2016 Whyte MTB Hardtail Range Supplementary Service Manual
Contents
1. S LA 2016 Edition 1 Page 13 www whytebikes co UukK Ta mS WHYTE Service Manual 5 0 LUBRICATION Please refer to the Whyte General Instruction Manual for guidance about lubricating many of the components on your Whyte bicycle For the range of bicycles contained in this Supplementary Service Manual there is also the following specific guidance 5 1 WHYTE GETTA GRIP SEAT CLAMP 5 1 1 Bolt Up Style Fig 5a Description Lubricant Hala Interval M6 x 25mm Ha LM Once a Fastener Month eguivalent Fig Sa Bolt Up Lubrication 5 1 2 Quick Release Style Figure 5 b Description Lubricant HE Oa Interval Lever Cam Caste eM After Every Surface ha Ride equivalent Castrol LM M6 Shaft or equivalent SS LH Page 14 2016 Edition 1 www whytebikes co uk a mS WHYTE Service Manual 5 2 WHYTE INTER GRIP SEAT CLAMP Figure 8 Capscrew Lubrication Description Lubricant Lubrication Interval M6 x 30mm SKF LGEP2 or Castrol Spheerol AP3 or Finish Capscrew Line Teflon White Lithium Complex grease Once a Month 5 3 GENERAL WHYTE LUBRICATION For the correct lubrication regime and maintenance of all parts on a Whyte bicycle please refer to the specific component manufacturers detailed instructions bundled with this man ual or for further information visit the specific manufacturers website 6 0 TORQUE SETTINGS Torque explained If no suitable Torque Wrench is available a Torque of 5 Ibf ft can2. 2016 Edition 1 Page 5 www whytebikes co UukK a mS WHYTE Service Manual 2 2 2 WHYTE 405 Same 0 Notes Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct Sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 677mm tyres fitted 2 25 54 559 2 2 3 WHYTE 529 amp 629 Large Head Angle a cs 68 5 Seat Angle 13 09 713 08 toptube c 580 5mm 632 2mm BB Height 305mm 305mm Stand Over 800mm 850mm Wheel Base 1123mm 1178mm Chain Stay G 440mm 440mm Seat Post H 30 9mm 30 9mm Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct Sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 738mm tyres fitted 2 1 52 622 SILA Page 6 2016 Edition 1 www whytebikes co uk at k WHYTE Service Manual 2 2 4 WHYTE 603 605 801 amp 805 Head Angle A 68 5 68 5 68 5 68 5 Seat Angle 73 5 73 0 73 0 Top Tube C 608 1m 627 9mm 638 8mm BB Height 303 5mm 303 5mm 303 5mm Stand Over 797mm 822mm 851mm Wheel Base 1122 6mm 1137 4mm 1149 1mm Chain Stay G 435mm 435mm 435mm Seat Post H 30 9mm 30 9mm 30 9mm Note Geometry shown here is Showroom i e without rider abo
3. GETTA GRIP SEAT CLAMP The Getta Grip seat clamp design is a patented design to allow adjustment of the saddle height by either the use of a Quick Release QR Lever or bolt up method This manual covers both styles of clamps Fig 2 Getta Grip Seat Clamp Bolt up d gt Whyte Seat Clamp Band D Adjuster Nut M6 x 25mm Long Fastener M6 Washer Bolt up Type Fig 2 Tools Required 5mm Allen Key Note refer to the seat pin manufacturers instructions in conjunction with these notes o To adjust the seat height using the 5mm Allen key undo the M6 bolt 5 just enough to allow the seat pin to slide freely up and down Set the height to the desired level and re tighten the M6 bolt 5 with the 5mm Allen Key just enough so as to prevent the seat pin from slipping down and twisting ag LA Page 10 2016 Edition 1 www whytebikes co uk a mS WHYTE Service Manual Item Ts e set come org Pe cz Quick Release Lever Type Fig 3 No tools required Note refer to the seat pin manufacturers instructions in conjunction with these notes To Adjust the seat height with the QR Lever assembly fitted simply undo the QR Lever 3 from the Closed position to the Open position Next adjust the height of the Seat Pin to the desired level and close the QR lever 3 from the Open position to the Closed position The QR closing force can be adjusted by turning the QR Adjuster Bobbin 7 clockwise or anti clockwise before closi
4. be obtained by ap plying a force of 5lb with a Spring Balance to the end of a spanner 1 Foot in length IMPORTANT For all other torque settings refer to the specific manufacturers information bundled with this manual or alternatively refer to the specific manufacturers website for further information 7 0 NOTES 2016 Edition 1 Page 15 www whytebikes co Uuk Zlk PERFORMANCE BY DESIGN N www whytebikes co uk Zai THE U K
5. LAA YY T EE PERFORMANCE BY DESIGN Ni LA www whytebikes co uk a BS MTB Hardtail Range 29 CS amp 29 C Team 405 529 amp 629 603 604 amp 605 801 802 805 amp 806 901 905 amp 909 Supplementary Service Manual 2016 Edition 1 Fa www whytebikes co Uuk ZirS D IN THE U K 2016 Edition 1 SS LH www whytebikes co uk a ma Table of Contents 1 0 Introduction 2 0 Geometry 2 1 29 CS amp 29 C Team 2 405 2 3 529 amp 629 2 4 603 605 801 amp 805 2 5 604 802 amp 806 2 6 901 2 7 905 amp 909 3 0 Preparations for riding 3 1 Making Adjustments 3 2 Getta Grip Seat Clamp 3 3 Set up of Fork 3 4 Suspension Tuning Log 4 0 Safety 5 0 Lubrication 5 1 Whyte Getta Grip Seat Clamp 5 1 1 Bolt Up 5 1 2 QR Style 5 2 Whyte Inter grip Seat Clamp 5 3 General Whyte Lubrication 6 0 Torque Settings Whyte Whyte Rear Derailleur Hanger 7 0 Notes SS La www whytebikes co Uuk a mS Page 3 WHYTE Service Manual 1 0 INTRODUCTION Thanks for choosing to purchase this Whyte product We hope you will enjoy all the bene fits its advanced design and engineering will bring to your riding experience This manual will guide you through the set up safety and maintenance procedures that are specific to your Whyte bike For other more general information we strongly advise that you also read thoroughly the General Instruction Manual that is also supplied with your new bike Also plea
6. RTANT The following are intended to be advisory notes on the safe use of your Whyte bike You should also read thoroughly the General Instruction Manual also supplied with your new bike If at any stage you are uncertain about the safety or safe operation of the bike as a whole or any specific component then DO NOT RIDE YOUR WHYTE and instead please consult the specific component manufacturers instruction manual or your Whyte Dealer for advice Maximum Rider Weight Limit for Whyte Hardtail MTB Series 19 Stone 120kg WARNING As is the case with all mechanical components the bicycle is subjected A to wear and high stresses Different materials and components may react to wear and stress fatigue in different ways If the design life of a component has been ex ceeded it may fail suddenly causing possible injury to the rider Any form of crack scratches and decolouring in highly stresses areas are showing that the component has exhausted its life time and has to be replaced If you are in any doubt about one or more components on your Whyte DO NOT RIDE YOUR BIKE Consult the specif ic Component manufacturers literature or take your bike to your local Whyte Dealer Designed for the following use All bicycles in the Whyte Hardtail MTB series have all been designed tested and comply with ISO 4210 2 Safety Standard for typical cross country mountain biking use They have not been designed or tested for extreme down hilling or free riding
7. ard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 717mm tyres fitted 2 25 52 584 2 2 5 WHYTE 604 802 amp 806 Head Angle A 68 5 68 5 68 5 68 5 Seat ange B 740 7 73 55 73 58 Top Tube 570 6mm 585 5mm 599 6m 613 7mm BB Height 303 5mm 303 5mm 303 5mm 303 5mm Wheel Base 1089 1mm 1099 1mm 1114 1mm 1129 1mm chain Stay G 435mm 435mm 435mm Seat Post 30mm 30 9mm 30 9mm Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 717mm tyres fitted 2 25 52 584 Stand Over 784mm 804mm 829mm te TN pr A 2016 Edition 1 Page 7 www whytebikes co uk a mS WHYTE Service Manual 2 2 6 WHYTE 901 Head Angle A Seat Angle BB Height Stand Over 305 0mm 305 0mm 305 0mm 305 0mm Wheel Base 1139mm 1169mm 1178mm 1204mm Notes Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct Sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 717mm tyres fitted 2 25 54 584 m T
8. n A 2 2 7 WHYTE 905 amp 909 Head Angle Seat Angle Top Tube gt O m Tn Notes Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct Sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 717mm tyres fitted 2 25 54 584 Na LP Page 8 2016 Edition 1 www whytebikes co uk at k WHYTE Service Manual 3 1 MAKING ADJUSTMENTS ia Please refer to the specific component manufac g turers manual or published technical information about adjusting the components on your Whyte bike Instructions may be downloaded from the Nania relevant manufacturer s internet site as shown in 29 ea i the table to the right Jalco www maddux wheels com CAUTION If you are uncertain in any PARKIR iii a ce A way about making adjustments to any Prologo www prologotouch com components on you Whyte bike then DO NOT RIDE YOUR BIKE Contact your Whyte dealer who will be able to advise Shimano www shimano com you on how to go about setting up you Whyte for riding and or making adjust Race Face www raceface com ments to the components fitted to your SRAM www sram com Whyte Tektro www tektro com VP www vpcomponents com SR Suntour www srsuntour cycling com 2016 Edition 1 Page 9 www whytebikes co uk Zami WHYTE Service Manual 3 2 WHYTE
9. ng the QR Lever 3 CAUTION When adjusting the saddle height you MUST obey the Minimum insertion depth requirement marked on the Seat Post 2016 Edition 1 Page 11 www whytebikes co UukK Ta mS WHYTE Service Manual 3 3 SET UP OF FORK Tools Required Good Quality Shock Pump Small Ruler The front suspension fork fitted to your Whyte bike will be pre set with the standard settings Before riding you may need to adjust these setting First is the Sag setting on the fork This is to ensure the forks are set up correctly for your own body weight so the fork will perform as intended To set Sag on the front fork you need to measure the amount the fork compresses when you sit on the bike in the normal riding position See the table on the right for our recommendation of front fork sag on your Whyte bike To achieve this you will need to adjust the air spring pressure inside the fork Refer to the specification tables in this manual and then to the rele vant fork manufacturers set up instructions to find how to adjust the Fork air spring pressure in the fork Using a shock pump either add or Travel remove air until Sag is correctly set Please note that for the detailed instructions for servicing and all mat 15mm 25mm ters relating to the forks fitted to your Whyte bike please refer to the manufacturers instructions 9 5mm Rebound Damping adjustment This adjustment fine tunes the speed at which the wheel returns to its
10. normal ride height after hitting a bump Refer to the relevant manufacturers instructions to find out how to adjust the re bound damping To demonstrate the effect of this function turn the adjuster to its slowest setting Press down on the handlebars to compress the forks then release the load The suspension recovers very slowly to its original position Repeat the above with the adjuster turned to the fastest setting and the difference will be seen immediately the load is released We recommend the optimum setting is to adjust the re bound damping to be as slow as possible but not so slow that the normal ride height is not recovered On very rough terrain if the bike becomes progressively lower as more bumps are hit then the re bound damping is set too slow On the other hand if the bike feels choppy and not plush then the re bound damping is too fast A bit of trial and error is needed to get the exact setting 3 4 SUSPENSION TUNING LOG Record your best suspension settings in the table below to restore them if necessary eg after deal er servicing of the suspension or if a friend has borrowed your bike Rider Weight Fork Rebound Shock Rebound including all Fork Pressure Damping Shock Pressure Damping riding kit bar or P S I of clicks from bar or P S I of clicks from kg or lbs softest setting softest setting Ni LP Page 12 2016 Edition 1 www whytebikes co uk adm WHYTE Service Manual 4 0 SAFETY IMPO
11. se note that the specification of all the components that are fitted to your bike as standard may be obtained from the Whyte Bikes Brochure or alternatively from the Whyte Bikes website www whytebikes co uk Please remember if you are in any doubt about your ability to safely service or repair your Whyte bike do not ride it and instead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respective manufacturers instructions and manuals for the branded parts that are fitted to your Whyte bike Please take time to study all the rele vant instruction manuals to ensure you have a continually safe and well set up bike before every ride and to help you build up a relationship of knowledge between you and your Whyte Dealer Happy and safe riding Whyte design team May 2015 Ni LP Page 4 www whytebikes co uk a mS 2016 Edition 1 WHYTE Service Manual 2 0 GEOMETRY Fig 1 Geometry GROUND 2 1 WHYTE 29 CS amp 29 C Team Frame size x Seat Angie 6 Top Tube 640 8mm BB Height D Wheel Base 1144 9mm Chain Stay G 437 5mm Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct Sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with 738mm tyres fitted 2 1 52 622 S LA
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