25a 5 91 T6 6006 113 25a 8 91 6 6006 114 25a 10 p91 T6 6007 103 25 10 p85 T6 6009 101 25 1 p85 T6 6009 132 25 p85 T6 6009 201 85 6 6010 111 25 2 85 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 54 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number N
85. DELIVERY SYSTEM INSTALLATION essent 92 FIGURE 26 LP GAS DELIVERY SYSTEM INSTALLATION essent 94 FIGURE 27 LP GAS TANK INSTALLATION sssssssseeeeeeeneeeenn nene enr rnnt nnns enr nennen 96 FIGURE 28 CARBURETOR INSTALLATION FORD 300 CID ENGINE GASOLINE AND LP GAS 98 FIGURE 29 RADIATOR INSTALLATION sssssesseseeneeenennen eene nennen nennen nnne een rnnt nnns 100 FIGURE 29 RADIATOR INSTALLATION ssssseseeseneeerennen nennen ntn nn nennen nnns nnne 102 FIGURE 29 RADIATOR INSTALLATION ener eint sn nnne 104 FIGURE 30 FAN AND WATER PUMP INSTALLATION GASOLINE ENGINE 106 FIGURE 30 FAN AND WATER PUMP INSTALLATION GASOLINE ENGINE 108 FIGURE 30 FAN AND WATER PUMP INSTALLATION GASOLINE ENGINE 110 FIGURE 31 AND WATER PUMP INSTALLATION CUMMINS ONAN DIESEL ENGINE 112 FIGURE 32 FAN AND WATER PUMP INSTALLATION PERKINS DIESEL ENGINE 114 FIGURE 32A FAN AND WATER PUMP INSTALLATION HERCULES DIESEL ENGINE 116 FIGURE 33 STARTER ud aan Hager o dete ca 118 FIGURE 34 ALTERNATOR INSTALLATION nre 120 FIGURE 34 ALTERNATOR INSTALLATION 122 FIGURE 34 ALTERNATOR INSTALLATION
86. GLASS ALUMINUM FRAME WINDOW 2 sliding glass rubber frame 2 As Note 2 latch kit 3 3 4 base 3 hole centers aluminum windo 2 As Req d rubber grommet sliding window knob rubber frame 2 truss head bolt 2 latch kit 3 1 2 base 2 7 16 hole centers aluminum window 2 knob sliding window rubber frame 2 window assembly IH complete note 1 1 1 Aluminum frame window assemblies CMA 404 right hand and CMA 403 left hand are recommended for replacement of rubber frame window arrangements used on early tractors Rubber frame windows can be replaced with aluminum frame windows with light drilling and no cutting 2 Stationary glass CMA 402 sliding glass CMA 401 and window latch CMA 406 are applicable to aluminum frame windows with latch mounting holes on 2 7 16 inch centers and 3 1 2 inch window latch base Stationary glass CMA 402TP sliding glass CMA 401TP and window latch CMA 406TP are applicable to aluminum frame windows with latch mounting holes on 3 inch centers and 3 3 4 inch window latch base Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 219 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 63 Cab Door Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 220 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW T6 9003 302 T6 9003 108 T6 9003 301 T6 9003 107 1 4 20 1 1 2
87. Gear Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 168 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number h505290 070hm124 4 0709s124 07005131 565957 565958 07005126 07005132 070hh104 070hm103 070hn102 h506822 070 5101 1 070 5101 2 070 5101 3 070cp101 070hm105 2 1 2221 30185 30186 706999 9x 72150 5x 706731 x 706732 x 706602 x 706603 x 706713 x 766714 x 707102 x Tug Part Number T6 2011 844 T6 2011 843 T6 2011 845 T6 2011 871 T6 2011 846 1 T6 2011 846 2 T6 2011 847 T6 2011 872 T6 2011 809 T6 2011 850 T6 2011 851 T6 2011 852 T6 2011 853 1 T6 2011 853 2 T6 2011 853 3 T6 2011 854 T6 2011 855 T6 2011 856 T6 2011 857 T6 2001 858 T6 2001 859 T6 2001 860 T6 2011 861 T6 2011 862 T6 2011 863 T6 2011 864 T6 2011 865 T6 2011 866 T6 3003 105 Description Qty Effective flat washer 001 amp Up hex head bolt Note 1 Note 2 001 amp Up cup spur gear bearing Note 1 Note 2 001 amp Up reduction gear spur type Reduction gear helical spur gear bearing reduction pinion spur type Reduction pinion helical seal pinion hex head bolt nut lock washer shim adjusting 003 shim adjusting 005 shim adjusting 020 cap bearing retainer hex head bolt companion flange assembly pinion nut washer pinion nut kit drive gear and pinion assy includes items 2 thru 10 12 13 18 and 20 k
88. Ih 36847 T6 2011 836 stud hub T6 2011 839 cover reduction gear Note 1 Note 2 Note 1 Note 2 001 amp Up 1 1 2 2 2 2 1 1 2 2 2 2 4 2 1 1 1 1 1 1 1 Used on all units equipped with Dana drive axles through serial number 6967 These tractors equipped with Dana drive axle model 070 AF 109 4 with spur type gears See insert FIGURE 45 for location of model number on axle 2 Used on all units equipped with Dana drive axles from serial number 6968 These tractors are equipped with Dana drive axle models 070 AF 109 5 and 070 138 1 with helical gears See insert FIGURE 45 for location of model number on axle 3 These parts not available individually See service kits T6 2011 858 through 6 2011 866 for parts availability 4 See service kits T6 2011 858 through T6 2011 866 for additional parts availability 5 Service ribbed cover with gasket 34685 item 12 service smooth cover with RTV sealant 38615 item 13 6 Two piece hub and rotor assembly is no longer available Existing two piece hub and rotor assemblies should be replaced with single piece hub and rotor T6 2051 136 item 27 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 167 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL LABEL PLATE WITH MODEL NUMBER prey Figure 45 Dana Drive Axle and Reduction
89. NW 20TH STREET POMPANO BEACH FL 006 AEROFAST INC 360 GUNDERSEN DRIVE CAROL STREAM IL 008 AIR amp HYDRAULICS ENG P O BOX 360108 BIRMINGHAM AL 012 ARISTON INC P O BOX 751377 CHARLOTTE NC 013 BAIRSTOW DISTRUBUTING 1785 ELLSWORTH IND DRIVE ATLANTA GA 015 ATLANTA RUBBER DIST INC DIV OF ATLANTA FLUID POWER ATLANTA GA 016 ATLANTIC SOUTHERN PRODUCTS 3 DUNWOODY PARK SUITE 118 ATLANTA GA 017 ATTWOOD CORPORATION P O BOX A LOWELL MI 018 AUTO COLOR COMPANY INC 419 GLOVER STREET MARIETTA GA 021 B amp J HYDRAULICS COMPANY 1661 OLD HWY 41 MARIETTA GA 022 BN AUTO PARTS COMPANY 25 KEENE STREET KENNESAW GA 024 BEARINGS AND DRIVES INC P O BOX 4325 MACON GA 026 WALKER MANUFACTURING P O BOX 98738 CHICAGO IL 027 ALLIED AUTOMOTIVE P O BOX 67 174 DETROIT MI 033 JOHN S BARNES CORP P O BOX 3001 CAROL STREAM IL 035 BROAD SALES INC P O BOX 81 ONEONTA AL 037 BRUNNER ENGINEERING P O BOX 1367 BEDFORD IN Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 4 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 038 CAIN TOOL amp EQUIPMENT INC 411 NORTH TENNESSEE STREET CARTERSVILLE GA 040 SPW INDUSTRIES 1880 JOY LAKE RD LAKE CITY GA 043 WESTERN WIRE ROPE amp FITG P O BOX 222 BESSEMER AL 046 HAYGOOD OF ATLANTA INC P O BOX 198663 ATLANTA GA 047 CLARK HURTH COMPONENTS P O BOX 751136 CHARLOTTE NC 050 BENDIX ALLIED SIGNAL P O BOX 92230 CHICAGO IL 051 CROSS COMPANY 30
90. Part Description Fig amp Index Num Page Number pulley power steering pump 39 5 p139 pulley power steering pump 139 pump and motor assembly complete 65 p229 pump assembly 65 2 p229 push rod 50 3 p181 Q Quadrastat Shifter 17 Quadrastat Shifter 8 p35 Quadrastat Shifter p37 Quadrastat Shifter full range 17 quadrastat shifter range 35 Quadrastat Shifter full Range p37 R R H Miounting Bracket P p171 R H Tail Backup Brkt 13 p47 race 131 radiator 101 radiator cap 29 2 p101 radiator hose upper 31 17 p113 RADIATOR HOSE LOWER 32A 14 117 Radiator hose lower 32 18 115 radiator hose lower 31 16 p113 radiator hose upper 32 19 p115 RADIATOR HOSE UPPER 32A 16 117 Radiator Overflow Bottle W Bracket 29 p101 Radiator Shroud Hole Cover Universal 2 11 radiator shroud cummins onan diesel engine sas p103 Radiator shroud cummins onan 11 Radiator shroud cummins onan ses 11 Radiator shroud gas 11 Radiator shroud gas x 11 Radiator shroud gas n pit Radiator shroud gas p11 Radiator shroud gas 11 Radiator shroud gas ey 11 Radiator shroud gas 2 20 11 Radiator shroud gas 2 20 11 radiator shroud gas engine 103 radiator shroud gas engine 29 15 p103 radiator shroud gas engine 103 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 38 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL
91. Seal 13 Bleeder Screw 4 Axle Nut amp Washer 9 Caliper Assy 14 Mounting Bolt 5 Lugnut 10 Retaining Clip f Disconnect and plug the brake line or let it drain into a suitable container Discard drained fluid g Remove the caliper cross over line and the bridge bolts which hold the caliper halves together and remove the outer caliper half h Slide the wheel hub and rotor off the axle i Remove the cotter pins nuts and bolts which secure the remaining caliper half to the axle housing and remove the caliper NOTE In removing the caliper mounting bolts and nuts it is important to turn the nut not the bolt 2 Caliper Disassembly a Remove the bleeder screw Figure 1 b Peel dust boots out and away from piston grooves and caliper housing Chapter 3 Overhaul Dec 1995 Section 3 5 TUG MA UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL c Slowly pull pistons from caliper housing d Using sharpened wooden or soft plastic dowel remove seal from groove inside bore CAUTION DO NOT SCRATCH BURR OR OTHERWISE DAMAGE OUTSIDE OF PISTON OR INTERIOR OF BORE 3 Caliper Cleaning WARNING NO SMOKING FIRE OR OPEN FLAME IS PERMITTED IN AREAS WHERE ALCOHOL IS BEING USED AVOID INHALATION OF FUMES a Clean all parts with alcohol b Use air hose to blow out all fluid passages c X Use lint free cloth to dry d Repeat above steps until all components are th
92. Switch Hercules Hewett 6 p29 water temperature gauge 6 9 p29 water temperature gauge 30 p109 water temperature gauge 31 p113 water temperature gauge 32a 117 Water Temperature Gauge Mechanical 6 p27 water temperature sensing unit 6 p29 water temperature sensing unit 31 p113 water temperature sensing unit 32a 117 water temperature sensing unit 109 Water Temperature Switch 210 4 p21 water temperature switch 210 32a 117 wave washer 8 11 p35 welding Stud 1 23 p7 wheel and tire assembly 58 p203 wheel bearing 40 34 p145 wheel cylinder assembly 50 2 p181 wheel cylinder repair kit 50 p181 wheel stud 40 43 p145 wheel stud 159 wheel stud 41 26 p149 wheel 10 inch 1 piece 58 1 p203 wheel 10x5 5 2 piece 203 wheel 9 4 2 piece p203 wheel 9x4 lock ring 552 p203 wheel Dish type 59 1 p205 wheel heavy duty welded 16 X 5 5 205 wheel truck type 205 window assembly aluminum frame rh complete 63 4 p219 window assembly Ih complete 63 p219 window fuel gauge 25 11 p85 window fuel gauge 62 33 215 window lower rh door 63 p223 windshield wiper switch 6 4 p27 wingnut 21 3 p73 wire cover tail light wire 62 p217 wire harness dual lever switch 235 wire harness single lever switch 67 p235 wire kit includes spark plug wires and coil wire 35 p127 wiring harness cab multiple connectors 217 wiring harness cab single connector 62 p215 Wiring Harness Gas 6 p29 Wiri
93. T6 6011 103 item 3 and elbow T6 6006 107A item 4 in third fuel tank boss on tractors with gasoline engines no fuel return line 2 Most early tractors are equipped with 1 4 20NCx3 4 hex head bolts most later tractors are equipped with 3 8 16NCx1 hex head bolts 3 Used as required on tractors equipped with cab Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 87 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 19 Fuel Return 17 Diesel Only 20 s Figure 25 Fuel System Installation Diesel and Gasoline Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 88 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 246 d7tz 9350d 110 2641725 256 c0149206500 388 40 2502653 246 d8te 9b27bac 246 d7tz 9324e 246 epgd7tz 9155e 110 2656617 110 26560017 256 0149175500 256 0149175400 246 d8te 9827bac 144 82873 390 62008 102 020 306 FUEL SYSTEMS TRACTORS PRIOR SERIAL NUMBER 024 MAY VARY SLIGHTLY T6 1001 115 T6 1201 211 T6 1200 115 T6 9011 309 T6 6005 103 6 6005 103 T6 9003 509 T6 4027 115 T6 7200 060 T6 7200 070 T6 7200 020 hose clamp fuel pump without filter fuel pump with filter filter cartridge fuel pump fuel pump perkins diesel engine use 2641728 fuel pump cummins Onan Diesel engine Fuel pump electric hercules diesel
94. a new gear of differential case is to be used in the assembly the rivet holes in the gear and case should be checked for alignment and line reamed if necessary The gear must be tight on the case pilot and riveted flush with the differential case flange Check with a 002 feeler gauge 2 Rivets should not be heated but should be upset cold When the correct rivet and rivet set is used the head being formed will be at least 1 8 inch larger in diameter than the rivet hole Chapter 3 Overhaul Dec 1995 Section 3 4 p 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV DRIVE AXLE B DRIVE AXLE 11 Assemble Differential and Bevel Gear a Rivet bevel gear to case half with new rivets cont 3 The head will then be approximately the same height as the preformed head The formed head should not exceed 1 16 inch less than the preformed head as excessive pressure will cause distortion of the case holes and result in gear eccentricity Lubricate differential case inner walls and all component parts with axle lubricant Position thrust washer and side gear in bevel gear and case half assembly Place spider with pinions and thrust washers in position Install component side gear and thrust washer Align mating marks position component case half and draw assembly together with four 4 bolts or cap screws equally spaced Check assembly for free rotation of differential gears and correc
95. angle firewall Ih 5 3 p23 mounting angle firewall rh 5 2 p23 Mounting angle firewall rh 2 2 p9 Mounting angle firewall Ih 2 p9 Mounting angle radiator shroud 2 21 p11 Mounting angle radiator shroud 2 21 11 mounting angle radiator shroud 29 p101 mounting bracket assembly bolt on 46 171 mounting bracket alternator hercules engine 34 44 p125 mounting bracket caliper 179 mounting bracket caliper Lh fwd or Rh rear 49 p179 mounting bracket caliper Rh fwd or Lh rear p179 mounting bracket p o n y light bar 1 p7 mounting bracket park brake 53 3 p191 mounting bracket park brake 54 2 p195 mounting bracket park brake 55 2 p197 mounting bracket slip on rose hitch 60 p209 mounting strap air cleaner 22 4 p75 mounting strap air cleaner 23 9 p77 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 33 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number mounting strap air cleaner 23 4 p77 muffler clamp assembly 24 18 p81 muffler 2 o d pipes 24 17 p81 Muffler 27 1004 Perkins 24a 2 p83 Muffler Perkins 1004 24 p81 muffler spark arresting p81 Multi Alarm 4 p21 M neutral start switch 8 26 p35 Nipple 6 p27 nipple 26 24 p93 nipple 2 x 12 25 15 p87 nipple 2 x3 25 13 p85 nipple 3 4 inch pipe high water temperature sender 30 p111 nut 8 20 p35 Nut 8 13 p35 nut p31 nut 32 10 p115 nut 41 11 p147
96. at 2000 18 35 60 NOTE See Ford Maintenance and Operators Manual for detailed engine data 2 Diesel Perkins 4 236 Hg In line 4 Cylinder am Diesel Displacement sii 0 cee teenie 236 Governed RPM 3 deer nte d e dee Fete 2500 Net Brake HP at Governed 2 402222 4 1 eterne nnne nnne 77 Torque at 2000 180 foot pounds Compression Ratio cnc nated eta LEE alias te 16 1 3 Diesel Perkins 1000 4 p In line 4 Cylinder Felder ttc Hertha EIE Diesel Displacement 243 cubic inches Governed RRM ee 2500 Net Brake HP at Governed RPN ssssssssssssssseeee nennen enne nter nnn nen 80 Torque at 2000 enne rrr nnns 192 foot pounds E ae a e voca Puce due dc uds 16 1 Chapter 1 General Information and Operating Instructions June 1997 Section 1 3 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL C TRANSMISSION Heavy duty 3 speed cruisamatic transmission with torque converter D ELECTRICAL SYSTEM Ime 12 Volt Negative Ground Alten ator Ee 42 or 60 ampere Battery i redeo daniel stitial 70 E CHASSIS Mai
97. bibe die Eee oves Ebo E uc aos posed puede 5 7 5 8 SUSPENSION 5 9 O1 5 10 Electrical System m 6 11 Framevandl 6 D EESTI c Een EE 6 118 STIR m 6 14 Towing Bracket eae tinte 6 MEA CL O E a a a E A 6 16 Overhead Guard 7 17 Optional 0 42 001000000000 nennen nen nnns nnne 7 Il edle E ORRBm m 1 A CONTROLS INSTRUMENTS AND 5 1 1 Shifter eroe fo BU RRRRRRRRRRRRRRRRRRRRRRRRRERRRMMEMMMMMMMMMMMMMKMKEKRRPSSREEEEmHhHERm nmp HNENNNENEMNMMN 1 2 Park Brake ud IDEs 2 3 2 4 Accelerator Pedal ca 2 5 Service Brake 2 04 4004 0 etna s sse 2 6
98. bolt 48 14 p175 hex head bolt 29 20 p105 hex head bolt 38 21 p137 hex head bolt 47 17 p173 hex head bolt 41a 10 p151 hex head bolt 45 37 p169 hex head bolt 34 48 p125 hex head bolt 41 10 p147 hex head bolt 63 11 p221 hex head bolt 51 12 p185 hex head bolt 53 23 p193 hex head bolt 55 22 p197 hex head bolt 64 20 p227 hex head bolt 64 25 p227 hex head bolt 62 2 p213 hex head bolt 50 10 p181 hex head bolt 61 9 p211 hex head bolt 55 3 p197 hex head bolt 61 4 p211 hex head bolt 54 3 p195 hex head bolt 54 22 p195 hex head bolt 54 6 p195 hex head bolt 52 10 p187 hex head bolt 55 7 p197 hex head bolt 62 39 p215 hex head bolt 53 9 p191 hex head bolt 53 6 p191 hex head bolt 53 4 p191 hex head bolt 63 33 p223 hex head bolt 63 29 p223 hex head bolt 62 35 p215 hex head bolt bottom 105 hex head bolt diesel engine 19 13 p65 hex head bolt gasoline engine 5 hex head bolt included with back plate 50 12 p181 hex head bolt 64 3 p225 hex head bolt 64 8 p225 hex head bolt 63 19 p221 hex head bolt top 105 hex head bolt 10 24 41 25 p149 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 23 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number hex head bolt caliper mounting bracket 179 hex head bolt fan 32 2 p115 hex head bolt hercules 36 19 p129 hex head bolt mounting bracket assembly 46 p171 hex head bol
99. brake perkins and cummins onan diesel p195 Strap seat support p13 Strap seat support ma 30 3 8 p13 Strap seat support ma 50 p13 striker bolt cab door 63 223 striker bolt cab door 62 46 217 Strip oak wooden seat 3 p15 Strobe 217 strobe light amber 62 p217 stud 20 6 p69 stud 28 7 p99 Stud 30 p107 stud 34 40 p125 stud 55 27 p197 stud 55 14 p197 stud 54 14 p195 stud 54 27 p195 Stud 59 p205 stud accelerator cable 26 32 p95 stud elbow perkins diesel engine 24 p79 stud exhaust flange cummins onan diesel engine 24 15 p81 Stud exhaust flange gasoline engine 24 4 p79 stud hub 45 34 p167 Stud perkins engine 36 13 p129 stud pump housing 65 7 p229 stud ram assembly 66 19 p231 stud reduction gear box to axle housing 44 53 p161 stud turn angle adjustment 40 17 p143 support angle Ih frame mounted radiator gas 103 support angle Ih frame mounted radiator gas 103 support angle Ih perkins or Hercules frame mounted radiator p103 support angle Ih shroud mounted radiator gas 29 19 p103 support angle Rh Perkins or Hercules frame mounted radiator p103 support assembly front spring aft current 155 support assembly front spring aft obsolete 155 support assembly front spring aft obsolete 43 2 p155 Support 2 hole 47 p173 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 46 TUG TOW Manufacturing Corporation TRACTOR OPERATION AN
100. cable stand off gas 10 20 p39 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 43 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number spacer bearing obsolete 44 27 p159 spacer carburetor to governor 28 4 p99 spacer diesel engine 133 spacer engine mount 18a 2 p61 spacer flat 45 6 p165 spacer gasoline engine 37 35 p133 spacer governor to manifold 28 6 p99 spacer input shaft bearing 44 59 p161 spacer instrument panel cover 6 p29 spacer latch lever 63 p221 spacer long 34 19 p123 spacer park brake lever 53 2 p191 spacer park brake lever 54 5 p195 spacer park brake lever 55 6 p197 spacer short 34 18 p123 spacer steering column clamp 4 8 17 spacer top radiator mount 105 spacer upper steering column clamp 37 p133 spark plug 35 p127 Speedometer adapter 4105 ratio 16 4 p53 Speedometer cable 4 16 5 p53 speedometer head 27 Speedometer head 16 6 p53 Speedometer Kit MA 16 p53 spider 44 15 p157 spindle 64 7 p225 spindle arm Ih manual steering 40 3 p143 spindle arm Ih manual steering discontinued 38 6 p135 spindle arm Ih power steering 38 20 p137 spindle arm Ih power steering 143 spindle arm rh 40 6 p143 spindle assembly Ih 40 p143 spindle assembly rh 40 19 p143 spindle bearing 40 25 p143 spindle bolt 40 21 p143 spindle bolt kit 40 20 p143 spindle nut 41a 22 p151 sp
101. cloth in the cylinder bore do not slide the cloth in and out of the bore under pressure Do not use any other form of abrasive or abrasive cloth Black stains on the bore walls are caused by the piston seals and will do no harm Check each piston to see if it is pitted scored or worn If any of these conditions exist discard and replace the piston Check the clearance of the piston in the bore using a feeler gauge Clearance should be 002 to 006 If clearance exceeds this specification replace the caliper assembly Chapter 3 Overhaul Dec 1995 Section 3 6 p 8 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL d Reassembly 1 4 S Dip new piston seal in clean brake fluid and install in groove in bore Seal should be positioned at one area in groove and gently worked around the groove using clean fingers until properly seated NEVER USE AN OLD PISTON SEAL Be sure seal is not twisted or rolled Coat new piston boot with clean brake fluid Install in caliper by working into outer groove using fingers only Boot will seem larger than diameter of groove but will snap into place when properly positioned in groove Using forefinger slide around inside of boot to be sure it is seated or correctly installed Plug high pressure inlet to caliper and bleeder screw hole then coat piston with a generous amount of lubricant as specified above With fingers spreading boot
102. contact with ground The pressure should be reduced to 15 P S I Lubrication Ensure that all points are lubricated with specified grease oil etc Fluid Levels All fluid levels should be checked and topped off as necessary Wheel Bearings Wheel bearings should be repacked Battery Disconnect battery terminals B INDEFINITE PERIOD 1 Engine a Gasoline 1 Run the engine at 1500 RPM and treat the upper cylinder by spraying an engine preservative oil into the carburetor air intake for about two minutes This oil should be SAE 10 formulated for antirust and anticorrosion protection along with being a high detergent type that meets requirements for most severs M S service and also Ford Specification M 2C35 Open throttle for a short burst of speed then shut off the ignition and allow the engine to come to a stop while continuing to spray the oil into the carburetor air intake 2 Leave the spark plugs installed and cover all engine openings with dust proof caps or shields 3 Drain oil from crank case 4 Drain water from radiator and engine block Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 5 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL b Drain fuel from tank carburetor and fuel lines Gasoline only 6 Attach a CAUTION tag on steering wheel stating Oil and water has been removed from engine b Diesel 1 Run the engine
103. d 001 amp Up 001 361 362 3344 3345 amp Up 001 amp Up As Req d 1 Accelerator cable stud T6 1009 109 item 3 may be welded in certain applications eliminating the need for 10 32NF locknut item 4 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 39 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL c E m L3 B 2 E a joo E 4 28 d WC XE I HERCULES FWD 27 j 4 Figure 10 Accelerator Cable and Linkage Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 40 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description Qty Effective Ind de Number T6 1209 111 accelerator cable stand off perkins As Req d 1 4 20ncx1 1 2 hex head bolt T6 1209 109 throttle arm perkins T6 3200 105 accelerator cable stand off cummins onan 70 2180 90 660 1 1264 transmission manual modulator cable T6 7200 080 throttle lever T6 7200 085 throttle linkage plate Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 41 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 11 Brake Pedal Booster and Master Cylinder Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 TOW Manufacturing C
104. dg i ue e iere v ak M COOLING SYSTEM pene Re ee dott euet Aiea sete e a e e ee de Ee d ee e eua N INSTRUMENTS ertt tee e Ee Leg evo cas aee nux e Hen ec p Lee e i e IV SHIPPING onoarei Pm PREPARATION dette eet eae m ener Aa ea ea tee eee PREPARATION FOR STORAGE isco eec EE Heo FOR ONE MON T re te RR TED Ru RS ead B INDEFINITE PERIOD hoe pee Ho dient e RO GNU Deco ei eae sda Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 Contents p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL l DESCRIPTION A TRACTOR As shown in Figure 1 the TUG tractor is a four wheeled 2 wheel drive with or without a cab heavy duty towing vehicle It incorporates Figurel Heavy Duty Dual Rear Vacuum Power Disc Brake System 6 Cylinder Gasoline or 4 Cylinder Diesel Engine Automatic Transmission 12 Volt Electrical System Alternative Towing Brackets Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 p 1 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL l DESCRIPTION B COMPONENT SYSTEM l Engine and Transmission The tractor is equipped with an industrial type engine 6 cylinder gasoline or 4 cylinder diesel with an automatic transmission The engine will be certified by the manufacturer to meet t
105. dome light bracket dome light switch dome light sheet metal screw window fuel gauge gasket fuel gauge window hex head bolt flat washer note 8 locknut closeout plate lower front hex head bolt flat washer locknut trim lok hood seal rubber bead Rear seal foam rear seal rubber bead Reflector Amber Rect reflector red rear wiring harness cab single connector Qty Sg RB Sa EE ee PS Effective As 2 Used with full cab T6 9003 101 and Econo cab T6 9003 305 3 Used with full cab T6 9003 101 4 Window hinge T6 9003 139 includes male hinge CMA 308 item 15 and female hinge CMA 315 item 16 5 Window break over handle T6 9003 141 includes items 19 through 24 6 Used on units equipped with full cab T6 9003 101 or econo cab T6 9003 305 through serial number 4141 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 215 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 62 Cab Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 216 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 712650 7 7328 7040 4202 2057 003 101036 800 2 TC140009 1800 009 TC19002 PC 1000 3 3200 12 305A 876 3101 Tug Part Number 6 7010 3335 6 9011 237 6 1300 321 T6 9003 303 3 8
106. engine vent fuel pump Gasoline fuel line gasoline engine fuel line gasoline engine fuel inlet filter gasoline engine connector gasoline engine fuel filter perkins diesel engine Cartridge kit separator pre lift pump perkins diesel engine fuel filter mounting plate perkins diesel engine fuel filter cummins onan diesel engine element fuel filter cummins onan diesel engine Fuel Line Pump to Carb fuel hose gasoline engine collar ether start kit Fuel Return extension pipe Low Fuel Switch 4 Used on all tractors equipped with Perkins 4 236 diesel engine 5 Used on all tractors equipped with Cummins Onan diesel engine 6 Used on all tractors equipped with Ford 300 C I D gasoline engine 7 Used as required on tractors equipped with Ford 300 C I D gasoline engine 8 Used on all tractors equipped with Hercules diesel engine As Req d Note 7 Note 4 Note 5 Note 8 As Req d Note 7 Note 7 001 amp Up As Req d Note 8 As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 89 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 25A Fuel System Installation Perkins 1004 Diesel Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 90 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number T6 6006 110 Fuel
107. filter trans and reduction gear vent 5 26 p25 Clamp Muffler 214 24a 4 p83 clamp steering column 4 6 p17 clamp steering column lower support reinforcement angle 37 p133 clamping plate brierton steer axle 155 clamping plate rockwell steer axle 43 11 p155 clevis 55 12 p197 clevis 54 12 p195 clevis pin 8 22 p35 clevis pin 54 13 p195 clevis pin 55 9 p197 clevis pin 54 9 p195 clevis pin 53 11 p191 clevis pin 55 13 p197 Clip 52a 2 p189 Clip and Grommet Kit 49 p177 clip accelerator cable stand off gas 10 15 p39 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 8 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number clip anti rattle 49 p177 clip grease retainer 40 28 p145 Clip hood prop 2 13 p9 clip modulator 19 18 p67 clip modulator 20 43 p71 clip vacuum line 20 40 p71 clip vacuum line 19 15 p67 closeout plate lower front 62 38 215 a solenoid black wire 67 12 p233 coil a solenoid black wire 233 b solenoid red wire 67 5 p233 coil c solenoid green wire 67 9 p233 collar 25 31 p89 collar bearing spacer 44 39 p159 companion flange assembly 45 p169 complete drive axle assembly 45 p165 cone inner bearing 41 17 p149 cone inner bearing 41a 17 p151 cone outer bearing 41 19 p149 cone outer bearing 41a 19 p151 connector 13 10 p47 connector brake line 41 p149 connector brake line
108. fitted with overrun brakes These brakes can be either cable or hydraulically operated The overrun brakes automatically slow the trailer down when it tends to overrun In particular these brakes are recommended when the tow tractor trailer combination is being operated on gradients 2 Parking Brakes A variety of parking brakes are fitted to trailers A majority of these brakes are operated when the drawbar is disconnected from the tow tractor and raised vertically Some other types of brakes include manually operated hand brake levers If your trailer is not fitted with a parking brake remember to securely chock the wheels of the trailer before disconnecting the trailer s drawbar from the hitch or the trailer coupling SAFETY Safety is the most important aspect of your responsibility 1 Tips a Observe floor loading limits with the unladen weight of the tractor b Ensure the trailer s load is not wider than the aisles en route c Travel at a speed consistent with the road and load conditions d Sound the horn and slow down for corners Chapter 1 General Information and Operating Instructions June 1997 Section 1 2 p 4 UG Manufacturing Corporation TRACTOR OPERATION MANUAL e X Avoid traveling on soft or bumpy ground when possible f Watch out for pedestrians and do not travel too close behind other vehicles g Avoid sudden stops h Do not block fire fighting equipment from use by parking or d
109. hex head bolt 18a 8 p61 hex head bolt 4 4 17 hex head bolt 21 hex head bolt 21 7 p73 hex head bolt 18a 11 p61 hex head bolt 10 16 p39 hex head bolt 43 4 p155 hex head bolt 40 15 p143 hex head bolt 39 12 p139 hex head bolt 34 23 123 hex head bolt 48 8 p175 hex head bolt 48 18 p175 hex head bolt 34 30 p125 hex head bolt 31 5 p113 HEX HEAD BOLT 42 4 p153 hex head bolt 34 34 p125 hex head bolt 47 3 p173 hex head bolt 30 8 p107 hex head bolt 34 38 p125 hex head bolt 30 6 p107 hex head bolt 171 hex head bolt 34 9 p121 HEX HEAD BOLT 32A 17 117 hex head bolt 37 33 p133 hex head bolt 47 13 p173 HEX HEAD BOLT 32A 7 117 hex head bolt 37 30 p133 hex head bolt 44 4 p157 hex head bolt 32a 2 117 hex head bolt 39 13 p139 hex head bolt 26 11 p93 hex head bolt 34 21 p123 hex head bolt 26 16 p93 hex head bolt 34 11 p121 hex head bolt 34 46 p125 hex head bolt 45 48 p169 hex head bolt 47 5 p173 hex head bolt 31 20 p113 hex head bolt 40 41 p145 hex head bolt 34 16 p123 hex head bolt 31 9 p113 hex head bolt 34 7 p121 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 22 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number hex head bolt 38 16 p137 hex head bolt 45 43 p169 hex head bolt 43 6 p155 hex head bolt 46 6 p171 hex head bolt 29 9 p101 hex head bolt 47 19 p173 hex head bolt 47 10 p173 hex head bolt 48 11 p175 hex head
110. in neutral b sure parking brake is set c ignition switch and engage starter d Apply foot brake e Release the parking brake f Move the transmission shift lever into the required position i e Forward or Reverse g Gently press the accelerator pedal further press the accelerator until the required speed is obtained NOTE Governor limits speed to a maximum of approximately 15 m p h WARNING MATCH DRIVING SPEEDS TO LOADS BEING TOWED AND WEATHER CONDITIONS SLOW DOWN WHEN TOWING HEAVY LOADS AND WHEN ROAD SURFACE IS WET OR ICY USE EXTREME CAUTION WHEN THESE CONDITIONS ARE PRESENT ON GRADES h slow the tractor release the accelerator pedal and gradually apply pressure to the service foot brake For an emergency stop release the accelerator pedal and press hard on the service brake pedal i Each time you park apply the hand brake turn the ignition switch to the OFF position and return the transmission shift lever to neutral Towing Instructions SAFE and EFFICIENT towing depends entirely on YOU the operator If you are an experienced driver the following rules will serve to refresh your memory If you are a trainee they will assist you to become an expert driver Ensure the trailer load is secure and is within the rated drawbar pull of the tow tractor b Ensure the towing coupling is secure Chapter 1 General Information and Operating Instructions Dec 1995 Section
111. light heater switch windshield wiper switch 104679 371 02505 04 104603 104678 T6 7010 103 6 1001 133 6 7010 131 6 1300 257 oil pressure gauge oil pressure sensing unit ammeter hourmeter 001 amp Up 131 SKF10130 x6017 101 mg nd 591 x6004 101 mh nd 549 OPT SAF 008 fuel gauge Gasoline and diesel fuel gauge l p gas 196 82344 196 82677 transmission oil temperature gauge speedometer head Kysor Shutdown System Gas T6 7010 207 Kysor Water Alarmstat 240 Gas T6 9011 327 Nipple T6 9011 328 Tee T6 9011 329 T6 1300 165 T6 4011 329 T6 7010 209 42 132 101 T6 7010 300 T6 7010 105 T6 7010 120 T6 7010 155 T6 7016 123 660 4 0741 13 As Req d Adaptor Kysor Water Alarmstat 210 Diesel Adaptor Kysor Oil Pressure Resistor 500 Ohm Ignition Switch With Key Oil Gauge Oil Water Pressure Warning Light Water Temperature Gauge Mechanical Battery Disconnect Switch 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Vacuum Switch Note All instruments are supplied with mounting hardware the remote fuel gauge is supplied with light Socket and bulb 1 Used on tractors equipped with cabs only 2 Used on tractors equipped with firewall insulation only Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 27 TOW E Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 6 Instrument Pa
112. mounted gas 001 amp Up Note 5 Notes 4 5 Notes 3 5 As Req d Note 5 Notes 4 5 Notes 3 5 As Req d T6 4055 302 radiator support angle rh frame mounted gas T6 4055 306 radiator support angle rh frame mounted gas T6 4203 205 support angle Rh Perkins or Hercules frame mounted radiator T6 4103 239 support angle shroud mounted radiator gas T6 4055 301 support angle Ih frame mounted radiator gas T6 4055 305 support angle Ih frame mounted radiator gas i f i 6 4203 203 support angle Ih perkins or Hercules frame mounted radiato 3 Used with radiator T6 4055 205 4 Used with radiator T6 4055 203 5 As required on units equipped with gasoline engines from serial number 2868 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 103 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL ji Figure 29 Radiator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 104 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 1 4 20ncx1 hex head bolt T6 4055 209 rubber mount radiator T6 9011 239 grommet 250idx 375od T6 9011 237 bushing metal 312 long T6 4
113. nut 41a 11 p151 nut 34 42 p125 nut 45 44 p169 nut 53 31 p193 nut 54 16 p195 nut 55 16 p197 nut 54 24 p195 nut 55 24 p197 nut and lock washer 38 3 p135 nut and lock washer 37 10 p131 nut and washer 8 6 p35 nut elbow perkins diesel engine 24 p79 nut adjusting bolt 53 20 p193 nut an caliper mounting bracket 49 p179 nut bevel pinion bearing 44 76 p163 nut gear case to axle housing 44 55 p161 nut input shaft 44 84 p163 nut lash adjuster 37 18 p131 nut stabilizer strap 53 26 p193 nut switch 7 21 p31 nut transmission output flange fmx transmission 53 37 p193 nut turn angle adjustment 40 18 p143 nut washer and bolt 8 25 p35 NWA Luggage Rack 1 p7 nylon bushing 47 7 p173 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 34 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number nylon bushing 48 12 p175 nylon bushing 43 8 p155 O Ring 87 O ring 7 16 p31 o ring 44 35 p159 o ring 31 22 p113 o ring 1 1 8 i d 66 16 p231 o ring 1 15 16 i d 66 6 p231 o ring 1 4 i d 67 17 p235 o ring 3 1 2 i d 66 5 p231 o ring 5 8 i d 65 6 p229 o ring 7 16 i d 66 13 p231 o ring 9 16 i d 67 20 p235 oil breather gear box 44 69 p161 Oil Cap 20 p69 Oil Dipstick 17 p57 Oil Dipstick 20 p69 Oil Filter 59 oil filter base hercules engine 36 16 p129 oil filter body perkins engine 36 10 p129 oil filter head cummins o
114. of this manual If you have any comments corrrections or omissions that you feel should be addressed we ask that you please fill out one of these simple self addressed forms add postage and mail it back to us We will promptly and seriously consider the problem and take appropriate action Please accept our personal thanks for giving all of us at Tug Manufacturing the pleasure of meeting your ground support equipment needs Introduction MA Tow Tractor Dec 1995 p 7 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL MA RECORD OF REVISIONS MAR 22 1974 ORIGINAL ISSUE NOV 14 1974 REVISION 1 APR 15 1975 REVISION 2 NOV 15 1975 REVISION 3 AUG 15 1977 REVISION 4 SEP 01 1978 REVISION 5 JAN 01 1979 REVISION 6 APR 01 1980 REVISION 7 DEC 31 1983 REVISION 8 JUL 16 1984 REVISION 9 OCT 26 1984 REVISION 10 DEC 01 1985 REVISION 11 JUL 08 1987 REVISION 12 JUL 08 1987 REVISION 13 AUG 25 1987 REVISION 14 APR 02 1989 REVISION 15 MAY 1992 REVISION 16 OCT 1992 REVISION 17 DEC 1995 REVISION 18 RE ISSUED 1997 REVISION 19 JAN 1997 REVISION 19A JUNE 1997 REVISION 19 NOV1998 000 000 REVISION 20 REISSUED REFER TO CHAPTER 4 2 SECTIONS Introduction MA Tow Tractor Nov 1998 TUG Manufacturing Corporation TRACTOR OPERATION MANUAL MA TOW Introduction COVER Dec 1995 1 2 6 June 1997 Introduction 2 Dec 1995 1 2 1995 Intruduction 3 Dec 1995
115. pin note 3 pivot pipe note 1 washer reinforcing note 1 trip spring eye bolt locknut a frame O m m m m NN ZN Note tractors equipped with snow plow must be equipped with a 70 amp alternator 1 Moldboard T6 1300 197 1 item 1 includes cutting edge T6 1300 197 2 item 2 1 2 13NCx2 hex head bolts and locknuts for cutting edge mounting items 3 and 4 runner and spindle assembly T6 1300 197 4 item 5 pivot pipe T6 1300 197 200 item 14 and reinforcing washer T6 1300 197 201 item 15 2 Runner and spindle assembly T6 1300 197 4 item 5 includes runner T6 1300 195 5 item 6 spindle T6 1300 197 6 item 7 1 2 13NCx3 hex head bolt with locknut items 8 and 4 1 1 4 flat washers item 9 and linch pin T6 1300 197 8 item 10 3 Pivot pin T6 1300 197 11 item 12 includes 3 16 x 3 pivot pin item 13 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 225 59 SH 4 3 TOW x Lr T 5 as lt 23 2 9 E Lu z o 5 Qa Manufacturing Corporati p 226 Section 4 2 Jan 1997 Figure 64 Snow Plow Assembly Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 5 8 11 2 3 4 hex head bolt T6 1300 197 15 sector pin
116. practices That is why we have devoted this chapter of the Operation and Service Manual entirely to Safety THIS CHAPTER MUST BE READ AND UNDERSTOOD BY EV ERY OPERATOR AND MECHANIC THAT MAY BE INVOLVED WITH THIS EQUIPMENT When the design features and precautions with which this vehicle is equipped are combined with proper safety practices and good common sense the Tug Model MA tow tractor is one of the safest tractors avail able today The following is a list of the topics covered in this chapter Standard Safety Features List Available Safety Items as Extra Cost Options Operator Responsibilities Mechanic Responsibilities Dry Chemical Purple K Fire Extinguisher Use and Maintenance gt Tug Manufacturing strongly recommends that this chapter be reproduced and bound in the Operator s Safety Instruction Book along with safety rules for the stations where this equipment will be operated and or maintained Safety MA Tow Tractor June 1997 p 1 IUG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL A STANDARD SAFETY FEATURES The following features are standard equipment on every Tug MA Tow Tractor Recessed Headlights Combination tail and stop lights Hood lock and double hood latches Dual independent power boosted disc brake systems Independent park brake on drive shaft Adjustable over center park brake hand lever Lighted transmission shift control Neutral only start switch in transmission s
117. the wheel and check for spindle bolt and bushing wear by shaking the wheel in and out while observing the hub and spindle area If the hub is rigid but the spindle has play in it at the axle connection the spindle bolt and bushings should be replaced as follows on each wheel 1 Remove the front wheels 2 Disconnect the spindle arm from the axle by removing the cotter pin and retainer nut 3 Remove the spindle bolt retainer clip washer and grease seal 4 Remove the spindle bolt and lock pin and pull the spindle bolt out the top of the spindle Chapter 3 Overhaul Dec 1995 Section 3 2 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL ll STEERING CONT 5 6 Replace the two 2 bushings in the spindle bolt holes of the spindle Clean and inspect the spindle bearing replacing the bearing if worn and repack the bearing Position the spindle onto the axle end with the bearing positioned between the lower flange of the spindle and the axle end Install spacers between the upper flange of the spindle and the axle until a snug installation is obtained Install the new spindle bolt and secure it in place within the axle and using the spindle bolt lock pin Install the grease seal washer and spindle bolt retainer clip Install the spindle arm to the axle with the retainer nut and cotter pin Install the wheel E Grasp the sides of the wheel and shake it from side to
118. to push other equipment Use proper towing equipment Safety MA Tow Tractor Dec 1995 p 3 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL C OPERATOR RESPONSIBILITIES CONT 14 15 20 21 22 23 24 25 26 27 28 29 Do not allow tractor to be pushed by other equipment Use proper towing equipment Do not tamper with the engine speed governor Do not tow objects from any point on the tractor other than the hitch provided Towing from a point above the rear axle center line could cause the tractor to roll over backwards Do not disconnect or otherwise disable Ryder Safe Seat system if so equipped Do not remove radiator cap when the engine is hot as serious burns may result Allow radiator to cool before removing cap Always be sure the load is contained within the bulkheads of the wagons Without bulkheads a sudden stop could cause the load to shift onto the tractor Never refuel unit when the engine is running Do not fill the fuel cell above the bottom of filler screen Do not overfill Clean off any spilled oil or fuel Do not smoke while refueling Do not store spill or use fuel near an open flame Do not check engine oil while engine is running Do not use the battery in this unit to start other vehicles Do not drive up or down hills with slopes greater than 15 degrees or drive across any slope Always leave room when stopping or starting on hill
119. tube break over handle note 5 CMA 318 1 Econo cab T6 9003 305 consists of complete cab T6 9003 101 less doors rear window and heater defroster 2 Used with full cab T6 9003 101 and Econo cab T6 9003 305 3 Used with full cab T6 9003 101 4 Window hinge T6 9003 139 includes male hinge CMA 308 item 15 and female hinge CMA 315 item 16 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 213 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 62 Cab Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 214 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number WWF12C1 720 LE721156 14 BD721020 14 30 21 12 75000533 Tug Part Number 1 8X1 T6 9003 141 T6 9003 149 T6 9003 121 T6 9003 123 T6 9003 125 T6 9003 209A 5 16X2 10 32NFX2 1 2 10 32NF T6 9003 197 T6 9003 197 1 CMA 301 T6 9003 209A 3 8X3 4 T6 9003 163 T6 9003 165 1 2 13 1 2 1 2 1 2 13 302 3 8 16NCX3 3 8 3 8 16NC MG 1 320 T6 9003 351 T6 9003 153 CMA 504 T6 500 102 T6 500 103 T6 7010 333 Description Cotter pin note 5 break over handle window note 5 cowl vent with screen front motor windshield wiper arm windshield wiper blade windshield wiper switch windshield wiper roll pin spacer windshield wiper motor screw locknut lamp dome light lens
120. type door stop assemblies T6 9003 182 right hand and T6 9003 181 left hand include slotted bracket spring and tongue catch but do not include sliding rod T6 9003 135 6 Used in right hand door T6 9003 148FE for tractors with side hitch Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 223 TOW x Lr T 5 as lt 23 2 9 E Lu e a z lt o 5 Manufacturing Corporati prey v M s st iv lt m 23 Figure 64 Snow Plow Assembly p 224 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Effective Number Tug Part Number Description Qty T6 1300 197 T6 1300 197 1 T6 1300 197 2 T6 1300 197 3 1 2 13 6 1300 197 4 6 1300 197 5 6 1300 197 6 spindle note 2 1 2 13 hex head bolt note 2 1 1 4 flat washer note 2 snow plow assembly complete moldboard 78 note 1 cutting edge 78 note 1 hex head bolt note 1 locknut notes 1 2 runner and spindle assembly notes 1 2 runner note 2 T6 1300 197 8 T6 1300 197 17 T6 1300 197 11 3 16 3 6 1300 197 200 6 1300 197 201 6 1300 197 13 6 1300 197 12 5 8 11NC T6 1300 197 164 linch pin note 2 sector pivot pin note 3 cotter
121. without brakes 155 steer axle rockwell 43 9 p155 steer axle rockwell 42 13 p153 steering column lower support reinforcement angle 37 p133 steering column strap assembly 37 26 p131 steering sector 4 2 p17 steering sector lower mount 37 29 p133 steering sector lower mount 133 steering sector lower mount diesel engine 133 Steering sector lower mount gasoline engine 133 steering sector reinforcement diesel engine 133 Steering sector reinforcement gasoline engine 37 37 p133 steering sector complete 37 p131 steering shaft assembly obsolete 37 1 p131 steering wheel 4 19 p19 steering wheel 37 24 p131 steering wheel mounting nut 4 20 p19 steering wheel mounting nut 37 23 p131 stop light bracket Ih non cab only p47 stop light bracket rh non cab only 13 3 p47 stop ring 209 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 45 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number str relay perkins dsl with lo fuel shutd 23 straight fitting 6mj 4mp 26 2 p93 strainer 66 2 p231 STRAP ASSEMBLY 42 8 p153 strap brake stabilizer 53 16 p191 Strap Exhaust 24a 5 p83 strap park brake 10 p191 strap park brake 13 Discontinued 53 8 p191 strap park brake gasoline engine 55 8 p197 strap park brake gasoline engine 54 8 p195 strap park brake Hercules diesel engine p195 strap park
122. work piston into boot and press down on piston The entrapped air below piston will force boot around piston and into groove as piston is depressed Remove plug then carefully push piston down the bore until bottomed CAUTION Force must be applied uniformly to avoid cocking Install new bushings see specific section Install bleeder screw Installation 1 Examine shoe and lining assemblies for wear damage or fluid contamination If condition is found satisfactory they may be reused If not install new shoe and linings in both brake systems If old linings are reused be sure they are installed in their original positions Install inboard and outboard shoe and lining assemblies in support and caliper Remove plug from brake line and install into caliper Tighten securely Be sure that bleeder screw is open then reconnect the brake line at the caliper housing Bleed the system see specific section Allow the caliper to fill with brake fluid After all air bubbles have escaped and fluid runs clear from bleeder close the bleeder screw Replenish the brake fluid in the master cylinder Pump the brake pedal several times to actuate the piston seals and position the shoe and lining assemblies Check for fluid leakage at all connections under maximum pedal pressures Refill master cylinder reservoir as necessary Install rear wheels and tighten lugnuts to one hundred 100 foot pounds 135 N m Chapter 3 Overhaul
123. 0 570 T6 2001 133 drive axle and reduction gear assembly Solid mount Req d drive axle and reduction gear assembly Spring mount 4 001 4019 4020 amp Up 001 4019 differential and axle housing assembly rh differential and axle housing assembly rh 1199t3842 5 1714 1 1229 1513 117 1 112 1250 5 123 1246 d 134 2297 s 175 3920 3984 3235 1 214 40498 7 3278 1 72 2233 429 1229 1061 2234 k 427 1229 v 412 946 5 2822 1 2808 942 1229 1299 1305 6 2001 601 6 2001 157 6 2001 145 6 2001 147 6 2001 149 6 2001 143 6 2001 137 6 2001 153 6 2001 155 6 2001 151 6 2001 107 6 2001 109 6 2001 111 6 2001 123 6 2001 125 6 2001 127 6 2001 121 6 2001 119 6 2001 291 6 2001 131 6 2001 193 6 2001 195 6 2001 197 differential and axle housing assembly Ih differential and axle housing assembly Ih gasket oil seal rtv sealant hex head bolt flat washer locknut lubricant fill plug differential housing lubricant drain plug differential housing pin bevel gear thrust block thrust block bevel gear cup differential bearing differential bearing flange gear and pinion set spider pinion gear pinion thrust washer side gear thrust washer bolt kit note 1 cap screw differential and gear assembly gasket bevel pinion cage lock ring bevel pinion pilot bearing 1 Bolt kit T6 2001 291 item 20 is used to replace riv
124. 0 147 31 16 113 6 3200 159 31 11 113 6 3200 161 18 5 59 6 3200 163 24 14 81 T6 4001 133GL T6 4001 133GR T6 4001 133LM p3 T6 4001 137 p3 T6 4001 138 1 p3 T6 4001 153ns 101 6 4002 101 1 3 p3 T6 4002 102 1 p3 T6 4002 103 p3 T6 4002 104 p3 T6 4003 103 29 15 p103 T6 4003 103 2 20 11 6 4003 103 2 20 11 6 4003 113 29 101 6 4003 113 2 21 11 6 4003 113 2 21 11 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 43 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 6 4003 115 11 6 4003 115 14 49 6 4003 117 p103 T6 4003 117 11 6 4003 117 p11 T6 4003 121 29 17 p103 T6 4003 121 2 19 pit T6 4003 121 2 19 11 6 4003 123 29 16 p103 T6 4003 123 2 22 11 6 4003 123 2 22 p11 T6 4003 137 103 6 4004 103 4 1 17 6 4004 103 5 1 p23 6 4004 103 10 12 p39 T6 4004 103 2 1 p9 T6 4004 115 5 3 23 6 4004 115 2 9 6 4004 116 5 2 p23 T6 4004 116 2 2 p9 T6 4005 101 9 6 4005 103 9 6 4005 109 63 27 223 6 4005 109 2 15 9 6 4005 113 2 9 6 4005 117 2 12 9 6 4005 119 2 11 9 6 4005 120 2 14 9 6 4005 121 2 13 9 6 4006 103 2 9 6 4006 104 2 6
125. 0 17 p143 T6 3001 111 40 18 p143 6 3001 113 40 21 143 6 3001 113 147 6 3001 115 40 22 143 6 3001 115 41 4 147 6 3001 117 40 27 143 6 3001 119 40 28 145 6 3001 121 40 24 143 6 3001 123 40 29 145 6 3001 125 40 25 143 6 3001 127 40 1 143 6 3001 129 40 6 143 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 38 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 6 3001 131 40 7 143 6 3001 133 40 4 143 6 3001 137 38 6 135 6 3001 137 40 3 143 6 3001 137 5 38 20 p137 T6 3001 137ps 143 T6 3001 139 40 9 p143 T6 3001 141 40 8 p143 T6 3001 143 40 10 143 6 3001 147 40 14 143 6 3001 153 40 2 143 6 3001 155 40 33 145 6 3001 157 40 34 145 6 3001 159 40 35 145 6 3001 165 40 43 145 6 3001 167 40 36 145 T6 3001 169 40 37 p145 T6 3001 171 40 38 p145 6 3001 173 40 39 145 6 3001 175 40 40 145 6 3001 181 40 23 143 T6 3001 183k 40 20 143 6 3001 501 40 32 145 6 3001 600 41 147 T6 3001 600 155 6 3001 600 1 41 1 147 6 3001 600 10 41 9 147 6 3001 600 10 41 9 151 6 3001 600 11 41 10 147 6 3001 600 11 41 10 151 6 3001 600 12 41 11 147 6 3001 600 12 41 11 151 6 3001 600 13 4
126. 0 205 cylinder rear support angle heavy duty power steering 3 8 16nocx1 1 2 hex head bolt 3 8 16nc locknut T6 5014 101 drag link power steering gasoline engine T6 5204 105 drag link power steering diesel engine T6 5008 109 power steering mounting bracket without front brakes T6 5011 109 power steering mounting bracket with front brakes T6 3001 137ps spindle arm Ih power steering 5 16 18ncx2 hex head bolt 5 16 18nc locknut T6 5010 101kg power steering conversion kit gasoline engine T6 5010 101kd power steering conversion kit diesel engine T6 5004 103 bushing spindle arm drag link tapered 001 030 T6 5004 105 bushing spindle arm drag link straight 031 329 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 137 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 39 Power Steering Pump Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 138 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 7818044 14025192 14023172DA d9bz 3a733a 15430 15415 15295 15435 Ik0060a Tug Part Number T6 5011 101 T6 6012 103 T6 6012 105 6 6 5011 107 6 5011 108 2001 205 6 5209 101 6 6015 101 6 6016 201 1 539 6 1202 103 6 5207 101 3 590 Description Qty Effective power steering pump 001 amp Up hose power steering supply to valve hose power steerin
127. 0 32nfx1 screw 10 32nf locknut 72125 660 4 0741 5 circuit breaker Ref 5293 amp Up cb5 T6 7010 203 circuit breaker plug into fuse panel As Req d 10 1 2 sheet metal screw Ref 5293 amp Up a270801 15 T6 7013 101 horn T6 7013 208 Horn Delco UPS Option 40354 21 T6 7013 207 horn 1 4 20ncx1 1 2 hex head bolt 1 4 20nc locknut a23788 13 T6 7013 103 Relay Horn 87106 T6 7013 209 relay horn vr301 T6 7002 103 voltage regulator gas T6 7002 111 voltage regulator gas Obsolete use 6 7002 103 ss157 T6 7010 201 starter relay motorcraft starter 24059 660 4 0741 6 starter relay perkins dsl with low fuel shutdown 001 3129 As Req d 3130 amp Up 001 amp Up 001 3129 3130 amp Up 001 164 165 amp Up As Req d As Req d 4 oa se 1 Fuse panel X6007 203P replaces 2 fuse panels T6 7008 101A and bus panel T6 7009 101 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 23 x Lr T 8 E 2 8 S 5 gt as lt 23 2 9 E Lu e a z lt o 5 Figure 5 Firewall Engine Side p 24 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Effective Number 0333023700 glow plug controller c0321026300 fuse holder
128. 00 197 116 piston T6 1300 197 23 starter solenoid hydraulic pump T6 1300 197 20 switch 4 way lift angle note 7 T6 1300 197 31 lift switch note 7 T6 1300 197 32 angle switch note 7 T6 1300 197 22A wire harness single lever switch note 7 T6 1300 197 22 wire harness dual lever switch note 7 T6 1300 197 29 cable starter solenoid to hydraulic pump 63 red note 8 T6 1300 197 30 ground cable 42 black note 8 T6 1300 197 29A power cable battery to starter solenoid 36 note 8 T6 1300 197 Snow Plow Kits eae eae oe oa PR nm PDP Master seal kit T6 1300 197 170 includes solenoid valve seal kits 6 1300 197 169 6 1300 197 166 T6 1300 197 149 1 4 inch O ring T6 1300 197 82 item 17 and 9 16 inch T6 1300 197 118 item 20 as well as various other seals used in the hydraulic pump and lifting ram Used with later style A solenoid valves having a 9 16 inch valve stem Used with early style A solenoid valves having a 3 8 inch valve stem 1 2 inch filter kit T6 1300 197 83A includes 1 2 inch plug with O ring T6 1300 197 85A and filter T6 1300 197 84 item 16 9 16 inch filter kit T6 1300 197 83B includes 9 16 inch plug with O ring T6 1300 197 85B and filter T6 1300 197 84 item 16 Valve block plug T6 1300 197 117 item 19 includes 9 16 inch O ring T6 1300 197 118 item 20 4 way switch T6 1300 197 33 replaces both switches T6 1300 197 31 and T6 1300 197 32 on lat
129. 001 137 99 6 1001 159 36 2 129 6 1001 163 28 3 99 6 1001 179 17 57 6 1001 179 24 79 T6 1001 181 24 79 6 1001 183 17 57 6 1001 185 17 57 6 1001 185 21 p73 T6 1001 187 17 p57 T6 1001 189 17 p57 T6 1001 191 107 6 1001 193 30 107 6 1001 195 30 107 6 1001 197 30 107 6 1001 199 30 107 6 1001 199 30 109 6 1001 201 109 6 1001 201 31 113 6 1001 201 32a 117 6 1001 201 6 29 6 1001 207 36 1 129 6 1001 209 21 2 p73 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 23 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1001 215 17 p57 T6 1001 217 17 p57 T6 1001 501 25 23 p87 T6 1002 101 17 T6 1002 101 p31 T6 1002 101 p37 6 1002 103 7 2 p31 T6 1002 105 7 4 p31 T6 1002 107 7 1 p31 T6 1002 109 p31 T6 1002 111 p31 6 1002 113 p31 T6 1002 115 7 12 p31 T6 1002 119 p31 T6 1002 123 7 16 p31 T6 1002 125 7 21 p31 T6 1002 127 7 20 p31 T6 1002 129 7 6 p31 T6 1002 131 7 p31 T6 1002 133 7 7 p31 T6 1002 135 7 p31 T6 1002 137 7 14 p31 T6 1002 139 7 18 p31 T6 1002 141 7 9 p31 T6 1002 145 7 15 p31 T6 1002 147 7 19 p31 T6 1002 151 4 10 17 6 1002 151 7 p31 T6 1002 151
130. 013 104K T6 8013 181 T6 8013 183 T6 8013 157 T6 8013 117 T6 8003 115 T6 8013 153 T6 8013 115 T6 8003 117 T6 8013 169 T6 8003 107 T6 8013 113 T6 8013 131 T6 8013 165 6 8013 109 T6 8003 109 T6 8003 110 T6 8013 149 Description caliper assembly RH fwd or LH rear caliper housing RH fwd or LH rear caliper assembly RH fwd or LH rear caliper assembly LH fwd or RH rear caliper housing LH fwd or RH rear caliper assembly LH fwd or RH rear caliper assembly LH rear caliper assembly RH rear piston piston piston dual piston calipers piston seal and caliper boot kit piston seal and caliper boot kit piston seal and caliper boot kit retainer inboard brake pad brake pad retainer clip with bolt and lock washer clip anti rattle Clip and Grommet Kit bleed valve bleed valve cross over line dual piston caliper RH fwd or IH aft note 1 cross over line dual piston caliper LH fwd or RH aft note 1 brake pads kit non organic notes 1 2 note 1 notes 1 2 notes 1 2 note 1 notes 1 2 Qty m YO BRL o o0 BR HA Effective 2117 amp Up 128 2116 2117 amp Up 128 2116 8507 amp Up 8507 amp Up 2117 amp Up 128 2116 001 127 2117 amp Up 128 2116 001 127 2117 amp Up 001 127 128 2116 2117 amp Up 128 2116 001 127 2117 amp Up Note original equipment rear disc brake calipers on units through serial number 127 are no longer available replacemen
131. 013 205 T6 8013 107 T6 8013 167 T6 8013 164 T6 8013 140 T6 8013 139 T6 8013 105 T6 8013 171 T6 8013 119 9 16 1 2 T6 8013 173 T6 8013 121 T6 8013 145 T6 6011 159 T6 8013 147 T6 8013 143 T6 6011 155 T6 8009 101 T6 2001 605 T6 2051 136 T6 8013 501 Description bolt housing retainer without cotter pin hole bolt housing retainer with cotter pin hole bolt housing retainer sleeve retainer bolt bushing kit caliper support mounting bracket caliper LH fwd or RH rear note 1 mounting bracket caliper RH fwd or LH rear note 1 mounting bracket caliper bolt NAS caliper mounting bracket hex head bolt caliper mounting bracket flat washer caliper mounting bracket flat washer caliper mounting bracket nut aN caliper mounting bracket locknut caliper mounting bracket bolt brake hose elbow 90 caliper washer brake hose bolt brake hose brake hose rotor rockwell drive axle rotor rockwell drive axle hub with rotor dana drive axle note 3 rear disc brake change over kit Effective 2117 amp Up 128 2116 2117 amp Up 2117 4019 2117 4019 128 2116 2117 4019 128 2116 2117 4019 128 2116 2117 4019 128 2116 2117 amp Up 128 2116 2117 amp Up 128 2116 001 4019 4020 amp Up 001 amp Up 001 127 Note Quantities given are for four caliper rear disc brake systems for two caliper rear disc brake systems actual quantities for calipers and associated equipment is half the indi
132. 06 9 6 4227 501 175 6 4227 501 p71 T6 4255 105 32 19 p115 T6 4255 107a 32 18 115 6 4255 110 30 p107 T6 4511 151 p13 T6 4513 101 p13 T6 4513 103 p13 6 500 102 62 44 215 6 500 103 62 45 215 6 500 108 15 11 51 6 500 123 53 11 191 6 500 123 54 9 195 6 500 123 55 9 197 6 500 137 4 17 6 500 138 10 13 p39 T6 5001 101 37 p131 T6 5001 101 4 2 p17 T6 5001 101 14 p51 T6 5001 103 37 23 p131 T6 5001 103 4 20 p19 T6 5001 113 37 2 p131 T6 5001 115 37 26 p131 T6 5001 117 37 3 p131 T6 5001 119 37 11 p131 T6 5001 121 37 12 p131 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 51 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 5001 123 37 13 131 6 5001 125 37 14 131 6 5001 125 41 5 147 6 5001 127 37 15 131 6 5001 129 37 16 131 6 5001 131 37 18 131 6 5001 133 37 17 131 6 5001 135 37 8 131 6 5001 137 37 9 p131 T6 5001 139 37 10 p131 T6 5001 139 38 3 p135 T6 5001 141 37 27 p131 T6 5001 143 37 6 p131 T6 5001 145 131 6 5001 147 37 7 131 6 5001 149 37 1 131 6 5001 151 37 5 131 6 5001 153 37 28 p133 T6 5001 155 131 6 5001 157 37 4 131 6 5002 101 38 1 135 6 5002 10
133. 1 13 147 6 3001 600 13 41 13 151 6 3001 600 14 41 14 149 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 39 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 3001 600 14 41a 14 p151 T6 3001 600 15 41 12 p147 T6 3001 600 16 41 p149 T6 3001 600 16 41a p151 T6 3001 600 17 41 p147 T6 3001 600 17 41a p151 T6 3001 600 18 41 p149 T6 3001 600 2 41 2 p147 T6 3001 600 20 41 26 p149 T6 3001 600 21 41 25 p149 T6 3001 600 22 41 16 p149 T6 3001 600 22 41a 16 p151 T6 3001 600 23 41 17 p149 T6 3001 600 23 41a 17 p151 T6 3001 600 24 41 18 p149 T6 3001 600 24 41a 18 p151 T6 3001 600 25 41 15 p149 T6 3001 600 25 41a 15 p151 T6 3001 600 26 41 20 p149 T6 3001 600 26 41a 20 p151 T6 3001 600 27 41 19 p149 T6 3001 600 27 41a 19 p151 T6 3001 600 28 41 21 p149 T6 3001 600 28 41a 21 p151 T6 3001 600 29 41 22 p149 T6 3001 600 29 41a 22 p151 T6 3001 600 3 41 p147 T6 3001 600 30 41 23 p149 T6 3001 600 30 41a 23 p151 T6 3001 600 31 41 24 p149 T6 3001 600 31 41a 24 p151 T6 3001 600 4 41a 5 p151 T6 3001 600 40 41 p149 T6 3001 600 5 41 6 p147 T6 3001 600 5 41a 6 p151 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 40 TOW Manufacturing Corporation TRACTOR OPERATION AND SER
134. 1 2 8 Dec 1995 introduction 4 Nov 1998 1 3 1 June 1997 Introduction 5 Nov 1998 1 3 2 June 1997 Introduction 6 Dec 1995 1 3 3 June 1997 Introduction 7 Dec 1995 1 3 4 June 1997 Introduction 8 Nov 1998 1 4 1 June 1997 Introduction 9 Nov 1998 1 4 2 Dec 1995 Introduction 10 Nov 1998 1 5 1 Dec 1995 Introduction 11 Nov 1998 1 5 2 Dec 1995 Introduction 12 Nov 1998 1 5 3 Dec 1995 safety 1 Dec 1995 1 5 4 Dec 1995 safety 2 Dec 1995 2 Contents 1 Dec 1995 safety 3 Dec 1995 2 Contents 2 Dec 1995 safety 4 Dec 1995 2 Contents 3 Dec 1995 safety 5 June 1997 2 Contents 4 Dec 1995 safety 6 June 1997 2 1 1 Dec 1995 safety 7 Dec 1995 2 1 2 June 1997 safety 8 Dec 1995 2 1 3 June 1997 Safety 9 June 1997 2 1 4 June 1997 Safety 10 Dec 1995 2 1 5 June 1997 1 Contents 1 Dec 1995 2 1 6 Dec 1995 1 Contents 2 Dec 1995 2 1 7 June 1997 1 Contents 3 Dec 1995 2 1 8 June 1997 1 Contents 4 Dec 1995 2 1 9 June 1997 1 1 1 Dec 1995 2 1 10 Dec 1995 1 1 2 Dec 1995 2 2 1 Dec 1995 1 1 3 Dec 1995 2 2 2 June 1997 1 1 4 Dec 1995 2 2 3 June 1997 1 1 5 Dec 1995 2 2 4 June 1997 1 1 6 June 1997 2 2 5 June 1997 1 1 7 June 1997 2 2 6 June 1997 1 1 8 Dec 1995 2 2 7 June 1997 1 2 1 Dec 1995 2 2 8 June 1997 1 2 2 June 1997 2 2 9 June 1997 1 2 3 June 1997 2 2 10 Dec 1995 1 2 4 June 1997 2 2 11 Dec 1995 1 2 5 Dec 1995 2 2 12 Dec 1995 Introduction MA Tow Tractor Nov 1998 p 9 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL MA 2 2 13 Dec 1995 2 3 26 Dec 1995
135. 1 2 p 6 UG Manufacturing Corporation TRACTOR OPERATION MANUAL c Start as slowly as possible to allow any slack in towing arrangements to be taken up d Travel at a speed consistent with road and load conditions e Slow down and sound the horn when approaching corners and junctions f Take all corners wide especially when towing two wheel steer trailers g Always be alert Watch out for pedestrian and never drive too close behind other vehicles h Do not carry unauthorized passengers i If your trip involves crossing road bridge plates ensure they are secure and are strong enough to withstand the combined weight of the tractor and driver or trailer and load When approaching the destination reduce speed sufficiently far away to ensure a slow rolling halt A sudden halt could cause a load displacement Ensure the trailer s parking brake is applied by immediately raising drawbar vertically after disconnecting the trailer coupling If no parking brake is fitted securely chock the road wheels before disconnecting coupling 3 Preventative Maintenance Maintaining the tractor may or may not be your responsibility depending on company policy In either case maintenance participation by you the operator is advantageous It will enable you to identify the tractor s components and understand their function so well that you will be able to report immediately on any mechanical irregu
136. 1 4 20 6 9003 105 10 32NFX3 4 10 32NF T6 9003 133 T6 9003 307 T6 9003 309 CMA 321 T6 9003 135 1 4 20NC T6 9003 311 CMA 320 T6 9003 127 CMA 323 CMA 322 3 8 16NCX2 3 4 CMA 604 1 2 3 8 16NC CMA 609 CMH 300 latch mechanism rH door latch mechanism rH door latch mechanism IH door latch mechanism IH door hex head bolt locknut nylon insert latch mechanism door handle outside screw locknut nylon insert door handle latch operator note 3 spacer latch lever note 3 retainer door handle rod door handle linkage note 3 rod door handle linkage locknut note 3 retainer door handle linkage rod note 3 door handle inside note 3 door handle inside note 3 door handle RH inside spoon handle note 4 door handle IH inside spoon handle note 4 hex head bolt note 3 bushing inside door handle note 3 flat washer note 3 locknut nylon insert note 3 grip handle note 3 cover plate door handle inside note 3 1 1 1 1 4 4 2 4 4 2 2 2 2 2 2 2 2 2 1 1 2 4 2 2 2 2 3732 amp Up 001 3731 3732 amp Up 001 3731 3732 amp Up 001 amp Up 001 amp Up 001 3731 001 amp Up 3732 amp Up 001 3731 3732 amp Up 001 3731 3732 amp Up 001 3731 As Req d 3732 amp Up 3 Used on units with inside door handle located at center of door 4 Used on units with inside door handle located at rear of door Chapter 4 Illustrated Parts L
137. 1 47 7 173 6 4042 101 48 12 175 6 4043 105 24 20 81 6 4043 105 24 6 p83 T6 4044 103 207 6 4044 105 207 6 4044 107 207 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 48 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 4044 119 209 6 4044 123 209 6 4044 127 1 p3 T6 4044 200 207 6 4044 200 3 207 6 4044 200 7 207 6 4044 201 207 6 4044 201 10 207 6 4044 201 3 207 6 4044 218 60 207 6 4045 103 17 7 55 6 4045 109 17 3 p55 6 4046 103 17 6 p55 T6 4046 107 17 2 p55 6 4047 103 19 5 p65 T6 4048 103 p39 T6 4048 103 p5 T6 4048 103 7 p39 T6 4048 103 7 p5 T6 4048 105 1 5 6 4048 106 1 13 p5 T6 4048 107 p39 T6 4048 107 p5 T6 4048 203 p5 T6 4048 205 1 12 p5 T6 4052 103 61 1 p211 T6 4052 109 61 11 p211 T6 4052 115 61 12 p211 T6 4052 117 61 2 p211 T6 4052 119 61 3 p211 T6 4052 121 61 8 p211 T6 4055 105 29 3 p101 T6 4055 109 29 p101 6 4055 120 2 23 11 6 4055 203 101 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 49 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX
138. 103 155 6 1212 103 20 14 69 6 1212 105 19 12 p65 T6 1212 105 20 37 p71 T6 1212 107 34 p121 T6 1212 109 20 p71 T6 1212 110 20 p71 T6 1300 101 205 6 1300 105 205 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 28 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1300 107 6 p27 T6 1300 121 203 6 1300 125 203 6 1300 1270 6 29 T6 1300 127s 35 p127 T6 1300 129 203 6 1300 153 3 p15 T6 1300 155 6 p27 T6 1300 165 6 27 6 1300 165 6 29 6 1300 171 57 6 1300 171 p59 T6 1300 171 61 6 1300 171 p71 T6 1300 172 17 p57 T6 1300 181 1 p7 T6 1300 197 64 p225 T6 1300 197 1 64 1 p225 T6 1300 197 107 67 4 p233 T6 1300 197 11 64 12 p225 T6 1300 197 116 67 21 p235 T6 1300 197 117 67 19 p235 T6 1300 197 118 67 20 p235 T6 1300 197 119 67 8 p233 T6 1300 197 12 64 17 p225 T6 1300 197 120 67 5 p233 T6 1300 197 121 67 6 p233 T6 1300 197 122 67 11 p233 T6 1300 197 123 67 9 p233 T6 1300 197 124 67 10 p233 T6 1300 197 125 67 7 p233 6 1300 197 13 64 16 225 6 1300 197 131 66 3 231 6 1300 197 148 65 4 229 6 1300 197 15 64 21 227 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 29 TOW Manufacturing Corporat
139. 11 T6 1000 117 1 8 T6 4022 103 T6 4022 105 Description ford 300 c i d gasoline engine note 1 engine mount rh 300 engine mount Ih 300 hex head bolt lock washer Engine support rh 300 small Engine support Ih 300 large locknut flat washer hex head bolt locknut front engine mounting bracket 240 front spring plate assembly front spring plate assembly front spring plate assembly front spring plate assembly front spring plate assembly front spring plate assembly engine shock mount upper 240 shock mount spacer 240 engine shock mount lower 240 front engine mounting bolt 240 front engine mounting nut 240 cotter pin rear engine mount Ih 240 rear engine mount rh 240 Qty a a U 52 xkx a a Qo m ii o gt Effective 362 amp Up 001 361 001 020 021 137 138 234 235 310 311 361 362 amp Up 001 361 1 Ford 240 C I D gasoline engine original equipment through serial number 361 is no longer available Replacement of this engine must be with Ford 300 C I D gasoline engine T6 1001 101E item 1 and requires replacement of FMX automatic transmission with C 6 automatic transmission and replacement of all associated mounts with appropriate mounts as shown Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 55 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figur
140. 112 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number c0130315200 fan c0130187600 fan spacer c0131034400 water pump pulley c0131045900 water pump hex head bolt flat washer c0104146800 crankshaft pulley c01515024500 woodruff key m16x2 00x60 hex head bolt m16 flat washer c0309042400 6 3200 159 gasket thermostat housing c0309042700 thermostat c0309050000 thermostat 001 amp Up c0309051501 thermostat housing horizontal outlet c0309044900 thermostat housing vertical outlet m8x1 25x60 socket head screw 81391 T6 3200 147 radiator hose lower 82051 T6 3200 133 radiator hose upper hose clamp As Req d 001 amp Up c0511014714 water pump alternator belt hex head bolt c0131045800 gasket water pump c0509026400 o ring 0202400 T6 1001 201 water temperature sensing unit 104680 T6 7010 153 water temperature gauge As Req d a a a a OQA A a a A a a x o n on o5 LL Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 113 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL ol or J 17e TO RADIATOR 18 20 Figure 32 Fan and Water Pump Installation Perkins Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 114 TOW Manufacturing Corporation TRACTOR OPERATION A
141. 121 109 spacer top radiator mount 5 16 lock washer 1 4 flat washer 5 15 18nc locknut 1 4 20ncx1 3 4 hex head bolt top 1 4 20ncx1 hex head bolt bottom 1 4 20nc locknut T6 9011 368 bypass fitting gasoline engine low mount fan T6 9011 369 bypass hose gasoline engine low mount fan T6 9011 370 hose pcv valve to manifold gasoline engine low mount fan T6 9011 371 hose breather vent to air cleaner gasoline low mount fan 246 127 6 9011 372 pcv valve gasoline engine low mount fan a a A DY ho 6 9011 373 y fitting heater hose gasoline engine low mount fan 3 Used with radiator T6 4055 205 4 Used with radiator T6 4055 203 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 105 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 13 T e FLAT VALVE COVER PARATI SADDLE SHAPED VALVE COVER TO RADIATOR 13 Figure 30 Fan and Water Pump Installation Gasoline Engine WARNING THE BYPASS HOLES IN THE WATER OUTLET ITEM 9 AND THE HEAD MUST MATCH EXACTLY INSTALLATION OF THE INCORRECT WATER OUTLET HOUSING WILL RESULT IN INSUFFICIENT GASKET SEATING AND SUBSEQUENT LOSS OF ENGINE COOLANT WHICH CAN RESULT IN ENGINE DAM AGE AND SERIOUS PERSONAL INJURY Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 106 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part
142. 15 Bracket Magnet UPS 1 p3 bracket manifold shroud assembly 21 14 p73 bracket oil filter hercules engine 36 18 129 bracket park brake light switch 55 p197 bracket park brake mounting fmx transmission 53 18 p191 bracket pump type engine heater 17 p57 Bracket Steering Column upper 11 9 p43 bracket stoplight switch 11 10 p43 bracket upper steering sector 4 3 p17 bracket vacuum pump 18 p59 bracket weld on 10 1 2 60 1 p207 brake drum 41 p149 brake drum 50 181 brake hose 52 13 p187 Brake Hose 52a 3 p189 brake hose 185 brake hose 49 12 p179 brake hose 51 15 p185 brake hose 179 brake hose 14 inch 52 7 p187 brake hose 14 inch rear disc brakes aft calipers 51 9 p185 brake hose 14 inch rear disc brakes forward calipers 51 8 p185 brake line connector 51 4 p185 brake line connector 52 4 p187 Brake Line 20 inch 52 3 p187 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 5 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number BRAKE LINE 20 INCH 51 3 p185 brake line 30 inch 51 6 p185 brake line 30 inch 52 5 p187 brake line 40 inch 51 5 p185 Brake Line 6 52a 4 p189 brake line 6 inch 51 14 p185 brake line 6 inch 52 12 p187 brake lining assembly 54 25 p195 brake lining assembly 55 25 p197 brake pad 50a 1 p183 brake pad retainer clip with bolt and lock washer 177 brake pads kit 233 bra
143. 15 38 p135 md h09 115 26 5 p93 md h09 119 26 2 p93 md h09 121 26 7 p93 MD H12 103 26 15 p93 md hb27 115 26 10 p93 md hO4 107 29 2 p101 md p21 105 19 2 p65 md s01 140 38 p135 md w02 103 27 p97 md w02 105 27 2 p97 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 20 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number md w06 103 26 1 p93 md y01 103 60 p209 mg 1 543 un p51 mg nd 589 27 1 p97 mg nd 590 29 590 27 97 mg nd 591 27 mg nd 591 27 97 622 19 p67 mg nd 622 20 p71 mg nd 622 25 24 p87 MG nd 716 pes p15 mg nd 717 60 p209 mg nd 718 60 p209 mg nd 719 60 p209 mg nd 720 60 p209 mg nd 721 60 p209 mg nd 723 203 mg nd 724 203 1 539 Er p139 mh 1 542 39 9 p139 MH 1 542 39a 3 141 mh 1 563 21 mh 1 602 ses p205 3 590 139 3 592 139 MH ND 440 ura p107 MH ND 442 525 217 MH ND 543 52a 3 p189 mh nd 549 27 mh nd 549 16 6 p53 mh nd 553 16 2 p53 mh nd 553 1 16 3 p53 mh nd 553 2 16 1 p53 mj nd 1009 i p35 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 21 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX
144. 16 1 1 4 47 10 p173 3 8 16 1 1 4 20 3 p69 3 8 16ncx2 4 7 p17 3 8 16ncx2 63 33 p223 3 8 16ncx2 11 11 p43 3 8 16ncx2 20 15 p69 3 8 16ncx2 25 20 p87 3 8 16ncx2 1 2 39 10 p139 3 8 16ncx2 1 4 62 2 213 3 8 16 2 3 4 63 19 221 3 8 16NCX3 32A 17 117 3 8 16ncx3 62 39 215 3 8 16ncx3 10 18 p39 3 8 16ncx3 1 2 34 46 p125 3 8 16ncx3 4 13 6 p47 3 8 24nf 38 14 p137 3 8 24nf 56 p199 3 8 24nf 24 11 79 3 8 24nf 28 2 p99 3 8 24nfx1 20 10 p69 3 8 24nfx1 1 2 24 10 p79 3 8 24nfx3 4 7 10 p31 3 8 24nfx4 1 2 11 4 p43 3 8 24x3 816x5 28 7 p99 3 8x1 3 4 60 5 p209 3 8x3 4 62 32 p215 4 100 101 a 3 24 p15 42 100 801 55 p197 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 15 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 42 132 101 6 p27 44 100 104 203 5 15 18 29 23 105 5 16 29 22 105 5 16 30 7 107 5 16 34 10 121 5 16 34 36 125 5 16 34 35 125 5 16 id 5 29 p25 5 16 ID 19 p67 5 16 ID 20 p71 5 16 18nc 38 22 p137 5 16 18nc 40 16 p143 5 16 18nc 53 10 p191 5 16 18nc p31 5 16 18nc 21 15 p73 5 16 18 24 16 81 5 16 18ncx1 30 8 p107 5 16 18ncx1 53 9 p191 5 16 18 1 1 2 40 15 143 5 16 18 1 1 2 67 18 235 5 16 18 1 1
145. 167 T6 2011 837 45 31 167 6 2011 838 45 32 167 6 2011 839 45 35 167 6 2011 8401 45 p167 T6 2011 840r 45 33 p167 T6 2011 843 45 37 p169 T6 2011 844 45 36 p169 T6 2011 845 45 38 p169 T6 2011 846 1 45 39 p169 T6 2011 846 2 45 40 p169 T6 2011 847 45 41 p169 T6 2011 850 45 43 p169 T6 2011 851 45 44 p169 T6 2011 852 45 45 p169 T6 2011 854 45 47 p169 T6 2011 855 45 48 p169 T6 2011 856 45 p169 T6 2011 857 45 p169 T6 2011 861 45 p169 T6 2011 862 45 p169 T6 2011 863 45 p169 T6 2011 864 45 p169 T6 2011 865 45 p169 T6 2011 866 45 p169 6 2011 8701 167 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 37 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2011 870r 167 6 2011 871 169 6 2011 872 169 6 2011 873 165 6 2012 103 47 173 6 2012 105 47 p173 T6 2012 107 47 p173 6 2051 136 45 27 167 6 2051 136 179 6 2107 103 47 12 p173 6 2107 103 48 5 175 6 2200 100 18b 1 p63 T6 3000 105 42 15 p153 T6 3000 105 43 11 155 T6 3000 109 42 14 p153 T6 3000 109 43 10 p155 T6 3001 101 40 p143 T6 3001 101 42 13 p153 T6 3001 101 43 9 p155 T6 3001 103 40 p143 6 3001 104 40 19 143 6 3001 107 40 26 143 6 3001 109 4
146. 19 101 liner battery box group 24 battery 9067 T6 1212 102 liner battery box group 27 31 31c battery 16 T6 4018 103 battery box 16 Long group 24 27 31 31 battery T6 4018 103s battery box 13 1 2 Long group 24 battery T6 3200 125 battery box 4d T6 4018 117 battery box two batteries 86782 T6 4006 119 tinnerman fastener 001 amp Up 1 4 20ncx1 T6 4018 115 thumb screw wj 202 T6 4018 119 rubber latch battery box As Req d 1 4 20ncx1 hex head bolt 001 amp Up 1 4 20nc locknut T6 4018 113 battery stand short T6 4019 113 battery stand long 660 1 1309 battery cable black group 24 27 31 4d battery T6 7016 121 battery cable black group 31c battery T6 7016 115 battery cable red group 24 27 31 4d battery Ih mounted T6 7016 117 battery cable red group 31c battery Ih mounted T6 7016 119 battery cable red group 24 27 31 4d battery rh mounted mg 1 543 battery cable red group 31c battery rh mounted 370 10 4 3blk T6 7016 105 cable ground 370 20 4 3red T6 7016 111r cable relay to starter gas T6 9011 344 battery terminal cover plastic T6 9011 343 battery terminal boot rubber 2870 26012 T6 500 108 grommet battery cable rubber T6 4018 121 battery hold down bar group 24 27 31 31c T6 9011 351 battery hold down bar 4d 89652 31346 T6 9011 101 battery hold down bracket kit group 24 27 31 31 T6 7016 123 Battery Disconnect Switch T6 7016 101 38 Battery Cable Delta 001 amp Up As Req d 001 amp Up As Req d
147. 2 Description radiator gasoline engine radiator gasoline engine radiator radiator with fan shroud fex radiator cap plug radiator inlet outlet sheet metal screw bushing coolant fitting elbow 90 with nut transmission cooling line overflow tank with tubing Radiator Overflow Bottle W Bracket Overflow Tank Support hex head bolt locknut flat washer fan shroud gasoline engine fan shroud gasoline engine Fan shroud cummins onan diesel engine fan shroud perkins diesel engine frame mounted radiator Fan shroud Hercules diesel engine sheet metal screw tinnerman fastener mounting angle radiator shroud Radiator Shroud Adaptor Gas Radiator Shroud Hole Cover Universal Effective 001 240 241 296 Note 1 Note 2 001 amp Up Note 4 001 amp Up N po A A lon Note 5 As Note 5 Note 3 Note 4 As Req d Oo A 362 amp Up As Req d A 1 Radiator T6 4055 203 replaces radiator T6 4055 103 original equipment on tractors 926 through 3226 and is used on all tractors equipped with diesel engines and as required optional equipment on tractors equipped with gasoline engines after serial number 926 and is identified by four inlet outlet ports 2 Radiator T6 4055 205 is used as required standard equipment on tractors equipped with gasoline engines after serial number 926 and is identified by two inlet outlet ports 3 Used with radiator T6
148. 2 2 14 Dec 1995 2 3 27 Dec 1995 2 2 15 Dec 1995 2 3 28 Dec 1995 2 2 16 Dec 1995 2 3 29 Dec 1995 2 2 17 Dec 1995 2 3 30 Dec 1995 2 2 18 Dec 1995 2 3 31 Dec 1995 2 2 19 Dec 1995 2 3 32 Dec 1995 2 2 20 Dec 1995 2 3 33 Dec 1995 2 2 21 Dec 1995 2 3 34 Dec 1995 2 2 22 Dec 1995 2 3 35 Dec 1995 2 2 23 Dec 1995 2 3 36 Dec 1995 2 2 24 Dec 1995 2 3 37 Dec 1995 2 2 25 Dec 1995 2 3 38 Dec 1995 2 2 26 Dec 1995 2 3 39 Dec 1995 2 3 1 Dec 1995 2 3 40 Dec 1995 2 3 2 June 1997 2 3 41 Dec 1995 2 3 3 June 1997 2 3 42 Dec 1995 2 3 4 Dec 1995 2 3 43 Dec 1995 2 3 5 Dec 1995 2 3 44 Dec 1995 2 3 6 Dec 1995 2 3 45 Dec 1995 2 3 7 Dec 1995 2 3 46 Dec 1995 2 3 8 Dec 1995 3 Contents 1 Dec 1995 2 3 9 June 1997 3 Contents 2 Dec 1995 2 3 10 June 1997 3 Contents 3 Dec 1995 2 3 11 June 1997 3 Contents 4 Dec 1995 2 3 12 Dec 1995 3 1 1 Dec 1995 2 3 13 Dec 1995 3 1 2 Dec 1995 2 3 14 June 1997 3 2 1 Dec 1995 2 3 15 June 1997 3 2 2 Dec 1995 2 3 16 June 1997 3 3 1 Dec 1995 2 3 17 June 1997 3 3 2 Dec 1995 2 3 18 June 1997 3 4 1 Dec 1995 2 3 19 June 1997 3 4 2 Dec 1995 2 3 20 June 1997 3 4 3 Dec 1995 2 3 21 June 1997 3 4 4 Dec 1995 2 3 22 Dec 1995 3 4 5 Dec 1995 2 3 23 June 1997 3 4 6 Dec 1995 2 3 24 June 1997 3 4 7 Dec 1995 2 3 25 June 1997 3 4 8 Dec 1995 Introduction MA Tow Tractor Nov 1998 TUG MA TOW Manufacturing Corporation TRACTOR OPERATION MANUAL 3 4 3 4 3 5 3 5 3 5 3 5 3 5 3 5 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3
149. 2 p 198 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL T6 2002 111 drive shaft assembly 001 084 T6 2002 101 drive shaft assembly 085 361 T6 2002 113 flange front end 001 084 T6 2002 103 flange front end 085 361 T6 2006 111 flange yoke end 001 amp Up T6 2002 109 bolt amp Locknuts 085 361 T6 2006 103 hex head bolt spicer 001 amp Up 3 8 24NF locknut 6 2006 107 universal joint kit front note 1 001 361 T6 2002 107 universal joint kit rear note 1 001 amp Up 1 Universal joint kits T6 2006 109 and T6 2002 107 include spider seals snap rings bearings and grease fitting Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 199 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 57 Drive Shaft Assembly C 6 Transmission Serial Numbers 362 and Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 200 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number Note 1 Note 2 T6 2006 101 drive shaft assembly T6 7200 090 drive shaft assembly Note 3 T6 2006 113 slip stub Note 3 T6 2006 115 slip yoke T6 2002 107 universal joint kit rear note 4 T6 2006 107 universal joint kit front note 4 C6TZ 4A254B T6 2006 105 saddle drive shaft 3828845 6 2006 103 bolt drive shaft saddle 001 am
150. 3 Cab Door Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 218 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 10000978RO 75000601 75000047 AS 1524 61 75000687 75000026 181903 30 21 13 30 21 13 181904 ESK 1576A 30 21 15 32800002 ESK 1576A Tug Part Number T6 9003 148 T6 9003 148FE T6 9003 147 CMA 507 CMA 504 6 4006 113 6 9003 153 404 T6 9003 169 6 9003 173 T6 9003 175 6 9003 177 6 9003 179 8 32NFX1 2 8 32NF CMA 402 CMA 402TP T6 9003 113 CMA 401 CMA 401TP T6 9003 115 CMA 406 CMA 406TP T6 9003 117 6 9003 171 5 16 18NCX3 4 401 Description Effective door rH without side hitch door rH with side hitch door IH door seal bottom As Req d 001 amp Up door seal rubber bead Ref Trim UPS Ref As Req d Foam Strip Rear Ref 2 window assembly aluminum frame rh complete note 1 1 As Req d window frame rubber note 1 Ref channel sliding window rubber frame note 1 2 spacer rubber rubber frame window note 1 Ref filler strip rubber window frame note 1 Ref sealer fixed window rubber frame note 1 Ref screw aluminum frame window Ref locknut nylon insert Ref STATIONARY GLASS ALUMINUM FRAME WINDOW 2 Note 2 STATIONARY GLASS ALUMINUM FRAME WINDOW 2 As Req d Note 2 stationary glass rubber frame 2 Sliding GLASS ALUMINUM FRAME WINDOW 2 Sliding
151. 3 Rotating 217 Rotating Blue 217 rotor 159 rotor 44 36 p159 rotor 41a 25 p151 rotor button 127 rotor button 127 rotor button 35 3 p127 rotor button 127 rotor rockwell drive axle 49 p179 rotor rockwell drive axle 179 rtv sealant 45 13 p165 Rubber Engine Mount 18b 8 p63 rubber engine mount 20 23 p69 rubber grommet sliding window knob rubber frame 63 219 rubber latch battery box 15 p51 rubber mount 46 4 171 Rubber Mount Front Engine 18b 4 p63 rubber mount radiator 29 21 p105 Rubber seat mount 3 9 p13 Rubber Transmission Mount 18b 13 p63 runner 64 6 p225 runner and spindle assembly 64 5 p225 Running board Ih 5 Running board Ih 1 p5 Running board Ih a p5 Running board Ih weighted 50 5 Running board rh 5 Running board rh p5 Running board rh 1 7 p5 Running board rh weighted 5 5 saddle drive shaft 54 31 p195 saddle drive shaft 57 5 p201 saddle drive shaft 55 31 197 Safety belt retracting p13 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 41 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Safety belt standard 3 14 p13 Safety Interlock Kit 7 p33 screw 7 8 p31 screw 6 12 p29 Screw 2 16 p9 screw 63 13 p221 screw 62 27 p215 seal kit a solenoid valve 67 p233 seal kit angling ram 64 p227 seal kit anglin
152. 30 amp Up 206 330 001 084 330 amp Up 206 330 085 163 001 084 330 amp Up 164 205 001 163 330 amp Up 206 330 330 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 127 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL di 71 Figure 36 Oil Filter Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 128 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number d9az 6731a eam 6890a c0122055000 c0122059200 c0122059700 c0725105100 c0526210800 ph2821a 37764181 36862517 33115118 0826608 0576054 40 0000401 40 0026501 208642 40 0003836 1000 26153 14416 206210 40 0005582 40 0018208 Tug Part Number T6 1001 207 T6 1001 159 122 0550 Description oil filter 300 cid gasoline engine threaded insert 300 cid gasoline engine oil filter cummins onan engine oil filter head cummins onan engine gasket filter head cummins onan engine socket head cap screw cummins onan engine flat washer pipe plug cummins onan engine oil filter perkins engine oil filter body perkins engine gasket perkins engine flat washer perkins engine Stud perkins engine locknut perkins engine oil filter hercules engine oil filter base hercules engine adaptor hercules engine bracket oil filter hercules engine hex head bolt hercules lock washer hercules elbow
153. 4 2 p 185 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 52 Brake System Assembly Front Drum and Rear Disc Brakes Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 186 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 1779 7911 S320 302X3 S330 252X3 FA210169020404 253 57121 017 14094948 475660 9958 7761 7828 9959 88684 86080 Tug Part Number T6 6001 113CV T6 600 112 T6 6011 141 T6 8011 121 T6 6011 161 T6 6011 153 T6 6016 103 T6 6011 111 T6 6011 113 1 4 20NCX1 1 4 20NC T6 6011 151 T6 8013 143 T6 8013 145 T6 8013 147 T6 3002 103 T6 3002 107 T6 600 110 T6 3002 105 Description Master Cylinder dual front and rear brakes adapter master cylinder forward port Brake Line 20 inch brake line connector brake line 30 inch connector brake line flex hose brake hose 14 inch tee brake line support brake line tee hex head bolt locknut brake line 6 inch brake hose bolt brake hose rear disc brakes washer brake hose bolt rear disc brakes bolt brake hose front drum brakes washer brake hose bolt front drum brakes Adaptor Brake Line connector brake line to front drum brakes p clamp plastic p clamp metal Tm FNM BPN HN HNDNN NY FH S Effective 2117 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p
154. 4012 107 1 2 13 7 8 1 2 13 1 2 13NCX1 1 2 T6 2001 101WB T6 2012 103 T6 2012 105 MD D01 105 T6 2012 107 Description rear spring doubler rear spring forward support rH rear spring forward support IH hex head bolt locknut hex head bolt locknut nylon bushing rear spring assembly eye at front slipper at back rear spring assembly eye at front and back rear spring aft support hex head bolt spring mounting plate u bolt rear hex head bolt locknut traction bar rH traction bar snubber hex head bolt locknut hex head bolt flat washer drive axle assembly rockwell SUPPORT L H SUPPORT R H SUPPORT 3 HOLE SUPPORT 2 HOLE Qty 4 8 4 2 2 2 8 2 2 4 4 1 1 2 2 2 2 2 1 1 1 1 1 Effective 178 926 As Req d 178 926 547 926 AS REQ D Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 173 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 1 UTI 13 18 16 17 17 UN 16 5 Figure 48 Drive Axle Installation Spring Mount Serial Numbers 6626 and Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 174 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 3500A15 Tug Part Number T6 4027 509 T6 4041 105 T6 4029 507 T6 4027 523 3 8 16 6 2107 103 9 16 12 9 16 1 2 13NCX3
155. 43 T6 1010 145 T6 1010 147 T6 1010 149 T6 1010 151 T6 1010 153 T6 1010 155 Quadrastat Shifter quadrastat shifter full range handle assembly kit dust cover not available Position panel Position panel full range housing assembly gate plate gate plate full range nut and washer indicator bulb bulb socket position indicator keeper wave washer spacer bushing Nut star washer hex head bolt cotter pin washer output plate bolt nut trunnion Note 2 clevis pin switch support plate pivot spacer nut washer and bolt neutral start switch switch assembly plate 1 Used on all units equipped with Quadrastat shifters 2 Not available separately Included with item 8 1 Sr c c c c c c c c c c a a A a nono As Req d Note 1 As Req d Note 1 As Req d Note 1 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 35 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 9 Transmission Shifter Linkage Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 36 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 140 304242 003 0035 T6 1023 105 140 304242 003 0032 T6 1023 103 T6 1004 105 T6 1004 103 T6 1004 104 T6 1004 109 T6 1021 103 T6 1004 119 Swivel shift cable 3 8 16ncx1 hex head bolt 3 8 16nc locknut
156. 49 4 p17 T6 9011 168 18 p59 T6 9011 168 18 p59 T6 9011 225 3 p15 T6 9011 235 p51 T6 9011 237 p105 T6 9011 237 6 p29 T6 9011 239 p105 T6 9011 241 p19 T6 9011 245 16 5 p53 T6 9011 247 28 p99 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 66 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 9011 253 p7 T6 9011 255 7 6 9011 259 1 7 T6 9011 261 1 25 p7 T6 9011 309 25 p89 T6 9011 317 7 6 9011 319 p7 T6 9011 320 p81 T6 9011 321 1 22 p7 T6 9011 322 p81 T6 9011 326 1 p3 T6 9011 327 30 p111 T6 9011 327 6 p27 T6 9011 328 30 p111 T6 9011 328 6 p27 T6 9011 329 30 111 6 9011 329 6 27 6 9011 330 29 8 101 6 9011 331 4 17 6 9011 333 29 101 6 9011 340 62 217 6 9011 340 13 47 6 9011 343 51 6 9011 344 15 10 51 6 9011 347 4 39 21 6 9011 347 217 6 9011 347 223 T6 9011 351 51 6 9011 353 1 24 7 6 9011 359 34 121 6 9011 362 7 6 9011 363 34 32 125 6 9011 364 1 p3 T6 9011 365 7 6 9011 366 99 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 67 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL IN
157. 5 135 6 5003 101 37 24 131 6 5003 101 4 19 19 6 5004 101 135 6 5004 103 38 137 6 5004 105 137 6 5004 107 38 2 p135 T6 5005 105 37 p133 T6 5005 105 4 6 17 6 5005 107 37 p133 T6 5005 119 11 10 p43 T6 5005 121 4 3 17 6 5005 121 11 9 p43 T6 5005 129 11 6 p43 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 52 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 5006 101 38 7 p135 T6 5006 103 37 29 p133 T6 5006 107 133 6 5006 109 37 35 133 6 5006 111 p133 T6 5006 119 133 6 5008 109 38 19 137 6 5009 103 38 15 137 6 5010 101 38 11 135 T6 5010 101kd 38 p137 T6 5010 101kg 38 p137 T6 5010 205 p137 6 5010 207 135 6 5010 209 137 6 5010 211 38 135 6 5011 101 39 1 139 6 5011 101 9 7 141 6 5011 107 39 5 139 6 5011 108 139 6 5011 108 39a 5 p141 T6 5011 109 137 6 5011 117 139 6 5012 101 38 8 135 6 5013 101 38 13 135 6 5013 103 38 12 135 6 5014 101 38 18 137 6 5020 101 37 p133 T6 5020 103 37 p133 T6 5106 105 37 32 p133 T6 5106 109 37 37 p133 T6 5204 101 135 6 5204 105 137 6 5204 107 133 6 5206 101 133 6 5206 105 133
158. 50 p181 connector brake line flex hose 52 6 p187 connector brake line flex hose 51 7 p185 connector brake line to front drum brakes 52 p187 connector gasoline engine p89 contact block engine shutdown 6 p29 core heater amfab 62 217 core heater amfab new 4 p19 core heater sgm 217 core heater sgm old 19 8 16 35 11 7 17 19 p55 COTTER PIN 40 13 p143 cotter pin 41a 23 p151 cotter pin 42 11 p153 cotter pin 44 52 p159 cotter pin 41 23 p149 cotter pin 53 12 p191 cotter pin 53 15 191 55 10 197 54 10 195 53 28 193 64 13 225 cotter pin input shaft nut 44 85 p163 cotter pin steer arm 40 5 p143 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 9 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number couping l p tank 26 1 p93 coupler 1 4 RH angling ram 64 24 p227 coupling 26 23 p93 coupling 2 25 12 p85 cover and seal assembly 66 18 p231 cover plate door handle inside 63 24 p221 cover plate door latch mechanism 63 25 p223 cover plate hub 40 40 p145 cover fuel cell 25 8 p85 cover housing 37 16 p131 cover instrument panel plexiglass 6 p29 cover reduction gear 45 35 p167 cover steering column 4 17 cover steering mount Ih 4 p17 cover t
159. 572 DALLAS TX 215 FEDERAL MOGUL CORPORATION BOX 64177 DETROIT MI 218 COOPER INDUSTRIES USD P O BOX 70722 CHICAGO IL 219 UNITED EQUIP SALES INC P O BOX 3258 ATLANTA GA 221 VALAD ELECTRIC HEATING P O BOX 577 TARRYTOWN NY 224 DRIVE LINE SERVICE P O BOX 30282 CHARLOTTE NC 227 DANA SPICER HIGHWAY AXLE DIVISION PLYMOUTH MN 229 WESTERN ASSOCIATES P O BOX 53084 SAN JOSE CA 231 WHEELS amp BRAKES INC P O BOX 198810 ATLANTA GA 232 WHITE HYDRAULICS INC P O BOX 30250 NASHVILLE TN 233 WISE COMPANY INC 5535 PLEASANT VIEW ROAD MEMPHIS TN 235 W W GRAINGER INC DEPT 048 800301517 PALATINE IL 239 MARADYNE CORP P O BOX 901018 CLEVELAND OH 243 FORD MOTOR COMPANY FORD POWER PRODUCTS CHICAGO IL 244 NATIONAL SCREENPRINTERS 475 N DEAN ROAD AUBURN AL 245 ASTECHNOLOGIES ENG P O BOX 740093 ATLANTA GA 247 INDUSTRIAL PAPER CORP 300 VILLANOVA DRIVE S W ATLANTA GA 251 DOUGLAS CORPORATION SDS 12 0709 MINNEAPOLIS MN 256 CUMMINS SOUTH INC P O BOX 101862 ATLANTA GA 260 CABLEFORM INC P O BOX 79109 BALTIMORE MD 263 ZFINDUSTRIES P O BOX 101756 ATLANTA GA 266 ROYAL BRASS amp HOSE P O BOX 51468 KNOXVILLE TN 267 ENGINEERED COMPONENTS INC P O BOX 360 THREE BRIDGES NJ 268 GROTE MANUFACTURING DEPT 0116 CINCINNATI OH 269 QDS COMPONENTS INC P O BOX 292366 NASHVILLE TN 275 BRAUN MANUFATURING CO 1625 57 N KOSTNER CHICAGO IL 276 REVOLVO INC 1629 PERCHERON STREET MARYVILLE TN 278 ALL STATE BELTING COMPANY 1824 INDUSTRIAL CIRCLE WEST DES MOINE
160. 6 JJ DRIVE GREENSBORO NC 052 CURTIS INSTRUMENTS INC 200 KISCO AVE MT KISCO NY 056 DEL CITY WIRE CO INC P O BOX 95609 OKLAHOMA CITY OK 059 DIAMOND RUBBER PRODUCTS P O BOX 531164 BIRMINGHAM AL 060 TITAN DISTRIBUTION INC P O BOX 71338 CHICAGO IL 062 APPLIED INDUSTRIAL TECH P O BOX 6339 T CLEVELAND OH 067 THERMAL DYNAMICS CORP P O BOX 40000 HARTFORD CT 070 FURON COMPANY FELSTED DIVISION CHICAGO IL 071 ELECTRICAL INS SUPPLIER P O BOX 98059 CHICAGO IL 072 MCNAUGHTON MCKAY ELECTRIC P O BOX 65821 CHARLOTTE NC 074 UNITED TECHNOLOGIES AUTO P O BOX 71436 CHICAGO IL 079 FULLWELL MOTOR PRODUCTS P O BOX 94787 CLEVELAND OH 080 BRANHAM MINGIS IND PDTS SECTION 792 LOUISVILLE KY 082 GENERAL ELECTRIC COMPANY GEED amp C ATLANTA GA 083 GENERAL ELECTRIC COMPANY CUSTOMER FINANCIAL SERVICES ATLANTA GA 085 GENERAL RUBBER P O BOX 44005 ATLANTA GA 087 PETERSON SPRING DIVISION NO 4 DETROIT MI 088 GEORGIA STEEL SUPPLY P O BOX 93786 ATLANTA GA 089 CHANDLER PRODUCTS INC P O BOX 91792 CHICAGO IL 093 GOODYEAR TIRE amp RUBBER REFERENCE 56 0012515 CHARLOTTE NC 094 GORDY TIRE 9015 HOWELL MILL ROAD ATLANTA GA 096 A L HANSEN MFG CO DEPT 31HING ROAD LIBERTYVILLE IL 100 HELLA INCORPORATED 201 KELLY DRIVE PEACHTREE CITY GA 103 COOPER TIRE amp RUBBER CO P O BOX 91689 CHICAGO IL 104 THE PIERCE COMPANY P O BOX 7700 INDIANAPOLIS IN 105 HOLLAND ATLANTIC HITCH P O BOX 347 DENMARK SC 108 WHEEL CO OF VA INC P O BOX 95010 CHICAGO IL 110 I
161. 6016 103 FA210128020404 T6 6016 105 T6 6011 111 T6 6011 113 1 4 20NCX1 1 4 20NC 6 6011 151 253 57121 017 T6 8013 143 104001026040 6 6011 155 14094948 6 8013 145 5551 4 T6 6011 159 475660 T6 8013 147 7828 T6 600 110 1 Brake booster provided as original equipment on tractors prior to serial number 362 is no longer Master Cylinder dual Rear disc brakes only note 1 master cylinder single adapter master cylinder forward port adapter master cylinder forward port adapter master cylinder aft port BRAKE LINE 20 INCH brake line connector brake line 40 inch brake line 30 inch connector brake line flex hose brake hose 14 inch rear disc brakes forward calipers brake hose 14 inch rear disc brakes aft calipers tee brake line support brake line tee hex head bolt locknut brake line 6 inch brake hose brake hose bolt brake hose elbow 90 caliper washer brake hose bolt ADAPTOR BRAKE LINE p clamp plastic p clamp metal m R AAD ana n 128 amp Up 001 127 128 amp Up 001 127 001 amp Up 128 amp Up 2117 amp Up 128 2116 2117 amp Up 128 2116 2117 amp Up 001 amp Up available Replacement of this booster requires replacement of single master cylinder MD CB1 121 with dual master cylinder T6 6001 113 See brake pedal booster and master cylinder assembly Chapter 4 Illustrated Parts List Jan 1997 Section
162. 61 T6 2001 251 44 60 p161 T6 2001 253 44 61 p161 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 34 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2001 255 44 62 p161 T6 2001 257 44 57 p161 T6 2001 263 44 71 161 6 2001 265 44 70 161 6 2001 267 44 66 161 6 2001 267 44 78 p163 T6 2001 269 44 67 p161 T6 2001 271 44 69 p161 6 2001 273 44 68 161 6 2001 281 44 84 p163 T6 2001 291 44 20 p157 T6 2001 321 161 6 2001 323 163 6 2001 325 161 6 2001 327 161 6 2001 329 161 6 2001 601 157 6 2001 602 157 6 2001 603 159 6 2001 604 159 6 2001 605 159 6 2001 605 179 6 2001 606 159 6 2001 607 159 6 2001 608 44 35 159 6 2001 816 45 14 165 6 2001 858 45 p169 T6 2001 859 45 p169 T6 2001 860 45 p169 T6 2002 101 199 6 2002 103 199 6 2002 107 56 199 6 2002 107 57 3 201 6 2002 109 56 4 199 6 2002 111 56 1 199 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 35 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX T
163. 68 T6 7200 110 T6 7200 115 Description Gasket Water outlet low mount fan note 1 Gasket Water outlet high mount fan upper radiator hose Low mount fan NOTE 2 upper radiator hose high mount fan NOTE 2 lower radiator hose low mount fan NOTE 2 lower radiator hose high mount fan NOTE 2 hose clamp crank shaft pulley high mount fan bushing water temperature sensing unit water temperature sensing unit pipe plug water temperature gauge bypass fitting coolant bypass system low mount fan Lower Hose Hercules Upper Hose Hercules Qty Effective 2868 amp Up 001 2867 2868 amp Up 241 2867 2868 amp Up 001 2867 001 amp Up 001 2867 As Req d 1 Water outlet E0TZ 8592B is used on gasoline engines with 1 2 diameter water port engines manufactured through 1985 with cast rocker arms and flat valve covers see inert in FIGURE 30 Water outlet E7TZ 8592A is used on engines with 3 4 diameter water port engines manufactured after 1985 with stamped rocker arms and saddle shaped valve covers see insert in FIGURE 30 SEE WARNING BELOW 2 Radiator hoses may require cutting to obtain proper length Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 109 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 11 13 13 b x FLAT VALVE COVER L RADIATOR SADDLE SHAPED VALVE COVER 10 9 TO a ro RADIATOR Figure 30 Fan and Water Pum
164. 8 4 31 p21 32 31 18 p113 36 p87 40 22 8 p75 40 23 2 p77 6 39 4 p139 6 25a 7 p91 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 6 26 20 p93 6 32ncx7 16 75 p31 5 26 p25 Lure tta 5 22 p25 5 21 25 5 20 p25 5 19 25 ESERE 5 18 p25 adati 5 28 p25 12 4 45 12 5 45 13 p47 MOM 13 2 p47 BEER 13 10 p47 14 3 49 14 2 49 17 57 18 p61 18 61 Serie 18a p61 18 61 18 p61 lm 18a 3 61 18 2 p61 18 61 18b 2 p63 lm 18b 3 63 19 16 7 dE 19 18 67 Mp 19 15 p67 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 20 p71 20 p71 MEENDEN 17
165. 801 205445 00 266701 00 0202400 104680 020 020 020 004 Tug Part Number T6 7200 115 3 8 16NCX3 3 8 T6 1001 201 T6 7010 153 Description fan hex head bolt flat washer FAN SPACER WATER PUMP PULLEY WATER PUMP GASKET WATER PUMP HEX HEAD BOLT LOCK WASHER FAN BELT BELT VACUUM PUMP HOSE CLAMP HOSE CONNECTOR PIPE RADIATOR HOSE LOWER THERMOSTAT HOUSING THERMOSTAT GASKET THERMOSTAT HOUSING RADIATOR HOSE UPPER HEX HEAD BOLT LOCK WASHER water temperature sensing unit water temperature gauge water temperature switch 210 low coolant switch Qty wow oa DPD ER a Effective As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 117 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL DELCO FORD MOTORCRAFT 3 PERKINS HERCULES CUMMINS ONAN 4 gt Le SBA Ni uL p S al e Figure 33 Starters Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 118 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number E952 11002B Starter Motorcraft Ford 300 CID engine As Req d T6 1001 103 Starter 300 CID PLUNGER POLE TYPE old 10465060 6 1025 103 Starter Delco Ford 300 CID engine 1113274 T6 7207 103 starter perkins diesel engine 37513401 spacer 191 1807 starter cummins on
166. 860 S W AUTO FINISHES CORP P O BOX 102730 ATLANTA GA 861 SKYHAWK TRANSPORTATION P O BOX 95 DELMONT NJ 862 THOMAS HARDWARE PARTS 1001 Rockland Street Reading PA 863 STORAGE SPECIALISTS INC 3271 S BIG BEND BLVD ST LOUIS MO 864 SUPPLY TECH INC 1000 CAMPUS DRIVE ANN ARBOR MI 866 AMERICAN BELTING INC P O BOX 1069 FORKED RIVER NJ Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 18 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 867 BOUNDS amp CO 502 ROSWELL GREEN LANE ROSWELL GA 868 C W C CARITHERS WALLACE COURTENAY ATLANTA GA 869 FLEET REPAIR SERVICE 1617 KINGS MILL ROAD MCDONOUGH GA 870 PRESTOLITE POWER CORP DEPT 26601 DETROIT MI 871 MIAMI SYSTEMS CORP P O BOX 630740 CINCINNATI OH 872 TUBAN INDUSTRIAL PRODUCTS 2003 LEGHORN STREET MOUNTAIN VIEW CA 874 VANTAGE PARTS P O BOX 10890 PORTLAND OR 875 ACCREDITED LOCK AND SAFE D B A MR LOCKSMITH KENNESAW GA 876 SOUTHERNTIER INDUSTRIAL 683 LONGBOW CT STONE MOUNTAIN GA 879 POWER PRODUCTS 444 RANDY ROAD CAROL STREAM IL Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 19 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL This Page Intentionally Left Blank Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Illustrated Parts List
167. 95 6 8005 107 53 8 191 6 8005 109 191 6 8005 111 54 8 195 6 8005 111 55 8 197 6 8005 113 54 11 195 6 8005 115 54 14 195 6 8005 115 55 14 197 6 8005 117 54 15 195 6 8005 119 54 16 195 6 8005 121 55 10 197 6 8005 125 54 17 195 T6 8005 131 54 22 p195 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 61 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 8005 131 55 22 197 6 8005 133 54 24 195 6 8005 133 55 24 197 T6 8005 135 54 19 p195 T6 8005 135 55 19 197 6 8005 137 54 23 195 6 8005 137 55 23 197 6 8005 139 54 26 195 6 8005 139 55 26 197 6 8005 141 54 29 195 T6 8005 141 55 29 197 6 8005 143 54 25 195 6 8005 143 55 25 197 6 8005 147 54 20 195 6 8005 147 55 20 197 6 8005 149 54 21 195 T6 8005 149 55 21 p197 T6 8005 151 54 p195 T6 8005 153 54 18 p195 T6 8005 153 55 18 p197 T6 8006 103 11 1 p43 T6 8006 105 11 2 p43 T6 8007 101 11 14 p43 T6 8007 101C 11 p43 T6 8007 101k 11 p43 T6 8009 101 44 36 p159 T6 8009 101 49 p179 T6 8011 111 6 p29 T6 8011 111 2 6 p29 T6 8011 117 6 p29 T6 8011 121 51 4 p185 T6 8011 121 52 4 p187 T6 8013 103 177 T6 8013 103k 177 6 8013 104
168. AND TRANSMISSION MOUNTS INSTALLATION PERKINS 4 236 DIESEL ENGINE e tec cu Eo eec Rite 68 FIGURE 20 TRANSMISSION AND TRANSMISSION MOUNTS INSTALLATION PERKINS 4 236 DIESEL ENGINE 2 222r eet te eta ertt ILES RT Pa qi Kore 70 FIGURE 21 AIR CLEANER ASSEMBLY GASOLINE ENGINE eem 72 FIGURE 22 AIR CLEANER ASSEMBLY DIESEL ENGINE WITHOUT PRE FILTER 74 FIGURE 23 AIR CLEANER ASSEMBLY DIESEL ENGINE WITH PRE FILTER 76 FIGURE 24 EXHAUST SYSTEM nnne 78 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents p 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Illustrated Parts List Section Page FIGURE 24 EXHAUST SYSTEM 5 0 40 1 00004000000 0 nennen nns 80 FIGURE 24A EXHAUST SYSTEM FOR PERKINS 1000 4 DIESEL 82 FIGURE 25 FUEL SYSTEM INSTALLATION DIESEL AND GASOLINE 84 FIGURE 25 FUEL SYSTEM INSTALLATION DIESEL AND GASOLINE 86 FIGURE 25 FUEL SYSTEM INSTALLATION DIESEL AND GASOLINE 88 FIGURE 25A FUEL SYSTEM INSTALLATION PERKINS 1004 90 FIGURE 26 LP GAS
169. ANY AIR COMPRESSOR GROUP CHARLOTTE NC 798 POMP S TIRE SERVICE INC P O BOX 1630 GREEN BAY WI 800 WAYTEK INC P O BOX 527 CHANHASSEN MN 801 WILDER MOTOR amp EQUIP CO P O BOX 24519 NASHVILLE TN 802 AMR SERVICES CORP P O BOX 155099 FORT WORTH TX 803 KEYSTONE GROUND SUPPORT 5925 RAVENSWOOD ROAD FT LAUDERDALE FL 804 MONTE COLLISION CORP 70 06 GARFIELD AVENUE WOODSIDE NY 805 OHIO MATERIALS HANDLING P O BOX 14519 CLEVELAND OH 806 PAMCO STEWART amp STEVENSON DEPT NO 502 DENVER CO 807 GLOBAL EQUIPMENT CO P O BOX 5200 SUWANEE GA 808 MACK BROOKS GROUP FORUM PLACE U K 809 CUTTING TOOLS amp SERVICE 1880 ENTERPRISE DRIVE BUFORD GA 810 USF HOLLAND P O BOX 9021 HOLLAND MI 812 CO P O BOX 25267 MILWAUKEE WI 813 MERCURY AVIATION 1440 TERMINAL WAY RENO NV 814 BRYSON GRAPHICS 12210 WEXFORD CLUB DRIVE ROSWELL GA 816 OEC SYSTEMS 3404 OAKCLIFF ROAD ATLANTA GA 817 Governors America Corp 720 Silver St Agawam MA 818 ARTLITE OFFICE SUPPLIES 1851 PIEDMONT ROAD NE ATLANTA GA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 17 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 819 ATLANTA MOTOR SPEEDWAY P O BOX 500 HAMPTON GA 820 CLARKLIFT OF ALABAMA INC 1660 VANDERBILT ROAD BIRMINGHAM AL 822 DanTransport Corporation P O Box 8500 S 6330 Philadelphia PA 823 EASTERN SHORE ENT P O BOX 560 WAYNE PA 824 USF DUGAN P O BOX 9448 WICHITA KS 826 MIGHTY
170. BOX 98709 CHICAGO IL 371 ALLIED CARRIERS EXCHANGE P O BOX 17626 DENVER 372 ALLIED AUTOMOTIVE P O BOX 67 174 DETROIT MI 373 AMERICAN HI LIFT 5260 TRUMAN DRIVE DECATUR GA 374 AMERICAN FREIGHTWAYS P O BOX 840 HARRISON AK 376 AMERIGAS 13 WOMACK DR CARTERSVILLE GA 377 ANIXTER DISTRIBUTION BOX 195085 CHARLOTTE NC 378 FREIGHT SYSTEMS INC DEPARTMENT 170 DENVER CO 379 ANY TIME SERVICE COMPANY P O BOX 90178 EAST POINT GA 380 SAFETY amp SUPPLY 2523 S MCDONOUGH ROAD ORCHARD HILL GA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 9 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 381 ARKANSAS FREIGHTWAYS INC P O BOX 840 HARRISON AK 382 ASAP DELIVERY INC P O BOX 20824 ATLANTA GA 383 ASSOCIATED AIR FREIGHT P O BOX 5015 NEW HYDE PARK NY 384 AT amp T COMMUNICATIONS P O BOX 195109 CHARLOTTE NC 385 ATLANTA ARMY NAVY SUPPLY 1125 HAYES INDUSTRIAL DRIVE MARIETTA GA 386 ATLANTA CASTER DIVISION 3501 DETROIT AVENUE CLEVELAND OH 387 ATLANTA CRANE amp CONVEYOR P O BOX 452 ALPHARETTA GA 388 ATLANTA MOTOR LINES INC P O BOX 345 CONLEY GA 389 ATLANTA TOOL amp JACK SALES 3286 HUMPHRIES HILL ROAD AUSTELL GA 390 AUTOMATIC DATA PROCESSING BOX 78130 PHOENIX AZ 391 AVERITT EXPRESS INC P O BOX 3145 COOKEVILLE TN 392 5 772 GARDEN CITY NY 393 BASF CORPORATION P O BOX 75406 CHARLOTTE NC 394 BENNETT MOTOR EXPRESS P O BOX 569 M
171. Both common types and all variations can be manufactured with either two or four wheel steering Chapter 1 General Information and Operating Instructions June 1997 Section 1 2 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Il OPERATION B TRAILERS CONT A two wheel steer trailer is constructed with its two rear wheels fitted to an axle rigidly mounted to the trailer chassis and its two front wheels mounted on a turntable or pivoting axle When he turntable or pivoting axle is directly connected to a drawbar for towing purposes of towing a two wheel steer trailer extra care must be taken to allow for rear end swing when cornering A coupling device which is attached to the rear of the trailer enables additional trailers to be connected hence creating a trailer train A four wheel steer trailer has both the front and rear axles mounted on turntables These turntables are interconnected by a tie bar The tie bar runs diagonally from one side of the front turntable to the opposite side of the rear turntable If the drawbar which is attached to the front turntable moves then the tie bar arrangement causes the front and rear wheels to turn in opposite directions Steering stops are placed to prevent the wheels from turning through a full 90 degree lock which could otherwise cause a load displacement BRAKING SYSTEMS 1 Overrun Brakes Trailers which are consistently used to carry heavy loads are usually
172. CDONOUGH GA 395 BFI WASTE SYSTEMS OF GA P O BOX 2403 MEMPHIS TN 396 BINDERS INC 2833 35 GRIFFITH STREET CHARLOTTE NC 397 BIRMINGHAM NASHVILLE EXP P O BOX 100417 NASHVILLE TN 398 BLACKSTOCK S INC 4950 S ROYAL ATLANTA DRIVE TUCKER GA 399 BLALOCK MACHINERY amp EQUIP P O BOX 490407 COLLEGE PARK GA 400 BOWER S TRUCKING P O BOX 2428 OROVILLE CA 401 BOWMAN TRANSPORTATION ATTN CASHIER DEPARTMENT ATLANTA GA 402 BRAYCON INTERNATIONAL 665 MILLWAY AVENUE CONCORD ONT 403 BREEZE INDUSTRIAL PRODUCT 100 AERO SEAL DRIVE SALTSBURG PA 405 BURLINGTON AIR EXPRESS DEPARTMENT CH 10391 PALATINE IL 406 BURLINGTON AIR EXPRESS P O BOX 371963M PITTSBURGH PA 407 BURLINGTON NORTHERN AIR P O BOX 70087 CHARLOTTE NC 408 C amp D POWER SYSTEMS INC P O BOX 100620 ATLANTA GA 409 C P AMERICA P O BOX 37560 MILWAUKEE WI 411 CABLE amp WIRELESS COMM P O BOX 371968 PITTSBURGH PA 412 CAMERON amp BARKLEY COMPANY BOX 118006 CHARLESTON 5 413 CAMERON GLASS P O BOX 471500 TULSA OK 414 MACHINE SHOP P O BOX 150007 ATLANTA GA 415 CARLSON COMPANY 33 NORTH AVENUE NW ATLANTA GA 416 CARLSON MUFFLER SALES INC P O BOX 832 FAYETTIVILLE GA 417 CAROLINA FREIGHT CARRIERS DRAWER 700 CHERRYVILLE NC 418 CENTRA INC P O BOX 80 WARREN MI 419 DISTRUBUTORS INC P O BOX 53031 MILWAUKEE WI 420 CHAMPION TRANS SERVICES 1361 WOOD DALE ROAD WOOD DALE IL Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 10 TOW Manufacturing Corporati
173. D SERVICE MANUAL Part Description Fig amp Index Num Page Number Support 3 hole 47 p173 support brake line tee 52 9 p187 support brake line tee 51 11 p185 Support hood prop 2 12 p9 Support L H 47 p173 Support R H 47 p173 switch assembly plate 8 27 p35 Switch support 7 20 p31 switch support plate 8 23 p35 Switch push button glow plug 4 9 p17 Switch 4 way lift angle 67 p235 Switch Brake Warning 6 p29 Switch dome light 62 31 p215 switch Low oil pressure override switch 4 p17 switch neutral start 7 19 p31 SWITCH PARK BRAKE LIGHT 55 p197 Switch Safety red 7 p31 switch snow plow 4 way lift ang 4 23 p19 Switch stoplight 11 13 p43 Switch stoplight p43 switch windshield wiper 62 p215 swivel e 11 1 4x90 64 23 p227 swivel shift cable 9 3 p37 swivel shift cable 7 24 p33 swivel shifter 9 14 p37 T tail pipe 24 24 p81 Tail Pipe 1004 Perkins 24a 7 p83 tail pipe 240 Cid gasoline engine p81 tail pipe side exhaust p81 Tail Shaft C6 54 34 p195 tank bracket l p gas set 27 2 p97 Tee 6 p27 Tee 52a 1 p189 Tee Assembly Trans and Distr Vacuum 17 p57 tee brake line 51 10 p185 tee brake line 52 8 p187 tee high water temperature sender 30 p111 thermostat 31 13 p113 thermostat 32 12 p115 THERMOSTAT 32A p117 thermostat 31 12 p113 THERMOSTAT HOUSING 32A 15 p117 thermostat housing 32 13 p115 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 47 TUG TOW
174. DEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 9011 368 29 p105 T6 9011 368 30 p109 T6 9011 368 17 p57 T6 9011 369 29 p105 T6 9011 369 30 111 6 9011 369 17 57 6 9011 370 29 105 6 9011 370 30 111 6 9011 370 17 57 6 9011 371 29 105 6 9011 371 30 111 6 9011 371 17 57 6 9011 372 29 105 6 9011 372 30 p111 T6 9011 372 17 p57 6 9011 373 29 105 6 9011 373 30 111 6 9011 373 17 57 6 9011 375 217 6 9011 375 223 6 9011 376 62 217 6 9011 376 63 223 6 9011 391 217 6 9011 393 1 p3 T6 9011 404 16 4 p53 T6 9011 409 1 p5 T6 9011 411 1 p3 T6 9011 412 1 p3 T6 904 103 2a 4 p19 TM1 0 0809 24a 4 p83 TM1 1 0807 24a 3 p83 x2001 205 139 x6004 101 27 x6004 101 19 p67 x6004 101 20 p71 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 68 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number x6005 101 6 p29 x6005 101 p85 x6006 101 29 6006 101 19 p67 x6006 101 20 p71 x6007 201 51 6007 203 23 6017 101 6 8 27 6017 101 25 85 x6021 101 47 6042 101 4 17 6042 101 4 9 17
175. E 61 HITCH ASSEMBLY SIDE sess 210 FIGURE 62 CAB ASSEMBLY 212 FIGURE 62 ASSEMBLY uie etn pt t b Pe pr ee Rr e teal 214 FIGURE 62 CAB ASSEMBLY rennen nene nennen 216 FIGURE 63 DOOR 5 2 nennen neret nennen tenete nennen 218 FIGURE 63 CAB DOOR 5 220 FIGURE 63 CAB DOOR ASSEMBLY seen 222 FIGURE 64 SNOW PLOW 5 224 FIGURE 64 SNOW PLOW 5 226 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents p 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Illustrated Parts List Section Page FIGURE 65 SNOW PLOW HYDRAULIC PUMP ASSEMBLY 20 228 FIGURE 66 SNOW PLOW LIFTING RAM ASSEMBLY sess nnne 230 FIGURE 67 SNOW PLOW ELECTRO HYDRAULIC CONTROLS ASSEMBLY 232 FIGURE 67 SNOW PLOW ELECTRO HYDRAULIC CONTROLS ASSEMBLY 234 gt NUMERICA U INDEX 22 1 DISCUSSIONS x inter epe mte e trente emet tutius eor 1 B INDEX dte itas e euet aie etes ur e 1 IV ALPHABETICAL INDEX
176. E 90 for winter SAE 140 for summer Install tires and wheels Install axle in vehicle Jack up rear of vehicle and operate vehicle at moderate speed for 5 minutes to disperse lubrication Check lubrication Chapter 3 Overhaul Dec 1995 Section 3 4 p 9 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL DRIVE AXLE TABLE 1 TORUE SPECIFICATIONS LOCATION DIAMETER NO THREADS TORUE Cover to 3 8 case bolt nuts 3 8 7 16 1 2 Pinion Cage cap screws and stud nuts 16 24 20 20 16 24 20 12 Differential 16 13 20 20 20 24 case nuts and capscrews Pinion Shaft nut 300 Gear to case 38 cap screws TORQUES GIVEN APPLY TO PARTS COATED WITH MACHINE OIL FOR DRY OR AS RECEIVED PARTS INCREASE TORQUES 1096 FOR PARTS COATED WITH MULTI PURPOSE GEAR OIL DECREASE TORQUES 1096 ON STUDS USE SAME TORQUE AS FOR DRIVING STUD Chapter 3 Overhaul Dec 1995 Section 3 4 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL V REAR WHEEL DISC BRAKES SERIAL NO S 0001 THROUGH 0127 A BRAKE SHOES 1 Removal Chock front wheels and jack the rear wheels off the ground CAUTION DO NOT REMOVE THE DRIVE AXLE HUB NUT FOR WHEEL REMOVAL HUB NUT IS REMOVED ONLY FOR AXLE OR BRAKE REPAIR SEE FIGURE Remove the eight 8 lug nuts which secure the wheel to the drive axle hub and remove the wheel Remove the t
177. E MANUAL Part Description Fig amp Index Num Page Number floorboard one piece Diesel p39 Floorboard one piece diesel 5 Floorboard one piece gas 5 floorboard one piece gas p39 floorboard universal 39 Floorboard universal 5 flute valve 21 p73 Flute Valve USE EPG387331 S100 17 p57 flywheel assembly 18a p61 Flywheel msg 20 p71 ford 300 c i d gasoline engine 17 1 p55 Frame Rail L H Gas Frame Rail R H Gas Frame Weldment 1 1 p3 Frame Weldment MA 30 Cummins Onan Diesel Frame Weldment MA 30 Perkins Diesel p3 Frame Weldment MA 30 40 Gas herc diesel Frame Weldment 50 Cummins Onan Diesel Frame Weldment MA 50 Gas hercules diesel p3 Frame Weldment MA 50 Perkins Diesel p3 Frame plastic seat 3 p15 Frame wooden seat 3 p15 front bracket power steering pump gasoline engine 139 front bracket power steering pump perkins diesel engine 39 7 p139 front bumper 1 thick 5 front bumper Extended 5 Front Bumper Standard 1 20 p5 front engine mounting bolt 240 17 17 p55 front engine mounting bracket 240 17 12 p55 front engine mounting nut 240 17 18 p55 front fitting side hitch 61 2 211 front spring aft support 20 14 p69 front spring plate assembly p55 front spring plate assembly p55 front spring plate assembly p55 front spring plate assembly 55 front spring plate assembly
178. E hitch T6 4014 103 Used with Federal Express type E hitch T6 4014 103FE Used with Eastern Air Lines type E hitch 6 4044 103 Used with TWA type E hitch T6 4044 151 Used with UPS domestic type E hitch T6 4044 200 Used with UPS Germany type E hitch T6 4044 201 oar Effective otes 1 2 4 5 Note 6 Note 3 Notes 1 2 Note 3 Note 4 Note 5 Note 6 Notes 1 2 Notes 3 5 6 Note 4 As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 209 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 5 EN 8 2 N 12 1 di 10 9 11 Figure 61 Hitch Assembly Side Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 210 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number Tug Part Number T6 4052 103 T6 4052 117 T6 4052 119 3 4 10NCX7 1 2 3 4 10NC 6 9009 101 6 9010 101 6 4052 121 1 4 20NCX1 1 4 20NC T6 4052 109 T6 4052 115 Description rail assembly side hitch front fitting side hitch rear fitting side hitch hex head bolt locknut release lever non cab models release lever cab models grease fitting lift connector link hex head bolt locknut blade side hitch Lower Fin Side Hitch Qty 1 1 1 2 2 1 1 1 2 3 3 1 1 Effective Chapter 4 Illustrated Parts List Jan
179. ELL ROADS CONSHOHOCKEN PA 340 NORTHWESTERN MOTOR CB 007 MINNEAPOLIS MN 342 EATON FULLER CORPORATION P O BOX 75360 CHARLOTTE NC 345 COLE HERSEE COMPANY P O BOX 3229 BOSTON MA 346 GRAYBAR CALLER BOX 7300 NORCROSS GA 348 MAGNA POWER INC IOWA INDUSTRIAL HYD DIV CHICAGO IL 350 MINOR RUBBER 49 ACKERMAN STREET BLOOMFIELD NJ 351 INTERNATIONAL SUPPLY P O BOX 2187 HENDERSONVILLE TN 354 CLARKLIFT OF ATLANTA INC LOCKBOX 101053 ATLANTA GA 360 DONALDSON AIR FILTERS P O BOX 2265 PEACHTREE CITY GA 361 A amp E CONVEYOR SYSTEMS BOX 1314 HOLLY SPRINGS GA 362 MAYOR ELECTRIC SUPPLY CO P O BOX 5150 NORCROSS GA 364 TOM JUMPER CHEVROLET C O INTERSTATE BILLING BIRMINGHAM AL 366 MULHERN BELTING COMPANY P O BOX 620 OAKLAND NJ 368 SPARTAN LINCOLN MERCURY 1425 SOUTH LAKE PARKWAY MORROW GA 370 WRENN HANDLING INC DRAWER CS 100916 ATLANTA GA 371 DATCON INSTRUMENT CO P O BOX 11579 BOSTON MA 378 MCMASTER CARR SUPPLY CO P O BOX 7690 CHICAGO IL 380 VOLTEX BARTOW BATTERIES P O BOX 48736 ATLANTA GA 381 OF GEORGIA INC P O BOX 218 WINDER GA 384 O NEAL STEEL INC P O BOX 100558 ATLANTA GA 388 HERCULES ENGINES INC P O BOX 26188 ARKON OH Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 8 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 396 J DAK INC P O BOX 68 ORLINDA TN 397 DOWNEY S OF KENNESAW 17 2288 SCENIC HWY SNELLVILLE GA 398 5 TROPHIE
180. ERATION AND SERVICE MANUAL MA TOW Vendor Part Number FWA06 5015 42222 GAX00 1966 DNPO00 7191 Tug Part Number T6 1201 209a T6 1201 209 T6 1201 213 T6 1206 103 1 4 20ncx1 1 4 1 4 20nc 40 6 3200 135 6 7200 035 6 6 1201 217 6 1201 215 Description Qty air filter housing note 1 air filter element note 1 inlet hood air filter mounting strap air cleaner hex head bolt flat washer locknut hose clamp air cleaner hose Air intake adaptor Hercules diesel engine Air intake adaptor Perkins 1000 4 diesel engine Clamp po BR a Cap 1 Air filter housing T6 1201 209A item 1 includes air filter element T6 1201 209 item 2 Effective As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 75 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 23 Air Cleaner Assembly Diesel Engine With Pre Filter Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 76 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 46 fhg065359 6 1201 217 air precleaner assembly note 1 T6 1201 217 01 air precleaner element note 1 3140 hose clamp 46 x001966 T6 1201 213 inlet hood air filter 46 dnp00 7191 T6 1206 103 mounting strap air cleaner 1 4 20ncx1 hex head bolt 1 4 flat washer 1 4 20nc locknut 46 dnfwg08 0023 mj nd 6201 air filter assembl
181. ERVICE MANUAL Nee i eid 4 D SEE SEN KE Figure 13 Tail Light Stop Light and Back Up Light Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 40042r m413 3 1157 634005 426ka m124a 40004 680 2125 414 15c 42205 Tug Part Number T6 7006 101a T6 7006 101 T6 7006 115 T6 7017 102 T6 7017 101 T6 9011 340 10 32nfx1 10 32nf 3 8 16ncx3 4 3 8 T6 7006 107 T6 7006 107a T6 7006 109 x6021 101 T6 7018 101 T6 7018 102 Description Qty Effective tail stop light kit plastic tail stop light assembly steel frame note 1 bulb double filament steel frame light male connector quick disconnect 001 amp Up rear turn signal As Req d stop light bracket rh non cab only stop light bracket Ih non cab only turn signal box roof mount cab only Screw locknut Hex Head bolt lock washer armored light note 2 back up light kit plastic lens back up light armored lens backup light steel frame note 3 connector L H Tail Backup Brkt R H Tail Backup Brkt 101 amp Up m mm m m m m NY o 1 Steel frame tail stop light assembly T6 7006 101does not include double filament bulb 1157 2 Armored light T6 7006 107 does not include lens T6 7006 109 3 Back up light lens X6021 101 is used with
182. ERVICE MANUAL MA Part Description Fig amp Index Num Page Number flat washer 24 23 p81 flat washer 1 15 p5 flat washer 19 7 p65 flat washer 25 21 p87 flat washer 43 13 p155 flat washer 34 17 p123 flat washer 42 17 p153 flat washer 34 22 p123 flat washer 34 41 p125 flat washer 36 7 p129 flat washer 48 7 p175 flat washer 39 15 p139 flat washer 48 9 p175 flat washer 37 34 p133 flat washer 42 10 p153 flat washer 45 36 p169 flat washer 34 36 p125 flat washer 44 5 p157 flat washer 32 8 p115 flat washer 31 10 p113 flat washer 31 6 p113 flat washer 105 flat washer 32a 3 117 flat washer 47 20 p173 flat washer 29 11 p101 flat washer 209 flat washer 62 40 p215 flat washer 62 3 p213 flat washer 53 29 p193 flat washer 55 4 p197 flat washer p209 flat washer 60 4 p209 flat washer 63 30 p223 flat washer 63 21 p221 flat washer 62 36 p215 flat washer caliper mounting bracket 179 flat washer caliper mounting bracket 49 p179 flat washer perkins engine 36 12 p129 flat washer standard power steering cylinder 38 12 p135 flex tube 21 12 p73 Flex Tube Preheater 99 floorboard closeout diesel 5 floorboard closeout gas 1 12 p5 floorboard end Ih 1 p5 floorboard end rh 1 13 p5 Floorboard 45 1 11 p5 floorboard 45 10 5 p39 Floorboard bottom p5 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 16 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVIC
183. HOOK INC 2522 WEST CHICAGO CHICAGO IL 829 SHORE LINE DIESEL MAINT P O BOX 2646 SAN FRANCISCO CA 831 PLATT amp ASSOCIATES LC 1494 W SO JORDAN PKY SOUTH JORDAN UT 832 MITA FINANCIAL SERVICES P O BOX 740423 ATLANTA GA 833 BARTON ASSOCIATES INC BOX 353 SNELLVILLE GA 834 HOWELL S SUPPLY 5959 YELLOW CREEK ROAD BALL GROUND GA 835 Interstate Consolidation Los Angeles CA 837 DANKA INDUSTRIES P O BOX 21608 TAMPA FL 838 DINGS CO DRAWER 376 MILWAUKEE WI 839 FLITE LINE EQUIPMENT CO 1100 N W 163RD DRIVE MIAMI FL 840 ALL COUNTY INDUS amp MARINE 1429 WILSON AVENUE NATIONAL CITY CA 841 ALPHA AWARDS 4016 CANTON ROAD MARIETTA GA 842 STANDARD OFFICE SYSTEMS 70 A BULLSBORO DRIVE NEWNAN GA 843 LENSCRAFTERS DEPT 1537 CINCINNATI OH 844 CIRCLE ENVIRONMENTAL GRP 44 OXFORD WEST DRIVE OXFORD GA 845 PERIN CO INC 21053 ALEXANDER COURT HAYWARD CA 846 ARTIC AUTO AIR 2143 NORTH COBB PARKWAY KENNESAW GA 847 FORKLIFTS OF ST LOUIS INC P O BOX 955025 ST LOUIS MO 848 POWERTECH ENGINES INC 2003 LEGHORN STREET MTN VIEW CA 849 InterSource Associates 3660 N Lake Shore Drive Chicago IL 850 NEIL COMPANIES P O BOX 31038 TAMPA FL 851 KREILKAMP TRUCKING INC DRAWER 359 MILWAUKEE WI 852 SUNBELT MACHINERY INC P O BOX 70303 MARIETTA GA 853 American Modular Systems P O Box 440873 Kennesaw GA 854 LASER TECH OF GEORGIA 2718 SUMMERS STREET KENNESAW GA 856 400 INTERLOOP ROAD ATLANTA GA 859 PENN Detroit Diesel P O BOX 7777 W7830 PHILADELPHIA PA
184. INDUSTRIAL POWER SYSTEMS 3233 OAKLAND STREET AURORA CO 772 MAC TOOLS STEVE BARNES ROME GA 773 HARRISON PRINTING 783 BRIAR PARK CT ATLANTA GA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 16 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 774 HIGHWAY EQUIP amp SUPPLY P O BOX 37150 JACKSONVILLE FL 775 SUPERIOR MANUFACTURING 135 ANDREWS DRIVE STOCKBRIDGE CA 776 CHALLENGE FIRE PROTECTION BOX 132 GRAYSON GA 777 CADILLAC PLASTIC CHEM CO P O BOX 70851 CHICAGO IL 779 INTERNATIONAL ELECTRONICS 427 TURNPIKE STREET CANTON MA 780 ALLSTATE LIGHTING CHEM P O BOX 639 BARSTOW CA 781 INCORPORATED P O BOX 4307 CAROL STREAM IL 782 FRANKLIN QUEST P O BOX 31456 SALT LAKE CITY UT 783 STARR VINYL SERVICES INC 118 DIXIE DRIVE WOODSTOCK GA 784 TOWLIFT INC P O BOX 92439 N CLEVELAND OH 785 ADVANCED HANDLING SYSTEMS 8351 ROSWELL ROAD ATLANTA GA 786 EASTERN SERVICE CORP BOX 102008 ATLANTA GA 787 TOOLS EQUIPMENT WAREHOUSE BOX 525 ATLANTA GA 788 TRANSLASER EXPRESS LLC BOX 78458 MILWAUKEE WI 789 ATLANTA HEALTH GROUP MAR 470 FRANKLIN ROAD SUITE 106 MARIETTA GA 790 ACTION SIGNS 425 ERNEST BARRETT PARKWAY KENNESAW GA 791 A AABCO LOCK amp KEY INC 4350 CORNWALLIS CT NE MARIETTA GA 792 BLUE RIBBON ENTERPRISES DBA TRAVIS DELIVERY SERVICE MARIETTA GA 794 WORLD CLASS WIRE amp CABLE 2152 SOUTH 114TH STREET WEST ALLIS WI 797 INGERSOLL RAND COMP
185. Ih heavy p3 Rear fender Ih light 1 3 p3 Rear fender rh heavy p3 Rear fender rh light 1 p3 rear fitting side hitch 61 3 p211 rear spring aft support 47 9 p173 rear spring assembly 4 leaf 48 p175 rear spring assembly 6 leaf 48 1 p175 rear spring assembly eye at front and back 173 rear spring assembly eye at front slipper at back 47 8 p173 rear spring clamping plate 48 2 p175 rear spring doubler 47 1 p173 rear spring forward support Ih 47 p173 rear spring forward support rh 47 2 p173 rear turn signal 13 p47 Rear Window Sliding UPS 62 213 rebuild kit dual master cylinder 11 p43 recessed washer 20 24 p69 Red Warning Light Flat Head 6 p29 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 39 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number reducer 1 4 1 8 66 23 p231 reducer pipe 1 2 inch to 3 8 inch high water temp sender 30 p111 Reduction gear helical p169 reduction gear spur type 45 38 p169 Reduction pinion helical p169 reduction pinion spur type 45 41 p169 Reflector Bracket 11 Reflector Mounting Bracket 14 p49 reflector strip 7 7 p31 Reflector Amber Round 14 p51 Reflector Amber Rect 62 44 p215 reflector red rear 62 45 p215 Relay module Rider safe seat 5 24 p25 relay horn 19 relay horn 4 p19 relay horn 23 Relay Horn 5 15 p23 release lever cab
186. Inspect It is impossible to overstress the importance of careful and thorough inspection of drive unit parts prior to reassembly Thorough visual inspection for indications of wear or stress and the replacement of such parts as are necessary will eliminate costly and avoidable drive unit failure As a general rule if there is any doubt about the condition of a part it should be replaced a Inspect all bearings cups and cones including those not removed from parts of the drive unit and replace if rollers or cups are pitted or damaged in any way Remove parts needing replacement with a suitable puller or in a press with sleeves CAUTION AVOID THE USE OF DRIFTS AND HAMMERS THEY MAY EASILY MUTILATE OR DISTORT COMPONENT PARTS Inspect first reduction bevel or hypoid and second reduction spur gears for wear or damage Gears which are pitted galled or worn or broken through case hardening should be replaced Inspect the differential assembly for the following 1 Pitted scored or worn thrust surfaces of differential case halves thrust washers spider trunnions and differential gear Trust washers must be replaced in sets The use of a combination of old and new washers will result in premature failure Chapter 3 Overhaul Dec 1995 Section 3 4 p 6 UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 2 Wear or damage to the differential pinion and side gear teeth Always replace th
187. Line T6 6006 111 Fuel Line 7405X5 T6 6006 107A Elbow 90 6788 T6 6010 111 Fuel Drain Valve T6 6006 112 Fuel Line 656F807 Pre Filter Hose Clamp T6 6006 113 Fuel Line 26560919 Fuel Filter T6 6006 114 Fuel Line 2641A057 Fuel Pump Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 91 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL EF s TO 93 ENGINE 24 BLOCK Figure 26 LP Gas Delivery System Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 92 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 300cid 7144f 1216 4 4401 65 1491 6 4 t444 pv3865 vff30 2 125hb3 2 T6 6017 103 md w06 103 md h09 119 T6 6017 121 md h09 115 md h09 121 T6 6017 119 md h09 105 md hb27 115 1 4 20ncx1 2 T6 6017 123 MD H12 103 1 4 20ncx1 1 2 1 4 20 6 6017 105 6 6017 113 6 6017 111 3 8 3 8 2 L p fuel kit note 1 couping l p tank straight fitting 6mj 4mp female swivel fuel line tank to bulkhead fitting elbow 90 bulkhead fitting note 2 jamb nut note 2 fuel line bulkhead fitting to vacuum lock off relief valve vacuum lock off hex head bolt hose barb vacuum hose fuel line vacuum lock off to converter l p gas converter hex head bolt locknut bracket elbow 90 water hose hose clamp water hose engine to converte
188. N REFRIGERATED EXPR BOX 64220 ST PAUL MN Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 12 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 501 LABEL GRAPHICS 1980 F PARKER COURT STONE MOUNTAIN 502 LSI GLASS P O BOX 75343 CHICAGO IL 503 LYNDEN AIR FREIGHT P O BOX 84167 SEATTLE WA 504 M amp A WELDING SUPPLY CO P O BOX 759 CARTERSVILLE GA 505 MARIETTA FLOWER SHOPPE 787 ROSWELL STREET MARIETTA GA 506 MARIETTA WINNELSON 986 INDUSTRIAL PARK DRIVE MARIETTA GA 507 MARKER OFFICE PRODUCTS 315 A GATEWAY DRIVE NORCROSS GA 508 THE MASON DIXON LINES P O BOX 80 WARREN MI 509 MASTERMAN S P O BOX 411 AUBURN MA 510 MEDICAL AID SUPPLY HOUSE P O BOX 71032 MARIETTA GA 511 MERCER TRANSPORTATION P O BOX 35610 LOUISVILLE KY 512 MILAN EXPRESS INC ATTN ACCOUNTS RECEIVABLE NASHVILLE TN 513 MINTON JONES COMPANY P O BOX 90369 ATLANTA GA 514 15 RIDGEWAY ROAD MARIETTA GA 515 NATIONAL CAR RENTAL SYST P O BOX 35226 MINNEAPOLIS MN 516 NORTHERN P O BOX 1219 BURNSVILLE MN 517 NORTHSIDE CHEVROLET P O BOX 6158 MARIETTA GA 518 OFFICE DEPOT P O BOX 182378 COLUMBUS OH 519 OFFICE SALES amp SERVICE 31 ATLANTA STREET MARIETTA GA 520 OLD DOMINION FREIGHT LINE P O BOX 60908 CHARLOTTE NC 521 ORSCHELN COMPANY P O BOX 410294 KANSAS CITY MO 522 OPTI WORLD 1820 THE EXCHANGE ATLANTA GA 523 OVERNITE TRANSPORTATION P O BOX 905385 CHARLOTTE NC 525 PARKE
189. ND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 31257055 0096235 0920053 37413951 31146013 41341A013 41341A018 36866721 0920009 0920058 0576007 2614b153 2485666 37735072 36834147 0096433 0096438 0920054 70480 81141 403035067 255360 T6 4255 107a T6 4255 105 28 6 7200 180 6 7200 180 1 hex head bolt fan lock washer fan fan spacer water pump pulley water pump water pump gasket woodruff key flat washer lock washer nut water pump alternator belt thermostat thermostat housing thermostat housing gasket hex head bolt thermostat housing hex head bolt thermostat housing lock washer Radiator hose lower radiator hose upper hose clamp Water Pump Herc Water Pump Gasket Herc WE pp e ae sa oa on on an non on on X x 001 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 115 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 32A Fan and Water Pump Installation Hercules Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 116 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 32A 10 388 32A 12 388 32A 13 388 Vendor Part Number 40 2092908 1000 26085 40 0039306 40 0000218 40 3082601 40 3035067 255360 40 0038442 40 0039302 40 0004628 4452 00 40 3070702 40 3070
190. NDUSTRIAL ENGINE amp EQUIP P O BOX 75526 CHARLOTTE NC 111 INDUSTRIAL ENGINE amp EQUIP P O BOX 81286 ATLANTA GA 114 INSUL TAB INC P O BOX 526 WOBURN MA 115 VESCOR CORPORATION 50 N RIVER STREET SOUTH ELGIN IL 118 K D LAMP COMPANY 1910 ELM STREET CINCINNATI OH Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 120 PAWLING CORPORATION P O BOX 11135A NEW YORK NY 121 INGRAPHICS INC 10927 CRABAPPLE ROAD ROSWELL GA 127 MARIETTA PARTS WAREHOUSE P O BOX 612 MARIETTA GA 128 MARK C POPE ASSOCIATES P O BOX 1517 SMYRNA GA 130 MARMON KEYSTONE CORP FILE 96657 ATLANTA GA 135 RICHMOND S MUFFLER amp AUTO 1339 JOE FRANK HARRIS PK CARTERSVILLE GA 136 MEYER PRODUCTS P O BOX 371561M PITTSBURGH PA 137 MICHELEN TIRE CORPORATION P O BOX 100860 ATLANTA GA 138 MIDWEST CONTROL PRODUCTS BOX 299 BUSHNELL IL 140 MORSE INTERNATIONAL MORSE CONTROLS DIVISION ATLANTA GA 141 MOTION INDUSTRIES INC P O BOX 43965 ATLANTA GA 143 MOULDEN SUPPLY COMPANY P O BOX 1247 JACKSON MI 146 NEWARK ELECTRONICS P O BOX 94151 PALATINE IL 148 NOLAND COMPANY P O BOX 1169 MARIETTA GA 152 ORSHELN COMPANY P O BOX 410294 KANSAS CITY MO 153 PAUL MOORE COMPANY 77 CIRCLE FREEWAY DRIVE CINCINNATI OH 155 PETERSON MANUFACTURING BOX 410032 KANSAS CITY MO 156 PHILLIPS TEMRO INC DEPT 77423 DETROIT MI 158 POLLAK ENGINEERED PRODUCTS GRO
191. ON AND SERVICE MANUAL MA TOW Fig amp Co Vendor Part Ind de Number Note quantities given are for one hitch assembly Used with standard Tug E hitch T6 4014 103 Used with Federal Express type E hitch T6 4014 103FE Used with Eastern Air Lines type E hitch 6 4044 103 Used with TWA type E hitch T6 4044 151 Used with UPS domestic type E hitch T6 4044 200 Used with UPS Germany type E hitch T6 4044 201 oar Wh T6 4014 103 T6 4014 103FE T6 4044 103 T6 4014 151 T6 4044 200 T6 4044 201 T6 7200 030 T6 4014 125 T6 4044 105 T6 4014 151 11 T6 4044 200 7 T6 4044 201 10 T6 4014 105 T6 4014 105FE T6 4044 107 T6 4014 151 10 T6 4044 200 3 T6 4044 201 3 T6 4014 127 T6 4044 218 Tug Part Number Description e hitch standard weld on e hitch bolt on 10 1 2 bracket tWA type e hitch bolt on 11 3 4 bracket uPS domestic type e hitch bolt on dual throat uPS germany type e hitch bolt on bentz mobile type bracket weld on 10 1 2 bracket bolt on 8 3 8 bracket bolt on 10 1 2 bracket bolt on 11 3 4 bracket bolt on 18 1 4 hitch pin 6 i d pull ring 18 long hitch pin no pull ring hitch pin rectangular pull ring 8 7 8 long hitch pin 5 1 2 i d pull ring 18 long hitch pin 6 i d pull ring 18 long hitch pin 6 i d pull ring 25 3 8 long Fed Ex Cable Tug E Hitch International 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Effective Notes 1 2
192. OR OPERATION AND SERVICE MANUAL T6 2011 800 complete drive axle assembly 001 amp Up 070ch130 x T6 2011 801 axle and differential housing Note 1 070 265 6 2011 873 axle and differential housing Note 2 note 3 drive gear and pinion 001 amp Up 706060 x T6 2011 803 inner pinion bearing note 4 note 3 shim drive pinion adjusting note 3 baffle pinion bearing note 3 spacer flat note 3 Shim pinion bearing adjusting 706045 x T6 2011 807 outer pinion bearing and cup note 4 30275 T6 2011 811 washer pinion nut note 4 30271 T6 2011 812 pinion nut note 4 carrier cover 34685 gasket carrier cover notes 4 5 As Req d 38615 rtv sealant notes 4 5 36472 6 2001 816 carrier cover plug note 4 001 amp Up 34822 T6 2011 817 bolt carrier cover note 4 500400 20 T6 2011 819 bolt differential bearing note 4 706070 x T6 2011 820 differential bearing and cup note 4 1 Used on all units equipped with Dana drive axles through serial number 6967 These tractors are equipped with Dana drive axle model 070 AF 109 4 with spur type gears See insert FIGURE 45 for location of model number on axle 2 Used on all units equipped with Dana drive axles from serial number 6968 These tractors are equipped with Dana drive axle models 070 AF 109 5 and 070 138 1 with helical gears See insert FIGURE 45 for location of model number on axle 3 These parts are not available individually See service kits T6 2011 858 throug
193. OUTH INDUSTRIAL SUPPLY 5586 CRESTWOOD DRIVE STONE MOUNTAIN GA 551 SOUTHDOWN ENVIRONMENTAL BOX 751534 CHARLOTTE NC 552 SOUTHEASTERN FREIGHT LINE P O BOX 1691 COLUMBIA 5 553 SOUTHERN FLUID SYSTEMS P O BOX 93683 ATLANTA GA 554 SPARTAN EXPRESS INC P O BOX 1050 GREER SC 555 STANDARD TRUCKING COMPANY BOX 30725 CHARLOTTE NC 556 STEWART WARNER ALEMITE ATLANTA REGION ACCOUNTS CHARLOTTE NC 557 SUPERIOR ROPE amp SLINGS P O BOX 64164 BALTIMORE MD 558 SURFAIR P O BOX 20516 ATLANTA GA 560 TAYLOR RENTAL 2218 CANTON HIGHWAY MARIETTA GA 561 1905 GRASSLAND PARKWAY ALPHARETTA GA 562 TERMINIX INTERNATIONAL P O BOX 7267 MARIETTA GA 563 HOLLAND MOTOR EXPRESS 750 E 40TH STREET HOLLAND MI 564 TOOLS WAREHOUSE INC 2112 FAULKNER ROAD NE ATLANTA GA 565 TOTAL PRINTING SYSTEMS 2001 C LAKE PARK DRIVE SMYRNA GA 566 TRADEWINDS POWER CORP 5820 NW 84TH AVENUE MIAMI FL 567 TRANSUS INC P O BOX 6944 ATLANTA GA 568 TRANSPORT CLEARINGS INC P O BOX 64220 ST PAUL MN 569 TSC EXPRESS P O BOX 1695 ATLANTA GA 570 TUBE SALES P O BOX 100878 ATLANTA GA 571 UNDERWRITERS LABORATORIES BOX 75330 CHICAGO IL 572 UNITED PARCEL SERVICE P O BOX 505820 THE LAKES NV 573 UNITED WAY P O BOX 2692 ATLANTA GA 574 U S RADIATOR CORP 6710 S AVALON BLVD LOS ANGELES CA 575 VALLEN SAFETY SUPPLY P O BOX 200097 HOUSTON TX 576 VERILON PRODUCTS 452 DIENS DRIVE WHEELING IL 577 STEEL INC 2010 MCFARLAND ALPHARETTA GA 582 WIGGIN
194. Operation and Service Manual Documents TUG Model MA Tow Tractor Rev 19 Chapter One General Information and Operating Instructions Chapter Two Maintenance Chapter Three Overhaul Chapter Four Illustrated Parts List Chapter Five Appendices MANUFACTURING CORPORATION MODEL MA TOW IRACTOR OPERATION AND SERVICE MANUAL ORIGINALLY ISSUED MARCH 22 1974 UG Manufacturing Corporation TRACTOR OPERATION MANUAL NOTE The information contained in this publication is intended exclusively for the use of Tug Manufacturing Corporation and its customers Disclosure to non Tug customers may result in legal action by Tug Manufacturing Corporation Note The information contained in this document is intended to be accurate and up to date at the time of original issue Tug Manufacturing Corporation reserves the right to update the information in this document without warning as deemed prudent or necessary by Tug Manufacturing Corporation Introduction MA Tow Tractor Dec 1995 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL INTRODUCTION TO THE OPERATION ANO SERVICE MANUAL This manual establishes the operation and maintenance procedures that are to be used by operators of the Tug Manufacturing Corporation Models MA 30 MA 40 MA 50 MA 60 MA 70 amp MA 80 Tow Tractors During recent years the importance of Materials Handling the physical movement of materials
195. Phillips truss head screw 7 3 p31 Pigtail Assembly 7 6 p31 pilot check valve kit 67 4 p233 Pin and Nut Assembly w grease fitting hole 42 6 p153 Pin and Nut Assembly w o grease fitting hole 42 9 p153 pin bevel gear thrust block 44 9 p157 pin spindle bolt 40 29 p145 pinion bearing 44 25 p159 pinion gear 44 16 p157 pinion nut 45 p169 pinion nut 45 10 p165 pinion thrust washer 44 17 p157 pinion differential 45 21 p167 PIPE 32A 13 117 pipe plug 109 pipe plug cummins onan engine 36 8 p129 pipe plug tapered gasoline engine 25 5 p85 piston 49 2 p177 piston xx p177 piston 50a 2 p183 piston 67 21 p235 piston outer seal 50a 3 p183 piston follower lifting ram 66 11 p231 piston seal and caliper boot kit 49 3 177 piston seal and caliper boot kit 177 piston seal and caliper boot kit 177 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 36 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number piston dual piston calipers 177 piston lifting ram 66 10 p231 pitman arm 135 pitman arm manual steering 38 1 p135 pitman arm power steering 38 7 p135 pitman shaft and gear 37 11 p131 pivot pin 64 12 225 64 14 225 pivot spacer 8 24 p35 plate 55 19 p197 plate 54 19 p195 plate assembly front spirng mount 43 1 p155 plate assembly front spring mount 155 plate assembly front spring m
196. Plate Hanger plate hanger Allen head bolt lock washer shaft lever Note 1 001 095 Note 2 T6 1002 139 T6 1002 111 T6 1002 137 T6 1002 109 knob shifter Split 5 16 18ncx3 8 Phillips head bolt 5 16 18nc nut T6 1002 145 T6 1002 119 T6 1002 123 10 32nf 10 32nf T6 1002 147 T6 1002 127 T6 1002 125 T6 1002 247 Note 1 001 095 Note 1 001 095 shifter lever Morse shifter lever Morse knob shifter B 048353 b43681 Arm switch actuator Note 1 001 095 Note 2 Arm switch actuator O ring fiber locknut locknut switch neutral start switch support nut switch Switch Safety red 1 Used on all units equipped with Morse shifters from serial number 096 2 Used un all units equipped with Morse shifters Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 31 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fw 29 a 26 Figure 7 Morse Shifter Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 32 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 1 4 20ncx1 2 hex head bolt 1 4 Lock Washer 140 b44720 660 4 0732 9 Swivel shift cable 5 16 24nf locknut T6 1004 109 yoke assembly shifter linkage rod note 3 T6 1004 105 rod assembly long note 3 T6 1004 103 bell crank assembly note 3 T6 1004 104 rod assembly short note 3 140 304242 003 0035 T6 1023 105 cable shif
197. R ASSEMBLY IT IS MANUFACTURED AND PLATED TO CLOSE TOLERANCE REFINISHING BY ANY MEANS OR THE USE OF ANY ABRASIVE IN THE FIELD IS NOT ACCEPTABLE Check the caliper bore for the same defects as the piston with the exception of plating damage The piston bore is not plated and stains or major corrosion can be polished with crocus cloth Do not use emery cloth or any other form of abrasive Thoroughly clean the caliper after the use of crocus cloth If the bore cannot be cleaned up in this manner replace the caliper Reassembly 1 Lubricate the caliper bore and the new piston seal with clean brake fluid Position the seal in the caliper bore groove Lubricate the piston with clean brake fluid and assemble a new boot into the piston groove so that the fold faces the open end of the piston Insert the piston into the caliper bore using care not to unseat the seal and force down to the bottom in the bore This will require a force of 50 to 100 pounds Position the OD of the boot in the caliper counterbore and seat with Tool No J 22904 Check the boot installation to make sure that the retaining ring molded into the Chapter 3 Overhaul Dec 1995 Section 3 6 6 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 3 boot is not bent and that the boot is installed fully below the caliper face evenly all around Otherwise dirt or moisture may enter the bore and cause damage or corrosion Ins
198. R HANNIFIN CORP BRASS PRODUCTS DIVISION CHARLOTTE NC 526 PARKER HANNIFIN CORP TUBE FITTINGS DIVISION CHARLOTTE NC 527 PATTON S INC P O BOX 65422 CHARLOTTE NC 528 PETROLANE GAS SERVICE 301 MARIETTA ROAD CANTON GA 529 PFT ROBERSON P O BOX 71092 CHICAGO IL 530 PIE NATIONWIDE 1651 BLAIRS BRIDGE ROAD LITHIA SPRINGS GA 531 PIONEER RUBBER amp GASKET P O BOX 1015 TUCKER GA 532 PITNEY BOWES P O BOX 85390 LOUISVILLE KY 533 PROFESSIONAL COMPUTER SUP P O BOX 467517 ATLANTA GA 534 PROLINE CARRIERS P O BOX 71855 CHICAGO IL 535 PROLINE CARRIERS P O BOX 30261 NASHVILLE TN 536 PYE BARKER WELDING SUPPLY BOX 81227 ATLANTA GA 537 QUAKER STATE CORPORATION P O BOX 105543 DEPT G ATLANTA GA 538 RAPID FORMS INC 301 GROVE ROAD THOROFARE NJ 539 RANGER TRANSPORTATION P O BOX 11407 BIRMINGHAM AL Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 13 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 540 RED ARROW DELIVERY SVC PORT NASHVILLE BUILDING NASHVILLE TN 541 RIGHT O WAY 100 E DALLAS ROAD GRAPEVINE TX 542 ROADWAY EXPRESS INC P O BOX 905587 CHARLOTTE NC 543 RPS INC DEPT AT 40601 ATLANTA GA 544 ROCHESTER GAUGES INC P O BOX 29242 DALLAS TX 545 RWS WIRE amp CABLE 2300 W PARK PLACE BLVD STONE MOUNTAIN GA 546 FISHER SCIENTIFIC DEPT 340070 01 PITTSBURGH PA 547 SELIG CHEMICAL IND P O BOX 43106 ATLANTA GA 548 SCHNEIDER NATIONAL P O BOX 99419 CHICAGO IL 550 S
199. S 1 4 1 4 20nc 1 4 20ncx1 T6 4005 119 T6 4005 101 6 4005 113 6 4005 117 6 4005 121 6 4005 120 6 4005 103 6 4005 109 10 32nfx1 10 32nf T6 4006 111r T6 4006 111 Description Firewall Mounting angle firewall rh Mounting angle firewall Ih Hex head bolt Flat washer Locknut Engine compartment side panel rh gas Side Panel Diesel Engine compartment side panel rh diesel pwr steering Engine compartment side panel Ih Hex head bolt Fastener quarter turn compartment side panel bottom Fastener 1 4 Turn UPS Flat Washer Locknut Hex head bolt Hood prop rod side Hood prop rod center Angle hood prop rod Support hood prop Clip hood prop Hood with side prop Hood with center prop Handle Screw Locknut Hood latch assembly rubber Hood latch assembly Qty E Res Ek N po Effective 001 amp Up 001 amp Up As R eq d 001 amp Up 1338 amp Up 001 1337 1338 amp Up 1338 amp Up 001 1337 001 amp Up As R eq d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 9 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 2 Engine Compartment Assembly p 10 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW
200. S amp AWARDS 3073 CHEROKEE STREET KENNESAW GA 399 SIGNALTONE INC 946 FRISBIE STREET CADILLAC MI 400 SUPERIOR ROPE amp SLINGS P O BOX 64164 BALTIMORE MD 407 1 AUTOMOTIVE ELECTRIC 491 BROWN AVE WILKINSTWNSHIP PA 411 AMERICAN BEARING amp POWER P O BOX 65786 CHARLOTTE NC 413 A amp L SYSTEMS amp CONTROLS 15091 NORTHVILLE ROAD PLYMOUTH MI 419 PULSAR INDUSTRIES INC P O BOX 42 CRUM LYNNE PA 423 ACWORTH AUTO PARTS 4147 SOUTH MAIN STREET ACWORTH GA 424 JOHN S MANUFACTURING P O BOX 5028 KENDALLVILLE IN 425 HARLAN CORPORATION P O BOX 15077 KANSAS CITY MO 429 KNR TOOL amp DIE COMPANY P O BOX 1728 MARIETTTA GA 432 ADVANCED FLUID SYSTEMS P O DRAWER 648 LAWRENCEVILLE GA 434 GNB INDUSTRIAL BATTERY P O BOX 65647 CHARLOTTE NC 441 ROCHESTER GAUGES INC P O BOX 29242 DALLAS TX 442 APD DANA CORPORATION P O BOX 7038 INDIANAPOLIS IN 272 HAYES INDUSTRIAL BRAKES P O BOX 97550 DALLAS TX 307 ORTON INDUSTRIES P O BOX 620130 DORAVILLE GA 361 A amp E CONVEYOR SYSTEMS BOX 1314 HOLLY SPRINGS GA 362 COOPER TRANSPORTATION P O BOX 6827 DOTHAN AL 363 ABF FREIGHT SYSTEMS INC 4820 MENDEL CT SW ATLANTA GA 364 ADMIRAL EXPRESS P O BOX 66725 CHICAGO IL 365 ADVANTIS P O BOX 98880 CHICAGO IL 366 AIRBORNE EXPRESS P O BOX 91001 SEATTLE WA 367 A amp L SYSTEMS amp CONTROLS 15091 NORTHVILLE ROAD PLYMOUTH MI 368 A L HANSEN MFG COMPANY DEPT 1 LIBERTYVILLE IL 369 ALABAMA LASER TECHNOLOGIE BOX 55 MUNFORD AL 370 ALBION INDUSTRIES INC P O
201. S IA 280 BATTEY MACHINERY COMPANY P O BOX 33 ROME GA 287 SAFELITE GLASS CORP DEPT 1704 COLUMBUS OH 288 FERRO UNION SOUTHEAST INC 2005 GRASSLAND PARKWAY ALPHARETTA GA 289 CROWN METRO P O BOX 5375 CHARLOTTE NC 290 DEERE MARKETING SERVICES P O BOX 397 DAVENPORT IA 291 GRAND MUFFLERS amp RADIATOR 1607 SOUTH COBB DRIVE MARIETTA GA 292 PARKER HANNIFIN CORP P O BOX 75773 CHARLOTTE NC Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 295 BENDIX ALLIED SIGNAL P O BOX 92230 CHICAGO IL 297 FEDERAL MOGUL CORPORATION P O BOX 64177 DETROIT 301 INDUSTRIES INC 564 CONCORD NC 304 VELVAC INC BIN NO 53052 MILWAUKEE WI 305 SEATS INC DRAWER 361 MILWAUKEE WI 308 MCNICHOLS COMPANY BOX 931099 CLEVELAND OH 309 INSULTRON INC 15001 WALDEN RD MONTGOMERY TX 310 MEADOWVIEW MINING WHEELS BOX 250 MEADOWVIEW VA 315 TRADEWINDS POWER CORP 5820 NW 84TH AVENUE MIAMI FL 318 MATHISON GLASS INC 483 ATLANTA STREET MARIETTA GA 320 AMERIGAS PARTS CENTER 2719 WOODWIN ROAD ATLANTA GA 321 CAPITOL RUBBER amp GASKET P O BOX 859 LITHONIA GA 324 STANT INC P O BOX 71658 CHICAGO IL 327 CID 1810G AUGER DRIVE TUCKER GA 329 LONDON HARNESS amp CABLE 16 EAST WISTER STREET PHILADELPHIA PA 330 BAIRSTOW DISTRIBUTING CO 1785 ELLSWORTH IND DRIVE ATLANTA GA 339 YOUNG WINDOWS INC BROOK amp COLW
202. S SCALE COMPANY P O BOX 93051 ATLANTA GA 583 WOODBURY AND INC CHADWICK SQUARE WORCHESTER MA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 14 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 584 YELLOW FREIGHT P O BOX 195175 CHARLOTTE NC 587 ZIEGLER TOOLS INC P O BOX 93958 ATLANTA GA 589 CORROSION SPECIALTIES INC 5215 S ROYAL ATLANTA DR TUCKER GA 590 AMERICAN IND CHEMICAL CO P O DRAWER CS 198105 ATLANTA GA 591 BURKETT OIL COMPANY INC P O BOX 2324 NORCROSS GA 593 SHERWIN WILLIAMS CO 1905 AIRPORT INDUSTRIAL DR MARIETTA GA 594 SHERWIN WILLIAMS LEASE CO DIRECT REVEIVABLES OFFICE ATLANTA GA 595 STEWART WARNER CORPORATIO 1324 GOODYEAR DR EL PASO TX 596 WOODBURY amp 1 CHADWICK SQ WORCESTER MA 597 BLALOCK MACHINERY 603 TNT DUGAN INC P O BOX 9448 WICHITA KS 604 SOFI 99 UNIVERSITY AVE ATLANTA GA 616 IQ 2000 INC P O BOX 930253 ATLANTA GA 617 ROCHESTER GAUGES INC P O BOX 29242 DALLAS TX 625 P O BOX 1450 CARTERSVILLE GA 626 DERINGER INC P O BOX 1309 ST ALBANS VT 627 LASER SERVICES LTD 2530 EVERETT ST APPLETON WI 628 EXPRESS LTD P O BOX 887 TRENTON ONT 629 MSC Industrial Supply 6700 Discovery Boulevard Mableton GA 630 NATURAL FUELS CORP 5855 STAPLETON DR NORTH DENVER 631 SMF amp MACHINE TOOLS INC 3822 MABELVALE PIKE LITTLE ROCK AK 632 TRISM SPECIALIZED CARRIER P O BOX 954829 ST LOUIS MO 633 M
203. SC INDUSTRIAL SUPPLY CO P O BOX 9101 PLAINVIEW NY 634 KLINGSPOR ABRASIVES P O BOX 60560 CHARLOTTE NC 635 GREGORY POOLE EQUIPMENT P O BOX 469 RALEIGH NC 636 TRUCKING INC DEPT 61801 DETROIT MI 637 CHARLES GREER LUMBER CO P O BOX 330 SUWANEE GA 638 AWC INC P O BOX 62850 NEW ORLEANS LA 639 ASHLEY SLING INC P O BOX 44413 ATLANTA GA 640 AT amp T EASYLINK SVCS CS DRAWER 100659 ATLANTA GA 641 CROSS SYSTEMS P O BOX 16047 GREENSBORO NC 642 A Z SERVICES P O BOX 1264 ATHENS GA 691 FUNK MANUFACTURING BOX 93663 CHICAGO IL 692 HARBOR FREIGHT TOOLS 3491 MISSION OAKS BLVD CAMARILLO CA 695 MOLDED DESIGNS TECHNOLOGY BOX 4412 ELKHART IN 696 ACE INDUSTRIES 6295 MCDONOUGH DR NORCROSS GA 703 DIESEL POWER INJ amp EQUIP P O BOX 609 PINEVILLE NC 716 E l DUPONT NEMOURS amp CO AUTOMOTIVE PRODUCTS CHARLOTTE NC Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 15 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 717 LANDSTAR RANGER INC P O BOX 11407 BIRMINGHAM AL 718 Atlanta Stud Welding P O Box 58 Milner GA 719 ALLWORTH INC DEPARTMENT 45801 DETROIT MI 720 AMERICAN AUTO SERVICE 2217 C COBB PKWY KENNESAW GA 721 GNB INDUSTRIAL BATTERY P O BOX 65647 CHARLOTTE NC 722 AUSTIN HARDWARE P O BOX 9550 RAYTOWN MO 723 SOUTHERN AUTO COLOR 4700 ECTON DR MARIETTA GA 724 EAGLE USA P O BOX 60467AMF HOUSTON TX 728 ASSOCIATES LEASING INC P O
204. SSION SHIFTER LINKAGE 55 36 FIGURE 10 ACCELERATOR CABLE AND LINKAGE ASSEMBLY 38 FIGURE 10 ACCELERATOR CABLE AND LINKAGE ASSEMBLY 40 FIGURE 11 BRAKE PEDAL BOOSTER AND MASTER CYLINDER 42 FIGURE 12 HEADLIGHT ASSEMBLY sessi nennen 44 FIGURE 13 TAIL LIGHT STOP LIGHT AND BACK UP LIGHT ASSEMBLY 46 FIGURE 14 FRONT TURN SIGNAL ASSEMBLY 0 4 0 20000 nennen nnne nennen 48 FIGURE 15 BATTERY AND BATTERY BOX 5 7 50 FIGURE 16 SPEEDOMETER INSTALLATION ssesssseeeeeeeeennnen nennen nennen 52 FIGURE 17 ENGINE AND ENGINE MOUNTS INSTALLATION FORD GASOLINE ENGINE 54 FIGURE 17 ENGINE AND ENGINE MOUNTS INSTALLATION FORD GASOLINE ENGINE 56 FIGURE 18 ENGINE AND ENGINE MOUNTS INSTALLATION CUMMINS ONAN ENGINE 58 FIGURE 18A ENGINE AND ENGINE MOUNTS INSTALLATION HERCULES DIESEL ENGINE 60 FIGURE 18B PERKINS 1004 DIESEL ENGINE INSTALLATION eem 62 FIGURE 19 C6 TRANSMISSION AND TRANSMISSION MOUNTS INSTALLATION GASOLINE AND CUMMINS ONAN DIESEL ENGINE eene 64 FIGURE 19 TRANSMISSION AND TRANSMISSION MOUNTS INSTALLATION GASOLINE AND CUMMINS ONAN DIESEL 66 FIGURE 20 TRANSMISSION
205. T6 2001 151 44 11 p157 T6 2001 153 44 9 p157 T6 2001 155 44 10 p157 T6 2001 157 44 3 p157 T6 2001 161 44 33 p159 T6 2001 163 44 34 p159 T6 2001 165 44 39 p159 T6 2001 167 44 40 p159 T6 2001 169 44 41 p159 T6 2001 171 44 42 p159 T6 2001 173 44 43 p159 T6 2001 175 44 44 p159 T6 2001 177 44 45 p159 T6 2001 179 44 46 p159 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 33 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2001 181 44 47 p159 T6 2001 185 44 48 p159 T6 2001 187 44 50 p159 T6 2001 189 44 51 p159 T6 2001 191 44 52 159 6 2001 193 44 22 157 6 2001 195 44 23 157 6 2001 197 44 24 157 6 2001 199 44 25 159 6 2001 201 44 26 159 6 2001 203 44 30 159 6 2001 205 44 31 159 6 2001 207 44 28 159 6 2001 209 44 27 159 6 2001 211 44 29 159 6 2001 213 44 73 p163 T6 2001 215 44 56 p161 T6 2001 217 44 54 p161 T6 2001 219 44 55 p161 T6 2001 221 44 74 p163 T6 2001 223 44 75 p163 T6 2001 225 44 76 p163 T6 2001 227 44 77 p163 T6 2001 229 44 85 p163 T6 2001 231 44 83 p163 T6 2001 233 44 82 p163 T6 2001 235 44 81 p163 T6 2001 237 163 6 2001 237 44 79 p163 T6 2001 241 44 80 p163 T6 2001 245 44 72 p161 T6 2001 247 44 58 p161 T6 2001 249 44 59 p1
206. TOR OPERATION AND SERVICE MANUAL Illustrated Parts List Section Page FIGURE 50A OPTIONAL FRONT DISK BRAKES 182 FIGURE 51 BRAKE SYSTEM ASSEMBLY REAR BRAKES ONLY 184 FIGURE 52 BRAKE SYSTEM ASSEMBLY FRONT DRUM AND REAR DISC BRAKES 186 FIGURE 52A BRAKE LINE ASSEMBLY FRONT DISC BRAKE OPTION 188 FIGURE 53 PARK BRAKE ASSEMBLY SERIAL NUMBERS 001 THROUGH 361 190 FIGURE 53 PARK BRAKE ASSEMBLY SERIAL NUMBERS 001 THROUGH 361 192 FIGURE 54 PARK BRAKE ASSEMBLY FLOORBOARD MOUNTED SERIAL NUMBERS 362 AND UP a terrre atl aoe ba dario dea dope de peu 194 FIGURE 55 PARK BRAKE ASSEMBLY TRANSMISSION MOUNTED SERIAL NUMBERS 2237 AND 196 FIGURE 56 DRIVE SHAFT ASSEMBLY FMX TRANSMISSION SERIAL NUMBERS 001 THROUGH 361 198 FIGURE 57 DRIVE SHAFT ASSEMBLY C 6 TRANSMISSION SERIAL NUMBERS 362 200 FIGURE 58 WHEEL AND TIRE ASSEMBLY 202 FIGURE 59 WHEEL AND TIRE ASSEMBLY 204 FIGURE 60 HITCH ASSEMBLY FRONT AND 206 FIGURE 60 HITCH ASSEMBLY FRONT AND 208 FIGUR
207. UP CLEVELAND OH 159 POTTER amp BRUMFIELD P O BOX 99157 CHICAGO IL 160 PROTECTOSEAL COMPANY P O BOX 95588 CHICAGO IL 162 QUADRASTAT CORPORATION P O BOX 30269 LOS ANGELES CA 164 REID TOOL SUPPLY COMPANY P O BOX 179 MUSKEGON MI 171 ROCKWELL INTERNATIONAL FL NBD BANK TECH CENTER BELLEVILLE 172 ROCKWELL INTERNATIONAL NC LOCKBOX 77654 DETROIT MI 173 ROCKWELL INTERNATIONAL NC 77654 DETROIT MI 175 TRW ROSS GREAR DIVISION P O BOX 98912 CHICAGO IL 177 JOSEPH T RYERSON amp SON P O BOX 751763 CHARLOTTE NC 179 KROSS INC 25371 RYE CANNON ROAD VALENCIA CA 180 SAGINAW DIVISION GENERAL MOTORS CORPORATION DETROIT MI 181 METALPHOTO OF CINCINNATI P O BOX 73833 N CINCINNATI OH 182 UTA ENG SYSTEM DIVISION P O BOX 71436 CHICAGO IL 184 J EDWARD BROWN 3010 ELLIS ROAD KENNESAW GA 187 J W SPEAKER CORPORATION MB UNIT 6171 MILWAUKEE WI 191 NORTH AMERICAN ENG amp MFG 2500 EAST 25TH STREET MINNEAPOLIS MN 194 SQUARE D COMPANY P O BOX 101814 ATLANTA GA 195 STANDARD PRODUCTS COMPANY BOX 5218 N CLEVELAND OH 200 WILLIAMS DETROIT DEISEL A P O BOX 100217 ATLANTA GA Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 6 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 201 TELEFLEX INCORPORATED P O BOX 8500 6865 PHILADELPHIA PA 205 TOL O MATIC SDS 12 0761 HAMEL MN 210 TRI MARK CORPORATION 1029 MINNEAPOLIS MN 213 TRUCK LITE COMPANY INC P O BOX 910
208. URE 43 STEER AXLE IINSTALLATION SERIAL NUMBERS 135 amp 154 FIGURE 44 ROCKWELL DRIVE AXLE AND REDUCTION GEAR ASSEMBLY 156 FIGURE 44 ROCKWELL DRIVE AXLE AND REDUCTION GEAR ASSEMBLY 158 FIGURE 44 ROCKWELL DRIVE AXLE AND REDUCTION GEAR ASSEMBLY 160 FIGURE 44 ROCKWELL DRIVE AXLE AND REDUCTION GEAR ASSEMBLY 162 FIGURE 45 DANA DRIVE AXLE AND REDUCTION GEAR 164 FIGURE 45 DANA DRIVE AXLE AND REDUCTION GEAR 166 FIGURE 45 DANA DRIVE AXLE AND REDUCTION GEAR 168 FIGURE 46 DRIVE AXLE INSTALLATION SOLID 170 FIGURE 47 DRIVE AXLE INSTALLATION SPRING MOUNT SERIAL NUMBERS 178 THROUGH 926 iua tod diceni tcc pa edid 172 FIGURE 48 DRIVE AXLE INSTALLATION SPRING MOUNT SEHIAL NUMBERS S626 AND tits tollen E och ne e pa a dM bae 174 FIGURE 49 REAR DISC BRAKE CALIPER ASSEMBLY 176 FIGURE 49 REAR DISK BRAKE CALIPER 55 178 FIGURE 50 FRONT DRUM BRAKE ASSEMBLY 5 52 Mua eden dpa 180 Chapter 4 Illustrated Parts List Jan 1997 Section 4 Contents TOW Manufacturing Corporation TRAC
209. VICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 3001 600 50 41 p149 T6 3001 600 6 41 7 p147 T6 3001 600 6 41a 7 p151 T6 3001 600 7 41 3 p147 T6 3001 600 7 41a 3 151 6 3001 600 8 41 4 151 6 3001 600 9 41 8 147 6 3001 600 9 41 8 151 6 3002 101 147 6 3002 101 155 6 3002 101 13 41 149 6 3002 101 13 50 181 6 3002 101 14 41 149 6 3002 101 14 50 181 6 3002 101 17 147 6 3002 101 18 147 6 3002 101 19 147 6 3002 101 20 147 6 3002 101 21 147 6 3002 101 24 147 6 3002 102 41 151 6 3002 102 1 41 1 151 6 3002 102 10 50 4 183 6 3002 102 11 50a 5 p183 6 3002 102 12 50a 6 p183 6 3002 102 14 50 7 183 6 3002 102 15 50a 8 p183 6 3002 102 2 41a 12 p151 T6 3002 102 3 41a p151 T6 3002 102 4 41a 2 p151 T6 3002 102 5 41a 25 151 6 3002 102 6 50a p183 T6 3002 1 02 7 50a 1 p183 T6 3002 102 8 50a 2 p183 T6 3002 102 9 50a 3 p183 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 41 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 3002
210. Y OF ANY PERSON AND THE SOLE AND EXCLUSIVE OBLIGATION AND LIABILITY OF TUG WITH RESPECT TO TUG EQUIPMENT IS THE LIMITED WARRANTY SET FORTH HEREIN TUG SHALL NOT BE RESPONSIBLE OR LIABLE FOR ANY DAMAGES WHETHER ARISING IN CONTRACT OR IN TORT OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE AND LOST PROFITS IN CONNECTION WITH THE PURCHASE SALES SHIPMENT SERVICE REPAIR OR OPERATION OF ANY TUG EQUIPMENT IN NO EVENT SHALL TUG S LIABILITY TO ANY PERSON EXCEED THE PURCHASE PRICE OF THE TUG EQUIPMENT Any expense incurred without TUG s prior consent for repairs or replacement will not be allowed All modifications by the end user must be approved by TUG in writing in order that the expressed warranty remain in effect TUG reserves the right to make changes in design and changes or improvements upon its products without any obligation upon itself to install the same upon its products theretofore manufactured Tractors with known failed or defective parts must be immediately removed from service This Warranty requires proper and timely maintenance and periodic inspections of the TUG tow tractor as indicated in the operator s manual furnished with each TUG unit The cost of routine or required maintenance and service is the responsibility of the customer The customer is required to keep documented evidence of when and by whom maintenance and service are performed Inquiries concerning this policy should be addressed to TUG Manuf
211. a D N Nelo o Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 51 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 16 Speedometer Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number eohz 173222b mh nd 553 2 Transmission pinion As Req d ct8z 17297a Transmission adapter hr183 Adapter driver Speedometer adapter 4105 ratio Speedometer cable 4 Speedometer head Speedometer Kit MA Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 53 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 17 Engine and Engine Mounts Installation Ford Gasoline Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 54 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Number csg 649 270 2331 270 2332 246 c5tz 6028b 246 c3tz 6068d 246 citt 6a027c 246 citt 6a061d Tug Part Number T6 1001 101e T6 4046 107 T6 4045 109 7 16 14ncx1 7 16 T6 4046 103 T6 4045 103 3 8 16nc 3 8 1 2 13ncx1 1 2 1 2 13nc T6 1000 103 T6 4007 103 T6 4007 113 T6 4007 159 T6 4007 165 T6 4007 169 T6 4007 171 T6 1000 105 T6 1000 107 T6 1000 109 T6 1000 1
212. acturing Corporation Operations Phone Number 770 422 7233 2652 South Main Street Sales Phone Number 770 422 7230 P O Box 1447 TUG Shop Phone 800 989 8499 or 770 422 8021 Kennesaw GA 30144 3520 USA TUG Shop Fax Number 770 422 8730 http www tugmanufacturing com Introduction MA Tow Tractor Nov 1998 p 5 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Dear Customer On behalf of the entire Tug Team want to both thank you and congratulate you for purchasing your Tug MA Tow Tractor You have made an excellent choice At Tug our first priority is to build the toughest most capable and safest vehicle available in the marketplace We believe we do that The Safety chapter in this manual discusses several safety items that are built into your new product as standard equipment Additionally Tug makes available numerous special safety items which may be especially suited to your particular application You may have already chosen to have your new unit equipped with some or all of these features These additional safety options are also listed in the Safety chapter for your convenience so that you have a complete list of all available safety features Safety is important to you as the owner of this equipment and to Tug as the manufacturer That is why we urge you to closely adhere to our recommended preventive maintenance program and to thoroughly train all of your operating and maintenance personne
213. aea tei Gea n e e e et ees 11 7 611276 556 11 D BLEEDING THE DISC BRAKE 5 5 0 4 0 0 000000000 aa aa a 11 1 EC TIC 11 2 Manual Bleeding EE Pep ie te 12 3 Pressure Bleeding nio rah sedent s e A een 12 4 CGheckcOUE o de ud caste dee ec 13 Chapter 3 Contents Dec 1995 p 2 UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL GENERAL If an overhaul of a component or system is suspected or required the section or sections that cover the component or system should be read in full and understood completely before attempting any part of an overhaul of a component or system Chapter 3 Overhaul Dec 1995 Section 3 1 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL This Page Intentionally Left Blank Chapter 3 Overhaul Dec 1995 Section 3 1 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL STEERING If the tractor has been properly lubricated and maintained and has not experienced damage to the steering system the steering components will provide many hours of service without an overhaul Should overhaul be required or suspected as being required follow the procedure below A Jack up the front end of t
214. aliper mounting bracket p179 locknut exhaust flange cummins onan diesel engine 24 16 p81 locknut exhaust flange gasoline engine 24 5 p79 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 31 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number locknut gear box cover 44 65 p161 locknut mounting bracket assembly 46 171 locknut mounting bracket assembly 46 171 locknut nylon insert 63 22 p221 locknut nylon insert door handle 63 p221 locknut nylon insert latch mechanism 63 p221 locknut perkins engine 36 14 p129 long axle shaft l h 159 long axle shaft r h 44 33 p159 long serrated wheel stud 159 low coolant switch 32a 117 Low Coolant Switch 4 p21 Low Fuel Switch 25 p89 Low Fuel Switch 4 p21 Lower Fin Side Hitch 61 12 p211 Lower Hose Hercules 30 p109 lower radiator hose high mount fan 109 lower radiator hose low mount fan 30 12 p109 lower rear steer support strap 37 32 p133 lower support a frame bumper mount 64 p227 lower transmission adaptor closeout 20 p71 lubricant drain plug differential housing 44 8 p157 lubricant fill plug differential housing 44 7 p157 lug nut 44 38 p159 lug nut 41 p149 lug nut 45 p169 lug nut 40 p145 lug nut 58 3 p203 lug nut 59 3 p205 Magnetic Strip p103 male connector quick disconnect 13 2 p47 male connector quick disconnect 12 5 p45 male
215. an diesel engine 40 2500441 starter hercules diesel engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 119 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL CUMMINS ONAN Figure 34 Alternator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 120 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 13 3014 T6 7002 113 alternator motorcraft 60a gasoline engine As Req d 13 3020 T6 7002 117 Alternator motorcraft 70a gasoline engine 1105360 T6 1211 101 1 alternator delco 61a gasoline engine note 1 T6 9011 359 alternator assy delco 61a gasoline eng note 1 e5sz 10a310a alternator fan motorcraft 60a gasoline engine gp 496aa alternator fan motorcraft 70a gasoline engine e5sz 10a310a alternator fan delco 61a gasoline engine note 1 d2af 10a352aa alternator pulley motorcraft 60a gasoline engine gp 484aa alternator pulley motorcraft 70a gasoline engine d2az 10344a alternator pulley delco 61a gasoline eng note 1 5 2 10145 6 7002 153 adjusting arm alternator 60 61 gasoline eng T6 7002 133 adjusting arm alternator 70a gasoline engine c5ue 10039a T6 7002 155 alternator bracket gasoline engine 15445 T6 9011 151 water pump alternator belt Gasoline engine 7 16 14ncx4 1 4 hex head bolt 7 16 lock washer 5 16 18ncx3 4
216. apter 4 Illustrated Parts List Jan 1997 Section 4 2 p 59 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 11 5 Figure 18a Engine and Engine Mounts Installation Hercules Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 60 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 388 40 3103101 388 40 0037559 388 40 0037558 388 40 0008318 388 40 0015653 388 40 0004628 156 88011258 156 810 0101 388 40 3044852 388 40 3042952 9 16 12 2 1 2 9 16 12 1 1 4 6 7200 045 6 7200 040 7 16 14 1 1 4 7 16 14nc 7 16 1 2 13 1 1 4 T6 7002 137 T6 1300 171 Hercules diesel engine spacer engine mount engine mount rh note 1 engine mount Ih note 1 insulator engine mount note 1 hex head bolt hex head bolt engine support rh engine support Ih hex head bolt locknut flat washer hex head bolt flat washer locknut vacuum pump belt vacuum pump engine block heater freeze plug type engine heater pump type flywheel assembly adapter plate assembly 1 Engine mounts 40 0037558 and 40 0037559 do not include insulator 40 0008318 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 61 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 18B Perkins 1004 Diesel Engine Insta
217. ars with holes in the mounting bracket Make sure the brake hose is not twisted or kinked Wipe all dirt and corrosion from the caliper mounting bolts and lubricate both ends of bolts with Delco Silicone Lube No 179 651 CAUTION DO NOT USE ABRASIVES ON THE BOLTS SINCE THIS MAY DAMAGE THE PLATING IF THE BOLTS ARE DAMAGED OR CORRODED THEY SHOULD BE REPLACED Start the bolts through the sleeves in the inboard caliper ears and mounting bracket making sure that the ends of the bolts pass under the retaining ears on the inboard shoe Push the bolts through to engage the bushings in the outboard caliper ears at the same time threading the bolts into the mounting bracket Tighten the bolts Pump the brake pedal to seat the linings against the rotors Chapter 3 Overhaul Dec 1995 Section 3 6 3 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP A SHOE AND LINING REPLACEMENT 5 Installing Caliper Assembly a Delco Caliper cont 4 Using a large pair of channel lock pliers clinch the outboard shoe by locating pliers on top of upper ear Be sure to clinch both ends of the shoe NOTE Alter clinching there should be no radial clearance between the shoe and caliper housing If radial clearance exists repeat clinching procedure Install rear wheels and tighten lugnuts to one hundred 100 foot pounds 135 N m Add fr
218. ated Parts List Jan 1997 Section 4 2 p 37 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 25 I 12 a UU 07 Lum 1 W i x XX id E N T i to i 2 za HERCULES yb Figure 10 Accelerator Cable and Linkage Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 38 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 246 eohz 9735c T6 1009 103 T6 1009 104 T6 1009 113 T6 1009 109 10 32nf T6 4021 105 T6 4048 103 T6 4048 107 T6 4048 103 7 3 8 16ncx1 3 8 3 8 16nc epgc6tz 9a758e T6 1009 105 1 4 20ncx1 1 4 20nc T6 4004 103 86082 T6 500 138 c8uz 9723d T6 1001 119 epgcbtz 9792a T6 1001 119c 1 4 20ncx1 2 1 4 3 8 16ncx3 3 8 epgcbtz 9k706d T6 1001 121 T6 1001 123 410 272 6 1002 155 Accelerator Pedal Cap morton cast accelerator pedal Arm Accelerator Pedal stud accelerator cable Locknut Note 1 floorboard 45 floorboard one piece gas floorboard one piece Diesel floorboard universal hex head bolt flat washer locknut accelerator cable hex head bolt locknut firewall P clamp accelerator cable stand off Gas clip accelerator cable stand off gas hex head bolt lock washer hex head bolt lock washer spacer accelerator cable stand off gas accelerator spring cable clamp diesel 001 amp Up As Req
219. attery group 31c threaded posts 51 diaphragm assembly distributor 35 5 p127 differential and axle housing assembly Ih 157 differential and axle housing assembly Ih 44 2 p157 differential and axle housing assembly rh 44 1 p157 differential and axle housing assembly rh 157 differential bearing 44 12 p157 differential bearing and cup 45 17 p165 Dipstick Tube 17 p57 Dipstick 22 19 p65 distributor assembly 127 distributor assembly 35 1 p127 distributor cap 35 2 p127 distributor cap EE p127 distributor cap SU p127 distributor housing 127 distributor housing xe p127 distributor housing 35 4 p127 Dome Lens 6 p29 door handle inside 63 18 p221 door handle inside 221 door handle Ih inside spoon handle 63 p221 door handle outside 63 12 p221 door handle Rh inside spoon handle p221 door hinge Ih top half 63 p223 door hinge rh top half 63 32 p223 door seal bottom 63 2 p219 door stop assembly Ih sliding rod type 63 p223 door stop assembly rh sliding rod type p223 door stop assembly spring and tube type 63 28 p223 door Ih 62 p217 door Ih 63 p219 door rh with side hitch 55 219 door rh with side hitch 217 door rh without side hitch 63 1 219 door rh without side hitch 62 217 dowel 44 31 p159 dowel gear box cover 44 71 161 Down Pipe 24 79 drag link manual steering 135 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p
220. belt hi mount 139 bevel pinion pilot bearing 44 24 p157 blade side hitch 61 11 p211 blade windshield wiper 62 p215 bleed valve 49 5 p177 bleed valve p177 bolt 8 19 p35 bolt amp Locknuts 56 4 p199 bolt and lock washer 37 17 p131 bolt kit 44 20 p157 bolt band retainer 53 34 p193 bolt brake hose 49 10 p179 bolt brake hose 51 16 p185 bolt brake hose front drum brakes 52 16 p187 bolt brake hose rear disc brakes 52 14 p187 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 4 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number bolt brake line 41 p149 bolt brake line 50 p181 bolt carrier cover 45 15 p165 bolt differential bearing 45 16 p165 bolt drive gear 45 20 p167 bolt drive shaft saddle 54 32 p195 bolt drive shaft saddle 57 6 p201 bolt drive shaft saddle 55 32 p197 bolt gear box cover 44 63 p161 bolt housing retainer p179 bolt housing retainer with cotter pin hole 179 bolt housing retainer without cotter pin hole 49 7 p179 bolt NAS caliper mounting bracket 49 p179 bolt stabilizer strap 53 25 p193 Booster brake vacuum 11 14 p43 bracket 26 18 p93 bracket 5 x10 mirror 63 p223 bracket 5 x10 mirror 62 217 bracket bolt on 10 1 2 207 bracket bolt on 11 3 4 207 bracket bolt on 18 1 4 207 bracket bolt on 8 3 8 207 bracket dome light 62 30 2
221. bushing king pin with brakes thrust bearing cap king pin socket head cap screw set screw hex head 5 16 jamb nut 5 16 hex head bolt nut tube tie rod without brakes note 1 As Req d tube tie rod with brakes tie rod end Ih note 1 001 amp Up tie rod end rh note 1 1 Tie rod assembly for axle without brakes T6 3001 600 18 includes tie rod ends T6 3001 600 13 item 13 and T6 3001 600 17 jamb nuts T6 3001 600 14 item 14 and T6 3001 600 16 and tie rod tube T6 3001 600 15 item 12 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 147 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 41 Brierton Steer Axle Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 148 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW T6 3001 600 14 T6 3001 600 16 T6 3001 600 18 T6 3001 600 25 T6 3001 600 22 T6 3001 600 23 T6 3001 600 24 T6 3001 600 27 T6 3001 600 26 T6 3001 600 28 T6 3001 600 29 T6 3001 600 30 T6 3001 600 31 T6 3001 600 21 T6 3001 600 20 T6 3003 105 T6 3002 101 13 T6 3002 101 14 T6 3002 103 T6 3002 105 T6 3002 107 T6 3001 600 40 T6 3001 600 50 jamb nut 3 4 16nf Ih NOTE 1 jamb nut 3 4 16nf rh note 1 tie rod assembly without brakes note 1 hub grease seal cone inner bearing inner bearing cone outer bearing cup outer bearing spind
222. c control unit Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 229 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 66 Snow Plow Lifting Ram Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 230 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 6 1300 197 73 6 1300 197 74 6 1300 197 131 6 1300 197 54 6 1300 197 55 6 1300 197 56 6 1300 197 64 6 1300 197 66 6 1300 197 66 6 1300 197 67 T6 1300 197 68 T6 1300 197 69 T6 1300 197 70 1 2 13 6 1300 197 65 6 1300 197 57 6 1300 197 61 6 1300 197 58 6 1300 197 75 5 16 24NF T6 1300 197 87 T6 1300 197 63 T6 1300 197 62 T6 1300 197 63A base and strainer assembly strainer baffle cylinder tank o ring 3 1 2 i d note 1 o ring 1 15 16 i d cylinder lifting ram note 1 lifting ram assembly lifting ram piston lifting ram piston follower lifting ram packing cup lifting ram note 1 o ring 7 16 i d note 1 locknut washer o ring 1 1 8 i d note 1 sleeve cover and seal assembly stud ram assembly locknut washer nylite 5 16 note 1 relief valve note 2 reducer 1 4 1 8 note 2 relief valve kit note 2 1 Master seal kit T6 1300 197 170 includes items 5 6 12 13 16 and 21 as well as various other seals used in the hydraulic pump and electro hydraulic control unit
223. c0321026201 fuse c0322035400 light socket glow plug c0322035300 bulb glow plug light SCM100 T6 1300 225 protecto start relay em2 g12 md e05 101 Relay module Rider safe seat As Req d T6 7010 324 instrument panel closeout Note 3 As Req d d9jl 9180 b clamp filter transmission and reduction gear vent Flat washer c2rz 9155 a filter transmission and reduction gear vent 2 2 2 a sa lc o on on 5 16 id hose transmission and reduction gear vent 2 Used on tractors equipped with Cummins Onan diesel engines 3 Used on tractors equipped with firewall insulation only Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 25 TOW E Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 6 Instrument Panel Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 26 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 158 31 237 T6 7010 139 T6 7010 140 T6 7010 141 T6 7010 142 T6 1300 107 T6 1300 155 T6 7010 113 T6 7010 113 T6 9004 107 T6 9003 209a ignition switch pollack ignition switch Cole hersee ignition switch cole hersee with key ignition switch lansing with key lever pollack ignition switch 158 31 600 102 259 8801K22 259 8801K22 22 hc6385 158 35 300 key and tumbler used with pollack ignition switc toggle switch headlights 001 amp Up As Req d Note 1 toggle switch work
224. cated quantity 3 Two piece hub and rotor assembly is no longer available Existing two piece hub and rotor assemblies should be replaced with single piece hub and rotor T6 2051 136 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 179 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 50 Front Drum Brake Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 180 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW T6 3002 101 14 T6 3002 501 6 3002 101 13 6 3002 505 6 3002 526 6 3002 508 6 3002 514 6 3002 512 6 3002 515 6 3002 516 6 3002 518 6 3002 509 1 4 20NCX1 1 2 1 4 T6 3002 502 7 16 T6 3002 103 T6 3002 105 T6 3002 107 brake 8 1 2 x2 1 4 back plate assembly includes bolts brake drum wheel cylinder assembly wheel cylinder repair kit push rod brake shoe with lining shoe lever anchor pin retaining ring adjusting screw assembly spring brake shoe lever hex head bolt lock washer hex head bolt included with back plate lock washer bolt brake line connector brake line washer brake line 1 1 1 1 1 2 2 2 2 2 2 2 2 2 4 4 2 2 4 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 181 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 50A Optional Front Disk Brakes As
225. ch have moisture inside or have been frozen 40 Do not use heat to attempt to dry or thaw a control cable 41 Do not remove the seats from a control cable or attempt to lubricate it Any control cable which exhibits possible lubrication problems should be replaced 42 Do not attempt to repair or modify a control cable Any damaged control cable should be replaced immediately 43 Always avoid exposing control cables to fuels oils chemicals paint water or dirt as damage may result 44 Always adjust each control cable so that the utilized stroke of the cable is centered within the cable s available stroke 45 Always deflate a tire and wheel assembly prior to removing it for servicing or dismounting 46 Do not use wheels or wheel components that are cracked bent pitted or corroded Insure all wheel components are of the same type and size and that wheel size and tire size match Inspect all components carefully prior to use 47 Do not attempt to seat a tire bead or side or lock ring by using inflation pressure or any flammable or explosive substance such as starting fluid or ether Never inflate a tire beyond 40 psi to seat tire beads 48 Do not hammer pry or weld on or near an inflated or partially inflated wheel and tire assembly 49 Do not rework weld heat or braze any wheel parts for any reason 50 Always use a safety cage or other restraining device and a clip on air chuck with a remote valve and pressure gauge when inflat
226. cket Lift the caliper off the rotor and position on the drive axle so that the brake hose Delco or steel brake line Kelsey Hayes will not support the weight of the caliper NOTE It is not necessary to remove brake hose Delco but may be necessary to remove steel brake line Kelsey Hayes when relining disc brakes 2 Removing Shoe and Linings Sleeves and Bushings a Delco Caliper 1 Remove the inboard shoe and support spring from piston Dislodge the outboard shoe and remove from caliper 2 Remove the two sleeves from the inboard ears of the caliper and discard Remove the four rubber bushings from the grooves in each of the calipers ears and discard Kelsey Hayes Caliper 1 Slide inboard shoe and lining assembly out of the caliper support Slide out board shoe and lining assembly out of caliper 2 Remove outer bushings from calipers by pressing out of bore using a suitable tool Discard bushings Chapter 3 Overhaul Dec 1995 Section 3 6 1 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP A SHOE AND LINING REPLACEMENT 2 Removing shoe and linings sleeves and bushings b Kelsey Hayes Caliper cont 3 Slide inner bushings flanged off guide pins and discard Remove positioner from guide and discard 3 Cleaning and Inspection a Examine piston area for fluid leaks by looking for excessi
227. connector quick disconnect 14 3 p49 manifold shroud assembly 21 13 p73 Martin Marietta Hitch 60 p209 Martin Marietta Hitch pin 60 p209 Master Cylinder dual front and rear brakes 52 1 p187 master cylinder dual front drum brakes p43 master cylinder dual rear disc brakes only p43 Master Cylinder dual Rear disc brakes only 51 1 p185 master cylinder single 11 15 p43 master cylinder single ses p185 master seal kit hydraulic power unit 65 p229 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 32 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number mirror bracket 21 mirror 5 round 4 39 p21 mirror 5 round 217 mirror 5 round 223 mirror 5 x10 223 mirror 5 x10 217 Mirror Inside 217 mirror west coast type 63 p223 mirror west coast type 62 p217 mixer 26 34 p95 mixer l p gas 28 p99 Modulator Cable 19 p65 modulator valve c 6 19 11 p65 modulator valve c 6 20 36 p71 modulator valve Fmx p65 modulator valve fmx 71 moldboard 78 64 1 225 Morse shifter p31 Morse Shifter 9 13 p37 Morse Shifter 7 p31 Morse Shifter 4 10 p17 Morse shifter 17 Morse shifter p37 motor 12 volt 65 1 p229 motor heater amfab 4 p19 motor heater amfab 62 p217 motor heater sgm 19 motor heater sgm 217 motor windshield wiper 62 25 215 mounting
228. cx1 53 6 p191 1 4 20ncx1 21 1 4 20ncx1 4 36 p21 1 4 20ncx1 61 9 p211 1 4 20ncx1 9 11 p37 1 4 20ncx1 10 10 p39 1 4 20ncx1 19 13 p65 1 4 20ncx1 20 38 p71 1 4 20ncx1 22 5 p75 1 4 20ncx1 23 5 p77 1 4 20ncx1 p85 1 4 20ncx1 2 10 p9 1 4 20ncx1 1 2 50 10 p181 1 4 20 1 1 2 63 11 221 1 4 20ncx1 1 2 5 13 p23 1 4 20ncx1 1 2 26 16 p93 1 4 20 1 1 4 29 9 101 1 4 20 1 1 4 54 3 195 1 4 20 1 3 4 p105 1 4 20ncx1 2 7 22 p33 1 4 20ncx1 2 9 9 p37 1 4 20ncx1 2 10 16 p39 1 4 20ncx1 2 2 7 p9 1 4 20ncx1 2 26 11 p93 1 4 20 3 4 4 11 17 1 4 20 3 4 4 14 17 1 4 20 3 4 4 24 19 1 4 20 3 4 5 1 4 20 3 4 85 1 4 25 5 85 1 4 1 29 13 101 1 4 1 1 2 4 37 21 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 11 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 1 4x1 3 4 209 1 4x1 2 29 4 101 1 4 2 209 1 8 17 19 55 1 8 27 36 8 129 1 8X1 40 13 p143 1 8x1 53 12 p191 1 8x1 11 7 p43 1 8x1 1 4 42 11 p153 1 8 1 1 4 54 10 195 1 8 1 1 4 55 10 197 1 8x2 40 5 p143 122 0550 36 3 p129 122 0550 59 149 1754 59 200 5 p89 23 101 103 p203 3 8 24nf 11
229. d group 31c battery Ih mounted p51 battery cable red group 31c battery rh mounted p51 Battery Disconnect Switch p51 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Battery Disconnect Switch 6 p27 battery hold down bar 4d 51 battery hold down bar group 24 27 31 31 15 12 p51 battery stand long 15 p51 battery stand short 15 8 p51 battery terminal boot rubber 51 battery terminal cover plastic 15 10 p51 battery group 24 15 1 p51 battery group 27 p51 battery group 31 p51 beacon flashing amber p217 bearing adjuster nut 37 7 p131 bearing adjustment nut 40 37 p145 bearing and seal kit hub 40 32 p145 bearing cup 44 40 p159 bearing cup 40 35 p145 bearing retainer 44 43 p159 bearing with snap ring 44 61 p161 bearing with snap ring p161 bearing input shaft front 44 58 p161 bearing lower thrust 37 5 p131 bell crank 55 11 p197 bell crank 54 11 p195 bell crank assembly 7 28 p33 bell crank assembly p37 Belt 39a 4 p141 Belt Adjuster Power Steer Pump 39a 3 141 belt power steering gasoline engine high mount fan 139 belt power steering gasoline engine low mount fan 139 belt power steering perkins diesel engine 39 6 p139 belt vacuum pump 18a p61 belt vacuum pump 18 p59 BELT VACUUM PUMP 32A 10 117
230. d Parts List Jan 1997 Section 4 2 p 67 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 20 Transmission and Transmission Mounts Installation Perkins 4 236 Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 68 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 38313513 38313631 0826618 0920055 0576054 0550053 2641728 2487845 35772655 31788334 68 17 277 50 68 18 311a 68 18 391 Tug Part Number 6 1200 103 6 1008 111 3 8 16 1 1 4 3 8 24 1 6 1203 101 3 8 16 1 1 2 3 8 16 6 1212 103 3 8 16 2 3 8 1 2 13ncx2 1 2 1 2 13nc T6 1204 108 T6 1204 107 T6 1204 103 T6 1204 111 T6 1211 113 T6 1211 115 1 2 13ncx3 1 2 1 2 13ncx1 1 2 1 2 Description Qty Effective perkins 4 236 diesel engine As Req d transmission 3 speed automatic note 1 hex head bolt lock washer engine mount rh engine mount Ih stud lock washer locknut isolator engine mount Fuel Pump Oil Cap Oil Tube Oil Dipstick hex head bolt engine support hex head bolt locknut front spring aft support hex head bolt flat washer hex head bolt flat washer note 2 locknut transmission suppor rh transmission support Lh engine mount angle rear rubber engine mount recessed washer flat washer hex head bolt hex head bolt lock washer
231. d install a new snap ring Chapter 3 Overhaul Dec 1995 Section 3 3 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 7 Reposition the drive shaft and install a new spider and two new bearings in the front yoke in the same manner as the rear yoke 8 Position the flange on the spider and install two 2 new bearings and snap rings 9 Check the joint for freedom of movement If a bind has resulted from misalignment during the foregoing procedure tap the ears of the drive shaft sharply to relieve the bind Do not install the drive shaft unless the universal joints are free of bind 10 Lubricate the universal joints with long life lithium based grease Chapter 3 Overhaul Dec 1995 Section 3 3 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV DRIVE AXLE If the tractor has been properly lubricated maintained and operated and has not experienced damage to the drive axle the drive axle will provide many hours of service without an overhaul Should over haul be required or suspected of being required follow the procedure below A REDUCTION GEAR BOX 1 Removal It is not necessary to remove the drive axle from the tractor to conduct disassembly and or overhaul of the reduction gear case Disassembly of the reduction gear case is therefore accomplished as follows a b Disconnect the rear section of the drive shaft fr
232. dustrial mining 6 90x9 p203 tire soft shoe 6 50x10x5 203 tire soft shoe 6 90x9x4 203 tire soft shoe 7 50 x 16 205 toggle switch headlights 6 2 p27 toggle switch work light 6 p27 torque tube 48 15 p175 torque tube plate 48 13 p175 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 48 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number traction bar Ih 47 173 traction bar rh 47 15 p173 trans 2 speed auto gasoline engine 19 1 p65 trans 3 speed auto diesel engine 5 Transmission adapter 16 2 p53 transmission ear support 20 37 p71 transmission ear support diesel engine 19 12 p65 transmission manual modulator cable 10 27 p41 Transmission Mount Angle Support 18b 6 p63 Transmission Mount Channel 18b 12 p63 Transmission Mount Diesel 18b 14 p63 transmission mount rubber 20 30 p71 transmission mounting strap 20 33 p71 transmission oil temperature gauge 20 p71 transmission oil temperature gauge 19 p67 transmission oil temperature gauge 27 transmission oil temperature sensing unit 20 p71 transmission oil temperature sensing unit 29 transmission temperature sensing unit 19 p67 Transmission pinion 16 1 p53 transmission suppor rh 20 20 p69 Transmission Support Beam L H 18b 10 p63 Transmission Support Beam R H 18b 9 p63 transmission support channel 20 32 p71 transmission suppo
233. e 17 Engine and Engine Mounts Installation Ford Gasoline Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 56 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 310 0054 810 0101 387881 s100 d5te 9820ba d7jl 9817a d9ta 7b095ba E7JE 6675A E3TZ 6781B EPGC7JZ 6784A EPGC5TZ 6750J D1AZ 7007 A 380090 3873315100 Tug Part Number 9 16 18ncx4 9 16 T6 7002 137 T6 1300 171 T6 1300 172 T6 9011 368 T6 9011 369 T6 9011 370 T6 9011 371 T6 9011 373 T6 9011 372 T6 1001 189 T6 1001 187 T6 1001 215 T6 1001 217 T6 1001 185 T6 1001 183 T6 1001 179 Description rear engine mounting bolt 240 lock washer engine block heater freeze plug type engine heater pump type obsolete bracket pump type engine heater bypass fitting coolant bypass system low mt fan bypass hose coolant bypass system low mt fan hose pcv valve to manifold low mount fan hose breather vent to air cleaner low mount fan y fitting heater hose low mount fan pcv valve vacuum tree choke inlet tube choke outlet tube tube transmission vacuum modulator Oilpan Gasket Oil Pan Dipstick Tube Oil Dipstick Adaptor Plate Tee Assembly Trans and Distr Vacuum Flute Valve USE EPG387331 S100 Exhaust Shroud USE EPGD9TZ 9A603B A n n n Effective 001 361 As Req d C
234. e differential pinions and side gears in sets d Inspect spur pinions for wear or damage to teeth e Check end of pinion for indications of brinelling caused by worn splines Replace the parts if the splines of the pinion and or thru shaft are worn permitting movement of the pinion on the thrushaft f Inspect axle shafts for indications of torsional fractures and runout Axle shafts should be inspected between centers to ascertain the amount of runout of the ground surfaces Runout at the shaft flange and splines should not exceed 005 inch total indicator reading 9 Repair a Replace all worn or damaged parts Hex nuts with rounded corners all lock washers oil seals and gaskets should be replaced at the time of overhaul b Remove nicks mars and burrs from machined or ground surfaces Threads must be clean and free to obtain accurate adjustment and correct torque A fine mill file or India stone is suitable for this purpose Studs must be tight prior to reassembling the parts 10 Assembling Pinion and Cage a Press rear thrust bearing onto pinion b Install lockring in slot on pinion behind bearing c Install inner conical bearing and cup on pinion d Slide spacer on pinion then slide on outer bearing e Assemble the pinion shaft and cage CAUTION FOLLOW TABLE FOR TORQUING ALL AXLE ASSEMBLY FASTENERS 11 Assemble Differential and Bevel Gear a Rivet bevel gear to case half with new rivets If
235. e fitting grease fitting bearing and seal kit hub inner seal wheel bearing bearing cup outer washer bearing adjustment nut washer keyed gasket cover plate hub hex head bolt lock washer wheel stud lug nut Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 145 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL o Figure 41 Brierton Steer Axle Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 146 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number Tug Part Number 6 3001 600 6 3002 101 6 3001 600 1 6 3002 101 21 6 3001 600 2 6 3002 101 19 6 3001 600 3 6 3002 101 20 6 3001 600 7 6 3002 101 18 6 3001 113 6 3001 115 6 3002 101 17 6 5001 125 6 3001 600 5 6 3001 600 6 6 3001 600 9 6 3001 600 10 6 3001 600 11 6 3001 600 12 6 3001 600 15 6 3002 101 24 6 3001 600 13 6 3001 600 17 Description Qty Effective axle assembly brierton without brakes axle assembly brierton with brakes axle tube assembly without brakes axle tube assembly with brakes knuckle assembly Ih without brakes knuckle assembly Ih with brakes knuckle assembly rh without brakes knuckle assembly rh with brakes king pin without brakes king pin with brakes king pin bushing king pin without brakes
236. e gears and thrust washers NOTE Gear should not be separated from flange unless it is to be replaced Remove rivets and separate gear and case if required 1 Carefully center punch rivets in center of head 2 Use drill 1 32 smaller than body of rivet to drill through head 3 Press out rivets Remove differential bearings with bearing puller if necessary to replace 6 Disassemble Pinion and Cage Assembly a b Tap pinion out of cage with soft mallet or press shaft from cage Remove bearings from shaft with suitable puller if necessary Chapter 3 Overhaul Dec 1995 Section 3 4 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV DRIVE AXLE B DRIVE AXLE 7 Clean a Cleaning Solutions CAUTION DO NOT CLEAN THESE PARTS IN A HOT SOLUTION TANK OR WITH WATER AND ALKALINE SOLUTIONS SUCH AS SODIUM HYDROXIDE ORTHOSILICATES OR PHOSPHATES DO NOT STEAM CLEAN ASSEMBLED DRIVE UNITS AFTER THEY HAVE BEEN REMOVED FROM THE HOUSING Parts having ground and polished surfaces such as gears bearings shafts and collars should be cleaned in a suitable solvent such as kerosene or diesel fuel oil Use of vapored degreaser is permissible in lieu of kerosene or other solvent Drying Dry parts thoroughly immediately after cleaning Use soft clean lintless absorbent paper towels or wiping rags Bearings should never be dried by spinning with compressed air 8
237. e the Ryder Safe Seat system if so equipped Check tire and wheel condition along with proper inflation pressures Unless beads are seated when mounting tires over inflation can result in explosion Torque all lug nuts to 100 ft Ibs Always use proper lifting equipment safely when removing or replacing heavy components When working underneath the tractor be sure it is supported properly on secure jack stands Do not rely on hydraulic jacks to support the tractor If the tractor is on a hydraulic or air operated lift always be sure the safety support or lock is in position prior to working under the tractor Always use a proper transmission jack and secure the transmission when removing or replacing it Always jack the drive wheels off the floor when troubleshooting the drive system Never refuel the unit while the engine is running Do not fill the fuel cell above the bottom of filler screen Do not overfill Clean off any spilled oil or fuel Do not smoke while refueling Do not store spill or use fuel near an open flame Do not use the battery in this unit to start other vehicles Safety MA Tow Tractor Dec 1995 p 6 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL 38 Do not attempt to install or adjust control cables with the engine running 39 Always replace a control cable which exhibits any gradual or sudden increase in no load friction or resistance or decrease in usable stroke or whi
238. ect any discrepancies before returning tractor to normal service B CALIPER OVERHAUL 1 Delco Caliper a Removal 1 2 Removal of the caliper for overhaul is the same as for shoe and lining replacement except that it will be necessary to disconnect the brake hose First disconnect the hose from the steel brake line and cap the fittings to prevent dirt from entering the line or the hose Remove the caliper with bore attached to a work bench for overhaul Disassembly 1 2 Before beginning disassembly thoroughly clean the exterior of the caliper using clean denatured alcohol Place the caliper on a clean work surface Remove the brake hose from the caliper discarding the copper gasket Check the hose for worn spots cracks or other signs of deterioration Discard the hose if damaged to be replaced with a new hose at reassembly Drain brake fluid from the caliper Use clean shop towels to pad the interior of the caliper and remove the piston by directing compressed air into the caliper inlet hole NOTE Use just enough air pressure to ease the piston out of the bore If the piston is blown out even with padding provided it may become damaged CAUTION DO NOT PLACE THE FINGERS IN FRONT OF THE PISTON IN AN ATTEMPT TO CATCH OR PROTECT IT WHEN APPLYING COMPRESSED AIR THIS COULD RESULT IN SERIOUS INJURY Use a screwdriver to pry the boot out of the caliper Extend the screwdriver across the caliper bore
239. ection 3 4 p 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL IV DRIVE AXLE A REDUCTION GEAR BOX 2 Cleaning cont NOTE Do not clean the bearings with gasoline nor place them in a hot solution tank for cleaning 3 Inspection At this point in the disassembly operation all parts have been disassembled in the reduction gear case except for bearings seals and the oil filler cap and the oil breather Inspect all parts as follows a Inspect the reduction gear and drive gear for wear or damage Replace the gears if they are pitted galled worn or broken b After cleaning inspect the bearings and replace the bearings if they are pitted worn or damaged in any way Remove the bearings as required with a puller NOTE Do not use drifts or hammers in removing bearings as they may easily mutilate or distort component parts c Clean and inspect the remaining parts of the reduction gear assembly d Replace hexagon nuts with rounded corners with new nuts Replace all lock washers oil seals and gaskets with new parts NOTE Use genuine TUG Manufacturing Corporation replacement parts for satisfactory service For example making gaskets or foreign material generally leads to mechanical trouble due to variations in the thickness and compressibility of certain materials 4 Assemble Assemble the overhauled reduction gear assembly as follows Install new bearings and seals
240. eering shaft assembly obsolete tube steering column housing steering gear adjuster assembly bearing lower thrust retainer bearing adjuster race bearing adjuster nut bushing shaft side seal pitman shaft nut and lock washer pitman shaft and gear gasket bushing gear side obsolete lash adjuster shim lash cover housing bolt and lock washer nut lash adjuster upper bearing spring seat spring washer steering wheel mounting nut steering wheel horn button kit steering column strap assembly As Req d 001 amp Up upper thrust bearing Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 131 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 17 16 Figure 37 Steer Sector Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 132 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Vendor Part Tug Part Number Description Qty Effective Ind de Number 37 28 436 103868 T6 5001 153 grease plug 001 amp Up T6 5006 103 steering sector lower mount 001 020 T6 5006 111 steering sector lower mount 021 130 T6 5006 119 steering sector lower mount gasoline engine 131 amp Up T6 5206 101 steering sector lower mount diesel engine 1 2 13ncx1 1 2 hex head bolt 1 2 13nc locknut T6 5106 105 lower rear steer support strap 362 amp Up 3 8 16 1 1 2 hex head bol
241. el Line 25a 5 p91 Fuel Line 25a 2 p91 Fuel Line 25a 8 p91 fuel line bulkhead fitting to vacuum lock off 26 8 p93 fuel line gasoline engine 25 27 p89 fuel line gasoline engine 25 28 p89 Fuel Line Pump to Carb 89 fuel line tank to bulkhead fitting 26 4 p93 fuel line vacuum lock off to converter 26 14 p93 Fuel Pump 20 p69 Fuel Pump 25a 11 p91 fuel pump with filter 89 fuel pump without filter 25 26 p89 fuel pump cummins Onan Diesel engine 89 Fuel pump electric hercules diesel engine 89 fuel pump perkins diesel engine use 2641728 89 Fuel Return extension pipe 25 p89 fuel tank cover assembly 85 fuel tank cover bottom 85 fuel tank cover top 85 fuel tank drain valve 25 2 p85 fuel tank polyethylene 85 fuel tank stainless steel 25 1 p85 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 18 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number fuse 5 20 p25 fuse holder 5 19 p25 fuse panel p23 fuse panel with lugs p23 fuse panel used with bus 23 Gasket 24 79 gasket 40 39 p145 gasket 37 12 p131 Gasket 54 33 p195 gasket air cleaner 21 5 p73 gasket bevel pinion cage 44 22 p157 gasket carrier cover 45 12 p165 gasket exhaust elbow perkins diesel engine 24 7 p79 gasket exhaust manifold 300 cid Gasoline engine 24 p79 gasket exhaust manifold cummin
242. elow for further explanation of part numbers Instrument Panel ith Fuel Gauge Switch Snow Plow 4 av 1 Mate 1 armess Single Lever 1 A Way Switch Mote 1 Lift Switch Snow Plow Mate 1 Co Vendor Part Tug Part Number Description Effective Ind de 1 Part number assigned by No vendor cade or vendor part nig Map urag tiing number indicates that the part is designed manufactured or modified by Tug Manufacturing Carp No Tug part number indicates that Tug Manufacturing Corp has not assigned a part number to the part and that the partis inventoried and supplied under the vendor part number Industry standard identificatian 3 Description and Quantity A description and quantity is provided for each part listed in the IPL The quantity given for subassemblies and sub parts is the number of subassemblies parts contained in the component depicted in the associated illustration not necessarily the complete tractor 4 Effectivity The effectivity of each item is given in part or in whole in the Effective column of the IPL Information concerning the effectivity of a particular part may also be found in the description column the figure title or in notes located at the bottom of the IPL page Effectivity is usually but not always associated with the serial number See the following examples for further explanation of effec
243. en ee dene e e eu e V en cda ue dee 40 T rnirig radius 22 td ner iere RE 115 inches 292 cm Normal operating 4500 5450 6200 7500 8400 Ibs lids te 3000 4000 5000 6000 7000 Ibs Maximum gross load Pull Based on a maximum O grade 60K 80K 100K 120K 150K Ibs Stopping distance 15 m p h 5000 dbp Tug amp load 50 000 113 feet 34 4 m 10 m p h 5000 dbp Tug amp load 75 000 51 feet 15 6 5 m p h 5000 dbp Tug amp load 75 000 feet 2 1 m ENGINE 1 Gasoline a Tractors 0001 0084 Typ eec ce rt e e Dsl alee Chrysler Slant Six 225 CID b Tractors 0085 through 0363 TYPO Qucm Ford In Line 6 cylinder Overhead Valve iota e Ait tes E etu DLE Gasoline Regular 90 94 Octane Bore and Stroke 2 paene qe E oriatur e dp n tre 4 00 x 3 18 Displacement crece eee cur 240 Cubic Inches Governed R P M Full Load 2500 RPM Net Brake HP at Governed 78 Torque at 2000 RPM 170 ft lbs Compression eene entente nennen 8 911 Compression Pressure 150 200 Oll G paclty epe ep He bre nae 7 qts dry 6 qts refill feipsum PER 18M Firing Order FEE 1 5 3 6 2 4 Idle Speed RPM iuit e dea ce ees 500 550 Manifold vacuum at id
244. epositing a trailer in front of the equipment i Report any mechanical or electrical irregularities immediately 1 Ensure road bridge plates secure and strong enough to withstand the weight of the tractor or the combined weight of the trailer and its load k Keep clear of the edge of loading docks When cornering watch for the trailers rear end swing REMEMBER A safety minded driver protects both himself and others and eliminates unnecessary damage to the tractor and its load WARNING ONLY AUTHORIZED DRIVERS SHOULD BE PERMITTED DRIVE 2 Precautions a Upon stopping vehicle place transmission shift lever in neutral put parking brake ON and turn ignition switch to OFF position b Maximum tow speed of this tractor is 15 m p h c Only qualified personnel should service this tractor E PROCEDURES 1 Pre Operation Checklist The following items must be checked before putting the tractor into service a Fuel level b Air pressure of the pneumatic tires Also check tires for cuts breaks and excessive wear c X Engine oil level d Coolant level in radiator Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 2 p 5 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Il OPERATION E PROCEDURES 1 Pre Operation Checklist cont e That all controls in working order Driving Instructions a Place shift lever
245. er Number T6 1300 197 32 19 T6 1300 197 32 235 6 1300 197 33 4 23 19 T6 1300 197 4 64 5 p225 T6 1300 197 47 64 p227 T6 1300 197 48 67 2 p233 T6 1300 197 49 67 p233 T6 1300 197 5 64 6 p225 T6 1300 197 50 65 p229 T6 1300 197 51 65 1 229 T6 1300 197 52 65 2 p229 T6 1300 197 53 65 3 p229 T6 1300 197 54 66 4 p231 T6 1300 197 55 66 5 p231 T6 1300 197 56 66 6 p231 6 1300 197 57 66 16 231 6 1300 197 58 66 18 231 6 1300 197 6 64 7 225 6 1300 197 61 66 17 231 6 1300 197 62 66 23 231 6 1300 197 63 66 22 231 T6 1300 197 63a 66 p231 T6 1300 197 64 66 7 p231 T6 1300 197 65 66 15 p231 T6 1300 197 66 66 8 p231 T6 1300 197 66a 66 9 p231 T6 1300 197 67 66 10 p231 T6 1300 197 68 66 11 p231 T6 1300 197 69 66 12 p231 T6 1300 197 70 66 13 p231 T6 1300 197 73 66 1 p231 T6 1300 197 73 67 1 p233 T6 1300 197 74 66 2 p231 T6 1300 197 75 66 19 p231 T6 1300 197 76 65 7 p229 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 31 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1300 197 77 65 5 p229 T6 1300 197 8 64 10 p225 T6 1300 197 82 67 17 p235 T6 1300 197 83a 67 p235 T6 1300 197 83b 235 6 1300 197 84 67 16 235 T6 1300 197 86 65 6 p229 T6 1300 197 87 66
246. er VD RUE Automotive with double universal amp sliding spline coupling Length universal joint center line to universal joint center line 11 to 12 1 2 inches 27 9 to 31 7 cm FUEL SYSTEM Fuel Cell GCapacily oai ne i a dead 15 5 US Gallons 58 67 Liters Fuel Cell Construction Type 304 or equiv Stainless steel all seam welded COOLING SYSTEM Capacity onda ne Ert oed ur nat d e eee ee Hte 15 quarts M CE ERR RR RERO RR Heavy Duty Radiator and fan Transmission eiecti ene dle eee ded Fluid Cooling located in engine radiator INSTRUMENTS Ee Electrical GIOUD zi cde cene itc eed as Ammeter Water Temp Pressure and Hour Meter Chapter 1 General Information and Operating Instructions June 1997 Section 1 3 p 4 UG Manufacturing Corporation TRACTOR OPERATION MANUAL IV SHIPPING A PREPARATION WARNING HAZARD EXISTS WHEN REFUELING AND DEFUELING THE TRACTOR NO SMOKING NO OPEN FLAMES NO ELECTRICAL DEVICE OPERATIONS 1 Battery Disconnect battery terminals from battery posts b Leave battery in battery box 2 Radiator Drain engine coolant from radiator and engine block 3 Fuel Cell Gasoline and Diesel Only a Drain fuel from fuel tank into appropriate container NOTE Drain is located under tractor immediately below tank
247. er model tractors equipped with snow plow Cable length may vary slightly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 235 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL This Page Intentionally Left Blank Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 236 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX A DISCUSSION The Numerical Index provides a ready reference listing of all parts referred to in the Illustrated Parts List and the figure and index number under which each part is listed In addition space is provided in the Numerical Index for locally established part numbers to be entered by the end user The part numbers listed in the numerical index is the Tug part number when one has been assigned Where no Tug number has been assigned the vendor part number is listed in the index B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 10 24ncx1 2 7 8 p31 10 24ncx5 16 7 3 p31 10 32nf 62 28 p215 10 32nf 63 p221 10 32nf 6 p29 10 32nf 7 17 p31 10 32nf 7 18 p31 10 32nf 2 17 p9 10 32nf 26 33 p95 10 32nfx1 6 12 p29 10 32nfx1 2 16 p9 10 32nfx2 1 2 62 27 p215 10 32nfx3 4 63 13 p221 12 4 28 p21 16 26 26 p93 28 30 13 p109 28 32 20 p115 28 32A 11 p117 2
248. esh hydraulic brake fluid to the master cylinder to bring the level up to within 1 8 of the top Before moving the vehicle pump the brake pedal several times to make sure it is firm Do not move vehicle until a firm pedal is obtained bleeding may be necessary Check master cylinder level again after pumping the brake pedal Check Out a Check brake pedal for sponginess or hard pedal b Drive tractor slowly and make several slow speed stops c X Check all brake fluid line fittings and caliper areas for fluid leakage d Correct any discrepancies before returning tractor to normal service Kelsey Hayes Caliper 1 Holding inboard shoe and lining assembly in position carefully slide caliper down into position in support bracket and over rotor Align guide pin holes of support bracket inboard and outboard shoes Install new positioners over guide pins with open ends toward outside Install assembled guide pins from inboard side through bushing caliper support bracket inboard and outboard shoes and into outer bushings in caliper Press IN on end of guide pins and thread Check Out a Check brake pedal for sponginess or hard pedal Chapter 3 Overhaul Dec 1995 Section 3 6 p 4 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL b Drive tractor slowly and make several slow speed stops c X Check all brake fluid line fittings and caliper areas for fluid leakage d Corr
249. essure bleeding process may be speeded up by lightly tapping the brake pedal vhen the bleeder valve is opened This creates pulsations that tend to purge air from the system 4 Check Out a Check brake pedal for sponginess or hard pedal b Drive tractor slowly and make several slow speed stops c Check all brake fluid line fittings and caliper areas for fluid leakage d Correct any discrepancies before returning tractor to normal service Chapter 3 Overhaul Dec 1995 Section 3 6 p 13 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA This Page Intentionally Left Blank Chapter 3 Overhaul Dec 1995 Section 3 6 UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL CHAPTER 4 Table of Contents Illustrated Parts List Section Page l DESCRIPTION meer 1 Ae INTRODUCTION 1 B USING THE ILLUSTRATED PARTS 5 1 ORDERING SPARE 5 4 D VENDOR CODES REFERENCE LIST 4 4 4 00 0 61 0 4 IH ILLUSTRATED PARTS 1 FIGURE 1 FRAME ASSEMBLY 2 1 ariete san ette e SELL BERE EL AA 2 FIGURE 1 FRAME ASSEMBLY
250. ets when rivets are removed 1 1 1 2 2 1 1 1 4 4 2 2 1 8 1 1 1 4020 amp Up 001 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 157 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL mi E m lt 3 2 ES zl m lt gt Figure 44 Rockwell Drive Axle and Reduction Gear Assembly p 158 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 171 hm 803149 hm 803110 5 424 1129 g 813 mps 2260 1246 c 211 a 1199 j 166 a 3802 d 1252 320229152 3802 1251 a3202x9150 3780 c 185 a3218c1069 20x2085 204 1 2 20 1874 187 171 2803 t 2100 1244 261 2808 672 171 1805 560 171 526101 3114511 3111024 1829 u 775 1227 b 496 171 k 2418 T6 2001 199 T6 2001 201 6 2001 209 6 2001 207 6 2001 211 6 2001 203 6 2001 205 6 2001 135 6 2001 161 6 2001 604 6 2001 163 6 2001 603 6 2001 608 6 8009 101 T6 2001 605 T6 8015 103 T6 8015 103a T6 2001 607 T6 3003 105 T6 2001 165 T6 2001 167 T6 2001 169 T6 2001 171 T6 2001 173 T6 2001 175 T6 2001 177 T6 2001 179 T6 2001 181 T6 2001 185 T6 8003 601 T6 2001 606 T6 2001 187 T6 2001 189 T6 2001 191 pinion bearing cup pinion bearing spacer bearing obsolete gasket oil seal washer key way
251. exhaust flange cummins onan diesel engine obsolete stud exhaust flange cummins onan diesel engine locknut exhaust flange cummins onan diesel engine Muffler Perkins 1000 4 muffler 2 o d pipes muffler spark arresting muffler clamp assembly note 1 exhaust hanger strap l bracket exhaust hanger hex head bolt locknut flat washer tail pipe 362 amp Up tail pipe 240 Cid gasoline engine 130 361 tail pipe side exhaust As Req d heat shield muffler 1 Muffler clamp assembly T6 1005 119 item 18 includes U bolt clamp and locknuts Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 81 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 24A Exhaust System For Perkins 1000 4 Diesel Engine 19 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 82 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Co Vendor Part Tug Part Number Description Qty Effective de Number 6 1000 112 Exhaust Pipe 1004 Perkins 6 1000 114 Muffler 2 1004 Perkins 1 1 0807 Exhaust Donut Clamp Muffler 2 6 1005 115 Strap Exhaust L Bracket Exhaust Tail Pipe 1004 Perkins 19 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 83 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 19 Fuel Return 17 Diesel Only Figure 25 Fue
252. fective Ind de Number 362 amp Up T6 1001 101t transmission 2 speed automatic gasoline engine note 1 T6 1008 111 transmission 3 speed automatic diesel engine note 2 19 2 256 d6dz 6068 a md p21 105 isolator transmission mount 1 2 13ncx1 1 4 hex head bolt 1 2 lock washer T6 4047 103 transmission support Solid mount drive axle As Req d 1 1 1 2 2 1 6 4027 501 transmission support spring mount drive axle 1 3 8 16 locknut 6 362 amp Up 3 8 flat washer 5 3 8 16ncx1 hex head bolt 5 d8tz 7a100b T6 1008 121 2 speed valve body c 6 gasoline engine 1 d9fp 7a100aa T6 1008 123 3 speed valve body c 6 diesel engine 1 10404U755B0501400 T6 6018 103 hose transmission line 2 001 amp Up 5 160dx0 035 transmission cooling line Ref d T6 6018 105 Hose Trans Line 14 OAL T6 1008 113 modulator valve c 6 T6 1008 103 modulator valve Fmx 362 amp Up 001 361 362 amp Up T6 1212 105 transmission ear support diesel engine 3 8 16nc locknut gasoline engine 1 4 20ncx1 hex head bolt diesel engine 362 amp Up 1 4 20ncx3 4 hex head bolt gasoline engine 2180 90 660 1 1264 Modulator Cable TPG E7TZ 7A020D Dipstick 22 TPG E0TZ 7A228 A Tube 14 1 2 LO LX SE Lok AL ELE Gb 1 FMX transmission original equipment through serial number 361 is no longer available Replacement of this transmission must be with C 6 2 speed transmission T6 1001 101T and requires replacement of
253. g column clamp 158 24 360 X6042 101 switch push button glow plug AS Req d 158 24 360 6042 101 switch Low oil pressure override switch 140 310180 6 1002 151 Morse Shifter Note 1 T6 1002 101 Morse shifter Note 2 162 t37001 T6 1002 153 Quadrastat Shifter As Req d T6 1002 153m Quadrastat Shifter full range 1 4 20ncx3 4 Socket head cap screw 001 amp Up 1 4 lock washer T6 1003 103 shifter cover T6 1300 320 cover steering mount Ih As Req d T6 1300 321 cover turn signal wire i 1 4 20 3 4 hex head bolt 001 amp Up T6 7007 101 turn signal switch As Req d T6 7007 105 flasher T6 500 137 flasher base T6 9011 149 Plate Data Drawbar 101 amp Up 1 Used on all units equipped with Morse shifter from serial number 096 2 Used on all units equipped with Morse shifter through serial number 095 Replace using part T6 1002 151 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 17 TUG MA TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 4 Firewall Operator s Side Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 7801596 264831 264832 79219 1 5692044 fcs 2 A23788 13 87106 a27801 15 40354 21 2057C003C tc101036 x98 850 002 BR tc140009 0071 0068 tc19002 pc 1000 3 T
254. g ram 64 p227 seal kit b solenoid valve 67 p233 seal kit c solenoid valve 67 p233 seal pinion 45 42 p169 seal pitman shaft 37 9 p131 Sealed Beam Halogen 12 2 p45 Seat 3 24 p15 Seat grammer cloth with switch p15 Seat grammer vinyl with switch p15 Seat assembly Obsolete No Longer Avail 3 23 p15 Seat assembly wood left and right arm rests p15 Seat assembly wood left arm rest 3 20 p15 Seat frame assembly 33 3 1 p13 Seat frame assembly 39 p13 Seat frame Dual bucket seats 3 17 p15 Seat Plate Dual Grammer Seats 3 18 p15 Seat Plate single Grammer Seat 15 Seat slide 3 p15 Seat padded bucket 3 22 15 Seat padded bucket with switch 3 21 p15 seat spring steering column 4 17 p19 sector 64 11 225 sector pin 64 21 p227 sender high water temperature 240 30 p111 separator pre lift pump perkins diesel engine 25 19 p87 serrated wheel stud 44 37 p159 set screw 5 16 41a 8 p151 set screw hex head 5 16 41 8 p147 shaft seal 65 3 p229 shaft differential 45 25 p167 shaft lever 7 12 p31 sheet metal screw 29 4 p101 sheet metal screw 29 13 p101 sheet metal screw 62 32 215 Shell plastic seat 3 p15 shield brake drum 54 18 p195 shield brake drum 55 18 p197 shifter cover 4 13 17 shifter lever Morse p31 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 42 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Descrip
255. g return to pump hose clamp Note 1 As Note 2 As Req d 001 2867 2868 amp Up As Req d pulley power steering pump pulley Power steering GM pulley power steering pump belt power steering perkins diesel engine belt power steering gasoline engine high mount fan belt power steering gasoline engine low mount fan belt hi mount harmonic pulley perkins diesel engine note 3 front bracket power steering pump perkins diesel engine front bracket power steering pump gasoline engine T6 5207 103 MH 3 592 mh 1 542 3 8 16ncx2 1 2 3 8 16nc 3 8 16ncx1 1 4 hex head bolt 3 8 16ncx1 hex head bolt 3 8 lock washer 3 8 flat washer T6 5011 117 P S Heat Shield Option rear bracket power steering pump perkins diesel engine rear bracket power steering pump gasoline engine power steering adjuster adjusting bolt locknut 1 As required in all units through serial number 2868 including units equipped with gasoline engines with high mount fans and units equipped with diesel engines from serial number 2869 2 As required in units equipped with gasoline engines with low mount fans units equipped with gasoline engines from serial number 2869 3 Harmonic pulley T6 1202 103 includes fasteners Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 139 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Caw 2 Bu cm 7 E Figure 39A
256. g the differential assembly Remove bolts nuts and washers from case and cover and remove cover half Remove differential and gear assembly Remove pipe Chapter 3 Overhaul Dec 1995 Section 3 4 p 4 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 4 and Cage Assembly Remove reduction gear assembly as described above Remove the bevel pinion bearing washer the cork oil retainer the pinion bearing and cup and the bearing shim Remove the lockring from inner end of pinion shaft Using puller or similar device pull pinion and cage from differential case 5 Differential and Gear Assembly a f Inspect the differential and gear assembly very carefully prior to disassembly as follows 1 Mount the carrier in a holding fixture Wipe the lubricant from the internal working parts and visually inspect them for damage 2 Rotate the gears to see if there is any roughness which could indicate worn or damaged bearings or chipped gear Look carefully at the surface of the gear teeth for any scouring flaking or signs of abnormal wear 3 obvious misadjustment or damage is noted inspect the gear contact If original identification marks are not clear mark differential case halves with a punch or chisel before disassembling for correct alignment when reassembling Cut lock wire remove cap screws and separate case halves Remove spider pinions sid
257. governor d7tz 9a589h spacer governor to manifold 001 amp Up 3 8 24x3 81 6x5 stud T6 9011 247 throttle restrictor plate As Req d c8dz 9654a air cleaner gasket j T6 1011 103 Barb Rebuild Kit c9uz 9652a T6 1001 137 Flex Tube Preheater 813 1232 T6 6017 114 5 16 x 30 steel fuel line napa 3081 T6 6017 115 Fuel Filter T6 1001 123 Spring Throttle SPACER ITEM 4 MUST BE INSTALLED TO PREVENT THE GOVERNOR VALVE FROM INTERFERING WITH CARBURETOR VALVE OPERATION Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 99 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 29 Radiator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 100 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number Tug Part Number T6 4024 101 T6 4024 601 T6 4055 203 T6 4055 205 md hO4 107 T6 4055 105 1 4x1 2 T6 6011 103 T6 6006 107a 5 160dx 035 T6 9011 330 T6 4055 109 T6 9011 333 1 4 20ncx1 1 4 1 4 20nc 1 4 T6 4055 207 T6 4001 153ns T6 3200 115 T6 4203 209 T6 7200 105 1 4x1 T6 4006 119 6 4003 113 6 4055 212 6 4103 236 agx 2641 01 620526 3109 4 2 7405 5 29 14 79 8678
258. h T6 2011 866 for parts availability 4 See service kits T6 2011 858 through 6 2011 866 for additional parts availability 5 Service ribbed cover with gasket 34685 item 12 service smooth cover with RTV sealant 38615 item 13 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 165 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL LABEL PLATE WITH MODEL NUMBER p y Figure 45 Dana Drive Axle and Reduction Gear Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 166 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL note 3 shim differential bearing T6 2011 822 case differential note 4 T6 2011 823 bolt drive gear note 4 note 3 pinion differential n note 3 gear differential note 3 thrust washer differential pinion note 3 thrust washer differential gear note 3 shaft differential note 3 lock differential shaft 070hu140 x T6 2051 136 hub with rotor note 6 077hh106 T6 2011 832 oil seal 077hc103 x T6 2011 833 inner wheel bearing and cup 706074 x T6 2011 834 outer wheel bearing and cup 35270 T6 2011 837 spindle nut 35269 T6 2011 838 lock washer spindle nut 35091 8a T6 2011 840r axle shaft flanged rh 35091 37 T6 2011 870r axle shaft flanged rh 35091 25 6 2011 8401 axle shaft flanged Ih 35091 36 6 2011 870 axle shaft flanged
259. haft rear 161 king 41 6 147 morton cast accelerator pedal 10 p39 Carb Inlet Tube 21 p73 carburetor 26 29 p95 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 7 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number carburetor gasket 28 3 p99 carburetor gasket 26 p95 carburetor gasoline 28 1 p99 carburetor l p gas 99 carrier cover 45 11 p165 carrier cover plug 45 14 p165 Cartridge kit separator pre lift pump perkins diesel engine p89 cartridge a solenoid valve 67 13 p233 cartridge a solenoid valve 233 cartridge b solenoid valve 67 6 p233 cartridge c solenoid valve 67 10 p233 case and cover assembly reduction gear 44 56 p161 case and cover assembly reduction gear 161 case differential 45 19 p167 castellated nut 40 12 p143 castellated nut rear heavy duty power steering 137 castellated nut standard power steering 38 14 p137 castellated nut steer arm 40 4 p143 Chain 3 8 Rear Magnet 1 p3 channel sliding window rubber frame p219 Check Valve 11 p43 check valve kit b solenoid valve 67 7 p233 check valve kit hydraulic pump 65 5 p229 Chock 1 p7 choke inlet tube 17 p57 Choke Outlet Tube 21 p73 choke outlet tube 17 p57 circuit breaker mount 5 7 p23 circuit breaker plug into fuse panel 23 22 11 5 CLAMP CONNECTING ROD 40 14 p143 clamp
260. hapter 4 Illustrated Parts List Jan 1997 Section 4 2 57 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 18 Engine and Engine Mounts Installation Cummins Onan Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Co Vendor Part Tug Part Number Description Effective Ind de Number 18 2 256 054103100 145 0553 C0145 0553 156 8801258 156 810 0101 256 122 0550 149 1754 149 1755 4 236 190067 902 3 8 16ncx1 3 8 T6 3200 161 3 8 16nc 3 8 T6 3200 103 T6 3200 101 1 2 13ncx1 1 2 1 2 13nc T6 9011 168 T6 3200 111 T6 9011 168 T6 7002 137 T6 1300 171 122 0550 149 1754 cummins onan diesel engine note 1 engine mount hex head bolt lock washer isolator engine mount locknut flat washer engine support rh engine support Ih hex head bolt locknut flat washer vacuum pump Vacuum Pump Belt bracket vacuum pump belt vacuum pump engine block heater freeze plug type engine heater pump type Oil Filter Fuel Filter Element Fuel Filter Assembly Perkins Engine 4 236 Adaptor C6 to Onan 1 2 8 8 2 4 4 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 6 As Req d 1 Cummins Onan diesel engine T6 3200 131 item 1 is no longer available Parts support for Cummins Onan diesel engine is available Ch
261. has received serious and concentrated study Due to the need for increased economy in today s industry new and more efficient methods have becomenecessary for the handling and storage of materials Forklift and reach trucks are the well established implements utilized for stocking loads often stacking them extremely high They have enabied more effective utilization of valuable storage space While these vehicies are frequently operated for transferring loads over short distances their use is not economical when lengthy traveling is involved For lengthy traveling the tow tractor is a valuable tool especially when used in conjunction with a trailer train This system provides an economical mode of transferring a large amount of material or goods over a long distance The more specialized forklifts are then left to concentrate on the high stacking operations forwhich they were designed To accomplish productive movement of materials one more important factor must be consid ered The operator must be a skilled and responsible person This expertise should not be solely based on his ability to drive but on his ability to identify and understand the various pieces of equipment related to his job Certain operation and maintenance procedures have been covered in greater depth in a series of video tapes which are available from Tug Manufacturing Corporation These video tapes include the foliowing MA 1 Proper Operation C148 Ford 300 L P Syste
262. he emission standards required by Federal law which are applicable at the date of manufacture The gasoline engine is designed to operate satisfactorily using regular grade fuel and the diesel engine operates satisfactorily using Diesel fuel No 2 and Jet A Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL a Engine 1 Gasoline The gasoline engine is a heavy duty industrial type with a short stroke and exhaust valve rotators 2 Diesel The diesel engine is a heavy duty industrial type with four 4 stroke cycle and direct injection b Transmission The tractor s transmission is a 3 speed transmission with a torque converter 2 Drive Shaft The tractor s drive shaft is an automotive type with double universal joints and a sliding spline coupling 3 Drive Axle The drive axle assembly comprising the differential assembly the reduction gears and the axle shafts is mounted to the chassis by two 2 axial steel mounting pads incorporating four 4 isolator mounts 4 Steer Axle The steering axle is of welded steel tube construction mounted to the chassis by two semi elliptic multi leaf spring assemblies This is to insure constant ground contact of both wheels over uneven ground CAUTION DESPITE THIS SUSPENSION SYSTEM IT IS RECOMMENDED THAT THE TRACTOR WHEN POSSIBLE IS DRIVEN OVER SMOOTH EVEN GROUND Turning
263. he operator Push lever away from operator down to release brake Ignition Switch An automotive type switch that has four 4 positions Accelerator Pedal The pedal is connected to the carburetor or injection pump a diesel model via the accelerator cable Service Brake Pedal Operates the hydraulic brakes on the rear wheels Instruments a Hour meter Reads elapsed time of engine operation b Dome Light Switch Operates the interior cab light if equipped with cab c Brake Warning Light The light operates only if the brake line s develop a fluid leak d Ammeter The ammeter indicates the rate of charge or discharge of the alternator battery circuits e Oil Pressure Gauge This gauge reads the engine oil pressure Water Temperature Gauge Measures the temperature of the engine cooling water system Chapter 1 General Information and Operating Instructions June 1997 Section 1 2 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL g Headlight Switch The headlight switch turns the headlights ON or OFF Toggle in the up position turns the headlights ON Rh Control Switch Controls the windshield wiper motor if equipped i Heater Switch The heater switch controls the heater blower motor if equipped 1 Glow Plug Button This button controls the glow plug on the intake manifold and should be held down for approximately 15 seconds prior to cranking Diesel only
264. he tractor using normal jacking procedures i e chock rear tires apply hand brake and place blocks under tractor front bumper Inspect the steering linkage rod for damage Also check for wear of the linkage rod ball by grasping the rod and shaking it If the linkage rod ball joints are loose replace the rod Grasp the top and bottom of each tire and shake it in and out to determine any wobble or loose ness while observing the hub and spindle area If there is any wobble or looseness in the hub but the spindle is rigid then the wheel bearings and seals should be adjusted by tightening the hub retainer nut If excessive noise is experienced after adjustment the bearings and seals should be replaced as follows 1 Remove the front wheels by removing the lug nuts on each wheel 2 Remove the hub plate attachment bolts the hub plate gasket outer hub retainer nut nut lock and inner hub retainer nut 3 Grasp the hub and slide it off the axle shaft 4 Remove the inner and outer seals and bearings from the hub and wipe the hub interior clean 5 Inspect hub interior surfaces bearing races for scoring If the races are scored or worn replace with new races 6 Install new bearings and seals into the hub packing the bearings with lithium base grease and replace the hub onto the axle shaft 7 Secure the hub with the retainer nuts and nut lock and replace the hub plate 8 Install the wheel Grasp the top and bottom of
265. hex head bolt 5 16 lock washer 7 16 14ncx1 hex head bolt T6 1212 107 resistor ammeter 1 Delco 61 amp alternator assembly T6 9011 359 for gasoline engines includes alternator T6 1211 101 1 alternator pulley D2AZ 10344A and alternator fan E5SZ 10A310A Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 121 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL CUMMINS ONAN Figure 34 Alternator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 122 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number c0191187200 alternator 37a cummins onan engine As Req d T6 1211 101 alternator assy delco 61a diesel engine note 2 1105360 T6 1211 101 1 alternator 61a without fan and pulley note 2 1963261 T6 1211 101 3 alternator fan 61a note 2 1959703 T6 1211 101 2 alternator pulley 61a note 2 c0191136500 adjusting arm alternator cummins onan engine c0191133100 alternator bracket cummins onan engine c0511014715 water pump alternator belt cummins onan engine hex head bolt flat washer c0191132200 spacer short c0370404900 spacer long locknut m8x1 25x20 hex head bolt m8 flat washer m8x1 25x25 hex head bolt 1105360 T6 1211 101 1 alternator 61a without fan and pulley note 2 1963261 T6 1211 101 2 alternator fan 61a note 2 1959703 T6 1211 101 3 alternat
266. hift control Engine speed governor 10 Automatic transmission 11 Rear hitch visibility from the seat 12 Low center of gravity 13 Ease of maneuverability 14 Easily operated horn 15 Labelled controls 16 Reflectors 17 High central operator seating for easy mounting dismounting and optimum visibility 18 Seat belts 19 Nonslip covering on running boards and floor boards 20 Nonslip Morton Cast surface on brake pedal OyO DAR WN B AVAILABLE SAFETY ITEMS AS EXTRA COST OPTIONS The following features are available as extra cost items on the Tug MA Tow Tractor Retracting seat belts Backup alarm Overhead guard Cab with tempered glass defroster and wiper Backup lights Turn signals with hazard warning Amber flashing light Amber strobe light Mud and snow tires 10 Reflective striping 11 Work lights 12 Ryder Safe Seat and Control Module 13 Additional ballast weight CONOARWN Safety MA Tow Tractor June 1997 p 2 UG Manufacturing Corporation TRACTOR OPERATION MANUAL C OPERATOR RESPONSIBILITIES This chapter must be read and thoroughly understood prior to operating or performing any maintenance on this equipment T WARNING FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH AS WELL AS EQUIPMENT DAMAGE 1 10 11 12 13 Always follow Station Safety Rules Obtain a written list before operating th
267. indle nut 41 22 p149 spindle nut 45 31 p167 spindle washer 41 21 p149 spindle washer 41a 21 p151 spring 37 21 p131 spring 60 3 p209 spring 209 spring 54 21 p195 spring 54 20 p195 spring 55 20 p197 spring 55 21 p197 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 44 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number spring p209 spring assembly 43 5 p155 SPRING ASSEMBLY 42 5 p153 spring assembly soft ride 5 leaf 155 spring assembly standard 4 leaf 155 spring clip 64 27 p227 spring mounting plate 47 11 p173 spring seat 37 20 p131 spring band retainer 53 35 p193 spring brake release 53 22 p193 spring brake shoe lever 50 9 p181 spring steering column 4 18 p19 Spring Throttle 99 spur gear bearing 45 39 p169 star washer 8 14 p35 starter relay motorcraft starter 5 17 p23 starter solenoid hydraulic pump 67 p235 Starter 300 CID PLUNGER POLE TYPE old 33 p119 starter cummins onan diesel engine 33 4 p119 Starter Delco Ford 300 CID engine 33 2 p119 starter hercules diesel engine 119 Starter Motorcraft Ford 300 CID engine 33 1 119 starter perkins diesel engine 33 3 p119 STATIONARY GLASS ALUMINUM FRAME WINDOW 219 STATIONARY GLASS ALUMINUM FRAME WINDOW 63 7 219 stationary glass rubber frame 219 steer axle brierton with brakes 155 steer axle brierton
268. indow 219 latch mechanism Ih door ME p221 latch mechanism Ih door 63 p221 latch mechanism rh door 63 10 p221 latch mechanism rh door 221 latch operator 63 14 p221 Latch Spring 63 p223 lens back up light armored 13 9 p47 lens backup light steel frame 47 lens dome light 62 215 lever pollack ignition switch 6 p27 lift arm 64 p227 Lift Assembly 65 p229 lift connector link 61 8 p211 lift switch 235 Lift switch snow plow 19 lifting ram 66 9 p231 lifting ram assembly 66 8 p231 Light Pipe shifter 7 p31 light socket with bulb 6 10 p29 light socket glow plug 4 p21 light socket glow plug 5 21 p25 Light Turn Signal on Post 14 1 p49 linch pin 64 10 225 liner battery box group 24 battery 15 2 p51 liner battery box group 27 31 31c battery 16 51 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 28 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number liner front header 62 6 p213 liner rear header 62 7 p213 Link 1 p7 lock ring 44 23 p157 lock spacer 209 lock washer 7 11 p31 Lock washer 3 6 p13 Lock washer 3 13 p13 lock washer 4 12 p17 Lock washer 3 11 p13 Lock Washer 7 23 p33 lock washer 20 39 p71 lock washer 20 28 p69 lock washer 20 4 p69 lock washer 19 14 p67 lock Washer 9 7 p37 lock washer 10 17 p39 lock washer 19 4 p65 lock washer 20 7 p69 lock washer 18 4 p59
269. ine 14 OAL p65 hose transmission and reduction gear vent 5 29 p25 hose transmission and reduction gear vent 19 p67 hose transmission and reduction gear vent 20 p71 hose transmission line 19 9 p65 hose transmission line 20 34 p71 hourmeter 6 7 p27 housing 7 1 p31 housing assembly 8 4 p35 housing steering gear 37 3 p131 hub 159 hub 41 15 p149 hub 41a 15 p151 hub assembly complete 40 2 p143 hub assembly complete 41 p149 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 25 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number hub kit 41 p149 hub with rotor 45 27 p167 hub with rotor dana drive axle 179 hub wheel rotor 44 49 p159 hyster governor 99 ignition coil 35 6 p127 ignition coil strap 35 7 p127 ignition module 35 p127 Ignition Switch With Key 6 p27 ignition switch Cole hersee RSS p27 ignition switch cole hersee with key ux p27 ignition switch lansing with key eas p27 ignition switch pollack 6 1 p27 indicator bulb 8 7 p35 inlet hood air filter 22 3 p75 inlet hood air filter 23 3 p77 inner pinion bearing 45 3 165 inner seal 40 33 145 inner wheel bearing cup 45 29 p167 input gear and shaft 44 60 p161 input gear and shaft 161 instr panel pollack ign sw no fuel gauge 6 11 p29 instr panel with fuel gauge zs p29 instr panel with fuel gauge and ind lights ass p29 instr
270. ing a tire Insure the tire and wheel assembly is properly assembled prior to inflating it Visually inspect it for proper seating of beads and side or lock rings prior to removing it from the cage 51 Do not add air to a tire that has been in service with less than 8096 recommended pressure without first fully deflating removing disassembling and inspecting the tire assembly for damage Recommended Tire Pressure 8096 Recommended Pressure 40 psi 32 psi 45 psi 36 psi 60 psi 48 psi Safety MA Tow Tractor Dec 1995 p 7 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL D RESPONSIBILITIES CONT 52 53 54 55 56 Immediately replace any parts that show wear or deterioration Check the condition and tightness of all fasteners Always use Grade 8 heat treated bolts throughout the unit Grade 8 heat treated bolts can be identified by six lines on the bolt head Always keep good maintenance records Never engage in horseplay with the tractor Always exercise good common sense stay alert and be aware of what is happening around the tractor at all times Take nothing for granted when the safety of the tractor or the operator is at stake Remember the operator is depending on you to provide him with a safe tractor WARNING MODIFICATIONS TO THIS UNIT ARE TO BE MADE ONLY BY THE ORIGINAL MANUFACTURER OR A CERTIFIED TESTING LABORATORY Safety MA Tow Tractor Dec 1995 p 8
271. ins onan diesel engine 87 filter cartridge fuel pump 89 filter cartridge pre fuel pump cummins onan diesel engine p87 filter head hercules diesel engine 87 filter head pre fuel pump cummins onan diesel engine ES p87 filter kit 1 2 67 p235 filter kit 9 16 p235 filter outlet line 36 23 p129 filter transmission and reduction gear vent 5 28 p25 filter transmission and reduction gear vent 19 p67 filter transmission and reduction gear vent 20 p71 firewall 4 1 17 firewall 10 12 p39 firewall 5 1 p23 Firewall 2 1 p9 fitting 45 36 22 p129 flange 44 13 p157 flange 54 26 p195 flange 55 26 p197 Flange Holder 6 p29 flange yoke end 56 3 p199 flange front end 199 flange front end 56 2 p199 Flange Hercules 24 p79 flange input shaft 44 82 p163 flange polyethylene fuel tank to fuel sender 25 p85 flange transmission output fmx transmission 53 36 p193 flasher 4 p17 flasher base 4 p17 flat washer 4 37 p21 flat washer 18 7 p59 flat washer 18a 12 p61 flat washer 18a 10 p61 flat washer 4 25 p19 flat washer 18 12 p59 flat washer 20 25 p69 Flat washer 5 27 p25 Flat Washer 2 8 p9 flat washer 17 9 p55 flat washer 21 4 p73 Flat washer 3 15 p13 flat washer 20 16 p69 Flat washer 2 4 p9 flat washer 23 6 p77 flat washer 5 5 p23 flat washer 22 6 p75 flat washer 10 7 p39 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 15 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND S
272. ion TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 1300 197 16 64 26 227 6 1300 197 164 64 19 225 6 1300 197 166 67 p233 T6 1300 197 169 67 p233 T6 1300 197 16a 64 27 p227 T6 1300 197 17 64 11 p225 T6 1300 197 170 65 p229 T6 1300 197 2 64 2 p225 T6 1300 197 20 67 p235 T6 1300 197 200 64 14 p225 T6 1300 197 201 64 15 p225 T6 1300 197 202 64 p227 T6 1300 197 203 64 p227 T6 1300 197 204 64 p227 T6 1300 197 205 64 p227 T6 1300 197 206 64 p227 T6 1300 197 207 64 p227 T6 1300 197 208 64 p227 T6 1300 197 22 19 6 1300 197 22 235 6 1300 197 22 4 19 6 1300 197 22 67 235 6 1300 197 23 67 235 6 1300 197 24 64 227 6 1300 197 25 64 227 T6 1300 197 25a 64 22 p227 T6 1300 197 26 64 23 p227 T6 1300 197 27 64 p227 T6 1300 197 28 64 24 p227 T6 1300 197 29 67 p235 T6 1300 197 29a 67 p235 T6 1300 197 3 64 3 p225 T6 1300 197 30 67 p235 6 1300 197 31 19 6 1300 197 31 235 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 30 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Numb
273. ipe cummins onan diesel engine 24 13 p81 exhaust pipe perkins diesel engine 24 8 p79 Exhaust Shroud 17 p57 Exhaust System Gas 24 p79 eye bolt 64 17 p225 Eyebolt 1 2 for Magnet Chain 1 p3 32a 1 117 32 1 115 31 1 113 FAN BELT 32A 9 117 fan belt high mount fan 30 p107 fan pulley and bracket assembly high mount fan 30 p107 Fan shroud cummins onan diesel engine 101 fan shroud gasoline engine 101 fan shroud gasoline engine 29 12 p101 Fan shroud Hercules diesel engine 101 fan shroud perkins diesel engine frame mounted radiator 101 31 2 113 32 4 115 SPACER 32A 4 117 30 2 107 fan cab ventilation 62 p217 fan heater amfab 4 p19 fan heater amfab 62 217 fan heater sgm 19 fan heater sgm 217 Fan High Mount zs p107 Fan Low Mount 30 1 p107 Fastener 1 4 Turn UPS 9 Fastener quarter turn compartment side panel bottom 9 Fed Ex Cable 60 p207 female swivel 26 3 p93 Fender Step 1 p5 fiber locknut 7 17 p31 fill plug gear box oil 44 70 p161 filter 67 16 p235 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 14 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number filter assembly pre fuel pump cummins onan diesel engine p87 filter bracket pre fuel pump cumm
274. is flush with the machined surface of the ear 3 Before installing inboard shoe secure inboard shoe support spring flat notch type Chapter 3 Overhaul Dec 1995 Section 3 6 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Position the inboard shoe and lining in the caliper and push down until the shoe lays flat against the piston NOTE On inboard shoe and lining assemblies with wear sensor there is a specific left hand and right hand shoe When installed properly the wear sensor will be toward rear of tractor Position the outboard shoe in the caliper with the ears at the top of the shoe over the caliper ears and the tab at the bottom of the shoe engaged in the caliper cut out Kelsey Hayes Caliper NOTE When installing new shoe and lining assemblies it will be necessary to also install new positioners inner bushings and outer bushings Slowly and carefully push piston back into bore if required Install new inner guide pin bushings in caliper with flanged end on inboard side Compress flanges of outboard bushing in fingers and work into position in hole from outboard side of caliper Slide new shoe and lining assemblies into position in caliper support and caliper being sure that metal portion of shoe is fully in recess of caliper and caliper support 5 Installing Caliper Assembly a Delco Caliper 1 Position caliper over rotor and line up holes in caliper e
275. is tractor if one is not already posted Before using this tractor Always check it for proper operation and condition of lights brakes park brake steering horn and tires Do not operate a tractor with defective brakes steering tires horn parking brake or lights Refer to the maintenance section of the operation and service manual Always keep hands and feet away from rotating parts and tires Wear secured clothing Always wear suitable footwear when operating this equipment and avoid loose fitting clothing that might get caught in moving parts Always bring unit to a complete stop before dismounting or shifting from forward to reverse or reverse to forward Do not shift transmission into gear with engine above idle speed Keep foot off accelerator when shifting Always check path clear prior to backing a Check local station rules and sound horn if permitted prior to backing b If sounding the horn is not permitted follow applicable safety rules for other personnel prior to moving Always be sure load is secured before moving Always use safety chains between wagons to control uncoupled wagons from accidental hitch releases Always use particular caution when in congested areas and around blind corners and rows of carts Be alert for other equipment and personnel Never operate at speeds inconsistent with operating conditions Always limit speed to ensure adequate time for braking in an emergency Do not use tractor
276. ist Jan 1997 Section 4 2 p 221 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 63 Cab Door Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 222 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Co Vendor Part de Number Tug Part Number CMA 118 3 8X3 4 T6 9003 303 CMH 316 T6 4005 109 T6 9003 190 T6 9003 189 T6 9003 313 T6 9003 182 T6 9003 181 T6 9003 131 3 8 16NCX1 1 2 3 8 3 8 16NC CMA 123 CMA 124 3 8 16NCX2 CMH 410 T6 9003 165 CMA 605 T6 9011 347 T6 9011 375 T6 9011 376 T6 9003 302 01 T6 9003 106 30 12 18 7500053 712650 7 7328 Description Qty Effective cover plate door latch mechanism 001 amp Up sheet metal screw E striker bolt cab door 001 amp Up plate striker bolt Y grab handle no arm rest As Req d grab handle with arm rest rH grab handle with arm rest door stop assembly spring and tube type As Req d door stop assembly rH sliding rod type note 5 E door stop assembly IH sliding rod type note 5 sliding rod sliding rod type door stop note 5 hex head bolt 001 amp Up flat washer locknut door hinge rH top half door hinge IH top half hex head bolt window lower rH door gasket window lower rH door mirror west coast type mirror 5 round mirror 5 x10 bracket 5 x10 mirror Latch Spring UPS Door Strap 5 Sliding rod
277. it drive gear and pinion includes items 2 6 9 10 and 20 kit differential case assembly includes items 17 through 26 kit differential case includes items 18 19 20 and 26 kit differential parts includes items 12 13 and 20 through 26 lug nut 1 Used on all units equipped with Dana drive axles through serial number 6967 These tractors are equipped with Dana drive axle model 070 AF 109 4 with spur type gears See insert FIGURE 45 for location of model number on axle 2 Used on all units equipped with Dana drive axles from serial number 6968 These tractors are equipped with Dana drive axle models 070 AF 109 5 and 070 138 1 with helical gears See insert FIGURE 45 for location of model number on axle Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 169 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL AXLE MOUNTING ANGLE Figure 46 Drive Axle Installation Solid Mount Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 170 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Tug Part Number T6 2000 115 T6 2002 201 3 4 10NCX3 1 2 3 4 16NF 3 4 10NC T6 4020 103 3 8 16 1 1 4 3 8 16 1 2 13 1 3 4 1 2 13 6 4020 115 6 4020 113 3 4 10 4 1 2 3 4 10 T6 2001 101WB T6 2011 800 6 4020 203 6 4020 205 De
278. item s number on that figure Figure and Index Number blank This item is one of multiple items designated by a single Figure and Index Number The first item in such a group is assigned a number the rest of these items are listed directly helow These items are generally similar in function but have different applicabilities ar effectivities No Index Number This item is related to the components ar system in the illustration but is not actually shown In certain cases such items are shown in other figures in section 4 2 2 Part Numbers and Vendor Codes Parts are identified by part numbers assigned by Tug Manufacturing Corporation or in the case of fasteners etc by industry standard identification When applicable vendors part numbers are also included and the individual vendor for each item is identified Vendor codes are provided for quick easy reference to an individual vendor The vendor can be identified by referring to the Vendor Codes Reference List in this section Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL l Description B USING THE ILLUSTRATED PARTS LIST 2 Part Numbers and Vendor Codes cont Vendor codes are not in any way related to the part number They should not be used when ordering replacement parts They are for use as a reference only when using this manual See the illustration b
279. its equipped with Rockwell drive axles through serial number 6047 These tractors are equipped with Rockwell drive axle model TA 267HDB102 with spur type gears See insert FIGURE 44 for location of model number on axle 4 Used on all units equipped with Rockwell drive axles from serial number 6048 These tractors are equipped with Rockwell drive axle model TA 267HDB113 with helical gears See insert FIGURE 44 for location of model number on axle Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 161 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL E m lt 3 pm X o gt Figure 44 Rockwell Drive Axle and Reduction Gear Assembly p 162 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 11805 204 3892 1142 3892 y 5173 16x71 1227 m 117 1229 h 528 2808 c 913 3266N100Z 3266A1171 5 2610 2 CR17746 3897 2 1430 1829 t 592 Tug Part Number T6 2001 213 T6 2001 221 T6 2001 323 T6 2001 223 T6 2001 225 T6 2001 227 T6 2001 267 T6 2001 237 T6 2001 237 T6 2001 241 T6 2001 235 T6 2001 233 T6 2001 231 Description oil seal reduction gear box driven gear driven gear key gear nut bevel pinion bearing locknut bevel pinion bearing gasket input shaft front cap cap input shaft front cap in
280. ke pads kit 233 brake pads kit non organic 49 6 p177 brake pads kit organic 233 11 1 p43 brake pedal p43 brake pedal booster retaining washer 11 6 p43 brake shoe with lining 50 4 181 brake 8 1 2 x2 1 4 41 p149 brake 8 1 2 x2 1 4 50 181 breather 44 32 p159 bulb single filament 14 2 p49 bulb socket 8 8 p35 bulb double filament steel frame light 13 p47 bulb glow plug light 4 p21 bulb glow plug light 5 22 p25 bulkhead fitting 26 6 p93 Bumper Hard Plastic Front 60 p7 Bumper Soft Rubber Front 61 7 Bus panel 5 p23 bushing kit caliper support 49 9 p179 bushing brake pedal 11 2 p43 bushing coolant fitting 29 5 p101 BUSHING FLANGED 42 2 p153 bushing gear side obsolete 37 13 p131 bushing inside door handle 63 20 p221 bushing king pin with brakes p147 bushing king pin without brakes 41 4 p147 bushing metal 312 long p105 bushing shaft side 37 8 p131 bushing spindle arm drag link straight p137 bushing spindle arm drag link tapered 38 p137 bushing spindle bolt 40 22 p143 bushing water temperature sensing unit 30 p109 bypass fitting coolant bypass system low mount fan 30 p109 bypass fitting coolant bypass system low mt fan 17 p57 bypass fitting gasoline engine low mount fan 29 p105 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 6 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL
281. ket FOR T6 4006 111 p11 horn p19 horn p23 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 24 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number horn 5 12 p23 Horn 4 p19 horn button kit 37 25 p131 horn button kit steering wheel 4 21 p19 horn pedal foot operated 19 Horn Delco UPS Option 23 hose assembly angling ram 1 4 x45 64 p227 hose barb 26 12 p93 Hose Clamp 25a 7 p91 hose Clamp 4 28 p21 hose clamp 22 8 p75 hose clamp 23 2 p77 hose clamp 4 31 p21 hose clamp 87 hose clamp 26 20 p93 hose clamp 32 20 p115 hose clamp 26 26 p93 hose clamp 31 18 p113 hose clamp 30 13 p109 hose clamp 39 4 p139 HOSE CLAMP 32A 11 117 hose breather vent to air cleaner gasoline low mount fan 29 p105 hose breather vent to air cleaner low mount fan 17 p57 hose breather vent to air cleaner low mount fan 30 111 HOSE CONNECTOR 32A 12 117 hose cylinder to valve heavy duty power steering 135 hose cylinder to valve standard power steering 38 10 p135 hose pcv valve to manifold gasoline engine low mount fan 29 p105 hose pcv valve to manifold low mount fan 17 p57 hose pcv valve to mnfld coolant bypass sys low mount fan 30 111 hose power steering return to pump 39 3 p139 hose power steering supply to valve 39 2 p139 Hose Radiator Upper amp Lower MA 13 30 p107 Hose Trans L
282. l System Installation Diesel and Gasoline Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 84 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 6788 3109 4 2 7405 5 6580 fsa 102 mf 691 30 Tug Part Number T6 6009 101 T6 6009 201 T6 6010 111 T6 6011 103 T6 6006 107a 1 4npt T6 6003 109 T6 6003 107 T6 4027 117 T6 4027 101 T6 4027 103 T6 4027 111 1 4 20ncx1 T6 4006 119 3 8 16ncx1 1 4 20ncx3 4 T6 6007 103 x6005 101 T6 6009 132 x6017 101 T6 4027 113 cma 602 cam 601 cma 603 Description fuel tank stainless steel fuel tank polyethylene fuel tank drain valve bushing fuel fitting elbow 90 with nut pipe plug tapered gasoline engine fuel cell padding bottom fuel cell padding top cover fuel cell fuel tank cover assembly fuel tank cover bottom fuel tank cover top hex head bolt tinnerman fastener hex head bolt hex head bolt fuel gauge local reading fuel lever sender remote reading flange polyethylene fuel tank to fuel sender fuel gauge remote reading window fuel gauge coupling 2 nipple 2 x3 elbow 45 2 1 1 1 1 1 1 1 2 2 4 4 1 1 1 1 1 1 1 1 Effective As Req d 024 amp Up Note 1 001 amp Up 2363 amp Up 024 2362 Note 2 As Req d 024 amp Up Note 3 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 85 TOW Manufacturing Corp
283. l in the proper use and main tenance procedures for your vehicles Tug is always anxious to help in this capacity wherever we are needed We go to a great deal of expense to prepare the most current and comprehensive Operation and Service Manuals in the industry We urge you to ensure that no one operates or services your vehicles without first reading and understanding this manual This will keep us in a safety partnership which will benefit both your company and ours Sincerely TU Don L Chapman President Introduction MA Tow Tractor Dec 1995 p 6 IUG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL Editor s Note The number one priority at Tug Manufacturing is always to provide the very best safest and most reliable equipment available anywhere in the world An important part of meeting this goal is providing you the customer with the most accurate and complete technical documentation in the industry Whether you are an engineer a maintenance technician an operator or a spare parts purchasing agent this Operation and Service Manual has been designed to make your part of maintaining and operating your Tug equipment as safe simple and cost efficient as possible At Tug we are the best at what we do However we maintain that where serving the customer s needs is concerned we always leave room for improvement That is why we have included the Customer Manual Revision Forms located at the back
284. larities CAUTION DO NOT ATTEMPT TO CARRY OUR REPAIRS LEAVE THIS TO THE QUALIFIED MAINTENANCE MECHANIC REPORT A FAULTY TRACTOR AND DO NOT USE UNTIL REPAIRED Routine maintenance is essential if your tractor is to be an efficient materials handling unit Lack of maintenance will result in costly repairs loss through downtime and interruptions in plant operation Chapter 1 General Information and Operating Instructions June 1997 Section 1 2 p 7 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL This Page Intentionally Left Blank Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 2 p 8 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL SPECIFICATIONS AND CAPABILITIES A DIMENSIONS Length excluding 102 259 Width overall caeteri ce cet tlle ti e dede e e Pus 57 inches 140 cm Height overall without 60 inches 152 cm lcs 59 inches 150 cm Drive Axle under 5 1 2 inches 014 cm Steer Axle under clearance minimum ground clearance 7 3 4 inches 020 cm Frame under Clearance 10 025 Ramp break over angle nennen 28 Angle eruen ER 35 Angle of departure seias ii eiid Aiii a e
285. lastic seal are intact and properly installed and that the extinguisher shows no sign of damage 4 Proper installation Be sure that the extinguisher is properly installed and that installation devices are not loose or damaged 5 Interference Ensure that the extinguisher is easily accessible and can be quickly removed from its installation device in case of emergency ANNUALLY Fire extinguishers must be serviced by a licensed company at least annually or when indicated by an inspection EVERY 6 YEARS Dry chemical fire extinguishers must be emptied inspected and overhauled by a licensed company at least every six years EVERY 12 YEARS Dry chemical fire extinguishers must be hydrostatically pressure tested by a licensed company at least every twelve years Safety MA Tow Tractor Dec 1995 p 10 Manufacturing Corporation RATION AND CHAPTER 1 TABLE OF CONTENTS GENERAL INFORMATION AND OPERATING INSTRUCTIONS CHAPTER SECTION PAGE DESCRIPTION mee 1 iere M 1 B 5 200 0 0 0 0 000 2 l Engine and TranSmiSSion 2 2 Drive Shaft NECI m 3 3 Dive Axle eU EC 3 4 IR AIEO CUT E 3 5 Braking System uucis eene etd seek idonee dina ba Qe e e EE Fu nee an Xx see Ru aav cadeau Pa qme 3 6 WHBels tere
286. le minimum inches of 17 Initial ignition timing B T D C sssssssseeeeseeeeeeennenneennnnee nennen nnns 6 Oil pressure hot at 2000 35 60 Chapter 1 General Information and Operating Instructions June 1997 Section 1 3 p 1 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL SPECIFICATIONS AND CAPABILITIES B ENGINE 1 Gasoline cont b Tractors 0362 and up Ic In line 6 Cylinder Overhead Valv F el s eei ir ie at Gasoline Unleaded Bore and Stoke csini nsee e o DOE ede Ra e ER dee deed 4 00 x 3 96 300 Cubic Inches Governed RPM full load sese nennen 2500 Net Brake HP at Governed 95 Torque at 2000 440 0 00 225 Compression Rati ssiri Lore Du d ee ea arenes 7 91 Compression Pressure 150 200 Oil Capacity epe eee ta ree cid a eee 7 qts dry 6 qts refill Spark Plugs i ioni pect wee eae leute Peg 18 mm Firing t emere re Hag 1 5 3 6 2 4 Idle Speed RPM 2 500 550 Manifold Vacuum at Idle Minimum inches of Mercury 17 Initial Ignition entente nens 6 Oil Pressure Hot
287. le washer spindle nut cotter pin grease cap hex head bolt 10 24 wheel stud lug nut brake drum brake 8 1 2 x2 1 4 bolt brake line connector brake line washer brake line hub assembly complete note 2 hub kit note 3 001 amp Up As Req d 001 amp Up 1 Tie rod assembly for axle without brakes T6 3001 600 18 includes tie rod ends T6 3001 600 13 item 13 and T6 3001 600 17 jamb nuts T6 3001 600 14 item 14 and T6 3001 600 16 and tie rod tube T6 3001 600 15 item 12 2 Complete hub assembly T6 3001 600 40 includes items 41 15 through 41 26 3 Hub kit T6 3001 625K includes items 41 16 through 41 23 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 149 IUG v Manufacturi OPERATION TOW a 77 cturing Corporation TRACTOR H E nn AND SERVICE MANUAL 1 Figure 41A Steer Axle Assembly Disk Brakes Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 150 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Fig amp Ind Co Vendor Part de Number Tug Part Number T6 3002 102 T6 3002 102 1 T6 3002 102 4 T6 3002 102 3 T6 3001 600 7 T6 3001 600 8 T6 3001 600 4 T6 3001 600 5 T6 3001 600 6 T6 3001 600 9 T6 3001 600 10 T6 3001 600 11 T6 3001 600 12 T6 3002 102 2 T6 3001 600 13 T6 3001 600 17 T6 3001 600 14 T6 3001 600 16 6 3001 600 25 6 3001 600 22 6 3001 600 23 6 3001 600 24 6 3001 600
288. link manual steering gasoline engine drag link manual steering diesel engine 001 329 001 amp Up drag link manual steering nut and lock washer castellated nut cotter pin spindle arm Ih manual steering discontinued pitman arm power steering valve power steering castellated nut hose cylinder to valve standard power steering hose cylinder to valve heavy duty power steering elbow 90 heavy duty power steering cylinder cylinder actuator standard power steering tie rod end heavy duty power steering actuator flat washer standard power steering cylinder grommet standard power steering cylinder actuator washer rubber heavy duty power steering cylinder actuator m N NYDN itm jamb nut front heavy duty power steering cylinder actuator Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 135 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 21 STEERING MANUAL 3 v STEERING Figure 38 Steer Linkage Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 136 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Co Vendor Part Tug Part Number Description Qty Effective de Number 3 8 24nf castellated nut standard power steering As Req d T6 5010 209 castellated nut rear heavy duty power steering T6 5009 103 cylinder rear support angle standard power steering T6 501
289. llation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 62 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 1004 4 T6 2200 100 Perkins 1004 Diesel Engine 38313513 Engine Mount Cast Iron R H 38313631 Engine Mount Cast Iron L H 0550053 T6 1203 109 Rubber Mount Front Engine T6 1203 101A Engine Support 6 1204 103 Transmission Mount Angle Support 18 311A T6 1211 113 Washer Recessed Center 17 277 50 T6 1204 111 Rubber Engine Mount T6 1204 107 Transmission Support Beam R H T6 1204 108 Transmission Support Beam L H T6 1211 115 Washer Plain T6 1204 105 Transmission Mount Channel T6 1204 113 Rubber Transmission Mount T6 4205 105 Transmission Mount Diesel 2 2a n 4 La Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 63 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Top holes Cummins Onan engine Bottom holes 7 Round holes is Gasoline engine Cummins Onan engine A Slotted holes d Gasoline engine 6 Figure 19 C6 Transmission and Transmission Mounts Installation Gasoline and Cummins Onan Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 64 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description Ef
290. m C149 Basic 12 Volt Electrics C144 Rockwell Steer Axle Repairs With Brakes C145 Rockwell Drive Axle Repairs C147 Ford 300 Carburetor Overhaul Introduction MA Tow Tractor Dec 1995 p 3 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Drawbar 30 3000 lbs DBP 40 4000 Ibs DBP 50 5000 lbs DBP 60 6000 lbs DBP 70 7000 Ibs DBP 80 8000 lbs DBP MODEL NUMBER CODING OF MA TOW TRACTORS Rear Axle 1 Rockwell 2 Dana Engine 1 Ford 240 CID 6 cyl or Ford 300 CID 4 9 liter 6 4 Perkins 4 236 Diesel 8 Cummins Onan A3 4 Diesel 14 Perkins 1000 4 243 CID 4 0 liter 4 H Hercules D 2300 Diesel The model number is stamped on the top of the left frame rail just outside the engine compartment as is the date of manufacture It is not necessary to open the engine compartment to locate the serial number Introduction MA Tow Tractor Dec 1995 p 4 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL TUG Manufacturing Corporation LIMITED WARRANTY TUG Manufacturing Corporation TUG warrants to the original purchaser all TUG equipment against defective materials or workmanship but not against failures or defects resulting directly or indirectly from accident abuse modification alteration lack of recommended mainte nance use of non recommended fuels normal wear and tear misuse use of parts and components not manufactured or supplied by
291. member to check the pressure of your pneumatic tires regularly Uneven tire pressure will not only increase tire wear but will also decrease traction b Solid Mount When your tow tractor is working in a application that is detrimental to pneumatic tires e g stones debris etc it can be fitted with solid rubber tires While these tires have better wear properties and are not sub subject to puncture failure they do not run as smoothly as pneumatic tires When solid tires are fitted the drawbar rating will vary slightly 8 Suspension The steer axle incorporates two semi elliptic multi leaf springs The drive axle is attached to a pair of solid mounts 9 Fuel Cell a Gasoline or Diesel Fuel The tractor fuel cell is constructed of stainless steel and is all seam welded and pressure tested to 6 psi The fuel cell is equipped with a Protecto seal filler cap unit On serials 0024 and up a fuel gauge is installed in the top of the fuel cell The cell has a fuel capacity of approximately 15 5 U S gallons and is encased in an all steel compartment mounted to the aft floor board Fuel capacity is adequate for eight hours operation without refueling b LP Gas The liquid propane gas is mainly used for in plant use The fuel cells all vary slightly in size capacity and options but all mount on the running board to the right of the operator Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 p 5
292. models 211 release lever non cab models 61 6 p211 relief valve 26 9 p93 relief valve 66 22 p231 relief valve kit 66 p231 relief valve kit hydraulic pump 65 4 p229 reluctor 35 p127 Removeable inner panel front left 62 p213 removeable inner panel front right 62 213 removeable outer front panel 62 p213 removeable panel inside front left 62 p217 removeable panel inside front right 62 217 removeable panel outside front 62 p217 Resistor 500 Ohm 6 p27 resistor ammeter 34 p121 retainer bearing 37 6 p131 retainer door handle 63 15 p221 retainer door handle linkage rod 221 retainer inboard brake pad 49 4 177 retainer oil seal 44 45 p159 retaining pin cam 53 14 p191 retaining ring 50 7 p181 Retrofit kit brake pedal and booster 11 p43 return spring 11 8 p43 right hand transmission adaptor closeout 20 p71 ring connector 12 4 p45 Ring Gear 4 236 20 p71 rod assembly long 7 27 p33 rod assembly short 7 29 p33 rod door handle linkage p221 rod brake band adjusting 53 17 191 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 40 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number rod door handle linkage 63 16 p221 rod long p37 rod short p37 roll pin 209 roll 209 roll 60 5 209 roll pin spacer windshield wiper motor 62 26 215 roof panel 62 1 p21
293. movement from the steering wheel is transmitted to the axle via a steering box and sealed ball jointed linkage This arrangement provides a high angle of lock with minimum amount of steering effort 5 Braking System There are two braking systems mechanical and hydraulic incorporated into this tractor The mechanical brake is operated by a strap attached to the hand brake lever and to the parking brake drum attached to the rear of the transmission See figure 3 The hydraulic braking system uses a dual line master cylinder providing two independent braking Systems for the rear axle The brake warning valve if equipped is incorporated into the hydraulic lines to detect leaks in the system Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 p 3 G Manufacturing Corporation TRACTOR OPERATION MANUAL l DESCRIPTION COMPONENT SYSTEM CONT Figure 3 Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 p 4 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL 6 Wheels a Steer Axle The steer axle utilizes wheels that have 5 bolts on a 5 1 2 bolt circle b Drive Axle The drive axle employs wheels that have 8 bolts on a 6 1 2 bolt circle 7 Tires a Pneumatic The tractor s pneumatic tires are 6 ply tubeless on the front and 8 ply tubeless for the rear The pneumatic tire gives a smooth ride combined with maximum tractive effort Re
294. mper plate is detachable by removing all readily accessible bolts thus permitting direct frontal access to the radiator 12 Seat The tractor utilizes a two passenger shock mounted seat having a 4 inch thick foam rubber seat cushion and a 2 inch thick foam rubber back cushion The cushion covers are fabricated from waterproof heavy gauge vinyl The seat frame is of all steel construction and measures approximately 33 inches wide 17 inches deep and 16 inches high 13 Fasteners All major structural fasteners are Grade 8 heat treated and use high strength locknuts 14 Towing Bracket Alternative towing brackets can be fitted to both the front and rear of the tow tractor 15 Cab The Tug cab which fully encloses the driving compartment was designed for and fitted to this tractor cabs have a front and back windshield and two 2 doors Chapter 1 General Information and Operating Instructions June 1997 Section 1 1 p 6 UG 7 Manufacturing Corporation TRACTOR OPERATION MANUAL windows consist of safety glass Lexan side windows optional on all four sides for maximum visibility wiper powered by a small electric motor is fitted to the front windshield The all welded construction of the main cab assembly and the doors are manufactured with the finest of steel Both of the doors have an inside and outside release sliding windows and are removable from the main cab assembly This type of cab makes the tow tract
295. n 17 inch steering wheel gear shift unit glow plug button if equipped brake pedal parking brake lever full size accelerator pedal horn button and a turn signal light lever mounted on the steering column if equipped Figure 1 The control layout is designed to combine maximum driving comfort with maximum efficiency The accompanying illustration Figure 1 shows the location of the controls while the following gives a brief summary of their operation It is essential that the operator become accustomed to both the location and operation of the controls before attempting to drive the tow tractor for productive operation 1 Shifter Control Unit The Shifter Control unit is located on the instrument panel immediately in front of the driver s position The unit has three positions Forward Neutral and Reverse CAUTION COME TO A COMPLETE STOP BEFORE SHIFTING FROM FORWARD TO REVERSE OR REVERSE TO FORWARD Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 2 p 1 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Il OPERATION A CONTROLS INSTRUMENTS AND SWITCHES CONT 2 Park Brake Lever The parking brake lever is connected by a strap to the parking brake drum attached to the rear of the transmission and is used for parking or holding the tractor on grades and should always be set for parking and released before driving Brake is engaged as lever is pulled toward t
296. n air lines Hitch extension slotted Hitch extension block Backing plate for slotted hitch extention Bracket Magnet UPS 36 Rear Magnet 48 Rear Magnet 60 Rear Magnet Chain 3 8 Rear Magnet 3 8 Quick Link Eyebolt 1 2 for Magnet Chain Rear fender Ih light Note 1 Note 2 Note 1 Note 2 As Req d Rear fender Ih heavy Rear fender rh light Rear fender rh heavy Rear Bumper Special 3 Cut w cutout Luggage Rack NWA Hex head bolt Flat washer 001 amp Up Locknut NOTE 30 and ma 40 use ma 30 frame heavier tractors use ma 50 frame 1 Used on MA 30 frames through serial number 6513 2 Used on MA 50 frames through serial number 6513 and all frames thereafter Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 3 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 1 Frame Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 4 Fig amp Ind Co Vendor Part de Number Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Tug Part Number T6 401 7 104 T6 401 7 106 T6 401 7 108 T6 401 7 111 T6 4017 103 T6 4017 105 T6 401 7 107 T6 401 7 109 T6 9011 409 3 8 16ncx2 1 4 3 8 3 8 18nc T6 4021 105 T6 4021 103 T6 4048 103 T6 4048 107 T6 4048 103 7 T6 4048 205 T6 4048 203 T6 4048 106 T6 4048 105 3 8 16ncx1 3 8 3 8 16nc 1 4 20ncx1 1 4 1 4 20nc T6 4016 131
297. n frame welded construction all steel F SUSPENSION Front Axle ees Semi elliptical springs mounting directly to frame REOT dc EE Rubber Shock mounting BRAKING SYSTEM 1 Service Brake Rio Hydraulic Vacuum Assist No Of Systems neq eo gute a e eo uu Two 2 Type S cte eater eei D Hte re bue air E ENG IER AD MUERE UN Disc of Callpers Ihe EL tered de P DE Four 4 2 Parking Brake EH EE Mechanical Orscheln adjustable lever activating a drum amp shoe on the drive shaft AXLE l7 cxom aE Rear Type of axle 4 4 Rigid Drive Ratio of drop diem 3 to 1 Total fat crece etes sare MEER EEG AP 14 142 to 1 l STEERING SYSTEM Type of Gearb0X 2 feni ae er a e aa P e deu e ee du godes Ball and Screw Type A Front Front axle construction Tubular and forged steel Front axle construction Inclined King Pins Bushings and sealed bearings Chapter 1 General Information and Operating Instructions June 1997 Section 1 3 p 3 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL Ill SPECIFICATIONS AND CAPABILITIES CONT J TIRES gir ELE 20 5 x 8 x 10 6 ply uc 8 00 x 16 1 2 8 ply Type suscit
298. nan engine 36 4 129 oil filter 300 cid gasoline engine 36 1 p129 oil filter cummins onan engine 36 3 p129 oil filter hercules engine 36 15 p129 oil filter perkins engine 36 9 p129 Oil Gauge 6 27 oil pressure gauge 6 5 p27 oil pressure sensing unit 6 p27 Oil Pressure Switch 7 psi 4 p21 oil seal 45 28 p167 oil seal 40 23 p143 oil seal input shaft 44 81 p163 oil seal reduction gear box 44 73 p163 Oil Tube 20 p69 Oil Water Pressure Warning Light 6 p27 Oil pan 17 p57 outer pinion bearing and cup 45 8 165 outer washer 40 36 p145 outer wheel bearing and cup 45 30 p167 output plate 8 18 p35 Overflow Tank Support 29 p101 overflow tank with tubing 29 8 p101 overhead guard 213 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 35 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number P P clamp 10 13 p39 p o n y light bar 1 p7 P S Heat Shield Option 139 packing cup lifting ram 66 12 p231 pad retaining screw 50a 5 p183 Park Brake Kit 54 p195 park brake lever 54 1 p195 PARK BRAKE LEVER 53 1 p191 park brake lever 55 1 p197 pcv valve 17 p57 pcv valve coolant bypass system low mount fan 30 p111 pcv valve gasoline engine low mount fan 29 p105 Perkins 1004 Diesel Engine 18b 1 p63 perkins 4 236 diesel engine 20 1 p69 Perkins Engine 4 236 59 Phillips head bolt p31 Phillips head truss screw 7 5 p31
299. nator fan delco 61a gasoline engine p121 alternator fan motorcraft 60a gasoline engine 34 2 p121 alternator fan motorcraft 70a gasoline engine p121 alternator pulley 61a 34 p123 alternator pulley 61a 34 26 p123 alternator pulley delco 61a gasoline eng p121 alternator pulley motorcraft 60a gasoline engine 34 3 p121 alternator pulley motorcraft 70a gasoline engine p121 alternator 37a cummins onan engine 34 12 p123 alternator 61a without fan and pulley 34 p123 alternator 61a without fan and pulley 34 24 p123 alternator delco 61a gasoline engine p121 alternator motorcraft 60a gasoline engine 34 1 p121 Alternator motorcraft 70a gasoline engine p121 Amber Lens 14 p49 ammeter 6 6 p27 anchor pin 50 6 p181 anchor cable standard shifter 9 6 p37 angle switch p235 Angle switch snow plow 19 Angle hood prop rod 2 p9 Angle seat support Ih 13 Angle seat support Ih ma 30 3 7 p13 Angle seat support Ih ma 50 p13 Angle seat support rh 13 Angle seat support rh ma 30 3 p13 Angle seat support rh ma 50 13 Arm Accelerator Pedal 10 2 p39 Arm switch actuator 7 15 p31 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 2 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Arm switch actuator p31 arm windshield wiper 62 p215 armored light 13 8
300. ncludes spring clip 6 1300 197 16 item 27 8 Seal kit T6 1033 204 and gland nut 6 1300 197 206 used on angling ram with M or manufacturing code stamped on the end of the ram These rams do not have split guide rings 9 Seal kit T6 1033 205 gland nut T6 1300 197 207 and split guide ring T6 1300 197 208 are used on angling ram with a split guide ring symbol manufacturing code stamped on the end of the ram Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 227 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 65 Snow Plow Hydraulic Pump Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 228 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number T6 1300 197 50 pump and motor assembly complete As Req d T6 1300 197 51 motor 12 volt T6 1300 197 52 pump assembly T6 1300 197 53 shaft seal T6 1300 197 148 relief valve kit hydraulic pump T6 1300 197 77 check valve kit hydraulic pump T6 1300 197 86 o ring 5 8 i d note 1 T6 1300 197 76 stud pump housing 5 16 24NF locknut T6 1300 197 170 master seal kit hydraulic power unit note 1 T6 1300 1972 Lift Assembly 1 Master seal kit T6 1300 197 170 includes 5 8 inch 1 0 O ring T6 1300 197 86 item 6 and various other seals used in the lifting ram and electro hydrauli
301. nd stored separately The battery must be stored in a cool dry place and must not be exposed to direct sunlight A recommended storeroom temperature of 32 F 0 C to 90 F 32 C should be maintained If the battery is stored in the open it must be covered for protection against dirt and moisture A slow charge should be given to the battery every one to two months Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 5 p 4 TUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL CHAPTER 3 TABLE OF CONTENTS MAINTENANCE SECTION PAGE l GENERAL P 1 d ldlceee RR 1 Ill DRIVE SHAFT UNIVERSAL 5 1 A DISASSEMBLY p 1 B ASSEMBLY tet vr reete 1 IV DRIVE AXLE LA I TAS 1 A REDUGTION GEAR BOX dre rera tha e etta e RR Pietra ae e ea eeu eda 1 1 iui yen 1 2 1 3 T 2 4 2 DRIVE AXE ione Ie 3 1 3 2 Remove Axle Shaft 3 3 Disassemble amp
302. ndex Section 4 2 Page Number Number Number Number 6 4012 107 3 9 p13 T6 4012 107 47 16 p173 T6 4012 109 p13 T6 4012 110 p13 T6 4012 111 p13 T6 4012 113 p13 T6 4012 114 p13 T6 4012 115 p13 T6 4013 101 3 2 p13 6 4013 103 3 3 p13 6 4014 103 60 207 6 4014 1031 207 6 4014 105 60 2 207 T6 4014 105fe 207 6 4014 119 209 6 4014 119 60 3 209 6 4014 123 1 2 p3 T6 4014 123eal p3 T6 4014 123h 6 4014 123 T6 4014 123twa p3 T6 4014 123ups p3 T6 4014 125 60 1 p207 T6 4014 125 p3 T6 4014 127 60 p207 T6 4014 127 60 p209 T6 4014 151 p207 T6 4014 151 10 p207 T6 4014 151 11 p207 T6 4014 151 6 p209 T6 4016 121 1 21 p7 T6 4016 121UP p7 T6 4016 123g p5 T6 4016 131 1 20 p5 T6 4016 133g p5 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 46 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 6 4017 103 1 5 6 4017 104 1 7 p5 T6 4017 105 5 6 4017 106 p5 6 4017 107 5 6 4017 108 p5 T6 4017 109 p5 T6 4017 111 5 6 4018 103 15 3 51 6 4018 1035 51 6 4018 113 15 8 51 6 4018 113 27 4 p97 T6 4018 115 15 5 p51 T6 4018 117 51 6 4018 119 15
303. ne engine 362 amp Up 362 2236 As Req d 362 amp Up strap park brake perkins and cummins onan diesel strap park brake Hercules diesel engine clevis pin cotter pin Note 1 362 amp Up bell crank clevis clevis pin stud washer nut cam shaft shield brake drum plate spring spring hex head bolt lock washer nut brake lining assembly flange stud locknut drum 9 x3 drive shaft assembly 362 amp Up saddle drive shaft bolt drive shaft saddle Gasket Tail Shaft C6 1 Locknut Park Brake Kit As 1 Used on all tractors bearing serial numbers 362 through 2236 and all tractors equipped with gasoline engines from serial number 2237 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 195 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 55 Park Brake Assembly Transmission Mounted Serial Numbers 2237 and Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 196 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW D3TZ 2857A 87442 38555482 T6 8005 101 T6 8205 111 7 16 14NCX1 3 4 7 16 7 16 14NC T6 8005 103 3 8 16 1 1 2 6 8005 111 6 500 123 1 8 1 1 4 6 8005 121 6 8205 107 MD CB21 113 MD CB21 115 T6 8005 115 park brake lever mounting bracket park brake hex head bolt flat washer locknut spacer park brake lever hex head bolt s
304. nel Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 28 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number fsa 102 280 280 104680 0202400 06215 00 9313586 6011481 2511638 ZB2 B554 zb2 bz102 250 375 020 113 10020870 34 1002 04870 240 104224900 10 15 6471 0277 1 Tug Part Number x6005 101 mg nd 590 x6006 101 T6 7010 153 T6 1001 201 T6 7010 129 T6 8011 111 T6 7010 120 T6 7010 122 T6 8011 111 2 660 nd 1676 660 nd 1445 T6 7010 319 T6 7010 323 T6 7010 321 T6 7010 325 T6 7010 335 T6 7010 326 T6 9011 237 10 32nfx1 10 32nf T6 7010 324 T6 7200 015 T6 1300 165 T6 7010 207 T6 7010 209 T6 9011 115 T6 8011 117 T6 7011 105 T6 1300 1270 Description fuel level sensing unit gasoline and diesel fuel level sensing unit l p transmission oil temperature sensing unit water temperature gauge water temperature sensing unit light socket with bulb Flange Holder Red Warning Light Flat Head Green Warning Light Flat Head Dome Lens shutdown button engine contact block engine shutdown instrument panel pollack ignition switch no fuel gauge instrument panel cole hersee ignition switch no fuel gauge instrument panel with fuel gauge instrument panel with fuel gauge and indicator lights instrument panel with engine kill switch fuel gauge and indicator lights cover instrument panel plexigla
305. ng Eastern air Lines type p207 e hitch standard weld on 60 p207 e hitch weld on no pull ring federal express type x p207 econo cab 213 elbow 459 2 25 14 p85 elbow 90 26 5 p93 elbow 90 with nut 29 6 p101 elbow 90 vapor large 26 25 p93 elbow 90 vapor small 26 28 p95 elbow 90 water hose 26 19 p93 Elbow 90 25a 3 91 elbow 90 36 21 129 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 12 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number elbow 90 caliper 185 elbow 90 caliper 179 elbow 90 heavy duty power steering cylinder 38 p135 elbow crank case vent hose 21 11 p73 electronic ignition harness 35 p127 element fuel filter cummins onan diesel engine p89 End strip oak wooden seat 3 p15 engine block heater freeze plug type 20 p71 engine block heater freeze plug type 17 p57 engine block heater freeze plug type 18a p61 engine block heater freeze plug type 18 p59 Engine compartment side panel Ih 2 p9 Engine compartment side panel rh diesel pwr steering 9 Engine compartment side panel rh gas 2 6 p9 engine heater pump type p61 engine heater pump type p59 engine heater pump type p71 engine heater pump type obsolete 57 engine mount 18 2 p59 engine mount angle rear 20 22 p69 Engine Mount Cast Iron L H 18b 3 p63 Engine Mo
306. ng Harness 4 236 6 p29 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 52 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description woodruff key woodruff key X Y Z Fig amp Index Num 31 8 32 7 y fitting heater hose coolant bypass system low mount fan 30 y fitting heater hose gasoline engine low mount fan 29 y fitting heater hose low mount fan 17 yoke 55 10a yoke assembly yoke assembly shifter linkage rod 7 26 Page Number p113 p115 111 105 57 197 37 p33 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 53 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL This Page Intentionally Left Blank Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 54
307. noid valve Note 3 valve assembly complete a solenoid Note 2 brake pads kit organic brake pads kit 128 2116 brake pads kit 001 127 valve assembly complete a solenoid Note 3 seal kit a solenoid valve note 1 1 Master seal kit T6 1300 197 170 includes solenoid valve seal kits T6 1300 197 169 T6 1300 197 166 and T6 1300 197 149 1 4 inch O ring T6 1300 197 82 item 17 and 9 16 inch T6 1300 197 118 item 20 as well as various other seals used in the hydraulic pump and lifting ram 2 Used with later style A solenoid valves having a 9 16 inch valve stem 3 Used with early style A solenoid valves having a 3 8 inch valve stem Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 233 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 67 Snow Plow Electro Hydraulic Controls Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 234 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL T6 1300 197 85A plug with o ring 1 2 note 4 T6 1300 197 85B plug with o ring 9 16 note 5 T6 1300 197 84 filter note 4 5 T6 1300 197 83A filter kit 1 2 note 4 T6 1300 197 83B filter kit 9 16 note 5 T6 1300 197 82 o ring 1 4 i d note 1 5 16 18NCX1 1 2 socket head cap screw T6 1300 197 117 plug valve block note 6 T6 1300 197 118 o ring 9 16 i d notes 1 6 T6 13
308. nsmission support spring mount drive axle transmission mount rubber hex head bolt transmission support channel transmission mounting strap hose transmission line 001 amp Up transmission cooling line modulator valve c 6 362 amp Up 001 361 362 amp Up modulator valve fmx transmission ear support hex head bolt lock washer clip vacuum line vacuum line vacuum hose rubber clip modulator 362 amp Up hose transmission and reduction gear vent As Req d filter transmission and reduction gear vent transmission oil temperature sensing unit transmission oil temperature gauge engine block heater freeze plug type engine heater pump type lower transmission adaptor closeout right hand transmission adaptor closeout Ring Gear 4 236 Adaptor Plate C6 to 4 236 Flywheel msg Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 71 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 21 Air Cleaner Assembly Gasoline Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 72 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number d3uz 9600a 2055 c8dz 9654a e5jl 9a3627aa d7uz 9a626b difz 6a664b 384411s c9uz 9652a d9tz 9a603b d3az 9c670b 0387331 5100 Tug Part Number T6 1001 111 T6 1001 111m T6 1001 209 1 4 20nc T6 1006 101 5 16 18ncx1 2 T6 1001 113 5 16 18nc
309. om the drive axle input shaft flange by removing the attachment bolts Drain the gear case by removing the gear case oil drain plug located at the bottom portion of the reduction gear case Remove the input shaft flange from the front side of the reduction gear case by removing the input shaft retainer nut and washer Remove the input shaft rear cap and gasket by removing the attachment bolts Remove the large snap ring retaining the input shaft rear bearing in place to the reduction gear case cover Remove the reduction gear case cover by removing the retaining bolts and loosening the cover from the case by tapping the two case positioning pins from the case side Grasp the input shaft from inside the reduction gear case and extract the shaft together with its bearings front and rear from the case housing Remove the reduction gear from the case housing by removing the bevel pinion bearing nut Remove the reduction gear case from the drive axle by cutting the lock wire and removing the gear case retaining nuts and washers Remove the input shaft front cap and gasket from the reduction gear case by removing the attachment bolts NOTE Input shaft front cap and gasket omitted on late serial rear axles 2 Cleaning Clean the front and rear bearings on the input shaft with a suitable solvent such as kerosene Use of vapor degreaser is permissible in lieu of kerosene or other solvents Chapter 3 Overhaul Dec 1995 S
310. on TRACTOR OPERATION AND SERVICE MANUAL MA Vendor Name Address City Prov ST 421 CHANTLAND COMPANY P O DRAWER A HUMBOLT IA 422 CHEVRON U S A INC P O BOX 2001 CONCORD CA 423 CHURCHILL TRUCK LINES INC BOX 250 CHILLICOTHE MO 424 CIRCLE FREIGHT CORP DRAWER C 198449 ATLANTA GA 425 CLEVELAND EXPRESS INC 414 SOUTH LEE HIGHWAY CLEVELAND TN 427 MOTORFREIGHT P O BOX 73615 CHICAGO IL 428 CONVEYORS amp DRIVES INC P O BOX 19955 ATLANTA GA 429 CON WAY SOUTHERN EXPRESS BOX 93990 CHICAGO IL 430 COOPER amp ASSOCIATES INC P O BOX 6522 MARIETTA GA 431 COOPER INDUSTRIES USD P O BOX 70722 CHICAGO IL 433 COVERALL SERVICES INC 2675 PACES FERRY ROAD ATLANTA GA 434 CPM 5390 PEACHTREE IND BLVD NORCROSS GA 435 CURTIS 1000 P O BOX 105082 ATLANTA GA 436 DALLAS amp MAVIS FWD CO P O BOX 97840 CHICAGO IL 437 DELTA AIR LINES INC P O BOX 105531 ATLANTA GA 438 DEPENDABLE COURIER SRVC P O BOX 930339 ATLANTA GA 439 DESIGN GRAPHICS 2931 LEWIS STREET KENNESAW GA 440 DIGITEL CORPORATION 2600 SCHOOL DRIVE ATLANTA GA 441 DIVERSIFIED ELECTRONICS P O BOX 584 FOREST PARK GA 442 APPLIED INDUSTRIAL TECH P O BOX 6339 T CLEVELAND OH 444 DOALL SOUTH ATLANTIC 431 MARIETTA STREET NW ATLANTA GA 445 DONTO TRANSPORT 28950 GODDARD ROAD ROMULUS MI 446 EQUIPMENT INTL P O BOX 30029 NASHVILLE TN 447 EISON INDUSTRIAL SALES 5800 OAKBROOK PKWY NORCROSS GA 448 EMERY WORLDWIDE BOX 371232M PITTSBURGH PA 449 TRANS P O BOX
311. or ideal for outdoor applications in all kinds of weather b Economy The Economy TUG cab is made the same as the full cab except there are no doors rear window heater and defroster 16 Overhead Guard The all welded construction of the overhead guard utilizes 2 inches by 4 inches by 1 4 inch thick wall rectangular steel tubing The overhead guard protects the operator and still gives maximum visibility 17 Optional Equipment The following is only a partial list due to the optional equipment added to other description Back Up Lights High Water Temp Shut Off Rubber Bumper Front Turn Signals Bucket Seats Snow Plow Rotating Lights Red or Amber Low Oil pressure Shut Off ASME LPG Tank Brake Warning Power Steering Chapter 1 General Information and Operating Instructions June 1997 Section 1 1 p 7 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL This Page Intentionally Left Blank Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 1 p 8 TUG MA UG Manufacturing Corporation TRACTOR OPERATION MANUAL OPERATION A CONTROLS INSTRUMENTS AND SWITCHES The tractor controls and instruments include a headlight switch ignition switch hour meter ammeter water temperature gauge oil pressure gauge heater switch if equipped wiper control switch if equipped dome light if equipped automotive type seventee
312. or pulley 61a note 2 T6 1211 101 alternator assy delco 61a diesel engine note 2 includes fan and pulley 2 Delco 61 amp alternator assembly T6 1211 101 for diesel engines includes alternator T6 1211 101 1 alternator fan T6 1211 101 2 and alternator pulley T6 1211 101 3 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 123 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL CUMMINS ONAN Figure 34 Alternator Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 124 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number 36155154 38164125 17510 2184545 2211224 2314h003 33245408 0096434 0920054 2217161 0920004 0576051 40 2505580 Tug Part Number T6 7200 055 T6 7200 050 3 8 16ncx3 1 2 3 8 16nc 5 16 18ncx1 1 4 T6 7200 075 Description adjusting arm alternator perkins engine Alternator bracket perkins engine water pump alternator belt hex head bolt flat washer spacer locknut hex head bolt lock washer flat washer spacer hex head bolt lock washer stud flat washer nut Alternator assembly hercules engine mounting bracket alternator hercules engine adjusting arm alternator hercules engine hex head bolt locknut hex head bolt water pump alternator belt hercules engine Qty oa oa a un ppnow HW e a ao oa a Effective
313. oration TRACTOR OPERATION AND SERVICE MANUAL 19 Fuel Retum 17 Diesel Only 20 s Figure 25 Fuel System Installation Diesel and Gasoline Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 86 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Effective Number cma 600 nipple 2 x 12 T6 9003 502 fuel hose 2 1 4 ID 36 6 9003 503 fuel hose pipe adapter T6 9003 500 fuel filler flange tube 1273a6 314t T6 6004 101 fuel filler cap red As Req d T6 6004 1015 O Ring s 6 6004 1010 fuel filler cap green 5 160dx 035 fuel line 001 amp Up 86080 p clamp b Note 4 Note 5 2656088 separator pre lift pump perkins diesel engine T6 3200 139 filler assembly pre fuel pump cummins onan diesel engine T6 3200 139 1 filter head pre fuel pump cummins onan diesel engine T6 3200 139 2 filter cartridge pre fuel pump cummins onan diesel engine 6 3200 139 3 filter bracket pre fuel pump cummins onan diesel engine 40 0000401 fuel filter hercules diesel engine 40 0026553 filter head hercules diesel engine 3 8 16ncx2 hex head bolt 3 8 flat washer 3 8 16nc locknut T6 1001 501 fuel hose 10 c2rz 9155a mg nd 622 fuel filter a po N YO Ln Fuel systems on tractors prior to serial number 024 may vary slightly 1 1 4 NPT tapered pipe plug item 5 is used in place of bushing
314. oroughly cleaned 4 Caliper Inspection a Inspect itnerior of calipers for evidence of cracks or leakage b Closely inspect lugs and bolts for evidence of cracks or excessive corrosion If cracked or excessively corroded replace with new parts WARNING REPLACE CALIPERS AND BOLTS ONLY WITH SAME PARTS NO S AS ORIGINAL c Inspect piston and bores for burrs scratches or evidence of wear NOTE 1 A black stain on a piston or in a bore was probably caused by the boots or seals and should not be considered as cause for replacement 2 Slight scratches on the interior of the bore can be tolerated No scratches on the piston exterior surface can be permitted d Discard all old seals and dust boots 5 Caliper Assembly a Use vise to hold caliper halves as an assembly aid b Wet seal in brake fluid and position in bore By sliding finger around interior of bore press seal into groove CAUTION BE SURE SEALS ARE NOT TWISTED OR ROLLED Chapter 3 Overhaul Dec 1995 Section 3 5 p 3 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL V REAR WHEEL DISC BRAKES SERIAL NO S 0001 THROUGH 0127 B CALIPER AND ROTOR 5 Caliper Assembly cont c Wet dust boot with brake fluid and install it in groove around upper edge of bore d Coat outside surface of piston with brake fluid e Stretch dust boot around piston and slowly slide piston into bore until groove along to
315. orporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description Qty Effective Ind de Number T6 8006 103 Brake pedal Note 1 T6 8106 107 brake pedal 362 amp Up T6 8006 105 bushing brake pedal 001 amp up 3 8 flat washer shim 001 248 1 2 flat washer shim 249 amp Up 3 8 24nfx4 1 2 hex head bolt 001 248 1 2 13ncx5 hex head bolt 249 amp Up 3 8 24nf locknut 001 248 1 2 13nc locknut 249 amp Up T6 5005 129 brake pedal booster retaining washer 001 amp Up 1 8x1 cotter pin T6 1001 123 return spring T6 5005 121 Bracket Steering Column upper T6 5005 119 bracket stoplight switch 128 amp Up T6 6001 105 adapter stoplight switch 001 127 3 8 16ncx2 hex head bolt 3 8 16nc locknut T6 7006 105 Switch stoplight 128 amp Up T6 7006 103 switch stoplight 001 127 T6 8007 101 Booster brake vacuum Note 1 T6 8007 101k Retrofit kit brake pedal and booster Note 1 T6 8007 101C Check Valve md cb1 121 master cylinder single 001 127 T6 6001 113 master cylinder dual rear disc brakes only 128 amp Up 6 6001 113 master cylinder dual front drum brakes 2 T6 3200 117 heat shield brake booster As Req d T6 6001 109 rebuild kit dual master cylinder 1 Brake booster provided as original equipment on tractors prior to serial number 362 is longer available Replacement of this booster requires retrofit kit number T6 8007 101K which includes booster T6 8007 101 item 14
316. ount 155 plate assembly front spring mount 155 PLATE ASSEMBLY FRONT SPRING MOUNT 153 PLATE ASSEMBLY FRONT SPRING MOUNT 42 1 p153 plate assembly magnetic pickup 35 p127 plate assembly solid mount 46 1 171 Plate Data Drawbar 4 17 Plate Hanger 7 9 p31 plate hanger p31 plate steer axle 42 15 p153 plate striker bolt 62 48 p217 plate striker bolt 63 p223 plug radiator inlet outlet 29 3 p101 plug valve block 67 19 p235 plunger handle slip on rose hitch 60 p209 plunger spring slip on rose hitch 60 p209 plunger slip on rose hitch 60 p209 position indicator 8 9 p35 Position panel 8 3 p35 Position panel full range 35 power cable battery to starter solenoid 36 67 p235 Power Steer Bracket 39a 1 p141 Power Steer Bracket Rear 39a 2 141 power steering adjuster 39 9 p139 power steering conversion kit diesel engine 38 p137 power steering conversion kit gasoline engine 38 p137 power steering mounting bracket with front brakes 137 power steering mounting bracket without front brakes 38 19 p137 Power Steering Pulley GM 39a 5 p141 power steering pump 39 1 p139 Power Steering Pump Assembly 39a 7 p141 Pre Filter 25a 6 p91 protecto start relay 5 23 p25 Pulley Crankshaft Himount 30 p107 pulley Power steering GM 139 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 37 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL
317. ous burns may result Allow radiator to cool before removing cap Do not check engine oil while the engine is running Always disconnect the battery negative cable when working on the engine or under the hood If electrolyte is spilled always wash hands or clothing immediately Do not touch hot engine exhaust or hydraulic components as serious burns may result Do not smoke near the battery Fumes from charging electrolyte are explosive Always keep the battery away from sparks flame and smoking materials Always remove metal bracelets watch bands etc prior to installing removing or servicing the battery Do not short the battery terminals Safety MA Tow Tractor June 1997 5 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL D MECHANIC RESPONSIBILITIES CONT 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 When connecting battery the positive terminal must always be connected first to prevent sparks from accidental grounding Check governor operation and set at 2400 RPM max Do not substitute throttle return springs with lighter or other springs Check brakes and fill master cylinder with DOT 3 brake fluid Check steering for excessive backlash and adjust as required Check all lights Check horn operation Check neutral start only switch for proper adjustment and operation Do not disconnect or otherwise disabl
318. ower unit bumper mount 64 p227 upper radiator hose high mount fan 109 upper radiator hose Low mount fan 30 11 p109 upper steering column clamp 37 p133 upper thrust bearing 37 27 p131 UPS Door Strap 63 p223 V vacuum line 20 41 p71 vacuum line 19 16 p67 vacuum lock off 26 10 p93 vacuum pump 18 61 18 59 18 59 Vacuum Switch 6 p27 vacuum tree 17 p57 valve assembly with couplings and hoses 67 2 p233 valve assembly complete a solenoid 233 valve assembly complete a solenoid 67 14 p233 valve assembly complete b solenoid 67 8 p233 valve assembly complete c solenoid 67 11 p233 valve power steering 38 8 p135 vapor hose converter to carburetor 26 27 p95 vent fuel pump Gasoline 25 p89 voltage reg gas Obsolete use T6 7002 103 23 voltage regulator gas 5 16 p23 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 50 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number W washer 8 17 p35 washer 4 p19 washer 37 22 p131 washer 54 15 p195 washer 55 15 p197 washer 66 15 p231 washer elbow perkins diesel engine 24 p79 washer axle nut 44 50 p159 washer brake hose bolt 49 11 p179 washer brake hose bolt 51 17 p185 washer brake hose bolt front drum brakes 52 17 p187 washer brake hose bolt rear disc brakes 52 15 p187 washer brake line 41
319. p 219 501 62 7 213 507 63 2 219 509 62 6 213 600 25 15 87 602 25 12 85 603 25 14 85 604 63 20 221 605 62 217 605 63 223 607 4 30 21 607 217 608 21 609 63 23 221 cmh 300 63 24 p221 cmh 316 62 48 217 cmh 316 63 p223 cmh 410 63 p223 m10 34 20 p123 m10 34 17 p123 m10x1 50x100 34 16 p123 m16 31 10 p113 m16x2 00x60 31 9 113 m3 1 2001 p203 m8 31 6 p113 m8 34 22 p123 m8x1 25x20 34 21 p123 m8x1 25x25 34 23 p123 m8x1 25x45 31 20 p113 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 19 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number m8x1 25x60 31 15 p113 m8x1 25x85 31 5 p113 MD 501 140 40 11 p143 md cb1 121 185 md cb1 121 11 15 p43 md cb21 113 54 12 p195 md cb21 113 55 12 p197 md cb21 115 54 13 195 md cb21 115 55 13 197 MD CB21 121 52a 2 p189 md cs3 109 37 19 p131 md cs3 109 4 16 p19 md cs3 111 37 21 p131 md cs3 111 4 18 p19 md cs3 113 37 20 p131 md cs3 113 4 17 p19 MD D01 105 47 p173 md d23 107 p203 md e05 101 5 24 p25 md f13 103 60 p209 MD F14 103 3 21 p15 MD F14 107 3 22 p15 md h02 107 27 3 p97 md h09 105 26 9 p93 md h09 1
320. p 10 UG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL a Clean rotor with alcohol b Use lint free cloth to dry 4 Inspection a Inspect weldments for evidence of corrosion or cracking Replace if cracked or severely corroded b Inspect rubbing surfaces for evidence of corrosion pitted or scratches Replace if scratched corroded or pitted c Check the thickness and out of plane limits of the rotor The minimum limit should be 885 inches 5 Reassembly Using lug nuts fasten hub and rotor together 6 Installation a Slide the wheel hub and rotor onto the axle b Replace caliper assemblies See specific section c X Replace axle nut and washer and replace cotter pin d Replace wheel and secure with lugnuts e Lower rear wheels to the ground and unchock front wheels 7 Check Out a Check brake pedal for sponginess or hard pedal b Drive tractor slowly and make several slow speed stops c Check all brake fluid line fittings and caliper areas for fluid leakage d Correct any discrepancies before returning tractor to normal service D BLEEDING THE DISC BRAKE SYSTEM 1 General a If the caliper was removed for overhaul or if the brake hose or steel line was disconnected for any reason it will be necessary to bleed all air from the calipers and connecting lines Chapter 3 Overhaul Dec 1995 Section 3 6 p 11 TUG TOW Manufactu
321. p Up 362 amp Up 1 1 1 1 1 1 2 4 1 Used on all units from serial number 362 except units equipped with Hercules diesel engines 2 Used on units equipped with Hercules diesel engines 3 Slip stub T6 2006 113 item 1 is not used with drive shaft assembly T6 7022 090 4 Universal joint kits T6 2002 107 item 3 and T6 2006 107 item 4 include spider seals snap rings bearings and grease fitting Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 201 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 58 Wheel and Tire Assembly Front Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 202 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW 417 W20380 5 417 MS 24325 1 417 MS 24326 1 60 1139200 94 202 090 870 6 94 26019754360450 94 DP2B3 YD1DL 94 DP2C3 YD1DD 727 6 90X9X4 727 6 50X10X5 T6 3006 101 T6 3003 103 T6 1300 121 T6 1300 129 T6 1300 125 T6 3004 103 M3 1 2001 23 101 103 44 100 104 MD D23 107 MG ND 723 MG ND 724 T6 3003 105 wheel and tire assembly note 1 wheel 10 inch 1 piece note 1 wheel 9x4 lock ring wheel 9x4 2 piece wheel 10x5 5 2 piece tire 20 5x8x10 note 1 tire goodyear highlander 6 90x9 tire goodyear highlander 6 50x10 tire industrial mining 6 90x9 tire industrial mining 6 50x10 tire soft shoe 6 90x9x4 tire soft shoe 6 50x10x5 lug nut
322. p Installation Gasoline Engine WARNING THE BYPASS HOLES IN THE WATER OUTLET ITEM 9 AND THE HEAD MUST MATCH EXACTLY INSTALLATION OF THE INCORRECT WATER OUTLET HOUSING WILL RESULT IN INSUFFICIENT GASKET SEATING AND SUBSEQUENT LOSS OF ENGINE COOLANT WHICH CAN RESULT IN ENGINE DAM AGE AND SERIOUS PERSONAL INJURY Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 110 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Co Vendor Part Tug Part Number Description Effective de Number bypass hose coolant bypass system low mount fan As Req d hose pcv valve to manifold coolant bypass system low mount fan hose breather vent to air cleaner coolant bypass system low mount fan 246 ev 127 T6 9011 372 pcv valve coolant bypass system low mount fan T6 9011 373 y fitting heater hose coolant bypass system low mount fan 1002 04870 240 6 7010 207 sender high water temperature 240 nipple 3 4 inch pipe high water temperature sender tee high water temperature sender reducer pipe 1 2 inch to 3 8 inch high water temperature sender Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 111 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 15 TO RADIATOR 11 RADIATOR Figure 31 Fan and Water Pump Installation Cummins Onan Diesel Engine Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p
323. p of piston is approximately even with top of dust boot CAUTION USE FIRM EVEN PRESSURE TO SLOWLY FORCE PISTON INTO BORE ABRUPT FORCES MAY CAUSE PISTON TO COCK SIDEWAYS OR DAMAGE SEAL f Fit upper rim of dust boot into groove in piston g Press piston by hand into bore as far as it will go without pinching boot h Loosely install bleeder screw Installation WARNING REPLACE BOLTS AND NUTS ONLY WITH ORIGINAL PART NUMBERS a Attach caliper half lugged to axle housing flange with bolt nut and washer with washer against caliper NOTE Turning nut only torque to 30 40 foot pounds 40 54 N m then install cotter pin with loop of pin upward b Secure wheel hub to rotor using four 4 lugnuts and slide rotor and hub onto axle c X Attach remaining caliper halr to mounted half using bridge bolts with lockwashers and torque 70 80 foot pounds 95 108 5 N m d Install and tighten fluid crossover line e Slide brake shoes into place with shoe linings facing each other and ears of shoes resting on caliper bridge f Install brake shoe retaining clips g Install axle nut and washer Torque nut to 400 500 foot pounds 542 678 N m Install cotter pin h Reconnect brake fluid lines i Add fluid to master cylinder if needed Chapter 3 Overhaul Dec 1995 Section 3 5 p 4 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 1 Bleed brakes at calipers to assure sy
324. p47 Asset number plate 3 4 p13 axle and differential housing 45 1 p165 axle and differential housing 165 Axle Assembly w front disc brakes 41a p151 axle assembly brierton with brakes p147 axle assembly brierton without brakes 41 p147 axle assembly rockwell 40 p143 axle bearing 44 41 p159 axle nut 44 51 p159 axle shaft assembly 40 1 p143 axle shaft flanged Ih 45 p167 axle shaft flanged Ih 167 axle shaft flanged rh 45 33 p167 axle shaft flanged rh 167 41 1 151 axle tube assembly with brakes 147 axle tube assembly without brakes 41 1 p147 B back plate assembly includes bolts 50 1 p181 Back up alarm 1 p7 back up light kit plastic p47 Backing plate for slotted hitch extention 1 p3 baffle 66 3 p231 baffle pinion bearing 45 5 p165 band park brake fmx transmission 53 32 p193 Barb Rebuild Kit 99 Barrier bar 1 24 p7 base and strainer assembly 66 1 p231 base and strainer assembly 67 1 p233 batt cable red group 24 27 31 4d batt Ih mtd 15 p51 batt cable red group 24 27 31 4d batt rh mtd p51 batt hold down bracket kit group 24 27 31 31 51 battery 4d SET p51 battery box 13 1 2 Long group 24 battery 51 battery box 16 Long group 24 27 31 31 battery 15 3 p51 battery box 4d a p51 battery box two batteries p51 battery cable black group 24 27 31 4d battery 15 9 p51 battery cable black group 31c battery p51 battery cable re
325. p55 front spring plate assembly 17 13 p55 Front Spring Rear Bracket LH 153 Front Spring Rear Bracket LH 42 p153 Front Spring Rear Bracket RH 153 Front Spring Rear Bracket RH 42 7 p153 fuel cell padding bottom 25 6 p85 fuel cell padding top 25 7 p85 Fuel Drain Valve 25a 4 p91 fuel filler cap green 87 fuel filler cap red 25 16 p87 fuel filler flange tube 87 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 17 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Fuel Filter 25a 9 p91 fuel filter 25 24 p87 Fuel Filter 99 Fuel Filter Assembly 59 Fuel Filter Element 59 fuel filter mounting plate perkins diesel engine 89 fuel filter cummins onan diesel engine 89 fuel filter hercules diesel engine p87 fuel filter perkins diesel engine p89 Fuel gauge 27 p97 fuel gauge Gasoline and diesel 6 8 p27 fuel gauge l p gas e p27 fuel gauge local reading 25 10 p85 fuel gauge remote reading 25 p85 fuel hose pipe adapter 87 fuel hose 10 25 23 p87 fuel hose 2 1 4 ID p87 fuel hose gasoline engine 25 30 p89 fuel inlet filter gasoline engine 25 29 p89 fuel level sensing unit 27 p97 fuel level sensing unit gasoline and diesel 6 p29 fuel level sensing unit l p 29 fuel lever sender remote reading 85 Fuel Line 25a 1 p91 Fuel Line 25a 10 p91 Fu
326. p77 locknut 7 18 p31 locknut 6 p29 locknut 24 11 79 locknut 25 22 p87 locknut 7 25 p33 locknut 21 16 p73 locknut 47 4 p173 locknut 37 31 133 locknut 47 6 p173 locknut 44 6 p157 locknut 37 36 p133 locknut 26 17 p93 locknut 48 10 p175 locknut 34 20 p123 locknut 34 47 p125 locknut 46 7 p171 locknut 28 2 p99 locknut 48 19 p175 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 30 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number locknut 46 3 p171 locknut vp171 locknut 34 33 p125 locknut 43 12 p155 locknut gt p105 locknut 29 23 p105 locknut 47 18 p173 locknut 39 11 p139 locknut 43 7 p155 locknut 40 16 p143 locknut 47 14 p173 locknut 48 4 p175 locknut 43 3 p155 locknut 38 22 p137 locknut 38 17 p137 LOCKNUT 42 3 p153 locknut 42 16 p153 locknut 48 6 p175 locknut 55 5 p197 locknut 53 5 p191 locknut 53 7 p191 locknut 54 28 p195 locknut 56 p199 locknut 54 4 p195 locknut 54 7 p195 locknut 53 10 p191 locknut 55 28 p197 locknut 62 37 p215 locknut 62 28 p215 locknut 63 31 p223 locknut 62 4 p213 locknut 61 10 p211 locknut 52 11 p187 locknut 61 5 p211 locknut 64 18 p225 locknut 62 41 p215 locknut 65 8 p229 locknut 51 13 p185 locknut 66 14 p231 locknut 66 20 p231 locknut gasoline engine p65 locknut 26 33 p95 locknut 63 17 p221 locknut 64 4 p225 locknut bevel pinion bearing 44 77 p163 locknut c
327. panel fuel gauge es p19 instr panel fuel gauge indicator lights 19 instr pnl cole hersee ign sw no fuel gauge 29 instr w eng kill sw fuel ga amp ind Its x p29 instr pnl cole hersee ign sw no fuel gauge 19 instr pnl eng kill sw fuel gauge ind Its 19 instr pnl pollack ign sw no fuel gauge 4 22 p19 instrument panel closeout 5 25 p25 instrument panel closeout 6 p29 insulator engine mount 18 61 isolator engine mount 18 5 p59 isolator engine mount 20 9 p69 isolator transmission mount 19 2 p65 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 26 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number J jam nut 41a 9 p151 jam nut 3 4 16 Ih 41a 14 p151 jam nut 3 4 16 rh 41a p151 jamb nut 48 17 p175 jamb nut 26 7 p93 jamb nut 3 4 16nf Ih 41 14 p149 jamb nut 3 4 16nf rh 41 p149 jamb nut 5 16 41 9 p147 jamb nut front heavy duty power steering cylinder actuator 38 p135 K keeper 8 10 p35 key and tumbler used with pollack ign switch 6 p27 key gear 44 75 p163 key steer arm 40 7 p143 king pin 41a 3 p151 king pin 147 king bushing 41a 4 p151 king pin cap 41a 6 p151 king pin cap screw 41a 7 p151 king pin with brakes E p147 king pin without brakes 41 3 p147 kit differential adjusting shims 45 p169 kit differential and pinion shims 45 p169 kit differential ca
328. put shaft front cap screw input shaft front cover oil seal input shaft flange input shaft washer input shaft Qty Effective 001 amp Up Note 2 Note 3 001 amp Up 001 6047 6048 amp Up 001 amp Up 1227g943 T6 2001 281 2412 T6 2001 229 nut input shaft cotter pin input shaft nut 3 Used on all units equipped with Rockwell drive axles through serial number 6047 These tractors are equipped with Rockwell drive axle model TA 267HDB102 with spur type gears See insert FIGURE 44 for location of model number on axle 4 Used on all units equipped with Rockwell drive axles from serial number 6048 These tractors are equipped with Rockwell drive axle model TA 267HDB113 with helical gears See insert FIGURE 44 for location of model number on axle 5 Axle shaft kit T6 2001 501K includes items 39 through 45 6 Gasket and seal kit T6 2001 601K includes items 22 28 42 44 45 57 66 78 and 81 and RTV sealant T6 2001 157 7 Shim size 003 is Tug part T6 2001 172 Rockwell 2803 5 2099 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 163 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL LABEL PLATE WITH MODEL NUMBER Figure 45 Dana Drive Axle and Reduction Gear Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 164 TOW Manufacturing Corporation TRACT
329. r water hose converter to engine coupling nipple elbow 90 vapor large hose clamp Pp 2 woA aA a AO NDN ama 1 L P fuel kit T6 601 7 103 includes items 1 through 15 19 through 22 25 through 29 and 31 through 34 2 Bulkhead fitting T444 item 6 includes jamb nut MD H09 121 item 7 flat washers and star washer Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 93 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL ur f es TO ys ENGINE 24 BLOCK Figure 26 LP Gas Delivery System Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 94 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Effective Number vapor hose converter to carburetor As Req d 53e9 elbow 90 vapor small 125 3 carburetor d7tz 12a450a carburetor gasket throttle return lever al 7 2 throttle lever note 3 89831 stud accelerator cable note 3 locknut note 3 a2 7 mixer Governor 3 Throttle lever AL 7 2 item 31 includes stud T6 1009 109 item 32 and 10 32 locknut item 33 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 95 MA TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 27 LP Gas Tank Installation
330. r 12 volt Padded 19 heater 12 volt Padded 217 heim joint 48 16 p175 Hercules diesel engine 18a 1 p61 hex head bolt 85 hex head bolt 19 3 p65 hex head bolt 20 31 p71 hex head bolt 5 4 p23 hex head bolt 20 27 p69 hex head bolt 9 4 p37 hex head bolt 85 Hex head bolt 3 10 p13 Hex head bolt 3 12 p13 hex head bolt p43 hex head bolt 20 3 p69 hex head bolt 10 10 p39 hex head bolt 20 10 p69 hex head bolt 20 12 p69 hex head bolt 20 15 p69 hex head bolt 20 17 p69 hex head bolt 9 11 p37 hex head bolt 11 4 p43 Hex head bolt 3 5 p13 Hex head bolt 2 10 p9 Hex head bolt 2 7 p9 Hex Head bolt 13 6 p47 hex head bolt 20 26 p69 hex head bolt 9 9 p37 hex head bolt 25 9 p85 hex head bolt 11 11 p43 hex head bolt 19 8 p65 hex head bolt 5 13 p23 hex head bolt 18 3 p59 hex head bolt 17 4 p55 hex head bolt 4 24 p19 hex head bolt 17 10 p55 hex head bolt 24 10 p79 hex head bolt 25 20 p87 hex head bolt 7 22 p33 hex head bolt 23 5 p77 hex head bolt 24 21 p81 hex head bolt 4 33 p21 hex head bolt 22 5 p75 Hex head bolt 2 3 p9 hex head bolt 8 15 p35 hex head bolt 18 10 p59 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 21 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number hex head bolt 4 14 p17 hex head bolt 10 18 p39 hex head bolt 4 7 17 hex head bolt 20 38 p71 hex head bolt 18a 4 p61 hex head bolt 18a 5 p61
331. ration TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number 7 16 14 1 3 4 44 63 161 7 16 14 1 3 4 55 3 197 7 16 14ncx2 1 2 24 4 79 7 16 14ncx4 1 4 34 7 p121 7 8 42 10 p153 9 16 48 7 p175 9 16 49 p179 9 16 17 22 p57 9 16 12nc 43 7 p155 9 16 12nc 47 6 p173 9 16 12nc 48 6 p175 9 16 12 1 1 4 18 5 p61 9 16 12ncx2 1 2 18a 4 p61 9 16 12ncx3 1 2 43 6 p155 9 16 12ncx3 1 2 47 5 p173 9 16 18ncx4 17 21 p57 cam 601 25 13 p85 cma 118 63 25 p223 cma 123 63 32 p223 cma 124 63 p223 cma 202 62 1 p213 cma 213 62 p213 cma 213 62 p217 cma 215 62 p213 cma 215 62 p217 cma 217 62 p213 cma 219 62 p213 cma 219 62 217 301 62 30 215 302 62 38 215 320 63 18 221 321 63 16 221 322 63 221 323 221 401 63 8 219 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 18 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number cma 401tp 63 p219 CMA 401tp 219 402 63 7 219 402 219 404 63 4 219 406 63 9 219 cma 406t
332. re amp Index Section 4 2 Page Number Number Number Number T6 8013 183 49 177 6 8013 201 233 6 8013 205 179 6 8013 501 49 179 6 8015 103 44 37 159 6 8015 103 159 6 8106 107 p43 6 8205 103 195 6 8205 107 55 11 197 6 8205 111 55 2 197 6 9000 101 7 p33 6 9003 101 62 213 T6 9003 105 63 12 p221 T6 9003 106 63 p223 T6 9003 107 221 6 9003 108 221 T6 9003 109 62 213 T6 9003 111 62 8 213 T6 9003 113 219 6 9003 115 219 6 9003 117 219 6 9003 121 62 25 215 T6 9003 123 62 p215 T6 9003 125 62 p215 T6 9003 127 221 6 9003 131 63 223 6 9003 133 63 14 221 6 9003 135 221 6 9003 145 21 6 9003 147 62 217 6 9003 147 63 219 T6 9003 148 62 p217 T6 9003 148 63 1 p219 T6 9003 148fe 217 T6 9003 148fe 219 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 64 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 9003 149 62 p215 T6 9003 159 62 5 213 T6 9003 163 62 33 p215 T6 9003 171 63 p219 T6 9003 173 219 6 9003 181 63 223 T6 9003 182 223 T6 9003 189 63 p223 T6 9003 190 223 6 9003 197 62 29 215 6 9003 197 1 62 215 6 9003 205
333. rease fitting 40 31 p145 grease fitting 42 12 p153 grease fitting 61 7 p211 grease plug 37 28 p133 grease plug 40 26 p143 grease retainer 40 27 p143 grease seal 41a 16 p151 grease seal 41 16 p149 Green Warning Light Flat Head 6 p29 grip handle 63 23 p221 grommet 105 grommet battery cable rubber 15 11 p51 grommet standard power steering cylinder actuator 38 13 p135 ground cable 42 black 67 p235 guide ring split 64 p227 Guide Fan Bracket 30 p107 H Handle 2 15 p9 handle assembly kit 8 1 p35 hard rubber edpm bumper front 60 p7 hard rubber edpm bumper front 48 p7 hard rubber edpm bumper front used with front hitch p7 hard rubber edpm Bumper front used with side hitch p7 hard rubber edpm Bumper rear 1 22 p7 Harmonic Balancer Himount Crankshaft Pulley 30 p107 harmonic pulley perkins diesel engine 39 p139 harness dual Lever 19 harness single Lever 4 p19 head liner 62 5 213 Headlight Assembly 12 1 p45 Headlight Assembly Betts UPS 12 p45 heat shield brake booster 11 p43 heat shield muffler 24 p81 Heater hose 4 29 p21 Heater Repair Kit E p19 Heater Shutoff Valve 21 heater switch 6 3 p27 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 20 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number heater 12 volt 62 217 heater 12 volt assembly 4 27 p19 heate
334. ring Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP D BLEEDING THE DISC BRAKE SYSTEM 1 General cont b Prior to bleeding the system it is important to check the master cylinder reservoir Use hydraulic fluid DOT 3 Extra Heavy Duty Brake Fluid to bring the level up to within one eighth 1 8 inch of the top Brakes can be bled either manually or with pressure bleeding equipment CAUTION FLUID WHICH IS DRAINED FLUSHED OR BLED OUT OF A TRACTOR S BRAKE SYSTEM SHOULD BE DISCARDED IT IS NOT SAFE FOR REUSE FOR ANY PURPOSE 2 Manual Bleeding a b c Manual bleeding requires two men one to pump the brake pedal and another to operate the bleeder valves Make sure that the master cylinder is full After the bleeder valve is opened depress the brake pedal one full stroke close bleeder valve then allow the pedal to return slowly to the released position Allowing the pedal to return too quickly may draw air into the system Continue operating the pedal in this manner until one cylinder or caliper is bled Refill the master cylinder and go on to the next cylinder or caliper CAUTION IN ORDER TO INSURE THAT NO AIR CAN BE SUCKED BACK INTO THE SYSTEM THE BLEEDER VALVE MUST BE CLOSED AT THE END OF EACH STROKE BEFORE THE BRAKE PEDAL IS RELEASED Since it is desirable to bleed the longest line first the normal sequence for manual bleeding at the wheels i
335. rt gasoline engine 48 21 p175 transmission support Lh 20 21 p69 transmission support perkins diesel engine 175 transmission support Solid mount drive axle 19 5 p65 transmission support solid mount drive axle 20 29 p71 transmission support spring mount drive axle 5 transmission support spring mount drive axle p71 transmission 3 speed automatic 20 2 p69 transmission c 6 3 speed p37 transmission gas 9 12 p37 trip spring 64 16 225 trunnion 8 21 p35 truss head bolt 63 p219 Tube 14 1 2 19 p65 tube steering column 37 2 p131 tube tie rod with brakes 147 tube tie rod without brakes 41 12 p147 tube transmission vacuum modulator 17 p57 Tug E Hitch International 60 p207 turn signal box roof mount 62 217 turn signal box roof mount cab only 13 p47 turn signal switch 4 15 p17 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 49 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number U u bolt 42 14 p153 u bolt brierton axle 155 u bolt rear 48 5 p175 u bolt rear 46 2 p171 u bolt rear 47 12 p173 u bolt rockwell axle 43 10 p155 universal joint kit front 56 p199 universal joint kit front 57 4 201 universal joint kit rear 56 p199 universal joint kit rear 57 3 p201 upper bearing 37 19 p131 upper bearing steering column 4 16 p19 Upper Hose Hercules 30 p109 upper mount p
336. s Seat Plate single Grammer Seat Seat grammer without switch Seat grammer vinyl with switch Seat grammer cloth with switch Seat assembly wood left arm rest Seat assembly wood left and right arm rests Seat slide Note 6 Frame wooden seat Strip oak wooden seat End strip oak wooden seat Seat padded bucket with switch Seat padded bucket Seat assembly Obsolete No Longer Avail Seat Shell plastic seat Frame plastic seat Qty 1 1 1 1 1 2 7 2 1 2 1 2 2 2 Effective As Req d Note 5 As Req d 5 Used on tractors equipped with wooden or plastic seats 6 One seat slide assembly per seat Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 IUG Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 4 Firewall Operator s Side Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 16 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Co Vendor Part Tug Part Number Description Qty Effective Ind de Number T6 4004 103 firewall 001 amp Up 436 9512396 6 5001 101 steering sector See Fig 37 6 9011 331 cover steering column As Req d T6 5005 121 bracket upper steering sector 001 amp Up 3 8 16ncx1 1 4 hex head bolt 3 8 16nc locknut T6 5005 105 clamp steering column 3 8 16 2 hex head bolt spacer steerin
337. s Right Aft Left Aft Right Forward and Left Forward Check the fluid level in the reservoir frequently during the bleeding procedure 3 Pressure Bleeding If equipment is available the pressure tank method of bleeding is faster since the master cylinder does not have to be refilled several times Pressure bleeding equipment must be of the diaphragm type That is it must have a rubber diaphragm between the air supply and the brake fluid to prevent air moisture oil and other contaminants from entering the hydraulic system Install the special bleeding adapter to the master cylinder Make sure that the pressure tank is at least 1 3 full of fluid Position the tank so that its hose will easily reach the adapter on master cylinder of the vehicle being serviced then make the air pressure connection to tank 20 to 25 psi Open the tank valve to bleed all air out of the hose before connecting it to the adapter After making this connection open the valve when ready to begin bleeding CAUTION DO NOT LIFT MOVE OR SHAKE THE TANK AFTER AIR PRESSURE IS APPLIED THIS MAY CAUSE AIR TO BECOME TRAPPED IN THE FLUID Chapter 3 Overhaul Dec 1995 Section 3 6 p 12 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL b Bleed both rear calipers then bleed both front calipers This provides the most effective means for expelling all air from the brake system when pressure bleeding NOTE The pr
338. s onan diesel engine 24 p81 gasket exhaust manifold perkins diesel engine 24 p79 gasket exhaust pipe cummins onan diesel engine 24 12 p81 gasket filter head cummins onan engine 36 5 p129 gasket input shaft cap 44 66 p161 gasket input shaft front cap 44 78 p163 Gasket Oil Pan 17 p57 gasket oil seal 44 28 p159 gasket oil seal rtv sealant 44 3 p157 gasket oil seal retainer 44 44 p159 gasket perkins engine 36 11 p129 gasket reduction gear box 44 57 p161 gasket thermostat housing 31 11 p113 GASKET THERMOSTAT HOUSING 32A 117 Gasket Water outlet high mount fan 109 Gasket Water outlet low mount fan 30 p109 gasket water pump 31 21 p113 gasket water pump 30 p107 GASKET WATER PUMP 32A p117 gate plate 8 5 p35 gate plate full range 35 Gate Plate shifter 7 2 p31 gear and pinion set 44 14 p157 gear differential 45 22 p167 gland nut angling ram 64 p227 gland nut angling ram 64 p227 glass front windshield 62 8 213 glass rear windshield 62 p213 glow plug controller 5 18 p25 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 19 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Governor 95 grab handle arm rest 63 27 p223 grab handle with arm rest Ih 63 p223 grab handle with arm rest rh 223 grease 41 24 149 grease 41 24 151 grease fitting 40 30 145 g
339. s to allow for slight roll downhill Never engage in horseplay with the tractor Always exercise common sense stay alert and keep aware of what is happening around the tractor at all times Safety MA Tow Tractor Dec 1995 p 4 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL D MECHANIC RESPONSIBILITIES This chapter must be read and thoroughly understood prior to performing any maintenance on this equipment WARNING FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH AS WELL AS EQUIPMENT DAMAGE 10 11 12 13 14 15 16 Always follow Station Safety Rules If a written list of the safety rules is not posted at the station obtain one prior to operating this tractor Always review the Operator Responsibilities section of this chapter prior to operating this equipment Always keep hands and feet away from rotating parts and tires Wear secured clothing Always wear suitable footwear when operating or servicing this equipment and avoid loose fitting clothing that might get caught in moving parts Do not use the tractor to push other equipment Use the proper towing equipment Do not allow the tractor to be pushed by other equipment Use the proper towing equipment Always stop the engine when adjusting fan and alternator belts Always keep hands clear of the cooling fan Do not remove radiator cap when the engine is hot as seri
340. s used on engines with 3 4 diameter water port engines manufactured after 1985 with stamped rocker arms and saddle shaped valve covers see insert in FIGURE 30 SEE WARNING BELOW THE BYPASS HOLES IN THE WATER OUTLET ITEM 9 AND THE HEAD MUST MATCH EXACTLY INSTALLATION OF AN INCORRECT WATER OUTLET WILL RESULT IN INSUFFICIENT GASKET SEATING AND SUBSEQUENT LOSS OF ENGINE COOLANT WHICH CAN RESULT IN ENGINE DAMAGE AND SERIOUS PERSONAL INJURY Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 107 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 13 13 b Qo FLAT VALVE COVER L SADDLE SHAPED VALVE COVER 10 9 TO RADIATOR Figure 30 Fan and Water Pump Installation Gasoline Engine WARNING THE BYPASS HOLES IN THE WATER OUTLET ITEM 9 AND THE HEAD MUST MATCH EXACTLY INSTALLATION OF THE INCORRECT WATER OUTLET HOUSING WILL RESULT IN INSUFFICIENT GASKET SEATING AND SUBSEQUENT LOSS OF ENGINE COOLANT WHICH CAN RESULT IN ENGINE DAM AGE AND SERIOUS PERSONAL INJURY Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 108 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number e6tz 8255b c5jz 8255a 70481 70638 70638 c5jz 8286d c5jz 6a312a 0202400 104680 Tug Part Number T6 6014 101 T6 1024 105 T6 1024 105 T6 4024 107 28 6 1001 199 3 Amp 3 8fp T6 1001 201 3 4mp T6 7010 153 T6 9011 3
341. scription plate assembly solid mount note 1 u bolt rear hex head bolt locknut locknut mounting bracket assembly bolt on hex head bolt mounting bracket assembly locknut mounting bracket assembly hex head bolt mounting bracket assembly locknut mounting bracket assembly rubber mount washer solid mount hex head bolt locknut drive axle assembly rockwell drive axle assembly dana L H MIOUNTING BRACKET R H MIOUNTING BRACKET PR BR BP RO OR RR RNY YD Effective 001 amp Up 3525 amp Up 001 3524 3525 amp Up 001 amp Up 001 177 001 amp Up Req d 1 Solid mount plate assembly T6 2000 115 item 1 is not used on units with 22 inch long axle mounting angles Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 171 UG ow Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 47 Drive Axle Installation Spring Mount SerialNumbers 178 Through 926 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 172 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Ind Co Vendor Part de Number Tug Part Number T6 4037 109 T6 4037 102 T6 4037 101 3 8 16 1 1 2 3 8 16 9 16 12NCX3 1 2 9 16 12NC T6 4042 101 6 4041 10505 6 4041 105 6 4029 101 3 8 16 1 1 4 6 4040 103 6 2107 103 1 2 13 1 2 1 2 13 6 2009 104 6 2009 103 6
342. se 45 p169 kit differential case assembly 45 p169 kit differential parts 45 p169 kit drive gear and pinion 45 p169 kit drv gear and pinion assy 45 p169 kit gear carrier cover assembly 45 p169 kit pinion and bearing adj shims 45 p169 knob shifter 7 14 p31 knob shifter Split p31 knob sliding window rubber frame p219 knuckle assembly Ih with brakes sHs p147 knuckle assembly Ih without brakes 41 2 p147 knuckle assembly rh with brakes p147 knuckle assembly rh without brakes 41 147 Knuckle LH 41a 2 p151 Knuckle RH 41a p151 Kysor Oil Pressure 6 p27 Kysor Oil Pressure Stat 6 p29 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 27 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number Kysor Shutdown System Gas 6 27 Kysor Water Alarmstat diesel 210 6 p29 Kysor Water Alarmstat gas 240 6 p29 Kysor Water Alarmstat 210 Diesel 6 p27 Kysor Water Alarmstat 240 Gas 6 p27 L L Bracket Exhaust 24a 6 p83 l bracket exhaust hanger 24 20 p81 L p fuel kit 26 p93 l p gas converter 26 15 p93 l p tank asme 27 3 p97 l p tank portable 27 1 p97 l p tank stand 27 4 p97 L H Miounting Bracket 46 9 p171 L H Tail Backup Brkt 13 p47 lamp dome light 62 29 215 lash adjuster 37 14 p131 latch kit 3 1 2 base 2 7 16 hole centers aluminum window 63 9 p219 latch kit 3 3 4 base 3 hole centers aluminum w
343. seal at several points around its periphery Remove the bearing retainer gasket and shims NOTE At this point the axle shaft may be removed from the housing The amount of force necessary to remove the axle shaft is dependent upon the condition of the axle therefore three alternative methods are offered Wipe the exposed axle shaft free of oil using both hands pull the axle shaft bearings and cups from the housing If the shaft cannot be removed in this manner proceed to next step Reinstall axle shaft nut on axle Using wooden dowel and small hammer firmly tap against the back side of the axle nut driving axle shaft from housing CAUTION DO NOT USE SCREWDRIVER OF METAL OBJECTS IN LIEU OF WOODEN DOWEL METAL OBJECTS WILL DAMAGE THE AXLE AND NUT DO NOT USE EXTREME FORCE If axle cannot be removed as discussed above attach axle in conventional manner Inspect axle bearing cage to assure that all components are removed from cage The axle will come out with the axle as will the outer bearing cup and the bearing pacer collar The inner bearing cup may be retained in the cage This should also be removed using a puller or similar device 3 Disassemble Axle Housing a b Place axle assembly in heavy vise or other heavy holding fixture Before disassembling place length of pipe or suitable support slightly smaller than axle shaft splines approximately two thirds 2 3 through axle from the case side to prevent droppin
344. sembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 182 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Fig amp Vendor Part Tug Part Number Description Qty Effective Ind de Number 0733 0234 caliper assembly complete As Req d 0720 1024 0720 1027 0760 1009 piston outer seal 0733 1227 T6 3002 102 10 cylinder inner seal 0720 1026 T6 3002 102 11 pad retaining screw 0733 1023 T6 3002 102 12 spacer 0724 1106 6 3002 102 14 caliper bolt 0720 1011 6 3002 102 15 caliper bolt washer A A DMPO Sm Note Quantities indicated per wheel Two caliper assemblies per wheel four total on front wheel disc brake tractor See Figure 49 for rear calipers Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 183 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Rear Disc Brakes Forward Calipers Rear Disc Brakes Aft Calipers Figure 51 Brake System Assembly Rear Brakes only Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 184 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number T6 6001 113 F36706 MD CB1 121 7911 T6 600 112 7910 T6 6011 127 7909 T6 6001 129 S320 T6 6011 141 302X3 T6 8011 121 S340 T6 6011 149 S330 T6 6011 161 252X3 T6 6011 153 FA210169020404 T6
345. side while observing the rod ends If excessive movement of slack is observed in the rod connection ends replace the connecting rod ends as follows Disconnect the rod ends from the spindle arms by removing the cotter pins and retainer nuts Remove the connecting rod and remove the rod end retainer clamps Screw the new rod ends approximately 1 4 inch into each end of the rod Install the connecting rod to the spindle arms securing the connecting rod ends to the spindle arms with the two 2 retainer nuts and cotter pins With the wheels pointing straight forward adjust the toe in by turning the connecting rod until the tire centerline to centerline distance across the back of the tires is 0 inch to 1 8 inch longer than the centerline to centerline distance across the front of the tires After the toe in adjustment has been accomplished install the rod end clamps thus securing the connecting rod adjustment Chapter 3 Overhaul Dec 1995 Section 3 2 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill DRIVE SHAFT UNIVERSAL JOINTS A DISASSEMBLY 1 2 10 11 Remove the drive shaft from the tractor Place one section of the shaft in a vise being careful not to damage it Remove the snap rings that retain the bearings Press the bearing out of the flange by using a universal joint removal tool If the bearing cannot be pressed all the way out of the flange remove it with
346. ss spacer instrument panel cover Screw locknut instrument panel closeout Water Temp Switch Hercules Hewett Kysor Water Alarmstat diesel 210 Kysor Water Alarmstat gas 240 Kysor Oil Pressure Stat Water Temp Sender Hercules Switch Brake Warning Wiring Harness Gas Wiring Harness 4 236 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 4 6 6 1 1 1 1 1 1 1 1 1 2 Used on tractors equipped with firewall insulation only Effective 001 amp Up Note 2 As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 29 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 7 Morse Shifter Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 30 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number e300911 044405 001 5044724 Tug Part Number T6 1002 151 T6 1002 101 T6 1002 107 T6 1002 103 Description Morse Shifter Morse shifter housing Qty Effective Note 1 001 095 Note 2 Gate Plate shifter 10 24ncx5 16 Phillips truss head screw T6 1002 105 T6 1002 131 6 32 7 16 0300144 002 044406 Decal strip Shifter Light Pipe shifter Phillips head truss screw T6 1002 129 T6 1002 135 T6 1002 133 10 24 1 2 6 1002 141 6 1002 113 3 8 24nfx3 4 3 8 T6 1002 115 Pigtail Assembly shim reflector strip Screw
347. steel frame tail stop light assembly T6 7006 101 to provide steel frame back up light Quantity shown is for one assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 47 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 14 Front Turn Signal Assembly Radiator Shroud Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 48 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number T6 7007 103 Light Turn Signal on Post bulb single filament male connector quick disconnect Reflector Mounting Bracket Amber Lens Reflector Amber Round Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 49 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 10 Firevvall a 5 T ii Figure 15 Battery and Battery Box Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 50 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 241 50 T6 7001 103 battery group 24 As Req d 27fxhd T6 7001 205 battery group 27 a31 900 T6 7001 105 battery group 31 1150 T6 9011 235 delco battery group 31c threaded posts com 4d x6007 201 battery 4d 9065 T6 40
348. stem is full of fluid and free of air Add fluid as needed Remove lugnuts from studs 1 Mount the wheel m Lower vehicle from jacks 7 Check out a Check brake pedal for sponginess or hard pedal b Drive tractor slowly and make several slow speed stops c Check all brake fluid line fittings and caliper areas for fluid leakage d Correct any discrepancies before returning tractor to normal service C ROTOR 1 Removal Remove rotor as described in Section B 1 above 2 Disassembly Remove lug nuts thereby separating rotor from hub 3 Cleaning WARNING NO SMOKING FIRE OR OPEN FLAME IS PERMITTED IN AREAS WHERE ALCOHOL IS BEING USED AVOID INHALATION OF FUMES a Clean rotor with alcohol b Use lint free cloth to dry 4 Inspection a Inspect weldments for evidence of corrosion or cracking Replace if cracked or severely corroded b Inspect rubbing surfaces for evidence of corrosion pitting or scratches Replace if scratched corroded or pitted Chapter 3 Overhaul Dec 1995 Section 3 5 p 5 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL V REAR WHEEL DISC BRAKES SERIAL NO S 0001 THROUGH 0127 C ROTOR CONT NOTE All rotors having a plate thickness of less than 450 should be scrapped All others should be returned to TUG for testing and re surfacing No on site resurfacing should be attempted 5 Assembly Using four 4 lug nuts fa
349. sten hub and rotor together 6 Installation Install rotor as described in Section B 6 above 7 Check out Conduct check out as described in Section B 7 above Chapter 3 Overhaul Dec 1995 Section 3 5 p 6 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP A SHOE AND LINING REPLACEMENT Inspect the brake linings any time that the wheels are removed Check both ends of the outboard shoe by looking in at each end of the caliper These are the points at which the highest rate of wear normally occurs However at the same time check the lining thickness on the inboard shoe to make sure that it has not worn prematurely Look down through the inspection hole in the top of the caliper to view the inboard shoe Whenever the thickness of any lining is worn to the approximate thickness of the metal shoe all shoe and lining assemblies on the axle set should be replaced 1 Removal Remove two thirds 2 3 of the total brake fluid from the master cylinder reservoir This step is taken to avoid reservoir overflow when the caliper piston is pushed back into its bore Discard the brake fluid removed Never reuse brake fluid Chock front wheels Raise the tractor and remove the rear wheels Push the piston back into its bore This can be accomplished by using a C clamp Remove the two 2 mounting bolts which attach the caliper to the support bra
350. t if necessary Install remaining bolts or cap screws tighten to specified torque and thread with lock wire If bearings are to be replaced press squarely and firmly on differential case halves 12 Pinion and Case Assembly b Coat cage flange contact surface with non hardening sealing compound Position cage assembly over studs and tap into position with soft mallet 13 Install Differential Assembly Position differential and gear assembly in carrier half Coat carrier flange halves with non hardening compound Place new differential carrier gasket over flange half and assemble halves using differential carrier bolts lock washers and nuts Torque per Table Install reduction gear case as described in Paragraph a above Chapter 3 Overhaul Dec 1995 Section 3 4 p 8 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 14 Install Axle Shaft Assembly bearings cups and bearing spacer collar using press Clean and lubricate hub cavity and carefully fix axle shaft into housing Install shims total thickness 043 045 gaskets bearing retainer and oil seal retainer Install the wheel hub rotor brake caliper half and crossover line Connect brake lines to calipers Install the axle shaft washer and nut torquing nut to 400 500 foot pounds 542 678 N m Clean magnetic drain plug then install plug in axle housing Fill carrier with 5 1 2 pints 2 6 L of oil SA
351. t mounting bracket assembly 46 p171 hex head bolt self tapping 4 36 p21 hex head bolt spicer 56 5 p199 hex head bolt thermostat housing 32 15 115 hex head bolt thermostat housing 32 16 115 64 26 227 Hinge Hood 2 23 11 Hitch extension block p3 Hitch extension e hitch eastern air lines p3 Hitch extension e hitch twa p3 Hitch extension e hitch ups p3 hitch extension holland 400 hitch p3 Hitch extension pintle hitch p3 Hitch extension slotted p3 Hitch Extension Standard Undrilled 1 2 p3 hitch lift cable assembly e hitch 60 p209 hitch pin 5 1 2 i d pull ring 18 long 207 hitch pin 6 i d pull ring 18 long 207 hitch pin 6 i d pull ring 18 long 60 2 p207 hitch pin 6 i d pull ring 25 3 8 long p207 hitch pin no pull ring p207 hitch pin rectangular pull ring 8 7 8 long p207 Hitch Holland 400 60 p209 hitch jakes with lift handle 60 p209 hitch jakes universal 60 p209 hitch pintle 60 p209 hitch rose 60 p209 Hole Cover Universal p103 Hood latch assembly 11 Hood latch assembly 9 Hood latch assembly rubber 2 18 p9 Hood latch assembly rubber 2 18 p11 Hood lock 2 19 p11 Hood lock 2 19 p11 hood lock 29 17 p103 Hood prop rod center p9 Hood prop rod side 2 11 p9 hood stop overhead guard 62 p213 Hood with center prop p9 Hood with side prop 2 14 p9 hoof governor oval 28 5 p99 Hooking Brac
352. t 001 amp Up 3 8 flat washer 6 5006 109 spacer gasoline engine 362 amp Up T6 5206 105 spacer diesel engine T6 5006 107 spacer 001 361 3 8 16nc locknut 001 amp Up T6 5106 109 steering sector reinforcement gasoline engine 2735 amp Up T6 5204 107 steering sector reinforcement diesel engine T6 5005 105 upper steering column clamp T6 5005 107 spacer upper steering column clamp T6 5020 101 steering column lower support reinforcement angle As Req d T6 5020 103 clamp steering column lower support reinforcement angle Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 133 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 21 STEERING MANUAL 3 vw FWD STEERING Figure 38 Steering Linkage Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 134 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number Tug Part Number T6 5002 101 T6 5002 105 T6 5004 107 T6 5204 101 T6 5004 101 5667628 5697702 T6 5001 139 5 8 18nf 1 8x1 T6 3001 137 T6 5006 101 T6 5012 101 1 2 20nf T6 6012 111 T6 6012 201 md h09 115 T6 5010 101 md s01 140 T6 5013 103 T6 5013 101 T6 5010 207 T6 5010 211 3122e 733 7825636 F4212B28 4 4x49 149f 6 4 5691112 es262r 3938729 3709452 Description Qty Effective pitman arm manual steering 330 amp Up 001 329 330 amp Up pitman arm drag
353. t Jan 1997 Section 4 1 p 3 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Description C ORDERING SPARE PARTS To ensure that proper spares and replacement parts are obtained it is recommended that all major components be procured directly from Tug Manufacturing Corporation Use of parts and vcomponents not manufactured or supplied by Tug Manufacturing may void the warranty When replacing structural fasteners which are listed by industry standard identification only use Grade 8 or higher material Spare parts can be ordered directly from TUG Manufacturing Corporation by calling TUG SHOP at 1 800 989 8499 toll free in Canada and U S or U S A 404 422 7233 outside United States and Canada Ask for TUG SHOP when calling FAX messages can be sent to U S A 404 422 8730 When ordering spare parts please be prepared with Tug part numbers vendor part number and code if no Tug part number is assigned part description figure and index number and revision date of IPL page located at the lower right hand corner of the page below the page number TUG SHOP business hours are from 8 00 AM until 5 00 PM eastern time Monday through Friday Answering machines are ready to receive calls after regular business hours All calls received after hours will be returned during the next regular business day D VENDOR CODES REFERENCE LIST Vendor Name Address City Prov ST 005 AEROFAB INC 1154
354. t of rear disc brake calipers on these units requires retrofitting to new configuration using disc brake change over kit 16 8013 501 Note Quantities given are for four caliper rear disc brake systems for two caliper rear disc brake systems actual quantities for calipers and associated equipment is half the indicated quantity 1 Calipers are installed such that the bleed valve and brake line connection are inboard and the bleed valve points upward see insert in FIGURE 49 On four caliper rear disc brake systems the forward right hand caliper is interchangeable with the aft left hand caliper and the forward left hand caliper is inter changeable with the aft right hand caliper On two caliper rear disc brake systems the two calipers are NOT interchangeable 2 Complete caliper assembly includes caliper piston seal boot and mounting bolt sleeves and bushings as applicable Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 177 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL TYPICAL CALIPER Figure 49 Rear Disk Brake Caliper Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 178 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number H5004 DP H 5005 2 82342 82302 82303 14094948 5551 4 475660 253 57121 017 1040U10260408 A3218C1069 070HU140 X Tug Part Number T6 8013 159 T6 8
355. tall the brake hose in the caliper inlet using a new copper gasket Installation Installation of the caliper and mounting parts rubber bushings sleeves shoe and lining assemblies and bolts is the same as for lining replacement except for the following 1 2 The brake hose must be connected to the steel brake line After overhaul or any time that the brake hose or line is disconnected the calipers must be bled Use either the manual or pressure tank method Check Out Check brake pedal for sponginess or hard pedal Drive tractor slowly and make slow speed stops Check all brake fluid line fittings and caliper areas for fluid leakage Correct any discrepancies before returning tractor to normal service 2 Kelsey Hayes Caliper a Removal 1 Remove about two thirds 2 3 of the total brake fluid capacity from the master cylinder reservoir vhich serves the disc brakes Do not drain the reservoirs completely With vehicle raised evenly on a hoist or jack stands remove the rear wheels Locate brake line and wipe area aroung fitting at brake with a clean cloth to remove excess dirt and grease Disconnect steel brake line from caliper Plug brake line to prevent loss of fluid Remove the caliper from the vehicle in the same manner as specified for shoe and lining replacement Remove the shoe and lining assemblies and the rubber bushings in the same manner as specified for shoe and lining replacement
356. ter 35 gas note 3 140 304242 003 0032 T6 1023 103 cable shifter 32 diesel note 3 T6 9000 101 Safety Interlock Kit As Req d a A n nm Inm 1 Used on all units equipped with Morse shifters from serial number 096 2 Used on all units equipped with Morse shifters 3 35 inch shifter cable T6 1023 105 for gasoline or 32 inch shifter cable T6 1023 103 for diesel replaces shifter linkage rod yoke assembly T6 1004 109 item 26 long rod assembly T6 1004 105 item 27 bell crank assembly T6 1004 103 item 28 and short rod assembly T6 1004 104 item 29 used as original equipment through serial number 361 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 33 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 8 Quadrastat Shifter Assembly Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 34 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Tug Part Number Description Qty Effective Number 137001 da581 dtp 037 dy 1827 dy16520 1 dtz 008 162 da 581 T6 1002 153 T6 1002 153m T6 1010 105k T6 1010 107 T6 1010 111 mj nd 1010 6 1010 113 6 1010 109 mj nd 1009 T6 1010 157 T6 1010 115 T6 1010 117 T6 1010 119 T6 1010 121 T6 1010 123 T6 1010 125 T6 1010 127 T6 1010 129 T6 1010 131 T6 1010 133 T6 1010 135 T6 1010 137 T6 1010 139 T6 1010 141 T6 1010 1
357. ting arm alternator 60a 61a gasoline eng 34 4 p121 adjusting arm alternator 70a gasoline engine p121 adjusting arm alternator cummins onan engine 34 13 p123 adjusting arm alternator hercules engine 34 45 p125 adjusting arm alternator perkins engine 34 27 p125 adjusting bolt 39 10 p139 adjusting bolt 53 19 p193 adjusting screw assembly 50 8 p181 air cleaner bracket 21 6 p73 air cleaner gasket 28 8 p99 air cleaner hose 22 9 p75 air filter assembly 23 8 p77 air filter element 21 2 p73 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 1 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number air filter element 22 2 p75 air filter element 23 10 p77 air filer housing p73 air filter housing 21 1 p73 air filter housing 22 1 p75 Air intake adaptor Hercules diesel engine 22 p75 Air intake adaptor Perkins 1000 4 diesel engine 22 10 p75 air precleaner assembly 23 1 p77 air precleaner element 23 p77 Allen head bolt 7 10 p31 Alternator assembly hercules engine 34 43 p125 alternator assy delco 61a diesel engine 34 p123 alternator assy delco 61a diesel engine p123 alternator assy delco 61a gasoline eng 34 p121 alternator bracket cummins onan engine 34 14 p123 alternator bracket gasoline engine 34 5 p121 Alternator bracket perkins engine 34 28 p125 alternator fan 61a 34 25 p123 alternator fan 61a 34 p123 alter
358. tion Fig amp Index Num Page Number shifter lever Morse 7 13 p31 Shifter Linkage plate 9 2 p37 shim 7 p31 shim set 40 24 p143 shim set axle 44 42 p159 shim lash 37 15 p131 shock mount spacer 240 17 15 p55 shoe lever 50 5 p181 short axle shaft 44 34 p159 short axle shaft 159 Shroud hole cover 2 22 11 Shroud hole cover 2 22 11 shroud hole cover 29 16 p103 Shroud Radiator Perkins shroud mounted radiator 11 shrouded tank bracket l p gas 27 97 shutdown button engine 6 p29 side gear 44 18 p157 Side Panel Diesel 9 Side Panel Diesel 39a 6 p141 sleeve 66 17 p231 Sleeve retainer bolt 49 8 p179 Sliding GLASS ALUMINUM FRAME WINDOW 63 8 219 Sliding GLASS ALUMINUM FRAME WINDOW 219 sliding glass rubber frame 219 sliding rod sliding rod type door stop 63 p223 slip stub 57 1 p201 slip yoke 57 2 p201 snap ring input shaft bearing 44 62 p161 snow plow assembly complete 64 p225 snow tire 10 00 x 16 5 205 snow tire 8 00 16 5 205 snubber 47 16 p173 Socket head cap screw 4 11 p17 Socket head cap screw 41 7 p147 Socket head cap screw 67 18 p235 Socket head cap screw cummins onan engine 36 6 p129 Socket head screw 31 15 p113 soft rubber bumper front 48 1 21 p7 soft rubber bumper rear UPS p7 Solid Mount Kit 22B 175 spacer 44 48 p159 spacer 34 32 p125 spacer 34 37 p125 spacer 33 p119 spacer p133 spacer 50a 6 p183 spacer bushing 8 12 p35 spacer accelerator
359. tivity information Chapter 4 Illustrated Parts List Jan 1997 Section 4 1 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Serial number range used in conjuction with in the description Gasoline Engine Serial number range can also be used in conjunction with the figure title Refers to a note which is located at the bottom of the page directly below the parts list UU serial number range Description __ Radio Gasolne Engine 1 001 240 241 296 Qty Effective II Fan Shroud Gasoline Engine Radiator Cap F on1 amp Up The serial number is stamped on the tap of the left frame rail just outside of the engine compartment as is the model code and the date of manufacture It is not necessary to open the engine campartment Incate the serial number Indiates that the part is applicable to tractors equipped with certain systems or components 414 150 Lens Bagkup Light Steel s ge Effectivity clarified in a nate In this case the applicabilty of part is associated with that of another 3 Back up light lens 6021 is used with steel frame tail stop light assembly 6 006 101 to provide steel frame back up light ENGINE AND ALLATION UM MINS O NAN DIESEL ENGINE Effectivity given in figure title Chapter 4 Illustrated Parts Lis
360. trap park brake gasoline engine clevis pin cotter pin yoke bell crank clevis clevis pin stud 001 amp Up Note 1 001 amp Up Note 1 362 amp Up 362 amp Up Note 1 362 amp Up TPG 44880 52 washer TPG 386034 5100 nut TAG B9TZA710D cam shaft D6TZ 2A703A 9 7 2 636 9 2634 9 2749 58675 52 34794 52 380952 52 4088 D3TZ 7089B 385524 S2 C6TZ 4A254B 3828845 BZE6 2RN2 T6 8005 153 T6 8005 135 T6 8005 147 T6 8005 149 T6 8005 131 T6 8005 137 T6 8005 133 T6 8005 143 T6 8005 139 1 2 13 6 8005 141 6 2006 101 6 2006 105 6 2006 103 42 100 801 6 7010 213 shield brake drum plate spring spring hex head bolt lock washer nut brake lining assembly flange stud locknut drum 9 x3 drive shaft assembly saddle drive shaft bolt drive shaft saddle SWITCH PARK BRAKE LIGHT bracket park brake light switch 1 Used on all tractors equipped with Perkins diesel engines from serial number 2237 pO gt pR Pap ae a an on an po on BA Ba Aa a 362 amp Up As Req d Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 197 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL EMERGENCY BRAKE DRUM Figure 56 Drive Shaft Assembly FMX Transmission Serial Numbers 001 through 361 Chapter 4 Illustrated Parts List Jan 1997 Section 4
361. tter pin strap brake stabilizer rod brake band adjusting bracket park brake mounting FMX transmission a 4a po Hse pp BR A A 001 amp Up 001 361 001 079 080 361 001 362 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 191 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 53 Park Brake Assembly Serial Numbers 001 Through 361 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 192 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL OIT 31225 S OIT 34805 S X 62 OIT 2634 OIT 2837 OIT 3407 S OIT 72035 S OIT 44730 S X 26 OIT 34808 S X 67 OIT 34670 S X54 B7T 2648B OIT 2614 OIT 2616 OIT 2640 OIT 7089 371887 S T6 8002 123 T6 8002 125 T6 8002 127 T6 8002 129 3 8 16NCX1 3 8 T6 8002 109 T6 8002 111 T6 8002 113 T6 8002 115 T6 8002 133 T6 8002 137 T6 8002 135 T6 8002 139 T6 8002 103 T6 8002 141 T6 8002 143 T6 8002 145 T6 8002 147 adjusting bolt nut adjusting bolt lock washer adjusting bolt spring brake release hex head bolt lock washer bolt stabilizer strap nut stabilizer strap lock washer stabilizer cotter pin flat washer lock washer nut 001 361 band park brake fMX transmission i drum park brake fMX trans discontinued bolt band retainer spring band retainer flange transmission output
362. ug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2002 113 56 2 199 6 2002 201 46 2 171 6 2003 101 59 1 205 6 2003 101 205 6 2003 103 205 6 2004 103 59 2 205 6 2004 153 205 6 2004 154 1 7 6 2004 155 1 7 6 2004 156 1 7 6 2006 101 54 30 195 6 2006 101 55 30 197 6 2006 101 57 201 6 2006 103 54 32 195 6 2006 103 55 32 197 6 2006 103 56 5 199 6 2006 103 57 6 201 6 2006 105 54 31 195 6 2006 105 55 31 197 6 2006 105 57 5 201 6 2006 107 56 199 6 2006 107 57 4 201 6 2006 111 56 3 199 6 2006 113 57 1 201 6 2006 115 57 2 201 6 2009 103 47 p173 T6 2009 104 47 15 p173 T6 2009 209K 175 6 2011 800 45 p165 T6 2011 800 171 6 2011 801 45 1 165 T6 2011 803 45 3 p165 T6 2011 807 45 8 p165 T6 2011 809 45 42 p169 T6 2011 811 45 9 p165 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 p 36 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 2011 812 45 10 p165 T6 2011 817 45 15 p165 T6 2011 819 45 16 p165 T6 2011 820 45 17 p165 T6 2011 822 45 19 p167 T6 2011 823 45 20 p167 T6 2011 832 45 28 p167 T6 2011 833 45 29 p167 T6 2011 834 45 30 p167 T6 2011 836 45 34 p
363. ug Part Number md cs3 109 md cs3 113 md cs3 111 6 5003 101 6 5001 103 1 2 6 7012 107 6 9011 241 6 7013 103 6 7013 209 6 7013 101 6 7013 207 T6 7010 319 T6 7010 323 T6 7010 321 T6 7010 325 T6 7010 335 T6 1300 197 33 6 1300 197 31 6 1300 197 32 6 1300 197 22 6 1300 197 22 1 4 20ncx3 4 1 4 1 4 20nc T6 9004 103 T6 9004 103ger T6 9004 101 T6 9004 103 1a S T6 9004 103 2a T6 9004 103 2 T6 9004 103 3a T6 9004 103 3 Description upper bearing steering column seat spring steering column spring steering column steering wheel steering wheel mounting nut washer horn button kit steering wheel horn pedal foot operated relay horn relay horn Horn horn instrument panel pollack ignition switch no fuel gauge instrument panel cole hersee ignition switch no fuel gauge instrument panel fuel gauge instrument panel fuel gauge indicator lights instrument panel eng kill switch fuel gauge indicator lights switch snow plow 4 way lift angle note 3 Lift switch snow plow note 3 Angle switch snow plow note 3 note 3 note 3 harness single Lever harness dual Lever hex head bolt flat washer locknut heater 12 volt assembly heater 12 volt Padded Heater Repair Kit core heater amfab new T6 9004 103 1 motor heater amfab motor heater sgm fan heater amfab fan heater sgm Qty Effective 001 amp Up As Req d 001 3129 3130 amp Up
364. umber T6 6010 111 25a 4 91 T6 6011 103 29 5 p101 T6 6011 111 51 10 p185 T6 6011 111 52 8 p187 T6 6011 111 52 1 189 6 6011 113 51 11 185 6 6011 113 52 9 187 6 6011 127 185 6 6011 141 51 3 185 6 6011 141 52 3 187 6 6011 149 51 5 185 6 6011 151 51 14 185 T6 6011 151 52 12 p187 T6 6011 151 52a 4 p189 T6 6011 153 51 7 p185 T6 6011 153 52 6 p187 T6 6011 155 179 6 6011 155 185 6 6011 159 179 6 6011 159 185 6 6011 161 51 6 185 6 6011 161 52 5 187 6 6012 103 39 2 p139 T6 6012 105 39 3 p139 T6 6012 111 38 10 p135 T6 6012 201 135 6 6014 101 30 11 109 6 6015 101 139 6 6016 103 51 8 185 6 6016 103 52 7 187 6 6016 105 51 9 185 6 6016 201 139 6 6017 103 26 p93 T6 6017 105 26 18 p93 T6 6017 107 26 29 p95 Chapter 4 Illustrated Parts List Jan 1997 Section 4 3 55 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Ill NUMERICAL INDEX B INDEX Tug Part End User Part Figure amp Index Section 4 2 Page Number Number Number Number T6 6017 109 26 27 p95 T6 6017 111 26 22 p93 6 6017 113 26 21 p93 T6 6017 115 99 6 6017 119 26 8 p93 T6 6017 121 26 4 p93 T6 6017 123 26 14 p93 T6 6017 125 26 30 p95 6 6018 103 19 9 p65 T6 6018 105 p65 T6 6018 123 20 34 p71 T6 7001 103 15 1 p51 T6 7001 105
365. under the boot and pry up Be careful not to scratch the caliper bore Use a piece of wood or plastic a plastic toothpick is ideal to remove the piston seal from its groove in the caliper bore DO NOT USE A METAL TOOL OF ANY TYPE FOR THIS OPERATION Remove the bleeder valve from the caliper Chapter 3 Overhaul Dec 1995 Section 3 6 p 5 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL VI REAR WHEEL DISC BRAKES SERIAL NO S 0128 AND UP CALIPER OVERHAUL 1 Delco Caliper cont c Cleaning and Inspection 1 The boot piston seal rubber bushings and sleeves are to be replaced each time the caliper is overhauled Discard do not bother to clean and inspect these parts Clean all other parts in clean brake fluid or denatured alcohol Use dry filtered compressed air to dry parts and blow out all passages in the caliper and bleeder valve CAUTION USE OF LUBRICATED SHOP AIR WILL LEAVE A FILM OF MINERAL OIL ON THE METAL PARTS THIS MAY DAMAGE RUBBER PARTS WHEN THEY COME IN CONTACT AFTER REASSEMBLY Check the mounting bolts for corrosion breaks in the plating or other damage Do not use abrasives in an attempt to clean the bolts replace them Carefully examine the piston OD for scoring nicks corrosion and worn or damaged chrome plating If any surface defects are detected replace the piston CAUTION PISTON OD IS THE PRIMARY SEALING SURFACE IN THE CALIPE
366. unt Cast Iron R H 18b 2 p63 engine mount Ih 20 p69 engine mount Ih 18 61 engine mount Ih 300 17 3 p55 engine mount rh 20 5 p69 engine mount rh 18a 3 p61 engine mount rh 300 17 2 p55 engine shock mount lower 240 17 16 p55 engine shock mount upper 240 17 14 p55 engine support 20 11 p69 Engine Support 18b 5 p63 engine support Ih 18 9 p59 engine support Ih 18a 7 p61 Engine support Ih 300 large 17 7 p55 engine support rh 18a 6 p61 engine support rh 18 8 p59 Engine support rh 300 small 17 6 p55 ether start kit 25 p89 Exhaust Donut 24a 3 p83 exhaust elbow perkins diesel engine 24 6 p79 exhaust flange cummins onan diesel engine obsolete 24 14 p81 exhaust flange gasoline engine 24 3 p79 exhaust flange perkins diesel engine 24 9 p79 exhaust gasket 240 cid Gasoline engine 24 p79 exhaust hanger strap 24 19 p81 Exhaust manifold Bracket 24 p79 Exhaust Manifold shroud 24 p79 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 13 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number exhaust manifold 300 cid Gasoline engine 24 1 79 exhaust manifold cummins onan diesel engine 24 p81 exhaust manifold perkins diesel engine 24 p79 Exhaust Pipe 1004 Perkins 24a 1 p83 exhaust pipe 240 cid Gasoline engine p79 exhaust pipe 240 cid Gasoline engine p79 exhaust pipe 300 cid Gasoline engine 24 2 p79 exhaust p
367. until it reaches normal operating temperature and then shut the engine down 2 Drain oil from crank case and refill with required amount CAUTION OIL WILL BE HOT 3 Drain water from radiator and engine block 4 Attach a CAUTION tag on steering wheel stating water has been removed from engine 2 Transmission a Drain transmission fluid b Refill transmission NOTE Prolonged storage may be detrimental to the seals in the transmission 3 Axle and Reduction Gear Box Drain drive axle and reduction gear box by removing drain plug located on the underside of the differential carrier housing Reinstall plug after draining The drive axle and reduction gear box are connected internally and share the same oil Attach a CAUTION tag on steering wheel stating Oil has been removed from axle and reduction gear box 4 Tires The tractor should be raised and axles chocked to prevent tire contact with the ground Tire pressure should be reduced to 15 P S I and sprayed with a rubber preservative 5 Ensure that all points are lubricated with specified grease oil etc Chapter 1 General Information and Operating Instructions Dec 1995 Section 1 5 p 3 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL V STORAGE B INDEFINITE PERIOD CONT 6 Levels All fluid levels should be checked and topped off as necessary 7 Wheel Bearings Wheel bearings should be repacked 8 Battery The battery should be removed a
368. urn signal wire 4 17 cowl vent with screen front 62 p215 cowl wiring harness right front inner panel 62 p213 crank case vent hose 21 10 p73 crank shaft pulley high mount fan 30 p109 crankshaft pulley 31 7 113 cross over line dual piston caliper Lh fwd or Rh aft 49 177 cross over line dual piston caliper Rh fwd or Ih aft 49 177 crossover valve kit 67 3 p233 cummins onan diesel engine 18 1 p59 cup outer bearing 41 20 p149 cup differential bearing 44 11 p157 inner bearing 41a 18 p151 inner bearing 41 18 p149 cup outer bearing 41a 20 p151 pinion bearing 44 26 p159 cup spur gear bearing 45 40 p169 Cushion seat back 33 3 3 p13 Cushion seat back 39 p13 Cushion seat bottom 33 3 2 p13 Cushion seat bottom 39 p13 cutting edge 78 64 2 p225 cylinder inner seal 50a 4 p183 cylinder actuator standard power steering 38 11 p135 cylinder rear support angle heavy duty power steering 137 cylinder rear support angle standard power steering 38 15 p137 cylinder tank 66 4 p231 cylinder lifting ram 66 7 p231 Chapter 4 Illustrated Parts List Jan 1997 Section 4 4 p 10 TUG TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Part Description Fig amp Index Num Page Number D Decal strip Shifter 7 4 p31 defroster elbow 45 rubber 21 defroster elbow 45 steel 2 5 21 Defroster Hose Sus 217 defroster hose 4 30 p21 delco b
369. urning equipment If the fire is a combustible liquid fire attempt if possible to shut off the flow of the combustible liquid to the fire 2 Hold the extinguisher upright and remove the ring pin from the handle by breaking the plastic seal and pulling the pin out 3 Stand approximately 8 feet from the base of the fire 4 Aim the nozzle at the base of the and squeeze the lever Apply the extinguishing agent to the base of fire using a side to side sweeping motion fire the Safety MA Tow Tractor June 1997 p 9 TOW Manufacturing Corporation TRACTOR OPERATION MANUAL E DRY CHEMICAL FIRE EXTINGUISHER USE AND MAINTENANCE CONT WARNING DO NOT DISTURB THE DRY CHEMICAL EXTINGUISHING AGENT ONCE IT HAS BEEN APPLIED UNTIL THE FUEL HAS COMPLETELY COOLED THE DRY CHEMICAL EXTINGUISHING AGENT PUTS OUT FIRE BY SMOTHERING IT IF IT IS REMOVED FROM THE MATERIAL WHICH WAS BURNING WHILE THE MATERIAL IS STILL HOT EXPOSURE TO THE OXYGEN IN THE AIR CAN RESULT IN REFLASH OF THE FIRE MAINTAINING THE DRY CHEMICAL FIRE EXTINGUISHER EVERY 30 DAYS Fire extinguishers must be visually inspected upon initial placement into service and every 30 days thereafter Inspect for 1 Proper pressure as indicated by the pressure gauge near the top of the extinguisher The needle should be in the green region 2 Cleanliness Remove any dirt oil grease etc Check for chemical build Up 3 Damage Ensure that the ring pin and p
370. ve moisture around boot area Check dust boot for cuts cracks or other damage which would affect its ability to seal piston bore If leaks are present or boot shows damage caliper should be overhauled See specific Section b If no defects are found wipe clean the inside of the caliper including four ears where bushings are installed Wipe the outside surface of the dust boot clear of all dirt so that when piston is pressed to bottom of bore boot will fold back without coming out of groove CAUTION DO NOT USE COMPRESSED AIR TO CLEAN THE INSIDE OF THE CALIPER SINCE THIS MAY CAUSE THE DUST BOOT TO BECOME UNSEATED c Examine both sides of the rotor for scoring or rough finish In normal use a slight ridge of rust may form on the edge of the disc This ridge may be removed with sandpaper If additional rotor servicing is required see specific Section 4 Installing Shoe and Lining Sleeves and Bushings a Delco Caliper 1 Delco Silicone Lube No 179 651 lubricate new sleeves new rubber bushings and bushing grooves Install rubber bushings in all four caliper ears CAUTION IT IS ESSENTIAL THAT THE NEW SLEEVES AND RUBBER BUSHINGS WHICH ARE INCLUDED IN EACH DELCO SHOE AND LINING KIT BE USED AND THAT LUBRICATION INSTRUCTIONS BE FOLLOWED ORDER TO INSURE PROPER FUNCTIONING OF THE SLIDING CALIPER DESIGN 2 Use Delco Tool J 22835 to install the sleeve Position the sleeves so that the end toward the shoe and lining assembly
371. vise grip or channel lock pliers Reposition the tool to press on the spider to remove the bearing from the opposite side of the flange Remove the flange from the spider Remove the bearings and spider from the other end of the drive shaft following the above procedure Clean all foreign matter from the flange and yoke of both drive shaft ends Wash all parts in cleaning fluid Use of vapor degreaser is permissible in lieu of kerosene or other solvents Make sure the lubricant passages in the journals for evidence of wear or excessive heat Soak the needle bearing assemblies in a commercial cleaning fluid to soften particles of hardened grease Then wash these parts in cleaning fluid using a stiff brush if necessary to remove all old lubricant Check each bearing for missing rollers After the needle bearing assemblies are thoroughly clean apply clean lubricant to the rollers Rotate them on the trunnion of the journal to check wear Fill the journal passages with lubricant and fill the bearings approximately 1 3 full of lubricant before reassembly B ASSEMBLY 1 2 Start a new bearing into the yoke at the rear of the drive shaft Position the spider in the rear yoke and press the bearing below the surface Remove the tool and install a new snap ring Start a new bearing into the opposite side of the yoke Install the tool and press on the bearing until the opposite bearing contacts the snap ring Remove the tool an
372. with a suitable press Coat the bearings with suitable lubricant and coat the seal contacting surfaces with grease b Apply a non hardening sealing compound to the input shaft flange cap contact surface and install the cap to the reduction gear case using the four 4 attachment bolts and new lock washers Reduction Gear Case Components c Install the reduction gear case to the drive axle using the gear case retaining nuts and washers Lock wire the nuts using soft iron wire Chapter 3 Overhaul Dec 1995 Section 3 4 p 2 UG 7 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL d Install the reduction gear and secure the gear with the bevel pinion bearing nut nut lock and bevel pinion bearing locking nut Install the input shaft into the gear case housing Apply a non hardening sealing compound to the gear case cover contact surface and install the cover aligning the positioning pins of the cover into their retaining holes on the case Tap the case cover into the installed position Install the gear case cover attachment bolts and torque to specification Secure the input shaft in the correct position by installing the rear bearing snap ring Install the input shaft rear cap and new gasket using the attachment bolts and new lock washers NOTE Input shaft front cap and gasket omitted on late serial rear axles Install the input shaft flange onto the shaft using the input shaft washer nut and
373. wo 2 brake shoe retaining clips by removing the bolts and lock washers which hold them in place Using pair of pliers grasp the rear edge of the shoe and slide it out Repeat for other shoe NOTE It may be necessary to bleed pressure off the system so as to release the shoes This can be done by loosening the bleeder screw 2 Installation Slide the new brake shoes into the caliper so that the lining of each shoe is against the rotor and the ears of the shoes resting on the bridge of the caliper Install brake shoe retaining clips Bleed brakes at calipers and add brake fluid to master cylinder if needed Mount the wheel and lower tractor from jacks B CALIPER AND ROTOR 1 Removal Chock the front tires and jack the rear wheels off the ground Remove the eight 8 lugnuts which secure the wheel to the drive axle hub and remove the wheel Reinstall four 4 lugnuts so as to hold the hub against the rotor Remove the cotter pin from the hub nut and remove the nut and washer Remove the brake shoe retaining clips and remove the brake shoes Chapter 3 Overhaul Dec 1995 Section 3 5 p 1 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL 14 lt gt S 3 Cd 13 lt 11 0 7 o o d 8 LAS 6 amp Say p 4 Figure 1 Axle Flange 6 Dust Cover 11 Brake Shoes 2 Rotor 7 Piston 12 Cross over Line 3 Wheel Hub 8
374. y front spring mount plate assembly front spring mount support assembly front spring aft obsolete support assembly front spring aft obsolete support assembly front spring aft current locknut hex head bolt spring assembly spring assembly standard 4 leaf spring assembly soft ride 5 leaf hex head bolt locknut nylon bushing steer axle rockwell steer axle brierton without brakes steer axle brierton with brakes u bolt rockwell axle u bolt brierton axle clamping plate rockwell steer axle clamping plate brierton steer axle locknut flat washer 0 0 aan an a Effective 135 234 235 310 311 361 362 amp Up 135 234 235 3070 3071 amp Up 001 amp Up 135 234 235 amp Up As Req d 135 amp Up Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 155 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL lt c3 zl m lt o zl gt Figure 44 Rockwell Drive Axle and Reduction Gear Assembly p 156 Section 4 2 Jan 1997 Chapter 4 Illustrated Parts List TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Vendor Part Effective Number Tug Part Number Description Qty T6 2001 101wb T6 2001 101sr 25 3800 654 T6 2001 139 a623800d654 6 2001 602 55 380
375. y note 2 46 00 4307 6202 mounting strap air cleaner N N Os mj nd 6201 01 air filter element note 2 1 Air precleaner assembly T6 1201 217 item 1 includes air precleaner element T6 1201 217 01 2 Air filter assembly MJ ND 6201 item 8 includes air filter element MJ ND 6201 01 item 10 Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 77 TOW Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL Figure 24 Exhaust System Installation Chapter 4 Illustrated Parts List Jan 1997 Section 4 2 p 78 Manufacturing Corporation TRACTOR OPERATION AND SERVICE MANUAL MA TOW Vendor Part Number d7tz 9424m d9tz 9a603b e3tz 9439a d3az 9c67b 117250 42 5296 37738234 7192 37781321 36862159 0826439 0576065 0920005 36233431 40 3094607 Tug Part Number T6 1005 129 T6 1001 181 T6 1005 131 T6 1005 125 T6 1005 107 T6 1005 111sp T6 1005 113 7 16 14ncx2 1 2 7 16 14nc 3 8 24nfx1 1 2 3 8 24nf T6 7200 095 T6 7200 101 Description Exhaust System Gas exhaust manifold 300 cid Gasoline engine Exhaust Manifold shroud gasket exhaust manifold 300 cid Gasoline engine Exhaust manifold Bracket exhaust pipe 300 cid Gasoline engine exhaust pipe 240 cid Gasoline engine exhaust pipe 240 cid Gasoline engine exhaust gasket 240 cid Gasoline engine exhaust flange gasoline engine Stud

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