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Mares Manual

1. eseesse 000 esssaseen 000 sss E ES i 415861 INT DIN yoke connector assembly 200 BAR 46179258 INT DIN nut connector assembly Port plug external DIN thread ACCESSORIES mares original copywriter 1987 revised 2001 printed 2002 FIRST STAGE R2 DFC FIRST STAGE R2 NITROX 46185015 Snap ring D 13 46185212 Yoke retainer nut 8 46186220 Piston spring 46110106 OR 106 46110402 OR 106 Viton 610 9707 46185204 3 8 UNF Port plug 46185014 Sintered filter 46110117 OR 115 46110406 OR 115 Viton 614 9707 46184079 Yoke knob Connector body DIN 200 BAR Connector body DIN 300 BAR DIN 200 BAR threaded locking ring DIN 300 BAR threaded locking ring 51 F Connector coupling DIN 200 BAR oF Connector coupling DIN 300 BAR ES 46110108 OR 108 52 46110404 OR 108 Viton611 9707 OR 108 Viton611 9707 Viton 611 9707 58 46185205 7 16 UNF closing plug REGULATORS FIRST STAGE R1 R2 F 6 7 Drawing reference E 7 Table updated on 30 10 2001 etn Desn on Las nono On 2500 _ _ x t BLIES DD 416804 EIE 200 NX Nitrox 200 BAR DIN connector 23 48 49 50 51 62 48 49 50 51 62 416804 300 Nitrox 300 BAR DIN connector i ss 23 48 49 50 51 62
2. r LL OL 0 eresse _ LL SPARK STEN 2001 PNEUMATIC SPEARGUNS 01 4 CYRANO SPARK AND STEN 2001 PNEUMATIC SPEARGUNS 46 Remove snap ring 72 It is not necessary to remove the snap ring 72 dur ing routine service unless it or the barrel is to be replaced 47 Remove barrel 26 from the jaws CLEANING The parts used to manufacture MARES spearguns do not require special cleaning Acids or solvents should not be used to clean any speargun parts A clean shop rag can be used to remove any oil or grease that remains on the parts prior to inspection INSPECTION All o rings should be replaced during routine servicing mainte nance kit part 164290 If the following parts are not replaced they should be inspected with a jeweler s loop for the flaws listed below Replace any part with these flaws Mares original copywriter 1987 revised 2001 printed 2002 Barrel 26 Cyrano Spark Sten 2001 Barrel bushing 21 Cyrano Spark Sten 2001 Snap ring 72 Cyrano Spark Sten 2001 Inspect for any scratches or foreign material inside the barrel Then check the outer surface for scratching and or chipping around the O ring sealing areas Inspect for any signs of cracking distortion or brittleness Inspect for any signs of cracking distortion or brittleness Pi
3. 12 Table updated 02 04 2002 pe pi for DN _ iarra EN 250 Yoke sticker j j x assemees 4 A DIN 1st Stage 32 22 16 TP Service Kit ee 46185167 INT VITON 1st Stage Ruby 32 22 16 Service Kit 2 5 6 19 22 52 71 74 46185168 DIN VITON 1st Stage Ruby 32 22 16 Service Kit 5 6 19 23 52 56 68 71 74 9 46186207 1 2 UNF Port plug 46110215 OR 2043 Mares original copywriter 1987 REGULATORS revised 2001 printed 2002 3 8 Port plug V 16 dust cap V 16 yoke nut Code 46185015 46185211 46185038 46110101 46110401 46186241 46186306 46186304 12 46186214 13 46185032 14 46185022 15 46185034 16 46185023 17 46186219 18 46185028 19 46110106 19 46110402 20 46185204 22 46186202 23 46110117 23 46110406 24 46185010 25 46184079 gt A 52 46110108 52 46110404 53 46185205 56 46183053 NI 58 46185301 EN NN EA EN EN NEN Ea EX KS CN E EN EA FIRST STAGE V 16 2000 V 16 2000 NITROX VX 16 1 STAGE 16 V 16 VX 16 TI PLANET F 2 9 Drawing reference No E 6 Table updated on 30 10 2001 Ponape pg tor DIN come o m F T DiN eomer
4. DRAWING AND PARTS LIST NAVY SECOND STAGE SERVICE DISASSEMBLY CLEANING INSPECTION REASSEMBLY NAVY SECOND STAGE ADJUSTMENT NAVY DRAWING AND PARTS LIST BETA MR10 SECOND STAGE SERVICE DISASSEMBLY CLEANING INSPECTION REASSEMBLY BETA SECOND STAGE ADJUSTMENT CHANGING THE HOSE CONNECTION FROM RIGHT TO LEFT DISASSEMBLY REASSEMBLY BETA DRAWING AND PARTS LIST MR10 DRAWING AND PARTS LIST MATES original copywriter 1987 revised 2001 printed 2002 INDEX MARES SERVICE MANUAL 5 5 4 5 5 6 5 6 1 5 6 2 5 6 3 5 6 4 5 6 6 5 6 7 5 6 7 5 6 8 5 6 10 5 6 11 Last revision 1998 1998 1998 1998 1998 1998 1998 1998 Note NEW NEW NEW NEW NEW NEW CONTENTS DISASSEMBLY CLEANING INSPECTION REASSEMBLY FINAL ADJUSTMENTS ADJUSTING THE INTERMEDIATE PRESSURE FINAL ASSEMBLY AXIS DRAWING AXIS TABLE DISASSEMBLY CLEANING INSPECTION REASSEMBLY ASSEMBLING THE DEMAND LEVER FINAL ASSEMBLY FINAL ADJUSTMENTS PROTON DRAWING PROTON TABLE PROTON XL DRAWING PROTON XL TABLE SECOND STAGES TROUBLE SHOOTING LP INFLATOR SERVICE GENERAL SERIALIZATION WARRANTY ROUTINE CARE SERVICE REQUIREMENTS SPECIAL TOOL ERGO MULTI AIR INTERNATIONAL INFLATOR DISASSEMBLING THE SECOND STAGE DISASSEMBLING THE INFLATOR UNIT DISASSEMBLING THE QUICK COUPLING DISASSEMBLING THE DEFLATION GROUP DISASSEMBLING THE LP INFLATOR DISASSEMBLING THE R E VALVE DISASSEMBLING THE CORRUGATED HOSE CL
5. 227 E J78 B 47159295 MB Fixed backpack belt assembly 1 36 INTEGRATED SYSTEM H U B mares original copywriter 1987 bd revised 2001 printed 2002 Drawing updated 1 H U B MARES AVANTGARDE 4 MATES original copywriter 1987 revised 2001 printed 2002 L P Hose 1 2 1 2 swivel Screw 2 9 x 9 5 UNI 695471 O Ring 2025 L P Hose 1 2 9 16 L XL 50 cm Code 47158706 47158724 45111016 46110242 44172073 47158736 N 47158735 N 47158734 47158726 47158729 10 46200007 11 45111017 12 47159020 13 46200015 15 46200009 16 46200008 17 47158715 19 46110106 20 22 24 25 45111018 26 45111015 27 45111003 28 46110205 29 47158731 29 47158730 L P Hose 1 2 9 16 S M 43 cm Avantgarde Mares H U B buoyancy bag Size S XL Snap ring diam 18 O Ring 3100 Over expansion relief valve seal 30 47200265 31 47158708 33 47110271 34 47159125 35 47159054 36 46159150 37 H U B MARES AVANTGARDE INTEGRATED SYSTEM H U B 1 37 Drawing reference No J 83 Table updated on 30 10 2001 CO 40 Swivel elbow fitting 45 Tank retaining band size 5 XL 52 O Ring 108 2 54 L P hose 3 8 9 16 70 cm soft s n 1 n ASSEMBLIES da 46200148 Mares H U B interior distributor hose Service Kit 4 19 28 52 97 114 2031 47200376 H U B Oral Inflator assembly 22 23
6. 48 49 50 51 62 INT DIN 1st stage service kit 2 19 22 23 50 52 86 88 es 46186155 Nitrox VITON O Ring INT DIN 1st stage service kit 2 19 22 23 50 52 86 88 MAILS original copywriter 1987 ADJUSTMENTS FIRST STAGES F 7 1 revised 2001 printed 2002 ADJUSTING AND CHECKING THE INTERMEDIATE PRESSURE WARNING DO SUBMERGE THE INTERMEDIATE PRESSURE MEASURING GAUGE TABLE OF FIRST STAGE INTERMEDIATE PRESSURES MODEL P S I BAR RUBY 142 148 9 8 10 2 V 32 142 148 9 8 10 2 MR 22 142 148 9 8 10 2 MR 16 142 148 90 102 TI PLANET 142 148 9 8 10 2 V 16 142 148 9 8 10 2 MR 12 142 148 9 8 10 2 V 12 142 148 9 8 10 2 MR 12 11 137 142 9 5 9 8 2 with tank at 2900 1 200 142 152 9 8 10 5 10 with tank at 2900 p s i 200 bar 123 130 8 9 9 0 V 32 130 136 9 94 MR 12 130 136 9 94 V 12 130 136 9 94 12 11 130 136 9 9 4 7 2 FIRST STAGES ADJUSTMENTS MAYES original copywriter 1987 revised 2001 printed 2002 PROCEDURE FOR ADJUSTING THE INTERMEDIATE PRESSURE IN DIAPHRAGM FIRST STAGES 1 Screw the intermediate pressure measuring gauge cod 106252 into one of the 3 8 low pressure ports using the special wrench B 18 2 Using the wrench B 18 or B 19 apply the hose with the partially assembled second stage to the port marked D F C 3 Mount the regulator group on the control valve of a tank
7. V 16 VX 16 TI PLANET DISASSEMBLY 51 1 19098 FIRST STAGE SERVICE CLEANING INSPECTION S1 2 1998 DISASSEMBLY F 2 1 1998 REASSEMBLY S 1 3 1998 MR 16 V16 DIN VERSION DISASSEMBLY F 2 2 1998 RUBY ABYSS VOLTREX CLEANING INSPECTION 2 3 1998 SECOND STAGE ADJUSTMENT 51 4 19098 REASSEMBLY F2 4 1998 FINAL ASSEMBLY 51 5 1998 NIR 16 V16 DIN VERSION REASSEMBLY F2 5 1998 R A V DRAWING AND PARTS LIST S1 6 1998 MR 16 V16 DRAWING AND PARTS LIST F2 7 1998 RUBY ORBITER DRAWING AND PARTS LIST 51 7 2000 MR 16 V16 DRAWING AND PARTS LIST F 2 8 2000 RUBY TABLE S1 8 2002 NEW V 16 TABLE F2 9 2002 NEW ORBITER TABLE 51 04 2000 NEW TI PLANET DRAWING AND PARTS LIST F2 10 2002 ABYSS OCTOPUS ABYSS DRAWING AND PARTS LIST S 1 10 2002 TI PLANET TABLE F 2 11 2002 NEW ABYSS OCTOPUS ABYSS TABLE 51 11 2000 INDEX XTR XL AKROS TI PLANET EPOS SECOND STAGE SERVICE DISASSEMBLY CLEANING INSPECTION REASSEMBLY ADJUSTMENT AND FINAL ASSEMBLY PROCEDURE A PROCEDURE B AKROS DRAWING AND PARTS LIST AKROS TABLE XTR TABLE XL TABLE TI PLANET DRAWING AND PARTS LIST TI PLANET TABLE EPOS DRAWING AND PARTS LIST EPOS TABLE NIKOS SECOND STAGE SERVICE TECHNICAL BULLETIN TECHNICAL BULLETIN DISASSEMBLY CLEANING INSPECTION REASSEMBLY ADJUSTMENT FINAL ASSEMBLY PROCEDURE A PROCEDURE B NIKOS DRAWING AND PARTS LIST NIKOS 2000 DRAWING AND PARTS LIST NIKOS TABLE III IT SECOND STAGE SERVICE DISASSEMBLY CLEANING INSPECTION REASSEMBLY ADJUSTMENT FINAL ASSEMBLY
8. mares original copywriter 1987 revised 2001 printed 2002 TROUBLESHOOTING SPEARGUNS 03 1 SPEARGUN TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION 1 AIR LEAK FROM THE MUZZLE 2 AIR LEAK FROM THE POWER REGULATOR sta AIR LEAK FROM RECHARGE VALVE m AIR LEAK FROM TRIGGER 5 AIR LEAK BETWEEN TANK AND WISHBONE 6 AIR LEAK BETWEEN THE TANK AND HANDLE v INSUFFICIENT POWER 8 SHAFT ACCIDENTALLY DISCHARGED WITHOUT PRESSING TRIGGER CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 1 Piston O Ring dirty defective or damaged 1 Replace the O Ring 2 Piston cap dirty defective or damaged 1 Replace the piston cap Barrel scratched or damaged Replace the barrel Power control rod O Ring dirty defective Replace the O Ring or damaged 2 Power control rod scratched or damaged Replace the power control rod 3 O Ring seat in handle dirty defective or 1 Clean or replace the handle damaged Foreign particles in recharge valve body Clean the recharge valve body Recharge valve O Ring dirty defective or Replace the O Ring damaged 3 Recharge valve ball defective or damaged Replace the ball O Ring seat in recharge valve dirty Clean or replace the valve b
9. printed 2002 PNEUMATIC DISCHARGE VALVE H U B nan see m c wm 46110110 O Ring 2037 46200026 Diaphragm nut INTEGRATED SYSTEM H U B H1 31 Drawing reference No J 78 Table updated on 30 10 2000 meme TAR ene ve sn H 46200128 23 27 28 33 35 37 39 40 41 44 45 46 47 48 Hunina CO E UR monte noe ae CO E xl nb prime 46200143 23 24 32 tab 225 33 35 39 tab 225 42 1 32 INTEGRATED SYSTEM H U B madres original copywriter 1987 revised 2000 printed 2001 PNEUMATIC CONTROL H U B i Code Description 46200013 Control body 47158717 Spring pistons 46110213 O Ring 2007 47158740 Bushing purge piston 46110211 O Ring 2050 47158745 Seat purge piston 46110101 O Ring 2012 47158742 Purge piston control 46200018 Purge button 10 46200019 Inflator button 11 46200022 Bezel control 12 46200020 Bottom cover 13 46200021 Top cover 14 45111004 Screws 2 9 x19 15 46185075 Screws M 3 x 16 16 47159146 Filter 17 46110106 O Ring 106 18 47158718 Quick connector male 19 47158741 Inflation piston 20 47158746 Inflation piston seat 21 46110270 O Ring 3156 22 41138960 Insert for control flange 23 46110102 O Ring 2015 24 46110272 O Ring 3 x 1 25 47158719 Air connector 27 45111003 Screws 2 9 x 9 5 28 46200025 Protection cap 29 47158722 Valve shaft 46200014 Control flange
10. 31 33 38 39 40 H U B pneumatic inflator tab no 233 drg J 84 AXIS Octopus table 113 drg E23 F H U B 1st Stage table no 20 drg E 11 G ORBITER 2nd Stage table 103 drg E 16 Pneumatic discharge valve tab n 227 drg J78 WES AIR LOCK table no 235 drg J 86 417950 Pair of weight bag 1 38 INTEGRATED SYSTEM H U B mares original copywriter 1987 7 revised 2001 printed 2002 Drawing updated 2 PNEUMATIC CONTROL H U B AVANTGARDE MAYS original copywriter 1987 b revised 2001 printed 2002 Code 1 _2 amsn 3 4 _5 senem seno 46200013 47158717 46110213 47158740 46110211 47158745 46110101 47158742 47200298 10 47200299 11 46200022 12 47200297 13 47200296 PNEUMATIC CONTROL H U B AVANTGARDE INTEGRATED SYSTEM H U B H1 39 Drawing reference No J 84 Table updated on 30 10 2001 ron Aman NN SD From cm LE 1 2 3 4 5 6 7 8 15 16 17 18 19 20 mum semen EBSCO E TER ente none cem _ ESCO CC E Senda ua prima tr d j original copywriter 1987 AIRLOCK 1 1 revised 2001 printed 2002 DISASSEMBLY WARNING BEFORE ATTEMPTING MAINTENANCE ACTION THE AIRLOCK SYSTEM MARES RECOMMENDS COMPLETELY DEFLATING THE BC SEPARATING THE LOW PRESSURE HOSE FROM THE MALE COUPLING DISASSEMBLI
11. for checking the intermediate pressure reading out the value of the intermediate pressure on the gauge If there are no distance washers in the First Stage it is necessary to replace the spring 6 Operate the second stage demand lever a few times and check that the first stage adjustment remains constant T After completing the second stage adjustments remove the pressure gauge and screw on the corresponding port plug MAILS original copywriter 1987 TROUBLESHOOTING FIRST STAGES 8 1 revised 2001 printed 2002 gt FIRST STAGE TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION 1 Retaining nut loose 1 Lock down the nut 1 RUBY MR22 AIR LEAK FROM MR16 V16 FIRST STAGE MR12 V12 2 First stage diaphragm damaged 1 Replace the diaphragm DIAPHRAGM MR12 II 10 RETAINING NUT TI PLANET V32 3 First stage diaphragm seating surface 1 Replace the first stage body damaged 2 RUBY MR22 1 O Ring dirty or damaged 1 Clean the seat and replace the O Ring AIR LEAK FROM THE MR16 V16 FIRST STAGE PORT MR12 V12 MR12 PLUGS AND OR 9 MR10 R2 2 Hose and or port plug loose 1 Lock down TI PLANET V32 INT DIN Version of 1 O Ring seal dirty or damaged 1 Clean the seat and replace the O Ring RUBY MR22 3 MR16 V16 MR10 2 INT yoke fitting or DIN connector bod 1 Lock down AIR LEAK BETWEEN T PLANET V32 ee d THE FIRST STAGE HOSE PORTS BODY AND THE INT 3
12. revised 2001 printed 2002 PROTON SECOND STAGE PROTON OCTOPUS Ren ewe men 46185059 Poppet spring 46185051 Demand lever adjusting nut ams sang sem _ Mouthpiece 2nd St 2K2 Proton Proton XL 46185086 Black mouthpiece Proton octopus Black mouthpiece Proton octopus Proton octopus EIL 3L _ 46110211 OR 2050 46110413 OR 2050 Viton 014 9707 46200321 Diaphragm retaining ring PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 5 8 11 Drawing reference No E 24 Table updated on 02 04 2002 Rubber seal for Proton octopus 2nd stage cover 46200361 Exhaust cap fixing pin SSS ASSEMBLIES 46200411 Complete Proton second stage assembly 46200412 Complete Proton NX second stage assembly 46200416 Proton Cover assembly femme mua P eewesen ere 46200408 Proton NX Proton XL NX 2nd stage service kit 19 27 33 40 43 47 71 171 NI 58 17 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE REGULATORS mares original copywriter 1987 bl revised 2001 printed 2002 Drawi dated Ca s H mares original copywriter 1987 REGULATORS revised 2001 printed 2002 PROTON XL SECOND STAGE sew Owens EN 46184289 Cover safety clip 64 46200379 Stage case plug Stage case plug case plug wm 46110211 OR 2050 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 5 8 13 D
13. 186152 74 della sede valvola anche in Viton KKK KKK KKK mares Original copywriter 1987 REGULATORS revised 2001 printed 2002 FIRST STAGE PLANET wen 3 Arne stage be 4 5 s enr meme o 79 _ CERETTO 9 F Blocking ring nut DIN 300 enn o 53 46186512 7 16 HP port plug UNF TI 7 6616059 1 STAGE MR 16 V 16 16 TI PLANET F 2 11 Drawing reference No E 1 Table updated on 30 10 2001 wen e 1 own 63052 Ponape pg er DIN come o m F 250 200 bar Sticker x O olii A 46200100 ist Stage assembly TI PLANET D 46186556 chamber assembly 456 46200103 300 BAR DIN connector assembly 2848496662687179 416864 KITOWDTIPLANET 2991982887134 0 569285266687174 MR12 MRX12 V12 MR12 LONG FIRST STAGE 3 8 1 STAGE MR12 MRX12 V12 MR12 LONG REGULATORS Mares original copywriter 1987 revised 2000 printed 2001 FIRST STAGE MR12 DFC 2000 FIRST STAGE 12 NITR0X Reference drawing No E8 Table No 12 13 FIRST STAGE MRX12 DFC Updated to 03 04 2000 DRAWING CONTINUED FROM PREVIOUS TABLE mares Or
14. 52 71 74 46186151 Maintenance kit 55 DIN ACCESSORIES 46186207 Plug 1 2 UNF 46110215 OR 2043 75 76 79 mares Original copywriter 1987 REGULATORS revised 2001 printed 2002 ABYSS FIRST STAGE me o em s enr on e onana vinoso mon rowr 20 46185204 3 8 UNF Port plug 46186202 Tapered sintered filter 99 1 46110117 FORMS m mem orrs emer _ Lm anan we Iena ng ES 46110108 108 52 46110404 OR108 Viton 611 9754 OR108 Viton 611 9754 Viton 611 9754 7 16 HP port plug see so 1 STAGE MR22 RUBY TITANIUM ABYSS V32 F1 13 Drawing reference No E 2 table updated on 30 10 2001 wen ee astu enzo sprna come 12 _ e 0 0 250 200 bar Sticker ASSMBHES 0 2 i le i Hei 46185210 HP HP Chamber assembly 4 5 6 HP Chamber assembly 4 5 6 4 5 6 EN ue 200 BAR DIN connector 5 ese 300 BAR DIN connector assembly aa 9 416851 C W D ELA 46186152 ABYSS INT 157 Stage Service Kit 46186151 ABYSS DIN Service Kit 5 6 19 23 52 56 68 71 74 ABYSS INT NIT
15. Adj Buckle 50 F 6483 Connector 1 2 UNF 9 16 4 way distributor O Ring 108 Plug 7 16 UNF L P hose 3 8 9 16 70 cm soft Tank protector O Ring 2043 MB Fixed backpack belt assembly 4 19 28 52 97 OR 114 OR 2031 T H U B Oral Inflator assembly 21 22 23 31 33 38 39 40 C pete zo T ee isa tate nie dg 9 MN NL lt w e L 00 D O o 5 D CD D lt O A ORBITER 2nd Stage table 103 drg E 16 Pneumatic discharge valve tab 227 drg J78 1 30 INTEGRATED SYSTEM H U B PNEUMATIC DUMP VALVE H U B Mares original copywriter 1987 revised 2000 printed 2001 Drawing ref No J 78 Updated to 03 04 2000 46110102 O Ring 2015 46110272 O Ring 3 x 1 N 45111003 Screws 2 9 x 9 5 O Ring 3231 47158721 2 way valve shaft Back up ring 46200012 Flange for pneumatic valve Nut sealing plate 47158727 Sealing plate O Ring 2037 46200026 Nut diaphragm 47158701 Spring pneumatic valve ASSEMBLIES 46200128 Dump valve assy H U B 23 27 28 33 35 37 39 40 41 44 45 46 47 48 id 46200126 LP pipe assy H U B long 24 25 26 36 iti 46200125 LP pipe assy H U B short 24 25 26 36 23 24 32 33 35 39 42 23 25 27 28 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 mares original copywriter 1987 revised 2001
16. CYRANO 850 CYRANO 970 395 CYRANO 1100 510 SPARK VERSION DESCRIPTION SPARK 550 SPARK 700 SPARK 850 SPARK 970 SPARK 1100 Pipin STEN 2001 VERSION PRESSURE IN BAR DESCRIPTION 10 15 20 25 NUMBER OF PUMP STROKES APPROX STEN MINIMINI 60 130 170 210 STEN MINIMINI 140 220 340 450 STEN MEDI 200 280 440 560 STEN 270 430 580 750 SUPER STEN 370 550 750 WARNING THE NUMBER OF PUMP STROKES LISTED IN THE PRESSURE TABLE REFER A COMPLETELY EMPTY SPEARGUN TANK IF IT IS NOT POSSIBLE TO DETERMINE THE EXISTING PRESSURE IN THE SPEARGUN ALL PRESSURE MUST BE RELEASED FROM THE SPEARGUN PRIOR TO PRESSURIZING IT IF THE EXISTING PRESSURE IN THE SPEARGUN 5 KNOWN AND IT BECOMES NECESSARY TO ADD PRESSURE ONLY INCREASE IT THE AMOUNT OF THE DIFFERENCE FOR EXAMPLE TO INCREASE THE PRESSURE OF A CYRANO 700 FROM 20 BAR TO 30 BAR 170 PUMP STROKES ARE REQUIRED NOT THE FULL 480 PUMP STROKES SHOWN IN THE TABLE NEVER EXCEED THE MAXIMUM 30 BAR PRES SURE OVER PRESSURIZATION MAY CAUSE THE SPEARGUN TO RUPTURE WHICH MAY CAUSE SERIOUS INJURY OR DEATH PNEUMATIC SPEARGUNS ARE HIGHLY PRESSURIZED NEVER POINT THE SPEARGUN AT YOURSELF OR ANY ONE ELSE VIOLATION OF THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH 4 Remove the hand pump from the inlet valve MAES original copywriter 1987 CYRANO SPARK AND STEN 2001PNEUMATIC SPEARGUNS 01 17 revised 2001 printed 2002 Drawin
17. DIN connector 0 Ring seal dirty or 1 Clean the seat and replace the 0 Ring OR DIN CONNECTOR DIN version of damaged MR12 V12 R2 4 DIN connector body loose 1 Lock down 1 RUBY MR22 MR16 V16 MR12 V12 Clean the seat of the tank valve and replace the O Ring O Ring seal of tank valve dirty or 1 damaged MR12 II MR10 R2 TI PLANET V32 2 O Ring sealing surface on the first stage 1 INT version Replace the yoke retainer RUBY MR22 damaged nut 4 MR16 V16 MR10 i AIR LEAK BETWEEN V32 TI PLANET 2 DIN version replace the connector body FIRST STAGE INLET AND TANK VALVE 3 O Ring sealing surface on the first stage 1 INT version Replace the first stage body damaged MR12 V12 R2 2 DIN version replace the connector coupling MR12 II 4 O Ring sealing surface on the first stage 1 Replace the first stage body damaged 5 RUBY MR22 1 O Ring defective 1 Replace AIR LEAK FROM THE MR16 V16 V32 HP CHAMBER PLUG TI PLANET 1 Piston O Rings defective 1 Replace the O Rings gt 2 Piston 0 Ring sealing surfaces dirty or 1 Clean or replace AIR LEAK FROM B damaged HOLES IN THE FIRST i STAGE 3 Inner surface of cap dirty or damaged 1 Clean or replace the cap 4 Inner surface of first stage dirty or 1 Clean or replace the first stage body damaged 8 2 FIRST STAGES TROUBLESHOOTING mares original copywriter 1987 revised 2001 printed 2002
18. DISASSEMBLY 2000 DISASSEMBLING THE AIRLOCK SYSTEM DISASSEMBLING THE QUICK COUPLING CHECK VALVE 2000 2000 CLEANING 2000 INSPECTION 2000 REASSEMBLY 2000 ASSEMBLING THE QUICK COUPLING 2000 CHECK VALVE 2000 ASSEMBLING THE AIRLOCK SYSTEM 2000 CHECKS AND INSPECTIONS 2000 AIRLOCK DRAWING 2000 AIRLOCK TABLE 2000 2000 2000 2000 2002 2002 NEW 2002 20002 NEW 2002 20002 NEW 20002 NEW 20002 NEW 20002 NEW 20002 NEW 2002 NEW 20002 NEW 1 4 1 4 1 5 1 6 1 6 1 7 1 10 1 12 1 13 Last revision 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 Note NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW original copywriter 1987 revised 2001 printed 2002 FIRST STAGES O RING REFERENCE CHART VI a O RING TYPE REFERENCE 2012 2018 106 115 2100 46110101 46110203 46110106 46110117 46110224 SECOND STAGES O O O RING TYPE REFERENCE 2031 108 2050 3118 46110107 46110108 46110211 46110176 O RING TYPE REFERENCE 106 7 2 2068 2062 2037 46110106 46200154 46110225 46110220 46110110 O O O O O O RING TYPE REFERENCE 2025 2043 2050 2075 46110205 46110215 46110211 46110243 VI b O RING REFERENCE CHART original copywriter 1987 revised 2001 printed 2002 H U B AIR TRIM PNEUMATICAL INFLATOR O RING TYPE RE
19. FINAL ADJUSTMENTS To obtain a correct adjustment of the regulator A The repair shop should be equipped with a high and low pressure compressed air supply B It is necessary to have a pressure gauge for checking the intermediate pressure the pressure gauge should have a full scale value MAX 30 40 BAR for greater accuracy of adjustment 1 Screw the intermediate pressure measuring gauge into one of the 3 8 low pressure ports on the first stage using the wrench B 18 2 Assemble the hose with the partially finished 2nd stage on the D F C port locking it down with the 14 mm wrench B 18 or with the 17 wrench 17 3 Mount the regulator group on the control valve of a tank or Test Bench 4 Depress the second stage demand lever slowly open the tank valve and almost simultaneously release the demand lever 9 Read the pressure gauge to check whether the 1st stage pressure adjustment is correct WARNING THE INTERMEDIATE PRESSURE OF THE 1st MUST MEASURED WHEN THERE IS NO AIR COMING 0UT 0F THE 2ND STAGE FOR ANY ADJUSTMENTS OF THE 1ST STAGE REFER TO THE SEPARATE MANUAL 6 Fit the 2nd stage diaphragm 36 in the 2nd stage case 32 7 Insert the diaphragm retaining ring 78 8 Screw on the cover IMPORTANT CONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS ON THE CASE AND COVER WHICH ACCOMMODATE THE SAFETY CLIP ARE ALIGNED TO FACILITATE THIS OPERATION USE THE GROOVE O
20. INSTALLATION DO NOT USE SILICONE LUBRICANTS AS THEY MAY DAMAGE CERTAIN COMPONENTS DIAPHRAGMS AND CAUSE THE EXHAUST TEE TO COME OUT OF ITS SEAT DURING USE 12 Assemble the mouthpiece 44 securing it with a new mouthpiece clamp 43 57 10 AXIS SECOND STAGE AXIS OCTOPUS REGULATORS mares original copywriter 1987 bl revised 2001 printed 2002 AXIS SECOND STAGE AXIS NITROX N ro E 23 AXIS OCTOPUS 05 10 2000 MALS original copywriter 1987 b revised 2001 printed 2002 s s 7 z 2 xem _ 7 OR 2050 71 46110413 OR 2050 Viton 014 9707 72 46110215 OR 2043 72 46110415 OR 2043 78 46184224 46110225 OR 2068 Viton 013 9707 Diaphragm retaining ring REGULATORS AXIS SECOND STAGE AXIS NITROX AXIS OCTOPUS AXIS SECOND STAGE AXIS OCTOPUS 57 11 Drawing reference No E 23 Table updated on 30 10 2001 RetN Code Description 90 46184203 164 Rotation stop washer o O 46200287 Axis Case P F 82 164 _ TO orme Goo wwwewnm ous Axis Nitrox 2nd Stage service kit 46200297 VITON O Ring 19 27 33 40 43 47 71 72 83 PROTON PROTON SECOND STAGE Ifid eS original copywriter 1987 REGULATORS PROTON PROTON XL PROTON OCTOPUS SECOND STAGE revised 2001 printed 2002 DISASSEMBL
21. THE RING SMALLER DIAMETER OF THE RUBBER BOTTOM CASING 177 FROM ITS SEAT IN THE 1ST STAGE BODY FIG 1 2 PULL THE RUBBER BOTTOM CASING 177 AWAY FROM THE THREADED PINS OF THE PLASTIC TOP CASING 178 A CAUTION DURING THE OPERATIONS DESCRIBED IN STEP 2 DO NOT BEND THE RUBBER BOTTOM CASING EXCESSIVELY TO AVOID DEFORMING OR BREAKING IT 3 REMOVE THE RING LARGER DIAMETER OF THE RUBBER LOWER CASING 177 FROM ITS SEAT IN THE 1ST STAGE BODY FIG 2 RELEASING THE PLASTIC TOP CASING 178 BIM5 5 2 TECHNICAL BULLETIN Mares original copywriter 1987 bud revised 03 13 02 printed 2002 SUBJECT ASSEMBLING DISASSEMBLING THE V32 157 STAGE CAP gt ASSEMBLY am CARRY OUT THE FOLLOWING OPERATIONS BEFORE THE PROCEDURE DESCRIBED IN STEP 1 OF THE CORRESPONDING SERVICE MANUAL 1 CORRECTLY FIT THE PLASTIC TOP CASING 178 ON THE 1ST STAGE BODY 2 CORRECTLY POSITION THE RING LARGER DIAMETER OF THE RUBBER BOTTOM CASING 177 ON THE CONNECTORS OF THE PLASTIC TOP CASING 178 Fig 2 3 MATCH UP THE SEATS ON THE BOTTOM CASING 177 WITH THE THREADED PINS ON THE TOP CASING 178 A CAUTION MAKE SURE THE THREADED PINS OF THE TOP CASING 178 HAVE BEEN CORRECTLY INSERTED INTO THEIR SEATS ON THE BOTTOM CASING 177 4 CORRECTLY POSITION THE RING SMALLER DIAMETER OF THE RUBBER BOTTOM CASING 177 ON THE CONNECTORS OF THE PLASTIC TOP CASING 178 Fig 1 A CAUTION MAKE SURE THAT THE FIRST STAG
22. TWO WRENCHES b 17 AND B 18 REMOVE THE LP HOSE 56 FROM THE RETAINER AND UNSCREW IT FROM THE SWIVEL CONNECTOR PIN 72 UNSCREW THE LP HOSE 56 FROM THE SWIVEL CONNECTOR 72 USING THE WRENCH B 18 UNSCREW THE SWIVEL CONNECTOR PIN 72 FROM THE CONNECTOR 8 USING A 17 mm WRENCH B 17 17 mm 5 REMOVE THE SPACER BUSHING 70 AND THE SWIVEL CONNECTOR 71 FROM THE SWIVEL CONNECTOR PIN 72 REMOVE THE TWO O RINGS 97 AND THE O RING 55 FROM THE SWIVEL CONNECTOR PIN 72 CLEANING AND CHECKING CLEAN AND CHECK THE UNIT FOLLOWING THE INSTRUCTIONS DESCRIBED IN THE MAINTENANCE MANUAL ASSEMBLY SWIVEL PRE ASSEMBLY INSTRUCTIONS POSITION THE 0 RING 55 ON THE SWIVEL CONNECTOR 72 NEXT TO THE THREADING POSITION THE TWO O RINGS 97 IN THE GROOVES OF THE SWIVEL CONNECTOR PIN 72 LUBRICATE THE O RINGS WITH SILICON GREASE POSITION THE SWIVEL CONNECTOR 71 ON THE PIN 72 INSERT THE SPACER BUSHING 70 BTM4 4 2 TECHNICAL INFORMATION SHEET MAYES original copywriter 1987 revised 01 24 02 printed 2002 SUBJECT SWIVEL H U B MAINTENANCE FOR AIRLOCK BTM4 A ATTENTION INSERT THE SWIVEL CONNECTOR 71 THE PIN 72 FROM LEFT TO RIGHT LEANING TO THE LEFT OF THE PERSON WATCHING gt ASSEMBLY 1 SCREW THE CPL SWIVEL CONNECTOR PIN TO THE CONNECTOR 8 USING A 17 mm SPANNER OR WRENCH B 17 2 SCREW THE LP HOSE 7 TO THE SWIVEL CONNECTOR PIN 72 U
23. Viton 46110420 O Ring 106 Cod 46110106 cod Viton 46110402 2nd stage poppet seat Cod 46184062 Demand lever adjusting nut Cod 46185051 Exhaust valve Cod 46184006 Mouthpiece clamp Cod 47157984 If these components are not replaced they should at least be inspected with a jeweler s magnifying glass for the following defects DO NOT USE PARTS WITH THE FOLLOWING DEFECTS Description Ref Inspection 2nd stage case 32 Inspect the sealing surfaces for scratches or cracks Seat connector 21 Check that the sealing surface and the O ring seat are intact Diaphragm 36 Check for tears or pinholes around the metal disk deformation of the outer rim or signs of separation of the diaphragm from the metal disk 0 Ring 19 27 71 72 83 Check for cuts burrs or foreign particles The presence of any of these defects may result in leakage 2nd stage poppet seat 47 Check for cuts burrs or abrasion of the rubber Poppet seat holder 92 Check for cracks cuts or deformation Demand lever 33 Verify its self locking capacity and inspect for rust It is recommended to adjusting nut replace it at each scheduled overhaul Mouthpiece 44 Inspect for cuts tears or signs of wear Exhaust tee 41 Check that it is intact Hose 26 Inspect for splits blistering or any other signs of damage Spring 31 Check for any split or broken coils 5 7 4 AXIS SECOND STAGE AXIS OCTOPUS REGULATORS MAYES original copy
24. Viton 610 97507 21 Seat connector 26 Black hi flow hose 26 Yellow octopus hi flow hose 27 OR 2025 27 OR 2025 Viton 010 9707 28 46184282 Case assembly connector 46184210 2ndstage hose protector s 4 Octopus mouthpiece plug 5 e ena one AKROS OCTOPUS AKROS AKROS NITROX SECOND STAGE XTR XL AKROS TI PLANET EPOS SECOND STAGE 52 11 Drawing reference No E18 Table updated on 03 04 2000 Ge Descipton em amor onze Dm seem opwemame mo LE LOC o ee roeren usen mags 52 17 XTR XL AKROS TI PLANET EPOS SECOND STAGE XTR XTR NITROX SECOND STAGE Code Den ae c Le engo o onse REGULATORS mares original copywriter 1987 revised 2001 printed 2002 Drawing reference No E18 Table updated on 30 10 2001 EIN Gode Desciption CICCIO E Tasse o LLL n ge se ee MAES original copywriter 1987 REGULATORS revised 2001 printed 2002 XL OCTOPUS XL SECOND STAGE motn Code Desorption ae c ome _ e eneo o XTR XL AKROS TI PLANET EPOS SECOND STAGE 52 13 Drawing reference No E 18 Table updated on 30 10 2001 46184221 2nd stage poppet body 46184236 Deflector pin 46184280 B
25. assembly 7 14 Remove the fabric filter 22 from the piston body 23 15 Use the snap ring pliers B 14 to remove the snap ring 28 A WARNING MARES RECOMMENDS TAKING GREAT CARE TO AVOID DEFORMING AND OR DAMAGING THE SNAP RING 16 Remove the piston 25 from the piston body 23 See Fig 3 A WARNING MARES RECOMMENDS USING A STAINLESS STEEL ROD WITHA MAX DIAMETER OF 2 mm AND LENGTH 60 mm A WARNING DO NOT USE THE STAINLESS STEEL ROD 33 PERFORM THE OPERATION DESCRIBED IN STEP 16 17 Remove the piston cap 27 from the piston 25 See Fig 3 18 Remove the O Ring 24 from the head of the piston 25 See Fig 3 19 Disassemble the outer O ring 24 and the 2 inner O Rings 26 from the piston cap 27 See Fig 3 A CAUTION REPEAT THE OPERATIONS DESCRIBED IN STEPS 15 16 17 18 19 OF THE SECTION DISASSEMBLING THE AIRLOCK SYSTEM TO DISASSEMBLE THE SECOND PISTON AIRLOCK 1 3 1 4 AIRLOCK Mares original copywriter 1987 revised 2001 printed 2002 DISASSEMBLING THE QUICK COUPLING CHECK VALVE WARNING TO ENSURE PERFECT FUNCTIONING OF THE AIRLOCK SYSTEM MARES RECOMMENDS REPLACING THE QUICK COUPLING ASSEMBLY CODE 47200377 WHENEVER THERE ARE DEFECTS IN ITS OPERATION OR AFTER EVERY 2 YEARS OR 200 HOURS OF DIVING ONLY IF NECESSARY IT IS POSSIBLE TO DISASSEMBLE THE CHECK VALVE FROM THE QUICK COUPLING PROCEEDING AS INSTRUCTED IN THE SECTION
26. connector Fig 6 B 2 Insert the 2nd stage poppet assembly 30 47 92 in the previously inserted spring 31 Fig 6 B 3 Insert the special tool B 36 Cod 46200383 into the 2nd stage case assembly connector until it engages the bushing 165 Fig 7 WARNING PRESS AND ROTATE THE SPECIAL TOOL B 36 SLIGHTLY THE RIGHT AND LEFT TO OBTAIN CORRECT POSITIONING OF THE 2ND STAGE POPPET STEM B 4 Fit the washer 34 on the poppet stem 30 B 5 Using the special wrench B 12 lock down the adjusting nut 33 on the poppet stem 30 WARNING TO FACILITATE THE SUBSEQUENT ASSEMBLY OPERATIONS DURING STEP B 5 IT IS ADVISABLE PERFORM ONLY AN APPROXIMATE NOT FINAL ADJUSTMENT OF NUT 33 THE RECOMMENDED APPROXIMATE ADJUSTMENT IS ACHIEVED WHEN THE POPPET STEM PROTRUDES FROM THE ADJUSTING NUT BY ABOUT 1 mm B 6 Insert the demand lever 35 between the washer 34 and the seat in the 2nd stage case proceeding as shown in the Figure 5 REGULATORS Mares original copywriter 1987 revised 2001 printed 2002 Ifid eS original copywriter 1987 REGULATORS PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 5 8 7 revised 2001 printed 2002 WARNING USING THE SPECIAL WRENCH B 12 IT IS RECOMMENDED FINISH LOCKING DOWN NUT 33 TO ACHIEVE APPROXIMATE NOT FINAL ADJUSTMENT IN WHICH THE VALVE STEM 30 PROTRUDES BY ABOUT 3 mm B 7 After having positioned the demand lever 35 rem
27. low pressure hose to the tank control valve 2 Connect the low pressure hose of the BC to the quick coupling 7 of the AIRLOCK system 3 Open the tank control valve INSPECTION SUBMERGE THE AIRLOCK SYSTEM IN FRESH WATER TO CHECK FOR ANY AIR LEAKS FROM THE QUICK COUPLING 4 Operate the pneumatic locking system by pulling the ring 6 INSPECTION CHECK THE CORRECT AND SIMULTANEOUS MOVEMENT OF BOTH PISTONS SUBMERGE THE PRESSURIZED AIRLOCK SYSTEM IN FRESH WATER FOR AT LEAST 30 MINUTES TO CHECK FOR ANY AIR LEAKS FROM THE DISCHARGE VALVE AND PISTONS 5 Operate the release lever 18 INSPECTION CHECK THAT THE RELEASE LEVER 18 IS ABLE TO MOVE FREELY CHECK THAT THE MECHANICAL RETAINER 20 IS RELEASED SIMULTANEOUSLY WITH THE DISCHARGE OF AIR FROM THE VALVE 56 WARNING IF THE RETAINER 20 IS RELEASED AFTER THE AIR IS DIS CHARGED FROM THE VALVE 56 IT IS NECESSARY TO REPEAT THE MAINTENANCE AND INSPECTION OPERATIONS ON THE COMPONENTS IN QUESTION MALES original copywriter 1987 revised 2001 printed 2002 INSPECTION REPEAT THE OPERATIONS DESCRIBED IN STEPS 4 AND 5 FEW TIMES TO CHECK THE PERFECT MOVEMENT OF THE PISTONS AND THE RELEASE LEVER WARNING AFTER REASSEMBLING THE SYSTEM AND MOUNTING THE BC ON THE TANK MARES RECOMMENDS OPERATING THE AIRLOCK SYSTEM AS DESCRIBED IN THE INSTRUCTION MANUAL CHECK THE TANK IS FIRMLY SECURED AIRLOCK 1 11 prin
28. scarico 47157984 Fascetta boccaglio 4 4 4 4 4 4 ES 46185086 Boccaglio nero 46179904 Protezione manichetta nera 1 st 46186094 46184062 Pasticca valvola 46186090 Tappo bocc Octopus 19 21 26 26 27 28 9 30 31 32 33 34 35 36 37 38 39 39 0 1 3 4 6 7 54 G G ZI 46200121 Secondo Stadio cpl ABYSS 2000 46200122 Secondo Stadio cpl ABYSS 2000 J 46186160 Kit Manutenzione 2 st ABYSS 19 27 29 33 40 43 47 REGULATORS Mares original copywriter 1987 revised 2000 printed 2001 Reference drawing No E 19 Table 104 Updated to 03 04 2000 mares original copywriter 1987 REGULATORS revised 2001 printed 2002 ABYSS T F SECOND STAGE OCTOPUS ABYSS ren ww _ 21 Seat connector Black 1 2 Abyss super flow hose ed 35 46185104 Demandleer W lever Demandleer W EN 46186029 Black diaphragm 46185073 Ring clamp 46185075 Ring clamp screw 3 x 16 stainless RUBY ABYSS VOLTREX ORBITER SECOND STAGE 51 11 Drawing reference No E19 Table updated al 30 10 2001 O j 212 ASSEMBLES O LLL ABYSS 2 Stage Service Kit 19 19 27 29 33 40 4347 29 33 40 43 19 27 29 33 40 4347 Nitrox Stage Service Kit 19 27 29 33 40 43 19 27 29 33 40 43 47 Mares original copywriter 1987 REGULATORS revised 2001 printed 2002 Code Description 19 OR 106 19 OR 106
29. 00118 Second stage assy Epos J 46200119 Second stage assy Epos Nitrox 46200120 Second stage assy Epos Nitrox J 46184228 Cover Epos assy 101 102 103 104 121 122 46200124 Cover Epos Nitrox assy 101 102 103 104 121 122 46200151 2nd stage case EPOS EPOS NITROX 32 42 95 Maintenance kit 2 stage Epos 19 27 33 40 43 47 66 71 72 75 83 46186169 Maintenance kit 2nd stage Epos 19 27 33 40 43 47 66 71 72 75 83 N Viton 017 9707 39 kkk kkk MAES original copywriter 1987 REGULATORS revised 2001 printed 2002 s s 7 Emma _ ef OR 2062 46110417 2062 Viton 016 9707 71 46110211 2050 71 46110413 OR 2050 Viton 014 9707 72 46110215 OR 2043 46110415 OR 2043 Viton 013 9707 EPOS SECOND STAGE EPOS NITROX SECOND STAGE XTR XL AKROS TI PLANET EPOS SECOND STAGE 52 17 Drawing reference No E 22 Table updated on 30 10 2001 c _ ew pese ne _ mara x femore Eos EFOSNTROX Pande cass eem o tue Service kit 2nd stage Epos Nitrox see 16186169 VITON O Ring 19 27 33 40 43 47 66 71 72 75 83 mares original copywriter 1987 revised 2001 print
30. 06 DIN connector wheel 200 BAR 49 52 46183001 DIN connector wheel 300 BAR 46110108 OR 108 52 46110404 OR 108 Viton 611 9754 53 56 46185205 Plug HP 7 16 46183053 Filter DIN connector D 9 57 46185300 Body CWD 58 59 46185301 Diaphragm CWD 46185302 Bezel CWD 61 46185013 Spring filter 62 68 46183013 Dust cap DIN connector 46183052 Spring DIN connector D 12 69 46186218 Shockproof ring 71 71 46110211 OR 2050 46110413 OR 2050 Viton 014 9707 74 46110107 OR 2031 74 46110403 OR 2031 Viton 011 9707 1 STAGE MR 22 RUBY TITANIUM ABYSS V32 REGULATORS Mares original copywriter 1987 revised 2000 printed 2001 Reference drawing No E2 Table NO 5 Updated to 03 04 2000 151 stage poppet seat 46186210 Spring HP housing 46183051 Spacer ring DIN connector 80 46186206 Anti trail head 81 46186208 1st stage plug 89 46184324 Label ABYSS 148 46184315 Label EN 250 200 bar 149 46184316 Label MARES ASSEMBLIES 46200106 151 stage assembly ABYSS 2000 46200107 1st stage assembly ABYSS J 46185988 1st stage assembly ABYSS DIN 46200108 1st stage assembly ABYSS CWD 46185210 HP housing assy 4 5 6 416802 200 DIN connector assy 200 BAR 23 48 49 56 62 68 71 79 416802 300 DIN connector assy DIN 300 BAR 23 48 49 56 62 68 7 1 79 416850 CWD kit ABYSS A 46186152 Maintenance kit 1st stage ABYSS INT 2 5 6 19 22
31. 1 9707 53 46185205 Tappo chiusura H P 7 16 UNF cO REGULATORS Mares original copywriter 1987 revised 2000 printed 2001 Reference drawing No E1 Table 1 Update to 03 04 2000 Filtro x attacco DIN D 9 46185300 Corpo C W D Ghiera C W D 46185013 Molla premi filtro Tappo protezione attacco DIN 46183052 Molla pentag x attacco DIN D 9 46110211 OR 2050 OR 2050 Viton 014 9707 46110403 OR 2031 Viton 011 9707 46183034 Boccola distanziale attacco DIN Tappo chiusura 108 46185266 Calotta di protezione C W D 109 110 Calotta di protezione tampografata 148 46184315 Etichetta EN 250 200 bar 149 46200109 46200109 1 Stadio CPL V 16 2000 J 46200111 1 Stadio CPL V 16 DIN 2000 D Camera H P compl 4 5 6 Nitrox F 416803 200 NR Attacco completo DIN 200 BAR 28 48 49 56 62 6871 7 Cd 23 48 49 56 62 68 71 79 F F 416803 300 NX Attacco Compl DIN 300 BAR Nitrox 49 56 62 68 71 79 23 48 49 56 62 68 71 79 5 5 5 5 6 6 6 7 7 7 7 7 7 7 8 6 7 8 9 1 2 8 1 1 4 4 5 6 9 1 ici 46186152 Kit manutenzione 1 st V 16 INT 2 5 6 19 22 52 71 74 1 1 1 Kit manutenzione 1 st V 16 V 16 DIN 5 6 19 23 52 56 68 71 74 2 5 6 19 22 23 52 56 68 71 74 46185168 Kit manut 1 st V 16 V 16 DIN Viton 5 6 19 23 52 56 68 71 74 NOTE Nel Kit cod 186151 e
32. 2000 NEW DRAWING PARTS LIST B2 9 2000 DISASSEMBLIES ERGO LP DRAWING B 2 10 2002 DISASSEMBLY OF THE 157 STAGE FROM ERGO INFLATOR ASSY WITH R E VALVE TABLE 2 11 2000 NEW INTEGRATED SYSTEM H1 1 2000 DISASSEMBLY OF H U B BAG H1 1 2000 TROUBLESHOOTING DISASSEMBLY OF 4 WAY MANIFOLD H1 1 2000 MULTI AIR INTERNATIONAL INFLATOR B3 1 1998 DISASSEMBLY OF BACKPACK H1 2 2000 ERGO INFLATOR TROUBLE SHOOTING B4 1 1998 DISASSEMBLY OF 7 WAY MANIFOLD H1 2 2000 DISASSEMBLY OF TANK SUPPORT PLATE H1 3 2000 GENERAL INFORMATION GUN SERVICE DISASSEMBLY OF MECHANICAL GENERAL IX 1998 OVERPRESSURE VALVES H1 3 2000 SERIALIZATION IX 1998 DISASSEMBLY OF INFLATING ORAL PIPE H1 4 2000 WARRANTY IX 1998 DISASSEMBLY OF H U B PNEUMATIC SYSTEM ROUTINE CARE IX 1998 DISASSEMBLY OF PNEUMATIC CONTROL H1 4 2000 SERVICE REQUIREMENTS X 1998 DISASSEMBLY OF PNEUMATIC DUMP VALVES SPECIAL TOOL KIT XI 1998 EXTERNAL BEZEL H1 5 2000 CYRANO SPARK STEN 2001 PNEUMATIC SPEARGUNS DISASSEMBLY PNEUMATIC SYSTEM DISASSEMBLY G1 1 1998 INTERNAL SUPPORTS FROM BAG H1 6 2000 CLEANING G1 4 1998 DISASSEMBLY OF BOTTOM PNEUMATIC DUMP INSPECTION G1 4 2009 VALVE INTERNAL SUPPORT H1 6 2000 DISASSEMBLY OF TOP PNEUMATIC DUMP REASSEMBLY 61 5 2002 VALVE INTERNAL SUPPORT H1 7 2000 TAHITIAN SHAFT SERVICE G1 10 1998 DISASSEMBLY OF PNEUMATIC CONTROL DISASSEMBLY G1 10 1998 REASSEMBLY 64 10 1998 INTERNAL SUPPORT H1 7 2000 DISASSEMBLY OF PNEUMATIC SYSTEM PRESSURIZING G1 11 1998 INTERNAL SHEATHING H1 7 2000 PRE
33. 46110106 Filter 47159146 Quick coupling assembly 47200377 Valve 47158584 A GAUTION MARES RECOMMENDS REPLACING THE 0 RING CODE 46110107 INSIDE THE QUICK COUPLING OF THE LP HOSE If these components are not replaced they should at least be inspected with a jeweler s magnifying glass for the following defects DO NOT USE PARTS WITH Description Snap rings circlips Piston cap Piston Piston assembly Stainless steel rod Buckle assembly Quick coupling assembly Valve O Ring Springs Fabric filter O Ring seats Threads Table Ref No 28 2 25 23 33 34 56 10 24 26 12 21 22 THE FOLLOWING DEFECTS Inspection Check for distortion cracking or damaged edges Check for scratches and or cuts on the O ring seat or sealing surface Check for scratches and or cuts on the O ring seat or sealing surface Check that the O ring sealing surfaces are intact Check for any signs of damage on the thread for the valve Inspect for damage distortion and or deformation Check for cracks cuts or deformation Check that the outer surface is not damaged and that the chrome plating is intact Check the functioning of the ring which operates the coupling Check for traces of rust and or signs of damage Check for cuts burrs or foreign particles The presence of any of these defects may result in leakage Check for rust and for any split deformed or broken coils Check that it
34. 47158707 Retaining ring 6 46110265 O Ring 3231 ASSEMBLIES 46200127 Pneumatic control assy H U B 46200141 Internal gear assy pneumatic control 1 2 3 4 5 6 7 8 15 16 17 18 19 20 46200126 LP pipe assy H U B long 24 25 26 36 46200125 LP pipe assy H U B short 24 25 26 36 46200146 Maintenance kit pneumatic control H U B Mares 3 5 7 17 21 23 24 32 30 31 32 MAYS original copywriter 1987 b revised 2001 printed 2002 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 EN NN NEN NON EN EI EN E EX EN EN ES 27 PNEUMATIC CONTROL H U B INTEGRATED SYSTEM H U B 1 33 Drawing reference No J 77 Table updated on 03 04 2000 ron Den 32 46110265 O Ring 3231 46200127 H U B pneumatic inflator assembly BH 46200141 Internal pneumatic inflator mechanism assembly 1 2 3 4 5 6 7 8 15 16 17 18 19 20 46200145 Mares H U B pneumatic inflator Service Kit 3 5 7 17 21 23 24 32 In the event of having to replace one of the components marked with reference numbers 9 10 12 13 on this table it is necessary to order all four components 9 10 12 13 which are shown in H U B Pneumatic Inflator table n 233 1 34 INTEGRATED SYSTEM H U B mares original copywriter 1987 revised 2001 p
35. 6110119 2031 2025 2056 46110210 2050 4100 46110216 2043 117 4106 46110216 2012 O RING TYPE REFERENCE 46110107 46110205 46110211 46110211 46110300 46110101 O O O O O O O RING GHART SPEARGUNS Mares original copywriter 1987 revised 2001 printed 2002 O RING TYPE REFERENCE 2 003 R 1 2007 2015 106 2031 2062 122 BIS 46110242 46110201 46110213 46110102 46110106 46110107 46110220 46110206 O O O O RING TYPE REFERENCE 2037 3062 3056 2106 SPECIAL 46110110 46110228 46110227 O 46110208 Mares original copywriter 1987 O RING REFERENCE CHART Vi g bd revised 2001 printed 2002 LIGHTS O RING TYPE REFERENCE O RING TYPE REFERENCE 2025 46110205 2 109 46110241 O 3243 45200064 2031 46110107 O 4400 46110117 4387 46110170 4087 46110172 3162 46110219 200 212 8854 46110173 2 153 46110240 MR22 RUBY TITANIUM ABYSS V32 FIRST STAGE MAES original copywriter 1987 TECHNICAL BULLETIN BTM5 5 1 UE revised 03 13 02 printed 2002 SUBJECT ASSEMBLING DISASSEMBLING THE V32 1s STAGE ref Tab 2101 14 03 02 THE PROCEDURE DESCRIBED STEP 16 OF THE CORRESPONDING SERVICE MANUAL CARRY OUT THE FOLLOWING OPERATIONS BEFORE DISASSEMBLY 1 REMOVE
36. 8 REASSEMBLY OF INFLATION PIPE H1 16 2000 O RING INSPECTION G2 12 1998 REASSEMBLY OF MECHANIC OVERPRESSURE TRIGGER STROKE INSPECTION G2 12 1998 VALVES H1 17 2000 INDEX MATES original copywriter 1987 revised 2001 printed 2002 INDEX MARES SERVIGE MANUAL REASSEMBLY TANK PLATE SUPPORT 1 18 REASSEMBLY OF 7 WAY MANIFOLD SYSTEM 1 19 REASSEMBLY OF TANK PLATE SUPPORT 7 WAY MANIFOLD ON INTEGRATED SYSTEM H 1 20 REASSEMBLY OF BACK PACK H 1 20 REASSEMBLY 4 WAY MANIFOLD AND SECONDS STAGES H 1 21 REASSEMBLY OF 1ST STAGE H 1 22 TESTS H 1 22 TEST OF PNEUMATIC SYSTEM H 1 22 A PNEUMATIC CONTROL BODY H 1 22 B PNEUMATIC DUMP VALVES H 1 23 TEST OF BAG H 1 23 C MECHANICAL OVERPRESSURE VALVES H 1 23 D BAG H 1 24 TEST OF INTEGRATED SYSTEM ASSEMBLY 1 24 TEST OF DISTRIBUTORS HOSES H 1 25 F DISASSEMBLY H 1 25 REASSEMBLY H 1 26 H U B MARES DRAWING AND PARTS LIST 1 27 H U B MARES TABLE H 1 28 H U B MARES TABLE H 1 29 PNEUMATIC DISCHARGE VALVE H U B DRAWING AND PARTS LIST H 1 30 PNEUMATIC DISCHARGE VALVE H U B TABLE H 1 31 PNEUMATIC CONTROL H U B DRAWING AND PARTS LIST H 1 32 PNEUMATIC CONTROL H U B TABLE H 1 33 H U B CENTURY DRAWING H 1 34 H U B CENTURY TABLE H 1 35 H U B AVANTGARDE DRAWING H 1 36 H U B AVANTGARDE TABLE H 1 37 H U B AVANTGARDE PNEUMATIC CONTROL DRAWING H 1 38 H U B AVANTGARDE PNEUMATIC CONTROL TABLE H 1 39 CONTENTS Last Note revision 2000 ACCESSORIES 209 AIRLOCK 2000
37. ARNING TO FACILITATE THE OPERATION DESCRIBED IN STEP A 3 AFTER LOCKING DOWN THE NUT THROUGH A FEW TURNS WITH SPECIAL WRENCH B 20 IT IS RECOMMENDED TO FINISH LOCKING IT DOWN USING SPECIAL WRENCH B 12 A CAUTION TO FACILITATE THE SUBSEQUENT ASSEMBLY OPERATIONS DURING STEP A 3 IT IS ADVISABLE TO PERFORM ONLY AN APPROXIMATE NOT FINAL ADJUSTMENT OF NUT 33 THE RECOMMENDED APPROXIMATE ADJUSTMENT IS ACHIEVED WHEN THE POPPET STEM PROTRUDES FROM THE ADJUSTING NUT BY ABOUT 1 mm A 4 Keeping the special tool B 6 positioned inside the case assembly connector of the 2nd stage 32 insert the demand lever 35 between the washer 34 and the seat in the 2nd stage case proceeding as shown in Fig 5 58 6 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE A WARNING USING THE SPECIAL TOOL B 6 AND THE SPECIAL WRENCH B 12 IT IS RECOMMENDED TO CONTINUE LOCKING DOWN THE NUT 33 TO ACHIEVE AN APPROXIMATE NOT FINAL ADJUSTMENT IN WHICH THE VALVE STEM 30 PROTRUDES BY ABOUT 3 mm A WARNING TO CHECK THAT THE 2ND STAGE POPPET IS CORRECTLY POSITIONED PUSH THE DEMAND LEVER A FEW TIMES MAKING SURE 15 ABLE TO MOVE FREELY gt METHOD B WARNING IF THE CONNECTOR BUSHING 165 COMES OUT DURING THE PROCEDURE DESCRIBED IN STEP B 3 REASSEMBLE IT USING THE INSTRUCTIONS OF METHOD A B 1 Position the spring 31 in the 2nd stage case assembly
38. BJECT TO DETERIORATION HAVE BEEN REMOVED REGULATORS mares original copywriter 1987 revised 2001 printed 2002 MALES original copywriter 1987 REGULATORS PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 58 3 b revised 2001 printed 2002 INSPECTION Certain key components of the second stage should be regularly replaced at each scheduled overhaul In addition considering their relatively low cost it is recommended to replace all the O Rings Description Viton O Ring Code O Ring 2025 46110205 46110411 O Ring 2050 46110211 46110413 O Ring 106 46110106 46110402 0 Ring 2037 46110110 46200298 2nd stage poppet seat 46164062 Demand lever adjusting nut 46185051 Exhaust valve 46164006 Mouthpiece clamp 47157984 If these components not replaced they should at least be inspected with a jeweler s magnifying glass for the following defects DO NOT USE PARTS WITH THE FOLLOWING DEFECTS Description Ref No Inspection 2nd stage case 32 Inspect the sealing surfaces for scratches or cracks Seat connector 21 Check that the sealing surface and the O Ring seat are intact Diaphragm 36 Check for tears or pinholes around the metal disk deformation of the outer rim or signs of separation of the diaphragm from the metal disk O Ring 19 27 71 171 Check for cuts burrs or foreign particles The presence of any of these defects may result in leakage 2 stage poppet seat 47 Check for cu
39. CRACKING PRESSURE TOO LOW Adjust correctly and if necessary replace the spring NIKOS XTR XL AXIS PROTON 4 Poppet spring loading too low Add a distance washer max one or ee Poppet spring loading too low Replace the spring S 10 2 SECOND STAGES TROUBLESHOOTING mares original copywriter 1987 revised 2001 printed 2002 SECOND STAGE TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION RUBY ABYSS 1 Swivel hose coupling O Ring defective 1 Replace the O Rings VOLTREX AKROS XTR XL oe on 2 Sealing surface of hose connector O Ring 1 Clean or replace the hose connector dirty damaged SWIVEL HOSE AXIS PROTON J COUPLING AND SECOND STAGE P 3 Seat connector O Ring dirty or damaged CONNECTOR NAVY BETA 4 Seat connector dirty or damaged 1 Exhaust valve dirty incorrectly positioned 1 Clean position correctly or replace or damaged AKROS XTR XL Clean position correctly replace AXIS PROTON AI 4 AIR LEAK BETWEEN 1 4 Mouthpiece loose or damaged 1 Replace the clamp and tighten or replace the mouthpiece RUBY ABYSS 5 1 Replace VOLTREX AKROS XTR XL NIKOS NAVY BETA III II AXIS PROTON RUBY ABYSS 6 Cover ring clamp loose or damaged VOLTREX III II Td Correctly position or replace the spacer 8 Spacer ring incorrectly positioned or damaged ring 5 ring incorrectly position
40. DISASSEMBLING THE QUICK COUPLING CHECK VALVE 1 Hold the quick coupling 7 in place using wrench B 18 14 mm and use a mm open end wrench to unscrew the check valve connector 13 removing the spring 12 and the ball 11 See Fig 4 2 Remove the O ring 10 from the quick coupling assembly 7 See Fig 4 gt CLEANING A WARNING WHEN WORKING WITH ANY KIND OF ACID WEAR ADEQUATE PROTECTIVE GEAR FOR EYES AND SKIN For routine cleaning of reusable rubber components wash all parts in a mixture of hot water and mild detergent Make sure all the components have been thoroughly rinsed in fresh water before reassembling them Chrome plated brass and stainless Steel parts can be cleaned with an ultrasonic cleaner in fresh water or in a mild acid solution for example white vinegar diluted as necessary A WARNING ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC AND RUBBER PARTS BEFORE CLEANING METAL COMPONENTS MAKE SURE THAT ALL SEALS AND OTHER PARTS SUBJECT TO DETERIORATION HAVE BEEN REMOVED MALS original copywriter 1987 revised 2001 printed 2002 INSPECTION AIRLOCK 1 5 Certain key components of the AIRLOCK system should be regularly replaced at each scheduled overhaul In addition considering their relatively low cost it is recommended to replace all the O rings every time Quantity Table Reference Number Description O Ring 2068 46110225 O Ring 2025 46110205 O Ring 106
41. E CAP 15 CORRECTLY IN PLACE F1 10 1 STAGE MR 22 RUBY TITANIUM ABYSS V32 REGULATORS MAYES original copywriter 1987 revised 2001 printed 2002 Reference drawing No E3 Table NO 2 FIRST STAGE RUBY ST STAG U Updated to 03 04 2000 DRAWING CONTINUED FROM PREVIOUS TABLE Mares original copywriter 1987 REGULATORS revised 2001 printed 2002 RUBY FIRST STAGE Dee _ 4 5 Ww _ e ror _ pe 3 8 Port plug m tape ES 46110406 OR115 Viton 614 9707 24 46185010 Dutcap 000000000000 46184079 Yoke knob 200 DIN connector body 48 F 300 BAR DIN connector body DIN 200 BAR threaded locking ring 49 F DIN 300 BAR threaded locking ring DIN 300 BAR threaded locking ring YI ss 58 46185205 746 HP portplg 000000000 HP port 746 HP portplg 000000000 S6 46183053 connector fiter DO 9 1 9 omonimo 1 STAGE MR22 RUBY TITANIUM ABYSS V32 F1 11 Drawing reference No Table updated 30 10 2001 ee _ enzo pg or DIN come _ e amam san 0 _ wo emwm me RUBY Steer _ 250 200 Sticker 46186250 HP HP Chamber assemb
42. E PISTON HEAD 25 See Fig 5 4 Insert the piston 25 with the 27 all the way into the piston body 23 WARNING SURE THE PISTON 27 HAS BEEN FITTED CORRECILY 9 Use the snap ring pliers B 14 to position the snap ring 28 In its seat in the piston body 23 on top of the piston cap 27 IMPORTANT MAKE SURE THAT THE SNAP RING IS CORRECTLY INSERTED AND LIGHTLY LUBRICATE THE SNAP RING 28 AND THE PIS CAP 27 A CAUTION REPEAT THE OPERATIONS DESCRIBED IN STEPS 1 2 3 4 9 OF THE SECTION ASSEMBLING THE AIRLOCK SYSTEM TO ASSEMBLE THE SECOND PISTON 6 Use the special tool C 2 to fully lock down the new discharge valve 56 See Fig 2 WARNING USING TORQUE WRENCH SELECT A TORQUE SETTING OF 80 N cm 1 Correctly position the mechanical retainer 20 in the slot in the piston body 23 See Fig 6 8 Correctly fit the spring 21 See Fig 6 9 Insert the release lever 18 See Fig 6 and Fig 7 EN EESE EX BE AIRLOCK 1 7 p S iy 2 f di x Sy H j 7 1 8 AIRLOCK WARNING MARES RECOMMENDS CHECKING WITH THE UTMOST CARE THAT THE SPRING 21 AND THE RETAINER 20 ARE CORRECTLY POSITIONED IN THEIR RESPECTIVE SEATS IN THE RELEASE LEVER 18 See Fig 6 and Fig 7 10 Fix the discharge lever 18 with
43. EANING INSPECTION REASSEMBLY ASSEMBLING THE LP INFLATOR ASSEMBLING THE DEFLATION GROUP ASSEMBLING THE COUPLING ASSEMBLING THE R E VALVE GROUP ASSEMBLING THE CORRUGATED HOSE ASSEMBLING THE SECOND STAGE Multi Air version only ASSEMBLING THE CORR HOSE ON THE BC FINAL CHECKS MULTI AIR INT INFLATOR DRAWING AXIS OCTOPUS AXIS SECOND STAGE SERVICE 5 7 1 5 7 2 5 7 3 5 7 4 S 7 6 5 7 7 S 7 8 5 7 10 S 7 11 PROTON PROTON XL SECOND STAGE SERVICE 5 8 1 5 8 2 5 8 3 5 8 4 5 8 5 5 8 7 5 8 8 5 8 10 5 8 11 5 8 12 5 8 13 SECOND STAGES FINAL CHECKS AND ADJUSTMENT VII Last revision 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 1998 1998 Note NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW madres original copywriter 1987 INDEX revised 2001 printed 2002 INDEX gt MARES SERVICE MANUAL CONTENTS Last Note Last Note revision revision ERGO LP TRIGGER SENSITIVITY ADJUSTMENT G 2 12 1998 LP INFLATOR REMOVAL B2 1 1998 POWER REGULATOR INSPECTION G 2 13 1998 CLEANING B2 3 1998 d SPEARGUN STEN Pipin line DRAWING i 2 53 a AND PARTS LIST G2 11 1998 REASSEMBLY B2 4 1998 LP INFLATOR INSTALLATION B26 SPEARGUN TROUBLESHOOTING 63 1 2002 FINAL 5 2 7 1998 ERGO LP DRAWING AND PARTS LIST 2 8 1998 INTEGRATED SYSTEM H U B 2000 ERGO INFLATOR ASSY WITH R E VALVE TECHNICAL BULLETIN 4
44. FERENCE O RING TYPE REFERENCE 3156 47110270 C 2050 46110211 C 3231 46110265 H U B AIR TRIM PNEUMATICAL DUMP VALVES 2007 46110213 3x1 46200154 2015 46110102 2062 46110220 O RING TYPE REFERENCE O RING REFERENCE 3x1 47110272 O 2015 46110102 O 2037 46110110 O 3231 46110265 original copywriter 1987 O RING REFERENCE CHART revised 2001 printed 2002 H U B HOSES MANIFOLDS O RING TYPE REFERENCE O RING TYPE REFERENCE 2 003 46110242 106 46110106 2025 46110205 2031 46110107 O 108 46110108 O 2043 46110215 da H U B ORAL INFLATOR O RING TYPE REFERENCE O RING TYPE REFERENCE 2056 46110210 GAUGE O RING REFERENCE O RING TYPE REFERENCE 108 46110108 O 2 003 46110242 Q Vi d O RING REFERENCE CHART Mares original copywriter 1987 revised 2001 printed 2002 BUOYANCY COMPENSATORS O RING TYPE REFERENCE O RING TYPE REFERENCE 106 46110106 O 2031 46110107 O 2 109 46110241 O 115 46110117 2081 46110221 2056 46110210 AIRLOCK O RING TYPE REFERENCE O RING TYPE REFERENCE 106 46110106 O 2010 46110210 2068 46110225 2025 46110205 original copywriter 1987 bd revised 2001 printed 2002 VALVE SETS 0 RING REFERENCE CHART Vi e O RING TYPE REFERENCE 3050 4
45. IN STEP 9 TRY OPERATING THE RELEASE LEVER 18 6 Using a Philips screwdriver type USAG 323 back off the four screws 16 and remove the piston shell cover 15 1 Remove the piston body 23 from the piston shell 32 8 Use the special tool B 22 to remove the release lever pin 19 9 Disassemble the release lever 18 10 Remove the mechanical retainer 20 IMPORTANT DISASSEMBLE THE SPRING 21 FROM THE RETAINER 20 ONLY IF IT IS DAMAGED AND OR DEFORMED WARNING MARES DOES NOT RECOMMEND DISASSEMBLING THE SPRING PIN 112 11 Use the special tool C 2 to fully back off the discharge valve 56 See Fig 2 WARNING MARES RECOMMENDS REPLACING THE VALVE 56 WHENEVER IT IS DISASSEMBLED OR AFTER 2 YEARS OF USE OR 200 HOURS OF DIVING 12 Using the wrench B 18 14 mm unscrew the quick coupling assembly 7 from the piston body 23 Mares original copywriter 1987 revised 2001 printed 2002 MATES original copywriter 1987 revised 2001 printed 2002 WARNING TO ENSURE PERFECT FUNCTIONING OF THE AIRLOCK SYSTEM MARES RECOMMENDS REPLACING THE QUICK COUPLING ASSEMBLY CODE 47200377 WHENEVER THERE ARE DEFECTS IN ITS OPERATION IF NECESSARY IT 15 POSSIBLE TO DISASSEMBLE ONLY THE CHECK VALVE OF THE QUICK COUPLING PROCEEDING AS INSTRUCTED IN THE SECTION DISASSEMBLING THE QUICK COUPLING CHECK VALVE 13 Disassemble the O ring 9 from the quick coupling
46. ING AFTER CARRYING OUT THE OPERATIONS DESCRIBED IN STEP 3 ALWAYS REPEAT THE ADJUSTMENT OF THE DEMAND LEVER 35 AS DESCRIBED IN THE MANUALS 4 Submerge the second stage in water with the mouthpiece facing up allowing water to enter the exhaust tee and keeping it in the water for about 30 seconds 5 Remove the second stage from the water and then turn the ni downward Check for any traces of water A WARNING IF MORE THAN A FEW DROPS OF WATER COME OUT OF THE SECOND STAGE CHECK WATERTIGHTNESS OF THE MOUTHPIECE CLAMP THE EXHAUST VALVE AND THE RIM OF THE DIAPHRAGM 7 Press the purge button making sure that it operates Smoothly and does not jam 8 Completely submerge the second stage in water allowing water to enter the mouthpiece and check for any air leaks mares original CORSI 1987 revised 2001 printed 2002 mares original copywriter 1987 TROUBLESHOOTING SECOND STAGE 5 10 1 revised 2001 printed 2002 SECOND STAGE TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION 1 Second stage poppet seat dirty or 1 Clean invert or replace damaged RUBY ABYSS 2 Sealing surface of seat connector dirty or 1 Clean or replace VOLTREX damaged E DA 3 Intermediate pressure too high 1 Adjust the intermediate pressure NAVY BETA ie 4 Demand lever set too high 1 Adjust correctly 5 Poppet spring incorrectly positioned or 1 Position correctly or replace damaged RUBY ABYSS 6 Adjustable seat O ring in c
47. ION USE ONLY CORROSION AND RUST PREVENTING OILS SUCH AS MOBIL DTE OIL LIGHT OR SAE 10 W OILS SUITABLE FOR USE IN HYDROPNEUMATIC SYSTEMS DO NOT USE GRAPHITE BASE OILS THE USE OF OILS NOT SPECIFIED FOR USE IN HYDROPNEUMATIC SYSTEMS MAY LEAD TO PREMATURE GUN DAMAGE DUE TO INTERNAL CORROSION SPEARGUN CYRANO 550 SPARK 550 20 CYRANO 700 SPARK 700 CYRANO 850 SPARK 850 CYRANO 970 SPARK 970 CYRANO 1100 SPARK 1100 Pipin STEN MINIMINI STEN MINIMINI STEN MEDI STEN SUPER STEN G 1 12 CYRANO SPARK AND STEN 2001 PNEUMATIC SPEARGUNS MAKES original copywriter 1987 revised 2001 printed 2002 PRESSURIZING USING MARES HAND PUMP PART 691101 WARNING ALWAYS PRESSURIZE THE SPEARGUN WITH THE POWER ADIUSTMENT LEVER IN THE MAXIMUM HIGH POWER POSITION FIG 1 NEVER EXCEED THE MAXIMUM 30 BAR PRESSURE FAILURE T0 PRESSURIZE THE SPEARGUN IN THE MAXIMUM HIGH POWER P0SITION OR OVER PRESSURIZATION MAY CAUSE THE SPEARGUN T0 RUPTURE WHICH MAY CAUSE SERIOUS INJURY OR DEATH 1 Setthe power adjustment lever 38 to maximum high power position Fig 2 2 hand thread the hand pump into the inlet valve of the speargun until the hand pump o ring seals against the inlet valve body 3 The following pressure table shows the approximate number of pump strokes required to obtain the pressure values listed CYRANO VERSION PRESSURE IN BAR DESCRIPTION CYRANO 550 CYRANO 700
48. LUTION RUBY ABYSS 1 Purge button seat dirty 1 Clean 6 VOLTREX AKROS COVER PURGE XTR XL NIKOS BUTTON JAMMED NAVY BETA III 2 Defective spring 1 Replace the spring 1 AXIS 1 Diaphragm incorrectly positioned 1 Position correctly 7 RUBY 55 VIBRATIONS VOLTREX AKR0S DURING THE XTR XL 2 Demand lever incorrectly adjusted 1 Adjust correctly INHALATION NAVY BETA III PHASE 11 AXIS PROTON 3 Poppet spring incorrectly positioned or 1 Position correctly or replace damaged 2 10 ERGO LP INFLATOR mares original copywriter 1987 revised 2000 printed 2001 Ref drawing No J75 Table No 224 ERGO INFLATOR ASSY WITH R E VALVE ARIA a ee mae mir LL Leti GE 3 1 F i Er 48 DX DRAWING CONTINUED FROM PREVIOUS TABLE mares original copywriter 1987 revised 2001 printed 2002 ERGO INFLATOR ASSY WITH R E VALVE p ro imam sapono 000 47159659 LP quick coupling ET _ 7 47159712 Ergo male connector _ _4 47159881 int LP hose assemby 0000000 _ EN ERGO cord hook bushing arsson unsa 7 sns ERGO dere OR monia _ esse ERGO LP INFLATOR B 2 11 Drawing reference No J 75 Table updated on 30 10 2001 ern Gode Desciption Lm F TETTO
49. N THE COVER AS A REFERENCE 9 Insert the safety clip 63 10 Working through the hole in the second stage case use the wrench B 12 to lock down or back off nut 33 in order to adjust the demand lever 35 original copywriter 1987 REGULATORS PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 5 8 9 revised 2001 printed 2002 WARNING THE DEMAND LEVER 35 IS CORRECTLY ADJUSTED WHEN AIR DELIVERY IS TRIGGERED ABOUT 1mm FROM THE START OF THE PURGE BUTTON S TRAVEL AND IF THE SOUND OF THE DEMAND LEVER TOUCHING THE METAL DISK OF THE DIAPHRAGM TAPPING IS AUDIBLE WHEN THE SECOND STAGE IS SHOOK UP AND DOWN 11 Press the purge button a few times 12 Reassemble the O ring 72 on the case plug 64 13 Using the hex wrench B 8 screw the case plug 64 into the threaded bushing A WARNING IF A TORQUE WRENCH IS USED USE A TORQUE SETTING OF 90 N cm 14 Position the hose protector 46 15 Disassemble the control valve group 16 Disassemble the intermediate pressure measuring gauge and screw in the port plug with its O ring seal 17 Assemble the mouthpiece 44 securing it with a new mouthpiece clamp 43 18 Fit the exhaust tee cap 41 and secure it with the fixing pin 174 98 10 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE REGULATORS mares original copywriter 1987 di revised 2001 printed 2002 No E 24 PROTON OCTOPUS on 14 12 2001 mares original copywriter 1987 REGULATORS
50. NG THE BC FROM THE TANK CHECKING THAT THE AIRLOCK SYSTEM IS FULLY DEPRESSURIZED AND THAT THE TANK RETAINING BAND IS IN THE ALL OPEN POSITION DISASSEMBLING THE AIRLOCK SYSTEM 1 Pull the tank retaining band 35 completely out of the buckle 31 2 Remove the traction tank pad 96 and the lock buckle or triglide 111 from the tank retaining band 35 3 Disassemble the AIRLOCK system from the BC backpack MARES RECOMMENDS DISASSEMBLING THE TANK RETAINING BAND 35 FROM THE SHELL 32 ONLY IN CASE OF NEED am BEFORE PROCEEDING WITH THE OPERATION DESCRIBED IN STEP 4 CHECK THAT THE HOLE IN BUCKLE 31 WHICH ACCOMMODATES THE STAINLESS STEEL ROD 33 IS COMPLETELY CLEAR OF THE SHELL 32 SEE FIG 1 4 Use a metal pointed tool or special tool B 22 with max diameter 2 mm to disassemble the stainless steel rod 33 releasing the buckle 34 SEE Fig 1 A WARNING FOR DISASSEMBLING THE STAINLESS STEEL ROD 33 AS DESCRIBED IN STEP 4 IT IS POSSIBLE TO USE A PAIR OF PLIERS MARES RECOMMENDS TAKING GREAT CARE TO AVOID DEFORMING AND OR DAMAGING THE STAINLESS STEEL ROD See Fig 1 1 2 AIRLOCK WARNING MARES ADVISES AGAINST DISASSEMBLING THE BUCKLE 34 IF THIS IS NECESSARY REPLACE THE COMPLETE BUCKLE ASSEMBLY CODE 47200378 9 Remove the stainless steel rack 29 from the piston shell 32 IF THERE ARE DIFFICULTIES DISASSEMBLING THE RACK DURING THE OPERATION DESCRIBED
51. ROX 157 Stage Service Kit 46185167 VITON 2 5 6 19 22 52 71 2 5 6 19 22 52 71 74 ABYSS NITROX DIN 157 Stage Service Kit s VITON O Ring 5 6 19 23 52 56 68 7 1 74 99 46186207 1 2UNF Port plug 46110215 OR 2043 F 1 14 1 STAGE MR22 RUBY TITANIUM ABYSS V32 REGULATORS mares original copywriter 1987 revised 2001 printed 2002 Drawing Drawing updated on No E 12 V 32 FIRST STAGE al 05 12 2001 Mares original copywriter 1987 REGULATORS revised 2001 printed 2002 Description V32 1st Stage Body with DFC port Snap ring Int D 13 Sandblasted yoke HP chamber 46185038 Backup ring OR 2012 2012 Viton 006 9707 Yoke retainer nut Poppet spring SCS 1st Stage poppet Poppet pin Poppet button Diaphragm Spring base plate Diaphragm spring Sandblasted retaining nut Spring adjusting nut OR 106 106 Viton 610 9707 3 8 UNF Port plug Tapered sintered filter OR 115 OR 115 Viton 614 9707 Dust cap Yoke knob F 200 BAR DIN connector body DIN 200 BAR threaded locking ring 46110108 108 OR 108 Viton 611 9754 7 16 HP port plug DIN connector filter D 9 1 C W D Diaphragm C W D Locking Filter spring DIN connector dust 7 12 13 14 15 16 17 18 19 19 20 22 23 23 24 25 48 49 52 52 53 56 57 58 59 61 62 1 STAGE MR22 RUBY TITANIUM ABYSS V32 V 32 FIRST STAGE 1 15 Drawing reference
52. RS revised 2001 printed 2002 ORBITER SECOND STAGE I 9 wwe ese _ 35 46185104 Demand Lever Demand Lever CWD EN 46186029 Black 3 3 46185073 I Ringelamp clamp 46185075 Ring clamp screw 3 x 16 stainless RUBY ABYSS VOLTREX ORBITER SECOND STAGE 51 9 Drawing reference No E16 Table updated on 30 10 2001 ee _ Black 2N stage hose protector ASSEMBLES ee du 19 27 29 33 40 43 47 4 Nitrox 2ND Stage Service Kit 19 27 29 33 40 4347 27 29 33 40 43 47 S 1 10 RUBY ABYSS VOLTREX ORBITER SECOND STAGE ABYSS 2000 SECOND STAGE OCTOPUS ABYSS 2000 Codice Descrizione 46110215 OR 2043 46110415 OR 2043 Viton 013 9754 46186023 Sede valvola 46184449 Manichetta 1 2 Abyss super flow nera 46186093 Manichetta Octopus super flow gialla 46110205 OR 2025 N 2 46110411 OR 2025 Viton 010 9754 46184282 Raccordo bocchettone manichetta 46110191 OR Parker 3 906 N 46110408 OR Parker 3 906 Viton 906 9754 46186024 Valvola chiusura 46185057 Molla valvola 46186025 Scatola 2 stadio 46185051 Dado fissaggio leva 46185049 Rondella 46185104 Leva erogazione CWD 46186029 Membrana nera 46185073 46185075 Vite fascetta 3 x 16 inox 46186043 Coperchio cpl Octopus ABYSS 46186049 Coperchio cpl Nero ABYSS TF 46184006 Valvola scarico 46186310 Condotto
53. RTS LIST F4 7 1991 DISASSEMBLY CLEANING DRYING INSPECTING N1 2 1998 LUBRIFICATION REASSEMBLY N1 3 1998 MR 12 Il FIRST STAGE SERVICE ADJUSTMENT 1 4 1998 DISASSEMBLY F5 1 1998 CLEANING INSPECTION F5 2 1998 CWD KIT FIRST STAGE REASSEMBLY F5 3 1998 COLD WATER DIVING KIT CWD K1 1 1998 MR 12 Il DRAWING AND PARTS LIST F5 5 1997 RUBY MR22 MR16 V16 K1 2 1998 MR12 V12 1 5 1998 R1 R2 FIRST STAGE SERVICE DISASSEMBLY MR 22 RUBY TITANIUM ABYSS V32 DISASSEMBLY replacing stage 6 F6 1 1998 FIRST STAGE SERVICE CLEANING F6 1 1998 TECHNICAL BULLETIN MARES 5 5 2002 NEW INSPECTION F6 2 1998 DISASSEMBLY 1 1998 REASSEMBLY F6 3 1998 RUBY DIN VERSION DISASSEMBLY F1 3 1998 R1 R2 DIN VERSION REASSEMBLY F6 4 1998 CLEANING F1 3 1998 R1 R2 DRAWING AND PARTS LIST F6 5 1998 INSPECTION F1 4 1998 R2 DRAWING AND PARTS LIST F6 6 2000 REASSEMBLY F1 5 1998 R2 TABLE F6 7 2002 NEW RUBY DIN VERSION REASSEMBLY F1 7 1998 ADJUSTING INTERMEDIATE PRESSURE F1 7 1998 FIRST STAGE ADJUSTMENT MR22 RUBY DRAWING AND PARTS LIST F1 8 1998 INTERMEDIATE PRESSURE F7 1 2002 RUBY SCHEMATIC AND PARTS LIST F1 9 2000 ADJUSTMENT IN DIAPHRAGM F7 2 2002 RUBY DRAWING F1 10 2002 ADJUSTMENT IN PISTON F7 3 2002 RUBY TABLE F1 11 2002 NEW ABYSS DRAWING AND PARTS LIST F1 12 2002 FIRST STAGE TROUBLE SHOOTING F8 1 2002 ABYSS TABLE F1 13 2002 NEW V 32 DRAWING 1 14 2002 NEW RUBY ABYSS VOLTREX ORBITER V 32 TABLE F1 15 2002 NEW SECOND STAGE SERVICE TECHNICAL BULLETIN BTM3 2000 MR 16
54. SING A WRENCH B 18 PASSING IT UNDER THE HIGH PRESSURE HP HOSE 3 SCREW THE HOSE 56 TO THE SWIVEL CONNECTOR 71 USING A 14 mm WRENCH B 18 4 INSERT THE HOSE 56 THROUGH THE STRAP RETAINER 2 a PASSING IT UNDER THE HIGH PRESSURE HP HOSE 5 PLACE THE INTERNAL PART OF THE BACKPACK 43 IN POSITION AND USING A PHILLIPS SCREWDRIVER SCREW THE FIVE SCREWS 3 THAT WILL FIX IT TO THE TANK PAD 15 6 LINK THE LP HOSE 7 TO THE PNEUMATIC CONTROL A 7 INSERT THE MIDDLE STRAPS 45 8 POSITION THE AIRLOCK STRAP AS DESCRIBED IN THE INSTRUCTIONS 9 CONNECT THE HOSE 56 TO THE AIRLOCK LOCKING SYSTEM CONNECTOR 1 28 INTEGRATED SYSTEM H U B madres original copywriter 1987 revised 2000 printed 2001 Drawing ref No J76 H U B MARES Updated to 03 04 2000 DRAWING CONTINUED FROM PREVIOUS TABLE mares original copywriter 1987 revised 2001 printed 2002 H U B MARES L P hose 3 8 BC quick coupling 50 cm L P hose 3 8 BC quick coupling 45 cm sme comes nam 9 47158729 L P Hose 1 2 1 2 swivel war Plug 3 8 UNF 47156731 LP Hose 1 2 9 16 L XL 50 om 29 47158730 L P Hose 1 2 9 16 S M 43 s anser Sumedmi 00 INTEGRATED SYSTEM H U B 1 29 Drawing reference No J 76 Table updated on 30 10 2001 NNTINL ITO _ f ea fomen Adj Buckle Mares M logo 1065
55. SSURIZING USING MARES CLEANING H1 8 2000 GUN CHARGING YOKE G1 11 1998 eni ERR PRESSURIZING USING MARES HAND PUMP 61 12 2002 i PNEUMATIC CONTROL 1 8 2000 INSPECTION AND ADJUSTMENT G1 13 1998 PNEUMATIC VALVES H1 9 2000 O RING INSPECTION G1 13 1998 7 WAY MANIFOLD HOSES H1 10 2000 TRIGGER STROKE INSPECTION G1 13 1998 vii ERIS TRIGGER SENSITIVITY ADJUSTMENT G 1 14 1998 La ORAL PIPE H1 11 2000 SAFETY BAR INSPECTION G1 14 1998 E POWER REGULATOR INSPECTION G1 14 1998 ASS NB Y 1 m IP I 6 1 15 PNEUMATIC SYSTEM REASSEMBLY H1 12 2000 SPARK Pipin line DRAWING AND PARTS LIST 1 16 1998 REASSEMBLY OF INTERNAL SHEATHING OF STEN 2001 SERIES DRAWING G1 17 2000 NEW INTEGRATED SYSTEM H1 12 2000 STEN 2001 SERIES DRAWING G1 18 2002 NEW STEN 2001 SERIES TABLE 61 19 2002 NEW PNEUMATIC CONTROL 1 12 2000 COMPETITION PNEUMATIC SPEARGUN REASSEMBLY OF INTERNAL SUPPORT OF TOP DISASSEMBLY G2 1 1998 PNEUMATIC DUMP VALVE H1 12 2000 CLEANING G2 4 1998 REASSEMBLY OF INTERNAL SUPPORT OF INSPECTION G2 4 1998 BOTTOM PNEUMATIC DUMP VALVE 1 13 2000 REASSEMBLY G2 5 1998 REASSEMBLY OF PNEUMATIC DUMP VALVES PRESSURIZING G2 9 1998 EXTERNAL BEZEL H1 14 2000 PRESSURIZING USING MARES REASSEMBLY OF PNEUMATIC CONTROL BODY 1 14 2000 GUN CHARGING YOKE G2 10 1998 REASSEMBLY OF PNEUMATIC CONTROL 1 16 2000 PRESSURIZING USING MARES HAND PUMP 0 2 10 1998 REASSEMBLY OF BAG H1 16 2000 INSPECTION AND ADJUSTMENT G2 11 199
56. Spring poppet 32 46184230 2nd stage case Epos 33 34 46185051 Retaining nut lever 46185049 Washer 35 46185104 Lever CWD 36 40 46184225 Modular diaphragm 46184006 Exhaust valve 41 46186266 Exhaust tee 42 43 46184235 Pivoting vane 47157984 Mouthpiece clamp 44 46185086 Mouthpiece black 45 46 46179902 Hose protector 1st stage black 46184210 Hose protector 2nd stage 47 46184062 Poppet seat 63 64 46184289 Safety catch cover 46186267 Regulating plug 66 46110220 OR 2062 66 71 46110417 2062 46110211 2050 Viton 016 9707 71 46110413 2050 Viton 014 9707 46110215 2043 72 72 74 46110415 2043 Viton 013 9707 46184207 By pass grey varnished XTR XL AKROS TI PLANET EPOS SECOND STAGE REGULATORS Mares original copywriter 1987 revised 2000 printed 2001 Reference drawing No E 22 Table No 108 Updated to 01 04 98 Description 75 OR 2031 46110403 OR 2031 Viton 011 9707 78 46184224 Locking ring diaphragm 83 46110225 OR 2068 83 46110420 OR 2068 87 46184233 Plug seat 90 46184223 Spacer ring 91 46184281 Poppet housing Akros 92 46184221 Body poppet 2nd stage Akros 95 46184236 Pin vane Akros 96 46184280 Retaining ring bypass 102 46186032 Spring button 103 46186027 Button 104 46184370 Label button 104 46184371 Label button Nitrox ASSEMBLIES 46200117 Second stage assy Epos 462
57. TE PRESSURE A GAUTION DUE THEIR SHAPE THE DEMAND LEVER AXIS SECOND STAGES CAN BE ADJUSTED IN TW0 DIFFERENT WAYS BOTH METHODS ARE DESCRIBED BELOW METHOD A A 1 Rest the ends of the gauge code 46106230 on the edge of the 2nd stage case Fig 4 2 Working through the hole in the second stage case use the wrench B 12 to lock down or back off nut 33 in order to adjust the demand lever 35 WARNING THE DEMAND LEVER 35 15 CORRECTLY ADJUSTED WHEN IT JUST TOUCHES THE GAUGE BUT THERE IS NO AIR COMING OUT A 3 Depress and trigger the demand lever a few times A 4 Fit the 2nd stage diaphragm 36 in the 2nd stage case A 5 Fit the diaphragm retaining ring 78 6 Lock down the cover am CONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS ON THE CASE AND COVER WHICH ACCOMMODATE THE SAFETY CLIP ARE ALIGNED A 7 Insert the safety clip 63 A WARNING CHECK THAT THE DEMAND LEVER 35 IS CORRECTLY ADJUST ED AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAY ALONG THE PURGE BUTTON S TRAVEL AND THE SOUND OF THE DEMAND LEVER TOUCHING THE METAL DISK OF THE DIAPHRAGM TAPPING SHOULD BE AUDIBLE WHEN THE SECOND STAGE IS SHAKEN UP AND DOWN 5 7 8 AXIS SECOND STAGE AXIS OCTOPUS REGULATORS madres original copywriter 1987 di revised 2001 printed 2002 gt METHOD B B 1 Fit the 2nd stage diaphragm 36 in the 2nd stage case 32 B 2 Insert the diaphragm retaining ring 78 B 3 Screw o
58. When the water level measured on the mouthpiece connector with reference to the point indicated in the diagram Fig 2 falls between the cracking values indicated in the table Fig 1 the air must start to flow SECOND STAGE MODEL POINT OF REFERENCE RUBY ABYSS VOLTREX STARTING FROM AND INCLUDING THE RING CLAMP 37 A AKROS XTR XL NIKOS STARTING FROM THE SECOND AXIS PROTON STAGE CASE 32 B N gt Ve cc x lt XTR XL III 11 STARTING FROM AND EXCLUDING THE RING CLAMP 37 A NAVY BETA STARTING FROM AND INCLUDING THE COVER RING 60 BETA NAVY 3 If the cracking pressure does not fall between the values specified in the table proceed as follows a If the cracking pressure is greater it is necessary to reduce the loading on the spring 50 2 SECOND STAGES CHECKS f the second stage is equipped with the connector 28 with adjustable seat 21 reduce the projection using Allen wrench B 4 the second stage does not permit adjustment of the loading the spring 31 must be replaced b If the cracking pressure is lower it is necessary to increase the loading on the spring Ifthe second stage is equipped with the connector 28 with adjustable seat 21 increase the projection max 3 8 mm using an Allen wrench 4 Ifthe second stage does not permit adjustment of the loading the spring 31 must be replaced A WARN
59. Y 1 Unscrew the hose 26 from the first stage using the 14 mm open end wrench B 18 or the 17 open end wrench B 17 2 Remove the mouthpiece clamp 43 from the mouthpiece 44 IF A REPLACEMENT PART IS AVAILABLE 5 8 1 ONLY REMOVE THE CLAMP FROM THE MOUTHPIECE 3 Remove the mouthpiece 44 4 Remove the fixing pin 174 from the cap 41 of the exhaust tee Fig 1 FOR THE OPERATION DESCRIBED IN STEP 4 IT IS RECOMMENDED TO USE A METAL PRICKER HAVING MAX DIAMETER OF 2MM Fig 1 9 Remove the inspection cap 41 6 Shift the hose protector 46 along the hose 26 T Using the two 17 open end wrenches B 17 unscrew the hose 26 from the 2nd stage connector 8 Remove the O ring 27 and the O ring 19 from the hose 26 9 Unscrew the case assembly connector 28 using a 17 mm open end wrench B 17 10 Remove the O Ring 71 from the case assembly connector 28 11 Unscrew the seat connector 21 from the case assembly connector 28 using a 5 mm hex wrench B 4 12 Remove the O ring 27 from the seat connector 21 GAUTION REMOVE THE CONNECTOR BUSHING 165 ONLY IF NECESSARY AND IN THIS CASE USING PLASTIC TOOLS 13 Remove the safety clip 63 14 Unscrew the cover assembly 15 Remove the diaphragm retaining ring 79 and the diaphragm 36 from the 2nd stage case 32 16 Unscrew the case plug 64 using a 6 mm hex wrench 8 17 Remove the O R
60. _ 148 250 200 bar Sticker 1 ASSEMBLES ss 1st Stage assembly V 16 46185210 H P chamber assembly 4 5 6 46186259 Nitrox H P chamber assembly 4 5 6 416803 200 NX Connector Assembly DIN 200 Nitrox 23 48 49 56 62 68 71 79 wa sees sorse eessen 0 O ___ F2 10 1 STAGE MR 16 V 16 VX 16 TI PLANET FIRST STAGE TI PLANET Codice Descrizione 46186240 Corpo 1 st DFC V 16 46185015 Seeger D int 13 46185211 Brida V 16 46185209 Camera 46185038 Anello antiestrusione 46110101 OR 2012 46110401 OR 2012 Viton 006 9707 46186241 Esagono Trattenuta brida 46186306 Molla Valvola V 16 46186304 Valvola 1 st Titanio V16 12 46186214 Spillo valvola 13 46185032 Disco spinta 14 46185022 Membrana 15 46185034 Piattello appoggio molla 16 46185023 Molla premi membrana 17 46186219 Dado di bloccaggio 18 46185028 Dado regolazione molla 19 46110106 OR 106 19 46110402 OR 106 Viton 610 9707 20 46185204 Tappo chiusura 3 8 UNF 22 46186202 Filtro sinterizzato conico 23 46110117 OR 115 23 46110406 OR 115 Viton 614 9707 24 46185010 Tappo protezione V 16 25 46184079 Manopola tiraggio brida V 16 48 46183036 Corpo attacco DIN 200 BAR 48 46183035 Corpo attacco DIN 300 BAR 49 46183006 Ghiera di blocc DIN 200 BAR 49 46183001 Ghiera di blocc DIN 300 BAR 46110108 OR 108 52 52 46110404 OR 108 Viton 61
61. artially assembled second stage to the port marked D F C 3 Mount the regulator group on the control valve of a tank or Test Bench 4 Holding down the second stage demand lever slowly open the tank valve and almost simultaneously release the demand lever 9 Read the value of the first stage adjustment on the pres sure gauge and proceed as follows Fig 1 A If the pressure setting is greater than the required value see table 1 Disassemble the regulator from the tank and proceed as described in points 1 and 2 of the disassembly operations A 2 Remove one distance washer 3 Reassemble the components as described in steps 8 1 9 10 11 12 of the reassembly instructions 4 Proceed as described in steps 3 and 4 of the procedure for checking the intermediate pressure reading out the value of the intermediate pressure on the gauge If there are no distance washers in the First Stage it is necessary to replace the spring B If the first stage pressure is lower than the required value see table B 1 Disassemble the regulator from the tank and proceed as described in points 1 and 2 of the disassembly operations B 2 Add one distance washer up to a maximum of two positioning it them as described in step 8 of the reassembly operations B 3 Reassemble the components as described in steps 9 10 11 12 of the reassembly instructions B 4 Proceed as described in steps 3 and 4 of the procedure
62. ble the poppet seat 47 in the poppet seat holder 92 A CAUTION ASSEMBLE THE BUSHING 165 IF IT WAS PREVIOUSLY DISASSEMBLED A CAUTION ON PROTON SECOND STAGES IT IS POSSIBLE TO ASSEMBLE THE DEMAND LEVER IN TWO DIFFERENT WAYS THE TWO ASSEMBLY PROCEDURES ARE DESCRIBED BELOW REGULATORS Mares original copywriter 1987 revised 2001 printed 2002 amare original copywriter 1987 REGULATORS PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 5 8 5 revised 2001 printed 2002 ASSEMBLING THE DEMAND LEVER METHOD 1 Place the 2nd stage poppet assembly 30 47 92 together with its spring 31 on the special tool B 6 A 2 Insert the 2nd stage case 32 on the poppet assembly with spring and exert a slight pressure so that the poppet protrudes from the 2nd stage case Fig 3 WARNING PRESS AND ROTATE THE 2ND STAGE CASE 32 SLIGHTLY TO THE RIGHT AND LEFT TO OBTAIN CORRECT POSITIONING OF THE 2ND STAGE POPPET STEM A 3 Fit the washer 34 on the part of the poppet stem that protrudes inside the 2nd stage case and lock down the adjusting nut 33 through a few turns using the special wrench B 20 Fig 4 WARNING IF THERE ARE DIFFICULTIES INSERTING AND OR POSITIONING THE SPECIAL WRENCH B 20 ON THE POPPET STEM DURING THE OPERATION DESCRIBED STEP A 3 IT IS RECOMMENDED TO REDUCE THE PRESSURE EXERTED ON THE 2ND STAGE CASE SLIGHTLY UNTIL INSERTION AND OR CORRECT ALIGNMENT 15 ACHIEVED A W
63. e case assembly connector 28 Unscrew the seat connector 21 from the case assembly connector 28 using a 5 mm hex wrench B 4 Remove the O ring 27 from the seat connector 21 REMOVE THE CONNECTOR BUSHING 165 ONLY IN CASE OF NEED WITH THE AID OF A SMALL FLAT 12 13 BLADE SCREWDRIVER NECESSARY Remove the safety clip 63 Unscrew the cover 101 THE COMPLETE COVER ASSEMBLY PURGE BUT 15 16 17 18 Remove the diaphragm retaining ring 78 the diaphragm TON SPRING COVER ONLY NEEDS TO BE REMOVED IF THE COVER IS VERY DIRTY OR CRUST ED OR IF THE BUTTON TENDS TO STICK WHEN IT IS PRESSED 36 and the spacer ring 90 from the 2nd stage case 32 Unscrew the case plug 64 Remove the O Ring 72 from the case plug Exerting a slight pressure push the adjuster connector 87 inward and remove the O ring 83 from its seat in the 2nd stage case 32 Using the special wrench B 12 back off the adjusting nut 33 from the poppet stem 30 removing the demand lever 35 the washer 34 and the spring 31 Fig 1 5 7 2 AXIS SECOND STAGE AXIS OCTOPUS REGULATORS mares original copywriter 1987 7 revised 2001 printed 2002 WARNING TO PREVENT THE POPPET AND ITS SPRING BEING EJECTED FROM THE SECOND STAGE USE A FINGER TO COVER THE OPENING OF THE CASE ASSEMBLY CONNECTOR 19 Remove the poppet seat 47 pressing slightly on the poppet seat holder 92 in the direct
64. ed 2002 NIKOS OCTOPUS NIKOS SECOND STAGE OCTOPUS NIKOS NITROX Ge Desorption Owens EN 46184289 Cover locked pin 64 lt 46186267 gt 98 adjuster port 98 adjuster port plug 66 46110220 OR 2062 REGULATORS NIKOS SECOND STAGE 53 11 Drawing reference No E21 Table updated on 30 10 2001 Ge Desciption m amor ona Lm amem mos saena corer LL LOL LL 19 27 33 40 43 47 66 71 72 83 ni 46186166 Nikos Nitrox VITON O Ring second stage service kit 19 27 33 40 43 47 66 71 72 83 AXIS AXIS SECOND STAGE MAKES original copywriter 1987 REGULATORS AXIS SECOND STAGE AXIS OCTOPUS 57 1 revised 2001 printed 2002 DISASSEMBLY Unscrew the hose from the first stage using the 14 mm open end wrench 18 Remove the clamp 43 from the mouthpiece using a cutting nippers or a similar tool IF A REPLACEMENT PART IS AVAILABLE ONLY REMOVE THE CLAMP FROM THE MOUTHPIECE 3 4 5 6 10 11 Remove the mouthpiece 44 Remove the exhaust tee 41 Shift the hose protector 46 Using the two 17 mm open end wrenches B 17 unscrew the hose from the 2nd stage Remove the O ring 27 from the seat of the swivel hose coupling Unscrew the case assembly connector 28 using a 17 open end wrench 17 Remove the O Ring 71 from th
65. ed or 1 Correctly position or replace the spacer damaged ring Seat connector 0 Ring defective Tighten or replace 1 1 5 TRACES OF WATER INSIDE THE SECOND STAGE AKROS XTR XL 9 Cover incorrectly clamped 1 Correctly lock down the cover and secure NIKOS AXIS with the pin 10 Sealing surfaces and O rings of the plug between the threaded connector and the 1 Inspect and clean the sealing surfaces replacing the O Rings and the defective second stage case and between the case assembly connector and the second stage case components Defective O Ring seals or seats between 1 Inspect and clean the sealing surfaces AKROS XTR XL the by pass and the second stage case replacing the O Rings and the defective assembly connector components 2 Defective seal between the by pass and the second stage case NAVY 13 O Ring seal between by pass and case assembly connector dirty or damaged 1 complete with by pass 1 Clean and replace the O Ring Replace with second stage case already 1 14 Cover ring clamp loose NAVY BETA 5 Seat connector O Ring defective BETA 16 O Rings in case assembly connector and plug dirty or damaged 1 Tighten the ring clamp 1 1 Replace the 0 Ring 1 Clean the seats and replace the O Rings MALES original copywriter 1987 TROUBLESHOOTING SECOND STAGES S10 3 bd revised 2001 printed 2002 SECOND STAGE TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SO
66. g Drawing updated No F 206 STEN 2001 SPEARGUN on 01 06 2001 G 1 18 CYRANO SPARK AND STEN 2001 PNEUMATIC SPEARGUNS Mares original copywriter 1987 revised 2001 printed 2002 Drawing Drawing updated No F 206 STEN 2001 SPEARGUN on 01 06 2001 DRAWING CONTINUED FROM PREVIOUS TABLE MAKES original copywriter 1987 revised 2001 printed 2002 A I i i i i N 11 11 12 13 14 17 18 19 20 21 22 25 25 25 25 25 26 26 26 26 26 32 33 Q 36 37 38 6 42 43 44 45 46 47 Ret N EN ad EN NS EN E EN ua Lul EE 20 EN 22 _ EN EN 25 _ EN EN _ _ _ _ _ _ _ _ _ _ EN 33 Ng NN _ _ NN EN NN EN EM STEN 2001 SPEARGUN CYRANO SPARK AND STEN 2001PNEUMATIC SPEARGUNS 1 19 Drawing reference No F 206 Table updated on 30 10 2001 Co Bei 000 5 2 5 s 5 5 5 E Spring met veve er ORbutoninetvane D n 2 P Stenminiminiebeh x EEN OOS s ww x ASSEMBLIES 82 A Sten 2001 assembly head 1 2 3 5 Adjustment block assembly 68 69 70 E Cyrano trigger assembly 48 52 a Ce I 1 38 41 42 43 46 47 49 L Power adjustment assembly 34 35 36 37 39 M Inlet valve assembly 32 46 65 66 67 N Piston assembly 17 18 19 18 19 20 22 37 46 49 60 71
67. gt FIRST STAGE TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION P RUBY MR22 1 C W D diaphragm damaged 1 Replace the A E R diaphragm C W D VERSION V12 MR12 II OIL LEAK FR0M THE 2 C W D diaphragm retaining ring loose 1 Lock down correctly 1 RUBY MR22 MR16 1 Intermediate pressure too high Adjust the intermediate pressure V16 MR12 V12 MR12 II MR10 R2 V32 TI PLANET RUBY MR22 MR16 2 First stage poppet damaged 1 Replace V16 MR12 V12 MR12 II MR10 V32 TI PLANET 8 3 Piston friction lining damaged 1 Replace friction lining CONTINUOUS AIR DELIVERY FROM SECOND STAGE MR12 R2 4 Seat connector in first stage defective 1 Clean or replace first stage body CHARACTERIZED BY INCREASE i 5 Seat connector defective 1 Clean or replace the seat THE INTERMEDIATE bro 4 MEI PRESSURE MR12 11 V32 PLANET 2 Replace the O Ring 6 Defective HP chamber 1 Replace the O Rings RUBY MR22 MR16 V16 MR12 2 Replace the backup ring V12 MR12 II 3 Clean replace the chamber 51 8 RUBY ABYSS VOLTREX ORBITER SECOND STAGE RUBY SECOND STAGE REGULATORS original copywriter 1987 revised 2001 printed 2002 Drawing reference No E16 Table updated on 30 10 2001 Rec wen C mares original copywriter 1987 REGULATO
68. guide bushing 51 if any into the handle 41 Gently tighten the bushing 47 into its housing in the handle with tool A 22 Fig 10 N CAUTION TORQUE BUSHING 47 TO 140 N CM 12 5 Ibs in approx OVER TIGHTENING THE BUSHING MAY RESULT IN DAMAGE TO THE HANDLE CAUSING LEAKAGE 33 Insert the rounded end of the connecting plunger 45 into the bushing 47 using a special tool A 13 0 1 5 mm or needle nose pliers 34 Place o ring 60 into groove of safety bar 59 Insert the safety bar 59 60 into the handle from the opposite side that contains the power adjustment lever 36 Align the safety bar retainer 58 and press it into the safety bar until the latch engages 37 Install trigger adjustment screw 48 into trigger body 52 Fig 18 A With a 6 mm wrench tighten trigger adjustment screw 48 into trigger body 52 until it protrudes approximately 4 mm Fig 18 B 38 Align the hole in the trigger with the holes in the handle 41 and install trigger pin 53 39 Position the grip 61 on the handle 41 and install grip pin 62 from the power adjustment lever side 40 Pull trigger and remove shaft with piston A 16 attached 41 Remove piston A 16 part 164209 from the shaft 42 Open the jaws and remove barrel 26 43 With a rotating motion install tank 25 using jaws A 3 if necessary 44 Fill the barrel 26 with oil according to the quantities shown in the table below N CAUT
69. he poppet stem and lock down the demand lever adjusting nut 33 using the special wrench B 20 Fig 3 Ifid PS original copywriter 1987 REGULATORS AXIS SECOND STAGE AXIS OCTOPUS 5 1 5 revised 2001 printed 2002 am AFTER LOCKING DOWN THE ADJUSTING NUT THROUGH 2 OR 3 TURNS TO FACILITATE ASSEMBLY CONTINUE LOCKING IT DOWN USING THE SPECIAL WRENCH B 12 CHECK THAT THE LEVER IS ABLE TO MOVE FREELY BY OPERATING IT A FEW TIMES 9 Correctly insert the spacer ring 90 in the 2nd stage case 10 Correctly install the adjuster connector 87 in the hole of the 2nd stage case and with the help of the special tool B 6 fit the O ring 83 in its seat 11 Fit the connector bushing 165 if it was removed previously 12 Fit the O ring 27 in its seat in the case assembly connector 28 13 Insert and lock down seat connector 21 into the case assembly connector 28 using the 5 mm hex wrench B 4 so that it protrudes from the connector by about 3 mm A WARNING THE POPPET SEAT SHOULD NOT PROTRUDE BY MORE THAN 3 8 mm FROM THE CASE ASSEMBLY CONNECTOR 14 Fit O Ring 71 in the seat of the case assembly connector 28 15 Using a 17 mm open end wrench 17 fully lock down the case assembly connector on the 2nd stage case am IPA TORQUE WRENCH IS USED USE A TORQUE SETTING OF 8 8 5 N M 16 Fit the O ring 27 in the seat on the swivel connector of the hose 26 17 Screw the hose 26 ont
70. iginal copywriter 1987 REGULATORS revised 2001 printed 2002 MR 12 DFC FIRST STAGE MR 12 NITROX seen i a mano af o meme s en on 46185022 Diaphragm 15 46185034 Spring base plate Retaining nut nut 3 8 UNF Port plug F Connector body DIN 200 BAR F Connector body DIN 300 e F ATE arar F comes cupi zos F Connector coupling DIN 300 BAR 7 16 HP port plug w 1 STAGE MR12 MRX12 V12 MR12 LONG F 3 9 Drawing reference No E8 Table updated on 30 10 2001 ren wen 1 EN 250 200 bar Sticker assemees eee amp xxL LDhGNNV A 46186286 tst Stage assembly MR 12 MOT 46186250 Nitrox H P chamber assembly 4 5 6 Nitrox H P chamber assembly 45 6 416804 SIE 200 NX Nitrox 200 BAR DIN connector DN 23 48 49 50 51 23 48 49 50 51 62 E13 4L Li 1 ro sew ook ttt 4G19G150 Sent INTIDIN 181876 YONG 44 415881 INTIDIN yoke connector assembly 200 BAR 40708 INTIDIN nut connector assembly Port plug external DIN reni _ SAFEFIRSTACCESSORIES 46200190 Esta 1st stage hose Safe frs
71. ing 171 from the case plug 64 18 Position the 2nd stage case 32 on the special tool B 6 Fig 2 19 Exerting a slight pressure back off the demand lever adjusting nut 33 using the special tool B 12 and working through the hole in the 2nd stage case Fig 2 5 8 2 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE 20 Remove the demand lever adjusting nut 33 the washer 34 the 2nd stage poppet assembly and the spring 31 from the 2nd stage case 32 Fig 2 A WARNING DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE ROTATION STOP WASHER 164 FROM THE SECOND STAGE CASE 32 21 Remove the poppet seat 47 from the poppet seat holder 92 22 Remove the poppet seat holder 92 from the 2nd stage poppet stem 30 23 Remove the exhaust valve 40 gt CLEANING A CAUTION WHEN WORKING WITH ANY KIND OF ACID WEAR ADEQUATE PROTECTIVE GEAR FOR EYES AND SKIN For routine cleaning of reusable rubber components wash all parts in a mixture of hot water and mild detergent Make sure all the components have been thoroughly rinsed in fresh water before reassembling them Chrome plated brass and stainless Steel parts can be cleaned with an ultrasonic cleaner in fresh water or in a mild acid solution for example white vinegar diluted as necessary A CAUTION ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC AND RUBBER PARTS BEFORE CLEANING METAL COMPONENTS MAKE SURE THAT ALL SEALS AND OTHER PARTS SU
72. ion of the threaded stem 20 Pull the poppet seat holder 92 away from the 2nd stage poppet stem 30 21 Remove the exhaust valve 40 ONLY REMOVE THE EXHAUST VALVE IF A REPLACE MENT PART 15 AVAILABLE CLEANING WARNING WHEN WORKING WITH ANY KIND OF ACID WEAR ADEQUATE PROTECTIVE GEAR FOR EYES AND SKIN For routine cleaning of reusable rubber components wash all parts in a mixture of hot water and mild detergent Make sure all the components have been thoroughly rinsed in fresh water before reassembling them Chrome plated brass and stainless steel parts can be cleaned with an ultrasonic cleaner in fresh water or in a mild acid solution for example white vinegar diluted as necessary WARNING ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC AND RUB BER PARTS BEFORE CLEANING METAL COMPONENTS MAKE SURE THAT ALL SEALS AND OTHER PARTS SUBJECT TO DETE RIORATION HAVE BEEN REMOVED MALES original copywriter 1987 REGULATORS AXIS SECOND STAGE AXIS OCTOPUS 5 7 3 b revised 2001 printed 2002 INSPECTION Certain key components of the second stage should be routinely replaced at each scheduled overhaul In addition considering their relatively low cost it is recommended to replace all the O Rings Quantity Ref N Description O Ring 2025 Cod 46110205 cod Viton 46110411 O Ring 2043 Cod 46110215 cod Viton 46110415 O Ring 3 906 Cod 46110191 cod Viton 46110408 O Ring 2068 Cod 46110225 cod
73. is clean and unbroken Check for any scratches Check that they are perfectly clean and intact 1 6 AIRLOCK Mares original copywriter 1987 7 revised 2001 printed 2002 REASSEMBLY A CAUTION BEFORE REASSEMBLING THE SYSTEM MARES RECOMMENDS LIGHTLY LUBRICATING ALL THE O RINGS WITH SILICONE GREASE TYPE GENERAL ELECTRIC VERSALUBE G 322 OR EQUIVALENT LUBRICATION REDUCES THE LIKELIHOOD OF DAMAGE DURING REASSEMBLY ASSEMBLING THE QUICK COUPLING CHECK VALVE A WARNING REASSEMBLE THE QUICK COUPLING CHECK VALVE ONLY IF IT WAS PREVIOUSLY DISASSEMBLED 1 Fit the O ring 10 inside the quick coupling assembly 7 using the special tool C 2 if necessary am MARES RECOMMENDS USING THE SPECIAL TOOL C 2 TO CORRECTLY POSITION THE O RING 10 INSIDE THE QUICK COUPLING 7 2 Insert the spring 12 and ball 11 inside the valve connector 13 3 Using the 7 mm and 14 mm wrenches B 18 lock down the valve connector 13 into the quick coupling assembly 7 See Fig 3 MALES original copywriter 1987 revised 2001 printed 2002 ASSEMBLING THE AIRLOCK SYSTEM 1 Position the O ring 24 on the head of the piston 25 2 Assemble the outer O ring 24 on the piston cap 27 and the two O rings 26 inside the piston cap 27 3 Correctly fit the piston cap 27 on the piston 25 See Fig 5 WARNING IT IS RECOMMENDED TO SLIDE THE PISTON CAP 27 ALONG UNTIL IT COMES INTO CONTACT WITH TH
74. iter 1987 revised 2001 printed 2002 MALES original copywriter 1987 AIRLOCK 1 1 9 revised 2001 printed 2002 WARNING BEFORE PROCEEDING WITH THE OPERATION DESCRIBED IN STEP 21 CHECK THAT THE HOLE IN BUCKLE 31 WHICH ACCOMMODATES THE STAINLESS STEEL ROD 33 IS COM PLETELY CLEAR OF THE SHELL 32 SEE FIG 9 MARES RECOMMENDS TAKING THE UTMOST CARE TO AVOID DEFORMING AND OR DAMAGING THE STAINLESS STEEL ROD 19 Insert the tank retaining band 35 of the AIRLOCK system in the BC backpack A WARNING MARE RECOMMENDS PLACING THE AIRLOCK SYSTEM NEAR THE BACKPACK WITH THE QUICK COUPLING FACING UPWARD 20 Correctly insert the lock buckle or triglide 111 and the traction tank pad 96 on the retaining band 35 21 Correctly insert the tank retaining band 35 in the buckle 31 A CAUTION INSERT THE TANK RETAINING BAND 35 IN THE BUCKLE 31 PASSING IT AROUND THE CLAMPING LEVER 30 AND MATCH ING UP THE MALE AND FEMALE VELCRO CLOSURES IMPORTANT POSITION THE BC ON THE TANK AND PROCEED TO ASSEMBLE IT ON THE TANK AS DESCRIBED IN THE BC INSTRUCTION MANUAL 1 10 AIRLOCK Mares original copywriter 1987 revised 2001 printed 2002 CHECKS AND INSPECTIONS WARNING MARES RECOMMENDS CHECKING THE OPERATION OF THE SYSTEM AND THE TIGHTNESS OF THE SEALS INTHE MANNER DESCRIBED BELOW AFTER HAVING COMPLETED STEP 13 OF THE REASSEMBLY SECTION 1 Connect the regulator with its BC
75. its pin 19 A WARNING CHECK THE CORRECT POSITIONING AND OPERATION OF THE DISCHARGE SYSTEM BY OPERATING THE LEVER 18 A FEW TIMES AND ENSURING IT IS ABLE TO MOVE FREELY 11 Insert the fabric filter 22 in the threaded seat in the piston body 23 12 Fit the O ring 9 on the quick coupling 7 13 Screw the quick coupling assembly 7 into the seat in the piston body 23 and lock down lightly using the wrench B 18 14 mm A CAUTION MARES RECOMMENDS CHECKING THE OPERATION AND THE TIGHTNESS OF THE SEALS AS DESCRIBED IN THE SECTION CHECKS AND INSPECTIONS BEFORE CONTINUING WITH THE SUBSEQUENT REASSEMBLY STEPS 14 Correctly insert the piston body assembly 23 inside the piston shell 32 15 Correctly fit the piston shell cover 15 16 Lock down the 4 screws 16 using a Philips screwdriver type USAG 4 WARNING THE HOLES ON BOTH PISTONS 25 SHOULD BE PERFECTLY ALIGNED BEFORE PROCEEDING REASSEMBLE THE BUCKLE 31 PERFECT ALIGNMENT 15 ACHIEVED WHEN THE STAINLESS STEEL ROD 33 IS PUSHED INTO ONE OF THE TWO PISTON HOLES AND COMES OUT OF THE OTHER WITHOUT EXERTING FORCE 17 Correctly insert the stainless steel rack 29 in its seat in the piston body 23 see Fig 8 18 Connect the buckle 31 with the tank retaining band 35 to the stems of the two pistons 23 and to the stainless steel rack 29 inserting the stainless steel rod 33 into its holes See Fig 9 Mares original copywr
76. l MATES original copywriter 1987 revised 2001 printed 2002 CYRANO SPARK AND STEN 2001PNEUMATIC SPEARGUNS 01 5 Springs Inspect for any signs of distortion O Rings Inspect for any cuts distortion or foreign material Any of these flaws may cause leakage Shaft Inspect the shaft for straightness and corrosion Check the tapered shaft sleeve N CAUTION washer and line retainer for wear and replace with original Mares parts if necessary REPLACE ANY PARTS WITH DAMAGED THREADS ALL THREADED PARTS MUST BE CLEAN AND IN GOOD CONDITION INSTALLING ANY PART WITH DAMAGED THREADS MAY CAUSE IT TO CROSS THREAD RESULTING IN DAMAGE TO THE SPEARGUN REASSEMBLY Before reassembly lightly lubricate all o rings with MARES grease MOBIL PLEX 47 or equivalent Lubricating o rings before installation will minimize the risk of damage to the o rings during reassembly 1 Placethebarrelinthe 16 mm jaws A 1 Fig 3 and clamp into vise Fig 14 2 Install one barrel bushing 21 in the inner groove of the barrel with tool 7 Fig 14 only Cyrano version 3 Place one o ring 22 against the barrel bushing 21 with tool 7 Fig 14 A only Cyrano version 4 Place o ring 29 on the nose cone reinforcement 23 only Cyrano version G 1 8 CYRANO SPARK AND STEN 2001 PNEUMATIC SPEARGUNS MAKES original copywriter 1987 revised 2001 printed 2002 32 Insert bushing 47 O ring 46 and
77. ly 4 5 6 HP Chamber assembly 4 5 6 4 5 6 416800 200 NX 200 BAR DIN connector assembly 23 48 49 56 62 68 23 48 49 56 62 68 71 7 23 48 49 56 62 68 71 7 416800 KEE E 300 NX 300 BAR DIN connector assembly MEME I 23 48 49 56 62 68 71 79 416851 OWDKT KIT 44 16185167 RUBY INT 1st Stage VITON O Ring Service Kit 2 5 6 19 22 52 71 74 MEN Sar e TOTO 6692885256687174 ee O 98 46180207 1 2 UNF Portpug 1 12 FIRST STAGE ABYSS Description 46186203 1st stage body DFC 46185015 Retaining ring D int 13 46185211 Yoke 46185209 HP housing 46185038 Back up ring 46110101 OR 2012 46110401 OR 2012 Viton 006 9707 46186205 Nut yoke retainer 46185011 Spring poppet 46185002 Poppet 15 stage 46186214 Pin poppet 46186213 Button poppet 14 46185022 Diaphragm 15 16 46185034 Plate spring base 46185023 Spring diaphragm 17 46186219 Retaining ring 18 19 46185028 Regulating nut spring 46110106 OR 106 19 46110402 OR 106 Viton 610 9707 20 22 46185204 Plug 3 8 UNF 46186202 Conical sintered filter 23 46110117 OR 115 23 24 46110406 OR 115 Viton 614 9707 46185010 Dust cap 25 46184079 Knob assembly 48 48 46183050 DIN connector body 200 BAR 46183049 DIN connector body 300 BAR 49 461830
78. madres original copywriter 1987 INDEX revised 2001 printed 2002 INDEX gt MARES SERVICE MANUAL CONTENTS Last Note Last Note INTRODUCTION ee MR12 MRX12 V12 MR12 LONG GENERAL INTRODUCTION 1998 FIRST STAGE SERVICE MARES SERVICE MANUAL 1998 DISASSEMBLY F3 1 1998 12 V12 DIN VERSION DISASSEMBLY F3 1 1998 REGULATOR SERVICE CLEANING F3 2 1998 GENERAL 1998 INSPECTION F3 3 1998 SERIALIZATION WARRANTY Ill 1998 REASSEMBLY F3 4 1998 ROUTINE CARE Ill 1998 MR 12 V12 DIN VERSION REASSEMBLY F3 5 1998 SERVICE REQUIREMENTS IV 1998 MR12 V12 DRAWING AND PARTS LIST F3 6 1997 SET OF TOOLS FOR REGULATORS MAINTENACE V 1998 MR12 MRX 12 DRAWING AND PARTS LIST F 3 7 2000 SPECIAL TOOL KIT VI 1998 MR12 MRX 12 DRAWING 3 8 2002 O RING TABLE 1 E 2 STAGE 2002 NEW 12 F3 9 2000 NEW O RING TABLE H U B AIR TRIM PNEUMATICAL MR12 LONG DRAWING F3 10 2002 NEW INFLATOR PNEUMATICAL DUMP VALVES 2000 MR12 LONG TABLE F3 11 2002 NEW 0 RING TABLE H U B HOSES MANIFOLDS ORAL INFLATOR DEPTH GAUGE 2002 NEW MR 10 FIRST STAGE SERVICE O RING TABLE BC AIRLOCK Vid 2002 NEW DISASSEMBLY F4 1 1998 O RING TABLE VALVE SETS 2002 NEW 10 DIN VERSION DISASSEMBLY F4 1 1998 O RING TABLE SPEARGUNS VI f 2002 NEW CLEANING F4 2 1998 O RING TABLE LIGHTS VI g 2002 NEW INSPECTION F4 3 1998 REASSEMBLY 4 3 1998 NITR0X STATEMENT MR 10 DIN VERSION REASSEMBLY F4 6 1998 CONVERSION PROCEDURES 1 1 1998 MR10 DRAWING AND PA
79. n the cover IMPORTANT CONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS ON THE CASE AND COVER WHICH ACCOMMODATE THE SAFE TY CLIP ARE ALIGNED B 4 Insert the safety clip 63 B 5 Working through the hole in the second stage case use the wrench B 12 to lock down or back off nut 32 in order to adjust the demand lever 35 WARNING CHECK THAT THE DEMAND LEVER 35 IS CORRECTLY ADJUST ED AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAY ALONG THE PURGE BUTTON S TRAVEL AND THE SOUND OF THE DEMAND LEVER TOUCHING THE METAL DISK OF THE DIAPHRAGM TAPPING SHOULD BE AUDIBLE WHEN THE SECOND STAGE 15 SHAKEN UP AND DOWN B 6 Press the purge button a few times FINAL ASSEMBLY 6 Reassemble the O ring 72 on the case plug 64 7 Using the hex wrench B 8 screw the case plug 64 into the threaded bushing IF A TORQUE WRENCH IS USED USE A TORQUE SETTING OF 90 N CM 8 Reposition the hose protector 46 9 Disassemble the control valve group 10 Disassemble the intermediate pressure measuring gauge and screw the port plug with its O ring seal back on 11 Assemble the exhaust tee 41 on the support flange on the second stage case Ifid eS original copywriter 1987 REGULATORS AXIS SECOND STAGE AXIS OCTOPUS 5 7 9 revised 2001 printed 2002 WARNING MAKE SURE THAT THE EDGE OF THE EXHAUST IS COR RECTLY FITTED IN THE FLANGE LIGHT LUBRICATION WITH LIQ UID SOAP OR DETERGENT FACILITATES
80. o the case assembly connector 28 with the help of two 17 mm open end wrenches B 17 7 6 AXIS SECOND STAGE AXIS OCTOPUS REGULATORS FINAL ADJUSTMENTS To obtain a correct adjustment of the regulator A The repair shop should be equipped with a high and low pressure compressed air supply B It is necessary to have a pressure gauge for checking the intermediate pressure the pressure gauge should have a full scale value MAX 30 40 BAR for greater accuracy of adjustment 1 Screw the intermediate pressure measuring gauge into one of the 3 8 low pressure ports on the first stage using the wrench B 18 2 Using the wrench B 18 assemble the hose with the partially finished 2nd stage on the port marked D F C 3 Mount the regulator group on the control valve of a tank or Test Bench 4 Depress the second stage demand lever slowly open the tank valve and almost simultaneously release the demand lever 5 Read the pressure gauge to check whether the 151 stage pressure adjustment is correct WARNING THE FIRST STAGE INTERMEDIATE PRESSURE MUST BE MEA SURED WHEN THERE IS NO AIR COMING OUT OF THE 2ND STAGE FOR NECESSARY ADJUSTMENTS OF THE 15 STAGE REFER TO THE SEPARATE MANUAL Mares original copywriter 1987 revised 2001 printed 2002 Ifid eS original copywriter 1987 REGULATORS AXIS SECOND STAGE AXIS OCTOPUS S 7 7 revised 2001 printed 2002 PROCEDURE FOR ADJUSTING THE INTERMEDIA
81. ody gp or damaged Connecting piston O Ring dirty defective Replace the O Ring or damaged Connecting piston scratched or damaged Replace the connecting piston O Ring seat in handle dirty defective or Clean or replace the handle po 1 O Ring dirty defective or damaged Replace the O Ring 2 Tank damaged 1 Replace the tank 3 Wishbone O Ring seat defective or 1 Replace the wishbone damaged 1 O Ring dirty defective or damaged 1 Replace the O Ring 2 Tank damaged 1 Replace the tank 3 O Ring seat in handle defective or 1 Replace the handle damaged 1 Power regulator on reduced pressure 1 Change to full power setting setting 2 Speargun pressure low Inspect for leaks and repair and or load the speargun Trigger sensitivity too high Correctly adjust trigger sensitivity G 3 2 SPEARGUNS TROUBLESHOOTING gt SPEARGUN TROUBLESHOOTING PROBLEM MODEL PROBABLE CAUSE SOLUTION SHAFT NOT DISCHARGED WHEN TRIGGER IS PRESSED 10 PRESSING TRIGGER WITH SAFETY CATCH ENGAGED RELEASES THE PISTON 11 DIFFICULTY LOADING THE SPEARGUN 212 SPEAR SHAFT DOES NOT REMAIN INSIDE THE PISTON CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN STEN 2001 CYRANO SPARK STEN 2001 CYRANO SPARK STEN STEN 2001 1 Trigger sensitivity low mares original copywriter 1987 revised 2001 printed 2002 1 Correctly adjust trigger sensitivity 1 Safety catch damaged or defective 1 Replace the safet
82. onnector dirty 1 Clean or replace VOLTREX AKROS or damaged XTR XL NIKOS AXIS PROTON Adjustable connector seat too low Adjust correctly Seat connector O ring dirty or damaged Clean or replace NAVY BETA Spacer ring missing or damaged Position correctly or replace Demand lever set too low Adjust correctly Intermediate pressure too low Adjust correctly RUBY ABYSS VOLTREX 3 Hole for 2nd stage poppet in the 2nd 1 Clean carefully ib Mu XL stage case obstructed NAVY BETA 4 Tank control valve not fully opened 1 Open the tank valve completely 1 II AXIS PROTON 5 Second stage spring deformed and or 1 Replace damaged 6 First stage filter clogged 1 Overhaul first stage and replace the filter Pivoting flow vane dirty and or damaged Clean and or replace the damaged RUBY ABYSS Poppet spring loading too high Adjust correctly and if necessary replace VOLTREX AKROS the spring XTR XL NIKOS AXIS PROTON NAVY BETA III 9 Poppet spring loading too high 1 Replace the spring or remove the washer 19 if present RUBY ABYSS 1 Intermediate pressure too high 1 Adjust correctly VOLTREX AKROS XTR XL NIKOS NAVY Second stage spring deformed and or Replace 11 11 BETA AXIS d PROTON RUBY ABYSS 3 Poppet spring loading too low VOLTREX AKROS ad CONTINUOUS OR INTERMITTENT AIR LEAKS FROM THE SECOND STAGE 2 CRACKING PRESSURE TOO HIGH 28
83. or Test Bench Only for MR 10 version It is important for the pressure of the tank or Test Bench to be approximately 200 bar 4 Holding down the second stage demand lever slowly open the tank valve and almost simultaneously release the demand lever 5 Read the value of the first stage adjustment on the pres sure gauge and proceed as follows Fig 1 a If the first stage pressure is greater than the required value see table use the wrench B 13 to slowly back off the adjusting nut 16 until the required value is obtained WHENEVER THE INTERMEDIATE PRESSURE 15 REDUCED IT IS NECESSARY TO VENT THE EXCESS AIR IN ORDER TO A CORRECT READOUT OF THE NEW VALUE b If the first stage pressure is lower than the required value see table slowly lock down the adjusting nut until the specified value is obtained 6 Operate the second stage demand lever a few times and check that the first stage pressure remains constant 1 After completing the second stage adjustments remove the pressure gauge and screw on the corresponding port plug original copywriter 1987 ADJUSTMENTS FIRST STAGES F 7 3 revised 2001 printed 2002 PROCEDURE FOR ADJUSTING THE INTERMEDIATE PRESSURE IN PISTON FIRST STAGES R1 R2 1 Screw the intermediate pressure measuring gauge cod 106252 into one of the 3 8 low pressure ports using the special wrench B 18 2 Using the wrench B 18 apply the hose with the p
84. ove the special tool B 36 from the connector bushing 165 A WARNING TO CHECK THAT THE 2ND STAGE POPPET IS POSITIONED CORRECTLY PUSH THE DEMAND LEVER A FEW TIMES MAKING SURE IT IS ABLE TO MOVE FREELY FINAL ASSEMBLY 9 Fit the O ring 27 in its seat in the seat connector 21 6 Insert and lock down seat connector 21 into the case assembly connector 28 using the 5 mm hex wrench B 4 so that it protrudes from the connector by about 2 mm A WARNING THE POPPET SEAT SHOULD NOT PROTRUDE BY MORE THAN 3 8 mm FROM THE CASE ASSEMBLY CONNECTOR 7 Fit the O Ring 71 in the seat on the case assembly connector 28 8 Using a 17 mm open end wrench B 17 lock down the case assembly connector into the 2nd stage case 32 am F A TORQUE WRENCH IS USED USE A TORQUE SETTING OF 8 8 5 N M A WARNING IF THE DEMAND LEVER MOVES DOWN CONSIDERABLY DURING THE PROCEDURE DESCRIBED IN STEP 8 TO PREVENT IT FROM COMING OUT DURING THE SUBSEQUENT ASSEMBLY OPERATIONS LOCK DOWN THE ADJUSTING NUT THROUGH A FEW TURNS USING THE SPECIAL WRENCH B 12 AND WORKING THROUGH THE HOLE IN THE SECOND STAGE CASE 9 Fit the O ring 27 in the seat on the swivel coupling of the hose 26 10 Screw the hose 26 into the case assembly connector 28 with the help of two 17 mm open end wrenches B 17 5 8 8 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE REGULATORS madres original copywriter 1987 di revised 2001 printed 2002
85. p 82 42 95 64 46186267 Regulating plug aid 46186165 Second stage maintenance kit TI PLANET 66 46110220 OR 2062 19 27 33 40 43 47 66 71 72 75 83 71 46110211 OR 2050 46110215 OR 2043 For components 121 and 101 see cover assy code 46186555 72 46184288 For component 106 see 2nd stage case assy code 46186524 Ref No __ Code Description 78 mares original copywriter 1987 REGULATORS revised 2001 printed 2002 PLANET SECOND STAGE Lm pewer wesm Eur ESL OC CO ow ames mouar aome _ e nam on XTR XL AKROS TI PLANET EPOS SECOND STAGE 52 15 Drawing reference No E 15 Table updated on 30 10 2001 ern Gode Desciption Dem seem owwewamems TO ee emessa LLL For parts 121 101 see assembly cover cod 46186555 For part 106 see second stage assembly case cod 46186524 5 2 16 EPOS SECOND STAGE EPOS NITROX SECOND STAGE 19 19 21 46110106 OR 106 46110402 OR 106 46186023 Poppet seat Viton 610 97507 26 46186174 Hose hi flow black 27 27 46110205 2025 46110411 2025 Viton 010 9707 28 46184282 Hose connector 30 31 46184219 Poppet stem 46185057
86. rawing reference No E 25 Table updated on 02 04 2002 Rein ewe Den wewus o oramsa 46200408 Proton XL 2 stage service kit _ 9 27 33 40 43 47 71 47 MALES original copywriter 1987 CHECKS SECOND STAGES 59 1 2 revised 2001 printed 2002 FINAL CHECKS AND ADJUSTMENTS The checks described below are designed to verify the perfect operation of the regulator The specified values are applicable to regulators subject to annual service Fig 1 CRACKING PRESSURE VALUES FOR SECOND STAGES MODEL Inch of H20 cm of H20 PRIMARY SECOND STAGE 1 1 5 2 5 3 8 SECONDO STADIO OCTOPUS 12 16 3 0 4 1 Position the regulator on the air valve of a test bench or tank 2 Using the laboratory Test Bench cod 416921 or the portable Test Bench cod 416922 after calibrating the first stage breath in through the mouthpiece and read the RUBY ABYSS VOLTREX Il cracking pressure value required to trigger air delivery on the U gauge at the instant when the gauge detects a dropin the intermediate pressure WARNING IN THE ABSENCE OF TEST BENCH IT IS POSSIBLE RUN APPROXIMATE CHECK ON THE CRACKING PRESSURE USING A BASIN OF WATER AND FOLLOWING THE PROCEDURE BELOW SS VOLTREX a Slowly submerge the second stage in the water with the mouthpiece facing up without allowing water to go inside b
87. rinted 2002 Drawing Drawing updated MALES original copywriter 1987 revised 2001 printed 2002 L P hose 3 8 BC quick coupling 45 cm L P Hose 1 2 1 2 swivel 46185204 Plug 3 8 UNF Screw M 4 x 14 TCC Screw 2 9 x 9 5 UNI 695471 O Ring 2025 L P Hose 1 2 9 16 L XL 50 cm Code 47158706 47158724 45111016 46110242 44172073 47158736 N 47158735 N 47158734 47158726 47158729 10 46200007 11 45111017 12 47159020 13 46200015 15 46200009 16 46200008 17 47158715 19 46110106 20 N L 22 N 24 25 45111018 26 45111015 27 45111003 28 46110205 29 47158731 29 47158730 L P Hose 1 2 9 16 S M 43 Century H U B buoyancy bag Size S XL Snap ring diam 18 O Ring 3100 Over expansion relief valve seal Spring base disk 30 47200265 31 47158708 33 47110271 34 47159125 35 47159054 co EN EE EN s EN E ES H U B MARES CENTURY INTEGRATED SYSTEM H U B 1 35 Drawing reference No J 88 Table updated on 02 04 2002 s s s s ar A6200148 Mares H U B interior distributor hose Service Kit Was 4 19 28 52 97 OR 114 OR 2031 XXX 47200376 H U B Oral Inflator assembly 21 22 23 31 33 38 39 40 p ee 84 TSO Pneumatic discharge valve tab
88. ston 17 Cyrano Spark N Sten 2001 Inspect for any cracks or distortion Oil wiper 19 Cyrano Spark N Sten 2001 Inspect for any cuts distortion or foreign material Any of these flaws may cause leakage Shock absorber 2 Cyrano Spark Sten 2001 Inspect for any signs of cuts or distortion Shock absorber insert 3 Cyrano Spark Sten 2001 Inspect for any cracks or distortion Power regulating block 70 Cyrano Spark D Sten 2001 Inspect for any cracks or distortion One way seat 68 Cyrano Spark Sten 2001 Inspect for any signs of cuts or distortion Power adjustment rod 35 Cyrano Spark L Sten 2001 Handle 41 Cyrano Spark H Sten 2001 Inspect the surface of the rod for scratching distortion or cracking Also make sure that the 0 Ring seat 39 is securely tightened on the power adjustment rod Inspect for any cracks or distortion Check all O ring seating surfaces for any signs of scratching distortion or cracking Connecting plunger 45 Cyrano Spark Sten 2001 Inspect the surface for distortion or scratching Catch hook 50 Cyrano Spark Sten 2001 Inspect the surface of the catch hook that engages the piston for any signs of wear Replace the catch hook if any signs of wear are present Inlet valve 32 32 Cyrano Spark M Sten 2001 Inspect the seating and sealing surfaces for cracks scratches distortion or foreign materia
89. t 48200201 1st stage cap Yelow 4520177 Swivel connector fixed part 40110216 ons o senem onws 45200178 Swivel connector mobile part 45200176 Swivel connector cap REGULATORS mares original copywriter 1987 revised 2001 printed 2002 F3 10 1 STAGE MR12 MRX12 V12 MR12 LONG Drawi dated AN lt e Q Qi 200 BAR 300 BAR ND tun O 5 W VU MALES original copywriter 1987 revised 2001 printed 2002 NIR 12 LONG FIRST STAGE nan cos Demo fa ves _ oo af o nm on semwo e seme Fan it 46110402 OR 106 Viton 610 9707 46185204 3 8 UNF Port plug F T comecar om zos e e T comecar om F BAR ATE arama F Connector coupling DIN 200 BAR 58 F Connector coupling DIN 300 BAR REGULATORS 1 STAGE MR12 MRX12 V12 MR12 LONG F3 11 Drawing reference No E 13 Table updated on 04 02 2002 Pan wen _ 0 2 so 1 ewmummm _ 250 200 bar Sticker iI im ASEMBES A 46200406 tst Stage assembly 12Long 46185210 chamber assembly 4 5 6 46186259 Nitrox chamber assembly 4 5 6 416804 200 200 BAR DIN connector assembly BEEN 23 48 49 50 51 62 EN EN ES
90. ted 2002 revised 2001 mares Original copywriter 1987 AIRLOCK Drawing No J 86 1 12 x ERES N sS gt S lt DE ACI MALS original copywriter 1987 bd revised 2001 printed 2002 AIRLOCK Ret ewe mmn _ e Angrogna quis _ CECCO on o AIRLOCK 11 13 Drawing reference No J 86 Table updated on 12 18 2001 ewe Dee Dm cin pn am CT ess o eesase renzo ne ECC muse ea DT
91. ts burrs or abrasion of the rubber A 2nd stage poppet seat 92 Check for cracks cuts or deformation holder Demand lever 33 Verify its self locking capacity and inspect for rust It is recommended to adjusting nut replace it at each scheduled overhaul and or whenever it is disassembled Mouthpiece 44 Inspect for cuts tears or signs of wear Exhaust tee cap 41 Check that it is intact Hose 26 Inspect for splits blistering or any other signs of damage Spring 31 Check for any split broken or misshapen coils 58 4 PROTON PROTON XL PROTON OCTOPUS SECOND STAGE gt REASSEMBLY Before reassembling lightly lubricate all the O rings with silicone grease type General Electric Versalube G 322 or equivalent Lubrication reduces the likelihood of damage during reassembly A WARNING IF THE SECOND STAGE IS USED FOR DIVING WITH OXYGEN RICH MIXTURES IT MUST BE PERFECTLY CLEANED AND FREE OF OIL SILICONE GREASE RESIDUES OR OTHER IMPURITIES VITON O RINGS MUST BE LUBRICATED WITH SPECIAL OXYGEN COMPATIBLE GREASE DO NOT USE SILICONE GREASE 1 Install a new exhaust valve 40 carefully pulling its silicone stem through the center hole of the second stage exhaust valve support A CAUTION DO NOT PULL TOO HARD ON THE SILICONE STEM TO AVOID DAMAGING THE EXHAUST VALVE 2 Using cutting nippers cut the silicone stem by about 7 mm 3 Reassemble the poppet seat holder 92 on the 2nd stage poppet stem 30 4 Reassem
92. writer 1987 revised 2001 printed 2002 gt REASSEMBLY Before reassembling lightly lubricate all the O rings with sili cone grease type General Electric Versalube G 322 or equiva lent Lubrication reduces the likelihood of damage during reassembly A WARNING IF THE SECOND STAGE IS USED FOR DIVING WITH OXYGEN RICH MIXTURES IT MUST BE PERFECTLY CLEANED AND FREE OF ANY RESIDUAL SILICONE OR OTHER IMPURITIES VITON O RINGS MUST BE LUBRICATED WITH SPECIAL OXYGEN COM PATIBLE GREASE DO NOT USE SILICONE GREASE 1 Install a new exhaust valve 40 carefully pulling its silicone stem through the center hole of the second stage exhaust valve support A WARNING DO NOT PULL TOO HARD ON SILICONE STEM TO AVOID DAM AGING THE EXHAUST VALVE 2 Using cutting nippers cut the silicone stem by about 7 mm 3 Reassemble the poppet seat holder 92 on the 2nd stage poppet stem 30 4 Reassemble the poppet seat 47 on the poppet seat holder 92 9 Place the 2nd stage poppet assembly 30 47 92 together with its spring 31 on the special tool B 6 6 Correctly insert the 2nd stage poppet with its spring inside the 2nd stage case exerting a slight pressure Fig 2a IMPORTANT ROTATE THE SECOND STAGE CASE SLIGHTLY TO THE RIGHT AND LEFT TO OBTAIN CORRECT POSITIONING OF THE 2ND STAGE POPPET STEM Fig 2b 7 Correctly position the demand lever 35 in the groove of the 2nd stage case 32 8 Fit the washer 34 on t
93. y catch 2 Trigger damaged or defective 1 Replace the trigger 1 Speargun excessively pressurized 1 Discharge the speargun re pressurize correctly 2 Piston damaged or defective 1 Replace the piston 3 Shock absorber bushing damaged or 1 Replace the shock absorber bushing defective 4 Spear shaft damaged or bent 1 Replace the spear shaft 1 Spear shaft housing in piston damaged or 1 Replace the piston defective 2 Spear shaft tailpiece damaged or defective 1 Replace the shaft tailpiece 3 Non original spear shaft 1 Replace with an original spear shaft MAKES original copywriter 1987 TECHNICAL INFORMATION SHEET 4 4 1 revised 01 24 02 printed 2002 SUBJECT H U B SWIVEL MAINTENANCE FOR AIRLOCK BIM4 REF TO TAB N 232 OF 30 10 2001 gt TOOLS 1 1 12 1 17 mm WRENCH B 17 14 mm WRENCH B 18 17 mm SPANNER PHILLIPS SCREWDRIVER USAG 327 PH 2X150 DISASSEMBLY REMOVE THE LP HOSE 56 FROM THE AIRLOCK QUICK COUPLING REMOVE THE AIRLOCK SYSTEM FROM THE H U B RETAINER POSITION THE OPEN H U B ON A CLEAN SURFACE WITH THE INTERNAL PART FACING UP REMOVE THE MIDDLE STRAPS UNSCREW THE FIVE SCREWS 3 AND REMOVE THE INTERNAL PART OF THE BACKPACK 43 FROM THE TANK PAD 15 REMOVE THE LP HOSE 7 FROM THE PNEUMATIC COUPLING A UNSCREW THE PNEUMATIC LP HOSE 7 FROM THE SWIVEL CONNECTOR PIN 72 USING
94. ypass retainer ring CT ar p fees emanano uemseeeeeememme _ 71 71 72 72 74 75 75 78 83 83 87 91 92 95 G G 5 2 14 XTR XL AKROS TI PLANET EPOS SECOND STAGE REGULATORS mares original copywriter 1987 di revised 2000 printed 2001 Table No E 15 PLANET SECOND STAGE Updated 10 03 04 2000 46110106 106 46110107 2031 46186517 Poppet seat 2nd stage 46184224 Locking ring diaphragm 46184450 Hose super flow black 83 46110225 OR 2068 46110205 OR 2025 87 46184233 Plug seat 46186518 Hose connector 90 46184223 Spacer ring 46186519 Poppet stem 91 46186520 Poppet housing 46185057 Spring poppet 92 46184221 Body poppet 2nd stage 32 46186524 2nd stage case TI PLANET 95 46184236 Pin vane 33 46185051 Retaining nut lever 96 46184280 Retaining ring bypass 34 46185049 Washer 102 46186032 Spring button 35 46185104 Lever CWD 103 46186027 Button 36 46184225 Modular diaphragm 104 46186552 Button plate 40 46184006 Exhaust valve 41 46186266 Exhaust tee ASSEMBLIES 42 46184235 Pivoting vane 43 47157984 Mouthpiece clamp G 46184296 Second stage assy TI PLANET 44 46185086 Mouthpiece black G 46200116 Second stage assy TI PLANET J 45 46179902 Hose protector 1st stage black 46186555 Cover assy PLANET 46 46184210 protector 2 stage black 101 102 103 104 121 47 46184062 Poppet seat Lll 46200153 Second stage case TI PLANET 63 46184289 Safety catch ca

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