300 Series Service Manual - Clearion Water Technologies
Contents
1. of day at which regeneration may take place is designated by the letter r The first display digit indicates A M or P M To change the value press the Set Change button Press Menu Enter button to accept the value and move to the next digit The second and third display digits indicate the hour at which the regeneration will occur Change the digits with the Set Change button and accept with the Menu Enter button After the entire display flashes press the Menu Enter button to move to the next menu item 4 To Activate Oxyclean NP Program 360P Only J program is selectable either off 0 default setting or on 1 To activate the non adjustable cycles for the Oxyclean NP select J 1 with the Set Change button and enter with the Menu Enter button pg 8 300 Series 360 360P Series 5 To Set Regeneration Cycle Step Times Softeners Filters Only 1 2 3 4 Example 3 20 The next 4 displays set the duration of time in minutes for each backwash cycle step The step number which is currently modifiable is indicated on the far left of the display screen The number of minutes allotted for the selected backwash step is displayed on the far right Change the digit values using the Set Change and Menu Enter buttons as described above 5 To Set Backwash Cycle Step Times 360 2 3 4 5 360P 5 6 7 8 Example 3 20 The next 4 displays set the duration of time in minutes for each backwash cycle2. 01X226 2 12 Brine Valve Spacer N S 1 Injector Kit Specify Size 13 J O Ring N S 1 35A Incl 1 ea 31A 32 33 34 amp 2 35 20001X220 1 14 Quad Ring N S 1 36 BLFC Button Retainer 20561X240 1 15 Brine Valve Cap N S 1 37 5 GPM BLFC Button 20251X318 1 16 Brine Valve Spring N S 1 38 O Ring 20561X239 1 17 Plain Nylon Washer N S 1 39 BLFC Adapter 20561X241 1 18 Retaining Ring N S 1 BLFC Assembly 5 GPM 18A Brine Assembly la 39A Inc 1 each 36 thru 39 20001X228 1 Incl 1 each 10 thru 18 19 Drain Retainer 20001X214 1 20 O Ring 20251X254 21 Flow Control Button 1 5 GPM 20251X266 1 Items 40 thru 43 used ONLY with clock regeneration Flow Control Button 2 0 GPM 20251X267 1 40 Adapter Coupling N S 2 Flow Control Button 2 4 GPM 20251X268 1 41 O Ring 20561X216 4 Flow Control Button 3 0 GPM 20251X269 1 41A Adapter Coupling amp O Ring Assy 20561X215 1 Flow Control Button 3 5 GPM 20251X270 1 Incl 1 40 amp 2 41 Flow Control Button 4 0 GPM 20251X271 1 42 Mounting Clip 20561X201 2 Flow Control Button 5 0 GPM 20251X272 1 43 8 18 X 5 8 Hex Washer HD Screw 20561X217 2 Flow Control Button 7 0 GPM 20251X274 1 22 Plastic Flow Control Housing N S 1 N S indicates non stocked item i i itti 0 23 WANE Lu rara 20251X255 1 shaded Ref indicates assembly or kit 23A Flow Control Housing Specify GPM Incl 1 each 20 thru 23 Flow Control Assy 1 5 GPM PVC 20251X256 1 Flow Control A
3. Cieari WATER TECHNOLOGIES 300 Series amp 360 360P Series Service Manual 300 Series 360 360P Series Main Menu Menu Enter Button Set Change Button 1 To enter Main Menu press the Menu Enter button Time of Day will flash 2 To set the Time of Day press the Set Change button First digit will flash Example 12 00 Tochange digit value press the Set Change button To accept the digit value press the Menu Enter button Next digit will flash to begin setting Once the last digit display is accepted all digits will flash 3 To set A M or P M press the Menu Enter button Tochange digit value press the Set Change button Example A To accept the digit value press the Menu Enter button Once A M or P M is accepted the next menu item will flash 4 To set the Number of Days between Regeneration or Backwash Cycles A press the Set Change button Repeat instructions from step 2 Example A 07 Notes 1 Maximum value is 29 2 If value set to 0 Automatic Regeneration will never occur 3 Default setting is 4 days for softeners and 6 days for filters 4 On metered models an H will appear to enter Compensated Hardness in grains per gallon gpg Example H 20 5 Default setting is 25 gpg 5 To set the Number of Days between Air Draw Cycles d press the Set Change Button Repeat instructions from step 2 Used on 360 amp 360P Filters Only Example d 01 Note
4. Series 360 360P Series SYMPTOMS PROBABLE CAUSE CORRECTION 5 High salt usage High salt setting Adjust brine tank refill time Excessive water in brine tank See symptom 7 Constant flow through the unit Indicates plumbing leak i e toilet tank Improperly set hardness Reset programming 6 Lossof water Scaling fouling of inlet pipe Clean or replace pipeline pressure Pretreat to prevent Fouled resin Clean resin Pretreat to prevent Improper backwash Too many resin fines and or sediment Call dealer Reset backwash flow rate and or adjust 7 Excessive water in Plugged drain line Check flow to drain Clean flow brine tank and or control salty water to Dirty or damaged brine valve Clean or replace brine valve service Plugged injector Clean injector and replace screen Low inlet pressure Increase pressure to allow injector to perform properly 20 psig minimum Excessive brine refill cycle time Reset brine refill cycle time 8 Softener fails to Check items listed in 1 use salt Improper control valve programming Check and reset programming Plugged restricted drain line Clean drain line and or flow control Injector is plugged Clean or replace injector and screen No water in brine tank Check for restriction in BLFC Ensure safety float is not stuck Check brine tank for leaks Water pressure is too low Line pressure must be at least 20 psi Brine line inj
5. ace the control valve back cover Follow steps A 9 through A 13 To Replace Seals and Spacers 1 2 3 Follow steps A 1 through A 3 Remove the control valve back cover Disconnect the meter signal wire from the meter Remove screw and washer at drive yoke Remove powerhead mounting screws The entire powerhead assembly will now lift off easily Remove piston retaining plate screws Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers Take piston assembly and push piston into valve be means of the end plug Twist drive yoke carefully in a clockwise direction to properly align it with drive gear Reinstall piston retaining plate screws Same as E7 E9 Place powerhead on top of valve Be sure drive pin on main gear engages slot in drive yoke wide side G 9 10 of drive yoke upright must face to the left away from the motor Replace powerhead mounting screws Replace screw and washer at drive yoke Return bypass or inlet valving to normal service position Water pressure should now be applied to the conditioner and ay bypass line shut off Replace the control valve back cover Same as E11 E13 Follow steps A 9 through A 13 To Replace Meter 1 2 10 11 12 Follow steps A 1 through A 3 Remove two screws and clips at bypass valve or yoke Pull resin tank away from plumbing connections Remove signal wire from meter Remove two sc
6. ck Manually step the valve to the Brine Cycle position 2 and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area 2 Next manually step the valve to the Brine Refill position and allow the valve to return to Service automatically 3 With the valve in Service check that there is about 3 to 5 inches of water level above the grid in the brine tank if used 4 Fill the brine tank with salt to complete set up The control will run automatically Error Codes There are four 4 error codes which could indicate a possible problem with the control valve Error 2 Homing slot expected Valve will begin searching for home Normal operation continues Error3 Encoder is not sending a signal Valve requires service to continue Error4 Unable to find homing slot Valve requires service to continue Error5 Motor overload stalled position or shorted motor Valve requires service to continue Error 5 Explanation The unit thinks the motor is locked This can only happen when the valve is running the motor it is not seeing any encoder slots and the motor is overloaded This usually alerts the presence of foreign debris inside the valve clogging the system pg 7 300 Series 360 360P Series Master Programming Mode To enter Master Programming Mode press and hold both buttons for 5 seconds Note All Master Prog
7. der Wheel 11 20001X111 Encoder 12 20001X004 Front Plate 13 N A Screw Board 14 EBV 012 360 Board 15 20111X010 Electronic Housing Cover 16 20111X007 Electronic Housing Button 17 20111X002 Front Bracket 18 N A Washer Front Bracket 19 VH1 B Softeners Body Assembly 19 VH2 B Filters Body Assembly 20 20111X009 Air Injector Assembly 21 20111X013 Air Injector O Ring 22 20111X012 Nipple Check Valve L 360 L 360P Electronic Housing Label pg 12 300 Series 360 360P Series Control Valve Drive Assembly Filter Version pg 13 300 Series 360 360P Series Control Valve Drive Assy Parts List Filter Version pg 14 gt f Description Part Qty gt i Description Part Qty 0 Valve Body Complete 20001X200 1 15 ORing 20561X204 1 1 Valve Body Only 20001X201 1 16 O Ring 2000X215 1 2 End Spacer N S 1 17 O Ring N S 1 3 Seal N S 5 18 Injector N S 1 4 Spacer N S 4 19 O Ring N S 2 Seal amp Spacer Kit Injector Plug amp O Ring Assembl 4A ine 1 42 5 3 amp 4 4 N ri 19A inci 1 each 17 truo 2001X2171 5 Down Flow Piston N S 1 20 Injector Seal 20001X224 1 6 Piston End Rod Retainer N S 1 21 Injector Cap 20001X223 1 7 End Plug Assembly N S 1 22 10 24 X 1 Hex Washer HD Screw 20001X226 2 8 Piston Arm N S 1 Filter Convers
8. ects air during brine draw Check brine line for air leaks Internal control leak Call dealer Check piston seals and spacers for scratches and dents 9 Control cycles Faulty circuit board Replace circuit board continuously 10 Continuous flow to Foreign material in control Call dealer Clean valve rebuild unit drain Internal control leak Same as above Valve jammed in backwash brine or rapid Same as above rinse position Motor stopped or jammed Replace motor pg 23
9. ess either button and the display will turn on for five 5 seconds 2 If power failure occurs while system is regenerating the Signature Series II will motor to a shut off position to prevent constant flow to drain After power is restored the Signature Series II will return and finish the cycle where it left off prior to the power interruption 3 When used without battery back up the unit acts like a standard valve When a power failure occurs the unit stops at its current point in the regeneration position and then restarts at that point when the power is restored However the time will be offset by the increment of time the unit was without power Electronic Connections P Power Supply B Powered in Backwash Cycle Only S Powered in Entire Regeneration Cycle pg 3 300 Series 360 360P Series Starting Extra Regeneration Cycle 1 To Start Delayed Extra Cycle Example 1 If Days Remaining Until Next Regeneration does not read 1 press and hold the Set Change button for 3 seconds until the display reads 1 or 0000 on metered models Regeneration cycle will initiate at the next designated regeneration time 2 To start Immediate Extra Cycle gt First complete above step With Days Remaining Until Next Regeneration at 1 or 0000 Press and hold the Set Change button After 3 seconds the regeneration cycle will begin 3 To Fast Cycle thru regeneration gt First complete above 2 s
10. he default time at which regeneration will occur is 2 00 a m for softeners and 12 00 a m for filters New feature The motor s run direction during a particular regeneration cycle step is indicated by the rotation direction of the last 2 digit displays m l pg 5 300 Series 360 360P Series 360P Only Backwash Cycle Step Explanations with J Program Activated Oxyclean NP Option Step1 Air Release Step A Step5 Backwash Step 3 For 5 to 6 minutes twuz Default of 10 minutes N Not programmable Step6 Rest Step Step2 Oxyclean NP Injection Default of 20 minutes N For 15 seconds Not programmable Step3 Short Rinse Step e ma For 1 minute Not programmable Step4 Rest Step an Step7 Rapid Rinse Step For 20 minutes NN Default of 10 minutes Not programmable Step 8 Air Replenish Step Default of 20 minutes Notes When the valve is between positions the display will flash the number of the step it is moving towards The default time at which regeneration will occur is 2 00 a m for softeners and 12 00 a m for filters New feature The motor s run direction during a particular regeneration cycle step is indicated by the rotation direction of the last 2 digit displays I I pg 6 300 Series 360 360P Series Final Set Up With proper valve operation verified Softeners only 1 Add water to the top of the air che
11. ion Kit Piston Assembl 22A Incl 1 each 19A 24A 26A 20001X221 1 SA Incl 1 each 5 thru 8 20001X231 1 20 2 amp 2 22 9 Hex Washer HD 10 24 X 13 16 Screw N S 3 23 O Ring N S 1 10 Drain Retainer 20001X214 1 24 Filter Plug N S 1 11 O Ring 20251X254 1 O Ring amp Filter Plug Assembl 12 Flow Control Button 1 5 GPM 20251X266 1 ZA e each 23 iu 24 praca Flow Control Button 2 0 GPM 20251X267 1 25 ORing N S 1 Flow Control Button 2 4 GPM 20251X268 1 26 Brine Valve Cap N S 1 Flow Control Button 3 0 GPM 20251X269 1 26A O Ring amp Brine Valve Cap Assembly 20001X230 1 Flow Control Button 3 5 GPM 20251X270 1 Flow Control Button 4 0 GPM 20251X271 1 Items 27 thru 30 used only with clock regeneration Flow Control Button 5 0 GPM 20251X272 1 27 Adapter Coupling N S Flow Control Button 7 0 GPM 20251X274 1 28 O Ring 20561X216 13 Plastic Flow Control Housing N S 1 Adapter Coupling amp O Ring Drain Line Fitting 90 Elbow v aa 27 amp 2 28 Da 14 112 NPT x 1 2 Tubing di e BS 29 Mounting Clip 20561X201 2 14A Flow Control Assembly Specify GPM 30 8 18 X 5 8 Hex Washer HD Screw 20561X217 2 Incl 1 each 11 thru 14 Flow Control Assy 1 5 GPM PVC 20251X256 1 Flow Control Assy 2 0 GPM PVC 20251X257 1 SN Flow Control Assy 2 4 GPM PVC 20251X258 1 si a eae di Flow Control Assy 3 0 GPM PVC 20251X259 1 Flow Control Assy 3 5 GPM PVC 20251X260 1 Flow Control A
12. ngs Defective power supply Replace power supply Defective circuit board or meter Replace or repair Defective drive motor Check motor operation by activating the service button on back of motor 2 Regeneration at wrong time Time of day improperly set due to power failure Reset time of day programming and install 9 volt battery Regeneration time set improperly Reset regeneration time programming 3 Loss of capacity Increase raw water hardness Reset unit to the new capacity Brine concentration and or quantity Keep brine tank full of salt at all times Clean it yearly Salt may be bridged If using a salt grid plate ensure refill water is over it Resin fouling Call dealer Find out how to confirm it Clean the resin and prevent future fouling Poor distribution channeling uneven bed surface Call dealer Check distributors and backwash flow Internal valve leak Call dealer Replace spacers seals and or piston Resin age Call dealer Check for resin oxidation caused by chlorine Mushy resin Resin loss Call dealer Check for correct bed depth Broken distributors Air or gas in bed well gas eliminator Loose brine line 4 Poor water quality Check items listed in 1 2 amp 3 Bypass valve open Close bypass valve Channeling Check for too slow or high service flow Check for media fouling pg 22 300
13. o assure proper function Make sure control valve is returned to the service position Make sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard C To Replace Injectors amp Screen need first A1 amp A3 1 3 4 Remove injector cap screws remove cap and discard gasket Remove vortex generator from end of the injector assembly Remove injector assembly Apply silicone lubricant to new injector assembly O rings and install Be sure to push injector assembly tightly so O rings are seated Replace vortex generator Install a new screen Apply silicone lubricant to new gasket and install around oval extension on injector cap Repeat B7 B14 D To Replace Powerhead 1 Remove the control valve back cover Remove the three screws along the outer edge of the back plate and remove the front cover Disconnect the power supply and the circuit board signal wire from the motor and feed them back through the control Disconnect the optical sensor signal wire Disconnect the meter signal wire from circuit board and feed back through the control Remove screw and washer at drive yoke Remove powerhead mounting screws The entire powerhead assembiy will now lift off easily Put new powerhead on top of the valve Be sure the drive pin on main gear engages slot in drive yoke wide side of drive yoke upright must face to the left away from the motor Replace powerhead mounting scre
14. oner inlet close it Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body B To Replace Brine Valve need first A1 A3 1 2 Remove the control valve back cover Disconnect the meter signal wire from the meter Remove screw and washer at drive yoke Remove powerhead mounting screws The entire powerhead assembly will now lift off easily Remove piston retaining plate screws and pull upward on end of piston yoke until assembly is out of valve Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole Apply silicone lubricant to O ring and reinstall at bottom of brine valve hole Apply silicone lubricant to O ring on new brine valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body Insert screws through injector cap and into mating holes in the valve body Tighten screws Reconneci brine tube and drain line Return bypass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any bypass line shut off Check for leaks at all seal areas Check drain seal With the control in the backwash position Plug electrical cord into outlet Set time of day and cycle control valve manually t
15. ramming functions have been preset at the factory Unless a change is desired it is NOT necessary to enter Master Programming Mode 1 Regeneration Type t N A for 360 360P This display is used to set the Regeneration Type This option setting is identified by the letter t in the left digit There are two possible settings Timeclock Filter Delayed The control will determine that regeneration is reguired when the set regeneration time has been reached The regeneration frequency setting will determine which days a regeneration cycle will be initiated Example t c Meter Delayed Demand The control will determine that regeneration is required when the available volume of softened water drops to or below zero Regeneration is to begin at the scheduled time set Example t d e The Set Change button will adjust this value To accept the digit value press the Menu Enter button 2 Regeneration Day Override A Meter Demand Mode Only Softeners Only Press Menu Enter button This display is used to set the maximum amount of time in days the unit can be in service without regeneration This option setting is identified by the letter A in the left digit Regeneration will begin at the scheduled time A setting of zero will cancel this feature Example Override every 7 days A 07 default setting or cancel setting A 00 Maximum is 29 3 To Set Regeneration Time r Example r12A The time
16. rews and clips at meter and pull the meter out of the control valve Apply silicone lubricant to four new O rings and assemble to four ports on new meter Assemble meter to control valve Note meter portion of module must be assembled at valve outlet Install two screws and clips Install signal wire into new meter Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engage with lugs Return bypass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any bypass line shut off Check for leaks at all seal areas Follow steps A 9 through A 13 To Check Drive Motor Operation 1 2 Remove the control valve back cover To verify drive motor operation push service button located on back of motor Motor should run Release button After 1 minute the control should automatically advance to Rapid Rinse cycle 4 position It will remain in Rapid Rinse for 5 minutes and then advance to Service position pg 21 300 Series 360 360P Series Troubleshooting Guide automatically SYMPTOM PROBABLE CAUSE CORRECTION 1 Softener fails to Power supply plugged into intermittent or Connect to constant power source regenerate dead power source Disconnected meter cable Reconnect cable Improper control valve programming Reset program setti
17. s 1 Maximum value is 29 2 If value set to 0 air draw is turned off but an air cycle will still be completed when backwash cycle occurs If the Number of Days between Air Draw Cycles is set to a higher number of days than the Number of Days between Backwash Cycles it will have no effect In order to turn off all cycles both the Days between Backwash and Days between Air Draw Cycles must be set to 0 3 Default setting is 1 day 6 To Exit Main Menu press the Menu Enter button Note If no buttons are pressed for 60 seconds the Main Menu will be exited automatically pg 2 300 Series 360 360P Series Normal Operation 1 Home Display Alternates between the display of Time of Day and Number of Days until the Next Regeneration Days Remaining until the Next Regeneration will count down from the entered Regeneration Day Override Value until it reaches 1 day remaining A Regeneration Cycle will then be initiated at the next designated regeneration time Metered models alternate the Time of Day and Gallons left until the next Regeneration The meter will count down to zero 0000 and then regenerate at the scheduled time set 2 Battery Back Up Uses a standard 9 volt alkaline battery Installing the battery Features of Battery Back Up Maintains the Time of Day during power failures Notes 1 During power failures the display is turned off to conserve battery power However to confirm that the battery is working pr
18. ssy 2 0 GPM PVC 20251X257 1 Flow Control Assy 2 4 GPM PVC 20251X258 1 Flow Control Assy 3 0 GPM PVC 20251X259 1 Flow Control Assy 3 5 GPM PVC 20251X260 1 Flow Control Assy 5 0 GPM PVC 20251X262 1 Flow Control Assy 7 0 GPM PVC 20251X264 1 pg 16 300 Series 360 360P Series Meter Assembiy f p 1A M A EP pl i A i Ra JN gt Meter Assembly Parts List Ref Description Part Qty 1A Meter Assembly Turbine Complete 20564X200 1 pg 17 300 Series 360 360P Series Bypass Assembly Plastic Ref Description Part Qty 1 Plastic Bypass Valve Assembly 20561X292 1 pg 18 300 Series 360 360P Series Bypass Assembly Stainless Steel Ref Description Part Qty 1 Bypass Valve 3 4 Stainless Steel 20561X270 1 Bypass Valve 1 Stainless Steel 20561X283 1 pg 19 300 Series 360 360P Series Service nstructions A General Preliminary Instructions PERFORM BEFORE ALL SERVICING OPERATIONS 1 Turn off water supply to conditioner gt If the conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet gt If the conditioner has an integral bypass valve put it in the bypass position gt lf there is only a shut off valve near the conditi
19. ssy 4 0 GPM PVC 20251X261 1 Flow Control Assy 5 0 GPM PVC 20251X262 1 Flow Control Assy 7 0 GPM PVC 20251X264 1 300 Series 360 360P Series Control Valve Assembly Softener Version pg 15 300 Series 360 360P Series Control Valve Drive Assembly Parts List Softener Version P f Description Part Qty b i Description Part Qty 0 Valve Body Complete 20001X200 1 24 O Ring 20561X204 1 1 Valve Body Only 20001X201 1 25 0 Ring 20001X215 1 2 End Spacer N S 1 26 O Ring N S 2 3 Seal N S 9 27 Injector Plug N S 1 4 Spacer N S 4 28 O Ring N S 1 Seal amp Spacer Kit Injector Plug amp O Ring Assy 4A incl 1 2 5 3 amp 4 4 el a 28A Inci 1 each 26 thru 28 Ne A 5 Down Flow Piston N S 1 29 Injector Throat N S 1 6 Piston End Rod Retainer N S 1 30 Injector Nozzle N S 1 7 End Plug Assembly N S 1 31 Vortex Generator N S 1 8 PistonArm N S 1 Injector Assy Specify Size ga Piston Assembly mE 31A incl 1 each 2 amp 28 thru 31 abies all Incl 1 each 5 6 7 amp 8 32 Injector Screen 20001X222 1 9 Hex Washer HD 10 24 X 13 16 Screw N S 3 33 Injector Seal 20001X224 1 10 Brine Valve Set N S 1 34 Injector Cap 20001X223 1 11 Brine Valve Stem N S 1 35 10 24 1 Hex Washer HD Screw 200
20. step The step number which is currently modifiable is indicated on the far left of the display screen The number of minutes allotted for the selected backwash step is displayed on the far right Change the digit values using the Set Change and Menu Enter buttons as described above Note on Air Draw Cycle 5 360 Filter Only 8 360P Only The longer the unit is set to remain in the Air Draw cycle 5 the more air is drawn into the system A default setting of 20 minutes draws air down to the level of a normal media bed height and then returns the unit to the home display If the system needs more air increase the time setting for step 5 or decrease the number of days between air draw cycles There is no way to view the number of days until the next air draw will take place 5 System Capacity in Grains c Meter Demand Only Press the Menu Enter button This display is used to set the system capacity in grains and is used in conjunction with the hardness setting to calculate total gallons of treated water available between regenerations This option is identified by the letter c in the left digit The maximum value for this item is 399 Example 32 000 grain capacity c 032 6 To Exit the Master Programming Mode press the Menu Enter button until time of day returns Note If no buttons are pressed for 60 seconds the Master Programming Mode will be exited automatically pg 9 300 Series 360 360P Series Ma
21. ster Programming Mode Flow Chart To enter Master Programming mode Press and hold both buttons for 5 seconds SET Toch gt CHANGE o change value REGEN TYPE MENU l NTER T accept value MENU ENTER SET j ayge 1 change value DAY OVERRIDE METER MODE ONLY MENU ENTER To accept value MENU ENTER SET j ayge T change value UNIT CAPACITY METER MODE ONLY MENU Erer To accept value MENU ENTER SET j CHANGE To change value REGEN TIME MENU j gt ENTER 10 accept value MENU ENTER SET j CHANGE To change value REGEN STEP 1 2 3 amp 4 MENU j ENTER To accept value MENU The Program Mode will be exited and ENTER gt normal operation resumed pg 10 300 Series 360 360P Series Control Valve Drive Assembly pg 11 300 Series 360 360P Series Valve Drive Assembiy Parts List Part Number Description 1 20111X001 Slide Cover 2 20001X111 Screw Bracket 3 20111X003 Back Bracket 4 20001X008 Washer Piston 5 N A Screw Motor 6 500ZLJS Motor Only 6 EVB 015REVMTR Reversing Motor Board 7 20001X005 Back Plate 8 20001X001 Screws Powerhead 9 20001X120 Main Gear 10 20001X107 Enco
22. teps Note Fast Cycle is not necessary unless desired to manually step through each cycle step Press and hold the Set Change button for 3 seconds to advance to the next cycle step 300 Series Softeners Default min 300 Series Filters Default min Step 1 Backwash 10 Step 1 Backwash 10 Step 2 Brine amp Rinse 60 Step 2 Rest 20 Step 3 Rapid Rinse 10 Step 3 Rapid Rinse 10 Step 4 Brine Refill Set for full salting Step 4 Not Used 0 360 Default min 360P Default min Step 1 Air Release 6 Step 1 Air Release 6 Step 2 Backwash 10 Step 2 Oxyclean NP Injection 15 sec Step 3 Rest 20 Step 3 Short Rinse 1 Step 4 Rapid Rinse 10 Step 4 Rest 20 Step 5 Air Replenish 18 Step 5 Backwash 10 Step 6 Rest 20 Step 7 Rapid Rinse 10 Step 8 Air Replenish 18 Non Adjustable Cycle Times Only if J program Oxyclean NP Option is activated Non Adjustable Cycle Times Adjustable Cycle Times pg 4 300 Series 360 360P Series 360 Only Backwash Cycle Step Explanation Step1 Air Release Step For 5 to 6 minutes Not programmable Step2 Backwash Step Default of 10 minutes Step3 Rest Step Default of 20 minutes Notes Step 4 Step 5 Rapid Rinse Step Default of 10 minutes Air Replenish Step Default of 20 minutes When the valve is between positions the display will flash the number of the step it is moving towards T
23. ws Replace screw and washer at drive yoke Reconnect meter signal optical sensor power supply and circuit board signal wires Reinstall front cover and back cover pg 20 300 Series 360 360P Series E F To Replace Piston Assembly 1 9 10 11 12 13 Follow steps A 1 through A 3 Remove control valve back cover Disconnect the meter signal wire from the meter Remove screw and washer at drive yoke Remove powerhead mounting screws The entire powerhead assembly will now lift off easily Remove piston retaining plate screws Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist drive yoke carefully in a clockwise direction to properly align it with drive gear Reinstall piston retaining plate screws Place powerhead on top of valve Be sure drive pin on main gear engages slot in drive yoke wide side of drive yoke upright must face to the left away from the motor Replace powerhead mounting screws Replace screw and washer at drive yoke Reconneci brine tube and drain line Return bypass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any bypass line shut off Repl
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