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1 Service Manual CoaLAB 6000

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2. The current measurement will be interrupted if the level is too high in order to avoid an overflow The following error message will be printed Finished 07 05 2002 15 45 Status Waste bottle full Toempty andclean the waste water container follow the instructions below Makesurethatthe instrumentis not a washing cycle or in menu 5 Start measure Remove the waste water sensor from the waste water container Empty the waste water container completely see section Hazards and Precautions CoaLAB 6000 Service Manual Version 1 2 Maintenance 12 9 Maintenance e Cleanthe inside ofthe waste water container with 70 alcohol solution and rinse it with distilled water Avoid any alcohol residues in the container Return the waste water sensor to the container and continue with measurements The waste water contains patient samples and test reagents and must be treated potentially infectious Avoid any direct skin contact Dispose of the waste water in compliance with biohazard and legal provisions 12 1 6 Cleaning and Disinfection of housing and waste box Oncea weekthe housing andthe waste box should be cleaned and disinfected to avoid any contamination Do not use organic acids Do notuse any organic acids to clean the instrument and the waste box Only use a cleaner designed for cleaning and disinfecting gt instrument surfaces and waste box Use damp
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6. Application AN 138332 Gyia vaten 1 DSL T E TT ad C 671 er ie Thebackup ofthe other modules or software types has to be done inthe same way During the procedure of update other messages will be displayed in the ROBO application window CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 6 3 Firmware Verify Firmsraen Ei cose Type Pragam Bootloader T Messages Vewily F ler nme p TC NECI EODD T5 File Inka This function is used to verify the analyzer software with a software stored on the harddisk of the PC Modul List box with the modules which software shall be verified Type Used to select the type of firmware they shall be verified Filename Displays the path and name of the software they will be verified button will open the browse window to search forthe path and file name they shall be used to be verified Verify Clicking on this button will start the backup procedure File Info Clicking on this button will display the file information of the selected file in the ROBO application window Closes Closes the window 14 6 3 1 Firmware verify procedure The procedure to verify the software of analyzer is the same as described in chapter 14 6 1 1 Firmware update procedure CoaLAB 6000 Service Manual Version 1 2 14 43 ROBO Service Software Firmware verify procedure cont d If the verify
7. asue osne 0 104 eua lt ipy gt lt awen gt Snpow JN 4043 UMOUMUN gt lt gt MPON CoaLAB 6000 Service Manual Version 1 2 13 Trouble shooting error mess 13 2 System Messages System messages are messages which occur in the basic functions ofthe CL 6000 These messages will only be shown inthe display and appear either as system status messages or as warning messages The following pages are describing the messages itself the causes why an error occours and what kind of actions can be started to solve the problem CoaLAB 6000 Service Manual Version 1 2 13 9 WO OS3 Buisseud dnuanu 198 pau nba suon LL L 9 ol Aq weweinseew JO UONOUN juauno y seu 19511 JLVIS peusiuy suawansesw Apuauno 31 S L9 Ja deyo pasea eq 1snuJ jueBeai 10 pepeo e qe re e SI Buiss yy peunbaJ suon eq zou 10 jou suabesi 31715 Joue weIs s pinbij peuonuew enoge anp Ji jeeded veeg seu uni juauno ey 514 Jeurejuo 1SID Jel 10 peiuud eq Ajuo siu si Jeurejuoo 151 eui pinbij peunb
8. JI 51000 pejoerep ueeq seu ow Jpy sseJppy sng E SINDOO 10119 SUL su Q4 ay Je lt gt eipojy JO Jejsuea esneg uonejeJdieyl 13 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess 0 Aue JI 10 pee ol SUOISIJOA JI JO s npouu Y08049 jo Jo ayepdn eremyos Jaye 6 e jou op pue yos JO uonenbyuoo Jeskjeue aui apisui BUM SUOISJOA JO Sjueuoduoo Buom JO N S JI 51000 su Suonoy eAnoeuoo eur UI SISKO EUS UI ue JI smooo Su ueeq seu Joue UMOUYUN ue sseippy Shg 24 Je eureN e Jo joejep JO a queduosui o enp Joue ey Je d ewi JOU s UOISISA rem jueuno eu ueeq seu UMOUYUN ue py sseippy 94 1e e
9. Position adjustment see chapter 14 4 1 1 Z baselevel adjustment for Home Washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustment sample vials see chapter 14 4 4 3 Transportation of cuvette bar from sample rotor into measuring unit see chapter 14 4 7 second paragraph of description To remove the sample rotor motor proceed as follows Remove the top housing See chapter 3 Remove the sample rotor as described before Loose both retaining srews of the adjustment plate for the toothedbelttension CoaLAB 6000 Service Manual Version 1 2 9 3 Sample Rotor Sample rotor motor replacement cont d Loose the srew which clamps the sample rotor motor in its position Lift up the motor until the toothed belt will slip away from the toothed wheel Remove the toothed wheel from motor axis and install it on the new one Proceed in reverse order to install the motor sample rotor andtraverse After replacement the following adjustments has to be done Position adjustment see chapter 14 4 1 1 Z baselevel adjustment for Home Washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustment sample vials see chapter 14 4 4 3 9 4 CoaLAB 6000 Service Manual Version 1 2 10 Measuring unit 10 2 10 1 Description 10 2 10 2 Take A
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11. Disinfection of tubings Terralin change fresh water filters 12 4 Refill liquids clean containers 12 8 Empty and clean the waste water container 12 9 Cleaning and Disinfection of housing and waste box 12 10 How to dispose of used disposables 12 11 Install the diluter syringe and tubes 12 11 Replace the liquid sensor filter for dist water 12 12 Maintenance 12 1 Maintenance 12 12 Maintenance 12 1 Maintenance and Hygiene Watchthe importantcleaning and hygiene instructions which have to be followed regularly according to the list below To obtain accurate and precise results the manufacturer recommends to clean and maintain the system regularly Disregarding these instructions may cause contamination and operational failures of the system and may also lead to the manufacturer s warranty becoming null and void Carefully observe the following cleaning and hygiene instructions Step Cycle Described in Service chapter needed daily weekly monthly yearly yes no Rinse with washing 1x 12 1 2 x solution Disinfect tubings 1x 12 1 3 x with cleaning solution Clean dist water container 1x 12 1 4 x 70 alcohol solution Clean waste water container 1x 12 1 5 x 70 alcohol solution Clean and disinfect housing 1x 70 alcohol solution 12 1 6 x Clean waste box 1x 12 1 6 x Replace tubings 1x 12 1 8 x Replace 250 ul syringe 1x 12 1 8 x Replace the liqu
12. Refer to chapter 3 for housing removal Disconnect the black and white cable from printer board Remove the two retaining screws from printer holder Remove the printer board Proceed in reverse order to reinstall the printer board and top housing Refer to chapter 3 for housing removal Removethe four retaining screws from printer holder Disconnect only the black cable from printer board Turn the printer holder in front of the analyzer and disconnect the white cable from the ChipCard reader CoaLAB 6000 Service Manual Version 1 2 Keyboard Printer Method Card reader Method Card reader cont d Removethetwo retaining screws from the ChipCard reader and pull out the board Proceedinreverse orderto reinstall the ChipCard reader printer holder and top housing 4 2 4 Connecting Diagram Main Module e 4 3 No Connection 1 Adjustment LCD Contrast RS232 Interface Service Host Systembus Keyboard Battery oc LCD Display CoalAB 6000 Service Manual Version 1 2 4 6 CoaLAB 6000 Service Manual Version 1 2 Electronics 5 Electronics 5 2 5 1 Description 5 2 5 1 1 Measuring modules 5 2 5 1 2 Distribution board 5 3 5 1 3 Motor Controller board 5 3 5 1 4 Main module with keyboard 54 5 1 5 Printer board 5 4 5 1 6 Method Card reader board 5 4 5 1 7 Diluter board 5 4 5 1 8 Power supply 54 5 2 Take Apart 5 4 5 2 1 Measuring
13. Fils Memory Device The parameter of PC memory will be compared with the parameter stored on the main modul of analyzer 14 8 CoaLAB 6000 Service Manual Version 1 2 14 2 10 Print 14 2 11 Import P Block Compare cont d Memory File The parameter of PC memory will be compared with the parameter stored on harddisk of PC If the compare failed a message will be displayed in the status window This function will be used to print out the parameter of the selected data file plf which is stored on PC After clicking on the OK button the printer window appears This function imports the parameterblock of the selected analyzer data file into the main memory of PC CoaLAB 6000 Service Manual Version 1 2 9 ROBO Service Software Import P Block cont d The analyzer data file has to be selected with the button After clicking on this button another window appears to select the file Tull ese Dateipp Data Filer dad Selectthe file with the parameter they shell be imported and click onthe OK button The complete path information willbe displayed in the Import window Click on the Next gt gt button to open the selection screen for the parameter they will be loaded To make the selection the displayed arrow keys has to be used The arrow gt keys has to be used to select single parameter blocks or to select all gt gt parameter blocks The import has to be completed b
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15. bars 14 28 14 4 5 Reference position 14 28 14 4 6 Setdevicetime 14 29 14 4 7 Set Home Offset of Cuvette Bar 14 29 CoaLAB 6000 Service Manual Version 1 2 14 5 Status menu 14 32 14 5 1 Mixer Motor Status 14 33 14 5 1 1 Test of mixer motors 14 33 14 5 2 LED Status 14 34 14 5 2 1 Test of LED s and photo sensors 14 35 14 5 3 Heater Status 14 35 14 5 4 Light Barrier Status 14 36 14 5 5 Pump Status 14 37 14 6 Firmware menu 14 39 14 6 1 Firmware Update 14 40 14 6 1 1 Firmware update procedure 14 40 14 6 2 Firmware Backup 14 42 14 6 2 1 Firmware backup procedure 14 42 14 6 3 Firmware Verify 14 43 14 6 3 1 Firmware verify procedure 14 43 14 7 Options menu 14 44 14 7 1 Display messages 14 45 14 8 Help menu 14 46 14 8 1 Modul Info 14 46 14 8 2 File Info 14 47 14 8 3 About Robo 14 47 15 Host Interface 15 2 15 1 Physical Layer 15 2 15 2 Data Link Layer 15 2 15 3 Timing 15 3 15 4 Communication Scenarios 15 3 15 5Messageformats 15 5 15 5 1 Messageformatfor method parameter 15 5 15 5 2 Messageformatfor sample data 15 5 15 5 3 Messageformatfor results 15 5 15 6 Error Warningflags 15 6 Appendix A Spare Parts A 1 CoaLAB 6000 Service Manual Version 1 2 Hazards and Precautions Importance of safety regulations Disregarding of safety regulations Hazards and Precautions Note Warning signals ATTENTION WARNING A B Hazards and precautions This section contains the safety regulations that must b
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17. printer holder and top housing CoaLAB 6000 Service Manual Version 1 2 Electronics 5 2 2 Distribution board Remove the top housing See chapter 3 Disconnect the red and the serial cable from keypad board and disconnect the grounding cable Disconnect the black cable from printer board Remove the two retaining screws from printer holder and take out printer holder Press both board fictures to unlock the measuring modules Pull out the measuring modules Make sure not to interchange them during later reinstallation Disconnect all cables from distribution board Remove the three retaining screws from distribution board and take out the board Proceed in reverse order to reinstall the distribution board the measuring modules printer holder and top housing CoaLAB 6000 Service Manual Version 1 2 5 5 Electronics 5 2 2 1 Connecting diagram Distribution board on bead PCI raeen 127 mos Connection Spem Bus LED and Photo Boards 2 Switch Cragshi TO Weng 5 E 1 Hering M Block wegaunng Module Chaanel J 2 j a Chasne L 2 4 Temp Sensor k Black a Healing 5 Mira 5 2 3 Motor Controller board Remove the top housing See chapter 3 Remove power supply see chapter 7 2 1 Remove the four retaining screws from the white board guides Press both board fictures to unlock
18. dilutor Barcode scanner RS 232 interface Power supply ON OFF Main plug Small loading inlet Big loading inlet Cuvette waste box Transport unit Printer holder Sample tube Sample tator Plastic vial 3 2 CoaLAB 6000 Service Manual Version 1 2 3 2 Take Appart 3 2 4 Top housing Note To avoid any damage of the pipettor hold it in the uppermost Housing Switch off the analyzer and disconnect power cable barcode power cable and data cable RS232 Disconnect waste and dist water sensors See chapter 2 2 2 5 Remove cuvette waste box See chapter 2 2 2 10 Lift up printer cover and remove it Remove printer paper See chapter 2 2 2 9 Remove tube from pipettor Removethe tube from dilutor valve position during removing the pipettor protection cap Remove fastening screw 1 screw of the pipettor protection cap and remove it Take care not to damage the flexcable Mark the flex cable on pipettor s side to reinstall it in the same order Remove flex cable from PCB Distr X board of the pipettor carefully Remove the seven retaining screws from ground housing and both retaining screws of top housing Carefully lift up the top housing and remove it Take care not to damage the pipettor and not to lift up connector panels for dist waste water sensors and barcode RS232and power filter Proceed in reverse order to reinstall the top housing Make sure not to
19. 14 4 14 2 File menu 14 5 14 2 1 Device Type 14 6 14 2 2 Device 14 6 14 2 2 1 New Device 14 7 14 2 3Load 14 7 14 2 4 Save 14 7 14 2 5 Connect to COM 1 4 7 14 2 6 Disconnect 14 8 14 2 7 Send 14 8 14 2 8 Get 14 8 14 2 9 Compare 14 8 14 2 10 Print 4 9 14 2 11 Import P Block 14 9 14 2 12 Exit 14 11 14 3 Edit Menu 14 11 14 4 Commands menu 14 11 14 4 1 Move 14 12 14 4 1 1 Position adjustment 14 13 14 4 2 Heating 14 17 14 4 2 1 M Block Temperature adjustment 14 17 14 4 2 2 Pipettor Temperature adjustment 14 19 14 4 3 Diluter parameter 14 20 14 4 3 1 Dist and waste water sensor adjustment 14 21 14 4 4 Bottle types 14 22 14 4 4 1 Z baselevel adjustment for Home Washposition 14 23 14 4 4 2 Z baselevel adjustment for reagent and buffer vials 14 24 14 4 4 3 Z baselevel adjustment for sample vials 14 27 14 4 4 4 Z baselevel adjustment forcuvette bars 14 28 14 4 5 Reference position 14 28 14 4 6 Set device time 14 29 14 4 7 Set Home Offset of Cuvette Bar 14 29 14 5 Status menu 14 32 14 5 1 Mixer Motor Status 14 33 14 5 1 1 Test of mixer motors 14 33 14 5 2 LED Status14 34 14 5 2 1 Test of LED s and photo sensors 14 35 14 5 3 Heater Status 14 35 14 5 4 Light Barrier Status 14 36 14 5 5 Pump Status 14 37 CoaLAB 6000 Service Manual Version 1 2 14 1 ROBO Service Software 14 6 Firmware menu 14 39 14 6 1 Firmware Update 14 40 14 6 1 1 Firmware update procedure 14 40 14 6 2 Firmware Backup 14 42 14 6 2 1 Firmwarebackup proc
20. ION esne oN euop JOU Wewaunseon SUONI e noelo eq 1ueo pue 00 s eere Buunseewu ou pesuedsip juabea Jo yep 00 si si S esne ejqejrene sjjnse ou Tq 1991109 JOU SBOP jeuueuo Jo Jex yy Buom si pen abea pasn ajgejrene Jua ea JON esneo sjnse euop 100 Weweunseen erqejreve ION sejdures waned ayedid oi ejqejreve ejdures ufnoue ION asney wij do yeaug yea g JOU J XIN jueBeai JON JON Yodda 15 13 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess paunbai suon euejedulel enpou Buunseew Josues eunjeledwe paunba suon peunbaJ euoN peunbaJ euoN paeunbai suon pa nba euoN Ai Jeujo puodsauoo jou op Aiqeqoid sen uogennoe pue aun Buunseau uogeonoul Jueweunseew
21. Selectthe position cuvette bar moving from the Position listbox andclickon the move button This is necessary to make it possible to insert the adjustment rack into measuring area Remove the waste box and move the adjustment rack carefully from the measuring area side into the analyzer Select the Incubation position from the Position listbox Click on the Goto button to move the pipettor to the selected position Activate the application window Move the x motor by using the arrow keys X Pos for x motor and to move the rotor use the up page down keys in the application window Use steps small steps big or adapt the steps to reach the position Move down the pipettor to check if it will be in the center of the adjustment rack The actual x motor and rotor position is displayed in the application window Click on the Update button to transfer the actual value into the X Offset field Click on Send button to transfer new position value to the analyzer To adjust the Measure position proceed as follows Selectthe position Measure position from the Position listbox andclickon the move button This is necessary to make it possible to insert the adjustment rack into measuring area Remove the waste box and move the adjustment rack carefully from the measuring area side into the analyzer Select the Measure position from the Position listbox Click on the Goto button to move the pipettor to the selected posi
22. Syringe 6 2 5 Distilled water pump Toreplace the diluter valve proceed as follows Push down the syringe holder with two fingers Loose the locking screw Turn the top of syringe counter clockwise out of dilutor valve andremovethe syringe Remove both tubes from valve Loose both retainings srews ofthe valve and remove them Remove the whole valve from the diluter For reinstallation of the valve proceed in reverse order Make sure that the nose of the white movable part of the valve will fit into the plastic part of the motor axis Rinse the whole liquid system after replacement To replace the syringe proceed as follows Push down the syringe holder with two fingers Loose the locking screw Turn the top of syringe counter clockwise out of dilutor valve andremovethe syringe Proceed in reverse order to reinstall the syringe Rinse the whole liquid system after replacement To replace the distilled water pump proced as follows Remove the top housing See chapter 3 Remove power cables coming from the dilutor unit board Remove the tube from the top of the distilled water pump Remove the two retaining screws of the distilled water pump holder Open the green tube clip from lower end of distilled water pump andremove the tube Coal 6000 Service Manual Version 1 2 6 2 6 Waste Water Pump Note 6 2 7 Liquid system sensors Dilutor Unit Liquid System Distilled w
23. Version 1 2 Technical data General description Instrument Type Application Operation Measuring principle Measuring timer Sensitivity Light source Measuring channel Primary rotor Max test volume Sampling Dilutor Software CoaLAB 6000 Service Manual Version 1 2 General Fully automated coagulation analyzer Clotting coagulation tests such as PT aPTT Fibrinogen Batch mode individual test handling Random Access Mode simultaneous test handling Turbodensitometric opto mechanical with automatic adjustment and magnetic stir bar to homogenize the sample thereby increasing the sensitivity Internal clock module possible error 0 1sec PT 1096 of standard LED s Light Emitting Diode Light intensity depending on turbidity of sample 6 channels 6 positions for cuvette bars 6 cuvettes per bar 18 numbered sample positions 6 numbered positions R1 R6 forthe reagent vials 1 reagent stirrer position on which all 6 reagent positions can be stirred just prior to sampling 250 X Z pipetting device to transport plasma and reagent The pipettor is heated to 37 4 C A level sensor checking the liquid levels of reagents and samples 250ul syringe 1 distilled water tube Test menu for PT aPTT and Fibrinogen Documentation of all test parameters Reference curves Date Time Conversions into g l mg dl Ratio INR Entry of all reagent specific data
24. adjust the positioning of the cuvette bar inside the incubation and measuring unit The standard value for the Home Offset of Cuvette Motor is 1385 Prepare button Moves the rotor to the Cuv Bar Moving position Get button Loads the actual Home Offset value from analyzer into the main memory of the PC Send button Loads the Home Offset value from the main memory of PC into analyzer OK Closes the window CoaLAB 6000 Service Manual Version 1 2 14 29 ROBO Service Software Set Home Offset of Cuvette Bar cont d To adjust the Home Offset of Cuvette Motor proceed as follows Remove the top housing as described in chapter 3 2 1 Remove the keyboard the printer and the chipcard reader as described in chapter 4 2 1 4 2 2 and 4 2 3 Remove the cover of M block Reinstall the keyboard the printer and the chipcard reader to have the complete functionality of the analyzer Connect the alyzer to PC and load the analyzer parameter Open the Init window ini Motor Motor init Rotor Ina Cape Maion Be UE l all Motors above ENE Ina Dilut r _Cancet Select Init all Motors above to initialize all motors Leave window with Cancel and select the submenu Move e Select the Position Cuv Bar Moving The Position Index has to be 0 Click on Goto button to move the rotor to the selected position Insert one cuvette bar without mixers into the position Leave th
25. bottle parameter from the main memory of PC into analyzer OK Closes the window 14 4 4 1 Z baselevel adjustment for Home Washposition To adjust the z baselevel proceed as follows the washposition manually and complete with dist water Start the waste water pump in the submenu Pump status 2x 1000ms to empty the washposition Open the submenu Bottle types Select the Home Wash Position from list box The Learn Index has to be 0 Selectbottletype wash station CoaLAB 6000 Service Manual Version 1 2 14 23 ROBO Service Software Z baselevel adjustment for Home Washposition cont d Type in 2 Max 2600 Click on Send button to transfer Z Max level to analyzer Click on Goto button to move pipettor to the selected position Click on Test button to start the check of the liquidlevel The following information window appears Robo Windows Apphbcaton A Volume 198 ul 1584 Steps 2233 The liquid level check has to be done 4 times Note the last 3 measured values The different between this measured values should not be greater than 5 steps Note To calculate the Z Max level proceed as follows Usethe last measured level value and add 150 Set the last digit of the sum to O This new value has to be typed in for Z Max Example ZPosition 2233 150 2383 Round off last digit 2390 ZMaxz 2390 Click on Send button to t
26. damage any cable or tubing while reinstallation CoaLAB 6000 Service Manual Version 1 2 3 3 Housing 3 2 2 Main loading cover gt Note 3 2 3 Small loading shield gt Note Remove the top housing See chapter 3 2 1 Unscrew the two screws of both hinges of the top housing which are holding the main loading cover Carefully remove he main loading cover from top housing Press the two hinges of main loading cover into the holes of top housing Make sure that the hinges disappear completely Make sure that the painting of the top housing won t be damaged Tighten the two screws inside the hinges e Proceed in reverse order to reinstall the main loading cover and the top housing Make sure notto damage any cable or tubing while reinstallation See chapter 3 2 1 To exchange the small loading shield a small metal pin is necessary Insert the small metal pin into the left hole of the small loading shield were the metal stick is located Press out the metal stick Removethe small loading shield Make sure that the painting of the top housing won t damaged Proceedin reverse order to reinstall the small loading shield CoaLAB 6000 Service Manual Version 1 2 Keyboard Printer Method Card reader 4 Keyboard Printer Method Card reader 4 2 4 14 Description 4 2 4 1 1 The keyboard 4 2 41 2 Theprinter 4 3 41 3 TheMethod Cardreader 4 3 4 2 Take Apart 4 4 4 2 1 Th
27. is not in a washing cycle or in menu lt 5 Start measure gt Remove the distilled water sensor from the distilled water container Empty the distilled water container completely Clean the inside of the container by using a 70 alcohol solution andrinse it with distilled water Avoid any alcohol residues in the container CoaLAB 6000 Service Manual Version 1 2 gt Note 12 1 5 Empty and clean the waste water container Note Note distilled water container with demineralised or distilled water Do not use tap water Check if the filter is not cloged Place the distilled water sensor into the container and continue with routine measurements Always check the liquid levels to avoid unintended interruption of runs Every time when the distilled water container is refilled the waste water container must be emptied The liquid sensor filter has to be checked if it is installed and free of discoloration It is absolutely necessary to check the level in the waste water container red label constantly The container should be checked every time before the system is switched on The waste water sensor marked red must be placed into the waste water container red label before using the system This sensor monitors the liquid level inthe container and gives an error message if the level is too high The following error message will be displayed STATE Waste bottle full
28. menu see chapter 14 7 1 CoaLAB 6000 Service Manual Version 1 2 14 3 ROBO Service Software 14 1 3 Function keys Funtion keys can be used to open submenus of the File menu F1 File Get see chapter 14 2 8 F2 File Send see chapter 14 2 7 F3 File Load see chapter 14 2 3 F4 File Save see chapter 14 2 4 14 1 4 Toolbars The toolbars are used to open the submenus If an icon will be clicked on the corresponding submenu appears The toolbars can beswitched on and offinthe submenu Toolbar inthe Options menu Only the activ toolbars will be displayed here File Save see chapter 14 2 4 File Load see chapter 14 2 3 File Get see chapter 14 2 8 File Send see chapter 14 2 7 File Print see chapter 14 2 10 e E Commands Move see chapter 14 4 1 Commands Heating see chapter 14 4 2 Commands Diluter Parameter see chapter 14 4 3 Commands Bottle Type see chapter 14 4 4 Commands Reference see chapter 14 4 5 Commands Set Device Time see chapter 14 4 6 BEE 14 4 CoaLAB 6000 Service Manual Version 1 2 14 2 File menu ala TIE E TET So e seal KA a je s isl LEA The File menu contains several submenus Device Type Device Load Save Connect Disconnect Send Get Compare CoaLAB 6000 Service Manual Version 1 2 Selection of analyzer type Selection of serial number of the analyzer Loads the paramet
29. operation but no direct sunlight Do not place the analyzer on a shelf or on a roll desk 5 Protect from direct sun light significant temperature Note changes humidity and voltage variations CoaLAB 6000 Service Manual Version 1 2 2 3 Installation Ensure there will be a cleared space of at least 12 inches 30 cm to the sides and rear of the system to allow easy access and air circulation Ensure the space above the system will be clear of equipment supplies and shelves 2 2 2 1 Check Contents The instrument weighs about 35 pounds 17 kgs and can be carried or moved by one person For the safety of the instrument and yourself however you should move the instrument using a rolling cart of have someone assist you Do not damage any packaging material and keep them for 5 possible later use including the transport protection devices Store them away from heat and humidity Note Place box on the floor Remove all small parts from the box first and ensure all accessories and disposables listed in section 8 5 have been received 2 2 2 2 Unpacking the system Lift the system from the box with assistant and place on the installation area Removethe left 1 andright 2 foam inserts and set aside See figure below Pay attention to the pipettor Be careful notto damage the pipettor flat cable steel tubing or level sensor any damaged or defective parts must be replaced by a servi
30. optional barcode scanner to the system Use the recommended type only Connect the barcode scanner data cable to the upper socket marked as barcode on the system Plug the power supply into the socket next to it CoaLAB 6000 Service Manual Version 1 2 Em 9 Installation 2 2 2 7 Change Fuses Fuses may need to be changed if the system does not operate although it is properly connected Two fuses are required to operate the system 230 VAC Europe 115 VAC USA 4 amp 250 V time lag 4 amp 125 V time lag according to IEC 127 according to UL 198G Proceed as follows to change fuses Switch off system Disconnect system from power supply and remove cable Carefully lift open the cover of the main power filter see figure a and b e A red fuse carrier becomes visible Place the screwdriver in the upper slot of the fuse carrier and pull carrier out of the housing see figure c Inspect fuses to see if wires have melted and replace accordingly e Insert fuse carrier into housing Close cover ofthe fuse carrier Reconnect the system to power supply and check proper operation RE CoaLAB 6000 Service Manual Version 1 2 Installation 2 2 2 8 Insert and change printer paper After switching on the system you can now insert the printer paper see accessories Theprinter paper canbe inserted only whenthe system is switched on e Lifttheprintercoverabove
31. parameter has to be checked to avoid any damage of the analyzer If the loading of the firmware has been finished the analyzer has to be switched off and on again to activate the new software Note CoaLAB 6000 Service Manual Version 1 2 14 39 ROBO Service Software 14 6 1 Firmware Update Modul ManMed 7 Coe Prngeamm Banllsader C Messages Filename D XLABITECVCLGOOU 1 File infe Update This function is used to load a new software version to analyzer If a software version will be loaded which contains errors or an error occurs during update the analyzer cannot started after update In this case the update has to be started again Ifthefiletype Bootloader will be updated and en error occurs during update the Flash memory of the analyzer has to be exchanged Note Modul List box with the modules they can be updated Type Used to select the type of firmware they will be loaded Filename Displays the path and name of the software they will be loaded The Ei button will open the browse window to search for the software file Update Clicking on this button will start the update procedure File Info Clicking on this button will display the file information of the selected file in the ROBO application window Closes Closes the window 14 6 1 1 Firmware update procedure To update the Main Module of the analyzer proceed as follows Open the
32. positions of the analyzer The original value is 0 and should be changed only by manufacturer X Offset This field indicates the adjustment position of the x motor Rotor Offset This field indicates the adjustment position of the sample rotor Z Travel This field indicates the actual z position of the pipettor Goto button Moves the pipettor to the selected position Update button Transfers the actual x motor sample rotor position into the X Offset field Get button Loads the position parameter from analyzer into the main memory of the PC 14 12 CoaLAB 6000 Service Manual Version 1 2 14 4 1 1 Position Note adjustment ROBO Service Software Move menu cont d Send button Loads the position parameter from the main memory of PC into analyzer OK Closing the window The arrow keys of the PC keyboard can be used to move the X motor pipettor and sample rotor Moves the x motor to the left Moves the x motor right Moves the pipettor upwards Movesthe pipettor downwards Moves the sample rotor clockwise EJ EJ 3 Moves the sample rotor counterclockwise Toadjustand checkthe positions ofthe analyzerseveral adjustment tools are neccessary Adjustment insert for Home Wash position Adjustment rack for measuring and incubation area 2 Adjustment cups 2 Adjustment vials 6 cuvette bars The adjustment parts has to be placed as follows Adjustment tool Position Adjustment in
33. q seu Buom Jou SHOP pue ou SI SIU uoisiSAuo5 sem eDueij au nsa pijen euop u q sey u q sey 8 JO lqissiuu q esneg Big 00 1591 Yodda 00 159 Yodda euuoN OUD 2009 o essayy 17 13 CoaLAB 6000 Service Manual Version 1 2 13 5 Special messages The following messages may occur in different functions These messages give information to the user why some action could not be accomplished as expected The following pages are describing the messages itself the causes why an error occours and what kind of actions can be started to solve the problem EJ 18 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess WO rr9 Jeideuo pa nba suon 825 uo JOU SI JOU uud 351 qof aea peo sejdures pa nba suon pue sejdures u q ou sejd ues jou 191 Gor VLS JO sejdures ppe uay synsal
34. solution CoaLAB 6000 Service Manual Version 1 2 Measuring block Measuring block replacement cont Removethe retaining srew for metal ring of sample rotor on left side of the measuring unit Openthe cable holder forthe printer cable andtake the cable out of the holder Loose the two retaining srews on each end of the traverse and remove the traverse Remove the two cables from keyboard PCB the cable from printer board and the ground cable Removethe holderfor printer Method Cardreader and keyboard Open all cable holder round the measuring block Please note that one cable holder is located under the right side of the sample rotor Open the grey cable connection clips which are located on both PCB s of the measuring block Disconnect the cables for temp sensor overtemp switch and heating foil from the distribution board Disconnect the cables for light sensor cuvette detection switch magnet and motor for cuvette bar tranportation from the motor controller board Remove the four retaining screws for measuring block which are accessable from the bottom side of the groud housing Lift up the measuring block to open the cable holder on the left side between the sample rotor and the measuring unit Remove the measuring block Proceed in reverse order to install the new one and take care not to squeeze in any cable between measuring unit and ground housing CoaLAB 6000 Service Manua
35. submenu Connect from File menu and connect the analyzer to PC Selectthe submenu Update from firmware menu e Select the module which will be updated and select the type of software they will be loaded 14 40 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Firmware update procedure cont d If neccessary use the button to start the search for the software file they will be loaded Click on Update button to start the loading procedure A warning window appears which has to be confirmed with yes if the procedure shall be started or with no to interruptthe procedure Wehen Ww mirer Apple atinn e Caution Upashrg aware has Ehe arc Dl kayta dais device id derica poses iz streed off Doo sil peni update ha Farmer 7 xa han After starting the update procedure several messages will be displayed in the ROBO application window E g Chae berie ts Fabaindes Th Facieli Miles Dees File ULAR 21 ril start bontLosder gode Leadervetalon Til 40 Caaderints DOF Westone de IM Fame FIRE erai page page 1 i page 1 Fore 0 16773 Esters wrtti n pragramadng Fage L 162 Exteia Wrirren pourra Dew 1 fure 1063 written Duc 1 Fere 3 14230 Enteral w
36. the motor controller board Disconnect all cables from motor controller board and take outthe board Make sure not to interchange the cables during later reinstallation Note e Proceed in reverse order to reinstall the motor controller board power supply and top housing 5 6 CoaLAB 6000 Service Manual Version 1 2 Electronics 5 2 3 1 Connecting diagram Motor Cont JB peay 10 ZE ZH walls an op 1030 M a amp pug parm edumy amaan 204014 wojepodswei AGO E yog aube 31323 3 JAS PIO Jefe oP Coal 6000 Service Manual Version 1 2 Electronics 5 2 4 Main module with keyboard See chapter 4 Keyboard Printer Method card reader for detailed information 5 2 5 Printer board See chapter 4 Keyboard Printer Method card reader for detailed information 5 2 6 Method Card reader board See chapter 4 Keyboard Printer Method Card reader for detailed information 5 2 7 Diluter board See chapter 6 Diluter Unit Liquid System for detailed information 5 2 8 Power supply See chapter 7 Power supply for detailed information 5 8 CoaLAB 6000 Service Manual Version 1 2 Dilutor Unit Liquid System 6 Diluter Uni
37. ue eppouu Jajuud epnpojN papeo eq yoo q 6 OU 1013 eg upo 8 ou 10413 yoolq OU JOU VOUS YOO 9 OU 1009 UOISIA 1 G OU anea Jejeweed Huom ou 1013 adh 490 UMOUYUN 2 OU 1015 UOISI A 2 ou 1015 ainpoyy Buom 1015 uifue p lo dx un 0 ou 1043 JO 9JEMjJOS ejgissod Yoo q Bumojjo4 sJejewesed Buom pesn Jeunjoejnueuu IN yoojqued eu esn oi JO 89IAI6 JI 51000 u q sey JN e py sseJppy sng lt IPY gt lt aWweN gt JOU SI UOISJOA sul ye lt ewen gt e syoojq Jojeurered uoee oi SUOISJOA 10 1944960 seinpouysuoisJoA JI JO Jaye Bra uoee JOU op eremyos SUOISJOA Jo pasn u q sey Jojsue n Buom ay pue y uo puedep y IN 10 Huom JO
38. 10 CoaLAB 6000 Service Manual Version 1 2 Distribution Board for Measuring Module Part number 80 000 0803 Contents 1 pcs Distribution board w o Measuring modules CoaLAB 6000 Service Manual Version 1 2 A 11 Pipetor V6 2 Part number 80 000 0804 Contents 1 pcs Pipetor V6 2 w o Guide rail E 12 CoaLAB 6000 Service Manual Version 1 2 Waste Pump cpl Part number 80 000 0805 Contents 1 pcs Waste pump cpl CoaLAB 6000 Service Manual Version 1 2 13 Flexcable 2 Part number 80 000 0806 Contents 1 pcs Flexcable Z E 14 CoaLAB 6000 Service Manual Version 1 2 Reagent Tubing for Pipettor V6 2 Part number 80 000 0807 Contents 1 pcs Reagent Tubing for Pipettor V6 2 CoaLAB 6000 Service Manual Version 1 2 A 15 Flexcable DX DX1 Part number 80 000 0808 Contents 1 pcs Flexcable DX DX1 E ic CoaLAB 6000 Service Manual Version 1 2 Waste Water Sensor red Part number 80 000 0809 Contents 1 pcs Waste Water Sensor red CoaLAB 6000 Service Manual Version 1 2 EN 7 Dist Water Sensor green Part number 80 000 0810 Contents 1 pcs Dist Water Sensor green E is CoaLAB 6000 Service Manual Version 1 2 Diluter Syringe 250ul Part number 80 000 0811 Contents 1 pcs Diluter Syringe 250ul CoaLAB 6000 Service Manual Version 1 2 19 Dist Wa
39. 10414 eoueuunu pieru 2 ou 1043 Jaweed Auew 00 2 OU 10413 Jejeurejed ussu OU 10413 uogeoiumuuo9 UMOUYUN 0 OU JOUR qissod ou Buwolloj u q seu lt ON gt XEuAs e ssalppy sng Q4 Je eipoj JO Jejsuea Buung IN 1013 lt ipy gt lt ewen gt OINPON JN 1043 Xe U S lt upy gt lt ewen gt lt 1003 u q sey lt ON gt e ssalppy sng Qd eu ye gt enpon Jo Buung asney uongl idi lul lt Ipy gt lt auen gt enpow CoaLAB 6000 Service Manual Version 1 2 13 Trouble shooting error mess uoee ol ese SUOISJOA JI JO Buojeq J HOUD SjueuoduJoo jo eDueuo Jo ayepdn eremyos Jaye uoee 14 suos jou op eremprey sjueuoduioo eremprey pue yos Buom pesn IN ey ap sul JO 5 JI 51000 ueeq Humes BUOI suu seu iN
40. 1043 SAO yun 1v uonisod 0 NPA 10014 OU JOON E0 10 gt 10 0JA 10413 SAO yun 1v uonisod 0 Buu S 0 OU JOJON EO on gt yun jo jueunsn pe Aue enp uonisod uuou pu seop joejep 10 199J D SI SKE SPA JO apisui pexoojq eougJue JUN Buunsesw Je apis puey y SI 19 JO uodsuea 404 jeeuw6025 UN YDOIA Bu unseeul Jo uonisog e J0 OIN 10113 SAON lt 20 gt JOJOW YOO Q Buunseeui OU JO O N 40 JOMUOD lt gt 13 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess uoee ejqneduioo SUOISJOA J JO 1euje601 Buojeg eremyos JI 499u2 Jo Jo ayepdn Jaye Be uoee jou op sepnpow 10 p lo l p u q seu Jepiosip euJejxe ue JI 511200 SIUL Jeujo uoee ee SUOISIOA J JO 1euje601 Buojeg
41. 12 8 It is absolutely necessary to check the level in the distilled water container green label constantly and at the same time clean the waste water container regularly The distilled water container should befilled with a minimum of 1 litre dist water Always take care that no air bubbles will be in the container The air bubbles might get into the tubing system which would influence level detection Also check if the liquid sensor filter is installed and if it shows no discoloration Use Distilled Water aqua dist only The containers should be checked every time before the system is switched on The waste water container should be cleaned in a regular cycle See section 8 1 Maintenance and Hygiene for further instructions The distilled water sensor marked green must be placed into the distilled water container green label before using the system This sensor monitors the liquid level in container and gives an error message if the level is too low The following error message will be displayed STATE Out of system liquid The current measurement will be interrupted if not enough liquid is in the container during a measurement as the steel tubing cannot be washed The following error message will be printed Finished 07 05 2002 15 45 Status no system liquid To refill clean the distilled water container follow the instructions below Ensure that the system
42. 4ml Bot CoaLAB 6000 Service Manual Version 1 2 14 25 ROBO Service Software Z baselevel adjustment reagent and buffer vials cont d f thez baselevelhastobe adjusted with the z motor with the black colored housing the following table has to be used R6 Bot R7 Bot Select the Bottle type from list box according to the table Type in the values for Z Scan Z Disp V Factor Dead Vol ul Add the value of Z Steps from table to the noted rotor z level This calculated value has to be typed in into field Z Max of submenu Example Rotor 2 level 1010 Z Steps _750 1760 Z Max 1760 Click on Send button to transfer new 2 level to analyzer Repeat this procedure for every position listed in the table 14 26 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 4 4 3 Z baselevel adjustment for sample vials The same procedure decribed before in chapter 14 4 4 3 has to bedone withthe sample vials To calculate the Z Max forthe sample vials and the z motor with the blank housing use the table below S3 Monovette S2 Vacutainer S1 Labor Cup 400 700 To calculate the Z Maxforthe sample vials andthe z motor with the black colored housing use the following table S3 Monovette S2 Vacutainer S1 Labor Cup 540 400 700 CoaLAB 6000 Service Manual Version 1 2 14 27 ROBO Service Software 14 4 4 4 Z baselevel adjustment for cuvette bars Therei
43. 96 2000 Gernvice Werzion The actual version of the ROBO program version will be displayed CoaLAB 6000 Service Manual Version 1 2 14 47 Fan 48 CoaLAB 6000 Service Manual Version 1 2 Host Interface 15 Host Interface 15 2 15 1 Physical Layer 15 2 15 2 Data Link Layer 15 2 15 3 Timing 15 3 15 4 Communication Scenarios 15 3 15 5 Messageformats 15 5 15 5 1 Messageformat for method parameter 15 5 15 5 2 Messageformat for sample data 15 5 15 5 3 Messageformat for results 15 5 15 6 Error Warningflags 15 6 CoaLAB 6000 Service Manual Version 1 2 15 1 Host Interface 15 Host Interface The Host interface is used to transmit all relevant data of a measurement from analyzer to Host These data are Patient data Method parameter Measuring results 15 1 Physical Layer The topology is point to point a direct connection between two devices via RS232 The interface supports one start bit eight data bits one stop bit and no parity bit Transmission rates of 300 600 1200 4800 19200 and 38400 baud are possible The standard they will be used is 9600 baud A Hardware or Software handshake is not neccessary if the analyzer and the host will have buffer for receiving sending data with a size of 256 byte 15 2 Data Link Layer Transfer Any data transaction is initiated by the analyzer only Frames Data records are sent in frames ACK NAK are sent as single characters A block of data must be framed with con
44. AB 6000 Service Manual Version 1 2 14 2 2 1 New Device 14 2 3 Load 14 2 4 Save 14 2 5 Connect to COM ROBO Service Software For Wer trey enit di irta siib ml be Ihe mega device Cancel mme here rm To create a new device the device name serial number has to be typed in and confirmed with OK Only numbers and letters up to 8 characters can be used An existing number cannot be typed in a second time Aoba Windasr Applcalian This function loads the parameter of the selcted device analyzer fromthe harddisk ofthe PC If no data exists the path and file name will be requested The parameter will be loaded automatically after starting the ROBO Service software or selecting another device Rebe inde Appii asus m A Parse eden LE This function saves the analyzer specific parameter to the harddisk of PC Existing data will be overwritten without any request If no file exists a new one will be created When the ROBO Service software will be finished a request to save the parameter will be displayed This functions is used to select the serial interface port which is used to start any communication between PC and analyzer CoaLAB 6000 Service Manual Version 1 2 14 7 ROBO Service Software Connect to Com cont d The Connectbutton hasto be selectedto startthe communication After starting the communication the message gt hostmessage M_24 lt
45. ACK gt appears in the status window and the status of the status bar will change fom NOT CONNECTED to CONNECTED The actual motor positions will be displayed The button Local Mode is used to start a simulation of communication between PC and analyzer In this case no commands will be send to the analyzer and some functions of the service menu will not be available 14 2 6 Disconnect This function disconnects PC and analyzer The status of status bar will change to DISCONNECT 14 2 7 Send This function sends analyzer specific parameter loaded from the harddisk memory of PC to the modules of the analyzer If a communication error appears a message will be displayed and the user can select if he wants to cancel and to leave this function to repeat sending orto ignore the message and to start sending again A protocoll of the tranfered data will be displayed on screen 14 2 8 Get This function loads analyzer specific parameter from the modules to the memory of the PC If a communication error appears a message will be displayed and the user can select if he wants to cancel and to leave this function to repeat to receive or to ignore the message and to start receiving again A protocoll of the tranferred data will be displayed on screen 14 2 9 Compare This function compares analyzer specific parameter of the modules with the data stored in the memory of PC After selecting this function a new window appears Marron Lera Marton
46. Every block of parameter contains 256 Byte These parameter are stored on the chip card for methods Method parameter will be send in 4 messages every message contains 64 Byte 15 5 2 Messageformat for sample data The message format for sample data contains the following data 1 Type S 2 Number of measuring channel 3 Sample ID 4 Number of sample position 5 Reply number 0 first measurement 1 second measurement 6 Cuvette number always 0 Example S1 17001 1 00 If no Sample ID exists the software will create a sample ID 15 5 3 Messageformat for results The message format for results contains the following data 1 Type E 2 Number of measuring channel 3 Raw value 4 Calculated value Raw value factor or from calibration curve or 0 5 Conversion Ratio INR mg dl or 0 6 Warning flag Example E1 17 6 98 0 1 17 0 Depending from the parameter of the selected method not all positions of message will contain values In this case positions without values containing O CoaLAB 6000 Service Manual Version 1 2 115 5 Host Interface 15 6 Error Warningflags 15 Each result message can contain the following error warning flags Error Warning Flag Meaning PR OK 0 no Error PR NO CLOT 1 no clot found PR NO SAMPLE 2 no sample liquid found PR TIME RANGE 10 Deviation between the two times is too high PR UNDERFLOW 11 Clot time too low not calculatable from ref curve PR OVERFLO
47. Service Manual CoaLAB 6000 Version 1 2 Revision date June 2004 Technical features are subject to change without notice Copyright O 1999 LABiTec LAbor BioMedical Technologies GmbH All rights reserved LABiTec LAbor BioMedical Technologies GmbH An der Strusbek 6 D 22926 Ahrensburg Germany No portion of this manual may be reproduced in any form without the written permission of LABiTec LAbor BioMedical Technologies GimbH Manual Order no CoaLAB 6000 Service Manual Version 1 2 Revision Story Date Revision User Software Dec 02 1 0 1 04 Febr O3 1 1 1 04 June04 1 2 1 04 Copyright of Software The software forthe analyzer in the following Software has been exclusively licensed to LABiTec LAbor BioMedical Technologies GmbH LABiTec GmbH for worldwide distribution The Software is the intellectual property of LABiTec GmbH Intellectual property rights shall remain with LABiTec GmbH You are entitled to use the Software and the printed accompanying material at your place of work only Any violations of property rights or copyright or trademark or conditions of use may be subject to legal action 0 2 CoaLAB 6000 Service Manual Version 1 2 Contents Hazards and precautions 1 General 1 2 1 1 Analyzer 1 2 1 2 Reagents 1 3 1 3 Connectivity 1 3 1 4 General Information 14 1 4 1 Serial Number 14 1 4 8 Instrument Control Card ICC 14 2 Installation 2 2 2 4 Introduction 2 2 2 1 1 Mech
48. W 12 Clot time too high not calculatable from ref curve PR NORMAL RANGE 21 Result out of defined normal range PR TEMPERATURE 22 Instrument temperature too high ortoo low CoaLAB 6000 Service Manual Version 1 2 Appendix A Spare parts Measuring Module cpl SW Vers V2 26 A2 Printer Module cpl SW Vers V0 01 A3 Power Supply cpl A4 Measuring block cpl A5 Sample rotor cpl A6 Diluter cpl SW Vers V0 61 A7 Main Module TS 1000 cpl SW Vers V1 04 A8 Motor Controller Board SW Vers V065 cpl A9 Distribution Board for Measuring Module A10 Pipetor V6 2 A11 Waste Pump A12 Flexcable Z A13 Reagent Tubing for Pipettor V6 2 A14 Flexcable DX DX1 A15 Water Sensor red A16 Dist Water Sensor green A17 Diluter Syringe 250pl A18 Dist Water Pump cpl A19 Service Kit for Fluid System V6 2 A20 Packaging Kit with Transport protections A21 Motor for Cuvette Transportation A22 Z Rotor Motor Black Single motor A23 Fuse Kit 10 pcs each value A24 Mixer Motor Unit A25 CoaLAB 6000 Service Manual Version 1 2 A 1 Diluter Valve A26 Tygon Tube incl Clip Set A27 Fluid Container incl Lid A28 Dist Water Tube Pump Diluter A29 Membrane keyboard A30 2 CoaLAB 6000 Service Manual Version 1 2 Measuring Module SW Vers V2 26 Part number 80 000 0796 Contents 1 psc Measuring module cpl SW Vers V2 26 CoaLAB 6000 Service Manual Version 1 2 3 Printer Module cp
49. aJ suon Jeurejuoo JO S JGurejuoo GISEM aui J dn suu AVIS peusiuy Buruuns Apuauno 31 Jeureyoo JO JOAO URI 1 p10 ui YOM Buinunuoo poys Jeurejuoo JoJem JSEM Jeurejuoo IN emog eise pau nba suon Jajem WO 1 1 9 Ja deyo ees s Jeurejuoo u 314158 peusiuy M suawansesw Buun Apuauno 31O0Ni Joyem INO 21 1 9 ees pa Ns p esApeue au oi pinbij warsks Aue epi oJd Jou s WIEIS S pinbij wajsks Jo NO peunbaJ suon 51 pinby eu pinbij uu s s Jo SID 941 ALYIS Trouble shooting error mess Coal 6000 Service Manual Version 1 2 10 13 Trouble shooting error mess Q jejuoo pue jou are pue Josues jena ens SVEN Anjoseo Jopedid ulejs s ueis eu 10595 SPA 1oeuuoo pue yo UAMS pue JOSUAS jee u w q pnb Ayuedoud JOU 51 J0sues ASEM JOSUOS 207 Yodda Z JOSUSS ON JOSU S J9 EM USAI Josues ON 11 13 ulejs s ueis eu 10595
50. anical Inspection 2 2 2 1 2 Functional Check 2 2 2 1 3 Claims and Repacking 2 2 2 2 Installation Procedure 2 3 2 2 1 Accessories 2 3 2 2 2 Howto prepare the installation place 2 3 2 2 2 4 Check contents 24 2 2 2 2 Unpacking the system 2 4 2 2 2 3 Assembly of the system 2 5 2 2 2 4 Installation of dilutor syringe and tubes 2 6 2 2 2 5 Connectthe liquid system sensors 2 7 2 2 2 6 Connect the barcode scanner optional 2 9 2 2 2 7 ChangeFuses 2 10 2 2 2 8 Insert and change printer paper 2 11 2 2 2 10 Installation of the cuvette wastebox 2 12 2 3 Analyzer Transport 2 13 3 Housing 3 2 31 Description 3 2 3 2 Take Appart 3 3 3 2 1 Top housing 3 3 3 2 2 Main loading cover 3 4 3 2 3 Smallloading shield 3 4 CoaLAB 6000 Service Manual Version 1 2 4 Keyboard Printer MethodCard reader 4 1 Description 4 1 1 The keyboard 4 1 2 4 1 3 Method Card reader 4 2 Take Apart 4 2 1 The keyboard 4 2 2 The printer 4 2 3 Method Card reader 5 Electronics 5 1 Description 5 1 1 5 1 2 5 1 3 5 1 4 5 1 5 5 1 6 5 1 7 5 1 8 Measuring modules Distribution board Motor Controller board Keyboard Printer board Method card reader board Diluter board Power supply 5 2 Take Apart 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 Measuring modules Distribution board Motor Controller board Keyboard Printer board Method card reader board Diluter board Power supply 6 Diluter U
51. as the cuvette bars that are collected in the waste box they can deliver plasma and reagents If installed properly the nose of the waste box will be placed under the measuring block and will collect used cuvette bars is recommended to clean the waste box weekly using a 1096 bleach solution Removing the waste box Remove the box by pressing it gently and slightly tipping it Dispose of the cuvette bars in compliance with biohazard regulations CoaLAB 6000 Service Manual Version 1 2 Mount waste box 1 Press box gently SM see arrows 1 2 Tip box slightly while inserting it 3 Bring box into proper position as shown in 2 3 Analyzer Transport See separate Packing Instruction Manual CoaLAB 6000 Service Manual Version 1 2 E 13 3 Housing 3 2 3 4 Description 3 2 3 2 Take Appart 3 8 3 2 1 Top housing 3 3 3 2 2 Main loading cover 34 3 23 Small loading shield 34 CoaLAB 6000 Service Manual Version 1 2 1 Housing 3 Housing 3 1 Description The housing consists of seven main parts Top housing Ground housing Printer cover Printer holder Main loading cover with small loading shield Transport unit Cuvette waste box Connection of containers for System liquids Sensor connection I Dist water green connection m Waste water red Pipettor with steel tubing and level sensor with tubing connected to
52. ater pump cont d Take outthe pump and removethe white sealing screws on both ends of the pump and install them in the new pump For reinstallation of the distilled water pump proceed in reverse order Make sure to connect the cables for the pump correctly white 17 see mark on pump brown 24V see mark on pump Rinse the whole system after distilled water pump replacement To replace the waste water pump proceed as follows Remove the top housing See chapter 3 Remove the grounding cable and the power cable from the dilutor unit board Open both red tube clips to remove the tubes Use paper towels to soak up outcomming liquid The outcomming liquid may be infectious Remove the two retaining srews which are reachable from the bottom side of ground housing and take out the waste water pump Do not interchange the tubes from rinsing station and dist water sensor Proceedin reverse order to reinstall the waste water pump and top housing To replace the liquid system sensors follow the instruction described in chapter 2 2 2 5 Connect the liquid system sensors CoaLAB 6000 Service Manual Version 1 2 6 9 7 Power Supply 7 2 71 Description 7 2 74 1 Power supply board 7 3 7 2 Take Apart 74 7 2 1 Power Supply 74 7 2 Secondary Fuses 74 7 2 3 Powersupply board 74 7 2 3 1 Connecting diagram Power supply board 7 5 CoalAB 6000 Service Manual Version 1 2 E 1 Power Supply Unit 7 Power Supp
53. be confirmed with enter Theteststarts afterthe last cuvette bar was inserted and confirmed with enter Check if all cuvette bars will be transported without any problem Interrupt the test by pressing the Esc button 14 16 CoaLAB 6000 Service Manual Version 1 2 14 4 2 Heating Note 14 4 2 1 M Block Temperature adjustment ROBO Service Software Position adjustment cont d To adjust the Cuv bar load position proceed as follows Selectthe position from the Position listbox Click on the Goto button to move the rotor to the selected position Activate the application window Move the rotor by using the up page down keys in the application window Use steps small steps big or adapt steps to reach the position The cuvette slot between sample position 1 and 18 has to be in the center of the sample loading cover The actual rotor position is displayed in the application window Click on the Update button to transferthe actual rotor value into the Rotor Offset field Click on Send button to transfer new position value to the analyzer For temperature adjustment don t use the ROBO Service program For temperature adjustment of M block and pipettor the following measuring equipment has to be used Temperature measuring instrument Testo Type 935 recommended Surface temperature sensor for M Block Holder for surface temperature sensor Temperature sensor with ho
54. board e HIER A BEIGE 2101 0101010 CoaLAB 6000 Service Manual Version 1 2 A 31 32 CoaLAB 6000 Service Manual Version 1 2
55. ceed in reverse order to reinstall the power supply board andthe top housing 7 2 3 1 Connecting diagram Power supply board E t o 4 E Q e Lr ba a p E a u ii o am m i gt sz 1 Li ie E a a E gd BT 2 E E m E H A 00 D oy A ie om oy 3 dE a m au H 3 i 5 7 eo B CoalAB 6000 Service Manual Version 1 2 i 5 EH 6 CoaLAB 6000 Service Manual Version 1 2 8 Pipettor 8 2 8 4 Description 8 2 8 2 Take Apart 8 3 CoalAB 6000 Service Manual Version 1 2 Em 1 Pipettor 8 Pipettor 8 1 Description Thepipettor is designedto aspirate dispense andtotransfer allthe samples raegents and buffer solutions placed on the analyzer It is equipped with a pulse with modulated heating anda level sensor to maesure the liquid levels The pipettor movement in z direction the heating and the level sensor are controled by the motor contoller board 8 2 CoaLAB 6000 Service Manual Version 1 2 Pipettor 8 2 Take Apart To remove the pipettor proceed as follows Remove the top housing See chapter 3 Removethe reagenttubing from pipettor Place a paper towel at the lower end of pipettor to absorb the outflowing liquid immediately absorbed with a paper towel Contramineted sur
56. cetechnician before operating Place the system in the correct position on the table Remove all tapes and transport protection devices see figure nextpage CoaLAB 6000 Service Manual Version 1 2 Installation Transport protection devices are described inthe following figure 2 Transport protection of the pipettor Plastic with cable ties System sectional view ROTOR 1 Transport protection of pipettor with carton 1 Boxinsert protects the pipettor from moving in X direction 2 Plastic plate with cable ties protects the pipettor from moving in Z direction 3 Red plastic screw on the steel tubing top protects from contamination 4 Plastic protection cap on the steel tubing bottom protects from contamination 5 Empty cuvette rack between sample rotor and measuring block CoaLAB 6000 Service Manual Version 1 2 Installation 2 2 2 3 Assembly of the system Before connecting the instrument to the main power supply complete all instructions in this section 2 2 2 4 Installation of dilutor syringe and tube Install the 250 ul dilutor syringe to the dilutor of the system according see figure below When properly installed the syringe should not be wedged and mu
57. data up to 5 times until it receives an ACK The transmission will be interrupted if they do not receive any answer from the host within this time Symbol Meaning ASCII Code ASCII Code Debugmode ACK Acknowledge 3 06 lt gt NoAcknowledge 21 2 The routine for sending results can store the result messages for a defined time only This time is called timeout If the analyzer sends several messages the host has to respond every message with ACK or NAK If not the analyzer will send the notresponded message a second time This message will get lost if the analyzer will not receive any answer from the host for this message See 10 4 Communication Scenarios The behavior of the interface will be described in the following scenarios Scenario 1 Transmission without any transmission failure Analyzer Host Sends message 1 confirms lt ACK gt Sends message 2 confirms lt ACK gt Scenario 2 Transmission with frame failure or false checksum Analyzer Host Sends message 1 confirms lt NAK gt Repeats message 1 confirms lt ACK gt CoaLAB 6000 Service Manual Version 1 2 Host Interface 15 3 Host Interface Scenario 3 Transmission with several frame failures or false checksum Analyzer Host Sends message confirms NAK Repeats message 1 confirms NAK Sends message 2 Message 1 will get lost Note The m
58. dealer or the manufacturer to obtain additional help It is necessary to disinfect and clean the liquid system i e the tubing s at regular intervals to avoid reagent or sample esidues possibly causing inaccurate results or improper functioning of the analyzer Therefore regular disinfection and cleaning cycles must be run to guarantee proper functioning of the system Follow the instructions for disinfection of the tubing s CoaLAB 6000 Service Manual Version 1 2 Clean the distilled water container and change filter Disinfection with Cleaning Solution Note Maintenance Removethe distilled water sensor green mark from the distilled water container Remove the fresh water filter from the Distilled Water Sen sor and place a new fresh water filter at the end of the distilled water sensor Empty the distilled water container and clean the inside of the distilled water container using a 70 alcohol solution Rinse the distilled water container thoroughly with distilled water to remove any traces of the alcohol solution Refill the distilled water container and return the distilled water sensor to the container Fill 2 Liters of Distilled Water into the cleaning solution container white label and add 20 ml cleaning solution afterwards Disconnect the waste tubing marked red with the white plug from the liquid connection panel at the back side of the system Press on the metal
59. der Steckverbindungen ausschalten Bedienungshinweise beachten Caution Switch OFF Instrument before connecting or disconnecting Read operator manual Placethe distilled water container with the green label and the empty waste water container with the red label to the left rear ofthe system Fill the distilled water container with at least 1 liter of ditilled water Place the color coded sensors into the appropriate containers green for dist water red for waste water Plug the the green and red color coded couplings into their matching sockets on the back of the system see figure 11 A click indicates the proper seating of the connectors The system will only function ifthe distilled and waste water tubes have been connected properly to the system The system must be switched OFF Note CoaLAB 6000 Service Manual Version 1 2 2 7 Installation The couplings are color coded Green dist water Red waste water Note gt Press down metal plate to debolt the tube adaptor The distilled water container must have at least 1 liter of distilled water The waste water container should be emptied every day Be careful not to have air bubbles in Note the distilled water container as well as in the tube 2 8 CoaLAB 6000 Service Manual Version 1 2 Containers 2 2 2 6 Connect the Barcode Scanner Optional Connect the
60. e Main module with keyboard 4 4 4 2 2 Theprinter 44 4 2 3 The Method Cardreader 4 4 4 2 4 Connecting Diagram Main Module 4 5 CoalAB 6000 Service Manual Version 1 2 4 1 Keyboard Printer Method Card reader 4 Keyboard Printer Method Card reader 4 1 Description 4 1 1 The keyboard The keys are used for direct control of the analyzer and lead you through the operating software The display informs you of the current operation mode of the analyzer EHD z J E GE wO HD B G3 Keys Arrow keys ESC key ENTER key Number keys Function keys Delete key Symbol 1 Ever Meaning Arrow keys left right up down to scroll through the menu Additional functions The right arrow key sets the decimal point The left arrow key deletes single characters Function key to quit or confirm a certain menu point Function key to confirm and save menu information Number keys to enter digits and to enter or select special menu points Function keys to select certain operation steps which are displayed directly above Function key to delete Pat ID or Lot No completely or to be used as line feed key CoaLAB 6000 Service Manual Version 1 2 Keyboard Printer Method Card reader 4 1 2 The printer ji F 4 i La The printer is used to print out the joblist patient results test parameter and setup parameter The printer uses o
61. e Move window and select the Init window again Click on Init Cuv Motor 2 times to start the transportation of the cuvette bar into measuring unit Activate ROBO application window and move the cuvette bar 2 x 20 steps forward and 2x 20 steps back to be sure to be in the center of the measuring channels Checkthe distance between cuvette bar and magnet The distance has to be in a range of 0 5 to 1 0mm See figure next page 14 30 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Set Home Offset of Cuvette Bar cont d Incubation block M Block Distance between cuvette bar and magnet 0 5 to 1 0 mm CoaLAB 6000 Service Manual Version 1 2 14 31 14 5 Status menu ERE mn E IL 1 The Status menu contains several submenus Mixer motor Status Test to check the function of mixer motors LED Status Test to check LED s and photo sensors Heater Status Test to check the heating of pipettor and Incubation block M block Light Barrier Status Test to check the status of the lightsensors Pump Status Test to check the function of waste water and dist fresh waterpump an 32 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 5 1 Mixer Motor Status 1 CHF CHS THE esie EE je je je je je Speed LI m betes Slates AE Medes Sertich n mj m AB OH T
62. e observed by allusers of the system to ensure safe and economic operation All safety instructions in this service manual must be observed to avoid damage to persons property and the environment Alllocal safety and environmental regulations and guidelines must also be observed Disregarding these safety regulations or technical specifications may result in accidents with persons or equipment or environmen taldamages The system has been delivered by the manufacturer in a technically flawless condition In orderto keep this condition the user must follow the following safety regulations of this manual The system must be operated by skilled personnel only Note introduces rules to be observed The text is framed Two different warning signals with different meanings are used in this section Potential danger may cause minor injury or equipment damage if no precautions are taken Potential danger may cause severe injury or death if no precautions are taken CoaLAB 6000 Service Manual Version 1 2 Hazards and precautions Electrical safety WARNING Ensure that the operating voltage is set correctly before the instrument is connected to the main power supply Useonly grounded sockets and extention cords when connecting the instrument to a power supply Never disconnect grounding contacts Never disconnect the grounding contacts intentionally There is the risk of an electrical shock if the pro
63. e slot which is located between the sample position 1 and 18 to the Cuv Bar load position and insert a cuvette rack without mixers Select the position from the Position listbox Click on the Goto button to move the rotor to the selected position Activate the application window Move the rotor by using the up page down keys in the application window Use steps small steps big or adapt the steps to reach the position The cuv bar moving position has to be adjusted in such a way that the cuvette bar in one line with the cuvette slot inside the analyzer Check this by moving the cuvette bar manually into the cuvette slot The actual rotor position is displayed in the application window Click on the Update button to transfer the actual value into the Rotor Offset field Click on Send button to transfer new position value to the analyzer To check the positioning of the cuv bar moving position proceed as follows Remove the cuvette rack which was usedto adjustthe positioning of the rotor Select the 5 UTILITY MENU in the Main menu of the analyzer Press enter and the keys F1 F2 F3 and F4 immediately within a short time The submenu 1 Init Instrument appears Usethe rightarrow keyto selectthe submenu 8 Test Functions Press enter and open submenu 2 Move Bar Test Follow the instruction displayed on the screen and insert 6 cuvette bars into the cuvette slots Every cuvette bar insert has to
64. e toothed belt has to be installed inthe same position The metal tappets have to move through the light sensor The tension of toothed belt has to be strong enough to avoid that the metal tappets will touch the light sensor Note During installation of toothed the retaining screws ofthe motor holder havn t be fixed Otherwise the motor axis can be damaged if the toothed belt tension is to strong After installation the distance between the motor holder and the right brink of the countersick of the m block has to be ina range of 7 2 to 7 5mm see figure below CoaLAB 6000 Service Manual Version 1 2 10 7 Measuring Block Motor for cuvette tranportation replacement cont d After replacement the following adjustments and checks have to be done Position adjustment see chapter 14 4 1 1 Z baselevel adjustmentfor home washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustment for sample vials see chapter 14 4 4 3 Z baselevel adjustment cuvette bars see chapter 14 4 4 4 Set home offset of cuvette bar see chapter 14 4 7 M block temperature adjustment see chapter 14 4 2 1 Test of mixer motors Test of LED s and photo sensors see chapter 14 5 2 Light barrier status see chapter 14 5 4 10 8 CoaLAB 6000 Service Manual Version 1 2 11 X Z motors 11 2 11 1 Description 11 2 11 2 Take Apar
65. echnician Bottle type This list box lists all the vials they will be used on analyzer Submerge steps This field contains the number of steps the pipettor will additional move into the vial after liquid was recognized Z Scan This field contains the number of steps the pipettor will move downwards before the level detection starts Z Max This field contains the maximum number of steps the pipettor can move downwards before it will touch the bottom of the vial 14 22 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Bottle types cont d Z Disp This field contains the number of steps the pipettor will move downwards if liquid will be dispensed into cuvette rack or cup for dilution V Faktor This field contains a faktor which is used to calculate the motor steps of diluter into syringe moving steps Max 2000 syringe moving steps are possible Goto button Moves the pipettor to the selected position Update button The actual position of the x motor will be displayed on screen Calculate button Clicking on this button will start the volume calculation of the selected vial The calculate function is only for manufacture s set up Note Test button Clicking on this button starts the level detection in the selected vial Cancel button Leaves the screen without any changes Get button Loads the bottle parameter from analyzer into the main memory of the PC Send button Loads the
66. edure 14 42 14 6 3 Firmware Verify 14 43 14 6 3 1 Firmware verify procedure 14 43 14 7 Options menu 14 44 14 7 1 Display messages 14 45 14 8 Help menu 14 46 14 8 1 Modul Info 14 46 14 8 2File Info 14 47 14 8 3 About Robo 14 47 14 2 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 Service Software 14 1 Software Structure TheService Software Window consists ofthe application window with several submenus and the status bar at the lower end of the window dr Comac Saan jmp JI 11 m 1 3 el ef 2 met gt aE It Ee ERE KAF j 14 1 1 Status bar The status bar contains information regarding the actual device type the device and the status of connection Devicetype CL6000 Device Serial number of the analyzer Connect status Information if analyzer is CONNECTED NOT CONNECTED or working in LOCAL MODE Test Mode On the left hand corner of status bar the word READY or an information will be displayed according to the selected submenuin the application window The status bar can be switched off or on see Options menu chapter 14 7 14 1 2 Status window Thestatus window displays the comunication between the ROBO Service software and the analyzer Commands from PC to analyzer will be marked with and answers from analyzer will be marked with The type of the displayed messages can be selected in the Options
67. ejdures amp 2uo 151 qof ponasa suonisod Jo Jequunu 0 anp ajgejiene suonisod Mau JO eoeds ON euoN pue qof uauno usu Jeuunj ou JO pepeo eq ejqissod g uey SION O4NI 19 13 Version 1 2 CoaLAB 6000 Service Manual 13 6 Errors during initialisation Following errors only occur during initialisation The following pages are describing the messages itself the causes why an error occours and what kind of actions can be started to solve the problem ER 20 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess aye sesni Ji JO s enpauu pue fuesseoeu J SUONO aueu sseJppe jou s Jesn AU UOISION arem pasn au Jo wojgoud Aypiqmed uoo e Jo uoseai s p j p Ja euo pues eq JOU ueo esneg uonejeJdien ipeddois wgs Puno jou lt ipe gt lt awenp ipeddois wags 21 13 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 Service Software 14 3 14 1 Software Structure 14 3 14 1 1 Status bar 14 3 14 1 2 Status window 14 3 14 1 3 Function keys 14 4 14 1 4 Toolbars
68. ened cloth Never Note spray or pour any liquids onto or into the system which may negatively impact the analyzer s functions Ifliquids have accidentally run into the system contactthe customer service of the distributor or the manufacturer Avoid any direct skin contact with samples and or test reagents as well as those parts of the instrument which might be contaminated with samples and or test reagents These parts are potentially infectious If samples were spilled AN onto the system wipe them off immediately and disinfect the instrument Reagents might irritate the skin or mucous membranes Observe the manufacturer s instructions in the package insert how to handle the reagents properly Make sure to dispose of the sample and test material in compliance with biohazard and legal provisions 12 10 CoaLAB 6000 Service Manual Version 1 2 12 1 7 How to dispose of A 12 1 8 used disposables Install the diluter syringe and tubes Remember to dispose of used cuvette bars primary tubes and reagent vials in compliance with legal provisions All disposables used with the system must be treated as potentially infectious Avoid any skin contact with sample and reagent material which might be on the disposables Dispose of used disposables in compliance with legal provisions or laboratory regulations Do not put used disposables samples and reagents into the usual garbage Cuvette bars might not be r
69. ent see chapter 14 4 1 1 Z baseleveladjustmentfor home washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustment sample vials see chapter 14 4 4 3 Z baselevel adjustment for cuvette bars see chapter 14 4 4 4 Set home offset of cuvette bar see chapter 14 4 7 M block temperature adjustment see chapter 14 4 2 1 Test of mixer motors Test of LED s and photo sensors see chapter 14 5 2 Light barrier status see chapter 14 5 4 CoaLAB 6000 Service Manual Version 1 2 10 5 Measuring Block 10 2 3 Motor for cuvettte transportation To replace the motor for cuvette transportation proceed as follows Remove the top housing See chapter 3 Remove the traverse and reagent tubing See chapter 10 2 1 Remove the measuring block See chapter 10 2 1 Cutthroughthetie rap roundthe motorfor cuvette transportation see figure below e Remove the 6 retaining srews from the top cover ofthe measuring block Remove the two retaining srews of the motor holder see figure below 10 6 CoaLAB 6000 Service Manual Version 1 2 Measuring block Motor for cuvette tranportation replacement cont d Take the toothed belt out of the toothed wheels on both sides of the measuring block Take the motor for cuvette transportation out of the measuring block To install a new one proceed in reverse order Th
70. ent rotor Home position of cuvette bar light sensor and drive motor of m block Stirrer motor for sample reagent rotor CoaLAB 6000 Service Manual Version 1 2 5 3 Electronics 5 1 4 Main module with keyboard 5 1 5 Printer board 5 1 6 Method Card reader board 5 1 7 Diluter board 5 1 8 Power supply 5 2 Take Apart 5 2 1 Measuring modules Note Control functions of motor controller board cont Cuvette detection Z motor Motor for cuvette bar transportation e Communication with barcode scanner See chapter 4 Keyboard Printer Method card reader for detailed information See chapter 4 Keyboard Printer Method card reader for detailedinformation See chapter 4 Keyboard Printer Method Card reader for detailed information See chapter 6 Diluter Unit Liquid System for detailed information See chapter 7 Power supply for detailed information Remove the top housing See chapter 3 Disconnect the red and serial cable from main module with keyboard keypad board and disconnect the grounding cable Disconnect the black cable from printer board Remove the two retaining screws from printer holder and take out printer holder Press both board fictures to unlock the measuring modules For replacement pull out the measuring modules Install the new measuring modules in same order Proceed in reverse order to reinstall the measuring modules
71. eooud pue quvodiu pajoejoud JUM pejoejoud uou asn e ones pesn ueeq seu quvodiuo V HOHH3 oDesso N SUONI eAnoeoo esneg uonel idi lul 13 13 CoaLAB 6000 Service Manual Version 1 2 13 4 Measuring errors Measuring errors are test specific errors which occur during dispersion measurement or conversion These errors will only occur on print out online print or result listing The following pages are describing the messages itself the causes why an error occours and what kind of actions can be started to solve the problem ER 14 Coal 6000 Service Manual Version 1 2 Trouble shooting error mess peunbaJ suon Buunseew pajios s 80 Buunsp uu y Jeu JO eSeo yun eoe deJ JO x99uo ol speeu LINES peunbaJ euoN WO 9 Jejdeuo ees Si eqni 1091109 p Jeu ans 10 pue ejdures ppy 1591 eu 1591 eu yeoday pajios s yun Buunseeu yoeyo JO ejdures JOU IIM SIO OLU eu JI oeuo poys asn pesn u q sey en 12900 y Teu ans Jo ue ea Jo ppy eJojeg Jo sxoauo JOSA EU Y u q seu eqni si eqni Arewud pesn eur 1 ejdures ufnoue
72. er container 12 7 12 1 6 Cleaning and Disinfection of housing and waste box 12 8 12 1 7 How to dispose of used disposables 12 9 12 1 8 Install the diluter syringe and tubes 12 9 CoaLAB 6000 Service Manual Version 1 2 13 Trouble shooting guide 13 2 13 1 Module Errors 13 2 13 2 System Messages 13 9 13 3 Method Card errors messages 13 12 13 4 Measuring errors 13 14 13 5 Special messages 13 18 13 6 Errors during initialisation 13 20 14 ROBO Service Software 14 3 14 1 Software Structure 14 3 14 1 1 Status bar 14 3 14 1 2 Statuswindow 14 3 14 1 3 Function keys 14 3 14 1 4 Toolbars 14 4 14 2 File menu 14 5 14 2 1 Device Type 14 6 14 2 2 Device 14 6 14 2 2 1 New Device 14 7 14 2 3 Load 14 7 14 2 4 Save 14 7 14 2 5 ConnecttoCOM 14 7 14 2 6 Disconnect 14 8 14 2 7 Send 14 8 14 2 8 Get 14 8 14 2 9 Compare 14 8 14 2 10 Print 14 9 14 211 Import P Block 14 9 14 2 12 Exit 14 11 14 3 Edit Menu 14 11 14 4 Commands menu 14 11 14 4 4 Move 14 12 14 4 1 1 Position adjustment 14 13 14 4 2 Heating 14 17 14 4 2 1 M Block Temperature adjustment 14 17 14 4 2 2 Pipettor Temperature adjustment 14 18 14 4 3 Diluter parameter 14 20 14 4 3 1 Dist and waste water sensor adjustment 14 21 14 4 4 Bottle types 14 22 14 4 4 1 Z baseleveladjustment for Home Washposition 14 23 14 4 4 2 Z baselevel adjustment for reagent and buffer vials 14 24 14 4 4 3 Z baselevel adjustmentforsample vials 14 27 14 4 4 4 Z baselevel adjustment for cuvette
73. er of the selected device analyzer from the harddisk of the PC Saves the analyzer specific parameter to the harddisk of PC Connects analyzer to PC and starts communication Disconnects analyzer from PC Sends analyzer specific parameter loaded from the harddisk of PC to the modules of the analyzer Loads analyzer specific parameter from the analyzer modules into the memory of the PC Compares analyzer specific parameter of the modules with the data stored in the memory of PC ROBO Service Software File menu cont d Print Starts a print out of the parameter from the selected data file plf which is stored on PC Import P Block Imports the parameterblock of the selected analyzer data file into the main memory of the PC Exit The ROBO application will be closed All changes made before will be stored The analyzer will be disconnected from PC 14 2 1 Device Type Device Tepe EEN Oem The analyzer type can be selected from a listbox Only the entry CL6000 is active now 14 2 2 Device Thelistbox contains the serial numbers ofthe anlayzers which have been configurated with the ROBO Service software Before starting any adjustment of an analyzerthe device path serialnumber of the analyzer hasto be selected and confirmed with the OK button before loading the parameter for this device Anew device can be created by using the button New Device see the following chapter 14 2 2 1 14 6 CoaL
74. esistant to organic acids Therefore do not use organic acids unless they are expressly permitted Install the 250 ul dilutor syringe to the dilutor of the system according to the figure When properly installed the syringe should not be wedged and must be watertight Press the syringe piston completely into the dilutor syringe Open the locking screw Push the syringe holder at the dilutor downward Place the opening of the syringe piston onto the syringe hol der of the dilutor Screw the top of the syringe onto the adapter of the dilutor valve Tighten the locking screw Connect all tubings to the dilutor valve ie gi al gie w at Dilutor valve top of syringe Pipettar locking screw keri CoaLAB 6000 Service Manual Version 1 2 syringe piston syringe holder Maintenance 12 11 Maintenance 12 1 9 Replace the liquid sensor filter for dist water 12 12 Installing the tubes The liquid system requires tubing between the diluter and pipettor Connect the tube as follows Take the tubing out of its plastic accessory bag Remove the red plastic screw at the steel tubing of the pipettor Screw the tubing white screw onto the diluter valve until hand tight Run the other end of the tubing through the tubing guides on the back of the instrument Screw the end into the top of the arm black screw Make sure it fits properly and watertight R
75. essage will be repeated up to 5 times before the transmission will be interrupted Scenario 4 Timeout Analyzer Host Sends message1 1 noanswer Timeout Repeats message 1 2 Receives message 1 if without failure and recognize that there is an additional Message in the buffer Host will send no lt ACK gt Host receives repeated message 2 and sends ACK If the first message 1 can be processed the repeated message 2 will be ignored Note The message will be repeated up to 5 times before the transmission will be interrupted Scenario 5 Message without lt LF gt Analyzer Host Sends message without lt LF gt noanswer Timeout confirms lt NAK gt Repeats message 1 Reads message 1and the repeat of message 1 Incomplete message will be ignored Repeated messages will be confirmed with lt ACK gt or lt NAK gt 15 4 CoaLAB 6000 Service Manual Version 1 2 Host Interface 15 5 Messageformats Three different message formats will be used for the host communication Messageformat for method parameter Messageformat for sample data Messageformat for results The data string sent to the host contains all three messages 15 5 1 Messageformat for method parameter The message format for method parameter contains the following data 1 Type P 2 Offset 3 Lenght of block with data 11 4 64 databyte coded as ASCII hex Example P oo 11 010103 40
76. eview the entire tube path to ensure the tubes will be neither bent nor squeezed during instrument operation In order to avoid clogging of the pipettor with particles a plastic filter has been installed on the end of the dist water sensor To replace the filter proceed as follows e Remove the dist water sensor from dist water container and dry it carefully Remove the filter from the end of the sensor Install the new one by pressing it all the way down to the filter holding device Make sure not to damage the filter during installation Place the dist water sensor into the dist water container and start a rinsing cycle before the first measurement will be started this has to be done to avoid to have air bubbles in the liquid system CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess 13 Trouble shooting guide 13 2 13 1 Module Errors 13 2 13 2 System Messages 13 9 13 3 Method Carderrors messages 13 12 13 4 Measuringerrors 13 14 13 5 Special messages 13 18 13 6 Errors during initialisation 13 20 CoaLAB 6000 Service Manual Version 1 2 13 1 Trouble shooting error mess 13 Trouble shooting guide This trouble shooting guide describes all the error messages of the analyzer they can occur These messages will be displayed and in some cases printed out automatically This guide gives a help to the service technician to find out the cause why the errror occurs and what kind of act
77. f damage is found refer to section 2 1 3 for recommended claim procedure and repacking information If the shipping box is not damaged check the cushioning material for signs of several stress as an indication of roughhandling in transit Do not damage any packaging material and keep it for possible later use including the transport protection devices Protect it from heat and humidity 2 1 2 Functional Check Verify the electrical and mechanical performance of the analyzer as soonas possible after receipt by following the procedure given on the Instrument Control Card ICC Electrical and mechanical checks will verify that the analyzer is operating within the specifications given in chapter 1 General 2 1 3 Claims and Repacking Follow the unpacking instruction on chapter 2 2 2 2 to unpack the system If physical damage is evidentor the analyzer does not meet specifications when received notify the carrier and the nearest distributor representative The distributor representative willarrange for repair or replacement of the instrument without waiting for settlement of the claim against the carrier Ifthe instrumentis to be shipped to a distributor sales service office attach a tag showing the address of the owner instrument model serial number and repair required The original shipping material should be used The nearestdistributor representative will provide information and rec ommendations on materials to be used if the original packi
78. f the guiding rail they have to be reinserted carefully before you reinstall the two retaining srews of this housing After replacement the following adjustments has to be done Position adjustment see chapter 14 4 1 1 Pipettor temperature adjustment see chapter 14 4 2 2 Z baselevel adjustment for Home Washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustmentfor sample vials see chapter 14 4 4 3 CoaLAB 6000 Service Manual Version 1 2 9 Sample rotor 9 2 91 Description 9 2 9 2 Take Apart 9 2 9 2 1 Sample rotor 92 9 2 2 Sample rotor motor 9 3 CoaLAB 6000 Service Manual Version 1 2 ES 1 Sample Rotor 9 Sample rotor 9 1 Description 9 2 Take Apart 9 2 1 Sample rotor The sample rotor is designed to take up the vials for reagents the cups for samples and the cuvette bars The washing position for pipettor is part of the sample rotor and it is place in the middle of the rotor The stirrer motor for the reagents is placed underneath the sample rotor The motor of the sample rotor is controled by the motor contoller board The metal ring around the rotor is designed to avoidthatthe cuvette bars will slide out ofthe cuvette slot during movement To remove the sample rotor proceed as follows Remove the top housing See chapter 3 e Remove the three retaining screws of the metal ring and remove it To continue
79. face The outflowing liquid may be infectious The liquid has to be has to desinfected with a standard disinfection solution Remove screw of pipettor protection cap and lift up the cap Remove the flexcable from the pipettor board Take care not to damage the pins of the flexcable Remove the metal fixture of the z motor connector and disconnect it from the distribution board see figure below Loose both retaining srews on the rear of the plastic housing see figure below Losse the four retaining srews in front of the plastic housing see figure below and remove them Take care to drop down the whole pipettor unit Note The pipettor is fixed with 7 retaining srews on the guiding rail Remove this srews to replace the pipettor CoalAB 6000 Service Manual Version 1 2 8 3 Pipettor Note Pipettor replacement cont d Proceed in reverse order to install the pipettor flexcable pipettor protection cap and housing Take care not to damage the pipettor point during installation The protetion tube at the pipettor point has to be removed after the installation has been finished The pipettor has to be installed in such a way that the toothed wheel of z motor will not to be too close to the gear rack of the pipettor and not too fare from it to avoid that it will slip If the plastic housing with the toothed wheel for x direction has been slipped out o
80. hange again until the targetvalue 38 4 will be reached Checkthe temperature again Repeat this procedure until the M Block will have the correct temperature Leavethe menu with ESC CoaLAB 6000 Service Manual Version 1 2 14 4 2 2 Pipettor Temperature adjustment ROBO Service Software Temperature adjustment cont d To adjust the temperature of the pipettor proceed as follows Selectthe 5 UTILITY MENU gt in the main menu of the analyzer Press enter and the keys F1 F2 F3 and F4 immediately within a short time The submenu 1 Init Instrument appears Use the right arrow key to select the submenu UTILITY MENU 3 Calib Pipettor gt Thetargettemperature value int the measured temperature value ext and the analog value of the NTC will be displayed on screen Pipettor int 37 4 ntc 728 ext 37 4 The temperature sensor with holder for pipettor has to be fixed at the pipettor as displayed below Tame rea point Fastaning screw z CoaLAB 6000 Service Manual Version 1 2 14 19 ROBO Service Software 14 4 3 Diluter parameter 14 20 Temperature adjustment cont d Check the temperature of the pipettor It has to be in a range of 37 4 C 0 4 C f the temperature is out of range type in the measured temperature value instead of the displayed ext XX X value Press enter The int XX X val
81. has been successful finished the analyzer will be automatically disconnected from ROBO Service software and a new message appears Robo Windows Application Thebackup ofthe other modules or software types has to be done inthe same way During the procedure of update other messages will be displayed in the ROBO application window 14 7 Options menu tata gk arn Pr De Rem Pewee EEE m Se Cm s The Options menu contains several submenus Status Shows or hides status bar Toolbar Showsorhidesthe tool bars in the headline of the ROBO application window Display level Used to select the messages which will be displayed in the ROBO application window 14 44 Coal 6000 Service Manual Version 1 2 ROBO Service Software 14 7 1 Display messages Display BHinzsager Backgroud Messages without interactivity D Message indaeci iniliated bp ike User F Parameter Block send receive F ali offer Message Background Messages without user activity All activities they will be automatically done by the analyzer are displayed e g cyclical request of the temperature Messages indirect initiated by the user All ativities of the analyzer initiated by user are displayed Parameter Block send receive All parameter blocks send to or received from analyzer are displayed List of Command messages If a single command 15 sent
82. he rotor use the page up page down keys in the application window Use steps small steps big or adapt steps to reach the position Move down the pipettor to check if it will be in the center of the adjustment vial The actual x motor and rotor position is displayed in the application window Click on the Update button to transfer the actual x motor value into the X Offset field Click on Send button to transfer new position value to the analyzer To adjust the Sample position 1 proceed as follows Insert adjustment cups as described before Select the position from the Position listbox Click on the Goto button to move the pipettor and the rotor to the selected position Activate the application window Move the x motor by using the arrow keys X Pos for x motor and to move the rotor use the page up page down keys in the application window Use steps small steps big or adapt the steps to reach the position Move down the pipettor to check if it will be in the center of the adjustment cups The actual x motor and rotor position is displayed in the application window Click on the Update button to transfer the actual x motor value into the X Offsetfield Click on Send button to transfer new position value to the analyzer 14 14 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Position adjustment cont d To adjust the Incubation position proceed as follows
83. he status of light barrier has to change from open to close 14 36 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Light Barrier Status cont d To check the light barrier for valve proceed as follows Select the submenu Light Barrier Status in the Status menu Activate the ROBO application window Use arrow keys and for valve to move the valve motor Movethevalve motorforward Atstep position 80 the status of light barrier has to change from close to open Movethe valve motorbackwards At step 70 the status of light barrier has to change from open to close To check the light barrier for toothed belt Control 4 for cuvette transportation proceed as follows Select the submenu Light Barrier Status in the Status menu Activate the ROBO application window Use arrow keys and for cuvette to move the cuvette motor Move the cuvette motor forward Within the range of 1690 to 1750 steps the light barrier status has to change from open to closed Atthe end ofthe checkall motor hasto be initialized before starting any other check 14 5 5 Pump Status Waste Fw Pumn T mocna fu me ramp tp DE AC nc HE pump sloten z e do mj This function is used to check the waste water and dist fresh water pump pump time The target values for pumping time can be typed in into the application fields e g 1000 1sec pump type Displays the
84. he surface of reagents and sample material prior to loading the system their presence could influence the measuredresults andthe level detection ofthe needle Ensure reagents are used at room temperature only Before using sample cups and reagent vials make sure to remove all covers lids beforehand Do not use organic solventsunless explicitly authorized by the manufacturer as their use may result in damage to the cuvette bars primary tubes and waste water tubes CoaLAB 6000 Service Manual Version 1 2 Hazards and precautions Waste Liquids WARNING A Accuracy and Precision of Results WARNING A User Qualification WARNING A Barcode Scanner ATTENTION CAUTION Acoustic Signals Dispose of waste liquids in compliance with applicable regulations Measure control samples and ensure the instrument is Operating properly to obtain accurate results Inaccurate results may lead to a false diagnosis and endanger the patient The system should be operated by trained personnel only Be careful when using the barcode scanner laser light Avoid direct eye contact with the laser beam Follow the manufacturer s instructions Ensure the scanner was tested and authorized for use by the manufacturer A beeper confirms all key strokes on the system keyboard Thus the user can recognise for example the end of a run possible failures during operation or the access to STAT mode wi
85. his function is used to check the function of the 6 mixer motors which are located under the M Block Speed Preset The target values for all 6 mixer motors can be typed in into the application fields Speed Displays the actual mixer speed MotorStatus If the field is filled with a dot the mixer motor is switched on Motor switch button Clicking on this buttons will start stop the selected mixer motor All Motor On All mixer motors will be switched on Motor Off All mixer motors will be switched off Close Closes the window 14 5 1 1 Test of mixer motors To check the function of mixer motors proceed as follows Fill in each position of a cuvette bar with mixers 100 bidist water Select the submenu Move in the Commands menu SelectPosition Cuv Bar Moving Click on Goto button to move the rotor to the selected position Insert prepared cuvette bar into rotor and leave submenu Move CoaLAB 6000 Service Manual Version 1 2 14 33 ROBO Service Software Test of mixer motors cont d Open Init window and click on Init Cuv Motor 2 times to move the cuvette bar into M block Activate ROBO application window and move the cuvette bar 2 x 20 steps forward and 2 x 20 steps back to be sure to be in the center of the measuring channels Select submenu Mixer Motor Status and switch on one motor after each other to check the turning of the mixers inside the cuvette bar Type in the f
86. hnician Three different states of the sensors can be displayed 0 Sensor outside liquid 1 Sensor inside liquid 2 Sensor not connected To check the functionality of the sensors proceed as follows Fill a vial with distilled water with an ambient temperature of approx 21 Remove both sensors from the containers and hold them into air Avoid any big drops hanging at the end of the NTC resistor The sensor value for both sensors has to change to 0 within 30 sec Insert both sensors into filled vial The sensor value for both sensors has to change to 1 within 30 sec Disconnect both sensors from analyzer The sensor value for both sensors has to change imme diately to 2 CoaLAB 6000 Service Manual Version 1 2 14 21 ROBO Service Software 14 4 4 Bottle types Learn Praten Lean index ee IBatile Type Buren ge Simpa d zcan ipime rsa piane This function is used to adjust the z baselevel for the bottles and cups used on the analyzer The z baselevel has to be performed to avoid any damage of the pipettor if the vials will be empty It will be also used to calculate the liquid volume of the vials Learn Position This list box contains the positions were the z base level has to be performed Learn Index This field contains a value which is necessary to calculate any relation between the positions The basic value is 0 and should not be changed by service t
87. id sensor filter for dist 4x 12 1 9 x water It exists a Service kit for fluid system V6 2 which contains the parts for the maintenance see Appendix A Spare parts CoaLAB 6000 Service Manual Version 1 2 Maintenance 12 1 2 Rinse with Was hing Solution In the ROUTINE MENU you can choose to clean the pipetting system of the instrument with an extra Washing Solution This is especially recommended after the use of reagents containing thrombin such as Fibrinogen The system disposes of an automatical wash cycle if thrombine containing reagents e g Fibrinogen are being used Once the reagents are introduced see section 6 1 5 andarerequestedto run in a joblist section 6 1 7 the system automatically washes the system with washing solution after the use of such thrombin containg reagents This intensive washing cycle must be run daily after routine work in order to avoid any residues of previous measurements Follow the instructions to wash the system Use the arrow keys to select lt 8 Maintenance gt in the ROUTINEMENU ROUTINE MENU lt 8 Maintenance gt Press ENTER to confirm The following display appears Maintenance WASH flush remov F1 F2 F3 F4 Press F1 WASH and follow the instructions of the display The following display appears 1 washer LOAD 3 0ml skip Fl F2 F3 FA If no washing solution has been loaded
88. ions can be started to solve the problem The error messages are subdivised in 6 categories Module errors see chapter 13 1 System messages see chapter 13 2 ChipCARD errors messages see chapter 13 3 Measuring errors see chapter 13 4 Special messages see chapter 13 5 Errors during initialisation see chapter 13 6 13 1 Module Errors Module errors are errors which are communicated from one control module to the user interface These error messages will either be displayed via print out or shown at the display Both the error message and the module which communicates the error will be printed and displayed Module errors usually lead to an immediate break ofthe respective function The following pages are describing the messages itself the causes why an error occours and what kind of actions can be started to solve the problem 13 2 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess Jo pue speeu uemiuuoe eoweg jpeuoout s npoui fue jo suawgsnipe JO JO s Aue aovues eq poys JezA eue eur A809 100 SI Aue JO spelgo lqissod pe eouo parjos jou y pue uogeziegiui sy Buunp sdojs JezAfeue eseo uj Aye eovues ojqeuoseoi seas uomounynnu
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90. l Version 1 2 10 3 Measuring Block Measuring block replacement cont d After replacement the following adjustments and checks have to be done Position adjustment see chapter 14 4 1 1 Z baselevel adjustmentfor home washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustmentfor sample vials see chapter 14 4 4 3 Z baselevel adjustment for cuvette bars see chapter 14 4 4 4 Set home offset of cuvette bar see chapter 14 4 7 M block temperature adjustment see chapter 14 4 2 1 Test of mixer motors see chapter 14 5 1 1 Test of LED s and photo sensors see chapter 14 5 2 1 Light barrier status see chapter 14 5 4 10 2 2 Mixer motor unit To replace the mixer motor unit proceed as follows Remove the top housing See chapter 3 Remove the traverse and reagent tubing See chapter 10 2 1 Remove the measuring block See chapter 10 2 1 Remove the two retaining srews for the mixer motor unit which are located at the electronic board on the rear side of measuring block see figure below 10 4 CoaLAB 6000 Service Manual Version 1 2 Measuring block Mixer motor unit replacement cont d Take outthe mixer motor unit Proceed in reverse order to install the new one Mixer motor unit replacement cont d After replacement the following adjustments and checks have to be done Position adjustm
91. l SW Vers V0 01 Part number 80 000 0797 Contents 1 pcs Printer module 4 CoaLAB 6000 Service Manual Version 1 2 Appendix Spare parts Power Supply cpl Part number 80 000 0798 Contents 1 pcs Power supply cpl Multivoltage power supply incl main power filter and power supply board ui oe NHA LE is aW TII ILL X CoaLAB 6000 Service Manual Version 1 2 A 5 Appendix A Spare parts Measuring block cpl Part number 80 000 0799 Contents 1 pcs Measuring block cpl 6 CoaLAB 6000 Service Manual Version 1 2 Appendix A Spare parts Sample rotor cpl Part number 80 000 0800 Contents 1 pcs Sample rotor cpl incl wash station incl reagent stirrer motor CoaLAB 6000 Service Manual Version 1 2 A 7 Appendix A Spare parts Diluter cpl SW Vers V0 61 Part number 80 000 0801 Contents 1 pcs Diluter cpl incl valve incl syringe A 8 CoaLAB 6000 Service Manual Version 1 2 Appendix Spare parts Main Module TS 1000 cpl SW Vers V1 04 Part number 80 000 0765 Contents 1 pcs Main Module TS 1000 cpl SW Vers V1 04 incl LCD incl membrane keyboard EL EA e O BAHL e AA EE CoaLAB 6000 Service Manual Version 1 2 A 9 Appendix A Spare parts Motor Controller Board SW Vers V065 cpl Part number 80 000 0802 Contents 1 pcs Motor Controller Board V0 65 cpl A
92. lder for pipettor To adjust the temperature of the M Block proceed as follows Selectthe 5 UTILITY MENU gt in the main menu of the analyzer Press enter The submenu 1 Init Instrument appears Press the keys F1 F2 F3 and F4 immediately within a short time Use the right arrow key to select the submenu UTILITY MENU 4 Calib M Block CoaLAB 6000 Service Manual Version 1 2 14 17 ROBO Service Software Note 14 18 Temperature adjustment cont d Thetargettemperature value int the measured temperature value ext andthe analog value of the NTC will be displayed on screen M Block int 38 4 ntc 455 ext 38 4 All cuvette racks have to be removed from the M Block The holder with surface temperature sensor has to be fixed atthexz traverse between the measuring position 3 and 4 see figure below bro ba ori ie 1 65 4 331 The temperature sensor has to be placed vertically to the M block and has not to be moved during temperature measurement Avoid any draft during measurement Check the temperature of the M Block It has to be in a range of 38 4 C 0 5 C f the temperature is out of range type in the measured temperature value instead ofthe displayed ext XX X value Press enter The int XX X value will change and displays the ext value After awhile min 10 minutes the int value will c
93. ly 7 1 Description The power supply is designed for universal mains and consists of Power supply board with fuses and connectors Powerfilter Primary circuit Voltagerange Sourcefrequency Fuse 90V 130V 47 63Hz 4AT 250V 180V 264V 4AT 125V CoaLAB 6000 Service Manual Version 1 2 Power Supply Unit 7 1 1 Power supply board Secondary circuits LED Voltage Used for Fuse Con F1 24V Motor controller circuit on motor controller 3 15AT board incl pipettor heating and ground load X1 F2 24V Dilutor unit distilled water pump waste water 3 15AT pump dist and waste water sensors X3 F3 24V Distribution board generating 12V for 3 15AT measuring modules and mixer motors X5 F4 24V notconnected X7 X8 F5 5 Motor controller board 1AT X1 Barcode scanner 1AT ST6 F6 5 Dilutor unit 3 15AT X3 Printer 3 15AT X4 F7 5 Main module with keyboard 1AT X6 Distribution board incl meas modules 1AT X5 F8 5 not connected X7 X8 The LEDs on power supply board indicate if fuse is blown off or intact on Note In any case of work at the power supply disconnect the main power cord to avoid electrical shock CoalAB 6000 Service Manual Version 1 2 7 3 Power Supply Unit 7 2 Take Apart 7 2 1 Power Supply To replace the power supply proceed as follows Disconnect the main power cord Removethe
94. modules 54 5 2 2 Distribution board 5 5 5 2 2 1 Connecting diagram Distribution board 5 6 5 2 3 Motor Controller board 5 6 5 2 3 1 Connecting diagram Motor Controller board 5 7 5 2 4 Main module with keyboard 5 8 5 2 5 Printer board 5 8 5 2 6 Method Card reader board 5 8 5 2 7 Diluter board 5 8 5 2 8 Power supply 5 8 CoaLAB 6000 Service Manual Version 1 2 5 1 5 Electronics 5 1 Description The electronic consists of 3 Measuring modules 1 Distribution board for measuring modules 1 Motor controller board 1 Main module with keyboard 1 Printer board 1 Method Card reader board 1 Diluter board 1 Power supply board 5 1 1 Measuring modules The measuring module 1 controls measuring signal conversion stirrer motors measuring circuits LED photo transmitter temperature of m block Themeasuring modules 2 3 are containing allfeatures of module 1 except temperature control 2 CoaLAB 6000 Service Manual Version 1 2 Electronics 5 1 2 Distribution board Thedistribution board for measuring modules contains the slots for the measuring modules It contains power circuit for heating of m block and temp sensor circuit for the stirrer motor sensors 5 1 3 Motor Controller board The boardis located betweentransport unit and power supply The motor controller board controls Pipettor heating and pipettor level sensor Solenoid of measuring unit Motor of sample reag
95. motor type of the pump pump status If the field is filled with a dot the pump is switched on CoaLAB 6000 Service Manual Version 1 2 14 37 ROBO Service Software Pump status cont d pump switch button Clicking on this buttons will start stop the selected pump Close Closes the window The diluter has to be initialized see chapter 14 4 3 Diluter parameter before a rinsing cycle will be started with the dist Note water pump Otherwise the valve of the diluter will be damaged 14 38 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 6 Firmware menu Maden each LL MEC ZET E ru fer LI Hajr ce III xm i 4 The Firmware menu contains several submenus Update Tranfers new firmware to analyzer Backup Loads firmware from analyzer to harddisk of PC Verify Compares the firmware of analyzer with a file stored on harddisk of PC General information After starting any function described before the bootloader mode of the analyzer will be activ and allows no other function The display of the analyzer will show Boot Loader in Main Ifthe update backup or verify has been finnished the analyzer will be disconnected from PC and the analyzer starts a reset If a communication error appears during any function the analyzer has to be switched off and on again The corresponding function has to be started again too If an update has be done the analyzer adjustment
96. n operation WARNING AN Samples Reagents WARNING A Hazards and precautions Never remove housing parts while the instrument is on moving parts such motor drives may cause injury Always close the main and small loading lid during operation to avoid contact with moving parts The probe will not stop when the lids are open Ensure that the pipettor does not stop over the sample rotor orthe measuring block when the instrument is switched off Use the protection cap for the pipettor if the system will not be operated for a long time to avoid damage and contamination Do not open covers during a run to avoid damaging the pipettor If safe operation of the instrument is not possible switch off the instrument and secure it against use if the instrument is damaged the instrument does not work properly the instrument has been stored transported under adverse conditions theinstrumenthas experienced severe temperature fluctuations Follow the instructions on the directional inserts for the correct use of reagents Avoid skin contact with samples and or test reagents as well as those instrument parts that touch samples and or test reagents All instrument parts are potentially infectious and reagents might irritate mucous membranes and the skin If sample material is spilled onto the instrument wipe it off immediately and decontaminate the affected surfaces Ensure that no foam or air bubbles are on t
97. ng material is not available or not reusable Don tthrow away the original transport protection devices These parts has to be used again for transport Note 2 2 CoaLAB 6000 Service Manual Version 1 2 Installation 2 2 Installation Proce dure 2 2 1 Accessories Accessories with initial delivery Item No 106 440 consisting of Quantity Distilled water container incl screw lid 1 Waste water container incl screw lid 1 Cleaner container incl screw lid Distilled water sensor 1 Waste water sensor Filter for dist water sensor 250 ul syringe Tubing incl tubing carrier Bottle with washing solution Bottle with cleaning solution Fuses for 230 VAC Fuses for 115 VAC Paper roll holder Paper rolls for thermal printer Operator manual English ChipCARD with default parameters ChipCARD blank Cuvette bars 6 cuvettes sealed with stir bars 1 x 3 mm Sample cups in plastic bag Reagent vial 10 ml Adapter rings for reagent vial 10 ml white Reagent vial 4 ml Adapter rings for reagent vial 4 ml blue Teflon stir bars 3 x 13mm CPC Connector Cuvette waste box Instrument Control Card Analytical Control Sheet NVA po N Q EE e meae Qo Oxo e 2 2 2 How to prepare the installation place Select a stable and level area for installation Ensure the power cable will reach the outlet without using any extension cords Ensure there is enough light for proper
98. nit Liquid System 6 1 Description 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 1 6 Diluter board Diluter valve Syringe Distilled water pump Waste water pump Liquid system sensors 6 2 Take Apart 6 2 1 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 6 2 7 Diluter Diluter board Diluter valve Syringe Distilled Water Pump Dilutor Waste Water Pump CoaLAB 6000 Service Manual Version 1 2 4 2 4 2 4 2 4 3 4 3 4 4 4 4 4 4 4 4 5 2 5 2 5 2 5 3 5 3 5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 5 5 5 5 6 5 6 5 6 5 6 5 6 6 2 6 2 6 3 6 3 6 4 6 4 6 5 6 5 6 6 6 6 6 6 6 7 6 7 6 7 6 8 6 8 7 Power Supply 7 2 7 1 Description 7 2 7 1 1 Power supply board 7 2 7 2 Take Apart 7 4 7 2 1 Power Supply 7 4 7 2 2 Secondary Fuses 7 4 7 2 3 Power supply board 7 4 8 Pipettor 8 2 8 1 Description 8 2 8 2 Take Apart 8 3 9 Sample rotor 9 2 9 1 Description 9 2 9 2 Take Apart 9 2 9 2 1 Sample rotor 9 2 9 2 2 Sample rotor motor 9 3 10 Measuring block 10 2 10 1 Description 10 2 10 2 Take Apart 10 2 10 2 1 Measuring block 10 2 10 2 2 Mixer motor unit 10 4 10 2 3 Motor for cuvette bar transportation 10 5 11 X Z Motor 11 2 11 1 Description 11 2 11 2 Take Apart 11 2 11 2 1 X Motor 11 2 11 2 2 ZMotor 11 4 12 Maintenance 12 2 12 1 Maintenance and Hygiene 12 2 12 1 2 Rinse with washing solution 12 3 12 1 3 Disinfection of tubings 12 4 12 1 4 Refill liquids clean containers 12 6 12 1 5 Empty and clean the waste wat
99. nly 57mm thermal printer paper 4 1 3 The Method Card reader Each analyzer is configurated by the manufacturer with the test settings for PT APTT and FIBRINOGEN These test settings can be changed or overwritten with a Method Card A maximum of three tests can be loaded on the analyzer PT 5 APTT and Fibrinogen If you want to load a new test with changed settings one test from the system will be overwritten Note i e deleted CoalAB 6000 Service Manual Version 1 2 Keyboard Printer Method Card reader 4 2 Take Apart 4 2 1 The Main module with keyboard 4 2 2 The printer 4 2 3 The Method Card reader A Method Card contains all reagent and test specific data such as lot no reference curve incubation or activating time expiry date of the reagent ISI etc Once you have loaded a ChipCARD no further settings havetobe made atthe analyzer All data which had been entered manually before will be overwritten with the data ofthe Method Card Refer to chapter 3 for housing removal Disconnect the red and grey cable from keyboard Disconnect only the black cable from printer board Remove the two retaining screws from printer holder Disconnect the grounding cable from metal shield of main module Remove both retaining screws underneath the printer holder Take out the main module with keyboard Proceed in reverse oder to reinstall the main module with keyboard printer holder and top housing
100. ollowing target values 200 rpm 250 rpm 600 rpm Check if the mixer motors are in the following range Target value 35rpm The mixers have to turn clockwise in the center of the cuvette position Remove cuvette bar after the test has been finished Init Cuv Motor 14 5 2 LED Status EH 1 CHI ET mas CHE lana s pe em je z gt mm Pte Tai PRE Am LED m mn rj n n LED Seite m on oej on AHLEN DAI This function is used to test the function of the LED s and photo sensors LED Preset The target values for all 6 LED s can be typed in into the application fields Photo Val Displays the actual analog values of the photo sensors LED Status If the field is filled with a dot the LED is switched on LED switch button Clicking on this buttons will switch on off the selected LED All LED On All LED s will be switched on 14 34 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software LED Status cont d All LED Off All LED s will be switched off Close Closes the window 14 5 2 1 Test of LED s and photo sensors To test the function of LED s and photo sensors proceed as follows Select the submenu LED Status of the Command menu fnotdisplayedonscreen type inthe target value 255 into all LED Preset fields and click on the button AII LED On Checkif Photo Val will display a minimum value of 760 fo
101. ot to interchange the cables during reinstallation Removethe three retaining srews which are reachable from the bottom side of ground housing and replace the whole dilutor unit Proceed in reverse order to reinstall the diluter unit the syringe and top housing To replace the dilutor board proceed as follows Remove the top housing See chapter 3 Remove syringe Remove allty raps holding cables and tubes Removetube from dilutor valve to distilled water pump Remove the grounding cables and disconnect all cables from dilutor unit board Make sure not to interchange the cables during reinstallation Remove the three retaining srews which are reachable from the bottom side of ground housing and take out the whole dilutor unit Remove the four retaining srews from the diluter board and replace it Proceed in reverse order to reinstall the diluter unit the syringe and top housing CoaLAB 6000 Service Manual Version 1 2 Dilutor Unit Liquid System 6 2 2 1 Connecting diagram Diluter board E Power Dover Jumper opened 13 14 Connection 1 Wa ste MWater Purnp B ne 2 Dist Water Pump 9 Fc 3 ne 10 85232 Interface 4 11 Syringe Motor 4 Syste m Bus 12 Vale 6 Dist Water Sansar 13 Wale Light Barmer T Waste Water Sensor 14 Syringe Light Barrier CoaLAB 6000 Service Manual Version 1 2 6 74 Dilutor Unit Liquid System 6 2 3 Diluter Valve 6 2 4
102. part 10 2 10 2 1 Measuring block 102 10 2 2 Mixer motor unit 10 4 10 2 3 Motor for cuvettte transportation 10 6 CoaLAB 6000 Service Manual Version 1 2 Eg 1 Measuring Block 10 Measuring unit 10 1 Description 10 2 Take Apart 10 2 1 Measuring block 10 2 The measuring block is designed to incubate and to measure the samples It consits of the incubation area which is located at the left side and the measuring area which is at the right side the cuvette motor and toothed belt for cuvette bar transportation the mixer motor unit the PCB s for LED s and phototransistors the heating foil the light sensor for metal tappet recognition of toothed belt for cuvette transportation the switch for cuvette bar recognition and the magnet to adjust the home offset of cuvette bar To remove the measuring block proceed as follows Remove the top housing See chapter 3 Disconnect 22 pin flexcable from distribution board x Remove the plastic fixtures which are fixing the flexcable on the top of the traverse Take the flexcable out of the plastic clamps which are located at the rear front of the traverse Take care not to bend the flexcable during this procedure Remove the reagent tubing from the pipettor The outflowing liquid from pipettor may be infectious The liquid has to be immediately absorbed with a paper towel Contramineted surface has to desinfected with a standard disinfection
103. r each channel 14 5 3 Heater Status Poem Praami x 700 1 ron ren tini Temp E 37 4 ara Heater Sater o m Haster Satoh Dii Vlaming ba high heating prem sadi kill device Clase This function is used to check the heating of M Block and Pipettor Power Preset Not for service use The target values for both heatings can be typed in into the application fields NTC analog valueis displayed Temp C The actual calculated temperature is displayed Heater Status If the field is filled with a dot the heating is switched on CoaLAB 6000 Service Manual Version 1 2 14 35 ROBO Service Software Heater Status cont Heater switch button Clicking on this buttons will switch on off the selected heating Close Closes the window The heating has to be switched off before leaving the menu 14 5 4 Light Barrier Status Light Banter Status Light Banier Status S ping close Valve apen Control 1 open Control 2 close Control 3 open 4 open To check the light barrier for syringe proceed as follows e Select the submenu Light Barrier Status in the Status menu Activate ROBO application window Use the arrow keys and for syringe to move the syringe motor Move the syringe downward Atstepposition 140 the status of light barrier has to change from close to open e Move the syringe upwards At step 120 t
104. ransfer new Z Max level to analyzer 14 4 4 2 Z baselevel adjustment for reagent and buffer vials The 2 Max level calculation of all other positions will be done with two tables containing fixed values Only the z level to touch the surface of the rotor has to be measured too To measure the z level to touch the rotor surface proceed as follows Selectthe submenu Move Select the Sample position 14 24 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Z baselevel adjustment reagent and buffer vials cont d The Position Index has to be 0 Click on Goto button to move the pipettor to the selected position Activate Robo application window and use the arrow keys to move the pipettor to the right side of the rotor Move the pipettor downwards until it will touch the surface of the rotor Start with with big steps 50 and if the pipettoris nearby the surface of the rotor use small steps 5 and take care not to damage the pipettor After touching the surface make a note of the rotor z level This rotor z level is used to calculate all the Z Max values for the other positions To calculate the Z Max level of the other positions proceed as follows Selectthe submenu Move Select the Reagent position from listbox The Learn index has to be 0 e Ifthez baselevelhastobe adjusted with the z motor with the blank housing use the table below Bottle type R3 Polyd R4 Polyd R6 4ml Bot R7
105. ritten DATE If the update has been successful finished the analyzer will be automatically disconnected from ROBO Service software and a new message appears Robo Windows Application A 114614 Byte s writter to flach memory Theupdate of the other modules or software types has to be done inthe same way During the procedure of update other messages will be displayed in the ROBO application window CoaLAB 6000 Service Manual Version 1 2 14 41 ROBO Service Software 14 6 2 Firmware Backup 14 6 2 1 Firmware backup 14 procedure 42 F msar Update C Filename D ALABITECNCLEOU 1X File Info El This function is used to backup the analyzer software and to store it on the harddisk of the PC Modul List box with the modules which software shall be saved Type Used to select the type of firmware they shall be saved Filename Displays the path and name of the software they will be saved button will open the browse window to search for the path and file name they shall be used to backup the software Backup Clicking on this button will start the backup procedure Closes Closes the window The procedure to backup the software of analyzer is the same as described in chapter 14 6 1 1 Firmware update procedure If the backup has been successful finished the analyzer will be automatically disconnected from ROBO Service software and a new message appears Robo
106. s Remove the top housing See chapter 3 Disconnect the 22 pin flexcable from distribution board x Remove the flexcable of pipettor from the pipettor board Take care not to damage the pins of the flexcable Remove the metal fixture of the x and z motor connectors and disconnect them from the distribution board Loose both retaining srews on the rear of the plastic housing and remove it see figure below Pull off the plastic housing with x motor from the traverse Loosethe retaining srews of the toothed wheel on z motor axis and remove the toothed wheel Remove the four retaining srews of the x motor see figure below Remove the z motor 11 4 CoaLAB 6000 Service Manual Version 1 2 2 motor replacement cont d Proceed in reverse order to install the new one After replacement the following adjustments has to be done Position adjustment see chapter 14 4 1 1 Z baselevel adjustmentfor Home Washposition see chapter 14 4 4 1 Z baselevel adjustment for reagent and buffer vials see chapter 14 4 4 2 Z baselevel adjustmentfor sample vials see chapter 14 4 4 3 CoalAB 6000 Service Manual Version 1 2 mE 5 c CoaLAB 6000 Service Manual Version 1 2 12 Maintenance 12 1 Maintenance and Hygiene CoaLAB 6000 Service Manual Version 1 2 12 1 2 12 1 3 12 1 4 12 1 5 12 1 6 12 1 7 12 1 8 12 1 9 12 2 12 2 Rinse with Washing Solution 12 3
107. sert Home Wash position Adjustment vials Reagent position R1 Adjustment cups Sample position 1 Adjustment rack Incubation Measure position To avoid any rinsing cycle during adjustment disconnect the dist water sensor from analyzer To adjust the Home Wash position proceed as follows Insert adjustment insert as described before Select the position from the Position listbox Click on the Goto button to move the pipettor to the selected position Activate the application window CoaLAB 6000 Service Manual Version 1 2 14 13 ROBO Service Software Position adjustment cont d Move the x motor by using the arrow keys for x motor in the application window Use steps small steps big or adapt the steps to reach the position Move down the pipettor to check if it will be in the center of the adjustment insert The actual x motor and rotor positions are displayed in the application window Click on the Update button to transfer the actual x motor value into the X Offset field Click on Send button to transfer the new position value to the analyzer To adjust the Reagent position 1 proceed as follows Insert adjustment vials as described before Selectthe position from the Position listbox Click on the Goto button to move the pipettor and the rotor to the selected position Activate the application window Move the x motor by using the arrow keys X Pos for x motor and to move t
108. shield to release the white tube adapter and put the tubing aside the panel Take out 4ml of the diluted cleaning solution from the cleaning container using a standard commercial pipette e g Eppendorf Guide the pipette over the wash station located in the center of the reagent and sample rotor Make sure that neither the steal needle nor the level sensor of the probe will be damaged or bend during this operation The system may not be in operation moving 10 Dispense the diluted cleaning solution out of the pipette into the wash station Repeat this process until you have added 4ml into the wash station Leave the cleaning solution in the wash station for about 2 min CoaLAB 6000 Service Manual Version 1 2 12 5 Maintenance Flush after cleaning Note Follow the instructions to rinse the system with distilled water 12 6 11 Plug the waste tubing into the socket again A click indicates the proper seating of the connector Afterwards flush the system following the procedure described next After the disinfection cleaning cycle with Cleaning Soluti on itis absolutely necessary to rinse the liquid system with distilled water No Cleaning Solution may remain in the liquid system at all 12 Make sure the distilled water sensor is equipped with a NEW fresh water filter and the distilled water sensor is placed correctly in the distilled water container 13 Run flush cycles with dis
109. snoadjustmentforthe z baselevel of cuvette bar necessary To check the values which are necessary for the Cuv Bar moving and Cuv Bar Load pos use the following table and and if neccessary change the values according to the table The selected Bottle type is cuvette Bar Bottle type Load pos Cuvette 850 850 V Factor Dead Vol 14 4 5 Reference position Positron Ei ree 3 Convection Zafer arca Raser E ltetenence rag Meus Block usss ence Meus This function is used to transfer position data from a master analyzer to each other analyzer At the moment this function is not released for service Do not activate any button within this screen Note 14 28 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software 14 4 6 Set device time Sel Device Time Eg Device Time 25 08 2082 15654352 PC Time 26 08 2002 12 43 53 Cancel This function is used to display cyclical the date and time of the analyzer and PC and transfers the system time of the PC to the analyzer Set time button Clicking on Set time button will tranfer the system time of PC to the analyzer Cancel button Leaves the screen without any changes 14 4 7 Set Home Offset of Cuvette Bar Set Home Offset of Curette Motor Home ffzet Matos Gat 1385 Prepare Fetch Bar This function is used to
110. st be watertight Press the syringe piston completely into the dilutor syringe Open the locking screw Pushthe syringe holder at the dilutor downward Place the opening of the syringe piston onto the syringe holder ofthe dilutor Screw the top of the syringe onto the adapter of the dilutor valve Tighten the locking screw Connect all tubings to the dilutor valve 10 at 0 pi Steel tubing Dilutor valve top of syringe syringe piston Pipettor syringe holder locking screw Steel tubing point and level sensor pa 2 6 CoaLAB 6000 Service Manual Version 1 2 Installation Install the tubes Theliquid system requires atubing between the diluter and pipettor Connectthe tube as follows Take the tubing out of its plastic accessory bag Remove the red plastic screw at the steel tubing of the pipettor Screw the tubing white screw onto the diluter valve until hand tight e Runthe other end of the tubing through the tubing guides on the back of the instrument Screw the end into the top of the arm black screw Make sure that it fits properly and watertight Review the entire tube path to ensure the tubes will be neither bent nor squeezed during instrument operation 2 2 2 5 Connectthe Liquid System Sensors Be careful that the system is switched off before connecting or disconnecting Note Achtung Vor dem Stecken oder Ziehen
111. syringe to pipettor and from dist water pump to pipettor CoaLAB 6000 Service Manual Version 1 2 6 3 Dilutor Unit Liquid System 6 1 3 Syringe A standard 250yl syringe is used to aspirate and dispense samples and reagents 6 1 4 Distilled water pump The dist water pump is used to rinse the whole liquid sytem with the dist water from the dist water container to the pipettor The whole liquid system has to be free of air bubbles to avoid any problems during aspirating or dispensing any liquid for measurement CoaLAB 6000 Service Manual Version 1 2 Dilutor Unit Liquid System 6 1 5 Waste water pump The waste water pump is used to transport the waste liquid from rinsing station to the waster water container 6 1 6 Liquid system sensors The liquid system sensors are used to recognize the status of the containers for dist water and waste water The dist water sensor is equipped with a filter to avoid that particles will spoil the liquid system CoaLAB 6000 Service Manual Version 1 2 6 5 Dilutor Unit Liquid System 6 2 Take Apart 6 2 1 Diluter Note 6 2 2 Dilutor board Note To replace the dilutor proceed as follows Remove the top housing See chapter 3 Remove syringe Remove allty raps holding cables and tubes Removetube from dilutor valve to distilled water pump Remove the grounding cables and disconnect all cables from dilutor unit board Make sure n
112. t 6 2 Liquid System 6 2 6 1 Description 6 2 6 1 1 Diluter board 6 3 6 1 2 Diluter valve 6 3 6 1 3 Syringe 64 6 1 4 Distilled water pump 64 64 6 1 5 Waste water pump 6 5 6 1 6 Liquid system sensors 6 5 6 2 Take Apart 66 6 2 1 Diluter 6 6 6 2 2 Dilutor board 6 6 6 2 2 1 Connecting diagram Diluterboard 6 7 6 2 3 Diluter Valve 6 8 6 24 Syringe 6 8 6 25 Distilled water pump 6 8 6 26 Waste Water Pump 6 9 6 2 7 Liquid system sensors 6 9 CoaLAB 6000 Service Manual Version 1 2 6 1 Dilutor Unit Liquid System 6 Diluter Unit Liquid System 6 1 Description The diluter consists of the mechanical devices like stepper motors for valve and syringe holder movement and with the diluter board The diluter is equipped with a standard 250 ul syringe to aspirate and dispense samples and reagents 0 el p p Dilutor valve top of syringe syringe piston syringe holder locking screw GE 2 Coal 6000 Service Manual Version 1 2 Dilutor Unit Liquid System 6 1 1 Diluter board k The diluter board controls the following functions Movement of stepper motor for diluter valve Movement of stepper motor for syringe holder Rinsing of the liquid system with the dist water pump Pumping of waste water with the waste water pump Recognition of the status of the liquid system sensors 6 1 2 Diluter valve Thediluter valve is controled by a stepper motor The valve switches the liquid flow from
113. t 11 2 11 2 1 X Motor 11 2 11 2 2Z Motor 11 4 CoalAB 6000 Service Manual Version 1 2 EJ 1 X Z Motors 11 X Z motors 11 1 Description 11 2 Take Apart 11 2 1 X Motor 11 2 z motor The X Z motors are moving the pipettor unit to every position of the analyzer and into every bottle cup or measuring position To remove the x motor proceed as follows Remove the top housing See chapter 3 Disconnect the 22 pin flexcable from distribution board x Remove the flexcable of pipettor from the pipettor board Take care not to damage the pins of the flexcable Remove the metal fixture of the x and z motor connectors and disconnect them from the distribution board Loose both retaining srews on the rear of the plastic housing and remove it see figure next page CoaLAB 6000 Service Manual Version 1 2 X Z Motore X motor replacement cont d Zum Pull off the plastic housing with x motor from the traverse Loosetheretaining srews ofthetoothed wheel on motor axis and remove thetoothed wheel Remove the four retaining srews of the x motor see figure below Replace the x motor Proceed in reverse order to install the new one After replacement the following adjustment has to be done Position adjustment see chapter 14 4 1 1 CoalAB 6000 Service Manual Version 1 2 11 3 Z Motors 11 2 2 Z Motor To remove the z motor proceed as follow
114. tective conductoris interrupted within or outside the device the grounded contact has been disconnected from the line Never remove protective guards or secured components since you could expose electrically live parts Even after the instrumenthas been switched off some parts may contain voltage due to electrical charge All current carrying parts are sources of danger for an electrical shock Never use instrument on a moist surfaces floor worktable orcountertop or place containers of liquids on top ofthe instrument Liquids spilled into the instrument may cause an electrical shock Switch off the instrument and disconnect it from all power Sources before performing maintenance or repair work Perform only the maintenance repair work described in this manual unauthorized workonthe instrument may cancelthe warranty and require expensive service work All work which requires the instrument to be opened under voltage must only be carried out by a technician whois familiar with the risks related thereto Use only replacement fuses ofthe stated type and with the stated minimum current neveruse repaired fuses never short circuitthe fuse holder Fire and Explosion hazards WARNING Do not place the instrument near explosive mixtures of A flammable gases such asoxygen orhydrogen electrical sparks could cause fire or explosions Il CoaLAB 6000 Service Manual Version 1 2 Mechanical Safety system i
115. ted to solve the problem EJ 12 CoaLAB 6000 Service Manual Version 1 2 Trouble shooting error mess epnpow Jo smooo J s quvodiuo eseo ui gesn 0 meu pues SI GUVOdUO J sasn mau pues BONES 28 5 aoue peuesui Apedoidw u q seu enpeooJd quvodiuo eu 10 s quvodiuo 1o quvoduo quvodiuo PIEO 1S9 ON esn Jo empeooud 1eedeu JO si pesn quvodiuo eur HOHH3 e gejre e meu y 10 suonisod yBnous NO 9 2 9 10u pue veeg seu mau e Jeydeuo ees p nb pefejdsip eg si pepeo Jo Jequunu Auew ool 9AI994109 ON eu 0 puodseu09 JOU suonisod 241 HOHH3 peeJie 159 ON pepeo ueeq eui uo 158 eu HOHH3 2 2 9 Jeideuo ees Jeada pue re ye Jou Jo payasu jou sem vodiu diuo ON eu quvodiuo e puy jou pip quvodiuo HOHH3 emp
116. ter Pump Part number 80 000 0812 Contents 1 pcs Dist WaterPump cpl EN gt CoaLAB 6000 Service Manual Version 1 2 Appendix A Spare parts Service Kit for Fluid System V6 2 Part number 106476 Contents 1 pcs Diluter Syringe 250 1pcs Dist water container incl lid and labels dist water 1 pcs Waste water container with lid labels waste water and label biohazard 1 pcs Dist Water Sensor green 1 pcs Waste Water Sensor red 1 pcs Dist Water Tube Pump Diluter Picture under investigation CoaLAB 6000 Service Manual Version 1 2 A 21 Appendix A Spare parts Packaging Kit with Transport protections Part number 80 000 0764 Contents 1 pcs Plastic protection cap for pipettor bottom 1 pcs Plastic screw for pipettor top 1 pcs Plastic plate for pipettor z direction 1 pcs Carton insert for x direction 2 pcs Plastic ties for plastic plate 1 pcs Empty cuvette rack 1 pcs Description for installation of Transport protection Picture under investigation A 22 CoaLAB 6000 Service Manual Version 1 2 Appendix A Spare parts Motor for Cuvette Transportation Part number 80 000 0766 Contents 1 pcs Motor for Cuvette Transportation incl Motor holder incl Toothed belt wheel CoaLAB 6000 Service Manual Version 1 2 A 23 Z Rotor Motor Black Single motor Part number 80 000 0767 Contents 1 pcs X Z Rotor Mo
117. the Host system or serial interface port of your computer Then connect the PC to the main power Do not switch on the PC Before switching on the analyzer and before each re initialisation make sure that all cuvettes and vials have been removed from the rotor and the measuring block Now connect the analyzer to the main power After complete installation the analyzer and the PC can be switched on The main power switch is on the right side of the analyzer CoaLAB 6000 Service Manual Version 1 2 1 5 General 1 4 General Information 1 4 1 Serial Number 1 4 2 Instrument Control Card ICC The rating plate with the serial number of the analyzer is located at the rear right hand corner of the analyzer IB omm Made in German Type CoaLAB 6000 TU P ID D 89 0000 sor C 28 2 0501 Power Supply 100 240 V 47 63 He 150 YA Mu reutaciuar LA GmbH 22928 Atnarebung Deweinpesd Esc LAbor mbH B25 Ahreeebung k G o 1 Type 2 Product ID 3 Serial No 4 Electrical data Voltage V Frequenzy Hz Power Consumption VA The date of manufacturing can be extracted from the serial number A Production month A January B February J September etc 13 Production date 8 Production year 0128 consecutive analyzer number Example If the serial number is A 13 8 0128 the manufacturing date is January 13th 1998 The Instrument Control Card is shipped
118. the following display appears Put the white adapter ring into reagent position 1 R1 extended automatically and putthe 10 ml reagentvialfilled with min ml Washing Solution into the reagent position Confirm either with F1 Load or with ENTER Maintenance CoaLAB 6000 Service Manual Version 1 2 12 3 Maintenance 12 1 3 Disinfection of tubings Terralin change fresh water filters 12 4 To cancel this procedure press F4z skip After having confirmed with F1 or ENTER the analyzer will start an automatic wash cycle to clean the tubings consumption per wash cycle abt 110 ul The next display appears Maintenance WASH flush remov Press ESC to leave the menu The following display appears ROUTINE MENU lt 8 Maintenance gt The system has now been cleaned with Washing Solution If necessary this procedure can be repeated Press ESC to get back to the upper menu level The following instructions explain how to clean the analyzer with cleaning solution to ensure safe and accurate maintenance of the analyzer It is absolutely necessary to follow these instructions to avoid any problems in proper operation of the pumps liquid system probe and all liquid carrying components due to sedimentation and residues of cleaning solution left back in analyzer If any of these instructions are unclear or anything does not appear as presented in this document please contact your local
119. the keyboard and remove the previous paper roll holder if necessary e Place the new paper roll with the paper roll holder into the correct position The unrolling paper must run towards the inside of the printer paper roll axis CoaLAB 6000 Service Manual Version 1 2 2 11 Installation Note 2 2 2 9 Installation of the Note cuvette waste box 12 e Insert the paper with a clear cut end into the paper slot of the printer Once the paper has been captured it will be advanced automatically e Guide the paper through the slot ofthe printer cover and reinstall the cover Use manufacturer s printer paper only Otherwise the warranty may become void Over time the text will fade It is recommended to copy all printouts for storage purposes The cuvette waste box must be attached to the analyzer before the cuvette bars which are automatically ejected from the measuring unit will be collected Be careful that plasma as well as reagents can flow out from the cuvette bars Therefore it is necessary to clean the box in regular intervals To install the cuvette waste box see figure next page proceed as follows Take the waste box out of the accessory box e As shown in the figure press the box gently Insert the waste box gently pressed and slightly tipped into the housing space so that the locking devices on the inside prevents the box from slipping Use caution
120. the traverse for the x direction has to be removed Disconnect the 22 pin flexcable from distribution board x Remove the plastic fixtures which are fixing the flexcable on the top of the traverse Take the flexcable out of the plastic clamps which are located at the rear front of the traverse Take care not to bend the flexcable during this procedure CoaLAB 6000 Service Manual Version 1 2 Note 9 2 2 Sample rotor motor Sample Rotor Sample rotor replacement cont d Remove the reagent tubing from the pipettor Loose the two retaining srews on each end of the traverse and remove the traverse Remove the four retaining srews of the sample rotor Liftup the sample rotor and disconnect the stirrer motor cable from motor controller board Open the plastic clip of waste water tube from washing position on the waste water pump side and pull out the tube The outflowing liquid may be infectious The liquid has to be immediately absorbed with a paper towel Contramineted surface has to desinfected with a standard disinfection solution Replace the sample rotor Procced in reverse order to install the new sample rotor the traverse and metal ring The sample rotor has to be installed in such a way that the cuvette bar slot of sample rotor will be in one line with the cuvette slot of the measuring unit After replacement following adjustments and checks has to be done
121. thout looking at the display CoaLAB 6000 Service Manual Version 1 2 1 General 1 2 1 2 Reagents 1 4 1 3 Connectivity 1 5 1 4 General Information 1 6 1 4 1 Serial Number 1 6 1 4 8 Instrument Control Card ICC 1 6 CoaLAB 6000 Service Manual Version 1 2 BES 1 General 1 General This manual can be used for analyzers from serial number XXXXX501 and software version V1 04 0r higher 7 Fa Bb dc g 10 The CoaLAB 6000 in the following titled as analyzer is a compact and automatic blood coagulation analyzer for routine and STAT samples in the clinical laboratory For in vitro diagnostics use only The analyzer can perform 3 clotting tests such as PT aPTT and Fibrinogen simultaneously It can perform additional tests such as Thrombin Time when the Chip Card is used to replace any of the 3 standard tests The system can work in batch mode individual test handling or in random access mode simultaneous test handling In both cases the analyzer will manage the results automatically The analyzer has 6 digital measuring channels based on the turbodensiometric FIBRINTIMER measuring principle The main parts of the analyzer are 1 Pipettor 2 Thermal printer 3 ChipCARDreader 4 Cuvette waste box 5 Keyboard 6a Sample rotor 6b Cuvette rail 6c Reagent position 7 Dilutor 8 Washing position for pipettor 9 Incubation unit 10 Measuring unit 6 parallel channels 1 2 CoaLAB 6000 Service Manual
122. tilled water described as follows Use the arrow keys lt gt to select lt 5 UTILITY MENU in the MAIN MENU MAIN MENU 5UTILITY MENU gt Press ENTER to confirm Thefollowing display appears UTILITY MENU 1 Init Instrument Press ENTER to confirm the message Thefollowing display appears Init Instrument Init ESC Stop The motors and the diluter will be initialised During this phase the cuvette racks in the measuring block will be moved one position to the right and will be ejected from the measuring block Coal AB 6000 Service Manual Version 1 2 Maintenance Thefollowing display appears Init Instrument Flush ESC Stop Then the liquid system will be initialised Liquids are pumped into the tubing s Press ESC if you want to finish initialisation This flush process should run in minimum 5 8 minutes or at least for so long until no foam residues of cleaning solution will remain in the liquid system waste tubing red marked The manufacturer recommends repeating this procedure at least twice a month Once a year it is recommended to renew all liquid containing parts of the system Ask your Note local dealer or the manufacturer for available maintenance service kits CoaLAB 6000 Service Manual Version 1 2 12 7 Maintenance 12 1 4 Refill liquids clean containers gt Note Note
123. tion Activate the application window Move the x motor by using the arrow keys X Pos for x motor and to move the rotor use the up page down keys in the application window Use steps small steps big or adapt the steps to reach the position Move down the pipettor to check if it will be in the center of the adjustment rack The actual x motor and rotor position is displayed in the application window Click on the Update button to transfer the actual x motor value to the X Offsetfield Click on Send button to transfer new position value to the analyzer CoaLAB 6000 Service Manual Version 1 2 14 15 ROBO Service Software Position adjustment cont d To adjust the Sample load position proceed as follows Selectthe position from the Position listbox Click on the Goto button to move the rotor to the selected position Activate the application window Move the rotor by using the up page down keys in the application window Use steps small steps big or adapt the steps to reach the position The sample load position has to be in the center of the sample loading cover The actual rotor position is displayed in the application window Click on the Update button to transfer the actual x motor value into the Rotor Offsetfield Click on Send button to transfer new position value to the analyzer To adjust the Cuv Bar moving position proceed as follows Move the rotor with the cuvett
124. to the analyzer the command and the answer from analyzer are displayed This function can be activated but the submenu to send single commands to the analyzer is not available for service all other Messages All messages not listed in the categories are displayed CoaLAB 6000 Service Manual Version 1 2 14 45 14 8 Help menu mn aT e la O Jel Modul Info The address of each module and the loaded software version willbe requestedfrom analyzer anddisplayed File Info Displays the actual version ofthe COM INI file and devicetype INI file e g FIB6000 INI About Robo Displays the software version of the ROBO service software 14 8 1 Modul Info Motul Into 01 03 07 ar ic Wr 3473 46 CoaLAB 6000 Service Manual Version 1 2 ROBO Service Software Modul Info cont d Update button Clicking on this button will start the request for the address and software version of each module Check all Addr If selected all adresses will be checked for modules and their software versions Ifthis fieldis blank only the addresses described in the device INI file will be checked for modules and software versions OK button Closes the window 14 8 2 File Info COM 1142 38 1 38 24 CL m 19 19 190 Displays the details of the analyzer specific files COM INI and CL6000 INI 14 8 3 About Robo About Robo Ei ROBO Application Version 1 11 14 2000 Copyright 19
125. top housing see chapter 3 Disconnect power filter from power supply Disconnect all cables coming from the assemblies Make sure notto interchange the cables during later reinstallation Note Openthe cable holder and remove both retaining screws of power supply unit Lift up power supply unit and disconnect all grounding cables Remove the whole unit replacement Proceed in reverse order to reinstall the power supply and top housing 7 2 2 Secondary Fuses Disconnect the main power cord Remove the top housing see chapter 3 gt Never repair fuses and only use the same type of fuses Note Remove the blown fuse from power supply board board and install a new one Proceed in reverse order to reinstall the top housing 7 2 3 Power supply board To replace the power supply board proceed as follows Disconnect the main power cord Remove the top housing see chapter 3 Disconnect power filter from power supply Disconnect all cables coming from the assemblies Make sure not to interchange the cables during later reinstallation Note 7 4 CoaLAB 6000 Service Manual Version 1 2 Power Supply Unit Power supply board cont d Liftupthe power supply board from the PCB holders very carefully Take care not to damage the board If the power supply baord cannot be removed in this way the whole power supply has to removed Pro
126. tor Black Single motor gt CoaLAB 6000 Service Manual Version 1 2 Fuse Kit 10 pcs each value Part number 80 000 0768 Contents 10 pcs fuse 1AT type TR5 10 pcs fuse 3 15AT type TR5 10 pcs fuse 4AT type glass fuse UL 198G standard for 115V 10 pcs fuse 4AT type glass fuse IEC 127standard for 230V CoaLAB 6000 Service Manual Version 1 2 25 Appendix Spare parts Mixer Motor Unit Part number 80 000 0772 Contents 1 pcs Mixer Motor Unit CoaLAB 6000 Service Manual Version 1 2 Diluter Valve Part number 80 000 0780 Contents 1 pcs Diluter Valve CoaLAB 6000 Service Manual Version 1 2 Appendix A Spare parts Tygon Tube incl Clip Set Part number 80 000 0785 Contents 15m Tygon tube 40 pcs clip green 80 pcs clip red 28 CoaLAB 6000 Service Manual Version 1 2 Fluid Container incl Lid Part number 80 000 0813 Contents 1 pcs Fluid Container incl Lid 2 pcs label dist water green 2 pcs label waste water red 2 pcs label cleaner white 1 pcs label BIOHAZARD orange CoaLAB 6000 Service Manual Version 1 2 29 Dist Water Tube Pump Diluter Part number 80 000 0817 Contents 1 pcs Dist water Tube Pump Diluter 6000 Service Manual Version 1 2 Appendix A Spare parts Membrane keyboard Part number 80 000 0776 Contents 1 pcs Membrane key
127. trol characters allowing the receiver to check the data block for correctness A data frame allways looks like lt STX gt Data lt ETX gt BCC1 BCC2 CR lt LF gt Symbol Meaning ASCII Code ASCII Code Debugmode lt STX gt Start of Text Controlcharacter 02 lt Data Content of Message 132 427 32 127 lt ETX gt End of Text transmission control character 03 gt BCC1 Most significant character of Block 0to 9 Ato F Check Code BCC2 Least significant character of Block 0109 Ato F Check Code CR Carriage Return ASCII character 343 _ lt LF gt Line Feed ASCII Controlcharacter 10 10 Checksum The Block Check Code BCC consisting of two hexadecimal characters BCC1 and BCC2 The BCC is calculated as a sum over the record data including the following ETX character The result is divided modulo 256 len 1 BCC S Data i i 0 BCC BCC ETX MOD 256 15 2 CoaLAB 6000 Service Manual Version 1 2 15 3 Timing 15 4 Communication Scenarios The calculation of the checksum does not include lt STX gt BCC1 BCC2 CR and lt gt All characters of Data and lt ETX gt will be used only for the checksum calculation After receiving data from analyzer the host will check the frame characters calculates its checksum and compares it with the checksum of the the data compares the frame will be ansered with an ACK The analyzer will send the
128. ue will change and displays the ext value After a while min 5 minutes the int value will change again until the targetvalue 37 4 will be reached Checkthe temperature again Repeat this procedure until the pipettor will have the correct temperature Leavethe menu with ESC This function is used to adjust the dist water sensor 50 marked green and waste water sensor S1 marked red The sensor 5215 not used Underlimit If the sensor value will be lower than the displayed value the software will recognize an empty dist or waste water container Overlimit If the sensor value will be higher than the displayed value the software will recognize a filled dist or waste water container Analog value The analog value of the sensor is displayed CoaLAB 6000 Service Manual Version 1 2 14 4 3 1 Dist and waste water sensor adjustment ROBO Service Software Diluter parameter cont d Sensor value This value shows the actual status of the sensor 0 empty 1 full 2 not connected Init Diluter button Starts the home run of the diluter Cancel button Leaves the screen without any changes Get button Loads the sensor parameter from analyzer into the main memory of the PC Send button Loads the sensor parameter from the main memory of PC into analyzer OK Closes the window There is no sensor adjustment necessary The values for Underlimit and Overlimit should not be changed by the Service tec
129. via ChipCARD Service program General Electrical data Ambient temperature Dimensions weight 1 2 Reagents Specialfeatures Single or double determination Integrated waste box for used cuvette bars PT plasma or reagent start APTT plasma or reagent start Fibrinogen pre pipetting optional Optimal cuvette consumption Display Alphanumeric LCD display with two lines of 20 characters each Printer Built in thermal printer Paper roll 57 mm wide Interfaces RS 232 C Host Service Barcode scanner Barcodescanner optional Entry of patient and plasma identification Voltage 100 240 V 47 63 Hz 150 VA 150 VA Fuses 4A 250 V time lag 4A 125 V time lag IEC 127 UL198G Overvoltage category II Polution level Il Temperature during operation 10 C to 30 C during transport 10 C to 45 C Humidity 10 lt 85 non condensing Width 72cm Height 55cm Depth 45cm Weight approx 17 kgs See manufacturer s guidelines for reagents CoaLAB 6000 Service Manual Version 1 2 General 1 3 Connectivity The analyzer contains an additional D Sub 9 pin interface port RS232 C to connect it to a Host system or personal computer If a Host system or personal computer will be used it has been connected to the the analyzer first before the analyzer will be switched on Use the delivered data cable only Connect the data cable to the lower D Sub 9 pin socket marked RS 232 onthe right side of analyzer and to
130. with each instrument The ICC serves as a record that the distributing agency has inspected the instrumenton receipt You should complete this form and send one of the copies to LABiTec LAbor BioMedical Technologies GmbH Service Support An der Strusbek 6 D 22926 Ahrensburg Fax 49 4102 479535 It should be returned within 4 weeks after arrival of the analyzer at the distributing agency CoaLAB 6000 Service Manual Version 1 2 2 Installation 2 1 2 2 Introduction 2 4 1 2 1 2 2 1 3 Mechanical Inspection Functional Check Claims and Repacking Installation Procedure 2 2 1 2 2 2 2 2 2 1 2 2 2 2 2 2 2 3 2 2 2 4 2 2 2 5 2 2 2 6 2 2 2 7 2 2 2 8 2 2 2 9 Accessories How to prepare the installation place Check Contents Unpacking the system Assembly of the system Installation of dilutor syringe and tube Connect the Liquid System Sensors 2 7 Connectthe Barcode Scanner Optional Change Fuses Insert and change printer paper Installation of the cuvette waste box 2 3 Analyzer Transport CoaLAB 6000 Service Manual Version 1 2 2 9 2 10 2 11 2 12 2 13 Installation Installation 2 Installation 2 1 Introduction 2 1 1 Mechanical Inspection If external damage to the shipping box is evident ask the carrier 5 agent to be present when the analyzer is unpacked Check the instrument and the accessories for external damage such as dents or scratches on the instrument housing I
131. y clicking on the Import button gt The import of parameter will not be displayed in the ROBO Note application window 14 10 CoaLAB 6000 Service Manual Version 1 2 14 2 12 ROBO Service Software The program will be closed and all the parameter changes made before will be stored 14 3 Edit Menu This menu is not available for service 14 4 Commands menu Fb The Commands menu contains several submenus Move Heating Diluterparameter Bottletype Reference position Set device time Set Home Offset of Cuvette Bar Coal 6000 Service Manual Version 1 2 Adjustment of the motorpositions Adjustment of heating parameter Adjustment of diluter and sensor parameter Konfiguration of bottle parameter Adjustment of reference position for rotor Transmission of actual date and time values from PC to analyzer Adjustment of distance between cuvette bar and the pin of the magnet within the M block 14 11 ROBO Service Software 14 4 1 Move eb This function is used to adjust the following positions Home Wash position Reagent position Sample position Incubation position Measure position Sample load position Cuv bar moving position Cuv bar load position Position The listbox Position contains all the positions they have to be adjusted Position index This value is used to calculate the mathematical relation between the

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