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pflex-in006 - Rockwell Automation

1. 7 13 2 14 3 15 x 4 16 5 17 6 18 7 19 8 20 9 21 10 2 11 23 1 LA 24 0 10V Analog Input No Changes Required Bi Polar 1 f g 13 2 4 3 Eo 15 4 16 5 17 meg 19 8 20 9 2 10 2 11 23 12 24 0 10V Analog Input No Changes Required External Source 1 2 3 Shield Common 4 Signal or Source Common 5 0 signa Pc om i 00 or Source Common 9 Shield Common Analog Output 10V DC Used to drive analog meters displaying speed and current 50 Using Analog Out 1 10V to 10V to meter Motor RPM and direction Send the data to the Analog Output Par 833 Anlg Out Real the destination linked to Par 71 Filtered SpdFdbk the source Scale the Output to the source parameter OS Par 835 Anlg Out1 Scale 175 Par 4 Motor NP RPM 1750 E 10V Using Analog Out 2 10V to 10V to meter Motor Current ii Send the data to the Analog Output Par 840 Anlg Out2 Real the destination linked to Par 308 Output Current the source Scale the Output to the source parameter Par 822 Anlg Out2 Scale xx Par 2 Motor NP FLA 10 V Output
2. Enclosure Code NEMA UL 1 IP21 Shown Li 1 1 4 6 800 p 31 50 in Min Rockwell Automation Publication PFLEX INOOGE EN P July 2013 71 Chapter6 Frame 10 Mechanical Installation Operating Temperatures 72 Figure 21 Enclosure Code B NEMA UL Type 1 IP21 and NEMA UL Type 1 IP21 w Conformal Coat 200 7 87 in Min Frame 10 drives require a minimum of 2600 m h 1530 cfm of cooling air BE 838 mm 33 0 in Min PowerFlex Drive Voltage Class Amp Rating Surrounding Air Temperature Normal Duty Heavy Duty 700H amp 7005 400 480V AC All 0 40 C 0 40 C 540 650V DC 32 104 F 32 104 F 600 690 261 325 385 0 40 C 0 40 C 810 932V DC 32 104 F 32 104 F 600 690V AC 416 0 35 C 0 40 C 810 932V DC 32 95 F 32 104 F Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 10 Mechanical Installation Chapter 6 Figure 22 Enclosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Dimensions are in millimeters and inches
3. Dimensions Coat 6060 23 85 5347 21 05 i 22750 Allen Bradley 89 57 2201 8 E Powerex 86 68 Y Y 4 ats 439 83 3 3 65 7 ILL 3 e ct 73 3 2 9 Fed HE Max E ti L 116 45 UE Gap with 57 2 Overlapping 2 3 Plate Removed Standard e 5 ee This dimension is the depth for drives with the optional door mounted HIM installed 632 5 24 90 605 5 Q3 84 323 498 0 42 0 1 27 19 61 1 65 n A 421 Lifting Holes 2234 0 87 95 Y Y 1 Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate slightly adjustable Stationary metal back bottom plate Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wires 73 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Chapter6 Frame 10 Mechanical Installation Figure 23 Enclosure Code B NEMA UL Type 1 IP20 MCC and K NEMA UL Type 1 IP20 MCC w Conformal Coat Dimensions are in millimeters and inche
4. oN Ov tn BF WN oO Ux UD M LB o Sinking Digital Output Internal Power Supply 1 Com V DC 2 24 3 Em E N vx 5 6 7 8 The digital inputs and digital outputs of the PowerFlex 7005 AC drive support Sourcing or Sinking configuration Typically digital inputs are sourcing devices and digital outputs are sinking devices The following definitions apply throughout this section Sourcinga Digital Input The digital input common return is connected to the power supply common Applying a positive voltage to the digital input will cause it to activate pull up Sinking a Digital Input The digital input common return is connected to the power supply positive voltage Applying OV or common to the digital input will cause it to activate pull down Sourcinga Digital Output The digital output common return is connected to the power supply common The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output Sinkinga Digital Output The digital output common return is connected to the power supply positive
5. Set 1 0 configuration see Analog 1 0 Configuration on page 36 Configure Input with parameter 320 Anlg In Config Adjust Scaling Parameters 91 Speed Ref A Hi 92 Speed Ref A Lo and 325 Analog In 2 Hi 326 Analog In 2 Lo View Results Parameter 002 Commanded Speed Analog Current Input Unipolar Speed Reference 4 20 mA Input i H HIHHIHIHH Setl 0 configuration see Analog 1 0 Configuration on page 36 Configure Input for Current Parameter 320 Anlg In Config and add jumper at appropriate terminals Adjust Scaling Parameters 91 Speed Ref A Hi 92 Speed Ref A Lo and 325 Analog In 2 Hi 326 Analog In 2 Lo View Results Parameter 002 Commanded Speed Analog Input PTC 0 10V Input set gt 5V OT deared 5V PTC Short 0 2V Ferrite Bead 1 18k 0 PIC l y 5 33x 7 Ohm Setl 0 configuration see Analog 1 0 Configuration on page 36 Configure Analog Input for PTC function Set parameter 259 Alarm Config 1 bit 14 PTC Config Enabled Configure Analog Input for Fault when input goes below 0 2V Set parameter 324 Analog In 1 Loss 1 Fault Enable Fault
6. 1 See Parameter 304 Limit Status in the PowerFlex 7005 Phase II drive for a description of the limit status conditions Rockwell Automation Publication PFLEX INOO6E EN P July 2013 61 Chapter4 Communication Options Notes 62 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 5 Frame 9 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for proper installation Ungrounded Unbalanced or CE frame 9 drives are equipped with common mode capacitors that are Hi gh Resistive Ground referenced to ground Operating a CE frame 9 drive on a resistive ground or ungrounded distribution system could result in drive damage Installations ATTENTION If you intend to operate a frame 9 drive on a resistive ground or ungrounded distribution system yo
7. ROTARY ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON 5 5 go mDuzmmuoosgus o MDI Feedback Option Board DRM WHIGY n BK OR xx BKWH DIR BK WH RD im BK XX WHRD WH RD GN A RD WHIGN _ GN OR JE WHIGY uL Ly Jur ur Jur Jur Jur BE Figure 18 Rotary Encoder connections for MPL A3xx MPL A45xx and all MPG series motors with 2090 XXNFMP SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND MDI Feedback Option Board Tas WHIGY n BK H GY XX BKWH H LA BK WH RD Dx BK xx WH RD GN Ur RD WHGN n GN GY Es WH GN XX WH GY 4 gt ROTARY ENCODER SIN REFSIN COS REFCOS DATA RS 485
8. pe Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for PowerFlex 7005 Drives with Phase ll Control Chapter 3 Input Output Connection Example Required Parameter Changes Primary Encoder Interface Using Encoder 0 as speed feedback Internal Supply 13 Par 222 Motor Fdkbk Sel 0 Encoder 0 default Supports 5V 12V DC 4 Par 232 Encoder0 PPR Pulses Rev for installed encoder differential encoders with Encoder internal power supply K H A pply 18 a B Used as primary closed loop i XX 7 speed feedback M a Y 21 t XX 12 2 2 n 2 Bl XX 24 Primary Encoder Interface Using Encoder 0 as speed feedback External Supply 13 Par 222 Motor Fdkbk Sel 0 Encoder 0 default 4 Par 232 Encoder0 PPR Pulses Rev for installed encoder Used as primary closed loop P pa speed feedback li
9. DriveCatalog 2 kW Rating PWM Freq Temp DCInputRatings Output Amps Number Np ec Amps Cont 1Min 3Sec 20xH261 9 12 2 40 307 261 287 410 100 2 40 241 205 308 410 20xH300 9 160 l 2 40 353 300 330 450 12 12 40 288 245 368 490 20xH385 10 200 2 40 453 385 424 600 160 2 40 353 300 450 600 20xH460 10 250 2 40 541 460 506 770 200 2 40 453 385 578 770 20xH500 10 250 2 40 589 500 550 750 250 2 40 494 420 630 840 20xH590 11 1315 2 40 695 590 649 956 250 2 40 612 520 780 956 20xH650 111355 2 40 765 650 715 1062 315 12 40 695 590 885 1062 20 730 11 1400 2 40 859 730 803 1095 355 2 40 765 650 975 1170 20xH820 12 1450 2 40 965 820 902 1230 400 2 40 859 730 1095 11314 20xH920 12 1500 2 40 1083 920 1012 1380 450 2 40 965 820 1230 1476 20xH1K0 12 1560 2 40 1213 1030 11133 1555 500 2 35 1083 920 1370 1600 20xH1K1 13 1630 2 40 1354 1150 1265 1620 560 2 40 1213 1030 1545 1620 20xH1K3 13 710 2 40 1530 1300 1430 2079 630 2 40 1354 1150 1725 2079 20xH1K4 13 1800 2 40 1707 1450 1595 2175 710 2 40 1413 1200 1800 2400 20xH1K7 14 1000 2 40 2084 1770 1947 2655 900 2 40 1883 1600 2400 2880 20xH2K1 14 1200 l 2 40 2531 2150 2365 13225 1100 2 40 2284 1940 2910 3492 20xH2K7 14 1600 l 2 40 3178 2700 2970 3933 1300 2 40 2708 2300 3287 3933
10. oo oooo oo oooo oO o Chapter 1 X50 Terminal Block Rockwell Automation Publication PFLEX INOO6E EN P July 2013 29 Chapter1 General Installation Information Notes 30 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 2 Control Wiring for PowerFlex 700H Drives Important points to remember about I O wiring e Always use copper wire e Wire gauge requirements and recommendations are based on 75 Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot IMPORTANT Control 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Inputs must be configured with software and jumpers see page N 36 In addition configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component
11. 107 Remove the Protective 108 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations ates fire eos rete ee 109 Installation on an Ungrounded Distribution System or High Resistive CHRON Seed ton bet 109 Installation on a Grounded B Phase Delta System 109 Move the Common Mode Jumper to the Disconnected Position 111 Insulate Terminal X4 on the Rectifier Circuit Board 112 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 7 Table of Contents Frame 13 Mechanical Installation Frame 14 Mechanical Installation Disconnect the Small Capacitors from the Input Terminals 113 114 Input Power Wiring 114 Output Power Wiring 2 45351 y n xev EE RA RSS 116 Chapter 9 Minimum Mounting Clearances 2 done 120 Operating Temperatures secpestevxxita eos 120 Iumensionsuc sss eene V EA ORR 121 Lifting and Mounting Frame 13 Drives eere eere 123 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations e oc tette tu E nec e DUM 123 Remove the Protective Covers from the Converter Unit 124 Move the Control 124 Remove the Protective 125 Installation on an Ungrounded Distribution System or High Resistive ded dO 125 Ins
12. Set parameter 238 Motor Therm E Enable Alarm Set parameter 259 Fault Config 1 bit 7 nabled Marm Config 1 bit 11 Motor Therm Enabled Analog Output Setl 0 configuration see Analog 1 0 HOV 4 20 mA Bipolar Configuration on page 36 10V Unipolar Configure with Parameter 340 Anlg Out Config shown Select Source Value Parameter 384 Digital Sel Adjust Scaling Parameters 343 Analog Out1 Hi 344 Analog Out1 Lo H 7 HHHH 1 ko H 38 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Input Output 2 Wire Control Non Reversing 24V DC internal supply Connection Example Control Wiring for PowerFlex 700H Drives 12 Stop Run Chapter 2 Required Parameter Changes Disable Digital Input 1 Parameter 361 Digital In1 Sel 0 Not Used Set Digital Input 2 Parameter 362 Digital In2 Sel 7 Run Set Direction Mode Parameter 190 Direction Mode 0 Unipolar 2 Wire Control Reversing External supply 1 0 board dependent Run Rev Neutral Common 115V 424 Run Fwd 11 Set Digital Input 1 Parameter 361 Digital In1 Sel 8 Run Forw
13. Inverter 2 du dt Filter Motor Output U Vow mi 72 U Vow mimli m d Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10 Figure 62 Drives Above 1500A AC Wiring Example AC Input Power Wiring Provided by Customer AC Input Power Terminals Inside Drive Inverter 1 W U w mimi ml mi 72 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 153 Chapter 10 14 Mechanical Installation Output Power Wiring for Frame 14 Drives Frame 14 drives utilize two parallel power structures and therefore have two sets of output power terminals You must connect the motor to both sets of output power terminals IMPORTANT Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor IMPORTANT The minimum cable length for parallel motor cables from the drive to the point where the cables connect is 5 m 16 4 ft Join the parallel cables at the motor end notthe drive end Or install a reactor on the output of each power module with a minimum of 5 pH p
14. verlapping metal bottom plate slightly adjustable Two pieces of soft foam taped to adjacent metal plates tationary metal back bottom plate Stationary metal front bottom plate A 1412 56 1600 63 1412 56 2 in Amps 1150 1300 1450 920 1030 1180 Dimensions are in mm an Voltage Class 400 480V AC 540 650V DC 600 690V AC 810 932V DC Table 27 Frame 13 Dimensions for Enclosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Coat Rockwell Automation Publication PFLEX INOO6E EN P July 2013 65 lt 2 6 lt gt 1108 25 43 6 2197 86 5 2075 89 6 Imensions D Chapter9 Frame 13 Mechanical Installation Figure 49 Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat A gt 662 26 1 NEMA UL Type gt 12 Roof Assembly 454 008 E NEMA UL Type 12 External Filters Y Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate slightly adjustable Stationary metal back bottom plate Wire entr
15. V A 18 a 8 20 A Z aH 2 23 E a 7 Common V O sea oH H Rockwell Automation Publication PFLEX INOOGE EN P July 2013 51 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phase II Control Input Output Digital Inputs Used for enable and precharge control Note 24V DC supply supports only on board digital inputs Do not use for circuits outside the drive Note The factory default for Digital Inputs is 24V This must be Switched in order to use 115V 52 Table 20 TB2 Terminals Digital Input Wiring Examples Connection Example Sourcing Digital Inputs Internal Power Supply Com Required Parameter Changes Sourcing and Sinking Definitions 24V DC CO tn gd MD Sourcing Digital Outputs Internal Power Supply Com 1 2 24V DC 3 NA 4 um 5 uut 6 1 8 Sinking Digital Inputs Internal Power Supply Com 24V DC
16. 185 Wiring the Hi Resolution Feedback Option Card to an Encoder 186 Recommended Cables and Wiring Diagrams for the Stegmann Hi Resolution Feedback Option 186 Appendix C Option Card Specifications 191 Compatible Resolvers say ox eue TAS DA 191 Wiring the Resolver Feedback Option Card to a Resolver 192 Recommended dauert ad tees 192 Appendix D MDI Option Card Specifications cus eor indo vir D e hd 195 Supported Linear Sensors 2555 reist cesa o CUR Ae ade 195 Supported Rotary dps Ue uS ENSE 196 Wiring the MDI Option Card ced doas perito 196 Recommended Cables and Wiring Diagrams for the MDI Option 197 Appendix E General Information gender cetera eS opiate LES 203 Motor Requirements oss eco eX 203 Dive WIOHR erc xs bet peser d uad qu Ceu E Nds 204 COMA CURATION sss kts e bad Feet te ied are i rd weaver 206 Removing the 20C DG1 Option 208 Verify Operation diste n vas 208 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 9 Table of Contents History of Changes Index Appendix F PFLEX IN006D EN P March 2006 PFLEX INOOGC EN P October 2004 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Drive Descripti
17. 66 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 8 Screws Remove the Upper Cover 3 Screws Remove the Conduit Cover Frame 9 Mechanical Installation Chapter 5 Power Wiring Table 22 Power Terminal Specifications No Name Description Wire Size Range Torque Maximum Minimum Recommended 1 Input Power Terminal Block 0 Input power 185 0 mm 95 0 mm 40 N m L1 L2 L3 350 MCM 4 0 AWG 354 Ib in 2 Output Power Terminal Block 0 Motor connections 185 0 mm 95 0 mm 40 N m U T1 V T2 W T3 350 MCM 4 0 AWG 354 Ib in 3 SHLD Terminal PE Motor Ground Terminating point for wiring shields 95 0 mm 5 0 mm2 22 4 0 AWG 10 AWG 195 Ib in 4 DC Bus 9 DC input or external brake resistor 185 0 mm 95 0 mm 40 N m 2 Terminals DC DC Internal Brake option not provided See Frame 9 DC Bus 350 MCM 4 0 AWG 354 Ib in Brake Connections on page 68 DC Bus w Brake 8 DC input internal brake 185 0 mm 95 0 mm 40 Nm 3 Terminals DC DC R R Internal Brake option not provided See Frame 9 DC Bus 350 MCM 4 0 AWG 354 Ib in Brake Connections on page 68 5 Cable Clamp for Shield 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Do Not exceed maximum wire size Parallel connections may be required 3 DCterminal and brake lugs can be
18. 14 AWG 354 Ib in 2 Output Power Terminal Block Motor connections 300 mm 2 1 mm 40 N m M12 V T2 W T3 600 14 AWG 354 Ib in 3 SHLD Terminal PE Motor Ground 8 Terminating point for wiring shields 300 mm 21mm 40 N m M10 600MCM 14 AWG 354 Ib in 4 DC Bus 9 DC input or external brake 300 mm 2 1 mm 40 N m M12 3 Terminals DC DC 600 14 AWG 354 Ib in Maximum minimum sizes that the terminal block will accept these are not recommendations Do Not exceed maximum wire size Parallel connections may be required These connections are bus bar type terminations and require the use of lug type connectors Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Figure 53 Power Terminal Locations VD Output Power Terminals o 2 Note Right enclosure shown only 132 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 10 Frame 14 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins Rockwell Automation Inc
19. 5 0 0 20 lt 400 0 15 75 363 3 14 32 14 0 0 55 z 240 0 9 45 a 9 0 0 35 339 5 13 37 ia 45007 ON 7 2 d Mounting Holes Lifting Holes Wire Way q 1150 0 45 28 1120 0 44 09 Nameplate enisi Mounting Holes Cx 3 9 0 0 35 Lifting Hole 21 0 0 83 315048 gt 9 67 59 0 2 32 A lt 142 5 5 61 62 5 2 46 OO OO 292 5 11 52 N 191 64 7 54 100 12 i 394 285 0 11 22 Detail A Brake Option Top Hat Rockwell Automation Publication PFLEX INOO6E EN P July 2013 65 Chapter5 Frame 9 Mechanical Installation Lifting Frame 9 Drives See the PowerFlex 700H and 700 Frame 9 Drive Lifting Instructions publication PFLEX IN003 for detailed instructions This instruction sheet is shipped with the drive When you have completed the instructions in PFLEX IN003 continue with the installation as directed below Remove the Drive Covers Remove the Lower Cover 8 Screws
20. encoder This terminal block resides on the Hi Resolution Encoder Feedback Terminal _ Signal Description 12 POWER COMMON Power supply for encoder interface 11 POWER 10 REFSIN Negative Sine signal 9 SIN Positive Sine signal 8 REFCOS Negative Cosine signal 7 005 Positive Cosine signal 6 SHIELD Connection point for encoder cable shield 5 SHIELD 4 N C Not connected 3 N C 2 DATA RS 485 Positive DH485 terminal 1 DATA RS 485 Negative DH485 terminal Recommended Cables and Wiring Diagrams for the Stegmann Hi Resolution Feedback Option Card If you are using this motor and feedback device Use this cable See this wiring diagram Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and motors with Allen Bradley 2090 CFBM7E7 CDAFXX Figure 1 on page 187 embedded Stegmann rotary encoder Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx motors with Allen Bradley 2090 CFMB7DF CDAFXX Figure 1 on page 187 embedded Stegmann rotary encoder HPK Series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMF SXX Figure 2 on page 187 Allen Bradley 1326AB BXXXX 21ML and 21MKXL motors with embedded Stegmann Allen Bradley 1326 CECU XXL XXX Figure 3 on page 187 rotary encoder Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Allen Bradley 2090 CDNFDMP SXX Figure 4 on page 188 Stegman
21. DATA RS 485 Rotary Encoder DATA 95485 11 DI GN POWER Rotary Encoder DATA RS485 10 waan OX WHIOR COMMON Linear Sensor CLOCK 9 tL BU BU gt TS Linear Sensor CLOCK 8 ILI WH BU WH BU S TS Linear Sensor DATA 7 D Linear Sensor DATA 6 001 Rotary Encoder REGISTRATION 5 001 Rotary Encoder REGISTRATION 4 Linear Sensor REGISTRATION 3 L Linear Sensor REGISTRATION 2 DL CHASSISGND 1 198 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 PowerFlex 7005 Multi Device Interface MDI Option Card Appendix D Example Figure 17 Rotary Encoder connections for MPL A5xx and MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 XXNFMP SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND m o RO
22. O 13 A1 22 23 IMPORTANT Once power wiring has been completed the protective covers must be installed before energizing the drive Installation is in reverse order of removal see Remove the Protective Covers on page 90 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 11 Mechanical Installation Chapter 7 Table 25 Power Terminal Specifications No Name Description Wire Size Range mo Torque Terminal Bolt Size Maximum Minimum Recommended 1 nputPower Terminal Block 9 AC Input power 300 mm 21mm 40 N m M12 1L1 1L2 113 211 2L2 213 600 14 AWG 354 Ib in 2 Output Power Terminal Block Motor connections 300 mm 2 1 mm 40 N m M12 U T1 V T2 W T3 600 14 AWG 354 Ib in 3 SHLD Terminal PE Motor Ground 8 Terminating point for wiring shields 300 mm 21mm 40 N m M10 600 14 AWG 354 Ib in 4 DCBus DC input or external brake 300 mm 2 1mm 40 N m M12 2 Terminals DC DC4 600 14 AWG 354 Ib in 5 Cable Clamp for Shield 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 4 2 Do Not exceed maximum wire size Parallel connections may be required 3 These connections are bus bar type terminations and require the use of lug type connectors Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to
23. http www ab com support abdrives powerflex70 PF7ReleasedParts pdf 12 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 able at Drive Frame Sizes Preface Similar PowerFlex 700H and 7005 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame size is provided in the following publications PowerFlex 700H Adjustable Frequency AC Drive Technical Data publication 20C TD001 PowerFlex 700S High Performance AC Drive Phase II Control Technical Data publication 20D TD002 You can determine the frame size of your drive by checking the data nameplate on the control frame The frame number is printed just above the serial number PowerFiex Hs Cat No 20D J 300N0NNNBNNNN UL Open Type IP00 540V 650V Series A Normal Duty Power 160 kW Heavy Duty Power 132 kW Input DC DC Voltage Range 462 594 Amps 350 Output 3 Phase 0 320Hz AC Voltage Range 0 400 Base Hz default 50 Hz Continuous Amps 300 245 1 Min Overload Amps 330 368 2 Sec Overload Amps 450 490 Standard 1 0 NONE 250 kW Original Firmware No 2 04 200 kW C US 583 7
24. jiii OT OH OO LOO N9 NS N9 NS NS N9 N9 sS NS NS NS NS 9 NS NS NS NS 5 5 e 5 e e le Kea 2 J e e e e e e 9 91 Control Wiring Rockwell Automation Publication PFLEX INOOGE EN P July 2013 69 Chapter5 Frame 9 Mechanical Installation Notes 70 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 6 Frame 10 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins Rockwell Automation Inc cannot assume responsibility for the compliance or ATTENTION The following information is merely guide for proper installation the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ini 1 Figure 20 Enclosure Codes A NEMA UL Type 1 IP21 M NEMA UL Type 1 IP21 w Conformal Hin m Mounting Coat H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat earances 200 7 87
25. WHIGY L COMMON NC 4 oL HR TS NC 3 EN S TS DATA RS 485 2 DATA RS 485 1 wien 188 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 PowerFlex 700S Stegmann Hi Resolution Encoder Feedback Option Appendix B Connection Examples Figure 7 MPL A3xx MPL A45xx and all MPG series motors with 2090 UXNFDMP SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 mimm BK 4SIN POWER 11 DE BKWH REFBIN REFSIN 10 1 C 4COS SIN 9 Mmm WERD p REFCOS REFCOS 8 ON E DATA 85 485 wos 7 I HGN F DATA RS 485 SHELD 6 IER GY K POWER SHIELD 5 T WHGY COMMON NC 4 BU RS TS BH que RS 485 2 DATA RS 485 1 Figure 8 Stegmann shielded twisted pair cable with 12 pin DIN style connector Hi Res Feedback Option Board ENCODER POWER COMMON 12 T 8 BU RD 42 POWER POWER 11 D XX gt NC REFSIN 10 DIE BN BU 5 40 POWER COMMON SIN 9 I x fp
26. e Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot e 4100CCF3 Flex I O cable for use with DriveLogix is 3 ft maximum length IMPORTANT parameters to help reduce input source sensitivity Table 14 Recommended Control Wire 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command Type Wire Type Description Min Insulation Rating Signal Standard Analog 1 0 0 750 mm 18AWG twisted pair 100 shield with 300V drain 75 90 C 167 194 Remote Pot 0 750 mm 18AWG 3 conductor shielded Encoder Combined 0 196 mm 24 AWG individually shielded pairs Pulse 1 0 30 m 100 ft Encoder Signal 0 196 mm 24 AWG individually shielded pairs b s i Power 0 750 mm 18AWG individually shielded pairs 100 to 500 ft Combined 0 330 mm 22 AWG power is 0 500 mm 20 AWG individually shielded pairs Encoder Signal 0 196 mm 24 AWG individually shielded pairs if Power 0 750 mm 18AWG individually shi
27. 1 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 171 Appendix A 172 Specifications Table 6 650 Volt DC Input Frames 9 14 Drive Ratings Drive Catalog 2 Rating Freq Temp DCInputRatings Output Amps Number S ND HD kHz oc Amps Cont 1 Min 3 Sec 20xJ261 9 0 J 2 40 294 260 287 40 E 150 2 40 231 205 308 410 20xJ300 9 250 l 2 40 338 300 330 450 20 2 40 294 245 368 490 20x 385 10 300 2 40 434 385 424 600 250 2 40 338 300 450 1600 20x460 10 350 l 2 40 519 460 506 770 s 30 2 40 434 38 58 770 20xJ500 10 450 l 2 40 564 500 1550 750 z 350 2 40 474 420 630 840 20xJ590 11 500 l 2 40 666 590 649 956 450 2 40 587 520 780 956 20xJ650 11 500 l 2 40 733 650 1715 1062 2 500 2 40 666 590 885 1062 20xJ730 11 600 l 2 40 824 730 803 1095 500 2 40 733 650 1975 1170 20xJ820 12 700 l 2 40 925 820 1902 1230 600 2 40 824 730 1095 1314 20xJ920 12 800 l 2 40 1038 920 11012 1380 700 2 40 925 820 11230 1476 20xJ1K0 12 900 l 2 40 1162 1030 1133 1555 800 2 35 1038 920 11370 1600 20x 1K1 13 1000 l 2 40 1297 1150 1265 1620 900 2 40 1162 1030 1545 1620 20xJ1IG 13 1200 2 40 1467 1300 1430 2079 1000 2 40 1297 1150 1725 2079 20xJ1K4 13 1250 l 2 40 1636 1450 1595 2175 E 1000 2 40 1354 12
28. 2 kQMinimum Parameters 91 Speed Ref A Hi 92 Speed Ref A Lo and 325 Analog In 2 Hi 326 Analog In 2 Lo View Results Parameter 002 Commanded Speed Joystick Bipolar Speed 561 0 configuration see Analog 1 0 Reference Configuration on page 36 10V Input Set parameter 190 Direction Mode 1 Bipolar Important See the Attention statement on page 31 for important information on bipolar wiring e Adjust Scaling Parameters 91 Speed Ref A Hi 92 Speed Ref A Lo and 325 Analog In 2 Hi 326 Analog In 2 Lo View Results Parameter 002 Commanded Speed Rockwell Automation Publication PFLEX INOO6E EN P July 2013 37 Control Wiring for PowerFlex 700H Drives Input Output Analog Input Bipolar Speed Reference 10V Input Important See the Attention Statement on page 31 for important information on bipolar wiring Connection Example P II dH I HHHHHH Required Parameter Changes Set 0 configuration see Analog 1 0 Configuration on page 36 Set parameter 190 Direction Mode 1 Bipolar Adjust Scaling Parameters 91 Speed Ref A Hi 92 Speed Ref A Lo and 325 Analog In 2 Hi 326 Analog In 2 Lo View Results Parameter 002 Commanded Speed Analog Voltage Input Unipolar Speed Reference 0 to 10V Input
29. 35 Chapter 2 36 Control Wiring for PowerFlex 700H Drives Analog 1 0 Configuration IMPORTANT Analog 1 0 must be configured through programming as well as the jumpers Shown below See the PowerFlex 700H Adjustable Frequency AC Drive Programming Manual publication 20C PM001 See Figure 6 on page 33 for the location of the jumpers indicated in the table below Table 11 1 0 Configuration Signal Jumper Setting Analog J1 Analog In 1 0 20mA Inputs J2 Analog In 2 P p ABCD ABCD D ABCD cos goo Analog J3 Analog Out 1 0 20mA 0 10V 10V Outputs J4 Analog Out 2 i m 78 A ABCD ABCD ABCD ABCD ABCD ABCD ooo coffe coms 9 copia oodo Hardware Enable Circuitry By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be utilized This is done by removing jumper J5 see table below and wiring the enable input to digital input 6 Verify that parameter 366 Digital In6 Sel is set to 1 Enable Table 1
30. 4 20 HW Enable SWITCH S5 No HW Enable Hh SIDE VIEW FRONT e TOP VIEW o i FERE Q g 12 Down Closed On JUMPER P13 16 16 SWITCH 2 lt Gate Disabled SIDE VIEW FRONT B 15 5 Sm Q TOP VIEW up onen or rere Down Closed On A SWITCH S4 SWITCH S3 SIDE VIEW FRONT TOP VIEW SIDE VIEW FRONT Up Open Off Up Open Off ie Down Closed On HE Down Closed On 12 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 3 47 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phase II Control 1 0 Terminal Blocks 48 Wiring the Main Control Board 1 0 Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs outputs and standard encoder connections Both terminal blocks reside on the main control board in the control cassette See Figure 8 below for locations Table 17 and Table 18 on page 49 contain detailed descriptions for the terminals on and TB2 Remove the terminal block plug from the sock
31. end tdg RR Pico 22 Wire Recommendations ooh eed dan oot eee awe dead eee DARE 22 Motor Considerations 5 2x peo ie ar dca 23 Cable Trays and Conduit 2 aee EE ERR 23 EMC Inst PGHODS Sn sate EE Detur 23 CE s riu s eu etie oka t dk idee ol cu 23 Low Voltage Directive 2006 95 23 EMC Directive 2004 108 23 General NOTES 24 Essential Requirements for CE Compliance 24 Using Input Output Contactos e ccc a as La err e i v 25 Input Contactor Precautiohs ess encre 25 Output Contactor Precaution 25 Common Bus Prechatge sioe ee ee er eR tR REA RE 25 DC Input Precharge Control Wiring 26 Chapter 2 Control Wiring for PowerFlex 700H 700H Control Circuit Board Designations 32 Drives I O Terminal Blocks 2 22 o aya Re coats 33 I O Cable Grounding 34 Analog Configuration ics bv e eee goto eet ete 36 Hardware Enable ERR erm eine 36 Auxiliary Power Supply ute 37 FVO Wiring Examples 24 eno keke 37 Reference Control Sources 14 dete Sen Lou UTR de owas es 40 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 5 Table of Contents Control Wiring for PowerFlex 700 Drives with Phase II Control Co
32. 10V pot references 7 10V Pot Reference 2 kQminimum 10 mA maximum load 196 accuracy 8 Analog Output 1 2 Bipolar current out is not bipolar 9 bit and sign 2 minimum load A 340 347 9 Analog Output Common jumper page 36 selects 0 10V 10V 0 20 mA 10 Analog Output 2 11 Input 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 366 12 DiaitalInput2 Start Low State less than 30V AC 13 des s 3 A M High State greater than 40V AC 24V DC Opto isolated 250V 14 Digital Input 4 Speed Sel 1 Low State less than 5V DC 15 Digital Input 5 Speed Sel 2 High State greater than 20V DC 16 Digital Input 6 Hardware Enable Speed Sel 3 Dc T Enable Digital Input 6 is jumper selectable for HW Enable see page 36 On Time 16 7 ms Off Time 1 ms 17 Digital Input Common Allows source or sink operation Terminals 17 18 and 19 can also be used 18 to provide backup power to DPI and control devices 19 424 Dc 9 Drive supplied logic input power 20 24V Common Common for internal power supply 2 21 Digital Output 1 N C 6 Fault Max Resistive Load 380 391 22 Digital Output 1 Common nd PU E 1 ut ax Current in Load 10 m 23 Digital Output 1 N 0 9 NOT Fault etus EV A 2 8 Max Inductive Load Y P 24 Digital Output 2 N C NOT Run 240V AC 30V DC 840VA 105 W 25 Digital Output 2 3 Com Max Current 3 5 A Min Load 10 mA 26 Digital Output 3 N 0 Run
33. 9 SHIELD REFCOS 8 6 8 4008 008 7 PK GN gt 7 DATA RS 485 SHIELD OLO BN 6 REFSIN SHIELD 5 WH te si NC 4 IL o gt 4 NC 3 JU S NIC DATA RS 485 2 TX gt 2 DATA RS 485 DATA RS 485 1 DLE ON Y T BK 1 REFCOS Figure 9 Stegmann shielded twisted pair cable with 10 pin MS style connector Hi Res Feedback Option Board ENCODER POWER COMMON 12 IER BU A RD A POWER POWER 11 oL BU B POWER COMMON REFSIN 0 D ee C REFSIN 4SIN 9 WH 5 D REFCOS REFCOS 8 Mum GY _ E RS 485 005 7 DIE PK XX GN F DATA RS 485 SHIELD SHIELD 5 I PKI acos NC 4 LJ gt gt NC NC 3 LJ J SHIELD DATA RS 485 2 amm DATA RS485 1 amm T Rockwell Automation Publication PFLEX INOO6E EN P July 2013 189 AppendixB PowerFlex 7005 Stegmann Hi Resolution Encoder Feedback Option Connection Examples Figure 10 Stegmann shielded twisted pair cable with 8 pin Berg style connector Hi Res Feedback Option Board ENCODER POWER COMMON 12 UE BU RD POWER POWER 11 nD XX BU 2 POWER COMMON REFSIN 10 DR BH REFSIN 4SIN 9 XX BK
34. Move the Common Mode Jumper s to the Disconnected Position Follow the steps below to move the common mode jumper s to the disconnected position for each converter unit see Figure 60 on page 141 for MOV jumper location Task Description amp Loosen the screws and two fasteners that secure the jumper Rotate the jumper to the lower position Tighten the screw and two fasteners Front View of Converter Unit Rectifying Circuit Board Rockwell Automation Publication PFLEX INOOGE EN P July 2013 17 Chapter10 14 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 onFigure 60 on page 141 the rectifier circuit board for each converter unit see for rectifier board location Task Description amp Remove the screw from the X4 connection on the rectifier circuit board Insulate the top and bottom of the X4 connection on the rectifier circuit board IMPORTANT Donotinstall the screw and washer that was removed from this connection Side View of Rectifying Rectifying Circuit Structure E Board X41 659 xi xi Q x4 T Jumper 148 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Inst
35. Ref 6 Preset 6 111 Ref 7 Preset 7 X MOP 0 Not Decrement Decrement 1 Decrement 1 A 0 Not Stop condition logic 0 must first be present before 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to 0 will not stop the drive 2 This Start will not function if a digital input Pars 361 366 is programmed for 2 Wire Control option 7 8 or 9 3 This Reference Select will not function if a digital input Pars 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 Note that Reference Selection is Exclusive Ownership Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Figure 12 PowerFlex 700H Logic Status Word Logic Bits 15 14 13 12 11 10 gt lt Status Ready Communication Options Chapter 4 Description 0 Not Ready 1 Ready Active 0 Not Active 1 Active Command Direction 0 Reverse 1 Forward Actual Direction 0 Reverse 1 Forward Accel 0 Not Accelerating 1 Accelerating Decel 0 Not Decelerating 1 Decelerating Alarm 0 No Alarm 1 Alarm Fault 0 No Fault 1 Fault At Speed 0 Not At Reference 1 At Reference Local Control 000 Port 0 TB 001 Port
36. Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC 1 To access Preset Speed 1 set parameter 90 or 93 to Preset Speed 1 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 41 Chapter 2 42 Control Wiring for PowerFlex 700H Drives PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or Analog In 2 parameter 96 Man Ref Sel is set to the same input To switch between Auto and Manual parameter 364 Digital In4 Sel is set to 18 Auto Manual Attain Manual Control e Close the digital input With the input closed the speed command comes from the pot Release to Auto Control Open the digital input With the input open the speed command returns to the PLC PLC Auto Terminal Block Manual HIM Control Note This feature is only available for the 20 HIM A3 A4 C3S C5S Series B and PowerFlex 700H firmware v5 004 or higher This version
37. 1300 725 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 20xE750 12 800 724 950 1 per phs 1600 950 1 per phs 2200 170M5813 2200 1000 475 2 per phs 475 2 per phs 700 628 800 1 per phs 1400 800 1 per phs 1900 170M5813 1900 900 400 2 per phs 400 2 per phs 20 8200 12 900 792 1000 1 per phs 1800 1000 1 per phs 2400 170M5813 2400 1100 500 2 per phs 500 2 per phs 700 628 800 1 per phs 1400 800 1 per phs 1900 170M5813 1900 900 400 2 per phs 400 2 per phs 20xE920 13 1000 888 1200 1 per phs 2000 1200 1 per phs 2700 170M6466 2700 1200 600 2 per phs 600 2 per phs 900 792 1000 1 per phs 1800 1000 1 per phs 2400 170M6466 9 2400 1100 500 2 per phs 500 2 per phs 20xE1K0 13 1100 994 1300 1 per phs 2300 1300 1 per phs 3000 170M6466 3000 1300 650 2 per phs 650 2 per phs 1000 888 1200 1 per phs 2000 1200 1 per phs 2700 170M6466 9 2700 1200 600 2 per phs 600 2 per phs 20xE1K1 13 1300 1139 1500 1 per phs 2600 1500 1 per phs 3500 170M6466 9 3500 1500 750 2 per phs 750 2 per phs 1100 994 1300 1 per phs 2200 1300 1 per phs 3000 170M6466 9 3000 1300 650 2 per phs 650 2 per phs 20xE1K5 14 1000 1448 1900 1 per phs 3300 1900 1 per phs 4500 170M6466 4500 1900 650 3 per phs 650 3 per phs 900 1255 1600 1 per phs 2900 1600 1 per phs 3900 170M6466 3900 1700 550 3 per phs 550 3 per phs 178 Rockwell Aut
38. 208 During maintenance or service there may be a need to remove the 20C DG1 option board The drive is designed to generate a non resettable fault F10 System Fault if the option board is removed The operator must manually change parameter 358 20C DG1 Remove to 1 Remove and then back to 0 Ready to clear and acknowledge the fault Once maintenance or service is completed and the 20 1 option card has been reinstalled the drive will recognize the option card on power up At regular intervals during the life of the machine check the protective system for proper operation Both channels shall be verified using the table below How frequently the protective system is checked is dependent on the safety analysis of the machine section controlled by the drive Table 25 Gate Disable Status and Verification Protective System Status SD1 terminals X5 1 amp X5 2 Par 359 20C DG1 Status bit 3 No Enable CH1 Drive In Gate Disable State Drive In Gate Disable State Channel Operation Bit3 1 No Power Applied 0 Power Applied Drive In Gate Disable State Bit3 1 No Power Applied Drive Able To Run 0 Power Applied SD2 terminals X5 3 amp X5 4 Par 359 20C DG1 Status bit 4 No Enable CH2 Bit4 1 No Power Applied Bit4 1 No Power Applied Description For Verification Bit4 0 Power Applied Bit4 0 Power Applied PowerFlex 700H Drive St
39. 22 Encoder Reference NA 12 or 5V DC power supply for primary encoder interface 23 Encoder Reference NA Rating 300 mA maximum 24 Encoder Shield NA Connection point for encoder shield 1 The analog inputs are not isolated However the analog inputs can be connected in series when using current mode Note that at 20 mA the voltage source must be capable of providing 10V DC at the drive Terminal Signal Factory Description Related Default Parameter 1 24V DC Common NA Drive supplied 24V DC logic input power 2 24V DC Source NA Rating 300 mA maximum load 3 Digital Output 1 24V DC Open Collector sinking logic 816 847 Rating Internal Source 150 mA max External Source 750 mA 4 Digital Output 1 2 Com NA Common for Digital Output 1 amp 2 5 Digital Output 2 24V DC Open Collector sinking logic 851 852 Rating Internal Source 150 mA max External Source 750 mA 6 Relay Output 3 NC Relay contact output 856 857 7 Relay Output 3 Com NA Rating 115V AC or 24V DC 2 A max 8 Relay Output 3 NO Inductive Resistive 9 Digital Input 1 3 Com NA Common for Digital Inputs 1 3 10 Digital Input 1 High speed 12V or 24V pc sinking 825 11 Digital Input 2 Load 15 mA at 24V DC 826 12 Digital Input 3 Load 15 mA at 24V DC sourcing 827 13 Digital Input 4 6 Com NA Common for Digital Inputs 4 6 14 Digital Input 4 Load 10 mA at 24V DC sinking sourcing 828 15 Digi
40. 64 7 ms 8 256 9 512 10 124 11 2048 12 40 13 8192 14 16384 Maximum Required Input Frequency 400 kHz Hi Resolution Stegmann Option Refer to specifications on 185 Encoder Voltage Supply 11 5V DC 130 Hi Resolution Feedback Sine Cosine 1V P P Offset 2 5 Maximum Cable Length 182 m 600 ft RS 485 Interface Hi Resolution Feedback Option card obtains the following information via the Hiperface RS 485 interface shortly after power up Address Command Number Mode Number of turns Number of Sine Cos cycles Checksum Customer I 0 Plug P1 Hi Res Allen Bradley PN 594262912 Weidmuller PN BL3 50 90 12BK Resolver Option Excitation Frequency 2400 Hz Excitation Voltage 4 25 26 Vrms Operating Frequency Range 1 10 kHz Feedback Voltage 2V 300 mV Maximum Cable Length 304 8 meters 1000 ft DriveLogix User Available MemoryBase 256 kbytes With Memory Expansion Board 768 kbytes Battery 1756 BA1 Allen Bradley PN 94194801 0 59g lithium Serial Cable 1761 CBLPMO2 to 1761 NET AIC 1761 CBLPAOO to 1761 NET AIC 1756 CP3 directly to controller 1747 CP3 directly to controller category 3 2 Flex 1 0 Connection Up to 8 modules FLEXBUS Current Output 640 mA maximum 5 1V DC Cable 4100 CCF3 166 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Drive Catalog Number Designations Specifi
41. 7 87 Min 838 33 0 in Min Frame 11 drives require a minimum of 3900 m h 2295 cfm of cooling air PowerFlex Drive Voltage Class Amp Rating Surrounding Air Temperature Normal Duty Heavy Duty 700H All All 0 40 C 0 40 C 32 104 F 32 104 F 7005 400 480V AC All 0 40 C 0 40 C 540 650V DC 32 104 F 32 104 F 600 690V AC 460 502 0 40 C 0 40 C 810 932V DC 32 104 F 32 104 F 600 690V AC 590 0 35 C 0 35 C 810 932V DC 32 95 F 32 95 F Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 11 Mechanical Installation Chapter 7 Dimensions Figure 29 Endosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Coat Dimensions are in millimeters and inches n This dimension is the depth for drives with the optional door mounted HIM installed 7970 621 74 31 38 24 48 23 84 28 98 ie m 498 0 19 61 1 65 Lu Fi 22750 89 57 2234 0 Aler Brady 87 95 2205 0 86 81 mo Je 909090009 0900090 099900000 0G OG 062 099909090 0900090 999909000 0900590 099909090 0900090 999909090 0900590 09090
42. Clockwise Rotation Count Up REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 8 COS HIGH 2 COS LOW 1 PowerFlex 7005 Resolver Feedback Option Card Figure 12 Resolver Wiring Examples a L _4 Nosed ML 414 Appendix C Resolver Interface REF HIGH 8 GROUND 7 REF LOW 6 SIN HIGH 5 GROUND 4 SIN LOW 3 COS HIGH 2 COS LOW 1 REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 Clockwise Rotation Count Down Reverse Polarity of Sine or Cosine Signals Rockwell Automation Publication PFLEX INOO6E EN P July 2013 193 AppendixC 7005 Resolver Feedback Option Card Notes 194 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 MDI Option Card Specifications Supported Linear Sensors Appendix D PowerFlex 700S Multi Device Interface MDI Option Card Consideration Description Rotary Encoder Voltage Supply 11 5V DC 130 mA Rotary Encoder Hi Resolution Feedback
43. Conditions in Table 2 Table 2 PowerFlex EN61800 3 EMC Compatibility Second Environment Restrict Motor Cable to 30 m 98 ft Any Drive and Option Rockwell Automation Publication PFLEX INOOGE EN P July 2013 General Installation Information Chapter 1 Using Input Output Input Contactor Precautions Contactors reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur ATTENTION A contactor or other device that routinely disconnects and components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION The drive start stop enable control circuitry includes solid state Output Contactor Precaution following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In additi
44. Drive to motor rating cannot exceed a 2 1 ratio 164 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Category Control Specifications Appendix A Specification PowerFlex 700H PowerFlex 700S Method Sine coded PWM with programmable carrier frequency Ratings apply to all Sine coded PWM with programmable carrier frequency Indirect Self drives refer to the Derating Guidelines in the PowerFlex Reference Manual The Organized Field Oriented Control Current regulated Ratings apply to all drives drive can be supplied as 6 pulse or 12 pulse in a configured package refer to the Derating Guidelines in the PowerFlex 7005 Phase II Reference Manual publication PFLEX RM003 The drive can be supplied as 6 pulse or 12 pulse in a configured package Carrier Frequency 1 6 kHz 2 kHz Settings 2 4 6 8 10 kHz 6 kHz is for V Hz operation only Output Voltage Range 0 to rated motor voltage 0 to rated motor voltage Output Frequency Range 0 320 Hz 0 400 Hz Note For output frequencies above 320 400 Hz consult the factory Frequency Accuracy Digital Input Within 30 0196 of set output frequency Analog Input Within 30 496 of maximum output frequency Frequency Control Speed regulation with Slip Compensation 0 5 of base speed across 40 1 speed range 40 1 operating range Speed Control Speed regulation without feedback 196 of base speed across 120 1 speed range 20 1 operating ra
45. Frame 12 Mechanical Installation Chapter 8 Move the Common Mode Jumper to the Disconnected Position Follow the steps below to move the common mode jumper to the disconnected position see Figure 42 on page 110 for jumper location Task Description amp Loosen the upper screw Remove the lower screw Move the jumper to the horizontal position Install and tighten the screws Front View of Power A Structure D Gr gt a OM 1 di a Rectifier Circuit Board p Rockwell Automation Publication PFLEX INOOGE EN P July 2013 111 Chapter8 Frame 12 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board see Figure 42 on page 110 for rectifier board location Task Description amp Remove the screw from the X4 connection on the rectifier circuit board Insulate the top and bottom of the X4 connection on the rectifier circuit board IMPORTANT Donotinstall the screw and washer that was removed from this connection Side View of Power Structure B X1 X41 Bc Circuit Board dl 112 Rockwell Automation Publication PFLEX INOOGE EN P
46. If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers See the individual communications adapter User Manual for details Logic Command Status Words Figure 11 PowerFlex 700H Logic Command Word Logic Bits 15 14 113 12 11 110 9 8 76543 2 1 0 Command Description X Stop 0 Not Stop Stop X Start 0 Not Start Start X Jog 0 Not Jog 0 X Clear Faults 0 Not Clear Faults Clear Faults X Direction 00 No Command 01 Forward Command 0 Reverse Command 1 Hold Present Direction X Local Control 0 No Local Control Local Control X MOP 0 Not Increment Increment Increment X x Accel Rate 00 No Command 01 Use Accel Time 1 0 Use Accel Time 2 1 Use Present Time X x Decel Rate 00 No Command 01 Use Decel Time 1 0 Use Decel Time 2 1 Use Present Time X X x Reference 000 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110
47. Preface Enclosure Options The following enclosure types are available for PowerFlex 700H and 7008 drives Drive Enclosure EnclosureType NEMA UL Rating Description Code 700H A Rittal TS 8 Modular IP21 NEMA UL Type 1 Single Door Freestanding Light Grey RAL 7035 B MCC Style IP20 NEMA UL Type 1 Single Door Freestanding Roll in Roll out power structure H Rittal TS 8 Modular 1 54 NEMA UL Type 120 Single Door Freestanding Filters in Door and Roof Vent J No endosure IP00 NEMA UL Type Open With Conformal Coated Circuit Boards K MCC Style IP20 NEMA UL Type 1 Single Door Freestanding Roll in Roll out power structure with Conformal Coated Circuit Boards M Rittal TS 8 Modular IP20 NEMA UL Type 1 Single Door Freestanding Light Grey RAL 7035 with Conformal Coated Circuit Boards N No endosure IP00 NEMA UL Type Open W Rittal TS 8 Modular 1 54 NEMA UL Type 12 Single Door Freestanding w Conformal Coat Filters in Door and Roof Vent 7005 A Rittal TS 8 Modular IP21 NEMA UL Type 1 Single Door Freestanding Light Grey RAL 7035 B MCC Style IP20 NEMA UL Type 1 Single Door Freestanding Roll in Roll out power structure H Rittal TS 8 Modular IP54 NEMA UL Type 12 Single Door Freestanding Filters in Door and Roof Vent N No endosure 1 00 NEMA UL Type Open 1 For replacement filters see the PowerFlex Architecture Class Spare Parts amp Options list avai
48. REFSIN REFSIN 10 RDL 4SIN 9 WHRD p REFCOS REFCOS 8 DATA RS 485 60 7 D WHGN E DATA RS 485 SHELD 6 POWER SHIELD 5 L WHEY gt p COMMON NC 4 gt TS NC 3 LI gt S TS DATA RS 485 2 DI DATA RS485 1 DI Figure 3 1326AB BXXXX 21ML and 21MKXL motors with a 1326 CECU XXL XXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 L SOX X BK POWER POWER 11 DES gt B POWER COMMON REFSIN 10 DIE e gt C REFSIN 4SIN 9 Ot RO XX ae D 9 REFCOS 8 BR SOX E REFCOS 008 7 BU BU 503 SHIELD 1 C DATA 85 485 SHIELD 5 GN H DATA RS 485 NC 4 IL i gt SHIELD NC LJ Bs gt J OVERALL SHIELD DATA RS 485 2 DIET GN DATA RS485 1 XX Rockwell Automation Publication PFLEX INOO6E EN P July 2013 187 AppendixB 7005 Stegmann Hi Resolution Encoder Feedback Option Connection Examples Figure 4 MPL A5xx and all MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 CDNFDMP SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 uUum A 4SIN POWER 11 gt B REFSIN REFSIN 10 IT gt 4COS SIN 9 gt D REFCOS REFCOS 8 gt E DATA 98 485 COS 7 2 gt DATA RS 485 SHIELD 6 DTE gt POWER SH
49. X Spd Ref Sel0 X Spd Ref Sel1 X Spd Ref Sel2 Bits 14 13 12 0 0 0 SpdRefA 0 0 1 SpdRefB 0 1 0 Preset2 0 1 1 Ref 3 Preset 3 1 10 0 Ref 4 Preset 4 1 0 1 Ref 5 Preset 5 1 1 00 Ref 6 Preset 6 1 1 1 Ref 7 Preset 7 X Reserved 1 A NotStop condition logic bit 0 0 logic bit 8 0 and logic bit 9 0 must first be present before a 1 Start condition will start the drive 2 perform this command the value must switch from 0 to 1 60 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Figure 14 PowerFlex 700S Logic Status Word Communication Options Chapter 4 Logic Bits 15 114 13 12 11 10 Status Description Active 0 Not Active 1 Active Running 0 Not Running 1 Running Command 0 Reverse Direction 1 Forward Actual Direction 0 Reverse 1 Forward Accel 0 Not Accelerating 1 Accelerating Decel 0 Not Decelerating 1 Decelerating Jogging 0 Not Jogging 1 Jogging Fault 0 No Fault 1 Fault Alarm 0 No Alarm 1 Alarm Flash Mode 0 Not in Flash Mode 1 In Flash Mode X Run Ready 0 Not Ready to Run 1 Ready to Run x AtLimit 0 Not At Limit 1 At Limit X Tach Loss Sw 0 Not Tach Loss Sw 1 Tach Loss Sw X At Zero Spd 0 Not At Zero Speed 1 At Zero Speed X AtSetptSpd 0 Not At Setpoint Speed 1 At Setpoint Speed X Enable 0 Not Enabled 1 Enabled
50. XO WM V NO 2 7 OS x My Table 18 TB2 Terminal Descriptions Control Wiring for PowerFlex 7005 Drives with Phase ll Control Chapter 3 Table 17 TB1 Terminal Descriptions Terminal Signal Factory Description Related Default Parameter 1 Analog Input 1 Comm Volt Bipolar differential input 10V 0 20 mA 13 bit sign 800 1 98 2 Analog Input 1 20 kO impedance at Volt 500 Qimpedance at mA 7 3 Shield NA Analog Input shield Als 4 Analog Input 2 Comm Volt Bipolar differential input 10V 0 20 mA 13 bit sign 806 Z 510 5 Analog Input 2 20 kQ impedance at Volt 500 O impedance at mA A 6 Analog Input 3 NTC Comm Volt Differential input 0 10V 10 bit for motor control mode FVC2 this is the temperature 812 Z B 7 Analog Input 3 NTC adaptation input 7 9 8 Shield NA Analog Output shield 9 Analog Output 1 Volt Bipolar differential output 10V 0 20 mA 11 bit sign 832 833 A 10 Analog Output 1 2 kQminimum load 2 1 Analog Output 2 Volt 839 840 12 Analog Output 2 gt 13 10V Reference NA Rating 20 mA maximum load Recommend 5 kQpot Q 14 Reference Common NA 2 15 10V Reference NA E 16 Encoder A NA Normal current draw per channel 20 mA 230 233 ZA 7 Encoder Not NA 8 Encoder B NA 27 9 9 Encoder Not NA A 20 Encoder 2 A 21 Encoder Z Not NA
51. for more information common mode capacitors that are referenced to ground These devices must be disconnected if the drive is installed on a resistive grounded distribution system or an ungrounded distribution system ATTENTION PowerFlex 700H and 7005 drives contain protective MOVs and If you are installinga see Frame 9 drive Ungrounded Unbalanced or High Resistive Ground Installations on page 63 Frame 10 drive Ungrounded High Resistive Ground or Grounded B Phase Delta Installations on page 79 Frame 11 drive Ungrounded High Resistive Ground or Grounded B Phase Delta Installations on page 93 Frame 12 drive Ungrounded High Resistive Ground or Grounded B Phase Delta Installations on page 109 Frame 13 drive Ungrounded High Resistive Ground or Grounded B Phase Delta Installations on page 123 Frame 14 drive Ungrounded High Resistive Ground or Grounded B Phase Delta Installations on page 141 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 19 Chapter 1 20 General Installation Information Single Phase Input Power The PowerFlex 700H and 700 drives are typically used with a three phase input supply The drives have been listed by UL to operate on single phase input power with the requirement that the output current is derated by 80 of the three phase ratings identified in Table 1 on page 167 through Table 8 on page 174 Input Power Conditioning All AC input drives include an intern
52. 11 H Linear Sensor DATA 6 ILE GN H Rotary Encoder REGISTRATION 5 L ft N Rotary Encoder REGISTRATION 4 QL Linear Sensor REGISTRATION 3 1 1 Linear Sensor REGISTRATION 2 CHASSISGND 1 200 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 PowerFlex 700S Multi Device Interface MDI Option Card Appendix D Example Figure 23 Rotary Encoder connections with Stegmann pre attached shielded twisted pair cable MDI Feedback Option Board ROTARY ENCODER Lo BU RD BU RD Rotary Encoder POWER COMMON 17 POWER COMMON POWER de Rotary Encoder POWER 16 Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND 15 14 18 BN BN WH REFSIN WH SIN BK gt LIDEIBOUDODODCDEEIUL COS DATA RS 485 DATA RS 485 GY Figure 24 Registration Sensor connection EXTERNAL 12 or 24Vde POWER POWER COMMON SUPPLY Rotary Encoder POWER COMMON Rotary En
53. 1230 1410 12690 20xE1K0 13 11100 3 40 994 1030 1133 1545 15907 1000 3 40 888 920 1380 1755 15907 20xE1K1 13 1300 3 35 1139 1180 1298 1755 17306 1100 3 35 994 1030 1463 1755 17306 20xE1K5 14 11600 3 40 1448 1500 1650 2250 22500 1400 3 40 1255 1300 1950 2340 22500 20xE1K92 14 2000 3 40 1834 1900 2090 2700 28500 1600 3 40 1448 1500 2250 2700 28500 20xE2K22 14 2400 l 3 Bo 2172 2250 2475 3335 33400 2000 3 30 1834 1900 2782 3335 33400 1 200 820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 700S Control 3 Rated PWM for 700H control 1 5kHz Rated PWM for 7005 control 2 0kHz Rockwell Automation Publication PFLEX INOO6E EN P July 2013 169 Appendix A 170 Specifications Table 4 690 Volt AC Input Frames 9 14 Drive Ratings Drive kW Rating Input Output Amps Watts Catalog E Freq Ratings Loss Number Np HD Amps Cont 1Min 3Sec Watts 20xF170 9 1160 2 40 171 170 187 245 132 2 40 145 144 216 245 20xF208 9 1200 l 2 35 210 208 230 289 160 2 40 171 170 250 289 20xF261 10 250 l 2 40 263 261 287 375 4206 200 2 40 210 208 312 375 4206 20xF325 10 315 2 40 327 325 358 470 4751 250 2 40 263 261 392 470 4751 20xF385 10 355 2 40 388 385 44 585 55
54. 14 AWG 354 Ib in 20 211 2V 212 2W 213 3 SHLD Terminal PE Motor Ground 8 Terminating point for wiring shields 300 mm 2 1 mm 40 N m M10 600MCM 14 AWG 354 Ib in 4 DCBus DC input or external brake 300 mm 2 1 mm 40 N m M12 2 Terminals DC DC4 600MCM 14 AWG 354 Ib in 5 Cable Clamp for Shield Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Do Not exceed maximum wire size Parallel connections may be required connections are bus bar type terminations and require the use of lug type connectors Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Figure 47 Power Terminal Locations DC DC DC DC 4 1V T2 O ojo o o 1U T1 1W T3 2V T2 o Kol o 2U T1 2W T3 2 2 5 Endosure Style A Shown Rockwell Automation Publication PFLEX INOO6E EN P July 2013 117 Chapter8 Frame 12 Mechanical Installation Notes 118 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 9 Frame 13 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructe
55. 1873 2400 1 per phs 4300 2400 1 per phs 5800 170M6466 5800 2400 800 3 per phs 800 3 per phs 20xD2k7 07 14 2300 2607 3000 1 per phs 6000 3000 1 per phs 8000 170M6466 8000 3300 1100 3 per phs 1100 3 per phs 2000 2220 2800 1 per phs 5000 2800 1 per phs 6900 170M6466 6900 2800 900 3 per phs 900 3 per phs Rockwell Automation Publication PFLEX INOO6E EN P July 2013 17 AppendixA Specifications Not available with 7005 Control Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protection device size is the highest rated device that supplies drive protection These fuses and disconnect are supplied with AC input NEMA UL Type 1 drives Inverse time breaker Ratings shown are maximum Maximum allowable rating by US NEC Exact size must be chosen for each installation Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA Table 11 600 Volt AC Input Frames 9 14 Drive Protection Devices Drive Catalog HP Rating Input Dual Element Time Delay Fuse Non Time Delay Fuse Bussmann Style Semi Circuit Motor Circuit Number Ratings
56. 198 5 7 8 2403 94 6 NEMA UL Type 12 External Filters 20505 l 87 9 He 3 5 144 5 Pa 5 7 733 09 4 Stationary metal front bottom plate qd Y Two pieces of soft foam taped to adjacent metal plates 116 4 5 YA 5 Overlapping metal bottom plate slightly adjustable Gap with 7j Stationary metal back bottom plate Overlapping LA Plate Removed a 2 3 Standard A e Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wires Lifting and Mou nting Frame SeetheLifting and Mounting PowerFlex 7005 and 700H Drives Frames 10 14 12 Drives Installation Instructions publication PFLEX IN005 for detailed instructions These instructions are shipped with the drive When you have completed the instructions in PFLEX INOOS5 continue with the installation as directed below Rockwell Automation Publication PFLEX INOO6E EN P July 2013 105 Chapter8 Frame 12 Mechanical Installation Remove the Protective Move the Control Frame Covers To gain access to the power wiring terminals airflow plate and protective covers you may need to move the control frame out of the way If you do not need to move the control frame continue with R
57. 2 Charge Relay Contact 5 Precharge Complete Signal 4 24V DC 6 Precharge Complete Signal Common Table 4 Frames 10 14 X50 Terminal Block Connections X50 Terminal Block Frame Terminal Precharge Circuit Connection Description 10 11 amp 13 21 Charge Relay Contact 23 Charge Relay Contact D 25 Precharge Complete Signal 24V DC 26 Precharge Complete Signal 12814 Power Structure 1 D 21 Charge Relay Contact D Q 23 Charge Relay Contact Jumper to Power Structure 2 Terminal 21 25 Precharge Complete Signal 24V DC 26 Precharge Complete Signal Common Power Structure 2 21 Charge Relay Contact Jumper to Power Structure 1 Terminal 23 23 Charge Relay Contact 25 Precharge Complete Signal 24V DC 26 Precharge Complete Signal Common Table 5 X50 Terminal Block Specifications All Frame Sizes Wire Size Range Torque Maximum Minimum Recommended 6 0 mm 10 AWG 1 0 mm 18 AWG 0 8 Nem 7 0 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 26 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 General Installation Information Chapter 1 Figure 1 Frame 9 Sample Precharge Wiring Diagram Customer Connections Exte
58. 2013 General Grounding Requirements General Installation Information Chapter 1 Safety Ground PE The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity ofall ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used circuits including the AC input ground conductor should be grounded independently and directly to this point bar Table 1 Typical Grounding ET va 67 Shield Termination SHLD The Shield terminal provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and so
59. 35 2 40 383 325 488 585 20xM460 1 450 2 40 542 460 506 693 35 2 40 453 385 578 693 20xM502 11 500 2 40 591 502 552 828 40 2 40 542 460 690 828 20xM590 111560 2 35 695 590 649 885 50 2 35 591 502 753 904 20xM650 12 630 2 40 765 650 715 1062 560 2 40 695 590 885 1062 20xM750 Pino 2 40 883 750 825 1170 630 2 40 765 650 975 1170 20xM820 12 800 l 2 35 965 820 902 1170 680 2 35 765 650 975 1170 20xM920 13 900 2 40 1038 920 1012 1380 80 2 40 925 820 1230 1410 20xM1K0 13 1000 2 40 1162 1030 1133 1545 90 2 40 1038 920 1380 1755 20xM1K1 13 1100 2 35 1331 1180 1298 1755 100 12 35 1162 1030 1463 1755 20xM1K5 14 1500 2 40 1766 1500 1650 2250 130 2 40 1530 1300 1950 2340 20xM1K9 14 1800 2 40 2237 1900 2090 2700 1500 l2 40 1766 1500 2250 2700 20xM2K2 142000 2 30 2649 2250 2475 3335 1800 l2 30 2237 1900 2782 3335 1 20DM820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Drive Fuse amp Circuit Breaker Ratings Specifications Appendix A The tables on the following pages provide recommended AC line input fuse and circuit breaker information See Fusing and Circuit Breakers below for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C 104 F and the US NEC Other country state or local co
60. 4 REFCOS REFCOS 8 Dm GY 5 DATA RS 485 4008 7 DIR PK XX GN 6 DATA RS 485 SHIELD L 27 WHI 7 SHIELD 5 4008 NC 4 IL NC LJ a DATA RS 485 2 DATA RS485 1 DUI E SN t Figure 11 Pre attached Stegmann shielded twisted pair cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 es BU A RD POWER POWER 11 Mmm RD BU 2 POWER COMMON REFSIN 10 10898 ee 3 1 A 3 REFSIN 4SIN 9 wH BK 4 REFCOS REFCOS 8 BK GY 5 DATA RS 485 4008 7 Timm PK XX GN 6 DATA RS 485 SHIELD WHI 7 QgN SHIELD 5 IER 4008 NC 4 E JU NC LJ DATA RS 485 2 LE DATA RS 485 1 Mmm SH T 9 190 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Option Card Specifications Compatible Resolvers Appendix C PowerFlex 700S Resolver Feedback Option Card Consideration Description Excitation Frequency 2381 9300 Hz Excitation Voltage 8 26 Vrms Resolver Feedback Voltage 2 Vrms 300 mV Table 19 below specifies which resolvers are supported by the Resolver Feedback Option card Table 19 Compatible Resolvers Manufacturer Manufacturer Parameter 277 Notes Catalog Number Reslvr Type Sel Configuration Tamagawa TS 2014N181E32 1 12014 2087x1 x 1 flange mounted enclosure Tamagawa TS 2014N182E32 2 12014 2087 2 x2 flange mounted enclosure Tamagawa TS 2014N185E32 3 2014 20872 x 5
61. 733 650 975 1170 20xK820 1 12 900 2 35 925 820 902 11170 700 2 35 733 650 975 1170 20xK920 13 1000 2 40 1038 920 1012 1380 900 2 40 925 820 1230 1410 20xK1K0 13 1100 2 40 1162 1030 1133 1545 1000 2 40 1038 920 1380 1755 20xK1K1 13 1300 2 35 1331 1180 1298 1755 1100 2 35 1162 1030 11463 1755 20xK1K5 14 1600 2 40 1692 1500 1650 2250 1400 2 40 1467 1300 11950 2340 20xKtKo 7 14 2000 2 40 2143 1900 2090 2700 1600 2 40 1692 1500 2250 2700 20x2I07 14 2400 2 30 2538 2250 2475 3335 2000 2 30 2143 1900 2782 3335 1 200 820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 173 Appendix A 174 Specifications Table 8 932 Volt DC Input Frames 9 14 Drive Ratings Drive Catalog kW Rating PWM Temp DCInput Output Amps Number E Freq Ratings SIND kHz C Amps Cont 1Min 3Sec 20xM170 9 160 2 40 200 170 187 245 12 h 40 170 144 216 245 20xM208 9 20 2 35 245 208 230 289 1600 2 40 200 170 250 289 20xM261 10 250 2 40 307 261 287 375 20 2 40 245 208 312 375 20xM325 10355 2 40 383 325 358 470 230 2 40 307 261 392 470 20xM385 10 355 2 40 453 385 424 585 35 2 40 383 325 488 585 20xM416 10 400 2 35 490 416 458 585 B
62. Circuit Board on page 112 e Must disconnect the small capacitors from the input terminals see Disconnect the Small Capacitors from the Input Terminals on page 113 If you are installing a 600 690V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 111 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 112 e Must disconnect the small capacitors from the input terminals see Disconnect the Small Capacitors from the Input Terminals on page 113 Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 111 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 112 e Must disconnect the small capacitors from the input terminals see Disconnect the Small Capacitors from the Input Terminals on page 113 Note See Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Installation Instructions publication DRIVES INOOI for additional information on an ungrounded distribution system or high resistive ground installation
63. DATA RS 485 POWER COMMON TS TS goduzmmuoosuo cm Figure 19 Rotary Encoder connections for MPL A3xx MPL A45xx and all MPG series motors with 2090 UXNFDMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND m ROO M DI Feedback Option Board WHIGY BK GY xx BKWH e BK WH RD BK IE WH RD GN RD WHGN wuGY 1 BU BU R qr WH BU B IL GN T wueN DL DL DL D 4 ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS Rockwell Automation Publication PFLEX INOO6E EN P July 2013 199 AppendixD PowerFlex 7005 Multi Device Interface MDI Option Card Example Figure 20 Stegmann shielded twisted pair cable with 12 pin D
64. Installation Chapter 7 The table below identifies which frame 11 drives contain only one rectifying module and which frame 11 drives contain two rectifying modules Drives with one rectifying module contain only one set of input power terminals Drives with two parallel rectifying modules contain two sets of input power terminals you must supply power to both sets of input terminals on these drives There are several methods for accomplishing this Each of these methods is shown below Voltage Class Amps Number of Rectifiers 400 480V AC Input 590 2 650 2 730 2 600 690V AC Input 460 1 502 1 590 2 IMPORTANT Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Figure 33 AC Wiring Example Two Fuses per Phase L1 AC Input Power Wiring Fuses and Disconnect Device Provided by Customer L2 L3 oO 131 12 13 AC Input Power Terminals Inside Drive a 9 A1 202 23 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 97 98 Chapter 7 Frame 11 Mechanical Installation Figure 34 AC Wiring Example One Fuse per Phase 12 B O Li L 11 12 13 A1 212 213 Figure 35 AC Wiring Example Circuit Breaker L1 L2 L3 9 9
65. July 2013 Input power terminal Insulator Capacitor Capacitor lead le disconnected Frame 12 Mechanical Installation Chapter 8 Disconnect the Small Capacitors from the Input Terminals Follow the steps below to disconnect the small capacitors from the input terminals IMPORTANT Itis not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads Task Description amp Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals Insulate the capacitor leads and leave disconnected Install and tighten the screws and lock washers only IMPORTANT Donotre install the capacitor leads Side View of Input Power Terminals A B Front View of Input Power Terminals Rockwell Automation Publication PFLEX INOO6E EN P July 2013 113 Chapter8 Frame 12 Mechanical Installation Power Wiring AC Input Power Wiring Fuses and Disconnect 114 AC Input Power Terminals Inside Drive Input Power Wiring Frame 12 drives utilize two parallel power structures and therefore have two sets of AC input power terminals You must supply power to both sets of input terminals There are several methods for accomplishing this IMPORTANT Parallel wiring must have the same cable dim
66. NEMA UL Type 1 IP21 Dimensions are in millimeters and inches w Conformal Coat Wire entry for this enclosure is between two pieces of soft between the foam pieces Otherwise the foam acts as a loose foam If the adjustable plate is slid back a gap develops EE LS Su E ES EZ ERN 55 agga 5 fo vi 5 seas ESEE sess lt gt gt o 2 css 32 S ee a vu gt 2 S a e 28 Du t EODE x Soka a 5 S Socg a m elc lt Ee gt Beak 5 RZS 0909090 090900090 0000000 ges 1597 63 0 139 799 5 31 5 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Chapter10 14 Mechanical Installation Figure 59 DCInput Drive Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Dimensions are in millimeters and inches 662 Lifting Points 2276 90 2232 88 Y Y 799 5 31 5 gt lt 799 5 31 5 gt 1597 63 0 gt Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise th
67. O IM2 Sira ATEX MFG BY ROCKWELL AUTOMATION Drive Wiring IMPORTANT ATEX certification of this drive requires that two separate inputs be configured to monitor a normally closed over temperature contact or multiple contacts wired in series presented to the drive from the motor The first input must energize the SD1 input terminals X5 1 amp X5 2 on the drive option board 20C DG1 The second input must energize the SD2 input terminals X5 3 amp X5 4 on the option board This option board must be installed in the drive for ATEX applications It is offered with 24V DC input only Both input signals are wired with respect to the drive s digital input common when using a control board with 24V I O See Figure 6 on page 33 for wiring examples Motor supplied contacts must have ratings compatible with the input circuit ratings and applied voltage level of the drive 204 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors Appendix E Table 24 Terminal Descriptions Term Bik No Signal Description Io X5 1 501 Isolated Di
68. PowerFlex 700H Control Circuit Board IMPORTANT Theboards identified in the table below can only be installed in the designated slot Boards and slots are not interchangeable Table 8 Control Board Slot Designations 32 Slot A Used for Circuit Board 24V DC Digital Input with Analog 1 0 Part No 20C DA1 A 115V AC Digital Input with Analog 1 0 20C DAT B 24 115V Digital Output 20C D01 24V DC Digital Gate Disable option 20C DG1 Not Used Not Used DPI Option Board 20C DPI1 1 See Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors on page 203 and the PowerFlex 700H AC Drive Safe Torque Off Option User Manual publication 20C UM001 for more information on installing and configuring the Gate Disable option board Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for PowerFlex 700H Drives Drive Catalog Numbers for 700H Control 1 0 Board Options Chapter 2 The following codes are designated in position 15 of the drive catalog string to indicate the desired combination of 700H I O option boards supplied with the drive Code Board in Slot A Board in Slot B Board in Slot E A 20C DA1 A 20C D01 20C DPI1 B 20C DA1 B 20C D01 20C DPI1 G 20C DA1 A 20C DG1 20C DPI1 N none none 20C DPI1 Figure 6 PowerFlex 700H 1 0 Ter
69. Sine Cosine 1V P P Offset 2 5 Rotary Encoder Maximum Cable Length 90 m 295 ft Linear Encoder Maximum Cable Length 245 m 800 ft Rotary Encoder RS 485 Interface The MDI Option card obtains the following information via the Hiperface RS 485 interface shortly after power up Address Command Number Mode Number of turns Number of Sine Cos cycles Checksum Registration Inputs High speed 12 24V DC sinking digital inputs Temposonics R Series Linear sensors with MTS part numbers ending in 15261102 work with the MDI option Part Number Characteristic Character 1 Input Voltage 24VDC 5 SSI output 2 Data Length 24 Bits G Output Format Gray Code 1 Resolution 0 005 mm 1 Performance Standard 02 Scale Orientation Forward acting Synchronized Temposonics is a registered trademark of MTS Systems Corporation Rockwell Automation Publication PFLEX INOOGE EN P July 2013 195 Appendix D Supported Rotary Encoders PowerFlex 700S Multi Device Interface MDI Option Card IMPORTANT Please note that encoders must be ordered as Single Ended This will ensure that the RS 485 channel has the proper termination network installed at the factory Model SINCOS SCS 60 SCS 70 SCM 60 and SCM 70 Resolution 512 sine cycles per revolution Comment SCM 60 and SCM 70 have built in mechanical turns counter SINCOS SCS KIT 101 and SCM KIT 101 1024 sine cyc
70. Ungrounded Distribution System or High Resistive Ground If you are installing a 400 480V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 126 e Should insulate terminal X4 on the rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 127 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 125 Chapter 9 126 Frame 13 Mechanical Installation Front View of Converter Unit If you are installing a 600 690V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 126 e Must insulate terminal X4 on the rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 127 Installation on a Grounded B Phase Delta System If you are installing a drive a grounded B phase Delta system you e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 126 e Must insulate terminal 4 on the rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 127 Move the Common Mode Jumper s to the Disconnected Positio
71. Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Allen Bradley DriveExplorer DriveExecutive DriveTools SP PowerFlex Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information New and Updated This table contains the changes made to this revision Information Topic Page Added enclosure code IP54 NEMA UL Type 12 for PowerFlex 7005 drives to 12 the Enclosure options table N Updated the list of manuals in the Additional Resources table R Updated the DC Input Precharge Control Wiring information Bb M2 Added a new Auto Manual example when using PowerFlex 700H firmware version 5 004 Removed the chapter on Control Wiring for PowerFlex 7005 Drives with Phasel Control Removed the Lifting and Mounting Instructions appendix updated all references to refer to the appropriate Lifting and Mounting publications shipped with the drives for current information Updated the recommended cable and wiring diagrams for the Stegmann Hi 186 Resolution Encoder Feedback Option Card to include new motor cable combination Updated the recommended cable and wiring diagrams fo
72. a corrosive atmosphere Relative Humidity 5 to 95 non condensing 5 to 95 non condensing Shock Non operational 156 peak for 11ms duration 1 0 ms 156 peak for 11ms duration 1 0 ms Vibration 2mm 0 0787 in displacement 1G peak 2mm 0 0787 in displacement 1G peak EN50178 EN60068 2 6 EN50178 EN60068 2 6 Sound Frame Sound Level Back ground Note Sound pressure level is Frame Sound Level Back ground Note Sound pressure level is Noise Level measured at 1 meter All Noise Level measured at 1 meter All foma teers N mas ooa fevered 10 77 dba 49 dba 10 77 dba 49 dba 13 76d ba 46 dba 13 76d ba 46 dba Electrical AC Input Voltage Tolerance 10 10 Frequency Tolerance 47 63 Hz 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation Three phase input provides full rating for all drives Single phase operation provides 50 of rated current provides 50 of rated current Displacement Power Factor 0 98 across entire speed range 0 98 across entire speed range Efficiency 97 5 at rated amps nominal line volts 97 5 at rated amps nominal line volts Maximum Short Circuit Rating lt 200 000 Amps symmetrical lt 200 000 Amps symmetrical Actual Short Circuit Rating Determined by AIC rating of installed fuse circuit breaker Determined by AIC rating of installed fuse circuit breaker Maximum Drive to Motor Power Ratio Recommended not greater than 2 1 ratio
73. addition to the standard pulse train causing erroneously high Pulse Freq readings Rockwell Automation Publication PFLEX INOO6E EN P July 2013 163 AppendixA Specifications Category Specification PowerFlex 700H PowerFlex 700 Protection Drive 380 400V 480V 500V 600V 690V 380 400V 480V 500V 600V 690V AC Input Overvoltage 611V AC 611V AC 611V AC 806V AC 806V AC 675V AC 675V AC 675V AC 889V AC 889V AC AC Input Undervoltage Trip 235VAC 235VAC 235VAC 326VAC 326VAC Adjustable Bus Overvoltage Trip 911VDC 911VDC 911VDC 1200V DC 1200V DC 911VDC 911VDC 911VDC 1200V DC 1200V DC Bus Undervoltage Shutoff Fault 333VDC 333VDC 333VDC 461VDC 461VDC Adjustable Nominal Bus Voltage Full Load 51V DC 621VDC 645V DC 776 DC 890V DC 540V DC 648V DC 645V DC 810VDC 931V DC Heat Sink Thermistor Monitored by microprocessor overtemp trip Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Calculated value 10596 of motor rated to 20096 of drive rated Hardware Overcurrent Trip 36096 of rated Heavy Duty current typical 360 of rated Heavy Duty current typical Instantaneous Current Limit Line transients up to 6000 volts peak per IEEE C62 41 1991 Up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up
74. and jogs from the HIM in 2 wire mode Added a note to the analog inputs on the 7005 Phase II control Added terminal wiring illustration for external brake resistor and external brake IGBT and resistor connections on frame 9 drives Updated all Frame 10 dimension drawings to include cable routing information Added a dimension drawing for the frame 10 Motor Control Center MCC Enclosure Codes B and Updated the instructions for frame 10 Ungrounded High Resistive Ground or Grounded B Phase Delta installations Updated the Power Terminal Block designations for frame 10 removed brake option terminals Updated all Frame 11 dimension drawings to include cable routing information Added a dimension drawing for the frame 11 Motor Control Center MCC Enclosure Codes Updated the instructions for frame 11 Ungrounded High Resistive Ground or Grounded B Phase Delta installations Updated all Frame 12 dimension drawings to include cable routing information Added a dimension drawing for the frame 12 Motor Control Center MCC Enclosure Codes B and Updated the instructions for frame 12 Ungrounded High Resistive Ground or Grounded B Phase Delta installations Updated all Frame 13 dimension drawings to include cable routing information Updated the frame 13 dimensions for the NEMA UL Type 12 IP54 Enclosures Updated the instructions for frame 13 Ungro
75. avoid damage to the terminal Note 600V AC input 460A and 502A frame 11 drives only have one set of Input Power Terminals Figure 36 Power Terminal Locations ofofo 0 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 99 Chapter7 Frame 11 Mechanical Installation Notes 100 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 8 Frame 12 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Allen Bradley Allen Bradley Co PowerFiex Powe
76. cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for proper installation Rockwell Automation Publication PFLEX INOO6E EN P July 2013 133 Frame 14 Mechanical Installation Chapter 10 Mount inimum Clearances M 1500A Drive 2400 mm Enclosure Shown 200 mm 8 0 in Min SIG 2 5 990909 9999995 3290908059505 00555 9809990903080003 08086905 999905 999909 5959595255525 pun 90900009908 999909 5552555 pu 999898090995 89595952555 38299989808 5950559988855 999999995 999990 06969 Frame 14 drives require a minimum of 4200 m h 2472 cfm of cooling air for Operating Temperatures of cooling air for each Converter 5 h 677 cfm each Inverter unit and 1150 m unit 104 F 104 F 104 F 0 35 C 32 95 F Heavy Duty 0 40 C 32 0 40 32 0 40 C 32 Vo Inverter Units 104 F 104 F 104 F 32 95 F 32 Surrounding Air Temperature 22 Normal Duty 0 40 C 32 0 40 C 0 35 C 0 40 C No Converter Units 1500 19
77. flange mounted enclosure Tamagawa TS 2087N12E9 2 12014 2087 2 e foot mounted enclosure double sha Tamagawa TS 2087N1E9 1 T2014 2087x1 x 1 HD foot mounted enclosure Tamagawa TS 2087N2E9 2 12014 2087 2 2 HD foot mounted enclosure Tamagawa TS 2087N5E9 3 2014 2087 2 x 5 HD foot mounted enclosure Tamagawa TS 2087N11E9 1 12014 2087x1 oe foot mounted enclosure double sha Advanced Micro R11X C10 7 14 AmciR11XC107 Controls Inc AMCI Allen Bradley servo motors may be ordered with factory installed resolvers Table 20 specifies which factory installed resolvers are supported by the Resolver Feedback Option card Table 20 Compatible Factory Installed Resolvers Motor Resolver Type 1326 AB 460V Primary Resolver Parameter 277 Reslvr0 Type Sel Configuration 9 1326Ax 460v Notes Transmitter type resolver supported 1326 AB 460V Secondary Resolver 13 Reserved Secondary resolver is geared to motor not intended for motor speed position feedback Transmitter type resolver supported 1326AH 460V Explosion Proof Motor Primary Resolver 9 1326 460v Transmitter type resolver supported 1326AS 460V Rare Earth Primary Resolver 9 1326Ax 460v Transmitter type resolver supported MPL 460V Primary Resolver 4 MPL 460v Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Transmitter type resolver supported 191 AppendixC
78. from the Inverter Unit To access the power terminals you must first remove the lower protective screen on NEMA UL Type 1 and Type 12 enclosures e Remove the screws that secure the lower protective screen to the right side enclosure only and remove the screen Powertigg Powertigr Remove screws and screen 128 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 13 Mechanical Installation Chapter 9 Remove the Protective Covers You must remove the protective covers to gain access to the inverter units e Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive then remove the protective covers Remove screws and covers Remove screws and covers Rockwell Automation Publication PFLEX INOOGE EN P July 2013 129 Chapter9 Frame 13 Mechanical Installation Power Wiring 130 Frame 13 400 and 600 Volt Class AC Input Power Wiring Frame 13 size drives utilize two or three parallel power structures that are pre connected to line reactors through a fused input switch IMPORTANT Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Figure 51 Frame 13 ACWiring Example Three Internal Fu
79. input terminals see Disconnect the Small Capacitors from the Input Terminals on page 83 Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 81 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 82 e Must disconnect the small capacitors from the input terminals see Disconnect the Small Capacitors from the Input Terminals on p age 83 Note See Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Installation Instructions publication DRIVES INOOI for additional information on an ungrounded distribution system or high resistive ground installation Rockwell Automation Publication PFLEX INOO6E EN P July 2013 79 Chapter6 Frame 10 Mechanical Installation Figure 25 Common Mode Jumper and Rectifier Circuit Board Location Common Mode Jumper Front View of Assembly O There is one common mode jumper located on the upper right side of the power structure Rectifier Circuit Board Control Frame not shown for clarity only 80 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Frame 10 Mechanical Installation Chapter 6 Move the Common Mode Jumper to the Disconnect
80. must be chosen for each installation 8 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA Table 12 690 Volt AC Input Frames 9 14 Drive Protection Devices DriveCatalog kW Rating Input Dual Element Time Delay Fuse Non Time Delay Fuse Bussmann Style Semi Circuit Motor Circuit Number z Ratings Conductor Fuse Breaker Protector IND JHD Amps Min Min 8 Max Max 20xF170 9 1160 171 225 375 225 500 170 3819 500 250 132 145 200 300 200 500 170 3819 400 200 20xF208 9 1200 210 275 450 275 600 170 3819 600 300 160 171 225 375 225 500 170 3819 500 250 20xF261 10 250 263 350 575 350 775 170 5813 750 350 200 210 275 450 275 600 170 5813 600 300 20xF325 10 315 327 425 725 425 950 170M5813 900 450 250 263 350 575 350 715 170M5813 750 400 20xF385 10 355 388 500 850 500 1100 170M5813 1100 500 315 327 425 725 425 950 170M5813 900 450 20xF416 10 400 419 525 900 525 1200 170M5813 1200 550 315 327 425 700 425 950 170M5813 900 450 20xF460 11 500 463 600 1per phs 1000 600 1per phs 1300 170M8547 1300 600 300 2 per phs 300 2 per phs 400 388 500 1per phs 850 500 1per phs 1100 170M8547 1100 500 250 2 per phs 250 2 per phs 20xF502 11 560 506 650 1 per phs 1100 650 1per phs 1500 170M8547 1500 650 325 2 per p
81. of starting torque under 10 Hz 2 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 183 AppendixA Specifications Notes 184 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Option Card Specifications Supported Encoders Appendix B PowerFlex 700S Stegmann Hi Resolution Encoder Feedback Option Consideration Description Encoder Voltage Supply 11 5V DC 130 mA Stegmann Feedback Sine Cosine 1V P P Offset 2 5 Maximum Cable Length 90 m 295 ft Maximum Frequency 12 5 us cyde Encoder Speed 4687 5 RPM for encoders with 1024 sine cycles per revolution 9375 RPM for encoders with 512 sine cycles per revolution RS 485 Interface The Hi Resolution Feedback Option card obtains the following information via the Hiperface RS 485 interface shortly after power up Address Command Number Mode Number of turns e Number of Sine Cos cycles Checksum Table 17 below specifies which encoders are supported by the Stegmann Hi Resolution Encoder Feedback Option card IMPORTANT Please note that encoders must be ordered as Single Ended This will ensure that the RS 485 channel has the proper termination network installed at the factory Table 17 Supported Stegmann Encoders Model Resolution Comment SINCOS SCS 60 SCS 70 SCM 60 512 sine cycles per revolution SCM 60 and SCM 70 have built in and SCM 70 mechanical turns co
82. on each of the MCCBs see illustration below Close and Open buttons location on enclosure door CLOSE OPEN Allen Bradley 4j Am Rockwell Automation Publication PFLEX INOOGE EN P July 2013 160 Frame 14 Mechanical Installation Chapter 10 Status Text displays Charged Spring when charged CHARGED SPRING Push On Push Off DISCHARGED SPRING OFF L mu mon N Eq eo 3 The MCCBs can now be closed Continue with Closing the Circuit Breakers and Energizing the Drive on page 161 below Closing the Circuit Breakers and Energizing the Drive 1 Close and latch all enclosure doors 2 Press the Close green control button on the enclosure door 3 The circuit breakers can be opened by pressing the Open red control button on the enclosure door The motor operators are automatically recharged when they are opened Rockwell Automation Publication PFLEX INOO6E EN P July 2013 161 Chapter10 14 Mechanical Installation Resetting the Circuit Breakers The electronic trip unit will open the circuit breaker in the case of a drive overload overcurrent conditi
83. option board configuration 206 description of use 203 operation 208 removing 208 terminal descriptions 205 wiring example 206 A ACInput Circuit Breakers 175 Line Fuses 175 ACinput ground 21 ACInput Overvoltage Trip 700H 700S 164 ACInput Undervoltage Trip 700H 700S 164 ACInput Voltage Tolerance 700H 700S 164 ACsupply source 19 unbalanced 19 ungrounded 19 Accel Decel 700H 700S 165 Actual Short Circuit Rating 700H 700S 164 Agency Certification 163 Altitude Rating 700H 700S 164 ambient temperature frame 10 72 frame 1186 frame 12 102 frame 13 120 frame 14 134 frame 9 64 ATEX drive configuration 206 drive wiring 204 motor requirements 203 Atmosphere 700H 700S 164 Auto mode 40 Auto Manual control 41 modes 40 auxiliary power supply 54 bipolar inputs hazards 31 using 45 brake resistor ratings frame 9 69 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Index bus capacitors discharging precaution 15 16 Bus Overvoltage Trip 700H 700S 164 Bus Undervoltage Shutoff Fault 700H 700S 164 bus brake connections frame 9 68 C cable SHLD terminal 21 cable trays using 23 Carrier Frequency 700H 7005 165 CE conformity 23 requirements 24 circuit breakers closing frame 14 161 DIP switch settings frame 14 159 input 22 resetting frame 14 162 clearances mounting frame 10 7 mounting frame 11 8 mounting frame 12 Sere II mounting frame 13 120 mounting frame 14
84. ous Leo i fy ee Bee coste Staaten dae rie da 84 Chapter 7 Minimum Mounting Clearances ces quiete uve eben 85 Operating Temperatures 86 DUMeENSIONS p RE oS 87 Lifting and Mounting Frame 11 90 Remove the Protective 90 Move the rax er wee aat 90 Remove the Airflow 91 Remove the Protective 92 Ungrounded High Resistive Ground or Grounded B Phase Delta xeu one edet edd 93 Installation on an Ungrounded Distribution System or High Resistive S 723 oi Alten mu P 93 Installation on a Grounded B Phase Delta System 93 Move the Common Mode Jumper to the Disconnected Position 95 Insulate Terminal X4 on the Rectifier Circuit Board 96 Power WAT scere a Seance 97 AG Input ea ale Ea 97 Chapter 8 Minimum Mounting Clearances 101 Operating Temperatures s 102 i vero unt Ste tesa ee neret RO e teste red an 103 Lifting and Mounting Frame 12 105 Remove the Protective 106 Move the Control us edere roast D etuiviien 106 Remove the Airflow
85. p Ed 9809080209099509 9808088808 8020900020209000 8090209090 020909000900000 990909990 8000202080009080 9950505990 2020909000902000 9995999090 8020909090000000 9959595960 2020909000009090 9590990090 9096959000909090 9959505590 8080009020909090 9950509090 0909090209020009 0800020009 8080009000009020 8080909090 020900020900000 959909990 020900000000090 090909090 8080009020009020 2080909090 020908000000020 959909906 0802020009020009 9989898590 0209090209020009 0809020009 0909090000000909 9909090908 ps p 0809080808080909 0808080909 i 2029020202020909 26240400 3038338980303099 3883803938 A i 0909000902020009 9999080908 080909090902090 955909096 020900000000000 0209090 9090909000000000 9959909090 8020902000000090 8020209000 8000909020009080 9050609090 E 020900000002000 090090990 2s 8000002090009090 9900909590 as 0209000200020009 9999080909 2S 8020902090909090 9090909900 zs 8020900020209000 9990909590 E 8020909090000090 8090909090 a2 8080009000909000 8995909095 8900590009000909 9599589958 Ge 2990909509090009 9595585955 d D 8020909090900090 090002000 0802000002020009 98080890809 9800060000000000 000000000 sS 209020202020909 202020209 080908090902090 090902090 0909090909090909 0909090909 090900000202090 9959090996 0800080009020009 9999080908 0209080209020009 9909080999 0002000000020909 9999080908 090908020902090 955909996 8080000020209000 8090209090 09089 8980808530 2909090009 9959595865 989909
86. per phs 475 2 per phs 20xD920 12 800 888 200 1 per phs 2000 1200 1 per phs 2700 170M8547 2700 200 600 2 per phs 600 2 per phs 700 826 100 1 per phs 1800 1100 1 per phs 2400 170M8547 2400 200 550 2 per phs 550 2 per phs 20xD1K0 12 900 994 300 1 per phs 2300 1300 1 per phs 3000 170M8547 3000 300 650 2 per phs 650 2 per phs 800 927 200 1 per phs 2000 1200 1 per phs 2700 170M8547 2700 200 600 2 per phs 600 2 per phs 20xD1K1 13 1000 1110 400 1 per phs 2500 1400 1 per phs 3400 170M6466 3400 400 700 2 per phs 700 2 per phs 900 994 300 1 per phs 2300 1300 1 per phs 3000 170M6466 3000 300 650 2 per phs 650 2 per phs 20 01 13 1200 1255 600 1 per phs 2900 1600 1 per phs 3900 1706466 3900 600 800 2 per phs 800 2 per phs 1000 1110 400 1 per phs 2500 1400 1 per phs 3400 1706466 3400 400 700 2 per phs 700 2 per phs 20xD1K4 13 1250 1400 800 1 per phs 3200 1800 1 per phs 4300 17006466 4300 800 900 2 per phs 900 2 per phs 1000 1158 500 1 per phs 2700 1500 1 per phs 3600 170M6466 3600 500 750 2 per phs 750 2 per phs 20xD1K7 14 1500 1709 2200 1 per phs 3800 2200 1 per phs 5300 170M6466 5300 2200 750 3 per phs 750 3 per phs 1400 1545 2000 1 per phs 3600 2000 1 per phs 4800 170M6466 4800 2000 675 3 per phs 675 3 per phs 20xD2K1 14 1900 2076 2600 1 per phs 4800 2600 1 per phs 6400 170M6466 6400 2600 900 3 per phs 900 3 per phs 1700
87. power When the motor is indicated for ATEX Group II Category 2 for use in gas environments Category 2G the motor must be of flameproof construction EEx d according to ENS0018 or Ex d according to EN60079 1 or IEC60079 1 Group II motors are marked with a temperature or a temperature code 1 is the French acronym for Atmosph res Explosibles which translates to Explosive Atmospheres in English Rockwell Automation Publication PFLEX INOOGE EN P July 2013 203 AppendixE Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors When the motor is indicated for ATEX Group II Category 2 for use in dust environments Category 2D the motor must be protected by an enclosure according to EN50281 1 1 or according to IEC61241 1 Ex tD Group II motors are marked with a temperature The motor over temperature signal supplied to the drive must be a normally closed contact open during over temperature condition compatible with the digital logic input circuitry of the drive If multiple sensors are required in the motor the connection at the drive must be the resultant of all required contacts wired in series Seeall product markings for additional cautions that may apply Typical motor markings are contained on a motor certification nameplate similar to the sample below FLAMEPROOF Exd ENCLOSURE EExdl IIB Tamb Q Il 2 G D C oss
88. publication PFLEX IN005 for detailed instructions These instructions are shipped with the drive When you have completed the instructions in PFLEX IN005 continue with the installation as directed below Frame 13 size drives are equipped with common mode capacitors To guard against drive damage these capacitors should be disconnected depending upon the type of ground system on which the drive is installed To access and move the common mode jumper s and disconnect the capacitor connections you must first move the control frame and remove the protective covers from the converter unit These steps are detailed on the following pages Note See the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Installation Instructions publication DRIVES INOOI for additional information on an ungrounded distribution system or high resistive ground installation Figure 50 Common Mode Jumper and Rectifier Circuit Board Location Rectifier Front View of Board Assembly Converter Inverter Unit Unit UNTIL i i E NM 2 PTEI gi Common Mode Jumper There is one jumper for each rectifier i module The rectifier modules and J jumpers are located on the left side of t
89. to 1500V peak Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical 0 25 seconds drive not running Ground Fault Trip Phase to ground on drive output Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Phase to phase on drive output Environment Altitude 1000 m 3300 ft maximum without derating Derate the drive by 1 for every 1000 m 3300 ft maximum without derating Derate the drive by 1 for every 100 m 328 ft above 1000 m 3300 ft 100 m 328 ft above 1000 m 3300 ft Surrounding Air Temperature without Based on drive rating refer to Drive Ratings on page 167 Based on drive rating refer to Drive Ratings on page 167 e rating Storage Temperature all const 40 to 60 C 40 to 140 40 to 70 C 40 to 158 F Atmosphere Important Drive must not be installed in an area where the ambient Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere will not be exposed to
90. 00 1800 2400 20917 7 14 1500 l 2 40 1997 1770 1947 2655 1400 2 40 1805 1600 2400 2880 209210 14 1900 l 2 40 2425 2150 2365 3225 1700 2 40 2189 1940 12910 3492 2027 7 14 12300 l 2 40 3046 2700 2970 3933 2000 2 40 2595 2300 3287 3933 1 Notavailable with 700S Control Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Specifications Appendix A Table 7 810 Volt DC Input Frames 9 14 Drive Ratings Drive Catalog HPRating Freq Temp DCInputRatings Output Amps Number S IND HD C Amps Cont 1Min 3 Sec 20xK170 9 1150 l 2 40 192 170 187 245 150 2 40 162 144 216 245 20xK208 9 1200 2 35 235 208 30 289 150 2 40 192 170 250 289 20xK261 10 250 2 40 294 261 287 375 200 2 40 235 208 312 375 20xK325 10 350 2 40 367 325 358 470 250 2 40 294 261 392 470 20xK385 10 400 2 40 434 385 424 585 350 2 40 367 325 488 585 20xK416 10 450 2 35 469 416 458 585 350 2 40 367 325 488 585 20xK460 11 1500 2 40 519 460 506 693 400 2 40 434 385 578 693 20xK502 11 500 2 40 566 502 552 828 500 2 40 519 460 690 828 20xK590 11 1600 2 35 666 590 649 885 500 2 35 566 502 1753 904 20xK650 12 700 2 40 733 650 715 1062 650 2 40 666 590 885 1062 20xK750 12 1800 2 40 846 750 825 1170 700 2 40
91. 00 2250 1500 Amp Rating All Amp Rating 1700 2150 2700 1500 1900 2250 Voltage Class 400 480V AC 540 650V DC 600 690V AC 810 932V DC 600 690V AC 810 932V DC 600 690V AC 810 932V DC Table 30 Frame 14 Number of Inverter and Converter Units Per Drive PowerFlex Drive 700H Voltage Class 400 480V AC 600 690V AC 7005 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 134 Chapter 10 Frame 14 Mechanical Installation Figure 54 Drives Above 1500 A 2800 mm Enclosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Coat Imensions D Dimensions are in millimeters and inches 620 Q45 603 24 Lifting Points Lifting Points 14 cu aS as qs RS gS eie 202090202020909 2240500 9989890999899999 9980898986 080202000005090 999909990 0000000002020909 9909090909 0209000202000909 9959898985 090909090002090 090909990 0808000005080909 9909090009 080909080009000 995909990 090009000909000 096959090 0902000809020909 9599005009 0809020000090009 9909099909 0808000005020909 9909090009 080902080000000 995909990 0008000809020909 9999090908 8809890509000909 9909099909 9990209809090009 9808580808 pe pu 0209020000000009 9955909900 8020809009990929 9598959998 BH a 9000000000000000 9000000000 a 8020902090909080 8080909090 8000900020000020 8080909090
92. 00090 0909000 099909090 0900090 999900000 0909090 0999090907 0900090 090 6666006 0999090 0900090 990 95950590 90909590 0900090 090 0999090 0900090 090 0950090 0999090 0900090 0990090 0990590 0990090 0909000 0999090 0900090 95959589898 005009500 5050505050 050605062 9508056080 050505052 950806080 050606050 950806080 060506052 960606069 060506050 9508060 0505060 0506962 5 O O62 062 O60 Opo O 5 Oe O60 0505050 O62 je 050 O 052 O52 05 O60 O59 O09 950 e 062 O O60 O O62 969 95950090 050506506 1445 25 2 3 3 5 7 dim W i Ens gt 17 Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates 153 5 6 0 Ad i Overlapping metal bottom plate slightly adjustable Gap with 57 Stationary metal back bottom plate Overlapping Q3 Plate Removed Standard 5 Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wir
93. 005 46 Displacement Power Factor 700H 700S 164 distribution systems unbalanced 19 ungrounded 19 DPI port locations 57 drive grounding 21 Drive Ratings 175 DriveLogix Specifications Battery 166 Flex 1 0 Connection 166 Serial Cable 166 User Available MemoryBase 166 With Memory Expansion Board 166 E Efficiency 700H 700S 164 Electronic Motor Overload Protection 700H 700S 165 EMC directive 23 instructions 23 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 enclosure rating frame 10 72 frame 11 86 frame 12 102 frame 13 120 frame 14 134 frame 9 64 Encoder inputs 166 maximum required input frequency 166 PPR rating 166 voltage supply 166 F Feedback Encoder Option 166 first environment installations 24 frame 10 dimensions IP21 enclosure 73 dimensions IP54 enclosure 75 dimensions MCC enclosure 74 power terminal block 84 frame 11 dimensions IP21 enclsoure 87 dimensions IP54 enclosure 89 dimensions MCC enclosure 88 power terminal block 99 frame 12 dimensions IP21 enclosure 103 dimensions IP54 enclosure 105 dimensions MCC enclosure 104 power terminal block 117 frame 13 dimensions IP21 enclosure 121 dimensions IP54 enclosure 122 power terminal block 132 frame 14 1500A dimensions IP21 enclosure 137 dimensions IP54 enclosure 138 power terminal block 156 frame 14 DC input dimensions IP21 enclosure 139 dimensions IP54 enclosure 140 frame 14 over 1500 A dimensions I
94. 090 900009990 989909990 9990909090 0200000009000090 0990090 2080809080909080 9990900590 0809080808020809 0859589959 1400 55 1400 55 Access Holes for AC Input Cables 2 Places Access Holes for Motor Output Cables T 535 21 0 gt gt 65 2 6 735 29 0 16 Places 10 2 32 75 13 535 21 0 735 29 0 65 2 6 2800 110 2 A a 3 8 a a a X e a 135 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Chapter10 14 Mechanical Installation 136 Figure 55 Drives Above 1500 A 2800 mm Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Dimensions are in millimeters and inches NEMA UL Type 12 Roof Assembly w Filters 662 26 oa Lifting Points Lifting Points Shipping Split At This Location NEMA UL Type 12 External Door Filters 1400 55 Access Holes for Motor Output Cables Access Holes for AC Input Cables 2 Places 2102 16 Places 32 75 1 3 n n 535 1 0 535 21 0 gt lt 735 29 0 735 29 0 gt 535 21 0 lt 32 25 1 3 65 2 6 65 2 6 65 2 6 2800 110 2 Rockwell Automation Publication PFLEX INOOGE
95. 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Reserved 111 No Local 1 See Owners for further information Reference Source Rockwell Automation Publication PFLEX INOO6E EN P July 2013 0000 Ref A Auto 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 Reserved 1111 Jog Ref 59 Chapter4 Communication Options Figure 13 PowerFlex 700S Logic Command Word Logic Bits 15 114 13 12 11 110 39 8 7 16 5 14 13 2 1 0 Command Description x Normal Stop 0 Not Normal Stop 1 Normal Stop X Start 0 Not Start 1 x Jog 1 0 Not Jog using Jog Speed 1 1 Jog using Jog Speed 1 X Clear Fault 0 Not Clear Fault 1 Clear Fault X x Unipolar 00 No Command Direction 01 Forward Command 10 Reverse Command 11 Hold Direction Control X Reserved X Jog 2 0 Not Jog using Jog Speed 2 1 using Jog Speed 2 X Current Limit 0 Not Current Limit Stop Stop 1 Current Limit Stop X Coast Stop 0 Not Coast to Stop 1 Coast to Stop X Reserved X Reserved
96. 11 500 666 550 2 per phs 170 6609 450 587 550 2 per phs 170M6609 20xJ650 11 500 733 630 2 per phs 170M6610 500 666 630 2 per phs 170M6610 20xJ730 11 600 824 700 2 per phs 170M6611 500 733 700 2 per phs 170M6611 20xJ820 12 700 l 925 700 2perphs 170M6611 600 824 700 2perphs 170M6611 20xJ920 12 800 1038 550 3 per phs 170M6609 700 925 550 3 per phs 170M6609 20xJ1K0 12 900 1162 630 3 per phs 170M6610 800 1038 630 3 per phs 170M6610 20xJ1K1 13 1000 1297 2400 170M7107 900 1162 2400 170M7107 20xJ1K3 13 1200 1467 2400 170M7107 1000 1297 2400 170M7107 20xJ1K4 13 1250 1636 2400 17097107 1000 1354 2400 170 7107 2071707 14 1500 1997 170M8610 1400 1805 170M8610 20210 14 1900 2425 170M8610 1700 2189 170M8610 20x27 0 14 2300 13046 170 8610 2000 2595 170M8610 1 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 181 Appendix A 182 Specifications Table 15 810 Volt DC Input Frames 9 14 Drive Protection Devices Drive Catalog Number Frame HP Rating DC Input Ratings Fuse Bussmann Style Fuse ND Amps 20xK170 9 150 192 400 170M5608 150 162 400 1705608 20 208 9 200 235 450 170M5609 150 192 450 170M5609 20xK261 10 250 294 450 170M560
97. 13 LISTED 350 IND CONT EQ 9D42 0 460 C 60 Hz 300 245 330 368 450 490 MFD in 2006 on Nov 9 Allen Bradley wy MADE IN THE USA FAC 1B Frame Number Conventions Frame 9 Serial Number 2622381652 In this manual we see the PowerFlex 700H or 7005 Adjustable Frequency AC Drive as e drive e PowerFlex 700H e 700 e PowerFlex 7005 e 700S Rockwell Automation Publication PFLEX INOO6E EN P July 2013 13 Preface To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage e Display Text will appear in quotes For example Enabled The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended 14 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 General Precautions Preface ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures a
98. 134 mounting frame 9 64 common mode interference 45 reducing 31 communications logic command word 700H 58 logic command word 7005 60 logic status word 700H 59 logic status word 7005 61 programmable controller 58 routing for cabling frame 9 69 conditioning input power 20 conduit using 23 configure ATEX applications 206 hardware enable 700H 36 hardware enable 7005 53 control Auto Manual 41 Control Logic Noise Immunity 700H 700S 164 Control Method 700H 700S 165 control wire 700H 31 700S 45 frame 9 69 213 Index 214 converter covers opening frame 13 124 opening frame 14 142 Covers opening frame 10 76 opening frame 11 90 opening frame 12 106 opening frame 9 66 Current Limit Capability 700H 700S 165 D digital inputs wiring examples 700S 52 dimensions frame 10 IP21 enclosure 73 frame 10 IP54 enclosure 75 frame 10 MCC enclosure 74 frame 11 IP21 enclsoure 87 frame 11 IP54 enclosure 89 frame 11 MCC enclosure 88 frame 12 IP21 enclosure 103 frame 12 IP54 enclosure 105 frame 12 MCC enclosure 104 frame 13 IP21 enclosure 121 frame 13 IP54 enclosure 122 frame 14 1500 A IP21 enclosure 137 frame 14 1500 A IP54 enclosure 138 frame 14 DC input IP21 enclosure 139 frame 14 DC input IP54 enclosure 140 frame 14 over 1500 A IP21 enclosure 135 frame 14 over 1500 A IP54 enclosure 136 frame 9 65 DIP switches circuit breaker settings frame 14 159 settings 7
99. 16 Off Second Encoder board is present Analog Input 1 Voltage 55 2 Voltage Current Change with Power Off Analog Input 2 Voltage 55 1 Voltage Current Change with Power Off Digital Inputs 4 6 24V DC 54 1 115V AC 24V DC Change with Power Off Voltage 54 2 Digital Input 1 Voltage 24V DC 53 1 24V DC 12V DC Change with Power Off Digital Input 2 Voltage 24V DC 53 2 24V DC 12V DC Change with Power Off Encoder Supply Voltage 12V DC 52 4 12V DC 5V DC Change with Power Off Encoder Signal A Voltage 12V DC 52 1 12V DC 5V DC Encoder Signal B Voltage 12V DC 52 2 12V DC 5V DC Typically set all switches the same Encoder Signal 7 Voltage 12V DC 2 3 12V DC 5V DC Function Switch Down Up Center Notes DriveLogix Processor 51 RUN PROG REMOTE Processor Mode 1 Refer to publication 20D UM007 DriveGuard Safe Off Option for PowerFlex 7005 Phase II AC Drives and PowerFlex 700L Liquid Cooled AC Drives for more information on the Safe Off Option board or publication 20D IN009 Installation Instructions Second Encoder Option Card for PowerFlex 7005 Drives with Phase II Control for more information the Second Encoder Option board Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for PowerFlex 7005 Drives with Phase II Control Figure 1 Main Control Board Switches and Jumpers SWITCH 51 RUN PROG REMOTE d Up Center JUMPER P22
100. 1997 Group 1 Class A Certified to AS NZS 1997 Group 1 Class A Certified to ATEX directive 94 9 EC Group II Category 2 GD Applications with ATEX Approved Motors Refer to Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors on page 203 for more information Certified to ATEX directive 94 9 EC Group II Category 2 GD Applications with ATEX Approved Motors PowerFlex 700 Phase Il Control drives only Refer to Appendix ATEX Approved PowerFlex 7005 Phase II Drives in Group II Category 2 Applications with ATEX Approved Motors in publication 20D PM001 for more information 50178 amp FS not applicable TUV functional safety report only no FS mark on the label The drive is also designed to meet the following specifications 70 US National Electrical Code NEMAICS 7 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems e 1 146 International Electrical Code The drive is designed to meet applicable requirements of the following codes standards 1 61800 2 Adjustable speed electrical power drive systems General requirements 1EC61800 5 1 Adjustable speed electrical power drive systems Safety requirements 70 US National Electrical Code 1 Applied noise impulses may be counted in
101. 2 Hardware Enable Configuration Signal Jumper Setting Hardware J5 Hardware Enable Input Programmable No Hardware Enable Enable J5 5 AB AB OO OO Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for 700H Drives Chapter 2 Auxiliary Power Supply You may use an auxiliary power supply to keep the 700H control unit energized when input power is de energized This provides back up power for the control unit and is sufficient for setting parameters Connect 24V DC power to pin 19 and 24V DC common to pin 20 of the 24V DC version of the I O card Table 13 Auxiliary Power Supply Specifications Voltage Current Min Current Max 24V DC 15 150 mA 250 mA If 24V terminals of several drives are connected in parallel it is recommend that a diode circuit to block current flow in the opposite direction is used Reverse current flow could damage the control board From Auxiliary Power Supply 2AV dc 2AV dc Power Common 19 20 197 197 19Y 20 1 0 Wiring Examples Input Output Connection Example Required Parameter Changes Potentiometer Unipolar Set 1 0 configuration see Analog 1 0 Speed Reference Configuration on page 36 10k Q Pot Recommended Adjust Scaling
102. 20xD261 9 1200 2 40 252 261 287 410 2700 150 2 40 207 205 308 410 2700 20 0300 9 250 2 40 290 300 330 450 3100 200 2 40 247 245 368 490 3100 20xD385 10 1300 2 40 372 385 424 600 4320 250 2 40 302 300 450 600 4320 20xD460 10 350 l 2 40 444 460 506 770 5335 300 2 40 388 385 578 770 5335 20xD500 10 1450 2 40 483 500 550 750 5921 350 2 40 423 420 630 840 5921 20xD590 11 500 l 2 40 570 590 649 956 6620 450 2 40 524 520 780 956 6620 20 0650 11 1500 2 40 628 650 715 1062 7538 500 2 40 594 590 885 1062 7538 20xD730 11600 l 2 40 705 730 803 1095 8312 500 2 40 655 650 975 1170 8312 20xD820 12 700 2 40 792 820 902 1230 9201 600 2 40 735 730 1095 1314 9201 20xD920 12 1800 2 40 888 920 1012 1380 10670 700 2 40 826 820 1230 1476 10670 20xD1K0 12 900 2 40 994 1030 1133 1555 11729 80 12 35 927 920 1370 1600 11729 20xD1K1 13 1000 l 2 40 1110 1150 1265 1620 13801 900 2 40 994 1030 1545 1620 13801 20xD1K3 13 1200 2 40 1255 1300 1430 2079 15077 1000 2 40 1110 1150 1725 2079 15077 20xD1K4 13 1250 2 40 1400 1450 1595 2175 16511 1000 2 40 1158 1200 1800 2400 16511 20xD1K7 14 1500 2 40 1709 1770 1947 2655 24800 1400 2 40 1545 1600 2400 2880 24800 20xD2K1 14 1900 l 2 40 2076 2150 2365 3225 29900 1700 2 40 1873 1940 2910 3492 29900 20xD2K7 14 2300 2 40 2607 2700 2970 3933 39680 2000 2 40 2220 2300 3287 3933 39680 1 Not available with 7005 Control Rock
103. 27 315 2 40 327 325 488 585 5527 20xF416 10 400 2 35 419 416 458 585 5622 315 2 40 327 325 488 585 5622 20xF460 11 1450 l 2 40 463 460 506 693 6345 355 2 40 388 385 578 693 6345 20xF502 11 500 l 2 40 506 502 552 828 6925 40 2 40 463 460 690 828 6925 20xF590 11 560 l 2 35 594 590 649 885 7539 500 2 35 506 502 753 904 7539 20xF650 12 1630 l 2 40 655 650 715 1062 9502 560 2 40 594 590 885 1062 9502 20xF750 12 710 2 40 756 750 825 1170 10570 630 2 40 655 650 975 1170 10570 20xF820 12 800 l 2 35 826 80 1902 1170 1108 630 2 35 655 650 975 1170 11082 20xF920 13 900 l 2 40 927 920 1012 1380 12690 800 2 40 826 820 1230 1410 12690 20xF1K0 13 1000 l 2 40 1038 1030 1133 1545 15907 900 2 40 927 920 1380 1755 15907 20xF1K1 13 1100 2 35 1189 1180 1298 1755 17306 1000 2 35 1038 1030 1463 1755 17306 20xF1K5 14 1500 2 40 1511 1500 1650 2250 22500 1300 2 40 1310 1300 1950 2340 22500 20xF1K9 14 1800 2 40 1914 1900 12090 2700 128500 1500 2 40 1511 1500 2250 2700 28500 20xF2K22 14 2000 l 2 30 2267 2250 2475 3335 33400 1800 2 30 1914 1900 2782 3335 33400 1 200 820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Specifications Appendix A Table 5 540 Volt DC Input Frames 9 14 Drive Ratings
104. 35 32 95 F 540 650V DC 600 690V AC 820 920 0 40 C 32 104 F 0 40 C 22 104 F 810 932V DC 600 690V AC 1030 0 35 32 95 F 0 35 C 32 95 F 810 932V DC 102 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 12 Mechanical Installation Chapter 8 Dimensions Figure 39 Enclosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Coat Dimensions are in millimeters and inches This dimension is the depth for drives with the le al optional door mounted HIM installed 632 5 24 90 1205 05 47 45 605 5 sin 23 84 323 498 0 42 0 2m 1 27 96 165 ial T 2234 0 Qm Allen Bradley 87 95 220275 EL reis pem 86 72 g D D y Y Y 87 9 P lt 3 5 1445 439 5 7 L lt 17 3 nim 9 8309 mm Stationary metal front bottom plate F Two pie
105. 50 959595909 0902090909090909 9909990859 0002000009020909 9959090900 9909095909000950 9909090950 5 0505050505050 050006050 9000000020909090 2090909090 9020202080909090 9090959090 8090900090902090 8090202090 2090009090909090 9090950090 2090900000000090 90990909090 2090902020209090 9090909090 8000000090909090 2090909090 8000902090802020 9099599090 2090909090909090 9090909000 2090000090909090 9990559090 50505050505050 959696060 0902090909020909 0909990859 0900000002090909 9909090950 0900000002090909 9909090950 0909090902090909 0509090900 050505050650 050606050 Oo596969095959590 9596959696 0500050000000090 9090909655 id rum gt x O020209020902020 9500900000 0000000009090809 9959099 PowerFlex Drive 700H 700 Frame 13 drives require a minimum of 4200 m3 h 2472 cfm of cooling air for the inverter unit and 1150 m h 677 cfm of cooling air for each converter unit Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 13 Mechanical Installation Chapter 9 inimum Mount M Clearances 1600 mm Style A Endosure Shown Operating Temperatures 120 Chapter 9 Frame 13 Mechanical Installation 619 2 Q44 121 1264 50 1464 58 1264 50 735 29 735 29 735 29 Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate
106. 547 2100 1200 500 2 per phs 500 2 per phs 20xC920 12 500 l 927 1200 1 per phs 2000 1200 1 phs 2700 70M8547 2700 1200 600 2 per phs 600 2 per phs 450 826 100 1 per phs 1800 100 1 per phs 2400 70M8547 2400 1200 550 2 per phs 550 2 per phs 20xC1K0 12 560 1038 350 1 per phs 2300 350 1 per phs 3000 70M8547 3000 1400 700 2 per phs 700 2 per phs 500 927 200 1 per phs 2000 200 1 per phs 2700 70M8547 2700 1200 600 2 per phs 600 2 per phs 20xC1K1 13 630 l 1158 1350 1 per phs 2300 1350 1 per phs 3000 70M6466 4 3000 1400 700 2 per phs 700 2 per phs 560 1038 1500 1 per phs 2500 1500 1 per phs 3400 70M6466 3400 1500 750 2 per phs 750 2 per phs 20xC1K3 13 710 1310 1700 1 per phs 2900 1700 1 per phs 3900 70M6466 3900 1700 850 2 per phs 850 2 per phs 630 1158 1500 1 per phs 2500 1500 1 per phs 3400 70M6466 0 3400 1500 750 2 per phs 750 2 per phs 20xC1K4 13 800 l 1461 1900 1 per phs 3000 1900 1 per phs 4300 70 6466 4300 1900 950 2 per phs 950 2 per phs 710 1209 1600 1 per phs 2700 1600 1 per phs 3600 70M6466 3600 1600 800 2 per phs 800 2 per phs 20xcikz 14 1000 1783 2500 1 per phs 3900 2500 1 per phs 5300 70M6466 5300 2500 825 3 per phs 825 3 per phs 900 1612 2100 1 per phs 3500 2100 1 per phs 4800 70M6466 4800 2100 700 3 per phs 700 3 per phs 29x21 14 1200 2166 3000 1 per phs 4800 3000 1 per phs 6400 70M6466 6400 3000 1000 3 per phs 1000 3 pe
107. 7005 Resolver Feedback Option Card Wiring the Resolver Feedback Option Card to a Resolver 192 Table 21 Terminal Block Description Terminal _ Signal Description 8 REF HIGH Positive Reference signal 7 SHIELD Connection point for resolver cable shield 6 REF LOW Negative Reference signal 5 SIN HIGH Positive Sine signal 5 4 SHIELD Connection point for resolver cable shield a 3 SIN LOW Negative Sine signal E 2 COS HIGH Positive Cosine signal 1 COS LOW Negative Cosine signal Recommended Cable Rockwell Automation strongly recommends the use of Reliance Electric 417900 207CG or Belden 9730 cable for installation or an equivalent cable that meets these specifications 3 Twisted Pairs 80 300V Chrome FPR Jacket Plenum Rated Conductor Size 18 AWG Twists Per Inch 2 3 twists per inch of wire lay per pair Capacitance Per Pair not to exceed 30 pF per foot 0 3 pF as read on a GEN RAD Model 1658 RLC Digibridge or equivalent Capacitance Difference Pair to Pair not to exceed 0 6 pF per foot as read on a GEN RAD Model 1658 RLC Digibridge or equivalent Resistance per 1000 ft 17 15 Q 10 Inductance per 1000 ft 0 13 mH 10 as read ona GEN RAD Model 1658 RLC Digibridge or equivalent Insulation Thickness 0 008 in Conductor Stranding 16 30 Jacket Thickness 0 018 in Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Connection Examples Resolver Interface
108. 9 200 235 450 170M5609 20xK325 10 350 367 550 170M6609 250 294 550 170M6609 20xK385 10 400 434 700 170M6611 350 367 700 170M6611 20xK416 10 450 469 800 170M6612 350 367 800 170M6612 20xK460 11 500 519 450 2 per phs 170M5609 400 434 450 2 per phs 170 5609 20xK502 11 500 566 500 2 per phs 170M6608 500 519 500 2 perphs 170M6608 20xK590 11 600 666 500 2 per phs 170 6608 500 566 500 2 per phs 170 6608 20xK650 12 700 733 500 2 per phs 170M6608 650 666 500 2 per phs 170M6608 20xK750 12 800 846 630 2 per phs 170M6610 700 733 630 2 per phs 170M6610 20xK820 7 12 1900 925 630 2 per phs 170M6610 700 733 630 2perphs 170M6610 20xK920 13 1000 1038 2400 170M7107 900 1925 2400 170M7107 20xK1K0 13 1100 1162 2400 170M7107 1000 1038 2400 17097107 20xK1K1 13 1300 1331 2400 170M7107 1100 1162 2400 170M7107 20xK1K5 14 1600 1692 170M8610 1400 1467 170M8610 20xK1K9 7 14 2000 2143 170M8610 1600 1692 170M8610 20xK2K22 14 2400 2538 170M8610 2000 2143 170M8610 1 20DK820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 7005 Control Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Specifications Appendix A Table 16
109. 932 Volt DC Input Frames 9 14 Drive Protection Devices Drive Catalog Number Frame kW Rating DC Input Ratings Fuse Bussmann Style Fuse ND HD 20xM170 9 160 200 315 170M3746 132 170 315 170M3746 20xM208 9 200 245 400 17045742 160 1200 400 17095742 20xM261 10 250 307 500 17045744 200 245 500 170M5744 20xM325 10 315 383 630 170M5746 250 307 630 170M5746 20xM385 10 355 453 700 170M6745 315 383 700 170M6745 20xM416 10 400 490 700 170M6745 315 383 700 170M6745 20xM460 11 450 l 542 450 2 per phs 170M5743 355 453 450 2 per phs 170M5743 20xM502 11 500 l 591 500 2 per phs 170 5744 400 542 500 2 per phs 170 5744 20xM590 11 560 l 695 500 2 perphs 170M5744 500 591 500 2 perphs 170M5744 20xM650 12 630 l 765 550 2 perphs 170M5745 560 695 550 2 per phs 170M5745 20xM750 12 710 883 630 2 per phs 170M5746 630 765 630 2 perphs 170M5746 20xM820 7 12 800 965 630 2 per phs 170M5746 630 765 630 2 per phs 170M5746 20xM920 13 900 1038 2400 170M7107 800 925 2400 17047107 20xM1K0 13 1000 1162 2400 17097107 900 1038 2400 17097107 20xM1K1 13 1100 1331 2400 17097107 1000 1162 2400 17097107 20xM1K5 14 1500 1766 170M8610 1300 11530 170M8610 20xM1K92 14 1800 2237 E 170M8610 1500 1766 170M8610 20 2 2 14 2000 2649 170M8610 1800 2237 170M8610 1 20DM820 drives ND are only capable of producing 95
110. 94 590 649 956 6620 250 2 40 524 520 780 956 6620 20xC650 11355 l 2 40 655 650 715 1062 7538 3155 2 40 594 590 885 1062 7538 20xC730 11 1400 l 2 40 735 730 803 1095 8312 355 2 40 655 650 975 1170 8312 20xC820 12 450 l 2 40 826 820 902 1230 9201 40 2 40 735 730 1005 1314 9201 20xC920 12 500 l 2 40 927 920 1012 1380 10670 450 2 40 826 820 1230 1476 10670 20xC1K0 12560 l 2 40 1038 1030 11133 1555 11729 500 2 35 927 920 1370 1600 11729 20xC1K1 13 1630 l 2 40 1158 1150 1265 1620 13801 560 2 40 1038 1030 1545 1620 13801 20xC1K3 13 710 l 2 40 1310 1300 11430 2079 15077 630 2 40 1158 1150 1725 2079 15077 20xC1K4 13 1800 l 2 40 1461 1450 1595 2175 16511 710 2 40 1209 1200 1800 2400 16511 20xC1K7 14 1000 l 2 40 1783 1770 1947 2655 24800 900 2 40 1612 1600 2400 2880 24800 20 14 1200 2 40 216 2150 2365 3225 29900 1100 2 40 1954 1940 2910 3492 29900 20xC2K7 14 1600 l 2 40 2720 2700 2970 3933 39680 1300 2 40 2317 2300 3287 3933 39680 1 Not available with 7005 Control Rockwell Automation Publication PFLEX INOO6E EN P July 2013 167 Appendix A 168 Specifications Table 2 480 Volt AC Input Frames 9 14 Drive Ratings Drive HP Rating Temp Input Output Amps Watts Catalog E Freq Ratings Loss Number Np HD Amps Cont 1Min 3Sec Watts
111. 99909990909090 999909090 8598505852085 0900000900 999909090909090 999909090 020908080809080 000000000 0902020908020909 9999090909 9595059690959096 9505950690 g 808080 0 0808080 9090909090 090909090909090 0909090990 090808090902090 090905990 000200090209090 090009090 505050505005050 9069506060 090909090209090 099009990 50505050505050 069506060 090209090209090 090209090 505050505050650 9050508060 090909090009090 090909090 020202020202000 990909099 090202090202090 0900090900 999909090909090 999959090 8520859852086 0900000900 990909090909090 9999050907 090200090209090 090202090 090200000002090 990906090 090209090202090 090002090 959909090909090 999909090 090209090202090 0000000900 999909090909090 999909090 090208090808090 090009000 999909990909090 999909090 000209090809090 090809090 999009090909090 999909090 090202090802090 090909090 0902020020200 000900090 000202090809090 0950000900 090209000902090 099900990 60605060606060 0605050529 O85808580858080 000906090 50505050505050 060505052 090209020902090 090900090 020202020202020 090909990 080802090002090 000900090 000002000002090 090909990 090809090902090 090900090 090909990909090 090900990 090809020802090 090900090 000202000200090 090909090 990809020809090 090900090 000200000202090 090909090 090809090902090 090905090 000000000902090 090909090 9995909690909090 90959090590 0000008080000000 9505059690 1329 52 1529 60 1329 52
112. B Sel Parameter 093 001 od Functions Preset Speed 2 Parameter 102 010 ES Skip Clamp Preset Speed 3 Parameter 103 Direction etc Preset Speed 4 Parameter 104 p gt 1 0 0 Y Preset Speed 5 Parameter 105 10 Min Max Speed Preset Speed 6 Parameter 106 11 1 0 ommande Preset Speed 7 Parameter 107 Vh DPI Port Ref 1 6 See Parameter 209 DPI Command y Manual Speed Ref Options HIM Requesting Auto Manual Man L4 S Cun TB Man Ref Sel Parameter 096 gt Digital Input 1 Post Ramp Jog Speed Parameter 100 gt Jog Command to follower drive for Speed Adders Speed Mode Frequency Reference PI Output gt 2 Process Pi Slip Compensation 1 Slip Comp e None gt 0 Open Loop Output Frequency Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys or analog potentiometer
113. Conductor Fuse Breaker Protector ND HD 8 Max Min Max P Max 20xE170 9 1150 164 225 375 225 500 170M3819 500 250 150 139 175 300 175 500 170M3819 500 200 20xE208 9 200 201 275 450 275 600 170 3819 600 300 150 164 225 375 225 500 170 3819 500 250 20xE261 10 250 252 325 575 325 775 170M5813 700 350 200 201 275 450 275 600 170 5813 600 300 20xE325 10 350 314 400 725 400 950 170M5813 900 450 250 252 325 575 325 715 170M5813 750 400 20xE385 10 400 372 475 850 475 1100 170 5813 1100 500 350 314 400 725 400 950 170 5813 900 450 20xE416 10 450 402 525 900 525 1200 170M5813 1200 550 350 314 400 725 400 950 170M5813 900 450 20xE460 11 500 444 575 1 per phs 1000 575 1per phs 1300 170M8547 1300 600 300 2 per phs 300 2 per phs 400 372 475 1 per phs 850 475 1 per phs 1100 170M8547 1100 500 250 2 per phs 250 2 per phs 20xE502 11 500 485 625 1 per phs 1100 625 1 per phs 1500 17048547 1500 650 325 2 per phs 325 2 per phs 500 444 575 1 per phs 1000 575 1 per phs 1300 170M8547 1300 600 300 2 per phs 300 2 per phs 20xE590 11 600 570 725 1 per phs 1300 725 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 500 485 625 1 per phs 1100 625 1 per phs 1500 170M5813 1500 700 325 2 per phs 325 2 per phs 20xE650 12 700 628 800 1 per phs 1400 800 1 per phs 1900 170M5813 1900 900 400 2 per phs 400 2 per phs 650 570 725 1 per phs
114. Drive 175 recommended cables Multi Device Interface option card 197 Resolver feedback option card 192 Stegmann Hi Resolution feedback option card 186 reference control Sources 40 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Relative Humidity 700H 700S 164 removing 20C DG1 option board 208 converter covers frame 13 124 converter covers frame 14 142 covers frame 10 76 covers frame 11 90 covers frame 12 106 covers frame 9 66 inverter covers frame 13 128 inverter covers frame 14 149 resistive ground supply 63 Resolver feedback option card recommended cables 192 wiring 192 Resolver Option 166 excitation frequency 166 excitation voltage 166 feedback voltage 166 maximum cable length 166 operating frequency range 166 RFI filter grounding 21 S safety ground 21 S Curve Time 700H 700S 165 Selectable Motor Control 700H 700S 165 SHLD terminal grounding 21 short circuit protection 22 Short Circuit Trip 700H 700S 164 signal wire recommended 700H 31 recommended 700 45 sinking input 700S 52 sinking output 700 52 Software Overcurrent Trip 700 164 Sound 700 164 sourcing input 7005 52 sourcing output 700 52 Specifications Agency Certification 163 Control 165 Drive Ratings 175 Electrical 164 Environment 164 Protection 164 speed command sources 40 speed reference Auto mode 40 control 40 manual mode 40 Speed regulation with feedback 7005 165 Speed reg
115. EFSIN Rotary Encoder SIN 14 DI WA LY XX H BK D REFCOS Rotary Encoder REFCOS 13 DI BK GY DATA 85 485 Rotary Encoder COS 12 K HG XX i GN F DATA RS 485 Rotary Encoder DATA RS485 11 DE a A X G Rotary Encoder DATA RS485 10 Mmm 508 Linear Sensor CLOCK 9 DI 1 NC Linear Sensor CLOCK 8 gt J SHIELD Linear Sensor DATA 7 1 1 Linear Sensor DATA 6 Rotary Encoder REGISTRATION 5 Rotary Encoder REGISTRATION 4 Linear Sensor REGISTRATION 3 1 Linear Sensor REGISTRATION 2 CHASSISGND 1 Figure 22 Rotary Encoder connections with Stegmann shielded twisted pair cable and 8 pin Berg style connector MDI Feedback Option Board poe ROTARY ENCODER Rotary Encoder POWER COMMON 17 DI By fy RD 4 POWER Rotary Encoder POWER 16 AO H H X 2 POWER COMMON Rotary Encoder REFSIN 15 o BN Li BN 5 3 REFSIN Rotary Encoder SIN 14 BK 4 REFCOS Rotary Encoder REFCOS 13 os BK ty H GY 5 DATAs RS 485 Rotary Encoder COS 12 DR d gt amp DATA RS 485 Rotary Encoder DATA RS485 1 n 7 Rotary Encoder DATA 35485 10 005 Linear Sensor CLOCK 9 Linear Sensor CLOCK 8 1 1 ey Hi Linear Sensor DATA 7 OL 4
116. EN P July 2013 Chapter 10 tion talla chanical Ins 14Me e Fram 620 24 5 603 24 an ens are ers and inches In millimet lons Dim lift g Po ts Li ting Points N Bw UL EMM M N and P 21 1 UL Typ EMM A N losure Code Enc m 400 m ives 2 ADriv 1500 56 Figure t al Coa 21 w Conform 1 IP Type 2232 88 2276 9 8 E 1 cS 8 B08 88 2620 p 8298988 p BOR 8688 3 pu 03 B08 009 999 33 9989 9991 8980 OK 58 2 p E 25550 p p 25550 3680868 Rr 86868 E D ES 86868 E 9835033 86868 E e Rr p p se 59 802080 oo oom p 8985 se 26 308 808 a oO 20 8582088 9559 Ed po 00 009 955559 3 of 8080 09 991 a eese 8 8980 99 uu p T 8382808 3 Bor 988888 Ed p po ard p D E 25550 D E 25550 p 986868 SERERE D _ D Es p 9895033 i 3 898559 Be p 999 9099 8080 i 0 gum 9985 12 909 S ED e E As 898589 98 ped s 88 D RE 08 8688 p z EE m 99 pn Bu e po 8989 0 je 9080 99 Bees 2 282898485 986868 p Ed p Rd D y p 28888485 996888 p 2858508 996868 p p B
117. Frame 11 Mechanical Installation Chapter 7 Remove the Airflow Plate The drive is equipped with a plate just above the control frame that directs air flow through the drive You may need to remove this plate in order to access the protective covers and the power terminals If you do not need to remove the airflow plate continue with Remove the Protective Covers on page 92 Task Description amp Remove the T8 Torx head screws that secure the airflow plate to the drive Slide the airflow plate off of the drive joe o Rockwell Automation Publication PFLEX INOO6E EN P July 2013 91 Chapter7 Frame 11 Mechanical Installation Remove the Protective Covers You must remove the protective Covers to gain access to the power terminals Description amp Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective covers Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover 92 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations Frame 11 Mechanical Installation Chapter 7 Frame 11 size drives are equipped with comm
118. IELD 5 D T gt P COMMON NC 4 L gt TS NC 3 S TS DATA RS 485 2 DATA RS 485 1 Figure 5 MPL A5xx and all MPL Bxxx Motor or 1326AB BXXXX M2L M2KXL S2L and S2KXL motor with 2090 XXNFMP SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMP SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 BK 4SIN POWER 11 DER OR XX B REFSIN REFSIN 10 CIR WHIBK BD eC 40058 4SIN 9 is BK XX WHRD p REFCOS REFCOS 8 DIE WERD 9N E DATA 85 485 08 7 BD XX WHIGN F DATA RS 485 SHIELD 6 Mmm OR POWER SHIELD 5 L WHIGY COMMON NC 4 dL J TS NC S TS DATA RS 485 2 DATA 5 485 1 WHIGN Figure 6 MPL A3xx MPL A45xx and all MPG series motors with 2090 XXNFMP SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMP SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 WHY BK POWER 11 DE GY XX BKWH B REFSIN 10 CIR BKOWH BD 4608 9 9 BK XOX WERD D REFCOS REFCOS 8 WERD E DATA RS 485 605 7 Bb XX WHIGN F DATA RS 485 SHIELD 6 SY POWER SHIELD 5
119. IN style connector MDI Feedback Option Board _ ROTARY ENCODER Rotary Encoder POWER COMMON 17 OL 8 BU RD POWER Rotary Encoder POWER 16 AD H NC Rotary Encoder REFSIN 15 DIE BN d H BU 5 10 POWER COMMON Rotary Encoder SIN 14 oL WH H gt 9 SHIELD Rotary Encoder REFCOS 13 U S e 8 005 Rotary Encoder 4COS 12 i PK tt H GN gt 7 DATA PS 485 Rotary Encoder DATA RS485 11 DI o BN 6 REFSIN Rotary Encoder DATA 35485 10 DI S H XxX Li WH o 5 4SIN Linear Sensor CLOCK 9 11 1 o gt 4 NC Linear Sensor CLOCK 8 1 1 gt 8 NIC Linear Sensor 7 OIL GY 5 2 DATA RS 485 Linear Sensor DATA 6 BK 1 REFCOS Rotary Encoder REGISTRATION 5 Rotary Encoder REGISTRATION 4 QL Linear Sensor REGISTRATIONe 3 1 7 Linear Sensor REGISTRATION 2 CHASSIS GND 1 Figure 21 Rotary Encoder connections with Stegmann shielded twisted pair cable and 10 pin MS style connector MDI Feedback Option Board ROTARY ENCODER Rotary Encoder POWER COMMON 17 is BU n N A POWER Rotary Encoder POWER 16 DI um XX H X BU B POWER COMMON Rotary Encoder REFSIN 15 DI BN e e R
120. Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ini 1 Figure 27 Enclosure Codes A NEMA UL Type 1 IP21 M NEMA UL Type 1 IP21 w Conformal Hin m Mounting Coat H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat earances lt gt 200 mm Enclosure Code A NEMA UL Type 1 7 87 in Min IP21 shown Allen Bradley PowerFlex 5 800 31 5 in Min 9 90 99 P P d 062 090 052 3 0 0 je 0 0 0 je eie 0 lox 0 0 0 0 090 90 je eie eio 56660 990 08 0 0 0 0 0 0 090 lox 0 090 090 Jor 805 9090 rad 9 E Sok oo Rockwell Automation Publication PFLEX INOOGE EN P July 2013 85 Chapter 7 Frame 11 Mechanical Installation Operating Temperatures 86 Figure 28 Enclosure Code B NEMA UL Type 1 IP21 and NEMA UL Type 1 IP21 w Conformal Coat 4 200
121. Installation Lifting and Mounting Frame 10 Drives Remove the Protective Covers 76 See the Lifting and Mounting PowerFlex 700 and 700H Drives Frames 10 14 Installation Instructions publication PFLEX IN005 for detailed instructions These instructions are shipped with the drive When you have completed the instructions in PFLEX INOOS5 continue with the installation as directed below Move the Control Frame gain access to the power wiring terminals airflow plate and protective covers you may need to move the control frame out of the way If you do not need to move the control frame continue with Remove the Airflow Plate on page 77 Description amp Loosen the T8 Torx head screws that secure the control frame to the drive enclosure remove screws on early frame 10 drives Swing the control frame out and away from the power structure Ss MY Q Q Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to swing open the control frame Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 10 Mechanical Installation Chapter 6 Remove the Airflow Plate The drive is equipped with a plate located near the top of the drive enclosure just above the control frame if installed that directs air flow t
122. Installation Instructions Allen Bradley PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 9 14 Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Auto
123. P21 enclosure 135 dimensions IP54 enclosure 136 power terminal block 157 frame 9 brake resistor ratings 69 DC bus brake connections 68 dimensions 65 power terminal block 67 Frame Designations 175 Frequency Accuracy Analog Input 700H 165 Frequency Accuracy Digital Input 700H 165 Frequency Control 700H 165 Frequency Tolerance 700H 700S 164 Fuses Ratings 175 fuses input 22 G Ground Fault Trip 700H 700S 164 grounding bus 21 conductor 21 general 21 impedance 21 RFI filter 21 safety PE 21 shields 21 hardware enable configuration 700H 36 configuration 7005 53 Hardware Overcurrent Trip 700H 700S 164 Heat Sink Thermistor 700H 700S 164 Hi Resolution Stegmann Option 166 Customer I 0 Plug P1 Hi Res 166 Encoder Voltage Supply 166 Hi Resolution Feedback 166 specifications 166 1 0 terminal block wire size 700H 33 1 0 terminal blocks 700H 35 input devices circuit breakers 22 fuses 22 using 25 input fusing 22 Input Phases 700H 700S 164 input power conditioning 20 interference common mode 45 Intermittent Overload 700H 700S 165 inverter covers opening frame 13 128 opening frame 14 149 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Index jumpers setting 7005 46 L Line transients 700 700 164 logic command word 700H 58 7005 60 Logic Control Ride Thru 700H 700S 164 logic status word 700H 59 7005 61 Low Voltage directive 23 M Manual mode 40 Maximum Dri
124. Rockwell Automation Publication PFLEX INOO6E EN P July 2013 109 Chapter8 Frame 12 Mechanical Installation Figure 42 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper There is one jumper located on each Rectifying Module The Rectifying Modules Front View of are located on the upper right side of the Assembly right side power stack of in each enclosure 7 of the drive s power structure j D p F Fee 7 Rectifier Circuit Board T n U Control Frame not shown for clarity only i Ej 9 6 939 9 Et 110 Rockwell Automation Publication PFLEX INOOGE EN P July 2013
125. S DATA RS 485 2 GN SOX DATA RS 485 1 Ul d WHIGN Rockwell Automation Publication PFLEX INOO6E EN P July 2013 197 AppendixD PowerFlex 7005 Multi Device Interface MDI Option Card Example Figure 14 HPK Series motors with 2090 XXNFMF SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMF SXX cable MDI Feedback Option Board ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS BK BK WH RD WH RD GN WH GN OR WH GY Rotary Encoder POWER COMMON 17 Rotary Encoder POWER 16 Rotary Encoder REFSIN 15 Rotary Encoder 51 14 Rotary Encoder REFCOS 13 Rotary Encoder COS 12 Rotary Encoder DATA 85485 11 Rotary Encoder DATA 35485 10 Linear Sensor CLOCK 9 Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND YF AF cr UG Ww X or 2 L m ROO NO Figure 15 Linear Sensor connections with MDI RG connector or P integral cable EXTERNAL 24Vdc POWER RDorBN POWER f COMMON SUPPLY DI Feedback Option Board Rotar
126. SHS 170 rotary encoder Stegmann shielded twisted pair cable with 12 pin DIN style connector Figure 20 on page 200 Any other motor with external Stegmann SCS 60 SCS 70 SCM 60 or SCM 70 SRS 50 SRS 60 SRM 60 SRM 60 SRS 25 SRM 25 or Allen Bradley 842HR rotary encoder Stegmann shielded twisted pair cable with 10 pin MS style connector Figure 21 on page 200 Any other motor with external Stegmann SCS Kit 101 or SCK Kit 101 rotary encoder Stegmann shielded twisted pair cable with 8 pin Berg style connector Figure 22 on page 200 Any other motor with external Stegmann SRS660 rotary encoder Example Is available only with pre attached Stegmann shielded twisted pair cable of various lengths Table 23 Connection Examples Figure 23 on page 201 Figure 13 All MPL A B3xx A B4xx 45 A B5xx and B6xx motors with 2090 CFBM7E7 CDAFXX or 2090 CFBM7DF CDAFXX cable Note Thermal Switch cannot be accessed using 2090 CFBM7X7 CDAFXX cable Appendix D Hi Res Feedback Option Board ENCODER POWER COMMON 12 DIE Wy xx BK 4SN POWER 11 ia OR B REFSIN 10 DH NIRE RDI C cos s BK WH RD 4SIN 9 D NES gt D REFCOS REFCOS 8 it ON E DATA RS 485 Bro RD xX WHIGN 4008 7 gt F DATA RS 485 SHELD 6 OR N POWER U WHIGY SHIELD 5 ILI gt P COMMON NC 4 DLI gt TS NC 3 qj gt gt S T
127. Standard e lg 2e ay Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wires 1 NEMA UL Type 12 IP54 Roof Assembly is 242 mm 9 5 in for frame 11 400V 730A and 600V 590A drives For these drives the total height of the drive is 2443 5 mm 104 5 in Rockwell Automation Publication PFLEX INOO6E EN P July 2013 89 Chapter7 Frame 11 Mechanical Installation Lifting and Mou nting Frame SeetheLifting and Mounting PowerFlex 7005 and 700H Drives Frames 10 14 Installation Instructions publication PFLEX IN005 for detailed instructions 11 Drives These instructions are shipped with the drive When you have completed the instructions PFLEX IN005 continue with the installation as directed below Remove the Protective Move the Control Frame Covers To gain access to the power wiring terminals airflow plate and protective covers you may need to move the control frame out of the way If you do not need to move the control frame continue with Remove the Airflow Plate on page 91 Task Description amp Loosen the T8 Torx head screws that secure the control frame to the drive enclosure Swing the control frame out and away from the power structure 90 Rockwell Automation Publication PFLEX INOOGE EN P July 2013
128. US DIMERS ONS de tae vov Este a uvis Lifting Frame Remove the Divot overs tec a Power Ix rax pleb du yee les Paces Frame 9 DC Bus Brake Routing for I O Wiringand Communication Cabling Chapter 6 Minimum Mounting Clearances se ebrei e er re penne Operating Temperdtutegc a cA e DiniensIobscus ce ek e UICE SU Rae Ca Sead qx Lifting and Mounting Frame 10 Drives ooi Remove the Protective Move the Control Remove the Airflow Plate Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 11 Mechanical Installation Frame 12 Mechanical Installation Table of Contents Remove the Protective 78 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations o Coton Gee E 79 Installation an Ungrounded Distribution System or High Resistive EEIE oS opu Nds ub do sido d a Rd 79 Installation on a Grounded B Phase Delta System 79 Move the Common Mode Jumper to the Disconnected Position 81 Insulate Terminal X4 on the Rectifier Circuit Board 82 Disconnect the Small Capacitors from the Input Terminals 83 Power Wing
129. WG 354 Ib in 2 Output Power Terminal Block Motor connections 300 mm 2 1 mm 40 N m M12 1 V T2 W T3 600 14 AWG 354 Ib in 3 SHLD Terminal PE Motor Ground 8 Terminating point for wiring shields 300 mm 2 1 mm 40 N m M10 600MCM 14AWG 354 Ib in 4 DCBus DC input or external brake 300 mm 2 1 mm 40 N m M12 2 Terminals DC DC 600 14 AWG 354 Ib in 5 Cable Clamp for Shield 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Do Not exceed maximum wire size Parallel connections may be required 3 These connections are bus bar type terminations and require the use of lug type connectors 4 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Figure 26 Power Terminal Locations 84 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 7 Frame 11 Mechanical Installation Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Rockwell Automation
130. ain additional information concerning related products from Rockwell Automation Resource Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Description Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details Wiring and Grounding Guidelines for pulse Width Modulated AC Drives publication DRIVES INO01 Provides basic information needed to properly wire and ground Pulse Width Modulated PWM AC drives Preventive Maintenance of Industrial Control and Drive System Equipment publication DRIVES TD001 Provides a checklist as a guide in performing preventive maintenance on industrial control and drive system equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid state control in the form of individual devices or packaged assemblies incorporating solid State components A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Provides an explanation of the causes of El
131. al line reactor Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated using the information supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 Output Power Conditioning Frame 14 drives can be ordered with or without output reactors du dt filters The du dt filter limits the rate of change of output voltage and the rate of change in the IGBT or output transistor switching event See the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 for minimum inductance on installations where du dt filters are not installed Rockwell Automation Publication PFLEX INOOGE EN P July
132. allation Chapter 10 Power Wiring access the power terminals you must first remove the protective screens on NEMA UL Type 1 and Type 12 enclosures air flow plate and protective covers from the inverter units These steps are detailed below Remove the Protective Remove the Protective Screens Covers from the Inverter Units To access the power terminals you must first remove the protective screens from the inverter units e Remove the screws that secure the protective screens to the inverter units and remove the screens Remove screws and screens Rockwell Automation Publication PFLEX INOO6E EN P July 2013 149 Chapter10 14 Mechanical Installation Remove the Airflow Plates The drive is equipped with plates just above the top of the protective covers that direct airflow through the drive enclosure You must remove these plates in order to access the protective covers Task Description amp Remove the T8 Torx head screws that secure the airflow plates to the drive Slide the airflow plates off ofthe drive 150 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10 Remove the Protective Covers You must remove the protective covers from the inverter units in order to gain access to the power terminals e Remove the four M5 POZIDRIV screws that secure each of the three main and bottom protective covers to
133. ard Set Digital Input 2 Parameter 362 Digital In2 Sel 9 Run Reverse 3 Wire Control Internal supply No Changes Required 3 Wire Control External supply 1 0 Board dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections will cause a type 2 alarm Common NoChanges Required Digital Output Relays shown in powered state with drive faulted See Table 10 on page 35 Two relays at terminals 24 26 Power Source Z Fault NOT Fault NOT Run Run Select Source to Activate Parameters 380 Digital Out1 Sel 384 Digital Out2 Sel Enable Input 1 Important Programming input Manual Mode 1 This will a HIHEH for 2 wire control deactivates a Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Configure with parameter 366 Digital In6 Sel For dedicated hardware Enable Remove Jumper J5 see page 36 HIM Start buttons unless parameter 192 Save HIM Ref bit 1 low the HIM to control Start and Jog 39 Chapter2 Control Wiring for PowerFlex 700H Drives Reference Control Sources 40 Auto Speed Sources The drive speed command can be obtained from a number of d
134. atus Output Disabled Output Disabled Output Disabled Output Enabled Par 359 20C DG1 Status Bit0 1 Bit2 1 Bit2 1 Bit0 0 Bit 0 Gate Disable Bit 15 1 Bit 15 1 or Bits 2 Unexp In Pro and 15 Unexp HW Pro Fault or Alarm F59 Gate Disable F10 System Fault F10 System Fault None Fault or Alarm Based on drive set up Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Appendix F History of Changes PFLEX IN006D 210 PFLEX INOO6C 211 This appendix briefly summarizes changes that have been made with revisions of this manual Reference this appendix if you need information to determine what changes have been made across multiple revisions This may be especially useful if you are deciding to upgrade your hardware or software based on information added with previous revisions of this manual Rockwell Automation Publication PFLEX INOO6E EN P July 2013 209 AppendixF History of Changes PFLEX INO06D EN P March 2006 210 Change Updated the Normal Duty power ratings Updated the Reference Materials List Added information on installations using single phase input power Updated the Common Bus Precharge information Added a description for the use of output reactors on frame 14 drives Updated the 700H 1 0 board options chart Updated the Auto Manual Notes section to include information on enabling manual mode to allow starts
135. cations Appendix A The first three characters of the drive catalog numbers in the drive ratings and protection devices tables on the following pages designate the type of drive control The information in the tables are valid for PowerFlex drives with both the 700H and 700 control Therefore the third character of the drive catalog number in each table is replaced with an x For ordering purposes drives with the 700H control are designated as 20C and drives with the 700 control are designated as 20D Drive Ratings The tables on the following pages provide drive ratings including continuous 1 minute and 3 seconds PWM frequency ratings ambient operating temperatures and watts loss information Table 1 400 Volt AC Input Frames 9 14 Drive Ratings Drive Catalog kW Rating PWM Temp Input Output Amps Watts Number E Freq Ratings Loss C Amps Cont 1Min 3Sec 20xC261 9 1132 l 2 40 263 261 287 410 2700 10 2 40 207 205 308 410 2700 20xC300 9 1160 2 40 302 300 330 450 3100 12 02 40 247 245 368 490 3100 20xC385 10 200 l 2 40 388 385 424 600 4320 160 2 40 302 300 450 600 4320 20xC460 10 250 2 40 463 460 506 770 5335 20 2 40 388 385 578 770 5335 20xC500 10 250 2 40 504 500 550 750 5921 250 2 40 423 420 630 840 5921 20xC590 11 1315 l 2 40 5
136. ces of soft foam taped to adjacent metal plates 116 4 5 Overlapping metal bottom plate slightly adjustable Gap with E Stationary metal back bottom plate uen Alone Ti er om REE I Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wires Rockwell Automation Publication PFLEX INOO6E EN P July 2013 103 Chapter8 Frame 12 Mechanical Installation Figure 40 Enclosure Code B NEMA UL Type 1 IP21 and NEMA UL Type 1 IP21 w Conformal Coat Dimensions are in millimeters and inches Removeable Lifting Angle 635 635 PM 635 ls 25 0 n 25 0 25 0 a 1270 50 0 50 8 2 0 533 4 21 0 X ole o 5 2413 1 9 5 Y Area available for conduit routing 432 2955 295 5 15 88 0 625 Dia 6 Mounting Holes 11 75 11 75 19 0 1175 1175 075 104 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 12 Mechanical Installation Chapter 8 Figure 41 Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Dimensions are in millimeters and inches NEMA UL Type 655 04 478 478 183 12 Roof 48 Assembly x
137. coder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND 17 16 15 14 13 12 11 10 o o M m c gt 9 gt ion Board Rotary Registration Sensor K gt Power Common Linear Registration Sensor 00 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 201 AppendixD PowerFlex 7005 Multi Device Interface MDI Option Card Notes 202 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 General Information Motor Requirements Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group Category 2 Applications with ATEX Approved Motors This document provides information on operation of an ATEX Approved drive and ATEX approved motor The motor is located in a defined hazardous environment while the drive is not A protective system is required to stop current flow to the motor when an over temperature condition has been sensed in the motor When sensed the drive
138. crews and screens 142 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10 Move the Control Frame To gain access to the airflow plate and protective covers on the left side converter unit of the drive you must move the control frame Task Description amp Loosen the T8 Torx head screws that secure the control frame to the drive enclosure Swing the control frame out and away from the converter unit Rockwell Automation Publication PFLEX INOO6E EN P July 2013 143 Chapter10 14 Mechanical Installation Remove the Airflow Plate s The drive is equipped with a plate s just above the converter unit s that directs airflow through the drive enclosure s You must remove this plate s in order to access the protective covers Task Description Remove the T8 Torx head screws that secure the airflow plate to the drive Slide the airflow plate off of the drive 1500A Drive Shown 14 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10 Remove the Protective Covers You must remove the protective covers to gain access to the converter unit s e Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive then remove the protective covers Remove screws and cove
139. d PWM AC Drives Installation Instructions publication DRIVES INOOIL for additional information on an ungrounded distribution system or high resistive ground installation Rockwell Automation Publication PFLEX INOO6E EN P July 2013 93 Chapter7 Frame 11 Mechanical Installation Figure 32 Common Mode Jumper and Rectifier Circuit Board Location Common Mode There is one jumper located on each jumper Rectifying Module The Rectifying Modules are located on the upper right side of the center and right side power stack of the drive s power structure Front View of Assembly O E m uu Rectifier Circuit Board Control Frame not shown for clarity only ss I I I 94 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Frame 11 Mechanical Installation Chapter 7 Move the C
140. d All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for proper installation Rockwell Automation Publication PFLEX INOO6E EN P July 2013 119 800 mm 31 50 in Min Co p rm o o o o 5 in e Ala giu e m w w Alo o o o gt ea Sj ei E moo o 5 Qa LL G E j 5 in x FAUTE ur e ME aan N N gum o m un un o o o e in ea gt H n ec a ce E S 9 L a a E amp e a a SSIARIAN lt lt 55 55 gt UY lt gt 5 2 e A 5 29052 0502600000 9999809080809090 3839809683 0000000009090909 9899080558 9999090900000900 9900500900 505050505050
141. damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Table 7 Recommended Control Wire Type Wire Type Description Min Insulation Rating Signal 2 Standard Analog 1 0 0 750 mm 18AWG twisted pair 100 shield 300V with drain 75 90 C 167 194 F Remote Pot 0 750 mm 18AWG 3 conductor shielded Digital 1 0 Un shielded Per US NEC or applicable national or local code 300V Safety Inputs j 60 C 140 F Homing Input 1 2 Shielded Multi conductor shielded cable 0 750 mm 18 AWG 3 conductor shielded 1 Control and signal wires must be separated from power wires by at least 0 3 meters 1 foot 2 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Rockwell Automation Publication PFLEX INOO6E EN P July 2013 31 Chapter2 Control Wiring for PowerFlex 700H Drives 700H Control Circuit Board Designations The PowerFlex 700H control circuit board allows for a variety of I O boards to be installed depending upon your application Each option I O circuit board is described below Figure 5
142. des can require different ratings Tables with DC link fuse recommendations for DC input drives are also provided Fusing The recommended fuse types are listed below If available current ratings do not match those listed in the tables provided choose the next higher fuse rating IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 20 type gG or equivalent should be used UL UL requirements specify that UL Class CC T or J fuses must be used for all drives in this section Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers and instantaneous trip circuit breakers motor circuit protectors If one of these is chosen as the desired protection method the following requirements apply IEC Both types of circuit breakers are acceptable for IEC installations e UL Only inverse time circuit breakers are acceptable for UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Rockwell Automation Publication PFLEX INOO6E EN P July 2013 175 AppendixA Specifications Table 9 400 Volt ACInput Frames 9 14 Drive Protection Devices Drive Catalog kW Rating Input Dual Element Time Delay Fuse Non Tim
143. e Delay Fuse Bussmann Style Semi Circuit Motor Circuit Number E Ratings Conductor Fuse Breaker Protector E ND Min 2 3 Min 2 Max 20x 261 9 132 l 263 350 550 350 700 70M5813 700 400 110 207 275 450 275 600 70M5813 600 300 20xC300 9 160 l 302 400 650 400 900 170M5813 900 400 12 247 350 500 350 700 70M5813 700 400 20 385 10 200 388 500 850 500 1100 70M5813 1100 600 160 302 400 650 400 900 70M5813 900 400 20xC460 10 250 463 600 1000 600 1300 170M8547 1300 600 200 388 500 850 500 1100 70M8547 1100 600 20xC500 10 250 504 650 1100 650 1500 70M8547 1500 700 250 423 550 900 550 1200 70M8547 1200 600 20xC590 11 315 l 594 750 1 per phs 1300 750 1 per phs 1700 70M5813 1700 800 375 2 per phs 375 2 per phs 250 524 700 1 per phs 1100 700 1 per phs 1500 70M5813 1500 700 350 2 per phs 350 2 per phs 20xC650 11 355 l 655 850 1 per phs 1400 850 1 per phs 1900 70M5813 1900 1000 425 2 per phs 425 2 per phs 315 594 750 1 per phs 1300 750 1 per phs 1700 70M5813 1700 800 375 2 per phs 375 2 per phs 20xC730 11 40 l 735 1000 1 per phs 1600 1000 1 per phs 2100 70M5813 2100 1200 500 2 per phs 500 2 per phs 355 655 850 1 per phs 1400 850 1 per phs 1900 70M5813 1900 1000 425 2 per phs 425 2 per phs 20xC820 12 450 l 826 100 1 per phs 1800 100 1 per phs 2400 70M8547 2400 1200 550 2 per phs 550 2 per phs 400 1735 000 1 per phs 1600 000 1 per phs 2100 70M8
144. e II Control Notes 56 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Communication Module Locations Chapter 4 Communication Options Figure 10 DPI Port Locations 1 P o The HIM panel opens to allow access to the DPI o interface board on back side of panel To open the panel remove the screws on left side of the HIM panel and swing open o o Back View o J U x2 2 3 e e xt ep 4 e ee le 9 o e To drive control Main Control board on 7005 DPI Interface board on 700H No Connector Description 1 DPI Port 1 HIM connection when installed in the drive 2 DPIPort2 Cable connection for handheld and remote options 3 DPIPort3or2 Splitter cable connected to DPI Port 2 provides additional port 4 DPIPort5 Cable connection for communications adapter Note DPI Port is not available Rockwell Automation Publication PFLEX INOOGE EN P July 2013 57 Chapter4 Communication Options Communication Configurations 58 Typical Programmable Controller Configurations IMPORTANT block transfers are programmed to continuously write information to the drive care must betaken to properly format the block transfer
145. e foam acts as a loose bm gs 1560 IEEE 675 gasket around the wires Q3 066 066 zt Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates 475 Overlapping metal bottom plate slightly adjustable 18 7 tationary metal back bottom plate 65 4 Y lo one e X HU E e 687507 30 1 2 lt 799 5 31 5 gt Lifting and Mou nting Frame Enclosed Frame 14 Drives with DC Input 14 Drives Enclosed frame 14 drives with DC input are shipped with the control pan mounted in the motor connection area of the left hand enclosure The control pan must be moved from this location to a location in the adjacent enclosure away from the power connections See the Lifting and Mounting PowerFlex 700 and 700H Drives Frames 10 14 Installation Instructions publication PFLEX IN005 for detailed instructions These instructions are shipped with the drive When you have completed the instructions in PFLEX INOOS5 continue with the installation as directed below 140 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations Rectifier board Frame 14 Mechanical Installation Chapter 10 Frame 14 size drives are equipped with common mode capacitors To guard against drive damage these capacitors should be disconnected depending upon the type of ground system on which the drive is insta
146. ectrostatic Damage and how you can guard against its effects PowerFlex 700H Adjustable Frequency AC Drive Technical Data publication 20C TD001 Provides detailed drive and option specifications drive fuse and circuit breaker ratings watts loss information and derating guidelines PowerFlex 700 High Performance AC Drive Phase II Control Technical Data publication 20D TD002 Provides detailed drive and option specifications drive fuse and circuit breaker ratings watts loss information and derating guidelines PowerFlex 7005 with Phase II Control Programming Manual publication 20D PM001 Provides information needed to start up program and troubleshoot PowerFlex 7005 Phase Il adjustable frequency AC drives PowerFlex Reference Manual publication PFLEX RM003 Provides explanations of PowerFlex 7005 drives with Phase II control functions and application programming in detail DriveGuard Safe Torque Off Option for PowerFlex 7005 Phase Il and 700L AC Drives publication 20D UM007 Provides information needed to plan install and configure the DriveGuard Safe Torque Off option for PowerFlex 7005 and 700L AC drives PowerFlex 700H Programming Manual publication 20C PM001 Provides information needed to start up program and troubleshoot the PowerFlex 700H adjustable frequency AC drive PowerFlex 700H AC Drive Safe Torque Off Option User Manual publication 20C UM001 Provides information needed to p
147. ed Frame 10 Mechanical Installation Chapter 6 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals IMPORTANT Itis not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads Task Description amp Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals Insulate the capacitor leads and leave disconnected Install and tighten the screws and lock washers only IMPORTANT Donotre install the capacitor leads Side View of Input Power Terminals A B Front View of Input Power Terminals Rockwell Automation Publication PFLEX INOO6E EN P July 2013 83 Chapter6 Frame 10 Mechanical Installation Power Wiring IMPORTANT Once power wiring has been completed the protective covers must be re installed before energizing the drive Installation is in reverse order of removal see Remove the Protective Covers on page 78 Table 24 Power Terminal Specifications No Name Description Wire Size Range 2 Torque Terminal Bolt Size 700 Maximum Minimum Recommended 1 Input Power Terminal Block 9 Input power 300 mm 21mm 40 N m M12 11 12 13 600 MCM 14 A
148. ed Position Follow the steps below to move the common mode jumper to the disconnected position see Figure 25 on page 80 for jumper location Task Description amp Loosen the upper screw Remove the lower screw Move the jumper to the horizontal position Install and tighten the screws Front View of Power A Structure D Gr gt a OM 1 di a Rectifier Circuit Board p Rockwell Automation Publication PFLEX INOOGE EN P July 2013 81 Chapter6 Frame 10 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board see Figure 25 on page 80 for rectifier board location Task Description amp Remove the screw from the X4 connection on the rectifier circuit board Insulate the top and bottom of the X4 connection on the rectifier circuit board IMPORTANT Donotinstall the screw and washer that was removed from this connection Side View of Power Structure B X1 X41 Bc Circuit Board dl 82 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Input power terminal Insulator Capacitor Capacitor lead le disconnect
149. ed by the HIM starts at the last value produced by the communication adapter Application Note To facilitate a smooth transfer from manual HIM speed reference back to automatic communicated speed reference you will need to execute the following in controller logic e While the drive is in manual mode the controller will need to continually transfer the speed feedback or output frequency into its speed reference This will eliminate any disturbance in the speed when the drive goes from manual mode back to automatic mode Auto Manual Notes e Manual control is exclusive If a HIM or terminal block takes manual control no other device can take manual control until the controlling device releases manual control e Ifa HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied e Parameter 192 Save HIM Ref can enable manual mode to allow starts and jogs from the HIM in 2 wire mode Rockwell Automation Publication PFLEX INOO6E EN P July 2013 43 Chapter2 Control Wiring for PowerFlex 700H Drives Notes 44 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 1 0 Wiring Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase Il Control Important points to remember about I O wiring e Always use tinned copper wire e Wire gauge requirements and recommendations are based on 75 Do not reduce wire gauge when using higher temperature wire
150. el wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor IMPORTANT The minimum cable length for parallel motor cables from the drive to the point where the cables connect is 5 m 16 4 ft Join the parallel cables at the motor end notthe drive end Or install a reactor on the output of each power module with a minimum of 5 pH prior to joining the parallel cables at the motor end Figure 46 Frame 12 Motor Wiring Example 111 12 An 272 4 4 ty 4 I ET ee Le Motor Frame IMPORTANT Once power wiring has been completed the protective covers must be installed before energizing the drive Installation is in reverse order of removal see Remove the Protective Covers on page 106 116 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 12 Mechanical Installation Chapter 8 Table 26 Power Terminal Specifications No Name Description Wire Size Range 1702 Torque Terminal Bolt Size Maximum Minimum Recommended 1 Input Power Terminal Block Input power 300 mm 2 1 mm 40 N m M12 1L1 1L2 1L3 2L1 2L2 2L3 600 14 AWG 354 Ib in 2 Output Power Terminal Block 0 Motor connections 300 mm 2 1 mm 40 N m M12 1U 1T1 1V 1T2 1W 1T3 600MCM
151. elded pairs 500 to 850 ft Combined 0 750 mm 18AWG individually shielded pairs Digital 1 0 Un shielded Per US NEC or applicable national or local code 300V RUIT ax Shielded Multi conductor shielded cable 0 750 mm 18 AWG 3 conductor shielded 60 C 140 F 1 Control and signal wires must be separated from power wires by at least 0 3 meters 1 foot 2 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Rockwell Automation Publication PFLEX INOOGE EN P July 2013 45 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phase II Control Main Control Board Switch and Jumper Settings 46 ATTENTION The switches for Digital Inputs 4 6 are set to 24V DC at the factory If you are running a 115V AC input application the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur IMPORTANT Therearetwo separate values for an encoder Table 15 Switch and Jumper Settings Function Default Switch Open Closed Notes HW Enable Jumper P22 pins 2 4 SHUNT pins 2 4 pins 1 3 No Jmpr HW Enbl HW Enbl Jumper HW Enbl No Enbl See Hardware Enable Circuitry on page 53 for configuration Gate Enable Jumper Jumper on SHUNT NoJmpr Jumperon Gate disable or Safe P13 pins 15 16 Jumper pins 15
152. emi Circuit Motor Circuit Number Z Ratings Conductor Fuse Breaker Protector HD Min 2 Max Min 2 Max 3 Max 20xD261 9 20 252 350 550 350 700 170M5813 700 400 150 207 275 450 275 600 170M5813 600 300 20xD300 9 1250 l 290 400 650 400 900 170M5813 900 400 200 247 350 550 350 700 170M5813 700 400 20xD385 10 300 372 500 850 500 1100 170M5813 1100 600 250 302 400 650 400 900 170M5813 900 400 20xD460 10 350 444 600 1000 600 1300 170M8547 1300 600 300 388 500 850 500 1100 170M8547 1100 600 20xD500 10 450 483 650 1000 650 1500 170M8547 1500 700 350 423 550 900 550 1200 170M8547 1200 600 20xD590 11 500 570 750 1 per phs 1300 750 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 450 524 700 1 per phs 1100 700 1 per phs 1500 170M5813 1500 700 350 2 per phs 350 2 per phs 20xD650 11 500 628 800 1 per phs 1400 800 1 per phs 1900 170M5813 1900 800 400 2 per phs 400 2 per phs 500 594 750 1 per phs 1300 750 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 20xD730 111600 705 900 1 per phs 1600 900 1 per phs 2100 170M5813 2100 900 450 2 per phs 450 2 per phs 500 655 850 1 per phs 1400 850 1 per phs 1900 170M5813 1900 900 425 2 per phs 425 2 per phs 20xD820 12 700 792 1000 1 phs 1800 1000 1 per phs 2400 170M8547 2400 000 500 2 per phs 500 2 per phs 600 735 900 1 per phs 1600 900 1 per phs 2100 170M8547 2100 000 475 2
153. emove the Airflow Plate on page 107 Description amp Loosen the T8 Torx head screws that secure the control frame to the drive enclosure Remove screws on early frame 10 drives Swing the control frame out and away from the power structure 106 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 12 Mechanical Installation Chapter 8 Remove the Airflow Plate The drive is equipped with a plate just above the control frame that directs air flow through the drive You may need to remove this plate in order to access the protective covers and the power terminals If you do not need to remove the airflow plate continue with Remove the Protective Covers on page 108 Task Description amp Remove the T8 Torx head screws that secure the airflow plate to the drive Slide the airflow plate off of the drive A 9 e e o o o f oNo miii o Q o o Q o o d Rockwell Automation Publication PFLEX INOO6E EN P July 2013 107 Chapter8 Frame 12 Mechanical Installation Remove the Protective Covers You must remove the protective covers to gain access to the power structure Task Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top a
154. ensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor For applications that require that the DC and DC terminals for PowerFlex 700 or 700H frame 12 drives be connected in common for example 12 pulse applications or when using a dynamic brake you must purchase and install the frame 12 DC Bus Connector kit which is sold separately from the drive See the PowerFlex 700S and 700H Frame 12 DC Bus Connector Kit Installation Instructions publication PFLEX IN022 Figure 43 Frame 12 ACWiring Example Two Fuses per Phase 12 B Device Provided by Customer o n nu 11 12 10 A1 20 23 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 12 Mechanical Installation Chapter 8 Figure 44 Frame 12 AC Wiring Example One Fuse per Phase L1 L2 L3 11 12 13 212 23 Figure 45 Frame 12 AC Wiring Example Circuit Breaker L1 L2 L3 11 12 13 212 23 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 115 Chapter8 Frame 12 Mechanical Installation Output Power Wiring Frame 12 drives utilize two parallel power structures and therefore have two sets of output power terminals You must connect the motor to both sets of output power terminals IMPORTANT Parall
155. es Rockwell Automation Publication PFLEX INOO6E EN P July 2013 87 Chapter7 Frame 11 Mechanical Installation Figure 30 Enclosure Code B NEMA UL Type 1 IP20 MCC and K NEMA UL Type 1 IP20 MCC w Conformal Coat Dimensions are in millimeters and inches 35 0 50 8 787 T 31 0 y Removable Lifting Angle 63 5 2 5 2286 90 0 635 25 0 3 9 5 gt available for conduit routing Eo o 4955 455 a 1675 1675 19 0 0 75 88 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 15 88 0 625 Dia 6 Mounting Holes Frame 11 Mechanical Installation Chapter 7 Figure 31 Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Dimensions are in millimeters and inches NEMA UL Type 12 Roof Assembly m 55 BO 2414 5 NEMA UL Type 12 External Filters 806 817 640 83 144 5 8 5 7 a 73 3 2 9 lef Mai 1 Ull EE Stationary metal front bottom plate PS Two pieces of soft foam taped to adjacent metal plates 153 5 6 0 PAL i Overlapping metal bottom plate slightly adjustable Gap with 32 Stationary metal back bottom plate Overlapping 2 3 Plate Removed
156. es with Series II Control Updated information on frame 9 operating temperatures Updated frame 9 installation instructions for unbalanced ungrounded or resistive grounded distribution systems Updated frame 10 minimum mounting clearances Updated frame 10 operating temperatures Added dimensions drawing for frame 10 NEMA UL Type 12 IP54 Enclosure Updated frame 10 Moving Control Frame to show slotted holes in Control Frame Updated frame 10 Removing Protective Covers to omit screws that were not present Updated frame 10 installation instructions for unbalanced ungrounded or resistive grounded distribution systems Updated frame 11 minimum mounting clearances Updated frame 11 operating temperatures Added dimensions drawing for frame 11 NEMA UL Type 12 IP54 Enclosure Updated frame 11 installation instructions for unbalanced ungrounded or resistive grounded distribution systems Added Chapter 9 Frame 12 Installation Added Chapter 10 Frame 13 Installation Updated the agency certifications Updated the drive protection specifications Updated the fusing and circuit breaker specifications Added specifications and wiring diagram for using the Stahltronic linear encoder Rockwell Automation Publication PFLEX INOO6E EN P July 2013 211 AppendixF History of Changes Notes 212 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Numerics 20C DG1
157. et and make the appropriate connections See Removing the Control Cassette on page 55 for instructions on removing the control cassette from the drive IMPORTANT For NEMA UL Type 1 applications all wiring must be routed through the conduit plate on the drive Route any wires from the expanded cassette to the base cassette and out of the drive Reinstall the plug when wiring is complete The terminal blocks have keys which make it difficult to insert a terminal plug into the wrong socket Table 16 Control amp Encoder Terminal Block Specifications Name Description Wires Size Range Torque Maximum Minimum Maximum Recommended 1 0 Terminal Blocks Signal amp Encoder power 1 5 mm 014mm 10 25 Nem 0 22 N m connections 16 AWG 28 AWG 2 2 Ib in 1 9 Ib in 1 Maximum minimum sizes the terminal block will accept these not recommendations Figure 8 Main Control Board 1 0 Terminal Block Locations Control TB1 Terminals Cassette TB2 Terminals Rockwell Automation Publication PFLEX INOOGE EN P July 2013 terminals for one drive 20V DC is required for two drives and 30V DC is required for three drives NN gt VOD OS OOS
158. he E power stack on the drive s rectifying structure left side enclosure e We fe T s Note Control frame not shown for clarity only Rockwell Automation Publication PFLEX INOO6E EN P July 2013 123 Chapter9 Frame 13 Mechanical Installation Remove the Protective Move the Control Frame Covers from the Converter Unit You must move the control frame in order to access and remove the protective covers from the drives converter unit Task Description amp Loosen the T8 Torx head screws that secure the control frame to the drive enclosure Swing the control frame out and away from the converter unit 124 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 13 Mechanical Installation Chapter 9 Remove the Protective Covers You must remove the protective covers from the converter unit to gain access to the common mode jumper s and rectifier circuit board e Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive then remove the protective covers Remove screws and covers Remove screws and covers Installation on an
159. hrough the drive You may need to remove this plate in order to access the protective covers and the power terminals If you do not need to remove the airflow plate continue with Remove the Protective Covers on page 78 Task Description amp Remove the T8 Torx head screws that secure the airflow plate to the drive Slide the airflow plate off of the drive e o Qk 0 e e ono Rockwell Automation Publication PFLEX INOO6E EN P July 2013 77 Chapter6 Frame 10 Mechanical Installation Remove the Protective Covers You must remove the protective covers to gain access to the power structure Task Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective covers Note you only need to remove the top and bottom covers to gain access to the power terminals You can remove the other covers without removing the top and bottom ones Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover Remove the side protective covers NS A NS Wit V 78 Rockwell Au
160. hs 325 2 per phs 500 463 600 1 per phs 1000 600 1 per phs 1300 170M8547 1300 600 300 2 per phs 300 2 per phs 20xF590 11 580 594 750 1 per phs 1300 750 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 500 506 650 1 per phs 1100 650 1 per phs 1500 170M5813 1500 700 325 2 per phs 325 2 per phs 20xF650 12 630 655 850 1 per phs 1400 850 1 per phs 1900 170M5813 1900 900 425 2 per phs 425 2 per phs 560 594 750 1 per phs 1300 750 1 per phs 1700 170M5813 1700 800 375 2 per phs 375 2 per phs 20xF750 12 710 756 950 1per phs 1600 950 1per phs 2200 170M5813 2200 1000 475 2 per phs 475 2 per phs 630 655 850 1per phs 1400 850 1per phs 1900 170M5813 1900 900 425 2 per phs 425 2 per phs 20xF820 12 800 826 1100 1 per phs 1800 1100 1 per phs 2400 170M5813 2400 1100 550 2 per phs 550 2 per phs 630 655 850 1 per phs 1400 850 1 per phs 1900 170M5813 1900 900 425 2 per phs 425 2 per phs 20xF920 13 900 927 1200 1 per phs 2000 1200 1 per phs 2700 170M6466 2700 1200 600 2 per phs 600 2 per phs 800 826 1100 1 per phs 1800 1100 1 per phs 2400 170M6466 2400 1100 550 2 per phs 550 2 per phs Rockwell Automation Publication PFLEX INOO6E EN P July 2013 179 AppendixA Specifications DriveCatalog kW Rating Input Dual Element Time Delay Fuse Non Time Delay Fuse Bussmann Style Semi Circ
161. ifferent sources The source is determined by drive programming and the condition of the Speed Select digital inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all speed select inputs open is the selection programmed in parameter 90 Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control or the control terminal block analog input ifa digital input is programmed to Auto Manual Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for 700H Drives Chapter 2 Figure 7 Speed Reference Selection Chart Default Digital Inx Select Exclusive Mode Trim Speed Sel 3 2 1 PI Configuration Pure Reference i j Auto Speed Ref Options Bit 0 Excl Mode 0 MUNERA Speed Ref A Sel Parameter 090 000 Frequency Reference Speed Ref
162. inal blocks 1 Disconnect any installed communications cables from the control assembly 2 Disconnect the ribbon cables from the main control board 3 Loosen the captive screw on the control assembly mounting plate and swing the control assembly mounting plate away from the control frame Frames 10 14 GOO le e o A d 0000000 000000 m 10000100 0000000 g Ole Loosen captive screw and swing mounting plate away from drive Loosen the two mounting screws on the front of the control assembly and slide the control cassette off the mounting bracket Frame 9 shown Rockwell Automation Publication PFLEX INOO6E EN P July 2013 55 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phas
163. ion is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes Without taking such actions if this operation is unacceptable disable the bus regulator by setting parameter 414 Brake Bus Cnfg bit 3 Bus Reg En to zero 0 2 e For PowerFlex 700H drives a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 The Decel Inhibit fault can be disabled by setting parameter 238 Fault Config 1 bit 6 Decel Inhib to zero 0 e For PowerFlex 7005 drives a Vref Decel Fail fault is generated if the drive Stops decelerating altogether If this operation is unacceptable disable the bus regulator by setting parameter 414 Brake Bus Cnfg bit 3 Bus Reg En to zero 0 This fault cannot be disabled in the PowerFlex 7005 Note For both drives installing a properly sized dynamic brake resistor or external dynamic brake will provide equal or better performance in most cases Important These faults are not instantaneous Test results show they can take 2 12 seconds to occur Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Actual deceleration times can be longer than commanded deceleration times Additional Resources Preface These documents cont
164. ions bit 17 Aux Pwr Sply to enable this feature IMPORTANT For drives manufactured prior to June 2006 the voltage feedback board provides the bulk 24 volts for the fiber optic interface board If the auxiliary power supply 24 volts is greater than the voltage feedback board 24 volts then the switch mode power supply on the voltage feedback board will shut down Ifthe auxiliary power supply has an adjustable voltage then the voltage Should be lowered 23 75 This will allow the voltage feedback board power supply to supply the 24 volts If the auxiliary power supply cannot be adjusted then a 500 W resistor needs to be added to the voltage feedback board In this case please contact Drives Technical Support for details Table 21 Auxiliary Power Supply Specifications Voltage Current Min Power Min 2MNDCE56 3A 75 Figure 9 PowerFlex Fiber Optic Interface Board E LJ J15 Auxiliary Power Connector O O Pin 1 24V DC power gt gt Pin 3 24V DC common Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Removing the Control Cassette Frame 9 Control Wiring for PowerFlex 7005 Drives with Phase ll Control Chapter 3 Follow the steps below to remove the control cassette in order to gain access to the I O and control term
165. is slid back a gap develops between the foam pieces otherwise the foam acts as a loose gasket around the wires 535 21 735 29 535 21 1264 50 1464 58 1264 50 Figure 48 Enclosure Code A NEMA UL Type 1 IP21 and M NEMA UL Type 1 IP21 w Conformal Coat C 50505050 05065050 50505050650 060605060606060 505050529 080802090909090 090900990 020002020202080 090909990 080809000802090 090905090 020002020202020 090999990 090809090902090 090900090 000202090000090 090909090 080809090802090 090900090 020202020202020 095909090 090809090809090 090965090 000009000002090 090909090 090809090802090 090905090 000000000200000 090200000 090802090902090 090905090 000900000900090 0900090990 090802090908090 090905090 0900200000209000 000200090 090809000902090 090905099 090902000009090 0900090990 090808090202090 090965990 000202000202090 0900200090 090902020908090 090905095 090909090209090 0900090990 090802090202090 090902090 090200090209090 090009000 969605069696060 050508060 090209090009090 0900090900 020202020202080 090909099 090202090209090 0900090900 020202020202000 999909090 090209090009090 0900090900 990909090909090 999909090 8620859852085 000009000 999909090909090 999909090 8626859852086 090000900 020202020208000 990909590 090202090809090 090000000 999909090909090 999909090 090202090809090 090009090 9
166. lan install and configure the Safe Torque Off option for PowerFlex 700H drives PowerFlex 700H and 7005 IP00 Open Power Structure Frames 10 14 Installation Instructions publication PFLEX IN020 Provides instructions for the installation of PowerFlex 700S and 700H frames 10 14 IP00 NEMA UL Type Open power structures in a customer supplied enclosure s PowerFlex 7005 and 700H Drives Frame 9 Hardware Service Manual publication PFLEX TG001 Provides troubleshooting and repair information for PowerFlex 7005 and 700H frame 9 AC drives PowerFlex 7005 and 700H Drives Frame 10 Hardware Service Manual publication PFLEX TG002 Provides troubleshooting and repair information for PowerFlex 7005 and 700H frame 10 AC drives PowerFlex 7005 and 700H Drives Frame 11 Hardware Service Manual publication PFLEX TG003 Provides troubleshooting and repair information for PowerFlex 700 and 700H frame 11 AC drives PowerFlex 7005 and 700H Drives Frame 12 Hardware Service Manual publication 6004 Provides troubleshooting and repair information for PowerFlex 7005 and 700H frame 12 AC drives PowerFlex 7005 and 700H Drives Frame 13 Hardware Service Manual publication 6005 Provides troubleshooting and repair information for PowerFlex 7005 and 700H frame 13 AC drives PowerFlex 7005 and 700H Drives Frame 14 Hardware Service Manual publication 6006 Provides troubleshooti
167. les per revolution SCM 60 and SCM 70 have built in mechanical turns counter SINCOS SRS 50 SRS 60 SRM 50 and SRM 60 1024 sine cycles per revolution SRM 50 and SRM 60 have built in mechanical turns counter SINCOS SRS M 25 1024 sine cycles per revolution SRS25 and SRM25 have built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting SINCOS SRS660 1024 sine cycles per revolution Hollow shaft up to 14 mm diameter SINCOS SHS 170 512 sine cycles per revolution While the software supports this encoder Wiring the MDI Option Card 196 the SHS 170 draws excessive current and Should only be used with an external power supply Allen Bradley 842HR 1024 sine cycles per revolution Has built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting SINCOS SINCODER and LINCODER registered trademarks of Stegmann Inc Table 22 Terminal Block Description Terminal Signal Description 1 Rotary Encoder POWER COMMON Power supply for Rotary Encoder interface NS 16 Rotary Encoder POWER 15 Rotary Encoder REFSIN Positive Sine signal for Rotary Encoder interface S S 14 Rotary Encoder SIN Negative Sine signal for Rotary Encoder interface O 13 Rotary Encoder REFCOS Negative Cosine signal for Rotary Encoder interface O 5 12 Rotary E
168. lidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked See the instructions supplied with the filter Rockwell Automation Publication PFLEX INOO6E EN P July 2013 21 Chapter1 General Installation Information Fuses and Circuit Breakers Power Wiring 22 Frame 9 14 drives can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations See Fuses and Circuit Breakers listed in Table 9 on page 176 through Table 16 on page 183 protection Specifications for recommended fuses to provide protection against ATTENTION Frame 9 14 PowerFlex drives do not provide branch short circuit Short circuits are provided in the Technical Data publications for the drives outline provisions for safely installing electrical equipment Installation must ATTENTION National Codes and standards NEC VDE BSI etc and local codes comply with specifications regarding wire types conductor sizes branch circuit protecti
169. lled To access and move the common mode jumper s and disconnect the capacitor connections you must first move the control frame and remove the protective covers from the converter unit These steps are detailed on the following pages Note See Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Installation Instructions publication DRIVES INOOIL for additional information on an ungrounded distribution system or high resistive ground installation Figure 60 Common Mode Jumper and Rectifier Circuit Board Location Rectifier board Drives Above 1500A 1500A Drives Common Mode Jumper There is one jumper for each rectifying module The rectifying modules and jumpers are located on the left side ofthe power stack on the drives converter units Converter Inverter Unit Unit Inverter Unit Converter Converter Inverter Unit Inverter Unit Unit Unit Control Frame not shown for clarity only Rockwell Automation Publication PFLEX INOO6E EN P July 2013 11 Chapter10 14 Mechanical Installation Remove the Protective Remove the Protective Screens Covers from the Converter Unit s To access the components within the converter unit s you must first remove the protective screens from the drive e Remove the screws that secure the protective screens to the converter unit s and remove the screens 1500A Drive Shown Remove s
170. m M12 3 Terminals DC DC4 600 14 AWG 354 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Do Not exceed maximum wire size Parallel connections may be required 3 These connections are bus bar type terminations and require the use of lug type connectors 4 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Figure 64 1500A Drive Power Terminal Locations DC Bus Terminals DC 4 Front Terminals o o SS 2 Output Power Terminals Center Endosure Shown without du dt Filters DC Back Terminals Input Power Terminals Side View 3 Ground Terminals Output Power Terminals with du dt Filters 156 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Figure 65 Drives Above 1500A Power Terminal Locations 4 DCBusTerminals DC In Both Enclosures Front Terminals 2 Output Power Terminals without du dt Filters in two center enclosures Ov pe o Side View Back Terminals 1 Input Power 1 Input Power Terminals Terminals 3 Ground Terminals pom DID Center Enclosures Shown 2 Output Power Terminals with du dt Filters in two cen
171. mation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARCFLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death
172. minal Blocks and Jumpers 1 0 Terminal Blocks and Jumpers 1 0 Terminal Blocks Table 9 1 0 Terminal Block Specifications No Name Description Wire Size Range 1 Torque Maximum Minimum Maximum Recommended 1 Analog 1 0 Analog 1 0 Signals 25mm 0 5 mm 0 2 Nem 0 2 N m 14AWG 22 AWG 1 8 Ib in 1 8 Ib in 2 Digital Inputs Digital Input Signals 2 5 mm 0 5 mm 0 2 Nem 0 2 N m 14AWG 22 AWG 1 8 Ib in 1 8 Ib in 3 Digital Outputs Digital Out Relays 25mm 0 5 mm 0 5 Nem 0 5 14 22 AWG 4 5 b in 4 5 b in 1 Maximum minimum that the terminal block will accept these are not recommendations Rockwell Automation Publication PFLEX INOO6E EN P July 2013 33 Chapter 2 34 Control Wiring for PowerFlex 700H Drives 1 0 Cable Grounding When installing shielded multi conductor for analog and digital I O strip the cable at such a distance from the terminal plug so you can fix the shield to the cable clamp for grounding a A Nem Position the exposed shield so it can fixed to the clamp Note This clamp is not designed for strain relief Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Important Input mus
173. mmunication Options Frame 9 Mechanical Installation Frame 10 Mechanical Installation Auto Speed Sources zs etes tree I den ep Ea Manual Speed Sources ceni eee uic ort etai eU t ose Changing Speed Sources itn acess oo S Pe E Autor Manual Examples ioter pepe Ee peredv tup Sue PLC Auto HIM Manual 2525 2nd exea dave t pte ned PLC Auto Terminal Block PLC Auto Terminal Block Manual HIM Control Auto Manual Notes ii uei HE e are ES d Chapter 3 TES eiu cope nean er impo todo d iot ria Main Control Board Switch and Jumper Settings TO Terminal Blocks cessas denen Wiring the Main Control Board I O Terminals Wiring Examples esris tenie pete Hardware Enable Circuitry ss 224 da Auxiliary Power Supply 2 cel re RE Removing the Control Cassette aati cepe ee khe ie et Chapter 4 Communication Module Communication Configurations siue qur dera do Ve vee EV PY nta Typical Programmable Controller Configurations Logic Command Status exe Rete Chapter 5 Ungrounded Unbalanced or High Resistive Ground Installations Minimum Mounting Clearances vss rer ke tre Era ea Operating shes hol nie tat eee e CA ed Nate plate bade She aw eras ET RE ME
174. move the Protective Covers from the Inverter Units 149 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Specifications PowerFlex 700 Stegmann Hi Resolution Encoder Feedback Option PowerFlex 700 Resolver Feedback Option Card PowerFlex 700 Multi Device Interface MDI Option Card Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors Table of Contents Remove the Protective Screens 149 Remove the Airflow 1 150 Remove the Protective 151 400 and 690 Volt Class AC Input Wiring for Frame 14 Drives 151 Frame 14 Circuit Breakers sis act pe Reus pac avd dae RS wee RN 158 Circuit Breaker DIP Switch 159 Charging the MCCB Motor 160 Closing the Circuit Breakers and Energizing the Drive 161 Resetting the Circuit Breakers ee venere ee xe ven piis 162 Appendix A Drive Catalog Number Designations 167 Drive 167 Drive Fuse amp Circuit Breaker Ratings i ehe eee Ter Ree 175 HWSO Lud i eae 175 Circuit Diedkete vanes ede Ux ea ES ue br 175 Appendix B Option Card Specifications aod ea pr E NEU e atu ase 185 Supported
175. n Follow the steps below to move the common mode jumper s to the disconnected position for each converter unit see Figure 50 on page 123 for jumper location Task Description amp Loosen the screws and two fasteners that secure the jumper Rotate the jumper to the lower position Tighten the screw and two fasteners Rectifying Circuit Board Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 13 Mechanical Installation Chapter 9 Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board for each converter unit see Figure 50 on page 123 for rectifier board location Task Description amp Remove the screw from the X4 connection on the rectifier circuit board Insulate the top and bottom of the X4 connection on the rectifier circuit board IMPORTANT Donotinstall the screw and washer that was removed from this connection Side View of Rectifying Rectifying Circuit Structure aa Board X41 Gp xi xi 69 9 epi T Jumper Rockwell Automation Publication PFLEX INOOGE EN P July 2013 127 Chapter9 Frame 13 Mechanical Installation Remove the Protective Remove the Lower Protective Screen Covers
176. n process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature PN 208997 Rockwell Otomasyon Ticaret 5 Kar Plaza Ig Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication PFLEX INOOGE EN P July 2013 Supersedes Publication PFLEX INOO6D EN P August 2008 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
177. n rotary encoder Allen Bradley MPL A5xx and all MPL Bxxx motors with embedded Stegmann rotary Allen Bradley 2090 CDNFDMP SXX Figure 4 on page 188 encoder Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Allen Bradley 2090 XXNFMP SXX Figure 5 on page 188 Stegmann rotary encoder Allen Bradley MPL A5xx and all MPL Bxxx motors with embedded Stegmann rotary Allen Bradley 2090 XXNFMP SXX Figure 5 on page 188 encoder Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Allen Bradley 2090 XXNFMP SXX Figure 6 on page 188 Stegmann rotary encoder Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Allen Bradley 2090 UXNFDMP SXX Figure 7 on page 189 Stegmann rotary encoder Any other motor with external Stegmann SHS 170 rotary encoder Stegmann shielded twisted pair cable with 12 pin DIN Figure 8 on page 189 style connector Any other motor with external Stegmann SCS 60 SCS 70 SCM 60 or SCM 70 SRS 50 SRS 60 SRM 60 SRM 60 SRS 25 SRM 25 or Allen Bradley 842HR rotary encoder Stegmann shielded twisted pair cable with 10 pin MS Figure 9 on page 189 style connector Any other motor with external Stegmann SCS Kit 101 or SCK Kit 101 rotary encoder Stegmann shielded twisted pair cable with 8 pin Berg Figure 10 on page 190 style connector Any other motor with external Stegmann SRS660 rotary encoder twisted pair cable of various lengths Is available only
178. ncoder 05 Positive Cosine signal for Rotary Encoder interface N 11 Rotary Encoder DATA 5485 Positive DH485 terminal for Rotary Encoder interface S 10 Rotary Encoder DATA RS485 Negative DH485 terminal for Rotary Encoder interface Bi x 9 Linear Sensor CLOCK Positive Clock terminal for Linear Sensor interface 8 Linear Sensor CLOCK Negative Clock terminal for Linear Sensor interface N amp 7 Linear Sensor DATA Positive SSI terminal for Linear Sensor interface N N N 6 Linear Sensor DATA Negative SSI terminal for Linear Sensor interface 5 Rotary Encoder REGISTRATION Positive terminal for Rotary Encoder registration strobe M 4 Rotary Encoder REGISTRATION Negative terminal for Rotary Encoder registration strobe N amp 3 Linear Sensor REGISTRATION Positive terminal for Linear Sensor registration strobe X N 2 Linear Sensor REGISTRATION Negative terminal for Linear Sensor registration strobe E 1 CHASSIS GND Connection point for cable shields Rockwell Automation Publication PFLEX INOOGE EN P July 2013 If you are using this motor and feedback device Recommended Cables and Wiring Diagrams for the MDI Option Card Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and A B6xx motors with embedded Stegmann rotary encoder PowerFlex 7005 Multi Device Interface MDI Option Card Use this cable Allen Bradley 2090 CFBM7E7 CDAFXX See this wiring diagram Figure 13 below Allen Bradle
179. nd bottom protective covers Note you only need to remove the top and bottom covers to gain access to the power terminals You can remove the other covers without removing the top and bottom ones Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover Remove the side protective covers NS A NS Wit V 108 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations Frame 12 Mechanical Installation Chapter 8 Frame 12 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals To guard against drive damage these capacitors should be disconnected depending upon the type of ground system on which the drive is installed Installation on an Ungrounded Distribution System or High Resistive Ground If you are installing a 400 480V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 111 e Should insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier
180. ng and repair information for PowerFlex 7005 and 700H frame 14 AC drives You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication PFLEX INOO6E EN P July 2013 17 Preface Notes 18 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 AC Supply Source Considerations Chapter 1 General Installation Information Frame 9 14 PowerFlex 700H and 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 690 volts caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in the drive Technical Data publications See Additional Resources on page 17 for a list of technical publications for PowerFlex 700H and PowerFlex 7005 drives ATTENTION To guard against personal injury and or equipment damage If a system ground fault monitor RCD is to be used only Type B adjustable devices should be used to avoid nuisance tripping Unbalanced Ungrounded or Resistive Grounded Distribution Systems If phase to ground voltage will exceed 12596 of normal or the supply system is ungrounded see Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI
181. nge 50 rad sec bandwidth Speed regulation with feedback 001 of base speed across 120 1 speed range 000 1 operating range 300 rad sec bandwidth Torque Regulation Torque Regulation without feedback 10 600 rad sec bandwidth Torque Regulation with feedback 45 2500 rad sec bandwidth Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability ield Oriented Control with and without a feedback device and permanent magnet motor control Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp Multiple programmable stop modes including Ramp Coast and Current Limit to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time may be Two independently programmable accel and decel times Each time may be programmed from 0 3276 7 seconds in 0 1 second increments programmed from 0 6553 5 seconds in 0 1 second increments S Curve Time 0 10096 of accel decel time Adjustable from 0 5 4 0 seconds Intermittent Overload 110 Overload capability for up to 1 minute 10 Overload capability for up to 1 minute 150 Overload capability for up to 2 seconds 50 Overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 to 160 of rated output current Programmable proportional gain Independent Motoring and Regenerating Power Limit
182. ns Cable Trays and Conduit If cable trays or large conduits are to be used see guidelines presented in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads ATTENTION To avoid a possible shock hazard caused by induced voltages CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to this manual CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 2006 95 EC e EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EMC Directive 2004 108 EC e EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods Rockwell Automation Publication PFLEX INOO6E EN P July 2013 23 Chapter 1 24 General Installation Information General No
183. of firmware allows you to configure the drive to switch smoothly from a communicated speed reference to local speed reference produced by the Human Interface Module HIM When the drive is commanded to switch from the automatic communicated speed reference to the manual reference via a digital input it pre loads the last value from the communicated reference into the HIM Then you can then modify the manual reference on the HIM This avoids a step change in speed that would otherwise occur from the switch Example e Use acommunications adapter like a 20 COMM C or 20 COMM E in DPI port 5 for the primary automatic speed reference Use the on board HIM in DPI port 1 for the secondary manual speed reference Wire digital input 4 to switch between automatic and manual references high for manual low for automatic Make the following parameter selections 90 Speed Ref A Sel 22 DPI Port 5 96 TB Man Ref Sel 18 DPI Port 1 193 Man Ref Preload 1 Enabled 364 Digital In4 Sel 18 Auto Manual Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Control Wiring for PowerFlex 700H Drives Chapter 2 When digital input 4 is low the drive runs in automatic mode consuming the speed reference from the communications adapter When digital input 4 goes high the drive takes the last value from the communication adapter and loads it into the HIM So the manual speed reference produc
184. omation Publication PFLEX INOOGE EN P July 2013 Specifications Appendix A Drive Catalog HP Rating Input Dual Element Time Delay Fuse Non Time Delay Fuse Bussmann Style Semi Circuit Motor Circuit Number Ratings Conductor Fuse Breaker Protector ND HD 8 Max Min Max P Max 20 1 9 7 14 1100 1834 2300 1 per phs 4200 2300 1 per phs 5700 170M6466 5700 2400 800 3 per phs 800 3 per phs 1000 1448 1900 1 per phs 3200 1900 1 phs 4500 170M6466 4500 1900 650 3 per phs 650 3 per phs 20 2 2 7 14 1200 2172 2800 1 per phs 5000 2800 1 per phs 6700 170M6466 6700 2900 950 3 per phs 950 3 per phs 1100 1834 2300 1 per phs 4200 2300 1 per phs 5700 170M6466 5700 2400 800 3 per phs 800 3 per phs 1 20DE820 drives ND are only capable of producing 9596 of starting torque under 10 Hz 2 Not available with 7005 Control 3 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 4 Maximum protection device size is the highest rated device that supplies drive protection 5 These fuses and disconnect are supplied with AC input NEMA UL Type 1 drives 6 Inverse time breaker Ratings shown are maximum 7 Maximum allowable rating by US NEC Exact size
185. ommon Mode Jumper to the Disconnected Position Follow the steps below to move the common mode jumper to the disconnected position see Figure 32 on page 94 for jumper location Task Description amp Loosen the upper screw Remove the lower screw Move the jumper to the horizontal position Install and tighten the screws Front View of Power A Structure D Gr gt a OM 1 di a Rectifier Circuit Board p Rockwell Automation Publication PFLEX INOOGE EN P July 2013 95 Chapter7 Frame 11 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board see Figure 32 on page 94 for rectifier board location Task Description amp Remove the screw from the X4 connection on the rectifier circuit board Insulate the top and bottom of the X4 connection on the rectifier circuit board IMPORTANT Donotinstall the screw and washer that was removed from this connection Side View of Power Structure X1 X41 Bc Circuit Board dl 96 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Power Wiring ACInput Wiring Frame 11 Mechanical
186. on Preface Topic Page Drive Description 1 Enclosure Options 12 Drive Frame Sizes 13 Conventions 13 General Precautions 15 Additional Resources 17 This manual provides information on mechanical installation and for connecting incoming power the motor and basic I O to frame 9 14 PowerFlex 700H and 700 AC drives The information provided is intended for qualified installers only Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Frame 9 14 PowerFlex 700H and 700S AC drives are available in the following normal duty power ratings Drive ACInput Range Hp Range kW Range 700H 380 500V 200 1900 132 1200 525 690V 150 2400 160 2300 7005 380 500V 200 1250 132 800 525 690V 150 1600 160 1500 The 700H features a parameter set modeled after the PowerFlex 700 AC drive Standard I O includes either 24V or 115V digital I O plus analog I O NetLinx communication options including DeviceNet ControlNet and EtherNet IP networks The PowerFlex 700 offers optimized integration for the most demanding drive control and drive system applications Available with embedded high performance Logix engine DriveLogix to produce a highly functional cost effective drive and control solution Rockwell Automation Publication PFLEX INOO6E EN P July 2013 11
187. on reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened ATTENTION To guard against drive damage when using output contactors the Common Bus Prech arge DC input drives do not have an internal precharge circuit Therefore the following must be provided Precharge capability must be provided in the system to guard against possible damage e Disconnect switches must not be used between the input of the drive anda common DC bus without the use of an external precharge device IMPORTANT Precharge circuitry is external to the drive and must be customer supplied Rockwell Automation Publication PFLEX INOO6E EN P July 2013 25 Chapter1 General Installation Information DC Input Precharge Control Wiring If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit See Figure 1 on page 27 for additional wiring information Table 3 Frame 9 X50 Terminal Block Connections X50 Terminal Block Terminal Description 1 Charge Relay Contact
188. on When a voltage drop U lt 0 7 x Un or loss of the main supply occurs the undervoltage release coil of the circuit breakers will open The trip indicator contacts of the circuit breakers are connected in series Therefore if one circuit breakers trips due to an undervoltage or overload overcurrent condition all circuit breakers will open trip If the circuit breakers have opened due to an overcurrent fault the condition that caused the fault must be corrected and the fault cleared before the circuit breakers can be reset and the drive started In this case see Charging the MCCB Motor Operators on page 160 162 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Appendix Category Agency Certification cU Jus Specifications PowerFlex 700H Listed to UL 508C and CAN CSA C2 2 No 14 M91 PowerFlex 700S UL and cUL Listed to UL 508C and CAN CSA 22 2 No 14 95 Ce Marked for all applicable European Directives EMC Directive 89 336 EEC Emissions EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations Marked for all applicable European Directives EMC Directive 89 336 EEC Emissions EN 61800 3 Adjustable Speed electrical power drive systems Part 3 Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations N223 Certified to AS NZS
189. on and disconnect devices Failure to do so may result in personal injury and or equipment damage If you are installing See a Frame 9 drive Power Wiring on page 67 a Frame 10 drive Power Wiring on page 84 a Frame 11 drive Power Wiring on page 97 a Frame 12 drive Power Wiring on page 114 a Frame 13 drive Power Wiring on page 130 a Frame 14 drive Power Wiring on page 149 Wire Recommendations Type Power 70 Standard Description Min Insulation Rating Four tinned copper conductors with XLPE 600V insulation 75 167 F Copper braid aluminum foil combination shield and tinned copper drain wire PVC jacket 1 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 The use of shielded wire for AC input power may not be necessary but is always recommended Rockwell Automation Publication PFLEX INOOGE EN P July 2013 EMC Instructions General Installation Information Chapter 1 Motor Considerations Due to the operational characteristics of AC variable frequency drives motors with inverter grade insulation systems designed to meet or exceed NEMA MGI Part 31 40 42 standards for resistance to spikes of 1600 volts are recommended Guidelines must be followed when using non inverter grade motors to avoid premature motor failures Refer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 for recommendatio
190. on mode capacitors To guard against drive damage these capacitors should be disconnected depending upon the type of ground system on which the drive is installed Installation on an Ungrounded Distribution System or High Resistive Ground If you are installing a 400 480V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 95 e Should insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 96 Ifyou are installing a 600 690V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 95 e Must insulate terminal X4 on the Rectifier circuit board see 96 on page Insulate Terminal X4 on the Rectifier Circuit Board Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 95 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 96 Note See Wiring and Grounding Guidelines for Pulse Width Modulate
191. oo 936868 Rid p _ 25550 p Rus p pun d p B p p p 3 Gad SEE 08 2888 2828865 B 8 SERES a E 5 2 2 e a lt bles ut Ca for Motor Outp Holes Access 2102 e Ded gt 12 Places 32 25 1 3 735 29 0 735 29 0 735 29 0 2397 94 4 137 13 ly 20 P Ju E EN IN006 ion PFLEX Publication P tion toma ell Au Rockw Chapter10 14 Mechanical Installation Figure 57 1500 A Drives 2400 mm Enclosure Code NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Dimensions are in millimeters and inches NEMA UL Type 12 Roof Assembly w Filters Lifting Points Lifting Points Shipping Split At This Location NEMA UL Type 12 External Door Filters K 797 31 4 191 31 4 IK 797 14 2400 94 4 gt 2102 Access Holes for Motor Output Cables Access Holes for AC Input Cables 2 Places 12 Places 32 75 1 3 735 29 0 735 29 0 735 29 0 gt lt 3225 1 3 32205 13 65 2 6 65 2 6 138 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 10 620 24 5 601 23 7 1 7 Frame 14 Mechanical Installation Figure 58 DCInput Drive Enclosure Code A NEMA UL Type 1 IP 21 and M
192. or No Brake Option Ordered DB Resistor Braking IGBT Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 9 Mechanical Installation Chapter 5 Table 23 Frame 9 Brake Resistor Ratings Input Drive Catalog NDRating Cont Output Maximum Brake Resistor Voltage Number Amps Current Amps Nominal Ohms aoovac pO mw m o 20DC300 160 kW 300 222 33 480V AC 20DD261 200 HP 261 222 3 3 20DD300 250 HP 300 222 33 600V AC 20DE170 150 HP 170 157 1 7 20DE208 200 HP 208 157 1 7 690V AC 20DF170 160 kW 170 157 1 7 20DF208 200 kW 208 157 1 7 Routing for 1 0 Wiring and Communication Cabling Network Communication Cabling der o Jo o e e o o e U r3 Y looooo looooo LH s 88888 E gt 88888 E gt lo E e 2 m D 0000000 mg o o gt Ela 00 L QI 000000 JS i ps E o o o o o o o o o o o o o Hh o iiio
193. p Internal Power Supply 3 Wire pm Set Par 828 Dig In4 Sel to a value of 5 Start 24V DC 2 Set Par 168 Normal Stop Mode for the desired stopping mode 3 0 Ramp Stop 4 9 1 CurLim Stop PJ 2 Coast Stop 5 10 Es n UL ji 8 13 14 o O 9 Start 15 co om Stop 16 Lo o Enable Hardware Enable Circuitry By default Digital Input 6 Par 830 Dig In6 Sel is configured for hardware enable input This is for applications requiring the drive to be disabled without software interpretation With the HW Enable Jumper Shunt P22 on the pins closest to the PCB 2 and 4 Digital Input 6 is configured as a dedicated hardware enable See Figure 1 on page 47 for jumper location If this configuration is not required the HW Enable Jumper Shunt may be moved to the out board pins 1 and 3 making Digital Input 6 user programmable via Par 830 Dig In6 Sel Rockwell Automation Publication PFLEX INOO6E EN P July 2013 53 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phase II Control Auxiliary Power Supply 54 You may use an auxiliary power supply to keep the 700 control assembly energized when input power is de energized This allows the main control board DriveLogix controller and any feedback option cards to continue operation Connect auxiliary power to J15 on the fiber optic interface board You must set parameter 153 Control Opt
194. p 1 Si 13 2 ON OFF 50 100 Rating 400 480V AC 1770 0 76 35 5 15 0 15 OFF na 2150 0 92 35 5 1 5 0 15 OFF na 600 690V AC 1500 0 88 3s 5 1 0 0 15 OFF na 1900 0 84 3s 5 1 0 0 15 OFF na 2250 0 96 3s 5 15 0 15 OFF na Figure 66 Circuit Breaker DIP Switches Location n 12 1 nfo JS 906 mu DISCHARGED Rockwell Automation Publication PFLEX INOO6E EN P July 2013 159 Frame 14 Mechanical Installation Chapter 10 circuit breakers are closed and whenever input power is removed and re applied The stored energy motor operators must be charged prior to the first time the to the drive Charging the MCCB Motor Operators When an external device for circuit breaker motor operator status is not used the enclosure door s must be open in order to view the status indicator on the circuit breakers Only qualified personnel familiar with ATTENTION implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment PowerFlex 7005 and 700H drives and associated machinery should plan or damage 1 With the doors ofthe enclosures containing the MCCBs open apply control voltage to the drive c 2 Press and hold the Open red control button on the enclosure door until the status text Charged Spring displays
195. p www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the retur
196. r phs 1100 1954 2500 1 per phs 4300 2500 1 per phs 5800 70M6466 5800 2500 825 3 per phs 825 3 per phs 20xQK 14 1600 2720 3500 1 per phs 6000 3500 1 per phs 8000 70M6466 8000 3500 1200 3 per phs 1200 3 per phs 1300 2317 3000 1 per phs 5000 3000 1 per phs 6900 70M6466 6900 3000 1000 3 per phs 1000 3 per phs Not availab 176 e with 700S Control Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protection device size is the highest rated device that supplies drive protection Thesefuses and disconnect are supplied with AC input NEMA UL Type 1 drives Specifications Appendix A 5 Inverse time breaker Ratings shown are maximum Maximum allowable rating by US NEC Exact size must be chosen for each installation 7 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA 5 Table 10 480 Volt AC Input Frames 9 14 Drive Protection Devices Drive Catalog HP Rating Input Dual Element Time Delay Fuse Non Time Delay Fuse Bussmann Style S
197. r phs 170 6611 400 859 700 2 per phs 170M6611 20xH920 1 500 1083 550 3 per phs 170M6609 450 965 550 3 per phs 170M6609 20xH1K0 1 560 1213 630 3 per phs 170M6610 500 1083 630 3 per phs 170M6610 20xH1K1 13 630 1354 2400 170M7107 560 1213 2400 17097107 20xH1K3 13 70 1530 2400 17097107 630 1354 2400 17097107 180 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Specifications Appendix A Drive Catalog Number Frame kW Rating DC Input Ratings Fuse Bussmann Style Fuse ND HD Amps 20xH1K4 13 800 1707 2400 17097107 710 1413 2400 1707107 20xH1K7 4 1000 2084 E 170M8610 900 1883 170M8610 20xH2k1 7 14 1200 l 2531 170M8610 1100 2284 170M8610 20xH2K7 14 1600 3178 170M8610 1300 2708 170M8610 1 Not available with 7005 Control Table 14 650 Volt DC Input Frames 9 14 Drive Protection Devices Drive Catalog Number Frame HPRating DCInputRatings Fuse Bussmann Style Fuse ND HD Amps 20xJ261 9 200 294 500 170M6608 150 231 500 170M6608 20xJ300 9 250 338 630 170M6610 200 294 630 170M6610 20xJ385 10 300 434 700 170M6611 250 338 700 170M6611 20xJ460 10 350 519 900 170M6613 300 434 900 170M6613 20xJ500 10 450 564 500 2 per phs 170M6608 350 474 500 2 per phs 170M6608 20xJ590
198. r the Multi Device 196 Interface Option Card to include new motor cable combination Added Appendix F History of Changes to contain all previous manual revision 209 information Changes to this manual for previous revisions are included in Appendix F History of Changes on page 209 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 3 Summary of Changes Notes 4 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Table of Contents Preface Drive iere vespa us ae ERI blot db osi peii aha 11 Enclosure Options e a qe dete aux et odis ens 12 Drive Frame Sessa re RURERIRXSEERRREUDONMAUCURAS ES E 13 dades idees eee diede efe dn edi ede 14 General Precautions 220 abc CUM D Dos Mol end 15 General Precautions Continued 16 Additional Resources due cr dade etica vali arat irt dotes vet LN SE 17 Chapter 1 General Installation Information AG Supply Source Considerations ceeds 19 Unbalanced Ungrounded or Resistive Grounded Distribution SYSTEMS MM NM M UE 19 Single Phase Input 20 Input Power Conditioning sss eye e Set yd ee A Es 20 Output Power Conditioning 20 General Grounding 8 eerte 21 Safety Ground odo SH RUE Eie 21 Shield Termination SHLD are itte bubulo 21 RFI Filter Grounding 21 Fuses and Circuit S UL RERUM 22 Power WIE o daos
199. rFiox ini 1 Figure 37 Enclosure Codes A NEMA UL Type 1 IP21 M NEMA UL Type 1 IP21 w Conformal Minimu m Mounting Coat H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Clearances h 200 mm 8 00 in Min Endosure Code A NEMA UL Type z Jt 1 121 Shown T 800 mm 31 5 in Min Rockwell Automation Publication PFLEX INOOGE EN P July 2013 101 Chapter8 Frame 12 Mechanical Installation Figure 38 Enclosure Code B NEMA UL Type 1 IP21 and NEMA UL Type 1 IP21 w Conformal Coat h 200 mm 8 0 in Min m gu i gt Pd 838mm 33 0 in Min Operating Tem peratu res Frame 12 drives require a minimum of 5200 m h 3060 cfm of cooling air PowerFlex Voltage Class Amp Rating Surrounding Air Temperature Drive Normal Duty Heavy Duty 700H 400 480V AC 820 920 0 40 C 32 104 F 0 40 C 32 104 F 540 650V DC 400 480V AC 1030 0 40 C 32 104 F 0 35 32 95 F 540 650V DC 600 690V AC 820 920 0 40 C 32 104 F 0 40 C 32 104 F 810 932V 600 690V AC 1030 0 35 C 32 95 F 0 40 C 32 104 F 810 932V 7005 400 480V AC 820 920 0 40 C 32 104 F 0 40 C 32 104 F 540 650V DC 400 480V AC 1030 0 40 C 32 104 F 0
200. re not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the DC and DC terminals between the DC terminal and the chassis and between the DC terminal and the chassis The voltage must be zero for all three measurements ATTENTION Risk of injury or equipment damage exists DPI host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are ene
201. removed Figure 16 Terminal Locations and Power Terminal Block 1 4 L1 L1 L2 1 Uf 2 WT3 UMi V T2 W T3 ee AC Line Input Power To Motor Leads 1 2 3 So 8 DC DC R R terminals shown with protective cover removed 4 lt lt Pon P Rockwell Automation Publication PFLEX INOO6E EN P July 2013 67 Chapter 5 68 Frame 9 Mechanical Installation Frame 9 DC Bus Brake Connections Figure 17 Connecting to DC Source Only No Brake Option Ordered DCSource i al DC R R Figure 18 Connecting to an External Brake Resistor Brake Option Ordered DB Resistor See Table 23 on page 69 for brake resistor sizing information Figure 19 Connecting to an External Braking IGBT and Resist
202. rgized at DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes in contact with the assembly Rockwell Automation Publication PFLEX INOOGE EN P July 2013 15 Preface General Precautions Continued ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage can cause uncommanded positive speed changes For PowerFlex 700H drives an OverSpeed Limit fault will occur if the speed reaches Maximum Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 1096 Without taking such actions if this operation is unacceptable the adjust freq portion ofthe bus regulator function must be disabled see parameters 161 and 162 e For PowerFlex 7005 drives an Abs Overspd Det fault will occur if the speed reaches Rev Speed Limit Abs OverSpd Lim or Fwd Speed Limit Abs OverSpd Lim If this condit
203. rior to joining the parallel cables at the motor end 154 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10 Figure 63 Motor Wiring Example INU1 INU2 1VT2 1W T3 PE 2V T2 2W T3 PE du dt Filter 1 du dt Filter 2 1VT2 1W T3 PE 2U TI 20 72 2W T3 PE Motor Frame IMPORTANT Once power wiring has been completed the protective covers must be installed before energizing the drive Installation is in reverse order of removal see Remove the Protective Covers from the Converter Unit s on page 142 and Remove the Protective Covers from the Inverter Units on page 149 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 155 Chapter10 14 Mechanical Installation Table 31 Power Terminal Specifications No Name Description Wire Size Range qo Torque Terminal Bolt Size 200 Maximum Minimum Recommended 1 Input Power Terminal Block m Input power 300 mm 2 1 mm 40 N m M12 L1 L2 L3 600 14 AWG 354 Ib in 2 Output Power Terminal Block 8 Motor connections 300 mm 21 mm 40 N m M12 U 11 V T2 W T3 600MCM 14 AWG 354 Ib in 3 Terminal PE Motor Ground 9 Terminating point for wiring shields 300 mm 21mm 40 N m M10 600 14 AWG 354 Ib in 4 DCBus DC input or external brake 300 mm 21mm 40 N
204. rnal Precharge Circuitry Terminal Block on Drive is Shown as Dashed Lines Control Frame Connections M Dc xp H RC 0i 24V DC e 2 ov DC O L 1 Isolated Ole DC Source D D KD l ie X M 1 1 PilotRelay HH R2 CR2 pcs Main DC Contactor Important For DC Input Only AK gt Do Not Install on DC Input Drives M E Refer to Table 6 on 28 for contact ratings Figure 2 Frames 10 11 and 13 Sample Precharge Wiring Diagram Customer Connections External Precharge Circuitry Terminal Block on Drive is Shown as Dashed Lines Control Frame Connections X50 ASIC Board M DC P i mn HO Charge Relay RO s RR mn KD ED Precharge Complete DC Source n IRGEND MEME XD KD el nec RI Pilot Relay M 0 4 lt gt 4 Muy F Important For DC Input Only Main DC Contactor Do Not Install on DC Input Drives Rm Refer to Table 6 on page 28 for contact ratings cite ve M Precharge Rockwell Automation Publication PFLEX INOO6E EN P July 2013 27 Chapter1 General Installa
205. rs Remove screws and covers Rockwell Automation Publication PFLEX INOO6E EN P July 2013 145 Chapter 10 Frame 14 Mechanical Installation Installation on an Ungrounded Distribution System or High Resistive Ground e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 147 e Should insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 148 If you are installing a 600 690V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 147 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 148 Installation on a Grounded B Phase Delta System If you are installing a drive on a grounded B phase Delta system you e Must move the common mode jumper s to the disconnected position see Move the Common Mode Jumper s to the Disconnected Position on page 147 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 148 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 14 Mechanical Installation Chapter 10
206. s le Removeable Lifting Angle 63 5 2286 90 0 635 635 25 0 25 0 50 8 2 0 533 4 Y lt 21 0 gt o o 2413 t 9 5 5486 Area available for conduit routing e 43 2 2955 2955 0 625 Dia 6 Mounting Holes 1 7 11 75 11 75 19 0 0 75 74 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Frame 10 Mechanical Installation Chapter 6 Figure 24 Enclosure Code NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat 8 p Dimensions are in millimeters and inches NEMA UL Type 12 Roof Assembly w Filters 655 04 re 54 454 EA 18 Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal Overlapping metal bottom plate slightly adjusta Stationary metal back bottom plate NEMA UL Type 12 External Filters L 606 24 83 3 3 pus 439 173 733 2 9 z Max E 116 e Gap with 57 2 Overlapping 23 2 Plate Removed Standard Wire entry for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a gap develops between the foam pieces Otherwise the foam acts as a loose gasket around the wires Rockwell Automation Publication PFLEX INOOGE EN P July 2013 75 Chapter6 Frame 10 Mechanical
207. s programmable to 800 of rated output current Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 59272 Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 59272 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 165 AppendixA Specifications Category Specification PowerFlex 700H PowerFlex 700 Feedback Encoder Inputs 2 Dual Channel Plus Marker Isolated with differential transmitter Output Line Drive Incremental Dual Channel Quadrature type Encoder Voltage Supply 5V DC or 12 V DC 320 mA channel high state voltage of 3 0V DC maximum low state voltage at 12V DC minimum high state voltage of 7 0V DC maximum low state voltage of 0 4V DC Encoder PPR Rating Encoder PPR ratings are limited to the values specified in the table below n 2 mod75 mod 125 mod225 mod375 mod625 mod1125 of 75 125 25 375 625 1125 150 250 450 750 1250 2250 214 300 500 900 1500 2500 4500 8 600 1000 1800 3000 5000 9000 4 16 1200 2000 3600 6000 10000 18000 5 32 2400 4000 7200 12000 20000 6
208. sable input 1 24V 20 10 15 mA 2 1501 Virtual GND 1 3 502 Isolated Disable input 2 24V 20 10 15 mA 4 502 Virtual GND 2 X2 21 Digital Out 1 N C Max Resistive Load 22 Digital Out 1 Common 240V 30V DC 1200VA 150 W X10 23 Digital Out 1 N O Max Current 5 A Min Load 10 mA x 25 Digital Out 2 Common Inductive Load 26 Digital Out 2N 240V AC 30V DC 8400VA 105W Max Current 3 5 A Min Load 10 mA X7 28 111 Thermistor input Rip 2 4 0 KQ PTC 29 T IMPORTANT The drive will not run unless one of the following conditions is met A wire must be installed in the hardware thermistor input X7 28 and X7 29 and the thermistor short circuit supervisor jumper X10 must be installed in the OFF position OR thermistor must be installed in the hardware thermistor input X7 28 and X7 29 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 205 AppendixE X Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors Figure 25 Wiring Example Internal 24V Power Supply PowerFlex 700H Control Unit 19 24V DC 20 24V DC Common Motor Over Temperature Slot B Sensor s 20C DG1 Disable Option 1 801 Micro Controller Hardware Disable 1 2 SDt 3 802 28 Ti Ez T1 x Hardware Disable 2 PowerFlex 700H Po
209. ses per Phase D AC Input Power Wiring Provided by Customer 400V 1300 amp 1450 Amp Example Shown AC Input Power Terminals Inside Drive D Converter 1 Converter 2 Converter 3 M Motor Out C C C U W m l m l d Iw d Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 13 Mechanical Installation Chapter 9 Output Power Wiring Connect the motor to the output power terminals IMPORTANT Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Figure 52 Frame 13 Motor Wiring Example UT vwT2 W T G Motor Frame IMPORTANT Once power wiring has been completed the protective covers must be installed before energizing the drive Installation is in reverse order of removal see Remove the Protective Covers from the Converter Unit on page 124 and Remove the Protective Covers from the Inverter Unit on page 128 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 131 Chapter9 Frame 13 Mechanical Installation Table 29 Power Terminal Specifications No Name Description Wire Size Range ma Torque Terminal Bolt Size Maximum Minimum Recommended 1 Input Power Terminal Block m Input power 300 mm 2 1 mm 40 N m M12 L1 L2 L3 600
210. stop See Table 25 on page 208 for a description of drive conditions and actions 3 Neither of the Gate Disable bits 10 in parameter 238 Fault Configl or 15 in parameter 259 Alarm Config are set If both digital inputs open the drive output will be disabled and the motor will coast to a stop No fault or alarm indication will be given but the Gate Disable status can be seen in bit 0 Gate Disable of parameter 359 20C DGI Status When the condition is cleared the drive can be restarted after 3 seconds If only one digital input opens the drive will be disabled and the motor will coast to a stop See Table 25 on page 208 for a description of drive conditions and actions 4 Both Gate Disable bits 10 in Fault Configl and 15 in Alarm Config are set The Gate Disable fault takes precedence 5 Thermistor Input If the thermistor input goes out of range the drive output will be disabled and the motor will coast to a stop The drive will display fault 60 Hrdwr Therm on the drive HIM When the condition is cleared the fault can be reset and the drive can be restarted This configuration requires that the two digital inputs remain closed to function Rockwell Automation Publication PFLEX INOO6E EN P July 2013 207 Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors Removing the 20C DG1 Option Board Verify Operation
211. t be configured with a jumper Drive damage may occur if jumper is not installed properly See page 36 These inputs outputs are dependant on a number of parameters see Related Parameters column in table Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 150 mA maximum load Not present on 115V versions Can be used to provide control power from an external 24V source when main power is not applied See page 36 Contacts in un powered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and de energize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will de energize when condition is removed Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for 700H Drives Chapter 2 Table 10 1 0 Terminal Designations Related No Signal Factory Default Description Parameter s i 1 Analog Input 1 m J 0 Isolated By bipolar differential 9 bit amp sign 88 kQinput impedance A 320 327 KG 2 Analog Input 1 jumper page 36 selects 0 10V 10V NEP 0 20 mA Default 0 10V Ri 2000 4 20 mA Ri 100 CJ S H 3 Analog Input 2 B d 4 Analog Input 2 B d 5 10V Pot Reference 2 kQminimum 10 mA maximum load 196 accuracy 2 X p 6 Pot Common GND For and
212. tal Input 5 Load 7 5 mA at 115V AC 829 16 Diaital Input 6 HW Enable Note The 115 VAC Digital Inputs can withstand 2 mA of leakage current without turning on If an 830 9 P output device has a leakage current greater than 2 mA a burden resistor is required A 68 1 resistor with a 0 5 W rating should be used to keep the 115 VAC output below 2 mA 1 Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches 53 1 and 53 2 respectively 24V DC is the default setting Rockwell Automation Publication PFLEX INOO6E EN P July 2013 49 Chapter3 Control Wiring for PowerFlex 7005 Drives with Phase II Control 1 0 Wiring Examples Table 19 TB1 Terminals Analog Wiring Examples Input Output Connection Example Required Parameter Changes 0 10V Analog Input No Changes Required Internal Source
213. tallation on a Grounded B Phase Delta System 126 Move the Common Mode Jumper s to the Disconnected Position 126 Insulate Terminal X4 on the Rectifier Circuit Board 127 Remove the Protective Covers from the Inverter Unit 128 Remove the Lower Protective 128 Remove the Protective 129 Power 130 Chapter 10 Minimum Mounting Clearances er b ens 134 Operating Temperatures cack oes sii Tete e Ret ep eta and 134 Dimensions deseen cose REPE Ne S NU S e RERO 135 Lifting and Mounting Frame 14 8 8 140 Ungrounded High Resistive Ground or Grounded B Phase Delta 141 Remove the Protective Covers from the Converter Unit s 142 Remove the Protective 142 Move the Control 143 Remove the Airflow 1 144 Remove the Protective 145 Installation on an Ungrounded Distribution System or High Resistive SEIT oTe ce 146 Installation on a Grounded B Phase Delta System 146 Move the Common Mode Jumper s to the Disconnected Position 147 Insulate Terminal on the Rectifier Circuit Board 148 Power ei erp meee RDADDQUE RS 149 Re
214. ter enclosures Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Chapter 10 157 Chapter10 14 Mechanical Installation Frame 14 Circuit Breakers Frame 14 drives utilize molded case circuit breakers MCCBs to provide overload overcurrent and undervoltage protection on the incoming AC lines and to synchronize the energizing of the power structures The circuit breakers are located inside of the enclosures in front of the AC chokes Drives Above 1500A 1500A Drives Rectifying Power Power Rectifying Rectifying Power Power Structure Structure Structure Structure Structure Structure Structure Note Control Frame not shown for clarity only 158 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Circuit Breaker DIP Switch Settings Frame 14 Mechanical Installation Chapter 10 The DIP switches on the circuit breakers are configured to the correct settings at the factory However the settings detailed in Table 32 below should be verified before charging the circuit breaker motor operators and operating the drive Once the settings have been verified continue with Charging the MCCB Motor Operators on page 160 Table 32 Circuit Breaker DIP Switch Settings Voltage Class Drive ND L 5 1 N Continuous Am
215. tes The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 Standard PowerFlex 700H or 700 CE compatible Drive For Frames 10 and up the drive must also be installed in a suitable Rittal TS 8 or equivalent enclosure Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described on page 21 Output power control I O and signal wiring must be braided shielded cable with a coverage of 7596 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6
216. the drive then remove the protective covers Remove screws and covers Remove screws and covers 400 and 690 Volt Class AC Input Wiring for Frame 14 Drives Frame 14 size drives utilize three parallel converter units or two pairs of two parallel converter units that are pre connected to line reactors and are fed through motor operated circuit breakers IMPORTANT Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Frame 14 drives can be ordered with or without du dt filters The du dt filter limits the rate of change of output voltage and the rate of change in the IGBT or output transistor switching event See the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO0OI for minimum inductance on installations where du dt filters are not installed Rockwell Automation Publication PFLEX INOO6E EN P July 2013 151 Chapter 10 Frame 14 Mechanical Installation 1522 Figure 61 1500A Drive AC Wiring Example AC Input Power Wiring Provided by Customer AC Input Power Terminals Inside Drive D Converter 1
217. tion Information Figure 3 Frames 12 and 14 Sample Precharge Wiring Diagram Customer Connections External Precharge Circuitry Terminal Blocks on Drive is Shown as Dashed Lines Control Frame Connections V a T ASIC LL X15 pec NE Charge Board ETTR N d Relay Hr CH _ En Precharge T ER Complete X9 mk a M DCSource L OAQ M PU CRT X50 15 ASIC KD HoL 8 Charge e Y M DC p ee D 2 D 2 Relay i TiO D Precharge Uc CH omplete F2 CR2 T OHO Yo Important For DC Input Only Refer to Table 6 below for contact ratings Do Not Install on DC Input Drives Table 6 ASIC Board Charge Relay Contact Ratings Load Resistance load cos 1 Rated load 8 A at 250 VAC 5 A at 30 VDC Rated carry current 8A Max switching voltage 250 VAC 30 VDC 400 VAC Max switching current AC8A DC5A Max switching power 2 000 VA 150 W Failure rate reference value 5 VDC 10 mA for gold plating 0 35 p min 28 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 9 Figure 4 X50 Terminal Block Locations General Installation Information Frames 10 14
218. tomation Publication PFLEX INOOGE EN P July 2013 Ungrounded High Resistive Ground or Grounded B Phase Delta Installations Frame 10 Mechanical Installation Chapter 6 Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals To guard against drive damage these capacitors should be disconnected depending upon the type of ground system on which the drive is installed Installation on an Ungrounded Distribution System or High Resistive Ground If you are installing a 400 480V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 81 e Should insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 82 e Must disconnect the small capacitors from the input terminals see Disconnect the Small Capacitors from the Input Terminals on page 83 If you are installing a 600 690V AC input drive on an ungrounded distribution system or high resistive ground you e Must move the common mode jumper to the disconnected position see Move the Common Mode Jumper to the Disconnected Position on page 81 e Must insulate terminal X4 on the Rectifier circuit board see Insulate Terminal X4 on the Rectifier Circuit Board on page 82 e Must disconnect the small capacitors from the
219. u must order a non CE PowerFlex drive Rockwell Automation Publication PFLEX INOO6E EN P July 2013 63 Chapter5 Frame 9 Mechanical Installation Minimum Mounting Clearances Operating Temperatures Nameplate Location 64 gt f 400 0 mm 400 0 mm 15 75 in 15 75 in a 50 0 80 0 50 0 mm 1 97 in D 4 3 2 in D 1 97 in Powerex PowerFlex f fin EU 350 0 mm 350 0 mm 13 8 in 13 8 in v See Figure 15 on page 65 for detailed dimension information Frame 9 drives require a minimum of 1300 m h 765 cfm of cooling air PowerFlex Drive Voltage Class Rating Surrounding Air Temperature Normal Duty Heavy Duty 700H All 0 40 C 0 50 32 104 F 32to 122 F 7005 400 480V AC 0 40 0 40 540 650 DC 32 104 F 32 104 F 600 690V AC 170 0 40 C 0 40 C 810 932V DC 32 104 F 32 104 F 208 0 35 C 0 40 C 32 95 F 32 104 F See Figure 15 on page 65 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Frame 9 Mechanical Installation Chapter 5 Dimensions Figure 15 Frame 9 Dimensions Dimensions are in millimeters and inches 480 0 18 0
220. uit Motor Circuit Number Ratings Conductor Fuse Breaker Protector ND JHD Amps Min Max 9 Min 8 Max Max 20xF1KO 13 1000 1038 1300 1 per phs 2300 1300 1 per phs 3000 1706466 3000 300 650 2 650 2 per phs 900 927 1200 1 per phs 2000 1200 1 per phs 2700 170 6466 9 2700 200 600 2 per phs 600 2 per phs 20xF1K1 13 1100 1189 1500 1 per phs 2600 1500 1 per phs 3500 170M6466 3500 500 750 2 per phs 750 2 per phs 1000 1038 1300 1 per phs 2300 1300 1 per phs 3000 170M6466 3000 300 650 2 per phs 650 2 per phs 20xF1K5 14 1500 1511 1900 1 per phs 3300 1900 1 phs 4500 170M6466 4500 900 650 3 per phs 650 3 per phs 1300 1310 1700 1 per phs 2900 1700 1 per phs 3900 170M6466 3900 700 575 3 per phs 575 3 per phs 20xF1K92 14 1800 1914 2400 1 per phs 4200 2400 1 per phs 5700 170M6466 5700 2400 800 3 per phs 800 3 per phs 1500 1511 1900 1 per phs 3200 1900 1 per phs 4500 170M6466 4500 1900 650 3 per phs 650 3 per phs 20xF2K2 14 2000 2267 2900 1 per phs 5000 2900 1 per phs 6700 170M6466 6700 2900 950 3 per phs 950 3 per phs 1800 1914 2400 1 per phs 4200 2400 1 per phs 5700 170M6466 5700 2400 800 3 per phs 800 3 per phs 1 20DF820 drives ND are only capable of producing 95 of starting torque under 10 Hz 2 Not available with 7005 Control 3 Minimum protection device size is the lowest rated device that supplies ma
221. ulation without feedback 7005 165 Stegmann Hi Resolution feedback option card recommended cables 186 wiring 186 Stop Modes 700H 700S 165 Storage Temperature 700H 700S 164 supply source 19 switches settings 7005 46 system grounding 21 T TB1 terminal descriptions 7005 49 2 terminal descriptions 7005 49 terminal block location power frame 10 84 power frame 11 99 power frame 12 117 power frame 13 132 power frame 14 1500 A 156 power frame 14 over 1500 A 157 power frame 9 67 Torque Regulation with feedback 7005 165 Torque Regulation without feedback 7005 165 U unbalanced ground supply 63 ungrounded ground supply 63 V Vibration 700H 700S 164 Rockwell Automation Publication PFLEX INOO6E EN P July 2013 Index wire size encoder 700H 33 power frame 10 84 power frame 11 99 power frame 12 117 power frame 13 132 power frame 14 156 power frame 9 67 wiring frame 9 control and communication 69 hardware enable 700H 36 hardware enable 7005 53 Multi Device Interface option card 196 potentiometer 700H 37 Resolver feedback option card 192 Stegmann Hi Resolution feedback option card 186 wiring examples digital inputs 700S 52 217 Index 218 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At htt
222. unded High Resistive Ground or Grounded B Phase Delta installations Added Chapter 11 Frame 14 Installation Updated the Agency Certification information for drives with 700H control Separated the drive ratings information from the drive protection devices now in separate tables Updated the drive rating fusing and circuit breaker specifications Added new Appendix B to consolidate the common lifting and mounting instructions Added the Allen Bradley 842HR rotary encoder to the list of compatible encoders Updated wiring diagrams for the Hi Resolution Encoder Updated wiring diagrams for Resolvers Updated wiring diagrams for the MDI board Added Appendix E on ATEX Approved PowerFlex 700H Drives in Group Il Category 2 Applications with ATEX Approved Motors Rockwell Automation Publication PFLEX INOO6E EN P July 2013 PFLEX INOOGC EN P October 2004 History of Changes Appendix F Change Updated the drive ratings for PowerFlex 700H and 700 Updated the information on installing unbalanced ungrounded or resistive grounded distribution systems Added information on DC input precharge control wiring Updated the Control Board Slot Designations table for the new 20C DG1 digital 1 0 option board Added drive catalog numbers for 700H control 1 0 board options Updated the Analog Input PTC 0 10V Input wiring example Added Chapter 4 Control Wiring for PowerFlex 7005 Driv
223. unter SINCOS SCS KIT 101 and SCM KIT 1024 sine cycles per revolution SCM 60 and SCM 70 have built in 101 mechanical turns counter SINCOS SRS 50 SRS 60 SRM 50 1024 sine cycles per revolution SRM 50 and SRM 60 have built in and SRM 60 mechanical turns counter SINCOS SRS M 25 1024 sine cycles per revolution 5525 and SRM25 have built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting SINCOS SRS660 1024 sine cycles per revolution Hollow shaft up to 14 mm diameter SINCOS SHS 170 512 sine cycles per revolution While the software supports this encoder the SHS 170 draws excessive current and should only be used with an external power supply Allen Bradley 842HR 1024 sine cycles per revolution Has built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting SINCOS SINCODER and LINCODER are registered trademarks of Stegmann Inc Rockwell Automation Publication PFLEX INOO6E EN P July 2013 185 AppendixB 7005 Stegmann Hi Resolution Encoder Feedback Option Wiring the Hi Resolution Terminal block P1 contains connection points for a Stegmann Hiperface Feedback Option Card to an Option card Encoder Hiperface is a registered trademark of Stegmann Inc Table 18 Terminal Block Descriptions x e p LA LA Iq A o va 0 va 4 LA 14 5b v v
224. ve to Motor Power Ratio 700H 700S 164 Maximum Short Circuit Rating 700H 700S 164 Maximum Surrounding Air Temperature without De rating 700H 700S 164 MCCB motor operators charging frame 14 160 modes Auto Manual 40 mounting clearances frame 10 71 frame 11 85 frame 12 101 frame 13 120 frame 14 134 frame 9 64 MOV 19 Multi Device Interface option card recommended cables 197 wiring 196 Nominal Bus Voltage Full Load 700H 700S 164 Non operational Shock 700H 7005 164 215 Index 216 0 opening converter covers frame 13 124 converter covers frame 14 142 covers frame 10 76 covers frame 11 90 covers frame 12 106 covers frame 9 66 inverter covers frame 13 128 inverter covers frame 14 149 operating temperature frame 1072 frame 1186 frame 12 102 frame 13 120 frame 14 134 frame 9 64 output devices using 25 Output Frequency Range 700H 700S 165 Output Voltage Range 700 7005 165 ground 21 ports DPI 57 potentiometer wiring 700H 37 Power Ride Thru 700 700 164 power supply auxiliary 54 power terminals specifications specifications specifications specifications specifications specifications precautions discharging bus capacitors 15 16 ESD 15 16 using input contactors 25 using output contactors 25 programmable controller configurations 58 frame 10 84 frame 11 99 frame 12 117 frame 13 132 frame 14 156 frame 9 67 od ee Ratings
225. voltage The digital output is connect to the device to be controlled and the device common is connected to the power supply common Note Digital Inputs 1 3 can only be configured as sourcing inputs Digital Inputs 4 6 can be configured as sourcing or sinking inputs Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Control Wiring for PowerFlex 7005 Drives with Phase Control Chapter 3 Input Output Connection Example Required Parameter Changes Digital Inputs Set the value of Par 829 Dig In5 Sel to a value of 7 Run Sourcing Digital Inputs Set bit 8 3WireControl of Par 153 Control Options to Off 0 for 2 Internal Power Supply 2 Wire TN wire control Control 24V DC 2 Set Par 168 Normal Stop Mode for the desired stopping mode 3 0 Ramp Stop 914 1 Stop 1 2 Coast Stop 5 10 6 n 7 12 8 13 14 11115 Run 16 Digital Inputs Setthe value of Par 829 Dig In5 Sel to a value of 14 Normal Sourcing Digital Inputs 1 Cm Sto
226. well Automation Publication PFLEX INOOGE EN P July 2013 Specifications Appendix A Table 3 600 Volt AC Input Frames 9 14 Drive Ratings Drive HP Rating PWM Input Output Amps Watts Catalog E Freq Ratings Loss Number Np JHD kHz Amps Cont 1Min 3Sec Watts 20xE170 9 1150 07 40 164 170 187 245 150 3 40 139 144 216 245 20xE208 9 1200 3 35 201 208 230 289 10 3 40 164 170 250 289 20xE261 10 1250 l 3 40 252 261 287 375 4206 200 3 40 201 208 312 375 4206 20xE325 10 1350 l 3 40 314 325 358 470 4751 250 3 40 252 261 392 470 4751 20xE385 10 400 l 3 40 372 385 424 585 5527 350 3 40 314 325 488 585 5527 20xE416 10 450 l 3 35 402 416 458 585 5622 350 3 40 314 325 488 585 5622 20xE460 11 1500 l 3 40 444 460 506 693 6345 400 3 40 372 385 578 693 6345 20xE502 11 1500 l 3 40 485 502 552 828 6925 500 3 40 444 460 690 828 6925 20xE590 11 1600 l 3 35 570 590 649 885 7539 500 3 35 485 502 753 904 7539 20xE650 12 700 l 3 40 628 650 715 1062 9502 650 3 40 570 590 885 1062 9502 20xE750 12 800 l 3 40 724 750 825 1170 10570 700 3 40 628 650 975 1170 10570 20 820 12 90 l G 35 792 820 902 1170 11082 700 3 35 628 650 975 1170 11082 20xE920 13 11000 3 40 888 920 1012 1380 12690 900 3 40 792 820
227. wer Unit Configuration The PowerFlex 700H drive can be configure in one of five ways when using the 20C DGI option board each resulting in the drive being put into a Gate Disabled state when digital inputs are removed or the thermistor is out of range 1 Gate Disable Fault 59 Configured by setting bit 10 Gate Disable of parameter 238 Fault Configl If both digital inputs open the drive output will be disabled and the motor will coast to a stop The drive HIM will display fault 59 Gate Disable When the condition is cleared the fault can be reset and the drive can be restarted If only one digital input opens the drive output will be disabled and the motor will coast to a stop See Table 25 on page 208 for a description of drive conditions and actions 206 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category 2 Applications with ATEX Approved Motors Appendix E 2 Gate Disable Alarm 59 Configured by setting bit 15 Gate Disable of parameter 259 Alarm Configl If both digital inputs open the drive output will be disabled and the motor will coast to a stop The drive HIM will display alarm 59 Gate Disable When the condition is cleared the alarm will automatically clear in 10 seconds and the drive can be restarted If only one digital input opens the drive output will be disabled and the motor will coast to a
228. will go into a stop condition To restart the drive the over temperature condition must be resolved followed by a valid start command to the drive The PowerFlex 700H drive must have the 20C DG1 option board installed in slot B of the control assembly for ATEX applications See 700H Control Circuit Board Designations on page 32 for more information The drive is manufactured under the guidelines of the ATEX directive 94 9 EC These drives are in Group II Category 2 Applications with ATEX Approved Motors Certification of the drive for the ATEX group and category on its nameplate requires installation operation and maintenance according to the requirements found in this document and the appropriate Motor Instruction Manual s that is located in a hazardous environment requires additional installation operation and maintenance procedures beyond those stated in the standard user manual Equipment damage and or personal injury may result if all additional instructions in this document are not observed ATTENTION Operation of this ATEX certified drive with an ATEX certified motor The motor must be manufactured under the guidelines of the ATEX directive 94 9 EC It must be installed operated and maintained per the motor manufacturer supplied instructions e Only motors with nameplates marked for use on an inverter power source and labeled for specific hazardous areas may be used in hazardous areas on inverter variable frequency
229. with pre attached Stegmann shielded Figure 11 on page 190 186 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 PowerFlex 7005 Stegmann Hi Resolution Encoder Feedback Option Appendix B Connection Examples Figure 1 All MPL A B3xx A B4xx A B45xx A B5xx and B6xx motors with 2090 CFBM7E7 CDAFXX or 2090 CFBM7DF CDAFXX cable Note Thermal Switch cannot be accessed using 2090 CFBM7X7 CDAFXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 BK 4SIN POWER 11 DH WHK REFSIN REFSIN 10 RD 4SIN 9 E WHRD p REFCOS REFCOS 8 DER x ON E DATA 85 485 4008 7 Dm RD E DATA RS 485 SHELD 6 OR POWER SHIELD 5 WHEY 5 p COMMON NC 4 L HR TS NC 3 UL gt 8 TS DATA RS 485 2 DE GN DATA RS 485 1 4 WH GN Figure 2 HPK Series motors with 2090 XXNFMF SXX cable Note Thermal Switch cannot be accessed using 2090 XXNFMF SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 BK 4SN POWER 11 0
230. ximum protection without nuisance tripping 4 Maximum protection device size is the highest rated device that supplies drive protection These fuses and disconnect are supplied with AC input NEMA UL Type 1 drives Inverse time breaker Ratings shown are maximum Maximum allowable rating by US NEC Exact size must be chosen for each installation Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA Table 13 540 Volt DCInput Frames 9 14 Drive Protection Devices Drive Catalog Number Frame kW Rating DC Input Ratings Fuse Bussmann Style Fuse ND HD Amps 20xH261 9 132 307 500 170M6608 110 241 500 170M6608 20xH300 9 160 l 353 630 170M6610 132 288 630 170M6610 20xH385 10 200 453 700 170M6611 160 353 700 170M6611 20xH460 10 250 541 900 170M6613 200 453 900 170M6613 20xH500 10 250 589 500 2 per phs 170 6608 250 494 500 2 per phs 170M6608 20xH590 11 315 695 550 2 per phs 170M6609 250 612 550 2 per phs 170M6609 20xH650 11 355 765 630 2 per phs 170M6610 315 695 630 2 per phs 170M6610 20xH730 11 400 l 859 700 2 per phs 170M6611 355 765 700 2 per phs 170 6611 20xH820 1 450 965 700 2 pe
231. y Encoder POWER COMMON 17 Rotary Encoder POWER 16 Rotary Encoder REFSIN 15 Rotary Encoder SIN 14 Rotary Encoder REFCOS 13 Rotary Encoder COS 12 Rotary Encoder DATA 5485 11 Rotary Encoder DATA RS485 10 Linear Sensor CLOCK 9 Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND LINEAR SENSOR gt gt Connection DC Ground 24 Vdc CLOCK CLOCK DATA DATA lt oq LIDBIBDBBEBIOEE o z D mo RO Oc D lt gt o 2 Y ow ov m o Figure 16 Rotary Encoder connections for MPL A5xx and MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 CDNFDMP SXX cable MDI Feedback Option Board ROTARY ENCODER Rotary Encoder POWER COMMON 17 IL gt SIN Rotary Encoder POWER 16 BKWH B REFSIN Rotary Encoder REFSIN 15 09 BKWH RD C 4cos Rotary Encoder SIN 14 BK xX WHRD REFCOS Rotary Encoder REFCOS 13 iL WHIRD GN E DATA RS 485 Rotary Encoder COS 12 DI RD xX WHGN
232. y MPL A B3xx A B4xx A B45xx A B5xx and motors with embedded Stegmann rotary encoder Allen Bradley 2090 CFMB7DF CDAFXX Figure 13 on page 197 HPK Series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMF SXX Figure 14 on page 198 Temposonics R Series Linear sensors with MTS part numbers ending in 15261102 Mating MTS molded extension cable for RG connector or integral P cable Figure 15 on page 198 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 16 on page 198 Allen Bradley MPL A5xx and MPL Bxxx motors motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 16 on page 198 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 17 on page 199 Allen Bradley MPL A5xx and MPL Bxxx motors motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 17 on page 199 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 18 on page 199 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen Bradley 2090 UXNFDMP SXX Figure 19 on page 199 Any other motor with external Stegmann
233. y for this enclosure is between two pieces of soft foam If the adjustable plate is slid back a 13 0 5 gap develops between the foam 2 Places pieces otherwise the foam acts as a loose gasket around the wires Table 28 Frame 13 Dimensions for Enclosure Code H NEMA UL Type 12 IP54 and W NEMA UL Type 12 IP54 w Conformal Coat Voltage Class Amps A B C D E F G H 400 480V AC 1150 1412 56 478 18 8 678 26 7 1 242 9 5 2443 5 104 5 535 21 735 29 1264 50 540 650V DC 19213 84 max 1300 1600 63 678 26 7 678 26 7 2 242 9 5 2443 5 104 5 735 29 735 29 1464 58 1450 600 690V AC 920 1412 56 478 18 8 678 26 7 1 242 9 5 2443 5 104 5 535 21 735 29 1264 50 810 932V DC 1030 19213 8 4 max 1180 Dimensions are in millimeters and inches 122 Rockwell Automation Publication PFLEX INOOGE EN P July 2013 Lifting and Mounting Frame 13 Drives Ungrounded High Resistive Ground or Grounded B Phase Delta Installations Frame 13 Mechanical Installation Chapter 9 Enclosed Frame 13 Drives with DC Input Enclosed Frame 13 drives with DC input are shipped with the control pan mounted in the motor connection area of the right hand enclosure The control pan must be moved from this location to a location in the adjacent enclosure away from the power connections See the Lifting and Mounting PowerFlex 700 and 700H Drives Frames 10 14 Installation Instructions

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