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Eclipse Service Manual

1. Idler 5N 10 x 5 8 Screw qty 4 Amm EN d a Wally E z End Cap F oo N I x 7 Align Empty Slots ee Detail A mh 7 S59 Alumaguard Uniguard Detail B Upper Bracket Detail C After Market Installations Trim Polycord Trim Polycord 1 From Fabric 1 From Fabric Feeder al Feeder Detail D a eee Tape Figure 3 Canopy Replacement Eclipse XL Remove the canopy retaining screws in the awning rail Follow the instructions for Removing the Spring on page 11 Remove the screws that attach the motor head end cap to the roll bar and save While supporting the roll bar pull the roll bar out of the end cap of the motor head It may be necessary to slide the canopy in the awning rail about 2 3 for the roll bar to clear the end cap CAUTION THE ARM IS UNDER TENSION FROM THE GAS SHOCK WHEN THE ROLLBAR IS DISENGAGED FROM THE END CAP THE ARM WILL EXTEND FROM THE GAS SHOCK TENSION USE EXTREME CARE AND HOLD THE ARM AND LET IT EXTEND IT WILL BE NECESSARY TO HAVE AT LEAST ONE OTHER PERSON HOLDING THE MOTOR ARM 1 Piece Fabric YS Allow the fabric and roll bar to hang down on the side of the coach Mark the slots that the current fabric is in then remove any fabric retaining screws and slide the roll bar off the fabric 7 Determine the type of canopy replacement e If replacing a full fabric canopy or canopy with Alumaquard or canopy with Uniquard For arms using an upper mounting bracket i
2. Cut the tie bracket in half Drill out the roll rivets from the roller on both sides of the arm Drill only the rivet do not drill into the roller mount at the bottom of the channel Te amp 6 Spread the arm channels and hold slightly skewed From inside the channels drill out the 4 rivets that hold the tie bracket halves Remove and discard parts 7 Pull out the roller from the channel It may be necessary to use a flat blade screwdriver or similar tool to pop out the roller CAUTION USE A RAG OR SIMILAR PROTECTION BETWEEN ANY TOOLS AND THE SURFACES OF THE ARMS THIS IS TO PREVENT SCRATCHING OR DAMAGING THE SURFACE 8 Assemble the new roller standoff and rivet as shown then insert the roller into the channel of the extrusion It may be useful to use a clamp or wide mouth pair of pliers to squeeze the new roller into the channel of the extrusion 9 Slide the arm channels onto the rivets NOTE It is not necessary to crimp or roll the new roller rivet When the assembly is complete the rivet is trapped and cannot come out 10 Position the new tie bracket between the arm channels 11 Attach using four 4 each 1 4 20 x 1 truss head screws and nylock nuts Use the existing rivet holes in the channels Before tightening make sure that the front of the bracket is parallel with the front face of the channels 12 Clean the surface of the bracket then attach the warning label to the front of the bracket
3. N Seeee enter Oe eee er een et ev eree E 33 Charging the Battery cccccccccccsssecceseeeeeeeeeeeeeeeeseeeeeeseeeeeesseaeeeeseeeeeeessaeseeeeseaeeeeeseeaeeeessaeeeeessaeeees 33 SGAE MAMENANG E siiicar eee 34 Pari NuUmDer LISUnG eero 35 Pan Nimpe ela Number LCA srs E E E N RAE EEE 35 Arms Part Number SN tert ccctercss ples chee essne deasd nnaun eendanensaaipeicinadouansattideceidtadienceaneidens 35 Poler Part Neh CTU AOM scsncissacanscaseanecursastiancaninbenanaansannsnsacsanensnenennakenatenenuaanaanuuaeinessananeania 35 Aes Ge ols Bae gd anne eee eee ener neers Sere enter errr cere ene ee ee hte etter errr tree terete rere ee cr errr 36 PP o AEEA E EP A vas sug A OAE IEEE A ET N ate ct I OEE E A EE TAE A TA EA E AET 36 E a E T AAE AETA AA EAA O AAA T OAA N ae 38 052547 301r8 Printed in USA February 2012 PROPRIETARY STATEMENT The Eclipse Patio Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the
4. Securing the Fabric 25 1 For vinyl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 25 2 For Uniguard awnings place screw through awning rail polyrod and the soft connect material approximately 1 in from the end of the fabric 25 3 For Alumaguard awnings place screw on the outer edge of the Alumaguard not through the Alumaguard INSTALLING THE T RACTIONERS The tractioners are used with the alumaguard metal fabric wrap and uniguard with vinyl fabrics K epee SOG 1 4 Gap z Place Screw Between A Position Tractioner under Sicts on Poller View A A Alumaguard Uniguard Alumaguard Alumaguard or Uniguard l H e N Mp M ll 1 4 Gap Place Ta Between 7 lots on MOURI View A A p Uniguard w Vinyl Fabric E0056 Figure 5 Installing the Alumaguard Tractioner 1 Partially extend the awning until the Alumaguard Uniguard is extended with the edge on the roll bar as shown 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard Uniguard with a 1 4 gap between the metal wrap and tractioner Lock the keeper 4 Repeat for the other end of the rollbar 5 Extend the awning to verify that the tractioners are lifting the metal wrap up and over the roller assembly 6 To secure the tractioner drill a 1 8 hole through the tractioner and rol
5. a am Yellow E E E S E EEEE EEEE E GE E EGEE E E E Epa Early versions of the Eclipse Exterior Switch cable may have different wire colors Current Color Previous Color Jacket Color Black or White Gray Brown Black1 Wire Colors Black2 Yellow Yellow Green Splitter is used only when the optional Lock Out Sensor is installed Connect the RF receiver directly to the control box if Lock Out is not installed The optional Lock Out Sensor can only be used with control boxes marked 060574 003 Wires for the sensor are not pin specific 28 052547 301r8 Carefree of Colorado Service Manual ECLIPSE 052547 3011r8 29 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE W PRE WIRED HARNESS Connector C1 Pin Out Carefree Harness From pin 1 pin 2 pin 3 pin 4 pin 5 pin 6 pin 7 pin 8 pin 9 pin 10 pin 11 pin 12 poin 13 pin 14 pin 15 OEM Harness Simplified refer to OEM literature for specific harness configuration and details Ignition Switched 12VDC 12VDC Ground From C6 Lock Out Sensor o C2 C2 C4 C4 C4 C5 pin 2 pin 1 pin 1 pin 2 pin 3 pin 1 C5 pin 2 C5 pin 3 C15 pin 4 C15 pin 3 C15 pin 2 C6 pin 1 C6 pin 2 C3 pin 2 C3 pin 1 a Black not used Phone Cable Adaptor DETAIL A 30 l eee To C8 DR Sensor u Wal
6. in procedure and retest Is the control box operating correctly Use procedure CT02 Control box OK Testing the Control Box on page 22 NO Repair as recommended in procedure and retest Motor is defective replace 18 052547 301r8 Carefree of Colorado Service Manual ECLIPSE NOTE The mode switch must be set to Auto Retract ON Confirm that the retract function works using the EXTEND RETRACT switch to test B EA go to procedure D01 on page 17 Tesi Anemometer Do the anemometer cups spin freely Go to step B2 NO Anemometer defective replace 2 Test signal from anemometer Plug the connector into the control 2 1 Remove anemometer connector from control box 2 2 Place an ohmmeter between pins of connector 2 3 Have a helper SLOWLY turn the anemometer Does the circuit open and close It should open and close once for every revolution When closed the meter should read approximately 10000hms 3 Test the wire continuity between the connector and the Continuity OK replace anemometer anemometer ssi NO Repair or Replace wires as required _ DO6B AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS DIRECT RESPONSE NOTE For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series Ill switches the On Off switch must be ON Confirm that the retract function works using the YES Function works using the switch go EXTEND RETRACT switc
7. 19 DO6B AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS DIRECT RESPONSE 19 DO7 AWNING DOES NoT MOVE WHEN KEY FOB BUTTONS ARE PUSHED scecesescecesescececnsescncneeecsees 20 COMMON TEST PROCEDURES qu cssecececececsccccccncacececsceceneneaceceaseecenencaseseeeeeneneuseceneeeneneuseeeaseuceneneaseneneneas 21 CT0O1 TESTING A SWITCH AND HARNESS ccccececcscececcscscecnccscscacescecncnscscneusaseeeneuseecseneasceeneneasesenenenss 21 CT02 TESTING THE CONTROL BOX uacsscscscececncececcssscecececececncucecneeseseeeeeseeseeucasuenensnseseeeeesaneneneueneeenenss 22 CT03 TESTING THE BATTERY AND CHARGER ccccccscececcscececcscscececcscscnccecscuceccseneusnecseeeasceeneuensssenensass 22 14 052547 301r8 Carefree of Colorado Service Manual ECLIPSE STANDARD ELECTRICAL The following procedures are intended to aid the service technician to logically resolve operational issues with the mechanical and standard electronics installations In the charts below YES is a positive response to the test NO is a negative response DO1 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE This condition generally occurs during new installations or when major components have been replaced Confirm Switch is mounted in correct position and correctly Switch mounted OK go to test B oriented Carefully remove the switch rotate 180 and reinstall in panel Reconnect harnesses and retest Confirm switch is wired correctly Use the wiring diagram
8. I AO a a WEEP onnector WHE Q From 44 4 lm To i Sensor _Z Control Box l Cables are 4 wire RJ11 Phone F7 1234 terminated phone cord Cable straight no twist I Detail B Oni Detail A Phone Cable ptional Wall Mount 9 Pin Connector DR005b NOTES Splitter is used only when the optional Lock Out Sensor is installed Connect the RF receiver directly to the control box if Lock Out is not installed The optional Lock Out Sensor can only be used with control boxes marked p n 060574 003 Wires for the sensor are not pin specific Early versions of the Eclipse Exterior Switch cable may have different wire colors Current Color Previous Color Jacket Color Black or White Gray Brown Black1 Wire Colors Gray Black2 Yellow Yellow Green 4 Early versions of the Patio Switch harness may have different wire colors Current Color Previous Color Brown Black Gray Red Yellow Blue 052547 3011r8 2 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE AFTER JULY 2010 Ignition Switched 12VDC RF Reciever 12VDC Ground Press to Learn Transmitter yy Q O O Splitter Extend 4 Motion Retract On Off LLULL z 12VDC i T Ground Coma a aE m Red Black E Reta Gray _ o Additional Extend Retract Switch proosc Brown Exte ag
9. Installation Manual 052547 021 Eclipse Arms and Canopy OEM Installation Manual 052547 031 Eclipse Arms and Canopy OEM Installation Manual Winnebago 052547 101 Eclipse Arms Upgrade for One Touch 052568 201 Eclipse Owner s Manual 052547 211 Eclipse Owner s Manual Winnebago 052547 301 Eclipse Service Manual 052987 002 WindSmart Installation amp Operation Manual 052526 001 Direct Response Installation Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company www carefreeofcolorado com Carefree of Colorado Service Manual ECLIPSE PRODUCT OVERVIEW The Eclipse Patio Awning uses unique scissor style arms that do not require vertical ground support The arms provide easy to use pitch adjustment simply push together the pins on the arms snap into the hole set desired and the pitch is set The pitch can be left in any position and the Eclipse will roll up completely When the awning is rolled back out it rolls out to the pitch setting previously set The awning rollbar and arms are made from light weight no rust aluminum The awning fabric is offered in either heavy weight vinyl or the Sunbrella fabric one of the most durable strongest weather resistant and fade resistant fabrics on the market Two auto retract systems are used for the hardwired Eclipse awning WindSmart discontinued and Direct Response The system may be installed as part of the original motorized awning installation or as an
10. Shock R001100XXX Cap Rail Top R014635 251 Top Extension Kit aftermarket installations only White 4 R014635 JV1 Top Extension Kit aftermarket installations only Black 4 R001094XXX Top Mounting Bracket aftermarket installation only R001102XXX Fascia R001102XXX XL Fascia for XL R001103XXX Fascia Cap No Switch NLA Fascia Cap External Switch Direct Wire NLA Fascia Cap External Switch Battery Configuration Only R001101 Hinge Bracket Kit R019291 005 Arm Roller Kit R019291 006 Arm Roller Kit 901008 Rubber Bumper R001110XXX Cap Channel Bottom R001111XXX Cap Channel Top R001104XXX Motor Assy R001323 Kit Head Attach Hardware R060414 00X Motor Cable R001324XXX Kit Motor Cover 2 R001107XXX Idler Assy Standard NLA Idler Assy XL R001325XXX Kit Idler Cover 2 19xx00 Roller Tube 3 Slot 3 1 2 Dia 15xx00A Roller Tube w Utility Slot 3 1 2 Dia Canopy Refer to Canopy Order Form 20xxx386XXX Alumaguard Assembly Only RO01246XXX xxx Uniguard includes 4 25 soft connect RO01246XXX xxxT Uniguard includes 5 25 soft connect RO01247XXX xxx Soft Connect 4 25 Wide R0O01247XXX xxxT Soft Connect 5 25 Wide 901067 Tractioner Kit pkg of 2 R001509 Owners Kit Jumper Cable Manual amp Hex Key not shown 041223 006 Foam Tape Black not shown 041223 005 Foam Tape White not shown Notes 1 XXX Color xxx Length in inches 2 Cover kits include front cover rear cover and attaching screws 3 After 01 01 2011 all replacement arms will
11. System Cables are 4 wire RJ11 1234 terminated phone cord straight no twist Phone Cable a RF Receiver FE 1 IEE 2 3 IRD 4 BLACK HI 4 S 6 f EE s BLUE COM 9 Leo GROUND GRN gt RED LOW gt 2 POWER ON BLK SE Mode Switch bee ae ON OR _ 4 12VDC RED TS SS Switch tnt Wind jon yt 12VDC fT Ty YELLOW COM _ nosrch se BRN l L T l i Patio Switch Ground l GRAY pee 9 4 BROWN B Eclipse Exterior Switch i Awning Motor Anemometer O a a r lt m m O SSeSSSrS sess Ss 64 4 64 se s S54 NOTES Early versions of the Eclipse Exterior Switch cable may have different wire colors Current Color Previous Color Jacket Color Black or White Gray _ Brown Black Additional Wire Colors Gray Black2 Patio Switch Yellow Yellow Green Ziad Early versions of the Patio Switch harness may have different wire colors Current Color Previous Color Brown Black Gray Red
12. Yellow Blue EE Wire colors for anemometer are not pin specific WS006a 052547 3011r8 25 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM DIRECT RESPONSE PRIOR TO JULY 2010 This switch hardware shown has been discontinued For wiring replacement switches use the schematic on the page 28 Wiring Diagram Direct Response after July 2010 Ignition Switched 12VDC RF Reciever Ignition Lockout Sensor Optional 9 UP Press to Learn Transmitter a e ahg tt Splitter y Mode Switch PP T iit a 1 UG 2 S BLACK HI ais a S Renna BLUE com elles 7 Eni RED Low gt 9 Geto GROUND POWERON BLK 7 DIR RES ON 12VDC j Wind Speed LiL Switch oR 12VDC YELLOW al BRN gt s Control Box l Im 1 gt lt L e A E Dr a Additional Patio Switch st eh il aa ate ee ane es Exterior Vehicle 4 Switch has 26 052547 3011r8 DROO5a Carefree of Colorado Service Manual ECLIPSE wie D BROWN Exterior a YELLOW 4 Patio Switch Switch ci 2 2 1 Connector 321 RED ns iu BLACK
13. and Switch wired OK go to test C confirm the wires to from the switch to the connector are Rewire the switch according to the correctly placed wiring diagram DO2 THE AWNING DOES NOT EXTEND AND OR RETRACT For Multiple Switch configurations the Power switch must be ON Check Installation Integrity Go to test B Use the wiring diagram and confirm that the components and Correct as required wiring are properly installed and connected Confirm Power Supply YES Is vehicle battery or power source providing 10V to 14V to the Correct as required Switch Power switch for Multiple switch installations For battery installations use test procedure CT03 Testing the Battery on page 22 C Test Motor Function For installations with an external plug Disconnect plug Motor is defective replace For installations with a single switch Remove switch plate and disconnect the motor wires from the switch For installations with multiple switches disconnect the connector from the relay to the motor If no connector remove the butt splices on the red and black wires from the motor Cap the wires to prevent shorting Attach jumper leads to the emergency terminals located on the back of the motor head Connect the other ends of the jumpers to a 12 18VDC power source i e drill battery It may be necessary to try then reverse the leads on the battery and try again 6 Does the motor run Test wire continuity between motor and wire ends YES Wire c
14. bar 8 Pull the idler head and spring out of the roll bar and set aside INSTALLING THE SPRING 9 Insert the new spring into the roll bar then rotate the end cap until the slot in the cap aligns with the empty slot in the roll bar Press the end cap fully on to the rollbar and secure using two 10 square drive screws NOTE On early units a spider gear was inside the end cap to hold the rollbar in position with the drive shaft The replacement end cap no longer requires the use of the spider 10 With the awning partially open add one wind to the spring To add a wind firmly grasp the mounting frame and rotate over the top and away from the coach One complete revolution equals one wind NOTE One wind must be added for every 11 inches that the awning is open 11 Place the idler assembly in position over the mounting bolt Ensure that all the spacer washers are accounted for 12 Secure using the washer and lock nut removed previously The nut should be tightened until snug but the idler head should be able to turn by hand 13 Reinstall the idler head covers 052547 301r8 11 ECLIPSE Service Manual Carefree of Colorado REPLACING THE GAS SHOCK CAUTION THE GAS SHOCK HAS APPROXIMATELY 85 LBS OF PRESSURE IN THE CLOSED POSITION A PRESSURIZED SHOCK CAN OPEN RAPIDLY WHEN REMOVED OR RELEASED AND CAUSE PERSONAL INJURY AND PROPERTY DAMAGE 1 Open the awning NOTE The arm may not completely open when the shock has lost pressure
15. have a 60 7 8 rear extrusion Aftermarket arms will include item 5 top extension kit This change does not affect existing mounting hole locations 4 Top extension kit item 5 includes top mounting bracket item 5a 052547 301r8 37 ECLIPSE Service Manual Carefree of Colorado Electronics Single Switch Kit Battery W418MHz 418 MHz OR W433MH 433 MHZ 433 MHz Obsolete E0502sm 38 052547 3011r8 Carefree of Colorado R001605 R001112 R019468 006 R001147 R019489 001 R060345 001 R060574 003 R060538 002 R040562 001 R060434 001 R060532 001 R060589 001 SR0095 R001036 R060429 002 R060430 003 Obsolete R060622 001 Service Manual ECLIPSE Notes Kit Single Switch Relay Module Multi Switch Kit Multiple Switch Multi Switch Receptacle Multi Switch Battery Battery Configuration Only Battery Clip set of 2 Battery Charger Battery Configuration Only Fascia Cap External Switch Battery Configuration Only Switch Kit Direct Response 9 Harness Power Motor Connect Controller 2 3 6 Sensor w Cable Cord Retainer Phone Cable 60 Ignition Lockout Sensor EL 5 Splitter Sensor Test Tool RF Remote Receiver 418 MHz RF Remote Receiver 433 MHz Version 2 Key FOB Remote 418 MHz Key FOB Remote 433 MHz Version 1 Key FOB Remote 433 MHZ Version 2 Used with Ignition Lockout RAR HRA 1 Windsmart has been discontinued in 2007 and not available fo
16. information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052547 001 Eclipse Arms and Canopy After Market
17. slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE On early units a spider gear inside the end cap is used to hold the rollbar in position with the drive shaft The replacement end cap no longer requires the use of the spider Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws Restore power and test operation If the awning moves in the wrong direction i e extends when retract is pushed reverse only the two motor wires in the rear cover Attach the front cover using the small screws removed previously 052547 301r8 Carefree of Colorado Service Manual ECLIPSE REPLACING THE MOTOR AWNING CLOSED This procedure will require replacing the front and rear motor covers in addition to the motor assembly m ey waver Motor Attach ae Z Bolts amp Nuts lt ZS l 4 Motor Head Mot f Front Cover ore ey ref i Motor Black Wire a Get Cable Black Wire J Motor Red Wire Cable Red Wire Be Wire color from the cable may deviate on some models Standard Color Deviation Color Red Yellow Black Brown E0049a Front Cover Figure 7 Motor Replacement Awning Closed 1 Place a large flat blade screwdriver or similar tool in the seam between the front and rear covers Using a twisting and prying moti
18. upgrade to an existing motorized awning An auto retract system offer unique features not available with standard electronics e Full Extend Press and release the control to extend the awning extends completely It is not necessary to hold the button when opening e Full Retract Press and release the control to retract the awning retracts completely It is not It is not necessary to hold the button when closing e Auto Retract The awning can be set to automatically close when windy conditions occur e Remote Control The operator can conveniently operate the awning from any location with a wireless remote control Eclipse Patio Awning Specifications ECLIPSE XL Maximum Extension 9 foot Length 12 21 feet Drop Min Pitch approximately 13 5 inches Drop Max Pitch approximately 45 inches Extend Actuation Gas Shock Retract Actuation Motorized roll up w supplemental spring tension Position Control Motorized roll out in Power Requirements 12VDC operating range 10VDC to 14VDC 1 Circuit Rating 15 amp Power Source Motor and controls are routed and hardwired into the vehicle s 12V system OR 14 4V NiCD Battery rechargeable discontinued Battery Charger Input 1OVDC to 18VDC Time to Charge 2 2 Hours Emergency Retract Electrical override system external power source Eclipse Patio Awning Options Alumaguard Awning Wrap WindSmart Auto Retract System discontinued Uniguard Awning Wrap
19. 12V Direct Response Auto Retract System Remote Control CC SunBlocker Remote Control NOTES 1 Installation with optional SunBlocker shade requires a minimum power source of 12VDC operating range 12VDC to 14VDC Charge time is approximate requirement for a fully discharged battery to be fully charged Selected at time of initial order Windsmart and Direct Response Installations are not available with the Universal AM Eclipse w Battery Remote Control available with auto retract installations only Gis 052547 3011r8 1 ECLIPSE Service Manual Carefree of Colorado CANOPY REPLACEMENT FOR UNIVERSAL ECLIPSE Idler 2 10 x 5 8 Screw qty 4 X sT Alumaguard Uniguard Detail B Detail C Upper Bracket After Market Installations Trim Polycord Trim Polycord 1 From Fabric 1 From Fabric Feeder T Feeder 1 Piece Fabri liece rapric Detail D Figure 1 Canopy Replacement Universal Eclipse Remove the canopy retaining screws in the awning rail 2 Piece Fabric E0052 Extend the awning out completely Set the awning to the maximum pitch Remove the screws that attach the end caps to the roll bar and save A E While holding the roll bar up pull the roll bar out of the end cap of the motor head NCAUTION DO NOT ALLOW THE ROLL BAR TO DROP TOWARD THE GROUND THE TWISTING MOTION CAN CAUSE SERIOUS DAMAGE TO THE IDLER ARM Support the roll bar pull the roll bar out of the end cap of the idler head A
20. 13 Remove the roller tube supports and reconnect power to the awning 052547 3011r8 ECLIPSE Drill Out Rivet Holding Roller 2 plcs Stag Cut Tie Bracket E0061a Drill Out and Remove Bracket Rivets 4 plcs Remove Roller From Extrusions E0061b Insert Rollers into Channel 2 plecs Slide Arm Onto Rivet Ca Standoff S KO Rivet E0061c 1 4 20 Screw amp Nut 4 plcs E0061d 13 ECLIPSE Service Manual Carefree of Colorado DIAGNOSTICS The following procedures are intended to aid the service technician to logically resolve operational issues with the mechanical and standard electronics installations Common Operational Items The following items are operational items that may come up as questions during normal operation These are also given in the operator s manual 1 The motor has a thermal protection circuit If the motor overheats the circuit will shut off the motor Wait approximately 15 minutes operation will return to normal As an example this may occur if the awning is fully closed and retract switch pushed repeatedly then the awning does not extend 2 The awning seems to extend and retract slowly The operational range is 28 35 seconds to extend or retract If the power supply is on the low side of the range 10V the awning will move slower 3 The awning may appear to move jerk
21. 2 1 Place a jumper between pins 7 and 8 this will simulate Auto Retract On 2 2 Place a second jumper between pins 11 and 12 this will simulate the Retract Function 2 3 Does voltage equal 10V to ae 2 4 Move the second jumper between pins 12 and 13 YES Voltage OK reconnect plugs and return this will simulate the Extend Function to diagnostic 2 5 sie voltage equal 10V to 14V NO Control box is defective replace CTO3 TESTING THE BATTERY AND CHARGER TESTING THE BATTERY AND CHARGER This test applies only to battery installations NOTE for safety and shipping new batteries are shipped without a charge Test Battery 1 Using a volt meter test the battery voltage YES Voltage measures between 14 5 to 17 0 Volts return to system diagnostic D01 Voltage mesures less than 14 5V Chage battery and retest If voltage is still less than 14 5 V go to B Test Control Box Function For these tests e Refer to the appropriate wiring diagram Remove all plugs from the control box except for the power connector Test Charger Observe the red and green LEDson the charger Does YES If battery still measures below 14 5V the Green LED flash charging then stay on steady battery pack defective replace charge complete NO RedLEDison gotostep2 2 Jiggle the charger connector in the end cap Does the YES green led flash end cap assembly seis defective replace 22 05
22. 2547 3011r8 Carefree of Colorado Service Manual ECLIPSE WIRING DIAGRAM SINGLE SWITCH PRIOR TO JULY 2010 This switch hardware has been discontinued For wiring replacement switches use instructions provided with the Single Switch Kit Rear View of Front View of Carefree of Colorado Switch Panel Switch Panel 12VDC Vehicle Ground NOTE ed Wire color from the motor may deviate on some models Standard Color Deviation Color Red Yellow Black Brown Detail A Terminals 1 and 4 are capped with insulated connectors Optional Wall Mount Connector These terminals must remain capped at all times E0008 WIRING DIAGRAM SINGLE SWITCH JULY 2010 AND ON PASK Nmr To Ground RED Motor Wire sA Dmg BLACK Motor Wire oe WHITE RED EE ER To 12VDC SKO05a NOTES 1 If connector block Is oriented with wires to the left reverse the motor wires WHITE connector block wire goes to RED motor wire BLUE connector wire goes to BLACK motor wire 2 For first time replacement installation refer to installation instructions furnished with replacement switch kit 052547 3011r8 23 ECLIPSE Service Manual Carefree of Colorado WIRING DIAGRAM MULTIPLE SWITCH PRIOR TO JULY 2010 This switch hardware has been discontinued For wiring replacement switches use the schematic below Rear View of Connectors Shown Relay Module Exterior Switch Bu
23. Colorado CT02 TESTING THE CONTROL BOX This test had been developed as a bench test of the control box Test Power 1 Check Fuse Fuse OK go to step A2 Replace fuse If the fuse continues to blow this may be an indication of a situation with the power lines to the control box or with the control box If so replace fuse and go to step ae Confirm power to the control box 2 1 Remove the power connector at control box 2 2 Test voltage across terminal Value should be between 10V and 14V Polarity must match symbols on control box Voltage is correct but e reversed Reverse wires and retest Voltage is less than 10V Check vehicle power sources and correct as required If power source OK check continuity to power plug and repair as required Place the positive lead of a voltmeter on pin B motor and the negative lead of voltmeter on pin A motor Measure the Power On Setting Voltage OK go to step B1 4 Control box is defective replace Place a jumper between pins 6 and 8 this will simulate power ON Place a second jumper between pins 11 and 12 this will simulate the Retract Function Does voltage equal 10V to 14V 4 Move the second jumper between pins 12 and 13 this will simulate the Extend Function NO oorarts ace repao Does voltage equal 10V to 14V Measure the Auto Retract On Setting YES Voltage OK go to step B2 4 Control Bod is defective replace
24. NEP SERVICE MANUAL l arefe ECLIPSE 0 a aa ma Colorado THIS PUBLICATION COVERS THE FOLLOWING MODELS e Universal Eclipse __ Eclipse w Windsmart Electronics e Eclipse XL t 3 Bt a 86 esponse Electronics e Universal Eclipse w Ba ne The information contained in the publication applies to all models listed Details and procedures unique to a specific model are labeled appropriately ir p TABLE OF CONTENTS Product OVEIVICW cc ccccesscceseceeseeeeesseeseseaeeneas Canopy Replacement cccsssesssssesseseeseneeeas For Universal EclipSe cccccssseeseerereeeeteee ennt eN FO ECDAT AL r ee eee a N Installing the TractiOners ccccccsscccsecsseeceeeeceeeceeeesaeeeee cesses o o ANANN nnn Motor Replacement anc sccciccccnccccescesccesecetecesecesacetacutocesedenscenecesedeseceusss e A ea eiiiai ssaa iaaain 7 Replacing the Motor Awning Extended sisaiccocsncats pivceepdeadecses cceensetensavelinecl oedeeteedeiehichs teeta ene 7 Replacing the Motor Awning csi pccadinedn Gia ctns nian atasweneranimiss nied sasshinigchandniedmsclaiiainncmnteeesedinnnais 9 Idler Spring Replacement vivcsascvensscsaserenesesecansensesercessinenenenesnsceenescaeserkesensiteneeneiensiaemmennnsnenennanarens 11 FRETSTAGIIG me Gas SNOCH acsinccccesccnccsccesccceneceescawccecesexccnsesenccenccacsxuscceeceneescenseesccsssconsxecexceccsnseeeues 12 Replacing the Arm RollerS asnnnnnnnnn
25. Switch SP OEM Exterior Wall Plug with Interior and Exterior Switches AM Aftermarket or Retrofit uses extended mounting channel amp top mounting bracket OEM Original Equipment Manufacturer ROLLER PART NUMBER CONFIGURATION Example Part Number QJ187979 Size CANOPY COLOR 18 7 Vinyl or Polyweave VINYL VINYL Weatherquard Acrylic w Alumaguard CUSTOM GRAPHICS ALUMAGUARD UNIGUARD Vinyl or Polyweave POLYWEAVE CUSTOM w Alumaguard ACRYLIC ALUMAGUARD UNIGUARD 9 XL vinyl or Polyweave Available In Horizontal Or 9 XL Vinyl or Polyweave w Vertical Stripe Or Solid Alumaguard CUSTOM ACRYLIC 9 XL Acrylic w Alumaguard Custom Colors Are Available Acryylic w Uniguard Polyweave w Uniguard Refer to sales order information for specific codes and colors available 052547 301r8 35 ECLIPSE Service Manual Carefree of Colorado ILLUSTRATED PARTS LIST Arms Alumaguard Uniguard A g Detail C g Detail D Standard Utility Roll Bar Roll Bar Detail A Detail B After Market Top Bracket 36 052547 301r8 Carefree of Colorado Service Manual ECLIPSE Item Notes Contact Carefree 1 2 Set Hardware Arm Assy Motorized RH Standard 3 for Order 1 2 Set Hardware Arm Assy Idler RH Standard 3 Information NOTE 1 2 Set Arm Assemblies for XL are no longer available R001099 Gas
26. TRAVEL ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause the channels not to slide easily Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the joints and or inside of the channels with a dry silicone lubricant after the arms have been cleaned and dried thoroughly Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed 34 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE PART NUMBER LISTING PART NUMBER SERIAL NUMBER LOCATION Arm part and serial numbers are located on the inside of the lower arm channel Roll bar part and serial numbers are located on the roller tube and valance care label Left Arm Right Arm E0048 ARMS PART NUMBER CONFIGURATION Example Part Number VX JE 50 HW po XE ____ __ _ VX All Eclipse Refer to sales order Universal AM Battery Powered information for specific Short Discontinued codes and colors XL AM Interior and Exterior Switches ADG AM Exterior Wall Plug and Single Interior Switch Used for One Touch Upgrade OEM Interior and Exterior Switches DR OEM Direct Response EP OEM Exterior Wall Plug and Single Interior
27. abeled The illustrations are labeled for identification purposes in the procedures above Test 2 is for Series Ill switches Use Test 1 for Series amp Il switches Observe continuity for switch in center position extend position and retract position 2a Place one lead of tester on 12V pin 3 Touch 2nd lead to the other pins one at a time Place one lead of tester on Ground pin 1 Touch 2nd lead to the other pins one at a time Place one lead of tester on Grounds pin 5 Touch 2nd lead to the other pins one at a time 4 N Y N N no continuity Y continuity All other pins should be NO in all swe positions N no continuity Y continuity All other pins should be NO in all switch positions aa N no continuity Y continuity N NERAN Ground 1 Retract 2 All other pins should be NO in all switch positions Retract Nofe The Series Ill 4 Extend The illustratio 6 Ground Center y Extend Series Ill Switch 16 YES Test failed switch defective replace Test OK all checks pass go to step 2b YES Test OK all checks pass go to step 2c Test failed switch defective replace YES Test OK all checks pass Revaluate problem cause is not electrical Test failed switch defective replace switch terminals are not labeled n is labeled for identification purposes in the procedures above Tr
28. ase ANY button on the Light Button remote It is recommended to use the STOP button The red light will go out after the receiver learns the remote signal CAUTION WHEN THE RECEIVER LEARNS THE TRANSMITTER SIGNAL THE SYSTEM WILL PERFORM THE OPERATION OF THE BUTTON PRESSED EXAMPLE PRESSING AN EXTEND BUTTON DURING THE LEARNING PHASE WILL CAUSE THE AWNING TO EXTEND WHEN THE RECEIVER LEARNS THE SIGNAL USE CAUTION TO AVOID UNEXPECTED MOVEMENT BY THE AWNING 4 For Key FOBS w Antenna Press and release the STOP button on the remote The red light will go out after the receiver learns the remote signal NOTE Pressing the stop button will cause the blue up arrow button to default as the close retract function If a function button is pressed to train the receiver it will be programmed as the close retract button Example Pressing the bottom button will program the bottom button for retract and the top button as extend 5 Repeat for each additional remote Operational Notes 1 Transmitter and receiver must match in frequency 418 MHz or 433 MHz 1 1 Key FOBS eh eee ae _ fees 418 MHz or 433 MHz or E 433MHz 1 1 2 Key FOBS w antenna are 418 MHz 433 MHz 433 MHz 433 Mhz a IN 1 2 Receivers 1 2 1 418 MHz receivers are marked RR24 1 2 2 433 MHz receivers marked RR Version 1 can only be eee fe EF used with the 433 MHz gray 418 MHz button Key FOB 1 2 3 433 MHz receivers marked RR Version 2 ca
29. avelr019a 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE _ARM DOES NOT EXTEND OR DOES NOT EXTEND COMPLETELY W to test D02 Awning Does Not W and or Retract page 14 Confirm that the arm channels i points and contact points Ko YES Go to test C Fae a re awe be arm still hangs up go to test C If the awning has Alumaguard check that the tractioners are Tractioners OK Go to test D installed and positioned correctly refer to page 6 Reposition and attach the tractioners according to the directions on page 6 and retest Open the awning If the awning arm does not extend Shock is defective replace See carefully pull the arm out as the fabric is unrolling procedure on page 12 Does the fabric sag when the awning is extended Shock extends with arm and is Inspect the shock Is there evidence of dirt build up and oil solid Shock pressure is leaks on the rod approximately 85 lbs Go to test E Hand close and open the arm Is the tension from the shock mushy weak or missing NOTE To close the awning by hand push the head of the arm toward the coach Pulling down on the head or roll bar WILL NOT close the awning This step only applies to new Uniguard and Alumaguard installations that do not extend correctly Check that the centerline of the roll bar is 3 4 1 4 above the centerline of the awning rail Refer to 052547 001 Eclipse Arms and Canopy After Market Installation Manual or 052547 021 Eclipse Arms and Cano
30. check that the fabric is squarely mounted Adjust as required Roll the awning in and out several times to make sure that the fabric is square on the rollbar Secure the canopy to the awning rail using one 6 x 3 8 hex head screw at both sides of the awning 1 1 Awning Rain T Poos Awning Bain I Poos Awning Rail ae ae oe wi 8B c ng 2 ms f 6 x 3 8 nes 6 x 3 8 Lae x 3 6 Fabric Screw Screw __Alumaguard Screw Uniguard 7 Fabric ae E0014 Figure 2 Securing the Fabric 22 1 For vinyl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 22 2 For Uniguard awnings place screw through awning rail polyrod and the soft connect material approximately 1 in from the end of the fabric 22 3 For Alumaguard awnings place screw on the outer edge of the Alumaguard not through the Alumaguard For Alumaguard installations go to Installing the Alumaguard Tractioners on page 6 052547 3011r8 3 ECLIPSE Service Manual Carefree of Colorado FOR ECLIPSE XL This procedure applies to the XL Model only The idler incorporates a roll bar spring to supplement the closing power of the motor In the closed position the spring has no winds the number of winds increase as the awning extends It will be necessary to remove the spring temporarily to change the canopy
31. connect harnesses and retest Confirm switch is wired correctly Use the wiring diagram and Switch wired OK go to test C confirm the wires from the switch to the connector are Sawika ine Sunes Geconina tothe wiring diagram C Test the Switch function this test requires a continuity tester e Do not remove the wires from the back of the switch From the numbered terminal of the switch trace the wire to the connector place the tester leads on the connector pins The pins are not marked on the connector e Steps 1 through 5 are for the Extend Retract and Wind Speed Switches Refer to step 6 for the Series Mode Switch 1 Using a continuity tester place one lead on common pin Circuit s are open go to step 2 3 for Extend Retract 5 for Windspeed Place the second Circuit s are closed continuity exists lead on pin 1 Put the switch in the center position and switch assy is defective replace measure the continuity Move the second lead to pin 7 measure the continuity Circit should be open 2 Place the second lead on pin 1 Press the switch down Circuit closed go to step 3 Extend for Extend Retract Lo for sensitivity Is circuit Circuit open switch defective replace closed 3 Leave the leads in position of step 2 Press the switch up Circuit open go to step 4 Retract for Extend Retract Hi for sensitivity Is the Circuit closed switch defective replace circuit open 4 Move the second lead to pin 7 Pre
32. d rear covers Remove the cover s attaching screws and save 052547 301r8 9 ECLIPSE Service Manual Carefree of Colorado T 8 Remove the two square drive screws attaching the end cap to the roll bar separate the roll bar and end cap It will be necessary to hold the roll bar and motor arm Allow the arm to extend out Use a ladder or other device support the roll bar NCAUTION DO NOT ALLOW THE ROLL BAR TO DROP TOWARD THE GROUND THE TWISTING MOTION CAN CAUSE SERIOUS 10 11 12 13 14 15 16 17 18 10 DAMAGE TO THE IDLER ARM Loosen and remove the 3 8 16 lock nut from the mounting bolt Make note of the number and order of the spacer washers between the arm mounting block and the motor head Tip When the nut is removed the bolt will slide out of the arm mounting block inside the arm channel Placing tape on the head of the mounting bolt and the spacers will prevent the bolt and the spacers from falling out when the nut and motor are removed Remove the rest of the motor assembly The motor assembly consists of the motor mounting frame gears shaft and roller end cap Place the new motor assembly in position over the mounting bolt Ensure that the spacer washers are all accounted for Secure using the washer and lock nut removed previously The nut should be tightened until snug but the motor head should be able to swivel by hand Attach the rear cover to the motor assembly using the large sc
33. d the frame use vice grips NOTE One complete revolution equals one wind One wind must be added for every 11 inches that the awning is open With the awning fully extended total number of winds equals 10 Refer to Figure 8 on page 11 Place the idler assembly in position over the mounting bolt Ensure that the spacer washers are all accounted for NOTE It will be necessary to collapse and hold the arm to match the roller position Secure using the washer and lock nut removed previously The nut should be tightened until snug but the idler head should be able to swivel by hand Attach the rear cover to the motor assembly using the large screw removed previously Attach the front cover using the small screws removed previously Visually check that the fabric is squarely mounted without any wrinkles Adjust as required Roll the awning in and out several times to make sure that the fabric rolls squarely onto the rollbar 052547 3011r8 5 ECLIPSE Service Manual Carefree of Colorado 25 Secure the canopy to the awning rail using one 6 x 3 8 hex head screw at both sides of the awning Awning an T omo Awning an rore Awning ian Cr o O Soft C t e 6 x 3 8 ee 6 x 3 8 6 x 3 8 Fabric Screw Screw __ Alumaguard Screw Uniguard E0014 Figure 4
34. d warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Aijr dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is Known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR
35. e Rewire the switch according to the correctly placed ee procedure CT01 Testing a Switch and Harness on page 21 oe in procedure and retest ki Is the control box operating correctly Use test procedure Power and Control Box OK CT02 Testing the Control Box on page 22 Repair as recommended in procedure and retest DO5 THE AWNING DOES NOT EXTEND AND OR RETRACT USING THE EXTEND RETRACT SWITCH For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series IlI switches the On Off switch must be ON A Confirm Power Supply Is vehicle battery or power source Go to test B providing 10V to 14V to the control box Correct as required Test Motor Function Motor is good go to test C NO Disconnect Motor Plug from control box Attach jumper leads to the emergency terminals located on the back of the motor head Connect the other ends of the jumpers to a 12 18VDC power source i e drill battery It may be necessary to try then reverse the leads on the battery and try again 4 Does the awning move Test wire continuity between motor and control box connector Wire continuity good go to test D Repair as required Series only Confirm Operation of MODE Switch Use test Switch and harness OK go to test E i procedure CT01 Testing a Switch and Harness on page 19 in procedure and retest procedure CT01 Testing a Switch and Harness on page 21
36. f the shaft of the new shock with a non permanent thread lock i e loctite then screw the rod into the clevis of the arm elbow Hand tighten only 11 Lift and hold the arm up in the area indicated in Figure 9 The arm should be unfolded and extended as far as possible 12 Coat the threads of the barrel of the new shock with a non permanent thread lock i e loctite then screw the barrel into the clevis in the mounting channel Hand tighten only It will be necessary to grip and hold the shaft while turning the barrel 13 Align the roll bar with the end cap on the arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete 14 Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws 15 Partially retract the awning It may be necessary to lightly pull down on the lower arm at the mounting channel until the rollers are past the location of the stop bolts Always pull down from the bottom of the arm to avoid pinching 16 Reinstall the stop bolts removed in step 2 12 052547 3011r8 Carefree of Colorado Service Manual REPLACING THE ARM ROLLERS Use Kit number R019291 005 for white or R0O19251 006 for black 1 Open the awning completely Use a ladder or scaffold to support the roller tube Disconnect power to the awning
37. h to test B Function does not work with switch go to procedure DO1 Test Motion Sensor NOTE A sensor tester is now available from Carefree Follow the instructions included with the tester box Go to Testing The Control Box The circuit stays open or stays closed or the ohmmeter reads more that 10000hms 2x or more go to step B3 Follow the steps below 1 Confirm cable is plugged into connector on box marked Go to step 2 Motion Sensor NO Correct as required and test 2 Remove cable from box and inspect connector on cable Wired OK go to step 3 Connector should be wired as shown in the wiring diagram Remove connector and replace page 23 or page 24 3 Unplug sensor from control box Awning retracts original sensor 3 1 Connect a second sensor into control box defective replace 3 2 Set the control switches for the auto retract function Awning does not retract control box 3 3 Hold the second sensor vertically and gently move up hal and down defective replace 052547 3011r8 19 ECLIPSE Service Manual Carefree of Colorado DO7 AWNING DOES NoT MOVE WHEN KEY FOB BUTTONS ARE PUSHED Before continuing ensure that the system is working correctly at the switch panel If not go to DO1 The Awning Does Not Extend and or Retract Using the Extend Retract Switch NOTE For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series III s
38. ily When the fabric is rolled out the Alumaguard or Uniguard may bounce creating a wave like motion in the canopy fabric This will create the appearance of moving jerkily 4 With Uniguard the awning sticks or hangs up When Uniguard is installed with a vinyl canopy the vinyl will have a tendency to cling to the Uniguard when not used over an extended period Open and close the awning in short bursts 2 or 3 times the awning will then open normally Refer to the appropriate wiring diagram for the system being tested STANDARD ELECTRICAL Wiring diagram single switch page 23 Wiring diagram multiple switch page 23 AUTO RETRACT SYSTEMS Wiring diagram Windsmart page 25 Wiring diagram Direct Response page 26 Procedures in this section Page STANDARD ELEC AOA a a aa a a aia 15 D01 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE ssscscscsecccccceecncccncececececeeeeeeeeeaeas 15 DO2 THE AWNING DOES NOT EXTEND AND OR RETRACT cscscscececcscscaccscscsceccscscncescsesenscecseeensesesenees 15 DO3 ARM DOES NOT EXTEND OR DOES NOT EXTEND COMPLETELY scececsscsceccscecncescscecncescseneaseess 17 AUTO RETRACT SYS TEMS iiaa a a a aaa aa aa 18 D04 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE MARKINGS ccececscscscscecscscececeaees 18 D05 THE AWNING DOES NOT EXTEND AND OR RETRACT USING THE PATIO SWITCH scscscseeeseeeeeees 18 DOGA AWNING DOES NOT AUTO RETRACT DURING WINDY CONDITIONS WINDSMART csc0sess000s
39. is Area qty 2 peak Detail B Front Cover E0051 Figure 8 Idler Spring Replacement REMOVING THE SPRING 1 Extend the awning out approximately 10 inches This will allow access to the attaching screws for the covers 2 Tie the arm as shown in Detail A Use a soft rag or similar material beneath the tie material to prevent damaging the finish CAUTION THE ARM IS UNDER TENSION FROM THE GAS SHOCK WHEN THE HEAD IS DISENGAGED FROM THE ROLL BAR THE ARM WILL TRY TO EXTEND FROM THE GAS SHOCK TENSION IF THE ARM IS NOT TIED AND SECURED 3 Remove the six 6 small screws for the front cover and the one 1 large screw that attaches the rear cover to the frame Set covers and screws aside and save CAUTION THE SPRING WILL HAVE A MINIMUM OF ONE WIND WHEN THE AWNING IS PARTIALLY OPEN FIRMLY HOLD THE IDLER HEAD WHILE DISASSEMBLING WITH MINIMUM TENSION THE SPRING CAN STILL UNWIND WITH FORCE THATCAN CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE 4 Loosen and remove the 3 8 16 lock nut from the mounting bolt Make note of the number and order of the spacer washers between the arm mounting block and the idler head 5 Firmly hold the idler head and pull the bolt down to free the head from the arm 6 While firmly holding the idler mounting frame unwind the spring To unwind rotate the idler mounting frame over the top toward the coach 7 Remove the square drive screws attaching the end cap to the roll bar and separate the end cap from roll
40. l Plug E E ref l oe J pin 1 Red ee C9 d a M WATIDNWOOS Do Ron Power ON OFF OEM switch Patio Switch 12VDC OEM switch Windspeed Switch OEM switch 12VDC Ground Description 12VDC Power 12VDC Ground Patio Switch Input for Retract Patio Switch Common DC Ground Patio Switch Input for Extend Wind Speed Low Wind Speed Common DC Ground Wind Speed High Motion Sensor Data Signal Motion Sensor 12VDC power Motion Sensor Common DC Ground Ignition Lockout Signal Input 1 Ignition Lockout Signal Input 2 Motor A Input Motor B Input fe to Detail B Windspeed OEM switch gt gt 4 Power ON OFF OEM switch OEM switch J DRO31b 052547 3011r8 Carefree of Colorado Service Manual Carefree Harness ECLIPSE ats 15 WHITE K 13 BLACK LS 12 BLACK 11 RED Te 10 GREEN gt YELLOW G9 7 6 5 4 PPN C1 1 2 n gt MANS oe E 1 oe ee Vt IT call 7 7 i I1 Saiil me Pere er
41. lbar roughly center the hole between two slots of the rollbar 7 Secure with one 1 10 square drive screw IMPORTANT NOTE Over time and use the awning fabric may stretch When this occurs the position of the tractioner relative to the metal wrap may change It may be necessary to remove the screw and adjust the position of the tractioners both sides It will be necessary to drill new holes step 6 before securing with the screw 6 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE MOTOR REPLACEMENT CAUTION ALWAYS DISCONNECT THE BATTERY OR POWER SOURCE BEFORE WORKING WITH ANY ELECTRICAL COMPONENTS Two methods are used for replacing the Eclipse motor 1 Replacing the motor if the awning is extended fully or partially and 2 Replacing the motor if the awning is fully closed REPLACING THE MOTOR AWNING EXTENDED oy 7 Motor Black Wire ae Cable Black Wire lt j Motor Red Wire Cable Red Wire lt ea BB Wire color from the cable may deviate on some models Standard Color Deviation Color Red Yellow Black Brown 10 x 5 8 Screw qty 2 Front Cover E0049 Figure 6 Motor Replacement Awning Extended For convenience lower the awning to the maximum pitch setting 2 On the motorized side remove the two square drive screws attaching the end cap to the roll bar then separate the roll bar from the end cap It will be necessary to hold the r
42. llow the fabric and roll bar to hang down on the side of the RV Use care not to scratch the side of the RV 8 Mark the slots that the current fabric is in then remove any fabric retaining screws in the roll bar and slide the roll bar off the fabric 9 Determine the type of canopy replacement e If replacing a full fabric canopy or canopy with Alumaguard or canopy with Uniguard For arms using an upper mounting bracket it will be necessary to remove the upper bracket from one side After removing the bracket brace the arm using scaffolding or similar support CAUTION THE LOWER MOUNTING SCREWS FOR ARMS USING THE UPPER BRACKET MAY NOT BE MOUNTED INTO STRUCTURAL MEMBERS OF THE COACH WALL FAILURE TO SUPPORT THE ARM CAN RESULT IN DAMAGE TO THE COACH WALL e For canopy only replacement for units with Alumaguard The fabric is crimped into the aluminum slat Use a large flat screw driver or similar tool to soread open the crimp on both sides of the fabric e For canopy only replacement for units with Uniquard Remove the retaining screws from both sides of the Uniguard 2 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE 10 11 12 13 14 15 16 17 18 19 20 21 22 Slide the fabric out of the awning rail Clean and deburr the roll bar slots and awning rail Alumaguard Uniguard as required If not previously done spread open the awning rail track to facilitate inserting the new fabric Tip Lightly sp
43. n be used with either of the 433 MHz Key FOBS The receiver exits the program mode after ten seconds RR Version_1_ RR Version _2 _ 433 MHz RF Receiver DR026a If the light does not come on above the memory is full and must be cleared To clear the memory press and hold the transmitter learn button for 5 seconds While holding the button the indicator light should be off for the full 5 seconds then come on 5 The system may be programmed for up to 5 remotes Additional remotes may be ordered separately 32 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE BATTERY REPLACEMENT This procedure only applies to the Universal Eclipse with battery The Eclipse battery configuration uses one exterior switch and one rechargeable 14 4V NiCd battery pack mounted in the right arm assembly NOTE For safety and shipping new batteries are shipped without a charge It will be necessary to charge the battery before using Refer to Charging the Battery below 1 7 8 9 Upper Remove the two socket head cap screws holding the bottom Bracket cover and set aside Allow the bottom cover to hang down on the wires Remove the fascia Disconnect the battery connector from the switch in the bottom cover Pull out the battery and connector The mounting brackets are spring clips use care to not bend or distort the brackets Lower Bracket Battery Connector Thread the connect
44. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn 13 BOR a E i e PETERE EAE One E ent P ire E E E E eer ete eve E E E A E E A 14 Sa EE Te aa E EE TA 15 ADO ReTaS et iE a NEEE E EE EE EE 18 O TE T E a A A E EE 21 Wiring Diagram Single Switch Prior to July 2010 cscdacsrincscincindsdievnensnrniaseniniartuanmadcienitaackammenens 23 Wiring Diagram Single Switch July 2010 and OM 0 cccceccecceceeeececceseecccsceeseseceneceenceseeeeecesseeeeneese 23 Wiring Diagram Multiple Switch Prior to July 2010 ssseseneeneennsnsennnnsrnssnsrnrrnsrnrrnsrrrresrrrerrrrrresrrerenne 24 Wiring Diagram Multiple Switch After July 2010 00 cece ccecccecceeeceeeseeeeeeeseeeeeeeseeeeeessaeeeeesseeeeeeeees 24 ATER Ly kM osc ce tec saute E 25 Wiring Diagram Direct Response prior to July 2010 cccccccseececeseeecseeeeeseeeeeseaucessaeeeesaeseeseeeessags 26 Wiring Diagram Direct Response After July 2010 0 0 0 ececcceseceseseeeeeeseeeseaeeessaesessaaeseneaeeeeneesensags 28 Wiring Diagram Direct Response w Pre Wired Harness cccccseeeeceeeececeeeeeseeeeeeeeeeeeseeeeesaeeeesaees 30 stahdard Service PrOCEDUTES xcicciiciessscxcpccanccansencxenncancsexedeendanscnnuceeseunneendseecenedcenceeenececexeseemeceice 32 Programming the Remote Receiver sine inndeineinincandanteniniveraasasiecrednereiwiniiamesntidimiadereeinresdeidiyiniatterns 32 Ssma Us AEEA E E A eens ee er A EEEE E AAT E A AAT 32 Bice gi gl 0
45. oll bar and both arms in position CAUTION THE ARMS ARE UNDER TENSION FROM THE GAS SHOCK WHEN THE ROLL BAR IS SEPERATED BOTH ARMS WILL EXTEND USE EXTREME CARE AND HOLD THE ARMS IN POSITION IT WILL BE NECESSARY TO HAVE AT LEAST ONE OTHER PERSON HOLDING THE IDLER ARM 3 Hold on to the motor arm and allow it to extend to its maximum position 4 Hold on to the idler arm and roll bar and allow the arm to extend to its maximum position while allowing the fabric to unroll from the roll bar NCAUTION FOR XL AWNINGS THE IDLER HEAD HAS A ROLL BAR SPRING INCORPORATED TO SUPPLEMENT THE CLOSING POWER OF THE MOTOR IN THE CLOSED POSITION THE SPRING HAS NO WINDS THE WINDS INCREASE AS THE AWNING IS OPENED WHEN THE ARM IS FREED THE ARM WILL OPEN CLOSE UNTIL THE SPRING WIND TENSION CLOSE EQUALS THE GAS SHOCK TENSION OPEN ALLOW THE ARM TO COME TO REST AT THE EQUALIZATION POINT DURING ASSEMBLY COLLAPSE AND HOLD THE MOTOR ARM TO MATCH THE XL IDLER ARM POSITION 5 Use a ladder or other device support the roll bar NCAUTION DO NOT ALLOW THE ROLL BAR TO DROP TOWARD THE GROUND THE TWISTING MOTION CAN CAUSE SERIOUS DAMAGE TO THE IDLER ARM 6 On the right hand arm remove the front cover by removing the six 6 smaller screws from the back of the motor head Save cover and screws 052547 301r8 7 ECLIPSE Service Manual Carefree of Colorado re 10 11 12 13 14 15 16 17 18 Disconnect the motor and cable wire
46. on break the covers off It may be necessary to use a hammer and lightly tap the screwdriver into the plastic to establish a starting point Tip Start at the bottom and work around the seam until the covers are off Disconnect the motor and cable wires from inside the rear cover Carefully note the location of each wire Firmly hold the motor and idler arms up while removing the three 3 motor attach bolts and nuts Remove the motor from the motor mounting frame CAUTION THE ARMS ARE UNDER TENSION FROM THE GAS SHOCKS WHEN THE MOTOR IS DISENGAGED FROM THE GEARS THE ROLL BAR WILL BE ABLE TO FREE SPIN AND BOTH ARMS WILL EXTEND FROM THE GAS SHOCK TENSION USE EXTREME CARE AND HOLD THE ARMS IN POSITION IT WILL BE NECESSARY TO HAVE AT LEAST ONE OTHER PERSON HOLDING THE IDLER ARM 5 While holding on to the arms and roll bar allow the awning to extend to the maximum position the fabric will unroll from the roll bar NCAUTION FOR XL AWNINGS THE IDLER HEAD HAS A ROLL BAR SPRING INCORPORATED TO SUPPLEMENT THE CLOSING POWER OF THE MOTOR N THE CLOSED POSITION THE SPRING HAS NO WINDS THE WINDS INCREASE AS THE AWNING IS OPENED WHEN THE ARM IS FREED THE ARM WILL OPEN CLOSE UNTIL THE SPRING WIND TENSION CLOSE EQUALS THE GAS SHOCK TENSION OPEN ALLOW THE ARM TO COME TO REST AT THE EQUALIZATION POINT DURING ASSEMBLY COLLAPSE AND HOLD THE MOTOR ARM TO MATCH THE XL IDLER ARM POSITION 6 On the right hand arm remove any pieces of the front an
47. ontinuity good reconnect the wires disconnected in the previous test then go to test E Repair as required then reconnect the wires disconnected in the previous test DO2 continued on next page 052547 3011r8 15 ECLIPSE Service Manual Carefree of Colorado D02 CONT Test Switch Function Single Switch Installation this test requires a continuity tester The Patio Switch used in the Single Switch Installation is a center on that is internally cross wired to short in the center position to provide dynamic braking for the motor to prevent drift when the awning is stopped Test 1 is for Series amp Il switches Use Test 2 for Series Ill switches Observe continuity for switch in center position extend position and retract position Place one lead of tester on pin 2B Touch 2nd lead to the other pins one at atime Place one lead of tester on pin 5B Touch 2nd lead to the other pins one ata time 6 os o 3 Retract 5BIG gt 2B 4 ko oo Center nd Series Switch 6 Y NJ Y N no continuity Y continuity 6 Y Y N re ee N no continuity Y continuity 2B Series II Switch Test failed switch defective replace Test failed switch defective replace pew Center AA Test OK all checks pass go to step 1b Test OK all checks pass Revaluate problem cause is not electrical Note The Series II switch terminals are not l
48. or and wires down along the inside of the channel behind the springs and pins NOTE Orient the battery with the wires starting at the ref top of the battery pack Spread the wires apart and route to each side of the lower bracket Socket Head Cap Screw E0053 Place the top of the battery into the top bracket Figure 10 Battery Replacement Snap the bottom of the battery into the bottom bracket Connect the battery and motor connectors to the end cover with switch 10 Reinstall the bottom cover and fascia Charging the Battery NOTES ABOUT THE BATTERY 14 4 V NiCd els Battery Charger Nez Red LED Carene Colorado Always discharge the battery completely by operating the awning l before recharging DO NOT charge terior witch the battery after every use Always charge the battery fully Do not partially charge the battery Do not operate the awning while the battery is charging If it is necessary to operate the awning before the battery is fully charged first PN 060511 001 12V Vehicle Auxiliary Power Outlet S Green Red disconnect the charger to prevent LED LED nee possible damage Figure 11 Charging the Battery If the awning is operated while the charger is plugged in the charger will falsely report a full battery charge It will be necessary to reset the charger by unplugging the power cord wait 10 seconds then reconnect Do not leave the charger plugged into the battery wi
49. or it is removed It may be necessary to pull the arm out and away from the vehicle to open the awning Remove the stop bolts and save 10 x 5 8 Screw qty 2 End Cap Remove the two square drive screws attaching the end cap to the roller tube then separate the roller tube and end cap It will be necessary to hold the roll bar and motor arm Allow the arm to extend out Align Slots 4 Use a scaffold or similar device to support the roller tube CAUTION Sita DO NOT ALLOW THE ROLLER TUBE TO DROP l TOWARD THE GROUND THE TWISTING MOTION 4 CAN CAUSE DAMAGE TO THE OTHER ARM T LA Set Arm at Support the arm in the area shown r et Arm a PP JI Loosen Minimum Pitch Yo ae Unscrew the shock barrel from the m Support and Liktin thie area o clevis in the mounting channel Tio Wearing a pair of rubber gloves will Figure 9 Replacing the Shock aid in gripping the surfaces of the shock 7 Unscrew the shaft from the clevis in the arm joint Set old shock aside NOTE It may be necessary to use vice grips or pliers on the old shock to unscrew the shock from the clevis DO NOT use vice grips or pliers on the new shock Damage to the surface of the shaft or damage to the barrel can cause the new shock to not work Unpack the new shock and carefully allow it to extend to its maximum length Insert the new shock between the upright struts 10 Coat the threads o
50. py OEM Installation Manual and reposition the arms as necessary 052547 3011r8 17 ECLIPSE Service Manual Carefree of Colorado AUTO RETRACT SYSTEMS The following procedures are intended to aid the service technician to logically resolve operational issues with the auto retract installation NOTES 1 Refer to the appropriate wiring diagram for the system being tested 2 Inthe charts below YES is a positive response to the test NO is a negative response 3 After July 2010 the Direct Response system uses an On Off switch in place of the Mode switch The auto retract system is active when the switch is in the ON position and disabled when the switch is OFF 4 The Extend Retract switch is also referred to as the Patio switch 5 Orginal switches are labeled Series New switch configuration is labeled Series Ill DO4 THE AWNING OPERATES IN REVERSE OF THE SWITCH PLATE MARKINGS For series switches the Mode switch must be in the POWER ON or AUTO RETRACT ON positions for the key FOB to work For series II switches the On Off switch must be ON Series only Confirm Switch is mounted in correct position Switch mounted OK go to test B and correctly oriented The lens or lens caps should be on Carefully remove the switch rotate the bottom of the switch as indicated by the shaded area 180 and reinstall in panel Reconnect harnesses and retest Sears et ei Seer OS eee confirm the wires from the switch to the connector ar
51. r oon tape ee ag hp ayes Hh LL 2 1 1 2 3 1 2 3 2 EE OOl LOOO OOO O C2 C4 C5 C15 Power Patio Switch Windspeed Switch DR Sensor RF Reciever Press to Learn Transmitter 6 x 1 2 Screw qty 2 6 Cable mie OO CE gt Splitter ee i Zien Lock Out Sensor ref ier O IN OG Q viii 052547 301r8 C16 RF Receiver amp Lock Out Sensor Cables are 4 wire RJ11 terminated phone cord straight no twist Phone Cable DETAIL B 6 x 1 2 Screw qty 2 Control Box DR031b 31 ECLIPSE Service Manual Carefree of Colorado STANDARD SERVICE PROCEDURES PROGRAMMING THE REMOTE RECEIVER Early transmitters amp receivers operate on a frequency of 418MHz P Models for 2007 amp on operate on 433MHz The transmitter and receiver frequencies must match Identifying the transmitter frequency is described under the operational notes below 1 Power to the control box must be on 2 Press and release the Press to Learn Transmitter button on the bottom of the receiver box The receiver is in program mode when the red light comes on E ae ai me Ae g N E On Soyo OO we 93 85 Fis S at Indicator Program 3 For Gray Button Key FOBS Press and rele
52. r original or upgrade installations ESN 052547 301r8 Components are no longer available Control Boxes for the WindSmart and Direct Response are NOT interchangeable A Direct Response upgrade kit p n SR0036 is available and contains items 9 thru 14 Key FOB and Receiver must match in frequency 418 MHz or 433 MHz 418 MHz receivers are marked RR24 and have a blue band or no band around the antenna 433 MHz receivers are marked RR and have a red band around the antenna Refer to the Operational Notes on page 28 for application differences between Version 1 and Version 2 remotes and receivers The optional Ignition Lockout Sensor can only be used with controller boxes item 11 that are marked with 060574 003 Sensor does not work with boxes marked with 001 or 002 The controller box item 11 marked with 060574 003 is backward compatible and can be used for replacement of all previous versions marked with 001 and 002 Switch kit item 1 includes switch faceplates screws and connector and replaces all previous single switch kits Components not available separately Switch kit item 3 includes switches faceplate and screws and replaces all previous multi switch kits Components not available separately Switch kit item 9 includes switches w harnesses faceplate and screws and replaces all previous multi switch kits for direct resoonse Components not available separately 39
53. raying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material Unfold the replacement fabric then slide the new fabric into the awning rail Alumaguard Uniguard Center the fabric and install any fabric retaining screws removed previously Allow the fabric to hang down the side of the coach e For Alumaguard installations Use a pair of side cutters or similar tool and crimp the aluminum Use care to not bend or distort the aluminum slats NOTE While the awning fabric is fairly robust care must be taken not to snag it on the awning rail Position the fabric feeders on the roll bar Be sure to use the same slots as the old canopy Slide the rollbar on to the new fabric Center the fabric and install any fabric retaining screws removed previously Remove the feeders If removed install the upper mounting bracket Lift and align the roller assembly with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE The roller assembly must be oriented with the fabric going over the roller toward the coach wall Secure the end cap to the roll bar using two 10 square drive screws Repeat steps 17 and 18 to attach the idler arm assembly to the roll bar Visually
54. rew removed previously Attach the motor and cable wires to the terminals inside the rear cover NOTE FOR XL AWNINGS Before attaching the roll bar to the end cap collapse and hold the motor arm to match the idler arm position Ensure that the fabric is rolled up evenly on the roll bar Align the roll bar with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE On early units a spider gear was inside the end cap to hold the rollbar in position with the drive shaft The replacement end cap no longer requires the use of the spider Secure the end cap to the roller assembly using two 10 x 5 8 square drive screws Restore power and test operation If the awning moves in the wrong direction i e extends when retract is pushed reverse only the two motor wires in the rear cover Attach the front cover using the small screws removed previously 052547 301r8 Carefree of Colorado Service Manual ECLIPSE IDLER SPRING REPLACEMENT This procedure applies to the XL Model only The idler incorporates a roll bar spring to supplement the closing power of the motor In the closed position the spring has no winds the winds increase as the awning extends y i Rear Cover Tie Arms 10 x 5 8 Screw In th
55. s from inside the rear cover Carefully note the location of each wire Remove the rear cover by removing the one 1 large screw from the back of the motor head Save cover and screw Loosen and remove the 3 8 16 lock nut from the mounting bolt Make note of the number and order of the spacer washers between the arm mounting block and the motor head Tip When the nut is removed the bolt will slide out of the arm mounting block inside the arm channel Placing tape on the head of the mounting bolt and the spacers will prevent them from falling out when the nut and motor are removed Remove the motor assembly The motor assembly consists of the motor mounting frame gears shaft and roller end cap Place the new motor assembly in position over the mounting bolt Ensure that the spacer washers are all accounted for Secure using the washer and lock nut removed previously The nut should be tightened until snug but the motor head should be able to swivel by hand Attach the rear cover to the motor assembly using the large screw removed previously Attach the motor and cable wires to the terminals inside the rear cover NOTE FOR XL AWNINGS Before attaching the roll bar to the end cap collapse and hold the motor arm to match the idler arm position Ensure that the fabric is rolled up evenly on the roll bar Align the roll bar with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty
56. se a pair of side cutters or similar tool and crimp the aluminum Use care to not bend or distort the aluminum slats NOTE While the awning fabric is fairly robust care must be taken not to snag it on the awning rail If removed install the upper mounting bracket Position the fabric feeders on the roll bar Be sure to use the same slots as the old canopy Slide the rollbar onto the new fabric Center the fabric and install any fabric retaining screws removed previously Remove the feeders Lift and align the roller assembly with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty slot in the roller assembly and then press the roller assembly fully into the cap The end cap must seat squarely over the end of the roller assembly when complete NOTE On early units a spider bracket was inside the end cap to hold the rollbar in position with the drive shaft The newer end caps no longer require the use of the spider Secure the end cap to the roll bar using two 10 square drive screws Insert the idler assembly spring into the roll bar then rotate the end cap until the slot in the cap aligns with the empty slot in the roll bar Press the end cap fully on to the rollbar and secure using two 10 square drive screws With the awning open it is necessary to add winds to the spring To add winds firmly grasp the mounting frame and rotate over the top and away from the coach To hol
57. ss the switch down Circuit open go to step 5 Extend for Extend Retract Lo for sensitivity Is the Circuit closed switch defective replace circuit open 5 Leave the leads in position of step 4 Press the switch up Circuit closed go to step 6 Retract for Extend Retract Hi for sensitivity Is the Circuit open switch defective replace circuit closed 6 For Series Mode Switch only Follow steps 1 through 5 Switch tests OK return to diagnostic using pins 5 2 and 8 respectively NO_ Test Failed switch defective 7 For Series Ill On Off Switch only Place on lead on each Switch tests OK return to diagnostic terminal With switch in OFF is the circuit open With the Test Failed switch defective switch in ON is the circuit closed correctly oriented The lens or lens caps should be on the Carefully remove the switch rotate Note The Series IIl switch terminals are not labeled The illustrations are labeled for identification purposes in the procedures above Extend On Off Retract gt Wind Speed Patio UO Series Series Ill 052547 301r8 21 ECLIPSE Service Manual Carefree of
58. t will be necessary to remove the upper bracket from one side After removing the bracket brace the arm using scaffolding or similar support CAUTION THE LOWER MOUNTING SCREWS FOR ARMS USING THE UPPER BRACKET MAY NOT BE MOUNTED INTO STRUCTURAL MEMBERS OF THE COACH WALL FAILURE TO SUPPORT THE ARM CAN RESULT IN DAMAGE TO THE COACH WALL e For canopy only replacement for units with Alumagquard The fabric is crimped into the aluminum slat Use a large flat screw driver or similar tool to soread open the crimp on both sides of the fabric e For canopy only replacement for units with Uniquard Remove the retaining screws from both sides of the Uniguard 4 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE 8 9 10 Ti 12 13 14 T9 16 17 18 T9 20 21 22 23 24 Slide the fabric out of the awning rail Alumaguard Uniguard Clean and deburr the roll bar slots and awning rail Alumaguard Uniguard as required If not previously done spread open the awning rail track to facilitate inserting the new fabric Tip Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material Unfold the replacement fabric then slide the new fabric into the awning rail Alumaguard Uniguard Center the fabric and install any fabric retaining screws removed previously Allow the fabric to hang down the side of the coach For Alumaguard installations U
59. thout power cord plugged in This can cause the battery to discharge through the charger Damage to the battery can occur over extended periods Connect the charger to the vehicle s 12 volt auxiliary outlet cigarette lighter Connect the charger to the battery through the battery receptacle The receptacle is located next to the switch on the bottom of the right arm Observe the LEDs located on the side of the charger When the green LED stays steady on the battery is fully charged Disconnect the charger 052547 3011r8 33 ECLIPSE Service Manual Carefree of Colorado STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE CAUTION DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush an
60. tt Splice 5 pics Gray sry Brown Brown PATIO POWER Yellow Yellow Detail A 4 Alternate Wire Connection se Rear View of Connectors Shown Front View of Rear View of Switch Panel 12VDC Wahicie Switch Panel Ground NOTE Wire color from the motor may deviate on early models Standard Color Deviation Color Exterior Red Yellow Switch Detail B SEE Optional Wall Mount Connector ac rown E0032a WIRING DIAGRAM MULTIPLE SWITCH AFTER JULY 2010 48 Max Distance with Furnished ae To 12VDC ref Butt Splice Relay a Gray G Vehicle Wall Rear View of Switch Assy eag CC el Brown Trom Ton Yellow Exterior Switch sae ay L LaS Red 187 14 16awg Red Blue Female Spade Motor Bada _ White ai qty 2 A a 187 18 20awg Female Spade Terminals qty 3 25 14 16awg Spade Terminals 1 Male 1 Female Trim Only Blue and White Wires from Connector oa a Black wy a RE p i OFF EXTE Awnin Contr ND Chassis Ground Butt Splice 2 plecs When Exterior Switch Not Used E0064 24 052547 3011r8 Carefree of Colorado Service Manual ECLIPSE WIRING DIAGRAM WINDSMART The system has been discontinued in 2007 and not available for original or upgrade installations Superseded by the 12V Direct Response
61. witches the On Off switch must be ON Remove battery from Key FOB and test Should measure YES Battery OK Key FOB does not work between 2V 3V go to test B NO_ Replace battery La Confirm that the Receiver is programmed for the Key FOB If system does not work go to step C refer to page 28 C Program a second Key FOB refer to page 28 and test YES 2nd Key FOB works 1st Key FOB is defective 2nd Key FOB does not work go to step D Check the cable between the RR24 and Direct Response Cable is OK Confirm that cable is control box As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 Repair or Replace as required and pin 4 goes to pin 4 fi Replace the RR24 Receiver and test System works OK 1st receiver is securely plugged in go to step 4 defective System does not work Reinstall 1st receiver go to step E Replace Auto Retract control box 20 052547 301r8 Carefree of Colorado Service Manual ECLIPSE COMMON TEST PROCEDURES These common tests are referred to in the diagnostics procedures CT01 TESTING A SWITCH AND HARNESS Disconnect the switch harness connectors from the control box and remove the plate and switches from the mounting surface Series I Confirm switch is mounted in correct position and Switch mounted OK go to test B bottom of the switch as indicated by the shaded area 180 and reinstall in panel Re

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