Chassis No. KF8-DXL10000 SERVICE MANUAL
Contents
1. Les ee a s Kies Gre PDG DXL100 Confidential 5 6 12 It takes about several minutes the firmware upgrade process is finished SES Download completed will appear on the SE screen Unplug RS232 cable and power cord 13 Check FW version Re plug in power cable then restart the unit and get into the Service mode to check the firmware version To get into Service mode please press Power Enter Enter and Menu buttons sequentially PDG DXL100 Confidential 5 7 Section 2 8051 Firmware Upgrade Procedure 5 2 1 Equipment Needed Software DDP 2230 Setup NLINK en Manley USB Driver NLINK PDG DXL 100 8051 xxx hex Hardware Projector Power Cord CH4200105G011 US Type CH4200120G011 EU Type CH4200110G011 UK Type Mini USB Cable NLINK Cable NLINK Fixture PC or Laptop PDG DXL100 Confidential 5 8 5 2 2 NLINK Setup Procedure 1 Choose setup NLINK en exe program 2 Click Next 3 Click Next 4 Click Next eee CEEE ERES IEEE ERREI tree ir Setup MINE en exe deen LINK Za ko Manley Electronics Co Ltd f l Setup NLINK Welcome to the NLINK Setup Wizard This will install NLINK on pour computer continuing Click Next to continue or Cancel to exit Setup lt is recommended that you close all other applications be2. 2 Network Setting lij Create a nem conector 1 Open the Local area connection Y autesa aner choose properties aim Q Repar this connection Wl Rename this connection Local Area Connection LAN or High Speed Internet Core Fremaded Realtek RTLB139 Family PCI Fast Ethernet NOC P Address 10 0 50 102 S Mask 255 255 0 0 Marusky Configured 2 Select Internet protocol TCP IP then click Properties General Auhenbcston Advanced Connect unng B Hezbek ATLE139 Famdy PCI Fast Ett Contigura This connection uses the folowing toms Chert fot Macrosoit Networks File and Prestes Ghas for Microsoft Networks Seas 7 C Er Properties ALLA Desorption Tianimissi n Cortrol Protocollinisenet Protocol The dela wade area network protocol that provides commurecahor across diverte risrcornecied networks FI Show con in notification area when connected CI Notily me when this conmecton has limited c no cormectinity 3 Modify the IP address to 192 168 0 99 and modify Subnet mask to 255 255 255 0 ep Go Note The HOST ID 192 168 0 XXX of PC You can gel P celine sened aulcmelceiy d you me ud supports thir apabiltu Diferente wou reed t dtl your pretend sdranittrator for IP address must be different from the ee projector IP address written down in step 1 een E Uj tha oboen IP edna IP address ue wen a of 4 11 1 Subnet mak
3. SERVICE MANUAL Multimedia Projector Model No PDG DXL100 Original Version gt co O G DADE N N O 7 Let eg E e ed Se TO SOY Metal i gt D j Fi j DI x d j S Ghassis No KF8 DXL10000 PRODUCT CODE 1 682 347 81 REFERENCE NO SMO946000 PDG DXL100 Confidential Contents SERVICE MANUAL Conen me o EE AR ere ii ea II Safety InstrucionS EE ED a III Safety Precautions mnn III Product Safety Notice II Service Personnel Warning EE H Introduction sa n he iek ia 1 1 GN ss ee 444 Compatible MOCE tee eee eee eee 1 3 Disassembly PROCES GS eani 2 1 Equipment Needed amp Product Overie Ride Gr ee ere ere 2 1 se sis IS 2 2 Disassemble Lamp Cover Module 2 2 Disassemble Lamp Module eee 2 3 Disassemble Top Cover Module Front Cover and Lens Cover 2 3 Disassemble Keypad Board Module 2 5 Disassemble Zoom Ring Module 2 5 Disassemble Top Shielding and FRC el 2 6 Disassemble Main Board Module 2 6 Disassemble Lan Board Module 2 8 Disassemble Main Board Shielding 2 9 Disassemble Speaker EE 2 10 Disassemble Engine Module ss sisesasssansasirs sado 2 10 Disassemble Color Wheel Module and Photo Sensor Board 2 11 Disassemble DMD Chip and DMD Board 2217 Disassemble Rod Module 0000000000 2 12 Disassemble LVPS Module 0000000000 2 12 Disassemble Thermal Switch mn 2 13 Disas
4. Features page USB Support Installation This release includes LISA sunnart far NI P Neviras The cetim nraaram Y Gio a PDG DXL100 Confidential 5 2 Click Browse button to change the downloading location to program files then click Next Click Next The program is executing installing Status Click Finish ie DLP Composer TM Lite 8 3 Setup Select Features s Please select which features you would like to install DLP Composer Lite Tool Suite Feature Description DLP Composer Lite Tool Suite This feature will be installed on the local hard drive This feature requires 5809KB on pour hard drive Current location E Program Files DLP Composer Lite 8 3 GG DLP Composer TM Lite 8 3 Setup Ready to Install the Application Click Next to begin installation u n Click the Back button to reenter the installation information or click Cancel to exit the wizard eed es ie DLP Composer TM Lite 8 3 Setup Updating System a The features you selected are currently being installed Cancel GG DLP Composer TM Lite 8 3 Setup E x DLP Composer TM Lite 8 3 has been successfully installed Click the Finish button to exit this installation NOTE Please check the TI Extranet for required library data files Bact L Finish Cancel PDG DXL100 Confidential 5 3 9 1 3 Firmware Upgrade Procedure 1 Se
5. Lite Setup License Agreement O You Must aros eth the bennse ste dra below t proceed i 4 ME n uze in any sensitive nuclear cherecal or biological weapons or monte technology emd uses ders authored by the US Goverment by regulabon or specife beense s Entre Agrement ete The termi and conditions of this Agreement merge and sopersede all prior and contempor neos Apre ments understandngs n alikhons and decusnons concermag the subject malter hereof No amendments or modicatons to thet Agreement g all be effective unless in umbag and signed by the authonned repre entalwes of both partes These terms and conditions will preval notunthitancing any diferent conflicting or additional terms and conditions that may appear op any purchase order acknowleden n of olber writing not expressly mcorporaled mbo thes Agreement Licensee hereby warrants and represents that ad muthomrationz and other applicable consents required empowenng you lo enter into the Agreement have been obtained Ce accep and agrea to ha bound by all thye temna and co Ol do mol accep the Terme and EDIT Ep f DLP Composer TM Lite 8 3 Setup Readme Information a The following information describes this installation L DLP Composer Tool Suite Release 8 3 Installation Location The default installation directory is C Program Files DLP Composer 8 3 To install in a different directory click the Browse button on the Select
6. Documents My Computer o ICEJ My Network Files of type Jabser sus slabser sy Cancel File name slabser sys d PDG DXL100 Confidential 5 12 1 1 Click Finish Found New Hardware Wizard Completing the Found New Hardware Wizard Manley TPRP1 Protocol Emulator will appear on the picture The wizard has finished installing the software for E Manley TPRP1 Protocol Emulator Complete the USB Driver Upgrade Procedure Note If Found New Hardware Wiszard picture Ba a i appear again repeat step 2 to install USB Baci Caneel Drivier 5 2 4 8051 Firmware Upgrade Procedure 1 Execute 8051 FW Program Fi a Double click NLINK V1 2 to execute NLINK 11 2 NLINK program Note When we execute NLINK program the Power LED flashes orange and Fixture LED flashes red MCU Choose 2 Choose the right type of MCU MCU Choose picture will appear on the screen select W79E804 Cancel E Click OK mcu A PDG DXL100 Confidential 5 13 3 Choose 8051 file hex Manley Nlink picture will appear on the screen Ensure MCU is the one you chose in the last step as green square Click Open Select the 8051 file where you put the file m d in then click Open 4 Program settings Ensure NLINK Fixture and PC are 344 securely co
7. II Serial Number System Definition nn lI PCBA Code Defniten ee ee ee III PDG DXL100 Confidential Safetv Instructions Safetv Precautions WARNING The chassis of this projector is isolated COLD from AC line bv using the converter transformer Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot which hot circuit is identified with the line AAA in the schematic diagram For continued product safety and protection of personnel injury servicing should be made with qualified personnel The following precautions must be observed An isolation transformer should be connected in the power line between the projector and the AC line before any service is performed on the projector Comply with all caution and safety related notes provided on the cabinet back cabinet bottom inside the cabinet or on the chassis When replacing a chassis in the cabinet always be certain that all the protective devices are installed properly such as control knobs adjustment covers or shields barriers etc DO NOT OPERATE THIS PROJECTOR WITHOUT THE PROTECTIVE SHIELD IN POSITION AND PR OPERLY SECURED 4 Before replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without d
8. Make sure cables plug into the correct ports when assembling the unit Please refer to the below table details of each connector on Main Board Photo Sensor Compose of Red Black White Wire and Black wire tube 3 pin Blower Compose of Red White Black Wire and Blue wire tube 3 pin Speaker Compose of Red Black Wire and Black wire tube 2 pin PDG DXL100 Confidential 2 C Fan Compose of Red Black Yellow Wire 3 pin 5 Unplug 1 connector as orange square 6 Disassembled the Main Board Module 2 10 Disassemble Lan Board Module 1 Unscrew 1 screw as green circle to disassemble the Lan Board Module PDG DXL100 Confidential 2 8 2 Tear off black mvlar as vellow square and sponge as red square 3 Tear off two black rubbers as green square 2 11 Disassemble Main Board Shielding 1 Unscrew 3 screws as red circle to disassemble the main board shielding 2 Disassembled the Main Board Shielding PDG DXL100 Confidential 2 9 2 12 Disassemble Speaker 1 Unscrew 2 screws as red circle to disassemble the speaker module 2 Tear off the black mvlar as vellow square 3 Separate the speaker rubber and speaker 2 13 Disassemble Engine Module 1 Unscrew 6 screws as red circle to disassemble the Engine Module 2 Remove the Engine Module PDG DXL100 Confidential 2 10 2 14 Disassemble Color Wheel Module and Photo Sensor Board 1 Unscre
9. if you want to review or change any settings Destination location C Program Files Manley NLINK Start Menu folder Additional tasks Additional icons Create a desktop icon Create a Quick Launch icon Cosas ms Jy mees fel Setup NLINK E Completing the NLINK Setup m Wizard Setup has finished installina NLINK on pour computer The application may be launched by selecting the installed icons Click Finish to exit Setup Launch NLINK 41 2 MCU Choose PDG DXL100 Confidential 5 10 5 2 3 Manlev USB Driver Upgrade Procedure Note If you have installed the Manley USB driver there is no need to perform this action 1 Set up Plug in the power cord Connect VGA 1 Port of projector with NLINK Fixture Connect NLINK Fixture with PC by USB cable 2 Execute Program 1 Found New Hardware Wiszard picture will appear on the screen 2 Select Install from a list or specific location Advanced 3 Click Next 4 Select Include this location in the search then click Browse 5 Browse For Folder picture will appear on the screen 6 Select TPRP1 folder in the Manley USB Driver N Link folder then click OK Welcome to the Found New Hardware Wizard This wizard helps you install software for Manley TPRP1 Protocol Device d D If your hardware came with an installation CD EP or floppy disk
10. insert it now What do you want the wizard to do Found New Hardware Wizard Please choose your search and installation options Ra Y Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed 4 C Search removable media floppy CD ROM Include this location in the search een ene A E E C Documents and Settings wendy xu Desktop win v L Browse Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Co Please choose pour search and installation options G Search for the best diver in these ke skont Drowse For Folder ur s I Biowes dos doet not guarantee that ae gt Lance Ta view any subfolders click a plus sign above PDG DXL100 Confidential 9 11 7 Click Next 8 Click Continue Anyway 9 Click Browse 10 Select the file slabser svs It then open Found New Hardware Wizard Please choose pour search and installation options B Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable med
11. service mode 4 3 Factory Default amp Lan Card Reset After final QC step we have to erase all saved change again and restore the default setting 1 Factory Default Lamp Hour Normal 1H 6M 1 Please get into OSD menu a pie Display Hour 1H 10M Temperature 47 2 Execute Factory Default function under Setting 2 Lan Card Reset ltr 1 Get into Service mode o cad 2 Select Lan Card Reset click Enter to restore all lan card ee vial setup to its factory default settings v E Failure Log Splash Select On RS232 Mode PC control Lamp Reset Transmission Speed 9600 PJ Master on Auto Power On Off Exit PDG DXL100 Confidential 4 1 4 4 Blower Reset After replace main board blower or upgrade svstem FW vou need to do 1 Get into Service Mode 2 Slesct Blower Factorv RPM then click Enter button Note The steps must be finished in a minute after powering on projector 4 5 Test Condition Circumstance brightness Dark room less than 2 lux Inspection distance 0 5m 1 0m functional inspection Screen size 60 inches diagonal After repairing each unit a Run in test is necessary refer to the below table Normal repair 2 hours Auto shutdown Get into Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press power gt Ente
12. steps 1 Select Frequency function to adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resvnc or Frequency Tracking H Position V Position to the inner screen Master Eliminate visual wavy noise by Resvnc Frequency or Tracking selection PDG DXL100 Confidential 4 4 Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame Criteria If there is noise on the screen the product is con sidered as failure product If there is noise on the screen use auto or man ual frequency function or tracking function to adjust the screen The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable 2 Bright Pixel Procedure Test equipment video generator Test signal analog 1024 x 768 5Hz Test Pattern gray 10 Inspection item Bright pixel check Criteria Bright pixel is unacceptable in the active zone 1 pixel is allowed on the frame Ref Defect specification table een 3 Dark Pixel Procedure Test equipment video generator Test signal analog 1024 x 768 5Hz Test Pattern full white Inspection item Dead pixels check White pattern IRE 100 Criteria The dark pixel is un
13. work smoothly General All OSD functions must be checked for functionality When OSD menu is displayed there shall be no visible peaking ringing streaking or smearing artifacts on the screen Factory Default The factory settings with appropriate centering size geometry distortion etc shall be displayed upon Recall is selected from OSD PDG DXL100 Confidential 4 14 Displav Size All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls Display Data Channel DDC The purpose of the DDC test is to verify the DDC1 DDC2B operation of the projector and to verify Plug amp Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern Test 8 Pattern Missing letters amp pattern or blurry prints are unacceptable Exterior Dirt scrape water ripples and uneven color are unacceptable Zoom ring is functioning smoothly Missing logo missing prints and blurry prints are Logo unacceptable All screws sure be fixed and in right type Pedestal Well functioned It should be locked in the correct place Plastic Parts All plastic parts can not be broken and damaged Safety or warning All safety and warning labels should be visible label including all contents All interface connectors should be complete and Connector workable PDG DXL100 Confidential 4 15 Chapter 5 Fir
14. 01 PCBA PHOTO SENSOR BOARD FOR EX765 PDG DXL100 Confidential ASSV ENGINE MODULE ka TE eee fis e D S E LLI lt gt DC LLI a 5 n de D gt lt N L x LO S LLI x A OO CO N xx St ON O E O VERSION 2 TI CH4889B01G002 CH808EL02G001 PCBA DMD BOARD FOR PDG DWL100 VI PDG DXL100 Confidential ASSY TOP COVER MODULE AR W NAS CH758EM02G001 BUY ASSY KEYPAD MODULE PDG DXL100 CH4283C06G001 CABLE FFC 16P P 0 5 200mm KAYPAD TO M B EP910 CH808EM03G001 PCBA Keypad BD FOR SANYO PDG DXL100 XGA ST PDG DXL100 Confidential wu ASSV MB MODULE CH808EM07G001 PCBA LAN MODULE BOARD FOR Sanyo PDG DXL100 CH808EM01G001 PCBA MAIN BD FOR SANYO PDG DXL100 XGA ST PDG DXL100 Confidential VITI ASSV PACKING DRAWING 1 CH558EM01G001 CARTON AB FLUTE 18KG PDG DXL100 CH558EM02G001 RIGHT PARTITION PDG DXL100 3 CH558EMO3G001 LEFT PARTITION PDG DXL100 4 CH568EM01G001 PACKING RIGHT EPE PDG DXL100 CH568EM02G001 PACKING LEFT EPE PDG DXL100 CH458EL01G001 REMOTE CONTROLLER FOR PDG DWL100 7 CH4200105G011 CABLE POWER CORD 1 8M SP 305A IS 14 US DIS WARNING LABEL CH4200120G011 CABLE POWER CORD 1 8M SP 023 IS 14 EUROPE DIS WARN ING LABEL CH4200110G011 pre POWER CORD 1 8M SP 60 IS 14 UK DIS WARNING CH568EMO3G001 PACKING EPE BAG 420 500MM DXL100 CH368EM01G001 USER S GUIDE MULTILINGUAL SANYO DXL100 CH3589504G001 LABEL CART
15. 0101N xapul JOJJUOQ JONUOD lo ud MO JOJOW dwe ue 000 LANd H3AHa 49AUQ MO duu uid joguo ONUOD 1B8M1Q gue JO11U02 ooozova UE d JNISSJIJOHd ADVI 0414092 diHO AMO SIBJISJUT Atout 19A1999H HI 8 WVHA cet EE ped sy HOX i 0H ea y AGT 2 oootamd gt ho lamod Ach sITA 6 doa Me 08 GOPIATINGH OQV V LbvZAQV zqrooeval ES gt 19A1999H HI dol GtrH NI O2GIA TIT NI O3alA S NIZVDA dd LNANQAWOD c98raVv LINO VOA NI LVDA Dd LYWOS INANOAWOD NVI OSVPOSJ6 3M zezsH HI AJA HIMOd A SAS Sa SAAT NOZZ OLLOV 3 6 PDG DXL100 Confidential 3 4 Pin Assignment J1 16Pin POWER From LVPS J7 Blower FAN Vi FAN OF Ion 3 A ock E 3 J10 System fan 1 FAN V2 A1 2 JFAN2 T 3 ock 3 JGND F2 mas J12 Speaker 5VSBY DOWN POWER KEY 4 LAMPEN OU 5 ID MODE6 1 favs 118 Ce 2 PHOTON RSR PDG DXL100 Confidential 3 Chapter 4 Function Test Alignment Procedure 4 1 Test Equipment Needed IBM PC with HDTV resolution DVD player with Multi system equipped Component Composite S Video and HDMI HDTV Source 720P 1080P 1080i Minolta CL 100 Quantum Data 802B or CHROMA2327 Color Video Signal amp Pattern Generator 4 2 Service Mode 1 Turn on the projector 3 66 3 66 2 Press Power Enter Enter and Menu button sequentially to get into
16. 24 x 68 5Hz signal 64 gray RGBW pattern and 1080P signal amp master pattern to do color performance test Color can not discolor to purple and blue Inspection item Check if each color level is well functioned Color saturation Criteria Screen appears normal It should not have any abnormal condition such as lines appear on the screen and so on Color appears normal It is unacceptable to have few lines flashing RGBW should all appear normal on the screen and sort from R G B W Color levels should be sufficient and normal The unidentified color levels on both left and right sides should not over 4 color levels Gray level should not have abnormal color or heavy lines If color appears abnormal please get into service mode to do color wheel index adjustment 4 8 Video Performance 1 CVBS Procedure Test equipment DVD player Test signal CVBS Inspection item Video performance test Inspection Distance 0 5M 1 0M Criteria Check any abnormal color line distortion or any noise on the screen Master 64 gray RGBW Motion video PDG DXL100 Confidential 4 1 2 HDTV Component Procedure Test equipment DVD player Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 0 5M 1 0M Criteria Check any abnormal color line distortion or any noise on the screen 3 HDMI Test Procedure Test equipment DVD Player
17. Double click Internet Explorer Visit http 192 168 0 100 tgi fu tgi to get into Firmware Update screen Note The format of address for FW update is IP address tgi fu tgi Click Continue Firmware Update image will appear on the screen Click Browse button to select the Network FW file bin which you saved Click Open Click Update to start updating Intemet Explorer PDG DXL100 Confidential 5 16 6 Firmware Upgrade procedure Q sit re LES l ETATE n D Firmware Update 7 Click Re Login i em Fer ii mat VEREER UI ET CER l e 7 8 26 ven hm f ag BA 8 Firmware upgrade procedure completes a Sa The projector Network FW version will appear res rr RER PDG DXL100 Confidential 5 17 Section 4 Lamp Driver Waveform Download 5 4 Waveform Download Plug in the power cord Hold on Input and Enter buttons then press Power button After several seconds the Temp LED and Lamp LED will light red then loosen Input and Enter buttons After 5 seconds the Temp LED and Lamp LED will flash red Waveform Download is completed PDG DXL100 Confidential 5 18 Appendix A Exploded Image Note This chapter is only designed to show the exploded image of the projector For updated part numbers please
18. Lens f 6 97mm 77 e 3 000 hours at typical full power mode 225W 60Hz e 4 000 hours at Eco mode 170W 60Hz more than 50 of lamp population have light output gt 50 of initial min Lumen output at the lamp life time Lens Offset e 115 5 e NTSC 3 58 4 43 e PAL B D G H VM N e SECAM B D G K K1 L e HDTV 480i 480p 576i 5 6p 20p 10801 1080p IN 12 Lamp life 13 Video compatibility E PDG DXL 100 Confidential 1 1 e One Mini DIN 8 Pin Connector for RS232 control input e One 19 pin HDMI V1 3 for Digital Video Data Input e One Mini DIN 4 pin for S Video Input e One RCA Jack for Composite Video Input e One D Sub 15 pin female connector for VGA output Oniv for VGA 1 15 Terminals e Two D Sub 15 pin female connector for VGA input Stack and component video input e One RJ45 connector for Network Management e One 3 5 mm phone jack for audio input e One 3 5mm phone jack for variable audio output Selectable cable control via either RS232 or RJ 45 LAN by OSD menu System Controller e TI DDP2230 e 40mm diameter 5 segments R80Y30G84W90B76 amp 7200 rpm amp e 225W Lamp Philips E20 9 e Operating 5 35 C e Storage 20 60 C e Operating O 2 500 ft for 5 C 35 C 2 000 ft 5 000 ft for 5 C 30 C 5 000 ft 10 000 ft for 5 C 25 C e Storage 40 000 ft e Hsync Frequency 31 35 k 79 98 k Hz e Vsync Frequency 50 75 Hz e Video Signal RGB PC e Ana
19. ON 108 92 BLANK PDG DXL100 Confidential IX Appendix B Serial Number System Definition Serial Number Format for Projector 5 9 6 01002 O B B 9 Last number of the manufacture year ex 2009 9 6 Month ex 6 June OW 01002 Production number 5 digits It starts from 01001 99999 EX 59601002 This label 59601002 represents the serial number for PDG DVVL100 It is produced on June of 2009 Its serial code is 01002 PDG DWL100 Confidential ll PCBA Code Definition PCBA Code for Projector A B XXXXXXXXXXX C XXX EEEE OQ 6 OO m XXX EEE ID Vendor Code P N Revision Date Code 000000 S N PDG DWL100 Confidential 1 SANYO PRODUCT CODE SANYO Electric Co Ltd 1 682 347 81 Printed In Japan
20. acceptable in Zone A under full white pattern other area can accept no more than 6 dark pixels Adjacent pixels are unacceptable Ref Defect specification table Full white PDG DXL100 Confidential 4 5 4 Bright Blemish Procedure Test equipment video generator Test signal analog 1024 x 768 5Hz Test Pattern gray 15 Inspection item Bright blemish check Criteria The bright blemish should be no more than 10 under gray 15 pattern Ref Defect specification table Gray 15 5 Dark Blemish Procedure Test equipment video generator Test signal analog 1024 x 768 5Hz Test Pattern blue 60 Inspection item Dark blemish check Criteria The dark blemish should be no more than 10 under blue 60 pattern Ref Defect specification table Blue 60 6 Focus Test Procedure Test equipment video generator Test signal analog 1024 x 768 5Hz Test Pattern full screen Inspection item Focus check Criteria From screen 0 74 M via visual to check the focus look at the entire screen focus shall be clear crisp and sharp over the entire surface of the display pattern Blur word on one of the corner after adjustment is acceptable However the word should at least be recognizable 7 Color Performance Procedure Test equipment video generator Test signal 1024 x 768 0M75Hz 1080P PDG DXL100 Confidential 4 6 Test Pattern Master 64 gray RGBW Please Use 10
21. anger of electric shock Product Safety Notice Product safety should be considered when a component replacement is made in any area of the projector Components indicated by mark A in the parts list and the schematic diagram designate components in which safety can be of special significance It is therefore particularly recommended that the replacement of there parts must be made by exactly the same parts Service Personnel Warning Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages 15kV 25kV at its starts Since the lamp is very high temperature during units operation replacement of the lamp should be done at least 45 minutes after the power has been turned off to allow the lamp cool off PDG DXL100 Confidential mo Chapter 1 Introduction 1 1 Highlight Technologv e 0 55 2xLVDS super value XGA Type X DMD Dimension W x D x H e 306 5x120 5x292 3mm Lens is included Weight e 3 7 Kg 8 1 lbs e Universal AC 100 240V 50 60 Hz with PFC input e 225W Lamp normal operation Power Supply e 170W Lamp eco operation e Variance FAN speed control Depend on temperature variance Projection lens e F 2 6 Fixed
22. cover take care the FPC cable which connected Main Board and Keypad Board Module please unplug the connector as green square from Keypad Board Module during pulling up Avoid damaging by pulling keypad FPC cable Please hold the lens cover when disassemble the top cover to avoid damaging the lens as picture A shown Make sure the FPC cable plug into the correct ports when assembling it 3 Disassembled the Lens Cover Front Cover and Top Cover Module PDG DXL100 Confidential 2 4 2 6 Disassemble Keypad Board Module 1 Unscrew 4 screws as red circle to disassemble the Keypad Board Module from the Top Cover Module 2 Separate mylar keypad board and kevpad 3 Tear off 2 EMI gaskets as green square 2 7 Disassemble Zoom Ring Module 1 Unscrew 3 screws as red circle from the Top Cover Module 2 Remove the Zoom Ring Module PDG DXL100 Confidential 2 5 2 8 Disassemble Top Shielding and FPC Cable 1 Unscrew 11 screws as red circle 2 Tear off EMI tapes as yellow square 3 Remove the Top Shielding 4 Unplug 1 connector as green square to disassemble the FPC cable Top Shielding FPC Cable 2 9 Disassemble Main Board Module 1 Unscrew 2 screws as blue circle 2 Unscrew 6 hex screws as green circle 3 Unscrew 2 screws as red circle PDG DXL100 Confidential 2 6 4 Unplug 5 connectors as vellow square Note
23. crews to disassemble the Bottom Shielding 2 Disassembled the Bottom Shielding PDG DXL100 Confidential 2 16 2 24 Disassemble IO Cover and Bottom Cover Module 1 Unscrew 3 screws as red circle 2 Separate the IO Cover and Bottom Cover Module PDG DXL100 Confidential 2 17 2 25 Rod Adjustment 1 Environment Adjustment The distance between the engine and the screen is 0 74 M This process should be done at a dark environment under 2 Lux 2 Procedure Adjustment Change the screen to white screen Adjust the screws as red circle to revise the image screw 1 should be adjusted first and then screw 2 Adjust until the yellowish or bluish parts disappeared Z type driver 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjusting the rod After the opreation please use the glue to fix the screws Please use Z type driver to adjust Rod screw 7 PDG DXL100 Confidential 2 18 Chapter 3 Trobleshooting 3 1 LED Lighting Message Standbv Input power cable Normal Power on Powering up Power off Flashing Cooling l It can t accept any key at this q l jer Steady light O No light Y When LED light on after 5 sec go to standby mode I status Power off Cooling ll It can accept power key to tu
24. e m e een Doini lo ERWE f Chl NNS seed ara va mnn AE Ues Lhe lore DNS emma aerer Frelened DNS reen Me EE Akamata DNS server ice Local Area Connection Properties General Authentication Advanced Connect using H 6 33 4 Click O K u BY Realtek ATL8139 Family PCI Fast Ett Thes connection uses the following items fic etwor wi AS File and Printer Sharing for Microsoft Networks vi El 005 Packet Scheduler YF Internet Protocol TCP IP Description Allows your computer to access resources on 4 Microsoft network 2 Show icon in notification area when connected C Notify me when this connection has limited of no connectivity PDG DXL100 Confidential 4 13 5 Click Close to quit the setting screen 3 Read Projector Information 1 Connect the PC and the Projector with LAN Cable 2 Execute Internet Explorer 3 Visit the IP address http 192 168 0 100 Key in User Name Administrator and Password admin click Login to get into Projector Web Server 4 Projector information will be shown on the screen Please check whether web management FW version and model name are right 4 12 Others 1 Functional Inspection Keypad button All keypad buttons must operate smoothly Remote Controller Check whether the remote controller can work normal Menu Left and Right buttons
25. fore f Setup NLINK Select Destination Location Where should NLINK be installed O Setup will install NLINK into the following folder To continue click Next If you would like to select a different folder click Browse At least 1 8 MB of free disk space is required C Program Files M anley NLINK Cat nes fe Setup NLINK Select Start Menu Folder Where should Setup place the program s shortcuts Setup will create the program s shortcuts in the following Start Menu folder To continue click Next If you would like to select a different folder click Browse E Lew Cas df ves PDG DXL100 Confidential 5 9 Click Next Select the additional task that you may create a desktop icon Click Install to begin installing NLINK Procedure Click Finish Complete the NLINK setup MCU Choose picture will appear on the screen Close the picture 16 Setup NLINK Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing NLINK then click Next Additional icons Create a desktop icon Create a Quick Launch icon Casa en fel Setup NLINK Ready to Install Setup is now ready to begin installing NLINK on your computer Ya Click Install to continue with the installation or click Back
26. heck Color Wheel 5 Mechanical Noise Check Fan Module Check if the Main Board and the DMD Board are assembled properly Check Main Board Check DMD Board Check DMD Chip Line Bar Line Defect PDG DXL100 Confidential 3 3 Do Factory default of the OSD Menu Ensure that the signal cables and source are work as well Check Lamp Driver and waveform Check Lamp Module Check Color Wheel Image Flicker Check Photo Sensor and clean Photo Sensor Check DMD Board Check Main Board Do Factory default of the OSD Menu Adjust Color Wheel Index Color Abnormal Check Main Board Check DMD Board Check Color Wheel Ensure the projection screen without dirt Ensure the projection lens is clean Measure Brightness under Bright mode Ensure the Poor Uniformity eee Shadow Brightness is within spec please refer to 4 9 Optical Performance Measure for how to get into Bright mode Check rod alignment Check Engine Module Ensure the projection screen without dirt Ensure the projection lens is clean 10 Dead Pixel Dust Clean DMD Chip and Engine Module Out of spec Check DMD Chip Check Engine Module Ensure that the signal cables and source work as well 11 Garbage Image Check Main Board Check DMD Board PDG DXL100 Confidential 3 4 1 1 2 3 4 5 O Remote Control Control Panel Failed Function Abno
27. ia The best driver found will be installed C Search removable media floppy CD ROM Include this location in the search C Documents and Settings wendy xu Desktop 805 x O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware 7 Copa We D Found New Hardware Wizard Please war whalu the ez ad wt alles the sollmare e Marier TPRPI Protocol E mulatos Hardware Installation The software vou sie mataling for thit hardware Mariny TEREM Pantocal Emulator ar not passed Windows Logo testing to verily ti compatibaty venia ron XP Lol ae via We hegte opsteet Continuing your installation of this software may impair ve destabthze the conect operalron ol your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendos for sollware thal has passed Windows Logo testing EE Files Needed E a The file slabser sps on Manley TPRP1 Protocol gt Emulator Drivers is needed Type the path where the file is located and then click OK Copy files from 9 c documents and settings wendy xuidesktop sofl se Browse mude Browse Locate File 40 E TPAPI g Recent Q o esktop e My
28. log RGB 0 7Vp p 75 ohm Separate TTL H V Sync 6 7 Color Wheel Temperature 20 Altitude e Analog RGB 1Vp p 75 ohm Sync On Green signal e Analog RGB 0 7Vp p 75 ohm Composite TTL Sync e Video e Composite video 1Vp p 75 ohm e S video Luminance 0 714Vp p 75 ohm e Chrominance 0 286Vp p 75 ohm e Component Video 1Vp p 75 ohm 21 Input Signal O 00 PDG DXL 100 Confidential 1 2 1 2 Compatible Mode Computer Compatibilitv Analog O eoo 60 mm VGA Roo 60 gr SVGA RE Esse O oaas o 840 oa P E 12804720 6 aso woen 12804800 60 48702 490x800 IS 585 7 QuadvGA 128040600 60 smo 7 sxem 1400x1050 e JI 6388 UXGA 1600x1200 60 JI 71890 Boo 60 Dm PowerMac p 1024x768 4840 TO 64048 Ise 3135 0 PowerBook 64 800x 600 3790 CO oaas o O so PDG DXL 100 Confidential 1 3 Computer Compatibilitv Digital HDMI a 60 ss sos Je QI EC oa pa e es e IST 800 wea 1280x800 OOO o seroz aen TI SI gsgg aaen nee O oo o swar mme TI Em mwa fl mmm eg gee owe Y NN EN EE WEN EE IE 55567 EC e DVIG PDG DXL 100 Confidential 1 4 4801 1440x480 480p NTSC 640x480 480p NTSC 720x480 576i PAL 1440x576 576p PAL 720p NTSC 7209 PAL 1080 NTSC 10801 PAL 5 emer Lemmer J GV oj O1 OII Note If the Computer Compa
29. m Check if there is lines on the screen Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame Criteria If there is noise on the screen the product is considered as failure product The screen appears normal it shouldn t appear any abnormal condition such as lines and so on Check if the projection is same as monitor diplayed PDG DXL100 Confidential 4 9 4 10 Optical Performance Measure Environment luminance 2 Lux Product must be warmed up for 5 minutes Distances from the screen 0 74 M Screen Size 60 inches diagonal 1 Test equipment Procedure Please get into OSD menu Select Bright mode under Image Test equipment video generator Test signal analog 1024 x 768 60Hz 2 Brightness Procedure Full white pattern Use CL100 to measure brightness values of ene P1 P9 Follow the brightness formula to calculate brightness values os en XX Brightness Formula Avg P1 P9 1 1m Full white pattern Criteria e 1150 ANSI lumen 3 Full On Full Off Contrast Procedure Full white pattern amp Full black pattern Use CL100 to measure brightness values of full white pattern P5 amp full black pattern B5 see image full white Follow Contrast formula to calculate contrast values 3 Contrast Formula P5 B5 Note P5 Lux of center in full whi
30. mware Upgrade Section 1 System Firmware Upgrade 9 1 1 Equipment Needed Software DDP 2230 RS232 DLP Composer Lite 8 3 Firmware Library file library file has to put in PC and set right path in 5 1 3 step 4 Hardware Projector Power cord CH4200105G011 US Type CH4200120G011 EU Type CH4200110G011 UK Type RS232 cable DSUB F 9 DIN M 8 PC or Laptop PDG DXL100 Confidential 5 1 5 1 2 DLP Composer Lite Setup Procedure 1 Choose DLP Composer Lite V8 3 Setup Program 2 Click Next 3 Read License Agreement Choose l accept and agree to be bound by all the terms and conditions of this License Agreement Click Next 4 Click Next Ba Copy of DLP GG DLP Composer TM Lite 8 3 Setup E E Welcome to the DLP Composer TM Lite 8 3 Installation Wizard lt is strongly recommended that you exit all Windows programs before running this setup program Click Cancel to quit the setup program then close any programs you have running Click Next to continue the installation WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law is OLE Comporer TM
31. nnected the indicator lights on green and the state is Connect as EET blue square ee ET ES Select 4MHz 20MHz Crystal and Brownout detect voltage is 3 8 as green square E WW E i e i so Click Erase Write W as red ellipse to N LINK el execute 8051 FW upgrade lis 000007 ja Code Das su 5 Finish Se A o When 8051 FW upgrade process is maa ar finished Write Chip success will be shown as red square Poe WEL IE VER DO Mate Ware MM HE EED Lamp tum ed mad 194 Hd Lamp Mine Ed ay EM mu Deeply blur ee ite Tempus IT uj 6 Check 8051 FVV version Paria Ansni burn ba taal Turn on the unit and get into the service KATRA Twal Galimin mode to check the 8051 FW version ara PO Ca alice UDutlpup Lamp would san Tata Log To get into Service mode please press SEN Power Enter Enter and Menu buttons sequentially ZE o PDG DXL100 Confidential 5 14 Section 3 Network Firmware Upgrade Procedure 5 3 1 Equipment Needed Software PDG DXL 100 LAN Module FW xxx bin bin Hardware Projector Power Cord CH4200105G011 US Type CH4200120G011 EU Type CH4200110G011 UK Type LAN Cable PC PDG DXL100 Confidential 5 15 5 3 2 PC Hardware Link Execute Network Settings please refer to 4 11 details of Chapter 4
32. nnector as yellow square A W N Unplug 2 connectors as blue square to take off the LVPS Module and the AC Inlet Bracket 5 Unplug 1 connector as red square 6 Disassembled the LVPS nn PDG DXL100 Confidential 2 12 2 18 Disassemble Thermal Switch 1 Unscrew 1 screw as red circle to disassemble the Thermal Switch 2 Disassembled the Thermal Switch 2 19 Disassemble Fan Module 1 Unscrew 4 screws as red circle to disassemble the Fan Module 2 Unscrew 4 screws as blue circle to separate the Fan and Fan Shielding PDG DXL100 Confidential 2 13 Note Take the Fan Module as the right gesture Fan Shielding The right gesture The wrong gesture 2 20 Disassemble Blower Module 1 Unscrew 3 screws as red circle to disassemble the Blower Module 2 Seprate the Blower and Blower Rubber PDG DXL100 Confidential 2 14 2 21 Disassemble Lamp Driver Module 1 Unscrew 1 screw as red circle to disassemble the Lamp Driver Module 2 Unscrew 4 screws as green circle 3 Unplug 3 connectors as yellow square 4 Separate the Lamp Driver Holder and Lamp Driver 5 Disassembled the cables PDG DXL100 Confidential 2 15 2 22 Disassemble Interlock Switch 1 Unscrew 1 screw to disassemble the Interlock Switch 2 Disassembled the Interlock Switch 2 23 Disassemble Bottom Shielding 1 Unscrew 3 s
33. r gt Enter gt Menu to get into service mode Choose Burn In Test gt enter Lamp On Press right key to adjust the time 50 ime 10 Lamp Off Press right key to adjust the time Set burn in cycle Press right key to adjust the cycle After setting up the time choose Get into Burn In Mode and press enter PDG DXL100 Confidential 4 2 Screen Defects While replacing DMD Chip DMD Board and Main Board lt Figure Zone A Zone B amp Frame as green line Definition Active area Zone A Zone B gt Defect specification table Bright pixel Gray 10 pattern Unstable pixel White amp Black pattern Adjacent pixels jacent Adjacent pixels White amp Black pattem White amp Black pattem A B PA BSO 0 Rca Dark blemish Blue 60 pattern diameter lt 1 inch A B lt 10 Bright blemish Gray 15 pattern diameter lt 1 inch EM Bright dots on frame Gray 10 pattern PA PDG DXL100 Confidential 4 6 Test Inspection Procedure Note 1 If Color appears abnormal after changing Main Board Module please do Color Wheel index adjustment Note 2 After final QC step OSD Reset amp Lan card Reset need to be done 4 7 PC MODE 1 Frequency and tracking boundary Procedure Inspection item Test equipment video generator Test signal analog 1024 x 768 60Hz Test Pattern general 1 or master Check and see if the image sharpness is well performed If not re adjust by the following
34. re de rara com OR ing SE hora Riigi enna Desale Sora LUMA Heb found DOR Maite eh COM Kai tour im D sem TIL om Canal L o IL Ges 1200 2400 Data Bits O7 Paritv O Odd O Even Serial Port Configuration Baud Rate O 300 O 600 O 4800 O 38400 3600 56000 14400 57600 19200 115200 Disable O Enable one O Mark None O Space RTS Disable CTS Timeouts in milliseconds Read 6000 ei Write eg Debug C Enable Debug Logging O Handshake O Toggle OK E GD Communications Prepactos tried are ORE hang Padel Pot QC hang USO hom hiso Area dere maya com ORT hang USB hora hate we etacie reel 7 Send Pot OUSE A COM COM3 Not final COME Not found a Frast Mis A Configure Om PDG DXL100 Confidential 5 5 8 Choose Flash Loader Click Browse to search the firmware file img Click Open 9 Select Complete Image Downloaa then select Skip Boot Loader Area select 32KB Click Reset Bus to erase the flash memory 10 If the FW is ready click Start Download to execute the firmware upgrade Click Yes 11 Proceeding Picture er wap Vie 4 Lust od ag een fad dt ke o l emma Ve all Den wl lag een ee ponto B Cpm TEI ET rag ars E rer
35. refer to RSPL report D C PDG DXL100 T l Fan IS is i l E Ay ATI ki 4 by D Li Ma d F T sa e a mail fr Sri AU TA de Om PDG DXL100 Confidential LAMP COVER PC LN2520 CS CA08 PDG DXL100 FRONT VENT PC LN2520 CS CA08 PDG DXL100 LENS COVER PC MN3600H CS CA08 PDG DXL100 SUNON 85 85 25mm AXIAL FAN CHSP8EM01GC01 LAMP MODULE FOR PROJECTOR PDG DXL100N 8 CH708EM14GRO1 ASSY ENGINE MODULE PDG DXL100 SERVICE 9 CH708EM16GRO1 ASSY COLOR WHEEL MODULE PDG DXL100 SERVICE ASSY ENGINE MODULE WITH CW AND DMD PDG CH708EM17GRO1 DXL100 SERVICE PDG DXL100 THERMAL SWITCH WITH BRACKET KLIXON VS11 105deg C CH758EM01G001 BUY ASSY TOP COVER MODULE PDG DXL100 11 CH438EM17G001 PDG DXL100 Confidential Il ASSV BOTTOM MODULE CH498EM02G001 SUNON 45x20 BLOWER F TYPE CH758AA04G001 BUY ASSY INTERLOCK SWITCH 1409X 3 CH758EM01GP03 ASSY MATRITEK CT 320 LVPS FOR PDG DXL100 RELAY TYPE d CH498EM01G002 SPEAKER 8W 8 OHM WITH GND WIRE PDG DWL100 CH758EL01G001 PHILIPS Euc 225 dW C31 225W for PDG DWL100 PDG DXL100 Confidential M ASSV BOTTOM COVER MODULE xx Q O Q A ad LLI Se an 5 ad O O T Q L LL nd E de gt Q A CH5289601G041 CH5289601G003 ADJUST FOOT RUBBER 65 DEGREE PD523PD IV PDG DXL100 Confidential ASSY COLOR WHEEL MODULE CH808BY04G0
36. rmal Audio Abnormal Network Function Abnormal Forget Password Remote Control a Check Battery b Check Remote Controller c Check Keypad Board d Check Main Board Control Panel a Check FPC b Check Keypad Board c Check Main Board Do Factory default of the OSD Menu Check Main Board Check DMD Board Ensure that the signal cables and source are work as well Ensure that your Projector is not in Mute mode Check the interior Speaker of the projector Check the exterior Speaker that you are using Check Main Board Ensure RJ45 Connector work well Normal Status Before joining RJ45 line Orange LED flashes after joining RJ45 line and Internet transmission speeds over 100MB second Green LED will light Check Internet Source and LAN Module Board if LED message is in abnormal status Check Main Board if LED message is in normal status If the user forget the projector s password executing below steps can solve the problem 1 Power on the projector 2 Get into service mode please refer to 4 2 for details 3 Select factory reset click enter button 4 The security settings in OSD menu will change to OFF and user can use the default password 1234 to set new password PDG DXL100 Confidential 3 5 3 3 Electronic Function Block Diagram ainpow 1 eseja oi LI yasdiyo Jo 91 CL oISV jasaH ooocava VOXM diHO Gd HOSNIS 1
37. rn on the projector Error Lamp failed Error Fan lock Error Over temp PDG DXL100 Confidential 3 1 3 2 Main Procedure Ensure the Power Cord and AC Power Outlet are securely connected Ensure all connectors are securely connected and aren t broken Check LVPS No Power Check Lamp Driver Check Main Board Ensure the projector is not put on a soft pad and the air vent is not blocked Check LED Status a Lamp Failed Power LED lights red Lamp LED lights red when LED light on after 5 sec go to standby mode Check Lamp Check Lamp Driver Check Main Board Auto Shut Down b Over Temp Power LED lights red Temp LED lights red Clean air filters Check Fan Check Thermal Switch Check Main Board c Fan Lock Power LED lights red Temp LED Flashes red Check Fan Check Main Board PDG DXL100 Confidential 3 2 Ensure all connectors are securely connected and aren t broken Check Lamp Cover Check Interrupt Switch Check Lamp Driver Check LVPS Check Main Board Check Color Wheel 3 No Light On Check Photo Sensor Board Ensure the Signal Cable and Source work If you connect multiple sources at the same time use the Input button switch Ensure all connectors are securely connected and aren t broken 4 No Image Check Main Board Check DMD Board Check DMD Chip Check Color Wheel Check Engine Module C
38. semble Fan Module cc 2 13 Disassemble Blower Module nn 2 14 Disassemble Lamp Driver Module 2 15 Disassemble Interlock Switch nn 2 16 Disassemble Bottom Shielding e 2 16 Disassemble IO Cover and Bottom Cover Module nn 2 17 Rod Adjustment EES 2 18 Troubleshooting ii 3 1 LED Lighting Message mnn 3 1 Main Procedure sis 3 2 Electronic Function Block Diagram eee 3 6 Pit ASe Gresse ee ee 37 Function Test amp Alignment Procedure 4 1 Test Equipment Needed semm 4 1 Service Mode sedi 4 1 Factory Default Lan Card Reset 4 1 Blower Reset 4 2 Test Condition eins na aaa EO 4 2 Test Inspection Procedure msemmi 4 4 BG MODE SA gaia ee ee ie ee ee 4 4 Video Performance iii 4 7 PE Calibration ooN aa ee 4 9 Optical Performance Measure se 4 10 Network Function Test A 11 ONGS sie iene A 14 Firmware Upgrade eee 5 1 Section 1 System Firmware Upgrade 5 1 Equipment Needed semm 5 1 DLP Composer Lite Setup Procedure 9 2 Firmware Upgrade Procedure es 9 4 Section 2 8051 Firmware Upgrade Procedure riscos cines 5 8 Equipment Needed vies 5 8 NLINK Setup Procedu O TTT 5 9 Manley USB Driver Upgrade Procedure 5 11 8051 Firmware Upgrade Procedure 5 13 Section 3 Network Firmware sen 5 15 Upgrade Procedure semen 5 15 PC Hardware Lin Kosumi cen nisin 5 16 Section 4 Lamp Driver VVaveform Download TEE 5 18 Waveform Download ss dri n siis 5 18 ET E ena Exploded Image meter Appendix Bee
39. t up Hold on Power and Menu buttons then plug in the power cord the power LED will go to steady orange the Temp LED and Lamp LED will go to steady red Loosen the two buttons Connect projector with PC by RS232 cable Note The system fan and the lamp will not operated 2 Execute the DLP Composer Lite 8 3 file 3 Click Edit and Perferences ma El E DLF Composer TM Lite 6 3 Pre sota Fin ae PDG DXL100 Confidential 5 4 4 Click Library Click the Browse and navigate to the directory where you put the DLP Composer installation files in Click Library v8 3 folder Click OK Click Communications Select Serial Port Select the COM Port which you are using Click Configure Serial Port Configuration picture will appear on the screen Make sure the settings are as below 1 In Baud Rate item select 115200 2 In Data Bits item select 8 3 In Stop Bits item select 1 5 In RTS item select Enable 6 In CTS item select Disable 7 Key in 6000 into Read and Write items of Timeouts in milliseconds Click OK 4 In Parity item select None 7 Click OK Libras palh las do Werp ez ried Eegen FierDLP Compone Las BH feu w Ta ED U E folder f K Lera Cut Font Spocd Cnn rein OUE using USD hom hier Ae
40. te pattern Full black pattern B5 Lux of center in full black pattern PDG DXL100 Confidential 4 10 Criteria e GOO 1 4 Uniformitv Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 see image full white Follow the Uniformity formula to calculate average values IX Uniformity Formula JBMA Uniformity Avg P1 P3 P7 P9 Criteria e 65 4 11 Network Function Test 1 Write Down Projector IP 1 Turn on the Projector then press Menu button to get into OSD Mode Select Setting as green square Select RS232 Mode then select Network 2 Select Network press Enter button P5 X100 Ey Input Search amp Fan Control Pe Security Settings a Factory Default Full white pattern PDG DXL100 Confidential 4 11 3 The image A will appear on the screen please wait a moment A 4 The image B will appear on the screen Key in the IP address 192 168 0 100 Key in the Subnet mask 255 255 255 0 A Network Status Disconnect di IF address u 161 U US Subnet mask 235 255 ra Gateway a 10 li d DNS 192 168 Zi Applv E e l l 5 The image C will appear on the screen please wait a moment 6 The image D will appear on the screen please wait a moment PDG DXL100 Confidential 4 12
41. tibility supportive signal is different from User s Manual please refer to User s Manual PDG DXL 100 Confidential 1 5 Chapter 2 Disassembiv Process 2 1 Equipment Needed amp Product Overview 1 Screw Bit 105 2 Screw Bit 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Iweezers 6 Projector Before you start This process is protective level Il Operators should wear electrostatic chains Note If you need to replace the main board you have to record the lamp usage hour PDG DXL100 Confidential 2 1 2 2 Disassemble Filter 1 Pull down the tenons as red square to disassemble the left filter 2 Pull down the tenons as yellow square to disassemble the right filter 3 Disassembled the left filter and the right filter The left filter The right filter 2 3 Disassemble Lamp Cover Module 1 Loosen 2 screws as red circle on the Lamp Cover 2 Disassembled the Lamp Cover Module PDG DXL100 Confidential 2 2 2 4 Disassemble Lamp Module 1 Loosen 2 screws as red circle on the Lamp Module 2 Pull out the Lamp Module 2 5 Disassemble Top Cover Module Front Cover and Lens Cover 1 Unscrew 4 screws as red circle from the Bottom Cover PDG DXL100 Confidential 2 3 2 Pull the Top Cover upward as the yellow arrow direction to disassemble top cover front cover and lens cover Note When you disassemble the top
42. w 2 screws as red circle to disassemble the Color Wheel Module 2 Unscrew 1 screw as yellow circle to disassemble the Photo Sensor Board from the Color Wheel Module Note Avoid touching the glass parts of color wheel 2 15 Disassemble DMD Chip and DMD Board 1 Unscrew 2 screws as red circle to disassemble the Heat Sink and DMD Module 2 Counterclockwise rotate the screw as yellow circle to disassemble the DMD Board and DMD Chip Note Avoid touching the DMD Chip when you E disassemble it ES Vala Found that the DMD Chip has scrapes or dirt use of a magnifying glass you may use an electrostatic ion gun to clean it Pay attention to the fixed position when assembling the DMD Chip PDG DXL100 Confidential 2 11 2 16 Disassemble Rod Module 1 Unscrew 2 screws as green circle to disassemble the Rod Spring a 2 Unscrew 1 screw as yellow circle to disassemble the Rod Cover b 3 Disassemble the Rod c Note Avoid touching the Rod when you disassemble or assemble it Please notice the Rod Module s direction when you assemble it as picture A shown E ie A E Ensure left edge of Rod Module contact with the Engine base s blocks as picture A blue square shown Rod Spring must hook in the position as picture B shown 2 17 Disassemble LVPS Module 1 Tear off the mylar as green square Unscrew 6 screws as red circle Unplug 1 co
43. with HDMI output Test signal 1080p Inspection item HDMI performance test Inspection Distance 0 5M 1 0M Criteria Ensure the image is well performed and the color can not discolor Check the audio is normal or not 4 Audio Test Procedure Test equipment DVD Player Test signal CVBS Inspection item Audio performance test Inspection Distance 0 5M 1 0M Criteria Check the sound from speaker Plug Audio cable into Audio in port check whether Volume is normal Plug Audio cable into Audio Out port check H 66 vvhether the outboard speaker s Volume is normal Adjust the volume to 0 9 by using the remote controller Check the sound from speaker Gheck vvhether the mute is normal PDG DXL100 Confidential 4 8 5 S Video Procedure Test equipment DVD player Test signal S Video Inspection item Video performance test Inspection Distance 0 5M 1 0M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speaker 4 9 PC Calibration Procedure Test equipment video generator Once Main Board is changed PC calibration should be done as well 1 Test signal 1024 x 768 60Hz 2 Test Pattern White Black Note 1 Calibration pattern should be in full screen mode 2 Please refer to 4 2 Guide to get into service mode and choose PC calibration White Black Inspection ite
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