OPERATION AND SERVICE MANUAL FOR ECONO LIFT TILTERS
Contents
1. 8 1366 Fax 905 828 6116 Toll Free 1 800 387 8173 Canada U S A 162. ARRIAGE BOLT 3 8 LOCK NUT 5 16 NUT LOCKNUT 3 8 FLAT WASHER 5 FLAT WASHER PB PUSH BUTTON 12 14 ECONO LIFT LIMITED 3155 Peppermill Court Unit 4 MISSISSAUGA ONTARIO L5L 4X7 905 828 1366 Fax 905 828 6116 Toll Free 1 800 387 8173 Canada amp U S A 15 M m 3 01 11 12 13 14 15 16 17 18 19 21 BRACKET ASSEMBLY With 5 amp 12 03321 BRACKET ASSEMBLY With 5 amp 11 03412 BRACKET ASSEMBLY With 6 amp 12 03413 BRACKET ASSEMBLY With 6 amp 11 03440 ASSEMBLY With 6 00018 SPRING Torsion 00175 PARTS KIT Handle Assembly 01157 BALL Plastic 01326 ROD Handle 4 03308 SWITCH Start 03322 SWITCH Start canister type 07795 WASHER Lock 1 4 07756 SCREW Socket Head Cap 1 420 x 1 2 THE FOLLOWING PUMP ASSEMBLIES ARE USED WITH ITEM 29 BRACKET MOUNT 02406 PUMP ASSEMBLY Gear Code 51 02477 PUMP ASSEMBLY Gear Code 43 02405 PUMP ASSEMBLY Gear Code 42 02404 PUMP ASSEMBLY Gear Code 05 02478 PUMP ASSEMBLY Gear Code 03 THE FOLLOWING PUMP ASSEMBLIES ARE ITEM 30 PLATE MOUNT USED WITH 02602 PUMP ASSEMBLY Gear Code 51 02627 PUMP ASSEMBLY Gear Code 43 02605 PUMP ASSEMBLY Gear Code 42 02626 PUMP ASSEMBLY Gear Code 05 02657 PUMP ASSEMBLY Gear Code 03 02352 O RING Industrial 3 5 8 x 3 7 8 x 1 8 00235 PARTS KIT Plunger 00075 PARTS KIT Check Valve main 02330 PARTS KIT Seal amp Gasket 00078 PA
3. After raising the TILTER completely lower the TILTER FORKS It should move slowly and smoothly If the TILTER operates properly raise and lower the TILTER FORKS and stop at different levels to get a good perspective on the TILTERS operations and movements A OPERATION Method of operation ECONO LIFT standard DC TILTERS have joystick controls Remote push button control is optional Pushing it to the UP position starts the motor which in turn drives the hydraulic gear pump Hydraulic fluid is pumped from the oil reservoir into the hydraulic cylinder The cylinder begins to extend and the Forks start to raise The Forks will raise as long as the joystick is pushed On releasing the control the motor will stop the Forks will cease to raise and remain at that particular elevation On depressing the joystick to the down position the down valve is opened and the weight of the Fork Assembly will retract the cylinder and oil will return to the reservoir Do not maintain the joystick in the up position if the TILTER does not move or has reached its up limit This may cause damage to the hydraulic system B Operating Procedures In order to operate the TILTER follow these operating procedures 1 Read and understand all the instructions before operating 2 Load the TILTER correctly Refer to attached name plate for load capacity information a Do not exceed the maximum rated load b
4. CONO OPERATION AND SERVICE MANUAL FOR ECONO LIFT TILTERS CONTENTS INTRODUCTION 22 25 lea SAFETY aha len INSTALLATION Emart a Ba ea B ENSPECTI N u a DA Ne as ee EE Es TESTING TER LIET WITH NO LOAD grat OPERATION gt 11d 390158 cadet ea ha ecd dus br daa lea Ao MENTON OF OPERATION tia ae Oil SEN OPERATING PROCEDURE Soda ral ped aw ud puede por MAINTENANCE A ROUTINE INSPECTION AND MAINTENANCE Bo YEARLY MAINTENANCE legales dond cis Cz DROUBELE SHOOTING MAINTENANCE il li Du CHARGING aues dera ie wes taa al saunas RU INTRODUCTION This manual attempts to provide all of the information necessary for safe and proper installation operation and maintenance of ECONO LIFT TILTERS The TILTER has a name plate which provides the load capacity serial number and date of manufacturing Please refer to these numbers when ordering parts or requesting information SAFETY ECONO LIFT TILTERS are very powerful lifts capable of doing large amounts of work Do not install or operate this TILTER without carefully reading this manual All personnel must stand clear of the machine when the Fork Assembly is in motion e Do not work under Forks without securing the lift Do not put hands or feet under Forks e Do not stand sit or climb on the TILTER e Do not use on soft u
5. Place load in the centre of the forks and against the back plate Make sure it is balanced C If the load is unstable or may become unstable reposition Its Operate the lift a To raise the lift activate the joystick to the up position Hold the control until the TILTER reaches its desired extension The joystick is spring loaded and will return to centre closed when the lever is released b To lower the lift activate the joystick to the down position Hold the control until the TILTER descends to the desired height or the Forks reach its fully lowered position 4 Stand clear of the TILTER when operating it in order to avoid injury Do not stand sit or climb onto the TILTER If the TILTER fails to move or exhibits strange movement or sound stop immediately Do not operate the TILTER until it has been checked and repaired MAINTENANCE Generally the ECONO LIFT TILTER will require little maintenance However routine maintenance and inspection will minimise costly repairs and hazardous conditions A Routine Inspection And Maintenance Routine inspection should be performed on a weekly basis 1 with the TILTER unloaded and in its fully raised position check the hydraulic system for leaks Check all fittings lines and components for tightness If a leak exists repair immediately 2 Check hydraulic cylinder for leaks Red ATF fluid will be visible in the clear anti leak line connect
6. RTS KIT Check Valve descending 02222 PARTS KIT Relief Valve FOR FURTHER BREAKDOWN OF PUMP ASSEMBLY SEE PUMP SECTION PECET MOTOR Electric 12 VDC MOTOR Electric 12 VDC MOTOR Electric 12 VDC MOTOR Electric 24 VDC BEARING Base motor NUT Hex 5 16 24 WASHER Lock 5 16 WASHER Star 1 4 WASHER Lock 1 4 SCREW Hex Head Cap 1 4 20 x 6 1 2 FOR FURTHER BREAKDOWN OF MOTOR SEE MOTOR SECTION 02238 04503 04515 01209 LIFT LIMITED 3155 Peppermill Court Unit 4 MISSISSAUGA ONTARIO L5L 4X7 BRACKET Mounting BRACKET Plate Mounting 3 8 16 3 1 4 centers BRACKET Plate Mounting 3 8 16 5 centers BUSHING Pump Mounted plate mount SCREW Socket Flat Head 5 16 18 x 1 1 4 SCREW Hex Head thread forming 1 4 20 x 1 3 8 SCREEN Filter Suction TUBE Filter Suction 3 8 NPT 90 Deg plastic ADAPTER Pump Mounting Bracket TUBE Return 1 8 RESERVOIR 4 1 2 Dia x 8 76 cu in usable RESERVOIR 4 1 2 Dia x 10 102 cu in usable RESERVOIR 4 1 2 Dia x 12 127 cu in usable 9 RESERVOIR 5 x 5 x 10 211 cu in usable RESERVOIR 5 x 5 x 12 249 cu in usable RESERVOIR 5 x 5 x 15 306 cu in usable PLUG Vent Plastic PLUG Square Head 1 4 NPT SCREW Thread Forming 10 24 x 3 8 TUBE Return 1 8 NPT CABLE Insulated with lugs 9 6 ga SCREW Hex Head 1 4 20 x 5 8 905 82
7. TRICTOR 21 1 0307 1 4ELBOW MM 90 22 1 0308 1 4ELBOW FF 90 AIR 23 1 0309 1 4STREET ELBO 24 1 0310 CYL SEAL KIT PROVIDE SERIAL AIR 25 1 0317 REDUCING BUSHING 26 1 0312 ELBOW ANTI LEAK LINE 27 1 0313 ELBOW ANTI LEAK PUMP SIDE AIR 28 1 0315 HOSE ASS Y AIR 14 29 1 0319 HOSE ASS Y 18 30 1 0321 POLYETHYLENE TUBING ANTI LEAK AIR 31 1 0316 COUPLER FOR AIR 32 1 0401 M 301 PUMP D C D C PB 33 1 0403 303 PUMP D C NOT SHOWN A C 34 1 2419 M419 A C 1 HP AIR 35 1 0420 AIR PUMP PA50 36 37 1 0510 CHARGER OPTIONAL 10 A C ds AB BW WwW WN OO E ds am A 52 53 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Br A BR E Ho 2501 0504 0505 0507 0512 0514 0601 2606 2607 0610 0615 0701 0702 0705 0706 0710 0712 0713 0716 0717 0719 0720 0725 0727 0730 0731 0732 0733 0735 PLE BATTERY FOR TR20 BATTERY CABLE ASS Y CHARGER CABLE ASS Y SB 50 CONNECTOR PB FOR A C PUMP DISCHARGE INDCATOR OPTIONAL SELF LUBE BRASS BUSHING 6 PHENOLIC WHEEL 6 CASTER C W BRAKE 3 PHENOLIC ROLLER BORE HEAVEY DUTY TRUCK LOCK ROLL PIN 1 8 X 1 COTTER PIN 1 8 X 2 LOCK WASHER 1 4 5 16 LOCK WASHER X HHCS 3 16 X 5 FLATHEAD SOCK SCREW 5 16 X 1 HHCS 3 8 X 1 HHCS 3 8 X 1 HHCS 4 X 1 HHCS X 1 HHCS X 1 34 FHCS X C
8. cylinder 3 Down valve may be stuck open due to dirt Remove it and clean Forks do not raise to full extension Check oil level in the reservoir Hydraulic oil should be topped up when the forks are in the down position Oil is added through the breather filler cap Check cylinder stroke it might be restricted TILTER Forks lower too slow or too fast Adjust flow control if equipped which is located where the hydraulic hose is connected to the power pack Clockwise for making it go down slower counter clockwise for speeding it up D Charging Your TILTER is equipped with a deep cycle battery which has to be charged properly and with great caution If you purchased your charger with the TILTER you are using a fully automatic 10 Amp model Your charger comes with three LED lights which continuously monitor the state of charge in the battery As the battery reaches full charge the yellow and green lights will flash alternately keeping the battery at its peak capacity Red Light Indicates that charger is properly connected to 120 V power supply Yellow Light Indicates correct polarity and combined with red light indicates charger is charging Green Light Indicates a full charge Green and yellow will flash alternately when battery has reached full charge Caution Do not overcharge battery Your TILTER is equipped with a deep cycle battery which should be ab
9. ing the top port of the cylinder to the pump reservoir if the cylinders main seal leaks 3 Check front rollers and casters for signs of wear Replace if damaged or worn 5 Tighten all visible nuts and bolts 4 Make sure pivot pins and cylinder pins are secure Great damage and injury can occur if they come loose 5 Bearings on all lifts are permanently lubricated and do not require servicing B Yearly Maintenance Oil in reservoir should be changed at least once a year or sooner if the oil becomes dark or gritty Use DEXRON III Automatic Transmission Fluid or equivalent C Troubleshooting Maintenance TILTER moving slowly or not at all Check for obstructions Check if battery is properly charged Check cylinder for leaks Is lift overloaded Check capacity Check joystick for sticking or jamming Check canister switch repair or replace Forks are stuck in up position Velocity fuse might be locked up Close flow control valve almost completely Press joystick to the UP position momentarily and then gently press joystick DOWN the velocity fuse should release with an audible click letting the forks go down If this fails unscrew the velocity fuse from the cylinder CAUTION Forks must be blocked mechanically from coming down Forks raise then lower slowly 1 Checkvalve may be stuck open If so remove and clean 2 Check for leaking hoses fittings or
10. neven or unstable surfaces Do not exceed load capacity Your TILTER is equipped with a Velocity Fuse which will lock up once the flow exceeds 7GPM This will prevent the load from crashing down in case of a hose or fittings failure INSTALLATION A Inspection Upon receipt of the TILTER inspect the equipment completely to determine if there is any shipment damage and the TILTER is complete Do not use the TILTER if there appears to be any damage With the TILTER in down position check the following 1 Signs of damage especially to the battery or power pack 2 Check all fasteners for tightness 3 Check for oil leaks B Installing a On DC joystick operated TILTERS the joystick is removed for shipping and taped to the black push handle b Remove the joystick Metal shaft with black ball from the Handle and insert it into the lower tapped hole through the slot in the battery cover C Testing the lift with no load 1 Before testing the TILTER clear the area of any loose material Be sure the TILTER has no obstructions Using the joystick pushing it to up briefly operate the TILTER 5 10 Sec If the TILTER begins to raise with a humming sound and functions properly continue to the full tilting position If the TILTER Forks do not raise or there is any operational problem stop it immediately Before continuing refer to the troubleshooting section and correct the problem 2
11. out 75 discharged before recharging When charging battery loca An extension cord should no necessary e in dry well ventilated area be used unless absolutely ct ct Never smoke or allow spark or flame in the vicinity of battery Do not operate TILTER while charger is plugged in When the battery reaches full charge maximum 15 hours the green light will go on and the chargers output will be shut off Automatic chargers will not turn on unless a The charger is plugged in b The charger is attached to a battery c The polarity is correct d Battery has between 3 amp 4 volts output A voltage reading less than this normally indicates a defective battery and attempting to charge it can be dangerous Parts List for TR20 Tote Box Tilter Power Item Quantity Part Description d 1 2101 BODY ASS Y TR20 2 1 2102 FORK ASS Y TR20 3 1 2103 HINGED HANDLE TR20 4 2 0104 PIVOT PIN 1 5 1 0150 CYLINDER PIN TOP 6 1 0106 CYLINDER PIN BOTTOM 7 2 2107 AXLE FOR FRONT ROLLER D C PB 8 1 0108 PB HOLDER M303 PUMP 9 10 1 0207 BRACKET FOR DISCHARGE INDICATOR 11 1 2201 COVER FOR TR20 12 1 2202 BATTERY TRAY FOR TR20 13 1 0203 CHARGER TRAY OPTIONAL A C 14 1 0204 COVER FOR A C PUMP A C TS 1 0205 HOLDER FOR PB A C PUMP AIR 16 1 0206 AIR PUMP TRAY 17 18 1 2301 TR20 CYLINDER SK 198 19 1 0305 VELOCITY FUSE 5 GPM 20 1 0306 1 4 HEX NIPPLE C W RES
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