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Operation & Service Manual - GLOBAL VR Service Website

1. Game Settings Settings Menu Game Settings Disable Tracks or Drivers MENUS aerosois oie E Game Settings Game Resets Menu Coin Settings Configuration Menu Coin Settings Pricing Menu 06 ColleCtiGns SrCe iS ea Statistics S reenS sesisrnioisineniciseiiniei Diagnostics Play Control Test Diagnostics Motion Test cccccccceeeees Diagnostics Comm Test 0 0 eee Diagnostics Sound Test ccceceeeees Diagnostics Monitor Adjustment Screens Chapter 5 Software Restoration Introduction cccecceeee Game Features ccccscecescscecscescscsceees Put Monitor into PC Mode if Needed 32 Restore Operating System with the System Recovery DIS Mics es osecsseeisariaeaedcoaeateiadles 32 Run the Motion Install Disk 0 ees 33 Run the Game Install Disk cee 33 Chapter 6 Service and Repait 0 34 General Precautions cccccccccccceeceeeeeeeeeees 34 Routine Inspection Schedule ccceeeee 34 Opening the Back of the Display Cabinet 36 Servicing the Motion Base 0000eeeeeees 36 Opening the Bellows Skirt cccccceeee 36 Replacing the Bellows Skirt 008 36 Motor and Potentiometer Calibration 36 Potentiometer Assembly Replacement 37 Push Rod Assembly Replacement 3
2. The Play Control Test menu lets you test driving controls operator buttons and coin mechs as described below To exit from this menu press the START and VIEW buttons together If you see a symbol displayed over a component it was not detected by the software and may be disconnected check the wiring for this component Buttons When you press a control panel or Operator button its picture should highlight on the screen The dot next to each button will be yellow until the button is pressed and green after it is pressed A red dot means the button is stuck in the ON position Steering Wheel When you turn the steering wheel the graphic should rotate and the numbers next to the graphic should change to indicate the steering wheel position Full left position should be about 27 and full right position should be about 27 As you turn the wheel the changing numbers should be smooth and linear A sudden jump in the numbers or a different range of numbers can indicate a bad pot or a loose steering column set screw Gas amp Brake Pedal The numbers displayed next to the pedals show the pot value when the pedal is full up full down and the current value When you step on the pedals the number shown for the current position should change The difference between the full up and full down values should be about 80 5 As you press and release the pedals the changing numbers should be smooth and linear A sudden jump in the numbers
3. 16 17 18 19 A screen similar to the following will appear Use the Arrow keys to highlight the setting for AC Back Function and press Enter Use the Page Up and Page Down keys to change the setting to Full On Press ESC to go back to the Main Menu CMOS Setup Utility Copyright C 1984 2007 Award Software ACPI Suspend Type Soft Off by PWR BTTN PME Event Wake Up Power On by Ring Resume by Alarm c Date of Month Alarm c Time hh mm ss Alarm X HPET Support HPET Mode Power On By Mouse Power On By Keyboard KB Power ON Password AC Back Function gt Move F5 Previous Values Enter Select F6 Fail Safe Defaults Power Management Setup S1 POS Instant Off Enabled Enabled Disabled Everyday ANS E Enabled 32 bit mode Disabled Disabled Enter Full On Item Help Menu Level gt PU PD Value ESC Exit F7 Optimized Defaults F10 Save F I General Help Now use the Arrow keys to highlight PC Health Status and press Enter A screen similar to the following will appear Use the Arrow keys to highlight the setting for CPU Smart FAN Control and press Enter Use the Page Up and Page Down keys to change the setting to Disabled CMOS Setup Utility Copyright C 1984 2007 Award Software Reset Case Open Status Case Opened Vcore DDRI8V 3 3 V 12V Current System Temperature Current CPU Temperature Current CPU FAN Speed Current SYS
4. Cabinet does not Duplicate Link ID numbers link in software or switch 040 0167 01 Rev B 9 12 2008 10 100 1000 Mbps Comm Version LED on the Ethernet card is lit If you are using an Ethernet hub or switch verify green LEDs on the hub or switch light for each Ethernet port that is connected Note CAT 5 cables have 8 wires Incompatible Do not use a crossover coupler to link this game coupler used A cabinet with a duplicate Link ID number will display the Select A Link ID menu You can also check or change the Link ID from the Operator menu Machine Settings Settings screen Each cabinet in a linked group must have a unique Link ID number Faulty Ethernet hub Verify the LEDs on the Ethernet hub or switch are lit for each port used If possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Use a 10 100 1000 Mbps Gigabit hub or switch to link more than two cabinets Verify that all cabinets are running the same Comm Version Shown in Machine Settings Info screen 2008 Global VR Inc Page 65 of 82 Chapter 7 Troubleshooting Miscellaneous Troubleshooting No power Power strip not Make sure the power strip ON OFF switch is ON and plugged in or the light on the power strip is on If the light is off make turned off sure the connections to the AC power plate and power transformer terminals are secure Cabinet
5. Machine Settings Info gt Displays hardware and software versions amp GLOBAL VR contact info Settings gt Lets you set volume steering feedback strength and Link ID Errors gt Lists any errors detected by the software Game Settings Lets you configure Continue and Winner gets Free Game lock out Settings gt expert tracks set race length and enable or disable 4 button abort Disable Tracks y Lets you enable or disable each track Disable Drivers y Lets you enable or disable each driver Game Resets y Lets you reset game settings statistics amp available credits Coin Settings Lets you set up money or credits enable free play enable the service credit switch and reset credits Configuration Pricing gt Lets you set pricing by mode of play Collections y Current Earnings Displays current earnings y Last Collection Displays earnings from the previous collection Statistics Machine gt Displays lifetime earnings and time stats and average play times Game Modes gt
6. WARNING This game cabinet was designed for indoor use only To ensure trouble free and safe operation the following conditions must be met e The game must not be exposed to direct sunlight high humidity dust salt mist high heat or extreme cold If installed in an unusually hot location allow additional clearance between the air vents in the cabinet and any structure or object that would tend to restrict air circulation e During game operation forces are produced that may cause the Motion Base to travel if not properly installed Before operating the game make sure that the Motion Base and Display Cabinet are firmly secured to the Interconnect Bridge the leg levelers are properly adjusted and caster wheels are locked in the up position as described in the sections that follow EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 8 of 82 040 0167 01 Rev B 9 12 2008 Chapter 2 Installing a New Cabinet Cabinet Set Up Procedure Move the Display Cabinet and the Motion Base to the location where they will be operated Perform the steps in the following sections to set up the game 1 Connect M otion Base Harnesses Refer to Figure 2 on page 10 and Figure 34 on page 75 and perform the following steps l 2 4 P O OOO ON Place the Motion Base about 24 in front of the Display Cabinet Open the front access door on the Display Cabinet and locate the cables bundled inside You should
7. esse 984 2006 Award Software Load Optimized Defaults and press Enter Standard CMOS Features Load Fail Safe Defaults Press y and Enter when prompted to Advanced BIOS Features Load Optimized Defaults confirm the chan e Integrated Peripherals Set Supervisor Password 8 l Power Management Setup Set User Password 3 Use the Arrow keys to highlight PnP PCI Configurations Save amp Exit Setup Standard CMOS Features and then PC Health Status Exit Without Saving press Enter Frequency Voltage Control Esc Quit gt Select Item F8 Q Flash F10 Save amp Exit Setup 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 55 of 82 Chapter 6 Service and Repair 4 A screen similar to the following will appear Use the Arrow keys to highlight the setting for Drive A and press Enter Use the Page Up and Page Down keys to change the setting to None Change the setting for Halt On to No CMOS Setup Utility Copyright C 1984 2006 Award Software Date mm dd yy Time hh mm ss IDE Channel 0 Master IDE Channel 0 Slave IDE Channel 2 Master IDE Channel 2 Slave Standard CMOS Features Thu June 21 2007 8 46 32 Item Help Menu Level P WDC WD400BB LIJI ICO None None SS TOSHIBA DVD ROM l IDE Channel 3 Master IDE Channel 3 Slave None None gt gt gt gt gt gt Errors the same way Drive A Floppy 3 Mode Support ita Disabled Press ESC to go back to th
8. COEM 6040 245 Force Feedback Motor Controller PCB green board part COEM 6052 and a ribbon cable connecting the two boards The single and dual board systems are completely interchangeable for use as replacement parts The Force Feedback PCB manages communications between the 5 KQ steering pot and the computer via a USB connection The steering pot sends the computer the steering wheel position as the player drives and the computer sends back instructions for controlling the steering motor by regulating the power The force feedback steering motor is powered by the 24 VDC power supply via the Force Feedback PCB A faulty cable or steering system component can cause steering problems Refer to the Troubleshooting chapter for help with diagnosing steering problems CAUTION Do not connect the power supply directly to the steering motor Doing this will damage the motor and the power supply CAUTION P N CBL 0222 X ea To Steering Z P N 115 0008 01 PIN Motor Power Connector gt To Steering Pot AC Power Plug U 115 0006 01 AE to Power Strip P N Immersion Force Feedback PCB M CBL 0221 X VN NN wis ccs a EREDE P N 115 0005 01 Note Components are not shown to sc
9. EXCLUSIVE NASCAR LICENSE am EA SPORTS NASCAR Racing Motion Platform Operation amp Service M anual 040 0167 01 Rev B For Software Version 1 5 gt Read this manual before use gt Keep this manual with the machine at all times www globalvr com http service globalvr com techsupport globalvr com Phone 408 597 3435 Fax 408 597 3437 Preface Table of Contents PEC LAC E E EE EES E E 2 A E NS Marni De Seane en aa a R Environmental Conditions 6 FCC Notices United States Chapter 1 SPECT ICAL ONS aesan aE N Game Restart Feature Chapter 2 Installing a New Cabinet Installation Ki ssri Unpacking the Motion Base 000000000005 Unpacking the Display Cabinet Precautions for Installation ce Cabinet Set Up Procedure cccceceeee 1 Connect Motion Base Harnesses 2 Connect Coin Tower Harnesses 3 WESC Gai sina ieaeetaees 4 Secure the Sections ccceeeeeeeeeeees Linking Cabinets ii siesiesstiscdarsiveceneietauae Link DS EnO ocun a aN Checking the Game Dongle 00 Cabinet Tear DOWN ec scence Chapter 3 Driving a Race 008 Chapter 4 Operator Menu and Game Setup Navigating the Operator Menu Machine Settings Info Screen Machine Settings Settings Menu Machine Settings Errors Screen
10. 88 AMP National Guard Chevrolet and other related trademarks and copyrights are used with the permission of Hendrick Motorsports and J R Motorsports AMP ENERGY is a trademark of PepsiCo Inc 2008 Gillett Evernham Motorsports The stylized E with checkered flag and 19 are registered trademarks of Gillett Evernham Motorsports used under license Elliott Sadler name likeness and signature are registered trademarks of Elliott Sadler Enterprises Inc licensed by Gillett Evernham Motorsports BEST BUY the BEST BUY logo and the tag design are trademarks of Best Buy Enterprises Services Inc Stanley and Stanley in a notched rectangle design are registered trademarks of Stanley Logistics Inc or its affiliates 2008 Gillett Evernham Motorsports The stylized E with checkered flag and 9 are registered trademarks of Gillett Evernham Motorsports used under license Kasey Kahne name likeness and signature are registered trademarks of Kasey Kahne Inc licensed by Gillett Evernham Motorsports 2008 Chip Ganassi Racing with Felix Sabates All rights reserved The Chip Ganassi Racing with Felix Sabates box logo is a trademark of Chip Ganassi Racing with Felix Sabates The stylized 41 is a trademark of Chip Ganassi Racing with Felix Sabates 2008 Target Stores The Bullseye Design and Target are registered trademarks of Target Brands Inc All rights reserved 2008 Chip Ganassi Racing with Felix Sabates All rights reserved The Chip Gan
11. Lee Ethernet Port from PC to DDB nN for Linking Games CBL 0207 X 0 Zane 9 S Sy Cooling Fan 115 VAC Bell 1 of 4 230VAC Power Cable 115 0025 01 14 Gauge with Molded End Various Cables to PDB in Motion Base SC aie to Motion Base Motion Base Power Display Cabinet Power Cable 115 VAC 25A Cable 115 VAC 15A Note To open the cabinet remove the screws securing the top panel first and remove the top panel next remove the screws securing the middle panel and remove the middle panel finally remove the screws securing the lower panel and remove the lower panel Figure 32 Display Cabinet Components 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 73 of 82 Chapter 9 Diagrams and Schematics Air Vents Keep Clear Cooling Fan 115 VAC i ae 115 0025 01 Interior Cabinet Fan Locations Arrows show direction of air flow Cooling Fan 115 VAC 115 0025 01 a Cooling Fan 115 VAC 115 0025 01 OP o Cooling Fan 115 VAC lt 115 0025 01 Cooling Fan 220 VAC ELC 0008 X Cooling Fan 220 VAC ELC 0008 X Figure 33 Cooling Fan Locations EA SPORTS NASCAR Racing Motion Platform Ope
12. Operator Menu and Game Setup Statistics Drivers displays the number of games played using each driver for the current period and Lifetime Total Note Not all tracks and drivers are available in the international version Statistics Track displays the number of games played using each track for the current period and Lifetime Total Note Not all tracks and drivers are available in the international version Statistics Transmission displays the number of games played with Manual and Automatic transmissions for the current period and Lifetime Total Statistics Game Time Stats displays a graph showing how long the games last For example in the graph below 85 games lasted between 3 minutes 20 seconds and 3 minutes 39 seconds only one game lasted over 4 minutes 40 seconds Press the LOOK BACK button to exit this screen Statistics Continued Game Stats displays a graph showing how many times players Continued after a game ended For example in the graph below 12 players continued once and 5 players continued twice Press the LOOK BACK button to exit this screen 2008 Global VR Inc Page 27 of 82 Chapter 4 Operator Menu and Game Setup Diagnostics Play Control Test The Diagnostics menus help you test cabinet hardware and adjust the monitor ee Coin i 300 Coin 2 LLE sel LLE H 127 mo Press Stort amp Musio to reset pots Press Start amp View to exit this test
13. Plastic Spacer 1 of 4 Below Slide Pedestal Cover Figure 24 Seat Slide Assembly Replacement 1 Remove the nine 9 Torx bolts from around the bottom of the pedestal cover 2 Carefully lift the seat assembly and place it on its side Be careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack in the wires 3 Remove the four 4 nuts and flat washers from the bottom of the pedestal cover and remove the pedestal cover and the four 4 plastic spacers from the seat assembly Note the placement of each component for reassembly 4 Remove the four 4 nuts and flat washers that secure the slide assembly to the seat base plate Move the lower slides to each side to access all four nuts Note When reassembling be careful to install the four 4 plastic spacers above and below the slide assembly A missing spacer will cause the seat to wobble and may cause damage If necessary flat washers stacked to equal the thickness of the spacer can be used to replace a lost spacer 5 Reverse these steps to re assemble the seat Use the following specs when tightening the nuts to prevent the seat from gradually becoming loose due to motion during gameplay e Seat Base Plate to Slide Assembly Either replace the 4 20 flange nuts with 1 4 Nylock nuts or apply Loctite 242 Threadlocker Blue or a comparable product to the threads Tighten
14. Replace the pedal and pot if removed and the gear and re install the pedal in the motion base by reversing the removal steps After service calibrate the pedal from Diagnostics Play Control Test in the Operator Menu Place Spring as Shown j a Install This Screw First WTL Figure 22 am a Pedal Assembly Service Four S peed Shifter Service Perform the following steps to remove the shifter for replacement or repair l 2 3 4 Remove the four 4 T 10H Security Torx screws from the top of the shifter assembly and carefully pull the shifter up out of the housing Disconnect the Molex connector from the shifter harness Reverse these steps to install the new shifter After service test the shifter from Diagnostics Play Control Test in the Operator Menu Important Make sure no wires are pinched in the shifter housing Pinched wires can cause incorrect gear readings EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 44 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Shifter Micro Switch Replacement The shifter uses one mini micro switch part 95 4118 00 for each gear If the shifter is not working in one gear check the micro switch for that gear l 2 Remove the shifter as described in the previous section Put the shifter in the gear that is not working and look at the bottom of the assembly to see which
15. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN A WRITTEN CONTRACT BETWEEN GLOBAL VR AND PURCHASER CONTAINING SPECIFIC TERMS WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTHORIZE ANY OTHER PERSON TO ASSUME OTHER LIABILITIES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 80 of 82 040 0167 01 Rev B 9 12 2008 Chapter 9 Diagrams and Schematics Legal Notices GLOBAL VR IS AN AUTHORIZED ELECTRONIC ARTS DISTRIBUTOR 2008 Electronic Arts Inc Electronic Arts EA EA SPORTS the EA SPORTS logo and SimRacing are trademarks or registered trademarks of Electronic Arts Inc in the U S and or other countries All Rights Reserved NASCAR and the NASCAR bar logo are trademarks of the National Association for Stock Car Auto Racing Inc DAYTONA INTERNATIONAL SPEEDW AY DAYTONA DAYTONA SPEEDW EEKS SPEEDW EEKS DAYTONA USA DAYTONA 5009 THE GREAT AMERICAN RACE WORLD CENTER OF RACING PHOENIX INTERNATIONAL RACEW AY THE PHOENIX MILE COPPER WORLD CLASSIC TALLADEGA SUPERSPEEDW AY TALLADEGA THE WORLD S FASTEST SUPERSPEEDW AY WATKIN S GLEN THE GLEN WATKIN S GLEN INTERNATIONAL NEW YORK S T
16. e Make sure the video card is seated properly in the motherboard Reseat the video card Check the power connector to the video card inside the computer Make sure it is connected properly and is not connected backwards Power on the computer and make sure the fan on the video card is spinning fast If the computer does not power on make sure the On Off switch on the back of the computer is in the On 1 position and AC Back Function in the BIOS is set to Full On see page 55 Verify the computer is ON by the LED on the front of the computer Verify the line voltage switch on the back of the computer is set to 115V Make sure the AC power cord is firmly connected to the computer and the power strip and the power strip LED is on Turn off the power strip wait 20 seconds and then turn it back on to reboot the computer Reload the software from the CDs If you continue to have problems you may have a faulty hard drive Contact Technical Support Adjust the monitor Gamma and or Vibrance setting from the Operator Menu Diagnostics screens see page 31 If this does not give adequate results increase brightness using the monitor remote control 2008 Global VR Inc Page 61 of 82 Chapter 7 Troubleshooting Audio Troubleshooting No audio Volume set too Use the VOL UP button on the Operator Button Panel to low raise the volume Check audio settings in the Operator Menu Machine Settings Settings menu and verify tha
17. 11 12 Pot T Set Screw f j __ m En soe Pt Top Plate Loosen the set screw that secures the gear to the pot shaft and remove the gear You may also wish to remove the 12mm nut that holds the pot in place and remove the pot to protect it from possible damage while you work on the assembly If you are working on the gas pedal remove the pedal plate by removing the four 4 3mm hex socket screws that secure it in place This makes it much easer to access the top plate screws Loosen the three 3 T 25 Torx screws on the side of the assembly that does not have the pot Remove the four 4 7mm nuts and 2 5mm hex socket screws that secure the top plate in place Remove the three 3 screws that you loosened earlier and remove the side plate Place the new spring as shown in Figure 22 with the shorter end in the hole in the pedal shaft Refer to Figure 22 and place the side plate so the longer end of the spring extends through the small hole Insert the middle screw with flat washer and tighten until it just starts to get snug Rotate the side plate into position putting tension on the spring and install the remaining two screws with flat washers Leave the screws slightly loose for now You may need to place the assembly in a vice or have a second person help with this step Re install the top plate and secure it with the four 4 nuts and bolts Make sure the assembly is squared properly and then tighten the side plate screws
18. 40 for steering service Attract Mode Error Messages Explanation and Solution A Red Dot appears in the lower Indicates hardware error usually with a button gas or brake pot right corner of the Attract Screen or steering Explanation is displayed on Machine Settings Info screen in Operator Menu A Blue Dot appears in the lower Indicates Cabinet Mismatch error in linked cabinets Explanation right corner of the Attract Screen is displayed on Machine Settings Info screen The following conditions will cause a Blue Dot error message e Winner Gets Free Game not set the same on all cabinets e Free Game Min Players not set the same on all cabinets e Race Length not set the same on all cabinets e Duplicate Cabinet Link ID e Different Software Comm Version on one or more cabinets e Different Tracks Disabled e Different Region Set by Game Dongle 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 67 of 82 Chapter 8 Replacement Parts Chapter 8 Replacement Parts If you need replacement parts please reference these part numbers when contacting GLOBAL VR technical support or your distributor Notes Part numbers may change due to hardware or software revisions Qty column refers to quantity used per cabinet Documents and Software Part Number 040 0167 01 Operation amp Service Manual Rev B for Software Version 1 5 040 0171 01 Software Restore Guide Rev B for Software Version 1 5 050 0156 01 System Recov
19. Calibration on page 36 7 Press the TEST button inside the coin door and select Diagnostics from the Operator Menu e Select Controls to test steering pedals buttons and shifter e Select Sound Test to test audio e Select Motion Test to test the motion drive motors 8 Play a game to verify everything is working properly Secure the Sections If everything 1s working properly push the sections together be careful not to pinch any wires and secure the Interconnect Bridge to the Motion Base and Display Cabinet using the Mounting Brackets and hardware provided in the Cash Box as shown in Figure 2 Place the top cover over the Bridge and lock it Leveller Bracket Bridge to Motion Base Coin Tower Bracket Bridge to Display Cabinet Nuts amp Washers Bolt amp Washer 1 of 4 Spacer Block 20 x 6 Bolt va Washer 20 Nuts inside Motion Bolts amp Washers Base not Shown Figure 2 Securing the Sections EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 10 of 82 040 0167 01 Rev B 9 12 2008 Chapter 2 Installing a New Cabinet 2 Secure the Coin Tower Assembly with the nuts bolts and washers located in the Cash Box as shown in Figure 2 3 Lower the six 6 leg levelers so that the Caster wheels are lifted from the floor After the Caster wheels are lifted off the floor lock them in place with the jam nuts Linking Cabinets You can link up to T
20. Displays stats by game mode Number of Players gt Displays stats about number of players on linked games Driver gt Displays stats by driver Track gt Displays stats by track Transmission gt Displays stats by transmission automatic or manual Game Time Stats gt Displays a graph showing time of each game played Continue Stats gt Displays a graph showing number of continued games Diagnostics Controls Lets you test controls amp coin mechs and calibrate steering amp pedals Motion Test Tests motion platform motors Comm Test Tests communication between linked cabinets Sound Test Plays sounds to test each speaker Monitor Test Monitor Gamma Displays monitor test screens Adjusts overall brightness of monitor image Monitor Vibrance Adjusts vibrance of monitor image YY yY y SE Monitor Resolution Lets you change the monitor resolution y Resume Game Returns you to the game Figure 7 Operator Menu Flowchart Note The current date and time is displayed on each menu screen If you need to change the date or time refer to Setting the Date and Time on page 58 The date and time only appears on Operator Menu screens and does not affect gameplay 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 17 of 82 Chapter 4 Operator Menu and Game Setup Machine Settings Info Screen This is the first screen displayed w
21. Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with properly grounded plugs To help protect your system from sudden increases and decreases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS Be sure nothing rests on the system s cables and that the cables are not located where they can be stepped on or tripped over Keep your system far away from radiators and other heat sources Do not block cooling vents Precautions for Game Operation GLOBAL VR assumes no liability for injuries incurred while playing our games Operators should be aware that certain health and physical conditions may make people susceptible to injury when playing video games particularly when the game moves or creates a sense of motion Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures If a power cord is damaged it must be replaced by the equivalent WARNING power cord available from GLOBAL VR or your distributor GLOBAL VR assumes no liability for any damages or injuries incurred while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Environmental Conditions Cabinet is intended for indoor use only Be sure to keep the cabinet dry and maintain operating temperatures of 59 86 F 15 30
22. High Score Screen If set to Enable high scores are displayed during Attract Mode EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 20 of 82 040 0167 01 Rev B 9 12 2008 Race Length Chapter 4 Operator Menu and Game Setup Game Settings Disable Tracks or Drivers Menus These screens allow you to disable or enable any tracks or drivers Disabled tracks and drivers do not show up in the selection screens If only one track 1s enabled the game will skip the Select Track screen when a player starts a game if only one driver is enabled the game will skip the Select Driver screen If fewer than five tracks are enabled the software ignores the Expert Track Lockout setting set in the Game Settings Settings menu Note If linked cabinets do not have the same tracks available a blue dot will appear in the lower right corner of the Attract screen to indicate a Cabinet Mismatch Game Settings Game Settings September 2 2008 9 07 43 AM September 2 2008 9 07 43 AM Machine Settings Machine Settings Daytona Int l Speedway Disable H Game Settings Denny Hamlin Enable Talladega Superspeedway Enable Settings Kurt Busch Enable Disable Tracks Kyle Busch Enable Disable Drivers Lowe s Motor Speedway Enable Disable Drivers Date Earnhardt Jr Enable Game Resets Indianapolis Motor Speedway Enable Game Resets Enable Kevin Harvick Coin Settings Phoenix Int l Raceway Enable 7 Coin Settings _ C
23. Lifetime Average Play Time lifetime average length of a game Time in Play total time the cabinet has spent being played since the last reset Average Play Time average length of a game since the last reset Lowest Play Time shortest game ever played since the last reset Longest Play Time longest game ever played since the last reset Up Time total time the cabinet has been turned on since the last reset Statistics Game Modes displays the total number of games played and continued for solo and E Settings multiplayer linked cabinet races Shows Total for Game Settings Game Mode Total Lifetime Total Coin Settings the current period and Lifetime Total Collections Solo Race Statistics Solo Race Continue Machine x neers a Multiplayer umber o ers Driver id Multiplayer Continue Free Games Continue Stats Diagnostics Resume Game Statistics Number of Players displays the Ss number of games played by the number of players Game Time Stats 8 Player Games 9 Player Games 10 Player Games Continue Stats Diagnostics Resume Game Machine Settings Number of Pla per game on linked cabinets Shows Total for the Game Settings Number of Players Total Lifetime Total Coin Settings current period and Lifetime Total Collections 1 Player Games 53 Statistics 2 Player Games 44 Machine 3 Player Games 5 Game Modes 4 Player Games 5 Number of Players 5 Player Games 0 abl 6 Player Games 0
24. Pad Replacement c cece 53 EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 2 of 82 040 0167 01 Rev B 9 12 2008 Cabinet Tear Down Procedure ccccccee Repacking the Motion Base 000008 Repacking the Display Cabinet Setting the Computer BIOS CMOS Setting the Date and Time cecceeeeeees Chapter 7 Troubleshooting ccccccee Motion Base Troubleshooting 068 Video Troubleshooting cc0cceeeeeeeeees Audio Troubleshooting c000ceeeeeeeees Control Troubleshooting 00eeeeeee List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 AC Power Plate i6csnniiiecsiein Securing the Sections ccceee Linking Cabinets cccccccceeeeeee USB Game Dongles ceeee Typical Race Screen is6ssse scecee040 Operator Button Panel 8 Operator Menu Flowchatt Machine Info Screen 2 0 sc ss lt 0000000 Machine Settings Menu Game Settings Menu 0008 Disable Tracks and Disable Drivers MeNnus cccccccecececcecececesccceseseses Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Game Resets Menu ccccccc00e Coi
25. Resets _ Coin Settings _ Collections _ Statistics Diagnostics Resume Game Ci vA Figure 12 Game Resets Menu Reset ALL Stats Reset Paid Credits Reset Service Credits Menuttem eseription Factory Settings Returns all the Game settings to the default factory settings Does not affect records and statistics Reset ALL Stats Resets all game play Statistics Does not affect the Lifetime Totals Reset Highscore Data Resets the High Score screens showing top racers Reset Paid Credits Resets available Paid Credits to 0 Does not affect Service Credits The number next to the button shows available credits Any Paid Credits displayed when you reset are counted as Unspent Monies in the Collections screens Reset Service Credits Resets available Service Credits to 0 Does not affect Paid Credits The number next to the button shows available credits EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 22 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Coin Settings Configuration M enu This menu lets you turn free play on or off set the money display prompt and reset credits Coin Settings September 2 2008 9 07 43 AM Machine Settings Game Settings Coin Settings Configuration z z Pricing Money Display Prompt Insert Credits Collections Statistics Free Play Disable Diagnostics Resume Game Paid Credits 0 Reset Pai
26. Reverse these steps to install the new fixture Replace the fixture only with a comparable unit from GLOBAL VR Leader Light Replacement The cabinet uses red LED light tubes for the Leader Light One light tube is bolted to each of the marquee speaker grills If you should need to replace one perform the first three steps of the Marquee Florescent Light Service procedure above and then unbolt the light from the speaker grill and disconnect the power connector Reverse the removal steps to install the new light tube Cold Cathode Florescent Light Service Cold Cathode Florescent Lights CCFLs are used to illuminate the control panel and the floor under the motion base CCFLs are powered by 12 VDC from the DC Power Supply Perform the following steps to replace a CCFL 1 For the Motion Base CCEFLs lower the bellows For the Control Panel CCFLs remove the screws that secure the upper cowling over the control panel assembly Locate the light tubes and inverters inside the assembly EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 52 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair 2 To replace a light tube disconnect the tube from the power inverter and then remove the screw down cable ties that secure the cold cathode tube to the cabinet 3 To replace an inverter disconnect the power connector and light tubes and remove the inverter from the cabinet 4 Reverse these steps t
27. System Simplified Block Diagram c00008 12 Figure 32 Display Cabinet Components D Figure 33 Cooling Fan Locations 74 Figure 34 Motion Base Components 75 Figure 35 Motion Drive Component 76 Figure 36 Motor Assembly cccceeeeees 71 Figure 37 Detailed Wiring Diagram Gi VARI O PCB heran sideecuees Goan 78 Figure 38 Computer Rear Panel 8 79 2008 Global VR Inc Page 3 of 82 Preface Preface Safety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety Electronic components in the game cabinet run on 115 VAC The voltage switch on the back of the computer must be set to 115 If you power up the computer outside of the cabinet set the switch to match the local AC voltage 115 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 230 volts 50Hz in most of Europe the Middle East and the Far East To help prevent electric shock plug the system into a properly grounded power source These cables are equipped with 3 prong plugs to help ensure proper grounding
28. Transmission 7 Player Games 0 0 0 0 EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 26 of 82 040 0167 01 Rev B 9 12 2008 Machine Settings Game Settings Coin Settings Driver Total Lifetime Total Collections Statistics mae pes urt Busc Machine Game Modes Kyle busch Number of Players Dale Earnhardt Jr vriver Kevin Harvick Transmi Ryan Newman Matt Kenseth Tony Stewart Jeff Gordon Juan Pablo Montoya Jimmie Johnson Greg biffle Continue Stats Diagnostics Resume Game PUNON a a NGAR OW W OWN WWNhkOAAWUHW Machine Settings Game Settings Track Total Lifetime Total Daytona Int l Speedway Normal Talladega Superspeedway Normal Lowe s Motor Speedway Medium Game Modes Indianapolis Motor Speedway Medium Number of Players Phoenix Int l Raceway Hard oe Bristol Motor Speedway Hard Transmission Atlanta Motor Speedway Medium Game Time Stats Watkins Glen International Expert Continue Stats Diagnostics Resume Game Coin Settings Collections El Statistics Machine Transmission E Machine Settings Game Settings Coin Settings Callecthons A Statistics Transmission Total Lifetime Total Machine Game Modes Automatic 4 of Players Manual 3 Game Time Stats Continues Stats i Diagnostics CONTINUED GAME STATS Eaj ap 50 8a ro Press lt LOOKBACK gt to return to the operator Menu 040 0167 01 Rev B 9 12 2008 Chapter 4
29. as well as some wire 42 VDC Leader Lamp 3 Y EL WHT 2 12 i 1 i a oo U ery Leader igt routing will vary Leader Light Output 4 7 BLU ORG 6 6 2 2 ight Tube 3 3 2 2 Coin Meter Output 3 6 BLU RED 5 5 ili DD w N amp 4 Meee A Coin Meter 7 METER 4 5 2W 5 4712 VDC in 3 NO COM Coin 1 oOo wm om oOo wm om BLK Ui Coin 2 For Optional Dollar Bill Validator Coini Button 9 2 YEL BLK YEL BLK E 4 4 g Operator Coin2 Button 10 3 YEL BRN YEL BRN 5 5 o 0 TEST BACK Button Test Back Button 13 7 L YEL GRN YEL GRN Ne GoM Chassis To Coin Vault 4 4 GND Seine Ground 515 Signal GND 4 BLK WHT BLK WHT 6 6 Service Enter Button 14 8 YEL BLL YEL BLU 5 g ERSE oo VOL DN NO COM Volume Down Button 12 6 YEL ORG YEL ORG 2 2 o7 o NO COM _ VOL UP Volume Up Button 11 5 YEL RE YEL RED i Oo Oo NO COM Harness PN 115 0152 01 On rator Panel Buttons 42VDC 4 42 VDC GND 3 m GND 2 Connect to 5 412 VDC VDC 4 J 5 VDC Power Supply GND 3 5 VDC 2 a z Notes o o Wire colors may vary depending on harness revision AANE P NE LO Power Most unused pins amp connectors are not shown Connects to To Chassis GND ring on 115 0146 01 PAE Hee Power Supply connections 5 VDC 2 amp GND 3 to connectors AA and BB Figure 37 Detailed Wiring Diagram GVRI O PCB EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 78 of
30. find the cables listed below Most of the corresponding connectors are color coded Steering Pot Cable Gray e Shifter Cable Violet Steering Motor Power Cable Blue f Digital to Analog Converter Cable Dash Button Cable Yellow g Coin amp Test Panel Cable Orange Gas amp Brake Cable White h AC to Dollar Bill Validator a oO fF amp Place the Interconnect Bridge between the Display Cabinet and Motion Base with a gap on each side to make it easier to route wires Make sure the taller side of the Bridge faces the Display Cabinet Unlock and remove the top cover from the Bridge Note Do not secure the sections together until you finish testing the game Connect cables a f between the Motion Base and Display Cabinet routing them through the Interconnect Bridge Cable f connects directly to the Data Distribution Box DDB the others connect to the corresponding cables Connect Coin Tower Harnesses The Coin Tower Assembly can be installed on either the left or the right side of the Motion Base Line up the Coin Tower Assembly as shown in Figure 2 Route the Motion STOP Harness with green color code label from the Coin Tower into the Motion Base and connect it to the corresponding cable from the Data Distribution Box DDB see Figure 35 on page 76 Route the Coin amp Test Panel Harness and Dollar Bill Validator Power Cord if used from the Coin Tower through the Motion Base into the Interconnect Bridge Connect e
31. or disconnect any cables or connectors on this game with the power on Doing so could damage the game CAUTION M otion Base Troubleshooting Motion Platform is not Motors not calibrated Calibrate the motors as described on page 36 level during Attract Mode There is no power to the Base not plugged in Check the AC power cords from the wall Motion Base outlets to the Display Cabinet and the 220 None of the Fans are VAC connection from the Display Cabinet to working the Motion Base Tripped Breaker on Check the Cabinet Breaker Switches Cabinet Breaker on the power plate at the rear of the Display Cabinet Power reset button on Power Distribution Box near where the power cord connects at the front of the Motion Base see Figure 34 Tripped Breaker for Check the Breaker Switch for the AC Outlet AC Wall Outlet No Voltage output at Check the power input to the Primary Winding the Transformer s of the Transformer located in the Display Secondary Winding Cabinet Check power output at the Transformer s Secondary Winding No power to any of the Motion STOP Button Check the cable connections to the Motion Motors cable faulty or not STOP Button and Data Distribution Box see There S Power to the connected properly Figure 35 Motion Base Motion STOP Button Check continuity across the Motion STOP The Fans are running is faulty Button NONE of the Motors are Loose or faulty cable Check the cable between the compute
32. shorting to ground See page 43 Audio hum Fault in AC Wiring A constant low hum in the speakers can be caused by a ground loop or reversed AC line and neutral wires to a component such as a power supply EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 62 of 82 040 0167 01 Rev B 9 12 2008 Chapter 7 Troubleshooting Control Troubleshooting Cause Possible Solution Buttons do not work Faulty micro switch Replace the micro switch on the button and re test Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button and the GVRI O Mini PCB Verify that the wires are connected to the correct spades on the button micro switch see Figure 21 on page 43 Verify that no wires are frayed or improperly shorting to ground Check for broken wires at cable tie points Faulty GVRI O Mini Make sure that all connections to the PCB are firm Pot wires reversed Check the wires between the steering pot and Force Feedback PCB Sloppy or poor Poor calibration Calibrate the steering from Diagnostics Play Control steering Test in the Operator Menu PCB Replace PCB if faulty see page 46 Buttons and Pedals GVRI O Mini PCB Make sure jumpers are installed in positions 1 amp 3 of do not work jumpered incorrectly J5 Mode Select on the GVRI O Mini PCB page 46 Steering pulls to one Faulty Force Verify that the force feedback PCB is ge
33. the front access panel from the Display Cabinet and locate the power supply on the lower shelf Disconnect the wires from the DC power supply terminals 4 Remove the two 2 Phillips screws holding the power supply to the cabinet Be careful not to remove the screw that secures the terminal plate to the DC power supply 5 Reverse the removal steps to install the new power supply Check the labels on each wire and be sure to connect them to the correct terminals 6 Before connecting the DC output wires connect a volt meter and adjust the output voltage from the pot on the front of the power supply as follows 7 5 12 VDC power supply Set the 5VDC output between 5 05 and 5 1 VDC 24 VDC power supply Set the 24 VDC output to 24 VDC M arquee Florescent Light Service The Marquee is lighted by one 24 florescent fixture To replace only a florescent tube perform the first two steps below and then replace the tube Do the following to replace a florescent fixture 1 Disconnect both cabinet AC power cords 2 Remove the screws that secure the marquee retaining bar in place above the marquee Carefully tilt the clear plastic piece outward enough to disconnect the leader light connectors and then remove the clear plastic with the speaker grills leader lights and artwork Disconnect the AC power connector from the light fixture 4 Remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture
34. the game CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet The Display Cabinet and M otion Base have components that produce HIGH VOLTAGE Repairs must be performed by authorized personnel only Always turn the cabinet OFF and disconnect both AC power cords before DANGER performing any repair work Wait 5 minutes before replacing any electrical part or parts on the Motion Base to avoid the risk of shock e Do not open the system computer without direct authorization from GLOBAL VR Technical Support Doing so can void your warranty e Do not tamper with the original wiring configuration or the positioning of ferrite shields and clamps Alteration of game wiring may result in faulty operation e Always return all leg levelers to the extreme up position before moving the game e Always separate the Display Cabinet from the Motion Base before moving the game Routine Inspection Schedule Regular diagnostics will prolong the operational life of your game and enhance gameplay temas When Comments Glass and Visually inspect for fingerprints CAUTION Use only mild detergent Plastic smudges etc and wipe clean solutions approved for use on Surfaces Plexiglas Do not use chemical solvents or cleaners containing abrasives Bellows Visually inspect for tears rips an
35. 2 X 1 2 TORX TP B H 42 1 43 1554 00 STAR WASHER M14 EXTERNAL TOOTH Description Coupler RJ 45 Faceplate for RJ 45 Coupler Coin Door Assembly Two Mechs Seat Assembly with Speakers and Grills Seat Slide Assembly Anti Skid Tape U Bracket to Secure System Computer Figure 29 Steering Assembly Exploded View and Parts EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 70 of 82 040 0167 01 Rev B 9 12 2008 Chapter 8 Replacement Parts Cabinet Artwork NAS AW 05 Pte tte aie Top Panel NASCAR Decals adinet Mumbar Two Decals Not Shown Decal Sheet 1 4 26145 00 NASMOT AW 03 Formed Plastic Hood Backlit Marquee Artwork NAS AW 15 03 Control Panel Gauge Decals Cabinet Number NAS AW 10 01 Temp Decal Sheet NAS AW 10 02 Oil yo 5 8 NAS AW 10 03 RPM T AW FB01 10 Jra GLOBAL VR a a NASMOT AW 05 Decal Eee Lower Monitor Cabinet Number Decal i NASMOT AW 02 a CORRS Dag Ae Right Monitor Seat Back Decal 9 e E DATOM Side Panel Decal NASMOT AW 01 NAS AW 13 Left Monitor Side Seat Pedestal Panel Decal Back Decal Not Shown NAS AW 08 ___ Right Seat NASMOT AW 08 Pedestal Decal Player Warning Label NAS AW 07 Left Seat Fedestal Decal Not Shown i ae be NASMOT AW 04 26131 00 i NASMOT AW 07 NAS AW 12 Right Quarter Panel Decal Wheel Housing NASMOT AW 06 Stand Back Label Shifter Decal One on Each Side Caution Lab
36. 52 00 SCREW 8 32 x 3 8 HEX HEAD 22 43 0134 00 SCREW 8 32X5 16 PH HD MS WISEMS E WSH 50 81 18 00 E RING FOR GEAR SHIFTER M15 50 8294 00 ITEM NO QTY PART NO DESCRIPTION 1 1 96 0094 00 BASE PLATE 4 SPD SHFT BLK 2 1 96 0095 00 SIDE BRACKET WIPIN CLR ZNC PLT 3 1 96 0084 00 GATE BLOCK UPPER MOLDED 4 1 96 0092 00 SIDE BRACKET NO PIN CLR ZNC PLT 5 1 96 0088 00 GATE BLOCK LOWER MOLDED 6 1 50 8390 00 INNER BOX A SUB ASSY PLT 7 1 50 8418 00 INNER BOX B ASSY 8 1 50 8346 00 TRUNNION FOR LL TURBO SHIFTER 9 i 96 0090 00 KNOB amp SHAFT ASSY 1 3 4 BLK BALL KNOB 10 1 50 8299 00 ANCHOR PIN HANDLE BLK OXD 11 i 96 0085 00 RETAINER PLATE 12 4 96 0089 00 ACTUATOR SPRING STEEL 13 4 95 1807 00 DB STYLE MINATURE SWITCH 14 6 43 0133 00 145 BRS FLAT WSH 26X 56X 04 15 4 43 0118 00 E RING 1 4 SHAFT DIA 15 1 50 8414 00 TOP PLATE SCREENED 4 SPD SHFT RED i 2 2 4 8 2 i 2 SPRING HAIRPIN HLR SHFTR SHORT NOTES NOT SHOWN 90 1013 00 TIE WRAP 4 LENGTH Drawing Happ Controls Figure 28 Steering Assembly ITEM NO QTY PART NO DESCRIPTION i 1 43 0341 00 SCREW 1 4 28 X 1 SHCS 2 1 50 4014 00 SHAFT 270 DEG ACTIVE WHEEL 3 1 43 0305 00 KEY 3 16 SQ X 74 4 2 43 0232 00 NUT HEX NYLOCK 1 2 20 5 1 43 0340 00 LOCKWASHER EX
37. 6 AM to 1 12 200 9 43 24 AM Machine Settings Machine Settings i i Diagnostics Unspent Monies 2 nia Figure 15 Collections Screens 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 25 of 82 Chapter 4 Operator Menu and Game Setup Statistics Screens The Statistics screens allow the operator to view the game play statistics collected by the cabinet The lifetime totals are never reset unless the operating system is restored using the System Recovery Disk To reset the current Total for any screen use the Game Settings Game Resets menu described on page 21 Statistics Machine displays general statistics about the cabinet Game Settings Lifetime Earnings 46 00 Lifetime earnings total earnings for cabinet Coin Settings Lifetime Avg Weekly Earnings n a Collections Statistics a Aa Lifetime Avg Weekly Earnings earnings per Machi Game Modes Lifetime Time in Play 14 00 25 Number of Players Lifetime Average Play Time 2 minutes 23 seconds week avera ged over cabinet lifetime Track Transmission Continue Stats Sesto 1 eatiene Lifetime Duration the date when the operating Diagnostics Lowest Play Time 0 minutes 32 seconds _ Longest Play Time 5 minutes 16 seconds system was installed This is updated if you run the Up Time 2 days 12 15 35 System Recovery Disk Machine Settings MEN Up STAT oea Lifetime Time in Play total time the cabinet has spent being played
38. 8 Motor Drive Box Replacement 38 Force Feedback Steering System Service 40 5 KQO Steering Pot Potentiometer Replaceme ibresinin nan a 41 Force Feedback Belt or Steering Motor Replace nie Mb 2425 cas iieo e i AS 41 Force Feedback Belt Tension Adjustment 42 Force Feedback PCB Replacement 42 Driving Control Panel Button Service 43 Pedal Assembly Service cccccccssscssceeeeeeees 43 Pedal Pot Replacement ccceeeeeeeees 43 Pedal Spring Replacement 00008 43 Four Speed Shifter Service cccccceccssseeeees 44 Shifter Micro Switch Replacement 45 GVRI O Mini PCB Service o on 46 Seat Slide Assembly Replacement 47 Audio Amp and Speakers Service 00 48 Audio Amp PCB Replacement 6 49 Front Marquee Speaker Replacement 49 Center Speaker Replacement 0 49 Rear Seat Speaker or Subwoofer Replace ICI a ies ainsana aN 49 Computer Replacement cccccccccssseeeeeeees 50 Coin Mech Replacement ccccccccceeeeeeees 50 Coin Meter Replacement ccccccceeeees 51 Power Distribution Service ccccccceeessseeeeees 51 DC Power Supplies 24 and 5 12 VDC 51 Marquee Florescent Light Service 52 Leader Light Replacement 0cc cee 52 Cold Cathode Florescent Light Service 52 Roll Bar
39. 82 040 0167 01 Rev B 9 12 2008 Chapter 9 Diagrams and Schematics Computer Rear with Gigabyte GA 945GM S2 Motherboard Computer ON OFF Switch Voltage Switch Computer 115V or 230V Power Supply Cooling Fan AC Power Connector PS 2 Keyboard Port Purple Computer Case Fan Motherboard USB Ports Connect Game Dongle Only Audio Ports Connect to Audio Amp Pink Center Subwoofer Green Front Speakers Blue Rear Speakers Ethernet Port to Power Plate Ethernet Port DVI Video Port to Monitor 00006 00000 Digital to Analog D A Converter Card yw EJ C4 Ca Ca EPCI USB Card SCSI Port to Data Distribution Box DDB PCI USB Ports to Force Feedback PCB GVR I O Mini PCB C J Important Digital to Analog D A Converter Card must be in the slot next to the Video Card Figure 38 Computer Rear Panel 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 79 of 82 Chapter 9 Diagrams and Schematics Warranty Service If you should require warranty service please contact your authorized GLOBAL VR distributor LIMITED WARRANTY LIMITED WARRANTY FOR EA SPORTS NASCAR RACING MOTION CABINET North America Only GLOBAL VR warrants that its Major Electronic Components are free from defects in materials and workmanship under normal use and service for a period of one 1 year from the date of sale All softwa
40. BL 0055 X Motor Phase Driver Cable CBL 0059 X Power Distribution Box PDB 220 VAC In from Wall Outlet ELC 0001 X Routed through Display Cabinet To AC In Not Shown 15 Amp ee Pushbutton Fuse Not Shown Contact Block amp Switch ELC 0012 1 Data Distribution Box DDB ELC 0002 M Rear View Data Cable to J Motion STOP SCSI Data Cable from Button Digital to Analog Converter Card in System PC CBL 0207 X Data Control Cable 1 of 3 to MDB CBL 0056 X Figure 35 Motion Drive Components EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 76 of 82 040 0167 01 Rev B 9 12 2008 Chapter 9 Diagrams and Schematics Junction Box Access ae Top Plate Mounting Block Push Rod Assembly Ue MCH 0013 X Elastic Coupler Not Shown FSN 0043 X Motor 1 5 8 220 VAC ELC 0120 X Pot Alignment Disk SHT 0093 X Harness Connects to Data Cable from Motor Drive Box Potentiometer Pot ELC 0018 X Pot Alignment Set Screw Cam Motor Mounting Hole Bearing Block Pot L Bracket SHT 0088 X SHT 0094 X Figure 36 Motor Assembly 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 77 of 82 Chapter 9 Diagrams and Schematics GVRI O Mini PCB Main Harness PN 115 0146 01 I To System Computers ES SS SSS SS SS a Pedal Asse
41. C EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 4 of 82 040 0167 01 Rev B 9 12 2008 Preface FCC Notices United States Electromagnetic Interference EMI is any signal or emission radiated in free space or conducted along power or signal leads that endangers the functioning of radio navigation or other safety service or that seriously degrades obstructs or repeatedly interrupts a licensed radio communications service Radio communications services include but are not limited to AM FM commercial broadcast television cellular services radar air traffic control pager and Personal Communication Services PCS These licensed services along with unintentional radiators such as digital devices including computer systems contribute to the electromagnetic environment Electromagnetic Compatibility EMC is the ability of items of electronic equipment to function properly together in the electronic environment While this computer system has been designed and determined to be compliant with regulatory agency limits for EMI there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio communications services which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the following measures e Re orient the receiving antenna e Relocate the cabinet relat
42. HUNDER ROAD Atlanta Motor Speedway Bristol Motor Speedway Lowe s Motor Speedway likeness logos event names and event logos are registered trademarks of Speedway Properties LLC Officially licensed product of Speedway Properties LLC 2008 Indianapolis Motor Speedway and Design and The Brickyard are registered trademarks of Brickyard Trademarks Inc used under license The RCR checkered flag logo is a registered trademark of RCR Enterprises LLC CLINT BOWYER and Clint Bowyer s autograph are trademarks of Clint Bowyer Inc All trademarks personal likenesses and the likeness of the RCR No 07 race car are used under license from their owners The stylized no 29 and the RCR checkered flag logo are registered trademarks of RCR Enterprises LLC The name likeness signature of Kevin Harvick and the Kevin Harvick Incorporated logo are registered trademarks of Kevin Harvick Incorporated and are used under license from Kevin Harvick Incorporated Shell and Pennzoil trademarks are used under license from Shell Oil Company All trademarks and the likeness of the no 29 race car are used under license from their owners The stylized no 31 is a trademark and the RCR checkered flag logo is a registered trademarks of RCR Enterprises LLC CINGULAR CINGULAR WIRELESS and the CINGULAR logo are trademarks of Cingular Wireless LLC J EFF BURTON and J eff Burton s autograph are trademarks of J eff Burton Autosports Inc All trademarks personal l
43. P5A is completely interchangeable with the dual PCB system consisting of COEM 6052 COEM 6040 245 and the ribbon cable that connects these two PCBs The dual PCB system was used on some non motion cabinets Turn off the game and disconnect both cabinet AC power cords Open the Front Access Panel Disconnect all cables from the PCB Remove the four screws that secure the PCB to the cabinet Reverse these steps to install the new PCB S ae a a Calibrate the steering from the Operator Menu after replacing the PCB EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 42 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Driving Control Panel Button Service The buttons on the cabinets are illuminated with 5 volt C555 bulbs Refer to Figure 21 and perform the following steps to replace the buttons bulbs and micro switches 1 Turn off the game and disconnect both cabinet AC power cords 2 Remove the three 3 top screws from the driving control panel and open the control panel It will open downward on a hinge Be careful not to pull the wires 3 To remove a micro switch gently rock it to the side and remove it from the housing Remove the wires and install them on the same connectors on the new micro switch 4 Toreplace a bulb gently rock the white plastic bulb housing from side to side to pop it out of the button housing 5 To remove a bulb pull it straight out of the bulb h
44. R determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Product The warranty on the repaired part shall be in effect for the remainder of the original warranty period but will not exceed the original warranty period Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORMANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR
45. T M12 6 1 50 2092 00 KEY SHAFT 4MM x 4MM x 25MM 7 1 43 1170 00 SCREW 6 32 x V8 SHCS 8 1 50 4043 00 MOTOR amp CONNECTOR ASY 9 1 50 4016 00 WHEEL MTG BRACKET i0 1 50 8129 00 BEARING HOUSING 11 2 50 87130 00 BEARING 59 ID X 1 259 OD 12 1 50 8455 00 MOTOR MTG BRACKET 13 1 50 2659 00 BEARING SPACER 14 1 50 4040 PL PULLEY 16T 1 5 PITCH PLASTIC 15 4 43 0188 00 SCREW 8 32 x 3 8 HEX WASHER HD i6 1 43 0576 00 SCREW MG x 60MM HHGS 17 1 90 1208 00 FLAT WASHER 1 4 I D 18 1 50 2545 00 BRACKET BELT TENSIONER 19 4 42 0093 00 NUT 10 32 HEX W SEMS ZINC PLTD 20 2 43 0117 00 HEX HD CAP SCREW Mi0x30 GR 8 8 21 2 43 0978 00 SCREW M10 x 40MM HHCS 22 1 50 87145 00 DIE CAST WHEEL STOP W BUMPERS 23 4 43 0034 00 LOCKWASHER Mid RIBBED 24 4 43 0035 00 NUT HEX Mid 25 1 50 4045 PL STOPPER PIE CAM amp PLASTIC PULLEY 26 1 50 404 7 00 TIMING BELT BLACK 3 8 WIDE 27 1 50 2670 00 5K POT NEI SENSORCUBE 28 1 43 0018 00 LOCKWASHER INT 3 8 x 9 76 29 1 43 0014 00 HEX NUT 3 8 24 X 3 32 THK 30 1 50 40718 00 POT MTG BRACKET 31 1 50 4032 00 SPACER POT MTG BRACKET 32 1 43 0184 00 SCREW 10 32 x 3 6 PAPNHD 33 1 43 0995 00 10 FLAT WASHER 34 1 43 0735 00 SCREW M4 X 12 SHCS 35 1 50 2511 00 ATARI GAMES PATENT DECAL 37 1 50 2525 00 SPLIT HUB FOR 5 8 SHAFT amp 1 4 20 TAP 38 1 50 1035 O00HD HOOP SOFT RUBBER TYPE 60 DUROM 39 1 50 27 15 00 CAP WITH CHECKERED FLAGS LOGO 40 3 43 0328 00 SCREW 1 4 20 X 75 SOCKET HD CAP B O 41 8 43 0284 00 SCREW 8 3
46. TEM FAN Speed CPU Warning Temperature CPU FAN Fail Warning SYSTEM FAN Fail Warning CPU Smart FAN Control CPU Smart FAN Mode gt Move Enter Select F5 Previous Values F6 Fail Safe Defaults PC Health Status Disabled es OK Menu Level gt OK OK OK 43 C 44 C 3234 RPM 0 RPM Disabled Disabled Disabled Disabled Auto Item Help PU PD Value ESC Exit F7 Optimized Defaults F l General Help Now that all settings are correct press F10 The following prompt will appear Save to CMOS and EXIT Y N Y Make sure Y shows at the end of the prompt use the arrow keys to select if necessary and press Enter to save the settings and exit 040 0167 01 Rev B 9 12 2008 2008 Global VR Inc Page 57 of 82 Chapter 6 Service and Repair Setting the Date and Time The date and time have no effect on game play and do not show up in the game They are displayed only on the Operator Menu screens and referenced on the Collections screens Perform the following steps if you wish to change the date and time displayed in the Operator Menus l Remove the front access panel from the Display Cabinet and connect a USB keyboard to an available USB port on the back of the system computer Or you can connect a PS 2 keyboard to the purple PS 2 port on the back of the computer and then reboot the game With the game running in Attract mode press the Windows flag key ay on the keyboard between
47. Tower and Interconnect Bridge on the pallet with the Display Cabinet Securely strap the Display Cabinet to the pallet Cover and wrap the Cabinet to prevent damage EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 54 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Setting the Computer BIOS CMOS This procedure applies to the Gigabyte GA 945GM S2 and GA 945GCM X S2 Motherboards The screens for the GA G31MX S2 Motherboard look a little bit different but the procedure and settings are the same If your system has a different motherboard check http service globalvr com for updated information If you are comfortable using the CMOS Setup Utility connect a keyboard to the computer and reboot the computer Press the DEL key during boot to run the Utility select Load Optimized Defaults from the Main Menu and then change the settings shown in the table below For more help refer to the detailed instructions that follow Menu tom Sting Important Your screens may not look exactly like the screens shown below and some settings shown on the screens pictures may be different from your system Do not change any settings that are not specifically described in this document 1 Connect a keyboard to the computer and reboot the computer Press the DEL key during boot The CMOS Setup Utility Main Menu will appear 2 Use the Arrow keys 7 lt to select CMOS Setup Ute
48. ables and your Game Dongle see page 79 for a diagram of computer connections After replacing a computer be sure to calibrate the pedals and steering see page 28 Set up your cabinet from the Operator Menu see Chapter 5 When shipping the computer always use plenty of padding and protection GLOBAL VR recommends shipping the computer in a box with three inches of foam padding on all sides CAUTION Shipping the computer without enough padding can VOID THE WARRANTY if the computer is visibly damaged from shipping Coin Mech Replacement Perform the following steps to remove a coin mech You can replace a coin mech with any standard arcade coin mech l Zs 3 Unscrew the thumbscrews on the latches as shown by the arrows in step of the figure below Slide the latches apart from each other and remove the Coin Mech as shown in steps 2 and 3 Reverse these steps to re install a coin mech It is important to verify the operation of the newly installed coin mech with both good and bad coins EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 50 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Figure 26 Servicing the Coin Mech and Coin Meter Coin Meter Replacement The coin meter is mounted to the operator button panel Perform the following steps to remove the coin meter 1 Turn the cabinet OFF and disconnect the AC power cord 2 Remove the two Phillips screws holdin
49. ach cable to the corresponding harness connector g and h from the Display Cabinet 3 Test the Game IMPORTANT This game requires a dedicated 20 Amp circuit Do not connect anything else to this circuit l 2 Make sure that all harnesses are properly connected Measure the AC line voltage LINE to GND and LINE to NEUT at the wall outlets and verify that it is between 110 and 125 VAC NEUT to GND voltage should be less than 1 VAC Connect the two power cables to the AC power plate on the rear of the display cabinet see Figure 1 and then connect them to the AC wall outlets 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 9 of 82 Chapter 2 Installing a New Cabinet Display Cabinet ON OFF Switch Motion Base AC Power i Display Cabinet AC Power In Motion Base Power Breaker Figure 1 AC Power Plate 4 Turn ON the Display Cabinet ON OFF Switch and the Motion Base Power Breaker located on the AC Power Plate where you connected the power cords Note It may take a few minutes before an image appears on the monitor 5 Make sure that the Motion Base and Display Cabinet both power up and all of the cooling fans are operating See Figure 33 on page 74 for fan locations Note The steering system will self calibrate Do not touch the wheel while it is calibrating 6 Pull up the red Motion STOP Button and verify that the motion platform remains level If it does not refer to Motor and Potentiometer
50. ack Steering Lighted Control Panel Buttons 4 Speed Shifter Gas amp Brake pedals CAUTION This game has 2 separate power cords These cords should be connected to a dedicated 20 Amp circuit No other appliance or game should share the circuit with this game EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 6 of 82 040 0167 01 Rev B 9 12 2008 Chapter 1 Introduction Game Restart Feature To keep the software running optimally the cabinet must be restarted every 24 hours For locations that turn their games off every day no additional restarts are needed For locations that leave their games turned on continuously the software will automatically restart the game once every 24 hours according to the following conditions 1 Ifthe game has been running continuously for at least 24 hours and the game has been in Attract Mode for at least 15 minutes then the following screen will be displayed Scheduled RESTART in process Press lt START gt to postpone 2 The screen will count down for 30 seconds If a user presses the START button the screen will not appear again until the next time the Attract Mode has been running for 15 minutes If nobody presses the START button the game will shut down and restart which will take about 5 minutes 3 After the cabinet completes the Restart the next Restart will be scheduled for 24 hours later If the initial Restart happens to be s
51. ale i rE gt a ie 7 1 labg J T x amg BE 1 ei wei FR 0000000000000 g ti O 0 0 O 0 0 0 0O 0O00 O e ial 0000000000000 Lii 7 Bree ee a ae ea e a x J oO o o oc 24 VDC gt fe P N 115 0007 01 A ww Connects to a SE tome PCI USB Port in Computer 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 00000 00 0 0 0 000 000 0000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 oo0000000 0 0 0 OF Leelee Figure 18 Force Feedback Steering System Harnessing Diagram EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 40 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair 5 KQ Steering Pot Potentiometer Replacement l To test a pot select Play Control Test in the Operator Menu see page 28 While turning the wheel the change in the numbers displayed onscreen should be smooth and linear with no jumps You can also power off the game and test resistance at the pot While turning the wheel you should see a steady linear increase or decrease in resistance with no jumps To replace a pot refer to Figure 19 and perform the following steps d Remove the three 3 top screws from the driving control panel and open the control panel It will open downward on a hinge Be careful not to pull the wires Using a 7 64 Allan wrench loosen the set screw from the steering column a
52. assi Racing with Felix Sabates box logo is a trademark of Chip Ganassi Racing with Felix Sabates The stylized 42 is a trademark of Chip Ganassi Racing with Felix Sabates Trademarks with permission of Chevron U S A Inc J uicy Fruit and W RIGLEY S are trademarks of Wm Wrigley r Company 2008 Chip Ganassi Racing with Felix Sabates All rights reserved The Chip Ganassi Racing with Felix Sabates box logo is a trademark of Chip Ganassi Racing with Felix Sabates The stylized 40 is a trademark of Chip Ganassi Racing with Felix Sabates Penske Racing South Inc trademarks including the 2 and the likeness of the racecar and Kurt Busch s name and or likeness are granted by the license from Penske Racing South Inc Penske Racing South Inc trademarks including the 12 and the likeness of the racecar and Ryan Newman s name and or likeness are granted by the license from Penske Racing South Inc Alltel marks are registered trademarks of Alltel Corp Penske Racing South Inc trademarks including the 77 and the likeness of the racecar and Sam Hornish s name and or likeness are granted by the license from Penske Racing South Inc ExxonMobil marks are registered trademarks of ExxonMobil Corp 3M 2008 All right reserved The Roush Fenway Racing trademarks and Greg Biffle s name and or likeness used by authority of Roush Fenway Racing LLC The yellow black color scheme is a trademark for DEW ALT Power Tools and Accessories The DEW ALT Re
53. aying There is a CD in the Drive Remove the CD and DISK 1 OF 1 Vortion 1 5 FH 050 015701 PPOR CAME INSTALL press the START button to continue Keep the three P Eaa CDs in a safe place in case you need them in the future ee The Calibrate the Accelerator and Brake screen will rae wer CP appear Press each pedal fully to the floor to set the pot 7 limits Next the steering will auto calibrate Do not touch the wheel as it turns to set the pot limits The Cabinet Link ID resets to 1 when you install the software If the software detects another linked cabinet with that link ID number a screen will appear and prompt you to select a different Link ID If necessary you can change link IDs from the Operator Menu If you changed the monitor to PC mode follow the same steps to restore the previous setting Once the Attract Movie begins play a game to verify proper operation Open the Operator Menu and set the sound volume levels pricing and other Operator settings 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 33 of 82 Chapter 6 Service and Repair Chapter 6 Service and Repair General Precautions GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware Do not connect or disconnect any cables or connectors with the power on Doing so could potentially damage
54. can indicate a bad pot or a loose set screw on the pedal assembly Calibrating the Steering and Pedals To calibrate the steering wheel and pedals press the START and J buttons together to reset the pots to 0 A symbol will appear over the pictures of the pedals and wheel Turn the steering wheel all the way to the left and the right to set the pot limits Press each pedal all the way down to set the pot limits Shifter When you shift through the gears the shifter in the graphic should move to the correct position Coin Mechs When you activate a coin mech its name Coin 1 or Coin 2 should turn from white to green and the number should increment to indicate the number of coins inserted If the name of the mech stays green this indicates it is stuck in the ON position Note Typically Coin 1 is the two coin mechs and Coin 2 is the optional bill validator START Button and Leader Light The START button and Leader Light should blink while the Play Control Test menu is open If either one fails to blink check the bulb and wiring EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 28 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Diagnostics Motion Test This menu lets you test each motion drive motor individually or test all three together MOTOR 1 Front Center CENTER MOTOR 2 Right Rear CENTER MOTOR 3 Left Rear CENTER ALL MOTORS CENTER lt VIEW
55. ce 4 Lets you set the number of credits required to start a new game Options are 1 50 Race Continue Lets you set the number of credits required to continue a game 3 play again Options are 1 50 Play Again Continue must be Enabled in the Game Settings Settings menu to use this feature EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 24 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Collections Screens The Current Earnings screen displays earnings and Service Credits entered for the current period To end the current period select Reset Bookkeeping press START and confirm your selection in the pop up menu that appears When you select Reset Bookkeeping all amounts are reset to zero 0 out in the Current Earnings screen and the data is moved to the Last Collection screen Lifetime Earnings and Lifetime Average Weekly Earnings are displayed on the Statistics Machine screen described on page 26 Collections Collections September 2 2008 9 07 43 AM September 2 2008 9 07 43 AM Game Settings Game Settings 4 Goin Settings Since 1 12 200 9 43 24 AM J Coin Settings 4 Collections E Collections Current n F Current Earnings Product Earnings Service Credits Last Collection Product Earnings Service Credits Leet Colani venan Race 34 4 Statistics omen z Resume Game Unspent Monies 0 n a Resume Game Total 34 4 Total 55 2 1 08 2007 10 25 4
56. cheduled during a busy time for your location the action of players pressing START to postpone will move the restart to a time that is not busy 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 7 of 82 Chapter 2 Installing a New Cabinet Chapter 2 Installing a New Cabinet Installation Kit Locate the following items for setting up your cabinet Description Mounting Hardware Nuts Bolts amp Washers Located in Cash Box Unpacking the Motion Base Refer to Figure 34 on page 75 for Motion Base components Carefully remove the motion base from its packaging Inspect the exterior for any damage Remove the bolts holding the plywood sheet in place behind the motion base on the pallet Position the plywood sheet to use as a ramp for rolling the motion base off the pallet Release the strap that holds the motion base in place Raise the leg levelers located on the undersides of the motion base and roll it down the ramp 2 eo SS a Keep the pallet and ramp for transporting the unit in the future Unpacking the Display Cabinet 1 Cut the shipping straps and carefully remove the packaging material Inspect the cabinet exterior for any damage 2 Gently slide or lift the cabinet off the pallet Using a Forklift is recommended Precautions for Installation AVOID FIRE HAZARD Do not install in an area where the game would be an obstacle in case of an emergency i e Near Fire Equipment or Emergency Exits
57. ciation Toyota trademarks used with permission All other car team driver images track names trademarks and other intellectual property are used under license from their respective owners All other trademarks are the property of their respective owners 2008 GLOBAL VR and the GLOBAL VR logo are registered trademarks of Glboal VR Inc All rights reserved 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 81 of 82 Technical Support Service amp Parts for Non M otion Issues Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvwr com Website hitp service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Tsunami Visual Technical Support for Motion Base Issues Hours 8 00aAm 5 00pm Pacific Time Monday Friday Phone 510 661 9588 Fax 510 661 9587 E mail support tsunamivisual com Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below to assist the Technical Support representative in solving your problem quickly For your convenience space is provided to write important numbers Cabinet Serial Number Gam
58. crews that secure the speaker grill to the back of the seat Remove the four 4 screws that secure the speaker or subwoofer to the seat Remove the wires from the speaker or subwoofer and install them to the same terminals on the new speaker or subwoofer Reverse the removal steps to install the new speaker or subwoofer 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 49 of 82 Chapter 6 Service and Repair Computer Replacement CAUTION The computer is serviced as one unit YOU WILL VOID YOUR WARRANTY if you open the computer without direct authorization from the GLOBAL VR Technical Support staff Perform the following steps to remove the computer from the cabinet l 2 OF 4 Turn off power and disconnect both cabinet AC power cords Open the back of the Display Cabinet see page 36 Open the Display Cabinet front access panel and disconnect all of the cables from the computer Remove the Game Dongle and keep it with your cabinet Do not ship the game dongle with the computer It contains information that needs to stay with the cabinet The computer is secured in place with a U bracket Remove the two 2 screws at each end of the U bracket and remove the bracket and the computer Reverse these steps to install the new computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that is easily blocked by padding or debris Connect all c
59. d Credits Service Credits 1 Reset Service Credits VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 13 Coin Settings Configuration Menu Menuttem Deseription Free Play Sets Free Play to Enable or Disable Money Display Prompt Sets the onscreen prompt to Insert Coins Insert Credits Insert Bills Insert Tokens Insert Money or Swipe Card Paid Credits Displays the number of coin drop credits currently available Reset Paid Credits Resets available paid credits to 0 Does not affect service credits The number next to the button shows available credits Any Paid Credits displayed when you reset are counted as Unspent Monies in the Collections screens Service Credits Displays the number of Service Credits currently available Reset Service Credits Resets available Service Credits to 0 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 23 of 82 Chapter 4 Operator Menu and Game Setup Coin Settings Pricing Menu This menu lets you set pricing to start or continue a game Coin Settings September 2 2008 9 07 43 AM Machine Settings Game Settings Mode of Play Credits Coin Settings Confiquration Race 4 Race Continue 4 Collections See Game Settings to enable Play Again Continue games Statistics Diagnostics Resume Game GLOBAL VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 14 Coin Setting Pricing Menu Menuitem Defaut Descrip Ra
60. d The bellows is important for player around loose or missing retaining screws safety and prevents debris from motion base Replace if damaged getting inside the motion system mechanisms Resting With the Red Motion STOP Button The Motion Base should not move motion up visually inspect the game to make during Attract Mode this can severely inspection sure it is not moving in Attract Mode decrease the life expectancy of your motors This is usually caused by a bad pot Contact Technical Support immediately for a replacement EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 34 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair ttem Task When Commens Missing screws encourage vandalism and theft All screws must be in place to ensure player safety Bellows Retaining Screws Motion function check bellows up Motion Diagnostics Bellows down Push Rod Assembly check bellows down Steering controls pedals and dash buttons Connecting Brackets Cooling Fans Leg Levelers Visually inspect for loose or missing retaining screws and replace or tighten Make sure the game is level during Attract Mode Go to Diagnostics Motion Test in the Operator Menu and cycle ALL MOTORS through all positions making sure platform stays level Visually inspect motion drive components for alignment and wear Make sure motion appears no
61. detects a duplicate Link ID number the Select A Link ID menu shown below will automatically appear and prompt you to change the number Select A Link ID iink is should be in sequential crter Starting witi the beftmest cobinet i J i F Ki i Use the steering wheel to change the Aibar Presa STAAT whin done EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 12 of 82 040 0167 01 Rev B 9 12 2008 Chapter 2 Installing a New Cabinet 2 Make sure the Game Settings and Coin Settings are the same for all linked cabinets You will have unhappy customers if a setting such as Winner Gets Free Game is enabled on some cabinets and disabled on others If the settings listed below are mismatched on a set of linked cabinets a Blue Dot will appear in the Attract Mode and you will see an explanation of the problem on the Machine Settings Info screen e Software Comm Version e Free Game e Link ID e Free Game Min Players e Race Length e Disabled Tracks All linked cabinets must run the same Software Comm Version and have a Game Dongle set for the same region A screen like the one below that shows cabinet 1 running software version 1 5 and cabinet 2 running 1 1 will appear it there is a mismatch Soiware Versions musi be the same install the samea Versions of disconnect ihe link Power cycle the cabinets Serace 405 507 M35 eh wera Ohh con Checking the Game Dongle The cabinet uses a Game Dongl
62. e in a solo race only press all four control panel buttons at the same time This feature is useful to Operators who want to test the game and then quickly return it to Attract Mode It can be Disabled or Enabled from the Operator Game Settings Settings Menu APD As you drive you can press the LOOK BACK button to see what s LOOK BACH x happening behind you VIE Aa Press the VIEW button to change your view of the race Press the J button to turn down the music Press again to stop the song that is playing Press a third time to start a new song 9 Note Not all tracks and drivers are available in the international version 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 15 of 82 Chapter 4 Operator Menu and Game Setup Chapter 4 Operator Menu and Game Setup This chapter describes how to use the Game Operator menu to set up the game diagnose problems and view gameplay and earnings statistics Navigating the Operator M enu 1 With the game running in Attract Mode open the coin door and press the TEST BACK button on the Operator Button Panel to open the Operator Main Menu Figure 6 Operator Button Panel Use the driving controls to change settings as described below 3 Once you enter the Operator Menu use the VIEW and J buttons to move up and down through the main list on the left side of the screen Pause over a menu item to open the submenu below it and then use the VIEW and J buttons to move th
63. e Main SETA O Menu dia No Errors PU PD Value F6 Fail Safe Defaults Enter Select F10 Save F5 Previous Values t Move ESC Exit F l General Help F7 Optimized Defaults 7 Now use the Arrow keys to highlight Advanced BIOS Features and press Enter A screen similar to the following will appear 8 Use the Arrow keys to highlight the setting for First Boot Device and press Enter Use the Page Up and Page Down keys to change the setting to DVDROM 9 Change the setting for Second Boot CMOS Setup Utility Copyright C 1984 2007 Award Software Advanced BIOS Features gt Hard Disk Boot Priority First Boot Device Second Boot Device Third Boot Device Password Check HDD S M A R T Capability Limit CPUID Max to 3 No Execute Memory Protect abled CPU Enhanced Halt CIE CPU Thermal Monitor 2 TM2 Press Enter CDROM Hard Disk Disabled Setup Disabled Item Help Enabled 10 11 12 13 Device to Hard Disk the same way Change the setting for Third Boot Device to Disabled the same way Press ESC to go back to the Main Menu f CPU EIST Function Init Display First Onboard VGA Enter Select F5 Previous Values Move Enabled PCI Enable If No Ext PEG PU PD Value F6 Fail Safe Defaults F10 Save Now use the Arrow keys to highlight Integrated Peripherals and press Enter A screen similar to the following will appear Use the Arrow
64. e Version from Operator Menu OS Version from Operator Menu Dongle Version from Operator Menu IO Board Version From Operator Menu Your mailing address and telephone number A summary of the question or a detailed description of the problem with your cabinet The additional information listed below as applicable may assist Technical Support in solving your problem quickly e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the game mode and number of players To comment on this manual please e mail techpubs globalvr com
65. e to activate the game software If the dongle is missing the game will not run When a USB Game Dongle is installed and working properly a red LED will illuminate inside the dongle For a Game Dongle to be recognized correctly it should be connected before the cabinet is powered ON If the software does not recognize the Game Dongle make sure the Dongle is connected properly and then power cycle the cabinet to see if this resolves the problem If the dongle should come out while the game is running a NO DONGLE screen will appear If this happens the dongle can be re installed without rebooting the game Note The dongle supplied with the cabinet is specific to the game software version Future software upgrades may require a new dongle Important Some of your cabinet information is stored in the dongle so if you replace your computer remove the dongle and keep it with the cabinet Red Light Here when Working Figure 4 USB Game Dongles Cabinet Tear Down Refer to Cabinet Tear Down Procedure on page 54 for instructions on disassembling and repacking the EA SPORTS NASCAR Racing Motion Cabinet 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 13 of 82 Chapter 3 Driving a Race Chapter 3 Driving a Race 1 Select Driver This screen appears after you insert coins and press START or the gas pedal Turn the Wheel to highlight a driver Each screen displays stats about the driver Press the Gas Pedal to s
66. ech is not jammed and is properly accept coins aligned and latched to the coin door Faulty ground wire Check the ground wire to the coin door Wrong number of Incorrect setting Adjust settings from the Operator Menu credits shown Faulty wiring Disconnect cabinet power cord Check all coin mech wiring Verify no wires are frayed or shorting to ground Optional DBA not Incorrect dipswitch Set dipswitches for Long Pulse or Gaming not Short working setting Pulse or Vending some tracks and International Due to licensing issues some tracks and drivers drivers missing Cabinet available in the USA are not available internationally Wrong Date or Date or time set See Setting the Date and Time on page 58 Time in Menus wrong in software Very long wait Drive A is enabled Check the BIOS settings see page 55 Under before System in the BIOS Standard CMOS Features set Drive A to None Recovery Disk Settings runs EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 66 of 82 040 0167 01 Rev B 9 12 2008 Chapter 7 Troubleshooting Error Message Screens The messages below may appear at boot if the software detects a hardware problem Boot Error Message Explanation and Solution Dongle Missing or Invalid Make sure the USB Game Dongle is firmly connected Invalid Dongle Incorrect Game Dongle does not match game version If you upgrade the Version software be sure you connect the correspondin
67. een lets you adjust the overall vividness or saturation of the colors Press VIEW or J to raise or lower the vibrance level To exit without making changes press LOOK BACK To exit and keep the new setting press START e Monitor Resolution This screen lets you change the monitor resolution This feature is provided to enhance compatibility with a variety of monitors Normally the software detects and sets up the optimal monitor resolution automatically To change the resolution press or VIEW to cycle through the available options and then press START to test the selected resolution You will be prompted to press START again to keep the setting Press LOOK BACK to exit without making any changes 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 31 of 82 Chapter 5 Software Restoration Chapter 5 Software Restoration Follow the instructions below if you need to re install software on your cabinet These steps apply to Software Version 1 5 Total installation time is about 25 minutes Important When you use the System Recovery Disk you will erase all game settings statistics and collections data stored in the game software Note All linked games must run the same Software Comm version displayed in the Operator Menu Machine Info screen Put Monitor into PC Mode if Needed If you don t see an image on your monitor once you start the software installation you may need to put your monitor into PC mode Alter
68. el 4 of 2 26133 00 MOT 1 of 6 1 of 2 Right Quarter Panel Formed Plastic NASDLX AW 03 GRA 0063 X Left Quarter Panel Decal Not Shown Motion STOP Button Decal 26132 00 MOT Not Shown Left Quarter Panel Formed Plastic Not Shown Figure 30 Cabinet Artwork and Formed Plastic 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 71 of 82 Chapter 9 Diagrams and Schematics Chapter 9 Diagrams and Schematics System Computer Digital to Analog Data Data Distribution Box Converter Card DDB Motion BOX STOP Button MDB1 Box 2 Box 3 MDB2 MDB3 Distribution Box AC Power Plate 220 VAC 110 VAC 220 VAC Power Motor Drive Motor Drive Motor Drive 220 VAC Cooling Cooling Fan Fan Figure 31 Motion Control System Simplified Block Diagram EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 72 of 82 040 0167 01 Rev B 9 12 2008 Chapter 9 Diagrams and Schematics Air Vents Speakers Behind Grills Keep Clear oa SX p A We Top Panel s 2 a Middle Panel a 57 DLP Monitor Glass Display Shield 7 Lower Transformer Panel e De Inside Cabinet y Display Cabinet ELC 0053 X ON OFF Switch Access Panel Motion Base Power Breaker 5 Dual Input AC Sy ee Power Plate SCSI Cable R Speaker ELC 0023 X
69. elect Note If the countdown in the upper right corner reaches 0 on any selection screen the highlighted item is automatically selected 2 Select Transmission Turn the wheel to select Automatic or Manual Stick Shift and press the Gas Pedal to select AuTomAaATric Note Select Track is not available if another driver in a linked cabinet is on the Waiting for Others screen In this case you will automatically join that player s race LAY IT SAFE FOCUS ON THE FUN 3 Select Track Turn the wheel to select a track Each screen displays stats about the track Press the Gas Pedal to select Tracks are rated by difficulty Normal Hard or Expert Expert and Hard tracks can be locked to keep novice players from selecting them accidentally see Game Settings Settings Menu on page 20 If tracks are locked press the J button to unlock 4 Waiting for Others If the cabinet is linked this screen gives other players 30 seconds to join the race Press START or the Gas Pedal to speed up the countdown Your cabinet will be shown in green with a pulsing edge and say READY Cabinets shown in blue that say AVAILABLE are ready for new players to coin up Cabinets shown in orange or yellow that say JOINING are in the process of joining the race Once they join they will turn green and say READY Note Players cannot start a solo race while Cabinets shown in gray are in the Operator Menu the Waiting for Others screen 1
70. en Motion and or Non Motion Cabinets for head to head competition Once the cabinets are linked in hardware and software the Attract Mode movies will synchronize and players can choose to play individually or race against other players Each cabinet ships with a CAT 5 Ethernet cable Use this cable to link two cabinets directly or connect it to an Ethernet hub or switch to link more than two cabinets A 10 100 1000 Mbps Gigabit hub or switch is recommended GLOBAL VR has tested linking with the following switches e 5 Port Switch LINKSYS SD205 e 16 Port Switch D Link DSS 16 Important DO NOT use crossover couplers to link this game The motherboard automatically detects a direct connection to another game Crossover couplers shipped with older racing games will not work Ethernet Hub_e or Switch Two Cabinets Linked Four or More Cabinets Linked Direct Link with CAT 5 or Higher Ethernet Cable No Coupler F H i g E a i 4 7 1 ang Ji gt Beis Be iy 4 F z N a j d T wj E ka a l oe A Cc Link ID 2 Link ID 1 Link ID 3 Link ID 2 Link ID 4 Link ID 1 Figure 3 Linking Cabinets 1 Before connecting the Ethernet cables open the Operator Menu Machine Settings Settings menu on each cabinet and set the Link ID number Cabinets should be numbered in sequence from left to right and each cabinet must have a unique number 1 2 3 etc Exit the Operat
71. ery Disk Version 1 5 Track amp Team Update 050 0157 01 Game Install Disk Version 1 5 Track amp Team Update 050 0159 01 Motion Install Disk Version 1 5 Track amp Team Update Cables PartNumber Qty Description gt gt O Cable 110VAC to Power Supply PCBs Lighting amp Steering Power Cable 6 110VAC to 24VDC Power Supply LCD Monitor Power CBL 0024 X_ __ Main AC Power Cord 145A CBL 0025 X_ __ Main AC Power Cord 25A __ S O EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 68 of 82 040 0167 01 Rev B 9 12 2008 Chapter 8 Replacement Parts Cabinet Hardware Part Number Description Electronics o O Caster w Swivel 3 Albion FNA 0015 X 6 Leveler Motion Base 5 8x11 0 Driving Controls ELC 0027 X ELC 0028 X Gas Pedal Assembly Brake Pedal Assembly ii SHT 0086 X Washer Bearing Cobra 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 69 of 82 Chapter 8 Replacement Parts Part Number Miscellaneous Hardware PLA 0064 X ELC 0504 X PLA 0081 X 40 6000 08 90 0244 NDNC 50 0400 00 FNA 0008 X SHT 0035 X Shifter Assembly Qty Bellows Assembly 0 E a ae 17 50 8422 00 GUIDE WASHER 4 SPD SHIFTER 18 50 8406 00 BUSHING NYLINER F 078 THK MAT 19 50 8491 00 BUSHING NYLINER F 072 135 THK MAT 20 43 0307 00 SCREW 8 32X3 4 PH P H MS 21 43 02
72. g Game Dongle There is a CD in the Drive Eject the CD from the drive Press the START button to continue to boot the game Error Detected with GVRIO Board The GVRI O Mini PCB is either disconnected or malfunctioning Make sure jumpers are installed in positions 1 amp 3 of Jsa Mode Select see page 46 Check all connections to the PCB Replace the PCB if faulty Make sure jumpers are installed in positions 1 amp 3 of Jsa Mode Select see page 46 Incorrect GVRIO Board The screen will display the revision numbers of the GVRI O Mini PCB installed and the one required Contact your distributor to order the correct GVRI O Mini PCB Duplicate Link ID Please Selecta The cabinet has the same Link ID as another cabinet Turn the New Link ID steering wheel to select a different Link ID from the numbers displayed Numbers displayed in gray are available Turn the wheel to select an ID and press the START button Remember to number your cabinets in sequence from left to right Steering Auto Calibration failed The software detected a problem with steering Once you turn the Please turn the wheel all the way wheel the software will determine whether the problem is with the to the left and all the way to the steering pot or the force feedback If the problem is with the force right feedback you will be given the option to start the system without force feedback If the steering pot is not working the game cannot be started See page
73. g the coin meter to the operator button panel and remove the coin meter Cut the two wires from the coin meter and strip the ends of the wires to attach the new meter 4 Use two butt splices to connect the wires to the new coin meter 5 Use the two screws to install the new coin meter Power Distribution Service Primary power distribution components consist of the AC Power Plate on the back of the cabinet the power strip that powers AC components the Power Transformer that outputs 220 VAC for the motion base and two DC Power Supplies that power the lighting PCBs and steering DC Power Supplies 24 and 5 12 VDC The cabinet has two DC power supplies NOT including the power supply inside the computer e 24 VDC supply powers the Force Feedback Steering System Important Connect only the steering components to this 24 VDC Power Supply Do not use the 12 VDC Terminals on the Steering Power Supply e 5 12 VDC supply powers the Audio Amp GVRI O Mini PCB and lighting components Perform the following steps to replace a DC power supply SHOCK HAZARD Disconnect the AC power cord before performing the following procedure If a power cord is damaged it must be replaced by the equivalent power DANGER cord available from GLOBAL VR or your distributor 1 Turn the cabinet OFF and disconnect both AC power cords 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 51 of 82 Chapter 6 Service and Repair 2 Remove
74. gistered Trademarks The Roush Fenway Racing trademarks and Matt Kenseth s name and or likeness used by authority of Roush Fenway Racing LLC The AAA logo is a trademark of the American Automobile Association The Roush Fenway Racing trademarks and David Ragan s name and or likeness used by authority of Roush Fenway Racing LLC 2008 Gillett Evernham Motorsports The stylized E with checkered flag and No 10 are registered trademarks of Gillett Evernham Motorsports Patrick Carpentier name likeness and signature are trademarks of Carpentier Group Inc licensed by Gillett Evernham Motorsports V and Valvoline used under License and are registered trademarks of Ashland Kyle Petty name and or likeness used under license by Petty Marketing Company LLC Wells Fargo and Company trademarks used under license The David Reutimann name and likeness used under license Michael Waltrip Racing logo stylized 44 race car are trademarks of Michael Waltrip Racing Inc used under license UPS the UPS Shield the color Brown and the UPS Racing logo are registered trademarks of United Parcel Service of America Inc used under license Toyota trademarks used with permission The Michael W altrip name and likeness used under license Michael Waltrip Racing logo stylized 55 race car are trademarks of Michael Waltrip Racing Inc used under license The NAPA name and logo are registered trademarks owned and licensed by National Automotive Parts Asso
75. gt or lt MUSIC gt Selection updown lt START Change motor position lt LOOKBACK Abort the tesi Figure 16 Motion Test Menu If you select Motion Test from the Main Menu with the motion STOP button down you will be prompted to pull it up to activate motion Select a motor and press START to cycle the motor to the next position The motor will move to the position shown onscreen Select ALL MOTORS and press START to cycle all three motors together All three motors will move to the position shown onscreen During this test the platform should stay level If it does not stay level refer to Motor and Potentiometer Calibration on page 36 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 29 of 82 Chapter 4 Operator Menu and Game Setup Diagnostics Comm Test This screen shows the status of all linked cabinets as well as their Comm version and region Press lt LOOKAACK gt tn mull Diagnostics Sound Test The Sound Test menu tests the speakers and subwoofer Testing Left Front Speoher Press MUSIC to Pouse pesume test Press LOOMBACH button to abort the test Once you enter the sound test each speaker will play a sound while the graphic indicates the speaker that should be playing and the onscreen text displays the name of the speaker The subwoofer will make a low rumbling sound like an engine when it is being tested Press the J button at any time to pause or resume the test The
76. he Bellows and lower the Bellows To be sure that no power is left in Motor Drive Box you must wait 1 minute after disconnecting the power cord before performing the next step EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 38 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair 4 Disconnect the four cables from the Motor Drive Box There is the main power cable a braided metal power cable that goes to the motor and two data cables Important Do not pull on the cables to disconnect them grip the connectors only 5 The Motor Drive Box is held in place by a metal clamp Unscrew the bolts that secure the clamp and lift the box out 6 Reverse these steps to install the new Motor Drive Box Important Make sure all cables are firmly connected and straight Improperly connected cables can cause problems such as the motor spinning constantly 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 39 of 82 Chapter 6 Service and Repair Force Feedback Steering System Service The major components of the steering system are listed below Figure 18 shows the harnessing of the force feedback steering system e Steering Wheel e Force Feedback PCB part COEM GCE H2P5A e 24 VDC Power Supply e Steering Motor e 5 KQ Steering Pot Potentiometer Note Some previous driving cabinets use a dual board force feedback system consisting of a Force Feedback PCB blue board part
77. he top and bottom of the bellows 2 Remove the formed plastic quarter panels and wheels by removing the bolts that secure the pieces in place 3 Remove the bellows by lifting it over the motion base 4 Reverse these steps to install the new bellows M otor and Potentiometer Calibration WARNING Secure all loose clothing jewelry and hair before working around the motors Lose items could get caught in the moving parts of the motors Perform the following steps only if the motion platform is not level during Attract Mode or after replacing a motor or pot Refer to Figure 17 on page 37 and Figure 36 on page 77 to identify motor components 1 Remove the retaining screws at the top of the Bellows and lower the Bellows 2 Open the Operator Menu and select Diagnostics Motion Test see page 29 3 Select ALL MOTORS from the Motion Test menu and press the START button to move the platform to the DOWN position 4 Look at each of the motors and verify that the push rod mechanisms are at the lowest point in their vertical travel EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 36 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair 5 Press the START button to move the platform to the UP position Look at each of the motors and verify that the push rod mechanisms are at the highest point in their vertical travel 6 If any motor is not stopping at the full up and full down posi
78. hen you press the TEST BACK Button It displays important information about the cabinet and contact information for GLOBAL VR Note that the box near the bottom of most Operator Menu screens shows you how to navigate through the menus using the game control panel Machine Settings o Sptemivor 2 2008 9 07 43 AM ns na lf you open the Operator Menu Oooo oOo O while an error is detected the H Machine Settings error message will be displayed info Region US over this screen in a message Settings Cabinet Type Motion Patch A i Game Version 1 5 0 206 Dongle Version 1 5 box Press START to close the Game Settings Shell Version 4 0 0 36657 PLUS Version 1 2 0 4 message box Coin Settings OS Version XP Embedded HW Rev 945GM G31MX 08252008 Go to Machine Settings Collections Dongle Flag None Errors for a list of detected Statistics Diagnostics lO Board GvrlOmini 0x7015 ver 0x0403 BNS i Resume Game Comm Version 1 5 0 Link ID 1 MAC Address 00167874c4a0 Last Power Cycle 1 20 19 Previous Maintenance Restart 15 23 08 Next Maintenance Restart 22 40 41 Note that the box near the Service Contact your GLOBAL VR distributor or US 1 408 597 3435 bottom of most Operator Menu a OO E 5 navigate through the menus GLOBAL VIEW Up START Select j oni MUSIC Down LOOKBACK Cancel Back semg the Jae control panel Figure 8 Machine Info Screen C mennem O s region specific require
79. i Fron LLLLLLLI Seas Front Speaker Subwooler Adjustment Pot One for each chanel Cantar Speaker I 4 A A Figure 25 Audio Amp Connections Volume Adjustment and Speaker Locations Three 3 5 mm stereo audio cables connect the computer audio ports to the audio amp Each audio port on the computer is color coded to help identify the channel e The green audio port is for front speakers left and right e The blue audio port is for rear speakers left and right e The pink audio port is for center channel and bass speaker subwoofer Each speaker is connected to the corresponding speaker output on the audio amp See Figure 25 for the location of each speaker EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 48 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Audio Amp PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution l Zz 4 Remove the front access panel from the display cabinet Disconnect the power harness speaker wires and 3 5mm audio cables from the audio amp PCB Make sure all connectors are labeled to make it easy to reconnect them properly Use a small Phillips screwdriver to remove the four 4 screws holding the PCB to the mounting feet Note Always keep the audio amp PCB inside an ESD anti static bag when not installed in
80. id the warranty See Figure 36 on page 77 for motor assembly components Calibration of the components is critical If controls are out of calibration the game will not function properly The powerful jolts may cause the unit to travel after extensive use Make sure it stays in its location Important The fans in the Motion Base operate on 220 VAC It is essential to maintain proper ventilation to the display cabinet motion base and computer Failure to do so may decrease the performance and or the life span of your game 2008 Global VR Inc Page 35 of 82 Chapter 6 Service and Repair Opening the Back of the Display Cabinet There are three interlocked panels on the back of the display cabinet To remove the panels first remove the screws securing the top panel and remove that panel Next remove the middle panel and finally remove the lower panel Note Most PCBs and electronic components can be reached through the front access panel Servicing the Motion Base Opening the Bellows Skirt 1 Do the following to open the Bellows a Remove the Retaining Screws that secure the top of the Bellows b Move the Bellows down 2 Do the following to close the Bellows a Luft the Bellows into place b Line up the holes in the Bellows and secure with the Retaining Screws Replacing the Bellows Skirt Do the following if you need to replace the bellows assembly 1 Remove the Retaining Screws at t
81. ikeness and the likeness of the no 31 race car are used under license from their owners 2008 HGL LLC The name likeness and signature of J eff Gordon and the likeness of the 24 DuPont Chevrolet are used under license granted by HGL LLC 2008 HGL LLC The name likeness and signature of J immie J ohnson and the likeness of the 48 Lowe s Chevrolet are used under license granted by HGL LLC 2008 HGL LLC The name likeness and signature of Casey Mears and the likeness of the 5 HMS Chevrolet are used under license granted by HGL LLC 2008 Kellogg NA Company Brian Vickers Red Bull Racing Inc and Red Bull GmbH trademarks trade dress names likenesses and copyrights are used under the authorization of Red Bull Racing Inc Red Bull Racing Inc and Red Bull GmbH trademarks trade dress names likenesses and copyrights are owned by Red Bull GmbH Tony Stewart 20 and The Home Depot licensed under authority of J oe Gibbs Racing Huntersville NC Denny Hamlin 11 and Federal Express licensed under authority of J oe Gibbs Racing Huntersville NC Kyle Busch 18 and M amp Ms tm licensed under authority of J oe Gibbs Racing Huntersville NC Mars Inc 2008 Visit www mms com Bobby Labonte name and or likeness used under license by Petty Marketing Company LLC Cheerios and Betty Crocker are trademarks of General Mills used under license The likeness of Dale Earnhardt J r the
82. ing from Coin Settings Pricing Play Again Max Times Lets you set the maximum number of times a player can use Continue Options are 1 2 or Unlimited Winner Gets Free Game If enabled the winner of a race gets a free game Note Installing Patch A will remove this option Free Game Min Players If Winner Gets Free Game is enabled this sets the minimum number of players required for the free game to be awarded Options are 1 10 Solo Free Game Max in If Winner Gets Free Game is enabled and Free Game Min Players is set to 1 Row this sets the maximum number of times in a row the free game can be awarded Options are 1 3 Times If you set this to Expert amp Hard Track Lockout or Expert Track Lockout players have to press the J button to select these tracks This prevents novice players from selecting a difficult track accidentally from the Track Select screen 4 Button Game Abort If set to Enable a solo race can be aborted by pressing all four control panel buttons at the same time Expert Track Lockout Shifter Control If set to Disable game defaults to Automatic transmission You can use this setting if the shifter is not working properly If set to Short this shortens the length of all races by reducing the number of laps in a race The number of laps per race varies by track Options are Long and Short If you change this setting you should also Reset Highscore Data from the Game Settings Game Resets menu Attract
83. ing in Attract Mode 10 Lift the Bellows into place and secure them with the Retaining Screws Potentiometer Assembly Replacement 1 Refer to Figure 17 on page 37 and Figure 36 on page 77 to identify motor components and perform the following steps 2 Turn off power and disconnect both Cabinet AC Power Cords Remove the retaining screws at the top of the Bellows and lower the Bellows 4 Disconnect the potentiometer 4 pin Molex connector from the motor drive box cable 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 37 of 82 Chapter 6 Service and Repair 8 Remove the two bolts that secure the Pot L Bracket to the Bearing Block The coupler on the shaft has four set screws Loosen the two set screws that are closest to the potentiometer Reverse these steps to install the new Potentiometer Assembly Make sure there is some play in the Pot L Bracket Calibrate Motor and Potentiometer Assembly as described in the previous section Push Rod Assembly Replacement Refer to Figure 17 on page 37 and Figure 36 on page 77 and perform the following steps l 2 3 9 Turn off power and disconnect both cabinet AC power cords Remove the retaining screws at the top of the Bellows and lower the Bellows Remove the nuts and washers from the four studs that secure the platform to the Motion Plate Carefully disconnect the harnesses that run between the base and platform and remove the platform with the seat a
84. itch and Motion Base Power Breaker and disconnect both cabinet AC power cords Open the front access door on the Display Cabinet and remove the cover from the Interconnect Bridge Remove the nuts and bolts with washers that secure the Coin Tower Assembly and Spacer Block to the Motion Base Remove the nuts and bolts with washers that secure the Motion Base and Display Cabinet to the Interconnect Bridge Disconnect the Coin Tower cables Disconnect the Cables between Motion Base and Display Cabinet and secure them inside the display cabinet Store all Assembly Hardware and Brackets where they will not get lost The coin box is a good place to store small hardware Lower the Caster wheels to the floor and raise the Leg Levelers fully The Display Cabinet and Motion Base are now ready for repacking Repacking the Motion Base l A gee oe The Motion Base is delivered on a custom built pallet This pallet should be used if you need to ship the motion base A plywood sheet is provided to use as a ramp Roll the Motion Base onto the pallet using the plywood ramp Refasten the plywood ramp to the shipping position Fasten the Motion Base to the pallet with the ratchet strap Cover and wrap the Motion Base to prevent damage Repacking the Display Cabinet l 2 Lift or slide the Display Cabinet onto a pallet using a forklift is recommended Place the Spacer Block inside the bottom of the Coin Tower and place the Coin
85. ive to the receiver e Plug the game into a different outlet so that the computer and the receiver are on different branch circuits If necessary consult a Regulatory EMC representative of GLOBAL VR or an experienced radio television technician for additional suggestions You may find the FCC Interference Handbook to be helpful It 1s available from the U S Government Print Office Washington DC 20402 This device has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction manual it may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Operation is subject to the following conditions e This device may not cause harmful interference e This device must accept any interference received including interference that may cause undesired operation 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 5 of 82 Chapter 1 Introduction Chapter 1 Introduction EA SPORTS NASCAR Racing A Whole Lot More Than Left hand Turns Ga
86. keys to highlight the setting for USB Keyboard Support and press Enter Use the Page Up and Page Down keys to change the setting to Enabled Use the Arrow keys to highlight the setting for USB Mouse Support and press Enter Use the Page Up and Page Down keys to change the setting to Enabled Press ESC to go back to the Main Menu ESC Exit F l General Help F7 Optimized Defaults CMOS Setup Utility Copyright C 1984 2007 Award Software On Chip Primary PCI IDE On Chip SATA Mode x PATA IDE Set to tl SATA Port 0 2 Set to SATA Port 1 3 Set to USB Controller USB 2 0 Controller USB Keyboard Support USB Mouse Support Legacy USB storage detect Azalin Codec Onboard H W LAN SMART LAN Onboard LAN Boot ROM Onboard Serial Port 1 Onboard Parallel Port Parallel Port Mode Enter Select F5 Previous Values Move Integrated Peripherals Enabled Auto Ch 0 Master Slave Ch 2 Master S ave Ch 3 Master Enabled Enabled Enabled Enabled Enabled Auto Enabled Enabled Disabled 3F8 IRQ4 PU PD Value F10 Save F6 Fail Safe Defaults EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 56 of 82 Item Help Menu Level P ESC Exit F l General Help F7 Optimized Defaults 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair 14 Now use the Arrow keys to highlight Power Management Setup and press Enter 15
87. mbly USB Port 5V 4 i Analog PWR Gas Wiper 3 RN 2 Gas Wiper GND 6 5 Analog GND Brake Wiper 4 K 3 Brake Wiper GAS BRAKE J ema ae en EN SR RA A 7a Harness PN 115 0163 01 Harness PN 115 0149 01 Shifter Assembly Signal GND 1 BLK WHT BLK WHT Bue i Shift 1 Button 17 2 LK ORG BLK ORG BLK _ 0 4 Shift 2 Button 18 3 ORG BRN ORG BRN __ o 2 l Shifter 3 Button 19 4 ORG RED ORG RED __o 3 Shifter 4 Button 20 6 ORG YEL ORG YEL 4 i Chassis GRN YEL GRN YEL 2x Shifter Micro GND To Chassis Switches cc Ground J5 Mode Select Jumpers 45 442 voc ee ate Sere 7 Place 1234 Power Supply l Harness PN 115 0148 01 Jumpers at ele Chassis GRN YEL 0 To Chassis Ground K R e R r Lamps 5V 0 2A 555 BLK Look Back START gt gt D 2 RED Note This wiring diagram Start Button 1 2 WHT BLK WHT BLK o Start is for EA SPORTS i Look Back Button 2 4 WHT BRN WHT BRN o7 Look Back N ASCAR Racing Deluxe Music Button 3 5 WHT R WHT RED o Music systems It is provided for View Button 4 6 WHT O WHT ORG o _ View y p Signal GND 1 BLK WHT BLK WHT reference as signal paths AR are generally the same in iG Hamess PN T the Motion Platform Part 115 0150 01 Start Button Light Output 6 9 BLU VIO 8 rae numbers and wire colors
88. me Features Race bumper to bumper at speeds over 200 MPH Fight your way past 30 opponents to capture the lead Sling shot your car into winning position by earning draft boosts Eight tracks with increasing difficulty let players choose the right play level Multi player mode allows up to 10 players to race head to head to beat their friends Link Motion and Non Motion cabinets Unique racecar cabinet design Specifications Note Specifications are subject to change without prior notification Shipping Dimensions L x W x H Display Cabinet 37 5 x 56 x 86 Motion Base 78 5 x 40 x 65 5 Installed Dimensions Total Length Assembled 98 5 Display Cabinet Width 54 5 Motion Base Width 34 Supports Dollar Bill Validator Voltage amp Power Requirements Display Cabinet 110 VAC 5 Amps 50 60 Hz Power requirements are shown for Motion Base 220 VAC stepped up from 110 VAC 115 VAC 6 amps 50 60 Hz input voltage Widescreen DLP Monitor DVI to HDMI Computer System Windows XP Embedded Operating System Pentium D Computer e Nvidia GeForce Graphics Card e 1 gigabyte RAM Motion System 3 degrees of freedom DOF Mini Motion Base 220 VAC 3 phase motor driven actuators 3 Motors 220VAC 50 60Hz 1 2 Mors 220vAG SOON 12 Hp Sphese __ 3phase Player Weight Limit Weight Limit 300lbs Ibs Seat High back seat with built in speakers for surround sound effect Control Inputs and Outputs Force Feedb
89. ments Comm Version Displays the communication software version Linked cabinets must run the same Comm version Link ID Displays the Cabinet Link ID MAC Address Displays the MAC address of the system computer This number may be useful to Tech Support for troubleshooting certain cabinet linking problems Last Power Cycle Displays the amount of time since the cabinet was last powered on Previous Maintenance Displays the amount of time since the cabinet did an automatic maintenance restart Restart Next Maintenance Displays the amount of time until the cabinet does an automatic maintenance restart Restart Displays the GLOBAL VR Service phone number and website URL EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 18 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Machine Settings Settings Menu This menu lets you set audio volume steering feedback and motion platform strength enable or disable the service credits switch and set Link IDs It also displays available Credits Machine Settings Machine Settings Info as _ Settings z Erga Master Volume i Game Settings Attract Volume Relative to Master Coin Settings Attract Audio Collections Statistics In Game Default Music Level Diagnostics In Game Engine Volume 60 Service Credits Switch Enable Steering Feedback Strength Normal Motion Platform Strength Medium Link ID 3 Service C
90. micro switch is being actuated for that gear Check for any wires that may be disconnected from the micro switch in case this is the problem To replace the micro switch remove the four 4 screws that secure the bottom plate to the shifter and remove the plate Be careful not to lose the spacers between the plate and the shifter Disconnect the wires from the old micro switch and install them to the same terminals on the new micro switch Remove the two screws that secure the old micro switch to the assembly and install the new micro switch Reverse these steps to assemble and install the shifter After service test the shifter from Diagnostics Play Control Test in the Operator Menu 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 45 of 82 Chapter 6 Service and Repair GVRI O Mini PCB Service The GVRI O MINI PCB relays signals between the system computer and all controls except for the steering Each connector on the GVRI O MINI PCB is keyed to fit only to the correct harness connector Refer to the picture below to locate the connectors on the PCB See Figure 37 on page 78 for detailed wiring information The GVRI O MINI PCB should always be connected to a PCI USB port not a motherboard USB port to minimize the possibility of static shock Jumpers must be placed in positions 1 and 3 of J5 Mode Select Car Controller Mode CAUTION Disconnect the cabinet from AC power before changing any connections
91. n Settings Configuration Coin Setting Pricing Menu Collections Screens soisin Motion Test Menu cccccccccceeeees Motor Pot Detail susinessena Force Feedback Steering System Harnessing Diagram cccccccccccccceeeeeeees Figure 19 Figure 20 Figure 21 Figure 22 Replacing the 5 KQ Steering Pot Servicing the Steering Motot Replacing Button Lamps Pedal Assembly Service 0 040 0167 01 Rev B 9 12 2008 Preface Cabinet Linking Troubleshooting 65 Miscellaneous Troubleshooting 66 Error Message Screens sseceeeeeeeeeeeeees 67 Chapter 8 Replacement Parts 00 68 Chapter 9 Diagrams and Schematics 12 Warran y SCL VICES ziishe ea aiene 80 LIMITED WARRANTY ccccccccsessssteeeees 80 Technical Supportrarna NE 82 Figure 23 GVRI O Mini PCB eee 46 Figure 24 Seat Slide Assembly Replacement 47 Figure 25 Audio Amp Connections Volume Adjustment and Speaker Locations 48 Figure 26 Servicing the Coin Mech and COn Mete peer eres Pee oe eee emer nre ee 51 Figure 27 Cold Cathode Florescent Light CCEE Weer emer semen ener orener nn Teer 53 Figure 28 Shifter Assembly Exploded View AN PAIS eonenn EE 70 Figure 29 Steering Assembly Exploded Viewand Pans cuce AEAT 70 Figure 30 Cabinet Artwork and Formed PLAS CG sceri ie a aa 71 Figure 31 Motion Control
92. nately you can install the software without watching the progress on the monitor Use the timing in this document to determine when each step is finished and add a minute or so to each step as a precaution The steps to put your monitor into PC mode may vary depending on the specific monitor in use so use the steps below as a guideline 1 Press the MENU button on the TV Remote Control 2 Use the scroll buttons lt gt A Y to select Input from the onscreen menu and then press gt repeatedly to select HDMI 1 Make a note of the current setting to restore it later 3 Press A V repeatedly to change the setting for HDMI 1 to PC and then press MENU repeatedly to exit Restore Operating System with the System Recovery Disk Note Be careful not to scrape the CDs as you put them in the tray Dirt or scratches on the surface of a CD can cause MTER the software installation to fail Track amp Trem Updete 1 Insert the System Recovery Disk in the drive and Je a ESE ERy A n power the computer OFF and then ON catenin DISK 1 OF 1 Important Do Not power cycle the cabinet The tte Bigg etre monitor must remain ON When the computer reboots eran the CD should run automatically wait about 30 seconds You will see messages onscreen as files are copied to the hard drive 2 After about 5 minutes when prompted remove the CD and reboot the computer Do not insert the Game Install disk yet 3 Wait for about 5 6 minute
93. nd remove the bracket with the 5 KQ steering pot attached Using a 1 2 inch wrench remove the nut and lock washer from the bracket and remove the pot Reverse these steps to install the new pot Install the pot with the plastic pin through the small hole in the bracket as shown in Figure 19 below Make sure the installed bracket has some play Calibrate the steering from the Play Control Test in the Operator Menu after replacing the pot Install with Pin Through Hole in Bracket Bracket Set Screw Nut Pot Figure 19 Replacing the 5 KQ Steering Pot Force Feedback Belt or Steering Motor Replacement It is a good practice to inspect the steering belt and gears periodically Always replace a belt that looks stretched cracked or worn Replace a gear that looks worn Refer to Figure 19 above and Figure 20 and perform the following steps to remove the force feedback belt for repair Always replace the belt if it looks cracked or worn l Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the pot attached see Figure 19 Loosen the four 4 3 8 motor mount Kep nuts that secure the steering motor to the frame see Figure 20 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 41 of 82 Chapter 6 Service and Repair 3 Using a 10mm socket wrench loosen the belt tension adjustment bolt several turns until you can slip the belt off of the motor and s
94. net Paid Credits Displays the number of Paid Credits currently available on the cabinet Machine Settings Errors Screen The Errors screen displays a list of any errors detected by the software See page 67 for information on specific Error Messages 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 19 of 82 Chapter 4 Operator Menu and Game Setup Game Settings Settings Menu This menu lets you set up Play Again and Continue pricing Free Game awards to winners race length and lock out Expert and Hard tracks Whenever you change a setting on this screen it 1s a good practice to select Reset Highscore Data from the Game Settings Game Resets menu Game Settings September 2 2008 9 07 43 AM H Machine Settings Disable Game Settings Play Again Continue Settings Disable Tracks Disable Drivers Game Resets T Coin Settings Collections Statistics Diagnostics Resume Game Play Again Max Times Winner Gets Free Game Free Game Min Players Solo Free Game Max in Row Expert Track Lockout 4 Button Game Abort Shifter Control Unlimited Disable 1 1 No Track Lockout Enable Enable Race Length snort If change this setting then Standings on Gan ka High Score E Enable me Settings gt Game Resets Figure 10 Game Settings Menu Menuitem O Description S Play Again Continue If set to Enable allows you to set different pricing to start playing or continue play again Set the pric
95. not Make sure the AC power cord is firmly connected to connected or the power plate and an active AC outlet and the turned off cabinet ON OFF switch is ON Game Dongle not Game Dongle not Make sure the Game Dongle is securely connected found by system connected Power the cabinet off and then on computer Faulty Game Make sure the dongle is connected properly It will Dongle light up red when recognized by the computer Contact Tech Support to exchange a faulty dongle Faulty ventilation Verify that the ventilation fan is working It is located fan above the monitor access door on the back of the cabinet Replace the fan if it is worn or spinning slowly Cabinet gets very warm Cabinet ventilation Make sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air is freely blowing out of the cabinet Marquee lamp Faulty florescent Check the florescent tube for darkened or cracked end does not light oris tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Disabled Tracks Cabinet Mismatch All linked cabinets must have the same tracks enabled are Still Available or the software ignores Disable Track settings Game will not Faulty coin mech Verify the coin m
96. o install the new tube or inverter 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes 12 VDC In from DC Power Supply Power Inverter Figure 27 Cold Cathode Florescent Light CCFL Roll Bar Pad Replacement Perform the following steps to replace the roll bar pad cover and or pad 1 Snip the cable ties that secure the roll bar pad to the roll bar and remove the pad 2 Refer to the picture below and place the cover around the pad Once pad ts installed on roll bar join the two Velcro sinps y Tuck fabric ands Remove Adhesive Strip i inside pad Use Adhesive Strip to from one side only secure edge of fabric so Velcro Strip faces up 3 Place the pad around the roll bar and tuck the ends of the fabric under the pad Join the two Velcro strips on the fabric 4 Use three 3 large cable ties to secure the pad in place Align the clasps of the cable ties with the fabric seam Snip the ends of the cable ties flush with the clasps Rotate the pad so the seam will face away from the players CAUTION The ends of the cable ties can be sharp Be sure to cut them flush with the clasps 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 53 of 82 Chapter 6 Service and Repair Cabinet Tear Down Procedure Refer to Figure 2 on page 10 to identify parts and perform the following steps to disassemble the cabinet for packing or moving l Turn off the Display Cabinet ON OFF Sw
97. ollections 1 Collections Ryan Newman Enable Statistics Bristol Motor Speedway Enable Statistics Matt Kenseth Enable Diagnostics Atlanta Motor Speedway Enable Diagnostics Tony Stewart Enable Resume Game Jeff Gordon Enable Juan Pablo Montoya Enable Jimmie Johnson Enable Greg Biffle Enable _ Resume Game Watkins Glen International Enable This option is provided as a convenience for special venue or tournament situations Some parts of the game such as the attract loop or Operator statistics screens will still advertise and refer to the full set of tracks Some parts of the game such as the attract loop or Operator statistics screens Note that all linked cabinets must have the same tracks Enabled will still advertise and refer to the full set of drivers ar Onn L START Select GLOSA L START Select r LOOKBACK Cancel Back j LOOKBACK Cancel Back Figure 11 Disable Tracks and Disable Drivers Menus 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 21 of 82 Chapter 4 Operator Menu and Game Setup Game Settings Game Resets Menu This menu lets you restore factory default settings or reset cabinet statistics highscore data or available credits When you select any reset button except Reset Credits a confirmation box will appear allowing you to accept or cancel your reset selection Game Settings Machine Settings H Game Settings Settings Disable Tracks Disable Drivers Game
98. or Menu to reset the number in the software 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 11 of 82 Chapter 2 Installing a New Cabinet Note If you skip a number in the cabinet ID sequence such as numbering cabinets 1 2 3 amp 5 the skipped number will show up as an empty outline in the WAITING FOR OTHERS screen see page 14 Important All linked cabinets must run the same Software Comm Version displayed in the Operator Menu Machine Info screen 2 To link two cabinets Connect one Ethernet cable between the Ethernet ports on the power plate of each cabinet DO NOT use a crossover coupler 3 To link more than two cabinets Connect an Ethernet cable from the Ethernet port on the power plate of each cabinet to an Ethernet hub or switch not included that supports 100 Mbps connection speed See recommended switches on the previous page DO NOT use a crossover coupler Connect the Hub or Switch to AC power 4 Locate the number decals included with each cabinet and place the appropriate number on the back of the seat of each linked cabinet to show players which number they are in the race Part Numbers NAS AW 15 03 NAS AW 1 5 02 Numbers 1 4 are included with each cabinet Contact your distributor to order numbers 5 8 Linking Errors 1 Ifmore than one cabinet has the same Cabinet Link ID number these cabinets will not link Repeat Step 1 to correct duplicate Link ID numbers If the software
99. ousing CAUTION Do not connect the 5 volt lamp power wire to the micro switch This can damage the GVRI O PCB 6 When connecting the wiring to the micro switch and bulb refer to the labels on the wires to make sure the connections are correct J Fa we Cae a 5 volt C555 Bulb Lamp Button hey Connect Red 5 Volt Power Wire i to One Side Connect Black Ground Wire 5 Volt Signal Wi re lt to One Side _ Power eS a a NO and gt i i Connect White Wire e com Ms a Connect Black Wire La R J erent Ground Figure 21 Replacing Button Lamps Pedal Assembly Service The gas and brake pedal assemblies are the same except for the pedal plate installed Pedal Pot Replacement 1 Remove the four 4 screws that secure the pedal assembly to the motion base Carefully lift it enough to disconnect the harness 2 Loosen the set screw that secures the gear to the pot shaft and remove the gear 3 Remove the 12mm nut that holds the pot in place and remove the pot 4 Reverse these steps to install the new pot 5 Calibrate the pedal from Diagnostics Play Control Test in the Operator Menu Pedal Spring Replacement 1 Remove the four 4 screws that secure the pedal assembly to the motion base Carefully lift it enough to disconnect the harness 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 43 of 82 Chapter 6 Service and Repair 2 AAAA aR 10
100. r and responding CBL 0207 X Data Distribution Box see Figure 35 There S Power to the Loose or faulty cable Check cables from Data Distribution Box to alee ae there IS CBL 0056 X Motor Drive Boxes see Figure 35 oe ae D A Card loose inside Contact Technical Support for assistance Motion Base Fans are Computer Case Reseat the card if advised running Faulty Data Contact Technical Support for assistance Distribution Box DDB One or Two of the Faulty Motor or Drive Connect the suspected MDB to a Motor that is Motors are not Box MDB working If the good Motor will not work with responding the suspected MDB the MDB is faulty There S Power to the Loose or faulty cable Check the Cable between the computer and motors CBL 0207 X Data Distribution Box see Figure 35 Loose or faulty cable Check Cables from Data Distribution Box to CBL 0056 X Motor Drive Boxes see Figure 35 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 59 of 82 Chapter 7 Troubleshooting Possible Solution Continued Loose power cord s Check Power Cords from the Power CBL 0055 X Distribution Box to the Motor Drive Box Check CBL 0059 X the Power Cable to the Motor silver braided cable see Figure 35 Faulty Motor Check to see if the Motor Shaft will rotate by hand with no power to the Motor If it will not your Motor is faulty If it will rotate then check the Motor Cable see the next item below Fa
101. ration amp Service Manual Page 60 of 82 040 0167 01 Rev B 9 12 2008 Video Troubleshooting Problem Cause Power problem Corrupted picture on monitor You hear the audio Loose or faulty video cable Loose or faulty video card No video and no audio BIOS setting has changed Note It takes up to 5 minutes to boot and start the game No power to computer Corrupted software or Faulty hard drive Gamma and or Vibrance needs adjustment Picture is dim or faded 040 0167 01 Rev B 9 12 2008 Chapter 7 Troubleshooting Possible Solution Make sure the monitor power cord is connected to the power strip and the power strip is on To confirm the monitor has power press the Menu button on the remote control The onscreen menu should appear Verify that the video cable is firmly connected from the monitor to the video card in the computer While the monitor is powered ON disconnect the video cable You should briefly see a message on screen saying No Input Signal if the monitor is working Check the video cable and make sure it is not pinched or frayed Connect the cable to a different monitor to verify video output When the computer boots up it performs a PC self diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support If instructed by Technical Support open the computer and check the following
102. ration amp Service Manual Page 74 of 82 040 0167 01 Rev B 9 12 2008 Chapter 9 Diagrams and Schematics Note Some components Motor 1 of 3 Cooling Fan 220 VAC 1 of 2 ELC 0008 X Power Distribution Box ELC 0001 X Leg Leveller FNA 0015 X Bracket Bridge to Motion Base Caster Wheel Rigid FNA 0012 X Motor Drive Box ELC 0003 X i 1 of 3 Bracket Bridge to Display Cabinet Data Distribution Box i ELC 0002 X Nut amp Washer 1 of 8 sets Caster Wheel with Swivel Q FNA 0013 X BF Bolt amp Washer 1 of 8 sets wae 5 16 Washer 5 16 18 Bolt Power Distribution Box AS 220 VAC in from Wall Outlet Routed through Display Cabinet 15 Amp Data Distribution Box Power Reset Button Only SCSI connector is used SCSI Cable from Digital to Analog Converter Card in PC CBL 0207 X White Circles Indicate Holes M8x125 Bolt 1 of 6 for Platform Mounting Studs Motor 1 Power Motion Plate Distribution Box Motor 3 rit ee Data 12 Red Distribution CCFL Box Motor 2 Figure 34 Motion Base Components 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 75 of 82 Chapter 9 Diagrams and Schematics 4 Pin Molex Cable CBL 0058 X Motor Assembly 1 of 3 Motor Drive Box MDB 1 of 3 ELC 0003 X Motion STOP Button PN ELC 0005 1 Power Cable from PDB 1 of 3 C
103. re and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge repair the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in writing with an explanation of the Claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow the maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at anytime If after investigation GLOBAL V
104. re wires are not pinched by the shifter housing Shifter goes into Wires are switched Make sure all wires are connected to correct micro wrong gear or pinched switches and are not pinched by the shifter housing Shifter does not Faulty GVRI O Mini Check wiring between the shifter and GVRI O Mini PCB work PCB Replace PCB if faulty Gas or brake does Pot is out of Calibrate the pedals from Diagnostics Play Control not work properly calibration Test in the Operator Menu If you replace a pot or the computer always recalibrate the pedals Pedals do not auto calibrate when you reboot the game Faulty 5 KQ pot Test the pot for smooth resistance If you replace the pot be sure to calibrate the pedals from Diagnostics Play Control Test in the Operator Menu Loose set screw A loose set screw can cause the pedal to work only on a partial range of its motion Tighten the set screw Feels like brake is Dead spot in the Test the brake pot and replace if bad See page 43 always on during brake pot game EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 64 of 82 040 0167 01 Rev B 9 12 2008 Cabinet Linking Troubleshooting Chapter 7 Troubleshooting Verify that a CAT 5 or better Ethernet cable is connected between the Ethernet port on the AC Power Plate and the computer While the cabinet is powered on and connected to another cabinet verify the green Cabinet will not link Faulty wiring
105. redits 0 Paid Credits 0 GLOBAL VIEW Up START Select ta MUSIC Down LOOKBACK Cancel Back Figure 9 Machine Settings Menu Menuttem iescription O OOOO ooo O Master Volume Sets the overall cabinet volume from O0O 100 Attract Volume Relative to Sets the Attract Mode volume from 0 100 of Master Volume Master Attract Audio Sets how often the Attract Mode sound plays Options are On Sometimes 1 3 or Off The Sometimes 1 3 setting plays Attract Audio 1 3 of the time In Game Default Music Sets volume of music that plays during the game to Soft Loud or Off Level In Game Engine Volume Sets volume of engine noise during the game from 0 100 Service Credits Switch lf enabled allows you to add Service Credits for testing the game using the SERVICE button on the Operator Button Panel Service Credits are counted separately from Paid Credits in the Collections data Steering Feedback Sets how strong the Steering force feedback feels Options are Normal or Strength Light Motion Platform Strength Sets how strong the Motion feels Options are Light Medium or Heavy Link ID Sets Cabinet Link ID used when linking two or more cabinets Note Link IDs should be sequential from left to right for a set of cabinets If two cabinets have duplicate link IDs they will not link and the Select A Link ID menu will automatically appear Service Credits Displays the number of Service Credits available on the cabi
106. rmal 1 Check the entire Push Rod Assembly and Motion Plate for loose hardware Check Rod End connections for signs of wear If any of these items are worn excessively stop using the game immediately and contact Technical Support Inspect for loose or damaged parts Replace as needed Select Controls in Operator Menu test buttons pedals amp steering Calibrate steering amp pedals as needed Make sure all bolts are tight between the display cabinet interconnect bridge and motion base Verify that all fans in the Display Cabinet and Motion Base are working see Figure 33 on page 74 for fan locations Clean all air vents Also make sure the fans in the System Computer are working If any of the fans stop working check the power connection Replace a non working fan immediately Make sure the game is sitting flat on all of the leg levelers and all of the casters are locked in the full up position 040 0167 01 Rev B 9 12 2008 Weekly Weekly Every Two Months Monthly Weekly Weekly Monthly Monthly If the platform is not level during Attract Mode and ALL MOTORS test one or more motors is probably out of calibration Refer to Motor and Potentiometer Calibration on page 36 Refer to Motor and Potentiometer Calibration on page 36 to check motor calibration Continuing to run the game with damaged or worn components may cause severe damage to the motion base and may vo
107. rough the submenu items 4 When you move over a submenu item a blue highlight will appear around the item Press the START button to open the associated menu or screen 5 Once you open a menu use the VIEW and J buttons to navigate through the menu items Press START to select an item and change its setting 6 Some menu items such as volume levels see Figure 9 on page 19 use sliders to set numeric values A slider as shown below will appear when you highlight the item and press START To set the slider press the VIEW and J buttons to increase or decrease the value and then press START again to save the selected value Move Right to Increase Move Left to Decrease 7 Some items use popup menus to select settings as shown below The popup menu will appear when you highlight the item and press START Press the VIEW and J buttons to select from the popup menu and then press START again to save the selected value Never Free Play Occasional eaaner Always Cabinet Volume L 8 When you finish with a menu press the LOOK BACK button to return to the main menu list on the left side of the screen 9 To exit from the Operator Menu select Resume Game at the bottom of the menu list and press START EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 16 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Main Menu
108. s displayed i l linked cabinet Cabinets shown only as a white outline are already in a a tkona race or not connected EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 14 of 82 040 0167 01 Rev B 9 12 2008 Chapter 3 Driving a Race To activate motion pull up on the Motion STOP Button on top of the Coin Tower A prompt will appear onscreen if motion is not activated during game play Once the race starts useful information is displayed on the screen as shown below Number Position and Driver Time Remaining to of Next Car Ahead of You Reach Next Checkpoint Current Lap Total Laps in Race 30 i cobs Er a a Pire T L Your Time on the Current Lap i i it a CR ee vour Best Lap Time Your Position mee Gap Between You and Leader Time Since Start of Race AR re Se ee a a ee j ii r ETE Indicates Amount of Draft Accumulated i 1 E ge ee ae Bright Green seit m ET A Indicates you som a JE Track Logo are Drafting off I N the Car Ahead indicates When You have Engine RPMs amp Your Speed Enough Draft to Boost Gear Number Figure 5 Typical Race Screen The DRAFTING indicator shows when you have accumulated enough draft off the car ahead of you to get a burst of speed to pass Once BOOST READY lights up you can slingshot around the car ahead When you make it into first place the Leader Light will light up below the marquee To quit a gam
109. s while the software finishes the installation and reboots the computer When the process is complete you will briefly see a message saying NASCAR OS Installation Complete The screen will say to Insert Game Disk 1 but for motion cabinets you need to run the Motion Install Disk next EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 32 of 82 040 0167 01 Rev B 9 12 2008 Chapter 5 Software Restoration Run the Motion Install Disk l With the cabinet powered ON and the computer booted insert the CD labeled Motion Install The CD will automatically run wait about 30 seconds Tani ler Troch amp Teos bpdots The GLOBAL VR Motion Driver Install screen will mar ser rong l Somana hat appear as the software copies files from the disk and ome then the computer will reboot and configure the MOTION Yerson 1 5 software The total process will take about 4 minutes ar00 and then you will see a message saying NASCAR OS Installation is Complete Proceed to run the Game Install disk Run the Game Install Disk l With the cabinet powered ON and the computer booted insert the CD labeled Game Install The CD ME P will automatically run wait about 30 seconds The _ Eee te hf Install Shield Wizard will appear as the software Toimta came REE Team Span copies files to the hard drive i After about 7 8 minutes the computer will automatically reboot A screen will appear s
110. ssembly attached Remove the two 2 bolts that secure the Bearing Block to the tray the bottom of the motion platform Loosen the Bell Crank bolt on the motor shaft not shown in Figure 36 and use a mallet or puller to disengage the Bell Crank Be careful not to lose the Motor Key a long rectangular piece of metal on the motor shaft Remove the two M8x125 bolts with lock washers that secure the Push Rod assembly to the Motion Plate The Push Rod Assembly may now be removed Re install the top portion of the Push Rod to the Motion Plate Install the lock washer and nut Use a small amount of Locktite Red and tighten to 16 ft lbs Using a torque wrench tighten the Bell Crank bolt to 75 ft lbs and visually inspect the crease on the Bell Crank Fasten the bearing block to the tray Use a small amount of Locktite Red and tighten to 16 ft Ibs 10 Calibrate the Motor and Potentiometer Assembly as described on page 36 M otor Drive Box Replacement Refer to Figure 35 on page 76 for a drawing of the Motor Drive Box and connectors DANGER PREVENT INJ URY OR DEATH Never open any of the control boxes or power boxes These boxes are powered by 220 VAC Attempts to improperly service may cause SERIOUS INJ URY OR DEATH Disconnect the main power plug and wait for AT LEAST 60 SECONDS for power to dissipate prior to handling Turn off power and disconnect both cabinet AC power cords Remove the retaining screws at the top of t
111. stics Play Control Test in the Operator Menu 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 63 of 82 Chapter 7 Troubleshooting Steering stops Force Feedback To minimize the risk static shock the force feedback working PCB connected to PCB should be connected to a PCI USB port not to a Intermittent wrong USB port motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 38 on page 79 for a diagram of the computer ports No force feedback Belt is broken Replace belt see page 41 aL Inspect the motor gear and replace if worn Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a voltmeter to verify that the power supply is putting power supply out 24 VDC Steering motor not Make sure the steering motor frame is properly properly grounded __ grounded to help minimize the risk of static shock Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Force Feedback PCB connected to wrong USB port To minimize the risk static shock the force feedback PCB should be connected to a PCI USB port not toa motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 38 on page 79 for a diagram of the computer ports Shifter does not Faulty micro switch Replace the faulty micro switch See Four Speed Shifter work in one gear Service on page 44 Make su
112. t the Master Volume is set high enough Verify the volume pots are not turned all the way down on the Audio Amp PCB see Figure 25 on page 48 Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See on page 43 Blown speakers Remove the grills and inspect each speaker for visible damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another cabinet Poor sound from one Blown speakers Remove the grills and inspect each speaker for visible or more speakers damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Reversed wires A weak or low muffled sound is a sign of reversed speaker wires Check for reversed wires on each speaker See page 43 Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another working cabinet Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly
113. teering gears see Figure 20 4 Inspect the motor gear the small gear for wear A worn gear can quickly wear out a belt Make sure the two gears are aligned to prevent stress on the belt Use Loctite on the set screws to ensure they are secure 5 To replace the motor remove the four 4 3 8 Kep nuts that you loosened in step 2 and remove the motor 6 Reverse these steps to re install the motor and belt Adjust the belt tension as described below Force Feedback Belt Tension Adjustment The belt tension should be adjusted on a new cabinet after one month of initial operation After that it should be adjusted every 60 90 days for optimal performance Inspect the gears for wear at the same time A worn motor gear can wear out a belt 1 Tighten the tension adjustment bolt on the motor assembly shown in Figure 20 until the belt is fully stretched and then loosen the bolt by 1 2 turn 2 Calibrate the steering from the Operator Menu after servicing the belt or motor g Motor Mount Kep Nuts Belt Tension Adjustment Bolt Motor Mount Kep Nuts Figure 20 Servicing the Steering Motor Force Feedback PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution If the steering pulls to one side this could indicate a bad force feedback PCB Use the following steps to replace the PCB Important Part COEM GCE H2
114. test will repeat until you press the LOOK BACK button to exit If any sound comes from the wrong speaker or any speakers are not working check the connections to the speakers audio amp and PC see page 48 Refer to Audio Troubleshooting on page 62 for more information on fixing audio problems EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 30 of 82 040 0167 01 Rev B 9 12 2008 Chapter 4 Operator Menu and Game Setup Diagnostics Monitor Adjustment Screens Each of the screens shown below will assist you with fine tuning the monitor m Press the Operotor button to emt this test ABC 1 00 Press lt START gt save this setting Press lt LOOHBACH gt to cancel 15 1366 768 16 9 Aspect Ratio Press START test this setting Press lt LOONBACH to concel MUSIC and lt VIEW gt to chonge selection START gt save tis sefing LOOKBACK gt to cancel e Monitor Test When you select this menu item it opens a series of screens designed to help you check monitor performance Press any control panel button to cycle through a series of screens to test color and geometric alignment Press the Operator TEST BACK button to exit e Monitor Gamma This screen lets you adjust the overall screen brightness Press VIEW or J to raise or lower the gamma value To exit without making changes press LOOK BACK To exit and keep the new setting press START e Monitor Vibrance This scr
115. the Ctrl and Alt keys This will launch the Windows Start Menu Use the arrow keys ft to select gvrShutdown from the Start Menu and press Enter This will shut down the game shell and allow you to access Windows features Use the up arrow key 1 to select Run from the Start Menu and then press Enter In the Run dialog box type cmd and press Enter A command window will appear Do the following to set the date In the command window type date and press Enter b A prompt will display the current date in the format weekday mm dd yyyy and will prompt you to enter the date in the format mm dd yyyy Enter the date with the dashes and then press Enter or press Back Space to make a correction Do the following to set the time In the command window type time and press Enter b A prompt will display the current time in the format hh mmz ss tt where tt means tenths of a second and will prompt you to enter the time in the same format Use the 24 hour clock and enter the hour and minutes with seconds being optional For example 14 23 40 for 2 23 40 PM Press Enter to set the time entered or Back Space to make a correction Type exit and press Enter to close the command window Disconnect the keyboard and reboot the game EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 58 of 82 040 0167 01 Rev B 9 12 2008 Chapter 7 Troubleshooting Chapter 7 Troubleshooting Do not connect
116. the cabinet to prevent electrostatic damage Reverse the removal steps to install the new audio amp PCB Front Marquee Speaker Replacement The front speakers are located on either side of the marquee l 4 Remove the five 5 screws that secure the retaining bracket above the marquee Remove the bracket marquee clear plastic and speaker grills Remove the four 4 screws that secure the speaker to the cabinet Remove the wires from the speaker and install them to the same connectors on the new speaker Reverse the removal steps to install the new speaker Center Speaker Replacement The center speaker is located on the right side of the Display Cabinet below the monitor l 2 3 4 Open the back of the Display Cabinet see page 36 Remove the four 4 screws that secure the speaker to the cabinet Remove the wires from the speaker and install them to the same connectors on the new speaker Reverse the removal steps to install the new speaker Rear Seat Speaker or Subwoofer Replacement The rear speakers are located behind the two small grills at the top rear of the seat The subwoofer is located behind the molded red plastic housing on the back of the seat l To replace the Subwoofer remove the six 6 Torx screws that secure the molded red plastic housing on the back of the seat and remove the housing Skip to step 3 To replace the left or right rear speaker remove the four 4 1 4 20H Torx security s
117. the nuts to 4 6 ft lbs 48 72 in lbs 2008 Global VR Inc 040 0167 01 Rev B 9 12 2008 Page 47 of 82 Chapter 6 Service and Repair e Pedestal Cover to Slide Assembly Either replace the 5 16 18 flange nuts with 5 16 Nylock nuts or apply Loctite 242 Threadlocker Blue or a comparable product to the threads Tighten the nuts to 9 12 ft Ibs 108 144 in lbs Important Loctite can damage plastics Be careful not to get the Loctite on the plastic seat and do not use Loctite with Nylock nuts Audio Amp and Speakers Service The Audio Amp supports 6 channel 5 1 Surround Sound The Audio Amp is powered by the 5 12 volt DC power supply through a standard PC power connector The volume level for each channel on the Audio Amp can be manually adjusted using a small screwdriver to turn the pots shown in Figure 25 For the subwoofer channel turn the pot clockwise all the way for maximum volume For the other channels turn the pot counterclockwise to turn the volume levels all the way down and then turn the pot 1 5 of a turn clockwise to bring the volume levels up Fine tune the sound levels for your location from this point Use the Diagnostics Sound Test screen in the Operator Menu to test the speakers GC Power In Blue Green Computer 2 Audio Ports 999 Lait Front Right Front Subwooter Speaker Speaker Soom Le Rear Right Rear J Speaker Sper ikr Speaker Laf Raar ajen a Rear Speaker Sp
118. tions refer to Figure 17 and perform the following steps to calibrate the motor potentiometer Note Motors are numbered starting with the front most motor 1 and proceeding in a clockwise sequence as shown in Figure 34 on page 75 a Select ALL MOTORS from the Motion Test menu and press the START button to move the platform to the DOWN position b Loosen do not remove the Pot Alignment Set Screw that attaches the Pot L Bracket to the Pot Alignment Disk c Rotate the Pot Alignment Disk slightly clockwise or counter clockwise to adjust the angle of the Cams Make sure the surfaces of the Cams and Push Rod are parallel and the Push Rod is at its lowest vertical position d Re tighten the Pot Alignment Set Screw Jb Push Rod 0 Pot Alignment Disk es Harness Connects to ae Data Cable from Motor Drive Box 0 F a A Q N M gt 0 ss YL Cam SY fs Ne J Potentiometer Pot Bearing Block ak A Pot Alignment Set Screw Pot L Bracket Motor shown in full down position Figure 17 Motor Pot Detail EX 7 Repeat the procedure as necessary until all three pots are calibrated 8 Test the calibration by cycling ALL MOTORS through the UP CENTER and DOWN positions The entire platform should remain level with no wobble as it moves up and down 9 Exit from the Operator Menu and verify that the motion platform is level both front to back and left to right when the game is runn
119. to the GVRI O MINI PCB a J2 5 12 VDC Power In Audio Amp Heat Sink Optional for This Game J10 Button Lamps amp Coin Meter HEEFT J1 USB to PEI USB Port on System Computer J7 Start Music Lookback amp View Buttons J8 Coins amp Operator Buttons J9 Shifter J5 Mode Select J Gas amp Brake uodese 3 Place Jumpers at Detail Positions 1 amp 3 Se i j ostio Mode Select Jumpers Figure 23 GVRI O Mini PCB Perform the following steps to replace the GVRI O Mini PCB CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet AC Power Cord 2 Remove the front access panel and locate the PCB on the lower shelf Make sure that all wire harnesses are labeled for ease of reconnection and then disconnect them from the PCB 4 Remove the four screws that secure the PCB to the mounting feet Check the new PCB and make sure jumpers are installed in positions 1 and 3 of J5 Mode Select The controls will not work properly if the jumpers are not installed 6 Reverse these steps to install the new PCB EA SPORTS NASCAR Racing Motion Platform Operation amp Service Manual Page 46 of 82 040 0167 01 Rev B 9 12 2008 Chapter 6 Service and Repair Seat Slide Assembly Replacement Decal Seat Slide Kit Plastic Spacer 1 of 4 Above Slide
120. tting 24 VDC Feedback PCB power Test the PCB in a working cabinet Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a volt meter to verify that the force feedback power power supply supply is putting out 24 VDC Faulty 5 KQ steering Test calibration from Diagnostics Play Control Test in pot the Operator Menu Replace pot if faulty see page 41 Loose set screw Check the set screws in the steering assembly Loose shaft nut Tighten the 3 4 shaft nut shown in Figure 19 Loose or worn drive Turn off the cabinet Open the driving control panel and belt check the belt on the steering motor Also check for loose or worn gears see page 41 Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Calibrate the steering from Diagnostics Play Control Test in the Operator Menu Steering does not Faulty USB cable or Test by connecting to a motherboard USB port You may auto calibrate PCI USB card need to reboot twice for Windows to find the device Also try a new USB cable After testing re connect to a PCI USB port to minimize the risk of intermittent steering loss due to static shock again reboot twice Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Steering wheel Faulty 5 KQ steering Test pot for smooth resistance If you replace the pot be shakes pot sure to calibrate it from Diagno
121. ulty Motor Cable Check continuity across the lines The three CBL 0059 X voltage lines should have continuity Next check the continuity from the Voltage Lines to Ground Line Replace cable if faulty Motion Base moves Faulty Motor Pot Disable Motion Base Contact Technical during Attract Mode ELC 0018 X Support for a replacement pot Motor cannot find home Faulty Motor Pot Disable Motion Base Contact Technical position ELC 0018 X Support for a replacement pot Of Pot connected to the This usually happens to a pair of Motors Motor appears to move wrong Motor Drive Switch the cables connecting to the pots of the out of control Box Motors that are out of control Motor connected to Usually happens to a pair of Motors Switch the the wrong Motor silver Motor Power Cables at the Motor Drive Drive Box Box Pot wired wrong Compare the wiring of the suspected bad pot to the wiring of the other pots Cooling Fans do not Loose Cable Make sure the Fan Power Harness is securely work connected to the Power Distribution Box Motors are functional Note Motion base fans run on 220 VAC Faulty Fan Replace a faulty fan immediately Note Motion base fans run on 220 VAC Faulty wiring Check the fan power cord There is no motion Digital to Analog The Digital to Analog D A Converter Card D A Converter Card must be in the slot next to the video card in the in wrong slot system Computer EA SPORTS NASCAR Racing Motion Platform Ope

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Operation &amp; Service Manual - GLOBAL VR Service Website

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Operation & Service Manual - GLOBAL VR Service Website