INSTALLATION, OPERATION AND SERVICE MANUAL 12 Gallon
Contents
1. INSTALLATION OPERATION AND SERVICE MANUAL 12 Gallon Kettle on Stand MODEL SD650K12 BC CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 Free 1 800 338 2204 Installation Operating Care amp Cleaning Instructions Service Parts Maintenance TABLE OF CONTENTS General Inspection Shipping Damage Instruction Installation Clearance Requirements Steam Condensate Water Final Installation Check Operation Care amp Cleaning Steam Control Assembly Tilting Gearbox Assembly Plumbing Assembly General Maintenance Pressure Relief Valve Testing Procedure Steam Trap Warranty Troubleshooting Guide Steam Flow Rating of Steam Generators Steam Flow Rating Requirements for Kettles DO ajajaja N INSTALLATION GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage This unit is built to comply with applicable standards for manufacturers Included among those approval agencies are UL NSF ASME Ntl Bd CSA ETL CE and others Many local codes exist and it is the responsibility of the owner installer to comply with these codes INSPECTION Before uncrating visually inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow shipping damage instructions SHIPPING DAMAG2. Rinse kettle interior thoroughly then drain the rinse water 6 Using mild soapy water and a damp sponge wash the exterior of the kettle and stand rinse and dry 7 Leave the cover off when the kettle is not in use NOTE For more difficult cleaning applications one of the following can be used alcohol baking soda vinegar or a solution of ammonia in water Avoid the use of chloride cleansers which may damage the kettle s or stands stainless steel surface WARNING Steel wool should never be used for cleaning the cooking chamber of the kettle Particles of steel wool become embedded in the cooking surface and rust which may corrode the stainless steel Steam Control Assembly STEAM CONTROL ASSEMBLY ITEM NO 1 N Oa A a ea a fF N D N N D PART 52697 FA32500 FA30502 KE50467 KE50463 00203 11056 50458 504551 00018 FA00117 KE54752 FA11509 1 FA11089 KE51713 FA00110 KE50459 1 KE51888 SE00028 FA11092 KE54729 FA11146 DESCRIPTION Lock Nut 1 2 NPS Lockwasher Washer satin coat Washer Foot Service Pipe Leg Assembly Binding Head Screw 6 32 x 1 2 Ig End Cap condensate return Trunnion condensate return 0 Ring 0 Ring Trunnion Bolt 1 2 13x3 4 lg Binding Head Screw 8 32 x 1 4 Ig Washer steam valve 0 Ring Operating Stem Retaining Washer Steam Control Knob includ
3. E INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later If possible take a polaroid picture 2 AS soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill out all carrier claims forms and have the examining carrier sign and date each form INSTALLATION Carefully remove unit from shipping carton and position unit in desire location Place a carpenter s level on the kettle rim and level the stand using the level adjustable feet Install service connections as required CLEARANCE REQUIREMENTS For complete details see the SPECIFICATION DRAWING at the back of this manual CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 0 Back 0 STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made Kettles require a minimum 1 2 i p s pipe 10 45 psi steam pressure If the steam supply pressure exceeds 45 psi a pressure reducing valve is required The steam inlet is at the right side of the kettle as seen from the front CONDENSATE T
4. E51723 KE51899 1 FA95010 KE51340 SD50000 SD50042 F105131 SD50043 KE51367 FI00670 FI00136 100191 0648 100044 105027 105049 105077 5050027 105049 KE51249 FI00596 FI00266 KE52697 FA32500 FA30502 KE50467 KE50463 DESCRIPTION Faucet Spout Retaining Ring 0 Ring Long Faucet Nut Flanged Nut 3 4 NTP Chrome Plated Faucet Spout Fitting Locknut 3 4 NPT Coupling 1 2 NPT Copper Tube 31 1 2 Ig Tee 1 2 NPT Pressure Relief Valve 1 2 NPT Valve cold water Jam Nut 3 4 10 Leg Strainer Assembly Radiator Hose 4 Ig Hose Clamp Nipple threaded one end only Check Valve 1 1 4 NPT Nipple 90 Street Elbow 1 1 4 NPT Cap 1 1 2 NPT Drain Pipe Assembly 90 Elbow 1 1 2 NPT Pipe Strap Male Connector Male Elbow Steam Trap Male Connector Strainer 1 2 NPT Nipple 1 2 NPT Coupling 1 2 NPT Lock Nut 1 2 NPS Lockwasher Washer satin coat Washer Foot Service Pipe QTY weak ek SRT D YH BB aap ND a BP MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN This kettle requires very little preventative maintenance other than daily cleaning The pressure relief valve must be tested twice a year PRESSURE RELIEF VALVE TESTING PROCEDURE WARNING Kettle will be hot Use gloves for protection The pressure relief valve must be checked at least
5. e for less steam and therefore a lower temperature ee 5 When cooking is complete close the steam control valve by turning the knob 2 6 empty kettle pe pty turn handle clockwise FOR KETTLE STEAMER COMBINATIONS If the boiler in a steamer is supplying steam to a kettle always heat the kettle first After the kettle contents are heated and the boiler s steam pressure returns to normal the steamer may be used Pressure steamer compartments should be sequentially started and preheated before cooking NOTE As with cleaning food soil from any cookware an important part of kettle cleaning is to prevent foods from drying on For this reason cleaning should be completed immediately after cooked foods are removed Please read the following Care and Cleaning instructions for detailed kettle and stand washing procedures CARE AND CLEANING Your kettle must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation WARNING Do not use chloride base detergents 1 Prepare a warm water and mild detergent solution in the kettle 2 Remove food soil inside the kettle using a nylon brush Do not use a metal bristle brush as this may permanently damage the kettle s stainless steel surface 3 Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting 4 Tilt kettle forward to drain wash water 5
6. ed replacement parts will void warranty TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only PROBLEM Kettle heats too slowly or does not come to a boil Probable Cause 1 Inadequate steam flow 2 Steam trap not operating properly 3 Food batches are not always the same PROBLEM B The trunnion housing leaks steam Probable Cause 1 Trunnion 0 rings are worn STEAM FLOW RATING OF STEAM GENERATORS Gas Input Steam Output Boiler BTU Hour Lbs Hour H P 100 000 60 17 160 000 95 28 200 000 125 36 250 000 150 44 300 000 180 5 2 Electric KW Input 18 60 17 24 70 2 0 27 90 2 6 36 120 3 5 48 150 44 Remedy Check for correct steam using chart below If kettle is connected to a steamer and powered by a generator the units should be operated sequentially kettle boiling first then start steamer The trap should open periodically to dump condensate then close If it does not open or close it should be cleaned or replaced When checking make certain that the original state i e fresh or frozen and quantity of food product is the same Remedy Replace 0 rings STEAM CONTROL ASSEMBLY drawing STEAM FLOW RATING REQUIREMENTS FOR KETTLES Capacity Fast Medium Stock Gal Lit Cooking Cooking Kettle 5 17 11 9 6 10 42 22 18 11 25 95 55 44 28 40 151 88 70 44 60 227 132 105 66 Electric Above shows 165 per hour with 10 15 psig
7. es 18 amp 20 Binding Head Screw 8 32 x 1 2 Ig Gear Box Cover Binding Head Screw 8 32 x 3 8 QTY Bae ae 4 4 Pua 1 ND ON ND D ND TILTING ASSEMBLY NOTE Item 14 to be tack welded flush outside in the gearbox housing item 1 5 Do not damage the outside edges of the gearbox Wy housing when lack welding See Steam Control Assembly TILTING GEARBOX ASSEMBLY ITEM NO PART NO 1 16 2062 1 02060 50198 54739 2 KE54737 KE54738 3 KE50306 1 KE52192 KE52191 KE50426 3 50315 95005 KE54738 1 02059 02061 FA10485 FA20008 D e e e e _ A NY KF CO DESCRIPTION Tilting Gearbox Assembly Gearbox Housing Bearing trunnion Bearing tilt shaft End Housing Spacer tilt shaft bronze Washer Tilt Shaft Bearing Washer Bearing Spacer worm gear Worm Gear Tension Pin Washer Segment Gear and Spacer Assembly Trunnion Bearing Housing Holder Assembly c w Bearing Hex Head Bolt Hex Nut QTY N N PLUMBING ASSEMBLY ITEM NO FW PD A OO N w nN NN NN NN NN NN NNN FSF F a N Oo fF OON D O PART NO KE50826 FA95022 00016 51736 5050097 51585 5050098 FI00266 SD50101 F100169 K
8. he condensate line is limited to a maximum rise of 10 feet in order for the steam pressure to adequately force the condensate through the plumbing Any higher rise requires a pump WATER The water faucet with swing spout requires 1 2 inch 0 D copper tube plumbing for cold water supply to the faucet FINAL INSTALLATION CHECK 1 Partially fill the kettle with water 2 Slowly turn the steam supply valve s knob to the open position 3 Release the safety valve ensuring that the steam escapes freely Stay clear of steam exhaust when releasing the safety valve 4 Observe that the water in the kettle comes to a boil 5 Close the steam supply valve 6 Drain off the water by tilting the kettle OPERATION CARE 8 CLEANING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL OPERATION 1 Ensure that there is an adequate steam supply to the kettle 2 Turn the steam control valve to the final open position by turning the knob counter clockwise then allow the kettle to preheat NOTE When cooking egg and milk products the kettle should NOT be preheated as products of this nature adhere to hot cooking surfaces These types of foods should be placed in the kettle before heating is begun 3 Fill kettle with product to desired level 4 When the product has reached the desired temperature regulate the heat as required by turning the steam control valv
9. steam at the kettle The use of higher steam pressures 20 25 psig will reduce heat up time 5 20 SPECIFICATION DRAWING 15 3 4 17 1 4 29 9 16 Omer STEAM SUPPLY 1 2 OD COPPER TUBE CONNECTED TO DRAIN FURNISH 1 27 IPS MINIMUM LINE OPERATING PRESSURE 5 45 PSIWITHA 50 PS1 SAFETY VALVE
10. twice a year as part of the normal maintenance performed 1 Open steam valve and preheat kettle 2 Stand to the side of the pressure relief valve discharge tube and pull ring three or four times to insure free movement Hold valve open for two seconds each time insuring there is rapid steam escape each time 3 If valve appears to be sticking replace pressure relief valve If foreign material is discharged replace pressure relief valve and eliminate the source of contamination STEAM TRAP Each kettle is equipped with a steam trap in the line of the kettle outlet to the drain to remove line condensate that forms inside the steam jacket A good steam trap at startup releases air and wet steam into the drain line for a few minutes then holds the steam jacket During cooking the trap periodically releases accumulated condensate If the kettle s cooking performance becomes inadequate after long use replacement of the steam trap with a new one may restore kettle operation to peak efficiency WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF Bd etc only factory supplied replacement parts should be used The use of other than factory suppli
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