Fleck 3150 Service Manual
Contents
1. N MLINI L 1371n0 dS8 HO LAN 416 98 696 2 Lpo LSL 45880 LAN AN TI 9 49 Nivea dS8 HO LAN ZS Ll leselsve 3 40 aais 53 558 ggsi evz NVI WOLLOS 8 dol dS8 YO LAN s orv 9ror iz Icos ere JET US E l vez ze e sza se p 13uno dS8 HO 14 16 98 6 95 pez g eor e vor 691129 NIvHq dS8 HO LAN Z 4 99 eeerlerz2. 2 TRIP 5 6 TO MINUTES BEFORE BACKWASI 40503 01 Rev C 40503 02 Rev C VALVE WIRING CONTINUED System 7 Duplex 230V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADOER AR 3456 1238 223456 N 8 2 ese 299900 9099 9 29 9 9 0 o 123250289810 1192325658809 11723278567 88 fo LEAD VALVE T B LEAD VALVE T B LEAD VALVE LB BLACK INTERLOCK CABLE RECEPTACLE TB WHITE BLUE AABIZAAGAEG EE WHITE f REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE ce 2 RED YELLOW YELLOW TI 3 ved BROWN L BROWN Hu 4 LT BE BLUE BLUE 5 BLACK RED RED BLACK BROWN c amp ipn BLACK BLACK al y 7 BUD a za 313 1 PUBL gue Fi eu 85 Lool x g cous qe aene pa MIL du dd zz zz GR YEL du 384 posa it 1 4 LA ERE g 453 ae w i aj 8 i U Grossi 0 IT ii 44 T LATCHN
3. ia 29 VALVE WIRIING ci ca cred qe cete cr Recent 30 SERVICE ASSEMBLIES ciccia ci tenet tete 36 CALIFORNIA PROPOSITION 65 WARNING 11 t This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm 2 FLECK 3150 Downflow Service Manual JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow Upflow Upflow Variable 3 Meter Size A 3 4 inch Std Range 125 2 100 gallon setting B 3 4 inch Ext Range 625 10 625 gallon setting C 1 inch Std Range 310 5 270 gallon setting D 1 inch Ext Range 1 150 26 350 gallon setting E 1 1 2 inch Std Range 625 10 625 gallon setting F 1 1 2 inch Ext Range 3 125 53 125 gallon setting G 2 inch Std Range 1 250 21 250 gallon setting H 2 inch Ext Range 6 250 106 250 gallon setting I 3 inch Std Range 3 750 63 750 gallon setting J 3 inch Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regenera tion B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electron
4. 029 MOTTSA MOTTIA 3 L gt 3IIHM CS JLAM L GImiB 3UHM 1 S3ALL 3 3938 LUVIS 31035 j 181 BI 3AWA HI SAA SI TVA T 3ATVA ET JAVA Osrcziiu r 51 KE Z LL Gs YC ZL o o O o oo T T P 98279221 889222 L 92 Y 9 Y LaL 3 uv N390v8 Y390V8 WY 13 0314 ina sor 1VIO3WWI NY MOITI ONIZIM YILIN SLOWNSY FLECK 3150 Downflow Service Manual e 31 VALVE WIRING CONTINUED System 5 Duplex Valve Wiring LEAD BLACK YELLOW INTERLOCK CABLE 18690 01 Rev E RECEPTACLE GRN TB1 777 serons T EE a METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE 1 1 WHITE WHITE WHITE GR YEL 2 RED m YELLOW YELLOW 3 YELLOW 3j BROWN BROWN gs p BLUE 5 BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK __ U k BLACK tl S LI
5. 15 12 19 22 61501 3150 Rev B 30 16 3150 Downflow Service Manual CONTROL DRIVE ASSEMBLY CONTINUED Item No QTY Part No Description Item QTY PartNo Description 1 1 19304 04 Backplate 3150 3900 Upper lai sa 16047 Link Drive NEMA 3R 32 1 11709 Pin Drive Link 2 1 19120 01 Mtg Bearing Drive Link t Ru 1 11898 Clip 3150 3900 sia t pres B I oM LR 1 Pinion Drive 40327 seria t Sp a set EE COS A n Pin Roll 2900 3900 m 40390 Motor Drive 220V 50 Hz Sp 37 1 11080 Screw Flt Hd Mach Fam 3 8 32 x 3 8 un 42581 Motor Drive 24VAC DC 50 38 10872 Screw Hex Wsh 8 32 x 17 64 60 Hz Fam 3 39 aas 1 us 40084 12 Power Cord 12 foot US Bi Bracket Switch Mounting Round 120V 3150 3900 AD do 17967 Fitting Assy Liquid Tight Blk Bain A ias 10302 Insulator Limit Switch 12621252 Plug 750 Dia hi 3 10218 eins Switch Micro Recessed Black S 1 17845 03 Pin Hinge 3150 3900 Env Fina ERA Re i Hole Recessed Om d sers 11235 in Nut Hex 1 4 20 Mach pos Tr NE es Label Terminal Strip 10 2 13365 Wa
6. Wire Ground 4 inch System 5 c ME 1 19210 05 Program Wheel Assembly Frida li 13886 Knob 3200 9000 3230 Dich E 13296 Screw Hex Wsh 6 20 x 1 2 ST 17 1754 Pin Spring 1 16 x 5 8 NN 2 11999 Label Button li 1 13807 Gear Program Drive Wheel 36 1 15055 Gear Main Drive les 13806 Retainer Program Wheel Lans Complete 224 Meter E Immediate Timer Assembly us us 38 60405 50 Program Wheel w 2 inch STD 12 14265 Spring Clip Label 0 2 100 gal VO PER 1 13018 Pinion Idler 60405 60 Program Wheel w 2 inch EXT ie 1 18563 Idler Shaft Spring Label 0 10 000 gal F2 1 13017 Gear Idler 60405 61 Program Wheel w 2 inch EXT 13 1 13144 NR Drive Gear 14 1 13887 Plate Motor Mounting FP 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional Vel naui Sn Motor ML LL 61420 06 Program Wheel Gear Assy v 18752 1 Motor 100V 50Hz 1 30 RPM Softener Immediate 2 Min 18824 1 Motor 230V 50Hz 1 30 RPM Per Pin T 18826 1 Motor 24V 50Hz 1 30 RPM 61420 42 Program Wheel Gear Assy m 19659 1 Motor 24V 60Hz
7. 28 e 3150 Downflow Service Manual SYSTEM H4 SYSTEM 6 Typical Single Tank Installation with Optional Twin Series Regeneration Installation with a Meter Remote Meter BO Diaphragm Out Nout Operated Valve Manual Shutoff Electrical Interlock Cord Power Cord Power Cord Brine Tank Resin Tank Resin Tank Unit 2 Brine Tank SYSTEM 5 SYSTEM 7 Interlock Typical Twin Tank Installation with Twin Alternator Installation with a Remote Meter Optional Meter Interlock and No Hard Water Out Bypass pt Diaphragm Manual Manual Operated Valve Shutoff A K IP e i Pd gt Ap Resin Tank Lag Unit Electrical Interlock Cord Meter Resin Tank Unit 1 Brine Resin Tank Tank Lead Unit Brine Line Brine Tank Resin Tank Unit 2 FLECK 3150 Downflow Service Manual e 29 VALVE WIRING 3 188 69981 TNOLLISOd 30 835 NI NMOHS SATA Z NOLLVN3N3938 31VIQ3WWI 8313 03AV130 N313W 100103WIL 3NVL 319NiS Uu WYO INVMSOZNd 83 HOLIMS d HOLMS ON WOH HOLIMS ONINOH 3 YOLOW 3AIMG JAVA NMONH HOLOW SIN TE IVNIAYII NOLLISOd EROTIK 2018 IVNIAYII NOLLISOd unm C YIN NOUV33N393N 31VIT3WAT YILIN ro oy yovga NMONB DN MOVIE aaa l E TS 8 TES 8 Z NMOSB8 MOV IB
8. Gear Cycle Actuator EE 15465 Label Caution EE LEN 40096 02 Dial 2 AM Regen Assy Black 1 14007 Label Time of Day 13886 Knob 3200 QU uenti 12 14045 Label Instruction Dis bi 13296 Screw Hex Wsh 6 20 x 1 2 lia 13902 Harness 3200 bu eds 11999 Label Button c Zi 40422 Nut Wire Tan EN fl 13803 Gear Program Drive Wheel c oM 1 15354 01 Wire Ground 4 inch 8 13806 Retainer Program Wheel 37 assess Tana 19210225 Program Wheel Assy 1 13748 Screw Flat Head St IB TI oe DA eoi ein Pin Spring 1 16 x 5 8 SS 6 20 x 1 2 Timer IO 1 14269 isi Clip Spring cy ea des 1539211 2 es Gear Main Drive Timer 1 1542 A Lans Spring Detent Timer L EA ls A AP Complete 3210 Meter 1 15046 Ball 1 4 inch Delrin ss Winer Bse RN 1 13018 Pinion Idler 60405 50 Program Wheel w 2 inch STD Label 0 2 100 gal t 3 13312 T springldlerShaft 40405 60 Program Wheel w 2theh EXT Thin d suse 13017202 Gear Idler Label 0 10 000 gal 7 1s 13164 Gear Drive 60405 61 Program Wheel w 2 inch EXT T arsa d e 13887 Plate Motor Mounting Range 375 m3 18743 1 Motor 120V 60Hz 1 30 RPM 42 Lin
9. 1 30 RPM AMin 19660 1 Motor 230V 60Hz 1 30 RPM Kg L var distributa for Part Number 165 Lies 13278 Screw Sltd Fillister Hd 1 14502 Pinion Program Wheel IR 14501 Clutch Drive Pinion 19 Liners 1 14276 s Meter Clutch Spring PA eee 142593 13 Retainer Clutch Spring P2 PERCENT 3 11384 Screw Phil 6 32 x 1 4 Zinc 22 nee jo 19881 Bracket Hinge Timer Didi SHE 14087 Insulator Zion 1 15414 00 Micro Switch 2B rta je 15320 Switch Micro Timer 26 5 dee 2 cad 11413 Screw Pan Hd Mach 4 40 x 1 1 8 2 di 14198 ne Label Indicator 2 dcos 15465 Label Caution 29 odes Tia 1 007 200 Label Time of Day Vert 1 15148 iin Label Instruction Ilsa liane Ea itanna Harness 3220 FLECK 3150 Downflow Service Manual e 11 3230 REMOTE START TIMER ASSEMBLY 61502 3230R REV A 12 e 3150 Downflow Service Manual 3230 REMOTE START TIMER ASSEMBLY CONTINUED Item No QTY TM PET m Zub loca Fini isses neret Bacha Tico ondas Zi Tiresia Ba Lisi FERRE 1 es as nica Rael AS RE les BT EE 16 Za qun la lie 1 ZU lina 21 5896 17 Description Housing Timer Spring Clip Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw
10. 60106 00 Piston Assy 3900 3150 Std 1481825228 Ring Piston Rod Snap O ring 035 Piston 161302 iau Piston High Backwash 1125 2 Rod Piston 3150 16398 01 aie End Plug Assy 3150 White 60113 01 Piston Assy 3150 NHWBP D Flow Conversion Replacement 16398 01 cis End Plug Assy 3150 White 1961190 scsi Piston Assy 3150 NHWBP O ring 19708 ies Rod Piston 3150 NHWBP 14818 Ring Piston Rod Snap 60131 Seal amp Spacer Kit 2930 3130 3150 10368 nire Spacer Narrow 3150 3900 10369 Spacer 2 inch 2900 3150 11720 Seal Piston 2900 3150 60057 01 Drive Assy 3150 120V B Fill 3900 Upper Sys 5 or Sys 7 60057 11 Drive Assy 3150 120V 3900 Upper Sys 4 or Sys 6 60150 3150 SVO Assy 3150 60393 Meter Assy 2900 2 inch Std 60394 Meter Assy 2900 2 inch Ext Side Mount Adapter 61414 Adapter Assy Sdmnt 3130 3150 Rotating 61A TANP iiic Adapter Assy Sdmnt 3130 3150 Nickel Plated Rotating ae Adapter Assy Sdmnt 3150 60131 10 3900 Upper Seal Kit 096 s rum Spacer 10869 Spacer 11720702 5 tec Seal 1 1 2 inch Silicone 36 e FLECK 3150 Downflow Service Manual 60038 Safety Brine Valve 2350 Float Assembly White 900 Air Check Less Fittings Kit Fitting 1700 Brine 900 Air Check Kit Fitting 1700 Brine 2350 Safety Drain Line Flow Controls DLFC 60711 60711 60711 60711 60711 60711 60711 60711 60711 60711 60711 60711 60711 60711 6071
11. 17407 02NP 17407 22 17407 22NP N pes N 1 pes T 5 N 1 N pir Description Item No Valve Body 3150 16 s Valve Body 3150 Nickel Plated Valve Body 3150 BSP Prem Metric 17 44 Valve Body 3150 BSP 18 Metric Nickel Plated Seal Piston 2900 3150 1 Seal 1 1 2 inch Silicone 20 22 Spacer 2 inch 2900 3150 21 Spacer Port Ring HW 180 Spacer Narrow 3150 3900 22 Spacer Quad Ring Brass HW 180 Piston High Backwash 23 Piston Assy 3150 NHWBP UT O ring Ring Piston Rod Snap Rod Piston 3150 Dl Rod Piston 3150 NHWBP O ring 035 Piston End Plug Assy 3150 White HWBP End Plug Assy 3150 Black NHWBP 25 TT Seal 3150 Adapter Base Adapter 3150 Sidemount Aux Tap Adapter 3150 Sidemount Aux Nickel Plated SR uais Adapter 3150 Sidemount BD ds Aux Tap BSP Metric 28 Adapter 3150 Sidemount 29 Aux Tap BSP MTRC Nickle 20 Plated tt aa Screw Sckt Hd 1 2 13 Suus Unc 22 m Screw Socket HD M12 x 9 nu 35 18 8 SS Metric Adapter 3150 Machined Not used with a fixed sidemount Adapter 3150 Machined Nickel Plated Adapter 3150 Metric Machined O ring 229 Not used with a rotating or fixed sidemount O ring 240 Not used with a fixed sidemount O ring 343 Park Tank QTY PartNo Description un 19608 20 Dispe
12. Brine Float Assy 2350 30 inch Wht Float Assy 2350 30 inch Hot Water Air Check 900 Commercial Less Fittings Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check FLECK 3150 Downflow Service Manual e 23 GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker 24 e 3150 Downflow Service Manual TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot wa
13. Flow 5 0 gpm 7 0 gpm Flow 9 0 gpm Flow 10 0 gpm Flow 12 0 gpm Flow 15 0 gpm Flow 20 0 gpm Flow 25 0 gpm Retainer Flow Control Ring Retaining Not Shown Option Without Brine Valve Retainer Plate Fitting Brine Valve 1800 2 INCH BRASS METER ASSEMBLY TM 60393 Rev E Item No QTY Part Description Item QTY PartNo Description liane Body Meter 2 inch 14568 10 Fitting Nipple 2 inch BSP T 14456 20 Body Meter 2 inch BSP Brass Metric Tasse T ass 1468028222 Flow Straightener PRE RES 15532 Seat Impeller Shaft Hex 12 ESS 14560 Nut 2900 Meter c PPP EE 1 15432 Shaft ij RS Meter Assy 2 inch Ge 15374 Impeller Assy 2 inch Meter Inline NPT STD Brass Paddlewheel qe 13847 O ring 137 Std 560CD Meter S HEESERAEPEBESERESAREEETETAREERS Meter Assy 2 inch Inline BSP STD Brass Paddlewheel 1 di dou 14038 Meter Cap Assembly Std Plastic earn Meter Assy 2 inch Inline NPT EXT Brass Paddlewheel J sas Ta 15150 nic Meter Cap Assembly 3 4 inch to 2 inch Ext Plastic es Meter Assy 2 inch Inline Pdl BSP EXT Brass Paddlewheel 4 1 112 Screw Hex Hd Mach 10 24 Not Shown x 1 2 18 8 Stainless STeel 514396 ee Meter Sleeve w O ring 15886 Screw Hex
14. Hd M5 x 12 SS 1 1 2 inch Metric TRARRE lac 14679 O ring 227 Meter TOS 1 14568 Fitting Nipple 2 inch NPT FLECK 3150 Downflow Service Manual e 21 SERVICE VALVE OPERATOR ASSEMBLY BR60150 3150REVA Item No QTY PartNo Description pc d anus 15074 Body SVO y dris 16065 Piston amp Stem SVO Quote Tes 10141 iiis O ring 010 p PES icti 14835 Seal 3150 Das danni 14834 Spacer Softwater Fill E re 16509 Plug End SVO 4 lac 12977 O ring 015 Ban j 15965 sd Fitting Bias pr T assis 10249 us Spring Brine Valve IO Lis 1025022222 Ring Retaining ym 16498 02 Stem Guide Assy SVO 125 1 De 10392 necs Fitting Insert 3 8 cR dou 11390 Fitting Sleeve 3 8 Celcon NS 10329 nnus Fitting Tube 3 8 Nut Brass 55 derent 16503 Fitting Elbow 90 Deg 16 docens 60150 3150 SVO Assy 3150 3900 Includes Items 1 15 ES 1 16511 Tube 3150 PVC SVO 22 e 3150 Downflow Service Manual 2350 SAFETY BRINE VALVE Item No QTY Part No 60038 suit TAS sonde 61024 60028 30 eene 60026 30SAN SERRA ses 60009 00 E 60009 01 Not Shown m n 152 1860222222 42303 REVA Description Safety Brine Valve 2350 Actuator Assy 2350
15. Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Idler Shaft Spring Gear Idler Drive Gear Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd Label Caution Program Wheel Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer Item QTY Part VIENI lise 3011 m 3881 Zire Sica tits 1384 2B ss Taa 6336 26 Z a 40422 ZI assa Tn 5354 01 28 iii 60320 02 PER TT 61420 06 E 61420 42 Description Cycle Actuator Arm Bracket Hinge Timer Screw Phil 6 32 x 1 4 Zinc Harness 3230R Nut Wire Tan Wire Ground 4 inch Switch Kit 3200 9000 Timer Auxiliary Optional 3230 Timer Assy Program Wheel Gear Assy Softener Immediate 2 Min Per Pin Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number FLECK 3150 Downflow Service Manual e 13 CONTROL VALVE ASSEMBLY 61500 3150 Rev B 61414 Rev B 14 e FLECK 3150 Downflow Service Manual CONTROL VALVE ASSEMBLY CONTINUED Item No QTY IEEE l MEE 8 B ees 7 E 2 0 le dst reines 8 15 saos uus ede y T0 neos qe ii ES lia PES Ds losanna lata aa tn due Part No
16. Sltd Fillister Hd 6 32 x 156 Spring Detent Timer Ball 1 4 inch Delrin Label Caution Program Wheel Assy Gear Main Drive Timer Pin Spring 1 16 x 5 8 SS Timer Arm Cycle Actuator Ring Skipper Wheel Item No Part No Description 19311 iius Spring Detent Timer 19300 Ball 1 4 inch SS 14381 ans Skipper Wheel Assy 12 Day 148850 Skipper Wheel Assy 7 Day 13014 Pointer Regeneration 40096 24 Dial 12 AM Regen Assy Black 40096 02 Dial 2 AM Regen Assy Black 3801252 Bracket Hinger Timer 11384 Screw Phil 6 32 x 1 4 Zinc 3902 nes Harness 3200 40422 Nut Wire Tan 5354 01 Wire Ground 4 inch Label Time of Day utr ME Complete 3200 Time Clock Timer Assembly 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional 61420 03 Program Wheel Gear Assy Filter 2 Min Per Pin 61420 04 Program Wheel Gear Assy Softener 2 Min Per Pin Call your distributor for Part Number FLECK 3150 Downflow Service Manual e 7 3210 METER DELAYED TIMER ASSEMBLY 61502 3210 Rev A 24 25 40 27 26 28 29 8 e 3150 Downflow Service Manual 3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item QTY Part Description Item QTY PartNo Description due eus dcs 13870 Housing Timer 3200 30 14198 1 Label Indicator D 1 13802
17. d d xu z z z z E E z 3 8 BA a 9 3 a 3 uc 3g zi al a a a d P J j 1 Li OPK gd g i zi zi Z z zi o 5 oO TB1 7 POSITION TERMINAL BLOCK 2 E 2 TM TIMER MOTOR op DI VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE VALVE SHOWN IN SERVICE POSITION CESR 18671 02 Rev E FLECK 3150 Downflow Service Manual e 33 VALVE WIRING CONTINUED System 7 Duplex 24V 120V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR n i SIN PRES TITEL SS SISOS 1127232587880 333878838773
18. gt PENTAIR FLECK 3150 DOWNFLOW SERVICE MANUAL www pentairaqua com TABLE OF CONTENTS JOB SPECIFICATION 5 2 INSTALLATO N EP 3 START UP INSTRUCTIONS sss 3 3200 TIMER SETTING PROCEDURE sees 4 3210 TIMER 5 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE nti trennt eere 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY n s ssssisssnnaenen 8 3220 METER IMMEDIATE TIMER ASSEMBLY 10 3230 REMOTE START TIMER ASSEMBLY 12 CONTROL VALVE ASSEMBLY i tete 14 CONTROL DRIVE ASSEMBLY nit eee 16 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTIROLASSEMPB LY haec cet cnt teet 18 2 INCH BRASS METER 5 21 SERVICE VALVE OPERATOR ASSEMBLY 22 2350 SAFETY 23 GENERAL SERVICE HINTS FOR METER CONTROL 24 TROUBLESHOOTING tanta tette etn 25 WATER CONDITIONER FLOW 5 26 FLOW DATA amp INJECTOR DRAW RATES 27 DIMENSIONAL rtt 28 SYSTEM 34 29 29 SYSTEM 3 itcr cria re d Decr een 29 SYSTEM
19. 1 60711 60711 60711 60711 60711 6081 6081 6081 6081 6081 6081 6081 6081 6081 6081 6081 BLF 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 6071 o T e o 1 Ce o e CcOOoOcocococccoocccc 1 SO CO CO CO KA h2 PNM PY O1 e 2 inch NPT Less BTTNS w 2 Holes 2 inch NPT Less BTTNS w 3 Holes 2 inch NPT Less BTTNS w 1 Hole 2 inch NPT 20 gpm 2 inch NPT 25 gpm Brass 2 inch NPT 30 gpm 2 inch NPT 35 gpm 2 inch NPT 40 gpm 2 inch NPT 45 gpm 2 inch NPT 50 gpm 2 inch NPT 55 gpm 2 inch NPT 60 gpm 2 inch NPT 65 gpm 2 inch NPT 70 gpm 2 inch NPT 75 gpm 2 inch NPT 80 gpm 2 inch NPT 85 gpm 2 inch NPT 90 gpm 2 inch NPT 95 gpm 2 inch NPT 100 gpm 2 inch BSP Metric 30 gpm 2 inch BSP Metric 35 gpm 2 inch BSP Metric 45 gpm 2 inch BSP Metric 50 gpm 2 inch BSP Metric 55 gpm 2 inch BSP Metric 70 gpm 2 inch BSP Metric 75 gpm 2 inch BSP Metric 80 gpm 2 inch BSP Metric 90 gpm 2 inch BSP Metric 95 gpm 2 inch BSP Metric 100 gpm 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M NPT 1 2 GPM NPT 10 GPM NPT 12 GPM NPT 15 GPM NPT 2 0 GPM NPT 2 4 GPM NPT 20 GPM NPT 25 GPM NPT 3 0 GPM NPT 3 5 GPM NPT 30 GPM NPT 4 0 GPM NPT 5 0 GPM NPT 7 0 GPM NPT 9 0 GPM 1
20. 1 use 16341 02 Plug Injector 1800 8 60711 25 DLFC 2 inch NPT 25 gpm RESERO T ases 19054 O ring 021 560CD 88 8 60711 30 DLFC 2 inch NPT 30 gpm Do 1 16497 01 Stem Assy 1800 Brine 60711 35 DLFC 2 inch NPT 35 gpm CN 60711 40 DLFC 2 inch NPT 40 gpm iU PER Mi 18713 Brine Valve Body 1800 1 1 60711 45 DLFC 2 inch NPT 45 gpm i RA TA idis utt I Brine Valve 5 80711 50 DLFC 2 inch NPT 50 gpm ii a ua i Ring ASINO NI 60711 55 DLFC 2 inch NPT 55 gpm ducem T 6498 01 Stem Guide Assy Brine 60711 60 DLFC 2 inch NPT 60 gpm 14 1 16387 Plug Pipe 1 2 inch NPT 4 60711 65 DLFC 2 inch NPT 65 gpm E M ES Fitting Tubs 1 2 NET RIB 60711 70 DLFC 2 inch NPT 70 gpm H 8703 e 5 8 0D REE DLEC 2 inch NPT 75 gpm un 18703 01 Tube Brine 5 8 OD 60711 80 DLFC 2 inch NPT 80 gpm Short Upflow gt 60711 85 DLFC 2 inch NPT 85 gpm 5 sis 60009 00 Air Check 8900 0 60711 90 DLFC 2 inch NPT 90 gpm Commercial Less Fittings 60711 95 DLFC 2 inch NPT 95 gpm I 60009 01 Air Check 900 60711 100 DLFC 2 inch NPT 100 gpm pcm MM 60812 30 BSP Metric 00277 04 r 1800 4 5 60812 3
21. 2 Retainer Regulator 3150 19101 Spring Regulator 3150 19399 n Washer Calibration 3150 19090 Cap Regulator 3150 19278 iR Fitting Tube 90 Deg 19693 Pressure Gauge 41232 can Bushing Reducer 1 4 x 1 8 60710 1 2 BLFC 1 inch F x 1 inch M NPT 1 2 gpm 60710 2 0 BLFC 1 inch F x 1 inch M 20 FLECK 3150 Downflow Service Manual Item No QTY Part No 1072 4 1023 0 10 3 5 10 4 0 10 5 0 10 7 0 10 9 0 Description NPT 2 0 gpm BLFC 1 inch F x NPT 2 4 gpm BLFC 1 inch F x NPT 3 0 gpm BLFC 1 inch F x NPT 3 5 gpm BLFC 1 inch F x NPT 4 0 gpm BLFC 1 inch F x NPT 5 0 gpm BLFC 1 inch F x NPT 7 0 gpm BLFC 1 inch F x NPT 9 0 gpm BLFC 1 inch F x NPT 10 gpm BLFC 1 inch F x NPT 12 gpm BLFC 1 inch F x NPT 15 gpm BLFC 1 inch F x NPT 20 gpm BLFC 1 inch F x NPT 25 gpm 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M 1 inch M Housing BLFC 1 inch M x 1 inch F O ring 020 Retainer Flow Control Flow 9 0 25 gpm Retainer Flow Control Flow 2 0 7 0 gpm Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Fow Flow 1 2 gpm Flow 2 0 gpm Flow 2 4 gpm Flow 3 0 gpm Flow 3 5 gpm Flow 4 0 gpm
22. 3388 783 LEAD VALVE LE LEAD VALVE LE LEAD VALVE LEAD VALVE TB BLACK YELLOW amp NTERLOCK CABLE RECEPTACLE ET RN WHITE BLUE ef poc E PE RD DE aS 1 WHITE I M ETER START REGEN esc cR WHITE WHITE WHITE gR H 2 RED YELLOW YELLOW 3 BROWN BROWN id 4 LT BL BLUE BLUE n L BLACK ENT RED RED rosee See 3 c T 3 za n EK t 9 muc 3 49 1 Leol a RI gg t 8 Eur M GR YEL dl dE E d 8 2 E Oooog a 8 a H all 2 m 55 dg gd dl d se s o E PE 3 h 5 9 i LATCHING 9 i VoM RELAY aed Ug 8 E x Ki M E E m L RED LT BLUE TB 12 POSITION TERMINAL BLOCK TM TIMER MOTOR VOM VALVE DRIVE MOTOR Kt DUAL COIL LATCHING RELAY AIRINGS RELAY TERMINAL BLOCK PINOUT 120V P N 16897 SHOWN IN RESET POSITION SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW G RED INTE
23. 5 DLC 2 inch BSP Metric 60272 04 Injectory Assy 1800 4 SE Upflow FLECK 3150 Downflow Service Manual e 19 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY CONTINUED Item No QTY Part No Description 60812 45 DLFC 2 inch BSP Metric 45 gpm 60812 50 DLFC 2 inch BSP Metric 50 gpm 60812 55 DLFC 2 inch BSP Metric 55 gpm 60812 70 DLFC 2 inch BSP Metric 70 gpm 60812 75 DLFC 2 inch BSP Metric 75 gpm 60812 80 DLFC 2 inch BSP Metric 80 gpm 60812 90 DLFC 2 inch BSP Metric 90 gpm 60812 95 DLFC 2 inch BSP Metric 95 gpm 60812 100 DLFC 2 inch BSP Metric 100 gpm 27913 21 Housing Flow Control 2 inch BSP 16804 O ring 150 16649 Holder DLFC Button 16650 Cover Plate DLFC 138985 Screw Flat HD Phil Steel 13386 Screw Hex HD MACH 1 4 20 x 1 OR Slot Hex Cap Screw 18 8 S S 17976 Screw Hex HD M x 25 mm 16529 duh Washer Flow 10 0 gpm 16736 nnus Washer Flow 15 0 gpm 16528 ines Washer Flow 20 0 gpm 16737 Washer Flow 25 0 gpm 19089 nus Body Regulator 3150 10242 Fitting Nipple 1 2 inch Close 19091 Pin Regulator 3150 19093 Stand Off Regulator 3150 19095 ss Diaphragm Regulator 3150 19094 Washer Regulator 3150 1909
24. Failure to do this could cause interior damage to the DLFC 7 Plumber tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 inch 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet NOTE All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes T NOTE Turn the manual regeneraton
25. G i RELAY 9 5 H PE ie a gt vos FEM 8 EL cm o PINK a 4 3 pee G a 5 MATE n RED BLUE TB 13 POSITION TERMINAL BLOCK O TM TIMER MOTOR VOM VALVE DRIVE MOTOR RELAY TERMINAL BLOCK PINOUT K1 12 V DUAL COIL LATCHING RELAY P N 16807 SHOWN IN RESET POSITION TI 230V 120V TRANSFORMER P N 40112 SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH Swa VALVE STEP SWITCH SWS BRINE CAM SWITCH SW TIMER AUXILIARY SWITCH THCAM TIMER CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT OSES THE DIAPHRAGM VALVES OF LEAD UNIT 5 OWN N SERVICE POSITION YELLOW 5 S lan BLE QJ NIERLOCK casus GRN te nas wre i REMOTE SIGNAL START REGENERATION TIMER i a WHITE wart were i 2 RED YELLOW YELLOW 3 VELO BROWN BROWN 4 BLUE BLUE BLUE h 5 PURE RED RED i BLACK_6 BLACK BLACK BLACK 1 dzz GRAYEC a 8 1 BLUE EE v LE 1 BLACK dd gl Q EIS x 8g x EI 3 2 E d 3l 8 1 ecu 44 EE g i EE 22 zz i 9 z US US a i i i 1 8 POSITION TERMINAL BLOCK TM TI
26. JUHM ame D 3rr18 31HM 8L iring System 4 Immediate Delayed Regeneration ValveW WYO ONINOH JATV AY T LON EMS HOLIMS WvugONg YIN ZMS LMS 30 FLECK 3150 Downflow Service Manual System 4 Remote Signal Start Valve Wiring VALVE WIRING CONTINUED 9 188 00807 NOLLISOd 39IAH3S NI NMOHS 3 C NOLLV33N3933 31VIQ3WNI YO O3AV 130 Q31VILINI YILIN ALOW3Y MNVL 3TONIS IL 310N WYO INIYE WVvOAS WYO d3lS INIVA WYO ONINOH 3A 1VA NVOH WYO NVYDOYd YINIL WvodL WVO SNINOH N3WIL WYOHL HOLIMS VO INIYE SMS HOLIMS d3lS 3A lVA vMS HOLIMS ONINOH FAVA SMS HOLIMS HINIL ZMS HOLIMS ONINOH Y3WIL LMS SOLON 3ATVA WOA SOLON NL MOOT WNINYAL NOILISOd Z 181 i TR 2 2 WGA a Reseller etes esse eeeh XOS o o o i i Z Z zz o o ale sls ARE Mi SL 2 8 2 I TG Z zz I a lo jo mp E n m T 16 1 ame i os 5 a EE _ TINI m gt HOVIE Xovi8 MOVIE S NMONB NOVIB m 029 029 NE Y amg MOTTIA E B NMOYE
27. MER MOTOR TI 230V 120V TRANSFORMER P N 40112 VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SWS TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 2 SCAM FLECK 3150 Downflow Service Manual e 35 40504 01 REVC 40504 02 REVC SERVICE ASSEMBLIES 60036 02 Brine Valve 1800 Design 3 Spring 3150 Brine Valve URS Ring Retaining Brine Valve Body 1800 ane Stem Assy 1800 Brine Valve New Style 16498 01 Stem Guide Assy Brine 60277 xx 1800 Injector Assembly 27v iii Screw Hex Wsh 10 24 x 5 8 VOTI icerir Injector Throat Assy 15128 XK iis Injector Nozzle Specify Size 152465 rn O ring 116 EEA Body Injector 1800 D F 6341 01 i e Cap Injector 1800
28. RLOCK CABLE rai 777 REMOTE METER START REGENERATION TER 1 gf ware WHITE g WHITE i a WHITE YELLOW YELLOW 2 RED BROWN BROWN i 3 YELLOW 3 BLUE BLUE 4 BLUE RED RED LACK 5 BLACK BLACK BLACK x ui i REL za sue 3 5 gg EE j BLACK i E i EIS i i 4 x ag x EI 1 E 3 de EJES 1 a 8 9 83 a ii i E EE ad i i 22 EE N 1 ox z al us U S Gi HCAM 1 RED sr i BLACK c I L 4 34 e FLECK 31 TB 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA VALVE STEP SWITCH SW5 BRINE CAM SWITCH SWS TIMER AUXILIARY SWITCH THCAM TIMER HOMINC CAM TPCAM PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 50 Downflow Service Manual
29. SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 VALVE SHOWN IN SERVICE 32 e FLECK 3150 Downflow Service Manual 18690 0 2 Rev E VALVE WIRING CONTINUED System 6 Duplex Valve Wiring REMOTE METER WIRING 18671 01 Rev E FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM TB1 BADGER AR 683638 iden 443g 183688 11 2 3 59 9 11254 567 1125345679 11253 567 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK YELLOW INTERLOCK CABLE RECEPTACLE R s WAITE BLUE 1 ware i REMO
30. TE SIGNAL START 7 1 waite WHITE WHITE cre 2 cn YELLOW YELLOW Hu 3 BROWN BROWN 4 BLUE BLUE BLUE i 5 BLUE RED RED BLACK BROWN 6 BLACK BLACK BLACK CE u Hl Ta BLACK d 23 ME e GR YEL BLUE BLUE 5 5 1 x 5 E 3 EE zz X Z 555 8 amp me 1 TI d 95 E dg dg 9 zz zz zz T TB1 9 POSITION TERMINAL BLOCK e TM TIMER MOTOR oO VDM VALVE DRIVE MOTOR m xi i SW1 TIMER HOMING SWITCH als SU SW2 TIMER PROGRAM SWITCH i SW3 VALVE HOMING SWITCH D BLUE SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH f BLACK SW6 AUXILIARY TIMER SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION BLACK __ 2 LAG YELLOW WHITE BLUE 968 2 TB INTERLOCK CABLE POSSE DA wane GRN REMOTE SIGNAL START REGENERATION TIMER i 77 WHITE WHITE WHITE 2 YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE _ u BLUE BLUE BLACK 5 BLACK RED RED GR YEL BLACK BLACK E E 2 amp a 8 HU i BLUE BLUE 5 3 1 amp DI i 8 8 a po d Y
31. URE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Eventhough it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by push
32. a 60320 02 Switch Kit 3200 9000 Timer s 18752 1 Motor 100V 50Hz 1 30 RPM Auxiliary Optional n 18824 1 Motor 230V 50Hz 1 30 RPM 61420 03 Program Wheel Gear ASSy Filter 2 Min Per Pin mE 61420 04 Program Wheel Gear Assy He 19659 1 Motor 24V 60Hz 1 30 RPM Softener 2 Min Per Pin 19660 1 Motor 230V 60Hz 1 30 RPM cau your distributor for Part Number foire lita 15278 iii Screw Fillister Hd 6 32 x 156 20 d assess 13830 Pinion Program Wheel Drive VA EE 13831 Clutch Drive Pinion 22 ee lai 14276 Spring Meter Clutch 23 Vas 14258 Retainer Clutch Spring py dances 11384 2 Screw Phil 6 32 x 1 4 25 sd 1 13881 s Bracket Hinge Timer 26 nas SERE 141801 cis Insulator Zia 10896 Switch Micro DO 1 seus 15320 Switch Micro Timer 29 Zi 11415 Screw Pan Hd Mach 4 40 x 1 1 8 FLECK 3150 Downflow Service Manual e 9 3220 METER IMMEDIATE TIMER ASSEMBLY 37 ES se om RPG Oe 61502 3220 Rev B 10 e FLECK 3150 Downflow Service Manual 3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item QTY PartNo Description Item No QTY Part No Description lis Tia 13870 Housing Timer Lina 40422 Nut Wire Tan Tessa 15431 nie Gear Cycle Actuator Zi 1 15354 01
33. ctor 1800 Downflow Upflow Metric 60277 07 Injector Assy 1800 7 VETERE lis 15128 xx Injector Nozzle 15128 04 4 Green 60272 07 Injector Assy 1800 7 15128 05 5 Red guu e 60277 08 Injector Assy 1800 8 Lau 15128 06 6 White Downflow i Blue 60277 09 Injectory Assy 1800 9 Bit 15128 08 88 Yellow Downflow idis 15128 09 9 Violet 60277 10 Injectory Assy 1800 10 15128 10 10 Black PONO 3 1 1512720 Injector Throat C oreert 60036 02 Brine Valve 1800 Design 3 didi eee bia 60276 01 Brine Valve 1800 Retrofit Kit Sii cd 04 4 Green Downftow 1800 Infector and T 5127 05 5 Red Brine Valve Update to t 15127 06 6 White Design 3 15127 07 7 Blue 20 60734 Regulator 3150 3900 15127 08 8 Yellow Pressure Upflow 60711 000 DLFC 2 inch NPT Less BTTNS w 4 HLS Hai 60711 00 DLFC 2 inch NPT Less 15127 09 9 Violet sine 15127 10 10 Black Lisi daas 15246 cc O ring 116 BTTNS W 2 HLS Diario Tort 16341 01 Cap Injector 1800 60711 01 DLEC 2 inch NPT Less Cari Bias 12478 iine Screw Hex Wsh 10 24 x BTTNS W 1 HLS 5 8 60711 20 DLFC 2 inch NPT 20 gpm b
34. d close to a drain to prevent air breaks and back flow By Pass Valves Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 inch 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 feet 6 m require 3 4 inch 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank NOTE Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 inch 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC
35. er Environmental Rapid Rinse 1 16427 04 Wire Lead 12 inch White 2 LM 11224 Screw Hex Hd dass 40396 Harness Drive 5 16 18x 5 8 Environmental 25 som Jp 60240 02 Cover Assy 31 50 3900 Env Ta 14924 Strain Relief Heyco 81247 Black NEMA 3R 1 100180 Meter Cable 17 5 inch 29 Sn 2 41084 Terminal Block J inch S t 0 Md n 1 15214 MeterCable 15 25 inch 1 5 20 o 41085 cir Endplate Terminal inch Black G bii M ind Call your distributor for Part Number T RE cipria Terminal Block Green Yellow 28 uides la 16046 Gear Drive 2 line 16050 Ring Retaining IO ica VVI TE pagine Ring Retaining FLECK 3150 Downflow Service Manual e 17 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY 60036 Rev C 18 e 3150 Downflow Service Manual 1800 SERIES BRINE SYSTEM AND DRAIN LINE FLOW CONTROL ASSEMBLY CONTINUED Item No QTY Part No Description Item No QTY Part No Description 1 Tones 16341 Body Injector 1800 D F eae 60277 05 Injectory Assy 1800 5 T 16340 20 Body Injector 1800 Downflow Downflow Metric 60272 05 Injector Assy 1800 5 16340 01 Body Injector 1800 Upflow 60277 06 Injector Assy 1800 6 16340 21 Body Inje
36. ic E System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic F System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required NOTE Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be locate
37. inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x 1 inch F x FLECK 3150 Downflow Service Manual e 37 38 FLECK 3150 Downflow Service Manual FLECK 3150 Downflow Service Manual e 39 For Fleck Product Warranties visit Fleck para las garant as de los productos visite www pentairaqua com pro Pour Fleck garanties produit visitez le site gt PENTAIR FILTRATION amp PROCESS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WWW PENTAIRAQUA COM CUSTOMER CARE 800 279 9404 tech support pentair com AU Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 16504 REVG SE14 2014 Pentair Residential Filtration LLC AU Rights Reserved
38. ing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit 4 FLECK 3150 Downflow Service Manual SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION KNOB TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev A Figure 2 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The uni
39. knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear FLECK 3150 Downflow Service Manual e 3 STARTUP INSTRUCTIONS COW WUED 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Put salt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCED
40. kwash Position Outlet AN 3 c3 CN P To Brine Inlet Tank y Top Dai of Tank Bottom of Tank 3 Brine and Slow Rinse Position Outlet Ld d die Inlet pu i RD To Brine Tank Top of Tank J Bottom of Tank 26 e 3150 Downflow Service Manual 4 Rapid Rinse da O ix ae To Brine v j Tank A Bottom of Tank 5 Brine Tank Refill Position Outlet Inlet TOR ara i de d L To Brine Top j Tank Tank Bottom of Tank FLOW DATA amp INJECTOR DRAW RATES 3150 Valve Side Mount amp Top Mount Inlet Pressure PSIG 100 80 60 40 20 7777 Pi 4 20 00 40 50 80 70 80 90 100 200 3150 on Empty Tank 300 400 500 5 6 7 8 9 10 4 6 8 10 12 14 16 Draw Rate GPM TR20395 FLECK 3150 Downflow Service Manual e 27 DIMENSIONAL DRAWING ese sze sorv ovor Isvlzzi X K SA I Mx 316 et 180 1
41. our Gear Manual Regeneration Knob Service al Indicator x Capacity Qe Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 Rev A Figure 3 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are
42. rine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK L BACKWASH SECTION 2 MIN PER PIN 61502 3210 Rev A Figure 4 FLECK 3150 Downflow Service Manual e 5 3200 TIME CLOCK TIMER ASSEMBLY d E S _ 36 SN G lee Pali LET aes amp 3 RSS e T 615023200 Rev A 6 FLECK 3150 Downflow Service Manual 3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No QTY p 7 Fois A PE Cc 25s det cete o Bes y EN 10 ael ees 11622 RES PETE ERTE e 13 17 P e BERE 16 Lib d sts lasse 18 252 19 1 20 54 23 ties Tic 2255 dues 29 s 122 2h dus 15 Part No 13011 13864 Description Housing Timer 3200 Clip Sping Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 230V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw
43. rser Commercial 2 inch 3150 Not used with a rotating or fixed sidemount 1 403106 Adapter Sidemount e 16804 01 O ring 150 1 40368 O ring 160 Sidemount Flange ita Ena Base 3130 3150 Rotating TA 7 40375 Washer Flat 3 8 Type A Su 7 19768 Screw Hex Hd 3 8 16 x 1 Cap 18 8 e 61414 Adapter Assy Sidemount 3150 Rotating vies 61414NP Adapter Assy SDMNT 3150 Nickel Plated Rotating eee 61418 Adapter Assy Sidemount 3150 Fixed T 61418 22 Adapter Assy SDMNT 3150 BSP Metric ies 60106 00 Piston Assy 3900 3150 STD 106 01 Piston Assy 3900 3150 HWBP Hot Water 180 degrees 106 10 Pitson Assy 3900 3150 HWBP Upflow 191 Seal amp Spacer Kit 3900 3150 Upper 131 01 Seal amp Spacer Kit Hot Water 180 Degrees 3150 T3110 Seal amp Spacer Kit Silicone 3150 3900 Upper BR42008 Piston 3150 NHWBP 0952 O ring 030 BR42009 Retainer 3150 NWHBP O ring BR11242 Quad Ring 112 560CD Plug End 3150 Black Machined BR11709 Pin Connecting Rod BR11898 0 35 M B Spring Wire Tans 60113 01 Piston Assy 3150 NHWBP D Flow Conversion Replacement FLECK 3150 Downflow Service Manual e 15 CONTROL DRIVE ASSEMBLY 44 45 46
44. sher Lock 4 External Spal Plug 140 Dia White 11 2 40080 Screw Rd Hd REP 5806 ne Plug Hole Heyco 2693 4 40 x 1 1 2 inch aaia d asses 17424 Plug 1 20 Hole lag 16053 insi Bracket Brine Side AT spiana 60057 01 Drive Assy 3150 120V SYS 5 NE 2 133 Screw Pan Hd 4 40 x 1 4 amp 7 Signal After Brine 14 1 15226 6 Terminal Block 60057 03 Drive Assy 3150 24V 3900 Dina 2 Bushing 31 50 3900 Upper SYS 85 or SYS 47 16059 Washer SS 88 31 50 3900 Roca 60057 11 Drive Assy 31 50 120V 3900 T stona Tione 160571 tine Ring Retaining Bowed Upper SYS 4 or SYS 6 18 HS 1030 neces Screw Slot Hex Wsh 60057 21 Drive Assy 3150 120V 18 8 x 3 8 Upflow 3900 Upper SYS 5 or R amp 10231 Screw Slot Hex 1 4 20 x 1 2 SYS 7 Brine Draw First 20 2 14202 01 Screw Hex Wsh Hd 8 x 5 16 AO vaca AREE CI Lou 3150 Powerhead Assembly 1 10475 01 Wire Ground Not Shown S 1 16494 03 Cam Assy 3150 3900 Signal T U Cable Guide Assy 2850 3150 After Brine Fill diues 19856 re Ring Retaining Used ie 16494 05 Cam Assy 3150 3900 Upper on Cover Signal After Rapid Rinse Fe Fm Timer See Timer Section chini 16494 06 Cam Assy 3150 3900 Upper 1 40396 Harness Drive Upflow Signal Aft
45. six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the b
46. t will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3210 TIMER SETTING PROCEDURE CONTINUED 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Eventhough it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 H
47. ter tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check o ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through Air in water system Assure that well system has proper air eliminator drain line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly FLECK 3150 Downflow Service Manual e 25 WATER CONDITIONER FLOW DIAGRAMS 1 Service Position To Brine Tank J n Bottom of Tank 2 Bac
48. x lu 3 E 4 x 33 x EIE E Q Ao e al 3 dl 3j ale sa tni gt qj tm aj 1 dd d dd zi ZI Z z ZZ 1 i as T Le a M E zl a TB1 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH 5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 VALVE SHOWN IN SERVICE BLACK YELLOW RED WHITE LAG 4 l G INTERLOCK CABLE GRN TB Oia EEE 1 b war i METER IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE N 2 RED ar YELLOW YELLOW u E 3 YELLOW BROWN BROWN E i 4 BLUE E 1 5 RD fl _ BLACK i Back SZ 5 9 i 1 1 si 9 D xu i zz i zz i i 5 3 95 a 4 a g 46 SI i Pai m D m mj m si 1 1 B 1 DE 9 l FE Z z Z Z Z Z V U H Ecc ture I eee 3 o Q gt TB1 7 POSITION TERMINAL BLOCK E E S p TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM
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